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IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO.

11, NOVEMBER 2014 5861

Analysis and Design of a Wireless Power Transfer


System With an Intermediate Coil for High Efficiency
SangCheol Moon, Student Member, IEEE, Bong-Chul Kim, Student Member, IEEE,
Shin-Young Cho, Student Member, IEEE, Chi-Hyung Ahn, and Gun-Woo Moon, Member, IEEE

AbstractThis paper presents a theoretical analysis, an optimal method has an operating frequency of several MHz and can
design method, and experimental results for a wireless power transfer energy across a midrange distance (up to several me-
transfer (WPT) system with an intermediate coil. The analytical ters). However, in terms of operating frequency, human safety
expression of the dc voltage transfer function is presented and
discussed. In a two-coil WPT system, which has low coupling coef- should be considered since the transmission power is much
ficient, the intermediate coil boosts the apparent self-inductance larger than that used in wireless communications. In particular,
and magnetizing inductance of the primary side at around the the human exposure limits have to comply with international
resonance frequency of the intermediate coil, so that the appar- safety guidelines (ICNIRP 1998 [8], IEEE C95.1-2005 [9]).
ent coupling coefficient is compensated. The coupling coefficient In addition, this method shows relatively low efficiency when
makes the system efficiency increase and induces bifurcation
phenomenon. From the analysis, this paper proposes an optimal compared with that of the inductively coupled method.
design method using the second resonance frequency operation On the other hand, the inductively coupled WPT method is a
with the bifurcation phenomenon and presents design procedure well-known method which has been used in transformers with
for high efficiency. A prototype of the WPT system with the inter- an air gap. This method operates at below MHz frequency (ap-
mediate coil is implemented and experimented to verify the valid- proximately several tens of kHz hundreds of kHz). It shows
ity of the analysis and the proposed design method. The prototype
operates at 100 kHz switching frequency and has an air gap higher efficiency with a several mm air gap when compared
between primary and secondary side of 200 mm. An overall system with the magnetic resonance method. However, the efficiency
efficiency of 95.57% has been achieved at 6.6 kW of output power. rapidly decreases with a misalignment or an increase in the
Index TermsThree-coil resonator, wireless power transfer distance of the air gap between the primary and secondary side
(WPT) systems. coil. This is due to a large circulating current which is induced
by an imaginary part of the input impedance. Under these
I. I NTRODUCTION conditions, the mutual coupling of the coils is generally weak so
that the leakage inductance is much larger than the magnetizing

W IRELESS POWER TRANSFER (WPT) technology has


been studied and developed for the last few years,
because WPT systems have high reliability, safety, and conve-
inductance. To reduce the circulating current, the imaginary
part of the input impedance should be designed to be as small as
possible. To solve this problem, four compensation topologies
nience. In applications such as biomedical implants [1], mobile using LC resonance have been introduced and analyzed [3],
phones [2], electric vehicles (EV) [3], [4], LED TVs, and light- [10][12].
ings [5], WPT is considered as a common interest. Recently, In addition, to increase the power transfer distance, the
commercial products of mobile phone battery chargers have intermediate resonators which receive the magnetic field from
been successfully launched in the industry. the primary coil then transmit the field to the secondary coil.
WPT technology can be classified into RF, inductive cou- In [13], the power efficiency of WPT with an intermediate
pling, capacitive coupling, and magnetic resonance methods. resonant coil is analyzed, [14] investigates a relay effect in
Because of their high efficiency and simplicity, the induc- the magnetic resonance, [15] presents a design procedure to
tively coupled WPT and magnetic resonance WPT are the maximize efficiency in the two-, three-, four-coil inductive links
most widely used. In 2007, a theoretical overview of magnetic based on the reflected load theory, and [16] provides guide-
resonance was presented with a nonradiative scheme based on lines for magnetic field repeaters to maximize their benefits.
magnetic resonance coupling [6], [7]. The magnetic resonance However, circuit modeling and analysis of WPT systems with
intermediate coils which provide optimal design guidelines of
the resonators are still lacking.
Manuscript received May 10, 2013; revised August 17, 2013; accepted In this paper, the analytical expression of the dc voltage
December 9, 2013. Date of publication January 21, 2014; date of current
version June 6, 2014.
transfer function of the three-coil resonator system is presented
S. Moon, S.-Y. Cho, and G.-W. Moon are with the Department of Electrical and discussed. In Section II, the series-series compensated
Engineering, Korea Advanced Institute of Science and Technology, Daejeon two-coil resonator system which shows higher efficiency when
305-701, Korea (e-mail: caprio@angel.kaist.ac.kr; martin@angel.kaist.ac.kr;
gwmoon@ee.kaist.ac.kr). compared with the other topologies is analyzed, and then
B.-C. Kim and C.-H. Ahn are with the Samsung Electronics Co., Suwon, the analysis is expanded to three-coil resonator systems. In
443-742, Korea (e-mail: eebckim@kaist.ac.kr; chih.ahn@samsung.com). Section III, an optimal design method for high efficiency with
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. the intermediate coil is proposed. Finally, experimental results
Digital Object Identifier 10.1109/TIE.2014.2301762 obtained with a 6.6 kW prototype are presented to verify the

