683 Spareparts Spanish

SECTION 8: SPARE PARTS 041004/09
SECTION 8: SPARE PARTS - CONTENTS

8.1 SPARE PARTS ORDERING PROCEDURE ......................................... SP - 4
8.2 SPARE PARTS ORDER FORM ............................................................ SP - 5
8.3. SPARE PARTS INDEX ........................................................................ SP - 20
SECTION 8: RESERVEONDERDELEN - INHOUD

8.1 RESERVEONDERDELEN EN BESTELLING ....................................... SP - 6
8.2 BESTELFORMULIER ............................................................................. SP -7
8.3 INHOUDSOPGAVE RESERVEONDERDELEN ................................... SP -20
SECTION 8: PICES DE RECHANGE - SOMMAIRE

8.1 PICES DE RECHANGE ET APPROVISIONNEMENT............................SP - 8
8.2 FORMULAIRE DE COMMANDE ............................................................ SP -9
8.3 SOMMAIRE DES PICES DE RECHANGE ........................................ SP -20

SECTION 8: ERSATZTEILE - INHALT
8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG ............................. SP - 10
8.2 BESTELLFORMULAR ......................................................................... SP - 11
8.3 INHALTSVERZEICHNIS ERSATZTEILE ............................................ SP - 20
CAPTULO 8: REPUE0STOS - ASUNTO

8.1 REPUESTOS Y PEDIDO ...................................................................... SP -12
8.2 FORMULARIO DE PEDIDO.................................................................. SP -13
8.3 ASUNTO: .............................................................................................. SP -20
KAPITEL 8: RESERVEDELE - INDHOLD:

8.1 BESTILLING AF RESERVEDELE .......................................................... SP -14
8.2 BESTILLINGSSEDDEL.......................................................................... SP -15
8.3 INDHOLDSFORTEGNELSE .................................................................. SP -20
KAPITTEL 8: RESERVEDELER - INNHOLD:

8.1 RESERVEDELER OG RESERVEDELSBESTILLING ......................... SP -16
8.2 FORMULAR BESTILLING .................................................................... SP -17
8.3 INNHOLDSFORTEGNELSE RESERVEDELER .................................. SP -20
SP -1
CAPITOLO 8: RICAMBI - SOMMARIO

8.1 Procedura per ordinare i ricambi .......................................................... SP - 18
8.2 Modulo dordine ricambi ....................................................................... SP - 19
8.3 Indice dei ricambi ................................................................................. SP - 20
SP -2
SP -3
8.1 SPARE PARTS ORDERING PROCEDURE
Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
machine serial number
illustration number and item number
part number
part description
quantity required
EXAMPLE:
If you wanted to order 1 Panfeeder Takeup Bearing, place your order in the following fash-
ion :
Machine serial number -
Illustration number - 8.3.4
Item number - 29
Part number - 11.05.0241
Part description - Tape up Bearing
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
For ordering spare parts related to the engine, a parts list issued by the manufacturers has
been included with this manual. Follow the procedure as laid down within this parts list.
SP -4
8.2
Parts Ordering Form
Customer Name Customer Address

MACHINE DETAILS MANUAL DETAILS
Machine Machine Illustration Item No. Parts No. Part Description Quantity
Type Serial No. Number Required
SPARE PARTS ORDER FORM
SP -5
SECTION 8: SPARE PARTS
041004/09
8.1 Reserveonderdelen en bestelling
Voor een correcte bestelling van reserveonderdelen de volgende gegevens vermelden:
Serienummer van de machine
Tekening- en positienummer
Onderdeelnummer
Onderdeelaanduiding
Bestelhoeveelheid
Voorbeeld:
bestelling
Serienummer van de machine -
Tekeningnummer -8,30,4
Positienummer -29
Onderdeelnummer -11.05.0241
Onderdeelaanduiding -
Bestelhoeveelheid - 1
Alleen zo kunnen wij u zo snel mogelijk het juiste onderdeel leveren.
Aanwijzing:
Om onderdelen voor de motor te bestellen, is de onderdelenlijst van de motorfabrikant
bijgevoegd.
SP -6
8.2
Bestelformulier Datum
Naam Adres
Gegevens omtrent de Gegevens omtrent het handboek

machine
Serienummer Tekeningnummer Positienummer Onderdeelnummer Onderdeelaanduiding Bestelhoeveelheid
BESTELFORMULIER
SP -7
041004/09
8.1 Pices de rechange et approvisionnement
Pour obtenir un approvisionnement correct en pices de rechange, sans retards, il faut
prciser:
Numro de srie de la machine
Repre ou n de plan
Rfrence de la pice
Dsignation
Quantit
Exemple:
COMMANDE
Numro de srie de la machine -
Repre 8.30,4
N de plan -29
Rfrence de la pice 11.05.0241
Dsignation -
Quantit - 1
Ces informations nous permettent de fournir la pice voulue dans les meilleurs dlais.
Important:
Pour vos approvisionnements en pices de rechange moteur, nous avons joint la liste des
pices de rechange du constructeur du moteur.
SP -8
8.2
Formulaire de DATE
commande
Nom Adresse
Informations sur la Informations sur le manuel oprateur

machine
Type de Numro de Repre N de plan Rfrence de Dsignation Quantit
machine srie la pice
FORMULAIRE DE COMMANDE
SP -9
041004/09
8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG
Fr eine korrekte und reibungslose Ersatzteilbestellung nennen Sie uns bitte:
Seriennummer der Maschine
Zeichnungs- und Positionsnummer
Teilenummer
Teilebezeichnung
Bestellmenge
Beispiel:
BESTELLUNG
Seriennummer der Maschine -
Zeichnungsnummer 8.3.4
Positionsnummer - 29
Teilenummer 11.05.0241
Teilebezeichnung
Bestellmenge - 1
Nur so ist es uns mglich Ihnen schnellstmglichst das richtige Teil zu liefern.
Hinweis:
Zur Bestellung von Ersatzteilen fr den Motor ist die Ersatzteilliste des Motorherstellers
beigefgt.
SP -10
8.2
Bestellformular Datum
Name Anschrift
Angaben zur Maschine Angaben zum Betriebsbuch
Anlagentyp Seriennummer Zeichnungs- Positions- Teile- Teilebezeichnung Bestellmenge

nummer nummer nummer
BESTELLFORMULAR
SP -11
041004/09
8.1 Repuestos y pedido
Para pedir los repuestos de forma correcta, hay que indicar:
Nmero de serie de la instalacin
Nmero de dibujo y de posicin
Nmero de la pieza
Denominacin de la pieza
La cantidad requerida
EJEMPLO:
Pedido
Nmero de serie de la instalacin -
Nmero de dibujo 8.3.4
Nmero de posicin -29
Nmero de pieza 11.05.0241
Denominacin de la pieza -
Cantidad requerida - 1
Solo de esta forma es posible abastecer lo ms pronto la pieza exacta.
AVISO:
Para pedir los repuestos del motor hay que referirse a la anexa lista de repuestos del con-
structor del motor.
SP -12
8.2
Formulario de pedido Fecha
Nombre Direccin
Datos de la mquina Datos del manual
Tipo de la Nmero de Nmero de Nmero de Nmero de Denominacin de la pieza Cantidad

instalacin serie dibujo posicin piezas requerida
FORMULARIO DE PEDIDO
SP -13
041004/09
8.1 BESTILLING AF RESERVEDELE
Bestillingsprocedure. Udfyld venligst flgende felter p bestillingssedlen:
anlggets serienummer
illustrationsnummer og referencenummer
reservedelsnummer
reservedelsbeskrivelse
antal
EKSEMPEL:
Hvis du vil bestille ONE HOPPER REAR CLAMP skal du skrive flgende:
Anlggets serienummer: FTP 500040
Illustrationsnummer: 8.3.15
Referencenummer: 12
Reservedelsnummer: 683.08.04
Reservedelsbeskrivelse: Hopper Rear Clamp
Antal: 1
P den mde kan vi levere den korrekte reservedel hurtigst muligt.
BEMRK:
Der er vedlagt en reservedelsliste fra motorfabrikanten til brug ved bestilling af reservedele
til motoren. Flg ovennvnte bestillingsprocedure.
SP -14
8.2
Bestillingsseddel Dato______________
Kundenavn Kundeadresse
ANLGSSPECIFIKATIONER HNDBOGSSPECIFIKATIONER
Type Serienummer Illustrationsnr. Referencenr. Reservedelsnr. Beskrivelse Antal

Bestillingsseddel
SP -15
041004/09
8.1 RESERVEDELER OG ESERVEDELSBESTILLING
For en korrekt og enkel reservedelsbestilling oppgi:
Seriennummer
Tegnings- og posisjonsnummer
Delnummer
Delbetegnelse
Bestillingsmengde
EKSEMPEL:
BESTILLING
Seriennummer - FTP 500040
Tegningsnummer -8.3.4
Posisjonsnummer -29
Delnummer -11,050,0241
Delbetegnelse - Tape up Bearing
Bestillingsmengde - 1
Bare p denne mten er det mulig for oss til levere den riktige delen snarest mulig.
Henvisning:
For bestilling av reservedeler for motoren er motorprodusentens reservedelsliste vedagt.
SP -16
8.2
Formular bestilling DATO
Navn Adresse
Angivelser til maskinen Angivelser til instruksjonsboken
Anleggstype Serienummer Tegningsnummer Posisjonsnummer Delnummer Delbetegnelse Bestillingsmengde

FORMULAR BESTILLING
SP -17
041004/09
8.1 PROCEDURA PER ORDINARE I RICAMBI
Per assicurarsi la consegna dei vostri ricambi, si prega di citare:
Numero di serie della macchina

Numero dellillustrazione e della posizione
Numero del ricambio
Descrizione del ricambio
Quantit
ESEMPIO:
ORDINE DI 1X RASCHIATORE
Numero di serie della macchina - FKT 510052
Numero dellillustrazione - 8.3.1
Numero della posizione - 15
Numero del ricambio - 663.03.18
Descrizione del ricambio - V-Scraper
Quantit - 1
Queste informazioni ci consentiranno di fornire il corretto ricambio nel minor tempo

