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Cat Dcs Sis Controller
Cat Dcs Sis Controller
Symbols
24 24
T
Pressure Temperature Level Flow Circuit Breaker
RENR9587-03 VOL 1 of 2
Symbol Symbol Symbol Symbol Symbol
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
22 22 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
21 21
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
20 20 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
36 Page,
Deutsch connector: Typical representation Sure-Seal connector: Typical representation
1
2
of a Deutsch connector. The plug contains all
1
2
of a Sure-Seal connector. The plug and receptacle JLP1-UP M4T1-UP
sockets and the receptacle contains all pins. contain both pins and sockets.
325-AG135 PK-14 1 5A
15 15 Pin Socket
Receptacle
Pin or Socket
Fuse
(5 Amps)
Single Wire 9X-1123
Connector Number
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
12
Machine Harness Connector And Component Locations 12
11 Wire Description
11 Wire Wire
Color
Description
Wire
Number
Wire
Color Description Component Identifiers (CID)
Number
Power Circuits Control Circuits (continued)
Module Identifier (MID)
101 RD Bat + A705 BU Injector #5 Engine Control System
103 RD Radio Backup A706 GY Injector #6 (MID No. 036)
10 10 105
108
RD
RD
Key Sw
Air Heater Relay
A745
A751
WH
YL
Fuel Pressure
After Cooler Temp (pin 15)
CID
0001 Injector Cylinder #1
Component
109 RD Alt Output (+) Term. A751 YL After Cooler Temp Pin 15
112 PU Main Power Rly Output A755 PK Throttle Sw #1 0002 Injector Cylinder #2
113 OR Opr Mon Panel Vmis B+ Swed A756 BU Throttle Sw #2 0003 Injector Cylinder #3
114 RD Warning Horn (forward) A757 GY Throttle Sw #3 0004 Injector Cylinder #4
115 RD Cab Lamp Relay A758 BR Throttle Sw #4
9 9 117
118
RD
GY
Power Converter + 24v BAtchery In
Acc Wiper Con
A760
A762
GY
PU
Electronic Pump Cont Throttle +5v
Electronic Pump Cont Eng Speed Ground
0005
0006
Injector Cylinder #5
Injector Cylinder #6
120 YL Atch 12v 7a Converter 1 + 24v Swed In A768 BU Pump Con Valve #1 (+) 0041 Sensor Supply Voltage
123 WH Atch Seat Heater Sw A769 GY Pump Con Valve #2 (-) 0042 Injector Actuation Valve
124 GY A/c A770 PK Electronic Pump Con Bypass Sw To Resistor 0091 Throttle Position Sensor
8 8 125
127
RD
OR
A/c
Atch Air Suspension
F716
F773
WH
OR
Shutdown (nc)(app Specific) (pin 8)
Governor Accel
0094
0100
Fuel Pressure Sensor
Engine Oil Pressure Sensor
129 BU Cigar Lighter F774 WH Governor Decel
0110 Engine Coolant Temperature Sensor
130 RD Eng Con BAtchery + G723 YL Heavy Lift Sol Valve
135 BU Atch 12v 7a Socket + 12v Sw In H704 PK Impl Cont Reversing Fan Sol 0164 Injector Actuation Pressure Sensor
139 OR Radio Converter + 24v Sw In H746 YL Fan Con Sol Positive 0168 Electrical System Voltage
141 RD Aux Ckt 2 H747 BR Fan Con Sol Return 0172 Intake Manifold Air Temp Sensor
7 7 142
143
RD
BR
Aux Ckt 3
Atch Boom Float Disable Relay
H792
M736
BR
BU
Sw To Relay 2
Governor Command
0174 Engine Temperature Sensor
0190 Engine Speed/timing Sensor.
147 PU Coupler Disengage Sol M737 WH Front Flow Con Valve Sol
149 RD Headlamp Relay M739 YL Sol Return 2 0253 Personality Module Mismatch
152 BU Atch Under Window Limit Sw M740 PK Travel Straight Sol 0261 Engine Timing Calibration
154 RD Neutral Start Limit Sw A M743 GN Atch Boom Float Disable Relay 0262 5 Volt Dc Sensor Power Supply
6 6 160
165
PU
YL
Right Cab Flood Lamp
Crane Caution Lamp
M744
M745
WH
BU
Atch Smart Boom Select Sw
Atch Boom Check Sol1
0268 Check Programmable Parameters
0274 Atmospheric Pressure Sensor
168 RD Excavator Fuel Pump Sw M746 YL Atch Smart Boom Up/down Relay
169 PK Back Up Epr Valve Sw M747 BU Atch Smart Boom Down Relay 0286 Low Oil Pressure Lamp
172 RD Product Link Radio 2nd Genration M748 OR Atch Boom Down Press Sw 0342 Secondary Engine Speed/timing Sensor
175 RD A/c M749 PK Atch Boom Check Sol 2 0617 Inlet Air Heater Relay
5 5 177
179
RD
BU
Main Brkr
Atch 12v 7a Converter 1 + 24v Sw In
N707
N749
PU
BK
Fuel Press Sw
Left Exhaust Temperature
1639
1785
Machine Security System
Intake Manifold Pressure Sensor
180 GN Aux Ckt 1 N789 BU Ambient Temp Snr
2417 Ether Injection Control Solenoid
184 RD Machine Con + BAtchery N793 GN Foot Pedal Sw
188 WH Atch Radio Mute Sw N794 GY Aux (ele) Pedal-lh Machine Control System
189 RD Neutral Start Limit Sw C N795 WH Aux (ele) Pedal-rh (MID No. 039)
4 4 199 OR Atch Rotary Beacon Stwitch
Ground Circuits
R725
R746
WH
PK
Fuel Filter Sw
Turbo Outlet Press Sensor
CID Component
0041 Sensor Supply Voltage
200 BK Main Chassis R747 GY Atmospheric Press Sensor
210 BK Converter Output (24/12 Volt) T725 WH Fuel Filter Sw 0096 Fuel Level Sensor
229 BK Bat (-) T725 WH Fuel Filter Sw 0110 Engine Coolant Temperature Sensor
235 BK Electronic Pump Ctrl Gnd T776 RD Fuel Pump Relay 0167 Alternator Charging Voltage Sensor
3 3 A209
A234
BK
BK
Hex Machine Ctrl Gnd
J1939 Shield Gnd
T788
X738
GN
PK
Fuel Priming Pump
Return Filter Sw. To Conler
0168
0171
Electrical System Voltage
Ambient Air Temperature Sensor
C212 BK Multi-station Control Return 892 BR Start Mod Right (-) Port/cat Data Link (-)
C214 BK Smms Return 893 GN Start Mod Right (+) Port/cat Data Link (+) 0190 Engine Speed/timing Sensor
Basic Machine Circuits A893 OR Fuel Sw To Fuel Pump 0246 Can Data Link
304 WH Starter Relay No. 1 Output F889 WH Throttle Position Feedback 0247 J1939 Data Link.
2 2 306
307
GN
OR
Starter Relay Coil To Neut Start Sw
Key Sw To Neutral Start Sw
G826
G827
BR
BU
Filter Sensor +5v
Filter Sensor Common
0248
0254
Cat Data Link
Electronic Control Module
308 YL Main Power Relay Coil G828 WH Press Snr +5v
310 PU Start Aid Sw To Start Aid Sol G828 WH Pressure Sensor +5v 0262 5 Volt Dc Sensor Power Supply
317 YL Start Aid Relay To Start Aid Sol G829 GN Press Snr Com 0271 Action Alarm
320 RD Horn Relay Coil To Sw G829 GN Pressure Sensor Common 0362 Radiator Fan Speed Solenoid
321 BR Backup Alarm Lamp Travel Alarm G833 PK Eng Temp Snr Com 0374 Swing Brake Solenoid
1 1 322
323
GY
WH
Warning Horn (forward)
Fuel Pump Power
G833
G849
PK
BR
Engine Temperature Sens
Engine Inj Actuation Pressure
0544 Engine Cooling Fan Speed Sensor.
0581 Power Shift Pressure Solenoid
325 PK Fuel Pump Relay Cut-out G850 BU Inlet Air Heater Return
326 RD Key Sw 'c' Term. G854 PK Inj Actuation Press Cont Valve 0586 Engine Speed Dial Switch
329 YL Fuel Pump To Sw G855 PU Iap Cont Valve Common 0588 Monitoring System Display
a b c d e f g h i j k l m n o p q r s t u v w x y z aa bb cc dd ee ff 331
365
OR
YL
Backup Alarm Relay Coil
Fuel Pump Relay To Sw
G856
G857
WH
YL
Tdc Probe +
Tdc Probe -
0598
0600
Travel Speed Solenoid Valve
Hydraulic Oil Temperature Sender
391 PK Remote Start/stop J842 BK Digital Return
0735 Heavy Lift Solenoid Valve
Monitoring Circuits K843 GN Stem 3 Extend Sw
251 YL Payload Mon - System Gnd K844 GY Stem 4 Extend Sw 1130 Left Side Attachment Pedal Sensor
252 YL Main Module Harness Code 0 K847 PU Stem 3 Retract Sw 1160 Hydraulic Lock Solenoid
261 GN Tehc Ident Code 1 K848 WH Stem 4 Retract Sw 1178 Boom Overload Pressure Sensor
262 GN Tehc Ident Code 2 K849 YL Atch Stem 1 1522 Relief Check Valve-2 Solenoid
403 GN Alternator (r) Term. K850 BR Atch Stem 2
1523 Relief Check Valve-1 Solenoid
405 GY Opr Mon Oil Press. (low Setting) K851 BU Atch Stem 3
1525 Travel Straight Solenoid
410 WH Action Alarm K852 GN Atch Stem 4
412 BU Opr Mon Cool Flow K856 PU Stem 1 Con Valve A 1590 Main Pump Flow Limitation Pressure Solenoid
430 BU Opr Mon Air Filter K857 WH Stem 2 Con Valve A 1593 Attachment Valve #1 Extend Pressure Solenoid
450 YL Tach Sender + K858 YL Stem 3 Con Valve A 1594 Attachment Valve #2 Extend Pressure Solenoid
451 BR Tach Sender - K859 BR Stem 4 Con Valve A 1595 Attachment Valve #3 Extend Pressure Solenoid
487 OR Hyd Oil Flow Sw K860 BU Stem 1 Con Valve B
1596 Attachment Valve #1 Retract Pressure Solenoid
491 PK Hyd Oil Temp Snr K861 GN Stem 2 Con Valve B
495 GN Fuel Level Signal K862 GY Stem 3 Con Valve B 1597 Attachment Valve #2 Retract Pressure Solenoid
496 WH Opr Mon Panel Hyd Oil Level K863 OR Stem 4 Con Valve B 1598 Attachment Valve #3 Retract Pressure Solenoid
C468 BU Eng Oil Level K864 PK Atch Relief Valve 1 1609 Squeeze Pressure Sensor
E472 GN Atch 12v Snr Supply K865 PU Atch Relief Valve 2 1657 Left Joystick Thumbwheel
E473 GY Stem 1 Modulation K866 WH Atch 1-way / 2-way Con Valve
1658 Right Joystick Thumbwheel
E474 OR Stem 2 Modulation K868 BR Atch Sol Return 2
E480 PK Spare Analog Input #1 K869 BU Atch Sol Return 3 1665 Variable Relief Valve #1 Pressure Solenoid
F400 GY Low Oil Pressure K871 WH Pump Exchange Sol 1666 Variable Relief Valve #2 Pressure Solenoid
F401 GY High Coolant Temp K872 OR Single/double Action Exchange Sol 1931 Auxiliary Circuit Flow Combining Solenoids
Related Electrical Service Manuals F421 YL Fuel Temp K876 BR Atch Relief Sol 2265 Hydraulic Pump 1 Outlet Pressure Sensor
Vol 1 Component Location Title Form Number F424 YL Maintenance Incicator K877 BU Atch Change Check Sol
2266 Hydraulic Pump 2 Outlet Pressure Sensor
Schematic Machine Schematic Machine F425 PU Trolling Mode K879 GN Double Action Sol
Component Component Alternator: 1855294 (DENSO HDB) SENR4130 2280 The Travel Alarm Relay
Location Location Location Location F426 BU Maintenance Clear K883 BR Troll Enable Pcp
Alarm - Travel (ATCH) B-15 H-16, H-5 Sensor - Pump #1 Pressure C-14 C-16, C-7 Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860 2300 Switch Panel
F427 PK Hour Meter + L885 BU Sw Panel Option Sw
Alternator H-16 E-20, E-8 Sensor - Pump #2 Pressure B-14 D-16, D-7
Vol 1 Connector Location 2071556 F429 BU Diagnostic Lamp Driver Cust L886 BR Sw Panel Option Sw Product Link Radio
Assembly - Block H-3 I-22, I-6 Sensor - Squeeze Pressure (ATCH) C-8 J-20, J-8 F473 YL Transmission Warning R800 OR +8v Digital Sensor Power
Connector Number
Schematic Machine
Battery - Front H-6 H-22, H-6 Sensor - Top Engine Speed Timing (run) C-16 C-20, C-6 Consist: 6V5582 (DENSO F8.0) SENR4975
G428 BU Transmission Oil Press R818 YL Transmission Oil Temp Sensor
(MID No. 122 )
Location Location CID
Battery - Front (ATCH) H-6 H-21, H-6 Sensor - Water Separator Level (ATCH) K-12 D-22, D-5 Consist: 2071557 (DELCO 42 MT) SENR3581 H446 PK Boom Lower Check Press Snr R819 GY Slow Vessel Mode Component
CONN 1 Serial Service Port I-18 J-22, J-6
Battery - Rear H-6 H-22, H-6 Solenoid - 1p/2p Change #1 (ATCH) A-14 E-15, E-6 Engine Control: RENR5089 H473 BR Travel Straight Press Sw T858 GY Injector High Side 0168 Electrical System Voltage
CONN 2 K-17 I-22, I-7 Battery - Rear (ATCH) H-6 H-21, H-6 Solenoid - 1p/2p Change #2 (ATCH) A-14 E-15, E-6 H474 GN Travel Right Press Sw T859 WH Injector High Side 0254 Electronic Control Module
Machine Control: RENR9848
CONN 3 J-17 I-22, I-7 Breaker - Alternator I-2 I-22, I-6 Solenoid - A/c Compressor Clutch F-18 E-20, E-20 H475 BU Travel Left Press Sw T860 OR Injector High Side 0269 Sensor Power Supply
Breaker - Heater H-2 I-22, I-6 Solenoid - Boom Check 1 (ATCH) C-6 K-18, K-5 Product Link Radio: RENR7911 H476 WH Joystick Press Sw 944 OR Data Link +
CONN 4 J-17 I-22, I-7 1251 Alternator R-terminal Signal
Breaker - Main H-2 I-22, I-6 Solenoid - Boom Check 2 (ATCH) C-6 K-18, K-5 H479 OR Fuel Level 945 BR Data Link -
The CID is a diagnostic code that indicates which circuit is faulty.
CONN 5 A-16 C-18, C-7 Control - Engine H-18 C-18, C-7 Solenoid - Boom Down Line Cutoff (ATCH) D-6 F-19, F-7 L460 YL Trip Clear Switch 994 GY Oil Pressure Filtered
CONN 6 E-16 C-18, C-8
Control - Gateway L-16 I-22, I-7 Solenoid - Double Action (ATCH) A-14 E-15, E-6 Off Machine Switch Specification L463 GY Low Coolant Level Lamp 995 BU Coolant Temperature The MID is a diagnostic code that indicates which electronic control module
L464 BR Hour Meter - 998 BR Digital Snr Return (pin 29) diagnosed the fault.
Control - Machine G-2 I-22, I-7 Solenoid - Ether (ATCH) K-11 G-22, G-7 Part No. Function Actuate Deactuate Contact Position
CONN 7 L-16 I-21, I-7 Diode - Power Relay (ATCH) B-4 L-15, L-6 Solenoid - Fine Swing C-6 I-19, I-7 X416 OR General Alarm Driver C967 BU Inlet Air Temperature
490 49 Kpa 290 Kpa min
1673466 ATCH Boom Down Pressure Switch Normally Open Accessory Circuits C987 RD Inlet Air Heater +
CONN 8 A-11 I-17, I-7 Diode - Start Relay I-3 I-22, I-6 Solenoid - Flow Limit (ATCH) B-14 C-16, C-5 (71 7.1 psi) (42 psi min)
Ground - Ecm Mount I-16 I-22, I-7 Solenoid - Heavy Lift (ATCH) F-6 G-18, G-6 501 GN Wiper - Front (low) C991 PK Fuel Filter Monitor
CONN 9 J-9 I-21, I-6 13780 Kpa max 10335 889 Kpa
2029002 ATCH Boom Up Down Pressure Switch Normally Closed 506 PU Washer - Front C991 PK Fuel Filter Monitor
Ground - Frame 1 G-11 D-20, D-6 Solenoid - Hydraulic Lock G-6 G-19, G-6 (1999 psi max) (1499 129 psi)
CONN 10 J-9 I-21, I-6 103.4 13.8 Kpa 69 Kpa min 508 PU Radio Speaker - Left E963 BK Engine Speed/timing A-
Ground - Frame 2 F-15 E-18, E-6 Solenoid - Iapcv B-16 C-19, C-7 2122768 Fuel Pressure Switch Normally Closed
(15 2 psi) (10 psi min) 509 WH Radio Speaker - Left (commom) E964 WH Engine Speed/timing A+
CONN 11 J-9 I-21, I-6 Ground - Frame 3 G-17 C-18, C-5 Solenoid - Injector Cylinder #1 E-15 D-20, D-8
511 BR Radio Speaker - Right E965 BU Engine Speed/timing B-
CONN 12 E-8/E-9 E-18, E-6
Ground - Frame 4 A-8 J-17, J-6 Solenoid - Injector Cylinder #2 E-15 D-20, D-8
512 GN Radio Speaker - Right (com) E966 YL Engine Speed/timing B+
Failure Mode Identifiers (FMI)
Ground - Frame 5 1 H-3 I-22, I-5 Solenoid - Injector Cylinder #3 D-15 D-19, D-8 FMI No. Failure Description
CONN 13 E-8/E-9 E-18, E-6 514 PU A/c Condensor Motor E997 RD Hydraulic Lock
Ground - Frame 5 2 K-18 I-22, I-5 Solenoid - Injector Cylinder #4 D-15 D-19, D-8
530 OR Washer Right G966 PU Remote Shutdown 0 Data valid but above normal operational range.
CONN 14 F-8 E-18, E-6 Ground - Frame 6 H-6 G-22, G-5 Solenoid - Injector Cylinder #5 D-15 D-18, D-8
535 BU Sw To Wiper Sw G973 OR Boom Raise Press Sw To Crush Press Sw 1 Data valid but below normal operational range.
Heater - Air (glow Plug) H-17 C-19, C-8 Solenoid - Injector Cylinder #6 D-15 D-18, D-8
CONN 15 F-8 E-18, E-6 575 YL Wiper - Aux (park) G976 BU Water Separator Snr 2 Data erratic, intermittent, or incorrect.
Horn - Forward Warning LH (high) B-6 K-18, K-6 Solenoid - Power Shift Pressure B-14 C-15, C-7 576 PK Wiper - Aux (low) J906 BR Keyswitch
CONN 16 C-7 K-19, K-6 Horn - Forward Warning LH (low) B-6 K-19, K-6 Solenoid - Quick Coupler (ATCH) C-14 C-16, C-7 Resistor, Sender and Solenoid Specifications Event Codes 578 BU Washer - Aux K900 YL J1939 Data Link +
3 Voltage above normal or shorted high.
CONN 17 B-7/C-7 L-19, L-8 Indicator - Air Cleaner K-11 F-19, F-7 Solenoid - Quick Coupler High E-6 C-16, C-7 Part No. Component Description Resistance (Ohms) 590 GY Wiper Sw To Intermittent Module K904 GN Pump Discharge - Signal 4 Voltage below normal or shorted low.
Indicator - Hydraulic Oil Filter A-12 F-15, F-6 Solenoid - Quick Coupler Low E-6 C-16, C-7 4I5394 Sender: Hyd temp 6134 - 7496 Engine Control 592 BU Dc/dc Converter Power Output K906 GN Swing Brake Sol - Signal 5 Current below normal or open circuit.
CONN 18 B-7 K-18, K-6
Lamp - Boom LH (ATCH) B-6 T-20, T-9 Solenoid - Radiator Fan Speed Cont. C-14 C-15, C-7 ATCH - Reversing Fan Change Event Code Condition A513 RD Dc/dc Converter Memory Output K907 BU Swing Brake Sol - +b 6 Current above normal or grounded circuit.
CONN 19 A-6 K-16, K-6 Lamp - Boom RH (ATCH) B-6 T-17, T-9 Solenoid - Relief 1 C-8 J-20, J-7 ATCH - Quick Coupler High A537 PK Seat Heater (resistive Element In Cushion) K990 GN J1939 Data Link -
E096 High Fuel Pressure 7 Mechanical system not responding properly.
CONN 20 A-6 K-16, K-6 Lamp - Chassis A-6 M-16, M-5 Solenoid - Relief 1 Check C-8 J-20, J-7 ATCH - Quick Coupler Low A579 OR Wiper Motor + L968 OR Electronic Pump Con Ps Valve (-)
E162 High Boost Pressure 8 Abnormal frequency, pulse width, or period.
Motor - A/c Condenser Fan J-11 I-21, I-6 Solenoid - Relief 2 C-8 J-17, J-7 1211491 Solenoid: Travel Start 32.0 3.2 A580 BR Wiper Motor - L969 WH Electronic Pump Con Ps Valve (+)
CONN 21 A-4 M-15, M-6 Travel Speed E198 Low Fuel Pressure 9 Abnormal update.
Motor - Priming Fuel Pump L-12 D-22, D-6 Solenoid - Relief 2 Check C-8 J-17, J-7 A581 GN Wiper Motor Raise L972 BU Low Idle Sw
CONN 22 A-4 M-15, M-6
Swing Brake 10 Abnormal rate of change.
Motor - Starter H-17 C-17, C-6 Solenoid - Reversing Fan Change G-8 F-18, F-6 E265 User Defined Shutdown A582 PU Wiper Motor Stop L973 GN Fine Swing Cont Relay To Sol Valve
Hyd Lock
Motor - Washer G-3 I-22, I-6 Solenoid - Single Action 1 (ATCH) B-8 J-20, J-8 A584 BU Front Window Limit Sw To Wiper Cont L976 GN Excavator Fuel Pump Sw 11 Failure mode not identifiable.
