Professional Documents
Culture Documents
Analysis and Design of A Wireless Power Transfer System With An Intermediate Coil For High Efficiency
Analysis and Design of A Wireless Power Transfer System With An Intermediate Coil For High Efficiency
AbstractThis paper presents a theoretical analysis, an optimal method has an operating frequency of several MHz and can
design method, and experimental results for a wireless power transfer energy across a midrange distance (up to several me-
transfer (WPT) system with an intermediate coil. The analytical ters). However, in terms of operating frequency, human safety
expression of the dc voltage transfer function is presented and
discussed. In a two-coil WPT system, which has low coupling coef- should be considered since the transmission power is much
ficient, the intermediate coil boosts the apparent self-inductance larger than that used in wireless communications. In particular,
and magnetizing inductance of the primary side at around the the human exposure limits have to comply with international
resonance frequency of the intermediate coil, so that the appar- safety guidelines (ICNIRP 1998 [8], IEEE C95.1-2005 [9]).
ent coupling coefficient is compensated. The coupling coefficient In addition, this method shows relatively low efficiency when
makes the system efficiency increase and induces bifurcation
phenomenon. From the analysis, this paper proposes an optimal compared with that of the inductively coupled method.
design method using the second resonance frequency operation On the other hand, the inductively coupled WPT method is a
with the bifurcation phenomenon and presents design procedure well-known method which has been used in transformers with
for high efficiency. A prototype of the WPT system with the inter- an air gap. This method operates at below MHz frequency (ap-
mediate coil is implemented and experimented to verify the valid- proximately several tens of kHz hundreds of kHz). It shows
ity of the analysis and the proposed design method. The prototype
operates at 100 kHz switching frequency and has an air gap higher efficiency with a several mm air gap when compared
between primary and secondary side of 200 mm. An overall system with the magnetic resonance method. However, the efficiency
efficiency of 95.57% has been achieved at 6.6 kW of output power. rapidly decreases with a misalignment or an increase in the
Index TermsThree-coil resonator, wireless power transfer distance of the air gap between the primary and secondary side
(WPT) systems. coil. This is due to a large circulating current which is induced
by an imaginary part of the input impedance. Under these
I. I NTRODUCTION conditions, the mutual coupling of the coils is generally weak so
that the leakage inductance is much larger than the magnetizing
0278-0046 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
5862 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014
Fig. 1. Two models of the inductively coupled resonator. (a) Coupling induc-
tor model. (b) Transformer model.
F
nVRO n Vo
Tv = F
=
VRI Vin
Rac s3 C1 C22 Lm
= n
Rac sC22 (1+s2 C1 (Lm+Llkp ))+s4 C1 C22 (n2 Llks Lm+n2 Llks Llkp+Llkp Lm )+s2 C1 (Lm+Llkp )+s2 C22 (n2 Llks+Lm )+1
n n n
(4)
MOON et al.: ANALYSIS AND DESIGN OF A WPT SYSTEM 5863
n Vo Rac s3 C1 C22 Lm
Tv = = n (6)
Vin Rac sC2
(1 + s2 C1 (Lm + Llkp )) + (1 + s2 C1 Llkp ))(1 + s2 C1 (2Lm + Llkp ))
n2
5864 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014
Fig. 8. Voltage gain graph of two-coil system for ideal case, when n = 1,
Llkp = 50 H, Lm = 10 H, C1 = C2 = 50 nF, and k = 0.1667.
Fig. 11. Simulation and measurement results of the effective inductance when
Llkp = 137.22 H, Lm = 49.32 H, Llkt = 37.49 H, C3 = 41.21 nF,
m = 1.9131.
where Tv is the voltage transfer function (6) of the two- A. Define the WPT System
coil system. According to the denominator of the intermediate
As a first step, the WPT system specifications are defined as
coil effect, the voltage gain may increase or decrease when
follows:
compared with (6). The voltage gain and the phase of Zin of
the three-coil system are illustrated in Fig. 14 with practical 1) power supply: three-phase ac source;
parameters. 2) nominal Vin : 540 Vdc (output of PFC stage);
In the three-coil system, the intermediate coil boosts the 3) rated output: Po = 6.6 kW, Vo = 200 400 Vdc , Io =
apparent coupling coefficient. It increases the system efficiency 16.5 A, Ro = 12.12 24.24 ;
and induces the bifurcation phenomenon, as shown in Fig. 14. 4) estimated overall system efficiency: est = 90%;
In this system, the conventional design method with the oper- 5) switching devices of the full-bridge inverter: Si MOSFET;
ating frequency 3 shows several disadvantages. First, there is 6) operating frequency fs of the inverter: 100 kHz.