possibile.
NOTA:
Per ordinare ricambi del motore, stata inclusa in questo manuale una lista delle parti di
ricambio.
SP -18
8.2
Modulo dordine ricambi Data
Nome Indirizzo
Dettagli della macchina Dettagli del manuale
Tipo di Numero di serie Numero del Numero della Numero del Descrizione del ricambio Quantit
macchina della macchina disegno posizione ricambio
MODULO DORDINE RICAMBI
SP -19
041004/09
8.3 SPARE PARTS INDEX
8.3.1 Main Conveyor Bottom Assembly
8.3.2 Main Conveyor Top Assembly
8.3.3 Fines Conveyor Bottom Assembly
8.3.4 Fines Conveyor Top Assembly
8.3.5 Side Conveyor Assembly
8.3.6 Side Telescopic (Towards Grid) Assembly
8.3.7 Side Telescopic (Towards Fines) Assembly
8.3.8 Feedboot Assembly
8.3.9 12Ft Reject Grid Assembly (Option)
8.3.10 14Ft Reject Grid Assembly (Option)
8.3.11 Screen Subframe Assembly
8.3.12 Screenbox 12 x 5 Assembly
8.3.13 Screenbox Chute Assembly
8.3.14 Chassis Assembly
8.3.14A Diesel Tank Assembly
8.3.15 Twin Track Subframe Assembly
8.3.16 12 Ft Beltfeeder Assembly
8.3.17 12 Ft Beltfeeder Cassette Assembly
8.3.18 14 Ft Beltfeeder Assembly
8.3.19 14 Ft Beltfeeder Cassette Assembly
8.3.20 Vibrating Grid Assembly (Option)
8.3.21 Vibrating Grid Shaft Assembly (Option)
8.3.22 Vibrating Twin Deck Grid Assembly (Option)
8.3.23 Double Deck Shaft Assembly
8.3.24 Double Deck Subframe Assembly
8.3.25 Engine Compartment Assembly
8.3.26 Suspension Assembly (Option)
SP -20
8.3.27 Widespread Suspension Assembly (Option)
8.3.28 Main Lift Telescopic Assembly
8.3.29 Fines Telescopic Assembly
8.3.30 Deutz 2012 Engine Parts
8.3.31 Electrical Components
8.3.32 Undercarriage Drive Assembly
8.3.33 Cutter Canopy Assembly
8.3.34 Cutter Flails Assembly
8.3.35 Cutter Blades Assembly
8.3.36 Crashbars Assembly
8.3.37 Lightboard Assembly
8.3.38 Lightboard Wiring Diagram
8.3.39 Grease Pipes and Fittings
8.3.40 Hydraulic Diagrams
8.3.41 Hydraulic Circuit Diagram (Tracked Machine)
8.3.42 Hydraulic Circuit Diagram (Wheeled Machine)
8.3.43 Electrical Wiring Diagram - 2012C Engine
8.3.44 Electrical Wiring Diagram - Tracks Control System
8.3.45 Electrical Wiring Diagram - Engine Control Panel
8.3.46 Rear Jacking Legs
8.3.47 Boiling Box
8.3.48 Washing Screenbox
8.3.49 Hinged Sandbox
8.3.50 Twin Product Sandbox
8.3.51 Top Deck Spray Bars
8.3.52 Main Conveyor Manifold
8.3.53 Screen Manifold
SP -21
8.3.54 Water Manifold
8.3.55 12ft Beltfeeder Hopper Wear Plates (Upto FTP551710)
8.3.56 12ft Beltfeeder Hopper Wear Plates (From FTP551711)
8.3.57 14ft Beltfeeder Hopper Wear Plates (From FTP551711)
8.3.58 Standard Electrical Specification
8.3.59 Desert Electrical Specification
SP -22
.
13
Name:
11
2 Figure :
8
49
45
18
32
ILLUSTRATION 8.3.1
683.03.1ST
1
9 53
31 20
54
45
55
49 19
14 56
57
24 58
41 46 10 25
17 33
42
45 43
49
50
16
21
MAIN CONVEYOR BOTTOM ASSEMBLY
49 23
35
45 7 34 45
40 39 45 49
3 49
49 45
22
15
51
12
47
38 6
26
29
52
26
4
27
5 36
49 44
45 48
37
Rev:
A
ILLUSTRATION 8.3.1
Figure : 683.03.1ST
Name: MAIN CONVEYOR BOTTOM ASSEMBLY Rev: A
Item Part No Rev Description Qty
1 20.683.03.05 1 SIDE RUBBER 2
2 20.683.03.06 0 BACK RUBBER 1
3 20.683.03.02 0 SCRAPER RUBBER 1
4 683.03.07 0 1ST LOWER SKIRT 2
5 683.03.10 0 1ST-UPPER RHS SKIRT 1
6 683.03.11 0 1ST UPPER LHS SKIRT 1
7 683.03.19 0 V-SCRAPER CLAMP 2
8 683.03.20 0 BACK PLATE 1
9 683.03.23 0 FEEDBOOT LEG 4
10 683.03.24 0 CLAMP 2
11 683.03.25 0 CLAMP 1
12 683.03.28 0 ADJUSTER BAR 1
13 683.03.33 0 FEEDBOOT WEAR PLATE 2
14 683.18.01 0 IDLER DRUM 1
15 683.03.03 0 END DRUM ADJ. RHS 2
16 683.03.18 0 V-SCRAPER 1
17 683.03.30 0 SIDE GUARD LEFT 1
18 683.03.31 0 SIDE GUARD RIGHT 1
19 683.03.21 0 RHS FEEDBOOT 1
20 683.03.22 0 LHS FEEDBOOT 1
21 683.03.01 2 1ST ELEMENT MWA 1
22 11.05.0234 0 BEARING 2
23 19.22.0789 0 ROLLER BASE PLT 1
24 19.22.4020 0 WING ROLLER 2
25 19.22.4689 0 CENTRE ROLLER 1
26 19.30.1119 0 DISC RTN ROLLER 2
27 683.08.54 0 DISC RETURN NIP GUARD 2
28 12.01.2841 0 KWIK CLIP 2

NOT SHOWN
29 683.03.39 0 DISC RETURN LOWERED NIP GUARD 1

ILLUSTRATION 8.3.1
Figure : 683.03.1ST
Name: MAIN CONVEYOR BOTTOM ASSEMBLY Rev: A
31 26.44.12040 0 BOLT 4
32 26.44.12040 0 BOLT 4
33 26.44.12040 0 BOLT 4
34 26.44.12040 0 BOLT 4
35 26.44.12040 0 BOLT 4
36 26.44.10030 0 BOLT 2
37 26.44.12040 0 BOLT 4
38 26.44.20070 0 BOLT 2
39 26.44.12050 0 BOLT 6
40 26.44.12040 0 BOLT 4
41 26.44.16070 0 BOLT 4
42 12.08.0002 0 8MM "U" BOLT 2
43 12.08.0001 0 M12 U BOLT 2
44 32.02.01010 0 FLAT WASHER 1
45 32.02.01012 0 FLAT WASHER 1
46 32.02.01016 0 FLAT WASHER 1
47 32.02.01020 0 FLAT WASHER 1
48 26.24.00010 0 NYLOC NUT 1
49 26.24.00012 0 NYLOC NUT 1
50 26.24.00016 0 NYLOC NUT 1
51 26.24.00020 0 NYLOC NUT 1
52 38.03.10130 0 PIN 2
53 10.01.1101 0 M/M ADAPTOR 2
54 10.12.0023 0 BONDED SEAL 2
55 68301/09 0 MAIN CONVEYOR-IDLER GREASE PIPE 1
56 10.02.1206 0 90 BLOCK ELBOW 2
57 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 2
58 31.18.02000 0 GREASE NIPPLE 2
[REPORT END]
.
Name:
35
Figure :
8
34
14
6
52
ILLUSTRATION 8.3.2
683.03.2ND
37
56
9 56
51 52
53 28
57 38
26 25
18 50
17
48
MAIN CONVEYOR TOP ASSEMBLY
39
53 49 54
19
16 3
57
24 21
54 56 52
20
36 60
61 2
55 5
59 10
30 40
46
58
47 15
53
41
57 58
52 53
58 13
57
56
54 43
45 23
27 5
1
29 42
4
57 57
53 53
22
31 7
33 12
32 44
Rev:
A
ILLUSTRATION 8.3.2
Figure : 683.03.2ND
Name: MAIN CONVEYOR TOP ASSEMBLY Rev: A
1 20.683.03.01 1 ROSTA SCRAPER 1
2 20.683.03.03 1 SPREADER RUBBER 1
3 683.03.13 0 COUPLING GUARD 1
4 683.03.14 0 ROSTA BRACKET 1
5 683.03.15 1 ROSTA CLAMP 2
6 683.03.32 1 BEACON MNT 1
7 683.18.06.01 1 SHAFT 1
8 683.03.10 0 1ST-UPPER RHS SKIRT 1
9 683.03.11 0 1ST UPPER LHS SKIRT 1
10 683.18.06 1 DRIVE DRUM 1
11 M20PN 0 PLAIN NUT 6
12 683.03.05 0 HEAD SECTION RHS 1
13 683.03.06 0 HEAD SECTION LHS 1
14 683.03.09 0 2ND-UPPER LHS SKIRT 1
15 683.03.12 0 TORQUE ARM 1
16 683.03.16 1 SPREADER PLATE 1
17 683.03.08 0 2ND-UPPER RHS SKIRT 1
18 683.03.02 2 2ND-ELEMENT MWA 1
19 10.25.4216 0 MOTOR 1
UPTO SERIAL NO:FTP541296 ECO1394
19 10.25.5216 0 HYDRAULIC MOTOR 1

FROM SERIAL NO:FTP541297 ECO1394
20 11.05.0229 0 FLANGE BEARING 2
21 13.05.0200 0 SHRINK COUPLING 1
22 13.05.0201 0 COUPLING 2
23 13.10.0227 0 ROSTA TENSIONER 2
24 19.22.0789 0 ROLLER BASE PLT 3
25 19.22.4020 0 WING ROLLER 6
26 19.22.4689 0 CENTRE ROLLER 3
27 19.30.1119 0 DISC RTN ROLLER 1

ILLUSTRATION 8.3.2
Figure : 683.03.2ND
28 20.683.03.04 0 SKIRT END RUBBER 2
29 20.693.03.01 0 MAIN/SCREEN RUBBER CURTAIN 1
31 693.03.24.01 0 HANGER ANGLE MNT`S 1
32 693.03.24.02 0 CHAIN 2
33 693.03.26.01 0 CURTAIN HANGER CLAMP 1
34 14.89.0008 0 HAZARD BEACON 1
35 20.03.68301 0 MAIN CONVEYOR BELT 1
36 683.03.17 0 SPREADER PIVOT 4
37 26.44.10040 0 BOLT 2
38 26.44.10040 0 BOLT 4
39 26.44.16070 0 BOLT 4
40 26.44.10030 0 BOLT 2
41 26.44.16060 0 BOLT 4
42 26.44.12050 0 BOLT 5
43 26.44.12040 0 BOLT 4
44 26.44.12040 0 BOLT 5
45 26.44.16060 0 BOLT 6
46 26.44.20070 0 BOLT 4
47 26.44.10030 0 BOLT 2
48 26.44.12040 0 BOLT 4
49 12.08.0001 0 M12 U BOLT 2
50 12.08.0002 0 8MM "U" BOLT 2
51 26.44.12040 0 BOLT 4
52 32.02.01010 0 FLAT WASHER 1
53 32.02.01012 0 FLAT WASHER 1
54 32.02.01016 0 FLAT WASHER 1
55 32.02.01020 0 FLAT WASHER 1
56 26.24.00010 0 NYLOC NUT 1

ILLUSTRATION 8.3.2
Figure : 683.03.2ND
57 26.24.00012 0 NYLOC NUT 1
58 26.24.00016 0 NYLOC NUT 1
59 26.24.00020 0 NYLOC NUT 1
60 31.18.02000 0 GREASE NIPPLE 2
61 380308160 0 PIN 2
[REPORT END]
2
Name:
Figure :
22
19
24
3
ILLUSTRATION 8.3.3
683.04.1ST
25
4
11 48
44 6
51
5
23
48 12
51 10 45 51 28
51 20 48 17
48 26
43 16 29
FINES CONVEYOR BOTTOM ASSEMBLY
42
7
48
51 15
27
48
41
49 51
14
52
13
30
40 1
39 53
38 31
37 47
36 50
35
32
18
54 49
21 52
34
48 8 33
51 46
9
Rev:
A
ILLUSTRATION 8.3.3
Figure : 683.04.1ST
Name: FINES CONVEYOR BOTTOM ASSEMBLY Rev: A
1 683.04.05 0 ADJUSTER BAR 2
2 683.04.08 1 FINES FEEDBOOT 1
3 683.04.18 0 SIDE GUARD (RHS) 1
4 683.04.19 0 SIDE GUARD 1
5 683.03.19 0 V-SCRAPER CLAMP 2
6 20.683.04.01 0 FINES SCRAPER RUBBER 1
7 683.04.01 3 FINES-1ST_MWA 1
8 683.04.10 1 FINES LIFT BOLT UP MEMBER 1
9 683.04.16 0 FINES GUARD 1
10 683.04.17 0 BACK GUARD 1
11 683.03.18 0 V-SCRAPER 1
12 693.04.13.01 0 FEEDBOOT SKIRT CLAMP (FRONT RHS) 2
13 683.04.03 0 END DRUM ADJ. RHS 2
14 11.05.0234 0 BEARING 2
15 19.22.0937 0 ROLLER BASE PLT 1
16 19.22.4020 0 WING ROLLER 2
17 19.22.4837 0 CENTRE ROLLER 1
18 19.25.1319 0 PLAIN RTN ROLLER 1
19 693.04.10 0 BACK CLAMP 1
20 693.18.01 0 IDLER DRUM 1
21 693.04.11.01 0 NIP GUARD PLATE 1
22 693.04.14.01 0 FEEDBOOT SKIRT CLAMP (SHORT) 2
23 20.683.04.03 0 SIDE RUBBER 2
24 20.683.04.04 0 SIDE RUBBER 1
25 26.44.12040 0 BOLT 6
26 26.44.12040 0 BOLT 12
27 26.44.12040 0 BOLT 4
28 12.08.0002 0 8MM "U" BOLT 2
29 12.08.0001 0 M12 U BOLT 2