0278-0046 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
5862 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014

Fig. 2. Two-coil WPT system with full-bridge inverter.

Fig. 1. Two models of the inductively coupled resonator. (a) Coupling induc-
tor model. (b) Transformer model.

validity of the analysis and the proposed design method with an


air gap of 200 mm.
Fig. 3. AC equivalent circuit.
II. A NALYSIS OF S ERIES -S ERIES C OMPENSATED
R ESONATOR S YSTEMS where k is the coupling coefficient between the primary and
An inductively coupled resonator is usually illustrated as a secondary side.
coupling inductor model in Fig. 1(a). Although it is useful to
analyze the input and output impedances as well as the transfer A. Two-Coil Resonator System
efficiency, the transformer model as shown in Fig. 1(b) can
be more efficient for explaining the input to output transfer Fig. 2 shows a two-coil WPT system using the transformer
function. The voltages and currents of the input and output model with a full-bridge inverter. It consists of a square wave
ports of the coupling inductor model and transformer model are generator, a resonator, and an output rectifier, where VRI and
expressed as follows: VRO are the resonator input and output voltages, respectively.
 By using the fundamental approximation and the ac equivalent
V1 = jL1 I1 + jM I2 load resistance Rac , the ac equivalent circuit of the system is
(1)
V2 = jM I1 + jL2 I2 obtained as shown in Fig. 3. From the ac equivalent circuit,
 N2
V1 = j(Llkp + Lm )I1 + jLm N I2 the input to output voltage transfer function is obtained by (4)
 1  (2) F F
N2 N22 (see equation at the bottom of the page) where VRI and VRO
V2 = jLm N1 I1 + j Lm N 2 + Llks I2
1 are the fundamental components of the resonator input and
output voltages, C1 and C2 are the primary and secondary side
where L1 and L2 are the self-inductances, Llkp and Llks are the
resonance capacitances, and n is turns ratio. To maximize the
leakage inductances, N1 and N2 are the number of turns of the
transfer efficiency of the resonator, the imaginary part of the
primary and secondary side, M is the mutual inductance, and
input impedance should be eliminated. To achieve this, many
Lm is the magnetizing inductance, respectively. From (1) and
studies have suggested that the resonance frequency of C1 and
(2), the relations between the two models are obtained by
L1 should be equal to the secondary resonance frequency as
N2  follows:
M = Lm = k L1 L2
N1
L1 = Llkp + Lm 1 1
0 = = (5)
N2 L1 C 1 L2 C 2
L2 = Lm 22 + Llks
N1
Llkp = (1 k)L1 where L1 is equal to Llkp + Lm as given by (3). This means
Llks = (1 k)L2 (3) that n2 Llks and C2 /n2 can be substituted for Llkp and C1 ,

F
nVRO n Vo
Tv = F
=
VRI Vin
 
Rac s3 C1 C22 Lm 
= n 
Rac sC22 (1+s2 C1 (Lm+Llkp ))+s4 C1 C22 (n2 Llks Lm+n2 Llks Llkp+Llkp Lm )+s2 C1 (Lm+Llkp )+s2 C22 (n2 Llks+Lm )+1
n n n
(4)
MOON et al.: ANALYSIS AND DESIGN OF A WPT SYSTEM 5863

Fig. 4. Norton equivalent circuit of the system.