CONN 23 L-1 I-22, I-5 Empty 83.5 1.5 E360 Low Engine Oil Pressure
Motor - Washer Lower (ATCH) G-3 I-22, I-6 Solenoid - Single Action 2 (ATCH) B-8 J-17, J-8 A586 OR Wiper Sw To Wiper Cont L983 WH Injector Common 1 & 2 12 Bad device or component.
CONN 24 J-1 I-22, I-5 1636700 Sender: Fuel Level Half 33.8 2.0 E361 High Engine Coolant Temperature
Receptacle - Jump Start H-6 G-22, G-6 Solenoid - Stem 1 Extend A-14, B-12 E-15, E-6 A588 GN Safety Sol Relay To Sol L984 OR Injector Common 3 & 4 13 Out of calibration.
Full 8.0 1(-0.5)
-
CONN 25 J-1 I-22, I-5 Relay - Air Heater H-17 C-19, C-7 Solenoid - Stem 1 Retract A-14, B-12 E-15, E-6 E362 Engine Overspeed C506 WH Hi Relay L985 YL Injector Common 5 & 6
1710188 Solenoid: ATCH - Flow Limit 11.7 1.2 14 Parameter failures.
Relay - Refueling Start (ATCH) A-4 L-15, L-6 Solenoid - Stem 2 Extend B-12 E-15, E-6 Can 1 Data Link C560 OR Left Rear Speaker M906 BU Aux Ckt 1 (pwm In)
CONN 26 J-1 I-22, I-5 1743016 Resistor: 120 10% E390 Fuel Filter Restriction 15 Parameter failures.
Relay - Refueling Stop (ATCH) B-4 L-15, L-6 Solenoid - Stem 2 Retract B-12 E-15, E-6 Can 2 Data Lin
k C566 PK Left Rear Speaker (com) M967 OR Vmis Jacket Coolant Level
CONN 27 I-1 I-22, I-5 E539 High Intake Manifold Air Temperature C569 YL Second Dc/dc Converter Power Output M971 BR Primary Throttle Position 16 Parameter not available.
Relay - Refueling Power (ATCH) A-4 L-15, L-6 Solenoid - Stem 3 Extend B-14 E-15, E-6 2391134 Solenoid: ATCH - Ether 20
CONN 28 I-1 I-22, I-5
E554 PK A/c Conler To A/c Compressor Clutch M972 PK Secondary Throttle Position 17 Module not responding.
Relay - Start H-3 I-22, I-6 Solenoid - Stem 3 Retract B-14 E-15, E-6
At room temperature unless otherwise noted. E562 PU Spare Relay No M973 BR Synchronize Ip 1 18 Sensor supply fault.
CONN 29 I-1 I-22, I-5 Resistor - Can #1 C-3 I-22, I-6 Solenoid - Swing Brake G-6 G-19, G-6
E564 PK Spare Relay Nc #2 M974 YL Synchronize Ip 2
Resistor - Can #2 C-3 I-22, I-6 Solenoid - Travel Speed G-6 G-19, G-6 19 Condition not met.
CONN 30 H-1 I-22, I-5 E565 BU Spare Relay No #2 N940 BU Engine Analog Sensor Power +5v
Sender - Hydraulic Temperature A-12 F-16, F-6 Solenoid - Travel Straight G-6 G-19, G-7 20 Parameter failures.
Lighting Circuits N941 YL Engine Analog Sensor Return
CONN 58 E-7 G-19, G-6 Sensor - Ambient Temperature K-12 E-22, E-5 Solenoid -1 Way / 2 Way Change (ATCH) C-8 J-17, J-7 The FMI is a diagnostic code that indicates what type of failure has occurred.
603 PK Rotary Beacon N957 PK Rxd - Comm #1
Sensor - Atmospheric Pressure A-16 C-18, C-7 Switch - Boom Down Pressure (ATCH) D-6 G-19, G-7
607 PK Flood Lamp - Front N959 PK Rxd - Comm #3
Sensor - Bottom Engine Speed Timing ( C-16 C-20, C-6 Switch - Boom Up/ Down Pressure (ATCH D-6 G-18, G-6 615 YL Cab Flood Lamp/rops N960 OR Txd - Comm #1
Sensor - Engine Coolant Temperature B-16 D-20, D-7 Switch - Coolant Level K-12 C-22, C-5 616 BU Bucket Flood Lamp/boom Flood Lamp N963 OR Txd - Comm #3
Sensor - Engine Oil Pressure B-16 C-18, C-6 Switch - Disconnect H-3 I-23, I-6 638 WH Rotary Beacon N970 YL Dtr - Comm #1
Sensor - Engine Speed Pickup G-17 C-17, C-7 Switch - Engine Oil Level G-17 C-18, C-6 645 RD Headlamp Relay N973 BR Dcd - Comm #1
Sensor - Fuel Level A-12 I-17, I-7 Switch - Fuel Pressure L - 12 E-22, E-7 646 RD Light Sw To Front Flood Relay N979 GN Signal Gnd - Comm #1
Sensor - Fuel Pressure L-12 D-22, D-6 Switch - Hammer Return Filter (ATCH) E-12 H-17, H-7 684 RD Cab Flood Lamp N981 GN Signal Gnd - Comm #3
Sensor - Fuel Temperature L-12 D-22, D-6 Switch - Hydraulic Oil Level B-12 G-17, G-6 A623 BU Right Cab Flood Lamp Sw To Relay T901 YL Mss Exciter Coil In
Sensor - Injection Actuation Pressure A-16 C-19, C-7 Switch - Priming Pump L-12 D-23, D-7 Control Circuits T902 PK Mss Exciter Coil Out
Sensor - Intake Manifold Air Temperatu B-16 C-18, C-7 Switch - Refueling (ATCH) A-11 H-15, H-8 763 BU Torque Converter Sw T957 PU Inj 1 Return
Sensor - Intake Manifold Pressure B-16 C-19, C-7 Switch - Refueling Start (no) (ATCH) A-4 M-15, M-6 779 WH Coupler Engage Sol T958 YL Inj 2 Return
Sensor - Pressure Olwd C-11 K-19, K-5 Switch - Refueling Stop (nc) (ATCH) A-4 M-15, M-6 780 PU Coupler Disengage Sol T959 BR Inj 3 Return
Machine locations are repeated for components located close together. 788 YL Eng Speed (+) T960 BU Inj 4 Return
789 RD Cont Lever Lock T961 GN Inj 5 Return
A701 GY Injector #1 T962 WH Inj 6 Return
A702 PU Injector #2 T967 YL Pump Discharge Mean Press
A703 BR Injector #3 X994 BR Starter Interlock
A704 GN Injector #4
RENR9587-03 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
ATCH-PRIMING PUMP SW
1655970
GP-C2
1552267
A893-GP2 OR-16 A BK-18
C WH-18
PRODUCT LINK 326-GP1 RD-16 B RD-18
(NOTE AA) CONN 7 C-C19
2434508 84RE01
C-C18
2305010 84RE01 L70 L70
172-GN1 RD-18 1 1 172-C2 RD-18 L14 L14 C-C1
308-GN3 YL-16 2 MATE GN-C1 2 308-C140 YL-16 1636637 84RE01
403-GN4 GN-18 3 (PL321SR) 3 403-C141 GN-18 GP-C3
L L66 L66 892-GN5 BR-18 4 (NOTE AA) 4 892-C143 BR-18 1552269 147-C72 PU-16 147-C72 PU-16 172-C2 RD-18 130-C1 RD-14 130-C1 RD-14 1 L
893-GN6 GN-18 5 5 893-C142 GN-18 T788-GP4 GN-16 1 MOTOR ATCH-PRIMING PUMP 172-C2 RD-18 172-C2 RD-18 310-C44 PU-16 147-C10 PU-16 172-C2 RD-18 2
235-GN2 BK-18 6 MATE GK-C1 6 235-C159 BK-18 NOTE E 200-GP5 BK-16 2 0000000 308-C140 YL-16 310-C44 PU-16 403-C14 GN-18 168-C51 RD-10 L973-C80 GN-16 3
NOTE E (PL121SR) 310-C44 PU-16 403-C14 GN-18 412-C17 BU-18 172-C2 RD-18 A588-C3 GN-18 4
GN-C1 (NOTE AA) 403-C151 GN-18 412-C17 BU-18 430-C18 BU-18 184-C5 RD-14 5
2434508 84RE01 CONN 7 C-C5 403-C14 GN-18 430-C18 BU-18 L3 L3 L3 514-C12 PU-16 251-C49 YL-18 308-C4 YL-16 6
1552269 403-C141 GN-18 514-C12 PU-16 780-C8 PU-16 252-C60 YL-18 184-C5 RD-14 7
A751-C144 YL-18 1 SIGNAL FUEL TEMP SENSOR 403-C141 GN-18 780-C8 PU-16 892-C48 BR-18 261-C50 GN-18 322-C6 GY-16 8
G833-C145 PK-18 2 GND 1978391 412-C17 BU-18 892-C48 BR-18 893-C47 GN-18 262-C61 GN-18 607-C7 PK-16 9
892-GN5 BR-18 L12 L12 430-C18 BU-18 893-C47 GN-18 L4 L4 C506-C13 WH-16 308-C4 YL-16 780-C8 PU-16 10
893-GN6 GN-18 514-C12 PU-16 C506-C13 WH-16 G976-C32 BU-18 310-C44 PU-16 616-C9 BU-16 11
172-GN1 RD-18 C-C6 892-C143 BR-18 NOTE E G976-C32 BU-18 X738-C39 PK-18 317-C15 YL-18 147-C10 PU-16 12
1552269 13
L66
172-GN1 RD-18 L15 L15 892-C143 BR-18 X738-C39 PK-18 147-C10 PU-16 321-C40 BR-18 E554-C11 PK-18
172-GN7 RD-18 T725-C146 WH-18 1 FUEL PRESS. SW 892-C48 BR-18 147-C10 PU-16 322-C6 GY-16 514-C12 PU-16 14
172-GN8 RD-18 GATEWAY ECM N707-C147 PU-18 2 2122768 NOTE E 892-C121 BR-18 308-C140 YL-16 147-C72 PU-16 403-C14 GN-18 C506-C13 WH-16 15
308-GN3 YL-16 2399954 892-C152 BR-18 403-C151 GN-18 147-C73 PU-16 405-C16 GY-18 403-C14 GN-18 16
308-GN3 YL-16 GN-C2 (NOTE Y) 893-C142 GN-18 892-C121 BR-18 130-C1 RD-14 412-C17 BU-18 17
308-GN9 YL-16 1607690 84RE01 C-C7 893-C142 GN-18 NOTE E 892-C152 BR-18 168-C51 RD-10 430-C18 BU-18 317-C15 YL-18 18
PROD LINK 2ND GENERATION RADIO 308-GN10 YL-16 1 3E3370 893-C47 GN-18 893-C116 GN-18 184-C5 RD-14 487-C19 OR-18 405-C16 GY-18 19
2639088 403-GN4 GN-18 2 G828-C148 WH-18 A OR-18 +5V FUEL PRESS. SENSOR 893-C116 GN-18 893-C153 GN-18 251-C49 YL-18 491-C20 PK-18 412-C17 BU-18 20
(NOTE Y,Z) GK-C3 403-GN4 GN-18 3 G829-C149 GN-18 B YL-18 GND 2392396 893-C153 GN-18 A751-C144 YL-18 252-C60 YL-18 495-C22 GN-18 430-C18 BU-18 21
PROD LINK ANTENNA 1552252 403-GN11 GN-18 4 C991-C150 PK-18 C GN-18 SIGNAL A751-C144 YL-18 A760-C108 GY-18 261-C50 GN-18 496-C23 WH-18 487-C19 OR-18 22
2662861 BATT+ 1 172-GK1 RD-18 403-GN12 GN-18 NOTE E 5 A760-C108 GY-18 NOTE E C991-C150 PK-18 L8 262-C61 GN-18 506-C45 PU-18 491-C20 PK-18 23
(NOTE Y,Z) GND 2 235-GK2 BK-18 235-GN2 BK-18 6 C506-C13 WH-16 G828-C148 WH-18 308-C4 YL-16 514-C12 PU-16 F716-C21 WH-18 24
KEY SWITCH ON 3 308-GK3 YL-16 235-GN2 BK-18 7 C991-C150 PK-18 G829-C149 GN-18 317-C15 YL-18 578-C46 BU-16 495-C22 GN-18 25
ALT R-TERM 4 403-GK4 GN-18 235-GN13 BK-18 893-GN6 GN-18 8 CAT DATA LINK + G828-C148 WH-18
L11
G833-C145 PK-18 L5 321-C40 BR-18 607-C7 PK-16 496-C23 WH-18 26 CONN 23
RS-232-TXD 5 N957-GK5 PK-18 235-GN23 BK-18 892-GN5 BR-18 9 CAT DATA LINK - G829-C149 GN-18 H704-C202 PK-18 322-C6 GY-16 616-C9 BU-16 A755-C24 PK-18 27 MATE A-C16
6 235-GN14 BK-18 10 C-C11 G833-C145 PK-18 N707-C147 PU-18 405-C16 GY-18 780-C8 PU-16 A756-C25 BU-18 28 SH2 E-12
SAT GPS RS-232-RXD 7 N960-GK6 OR-18 235-GN14 BK-18 11 1552269 COOLANT LEVEL SW G976-C32 BU-18 N789-C107 BU-18 L6 487-C19 OR-18 892-C48 BR-18 A757-C26 GY-18 29
RS-232-GND 8 N979-GK9 GN-18 403-GN12 GN-18 12 412-C17 BU-18 1 2459206 N707-C147 PU-18 T725-C146 WH-18 491-C20 PK-18 L2 893-C47 GN-18 L1 A758-C27 BR-18 30
RS-232-DTR 9 N970-GK7 YL-18 308-GN10 YL-16 N957-GN15 PK-18 13 RS-232 PORT #1-TXD 235-C156 BK-18 2 N789-C107 BU-18 200-C161 BK-16 495-C22 GN-18 998-C71 BR-18 C468-C28 BU-18 31
L68
L4
RS-232-DCD 10 N973-GK8 BR-18 172-GN8 RD-18 14 T725-C146 WH-18 200-C162 BK-18 496-C23 WH-18 A588-C3 GN-18 E472-C29 GN-18 32
L8
L6
L5
11 N957-GN15 PK-18 15 200-C161 BK-16 235-C154 BK-18 506-C45 PU-18 A755-C24 PK-18 H476-C30 WH-18 33
12 N959-GN16 PK-18 16 200-C162 BK-18 235-C160 BK-16 578-C46 BU-16 A756-C25 BU-18 H473-C31 BR-18 34
L67
200-WM1 BK-16
N960-GN17 OR-18 17 L70 235-C154 BK-18 L968-C207 OR-18 607-C7 PK-16 A757-C26 GY-18 G976-C32 BU-18 35
K SATELLITE ANTENNA 1 N963-GN18 OR-18 18 C-C12 C-C13 ATCH-WATER SEPARATOR LEVEL SNSR 235-C160 BK-16 K863-C204 OR-18 616-C9 BU-16 A758-C27 BR-18 L972-C33 BU-18 36 K
N970-GN19 YL-18 19 1552272 3E3376 1782345 K859-C205 BR-18 998-C71 BR-18 A768-C64 BU-18 H474-C34 GN-18 37
L15
38
L70
GPS ANTENNA 1 N973-GN20 BR-18 20 147-C72 PU-16 1 1 RD-18 8-32 VDC L968-C67 OR-18 A588-C3 GN-18 A769-C65 GY-18 H475-C35 BU-18
L16
L14
YL-18
GY-18
PK-18
WH-18
GN-18
PK-18
A588-C167 GN-18
BR-18
OR-18
PK-18
PU-18
BU-18
WH-18
OR-18
E997-C123 RD-18
N979-GN21 GN-18 21 235-C155 BK-18 2 2 BK-18 CHASSIS GND C-C9 C-C10 780-C8 PU-16 A755-C24 PK-18 C468-C28 BU-18 K849-C36 YL-18 39
K906-C62 GN-18
OR-18
YL-16
GN-18
BR-18
BR-18
GN-18
GN-18
BK-16
BK-18
BK-18
BK-16
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
WH-18
BU-18
GN-16
GN-18
GY-18
WH-18
200-C163 BK-18
L13
101-C139 RD-4
304-C137 WH-8
147-C73 PU-16
168-C51 RD-10
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
998-C71 BR-18
A588-C3 GN-18
A588-C3 GN-18
BK-18
BK-18
BK-18
PU-18
BU-16
578-C46 BU-16
506-C45 PU-18
108-C136 RD-4
130-C1 RD-14
184-C5 RD-14
308-C4 YL-16
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
N981-GN22 GN-18 N960-GN17 OR-18 22 RS-232 PORT #1-RXD G976-C32 BU-18 3 3 GN-18 OUTPUT 1 1552269 3E3364 H704-C202 PK-18 A756-C25 BU-18 C506-C13 WH-16 E997-C123 RD-18 40
N970-GN19 YL-18 23 RS-232 PORT #1-DTR 4 4 YL/BK-18 OUTPUT 2 310-C44 PU-16 1 1 PU-18 ATCH-ETHER SOL X738-C39 PK-18 A757-C26 GY-18 E472-C29 GN-18 K851-C37 BU-18 41
24 200-C162 BK-18 2 2 WH-18 2391134 K859-C205 BR-18 A758-C27 BR-18 E473-C55 GY-18 K852-C38 GN-18 42
43
K859-C205
K863-C204
A751-C144
A760-C108
C991-C150
G828-C148
G829-C149
G833-C145
H704-C202
N707-C147
N789-C107
T725-C146
L968-C207
109-C138
25 1 BU-18 PROBE SUPPLY K863-C204 OR-18 A768-C64 BU-18 E474-C52 OR-18 X738-C39 PK-18
L968-C67
308-C140
403-C151
892-C121
892-C152
893-C116
893-C153
200-C161
200-C162
235-C154
235-C160
L969-C66
L972-C33
L973-C80
N793-C86
N794-C58
N795-C59
L4 L4
235-C41
235-C42
235-C43
506-C45
578-C46
26 2 BU-18 PROBE SUPPLY L968-C67 OR-18 A769-C65 GY-18 E554-C11 PK-18 321-C40 BR-18 44
PU-18
YL-18
GY-18
PK-18
WH-18
GN-18
PK-18
BU-18
WH-18
L68 L67
A893-GP2 OR-16
T788-GP4 GN-16
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18
BU-18
BK-18
BK-18
BK-16
BK-18
BK-18
BK-18
BK-18
235-C158 BK-18
C506-C13 WH-16
200-C161 BK-16
200-C162 BK-18
45
BK-16
200-GP3 BK-18
PU-16
BU-18
310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
BK-18
326-GP1 RD-16
27 L968-C207 OR-18 C468-C28 BU-18 E997-C123 RD-18 235-C41 BK-18
172-C2 RD-18
36 Page,
N707-C147
A751-C144
A760-C108
C991-C150
G828-C148
G829-C149
G833-C145
N789-C107
T725-C146
(PL121SR)(NOTE AA) N979-GN21 GN-18 C-C16 1078618 C-C15 E554-C11 PK-18 F889-C68 WH-18 506-C45 PU-18 49
CONN 2 31 RS-232 PORT #1-GND
G976-C32
235-C154
235-C159
235-C160
235-C158
235-C157
235-C155
235-C156
200-GP5
200-GP3
147-C72
412-C17
32 1552267 7Y3966 84RE01 AIR CLEANER INDICATOR E997-C123 RD-18 G976-C32 BU-18 578-C46 BU-16 50
GK-C1 GN-C3 33 A760-C108 GY-18 A +B 235-C158 BK-18 1 2552966 F716-C21 WH-18 H473-C31 BR-18 893-C47 GN-18 51
2434508 84RE01 2305010 84RE01 34 CAN LOW 235-C154 BK-18 B GND F773-C69 OR-18 H474-C34 GN-18 892-C48 BR-18 52
172-GK1 RD-18 1 172-GN8 RD-18 35 N789-C107 BU-18 C SIGNAL F774-C70 WH-18 H475-C35 BU-18 251-C49 YL-18 53
L7
308-GK3 YL-16 2 308-GN10 YL-16 36 AL-C1 C-C23 C-C22 F889-C68 WH-18 H476-C30 WH-18 261-C50 GN-18 54
403-GK4 GN-18 3 403-GN12 GN-18 37 C-C8 2434505 84RE01 2434505 84RE01 2304011 84RE01 H473-C31 BR-18 K843-C56 GN-18 NOTE E
4 38 1552267 780-AL1 PU-16 1 1 780-C8 PU-16 H474-C34 GN-18 K844-C53 GY-18 NOTE E C-C2
L68 5 L67 39 514-C12 PU-16 A +B 2 CONN 9 2 H475-C35 BU-18 K847-C57 PU-18 1343295 84RE01 CONN 24
235-GK2 BK-18 6 235-GN14 BK-18 40 L16 L16 C506-C13 WH-16 B SIGNAL A C CONDENSER FAN MOTOR H476-C30 WH-18 K848-C54 WH-18 168-C51 RD-10 1 MATE A-C29
41 200-C161 BK-16 C GND 2457910 K843-C56 GN-18 K849-C36 YL-18 SH2 D-12
A751-C144 YL-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
A588-C167 GN-18
A760-C108 GY-18
E997-C123 RD-18
H704-C202 PK-18
N789-C107 BU-18
K859-C205 BR-18
K863-C204 OR-18
L69
200-C161 BK-16
235-C160 BK-16
308-C140 YL-16
403-C151 GN-18
892-C152 BR-18
893-C153 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
K906-C62 GN-18
L973-C80 GN-16
200-C162 BK-18
200-C163 BK-18
235-C154 BK-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
L968-C67 OR-18
L71
L12
N960-GK6 OR-18 1 N960-GN17 OR-18 42 CAN SHIELD AK-C1 C-C21 C-C20 K844-C53 GY-18 K851-C37 BU-18 C-C3
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
304-C137 WH-8
168-C51 RD-10
317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
998-C71 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
147-C73 PU-16
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
130-C1 RD-14
308-C4 YL-16
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
184-C5 RD-14
N957-GK5 PK-18 2 N957-GN15 PK-18 43 2434505 84RE01 2434505 84RE01 2304011 84RE01 L13 K847-C57 PU-18 K852-C38 GN-18 2434510 84RE01