ILLUSTRATION 8.3.3
Figure : 683.04.1ST
Name: FINES CONVEYOR BOTTOM ASSEMBLY Rev: A
30 380308070 0 PIN 2
31 26.44.10030 0 BOLT 2
32 26.44.16050 0 BOLT 6
33 380308150 0 PIN 1
34 26.44.12040 0 BOLT 6
35 31.18.02000 0 GREASE NIPPLE 2
37 10.02.1206 0 90 BLOCK ELBOW 2
38 68301/07 0 GREASE PIPE 1
39 10.12.0023 0 BONDED SEAL 2
40 10.01.1101 0 M/M ADAPTOR 2
41 26.44.16070 0 BOLT 4
42 26.44.12040 0 BOLT 4
43 26.44.12050 0 BOLT 6
44 26.44.12040 0 BOLT 4
45 380308080 0 PIN 2
46 380308120 0 PIN 2
47 32.02.01010 0 FLAT WASHER 1
48 32.02.01012 0 FLAT WASHER 1
49 32.02.01016 0 FLAT WASHER 1
50 26.24.00010 0 NYLOC NUT 1
51 26.24.00012 0 NYLOC NUT 1
52 26.24.00016 0 NYLOC NUT 1
53 683.04.27 2 SIDE GUARD ASSY-LHS 1
54 683.04.26 1 SIDE GUARD ASSY-RHS 1
[REPORT END]
.
Name:
Figure :
37
43 16
29
47 14
40 30
ILLUSTRATION 8.3.4
15
683.04.2ND
7 8
23
2
22
39
28 56
42
46
55 42
26
FINES CONVEYOR TOP ASSEMBLY
57 46
27
38
44
18
48
9 3 1 20
46
17
49 42
50 31
46
51
13
52
53 47
54 6 43
36 42 33
42 32 4
46 47
43 25
35
21
24
11
12
19
10 5 45 41 34
Rev:
A
ILLUSTRATION 8.3.4
Figure : 683.04.2ND
Name: FINES CONVEYOR TOP ASSEMBLY Rev: A
1 20.683.04.02 1 ROSTA SCRAPER 1
2 683.04.13 0 MTG BRACKET 2
3 683.04.14 0 HEAD DRUM SCRAPER 1
4 683.04.15 0 ROSTA CLAMP 1
5 693.04.15 0 TORQUE ARM ASM 1
6 693.04.11.01 0 NIP GUARD PLATE 1
7 683.04.11 1 BOLT ON TELESCOPIC FIXING 1
8 683.04.12 0 CHEESE GUARD ASM. 1
9 683.04.02 0 FINES CONVEYOR SECOND 1
10 10.25.4216 0 MOTOR 1
UPTO SERIAL NO:FTP541296

FROM SERIAL NO:FTP541297
14 19.22.0937 0 ROLLER BASE PLT 1
15 19.22.4020 0 WING ROLLER 2
16 19.22.4837 0 CENTRE ROLLER 1
18 693.04.09 0 ADJUSTER PLATE 1
19 693.04.20 0 COUPLING GUARD 1
20 693.18.06 1 DRIVE DRUM 1
21 693.18.06.01 1 SHAFT 1
22 12.31.0013 0 CONV DUST SUPPRESSION KIT 1

(OPTIONAL) CAN BE FITTED TO SIDES, MAIN AND FINES CONVEYORS.
23 12.33.0019 0 HOSE 1
(OPTIONAL)
24 13.05.0201 0 COUPLING 1
25 20.03.68303 0 FINES CONV. BELT 1
26 683.42.09 1 LIGHTBOARD MOUNTING 1
27 683.42.17 0 LIGHTBOARD MOUNTING RHS 1

ILLUSTRATION 8.3.4
Figure : 683.04.2ND
28 26.44.12040 0 BOLT 4
29 12.08.0002 0 8MM "U" BOLT 2
30 12.08.0001 0 M12 U BOLT 2
31 26.44.12050 0 BOLT 5
32 26.44.12040 0 BOLT 2
33 26.44.16060 0 BOLT 4
34 26.44.10030 0 BOLT 4
35 26.44.16070 0 BOLT 4
36 26.44.12040 0 BOLT 2
37 26.44.16060 0 BOLT 4
38 26.44.20050 0 BOLT 2
39 26.44.12040 0 BOLT 1
40 380308120 0 PIN 1
41 32.02.01010 0 FLAT WASHER 1
42 32.02.01012 0 FLAT WASHER 1
43 32.02.01016 0 FLAT WASHER 1
44 32.02.01020 0 FLAT WASHER 1
45 26.24.00010 0 NYLOC NUT 1
46 26.24.00012 0 NYLOC NUT 1
47 26.24.00016 0 NYLOC NUT 1
48 26.44.00020 0 NUT 1
49 10.01.1101 0 M/M ADAPTOR 2
50 10.12.0023 0 BONDED SEAL 2
51 68301/05 0 FINES CONVEYOR-MOTOR SIDE GREASE PIPE 1
52 10.02.1206 0 90 BLOCK ELBOW 2
54 31.18.02000 0 GREASE NIPPLE 2
55 683.04.29 0 FINES CONVEYOR BOLT-ON TRANSPORT BRACKET 1

(FOR RINSER ONLY)
56 683.04.34 0 FINES CONVEYOR BOLT-ON TRANSPORT BRACKET 1

(FOR RINSER ONLY)
ILLUSTRATION 8.3.4
Figure : 683.04.2ND
57 000.42.01 0 SDC ALUMINUIM LIGHTING BOARD 1
[REPORT END]
Name:
Figure :
7
19
683.06
ILLUSTRATION 8.3.5
16 34
30 31 21
29 20 32
15 5 35 18
27 36
14 12
31 1
SIDE CONVEYOR ASSEMBLY
34 36
33
3
22
23
33
13
11
4 10
36
33
9 24
38
37 39
26 36
2 33 41 40
31 28 25 42
6
34
43
8
17
Rev:
A
ILLUSTRATION 8.3.5
Figure : 683.06
Name: SIDE CONVEYOR ASSEMBLY Rev: A
1 683.06.04 1 TORQUE ARM 1
2 683.06.05 1 RETURN ROLLER MNT 2
3 683.06.07 0 BELT HOOP 6
4 683.14.05 0 SIDE CONV. TRANS BCKT- REAR 1
5 683.18.03 1 DRIVE DRUM 1
6 683.06.02 0 T PIECE 1
7 683.06.03 1 CHEESE GUARD 1
8 683.06.06 2 NIP GUARD 2
9 683.06.01 1 MAIN WELDED ASM- RIGHT 1
9 683.06.50 1 SIDE CONVEYOR LHS MWA 1
10 683.14.06 1 SIDE CONV. TRANSPORT ARM 1

UPTO SERIAL NO:FTP541296 ECO 1394

FROM SERIAL NO:FTP541297 ECO 1394
12 11.02.0210 0 PILLOW BLOCK 2
14 19.22.0022 0 ROLLER BASE PLT 1
15 19.22.4020 0 WING ROLLER 2
16 19.22.4018 0 CENTRE ROLLER 1
18 693.06.13.01 0 COUPLING GUARD 1
19 20.03.68304 0 SIDE CONVEYOR 1
20 26.44.12040 0 BOLT 4
21 26.44.10030 0 BOLT 2
22 26.44.16070 0 BOLT 4
23 26.44.16070 0 BOLT 4
24 26.44.16130 0 BOLT 4
25 26.44.16050 0 BOLT 8
26 26.44.12050 0 BOLT 8
ILLUSTRATION 8.3.5
Figure : 683.06
Name: SIDE CONVEYOR ASSEMBLY Rev: A
27 26.44.12040 0 BOLT 4
28 12.08.0003 0 M10 U BOLT 2
29 12.08.0002 0 8MM "U" BOLT 2
30 12.08.0001 0 M12 U BOLT 2
31 32.02.01012 0 FLAT WASHER 1
32 32.02.01010 0 FLAT WASHER 1
33 32.02.01016 0 FLAT WASHER 1
34 26.24.00012 0 NYLOC NUT 1
35 26.24.00010 0 NYLOC NUT 1
36 26.24.00016 0 NYLOC NUT 1
37 693.06.18 0 SIDE CONV HINGE PIN 1
38 10.12.0023 0 BONDED SEAL 2
39 10.02.1206 0 90 BLOCK ELBOW 2
41 10.01.1101 0 M/M ADAPTOR 2
42 68301/01 0 GREASE PIPE 1
43 31.18.02000 0 GREASE NIPPLE 2
[REPORT END]
.
ILLUSTRATION 8.3.6
Figure : 693.30_TWD_GRID
Name: SIDE TELESCOPICS TOWARDS GRID

8 Rev: A
9
2
7
6
1
10
5
11
ILLUSTRATION 8.3.6
Figure : 693.30_TWD_GRID
Name: SIDE TELESCOPICS TOWARDS GRID Rev: A
1 693.30.01 0 INNER TOWARDS GRID 1
2 693.30.02 1 OUTER TOWARDS GRID 1
3 693.30.05 0 STOPPER 2
4 10.28.0106 0 HYDRAULIC RAM 1
5 26.44.16120 0 BOLT 2
6 32.02.01016 0 FLAT WASHER 4
7 26.24.00016 0 NYLOC NUT 2
8 38.03.10110 0 PIN 2
9 380308100 0 PIN 1
10 380312140 0 380312140 PIN 2
11 693.24.18 1 S/C BASE UNITS TEL MTG. BLOCK 1
[REPORT END]
ILLUSTRATION 8.3.7
Figure : 693.30_TWD_FINES
Name: SIDE TELESCOPICS TOWARDS FINES Rev: A

9
10
3
4
8
5
11
7
12
6
1
13
ILLUSTRATION 8.3.7
Figure : 693.30_TWD_FINES
Name: SIDE TELESCOPICS TOWARDS FINES Rev: A
1 683.30.09 0 RAM EXTENSION PLATE 2
2 693.30.03 0 INNER TOWARDS FINES 1
3 693.30.04 2 OUTER TOWARDS FINES 1
4 693.30.05 0 STOPPER 2
6 26.44.16120 0 BOLT 2
7 32.02.01016 0 FLAT WASHER 4
8 26.24.00016 0 NYLOC NUT 2
9 38.03.10110 0 PIN 2
10 380308100 0 PIN 2
11 380308140 0 PIN 2
12 380312140 0 380312140 PIN 2
13 693.24.18 1 S/C BASE UNITS TEL MTG. BLOCK 1

ECO2173
[REPORT END]
15 14 12 33 45 47 16
Name:
Figure :
20
683.24
23
ILLUSTRATION 8.3.8
47 45
45
34
32
22 31
47
FEEDBOOT ASSEMBLY
9 3 26
47
10
45
5
11
35
45
44 13
17
1
21
47
45 2
51 30 47
43 40 47 24
45
49 39
41 29 47
12
42
19 28 36
47 38
4 45
47
18
6 7
52 37
25 46
27
8
48
53
50
Rev:
A
ILLUSTRATION 8.3.8
Figure : 683.24
Name: FEEDBOOT ASSEMBLY Rev: A
1 20.683.24.01 0 FEEDBOOT HOPPER SIDE RUBBER 1
2 20.683.24.04 0 FEEDBOOT HOPPER WALL BACK RUBBER 1
3 20.683.24.06 0 SIDE RUBBER 2
4 20.683.24.07 0 BASE RETURN SCRAPER 1
5 20.683.24.03 0 RETURN SCRAPER RUBBER 1
6 683.24.02 0 END DRUM ADJUSTER- RIGHT 1
7 683.18.02 0 IDLER DRUM 1
8 683.24.03 0 END DRUM ADJUSTER 1
9 683.24.05 0 MIDDLE GRADE PIVOT 1
9 683.24.06 0 OVERSIZE PIVOT 1
10 683.24.13 0 SCRAPER CLAMP-SHORT 1
11 683.24.14 0 SCRAPER CLAMP-LONG 1
12 683.24.15 0 DEFLECTOR PLATE 1