5866 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014
D. Design C1 and L1
The next step is the design of resonance capacitance C1 and
self-inductance L1 of the primary side, in Fig. 16. Using the
voltage gain (13) at 3 , C1 is determined by
M k
C1 = . (20)
Rac 3
Experimentally, M is recommended to be around 1.5 to achieve
Fig. 15. Proposed design method. high efficiency. L1 is given by (3) and (12). Thus, C1 and L1
which are measured with other coils open circuited are designed
to be 19.53 nF and 179.51 H, respectively.
B. Determine the third resonance frequency f3
Generally, WPT systems have a weak coupling coefficient E. Design C2 and L2
around 0.2 0.3 between the primary and secondary coils.
With this coupling coefficient, the third resonance frequency In the secondary resonator, the self-inductance L2 of the
f3 is far from f2 as follows: secondary coil is easily obtained by
L1
0.83fs |k=0.3 < f3 < 0.89fs |k=0.2 (17) L2 = (21)
n2
where L2 is measured with other coils open circuited. To
where the switching frequency fs is designed to the second res-
increase the transfer efficiency, the resonance capacitance C2
onance frequency f2 in the proposed design method. Typically,
can be calculated by using (5)
the third resonance frequency can be set at 10 20% below fs .
Therefore, f3 is designed as 85 kHz. 1
C2 = . (22)
L2 32
C. Determine the Turns Ratio and Rac Therefore, C2 and L2 are designed to be 28.59 nF and
122.61 H, respectively.
As described in Section II-A, the system shows the voltage
follower characteristic at f2 . Thus, while considering the sys-
tem efficiency est , the turns ratio is given by F. Design C3 and L3
In the intermediate coil, the self-inductance L3 can be de-
n = est Vin /Vo |f =f2 (18) signed by a quality factor Q3 at operating frequency as follows:
TABLE I used for the full-bridge inverter, and 6.6 kW of power is trans-
S PECIFICATIONS OF P ROTOTYPE
ferred to the output load. In the resonator, the real parameters
which are measured with other coils open circuited are similar
to the designed parameters in Section III. Fig. 17 shows a block
diagram of the prototype of a 6.6 kW WPT system which has
an air gap between the primary and secondary side coil of
200 mm. The intermediate coil is located inside of the primary
coil. From the three-phase ac source, the power is transferred
though the full-bridge inverter, the resonator, and the output
rectifier. The stand-by flyback converters supply the operating
current of the PFM controller, the gate drivers, and a fan for
cooling.
In terms of the voltage gain of the system, shown in Fig. 18,
the theoretical analysis in Section II is well matched with the
experimental results at around the operating frequency. There-
fore, the rated output voltage and current are easily achieved
with the proposed design method. However, as the operating
frequency goes to 3 , like the conventional design method, the
error is gradually increased as expected.
Fig. 19 shows the input and output voltages, currents, and
powers at the rated load. The input power is measured by a
PM3000A precise power analyzer. The prototype has an overall
system efficiency of 95.57% from the three-phase ac source to
the output load with the proposed design method. The power
consumptions of the gate drivers, the control ICs, and a fan
are also considered in the efficiency calculation. The current
waveforms of the primary, secondary, and intermediate coils
are shown in Fig. 20. Under this load condition, the total losses
are illustrated in Fig. 21. The conduction loss of the primary
This induces boosting of the apparent L1 at fs by 20 40%. coil shows the biggest loss. The secondary side rectifiers and
Therefore, C3 and L3 are designed to be 39.86 nF and 52.52 H, the MOSFETs switching including the gate driver, and the
respectively. secondary coil losses also make up a large portion of these
losses.