N979-GK9 GN-18 3 N979-GN21 GN-18 44 X738-AK1 PK-18 1 1 X738-C39 PK-18 K848-C54 WH-18 K906-C62 GN-18 E474-C52 OR-18 1
N970-GK7 YL-18 4 N970-GN19 YL-18 45 SWG1 2 2 K849-C36 YL-18 K907-C63 BU-18 K844-C53 GY-18 2
N973-GK8 BR-18 5 N973-GN20 BR-18 46 SWG2 L71 L12 L12 L12
CONN 10 K851-C37 BU-18 L968-C207 OR-18 K848-C54 WH-18 3
6 K852-C38 GN-18 L969-C66 WH-18 E473-C55 GY-18
CONN 3 47
48
SWG3
AR-C1 C-C70 C-C69 K906-C62 GN-18 L972-C33 BU-18 K843-C56 GN-18
4
5 CONN 25
GK-C2 GN-C4 49 2434505 84RE01 2434505 84RE01 2304011 84RE01 K907-C63 BU-18 L973-C80 GN-16 K847-C57 PU-18 6 MATE A-C1
2305010 84RE01 2434508 84RE01 50 CAN HIGH 1 1 L968-C207 OR-18 N793-C86 GN-18 N793-C86 GN-18 7 SH2 C-12
MATE GL-C1 51 H704-AR1 PK-18 2 2 H704-C202 PK-18 L969-C66 WH-18 N794-C58 GY-18 N794-C58 GY-18 8
J (PL121SR)(NOTE AA) 172-GN7 RD-18 52 UNSWITCHED POWER CONN 11 L972-C33 BU-18 N795-C59 WH-18 N795-C59 WH-18 9 J
53 L973-C80 GN-16 X738-C39 PK-18 252-C60 YL-18 10
403-GN11 GN-18 54 ALTERNATOR R-TERM C-C72 C-C71 N793-C86 GN-18 235-C41 BK-18 262-C61 GN-18 11
55 SWG4 2434506 84RE01 2304013 84RE01 N794-C58 GY-18 235-C42 BK-18 12
56 1 K863-C204 OR-18 N795-C59 WH-18 235-C43 BK-18 NOTE E
L10
L9
MATE GK-C2 57 2 K859-C205 BR-18 235-C41 BK-18 C-C4
(PL121SR)(NOTE AA) 58 780-AL1 PU-16 780-AL1 PU-16 780-AL1 PU-16 3 L968-C206 OR-18 235-C42 BK-18 2304009 84RE01
59 235-C43 BK-18 K906-C62 GN-18 1
GL-C1 GN-C5 60 K907-C63 BU-18 2
2434508 84RE01 2305010 84RE01 61 X738-AK1 PK-18 X738-AK1 PK-18 A768-C64 BU-18 3
780-AL1 PU-16
N960-GL2 OR-18 1 N963-GN18 OR-18 N963-GN18 OR-18 62 RS-232 PORT #3-TXD A769-C65 GY-18 4
N957-GL1 PK-18 2 N959-GN16 PK-18 N959-GN16 PK-18 63 RS-232 PORT #3-RXD
L9 L9 L9 L10
L969-C66 WH-18 5 CONN 26
N979-GL3 GN-18 3 N981-GN22 GN-18 N981-GN22 GN-18 64 RS-232 PORT #3-GND L968-C207 OR-18 6 MATE A-C41
4 235-GN13 BK-18 65 GROUND L20 L20 L20 L20 F889-C68 WH-18 7 SH2 C-12
5 66 F773-C69 OR-18 8
6 CONN 4 67 F774-C70 WH-18 9
OR-18
PK-18
GN-18
H704-AR1 PK-18
SERIAL SERVICE L155 L155 L155 L155 2305010 84RE01
I
CONN 1 CONNECTOR K866-GC1 WH-18 1
CONN 28 I
200-GC2 BK-18 2
X738-AK1 PK-18
L50 147-GC3 PU-16 3 MATE GA-C1
K872-GC4 OR-18 4 SH3 E-12
PRODUCT LINK BREAK POINT 1 BREAKER BOX K879-GC5 GN-18 5
(NOTE AA) SH2 B-12 6
A-C9
1552269
L71
L97
306-A3 GN-16 1 START RELAY DIODE
200-A18 BK-18 2 1974385 RE01
K-C1
2434507 84RE01
A-C21 H792-K1 BR-18 1 CONN 29
101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269 L72 M745-K2 GY-18 2 MATE J-C1
306-A2 GN-16 1 M748-K3 BR-18 3 SH3 E-12
101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CR1 RD-00 200-A30 BK-18 2 109-CL1 RD-4 80A 200-K4 BK-18 4
L157
101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 ALT BREAKER BUS-BAR
POS NEG POS NEG 1712210 2382279
200-A30 BK-18
L9
L20
200-A18 BK-18
WIRE GROUP COLOR DESCRIPTIONS BATTERY REAR BATTERY FRONT 306-A2 GN-16 START RELAY GU-C1
ENGINE 3T5760 3T5760 306-A3 GN-16 1251302 2434507 84RE01
ENGINE CONTROL MODULE C-C64 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. L97 306-A20 GN-16 177-WE1 RD-6 80A 780-GU1 PU-16 1 CONN 30
A-C1 2304011 84RE01 200-A85 BK-16 L155 779-GU2 WH-16 2 MATE GT-C6
A C COMPRESSOR CLUTCH SOL 1 E554-C11 PK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. 177-A71 RD-6 MAIN BREAKER A588-GU3 GN-18 3 SH3 D-12
2555282 2645732 AIR HEATER A588-C167 GN-18
A751-C144 YL-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
WH-18
OR-18
PK-18
BR-18
GN-18
YL-18
YL-18
BU-18
YL-18
BK-18
BK-18
BK-18
101-CJ1 RD-4
2597243 2 200-C191 BK-18 1712210 200-GU4 BK-18 4
235-C154 BK-18
403-C151 GN-18
YL-18
892-C152 BR-18
893-C153 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
K906-C62 GN-18
L973-C80 GN-16
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C160 BK-16
308-C168 YL-16
308-C168 YL-16
308-C140 YL-16
YL-16
PU-18
YL-18
BR-18
PU-18
WH-18
YL-18
BU-18
GN-18
GY-18
PK-18
PU-18
WH-18
BR-18
BU-18
WH-18
BR-18
BU-18
WH-18
PK-18
BK-14
109-C138 RD-4
168-C51 RD-10
317-C15 YL-18
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
998-C71 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
PU-16
BU-18
YL-18
101-C139 RD-4
108-C136 RD-4
304-C137 WH-8
1593537
130-C1 RD-14
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
308-C4 YL-16
J2 VOLTAGE CONVERTER OUTPUT CIRCUIT. 101-CR1 RD-00 177-A71 RD-6
1 108-C136 RD-4 108-CM1 RD-4
L5
2 STARTING CIRCUIT. ATCH-JUMP START RECEPTACLE
3 101-CP1 RD-00 2G1830 304-C137 WH-8 304-WC1 WH-8
F889-C129
G973-C201
H446-C119
K850-C120
K904-C117
M739-C134
M739-C135
M906-C111
T967-C118
A209-C122
A209-C124
A209-C125
L5
308-C113
A762-C87
G723-C92
H746-C76
H747-C85
K856-C95
K857-C97
K858-C99
K860-C93
K861-C96
K862-C98
K864-C82
K865-C89
K866-C79
K868-C83
K869-C84
K871-C78
K876-C90
K877-C91
M737-C77
M740-C74
235-C166
GROUND CIRCUIT.
147-C73
763-C75
788-C81
4 P N (NOTE B)
200-CE1 BK-00
1
1
INTAKE AIR HEATER 5 C987-A99 RD-18 STARTING AID CIRCUIT. BLOCK GP 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A
MAINTENANCE LAMP 6 L24 9W0742 109-CL1 RD-4
H 7 108-C136 RD-4 403-C151 GN-18 (NOTE B) 101-C139 RD-4 101-CJ1 RD-4 HEATER BREAKER H
ALTERNATOR R MONITOR CIRCUIT. 2164970
8 AIR HEATER RELAY B+
9 1855294 109-C138 RD-4 ENGINE CONTROL CIRCUIT 177-A71 RD-6 177-WE1 RD-6
2234453 B-
IAP CONTROL VALVE RETURN 10 G855-A91 PU-18 (65A) 200-C190 BK-4 BLOCK AS
11 MACHINE CONTROL CIRCUIT.
1211023 DEFINED GROUND POINTS AT THE MASCHINE
12 L22 L51 MACHINE SECURITY CONTROL CIRCUIT. GND-FR 6
COOLANT TEMPERATURE SENSOR 13 995-A12 BU-18 STARTER MOTOR IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
101-CA1 RD-00
101-CP1 RD-00
101-CF1 RD-00
L21
14 2071556 HEATER AND AIR CONDITIONER CIRCUIT. DISCONNECT SW 1 FRAME LEFT SIDE REAR GND-FR 1
L155
L72
L50
INTAKE MANIFOLD AIR PRESSURE SENSOR 15 R746-A20 PK-18 2371962 (NOTE A) 200-CE1 BK-00 200-CE1 BK-00 7N0719
L22
TRANSMISSION OIL PRESSURE SENSOR 16 TURN SIGNAL/WIPER/WASHER CIRCUIT. 101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 200-CH1 BK-00 200-CH1 BK-00 2 FRAME ENGINE ROOM FRONT GND-FR 2
ANALOG RETURN (BOOST,IAP) 17 G829-A93 GN-18 304-C137 WH-8 PC 3 FRAME ENGINE ROOM REAR GND-FR 3
G S CAT DATA LINK.
18 STRAP DISC-FRAME GND
101-C139 RD-4 POS NEG POS NEG 1321806 4 FRAME RIGHT SIDE FRONT GND-FR 4
STARTER INTERLOCK 19 MTRBAT 101-CA1 RD-00 CAN 1
IAP CONTROL VALVE 20 G854-A100 PK-18 BREAKER BOX 5 FRAME BREAKER BOX LOWER GND-FR 5 X
235-GF23 BK-18
X738-AK1 PK-18
BK-18
BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18
229-C182 BK-14
BK-18
BK-18
235-GF23 BK-18
101-CP1 RD-00
235-AK2 BK-18
BK-18
235-C41 BK-18
235-C42 BK-18
BK-18
235-AR2 BK-18
235-C43 BK-18
21 CAN 2
L51
MOTOR 101-CF1 RD-00 ATCH-BATTERY REAR ATCH-BATTERY FRONT 6 FRAME BAT. ROOM JUMP START GND-FR 6
A588-C167 GN-18
K904-C117 GN-18
M906-C111 BU-18
T967-C118 YL-18
A209-C122 BK-18
A209-C124 BK-18
A751-C144 YL-18
C991-C150 PK-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G973-C201 OR-18
H446-C119 PK-18
K850-C120 BR-18
M739-C134 YL-18
M739-C135 YL-18
N707-C147 PU-18
T725-C146 WH-18
A209-C125 BK-18
22
G723-C92 YL-18
H747-C85 BR-18
M737-C77 WH-18
403-C151 GN-18
E554-C11 PK-18
308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18
892-C152 BR-18
893-C153 GN-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
H746-C76 YL-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
M740-C74 PK-18
K876-C90 BR-18
K877-C91 BU-18
K906-C62 GN-18
L973-C80 GN-16
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18
235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14
235-C160 BK-16
235-C166 BK-14
235-C154 BK-18
147-C73 PU-16
168-C51 RD-10
321-C40 BR-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
763-C75 BU-18
788-C81 YL-18
235-C43 BK-18
235-C41 BK-18
235-C42 BK-18
317-C15 YL-18
998-C71 BR-18
109-C138 RD-4
101-C139 RD-4
108-C136 RD-4
304-C137 WH-8
RS-232 DATA LINK / RS-485 DATA LINK 3T5760 3T5760 7 FRAME PLATFORM LOWER GND-FR 7
130-C1 RD-14
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
L20
L10
8 PLATFORM REAR GND-PLATFORM
780-AL1 PU-16
235-C154
235-C160
235-GC18
235-GC10
235-AK2
235-AR2
PASSIVE SPD -1: (RUN) TOP SPD/TMG SNSR A 25 E963-A27 BK-18 PE
TDC SERVICE PROBE + 26 STRAP ENG-FRAME GND 9 CAB RIGHT SIDE FRONT GND-CAB 1
G856-A22 WH-18
TRANSMISSION OIL TEMPERATURE SENSOR 27 1400860 10 CAB RIGHT SIDE REAR GND-CAB 2
ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 C-C24
L6
101-CF1 RD-00 11 CAB TOP GND-CAB 3
+8V DIGITAL POWER (COOLANT LVL,EXHAUST TEMP) 29 L6 506-C45 PU-18 7T5957 84RE01
TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 101-CP1 RD-00 578-C46 BU-16 12 PL ECM MOUNT GND-ECM MOUNT
31 101-CA1 RD-00 200-C165 BK-18 200-C165 BK-18 1 WASHER MOTOR
L694
SMART WASTEGATE ACTUATOR (-) (POTENTIAL) 32 200-C164 BK-18 506-C45 PU-18 2 MOTOR 7T8890
33 200-C163 BK-18
34 200-C163 BK-18
C-C66 C-C25
PASSIVE SPD +1: (RUN) TOP SPD/TMG SNSR A 35
L78
E964-A26 WH-18 1552269 GND-FR 1 7T5957 84RE01 IDENT PART NO. SH LOC DESCRIPTION NOTE
L22
L24
L155
COOLANT LEVEL SENSOR 49 235-C170 BK-18 1552269 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL
2130677 L --- - --- ---
L25
235-C170 BK-18 K906-C62 GN-18 1 SWING BRAKE SOL K863-C204 OR-18 2 ATT STEM-4 RETRACT PRV
50 235-C197 BK-18 235-C197 BK-18 2 1211491 763-C75 BU-18 3 TRAVEL SPEED SOL M 251-0543 2 B-4 KEY SW (CONSOLE RH)
51 235-C198 BK-18 L969-C66 WH-18 4 PS PRESS. PRV
52 L151 N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C
L71
200-GU10 BK-18
200-GU10 BK-18
A588-GU3 GN-18
ANALOG RETURN (FUEL,LUBE) 54
200-GU4 BK-18
779-GU2 WH-16
780-GU1 PU-16
G827-A2 BU-18 235-C199 BK-18 A588-C167 GN-18 1 HYD LOCK SOL K863-C204 OR-18 K863-C204 OR-18 H746-C76 YL-18 7 VALIABLE FAN MOTOR PRV
55 235-C200 BK-18 200-C171 BK-18 2 1211491 184-C5 RD-14 184-C5 RD-14 H704-C202 PK-18 8 REVERSE FAN SOL R 167-3456 2 F-2 LIGHTING (02) CAB LH
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 251-C49 YL-18 184-C5 RD-14 M737-C77 WH-18 9 FLOW LIMIT PRESS. PRV T 167-3456 2 F-2 LIGHTING (02) CAB RH
YL-18
YL-18
BK-18
A588-C167 GN-18
A751-C144 YL-18
C991-C150 PK-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
GN-18
OR-18
PK-18
BR-18
YL-18
BU-18
BK-18
BK-18
ATMOSPHERIC PRESSURE SENSOR 57 252-C60 YL-18 184-C105 RD-14 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL
K906-C62 GN-18
BU-18
GY-18
YL-18
GN-16
200-GU10 BK-18
BK-18
BK-16
BR-18
BK-18
BK-18
BK-18
200-C171 BK-18
M740-C74 PK-18
235-C170 BK-18
G723-C92 YL-18
308-C127 YL-16
892-C152 BR-18
893-C153 GN-18
A762-C87 PU-18
C468-C28 BU-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
235-C192 BK-18
229-C182 BK-14
YL-18
WH-18
BK-18
YL-18
YL-18
PU-18
WH-18
YL-18
GN-18
GY-18
PK-18
PU-18
WH-18
BR-18
BU-18
WH-18
BR-18
BU-18
R747-A6 GY-18
BU-18
200-GU4 BK-18
780-AL1 PU-16
200-AL2 BK-18
763-C75 BU-18
RD-10
BK-18
BK-18
BK-16
317-C15 YL-18
BR-18
405-C16 GY-18
788-C81 YL-18
998-C71 BR-18
OR-18
PK-18
GN-18
WH-18
PU-16
BK-4
101-C139 RD-4
108-C136 RD-4
304-C137 WH-8
PK-16
BU-16
130-C1 RD-14
58 PILOT MANIFOLD 261-C50 GN-18 184-C109 RD-14 K866-C79 WH-18 11 1WAY/2WAY CHANGE SOL
59 2155037 262-C61 GN-18 308-C113 YL-16 12 BOOM UP LIMIT PRV (FOR CRANE) V 170-9295 2 E-2 LIGHTING (02) CAB RH (GUARD) P
60 892-C121 BR-18 763-C75 BU-18 13 SPARE (PRV)
C-C44 C-C45 893-C116 GN-18 788-C81 YL-18 14 SPARE (OC) W --- - --- ---
M739-C135
T967-C118
A209-C122
K904-C117
G973-C201
H446-C119
K850-C120
M739-C134
M906-C111
A209-C124
A209-C125
200-C190
61
A768-C64
A769-C65
H746-C76
L973-C80
200-C191
200-C161
200-C163
200-C171
308-C128
H747-C85
M737-C77
235-C172
308-C126
308-C114
K856-C95
K857-C97
K858-C99
K861-C96
K862-C98
K864-C82
K865-C89
K866-C79
K868-C83
K869-C84
K871-C78
K876-C90
K877-C91
200-C162
K860-C93
168-C51
321-C40
200-AL2
200-GP3
200-GP5
487-C19
491-C20
495-C22
496-C23
147-C73
1552269 3E3364 A588-C88 GN-18 892-C121 BR-18 15 CAN-3 SHEILD X 238-1579 1 A-6 REFUELING PUMP W
322-C6
607-C7
616-C9
ENGINE
L25
L79
L26
70 GC-C6 E997-C123 RD-18 E472-C29 GN-18 24 FAN SPEED AG 251-0299 2 A-11 SECONDARY SHUTDOWN
F LOAD FEEDBACK (-) (FUTURE) 71 1552269 F889-C68 WH-18 E473-C55 GY-18 A762-C87 PU-18 25 SPEED SENSOR + (ENG) F
L56 AH --- - --- ---
PRESSURE SENSOR +5V (BOOST,IAP) 72 G828-A92 WH-18 GND-FR 2 L25 L25 G973-GC7 OR-18 1 ATCH-BOOM RAISE PRESS SW H473-C31 BR-18 E474-C52 OR-18 26 CAN-4 SHEILD
L50
73 K-C7 C-C29 C-C28 235-GC10 BK-18 2 1673466 H474-C34 GN-18 E997-C123 RD-18 A588-C88 GN-18 27 HYD LOCK CANCEL SW AJ 234-1124 3 A-7 MOUNTING RADIO R
74 2434506 84RE01 2434506 84RE01 2304013 84RE01 (NOTE G,H) H475-C35 BU-18 F889-C129 WH-18 K865-C89 PU-18 28 VARIABLE RELIEF-2 PRV
308-K14 YL-18 1 1 308-C114 YL-18 H476-C30 WH-18 F889-C129 WH-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL AK 259-5121 1 J-9 HAMMER RETURN FILTER X
75 L73
76 A209-K15 BK-18 2 MATE C-C28 2 A209-C125 BK-18 H704-C202 PK-18 F889-C115 WH-18 K877-C91 BU-18 30 VARIABLE RELIEF-2 CHECK SOL AL 238-1588 1 J-9 QUICK COUPLER (CHASSIS)
H446-K16 PK-18 3 CONN 15 3 H446-C119 PK-18 K843-C56 GN-18 F889-C100 WH-18 L18 G723-C92 YL-18 31 HEAVY LIFT SOL
77 K844-C53 GY-18 F889-C68 WH-18 K860-C93 BU-18 32 ATT STEM-1 RETRACT PRV AM 275-6865 1 C-6 FINE SWING
78 L151 L151 L151
K847-C57 PU-18 F889-C68 WH-18 33 STK OUT LIMIT SOL (FOR CRANE) AN --- - --- ---
INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 K848-C54 WH-18 G723-C92 YL-18 34 BKT LOCK SOL (FOR CRANE)
PRESSURE SENSOR +5V (FUEL,LUBE) 80 G826-A1 BR-18 GG-C1 C-C68 C-C67 K849-C36 YL-18 G973-C201 OR-18 M739-C94 YL-18 35 PRV RETURN AP --- - --- ---
+5V ANALOG POWER (TRANS TEMP, TRANS PRESS.) 81 L79
235-GF23 BK-18
2434508 84RE01 2434508 84RE01 2305010 84RE01 K851-C37 BU-18 H446-C119 PK-18 36 CAN-4 + AR 238-1601 1 J-9 REVERSING FAN
OR-18
OR-18
BK-18
BK-18
BK-18
BK-18
GN-18
BK-18
WH-18
WH-18
WH-18
BK-18
WH-18
BK-18
OR-18
OR-18
PU-16
BK-18
82 K858-GG5 YL-18 1 1 K858-C99 YL-18 K852-C38 GN-18 H473-C31 BR-18 37 CAN-4 -
2 CONN 14
L65 L65 AT --- - --- ---
FUEL PRESSURE SWITCH RETURN 83 N707-A31 PU-18 K862-GG6 GY-18 2 K862-C98 GY-18 K907-C63 BU-18 L17 H474-C34 GN-18 K856-C95 PU-18 38 ATT STEM-1 EXTEND PRV
84 K869-GG27 BU-18 3 MATE C-C67 3 K869-C84 BU-18 L968-C67 OR-18 H475-C35 BU-18 K861-C96 GN-18 39 ATT STEM-2 RETRACT PRV AU --- - --- ---
INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18 4 4 K850-C120 BR-18 CONN 58 L969-C66 WH-18 H476-C30 WH-18 K857-C97 WH-18 40 ATT STEM-2 EXTEND PRV