Fig. 7. Equivalent circuit at the third resonance frequency.

The other resonance occurs when C1 resonates with Llkp and


Lm . The equivalent circuit is illustrated in Fig. 7. This reso-
nance frequency 3 which is equal to (5) is widely used as the
operating frequency of the full-bridge inverter, because of both
the maximum power transfer and high transfer efficiency. At
this frequency, Llkp and C1 act like a voltage divider. Thus, the
Fig. 5. Equivalent circuit at the first resonance frequency.
voltage gain of the system is varied with Rac . In addition, the
system has a current follower characteristic at 3 , because
the load current becomes constant by Vin /Z1 regardless of load
variations. Z4 , 3 , and the voltage gain can be expressed as
 
sLlkp + sC1 1 sLm
Z4 = (11)
1 + s2 C1 (Lm + Llkp )
Fig. 6. Equivalent circuit at the second resonance frequency.
1
3 =  (12)
respectively. Therefore, (4) can be simplified by (6) (see equa- C1 (Lm + Llkp )
tion at the bottom of the page). The denominator of (6) shows     
nVo   Rac 3 C1   Rac 3 C1 
that the two-coil resonator system has three resonance fre- =  = . (13)
quencies. To analyze these resonance frequencies, the Norton Vin =3 1 32 C1 Llkp   k 
equivalent circuit of the resonance system is illustrated in Fig. 4.
When all of the inductances and capacitances resonate to- Since the input impedance has a zero phase angle (ZPA) and
gether, as shown in Fig. 5, the first resonance occurs at the pole no imaginary part at 3 , the resonator shows maximum transfer
frequency 1 of Z2 . The values of Z2 and 1 are obtained by efficiency. However, as Rac decreases or k increases, a pole-
  splitting phenomenon occurs. As a result, the input impedance
sLlkp + sC1 1 s2 C1 Lm has three ZPA frequencies instead of just one. It is often called
Z2 = (7) a bifurcation phenomenon [17]. The article shows that if the
1 + s2 C1 (2Lm + Llkp )
1 quality factor of the primary side is much lower than that of the
1 =  . (8) secondary side, the phenomenon occurs.
C1 (2Lm + Llkp )
Finally, 1 , 2 , and 3 are depicted for an ideal case with
At this frequency, Z2 becomes infinite so that the input voltage load variations in Fig. 8. This shows that the voltage gain is
Vin equals the reflected output voltage nVo . Therefore, the volt- unity at 1 and 2 , and that it decreases as the load resistance
age transfer function always becomes unity regardless of load decreases at 3 which is presented in the circuit analysis. When
variations. Since the reflected output voltage follows the input Rac equals 5 ohm, because of a low load resistance, the pole-
voltage, the system shows the voltage follower characteristic. splitting occurs. As a result, the voltage gain becomes a double
The second resonance occurs when Llkp resonates with C1 . peak curve and the input impedance has another two ZPA
At this frequency 2 , Z3 becomes short circuited as shown in frequencies around 1 and 2 .
Fig. 6. Thus, the voltage transfer function is also unity, which
is similar to that of the first resonance case. Z3 and 2 are as
B. Expansion to Three-Coil Resonator Systems
follows:
1 1 + s2 C1 Llkp Since the intermediate coil provides the benefits of increasing
Z3 = (9) the apparent coupling coefficient, the transfer distance, and the
2 sC1
1 wide operating frequency range, three and four coil resonator
2 =  . (10) systems have been studied. The three-coil resonator system in
C1 Llkp
[16] suggests the optimum position of the intermediate coil for

 
n Vo Rac s3 C1 C22 Lm 
Tv = = n  (6)
Vin Rac sC2
(1 + s2 C1 (Lm + Llkp )) + (1 + s2 C1 Llkp ))(1 + s2 C1 (2Lm + Llkp ))
n2
5864 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014

Fig. 10. The equivalent circuit of the effective inductance.

Fig. 8. Voltage gain graph of two-coil system for ideal case, when n = 1,
Llkp = 50 H, Lm = 10 H, C1 = C2 = 50 nF, and k = 0.1667.

Fig. 11. Simulation and measurement results of the effective inductance when
Llkp = 137.22 H, Lm = 49.32 H, Llkt = 37.49 H, C3 = 41.21 nF,
m = 1.9131.