Fig. 22 shows the overall system efficiency with load vari-
G. Verify the Apparent L1 With the Intermediate Coil, and
ations for the three-coil system which is designed by the
Vo /Vin and the Phase of Zin of the Overall System
proposed method with Si MOSFETs and SiC MOSFETs, and
The next step is checking L1 at fs . In Fig. 11, L1 is the two-coil system with SiC MOSFETs. In the Si and SiC
186.55 H without the intermediate coil. However, the apparent MOSFET comparison, since the turn-on resistance of the Si
L1 increases to 270.61 H with the intermediate coil at fs . If MOSFET is lower than that of the SiC MOSFET and the
the apparent L1 is boosted a little, C3 needs to be increased. switching frequency is only 100 kHz, the Si MOSFET shows
Since the resonance frequency of the intermediate coil goes higher efficiency. The Si MOSFET and SiC MOSFET have
to fs , the apparent L1 is increased a lot. This also increases turn-on resistances of 37 m and 80 m, respectively. If
apparent coupling coefficient. Finally, in Fig. 15, the voltage the switching frequency increases to above 200 kHz, the SiC
gain Vo /Vin and the phase of Zin of the overall system are MOSFET may show higher efficiency. In the two-coil and
simulated. This is to verify if the system can operate in the ZVS three-coil system comparison, the three-coil system shows
region at fs with load variations. much higher efficiency due to a higher apparent coupling
From the design procedure, it is verified that none of coils coefficient. The coupling coefficient of the two-coil system is
are tuned at an operating frequency of 100 kHz unlike the con- 0.191. However, in the three-coil system, the apparent coupling
ventional design method. The primary and secondary coils are coefficient becomes 0.408 as presented in Section II-B.
tuned at 85 kHz, and the intermediate coil is tuned at 110 kHz.
This is one of the main features of the proposed design method.
V. C ONCLUSION
In this paper, the frequency characteristics of two-coil and
IV. E XPERIMENTAL R ESULTS
three-coil resonator WPT systems have been presented. In the
A prototype of a WPT system with an intermediate coil voltage transfer function of the three-coil resonator system,
is implemented with the proposed design method, and the the intermediate coil effect is added to the characteristic of
specifications are shown in Table I. The prototype operates at the original two-coil resonator system. The intermediate coil
100 kHz switching frequency. IPW65R037C6 MOSFETs are boosts the effective self-inductance and magnetizing inductance
5868 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014
Fig. 19. Input and output power of the overall WPT system.
the bifurcation phenomenon. The proposed design method has [20] S. H. Cheon, Y. H. Kim, S. Y. Kang, M. L. Lee, J. M. Lee, and T. H. Zyung,
the advantage of a predictable output voltage with high transfer Circuit-model-based analysis of a wireless energe-transfer system via
coupled magnetic resonances, IEEE Trans. Ind. Electron., vol. 58, no. 7,
efficiency. It makes the overall system design easy. To verify the pp. 29062914, Jul. 2011.
analysis and the proposed design method, a 6.6 kW prototype [21] A. J. Moradewicz and M. P. Kazmierkowski, Contactless energy trans-
was implemented and experimented on. The results showed that fer system with FPGA-controlled resonat converter, IEEE Trans. Ind.
Electron., vol. 57, no. 9, pp. 31813190, Sep. 2010.
the three-coil resonator WPT system with the proposed design [22] J. J. Casanova, Z. N. Low, and J. Lin, A loosely coupled planar wireless
method has an overall efficiency of 95.57% with a 200 mm air power system for multiple receivers, IEEE Trans. Ind. Electron., vol. 56,
gap at 6.6 kW. no. 8, pp. 30603068, Aug. 2009.
[23] A. P. Sample, D. A. Meyer, and J. R. Smith, Analysis, experimental
results, and range adaptation of magnetically coupled resonators for wire-
less power transfer, IEEE Trans. Ind. Electron., vol. 58, no. 2, pp. 544
554, Feb. 2011.