AV --- - --- ---
K872-GC12
K872-GC11
5 5 L972-C33 BU-18 H746-C76 YL-18 K862-C98 GY-18 41 ATT STEM-3 RETRACT PRV
235-GC17
235-GC10
235-GC18
235-GC16
K879-GC5
200-GC15
K871-GC9
K871-GC8
K871-GC6
235-GC10
K866-GC1
200-GC15
K872-GC4
K872-GC4
86
L10
147-GC3
200-GC2
87 101-C139 RD-4 6 6 GU-C4 GU-C5 N789-C107 BU-18 H747-C85 BR-18 K858-C99 YL-18 42 ATT STEM-3 EXTEND PRV AW 238-2479 3 A-2 QUICK COUPLER (TOGGLE SW)
88 108-C136 RD-4 3E3364 1552269 L10 N793-C86 GN-18 H704-C202 PK-18 43 SPARE (PRV)
MATE C-C49 1 A588-GU7 GN-18 A588-GU8 GN-18 1 MATE HYD LOCK SOL N794-C58 GY-18 K843-C56 GN-18 F889-C100 WH-18 44 ENG SPEED COMMAND AX --- - --- ---
89 L31 304-C137 WH-8
788-C81 YL-18 GE-C1 GF-C10 C-C33 C-C32 (NOTE AC) 2 200-GU9 BK-18 200-GU9 BK-18 2 (NOTE AC) N795-C59 WH-18 K844-C53 GY-18 NOTE E 45 CAN-3 + AY --- - --- ---
90 2434509 84RE01 2434509 84RE01 2434509 84RE01 2312295 84RE01 147-C73 PU-16 K847-C57 PU-18 46 CAN-3 -
91 A762-C87 PU-18 L29 GA 251-0598 3 E-12 CONFIG. 2,11 (CAB) G,H
C468-C28 BU-18 ATCH-HAMMER RETURN FILTER SW K856-GE1 PU-18 1 K856-GF1 PU-18 1 1 K856-C95 PU-18 A588-GU3 GN-18 K848-C54 WH-18 252-C101 YL-18 47 CAN-2 + (J1939)(MSS)
DIGITAL RETURN (COOLANT LEVEL, EXHAUST TEMP) 92 235-C192 BK-18 2 CONN 12 K860-GF2 BU-18 2 CONN 12 2 K860-C93 BU-18 K849-C36 YL-18 NOTE E 262-C102 GN-18 48 CAN-2 - (J1939)(MSS) GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H
L156
ANALOG RETURN (TRANS TEMP & PRESS,FUEL LEVEL) 93
A-C9 F-C1
3E5179 1552252
CONN 6 2344515
AK-C2
L59 L59
K857-GE2 WH-18 3 K857-GF3 WH-18 3 3 K857-C97 WH-18 147-C73 PU-16 K850-C120 BR-18 49 CAN-2 SHEILD(MSS)
GE 275-6937 1 E-9 SYSTEM 16 K
94 130-C1 RD-14 2304011 84RE01 4 MATE C-C32 K861-GF4 GN-18 4 MATE C-C32 4 K861-C96 GN-18 A588-GU3 GN-18 L156 308-C113 YL-16 K851-C37 BU-18 251-C103 YL-18 50 CAN-1 + (MONITOR AND SW PANEL)
1
L51
95 T957-A16 PU-18-XLPE A701-F1 GY-16-NW 308-C127 YL-16 1 X738-AK1 PK-18 K868-GE3 BR-18 5 K868-GF5 BR-18 5 5 K868-C83 BR-18 779-GU2 WH-16 763-C75 BU-18 K852-C38 GN-18 261-C104 GN-18 51 CAN-1 - (MONITOR AND SW PANEL) GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
L52
L54
L53
96 T958-A17 YL-18-XLPE 2 A702-F3 PU-16-NW L26 L78 6 308-GF24 YL-18 6 6 308-C126 YL-18 780-GU1 PU-16 788-C81 YL-18 K856-C95 PU-18 52 CAN-1 SHEILD (MONITOR AND SW PANEL)
317-C15 YL-18 2 235-AK2 BK-18 GG 259-5125 1 F-8 MEDIUM CIRCUIT N
97 T959-A18 BR-18-XLPE 3 A703-F5 BR-16-NW 405-C16 GY-18 7 A209-GF19 BK-18 7 7 A209-C124 BK-18 200-GU10 BK-18 A762-C87 PU-18 K857-C97 WH-18 E997-C123 RD-18 53 HYD LOCK SOL
T957-A16 PU-18-XLPE 4 A704-F7 GN-16-NW 8 M906-GF12 BU-18 8 8 M906-C111 BU-18 200-GU10 BK-18 K858-C99 YL-18 54 SPARE (FREQ IN) GH 259-5254 3 A-7 12V POWER SUPPLY AB
L20
98 T958-A17 YL-18-XLPE T960-A19 BU-18-XLPE 892-C152 BR-18
INJECTOR 5 & 6 HS 99 T860-A34 OR-18-XLPE T961-A28 GN-18-XLPE 5 A705-F9 BU-16-NW 893-C153 GN-18 200-GU5 BK-18 K860-C93 BU-18
T959-A18 BR-18-XLPE GC-C8 GF-C6 C-C31 C-C30 200-GU6 BK-18 K861-C96 GN-18 184-C105 RD-14 1 +B GJ --- - --- ---
100 T962-A29 WH-18-XLPE 6 A706-F11 GY-16-NW 998-C71 BR-18 L20
101 T960-A19 BU-18-XLPE T860-A90 OR-18-XLPE 7 L985-F12 YL-16-NW A751-C144 YL-18 2434510 84RE01 2434510 84RE01 2434510 84RE01 2304009 84RE01 F889-C129 WH-18 K862-C98 GY-18 235-C106 BK-14 2 GND GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z
L72
L73
L60
T961-A28 GN-18-XLPE 8 L32 C991-C150 PK-18 147-GC3 PU-16 1 1 1 147-C73 PU-16 GU-C2 G723-C92 YL-18 K864-C82 PK-18 3 RS422 RX+ (REMOTE CONTROL EQUIPMENT)
102 T962-A29 WH-18-XLPE T860-A89 OR-18-XLPE L985-F10 YL-16-NW L28 L28 2 2 2 1552269 N789-C107 BU-18 GL 259-4940 1 J-15 PRODUCT LINK (SERVICE CONN) Y,Z
E 103 T859-A88 WH-18-XLPE 9 L984-F8 OR-16-NW F716-C21 WH-18 K871-GC6 WH-18 K871-C78 WH-18 ATCH-QUICK COUPLER SOL HIGH G973-C201 OR-18 K865-C89 PU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR) E
INJECTOR 1 & 2 HS 104 10 F773-C69 OR-18 K866-GC1 WH-18 3 K866-GF9 WH-18 3 3 K866-C79 WH-18 L158 780-GU1 PU-16 1 1211491 H446-C119 PK-18 K866-C79 WH-18 5 (BOOM ANGLE SENSOR) GM --- - --- ---
T858-A23 GY-18-XLPE T859-A87 WH-18-XLPE L984-F6 OR-16-NW 4 K864-GF10 PK-18 4 CONN 13 4 K864-C82 PK-18 200-GU5 BK-18 2 (NOTE AC) H746-C76 YL-18 K868-C83 BR-18 6 (STICK ANGLE SENSOR)
F774-C70 WH-18
INJECTOR 6 LS 105 T962-A29 WH-18-XLPE T860-A34 OR-18-XLPE T860-A90 OR-18-XLPE T858-A86 GY-18-XLPE 11 L983-F4 WH-16-NW
F889-C129 WH-18 5 CONN 13 M739-GF6 YL-18 5 5 M739-C134 YL-18 H747-C85 BR-18 K869-C84 BU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y
INJECTOR 3 LS 106
L79
T959-A18 BR-18-XLPE T858-A85 GY-18-XLPE 12 L983-F2 WH-16-NW 6 MATE C-C30 K876-GF7 BR-18 6 MATE C-C30 6 K876-C90 BR-18 K850-C120 BR-18 K871-C78 WH-18 A760-C108 GY-18 8 5V SUPPLY (POWER SUPPLY FOR POTENTIO) GP 275-6938 1 I-1 ELEC PRIMING PUMP (CHASSIS)
INJECTOR 5 LS 107 T860-A89 OR-18-XLPE G828-C148 WH-18
T961-A28 GN-18-XLPE G829-C149 GN-18 7 K865-GF11 PU-18 7 7 K865-C89 PU-18 GU-C3 K856-C95 PU-18 K876-C90 BR-18 H476-C30 WH-18 9 IMPLEMENT PRESS. SW
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE T859-A37 WH-18-XLPE T859-A88 WH-18-XLPE 8 K877-GF8 BU-18 8 8 K877-C91 BU-18 1552269 ATCH-QUICK COUPLER SOL LOW K857-C97 WH-18 K877-C91 BU-18 A755-C24 PK-18 10 THROTTLE-1 GR 259-5119 3 D-12 ELEC PRIMING PUMP (CAB)
F-C2 G833-C145 PK-18
109 T859-A87 WH-18-XLPE N707-C147 PU-18 G973-GC7 OR-18 9 9 9 G973-C201 OR-18 779-GU2 WH-16 1 1211491 K858-C99 YL-18 K904-C117 GN-18 A758-C27 BR-18 11 THROTTLE-4 GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC
A
B
110 1539693 10 10 10 200-GU6 BK-18 2 (NOTE AC) K860-C93 BU-18 K907-C63 BU-18 L972-C33 BU-18 12 ONE TOUCH LOW IDLE SW
T858-A23 GY-18-XLPE T858-A86 GY-18-XLPE T725-C146 WH-18 GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
111 229-C182 BK-14 11 11 11 K861-C96 GN-18 L968-C67 OR-18 184-C109 RD-14 13 +B
L55
T858-A85 GY-18-XLPE 12 12 12 K862-C98 GY-18 L969-C66 WH-18 235-C110 BK-14 14 GND GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
112 CYL HEAD SOL 1
113 K864-C82 PK-18 L972-C33 BU-18 15 RS422 RX- (REMOTE CONTROL EQUIPMENT)
K865-C89 PU-18 N793-C86 GN-18 M906-C111 BU-18 16 SQUEEZE PRESS. SENSOR CABLE AS.
114 C991-A33 PK-18
INJECTOR 3 & 4 HS 115 T859-A37 WH-18-XLPE 147-GC3 PU-16 L60 ATCH-BOOM DOWN LINE CUTOFF SOL K866-C79 WH-18 M737-C77 WH-18 17 SPARE (PWM IN) CA 251-0625 1 H-7 BAT. - STARTER (STD)
INJECTOR 1 LS 116 994-A10 GY-18 F-C3 L53 K866-GC1 WH-18 1850472 K868-C83 BR-18 M739-C94 YL-18 A209-C112 BK-18 18 ANALOG RETURN
T957-A16 PU-18-XLPE 130-C179 RD-14 CC 170-6929 1 H-6 BAT. - BAT. (STD)
A
B
K871-GC6 WH-18 K-C2 K869-C84 BU-18 M740-C74 PK-18 A756-C25 BU-18 19 THROTTLE-2
235-GF23 BK-18
L60
8V DIGITAL POWER G856-A22 WH-18 1539693 892-C152 BR-18 CK --- - --- ---
HOUR METER (-) 4 M745-K2 GY-18 2 M745-K6 GY-18 235-C166 BK-14 A209-C124 BK-18 F889-C115 WH-18 28 BACKUP SW
5 998-C71 BR-18 G857-A30 YL-18 893-C153 GN-18 M745-K2 GY-18 A209-C122 BK-18 A209-C125 BK-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) CL 251-0304 1 H-3 ALT BKR - TERM. BLK
6 C987-A99 RD-18 998-C71 BR-18 235-GF23 BK-18 M745-K5 GY-18 A209-C124 BK-18 235-C166 BK-14 K843-C56 GN-18 30 RH HANDLE UPPER SW
G826-A35 BR-18 CYL HEAD SOL 3 F716-C21 WH-18 CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
7 M745-K6 GY-18 L74 ATCH-BOOM UP DOWN PRESS SW A209-C125 BK-18 235-C166 BK-14 H475-C35 BU-18 31 TRAVEL LEFT PRESS. SW
CAT DATA LINK (+) 8 893-C153 GN-18 G826-A1 BR-18 G826-A38 BR-18 F773-C69 OR-18 M745-K6 GY-18 2029002 K-C4 M739-C94 YL-18 235-C106 BK-14 K849-C36 YL-18 32 ATT STEM-1 STATUS CN --- - --- ---
CAT DATA LINK (-) F774-C70 WH-18
PU-18
BK-18
PK-18
BU-18
9 892-C152 BR-18 L33 200-K9 BK-18 1552269 M739-C94 YL-18 235-C110 BK-14 893-C116 GN-18 33 CDL + (ET)
BR-18
BK-18
BR-18
PU-18
YL-18
GN-18
WH-18
WH-18
BU-18
BU-18
YL-18
G827-A2 BU-18 G827-A36 BU-18 F889-C129 WH-18 CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
10 NOTE E G827-A43 BU-18 F-C5 A768-C64 BU-18 M749-K10 PK-18 1 H792-K1 BR-18 M739-C134 YL-18 251-C49 YL-18 K904-C117 GN-18 34 PUMP PRESS. SENSOR-1
11 229-C182 BK-14 A769-C65 GY-18 M749-K10 PK-18 2 M749-K10 PK-18 M739-C135 YL-18 251-C49 YL-18 T967-C118 YL-18 35 PUMP PRESS. SENSOR-2 CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B
A
B
12 G828-A40 WH-18 1539693 229-C182 BK-14 A209-C122 BK-18 L72 200-K9 BK-18 251-C103 YL-18 36 BOOM CYL ROD PRESS. (FOR CRANE)
13 G828-A92 WH-18 G828-A95 WH-18 229-C183 BK-14 A209-C122 BK-18 M748-K3 BR-18 NOTE E 251-C133 YL-18 NOTE E H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL & CRANE) CT --- - --- ---
K865-GF11
A209-GF19
K864-GF10
M906-GF12
K868-GF5
235-GF23
K876-GF7
K856-GF1
308-GF24
K861-GF4
K857-GF3
K866-GF9
K860-GF2
K877-GF8
M739-GF6
14 G828-A39 WH-18 229-C184 BK-14 A209-C188 BK-18 M748-K3 BR-18 251-C133 YL-18 E474-C52 OR-18 38 THUMB WHEEL-LH CU --- - --- ---
D CYL HEAD SOL 4 229-C185 BK-14 L34 L75 L75 D
15 G829-A94 GN-18 A209-C189 BK-18 L27 M748-K7 BR-18 261-C50 GN-18 H473-C31 BR-18 39 TRAVEL STRAIGHT PRESS. SW
16 G829-A93 GN-18 G829-A42 GN-18 308-C128 YL-18 M748-K8 BR-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL RIGHT PRESS. SW CV --- - --- ---
17 G829-A41 GN-18 308-C128 YL-18 M745-K6 GY-18 261-C104 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS CW --- - --- ---
18 308-C186 YL-18 H792-K1 BR-18 ATCH-OLWD PRESS. SENSOR 261-C132 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS
19 G833-A45 PK-18 F-C6 308-C187 YL-18 K-C8 2218859 261-C132 GN-18 892-C121 BR-18 43 CDL - (ET) CX --- - --- ---
G833-A47 PK-18 G833-A46 PK-18
A
B
20 317-C15 YL-18 1539693 H746-C76 YL-18 1552267 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH CY --- - --- ---
21 G833-A44 PK-18 H747-C85 BR-18 308-K14 YL-18 A +B 252-C60 YL-18 45 CANCEL SW (FOR CRANE)
THROTTLE BACKUP (ACCEL) 22 F773-C69 OR-18 K904-C117 GN-18 A209-K15 BK-18 B GROUND NOTE E 252-C101 YL-18 46 BUCKET EXTEND PRESS. SW (FOR CRANE) FA 238-2390 3 A-10 MAIN RELAY - FUSE BASE
L61
G849-A96 BR-18
THROTTLE BACKUP (DECEL) 23 F774-C70 WH-18 G850-A98 BU-18 CYL HEAD SOL 5 M737-C77 WH-18 H446-K16 PK-18 C SIGNAL 252-C131 YL-18 N793-C86 GN-18 47 FOOT SW FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
24 A751-C144 YL-18 M739-C135 YL-18 252-C131 YL-18 G973-C201 OR-18 48 BOOM UP PRESS. SW
25 G854-A100 PK-18 G833-C145 PK-18 T967-C118 YL-18 262-C61 GN-18 49 SPARE (PWM IN/STG) WIRE AS.
26 G855-A91 PU-18 F-C7 T725-C146 WH-18 A209-K15 BK-18 262-C61 GN-18 50 SPARE (PWM IN/STG) WA 234-1037 1 H-3 TERM. BLK - START RELAY
A
B
L74
27 R747-A6 GY-18 1539693 N707-C147 PU-18 308-K14 YL-18 262-C102 GN-18 51 SPARE (PWM IN)
LOW OIL PRESS. OUTPUT 28 405-C16 GY-18 G828-C148 WH-18 H446-K16 PK-18 K-C5 262-C130 GN-18 52 SPARE (PWM IN) WC 234-1038 1 H-3 START RELAY - TERM. BLK
L34
PU-18
YL-18
YL-18
YL-18
YL-18
PK-18
BU-18
BK-18
BR-18
BR-18
BR-18
30 T725-A32 WH-18 BR-18 1552269 3E3364 M749-K10 PK-18 M749-K10 PK-18 1 ATCH-BOOM CHECK SOL 2 261-C132 GN-18 N795-C59 WH-18 54 AUX PEDAL RH
BK-18
BK-18
BR-18
PU-18
WH-18
BU-18
GN-18
WH-18
BU-18
BK-18
BK-18
BK-18
YL-18
YL-18
BR-18
N707-A31 PU-18 L74 WF --- - --- ---
31 K864-GF10 PK-18 1 1 ATCH-RELIEF 1 SOL 200-K9 BK-18 200-K11 BK-18 2 2154890 251-C133 YL-18
32 M739-GF22 YL-18 2 2 0000000 200-K9 BK-18 C-C27 WG --- - --- ---
33 (NOTE L,M) 200-K11 BK-18 1532620 84RE01
34 GF-C11 GF-C19 200-K12 BK-18 (J1)(54 BLACK) WK 163-6758 3 B-10 LAMP TIMER JUMPER
K868-GF15
K868-GF16
K868-GF14
K865-GF11
M739-GF21
M739-GF22
M739-GF22
M739-GF21
K864-GF10
M906-GF12
A209-GF19
K868-GF13
K868-GF25
K868-GF25
K868-GF5
235-GF17
235-GF20
K868-GF5
K856-GF1
K857-GF3
K860-GF2
K861-GF4
K866-GF9
K877-GF8
235-GF18
235-GF23
235-GF23
M739-GF6
308-GF24
K876-GF7
35 1552269 3E3364 200-K13 BK-18 WJ 238-1593 1 A-12 REFUELING LEVEL SW W
L52
L54
L65
L59
L76
41 2304011 84RE01 308-GF24 YL-18 A A +B ATCH-SQUEEZE PRESS SENSOR C STRAP AS.
42 ATCH-QUICK COUPLER SOL 1 780-AL1 PU-16 L79 A209-GF19 BK-18 B B GROUND 2218859
43 2603876 2 200-AL2 BK-18 M906-GF12 BU-18 C C SIGNAL (NOTE L) PA 7G-1060 2 F-10 PLATFORM - CHASSIS
44 A-C10 A-C14 PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
45 1552269 GF-C9 GF-C18 NOTE E C-C34
L62
L63
60 A-C4 (RUN) TOP SPD/TMG SNSR A GF-C15 GF-C3 MATE C-C38 1 616-P1 BU-16 616-P2 BU-16 200-X5 BK-10 2
(-) BATTERY 61 229-C183 BK-14 1097194 3E3364 1552269 2 200-P4 BK-16 200-P5 BK-16 INTERNAL ELECTRICAL
62 1003320 C-C63 CONNECTION TO SURFACE
E963-A27 BK-18 A SIG - ATCH-STEM 2 EXTEND SOL 1 1 K857-GF3 WH-18
(-) BATTERY 63 229-C184 BK-14 1552267 0000000 2 2 K868-GF14 BR-18 ATCH-REFUELING PUMP COMPONENTS ARE SHOWN INSTALLED ON A FULLY OF COMPONENT
64 E964-A26 WH-18 B SIG + PUMP 2 PRESS. SENSOR +B A 308-C187 YL-18 2291859 OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.
(NOTE J,L,M) CONNECTOR
L62
(-) BATTERY 65 229-C185 BK-14 A-C7 INTAKE MAINIFOLD AIR TEMP SNSR 2218859 GROUND B A209-C189 BK-18 L34 616-P3 BU-16
PRIMARY THROTTLE POSITION 66 F889-C129 WH-18 SIGNAL C T967-C118 YL-18 GF-C21 GF-C2 200-P6 BK-16 X-C8 NOTE A: USE WITH COLD WEATHER, -32 DEGREES C. GOLD TERMINAL
1552269 1978391
BK-18
BK-18
235-C173 BK-18
325-C174 PK-18
PK-18
GN-16
495-C22 GN-18
RD-10
GY-16
PK-16
BU-16
68 C967-A15 BU-18 1 SIGNAL ATCH-STEM 1 RETRACT SOL 1 1 K860-GF2 BU-18 (NOTE D) 168-X16 RD-18 1 ATCH-POWER RELAY DIODE NOTE B: USE WITH JUMP START. ATCH WIRE, CABLE,
69 G833-A45 PK-18 2 GROUND L62 GC-C4 329-X17 YL-18 2 1974385
0000000 2 2 K868-GF15 BR-18 COMPONENT
(+) BATTERY KEYSWITCH 70 308-C127 YL-16 (NOTE L,M,AD) 1552269 (NOTE C) NOTE C: USE WITH LONG BOOM.
A-C6 COOLANT TEMP SNSR C-C61 GF-C1 K872-GC12 OR-18 1 ATCH-SINGLE ACTION SOL 1 CONN 17 ATCH-BOOM LAMP LH 329-X17 YL-18 CIRCUIT GROUPING
235-C172
235-C173
325-C174
L973-C80
L40
321-C40
487-C19
491-C20
496-C23
168-C51
1978392
322-C6
607-C7
616-C9
1552269 1552269 1552269 K872-GC11 OR-18 200-GC19 BK-18 2 2154890 1532521 168-X16 RD-18 NOTE D: USE WITH SHORT BOOM. DESIGNATION
995-A12 BU-18 1 SIGNAL POWER SHIFT PRESS. SOL 1 A768-C64 BU-18 ATCH-STEM 1 EXTEND SOL 1 K856-GF1 PU-18 L54 L54 K872-GC12 OR-18 L58 (NOTE G,H) C-C38 N-C1
G833-A44 PK-18 2 GROUND 0000000 2 A769-C65 GY-18 0000000 2 K868-GF16 BR-18 200-GC14 BK-18 2304011 84RE01 2434505 84RE01 168-X15 RD-18 NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.
(NOTE J,L,M,AD) 200-GC19 BK-18 616-C9 BU-16 1 616-N1 BU-16 616-N2 BU-16 168-X14 RD-18 AT LEAST 1 TURN PER 25 mm.