At the pole frequency of ZL1 , which is equal to the resonance


Fig. 9. Three-coil resonator with the intermediate coil.
frequency of the intermediate coil of (14), ZL1 becomes in-
maximum power transfer, maximum efficiency, and a wide ZPA finite. Fig. 11 shows the simulation and measurement results
frequency range. For high efficiency, the study suggests that the of ZL1 with the practical resonator parameters that are used
optimum position of the intermediate coil is one that is close to in the experiment in Section IV. According to the operating
the primary coil. frequency, the measurement follows simulation results well.
When the intermediate coil is coupled with the primary coil, This graph also shows that ZL1 increases at around the res-
as shown in Fig. 9, the physical parameters (self-inductance, onance frequency of the intermediate coil as presented in
coupling coefficient) between the primary and secondary coils the mathematical analysis. If the operating frequency is set
are the same with the two-coil system. However, it boosts the within recommended operating region, in which the slope of
apparent self and magnetizing inductance of the primary side ZL1 increases slowly, the apparent coupling coefficient can be
at around the resonance frequency of the intermediate coil. properly increased. For example, when the coupling coefficient
This results in increasing the effective inductance ZL1 and the is 0.191 in the two-coil resonator with fs = 100 kHz, L1 =
apparent coupling coefficient. As a result, the transfer efficiency 186.55 H, Llkp = 150.96 H, Lm = 35.59 H, and Llks =
of the resonator increases. The resonance frequency t of the 106.54 H. However, when the two-coil resonator is converted
intermediate coil is given by to a three-coil resonator with an intermediate coil (Llkt =
37.49 H, C3 = 41.21 nF), the apparent coupling coefficient
1
t = 
(14) increase to 0.408 at fs = 100 kHz, and ZL1 increases to
Lm 270.61 H, as shown in Fig. 11.
C3 Llkt + m2
The three-coil WPT system with the intermediate coil is
where Llkt is the leakage inductance of the intermediate coil, illustrated in Fig. 12. The intermediate coil is coupled with the
m is turns ratio between the primary and intermediate coils, primary and secondary coils. In the ac equivalent circuit, as
and C3 is resonance capacitance of the intermediate coil. shown in Fig. 13, the reflected impedance of the intermediate
Fig. 10 shows an equivalent circuit of ZL1 of the primary coil is added to the two-coil system. Therefore, in the voltage
side. Since the reflected impedance from the intermediate coil transfer function Tv2 of the three-coil system, the intermediate
affects the primary side, ZL1 is obtained by coil effect is added to the voltage transfer function of the two-
coil system as follows:
ZL1
 
s3 L (m2 L +L )+m2 L L
C3 +s(L +L )  Intermediate coil eect
 lkp lkt m m lkt m2 m lkp   
= . 
 
 s2 (m2 Llkt + Lm ) m
C3
2 + 1
 F
nVRI n Vo Z
= Tv   (16)
6
Tv2 = =  Z6 +Z1 Lm (Z5 +Rac ) 
F 
(15) Vd V in
MOON et al.: ANALYSIS AND DESIGN OF A WPT SYSTEM 5865

Fig. 12. Three-coil WPT system with the intermediate coil.

voltage gain error at 3 , because of the limitation of the funda-


mental approximation. Therefore, it is hard to predict the output
voltage. Second, resonance frequency mismatch between the
primary and secondary side occurs in practical applications due
to components tolerances. As a result, the system cannot oper-
ate at the ZPA frequency, as shown in Fig. 14. This reduces the
transfer efficiency. Finally, the operating point of the full-bridge
inverter can be changed from the ZVS region to the ZCS region
Fig. 13. AC equivalent circuit with the intermediate coil. with load variations due to the bi-furcation phenomenon. This
may increase the stress of the inverter switches. To solve these
problems, this paper proposes an optimal design method using
the second resonance frequency operation with the bifurcation
phenomenon.

