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DCS Specification PDF
DCS Specification PDF
NA
BY PTT PUBLIC COMPANY LIMITED
CHECKED
BY ONSHORE COMPRESSOR STATION 4
PROJECT
APPROVED
BY
CERTIFIED
NA
(PTT)
REV. DATE REVISED APPROVED DESCRIPTION
NO. BY BY
D1 18-Feb-08 NA ISSUED FOR ITB
D2 19-May-08 NA REVISION ISSUED FOR ITB
SPECIFICATION FOR
SPC-0804.02-60.05 REV.D2
TOTAL 31 PAGES
.
AREA CODE OF SITE LOCATION
0804.02
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SPECIFICATION ENGINEERING SPECIFICATION REV: D2
CONTENTS
SECTION
1.1 This Specification defines the minimum technical and functional requirements
for the Distributed Control System (DCS) to be installed for the Onshore
Compressor Station 4 (OCS# 4). It also covers the requirements for the
supply, installation, testing, and commissioning of the DCS system for the
OCS# 4 project.
1.2 The Vendor shall furnish all labor, material, equipment, transportation, and
facilities necessary to perform all work as defined in this specification and on
the related drawings.
1.3 The work required of the Vendor includes design, engineering, procurement,
transportation, installation, commissioning, and start-up of DCS hardware and
software required for the monitoring and control of the OCS# 4 and FTPP
facilities.
1.4 The DCS vendor shall be the single source of supply, engineering, installation
and testing for the Safety Instrumented System logic solver, Plant Information
Management System and Plant Resource Management System
2.1 The functions of the DCS are to control and monitor the OCS#4 and FTPP
facilities to continuously produce on-specification products.
2.2 The OCS# 4 shall be controlled and monitored by the Yokogawa Centum CS
3000 R3 DCS system or the latest Yokogawa Centum series.
2.3 The system shall consist of a network of the Field Control Stations and
Human Machine Interface work stations (HMI) which shall be located at the
new Control Building. They shall provide the core DCS functions of:
Acquiring data from field instrument devices via Field Control Units
(FCU) located locally at the instrument rack room in the new control
building.
Acquiring data from the SIS logic solver, compressor control system,
electrical system, FTPP SIS logic solver, DCS systems provided by the
FTPP and LNG contractors, and other package equipments.
2.4 The control and data acquisition equipments shall be housed at the instrument
rack room in the new control building and/or other remote equipment rooms
distributed throughout the facilities. A redundant fibre optic communication
network shall link the various equipment rooms to the new control building.
2.5 The DCS system shall utilize a dual redundant Fast Ethernet LAN as the core
communications backbone of the system. Each FCS and HMI workstations
shall be connected to both system LANs.
2.6 Industrial type PC-based Operator workstations shall be used to access the
process information in the FCSs. Each Operator workstation shall be
connected to both DCS LANs and shall allow the user to interact with the
information in the DCS system.
2.7 The Operator workstations shall function as the main interface for the DCS
and SIS provided by both OCS# 4 and FTPP contractors, the compressor
control system, the fire & gas system, the machine monitoring system and
other package equipments. The functions of these work station shall include
at least;
2.8 The DCS system shall support open interfaces with other systems such as
higher level management information systems and other business systems.
The system shall support TCP/IP based links to these external systems. The
DCS system shall support the use of standards commonly used in the
Microsoft environment, including OPC and COM.
IS - Intrinsically Safe
Electronic Equipment
The DCS equipments shall be installed in the control building, where the
temperature and humidity are climate controlled, i.e. air-conditioned.
However, in the event of failure of the air-conditioner, the system is expected
to continue normal operation. Therefore, the system shall be designed for
continuous operation under the following conditions:
5.2.2 The system shall also be geographically distributed with the control and data
acquisition functions performed at a remote location within the OCS# 4 area
and the control and monitoring of these functions from the new Control
Building..
5.2.3 The DCS shall be based on an open architecture where the system has
inherent capabilities to integrate and exchange information with other systems
and/or platforms via industry standard protocols.
5.2.4 The DCS network system shall be based on fast dual redundant Ethernet LAN
network. The failure of one network cable shall not have any impact to the
operation of the DCS system.
5.2.5 The arrangement for the Field Control Stations (FCS) shall prevent the
common cause of inoperability for the equipment trains when the FCS/ its
part fail or are under maintenance. All field process devices of different
compressor trains shall not be connected to the same FCS and the same
principal shall be applied to the inlet scrubber trains and communication
between DCS and the compressor control systems.