A-C3 200-GC13 BK-18 GC-C5 200-C193 BK-16 2 200-N4 BK-16 200-N5 BK-16 L48 168-X14 RD-18 251-YL AND 261-GN
IAP CONTROL VALVE 200-GC15 BK-18 1552269 168-X13 RD-18 252-YL AND 262-GN
1552269 2188654 200-GC2 BK-18 K872-GC11 OR-18 1 ATCH-SINGLE ACTION SOL 2 168-X1 RD-10 892-BR AND 893-GN
G854-A100 PK-18 1 BK-18 C-C60 C-C59 2154890 T901-YL AND T902-PK ABBREV COLOR
L57 200-GC2 BK-18 200-GC14 BK-18 2 ATCH-BOOM LAMP RH 323-X12 WH-10
G855-A91 PU-18 2 BK-18 3E3364 1552269 200-GC15 BK-18 (NOTE G,H) 1532521 329-X18 YL-18 BK BLACK
ATCH-FLOW LIMIT SOL 1 1 M737-C77 WH-18 200-GC13 BK-18 NOTE F: USE WITH TIME DELAY CAB LIGHTS. BR BROWN
L37
L35
L36
L49
L48
G828-A39 WH-18 A ANALOG +5V GG-C2 L76 L76 RD RED
B GROUND 1552269 235-C176 BK-18 4
G829-A41 GN-18 L65 235-C177 BK-18 329-X18 YL-18 5 NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17. WH WHITE
R746-A20 PK-18 C SIGNAL ATCH-STEM 3 EXTEND SOL 1 K858-GG5 YL-18
0000000 2 K869-GG18 BU-18 C-C55 CONN 18 NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
YL YELLOW
A-C13 INJECTOR ACTION PRESS SENSOR (NOTE N) K869-GG27 BU-18
323-X12 WH-10
323-X12 WH-10
168-X13 RD-18
168-X15 RD-18
329-X18 YL-18
329-X18 YL-18
L976-X9 GN-18
1552269 C-C50 168-C51 RD-10 C-C39 E-C1
L65
200-X5 BK-10
168-X1 RD-10
365-X6 YL-18
200-X4 BK-18
3E3370 2366220 K869-GG27 BU-18 L37 L37 L37
496-C23 WH-18 1 HYD OIL LEVEL SW 1552269 322-C6 GY-16 322-C6 GY-16 2434505 84RE01 2304011 84RE01 322-E2 GY-16 ATCH-REFUELING STOP RELAY NOTE P: USE WITH FRONT GUARD CAB LIGHTS.
G828-A95 WH-18 A OR-18 ANALOG +5V 235-C176 BK-18 2 2130677 1 495-C22 GN-18 325-C174 PK-18 616-C9 BU-16 L40 322-C6 GY-16 1 322-E1 GY-16 322-E1 GY-16 FORWARD WARNING HORN RH (HIGH) 1495050 AWG SXL MM2 AV MM2
G829-A94 GN-18 B YL-18 GROUND 2 235-C173 BK-18 607-C7 PK-16 L973-C80 GN-16 200-C194 BK-16 2 200-E3 BK-16 200-E3 BK-16 7Y3920 NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.
L38
GC-C3 00 63.4 60
G849-A96 BR-18 C GN-18 SIGNAL 1552269 616-C9 BU-16 L39 200-C169 BK-16 200-E4 BK-16 X-C5
L973-C80 GN-16 200-C193 BK-16 1495051 84RE02 NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER. 0 50.1 50
ATCH-1P 2P CHANGE SOL 2 1 K871-GC8 WH-18
1211491 2 235-GC17 BK-18 L36 200-C194 BK-16 L976-X19 GN-18 1 4 18.93 20
(NOTE G,H) 235-C175 BK-18 FUEL LEVEL SENSOR 200-C169 BK-16 365-X7 YL-18 2 NOTE T: USE WITH 12V-7A POWER SUPPLY WITH CIGAR LIGHTER
A-C16 C-C57 CONN 5 1636700 200-C193 BK-16 168-C51 RD-10 607-C7 PK-16 CHASSIS LAMP 168-X15 RD-18 3 TYPE SOCKET. 6 12.10 15
1552264 3E3388 200-C194 BK-16 325-C174 PK-18 200-C195 BK-16 1532523 4 8 7.50 8
L45
L57
A751-A13 YL-18 1 A751-C144 YL-18 C-C52 C-C51 200-C195 BK-16 607-C7 PK-16 L41 L976-X19 GN-18 5 NOTE U: USE WITH 12V-2X7A POWER SUPPLY WITH TWO CIGAR
10 4.73 5
L76
G833-A46 PK-18 2 G833-C145 PK-18 GC-C2 491-C20 PK-18 235-C175 BK-18 2304011 84RE01 2434505 84RE01 200-C196 BK-10 200-C195 BK-16 L976-X10 GN-18 LIGHTER TYPE SOCKET.
T725-A32 WH-18 3 T725-C146 WH-18 1552269 T 235-C178 BK-18 1 325-C174 PK-18 200-C196 BK-10 12 2.96 3
L52 2 NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).
N707-A31 PU-18 4 N707-C147 PU-18 ATCH-1P 2P CHANGE SOL 1 1 K871-GC9 WH-18 14 1.88 2
G826-A35 BR-18 5 G828-C148 WH-18 1211491 2 235-GC16 BK-18 HYD TEMP SENDER ATCH-REFUELING START RELAY
4I5394 1495050 NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF. 16 1.18 1.25
G827-A36 BU-18 6 G829-C149 GN-18 (NOTE G,H) WJ-C1
CONN 8 CONN 20
L44
2304011 84RE01 X-C2 168-X1 RD-10
C991-A33 PK-18 7 C991-C150 PK-18 235-C178 BK-18 1 1211038 RE01 365-X6 YL-18 CONN 22 SWITCH AS. NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER.
18 0.78 0.85
200-GC15 BK-18
BK-16
200-GC13 BK-18
BK-16
BK-16
BK-16
BK-10
200-GC2 BK-18
200-K13 BK-18
8
200-K4 BK-18
2 MATE C-C40 1 168-X1 RD-10 168-X1 RD-10 L976-X9 GN-18 X-C7 Y-C1 2381594 (CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
GC-C1 HYD OIL FILTER INDICATOR 2 200-X2 BK-10 325-X3 PK-18 200-X4 BK-18 2304011 84RE01 2434505 84RE01 CONFIG. 1, 2, 3, 3' AND 11)
1552269 C-C56 1733518 325-WJ1 PK-18 L42 365-X6 YL-18 L43 200-X5 BK-10 168-X13 RD-18 1 168-Y1 RD-18
A-C11 ATMOSPHERIC PRESSURE SENSOR
A ATCH-DOUBLE ACTION SOL 1 K879-GC5 GN-18 1552269 CONN 19 X-C1 365-X7 YL-18 168-X13 RD-18 L976-X11 GN-18 2 L976-Y2 GN-18 NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM. A
200-C169
200-C193
200-C194
200-C195
200-C196
1552267 1978393 1211491 2 200-GC15 BK-18 235-C178 BK-18 1 GROUND 2304011 84RE01 365-X8 YL-18 168-X15 RD-18
G828-A40 WH-18 A ANALOG +5V (NOTE G,H) 487-C19 OR-18 2 SIGNAL MATE C-C42 1 325-X3 PK-18 L976-X9 GN-18 168-X15 RD-18 L45 ATCH-REFUELING START SW NO NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
2 L976-X10 GN-18 365-X7 YL-18 6T9442 SCHEMATIC FOR MODEL :
G829-A42 GN-18 B GROUND
R747-A6 GY-18 C SIGNAL GE-C3 325-WJ1 PK-18 C-C40 C-C41
L976-X11
200-X2
GN-18
BK-10
L976-X10
325-X3
GN-18
PK-18
CONN 21 NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM). 330D
1552269 1160126 84RE01 1211038 RE01 200-X2 BK-10 365-X8 YL-18 SWITCH AS. IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
ATCH-STEM1 RETRACT SOL 1 K857-GE2 WH-18 L46 PART No. 251-0617
168-C51 RD-10 1 CONN 20 200-X4 BK-18 168-X13 RD-18 X-C6 AA-C1 2381596 (GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
0000000 2 K868-GE5 BR-18 200-C196 BK-10 2 200-X5 BK-10 L976-X11 GN-18 2434505 84RE01 2304011 84RE01 (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
(NOTE K) THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1). CHG-LEVEL 04
L59
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Wire Description Component Identifiers (CID)
Wire
Wire Wire Wire Module Identifier (MID)
Number Color
Description
Number Color
Description
Engine Control System
RENR9587-03 Harness And Wire Electrical Schematic Symbols
Power Circuits Control Circuits (continued) October 2008
101 RD Bat + A705 BU Injector #5 (MID No. 036)
103 RD Radio Backup A706 GY Injector #6 CID Component Symbols
105 RD Key Sw A745 WH Fuel Pressure
0001 Injector Cylinder #1
108 RD Air Heater Relay A751 YL After Cooler Temp (pin 15)
0002 Injector Cylinder #2
109 RD Alt Output (+) Term. A751 YL After Cooler Temp Pin 15 T
112 PU Main Power Rly Output A755 PK Throttle Sw #1 0003 Injector Cylinder #3
Pressure Temperature Level Flow Circuit Breaker
113 OR Opr Mon Panel Vmis B+ Swed A756 BU Throttle Sw #2 0004 Injector Cylinder #4
114 RD Warning Horn (forward) A757 GY Throttle Sw #3
Symbol Symbol Symbol Symbol Symbol
0005 Injector Cylinder #5
115 RD Cab Lamp Relay A758 BR Throttle Sw #4
0006 Injector Cylinder #6
117 RD Power Converter + 24v BAtchery In A760 GY Electronic Pump Cont Throttle +5v
118 GY Acc Wiper Con A762 PU Electronic Pump Cont Eng Speed Ground
0041 Sensor Supply Voltage Symbols And Definitions
120 YL Atch 12v 7a Converter 1 + 24v Swed In A768 BU Pump Con Valve #1 (+) 0042 Injector Actuation Valve
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
123 WH Atch Seat Heater Sw A769 GY Pump Con Valve #2 (-) 0091 Throttle Position Sensor through it.
124 GY A/c A770 PK Electronic Pump Con Bypass Sw To Resistor 0094 Fuel Pressure Sensor
125 RD A/c F716 WH Shutdown (nc)(app Specific) (pin 8) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0100 Engine Oil Pressure Sensor
127 OR Atch Air Suspension F773 OR Governor Accel circle indicates that the component has screw terminals and a wire can be disconnected from it.
0110 Engine Coolant Temperature Sensor
129 BU Cigar Lighter F774 WH Governor Decel
130 RD Eng Con BAtchery + G723 YL Heavy Lift Sol Valve 0164 Injector Actuation Pressure Sensor Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
135 BU Atch 12v 7a Socket + 12v Sw In H704 PK Impl Cont Reversing Fan Sol 0168 Electrical System Voltage No circle indicates that the wire cannot be disconnected from the component.
139 OR Radio Converter + 24v Sw In H746 YL Fan Con Sol Positive 0172 Intake Manifold Air Temp Sensor
141 RD Aux Ckt 2 H747 BR Fan Con Sol Return Ground (Wired): This indicates that the component is connected to a grounded wire. The
0174 Engine Temperature Sensor
142 RD Aux Ckt 3 H792 BR Sw To Relay 2 grounded wire is fastened to the machine.
143 BR Atch Boom Float Disable Relay M736 BU Governor Command
0190 Engine Speed/timing Sensor.
147 PU Coupler Disengage Sol M737 WH Front Flow Con Valve Sol 0253 Personality Module Mismatch
149 RD Headlamp Relay M739 YL Sol Return 2 0261 Engine Timing Calibration Ground (Case): This indicates that the component does not have a wire connected to ground.
152 BU Atch Under Window Limit Sw M740 PK Travel Straight Sol 0262 5 Volt Dc Sensor Power Supply
It is grounded by being fastened to the machine.
154 RD Neutral Start Limit Sw A M743 GN Atch Boom Float Disable Relay
0268 Check Programmable Parameters
160 PU Right Cab Flood Lamp M744 WH Atch Smart Boom Select Sw
165 YL Crane Caution Lamp M745 BU Atch Boom Check Sol1 0274 Atmospheric Pressure Sensor Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0286 Low Oil Pressure Lamp contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
168 RD Excavator Fuel Pump Sw M746 YL Atch Smart Boom Up/down Relay
Electrical System
T
177 RD Main Brkr N707 PU Fuel Press Sw the gauge of the temperature or pressure.
179 BU Atch 12v 7a Converter 1 + 24v Sw In N749 BK Left Exhaust Temperature 1785 Intake Manifold Pressure Sensor
180 GN Aux Ckt 1 N789 BU Ambient Temp Snr 2417 Ether Injection Control Solenoid
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
184 RD Machine Con + BAtchery N793 GN Foot Pedal Sw
188 WH Atch Radio Mute Sw N794 GY Aux (ele) Pedal-lh
Machine Control System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
189 RD Neutral Start Limit Sw C N795 WH Aux (ele) Pedal-rh (MID No. 039)
199 OR Atch Rotary Beacon Stwitch R725 WH Fuel Filter Sw CID Component 330D: 336D: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Ground Circuits R746 PK Turbo Outlet Press Sensor 0041 Sensor Supply Voltage
200 BK Main Chassis R747 GY Atmospheric Press Sensor 0096 Fuel Level Sensor NBD1-UP PRF1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
210 BK Converter Output (24/12 Volt) T725 WH Fuel Filter Sw
229 BK Bat (-) T725 WH Fuel Filter Sw
0110 Engine Coolant Temperature Sensor MAG1-UP MPL1-UP
0167 Alternator Charging Voltage Sensor MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
235
A209
BK
BK
Electronic Pump Ctrl Gnd
Hex Machine Ctrl Gnd
T776
T788
RD
GN
Fuel Pump Relay
Fuel Priming Pump 0168 Electrical System Voltage B6H1-UP D3P1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
A234
C212
BK
BK
J1939 Shield Gnd
Multi-station Control Return
X738
892
PK
BR
Return Filter Sw. To Conler
Start Mod Right (-) Port/cat Data Link (-)
0171 Ambient Air Temperature Sensor EAH1-UP JBT1-UP the latch coil circuit open at the time the coil latches.
0190 Engine Speed/timing Sensor
C214 BK Smms Return 893 GN Start Mod Right (+) Port/cat Data Link (+)
0246 Can Data Link FFK1-UP KKT1-UP
304 WH
Basic Machine Circuits
Starter Relay No. 1 Output
A893
F889
OR
WH
Fuel Sw To Fuel Pump
Throttle Position Feedback 0247 J1939 Data Link.
JLP1-UP M4T1-UP Harness And Wire Symbols
306 GN Starter Relay Coil To Neut Start Sw G826 BR Filter Sensor +5v 0248 Cat Data Link
307 OR Key Sw To Neutral Start Sw Or Snr Module G827 BU Filter Sensor Common EDX1-UP 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
0254 Electronic Control Module of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
308 YL Main Power Relay Coil G828 WH Press Snr +5v 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
310 PU Start Aid Sw To Start Aid Sol G828 WH Pressure Sensor +5v
0262
0271
5 Volt Dc Sensor Power Supply
Action Alarm
MEY1-UP
317 YL Start Aid Relay To Start Aid Sol G829 GN Press Snr Com Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
320 RD Horn Relay Coil To Sw G829 GN Pressure Sensor Common 0362 Radiator Fan Speed Solenoid Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
321 BR Backup Alarm Lamp Travel Alarm G833 PK Eng Temp Snr Com 0374 Swing Brake Solenoid for "Connector" and the number indicates which
322 GY Warning Horn (forward) G833 PK Engine Temperature Sens 0544 Engine Cooling Fan Speed Sensor. connector in the harness. (C1, C2, C3, .....)
Part Number for
323 WH Fuel Pump Power G849 BR Engine Inj Actuation Pressure
0581 Power Shift Pressure Solenoid C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
325 PK Fuel Pump Relay Cut-out G850 BU Inlet Air Heater Return 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
0586 Engine Speed Dial Switch
326 RD Key Sw 'c' Term. G854 PK Inj Actuation Press Cont Valve
329 YL Fuel Pump To Sw G855 PU Iap Cont Valve Common 0588 Monitoring System Display 325-AG135 PK-14 1 5A
331 OR Backup Alarm Relay Coil G856 WH Tdc Probe + 0598 Travel Speed Solenoid Valve Pin Socket Fuse
Receptacle
365 YL Fuel Pump Relay To Sw G857 YL Tdc Probe - Pin or Socket (5 Amps)
0600 Hydraulic Oil Temperature Sender Single Wire 9X-1123
391 PK Remote Start/stop J842 BK Digital Return Connector Number
0735 Heavy Lift Solenoid Valve Component
Monitoring Circuits K843 GN Stem 3 Extend Sw Part Number
Payload Mon - System Gnd K844 GY Stem 4 Extend Sw
1130 Left Side Attachment Pedal Sensor Plug
251 YL
252 YL Vmis Main Module Harness Code 0 K847 PU Stem 3 Retract Sw 1160 Hydraulic Lock Solenoid Harness identification code: 2 200-L32 BK-14
This example indicates wire
261 GN Tehc Ident Code 1 K848 WH Stem 4 Retract Sw 1178 Boom Overload Pressure Sensor 135 in harness "AG".
Ground Circuit Identification Wire Gauge
262 GN Tehc Ident Code 2 K849 YL Atch Stem 1 1522 Relief Check Valve-2 Solenoid Connection Number Wire Color
403
405
GN
GY
Alternator (r) Term.
Opr Mon Oil Press. (low Setting)
K850
K851
BR
BU
Atch Stem 2
Atch Stem 3
1523 Relief Check Valve-1 Solenoid Volume 2 of 2: Cab Area
410 WH Action Alarm K852 GN Atch Stem 4
1525 Travel Straight Solenoid
1590 Main Pump Flow Limitation Pressure Solenoid
2008 Caterpillar Printed in U.S.A.
412 BU Opr Mon Cool Flow/ds2 App Spec)(pin 26) K856 PU Stem 1 Con Valve A
430 BU Opr Mon Air Filter K857 WH Stem 2 Con Valve A 1593 Attachment Valve #1 Extend Pressure Solenoid All Rights Reserved
450 YL Tach Sender + K858 YL Stem 3 Con Valve A 1594 Attachment Valve #2 Extend Pressure Solenoid
451 BR Tach Sender - K859 BR Stem 4 Con Valve A
1595 Attachment Valve #3 Extend Pressure Solenoid
487 OR Hyd Oil Flow Sw K860 BU Stem 1 Con Valve B
491 PK Hyd Oil Temp Snr K861 GN Stem 2 Con Valve B 1596 Attachment Valve #1 Retract Pressure Solenoid
495 GN Fuel Level Signal K862 GY Stem 3 Con Valve B 1597 Attachment Valve #2 Retract Pressure Solenoid
496 WH Opr Mon Panel Hyd Oil Level K863 OR Stem 4 Con Valve B 1598 Attachment Valve #3 Retract Pressure Solenoid
C468 BU Eng Oil Level K864 PK Atch Relief Valve 1 1609 Squeeze Pressure Sensor
E472 GN Atch 12v Snr Supply K865 PU Atch Relief Valve 2
1657 Left Joystick Thumbwheel
E473 GY Stem 1 Modulation K866 WH Atch 1-way / 2-way Con Valve
1658 Right Joystick Thumbwheel
a b c d e f g h i j k l m n o p q r s t u v w x y z aa bb cc dd ee ff
E474 OR Stem 2 Modulation K868 BR Atch Sol Return 2
E480 PK Spare Analog Input #1 K869 BU Atch Sol Return 3 1665 Variable Relief Valve #1 Pressure Solenoid 24 24
F400 GY Low Oil Pressure K871 WH Pump Exchange Sol 1666 Variable Relief Valve #2 Pressure Solenoid
F401 GY High Coolant Temp K872 OR Single/double Action Exchange Sol 1931 Auxiliary Circuit Flow Combining Solenoids
F421 YL Fuel Temp K876 BR Atch Relief Sol 23 23
2265 Hydraulic Pump 1 Outlet Pressure Sensor
F424 YL Maintenance Incicator K877 BU Atch Change Check Sol
F425 PU Trolling Mode K879 GN Double Action Sol 2266 Hydraulic Pump 2 Outlet Pressure Sensor
F426 BU Maintenance Clear K883 BR Troll Enable Pcp 2280 The Travel Alarm Relay 22 22
F427 PK Hour Meter + L885 BU Sw Panel Option Sw 2300 Switch Panel
F429 BU Diagnostic Lamp Driver Cust L886 BR Sw Panel Option Sw
F473 YL Transmission Warning R800 OR +8v Digital Sensor Power Product Link Radio 21 21
G428 BU Transmission Oil Press R818 YL Transmission Oil Temp Sensor (MID No. 122 )
RENR9587-03 VOL 2
H446 PK Boom Lower Check Press Snr R819 GY Slow Vessel Mode CID Component
H473 BR Travel Straight Press Sw T858 GY Injector High Side 0168 Electrical System Voltage 20 20
H474 GN Travel Right Press Sw T859 WH Injector High Side
0254 Electronic Control Module
H475 BU Travel Left Press Sw T860 OR Injector High Side
0269 Sensor Power Supply
H476 WH Joystick Press Sw 944 OR Data Link +
19 19
H479 OR Fuel Level 945 BR Data Link - 1251 Alternator R-terminal Signal
L460 YL Trip Clear Switch 994 GY Oil Pressure Filtered The CID is a diagnostic code that indicates which circuit is faulty.
L463 GY Low Coolant Level Lamp 995 BU Coolant Temperature
The MID is a diagnostic code that indicates which electronic control module 18 18
L464 BR Hour Meter - 998 BR Digital Snr Return (pin 29)
diagnosed the fault.
