Aisin TF80/81-40LE,

Toyota U440/441E

APPLICATION GUIDE ... Operating

Shift lever range Gear range C1 C2 C3 B1 B2 B3 F1 F2
P Parking
R Reverse
N Neutral
1st

D
2nd
3rd

O/D

2
1st
2nd
L 1st

A Division ofORIGINAL
Freudenberg-NOK
2007 Corteco
11617 State Route 13 Milan, Ohio 44846 T: 419-499-2502 F: 419-499-2804 www.TransTec.com
2009 Freudenberg-NOK B94719
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BEARING AND RACES INSTALLATION POSITION AND DIRECTION

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FORWARD AND REVERSE CLUTCH ASSEMBLY

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DIRECT CLUTCH

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 REVERSE CLUTCH CLEARANCE

0.016" - 0.039" (0.4 - 1.0 mm)

FORWARD CLUTCH CLEARANCE

0.043" - 0.059" (1.1 - 1.5 mm)

As shown in the illustration, place a straight edge on the

transaxle case and measure the distance between the
2nd coast & O/D brake flange and straight edge using
vernier calipers. (Dimension A)

As shown in the illustration, place a straight edge on the

O/D brake piston and measure the distance between
the transaxle rear cover and straight edge using vernier
calipers. (Dimension B)
Calculate the piston stroke value using the following
formula. Select a flange which satisfies the piston
stroke value and install it.
Piston stroke = Dimension A - Dimension B
Piston stroke: 0.65 - 1.05 mm (0.0256 - 0.0413)
O.D. / 2nd Coast Brake Clutch Clearance
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F1 ONE-WAY CLUTCH ROTATION CHECK VALVE LOCATION

Freely
Hold

Turn

Lock

ANTI-RATTLE CLIP ROTATION

INPUT SHAFT END PLAY

Using a dial indicator, measure the

input shaft end play
End play: 0.3 - 0.9 mm (0.012" - 0.035")

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VALVE BODY COMPONENTS

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UPPER VALVE BODY COMPONENTS

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UPPER VALVE BODY KEEPER KEY LOCATIONS

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LOWER VALVE BODY COMPONENTS

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 LOWER VALVE BODY KEEPER KEY LOCATIONS

CHECK VALVE LOCATION

A Division ofORIGINAL
Freudenberg-NOK
2007 Corteco
11617 State Route 13 Milan, Ohio 44846 T: 419-499-2502 F: 419-499-2804 www.TransTec.com
2009 Freudenberg-NOK