NOT INCLUDED IN LHS FEEDBOOT ASM
13 683.24.18 0 BACK RUBBER CLAMP 1
14 683.24.20 0 PADDLE RIGHT 1
15 683.24.21 0 PADDLE LEFT 1
16 683.24.22 0 DEFLECTOR PLATE 1

NOT INCLUDED IN LHS FEEDBOOT ASM
17 683.24.23 0 BACK WALL EXTENSION 1
18 683.24.24. 0 BASEUNIT GUARD 1
19 683.24.25 0 BASE RETURN CLAMP 1
20 20.683.24.05 0 FEEDBOOT HOPPER SIDE WALL RUBBER 1
21 683.24.08 0 REAR GUARD 1
22 683.24.09 0 LEFT GUARD 1
23 683.24.10 0 RIGHT GUARD 1
24 683.24.11 0 REAR CLAMP 1
25 683.24.01 1 RHS FEEDBOOT MWA 1
25 683.24.12 1 LHS FEEDBOOT MWA 1
26 683.24.07 0 FEEDBOOT HOPPER 1

ILLUSTRATION 8.3.8
Figure : 683.24
Name: FEEDBOOT ASSEMBLY Rev: A
27 11.02.0210 0 PILLOW BLOCK 1
28 19.22.0022 0 ROLLER BASE PLT 1
29 19.22.4020 0 WING ROLLER 2
30 19.22.4018 0 CENTRE ROLLER 1
31 693.24.09 0 SIDE CLAMP 2
32 26.44.12030 0 BOLT 2
33 26.44.12050 0 BOLT 5
34 26.44.12040 0 BOLT 4
35 26.44.12050 0 BOLT 3
36 26.44.12040 0 BOLT 4
37 26.44.16070 0 BOLT 2
38 26.44.12040 0 BOLT 4
39 26.44.12040 0 BOLT 4
40 26.44.30100 0 BOLT 4
41 12.08.0001 0 M12 U BOLT 2
42 12.08.0002 0 8MM "U" BOLT 2
43 26.44.12050 0 BOLT 5
44 26.44.12050 0 BOLT 3
45 32.02.01012 0 FLAT WASHER 1
46 32.02.01016 0 FLAT WASHER 1
47 26.24.00012 0 NYLOC NUT 1
48 26.24.00016 0 NYLOC NUT 1
49 26.24.00030 0 NUT 1
50 26.22.00020 0 20MM HEX NUT 1
51 380310080 0 380310080 PIN 2
52 380312140 0 380312140 PIN 2
53 683.24.27 0 BEARING ADJUSTER UNDERSIDE FLAT 2
[REPORT END]
.
20
31
Name:
29 Figure :
27
31
10 29
683.09
9
ILLUSTRATION 8.3.9
4
19
36
26
21
7
29
31
5
12 Ft REJECT GRID ASSEMBLY (OPTION)
35
15 30
1
12 29
18
3
22
17
16
8
31
29
13 11
32
34 6 23
29 2
14 31
25 29 31 33 24 29 31
Rev:
A
ILLUSTRATION 8.3.9
Figure : 683.09
Name: 12 Ft REJECT GRID ASSEMBLY (OPTION) Rev: A
1 683.09.06 0 CENTRE CROSSMEMBER WELD ASSEMBLY 1
2 683.09.07 0 FRONT CROSSMEMBER ASSMEBLY 1
3 683.09.01 0 BACK PLATE ASSEMBLY 1
4 683.09.02 3 U - FRAME 1
5 683.09.08 2 GRID FLAP 1
6 683.09.09 0 INNER TELESCOPIC ASSEMBLY 3
7 683.09.13 2 GRID FLAP 1
8 683.09.14 0 GROUSER BAR GUIDE - 4" 1
8 683.09.22 0 GROUSER BAR GUIDE 6" 1
9 683.09.17 0 GROUSER BAR 28
10 683.09.18 0 4" GROUSER BAR MTG. ANGLE 1
10 683.09.20 0 6" GROUSER BAR MTG. ANGLE 1
11 683.09.19 0 GROUSER BAR GUIDE - 4" 1
11 683.09.21 0 GROUSER BAR GUIDE 6" 1
12 683.09.03 1 GRID SIDE (LFT) WELD ASSEMBLY 1
13 683.09.04 1 GRID SIDE (RGT) WELD ASSEMBLY 1
14 10.28.0106 0 HYDRAULIC RAM 2
15 683.09.23.01 0 RUBBER CLAMP 2
16 683.09.02.15 1 RUBBER SHROUD MTG PLATE 1
17 20.683.09.01 0 1
1 PIECE OLD TYPE RUBBER ECO 1073 (IF GRID HAS BEEN FITTED WITH ONE PIECE RUBBER IT
SHOULD BE REPLACED BY ITEMS 17,18 AND 19)
17 20.683.09.01 1 GRID SHROUD RUBBER 12FT 1
18 20.683.09.02 1 GRID SHROUD RUBBER SIDE 2
19 663.09.30.01 0 SHROUD RUBBER CLAMP 4
20 26.44.16055 0 BOLT 56
21 26.44.16050 0 BOLT 4
22 26.44.12040 0 BOLT 2
23 26.44.16050 0 BOLT 5
24 26.44.16060 0 BOLT 3
ILLUSTRATION 8.3.9
Figure : 683.09
Name: 12 Ft REJECT GRID ASSEMBLY (OPTION) Rev: A
25 26.44.16050 0 BOLT 3
26 26.44.16055 0 BOLT 4
27 26.44.16080 0 BOLT 6
28 32.02.01012 0 FLAT WASHER 1
29 32.02.01016 0 FLAT WASHER 1
30 26.24.00012 0 NYLOC NUT 1
31 26.24.00016 0 NYLOC NUT 1
32 38.02.08150 0 PIN 3
33 380308140 0 PIN 2
34 380308170 0 380308170_PIN 2
35 380208130 0 380208130 PIN 2
36 683.09.50 0 MANUAL TIPPING GRID EXTENSION BOX 1

(TIPPING GRID EXTENSION BOX, ONLY TO BE USED ON MANUAL TIPPING GRID)
[REPORT END]
.
Name:
3 21 30 32 7 20 30 22 32
Figure :
391.09
ILLUSTRATION 8.3.10
14
14FT TIPPING GRID
17
13
10 15
32
30
32 27
11
30
28
18
36
33
19
4 37
23
30
32
12 5
8
6
35
9
24
30
26 32
30
32
33 31 29 25 1 2 16
Rev:
A
ILLUSTRATION 8.3.10
Figure : 391.09
Name: 14FT TIPPING GRID Rev: A
1 10.28.0106 0 HYDRAULIC RAM - CLOSED 737 / STROKE 540 2
2 683.09.09 0 INNER TELESCOPIC ASSEMBLY 3
3 391.09.01 1 BACK PLATE MWA 1
4 391.09.02 3 U - FRAME 1
5 391.09.06 0 CENTRE CROSSMEMBER MWA 1
6 391.09.07 1 FRONT CROSSMEMBER ASM 1
7 391.09.18 0 4" GROUSER BAR MTG 1
7 391.09.20 0 6" GROUSER BAR MTG 1
8 391.09.14 0 4" GROUSER BAR GUIDE 1
10 391.09.23 0 RUBBER CLAMP 2
11 683.09.03 1 GRID SIDE (LFT) WELD ASSEMBLY 1
12 683.09.04 1 GRID SIDE (RGT) WELD ASSEMBLY 1
13 683.09.08 2 GRID FLAP 1
14 683.09.13 2 GRID FLAP 1
15 683.09.17 0 GROUSER BAR 23
16 12.09.0022 0 DMP522C RUB GRID MNT 3
17 683.09.23 0 RUBBER CLAMP 2
18 20.391.09.03 0 GRID SHROUD RUBBER 14/16FT SIDE 2

ECO 1073
19 391.09.35 0 14FT SHROUD RUBBER CLAMP 4

ECO 1073
20 20.391.09.01 0 GRID SHROUD RUBBER 1

ECO 1073 1 PIECE OLD TYPE (IF GRID HAS BEEN FITTED WITH ON EPIECE RUBBER IT SHOULD
BE REPLACED BY ITEMS 18, 19 & 20)
20 20.391.09.01 1 GRID SHROUD RUBBER 14FT 1

ECO 1073
21 26.44.16080 0 BOLT 6
22 26.44.16055 0 BOLT 56
23 26.44.16050 0 SET SCREW 4

ILLUSTRATION 8.3.10
Figure : 391.09
Name: 14FT TIPPING GRID Rev: A
24 26.44.16050 0 SET SCREW 5
25 26.44.12040 0 SET SCREW 2
26 26.44.16050 0 SET SCREW 3
27 26.44.16055 0 BOLT 4
28 26.44.16060 0 16 X 60 8.8 SET SCREW 3
29 32.02.01012 0 FLAT WASHER 1
30 32.02.01016 0 FLAT WASHER 1
31 26.24.00012 0 M12 NYLOC NUT 1
32 26.24.00016 0 M16 NYLOC NUT 1
33 38.02.08150 0 PIN 3
34 380308140 0 380308140 PIN 2
35 380308170 0 380308170_PIN 2
36 380208130 0 380208130 PIN 2
37 20.391.09.04 0 GRID SHROUD RUBBER 14FT LHS 2
[REPORT END]
.
ILLUSTRATION 8.3.11
Figure : 683.11B
Name: SCREEN SUBFRAME ASM(FROM FTP541372) Rev: B
7
21
1
12
14
9
10
3
13
20
6
19
18
16
15
4
17
18
19
8
11
ILLUSTRATION 8.3.11
Figure : 683.11B
Name: SCREEN SUBFRAME ASM(FROM FTP541372) Rev: B
1 12.15.6060 0 PLASTIC INSERT 8
2 20.683.11.01 0 20.15.0003 - TOP DECK CUSHION 2
3 20.683.11.02 0 20.15.0003 - TOP DECK CUSHION 2
4 683.11.01 7 SUBFRAME MWA 1
5 683.11.03 5 FOOTWAY ASM 2
6 683.11.07 3 FOOTWAY ASM - UPPER 1
7 683.11.11 2 HANDRAIL - RHS 1
8 683.11.12 2 HANDRAIL - LHS 1
9 683.11.13 1 REAR HANDRAIL 1
10 683.11.14 1 683 CATWALK OUTRIGGER-LADDER MNT 1
11 683.11.15 1 683 CATWALK OUTRIGGER-KICKPLATE 1
12 683.11.16 1 683 UPPER CATWALK OUTRIGGER RHS 1
13 683.11.17 1 683 UPPER CATWALK OUTRIGGER LHS 1
14 694.11.11 0 GATE 1
15 883.11.02 3 CATWALK OUTRIGGER 4
16 26.44.16070 0 BOLT 2
17 26.44.16120 0 BOLT 2
18 32.02.01016 0 FLAT WASHER 1
19 26.24.00016 0 NYLOC NUT 1
20 683.14.19 0 683 CATWALK ACCESS LADDER 1
21 683.11.18 0 FOOTWAY ASM - UPPER 1
[REPORT END]
17 9
Name:
10
43 Figure :
48 53
51
52 72
71 47 73 76
75
683.10
28 77
25 54
72
ILLUSTRATION 8.3.12
49
8 76
69 76
46 72
78 55
68
6
74
14
29
74
SCREENBOX 12' X 5' ASSEMBLY
27
12 75 74
71 56
79 57
37 22
67
81
71 74
75 81 70
30
80 33
77 26 15
66 23 58
73 32 1
11 78 36 2
45 65 38 40
44 75
35 71
31 16 75
24 71
77
42 39
73
21 3
41
73
50 7
71 60
5 64
13 61 34
62
75 59
71
71
63 4
75
75
Rev:
A
ILLUSTRATION 8.3.12
Figure : 683.10
Name: SCREENBOX 12' X 5' ASSEMBLY Rev: A
1 KEY.MET.18X11X5 0 KEY 18X11X50MM 2
2 KEY_IMP_3_8X5_1 0 KEY 1
3 13.06.4205 0 COUPLING INSERT 1
4 20.683.10.01 0 SCREEN SIDE RUBBER 1
5 20.683.10.02 0 BACK RUBBER 1
6 20.683.10.03 0 SCREEN FEED-IN RUBBER 1
7 683.10.08 0 MOTOR MTG PLATE 1
8 683.10.10 0 BALANCE PLATE 1
9 683.10.11 0 FEED-IN BOX ASM 1
10 683.10.12 0 WEAR PLATE 2
11 683.10.13 0 RHS RUBBER CLAMP 1
12 683.10.14 0 LHS RUBBER CLAMP 1
13 683.10.15 0 BACK CLAMP 2
14 683.10.18 0 SHAFT GUARD 1
15 683.10.19 0 SCREEN WEIGHT 2
16 683.10.20 0 SCREEN WEIGHT 4
17 683.10.17.01 0 CAM PLATE 12
21 683.10.04 2 END TENSION FRAME 1
22 683.10.05 0 SHAFT HOUSING ASM 1
23 683.10.06 0 SCREEN SHAFT 1