III. P ROPOSED D ESIGN M ETHOD


AND D ESIGN C ONSIDERATIONS

In the proposed design method, as shown in Fig. 15, the


operation frequency is designed at around the second resonance
frequency 2 which has a low fundamental approximation
error, while it is designed at around 3 in the conventional
method. Thus, it is easy to predict output voltage and design
overall system. In addition, the bifurcation phenomenon makes
3 ZPA frequencies so that the second resonance frequency
is located at around the other ZPA frequency. Therefore, the
proposed design method has the advantage of a predictable
output voltage with high transfer efficiency due to the quasi
ZPA frequency operation. However, since a design that includes
an intermediate coil is complicated, proper design guidelines
Fig. 14. Voltage gain and the phase of Zin of the three-coil systems,
when Llkp = 137.22 H, Lm = 49.32 H, Llks = 96.85 H, Llkt = should be provided. In this section, the design procedure is
37.49 H, C1 = 19.43 nF, C2 = 25.082 nF, C3 = 41.21 nF, n = 1.1903, presented step by step.
m = 1.9131, and Ro = 24.24 .

where Tv is the voltage transfer function (6) of the two- A. Define the WPT System
coil system. According to the denominator of the intermediate
As a first step, the WPT system specifications are defined as
coil effect, the voltage gain may increase or decrease when
follows:
compared with (6). The voltage gain and the phase of Zin of
the three-coil system are illustrated in Fig. 14 with practical 1) power supply: three-phase ac source;
parameters. 2) nominal Vin : 540 Vdc (output of PFC stage);
In the three-coil system, the intermediate coil boosts the 3) rated output: Po = 6.6 kW, Vo = 200 400 Vdc , Io =
apparent coupling coefficient. It increases the system efficiency 16.5 A, Ro = 12.12 24.24 ;
and induces the bifurcation phenomenon, as shown in Fig. 14. 4) estimated overall system efficiency: est = 90%;
In this system, the conventional design method with the oper- 5) switching devices of the full-bridge inverter: Si MOSFET;
ating frequency 3 shows several disadvantages. First, there is 6) operating frequency fs of the inverter: 100 kHz.
5866 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014

Fig. 16. Resonator design.

D. Design C1 and L1
The next step is the design of resonance capacitance C1 and
self-inductance L1 of the primary side, in Fig. 16. Using the
voltage gain (13) at 3 , C1 is determined by
M k
C1 = . (20)
Rac 3
Experimentally, M is recommended to be around 1.5 to achieve
Fig. 15. Proposed design method. high efficiency. L1 is given by (3) and (12). Thus, C1 and L1
which are measured with other coils open circuited are designed
to be 19.53 nF and 179.51 H, respectively.
B. Determine the third resonance frequency f3
Generally, WPT systems have a weak coupling coefficient E. Design C2 and L2
around 0.2 0.3 between the primary and secondary coils.
With this coupling coefficient, the third resonance frequency In the secondary resonator, the self-inductance L2 of the
f3 is far from f2 as follows: secondary coil is easily obtained by
L1
0.83fs |k=0.3 < f3 < 0.89fs |k=0.2 (17) L2 = (21)
n2
where L2 is measured with other coils open circuited. To
where the switching frequency fs is designed to the second res-
increase the transfer efficiency, the resonance capacitance C2
onance frequency f2 in the proposed design method. Typically,
can be calculated by using (5)
the third resonance frequency can be set at 10 20% below fs .
Therefore, f3 is designed as 85 kHz. 1
C2 = . (22)
L2 32

C. Determine the Turns Ratio and Rac Therefore, C2 and L2 are designed to be 28.59 nF and
122.61 H, respectively.
As described in Section II-A, the system shows the voltage
follower characteristic at f2 . Thus, while considering the sys-
tem efficiency est , the turns ratio is given by F. Design C3 and L3
In the intermediate coil, the self-inductance L3 can be de-
n = est Vin /Vo |f =f2 (18) signed by a quality factor Q3 at operating frequency as follows:

where n is the effective turns ratio. When there is diame- Q3 re


L3 = (23)
ter difference between the primary and secondary coils, the s
real number of turns cannot represent the turns ratio. The ac where re is the ac resistance of the intermediate coil. To min-
equivalent load resistance under the full load condition can be imize the conduction loss of the intermediate coil, the quality
calculated by factor becomes about 500 600. In the design of C3 , the
resonance frequency of the intermediate coil can be determined
8n2
Rac = Ro . (19) by placing it about 10% above of the operating frequency as
2 follows:
Therefore, n and Rac are designed to be 1.21 and 28.76 , 1
C3 = . (24)
respectively. L3 (1.1s )2
MOON et al.: ANALYSIS AND DESIGN OF A WPT SYSTEM 5867