X416 OR General Alarm Driver C967 BU Inlet Air Temperature
Accessory Circuits C987 RD Inlet Air Heater + 17 17
501 GN Wiper - Front (low) C991 PK Fuel Filter Monitor
506 PU Washer - Front C991 PK Fuel Filter Monitor
508 PU Radio Speaker - Left E963 BK Engine Speed/timing A-
16 16
509 WH Radio Speaker - Left (commom) E964 WH Engine Speed/timing A+
511 BR Radio Speaker - Right E965 BU Engine Speed/timing B-
512 GN Radio Speaker - Right (com) E966 YL Engine Speed/timing B+
15 15
514 PU A/c Condensor Motor E997 RD Hydraulic Lock
530 OR Washer Right G966 PU Remote Shutdown Component Locations
535 BU Sw To Wiper Sw G973 OR Boom Raise Press Sw To Crush Press Sw Schematic Machine Schematic Machine
Component Component 14
24 Page
575 YL Wiper - Aux (park) G976 BU Water Separator Snr Location Location Location Location 14
576 PK Wiper - Aux (low) J906 BR Keyswitch Air Suspension (atch) J-5 K-22, K-6 Relay- Qc Hyd Lock 1 (atch) C-12 J-23, J-7
578 BU Washer - Aux K900 YL J1939 Data Link + Alarm-Action E-1 M-20, M-6 Relay- Qc Hyd Lock 2 (atch) B-12 J-23, J-7 13 13
Outlet- 12v-7a A (atch) C-6 J-20, J-7 Switch- Rocker (option) B-3 L-20, L-6
Outlet- 12v-7a B (atch) C-7 J-20, J-7 Switch- Seat Heater (atch) A-6 L-20, L-6
Connector Locations
Relay- Beacon (atch) D-9 J-23, J-7 Switch- Secondary Shutdown G-11 L-23, L-6
Failure Mode Identifiers (FMI) Connector Number
Schematic Machine
Connector Number
Schematic Machine
FMI No. Failure Description
Relay- Boom Float Disable (atch) E-11 J-21, J-7 Switch- Smart Boom Select (atch) A-5 K-20, K-6
Location Location Location Location Resistor Specifications
Relay- Boom Lamp E-9 J-23, J-7 Switch- Stg (option) B-3 L-20, L-6 CONN 23 J-12 I-22, I-5 CONN 40 G-7/H-6 K-21, K-5 Part No. Component Description Resistance (Ohms)
0 Data valid but above normal operational range.
1 Data valid but below normal operational range. Relay- Cab Lamp D-9 J-23, J-7 Switch- Throttle Position G-3 L-21, L-7 CONN 24 H-12 I-22, I-5 CONN 41 J-6 K-22, K-5 1028016 Resistor: Backup 47 5%
2 Data erratic, intermittent, or incorrect. Relay- Chasis Lamp E-9 J-23, J-7 Switch- Under Window Limit (atch) E-1 N-20, N-6 Can 1 Data Link
CONN 25 H-12 I-22, I-5 CONN 42 J-6 K-22, K-5 1743016 Resistor: 120 10%
Can 2 Data Link
3 Voltage above normal or shorted high. Relay- Ether (atch) C-9 J-23, J-7 Switch- Universal Qc (atch) A-1 L-20, L-6
CONN 26 H-12 I-22, I-5 CONN 44 H-6 K-21, K-5
4 Voltage below normal or shorted low. Relay- Horn E-10 J-23, J-7 Switch- Upper Window Limit E-1 M-20, M-10 At room temperature unless otherwise noted.
CONN 27 F-12 I-22, I-5 CONN 45 G-6 K-21, K-5
5 Current below normal or open circuit.
Relay- Main A-10 J-23, J-7 Switch-Horn I-4 L-22, L-7
6 Current above normal or grounded circuit. CONN 28 F-12 I-22, I-5 CONN 46 G-6 K-21, K-5
Relay- Nuetral Start D-9 J-23, J-7 Timer- Lamp Delay (atch) B-10 J-23, J-7
7 Mechanical system not responding properly. CONN 29 D-12 I-22, I-5 CONN 47 F-6 K-21, K-5
Relay- Priming Pump (atch) D-10 J-21, J-7 Unit- A/c H-9 J-21,-J-6
8 Abnormal frequency, pulse width, or period. CONN 30 F-12 I-22, I-5 CONN 48 ET CONN B-8 J-20, J-6 Event Codes Related Electrical Service Manuals
Machine locations are repeated for components located close together.
9 Abnormal update.
CONN 31 G-11 K-22, K-5 CONN 49 A-6/A-7/B-6 J-20, J-6 Engine Control Title Form Number
10 Abnormal rate of change.
CONN 32 F-10 J-21, J-6 CONN 50 G-4 L-21, L-6 Event Code Condition Alternator: 1855294 (DENSO HDB) SENR4130
11 Failure mode not identifiable.
CONN 33 B-10 J-23, J-6 CONN 51 A-2/A-3 L-20, L-6 E096 High Fuel Pressure Electric Starting Motor: 2371962 (DELCO 50 MT) SENR3860
12 Bad device or component.
13 Out of calibration.
Off Machine Switch Specification CONN 34 F-10 J-21, J-6 CONN 52 G-2/H-2 M-23, M-10 E162 High Boost Pressure 2071556
Part No. Function Actuate Deactuate Contact Position E198 Low Fuel Pressure
14 Parameter failures. CONN 35 F-9 J-21, J-6 CONN 53 G-2 M-23, M-10 Consist: 6V5582 (DENSO F8.0) SENR4975
ATCH Aux Punp Pressure Switch (Stem 4)
15 Parameter failures. ATCH Midium Pressure Switch (Stem 3) E265 User Defined Shutdown Consist: 2071557 (DELCO 42 MT) SENR3581
CONN 36 F-8 J-21, J-6 CONN 54 G-2 M-20, M-10
16 Parameter not available. ATCH High Pressure Switch (Stem 1) 490 49 Kpa 290 Kpa min E360 Low Engine Oil Pressure Engine Control: RENR5089
1673466 Normally Open CONN 37 I-8 K-21, K-5 CONN 55 G-2 M-20, M-10
17 Module not responding. ATCH Travel Straight Pressure Switch (71 7.1 psi) (42 psi min)
E361 High Engine Coolant Temperature Machine Control: RENR9848
Travel Lert Pressure Switch CONN 38 F-7 J-21, J-6 CONN 56 A-2 L-20, L-6
18 Sensor supply fault.
Travel Right Pressure Switch E362 Engine Overspeed Product Link Radio: RENR7911
19 Condition not met. CONN 39 F-7 J-21, J-6 CONN 57 E-7 K-22, K-8
E390 Fuel Filter Restriction
20 Parameter failures. The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally
located at or near the component. E539 High Intake Manifold Air Temperature
The FMI is a diagnostic code that indicates what type of failure has occurred.
12 11 10 9 8 7 6 5 4 3 2 1
L95
A758-A97 BR-18 789-A123 RD-18 235-A76 BK-18 5 235-H5 BK-18 ATCH-AIR SUSPENSION
A768-A77 BU-18 6 2405063 1
A769-A78 GY-18 535-A65 BU-16
E472-A72 GN-18 575-A39 YL-18 L101 SW-3
GND-FR 7 A-C19 H-C1 1
E472-A84 GN-18 576-A40 PK-18
E472-A133 GN-18 2305010 84RE01 2434508 84RE01 200-H14 BK-16
200-A110 BK-18
200-A111 BK-16
200-A102 BK-18
200-A112 BK-16
320-A14 RD-18 1 320-H8 RD-18 A588-H11 GN-18
200-A85 BK-16
200-A93 BK-14
200-A53 BK-16
200-A29 BK-14
200-A51 BK-14
200-A82 BK-16
200-A94 BK-16
E472-A133 GN-18 ATCH-JOYSTICK LH 3 SW
200-A8 BK-14
200-A7 BK-14
CONN 23 E473-A50 GY-18 H473-A38 BR-18 200-A82 BK-16 2 200-H13 BK-16 154-H10 RD-18 2475185
OPERATOR STATION
OPERATOR STATION
A-C16 E474-A79 OR-18 H474-A147 GN-18 154-A23 RD-18 3 154-H10 RD-18 189-H12 RD-18 H-C3 H-C7
L95
1532620 84RE01 200-A7 BK-14 998-A138 BR-18 789-A123 RD-18 4 189-H12 RD-18 320-H8 RD-18 2397352 84RE01 2472693 84RE01
200-A8 BK-14 A588-A12 GN-18 E997-A154 RD-18 H475-A146 BU-18 L102
F773-A106 OR-18 K849-A150 YL-18 A588-A12 GN-18 5 A588-H11 GN-18 E472-H1 GN-18 E472-H1 GN-18 1 1 +B
1 130-A10 RD-14 200-A29 BK-14 A755-A100 PK-18 127-A124 OR-16 6 127-H15 OR-16 E474-H2 OR-18 235-H6 BK-18 2 2 GND
2 172-A9 RD-18 200-A51 BK-14 A756-A99 BU-18 F774-A107 WH-18 K851-A142 BU-18
F889-A101 WH-18 K852-A105 GN-18 L81 K844-H3 GY-18 E474-H2 OR-18 3 3 PWM OUT
3 L973-A161 GN-16 200-A53 BK-16 A757-A98 GY-18
4 A588-A12 GN-18 200-A93 BK-14 A758-A97 BR-18 H473-A38 BR-18 N793-A160 GN-18 CONN 42 K848-H4 WH-18
235-H5 BK-18
235-H7 BK-18
K844-H3 GY-18
4
5
4
5
SW-COM
SW-1 A-C28 A-C48
5 200-A85 BK-16 A768-A77 BU-18 H474-A147 GN-18 N794-A129 GY-18 3E3364 1552269
H475-A146 BU-18 235-H5 BK-18 K848-H4 WH-18 6 6 SW-2
6 308-A80 YL-16 A769-A78 GY-18 L87 235-H6 BK-18 N793-A160 GN-18 1 1 ATCH-FOOT SW
7 184-A11 RD-14 E472-A72 GN-18 H476-A145 WH-18 200-A110 BK-18 235-A152 BK-18 2 2 2051339
K843-A57 GN-18 235-A132 BK-18 235-H7 BK-18
8 322-A15 GY-16 E472-A84 GN-18 200-H13 BK-16 1
9 607-A81 PK-16 200-A85 BK-16 K844-A46 GY-18 235-A143 BK-18
K847-A22 PU-18 235-A137 BK-18 200-H13 BK-16 H-C4 SW-3
L87
10 780-A83 PU-16 130-A10 RD-14 L94 E472-A133 GN-18 L85 200-H14 BK-16 7Y3967 84RE01 1
11 616-A13 BU-16 147-A58 PU-16 E473-A50 GY-18 K848-A36 WH-18 120-A1 YL-16 200-H9 BK-18 320-H8 RD-18 1 A-C36 A-C37
K849-A150 YL-18
L81
12 147-A58 PU-16 168-A70 RD-10 E474-A79 OR-18 135-A25 BU-16 H-C5 ATCH-JOYSTICK LH 2397352 84RE01 2472693 84RE01
13 E554-A4 PK-18 172-A9 RD-18 E997-A154 RD-18 GND-PLATFORM K851-A142 BU-18 179-A64 BU-16 7Y3967 84RE01 HORN SW 2277617 E472-A133 GN-18 1 1 +8V
14 514-A5 PU-16 177-A71 RD-6 F773-A106 OR-18 K852-A105 GN-18 C569-A27 YL-16 L83 200-H9 BK-18 1 2220225 235-A136 BK-18 2 2 GND ATCH-AUX PEDAL LH
15 C506-A6 WH-16 184-A11 RD-14 F774-A107 WH-18 K906-A73 GN-18 200-A111 BK-16 N794-A129 GY-18 3 3 PWM OUT 2277597
16 403-A52 GN-18 251-A47 YL-18 F889-A101 WH-18 K907-A74 BU-18 200-A112 BK-16 CONSOLE(LH) 4 4
17 252-A120 YL-18 H473-A38 BR-18 L968-A90 OR-18 210-A26 BK-16 5 5 CALIBRATION
L87 L87 L969-A89 WH-18 229-A28 BK-16
18 317-A59 YL-18 261-A48 GN-18 H474-A147 GN-18 6 6 CALIBRATION
19 405-A75 GY-18 262-A121 GN-18 H475-A146 BU-18 L972-A96 BU-18 235-A137 BK-18 535-A65 BU-16
20 412-A60 BU-18 306-A20 GN-16 H476-A145 WH-18 N793-A160 GN-18 103-A63 RD-16 575-A39 YL-18
21 430-A42 BU-18 308-A80 YL-16 K843-A57 GN-18 N794-A129 GY-18 105-A37 RD-16 576-A40 PK-18
22 487-A43 OR-18 310-A55 PU-16 K844-A46 GY-18 169-A140 PK-18 E472-A133 GN-18 A-C31 A-C32
23 491-A56 PK-18 317-A59 YL-18 K847-A22 PU-18 CONN 37 235-A76 BK-18
235-A88 BK-18
307-A24 OR-16 1552269 3E3364
MATE C-C124 F716-A114 WH-18 321-A122 BR-18 K848-A36 WH-18
GR-C2 A-C50 A-C49 235-A132 BK-18
308-A139 YL-16 L81 L81 H473-A38 BR-18 L80 K852-A105 GN-18 1 1 ATCH-AUX PUMP PRESS. SW STEM4
SH1 L-1 25
26
495-A54 GN-18
496-A61 WH-18
322-A15 GY-16
403-A52 GN-18
K849-A150 YL-18
K851-A142 BU-18 2434505 84RE01 2434505 84RE01 2304011 84RE01 235-A143 BK-18
326-A159 RD-16
508-A68 PU-18
H474-A147 GN-18
H475-A146 BU-18
235-A104 BK-18 2 2 1673466
27 A755-A100 PK-18 405-A75 GY-18 K852-A105 GN-18 326-GR1 RD-16 1 1 326-A159 RD-16 326-A159 RD-16 509-A69 WH-18 K849-A150 YL-18 I
I 28 2 2
A756-A99 BU-18 412-A60 BU-18 K906-A73 GN-18 103-A63 RD-16 511-A66 BR-18 K851-A142 BU-18
29 A757-A98 GY-18 430-A42 BU-18 K907-A74 BU-18 105-A37 RD-16 512-A67 GN-18 K852-A105 GN-18 A-C25 A-C45
30 A758-A97 BR-18 487-A43 OR-18 L968-A90 OR-18 113-A117 OR-18 607-A95 PK-16 N793-A160 GN-18 1552269 3E3364
31 C468-A62 BU-18 491-A56 PK-18 L969-A89 WH-18 120-A1 YL-16 607-A103 PK-16 N794-A129 GY-18 K851-A142 BU-18 1 1 ATCH-MIDIUM PRESS. SW STEM3
32 E472-A116 GN-18 495-A54 GN-18 L972-A96 BU-18 127-A124 OR-16 998-A138 BR-18 235-A144 BK-18 2 2 1673466
33 H476-A145 WH-18 496-A61 WH-18 N793-A160 GN-18 135-A25 BU-16 A537-A41 PK-18 200-A110 BK-18
34 H473-A38 BR-18 506-A35 PU-18 N794-A129 GY-18 154-A23 RD-18 A755-A100 PK-18 A-C10 A-C11 235-A143 BK-18
35 G976-A45 BU-18 514-A5 PU-16 169-A140 PK-18 A756-A99 BU-18 2305010 84RE01 2434508 84RE01 235-A143 BK-18
36 L972-A96 BU-18 578-A34 BU-16 235-A76 BK-18 179-A64 BU-16 A757-A98 GY-18 1 1 +12V MEMORY OUT 235-A144 BK-18 A-C7 A-C8
37 H474-A147 GN-18 607-A81 PK-16 235-A88 BK-18 252-A126 YL-18 A758-A97 BR-18 135-A25 BU-16 2 2 +12V SWITCHED OUT ATCH-12V-7A CONVERTER 1 235-A148 BK-18 1552272 3E3376
38 H475-A146 BU-18 616-A13 BU-16 235-A132 BK-18 262-A127 GN-18 A768-A77 BU-18 210-A26 BK-16 3 3 GND (12V) 2341004 235-A163 BK-18 576-A40 PK-18 3 3
39 K849-A150 YL-18 780-A83 PU-16 235-A143 BK-18 307-A24 OR-16 A769-A78 GY-18 200-A111 BK-16 4 4 GND (24V) (NOTE T,U) 235-A163 BK-18 535-A65 BU-16 1 1 ATCH-LOWER WIPER MOTOR
40 E997-A154 RD-18 892-A31 BR-18 L88 308-A139 YL-16 A770-A141 PK-18 120-A119 YL-16 5 5 +24V BATTERY IN 235-A104 BK-18 575-A39 YL-18 4 4 1677079
41 K851-A142 BU-18 893-A32 GN-18 A C UNIT 320-A14 RD-18 E472-A84 GN-18 120-A109 YL-16 6 6 +24V SWITCHED IN 235-A149 BK-18 200-A110 BK-18 2 2 + (NOTE S)
L96
42 K852-A105 GN-18 998-A138 BR-18 2299080 A-C6 508-A68 PU-18 E473-A50 GY-18 L84 L83 L83 120-A1 YL-16 235-A132 BK-18 S +1
43 X738-A44 PK-18 A588-A12 GN-18 2304009 84RE01 509-A69 WH-18 F773-A106 OR-18 120-A1 YL-16 235-A137 BK-18 -
44 321-A122 BR-18 A755-A100 PK-18 130-A10 RD-14 B/R 1 124-A86 GY-14 511-A66 BR-18 F774-A107 WH-18 235-A137 BK-18
45 235-A125 BK-18 A756-A99 BU-18 147-A58 PU-16 B/W 2 200-A8 BK-14 512-A67 GN-18 F889-A101 WH-18 A-C4 A-C5 235-A132 BK-18
46 235-A113 BK-18 A757-A98 GY-18 168-A70 RD-10 R 3 175-A87 RD-14 535-A65 BU-16 H476-A145 WH-18 2305010 84RE01 2434508 84RE01 235-A136 BK-18 A-C40
47 235-A143 BK-18 A758-A97 BR-18 172-A9 RD-18 R/G 4 E554-A4 PK-18 L89 575-A39 YL-18 K843-A57 GN-18 1 1 +12V MEMORY OUT 235-A151 BK-18 1552269
48 310-A55 PU-16 A768-A77 BU-18 177-A71 RD-6 P 5 607-A91 PK-16 576-A40 PK-18 K847-A22 PU-18 C569-A27 YL-16 2 2 +12V SWITCHED OUT ATCH-12V-7A CONVERTER 2 235-A162 BK-18 H475-A146 BU-18 1 TRAVEL L PRESS. SW
49 506-A35 PU-18 A769-A78 GY-18 184-A11 RD-14 B 6 200-A93 BK-14 607-A95 PK-16 K906-A73 GN-18 229-A28 BK-16 3 3 GND (12V) 2341004 235-A162 BK-18 235-A148 BK-18 2 1673466