UPTO SERIAL NO:FTP520583 ECO 239
23 683.10.06 1 SCREEN SHAFT 1

FROM SERIAL NO:FTP520584 ECO 239
24 683.10.07 0 DRIVE/ WEIGHT COVER 1
25 683.10.09 0 COVER 1
26 683.10.16.01 0 END PLATE 4
27 683.10.01 1 RHS SCREEN WALL ASM 1
28 683.10.02 0 SIDE WALL ASM LHS 1
29 683.10.03 3 SIDE TENSION FRAME 1
30 683.45.07.01 0 BEARING HOUSING 2

ILLUSTRATION 8.3.12
Figure : 683.10
31 10.18.6075 0 OIL SEAL 2
32 10.18.6076 0 OIL SEAL 2
33 10.18.6074 0 O RING 2
35 10.28.0161 1 HYDRAULIC RAM 5
36 11.00.0148 0 BEARING 2
37 12.11.0025 0 SPRING 8
38 12.00.0100 0 CIRCLIP 1
39 13.06.4005 0 COUPLING 1
40 13.04.8410 0 TAPERLOCK BUSH 1
41 13.06.4105 0 TAPER BORE COUPLING 1
42 17.00.0006 0 TENSION BAR 3
43 20.15.0003 0 CUSHION RUBBER 3
44 683.45.08 0 BEARING CAP 2
45 693.10.43 0 BOLT ON ANCHORS LHS 2
46 693.10.44 0 BOLT ON ANCHORS (RHS) 2
47 693.10.12 0 END MESH CLAMP 4
48 693.10.47 0 END MESH CLAMP 1
49 693.10.48 0 END MESH CLAMP 1
51 26.44.10050 0 BOLT 4
52 26.01.16110 0 COACH BOLT M16 X 110 3
53 26.54.12040 0 COUNTER SUNK SOCKET HEAD 6
54 26.44.12040 0 BOLT 8
55 26.44.12040 0 BOLT 5
56 26.30.20100 0 BOLT (HSFG) NUT INCUDED 4
57 26.44.12040 0 BOLT 6
58 26.44.16080 0 BOLT 2
59 26.50.10035 0 CAP HEAD SCREW 4

ILLUSTRATION 8.3.12
Figure : 683.10
60 26.44.10050 0 BOLT 6
61 26.44.12040 0 BOLT 6
62 26.44.12040 0 BOLT 6
63 26.44.12040 0 BOLT 5
65 25.44.24170 0 BOLT 2
67 26.44.12040 0 BOLT 8
68 26.30.20060 0 HSFG BOLT 2
69 26.30.20060 0 HSFG BOLT 2
71 32.02.01010 0 FLAT WASHER 1
72 32.02.01012 0 FLAT WASHER 1
73 32.02.01016 0 FLAT WASHER 1
74 32.02.01020 0 FLAT WASHER 1
75 26.24.00010 0 NYLOC NUT 1
76 26.24.00012 0 NYLOC NUT 1
77 26.24.00016 0 NYLOC NUT 1
78 25.24.00024 0 NUT 1
78 683.10.22 0 SCREEN EXTENSION FLAPS 2
79 38.09.05075 0 PIN 4
80 38.09.06050 0 PIN 2
81 683.10.64.01 0 SCREENBOX TRANSPORT BRACKET 4
[REPORT END]
ILLUSTRATION 8.3.13
Figure : 683.23.01A
Name: SCREENBOX CHUTE ASSEMBLY Rev: A
6
5
4
3
1
2
7
ILLUSTRATION 8.3.13
Figure : 683.23.01A
Name: SCREENBOX CHUTE ASSEMBLY Rev: A
1 20.693.23.03 0 SCREEN CHUTE/FEEDBOOT RUBBER 1
2 683.23.01 0 CHUTES 1
3 683.23.02 0 CHUTE RUBBER CLAMP 1
4 26.24.00012 0 NYLOC NUT 6
5 32.02.01012 0 FLAT WASHER 6
6 26.44.12050 0 BOLT 6
7 380308130 0 PIN 2
[REPORT END]
27
Name:
Figure :
29
30
46
52
683.01
31
44 43
ILLUSTRATION 8.3.14
51 50 32
11 12
49 53
45 17
CHASSIS ASSEMBLY
48
42
33
40 39
45
51
51
54
45
19 47
38 41
7
37
20 43 23
13 10 49 36
56
49
4 21 24
9 18 15 16
43
35
3
25
55 22 5
49 26
8
43
34
Rev:
A
ILLUSTRATION 8.3.14
Figure : 683.01
Name: CHASSIS ASSEMBLY Rev: A
3 683.01.05 0 JACKING LEG FOOT 1

(WHEELED)
4 683.01.06 0 JACKING LEG INNER 1

(WHEELED)
5 683.14.04 0 ACCESS STEPS 1
6 000.13.01 0 FUEL TANK METAL STRAP 3
7 683.01.03 0 JACKING LEG OUTER - RGT 1

(WHEELED)
8 683.14.01 1 TOOLBOX MWA 1
9 683.14.02 0 TOOLBOX LID 1
10 683.14.03 1 ACCESS PLATFORM 1
11 683.01.01 9 CHASSIS MWA 1
12 000.14.02 0 TOOLBOX 1
13 10.28.0110 0 HYDRAULIC RAM 1

(WHEELED)
15 14.02.0020 0 REMOTE STOP 2
16 693.29.02 0 SPRAYBAR MANIFOLD 1
17 SEE_NOTE_5 0 SEE HYDRAULIC DIAGRAM 1
19 693.01.08 1 LONG J/LEG OUTER UNIT 2

FROM SERIAL NO:FTP530896 ECO 778 (WHEELED & TRACKED)
20 10.28.0708 0 HYDRAULIC RAM 2

21 693.01.09 3 LONG J/LEG INNER 2

22 693.01.17 0 JACK LEG FOOT 2

23 683.50.08 1 OUTER JACK LEG MWA 2

(WHEELED & TRACKED SUBFRAME)
24 10.28.0715 0 HYDRAULIC RAM 2

25 683.50.09 1 INNER JACK LEG MWA 2


27 683.01.02 2 BRACE RHS 1
27 683.01.04 2 BRACE LHS 1

ILLUSTRATION 8.3.14
Figure : 683.01
Name: CHASSIS ASSEMBLY Rev: A
29 683.43.10 0 W&T BRACE DOOR - RHS 1

(WHEELED & TRACKED)
29 683.43.11 0 W&T BRACE DOOR - LHS 1

(WHEELED & TRACKED)
30 26.44.24080 0 BOLT 2
31 26.44.16070 0 BOLT 1
32 26.44.12040 0 BOLT 4
33 26.44.10070 0 BOLT 4
34 26.44.12060 0 BOLT 4
35 26.44.12045 0 BOLT 2
36 26.44.12060 0 BOLT 2
37 26.44.08070 0 BOLT 3
38 26.44.20060 0 BOLT 8
39 26.44.20070 0 BOLT 4
40 26.44.20060 0 BOLT 7
41 32.02.01008 0 FLAT WASHER 1
42 32.02.01010 0 FLAT WASHER 1
43 32.02.01012 0 FLAT WASHER 1
44 32.02.01016 0 FLAT WASHER 1
45 32.02.01020 0 FLAT WASHER 1
46 32.02.01024 0 FLAT WASHER 1
47 26.24.00008 0 NYLOC NUT 1
48 26.24.00010 0 NYLOC NUT 1
49 26.24.00012 0 NYLOC NUT 1
50 26.24.00016 0 NYLOC NUT 1
51 26.24.00020 0 NYLOC NUT 1
52 26.24.00024 0 NYLOC NUT 1
53 380312170 0 PIN 2
54 683.38.01.02 0 PIN 2
55 12.02.0017 0 DRAWBAR PIN 2
56 380308200 0 PIN 2
.
ILLUSTRATION 8.3.14A
Figure : 683.01.09A
Name: DIESEL TANK ASM Rev: A
7
ILLUSTRATION 8.3.14A
Figure : 683.01.09A
Name: DIESEL TANK ASM Rev: A
1 12.01.0013 0 FUEL FILLER CAP 1
2 12.75.0005 0 FUEL GAUGE 72 GAL 1
3 12.01.0012 0 FUEL TANK 1
4 000.13.01 0 FUEL TANK METAL STRAP 2
5 20.000.13.01 0 FUEL TANK PADDING RUBBER 4
6 683.01.09 1 FUEL TANK MOUNTING 1
7 20.000.13.02 1 TANK RUBBER 2
[REPORT END]
ILLUSTRATION 8.3.15
Figure : 683.50
Name: TWIN TRACK SUBFRAME ASSEMBLY Rev: A
12
8
11
12
11
9
3
7
1
11
5
12 2
12
4
10
11
6
ILLUSTRATION 8.3.15
Figure : 683.50
Name: TWIN TRACK SUBFRAME ASSEMBLY Rev: A
1 683.50.02 8 TRACK SUBFRAME MWA 1
2 12.95.0595-LHS 0 LHS TRACK 1
3 12.95.0595-RHS 0 RHS TRACK 1
4 683.50.05 0 LEADOUT LHS 1
5 683.50.06 0 LEADOUT RHS 1
6 683.50.04 0 TRACK STREGTHENER BRACKET 2
7 26.44.20070 0 BOLT 4
8 26.44.20070 0 BOLT 14
9 26.44.20070 0 BOLT 8
10 26.44.20070 0 BOLT 2
11 32.02.01020 0 FLAT WASHER 1
12 26.24.00020 0 NYLOC NUT 1
[REPORT END]
Name:
17 71 34 21 29 41 58 62 28 19 62 58 43 13 72 73 74 75 76 77
Figure :
58
42
683.08
58
ILLUSTRATION 8.3.16
57 27
62
62
59
62 44 58
67 66
45
58 8 10
33 58 26
55 12 16
12 Ft BELTFEEDER ASSEMBLY
65
56 62
61
20
62 46
68
60 40
32
64
68 18 47
36 14
58
31 15
63 62
60
70 22
69 64 63
67 59 51
25 3
54 59 9
1 38
30 39 50
7
11
59
35
66
66
59 48
23
2 52 59 63 24 66 6 4 49 58 62 5 62 58
Rev:
A
ILLUSTRATION 8.3.16
Figure : 683.08
Name: 12 Ft BELTFEEDER ASSEMBLY Rev: A

(683 TRACKED ONLY)

(683 - UPTO SERIAL NO:FTP541296 ECO 1394) (390 - UPTO SERIAL NO:FKB540204 ECO1394)
(798 - UPTO SERIAL NO:FTV540588 ECO1769)

(683 - FROM SERIAL NO:FTP541297 ECO 1394) (390 - FROM SERIAL NO:FKB540205 ECO1394)
(798 - FROM SERIAL NO:FTV540589 ECO1769)
3 13.03.7717 0 TOOTH SPROCKET 1
5 20.683.08.01 1 SCRAPER RUBBER 1
6 20.683.08.02 0 HALF MOON RUBBER 2
7 20.683.08.03 0 HOPPER SIDE RUBBER 1
8 20.683.08.04 0 END RUBBER 1
9 20.683.08.05 0 ANTI- ROLL BACK RUBB 1
10 683.08.02 10 BELTFEEDER FRAME MWA 1
11 683.08.03 0 HOPPER SIDE CLAMP 6
12 683.08.04 0 HOPPER END CLAMP 1
13 683.08.05 0 SIDE DOOR ASM 4
14 683.08.07 0 HOOD RIGHT 1
15 683.08.08 1 HOOD LEFT 1
16 683.08.20 0 HOOD LID 1
17 683.08.78 0 REAR DOOR ASM 1