TABLE I used for the full-bridge inverter, and 6.6 kW of power is trans-
S PECIFICATIONS OF P ROTOTYPE
ferred to the output load. In the resonator, the real parameters
which are measured with other coils open circuited are similar
to the designed parameters in Section III. Fig. 17 shows a block
diagram of the prototype of a 6.6 kW WPT system which has
an air gap between the primary and secondary side coil of
200 mm. The intermediate coil is located inside of the primary
coil. From the three-phase ac source, the power is transferred
though the full-bridge inverter, the resonator, and the output
rectifier. The stand-by flyback converters supply the operating
current of the PFM controller, the gate drivers, and a fan for
cooling.
In terms of the voltage gain of the system, shown in Fig. 18,
the theoretical analysis in Section II is well matched with the
experimental results at around the operating frequency. There-
fore, the rated output voltage and current are easily achieved
with the proposed design method. However, as the operating
frequency goes to 3 , like the conventional design method, the
error is gradually increased as expected.
Fig. 19 shows the input and output voltages, currents, and
powers at the rated load. The input power is measured by a
PM3000A precise power analyzer. The prototype has an overall
system efficiency of 95.57% from the three-phase ac source to
the output load with the proposed design method. The power
consumptions of the gate drivers, the control ICs, and a fan
are also considered in the efficiency calculation. The current
waveforms of the primary, secondary, and intermediate coils
are shown in Fig. 20. Under this load condition, the total losses
are illustrated in Fig. 21. The conduction loss of the primary
This induces boosting of the apparent L1 at fs by 20 40%. coil shows the biggest loss. The secondary side rectifiers and
Therefore, C3 and L3 are designed to be 39.86 nF and 52.52 H, the MOSFETs switching including the gate driver, and the
respectively. secondary coil losses also make up a large portion of these
losses.
Fig. 22 shows the overall system efficiency with load vari-
G. Verify the Apparent L1 With the Intermediate Coil, and
ations for the three-coil system which is designed by the
Vo /Vin and the Phase of Zin of the Overall System
proposed method with Si MOSFETs and SiC MOSFETs, and
The next step is checking L1 at fs . In Fig. 11, L1 is the two-coil system with SiC MOSFETs. In the Si and SiC
186.55 H without the intermediate coil. However, the apparent MOSFET comparison, since the turn-on resistance of the Si
L1 increases to 270.61 H with the intermediate coil at fs . If MOSFET is lower than that of the SiC MOSFET and the
the apparent L1 is boosted a little, C3 needs to be increased. switching frequency is only 100 kHz, the Si MOSFET shows
Since the resonance frequency of the intermediate coil goes higher efficiency. The Si MOSFET and SiC MOSFET have
to fs , the apparent L1 is increased a lot. This also increases turn-on resistances of 37 m and 80 m, respectively. If
apparent coupling coefficient. Finally, in Fig. 15, the voltage the switching frequency increases to above 200 kHz, the SiC
gain Vo /Vin and the phase of Zin of the overall system are MOSFET may show higher efficiency. In the two-coil and
simulated. This is to verify if the system can operate in the ZVS three-coil system comparison, the three-coil system shows
region at fs with load variations. much higher efficiency due to a higher apparent coupling
From the design procedure, it is verified that none of coils coefficient. The coupling coefficient of the two-coil system is
are tuned at an operating frequency of 100 kHz unlike the con- 0.191. However, in the three-coil system, the apparent coupling
ventional design method. The primary and secondary coils are coefficient becomes 0.408 as presented in Section II-B.
tuned at 85 kHz, and the intermediate coil is tuned at 110 kHz.
This is one of the main features of the proposed design method.
V. C ONCLUSION
In this paper, the frequency characteristics of two-coil and
IV. E XPERIMENTAL R ESULTS
three-coil resonator WPT systems have been presented. In the
A prototype of a WPT system with an intermediate coil voltage transfer function of the three-coil resonator system,
is implemented with the proposed design method, and the the intermediate coil effect is added to the characteristic of
specifications are shown in Table I. The prototype operates at the original two-coil resonator system. The intermediate coil
100 kHz switching frequency. IPW65R037C6 MOSFETs are boosts the effective self-inductance and magnetizing inductance
5868 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014

Fig. 17. Block diagram of the 6.6 kW WPT system.