50 578-A34 BU-16 NOTE E C468-A62 BU-18 251-A47 YL-18 R/W 7 514-A5 PU-16 607-A103 PK-16 K907-A74 BU-18 200-A112 BK-16 4 4 GND (24V) (NOTE U) 235-A118 BK-18
51 893-A32 GN-18 C506-A6 WH-16 252-A120 YL-18 O/G 8 C506-A6 WH-16 A537-A41 PK-18 L968-A90 OR-18 179-A17 BU-16 5 5 +24V BATTERY IN 235-A152 BK-18
52 892-A31 BR-18 E472-A133 GN-18 261-A48 GN-18 R/L 9 125-A92 RD-16 A770-A141 PK-18 L969-A89 WH-18 179-A16 BU-16 6 6 +24V SWITCHED IN
53 251-A47 YL-18 262-A121 GN-18 10 C569-A27 YL-16 L972-A96 BU-18 A-C43 179-A64 BU-16 A-C35
54 261-A48 GN-18 E472-A72 GN-18 306-A20 GN-16 11 210-A26 BK-16 200-A94 BK-16 1552269 179-A64 BU-16 1552269
326-GR1 RD-16
NOTE E E472-A84 GN-18 308-A80 YL-16 12 229-A28 BK-16 200-A102 BK-18 H476-A145 WH-18 1 IMPLEMENT PRESS. SW H474-A147 GN-18 1 TRAVEL R PRESS. SW
A-C29 CONN 24 E472-A116 GN-18 310-A55 PU-16 235-A88 BK-18 235-A137 BK-18 2 1673466 235-A149 BK-18 2 1673466
MATE C-C2 1343296 84RE01 E472-A116 GN-18 317-A59 YL-18 252-A126 YL-18
SH1 J-1 1 168-A70 RD-10 E473-A50 GY-18 321-A122 BR-18 262-A127 GN-18
E474-A79 OR-18 322-A15 GY-16
A-C1 CONN 25 E554-A4 PK-18 403-A52 GN-18 113-A117 OR-18 CONSOLE(RH)
2304009 84RE01 E997-A154 RD-18 405-A75 GY-18 113-A117 OR-18 A-C12 A-C44
1 E474-A79 OR-18 F716-A114 WH-18 412-A60 BU-18 113-A155 OR-18 1552269 3E3364
MATE C-C3 2 K844-A46 GY-18 F773-A106 OR-18 430-A42 BU-18 L90 113-A156 OR-18 CONN 40 G-C8 G-C9 K849-A150 YL-18 1 1 ATCH-HIGH PRESS. SW STEM1
A-C33 G-C1
L84
SH1 J-1 3 K848-A36 WH-18 F774-A107 WH-18 487-A43 OR-18 113-A156 OR-18 2397352 84RE01 2472693 84RE01 235-A151 BK-18 2 2 1673466
H 4 E473-A50 GY-18 F889-A101 WH-18 491-A56 PK-18 2434507 84RE01 2305008 84RE01 E472-G1 GN-18 1 1 1 +B H
L89
5 E472-A84 GN-18 1 E472-G1 GN-18 2
L90
K843-A57 GN-18 G976-A45 BU-18 495-A54 GN-18 ACC DIODE 235-G42 BK-18 2 2 GND
L88
6 K847-A22 PU-18 H473-A38 BR-18 496-A61 WH-18 A-C47 1974385 RE01 E473-A50 GY-18 2 E473-G2 GY-18 E473-G2 GY-18 3 3 SW-4 3 PWM OUT
7 N793-A160 GN-18 H474-A147 GN-18 506-A35 PU-18 1552269 K843-A57 GN-18 3 K843-G3 GN-18 235-G41 BK-18 4 4 SW-COM 4 SW-COM A-C13 A-C14
8 N794-A129 GY-18 H475-A146 BU-18 514-A5 PU-16 789-A157 RD-18 1 K847-A22 PU-18 4 K847-G4 PU-18 K843-G3 GN-18 5 5 SW-1 5 SW-1 1552269 3E3364
9 H476-A145 WH-18 578-A34 BU-16 113-A156 OR-18 2 G-C6 G-C7 K847-G4 PU-18 6 6 SW-2 6 SW-2 H473-A38 BR-18 1 1 ATCH-TRAVEL STRAIGHT PRESS. SW
L973-A161 GN-16
10 252-A120 YL-18 607-A81 PK-16 2304011 84RE01 2434505 84RE01 235-A118 BK-18 2 2 1673466
252-A120 YL-18
262-A121 GN-18
321-A122 BR-18
C468-A62 BU-18
G976-A45 BU-18
X738-A44 PK-18
310-A55 PU-16
317-A59 YL-18
200-A53 BK-16
200-A93 BK-14
147-A58 PU-16
168-A70 RD-10
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
308-A80 YL-16
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
200-A29 BK-14
200-A51 BK-14
235-A33 BK-18
C506-A6 WH-16
E554-A4 PK-18
200-A93 BK-14
E554-A4 PK-18
C506-A6 WH-16
124-A86 GY-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16
130-A10 RD-14
CONN 44
172-A9 RD-18
200-A7 BK-14
514-A5 PU-16
200-A8 BK-14
514-A5 PU-16
177-A71 RD-6
200-A8 BK-14
11 262-A121 GN-18 K843-A57 GN-18 616-A13 BU-16 789-A157 RD-18 A537-G9 PK-18 1
A770-A141 PK-18
308-A139 YL-16
113-A117 OR-18
127-A124 OR-16
169-A140 PK-18
252-A126 YL-18
262-A127 GN-18
607-A103 PK-16
A537-A41 PK-18
C569-A27 YL-16
103-A63 RD-16
105-A37 RD-16
135-A25 BU-16
154-A23 RD-18
179-A64 BU-16
307-A24 OR-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16
210-A26 BK-16
229-A28 BK-16
12 NOTE E K844-A46 GY-18 780-A83 PU-16 789-A123 RD-18 200-G35 BK-18 2 1 1
120-A1 YL-16
2304009 84RE01 2434510 84RE01
A-C41 CONN 26
K847-A22 PU-18 892-A31 BR-18 789-A158 RD-18 HYD LOCK DIODE A-C24 G-C2 200-G33 BK-18 SW-3 SW-3
K848-A36 WH-18 893-A32 GN-18 A-C46 1974385 RE01 K906-A73 GN-18 1 K906-G5 GN-18 200-G34 BK-18 ATCH-SEAT HEATER 1 1
MATE C-C4 2434510 84RE01 K849-A150 YL-18 C468-A62 BU-18 1552269 A768-A77 BU-18 2 A768-G6 BU-18 200-G32 BK-16 2299093
SH1 J-1 1 K906-A73 GN-18 K851-A142 BU-18 C506-A6 WH-16 789-A158 RD-18 1 A769-A78 GY-18 3 A769-G7 GY-18 200-G32 BK-16 2359027(UN TILT) G-C10 ATCH-JOYSTICK RH 3 SW ATCH-JOYSTICK RH
2 K907-A74 BU-18 K852-A105 GN-18 E554-A4 PK-18 E997-A154 RD-18 2 105-A37 RD-16 4 105-G8 RD-16 2 7Y3967 84RE01 2475185 2277616
3 A768-A77 BU-18 K906-A73 GN-18 G976-A45 BU-18 A537-A41 PK-18 5 A537-G9 PK-18 103-G49 RD-16 1 235-G43 BK-18 1
4
5
A769-A78 GY-18
L969-A89 WH-18
K907-A74 BU-18
L968-A90 OR-18 L973-A161 GN-16
K907-A74 BU-18 6
7
K907-G10 BU-18
M736-G11 BU-18
105-G8 RD-16
113-G44 OR-18
G-C11
7Y3967 84RE01 CONN 52 F-C41 R-C1 R-C3
ATCH-CAB LAMP LH
1673441
6 L968-A90 OR-18 L969-A89 WH-18 X738-A44 PK-18 L969-A89 WH-18 8 L969-G12 WH-18 252-G21 YL-18 L972-G27 BU-18 1 ONE TOUCH LOW IDLE SW 7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01
7 F889-A101 WH-18 L972-A96 BU-18 200-A7 BK-14 L968-A90 OR-18 9 L968-G13 OR-18 262-G22 GN-18 2220225 615-F163 YL-16 1 615-R1 YL-16 1 RD-16
8
9
F773-A106 OR-18
F774-A107 WH-18
L973-A161 GN-16
N793-A160 GN-18
200-A8 BK-14
200-A29 BK-14
998-A138 BR-18 10 998-G14 BR-18 307-G20 OR-16
308-G17 YL-16 ATCH-MSS KEYREADER
CONN 53 F-C42 R-C2 R-C4
A770-A141 PK-18 11 A770-G15 PK-18
10 998-A138 BR-18 N794-A129 GY-18 200-A51 BK-14 F889-A101 WH-18 12 F889-G16 WH-18 308-G17 YL-16 2180404 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
L100 ATCH 200-F161 BK-16 1 200-R2 BK-16 1 WH-16
11 200-A53 BK-16 308-G18 YL-16 G-C12 G-C14 (NOTE V)
12 X738-A44 PK-18 200-A93 BK-14 308-G19 YL-16 1552264 3E3388 EXCITER COIL
235-A143 BK-18 235-A33 BK-18 326-G54 RD-16 NOTE E 308-G19 YL-16 1 1 KEY ON 2065208 CONN 54 F-C43 T-C1 T-C3 ATCH-CAB LAMP RH
1673441
235-A33 BK-18 508-G50 PU-18 200-G34 BK-18 2 2 GND NOTE E M-C4 M-C5 (NOTE V) 7Y3967 84RE01 7Y3966 84RE01 7Y3967 84RE01
L91
L93
235-A115 BK-18 235-A115 BK-18 CONN 45 509-G46 WH-18 252-G21 YL-18 3 3 CAN + 1552269 3E3364 615-F164 YL-16 1 615-T1 YL-16 1 RD-16
L115
177-A71 RD-6
235-A125 BK-18
235-A125 BK-18
F716-A114 WH-18 A-C34
2434508 84RE01
G-C3
2305010 84RE01
511-G51 BR-18
512-G47 GN-18
262-G22 GN-18
T901-G52 YL-18
4
5
4
5
CAN -
COIL SIG
L103 T902-M12 PK-18
T901-M11 YL-18
2
1
2
1 CONN 55 F-C44 T-C2 T-C4
L97 7Y3966 84RE01 7Y3967 84RE01 7Y3966 84RE01
306-A20 GN-16 235-A76 BK-18 308-A139 YL-16 1 308-G17 YL-16 607-G30 PK-16 T902-G53 PK-18 6 6 COIL RET
L84
235-A115 BK-18 200-F155 BK-16 1 200-T2 BK-16 1 WH-16
200-A85 BK-16 235-A88 BK-18 607-G48 PK-16 7 7 M-C2 IND UNIT
F716-A114 WH-18 CONN 40 CONN 40 326-A159 RD-16 2 326-G54 RD-16
L100
235-A132 BK-18 L93 ATCH-BEACON LAMP A755-G23 PK-18 8 8 7Y3952 84RE01 1709324
307-A24 OR-16 3 307-G20 OR-16
235-A113 BK-18 J-C8 J-C7 252-A126 YL-18 4 252-G21 YL-18 A756-G24 BU-18 L104 607-M1 PK-16 1 GND U-C1 CONN 52 U-C3
L91
235-A113 BK-18 2305008 84RE01 2434507 84RE01 262-A127 GN-18 5 262-G22 GN-18 A757-G25 GY-18 G-C13 M-C1 200-M2 BK-18 2 +B 7Y3966 84RE01 7Y3967 84RE01
A-C18 1 E472-J15 GN-18 1 6 A758-G26 BR-18 NOTE E 1027964 84RE01 1211168 84RE01 1 616-U1 YL-16 1
2434505 84RE01 MATE A-C33 2 E473-J16 GY-18 2 MATE G-C1 NOTE E NOTE E E472-G1 GN-18 T902-G53 PK-18 12 T902-M12 PK-18 L103
L97
1
2
A-C17 4 M743-J12 GN-18 4 K843-G3 GN-18 607-G30 PK-16 1 607-M1 PK-16 M-C3 THROTTLE POS SW U-C4 G
G 2304011 84RE01 L104 7Y3967 84RE01 7Y3966 84RE01
A-C15 A-C42 G-C4 K847-G4 PU-18 200-G33 BK-18 2 200-M2 BK-18 1552273 1060107
2304011 84RE01 2434510 84RE01 2304009 84RE01 L972-G27 BU-18 235-G39 BK-18 3 235-M3 BK-18 235-M3 BK-18 1 BK COM 1 200-U2 BK-16 1
L100
A770-A141 PK-18
L973-A161 GN-16
308-A139 YL-16
113-A117 OR-18
127-A124 OR-16
169-A140 PK-18
252-A120 YL-18
252-A126 YL-18
308-A108 YL-16
308-A108 YL-16
X738-A44 PK-18
262-A121 GN-18
262-A127 GN-18
321-A122 BR-18
607-A103 PK-16
A537-A41 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18
A755-A100 PK-18 1 A755-G23 PK-18 200-G45 BK-18 A755-G23 PK-18 4 A755-M4 PK-18 A755-M4 PK-18 2 PK S1
310-A55 PU-16
317-A59 YL-18
103-A63 RD-16
105-A37 RD-16
124-A86 GY-14
125-A92 RD-16
130-A10 RD-14
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10
175-A87 RD-14
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18
261-A48 GN-18
306-A20 GN-16
307-A24 OR-16
308-A80 YL-16
320-A14 RD-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
578-A34 BU-16
607-A81 PK-16
607-A95 PK-16
607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18
200-A53 BK-16
638-A19 WH-16
200-A53 BK-16
V-C1 CONN 54
AG-C1 L105
120-A1 YL-16
172-A9 RD-18
200-A7 BK-14
177-A71 RD-6
2
1
2434505 84RE01 A756-A99 BU-18 2 A756-G24 BU-18 A756-G24 BU-18 5 A756-M5 BU-18 A756-M5 BU-18 3 BU S2 V-C3
BREAK POINT 1 M743-J12 GN-18 A757-A98 GY-18 3 A757-G25 GY-18 A757-G25 GY-18 6 A757-M6 GY-18 A757-M6 GY-18 4 GN S3 7Y3966 84RE01 7Y3967 84RE01
SH1 I-4 SECONDARY SHUTDOWN SW A758-A97 BR-18 4 A758-G26 BR-18 L99 235-G41 BK-18 A758-G26 BR-18 7 A758-M7 BR-18 A758-M7 BR-18 5 BR S4 1 616-V1 YL-16 1
OPERATOR STATION
OPERATOR STATION
4D1836 L972-A96 BU-18 5 L972-G27 BU-18 235-G42 BK-18 308-G18 YL-16 8 308-M8 YL-16 6
2 1 F774-A107 WH-18 6 F774-G28 WH-18 235-G43 BK-18 326-G54 RD-16 21 326-M23 RD-16 L106 V-C2 CONN 55 V-C4
235-AG1 BK-18 F773-A106 OR-18 7 F773-G29 OR-18 235-G40 BK-18 307-G20 OR-16 9 307-M9 OR-16 7Y3967 84RE01 7Y3966 84RE01
326-GR1 RD-16
607-A95 PK-16 8 607-G30 PK-16 105-G8 RD-16 10 105-M10 RD-16 1 200-V2 BK-16 1
3 9 13
235-G36 BK-18 113-G44 OR-18 113-M13 OR-18
169-A140 PK-18 10 169-G31 PK-18 235-G36 BK-18 200-G45 BK-18 14 200-M14 BK-18 308-M8 YL-16 R (NOTE P)
F716-AG2 WH-18 L107
200-A94 BK-16 11 200-G32 BK-16 235-G40 BK-18 509-G46 WH-18 15 509-M15 WH-18 L106
235-A88 BK-18 12 235-G36 BK-18 235-G39 BK-18 512-G47 GN-18 16 512-M16 GN-18 326-M23 RD-16 C OFF
235-G37 BK-18 607-G48 PK-16 17 607-M17 PK-16 307-M9 OR-16 S ON
235-G37 BK-18 103-G49 RD-16 18 103-M18 RD-16 105-M10 RD-16 B ST
L92 508-G50 PU-18 19 508-M19 PU-18 KEY SWITCH
M743-J12 GN-18 M743-J12 GN-18 M743-J12 GN-18 CONN 47 511-G51 BR-18 20 511-M20 BR-18 9G7641
A-C26 G-C5 F-C37
L92 L98 NOTE E NOTE E NOTE E 2434509 84RE01 2312295 84RE01 CONN 50 L107 1673630 84RE01
L98
113-A155 OR-18 1 113-G44 OR-18 BACKUP GOV SW 103-F96 RD-16 1 DOME LAMP
200-A102 BK-18 2 200-G45 BK-18 200-F162 BK-16 3 1761986
NOTE E 509-A69 WH-18 3 509-G46 WH-18 998-G14 BR-18 2 1 1636711
F773-G29 OR-18 2
168-A70 RD-10
177-A71 RD-6
L973-A161 GN-16
607-A103 PK-16 5 607-G48 PK-16
127-A124 OR-16
169-A140 PK-18
308-A108 YL-16
321-A122 BR-18
113-A117 OR-18
A537-A41 PK-18
G976-A45 BU-18
X738-A44 PK-18
C569-A27 YL-16
C468-A62 BU-18
262-A127 GN-18
262-A121 GN-18
262-A128 GN-18
252-A126 YL-18
252-A120 YL-18
262-A128 GN-18
1532541 84RE01
310-A55 PU-16
317-A59 YL-18
893-A32 GN-18
578-A34 BU-16
235-A33 BK-18
130-A10 RD-14
607-A21 PK-16
154-A23 RD-18
306-A20 GN-16
124-A86 GY-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14
616-A13 BU-16
125-A92 RD-16
322-A15 GY-16
179-A64 BU-16
638-A19 WH-16
105-A37 RD-16
892-A31 BR-18
103-A63 RD-16
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
135-A25 BU-16
210-A26 BK-16
229-A28 BK-16
147-A58 PU-16
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
252-A49 YL-18
252-A49 YL-18
120-A1 YL-16
172-A9 RD-18
200-A7 BK-14
103-A63 RD-16 6 103-G49 RD-16 F774-G28 WH-18 ANTENNA ACC 1 113-M13 OR-18 L114 WINDOW LIMIT SW
OPERATOR STATION 508-A68 PU-18 7 508-G50 PU-18 F773-G29 OR-18 GND 2 200-M14 BK-18 1176306
511-A66 BR-18 8 511-G51 BR-18 SPKR LH(-) 3 509-M15 WH-18
BACKUP EPR VALVE SW AUX-SPKR(-) 4 C566-M22 PK-18
508-A68
509-A69
511-A66
512-A67
200-A51
251-A47
261-A48
L107 200-F157 BK-18
M743-J12 GN-18
5 K879-GA4 GN-18 2304011 84RE01 3 509-AJ4 WH-18 235-G38 BK-18 ATCH AM FM RADIO FOR OSJ 403-F4 GN-18 4 ALT R-TERM.
6 F-C10 4 512-AJ5 GN-18 235-G38 BK-18 2510539 ANTENNA
CONN 34 CONN 35 CONN 36 CONN 38 CONN 39
10
11
12
13
14
15
16
17
18
19
20
21
10
11
12
13
14
15
16
17
18
19
20
21
10
11
12
13
14
15
16
17
10
11
12
13
14
15
16
17
18
19
20
21
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1343296 84RE01
1
2
3
4
5
6
7
8
9
1
2
F-C53
1
2
3
4
5
6
7
8
9
5 235-G37 BK-18 ATCH AM RADIO FOR JPN 2594883 6
F-C8 2434505 84RE01 6 103-AJ6 RD-16 L968-G13 OR-18 2510541 M-C8
F-C6 F-C7 F-C9 7
1027964 84RE01 1288950 84RE01 1027964 84RE01 1211168 84RE01 7 508-AJ7 PU-18 F889-G16 WH-18 7Y3967 84RE01 405-F62 GY-18 8 ENG OIL PRESS.