R EFERENCES [24] J. Huh, W. Y. Lee, S. Y. Choi, G. H. Cho, and C. T. Rim, Frequency-
[1] A. K. Ramrakhyani, S. Mirabbasi, and M. Chiao, Design and optimiza- domain circuit model and analysis of coupled magnetic resonance sys-
tion of resonance-based efficient wireless power delivery systems for tems, J. Power Electron., vol. 13, no. 2, pp. 275286, Mar. 2013.
biomedical implants, IEEE Trans. Biomed. Circuits Syst., vol. 5, no. 1, [25] H. L. Li, A. P. Hu, and G. A. Covic, Primary current generation for
pp. 4863, Feb. 2011. a contactless power transfer system using free oscillation and energy
[2] Y. T. Jang and M. M. Jovanovic, A contactless electrical energy trans- injection control, J. Power Electron., vol. 11, no. 3, pp. 256263,
mission system for portable-telephone battery chargers, IEEE Trans. Ind. May 2011.
Electron., vol. 50, no. 3, pp. 520527, Jun. 2003.
[3] C. S. Wang, O. H. Stielau, and G. A. Covic, Design considerations for a
contactless electric vehicle battery charger, IEEE Trans. Ind. Electron.,
vol. 52, no. 5, pp. 13081314, Oct. 2005.
[4] J. Sallan, J. L. Villa, A. Llombart, and J. F. Sanz, Optimal design of
ICPT systems applied to electric vehicle battery charge, IEEE Trans. Ind.
Electron., vol. 56, no. 06, pp. 21402149, Jun. 2009. SangCheol Moon (S10) was born in Jeju Island,
[5] J. W. Kim, H. C. Son, D. H. Kim, and Y. J. Park, Optimal desisn of Korea, in 1979. He received the B.S. degree in
a wireless power transfer system with multiple self-resonators for an electrical engineering from Ajou University, Suwon,
LED TV, IEEE Trans. Consum. Electron., vol. 58, no. 3, pp. 775780, Korea, in 2005, and the M.S. degree in electrical
Aug. 2012. engineering from the Korea Advanced Institute of
[6] A. Kurs, A. Karalis, R. Moffatt, J. D. Joannopoulos, P. Fisher, and Science and Technology (KAIST), Daejeon, Korea,
M. Soljacic, Wireless power transfer via strongly coupled magnetic res- in 2007. Currently, he is working toward the Ph.D.
onances, Science, vol. 317, no. 5834, pp. 8386, Jul. 2007. degree in electrical engineering at KAIST.
[7] A. Karalis, J. D. Joannopoulos, and M. Soljacic, Efficient wireless nonra- He has been a System and Application Engineer
diative midrange energy transfer, Ann. Phys., vol. 323, no. 1, pp. 3448, at Fairchild Semiconductor, Bucheon, Korea, since
Jan. 2008. 2007. His research interests include power electron-
[8] Guidelines for limiting exposure to time-varying electric, magnetic and ics including analysis, modeling, control method, power factor correction,
electromagnetic fields (up to 300 GHz), Health Phys., vol. 74, no. 4, LEDs, and wireless power transfer circuits.
pp. 494522, Apr. 1998.
[9] IEEE Standard for Safety Levels With Respect to Human Exposure to Ra-
dio Frequency Electromagnetic Fields, 3 kHz to 300 GHz, IEEE Standard
SCC28 C95.1-2005, 2005.
[10] Z. N. Low, R. A. Chinaga, R. Tseng, and J. Lin, Design and test of a
high-power high-efficiency loosely coupled planar wireless power trans-
fer system, IEEE Trans. Ind. Electron., vol. 56, no. 5, pp. 18011812, Bong-Chul Kim (S09) was born in Korea in 1979.
May 2009. He received the B.S. degree from Chung-Ang Uni-
[11] R. Jegadeesan and Y. X. Guo, Toplogy selction and efficiency improve- versity, Seoul, Korea, in 2006, and the M.S. and
ment of inductive power links, IEEE Trans. Antennas Propag., vol. 60, Ph.D. degrees in electrical engineering from the
no. 10, pp. 48464854, Oct. 2012. Korea Advanced Institute of Science and Technol-
[12] L. Chen, S. Liu, Y. C. Zhou, and T. J. Cui, An optimizable circuit ogy (KAIST), Daejeon, Korea, in 2008 and 2012,
structure for high-efficiency wireless powr transfer, IEEE Trans. Ind. respectively.