STANDARDISED TO 14Ft ECO 1285
18 12.02.0031 0 KING PIN 1
19 683.08.23 1 SUPPORT LEG ASM 1

(683 TRACKED ONLY)
20 683.08.24 1 SUZIE PLATE 1
21 683.08.25 0 BLANKING PLT 1

(683 - UPTO SERIAL NO:FTP530933 ECO 653) (798 - UPTO SERIAL NO:FTV530563 ECO653)
21 683.08.25 1 BLANKING PLT 1

(683 - FROM SERIAL NO:FTP530934 ECO 653) (798 - FROM SERIAL NO:FTV530564 ECO653)
22 683.08.26 0 SCRAPER ASM MWA 1

ILLUSTRATION 8.3.16
Figure : 683.08
24 683.08.31 0 HALF MOON RUBBER CLAMP 2

(683 TRACKED ONLY)
26 683.08.37 1 SPROCKET GUARD 1


27 683.08.39 0 SPROCKET GUARD-REAR 1
28 683.08.40 0 DEADBOX PLATE 1
29 683.08.42 0 FLAP COVER 1
30 683.08.43 5 TELESCOPIC LEG INNER (WHEELED) 2
31 683.08.44 0 BOTTOM LEG STABILISER 1
32 683.08.45 0 CROSS ANGLE LEG STABILISER 1
33 683.08.46 0 DRAWBAR 1
34 683.08.47 0 DRAWBAR SUPPORT MEMBER 1
35 683.03.25 0 CLAMP 1
36 683.14.10 1 SIDE CONVEYOR TRANSPORT BRKT 2
37 20.03.68302 0 BELT (PLAIN) 1

NOT SHOWN
38 683.08.67 1 BELTFEEDER GUARD 1


40 683.08.100 0 CHOPPER RAM MNT 1

(OPTIONAL) ECO 1285
41 26.44.12040 0 BOLT 4
42 26.44.12050 0 BOLT 8
43 26.44.12040 0 BOLT 4
44 26.44.12040 0 BOLT 6
45 26.44.12040 0 BOLT 2
46 26.44.20060 0 BOLT 8
47 26.44.12040 0 BOLT 1
48 26.44.12050 0 BOLT 4
ILLUSTRATION 8.3.16
Figure : 683.08
49 26.44.12040 0 BOLT 2
50 26.44.16060 0 BOLT 3
51 26.44.20070 0 BOLT 4
52 26.44.16070 0 BOLT 4
54 26.44.16060 0 BOLT 4
55 26.44.12040 0 BOLT 4
56 26.44.24080 0 BOLT 2
57 26.44.12040 0 BOLT 2
58 32.02.01012 0 FLAT WASHER 1
59 32.02.01016 0 FLAT WASHER 1
60 32.02.01020 0 FLAT WASHER 1
61 32.02.01024 0 FLAT WASHER 1
62 26.24.00012 0 NYLOC NUT 1
63 26.24.00016 0 NYLOC NUT 1
64 26.24.00020 0 NYLOC NUT 1
65 26.24.00024 0 NYLOC NUT 1
66 26.24.00012 0 NYLOC NUT 1
67 12.02.0017 0 DRAWBAR PIN 1
68 380308170 0 380308170_PIN 2
69 380308180 0 PIN 2
70 683.38.01.01 0 JACKING LEG PIN 2
71 380308150 0 PIN 1
72 10.01.1101 0 M/M ADAPTOR 2
73 10.12.0023 0 BONDED SEAL 2
74 68301/13 0 GREASE PIPE 1
75 10.02.1206 0 90 BLOCK ELBOW 2
77 31.18.02000 0 GREASE NIPPLE 2
[REPORT END]
19
30
Name:
29 Figure :
3
2
20 27
26
25 4
683.08.CA
ILLUSTRATION 8.3.17
1
18
34
44
6
5
52
10
16
51 24
46
40
50
12 Ft BELTFEEDER CASSETTE ASSEMBLY
13 50
11 41
9
45
51
50
46 12 45
39 36
15 45
42 50
37
38 48
1 49
44
14 22
35
17
45
23 52 21
18
43 31
28
32 7
8
33
Rev:
A
ILLUSTRATION 8.3.17
Figure : 683.08.CA
Name: 12 Ft BELTFEEDER CASSETTE ASSEMBLY Rev: A
1 11.02.0250 0 PILLOW BLOCK BEARING 4
2 11.06.0320 0 IDLER 2
4 13.05.0201 0 COUPLING 2
5 19.22.1119 0 CENTRE ROLLER 13
6 19.22.5102 0 GUIDE ROLLER 4
7 19.30.1119 0 DISC RTN ROLLER 1
8 20.03.68302 0 BELT (PLAIN) 1
9 683.18.04 0 IDLER DRUM 1
10 683.08.09 0 CASSETTE MWA 1
11 683.08.10 0 QUAD ROLLER CLAMP 2
12 683.08.11 0 TRIP ROLLER CLAMP 6
13 683.08.12 1 ADJUSTER ASM 1
14 683.08.13 1 BEARING ADJUSTMENT SLIDER 1
16 683.08.14 0 DRUM SCRAPER 1
17 683.08.15 0 ADJUSTER 2
18 683.08.16 0 ADJUSTER BAR 2
19 683.08.18 0 SPROCKET SPACER 1


21 683.08.33 2 SIDE GUARD 1
22 683.08.34 2 SIDE GUARD 2
23 683.08.35 2 REAR GUARD 1
24 683.08.36 1 NON DRIVE SIDE GUARD 1
25 683.08.38 1 SIDE GUARD 1
26 683.18.05 0 BELTFEEDER HEAD DRUM 1

26 683.18.05 1 DRIVE DRUM 1

ILLUSTRATION 8.3.17
Figure : 683.08.CA
27 683.18.05.02 0 SHAFT 1
27 683.18.05.02 1 SHAFT 1
29 13.05.0088 0 CHAIN (MTRS) 1
31 683.08.51 0 UNDERSIDE GUARD-LARGE 2
32 683.08.52 1 UNDERSIDE GUARD-SMALL (LHS) 1
33 683.08.53 1 UNDERSIDE GUARD-SMALL (RHS) 1
34 26.44.20070 0 BOLT 2
35 26.44.12040 0 BOLT 4
36 26.44.12040 0 BOLT 3
37 26.44.10030 0 BOLT 2
38 26.44.20070 0 BOLT 2
39 26.44.16050 0 BOLT 2
40 26.44.16060 0 BOLT 2
41 26.44.12040 0 BOLT 2
42 26.44.12040 0 BOLT 4
43 30.22.00016 0 1" HEX NUT 2
44 32.02.01020 0 FLAT WASHER 1
45 32.02.01012 0 FLAT WASHER 1
46 32.02.01016 0 FLAT WASHER 1
47 32.02.01020 0 FLAT WASHER 1
48 32.02.01010 0 FLAT WASHER 2
49 26.24.00010 0 NYLOC NUT 2
50 26.24.00012 0 NYLOC NUT 1
51 26.24.00016 0 NYLOC NUT 1
52 26.24.00020 0 NYLOC NUT 1
[REPORT END]
.
42
Name:
55 13 Figure :
32 59
43
60 12
55
56 14
683.08A
59
24 46
ILLUSTRATION 8.3.18
36 10
3 6
22 11
23
59 59
45 2
53 27 47
28 31 55
5
61 60 59 59
14 Ft BELFEEDER ASSEMBLY
16 7
56 40 57 56
59 55 44 55
34
59
50 48
20
19
1 49
57
59 61
25 60
30
59 59
63
55
4 35 29
39 55
56 15 56
21 41
55 51
18 65
59 68
9 69
70
17 73
67
54 38 66
64 26
37 33 71
63 64
72
8
62
61
53
Rev:
A
ILLUSTRATION 8.3.18
Figure : 683.08A
Name: 14 Ft BELFEEDER ASSEMBLY Rev: A
1 683.08.101.01 2 14FT HOPPER CLOSER PLATE TO SUIT V. GRID 1

(VIBRATING GRID ONLY)
1 683.08.102.01 1 14FT HOPPER CLOSER PLATE TO SUIT T. GRID 1

(REJECT GRID ONLY)
3 20.683.08.05 0 ANTI- ROLL BACK RUBB 1
4 20.683.08.08 0 BF HOPPER END RUBBER 1
5 20.683.08.07 0 BF HOPPER SIDE RUBBER 2
6 683.03.25 0 CLAMP 1
7 683.08.79 0 DEADBOX PLATE 1
8 683.08.46 0 DRAWBAR 1
9 683.08.47 0 DRAWBAR SUPPORT MEMBER 1
10 20.683.08.02 0 HALF MOON RUBBER 2
12 683.08.08 1 HOOD LEFT 1
13 683.08.20 0 HOOD LID 1
14 683.08.07 0 HOOD RIGHT 1
15 683.08.04 0 HOPPER END CLAMP 1
17 10.28.0711 0 HYDRAULIC RAM 2

(683 TRACKED ONLY)
18 12.02.0031 0 KING PIN 1
19 683.08.80 0 MIDDLE MEMBER 1

(683- UPTO SERIAL NO:FTP541296 ECO1394) (390 - UPTO SERIAL NO:FKB540204 ECO1394)

(683 - FROM SERIAL NO:FTP541297 ECO1394) (390 - FROM SERIAL NO:FKB540205 ECO1394)
21 683.08.78 0 REAR DOOR ASM 1
22 20.683.08.01 1 SCRAPER RUBBER 1
23 683.08.26 0 SCRAPER ASM MWA 1
24 683.08.39 0 SPROCKET GUARD-REAR 1

(683 TRACKED ONLY)
ILLUSTRATION 8.3.18
Figure : 683.08A

(683 TRACKED ONLY)
28 683.08.70 4 BELTFEEDER FRAME MWA 1
29 683.08.77 1 SIDE DOOR ASM 6
30 683.08.24 1 SUZIE PLATE 1
33 683.08.43 5 TELESCOPIC LEG INNER (WHEELED) 2
35 683.14.10 1 SIDE CONVEYOR TRANSPORT BRKT 2
36 683.08.100 0 CHOPPER RAM MNT 1

ECO 1285
37 683.08.44 0 BOTTOM LEG STABILISER 1
38 683.08.45 0 CROSS ANGLE LEG STABILISER 1
39 26.44.12040 0 BOLT 4
40 26.44.12050 0 BOLT 8
41 26.44.12040 0 BOLT 4
42 26.44.12040 0 BOLT 6
43 26.44.12040 0 BOLT 2
44 26.44.20060 0 BOLT 8
45 26.44.12040 0 BOLT 1
46 26.44.16060 0 BOLT 3
47 26.44.12050 0 BOLT 4
48 26.44.12040 0 BOLT 2
49 26.44.20070 0 BOLT 4
50 26.44.16070 0 BOLT 4
51 26.44.16060 0 BOLT 4
53 26.44.24080 0 BOLT 2
54 26.44.12040 0 BOLT 2
55 32.02.01012 0 FLAT WASHER 1