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5.3.1 The DCS system shall be designed such that after the completion of
commissioning the following evenly distributed spare capacity shall be
available:
blocks
System Cabling - 30% spare pairs over and above the I/O
5.3.2 The system shall be designed such that, after the completion of
commissioning, no more than 60% of processing capacity and/or memory is
utilised (Spare capacity to be included).
5.3.3 The system communication network shall also be design so as not to exceed
60% loading after the completion of commissioning (Spare capacity to be
included).
5.3.4 The system power supply units shall include 30% spare capacity over the
required loading (including the spare capacities).
5.3.5 The system shall be designed such that 30% future expansion can be
accommodated without any modification or replacement of existing
equipment, communication systems or software.
5.4.2 In order to meet the required system availability, redundant and/or fault
tolerant technology shall be incorporated.
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- Control Processors
- Power Supplies
- Network Hubs
5.4.5 The redundant system shall be designed such that, on failure, automatic
bumpless changeover to the other unit shall take place. It shall also be
possible to replace and test the failed unit without disrupting the control of
the process.
5.5.1 The system shall support at least three different levels of access control either
via the use of a removable key and/or by entering a pre-configured password.
It shall also be possible to configure user-specified functions to the following
levels.
Supervisor Level This level shall include all the operator functions
5.5.2 Different type of keys shall be used for the supervisory and engineering levels.
Once removed, access will revert to the operator level.
5.5.3 The system shall be provided with the firewall to protect the unauthorized
access from outside. The firewall shall be Nokia or equivalent.
5.5.4 The system shall be provided with Synmatec anti virus software. The anti
virus server shall be provided to receive the update version of anti virus
software via the internet and then distribute to the DCS and PIMS system.
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5.6.1 The DCS equipment shall be installed in the new control building and auxiliary
equipment rooms, which shall be considered as safe areas. Equipments
connected to the DCS, normally situated in areas classified as hazardous,
shall be connected to the DCS via approved interfacing equipment.
5.6.2 The preferred method of hazardous area protection is intrinsically safe. The
use of IS certified I/O modules shall be preferred to discrete IS barriers. In
such cases, the DCS VENDOR shall provide the certified I/O termination units
for installation into the Clients marshalling cabinets.
5.6.3 The DCS shall comply with all relevant European Union Electromagnetic
compatibility (EMC) directives and, in particular, compliance with IEC 61000-
4.
5.6.4 The DCS shall be powered by two A.C. feeders connected to two
independent 230 volts 50 Hz Uninterruptible Power Supplies (UPSs). The DCS
power shall be derived from these including all necessary distribution and
protection. Each cabinet/system shall be provided with redundant power
supply units, each sized and networked such that a system shutdown shall
not be caused by the failure of one of these units. Any power supply unit
failure shall generate both local and control room alarms.
5.6.5 Where possible, field devices, connected to the DCS and operating at 24 volts
DC, shall be powered by the DCS with all necessary protection of the field
circuits such as surge protection etc.
5.7.1 The system shall comprise standard hardware and software configured to
meet the stated requirements.
5.7.2 The systems standard operating software shall not be modified to meet the
project requirements.
5.7.3 The system software shall be the latest commercially released version at the
time of order placement.
5.7.4 All necessary software licences shall be provided, enabling the right to
exercise the use of all relevant and applicable software.
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6.1.1 The DCS Operator Workstations shall be housed in a purpose made console
designed specifically to be used as a control console for the DCS and control
systems, such as Evans Consoles or equivalent.
6.1.2 The consoles shall provide five operating positions, each with space for 2
display units, vertically arranged, of at least 21 viewable area in size. Three
spaces shall be used for the DCS display units. The fourth space shall be used
for the remote compressor control display units. The last one shall be for the
Fire & Gas and CCTV display units, Fire & Gas on the bottom and CCTV on
the top.
6.1.3 The space between operating position shall be wide enough to prevent the
congestion of the operator position.
6.1.5 Each module shall be approximately 36 inch in width and shall accommodate
two vertically arranged 21-inch display units. An enclosed type design shall
be used where the display units and all components of the PCs are enclosed
under removable panels. The panels shall be easily removable without tools.
6.1.5 For the modules that house auxiliary equipments, the width for each model
shall be suitable for its application.