Electron., vol. 60, no. 01, pp. 339349, Jan. 2013. Currently, he is a Senior Research Engineer in the
[13] J. W. Kim, H. C. Son, K. H. Kim, and Y. J. Park, Efficiency analysis Device Innovation Division, Samsung Electronics
of magnetic resonance wireless power transfer with intermediate resonant Co., Ltd., Suwon, Korea. His current research in-
coil, IEEE Antennas Wireless Propag. Lett., vol. 10, pp. 389392, 2011. terests include power converter, high-power-density
[14] F. Zhang, S. A. Hackworth, W. Fu, C. Li, Z. Mao, and M. Sun, Relay adapter, and wireless power transfer systems.
effect of wireless power transfer using strongly coupled magnetic reso- Dr. Kim was a recipient of the Second Prize Paper Award at the International
nances, IEEE Trans. Magn., vol. 47, no. 5, pp. 14781481, May 2011. Telecommunications Energy Conference (INTELEC) in 2009.
[15] M. Kiani, U. M. Jow, and M. Ghovanloo, Design and optimization of a
3-coil inductive link for efficient wireless power transmission, IEEE
Trans. Biomed. Circuits Syst., vol. 5, no. 6, pp. 579591, Dec. 2011.
[16] D. J. Ahn and S. C. Hong, A study on magnetic field repeater in wireless
power transfer, IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 360371,
Jan. 2013.
[17] C. S. Wang, G. A. Covic, and O. H. Stielau, Power transfer capability Shin-Young Cho (S10) was born in Seoul, Korea,
and bifurcation phenomena of loosely coupled inductive power trans- in 1981. He received the B.S degree from Hanyang
fer systems, IEEE Trans. Ind. Electron., vol. 51, no. 1, pp. 148157, University, Seoul, and the M.S degree from the
Jan. 2004. Korea Advanced Institute of Science and Technology
[18] U. K. Madawala, M. Neath, and D. J. Thrimawithana, A power- (KAIST), Daejeon, Korea, in 2007 and 2010, respec-
frequency controller for bidirectional inductive power transfer sys- tively, both in electrical engineering. Currently, he is
tems, IEEE Trans. Ind. Electron., vol. 60, no. 1, pp. 310317, working toward the Ph.D. degree at KAIST.
Jan. 2013. His research interests include power electronics,
[19] B. C. Kim, K. B. Park, and G. W. Moon, Asymmetric PWM control display driver systems, and wireless chargers includ-
scheme during hold-up time for LLC resonant converter, IEEE Trans. ing the analysis, modeling, design, and control of
Ind. Electron., vol. 59, no. 7, pp. 29922997, Jul. 2012. power converters.
5870 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 61, NO. 11, NOVEMBER 2014
Chi-Hyung Ahn received the B.S. degree from Inha Gun-Woo Moon (S92M00) received the M.S.
University, Incheon, Korea, the M.S. degree in elec- and Ph.D. degrees in electrical engineering from the
tronics engineering from the Pohang University of Korea Advanced Institute of Science and Technol-
Science and Technology, Pohang, Korea, and the ogy (KAIST), Daejeon, Korea, in 1992 and 1996,
Ph.D. degree from Texas A&M University, Col- respectively.
lege Station, TX, USA, in 2002, 2004, and 2010, Currently, he is a Professor in the Department of
respectively. Electrical Engineering, KAIST. His research inter-
From 2004 to 2005, he was a Visiting Researcher ests include modeling, design, and control of power
with the Microwave Electronics Laboratory, Univer- converters; soft-switching power converters; reso-
sity of California, Los Angeles, CA, USA. From nant inverters; distributed power systems; power-
2005 to 2006, he was with Agilent Korea. In 2010, factor correction; electric drive systems; driver
he joined Samsung Electronics, Suwon, Korea. His research interests include circuits of plasma display panels; and flexible ac transmission systems.
wireless power transmission, metamaterial applications, conformal arrays, and Dr. Moon is a member of the Korean Institute of Power Electronics (KIPE),
microwave filters. the Korean Institute of Electrical Engineers (KIEE), the Korea Institute of
Telematics and Electronics (KITE), the Korea Institute of Illumination Elec-
tronics and Industrial Equipment (KIIEIE), and the Society for Information
Display (SID).