ILLUSTRATION 8.3.18
Figure : 683.08A
56 32.02.01016 0 FLAT WASHER 1
57 32.02.01020 0 FLAT WASHER 1
58 32.02.01024 0 FLAT WASHER 1
59 26.24.00012 0 NYLOC NUT 1
60 26.24.00016 0 NYLOC NUT 1
61 26.24.00020 0 NYLOC NUT 1
62 26.24.00024 0 NYLOC NUT 1
63 12.02.0017 0 DRAWBAR PIN 1
64 380308170 0 380308170_PIN 2
65 380308180 0 PIN 2
66 683.38.01.01 0 JACKING LEG PIN 2
67 380308150 0 PIN 2
68 10.01.1101 0 M/M ADAPTOR 2
69 10.12.0023 0 BONDED SEAL 2
70 68301/13 0 BELTFEEDER-IDLER DRUM GREASE PIPE 1
71 10.02.1206 0 90 BLOCK ELBOW 2
73 31.18.02000 0 GREASE NIPPLE 2
[REPORT END]
Name:
Figure :
21 33 23 31 34 32 6 17 7 1 28 29 5
683.08B
ILLUSTRATION 8.3.19
36
44
43
48 52
14
16 18
49
50
15
51
37 38
10
46 45
14 Ft BELTFEEDER CASSETTE ASSEMBLY
45
42
50
26
20
51
22
46
41
11
12 9
19
53 8 13 3 4 52 44 40 27 2 24 25 50 45 39 30 35
Rev:
A
ILLUSTRATION 8.3.19
Figure : 683.08B
1 19.25.5102 0 E ROLLER 4
2 683.08.75 0 UNDERSIDE GUARD (LHS 2
3 683.18.04.02 0 SHAFT 1
4 683.18.04.04 0 BEARING HOLDER 2
5 13.05.0201 0 COUPLING 2
7 11.02.0250 0 PILLOW BLOCK BEARING 4
8 683.08.16 0 ADJUSTER BAR 2
9 683.08.15 0 ADJUSTER 2
10 19.22.1119 0 CENTRE ROLLER 16

ECO2066
13 683.18.04 0 IDLER DRUM 1
15 19.30.1119 0 DISC RTN ROLLER 1
16 683.08.14 0 DRUM SCRAPER 1
17 KEY.MET.18X11X5 0 KEY 18X11X50MM 1
18 683.08.36 1 NON DRIVE SIDE GUARD 1
19 683.08.35 2 REAR GUARD 1
20 683.08.73 2 SIDE GUARD 2
21 683.08.74 2 SIDE GUARD 1
22 683.08.81 1 SIDE GUARD 2
24 683.08.11 0 TRIP ROLLER CLAMP 10
25 683.08.76 0 UNDERSIDE GUARD (RHS) 2
26 683.08.12 1 ADJUSTER ASM 1
27 683.08.71 2 CASSETTE MWA 1
28 683.18.05 1 DRIVE DRUM 1
29 683.18.05.02 1 SHAFT 1
ILLUSTRATION 8.3.19
Figure : 683.08B
30 683.08.72 3 SIDE GUARD 1
33 11.06.0320 0 IDLER 2
34 13.05.0088 0 CHAIN (MTRS) 1
35 20.03.68305 0 683 B/FEEDER (14FT) 1
36 26.44.20070 0 BOLT 2
37 26.44.12040 0 BOLT 3
38 26.44.12040 0 BOLT 2
39 26.44.12040 0 BOLT 4
40 26.44.20070 0 BOLT 2
41 26.44.16050 0 BOLT 2
42 26.44.16060 0 BOLT 2
43 26.44.10030 0 BOLT 2
44 32.02.01020 0 FLAT WASHER 1
45 32.02.01012 0 FLAT WASHER 1
46 32.02.01016 0 FLAT WASHER 1
47 32.02.01020 0 FLAT WASHER 1
48 32.02.01010 0 FLAT WASHER 2
49 26.24.00010 0 NYLOC NUT 2
50 26.24.00012 0 NYLOC NUT 1
51 26.24.00016 0 NYLOC NUT 1
52 26.24.00020 0 NYLOC NUT 1
53 683.03.28.02 0 1" BSW NUT 2
[REPORT END]
.
24 28 36 43 46 30
Name:
Figure :
37
683.14
ILLUSTRATION 8.3.20
44
47
7
21 41
43
VIBRATING GRID ASSEMBLY
46 22
26
18
42
27 45
40
20
45
14
17
12
45 2
38
8 45
39 6
35
3
34
33 10
32
23 5 25 15 1 11 29 19 48 13 16 31
Rev:
A
ILLUSTRATION 8.3.20
Figure : 683.14
Name: VIBRATING GRID ASSEMBLY Rev: A
1 380308080 0 PIN 2
2 380308180 0 PIN 2
3 380308200 0 PIN 2
4 380308220 0 PIN 2
5 683.46.14 0 BOLT ON SHROUD MTG MEMBER 2
6 12.02.0017 0 DRAWBAR PIN 2
7 683.45.03 0 FEEDIN C-MEMBER 1
8 683.45.01 0 GRID DISCHARGE C-MEMBER 1
10 683.47.08 0 LIFT RAM INNER LEGS 2
11 683.46.06 0 LOWER SHROUD LHS 1
12 683.46.05 0 LOWER SHROUD RHS 1
13 12.09.3003 0 RUBBER SPRING BUTT 20
14 683.46.09 0 SHROUD CORNER PLT 2
15 683.46.12 0 SINGLE DECK HINGE PLATE 4
16 683.46.08 0 SPRING CLAMP 20
17 683.45.36 0 TRIPLE SPRING MNT - LHS 1
18 683.45.35 0 TRIPLE SPRING MNT - RHS 1
19 683.45.12 1 DOUBLE SPRING MNT ASM 2
20 683.47.07 1 LIFT RAM OUTER LEG (LHS) 1
21 683.47.06 1 LIFT RAM OUTER LEG (RHS) 1
22 683.46.04 1 LOWER SHROUD BACK 1
23 683.46.07 1 LOWER SHROUD FRONT 1
24 683.46.02 1 SHROUD RHS 1
25 683.45.05 1 SIDE PLATE ASM LHS 1
26 683.45.04 1 SIDE PLATE ASM RHS 1
27 683.45F 1 SINGLE DECK SHAFT ASSY - PHANTOM 1
28 683.48.01 2 T-BAR CASSETTE 4" 3
28 683.48.02 2 T-BAR CASSETTE 5" 3

ILLUSTRATION 8.3.20
Figure : 683.14
Name: VIBRATING GRID ASSEMBLY Rev: A
28 683.48.03 2 T-BAR CASSETTE 6" 3
28 683.48.04 2 T-BAR CASSETTE - 80MM 3
29 683.46.01 2 VIBRATING GRID SUBFRAME 1
30 683.46.03 3 SHROUD LHS 1
31 12.11.0027 0 SPRING 10
32 683.49.03 0 SIDE CLAMPING ANGLE (MESH OPTION) 2
33 683.49.02 0 MESH MTG (MESH OPTION) 6
35 683.49.04 0 CLAMPING ANGLE (MESH OPTION) 6
36 26.44.20060 0 BOLT 6
37 26.44.24180 0 BOLT 4
38 26.30.20060 0 HSFG BOLT 4
39 26.30.20060 0 HSFG BOLT 5
40 26.30.20070 0 BOLT & NUT 10
41 26.44.20070 0 BOLT 6
42 26.30.20060 0 HSFG BOLT 14
43 32.02.01020 0 FLAT WASHER 1
44 32.02.01024 0 FLAT WASHER 1
45 32.12.01020 0 HARDENED WASHER 1
46 26.24.00020 0 NYLOC NUT 1
47 26.24.00024 0 NYLOC NUT 1
48 380308200 0 PIN 2
49 683.48.05 0 T-BAR CASSETTE - 7" 3
[REPORT END]
.
Name:
Figure :
22
16
15
683.45F
23
20
ILLUSTRATION 8.3.21
21 2
7
19
11
VIBRATING GRID SHAFT
18
14
32
9 6
29
24 12
31 34
3
34 1
10
31
28
4
32 17
27
5
38
30
26
13
25
31
34
Rev:
A
ILLUSTRATION 8.3.21
Figure : 683.45F
Name: VIBRATING GRID SHAFT Rev: A
1 683.45.11 0 ADDITIONAL WEIGHT 4
2 11.00.0148 0 BEARING 2
3 683.45.08 0 BEARING CAP 2
4 683.45.07 0 BEARING HOUSING 2
5 683.45.02 0 CENTRE C-MEMBER 1
6 12.00.0100 0 CIRCLIP 1
7 13.06.4005 0 COUPLING 2
9 683.45.14 0 DRIVE BRACKET 2
11 KEY.MET.10X8X25 0 KEY 1
13 683.45.15 0 MOTOR MNT PLATE 1
14 683.45.16 0 MOTOR TOP/BOTTOM GUARD 2
15 10.18.6075 0 OIL SEAL 2
16 10.18.6076 0 OIL SEAL 2
17 683.45.06 0 SHAFT 1
21 683.45.10 1 COUNTER WEIGHT 2
22 683.45.17 1 NON-DRIVE GUARD 1
23 10.18.6074 0 O RING 2
24 26.44.16120 0 BOLT 4
25 26.44.16070 0 BOLT 4
26 26.44.12050 0 BOLT 4
27 26.30.20070 0 BOLT & NUT 4
28 26.44.16080 0 BOLT 3
29 26.30.20060 0 HSFG BOLT 4

ILLUSTRATION 8.3.21
Figure : 683.45F
Name: VIBRATING GRID SHAFT Rev: A
30 32.02.01012 0 FLAT WASHER 1
31 32.02.01016 0 FLAT WASHER 1
32 32.02.01024 0 FLAT WASHER 1
33 26.24.00012 0 NYLOC NUT 1
34 26.24.00016 0 NYLOC NUT 1
[REPORT END]
.
ILLUSTRATION 8.3.22
Figure : 683.45E
Name: DOUBLE DECK GRID ASSEMBLY Rev: A
3
10
8
16
7
18
12
13
19
14
15
22
20
21
11
23
4
24
5
2
17
1
9
25
ILLUSTRATION 8.3.22
Figure : 683.45E
1 12.09.3003 0 RUBBER SPRING BUTT 10
2 12.11.0027 0 SPRING 10
3 20.683.45.01 0 CUSHION RUBBER 6
4 683.45.12 1 DOUBLE SPRING MNT ASM 2
5 683.45.30 2 DOUBLE DECK SIDE PLATE - RHS 1

UPTO SERIAL NO: (390 - FKB540220) (683 - FTP541564) (693 - FTA540022) (694 - FTL540088)
5 683.45.30 3 DOUBLE DECK SIDE PLATE - RHS 1

FROM SERIAL NO: (390 - FKB540221) (683 - FTP541565) (693 - FTA540023) (694 - FTL540089)
6 683.45.31 2 DOUBLE DECK SIDE PLATE - LHS 1

6 683.45.31 3 DOUBLE DECK SIDE PLATE - LHS 1

7 683.45.33 1 FEED-IN MEMBER 1
8 683.45.34 1 DISCHARGE MEMBER 1
9 683.45.35 0 TRIPLE SPRING MNT - RHS 1
10 683.45.36 0 TRIPLE SPRING MNT - LHS 1
11 683.45.37 1 BOTTOM DECK BACK MEMBER 1

11 683.45.47 0 BOTTOM DECK BACK MEMBER 1

12 683.45.38 1 BOTTOM DECK FRONT MEMBER 1
13 683.45.39 1 BOTTOM DECK CENTRE MEMBER 1

13 683.45.39 2 BOTTOM DECK CENTRE MEMBER 1

14 683.45.40 2 BOLT IN MESH SUPPORT 6
15 683.45.41 1 MESH CLAMP 3
16 683.45B 3 DOUBLE DECK SHAFT ASSY - PHANTOM 1
17 683.46.08 0 SPRING CLAMP 10
18 683.48.01 2 T-BAR CASSETTE 4" 3
18 683.48.02 2 T-BAR CASSETTE 5" 3
18 683.48.03 2 T-BAR CASSETTE 6" 3
19 683.45.43 0 BACK STRENGTHENER 1
20 WIRE MESH 0 3
(PLEASE SPECIFY APETURE OF MESH REQUIRED WHEN ORDERING)
ILLUSTRATION 8.3.22
Figure : 683.45E
21 683.49.04 0 CLAMPING ANGLE (MESH OPTION) 6
22 683.49.03 0 SIDE CLAMPING ANGLE (MESH OPTION) 2
25 PUNCH PLATE 0 3
(PLEASE SPECIFY APERTURE OF PUNCH PLATE REQUIRED WHEN ORDERING)
[REPORT END]
.
ILLUSTRATION 8.3.23
Figure : 683.45B
Name: DOUBLE DECK SHAFT ASSEMBLY Rev: A