6.1.6 The overall DCS console shall consist of at least 10 modules to be used as
follows:
5 display units, each for vertical arranged dual display units (Five operator
positions) and be equipped with telephone mount.
2 auxiliary units for the key switches, the push buttons, annunciators and
the indication lamps.
6.1.7 The arrangement for the module shall allow the easy access to the push
buttons and the indicator lamps are clearly visible for each operating position.
6.1.8 The console shall be specifically designed to work with flat panel displays.
The display modules shall be equipped with a non-glare glass protective cover
for the LCD display panels.
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6.1.9 Non-glare area task lighting shall be provided for the console by a hidden
lighting strip at the top edge of the console. Intensity of the lighting shall be
user controllable.
6.1.11 Hardware, such as CPUs and networking equipment, mounted inside the
console shall utilize pull out drawers or shelves to allow easy access for
maintenance and service of the equipment.
The contractor shall ensure that the DCS vendor hands over one dual screen
DCS operator workstation to the FTPP contractor and the other single screen
workstations to the related system vendors during the engineering phase.
From the pre commissioning phase, these workstation shall be housed in the
same DCS consoles.
6.2.2 The DCS operator workstations shall be the latest industrial grade PC from
the reliable and proven manufacturer. The performance and specification for
these workstations shall meet the intended purposes.
6.2.3 Where dual screens (stacked) are specified, only one keyboard and pointing
facility are required to access both screens.
6.2.4 Each operator workstation shall be powered from a redundant power supply
arrangement and also have dual redundant network connections to each of
the networks to which it is connected.
6.2.5 The screen display units shall be as a minimum 21" diagonal screens with
high resolution graphics (minimum 1600 x 1200 pixels), with minimum 8
control (increment / decrement) key built-in with optical mouse. The LCD shall
be flicker-free and glare-free. Standard screen controls such as brightness,
etc., shall be accessible to the operator.
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6.2.6 The typical computer keyboard shall be provided for each operator
workstation which is not for the DCS system.
The following requirements are for the operator workstations dedicated to the DCS
system.
6.2.6 Each workstation shall be capable of storing all particular graphics assigned to
that workstation and any other workstation graphic once transferred from the
data storage medium without the need for cartridges, disks, etc.
6.2.7 Upon failure of a workstation, all its functions, that are not otherwise
accessible, shall be assigned automatically to another workstation in that
particular console.
6.2.8 Operator keyboards shall be spill proof membrane type keyboards with a
minimum of 64 dedicated and/or variable function keys (configurable).
6.2.10 A detachable engineering keyboard shall be provided, and shall be used for
connection to any of the operator consoles.
6.2.11 A Plant Resource Management System (PRM) shall be provided. This system
shall be installed in the control room.
6.3 Printers
6.3.1 Two A3 colour laser printers shall be provided. One printer shall be connected
to the main DCS hub to allow each operator or engineering workstation to
print out the selected logging of alarm, events, reports, system configuration
and any other information in colour. Another printer shall be connected to the
auxiliary hub to allow the PIMS, PRM, Bently Navada System 1 and APC
server (provided by the FTPP contractor) to print out the reports and other
information as required by the users.
6.3.2 The operator shall be able to print out any graphical display in colour from any
operator workstation.
6.3.3 The printer shall be equipped with the hot-stand by redundant network cards
and be connected to both LAN of the redundant DCS network.
6.4.1 Control and data acquisition functions shall be performed by fully redundant
microprocessor-based controllers, capable of supporting multiple loops via a
flexible array of I/O options.
6.4.2 These control processors shall be able to support multiple I/O processors.
6.4.3 Deleted.
6.4.4 The overall system performance shall, as a minimum, provide the following
response times based on the actual system I/O loadings:
6.4.5 The control processors together with the I/O processors shall provide
independent control and monitoring of the OCS# 4.
6.4.6 In the event of total communication system failure, the controllers shall
continue to operate with the last valid information received. In addition, each
output shall be configurable to either maintain its current value or be driven to
a predefined state on input or processor failure.
6.5.1 The Field Control Station (FCS) shall be allocated such that independent
process units/trains can be operated and maintained without affecting the
other units upon the failure of the FCS. As minimum, three FCSs are foreseen
for the OCS# 4.
6.5.2 The critical I/O within a particular FCS shall be separated to minimise the
effect of common mode failures. The required segregation shall be confirmed
during detailed engineering.