Fig. 18. Simulation and experimental results of the voltage gain.


Fig. 21. Loss analysis at 6.6 kW output power.

Fig. 19. Input and output power of the overall WPT system.

Fig. 22. Overall system efficiency with load variation.

of the primary side at around the resonance frequency of the


intermediate coil, so that the apparent coupling coefficient
increases. As a result, the three-coil system has higher effi-
ciency with a relatively long distance between the primary and
secondary sides. Finally, this paper proposed an optimal design
Fig. 20. Current waveforms of the primary, secondary, and intermediate coil. method using the second resonance frequency operation with
MOON et al.: ANALYSIS AND DESIGN OF A WPT SYSTEM 5869

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[2] Y. T. Jang and M. M. Jovanovic, A contactless electrical energy trans- injection control, J. Power Electron., vol. 11, no. 3, pp. 256263,
mission system for portable-telephone battery chargers, IEEE Trans. Ind. May 2011.
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[3] C. S. Wang, O. H. Stielau, and G. A. Covic, Design considerations for a
contactless electric vehicle battery charger, IEEE Trans. Ind. Electron.,
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[4] J. Sallan, J. L. Villa, A. Llombart, and J. F. Sanz, Optimal design of
ICPT systems applied to electric vehicle battery charge, IEEE Trans. Ind.
Electron., vol. 56, no. 06, pp. 21402149, Jun. 2009. SangCheol Moon (S10) was born in Jeju Island,
[5] J. W. Kim, H. C. Son, D. H. Kim, and Y. J. Park, Optimal desisn of Korea, in 1979. He received the B.S. degree in
a wireless power transfer system with multiple self-resonators for an electrical engineering from Ajou University, Suwon,
LED TV, IEEE Trans. Consum. Electron., vol. 58, no. 3, pp. 775780, Korea, in 2005, and the M.S. degree in electrical
Aug. 2012. engineering from the Korea Advanced Institute of
[6] A. Kurs, A. Karalis, R. Moffatt, J. D. Joannopoulos, P. Fisher, and Science and Technology (KAIST), Daejeon, Korea,
M. Soljacic, Wireless power transfer via strongly coupled magnetic res- in 2007. Currently, he is working toward the Ph.D.
onances, Science, vol. 317, no. 5834, pp. 8386, Jul. 2007. degree in electrical engineering at KAIST.
[7] A. Karalis, J. D. Joannopoulos, and M. Soljacic, Efficient wireless nonra- He has been a System and Application Engineer
diative midrange energy transfer, Ann. Phys., vol. 323, no. 1, pp. 3448, at Fairchild Semiconductor, Bucheon, Korea, since
Jan. 2008. 2007. His research interests include power electron-
[8] Guidelines for limiting exposure to time-varying electric, magnetic and ics including analysis, modeling, control method, power factor correction,
electromagnetic fields (up to 300 GHz), Health Phys., vol. 74, no. 4, LEDs, and wireless power transfer circuits.
pp. 494522, Apr. 1998.
[9] IEEE Standard for Safety Levels With Respect to Human Exposure to Ra-
dio Frequency Electromagnetic Fields, 3 kHz to 300 GHz, IEEE Standard
SCC28 C95.1-2005, 2005.
[10] Z. N. Low, R. A. Chinaga, R. Tseng, and J. Lin, Design and test of a
high-power high-efficiency loosely coupled planar wireless power trans-
fer system, IEEE Trans. Ind. Electron., vol. 56, no. 5, pp. 18011812, Bong-Chul Kim (S09) was born in Korea in 1979.
May 2009. He received the B.S. degree from Chung-Ang Uni-
[11] R. Jegadeesan and Y. X. Guo, Toplogy selction and efficiency improve- versity, Seoul, Korea, in 2006, and the M.S. and
ment of inductive power links, IEEE Trans. Antennas Propag., vol. 60, Ph.D. degrees in electrical engineering from the
no. 10, pp. 48464854, Oct. 2012. Korea Advanced Institute of Science and Technol-
[12] L. Chen, S. Liu, Y. C. Zhou, and T. J. Cui, An optimizable circuit ogy (KAIST), Daejeon, Korea, in 2008 and 2012,
structure for high-efficiency wireless powr transfer, IEEE Trans. Ind. respectively.
Electron., vol. 60, no. 01, pp. 339349, Jan. 2013. Currently, he is a Senior Research Engineer in the
[13] J. W. Kim, H. C. Son, K. H. Kim, and Y. J. Park, Efficiency analysis Device Innovation Division, Samsung Electronics
of magnetic resonance wireless power transfer with intermediate resonant Co., Ltd., Suwon, Korea. His current research in-
coil, IEEE Antennas Wireless Propag. Lett., vol. 10, pp. 389392, 2011. terests include power converter, high-power-density
[14] F. Zhang, S. A. Hackworth, W. Fu, C. Li, Z. Mao, and M. Sun, Relay adapter, and wireless power transfer systems.
effect of wireless power transfer using strongly coupled magnetic reso- Dr. Kim was a recipient of the Second Prize Paper Award at the International
nances, IEEE Trans. Magn., vol. 47, no. 5, pp. 14781481, May 2011. Telecommunications Energy Conference (INTELEC) in 2009.
[15] M. Kiani, U. M. Jow, and M. Ghovanloo, Design and optimization of a
3-coil inductive link for efficient wireless power transmission, IEEE
Trans. Biomed. Circuits Syst., vol. 5, no. 6, pp. 579591, Dec. 2011.
[16] D. J. Ahn and S. C. Hong, A study on magnetic field repeater in wireless
power transfer, IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 360371,
Jan. 2013.
[17] C. S. Wang, G. A. Covic, and O. H. Stielau, Power transfer capability Shin-Young Cho (S10) was born in Seoul, Korea,
and bifurcation phenomena of loosely coupled inductive power trans- in 1981. He received the B.S degree from Hanyang
fer systems, IEEE Trans. Ind. Electron., vol. 51, no. 1, pp. 148157, University, Seoul, and the M.S degree from the
Jan. 2004. Korea Advanced Institute of Science and Technology
[18] U. K. Madawala, M. Neath, and D. J. Thrimawithana, A power- (KAIST), Daejeon, Korea, in 2007 and 2010, respec-
frequency controller for bidirectional inductive power transfer sys- tively, both in electrical engineering. Currently, he is
tems, IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 310317, working toward the Ph.D. degree at KAIST.
Jan. 2013. His research interests include power electronics,
[19] B. C. Kim, K. B. Park, and G. W. Moon, Asymmetric PWM control display driver systems, and wireless chargers includ-
scheme during hold-up time for LLC resonant converter, IEEE Trans. ing the analysis, modeling, design, and control of
Ind. Electron., vol. 59, no. 7, pp. 29922997, Jul. 2012. power converters.
5870 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014