L98
GR-C1 8 511-AJ8 BR-18 M736-G11 BU-18 1 C560-M21 OR-18
CONN 27 C468-F9 BU-18 9 ENG OIL LEVEL
A537-F108 PK-18
L973-F197 GN-16
252-F190 YL-18
262-F191 GN-18
2305008 84RE01
893-F111 GN-18
113-F101 OR-18
506-F103 PU-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
C569-F97 YL-14
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
261-F152 GN-18
A770-G15 PK-18 412-F2 BU-18 10 COOLANT LEVEL
200-F68 BK-14
892-F98 BR-18
103-F70 RD-16
430-F33 BU-18
487-F34 OR-18
780-F21 PU-16
135-F95 BU-14
210-F47 BK-14
229-F45 BK-14
147-F22 PU-16
405-F62 GY-18
C468-F9 BU-18
251-F23 YL-18
MATE A-C26
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
1 326-GR1 RD-16 (NOTE R) L969-G12 WH-18 AUX SPKR M-C7 496-F5 WH-18 11 HYD OIL LEVEL
A770-F66 PK-18
105-F102 RD-16
308-F104 YL-16
310-F99 PU-16
317-F82 YL-18
321-F44 BR-18
168-F73 RD-10
130-F75 RD-14
PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14
616-F84 BU-16
125-F71 RD-16
322-F86 GY-16
120-F55 YL-16
172-F10 RD-18
179-F56 BU-16
638-F91 WH-16
169-F18 PK-18
MATE GP-C1 2 A893-GR2 OR-16 L147 169-G31 PK-18 7Y3966 84RE01 12 AIH CONT STATUS
SH1 I-1 3 T788-GR3 GN-16 K907-G10 BU-18 1 C566-M22 PK-18 F-C23
4 200-GR4 BK-18
L98
2304009 84RE01
NOTE E 103-F24 RD-18 1 + BATTERY
607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74
L138
NOTE E NOTE E 9
L139
A537-F108 PK-18
L973-F197 GN-16
L148
200-F149 BK-16
113-F101 OR-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
893-F111 GN-18
C569-F97 YL-14
G976-F36 BU-18
X738-F35 PK-18
200-F113 BK-14
235-F114 BK-18
403-F115 GN-18
200-F116 BK-14
PU-18
WH-18
BR-18
GN-18
A588-GT8 GN-18 7Y5505
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
430-F33 BU-18
487-F34 OR-18
780-F21 PU-16
892-F98 BR-18
210-F47 BK-14
229-F45 BK-14
405-F62 GY-18
C468-F9 BU-18
200-F68 BK-14
L139
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
200-GT4 BK-18 F-C34 200-F149 BK-16 F-C33
200-J4 BK-18 103-F96 RD-16
RENR9587-03 VOL 2
508-F120
509-F121
511-F118
512-F119
200-GT19 BK-18 200-J5 BK-18 A770-F66 PK-18 509-F121 WH-18 2 - 200-F157 BK-18 410-F89 WH-18 2 1321829
L153 200-J6 BK-18 F-C12 M744-F195 WH-18 200-F162 BK-16
200-GT11 BK-18 7Y3952 84RE01 F-C58 F-C56 3
200-GT10 BK-18 H792-J1 BR-18 2304013 84RE01 2434506 84RE01 M746-F192 YL-18
200-GT9 BK-18 M743-J12 GN-18 LAMP DIODE 1 A623-F131 BU-18 M747-F42 BU-18 SPEAKER L
E 1211022 84RE01 2 684-F130 RD-18 L150 M744-J14 WH-18 1 M744-F195 WH-18 F-C30 E
200-GT12 BK-18 L149 M745-J2 BU-18 M746-J7 YL-18 2 M746-F192 YL-18 169-F175 PK-18 7Y5505 2677629 84RE01
M748-J3 OR-18 684-F128 RD-18
L137
M747-J10 PU-18 3 M747-F42 BU-18 L116 103-F27 RD-18 1 +B
E562-GT16 PU-16 143-J13 BR-18 143-J13 BR-18 J-C5 169-F175 PK-18 F-C31
L154 M744-J14 WH-18 FUSE BASE 113-F61 OR-18
E562-GT18 PU-16 L150 2304013 84RE01 F-C57 2677629 84RE01 SERVICE METER
L148
E565-GT20 BU-16 M746-J7 YL-18 1532602 RE01 118-F90 GY-16 200-F68 BK-14 103-F24 RD-18 200-F166 BK-18 1 GROUND 1978832
M747-J10 PU-18 BACKUP RESISTOR 1 A770-F66 PK-18 120-F55 YL-16 120-F55 YL-16 L137 251-F147 YL-18 F-C32
L117
123-F64 WH-18 124-F65 GN-14 261-F51 GN-18 2677629 84RE01
L134
1 149-F125 RD-18 1028016 1 169-F18 PK-18
124-F65 GN-14
L139
BOOM LAMP RELAY 2 169-F175 PK-18 125-F71 RD-16 308-F144 YL-16 403-F76 GN-18 1 SIGNAL
645-F88 RD-18 127-F60 OR-16 127-F60 OR-16 405-F62 GY-18 403-F4 GN-18
1613128 3 149-F125 RD-18 F-C52
1532602 RE01 129-F57 BU-16 130-F75 RD-14 412-F2 BU-18 405-F62 GY-18
ATCH-SMART BOOM UP DOWN RELAY 4 149-F80 RD-16 L142 147-F63 PU-16 154-F93 RD-18 200-F116 BK-14 491-F3 PK-18 412-F2 BU-18
1495050 RE01 5 616-F84 BU-16 152-F59 BU-16 168-F73 RD-10 495-F1 GN-18 491-F3 PK-18 ATCH-UNDER WINDOW LIMIT SW
J-C2 179-F56 BU-16 169-F18 PK-18 496-F5 WH-18 495-F1 GN-18 1296466
1495051 84RE02 160-F53 PU-16
A584-F169 BU-18
172-F10 RD-18 C468-F9 BU-18 496-F5 WH-18
BK-18
615-F129 YL-16
BK-16
BK-14
BK-16
BK-16
200-F160 BK-16
L112
103-F96 RD-16
1 M745-J2 BU-18 199-F135 OR-16 175-F72 RD-14 403-F115 GN-18 892-F12 BR-18
M743-J12 GN-18
2 200-J5 BK-18 179-F56 BU-16 403-F115 GN-18 893-F11 GN-18 L111 152-F59 BU-16 535-F148 BU-16
3 M746-J7 YL-18 184-F74 RD-14 403-F4 GN-18 L113
1 160-F132 PU-18 C468-F9 BU-18
4 M746-J8 YL-18 103-F6 RD-16 306-F92 GN-16 403-F76 GN-18
200-F157
200-F160
200-F116
200-F149
200-F162
CHAS LAMP RELAY 2 A623-F131 BU-18 200-F8 BK-18 535-F117 BU-16
5 H792-J1 BR-18 105-F77 RD-16 L140 307-F94 OR-16 L134 410-F89 WH-18 535-F124 BU-16 535-F148 BU-16
1613128 3 160-F132 PU-18 125-F71 RD-16 310-F99 PU-16
4 160-F53 PU-16 103-F7 RD-18 535-F151 BU-16
130-F75 RD-14 317-F82 YL-18
5 607-F49 PK-18 103-F7 RD-18
L111
L143 L143 168-F73 RD-10 320-F85 RD-18
607-F87 PK-16 172-F10 RD-18 321-F44 BR-18 103-F24 RD-18
103-F27 RD-18 410-F89 WH-18 L110
24 Page, Color 2
ATCH-SMART BOOM DOWN RELAY L145 175-F72 RD-14 322-F86 GY-16 103-F27 RD-18
1495050 RE01 184-F74 RD-14 607-F87 PK-16 251-F23 YL-18
M743-J12 GN-18 251-F189 YL-18 199-F165 OR-18
J-C3 114-F79 RD-16 616-F84 BU-16 251-F147 YL-18 152-F59 BU-16 WIPER MOTOR
M743-J12 GN-18 115-F78 RD-16
L135
1495051 84RE02 638-F91 WH-16 403-F76 GN-18 1893424
L117
1 M746-J9 YL-18 1 115-F127 RD-18 149-F80 RD-16 251-F147 YL-18
L149
CAB LAMP RELAY 2 A770-F66 PK-18 261-F52 GN-18 NOTE E 535-F117 BU-16 L111
2 200-J6 BK-18 684-F128 RD-18 GND-CAB 3 535-F124 BU-16
J-C1 1613128 3 115-F127 RD-18 L117 261-F152 GN-18
CONN 29 3 M748-J3 OR-18 149-F80 RD-16 308-F104 YL-16 L117 535-F151 BU-16
200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
200-GH7 BK-18
200-GH7 BK-18
4 M747-J10 PU-18 115-F78 RD-16 105-F102 RD-16 261-F51 GN-18 200-F166 BK-18 MOTOR F-C25
1 H792-J1 BR-18 L148 5 M746-J9 YL-18 5 615-F129 YL-16 114-F79 RD-16 L135 L135
MATE K-C1 2 M745-J2 BU-18 308-F144 YL-16 7Y3958 84RE01
M746-J8 YL-18 199-F135 OR-16
143-J13 BR-18
L135
L134
L136 L118
ATCH-BOOM FLOAT DISABLE RELAY 154-F93 RD-18 105-F77 RD-16 199-F165 OR-18 530-F29 OR-18 BK 5 200-F168 BK-16
1495050 RE01 1 114-F126 RD-18 199-F69 OR-18 113-F61 OR-18 118-F90 GY-16
HORN RELAY 2 320-F85 RD-18 152-F59 BU-16 590-F67 GY-18 L110 2
J-C4 306-F92 GN-16 118-F90 GY-16 A584-F169 BU-18
D 1495051 84RE02 1613128 3 114-F126 RD-18 307-F94 OR-16 123-F64 WH-18 506-F103 PU-18 D
4 114-F79 RD-16 L119 A586-F26 OR-18 200-F168 BK-16
1 143-J11 BR-18 310-F99 PU-16 129-F57 BU-16 535-F117 BU-16 200-F168 BK-16
5 322-F86 GY-16
L146
2 M743-J12 GN-18 317-F82 YL-18 147-F63 PU-16 535-F124 BU-16 200-F180 BK-18
L119
A584-F169 BU-18
A537-F108 PK-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
320-F85 RD-18 535-F151 BU-16
M747-F42 BU-18
3 143-J11 BR-18
200-F139 BK-16
113-F101 OR-18
506-F103 PU-18
535-F117 BU-16
C569-F97 YL-14
105-F137 RD-16
105-F102 RD-16
252-F190 YL-18
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
893-F111 GN-18
235-F114 BK-18
105-F137 RD-16
308-F104 YL-16
331-F187 OR-18
603-F133 PK-18
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16
615-F129 YL-16
615-F129 YL-16
200-F113 BK-14
261-F152 GN-18
251-F189 YL-18
308-F144 YL-16
262-F191 GN-18
G976-F36 BU-18
X738-F35 PK-18
261-F152 GN-18
200-F160 BK-16
147-F83 PU-16 F-C26
105-F40 RD-16
113-F61 OR-18
118-F90 GY-16
152-F59 BU-16
103-F96 RD-16
135-F95 BU-14
892-F12 BR-18
893-F11 GN-18
105-F77 RD-16
105-F40 RD-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
607-F49 PK-18
645-F88 RD-18
103-F96 RD-16
103-F70 RD-16
103-F70 RD-16
147-F22 PU-16
430-F33 BU-18
487-F34 OR-18
780-F21 PU-16
892-F98 BR-18
210-F47 BK-14
229-F45 BK-14
251-F23 YL-18
251-F23 YL-18
261-F52 GN-18
103-F6 RD-16
103-F7 RD-18
103-F6 RD-16
103-F7 RD-18
4 143-J13 BR-18 FUSE BASE 321-F44 BR-18 A584-F169 BU-18
OPERATOR STATION
1114816 84RE01
OPERATOR STATION
5 M744-J14 WH-18 322-F86 GY-16 152-F59 BU-16 W. CCW 1 A579-F176 OR-16
GND-CAB 2 331-F187 OR-18 199-F69 OR-18 W. CW 2 A580-F177 BR-16 L109
200-F168 BK-16
L144 L144 603-F133 PK-18 331-F187 OR-18 REV 13 A581-F178 GN-16
1 154-F93 RD-18 607-F49 PK-18 603-F133 PK-18
L146 2 STOP 12 A582-F179 PU-16
CAB
CAB
NEUTRAL START RELAY 200-F136 BK-18 607-F87 PK-16 607-F49 PK-18 501-F28 GN-18
1613128 3 307-F94 OR-16 L126 INT-6 4 A586-F26 OR-18
ATCH-SINGLE RELAY 615-F129 YL-16 615-F129 YL-16 530-F29 OR-18 INT-3 9 590-F67 GY-18
4 616-F84 BU-16 645-F88 RD-18 590-F67 GY-18
1495050 RE01 15A 175-F72 RD-14 LOW 8 501-F28 GN-18
L126
5 306-F92 GN-16 638-F91 WH-16 684-F130 RD-18 A586-F26 OR-18
(NOTE G,H) 5A 172-F10 RD-18 WASH 7 530-F29 OR-18
GA-C2 10A 149-F80 RD-16 645-F88 RD-18 GND 10 200-F180 BK-18 L110
1495051 84RE02 10A 125-F71 RD-16 684-F130 RD-18 M744-F195 WH-18 L121 200-F8 BK-18 RAISE-S 11
L98
1 K866-GA1 WH-18 10A 115-F78 RD-16 M746-F192 YL-18 200-F166 BK-18 WA+ 5 506-F103 PU-18
2 200-GA2 BK-18 10A 103-F6 RD-16 M747-F42 BU-18 200-F168 BK-16 ACC 6 118-F90 GY-16
L121
L146 L143 200-F123 BK-18 200-F138 BK-16 200-F180 BK-18 WIPER CUT 3 A584-F169 BU-18
3 147-GA3 PU-16 1 603-F133 PK-18 10A 105-F77 RD-16
4 K879-GA4 GN-18 10A 114-F79 RD-16 200-F134 BK-18 200-F139 BK-16
ATCH-BEACON RELAY 2 200-F134 BK-18 200-F136 BK-18 200-F140 BK-16
L132
5 K872-GA5 OR-18 1613128 3 199-F69 OR-18 25A 184-F74 RD-14 WIPER CONT
4 199-F135 OR-16 15A 130-F75 RD-14 1557042
5 638-F91 WH-16 10A 141-F16 RD-16
10A 142-F15 RD-16 200-F168 BK-16
L147 30A 168-F73 RD-10
5A 200-F136 BK-18
ATCH-PRIMING PUMP RELAY 200-F134 BK-18 F-C3
25A L145 113-F81 OR-18 9G1906 84RE02
1495050 RE01 25A AUX CKT 2 200-F123 BK-18 129-F57 BU-16
200-F68 BK-14
143-J13 BR-18
M744-F195 WH-18
A537-F108 PK-18
L973-F197 GN-16
M746-F192 YL-18
A584-F169 BU-18
10A 117-GH4 RD-18 1 251-F189 YL-18
177-A71 RD-6
M747-F42 BU-18
113-F101 OR-18
G976-F36 BU-18
X738-F35 PK-18
199-F165 OR-18
200-F139 BK-16
1
105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
684-F130 RD-18
200-F138 BK-16
200-F140 BK-16
251-F189 YL-18
262-F191 GN-18
331-F187 OR-18
603-F133 PK-18
235-F114 BK-18
235-F112 BK-18
535-F124 BU-16
535-F151 BU-16
252-F190 YL-18
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
893-F111 GN-18
C569-F97 YL-14
199-F165 OR-18
200-F160 BK-16
235-F114 BK-18
535-F151 BU-16
535-F124 BU-16
506-F103 PU-18
535-F117 BU-16
200-F113 BK-14
1 147-F58 PU-18 129-F57 BU-16 CIGAR LIGHTER
113-F81 OR-18
780-F31 PU-16
113-F61 OR-18
129-F57 BU-16
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
780-F30 PU-18
892-F98 BR-18
646-F32 RD-18
646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
123-F64 WH-18
199-F69 OR-18
893-F11 GN-18
235-F46 BK-18
135-F95 BU-14
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
261-F52 GN-18
607-F49 PK-18
780-F21 PU-16
780-F21 PU-16
892-F12 BR-18
210-F47 BK-14
229-F45 BK-14
118-F90 GY-16
152-F59 BU-16
GR-C3 10A T776-GR5 RD-16 200-F138 BK-16 251-F189 YL-18
TRAVEL ALARM RELAY 2 331-F187 OR-18 F-C45 200-F139 BK-16 9W0335
1495051 84RE02 15A NOTE E 251-F109 YL-18
1
ATCH-QC HYD LOCK PRIORITY RELAY 1613128 3 147-F58 PU-18 7Y3967 84RE01 200-F140 BK-16
1495050 1 A893-GR2 OR-16 L147 4 147-F14 PU-16 30A 251-F100 YL-18 F-C4
(NOTE AC) 2 200-GR4 BK-18 AUX CKT 3 261-F52 GN-18 NOTE E
200-GH7 BK-18
L123
590-F67 GY-18
L126
4 147-F83 PU-16 L133 L133 L119 L119 261-F50 GN-18 A4 CAN1 -
177-A71 RD-6 5 310-F99 PU-16 645-F88 RD-18 A5
L126 646-F32 RD-18 430-F33 BU-18 A6 AIR CLEANER SW
L127
ATCH-QC HYD LOCK ON RELAY
1495050 (NOTE AC) 780-F30 PU-18 487-F34 OR-18 A7 CAPSULE FILTER SW
GT-C3 A586-F26 OR-18 X738-F35 PK-18 A8 SP FILTER SW
1495051 84RE02 L121 G976-F36 BU-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW
1 E564-GT14 PK-18 T725-F37 WH-18 A10 FUEL FILTER SW
2 200-GT10 BK-18 FUSE BASE ATCH-12V-7A SOCKET B X738-F35 PK-18 A11 DIGITAL GND
1210987 ATCH-12V-7A SOCKET A L123 200-F25 BK-18 L122
2382319 A12 DIGITAL GND
L121
3 A588-GT8 GN-18 1210987 NOTE E
L126
L125
4 5A 141-2759 (TAN) RELAY SPARE (NOTE U) 200-F122 BK-16
L142
5 E564-GT14 PK-18 10A 113-8490 (RED) SPACE 1 R725-F38 WH-18 1 2ND FILTER SW
E564-GT15 PK-18 15A 113-8491 (LIGHT BLUE) E480-F43 PK-18 2 OLWD CANCEL SW
L154
L98
F-C46
ATCH-QC HYD LOCK RELAY 1 1532602 RE01 L973-F196 GN-18 6 SM BM DOWN
1495050 (NOTE AC) 15A 124-F65 GN-14 L973-F197 GN-16 780-F30 PU-18 7 QUICK COUPLER SW
M744-F195 WH-18
M746-F192 YL-18
A537-F108 PK-18
535-F124 BU-16
331-F187 OR-18
C569-F97 YL-14
235-F112 BK-18
C569-F97 YL-14
252-F190 YL-18
892-F143 BR-18
892-F143 BR-18
893-F142 GN-18
893-F142 GN-18
200-F168 BK-16
252-F153 YL-18
252-F153 YL-18
262-F191 GN-18
262-F150 GN-18
262-F150 GN-18
893-F111 GN-18
147-F188 PU-16
199-F165 OR-18
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
M747-F42 BU-18
200-F181 BK-18
200-F182 BK-18
200-F182 BK-18
251-F189 YL-18
G976-F36 BU-18
X738-F35 PK-18
A586-F26 OR-18
200-F122 BK-16
200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F166 BK-18
200-F180 BK-18
105-F40 RD-16
262-F19 GN-18
147-F17 PU-16
780-F31 PU-16
235-F46 BK-18
780-F30 PU-18
229-F45 BK-14
135-F95 BU-14
210-F47 BK-14
135-F95 BU-14
229-F45 BK-14
210-F47 BK-14
252-F20 YL-18
252-F20 YL-18
262-F19 GN-18
892-F12 BR-18
892-F98 BR-18
893-F11 GN-18
WH-18
PU-16
PU-16
PU-16
147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
199-F69 OR-18
607-F49 PK-18
200-F25 BK-18
113-F81 OR-18
129-F57 BU-16
261-F52 GN-18
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
646-F32 RD-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
GT-C4 5A 169-F175 PK-18 F-C36 L885-F39 BU-18 8 OPTION ROCKER SW
200-F8 BK-18
1495051 84RE02 10A 160-F53 PU-16 RELAY SPARE 7Y3967 84RE01 530-F29 OR-18 9 WASHER
SPACE 2 OPTION STG SW 1 590-F67 GY-18 10 WIPER INT-3
1 E564-GT13 PK-18 10A 129-F57 BU-16 L886-F13 BR-18
2 200-GT11 BK-18 10A 179-F56 BU-16 A586-F26 OR-18 11 WIPER INT-6
123-F64
147-F83
147-F22
147-F63
4 10A 147-F63 PU-16 L142 7Y3967 84RE01 646-F32 RD-18 13 CHAS LAMP RELAY
5 779-GT5 WH-16 5A 123-F64 WH-18 OPTION ROCKER SW 1 L885-F39 BU-18 645-F88 RD-18 14 BOOM LAMP RELAY
10A 152-F59 BU-16 331-F187 OR-18 15 TRAVEL ALARM
10A 118-F90 GY-16 F-C14 165-F110 YL-18 16 CAUTION LAMP (FOR CRANE)
10A 127-F60 OR-16 7Y3967 84RE01 17 DIGITAL GND
10A 120-F55 YL-16 143-J13 BR-18 2ND FILTER SW 1 R725-F38 WH-18 18 DIGITAL GND
ATCH-QC HYD LOCK RELAY 2 10A 199-F135 OR-16
L133
1 F-C11 F-C2
1495050 (NOTE AC) 10A 180-F54 GN-16 AUX CKT 1 1636699 84RE02
GT-C5 5A 143-F41 BR-18 F-C39 7Y3967 84RE01
1495051 84RE02 5A FUEL FILTER SW 1 T725-F37 WH-18
7Y3967 84RE01 NOTE E
L123
NOTE E
L128
L973-F198 GN-16
113-F185 OR-16
139-F186 OR-16
147-F188 PU-16
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
M747-F42 BU-18
200-F181 BK-18
E480-F43 PK-18
780-F31 PU-16
123-F64 WH-18
147-F17 PU-16
199-F69 OR-18
607-F49 PK-18
235-F46 BK-18
T776-GR5 RD-16 T776-GR5 RD-16 T776-GR5 RD-16 117-GH4 RD-18 G 252-F153 YL-18
H ABBREV COLOR SYMBOL DESCRIPTION
J NOTE E BK BLACK BLADE, SPADE, RING,
188-GH5 WH-16 188-GH5 WH-16 188-GH5 WH-16 OR SCREW TERMINAL
BR BROWN
FUSE INSTRUCTION 112-FC1 PU-4 112-FC1 PU-4 RESISTOR 2 F-C54 SPLICE
L98 L98 1743016 3E3370 BU BLUE
LEFT SIDE RIGHT SIDE L120 A 252-F20 YL-18 CIRCUIT NOT CONNECTED
ATCH-LAMP DELAY TIMER 103-AJ6 RD-16 GN GREEN
B 262-F19 GN-18
188-GH5 WH-16
1636704 508-AJ7 PU-18 WIRE GROUP COLOR DESCRIPTIONS GY GRAY ELECTRICAL CONNECTION
L120
CONNECTION TO SURFACE
2 5A BACKUP 2 5A PRODUCT LINK RELAY 1 684-WK1 RD-18 1 684-F130 RD-18 512-AJ5 GN-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. 2434505 F-C49 PK PINK OF COMPONENT
L108
A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 OR-16
3 10A CHASSIS LAMP 3 10A BOOM LAMP 113-AJ1 OR-18 VOLTAGE CONVERTER OUTPUT CIRCUIT. CONNECTOR
1 113-F185 OR-16 L130
L129
4 10A CIGAR LIGHTER 4 10A A/C CONDENSER FAN (NOTE F) 113-AJ1 OR-18 RD RED
5 10A 12V-7A CONVERTER 2 5 10A CAB LAMP F-C24 F-C28 139-AJ9 OR-18
STARTING CIRCUIT. 2 139-F186 OR-16
L154 L154 CONN 56 WH WHITE
GOLD TERMINAL
3E3370 1552267 GROUND CIRCUIT. L154 GT-C7 GV-C1 ATCH WIRE, CABLE,
6 5A SW PANEL/RADIO 6 10A DOME LAMP/MEMORY +B A A 105-F137 RD-16 STARTING AID CIRCUIT. 1636803 84RE01 1673542 84RE01 YL YELLOW COMPONENT
7 10A TRAVEL ALARM/ATCH SOL 7 10A KEY SW GND B B 200-F138 BK-16 5 CIRCUIT GROUPING
4
147-F17 PU-16
MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER)
780-F31 PU-16
8 5A SEAT HEATER 8 10A HORN KEY OFF C C 308-F141 YL-16 DESIGNATION
L133
L154
A513-AJ10 RD-18
592-AJ11 BU-18
592-AJ11 BU-18
M746-F192 YL-18
L973-F198 GN-16
9 10A LOWER WIPER/WASHER 9 25A MACHINE ECM
509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18
512-AJ5 GN-18
511-AJ8 BR-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18
M747-F42 BU-18
200-F183 BK-18
200-F194 BK-18
607-F193 PK-18
607-F174 PK-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18
607-F174 PK-18
607-F184 PK-18
535-F124 BU-16
200-F194 BK-18
607-F193 PK-18
607-F184 PK-18
200-F173 BK-18
607-F172 PK-18
E480-F43 PK-18
200-F183 BK-18
607-F172 PK-18
607-F171 PK-18
200-F167 BK-18
607-F171 PK-18
578-F105 BU-16
200-F170 BK-18
607-F159 PK-18
OR-16
OR-16
BK-18
BK-18
PK-18
PK-18
BU-16
YL-18
PK-18
BK-18
BK-18
607-F154 PK-18
147-F188 PU-16
200-F156 BK-18
200-F181 BK-18
235-F46 BK-18
607-F49 PK-18
199-F69 OR-18
123-F64 WH-18
11 10A AIR SUSPENSION 11 10A AUX CKT 2 MACHINE SECURITY CONTROL CIRCUIT. 147-GT17 PU-16 147-GV2 PU-16 2
308-F144 YL-16 3
139-AJ9 OR-18
113-AJ1 OR-18
GH-C3
OPERATOR STATION
139-F186
113-F185
200-F170
200-F158
607-F159
607-F154
535-F151
575-F106
576-F107
200-F158
200-F156
12 10A 12V-7A CONVERTER 1 12 10A AUX CKT 3 HEATER AND AIR CONDITIONER CIRCUIT. GH-C1 E562-GT22 PU-16 4
2304013 2305010 E562-GT22 PU-16 CAB, PLATFORM AND CONSOLE AREA
13 10A BEACON 13 30A REFUELING PUMP
2434505 84RE01
5
CONN 51
3
2
1
1
2
3
4
5
6
MAIN RELAY DIODE TURN SIGNAL/WIPER/WASHER CIRCUIT. GH-C4 84RE01 L154 E562-GT21 PU-16 6
14 10A AUX CKT 1 14 5A SPARE
112-FC1 PU-4
177-FA1 RD-4
CAB
+12 V MEMORY OUT
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V SWITCHED OUT
(NOTE AB)
CONN 49
CONN 49
1
2
F-C50 CONN 51
17 5A SPARE 10A SPARE F-C13 F-C18 F-C16 F-C15 F-C21 F-C40 F-C20 F-C17
1
2
3
4
5
6
GH-C2
A 18 10A SPARE 5A 12V POWER SUPPLY 200-F140 BK-16 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 SWITCH GP 251-0617 A
1
2
3
4
5
6
7
8
AJ-C2
4
3
2
1
5
4
3
2
1
5
4
3
1
2
5
4
1
2
5
4
3
1
2
5
4
3
1
2
5
4
3
1
2
5
308-F144 YL-16 (NOTE AC)
2305010
84RE01
GND (12V)
GND (24V)
+12 V MEMORY OUT
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V SWITCHED OUT
19 10A 12V POWER SUPPLY SW 18 10A PRIMING PUMP 84RE01 84RE01 CHG-LEVEL
2
1
308-F104 YL-16 04
2
(NOTE R) 1
1
2
12V POWER ATCH BEACON SW
(NOTE AB)
MATE F-C49
1
2341004 2382211 2382215 ATCH-SMART BOOM SELECT SW 2382210 ATCH-RADIO MUTE SW ATCH-LOWER WIPER SW ATCH-FINE SWING CONT SW
(NOTE R) 2382214 (NOTE S) 2382216 2382209 2382212
L154 L154 L154 L154 (NOTE R) (NOTE S)
CAB CAB
OPERATOR STATION OPERATOR STATION
12 11 10 9 8 7 6 5 4 3 2 1