6.5.3 System I/O shall be selected such that the requirement for separate signal
conversion and/or protection shall be kept to a minimum. The use of I/O with
signal processing and/or protection facilities built-in shall be preferred.
6.5.4 If discrete signal converters and/or IS barriers are essential, they shall be
supplied and installed in the marshalling cabinets.
6.5.5 All field measurements shall utilise Foundation fieldbus transmitters. This
will enable full digital communication with the DCS, and transmitter access
directly from the Plant Resource Management System. (PRM)
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6.5.7 All analogue inputs and outputs shall be short circuit proof and individually
fused or isolated to provide electrical input isolation.
6.5.8 All digital inputs and outputs shall be individually fused or isolated to provide
electrical input isolation. Digital outputs shall also be short circuit proof.
6.5.9 All system I/O shall be local to the controller equipment (within 50 metres).
The use of remote I/O shall only be employed when specifically called for.
6.5.10 In addition to Foundation Fieldbus signals, the system shall support the
following analogue input signal types:
4 - 20 mA (Self powered)
1 - 5 volts
Thermocouple
The overall accuracy of the analogue signals shall be better than 0.1% of
span and 0.5% of the maximum range for the selected type of
thermocouple.
6.5.11 Input isolation shall be provided for all I/O devices with external AC supplies
or with grounded 4 - 20 mA signals.
6.5.12 All analogue outputs shall be 4 - 20 mA, fully isolated from ground and be
capable to drive resistive loads of 750 ohms. The overall accuracy shall be
0.25% of full scale and a resolution of 0.1%.
6.5.13 The analogue input and output systems shall provide a means of stripping
the HART data signal from the analogue signal to make the data available to
the PRM. Preferably this functionality shall be included in the DCS analogue
input/output module.
6.5.14 Digital inputs. The system shall support both normally open and normally
closed contacts with circuitry to ensure that chatter or bounce,
encountered during contact closure, does not initiate an erroneous signal.
6.5.15 External contacts shall be voltage and ground free and shall normally be
powered from the system.
6.5.16 Digital outputs. The system shall support both solid state and relay contact
type outputs.
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6.5.17 Solid state outputs shall be capable of supplying a 1 amp non-inductive load
at 24 volts DC and be isolated from ground.
6.5.18 Relay contact type outputs shall be voltage free, isolated from ground, and
fully independent from each other, with a minimum contact rating of 2
amps.
6.5.19 The system shall support pulse type inputs of rectangular and/or sine waves
with pulse frequencies up to 10 KHz and levels of between 12 and 24 volts
dc.
6.5.20 The system shall support hardwired sequence of events record (SER) digital
inputs which shall, generally, conform to the same requirements as normal
digital inputs although the maximum event resolution shall be 10
milliseconds (time from event to the time stamping thereof).
6.6.1 For the Fieldbus field devices, the system shall be Foundation Fieldbus
compatible devices. Communication with intelligent transmitters shall be bi-
directional allowing read / write procedures.
6.6.2 Vendor shall supply the software tools in the Engineering Workstation to
create Fieldbus-based database and device parameters reference / setting,
trend / message display and basic data acquisition for diagnostics and
analysis.
6.6.3 The tools shall provide schedule generation for communication of each
fieldbus segment.
6.6.4 Each Fieldbus I/O Module shall be able to support more than one segment and
each segment should support no more than 32 blocks.
6.6.5 Each Fieldbus I/O module shall be able to support 1:1 redundancy I/O module.
6.6.6 Redundant I/O module shall be used for all Foundation Fieldbus I/O.
6.6.8 DCS shall support PID algorithm implanted in the DCS control module as well
as PID algorithms embedded in Fieldbus devices.
6.6.9 DCS shall provide standard faceplate for PID algorithm embedded in
Fieldbus devices. The faceplate shall have same look and feel of standard
DCS based PID block.
6.6.10 Virtual test function for the Fieldbus loops shall be available to check the
integrity of the configured Fieldbus function blocks without the presence of
actual field devices.
6.6.11 DCS shall also support Plant Asset Management software that can
integrate with the DCS system.
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6.7.1 The DCS system communication network shall be fully redundant with
automatic changeover upon failure of the active path. Manual changeover
facilities shall also be provided.
6.7.3 The system shall support Fast Ethernet and/or fibre optic communication
cables. However, all outdoor communication cables shall be fibre optic via
diverse routes.
6.7.4 Differences between the primary and secondary communication cable lengths
shall be minimised so as not to affect the DCS communication system
operation. The vendor shall advise maximum allowable length discrepancy.