Chi-Hyung Ahn received the B.S. degree from Inha Gun-Woo Moon (S92M00) received the M.S.
University, Incheon, Korea, the M.S. degree in elec- and Ph.D. degrees in electrical engineering from the
tronics engineering from the Pohang University of Korea Advanced Institute of Science and Technol-
Science and Technology, Pohang, Korea, and the ogy (KAIST), Daejeon, Korea, in 1992 and 1996,
Ph.D. degree from Texas A&M University, Col- respectively.
lege Station, TX, USA, in 2002, 2004, and 2010, Currently, he is a Professor in the Department of
respectively. Electrical Engineering, KAIST. His research inter-
From 2004 to 2005, he was a Visiting Researcher ests include modeling, design, and control of power
with the Microwave Electronics Laboratory, Univer- converters; soft-switching power converters; reso-
sity of California, Los Angeles, CA, USA. From nant inverters; distributed power systems; power-
2005 to 2006, he was with Agilent Korea. In 2010, factor correction; electric drive systems; driver
he joined Samsung Electronics, Suwon, Korea. His research interests include circuits of plasma display panels; and flexible ac transmission systems.
wireless power transmission, metamaterial applications, conformal arrays, and Dr. Moon is a member of the Korean Institute of Power Electronics (KIPE),
microwave filters. the Korean Institute of Electrical Engineers (KIEE), the Korea Institute of
Telematics and Electronics (KITE), the Korea Institute of Illumination Elec-
tronics and Industrial Equipment (KIIEIE), and the Society for Information
Display (SID).

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