6.7.5 The system shall support redundant Modbus serial and TCP/IP based links.
6.8.1 The data storage system shall be fully redundant and sized sufficiently to
cope with all historical data collection requirements. The storage system shall
be RAID 5 configuration.
6.8.2 Data on the RAID storage array that has aged sufficiently, shall be
automatically archived onto optical disk media. Upon the successful data
archive, the system shall clean up the data in the storage disk.
6.8.3 Data archiving and clean up shall be completely automated with no need for
user interaction except for media replacement.
6.8.4 The system shall perform an incremental backup monthly for entire disk
system, including program files and system files for all operator workstations,
engineering workstation, and Long time trend and log server to Optical media.
The system cabinets shall be used Rital or equivalent and comply with the
following requirements:
- The cabinet layouts are to allow full and easy access for installation and
maintenance requirements
6.10.1 All wiring inside cabinets shall run in dedicated plastic ducts or wireways, or
neatly loomed and secured with plastic spiral wrapping or tie-wraps and
anchors.
6.10.2 All discrete wiring shall be single core with sufficient current carrying
capacity. A minimum core size of 0.5 mm shall be used unless otherwise
stated.
6.10.4 System card bins shall be interconnected with plug and socket type system
cables or ribbon type cables and edge connectors. The sockets and both
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ends of the cables shall be labelled with the Origin and Destination
tags.
6.11.2 Within the marshalling cabinets the incoming field multi-pair cables shall
terminate either sequentially onto terminals or directly onto the IS barrier
terminals. The output side shall be connected to the system I/O termination
units or to Elco sockets where no I/O termination units are available.
6.11.3 The DCS VENDORs system cabling or pre-made and tested system cables
with Elco plugs shall be used to connect to the DCS system cabinets.
The DCS vendor shall provide the server connected directly to the DCS
network to store the historical long term trend and alarm/event log for 14
days
The System as a minimum shall be able to keep data such as PV, MV, SV,
Operator actions, System alarms, Process Alarms etc in the Long term
historical data recording package. The System shall have the facility to
select the data required to be put in the Long term historical package and
to display their trending in any selective time span. Any Operator station
can access this database via System data highway and intuitive graphical
interface displays.
- Mathematical functions
7.1.3 The system shall also support logic control programmes where the
grouping/linking of various logic functions shall provide the required
functionality. The programming shall be done via function block. The
following typical functions shall be supported:
7.2.1 Graphic displays can be divided into standard and custom types. The
custom graphic display details a schematic presentation of the station at
different levels, from overview level right through to equipment detail level.
The standard graphic displays provide the operator with a standard format for
displaying information and are configurable and normally accessible from
dedicated function keys.
7.2.2 The graphic displays, together with the keyboards shall provide a complete
window to the station for all control and monitoring requirements.
7.2.3 The real time data within these displays shall be automatically updated
without the need for operator action with a configurable refresh rate of four
seconds or less.
7.2.4 The following standard type of graphic displays shall be provided and
accessible from dedicated function keys:
- Trend Displays. Both historical and real time trend displays shall be
available for any variable point. Trend displays shall be able to
accommodate at least eight different points simultaneously in different
colours.
7.2.5 The system shall support a powerful and flexible custom graphic display
capability which shall include, as a minimum, the following:
7.2.6 The system shall contain custom graphic pages to display the status of all
inputs and outputs to / from the SIS system and package equipment control
systems such as compressor train etc., in the ESD hierarchy format for the
shutdown. These graphics shall include a first out alarm display such that the
first in a series of trip initiators can be easily identified.
7.2.7 The system shall contain custom graphic pages to display the status of all
inputs and outputs to / from the package equipment control systems, such as
compressor train in the sequential format for the compressor start up
sequence or the other operation.
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7.2.8 The system shall support X-windows technology which shall, as a minimum,
provide the following added features:
7.2.9 The customized graphic displays shall include the displays and interface for all
process, SIS, package equipments, Fire& gas, utilities, Fire suppression,
electrical systems and any other systems interfacing to the DCS.
7.3.1 The alarm management system shall be a fully configurable system capable of
processing all alarms in an appropriate manner to maximise the information
provided, but to minimise the number of alarms displayed.
7.3.3 Each alarm point shall be capable of being configured to at least three
different alarm priority levels in order to discriminate between critical and non-
critical alarms.
7.3.4 Each alarm shall activate an audible and visual alarm at the configured
operator console. The alarm shall be displayed on the alarm summary and on
the respective graphic displays. In addition, each workstation screen shall
display a warning that a point is in an alarm state including the number of
unacknowledged alarms.
- The audible alarm signal shall be silenced at all the assigned consoles.
- The alarm shall be removed from the alarm summary (if acknowledged).
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7.3.7 All alarms and first out alarms from other machinery packages, Safety
instrumented System, electrical systems, machine monitoring system, and fire
and gas systems shall be time stamped with a resolution of at least one
second. Both the alarm occurrence and acceptance times shall be recorded.
7.3.9 All alarms and associated information shall be stored on the mass data
storage medium for historical purposes.
7.3.10 Deleted
7.3.11 The system shall support a sequence of event capability either as part of the
alarm management system or in a similar format and/or presentation. The
sequence of event shall acquire the event from the SIS, package
equipments, electrical systems, machine monitoring system and Fire & Gas
system. The time stamping of the sequence of event signals shall be carried
out in the DCS when hardwired directly to the system or when time
stamping is carried in another system, the signals, with the time stamping
information, shall be transmitted to the DCS and/or sequence of events
recorder. In either way, the time stamping resolution shall be 1 milliseconds
or less.
The contractor shall purpose in his bid how the time stamp for the package
equipment will be achieved.
7.3.12 The system shall automatically record the following events information and
store in the historical database in long term trend and historical server and
PIMS.
period of occurring
tag name
tag description
event type
Process Events : Points going in and out of alarm, Points changing state, ,
Sequence of event records
configuration changes
other events generated by the systems interfacing with the DCS system.
The information for the event generated by other system shall contain the
same information as generated by the DCS.
7.3.13 The system shall provide the capability for the alarm and event filtering. The
operator shall be able to filter the interested alarm and event list based on
the following
period of occurring
tag name
tag description
event type
The intuitive graphical displays shall be provided for the filtering operation.
7.3.14 The sequence of event facility shall allow reports to be displayed or printed
automatically and/or on demand.
7.4.2 The system shall perform the data aggregation for the data mention in 7.4.1
and store in the per the following
7.4.3 The system shall support both real time and historical trend facility at any
workstation. Each trend shall consist of the plotted trend graph and a table
containing the trend parameters. The points engineering units shall be
displayed on the vertical axis and the time scale on the horizontal axis. If
more than one point is displayed, the vertical axis shall be in percentage or
displayed in the multiple vertical axis.
7.4.4 Real time trends shall be available for all measured and calculated variables in
similar time scales with a 1 second sampling time. This is expected to cater
for approximately 2000 points.
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7.4.5 Historical trends shall be available for any of the recorded variables at the
specific sampling time per 7.4.2.
7.4.6 The system shall provide the intuitive graphical display for the operators to
customize the required trend set. The operator shall be able to select the
following the parameters to be display in the trend.
Tag name/ID
Period of data
The operator shall be able to save the new configured trend set in the system.
7.5 Deleted
7.6 Deleted
7.7.1 The system shall include a full diagnostic facility which shall intelligently
identify all system faults and failures to ensure a fully operable system is
maintained.
7.7.2 The system shall generate the alarm and log the event when detecting the
faults.
7.7.3 The system shall display the location of the fault components in the graphical
displays.
3.1.2 The engineering, detail design and implementation shall be performed by the
DCS vendor in Thailand.
3.1.3 Work included shall be configuration and customization of all DCS databases
(real-time and historical) and HMI displays and reports.
3.1.5 Detailed design shall be an interactive process involving working closely with
PTT engineering and operations team. The contractor and vendor shall make
allowances for performing the work in this manner and shall allow for multiple
iterations of design submittal, review, comments for changes and redesign.
The vendor shall provide the office space for three PTT personnels during the
engineering, detail design and Factory Acceptance Test phases.
8.2.2 This work shall include configuration of alarm limits, alarm actions and data
archiving rate for each DCS database point.
8.2.3 The DCS database point shall also include the data of the other systems
which interface with the DCS.
8.3.2 The displays shall be designed to allow simple and efficient maneuvering from
one display to the next in a structured hierarchical flow.
8.3.3 The DCS system is expected to be supplied with a number of vendor standard
displays (such as database summaries, system status summaries, etc.) shall
serve as the starting point for customization, as required based on PTT
requirements.
8.3.4 The contractor and vendor shall allow for creation of at least 500 displays.
8.3.5 PTT shall be consulted regarding the conventions for the use of colors and
other attributes for denoting the various states of a signal.
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8.3.6 CONTRACTOR shall choose simple to understand icons and symbols that are
sufficiently large to be clearly visible.
3.1.7 The Contractor shall supply all calibration, test, and simulation equipment that
are required to demonstrate correct operation of the system. Certificates of
the test equipment shall be traceable to National Standards.
3.1.9 All calibration, test, and simulation equipments, used during the Site Accept
Test and commissioning, shall be handed over to PTT after the completion of
the commissioning and testing period. Current test certificates for all
calibration equipment shall be supplied and included as part of the official test
results.
3.1.10 If, for any reason, PTT waives any part of the inspection, this does not relieve
the Contractor and vendor of the responsibility to effect repairs at their own
expense to any defects found later, including within the guarantee period.
3.1.11 The Contractor and vendor shall submit to PTT a complete test schedule and
procedure for the Factory Acceptance Test and the Site Acceptance Test at
least two months prior to each test being performed.
3.1.12 The Contractor and vendor shall provide two copies of hand-written test
reports at time of inspection. Four copies of typewritten official certificates
complete with all necessary details shall be supplied to PTT for approval
within one week after test completion. The results of all tests and checks are
to be recorded in the form of a Test Certificate, copies of which shall be
supplied to PTT.
9.2.2 The Contractor and vendor shall supply all test, simulation, and other
equipment necessary to perform the FAT. The simulation equipment shall be
able simulate the AI, DI, and the status of the output from the DCS such as
AO and DO.
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9.2.3 The test and simulation equipments shall allow the test of all provided Field
Control Stations simultaneously. This means that the FAT shall be able to
demonstrate the functions and performance of the DCS system as the real
operating conditions.
9.2.4 The Contractor shall perform the following tests as a minimum during FAT:
v) Database configuration
x) Logic
9.2.5 The vendor shall perform the system integration test with the OCS# 4 SIS,
FTPP DCS& SIS, all operator workstations, PIMS and PRM online.
9.2.6 The vendor and contractor shall use the emulator to simulate the interface
between the DCS and other package equipments and electrical system for the
FAT.
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9.3.2 The Contractor shall supply all test, simulation, and other equipment
necessary to perform the SAT.
9.3.3 In general the SAT shall follow the same procedure as the FAT except the I/O
signals shall be live.
9.3.4 The vendor shall perform total system integration test which includes the
interface and function with the following systems online.
FTPP DCS
FTPP SIS
Deluge Skid
9.4.2 The performance test procedures shall be submitted to PTT for approval at
least two months in advance of any testing. The procedure must be agreed in
full by PTT and all punch list items must be satisfactorily completed prior to
commencement of any testing.
9.4.3 During the thirty day performance test the system shall operate without a
major error. Should a major error occur, the test will be stopped, the error
corrected, and the thirty day test restarted at day one.
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9.4.4 The Contractor shall notify PTT in writing when the repairs have been
completed, along with a detailed explanation identifying the problem and
corrective action taken.
9.4.5 PTT shall have full access to the system during the thirty day test, and all
normal operations shall be performed. Normal operations include polling,
calculations, display of data, trends, and reports, as well as the addition or
modification to any of the above.
9.4.6 Should any abnormal event occur during the thirty day test the contractor and
vendor shall immediately investigate the event to determine a cause , correct
the problem and submit a report to PTT. The report shall state whether in the
opinion of the contractor the event is a major error or not, and the reasons for
such a conclusion.
9.4.7 During investigation of any abnormal event the Contractor shall continue to
make all tests and measurements as required by the performance test
procedure. The report shall be submitted to PTT within three calendar days of
the event. Failure to submit a report within the allotted time shall result in the
event being declared a major error.
9.4.8 PTT will respond to an abnormal event report within three days; either
accepting the report, requesting additional information, or rejecting it.
Rejection of a report shall result in the event being declared a major error.
11.0 Deleted.
(w) Comprehensive spare parts list and priced quotation for three
years operation
The contractor and vendor shall submit the mentioned documents from item
(a) to (n) and (x) to PTT for review and approve during the engineering phase.
For the item (y), the vendor shall consult PTT for the document developing.
The rest of document shall be submitted to PTT for review and approval
according to the specification and the related system implementation phase.