18
19
12
11
1
2
20
15
10
17
6
14
13
9
25
7
22
8
24
21
23
16
4
ILLUSTRATION 8.3.23
Figure : 683.45B
Name: DOUBLE DECK SHAFT ASSEMBLY Rev: A
1 10.18.6074 0 O RING 2
2 10.18.6075 0 OIL SEAL 2
3 10.18.6076 0 OIL SEAL 2
5 11.00.0148 0 BEARING 2
6 12.00.0100 0 CIRCLIP 1
7 13.06.4005 0 COUPLING 2
10 683.45.06 0 SHAFT 1
11 683.45.07 0 BEARING HOUSING 2
12 683.45.08 0 BEARING CAP 2
13 683.45.10 1 COUNTER WEIGHT 2
15 683.45.14 0 DRIVE BRACKET 2
16 683.45.15 0 MOTOR MNT PLATE 1
17 683.45.16 0 MOTOR TOP/BOTTOM GUARD 2
18 683.45.17 1 NON-DRIVE GUARD 1
19 683.45.18 0 SPEED CHECK 1
20 683.45.32 2 CENTRE C-MEMBER 1
[REPORT END]
ILLUSTRATION 8.3.24
Figure : 683.45A
Name: DOUBLE DECK SUBFRAME ASSEMBLY Rev: A

15
10
13
7
11
12
1
5
8
9
3
16
4
6
2
14
ILLUSTRATION 8.3.24
Figure : 683.45A
Name: DOUBLE DECK SUBFRAME ASSEMBLY Rev: A
1 380308080 0 380308080 PIN 2
2 380308180 0 380308180 PIN 2
3 380308200 0 380308200 PIN 2
4 380308220 0 380308220 PIN 2
5 10.28.0142 0 HYDRAULIC RAM - CLOSED 806 / STROKE 597 2
6 12.02.0017 0 1" DRAWBAR PIN (S410) 2
7 12.09.3003 0 4" RUBBER SPRING BUTT 10
8 683.46.01 2 VIBRATING GRID SUBFRAME 1
9 683.46.02 1 SHROUD RHS 1
10 683.46.03 3 SHROUD LHS 1
11 683.46.08 0 SPRING CLAMP 10
12 683.46.13 0 DOUBLE DECK HINGE PLATE 2
13 683.46.15 0 GRID RAISER PLATE 2
14 683.47.06 2 LIFT RAM OUTER LEG 1
15 683.47.06 2 LIFT RAM OUTER LEG 1
16 683.47.08 0 LIFT RAM INNER LEGS 2
[REPORT END]
Name:
Figure :
84
51 42 30
72 52 36
683.17G
22 71
75 38 72
ILLUSTRATION 8.3.25
53 54
70 76
74
76 71
83
8
20 69 25
55
15 72
75 56
7 76
72
11 76
48 27
19 76
9 SEE DETAIL A 72
58
80 57 72
17 76
81 29
16 59
74
ENGINE COMPARTMENT ASM (STANDARD)
2
67 68
70
72 72
76 76
18 82
76 50
43
72 47 1
49
66
45
23 74 28 39
70 44 46
64 12
37
76 62 32 31
72 73
77 10 78
63
33 26 41
65
72 6
34 21
76 13
24
14 35 79
3
5 DETAIL A
4
85 40
Rev:
A
ILLUSTRATION 8.3.25
Figure : 683.17G
Name: ENGINE COMPARTMENT ASM (STANDARD) Rev: A
1 10.16.5149 0 3/4 HIGH PRESSURE BALL VALVE 1
2 000.14.01 1 BATTERY BOX 1
5 SEE_NOTE_4 0 SEE ELECTRIC DIAGRAM 1
7 10.21.3403 0 FILTER,HYD.TANK ,EMPF1841AG1P10NBT 1
8 10.22.5010 0 5515 LOCKABLE FILLER CAP 1
9 10.23.5008 0 FLT 221 FLUID LEVEL/TEMP GAUGE 1
10 10.35.0007 0 ASA0075GD01D (IB-008690) PUSHER FAN 1
11 SEE_NOTE_3 0 SEE ENGINE DIAGRAM 1
12 12.87.0683 0 DOCUMENT HOLDER CUS 812-11 1
14 14.78.0002 0 H DUTY STARTER BOX 1
15 20.683.12.01 1 HYD TANK SEAL 1
16 20.683.12.02 0 HYDRUALIC TANK RUBBER MNT 2
17 20.683.17.01 0 BATTERY RUBBER MAT 1
18 663.17.07 1 WEBTEC MNT 2
19 683.12.01 1 HYDRAULIC TANK MWA 1
20 683.12.02 1 HYDRAULIC TANK LID 1
21 683.17.01 11 POWER UNIT FRAME 1
22 683.17.02 4 HYDRAULIC TANK GUARD 1
23 683.17.04 1 WEBTEC MTG PANEL 1
24 683.17.05 0 ACCESS DOOR WELDED ASSY 1
25 683.17.06 1 EXHAUST COVER 1
26 683.17.09 2 START BOX MTG PANEL 1
27 683.17.103 2 AIR OUTLET DOOR MWA 1

27 683.17.103 3 AIR OUTLET DOOR MWA 1

ILLUSTRATION 8.3.25
Figure : 683.17G
28 683.17.104 2 BOLT IN CRADLE 1
29 683.17.105 2 POWER UNIT ROOF 1
30 683.17.106 0 WATER CAP COVER 1
31 683.17.107 0 PRE-FUEL FILTER MTG PLT 1
32 683.17.108 0 TWIN FUEL FILTERS MTG PLT 1
33 683.17.13 0 ENGINE ACCESS DOOR 1
34 683.17.15 0 CONTROL PANEL MTG BRACKET 1
35 683.17.144 0 FUEL TANK GUARD 2
36 683.17.33 2 DETACHABLE CMBR 1
37 683.17.40 1 SERVICE ACCESS DOOR RHS 1

37 683.17.40 3 SERVICE ACCESS DOOR RHS 1

38 683.17.60 0 2012C EXHAUST MTG 1
39 683.17.72 1 ROOF SUPPORT 1
40 683.29.01 2 RETURN MANIFOLD ASSY 1
42 10.23.6652 0 RL-G1-1-S2-GC-FLOAT LEVEL SWITCH (GOLD) 1
46 14.02.0023 0 EMERGENCY STOP HEAVY DUTY 1
47 10.09.0014 0 1/2" MALE BLANKING PLUG 1
48 10.21.5102 0 100-3-B-G1 M90 SUCT. STRAINER 1
51 26.44.12040 0 SET SCREW 4
52 26.44.10040 0 SET SCREW 14
53 26.44.08040 0 SET SCREW 2
54 26.44.12050 0 SET SCREW 4
55 26.44.12040 0 SET SCREW 4

ILLUSTRATION 8.3.25
Figure : 683.17G
56 26.44.12050 0 SET SCREW 4
57 26.44.12050 0 SET SCREW 4
58 26.44.12040 0 SET SCREW 5
59 26.44.08030 0 SET SCREW 4
62 26.44.16050 0 SET SCREW 4
63 26.44.12040 0 SET SCREW 2
64 26.44.08040 0 SET SCREW 4
65 26.44.12050 0 SET SCREW 4
66 26.44.12040 0 SET SCREW 3
67 26.44.12040 0 SET SCREW 3
68 26.44.12040 0 SET SCREW 2
69 26.44.10040 0 SET SCREW 4
70 32.02.01008 0 FLAT WASHER 1
71 32.02.01010 0 FLAT WASHER 1
72 32.02.01012 0 FLAT WASHER 1
73 32.02.01016 0 FLAT WASHER 1
74 26.24.00008 0 M8 NYLOC NUT 1
75 26.24.00010 0 M10 NYLOC NUT 1
76 26.24.00012 0 M12 NYLOC NUT 1
77 26.24.00016 0 M16 NYLOC NUT 1
78 15.02.0785 0 PRE FILTER/ WATER TRAP 1
79 15.02.0114 0 DIESEL FILTER 1
80 683.17.134 0 BATTERY ISOLATOR BRACKET 1

81 14.77.0500 0 BATTERY ISOLATOR SWITCH 1

82 683.17.142 0 BFM 2012C EXHAUST HEAT SHIELD(RINSER) 1

(RINSER ONLY)
83 20.683.17.03 1 P.UNIT PROTECTIVE RUBBER 1

FROM SEIRAL NO:FTP551834 ECO2329
84 683.17.69.01 0 P.UNIT PROTECTIVE RUBBER 1

85 683.17.201 0 UNIVERSAL CONTROL BANK MTG PLATE 1

ILLUSTRATION 8.3.25
Figure : 683.17G
(OPTION)
[REPORT END]
.
ILLUSTRATION 8.3.26
Figure : 683.02
Name: SUSPENSION ASSEMBLY (OPTION) Rev: A
26
23
24
13
17
15
18
12
6
16
7
4
2
22
3
25
27
5
11
14
10
9
1
8
28
20
21
19
1:50
SCALE
ILLUSTRATION 8.3.26
Figure : 683.02
Name: SUSPENSION ASSEMBLY (OPTION) Rev: A
1 18.09.0004 0 TANDEM ROCKER BOGIE C/W ABS (TOUGHLINE) 1
2 18.03.2246 0 2185 TRACK 335 PCD AXLE 2
3 18.05.0179 0 38L AIR TANK 1
4 18.05.3402 0 TYPE 20 BRAKE CHAMBER 4
5 683.02.01 1 SUSPEBNSION BOGIE MWA 1
6 683.02.02 0 HANDBRAKE ASSEMBLY 1
7 18.05.0160 0 60L AIR TANK BRACKET CLAMP (310) 1
8 JOL2070 0 REAR HANGER BRACKET 2
9 18.01.8022 0 385/65 R22.5 SUPER SINGLE 2
10 18.03.2248 0 SM10K/2185 W ABS TROMMEL 1
11 18.05.0010 0 RE2 VALVE 1
12 18.05.5271 0 MANUAL SLACK ADJUSTER 4
13 18.05.9050 0 HANDBRAKE PULLEY 2
14 JOL2960 0 MONO LEAF SPRING 4
15 JOL2085 0 EQUALISER BRACKET 2
16 SPRING-SEAT 0 00.00.0000 1
17 JOL2035 0 FRONT HANGER BRACKET 2
18 US.TORQUE.ARM 0 00.00.0000 1
19 18.08.0003 0 JONESCO KC34HL26A - 385 1
20 18.08.0005 0 MUDWING CLAMP - 385 TYRE 2
21 391.02.04 0 34MM MUDWING STAY - CRANKED 2
22 26.44.16050 0 SET SCREW 2
23 26.44.10040 0 SET SCREW 1
24 32.02.01010 0 FLAT WASHER 2
25 32.02.01016 0 FLAT WASHER 2
26 26.24.00016 0 M16 NYLOC NUT 2
27 26.24.00010 0 M10 NYLOC NUT 2
28 20.000.02.01 0 SUPER SINGLE MUD FLAP 2

ILLUSTRATION 8.3.27
Figure : 683.02.03A
Name: WIDESPREAD SUSPENSION ASM (OPTION) Rev: A
5
6
1
7
22 24
20
21
8
4
23 9
10
2
12
25
11
19
13
18
14
17
15
16
ILLUSTRATION 8.3.27
Figure : 683.02.03A
Name: WIDESPREAD SUSPENSION ASM (OPTION) Rev: A
1 18.08.0003 0 JONESCO KC34HL26A - 385 8
2 18.05.9050 0 HANDBRAKE PULLEY 2
3 18.08.0005 0 MUDWING CLAMP - 385 TYRE 8
4 18.03.2248 0 SM10K/2185 W ABS TROMMEL 1
5 20.000.02.01 0 SUPER SINGLE MUD FLAP 4
6 18.05.0016 0 RE4 VALVE 1
7 TL30054 0 60L AIR TANK C/W MTG FEET 1
8 381-ADJUSTABLE. 0 464 CXRS TORQUE ARM 2
9 18.07.0061 0 798 TANDEM O/S SUS KIT 4
10 18.05.5274 0 AUTO SLACK ADJUSTER 4
11 18.09.0003 0 WIDESPREAD BOGIE (REF B683 W/S) 1
12 683.02.02 0 HANDBRAKE ASSEMBLY 1
13 0-SLUNG.AXLE.SP 0 OVERSLUNG AXLE 2
14 US-EQUALISER-W 0 00.00.0000 4
15 18.01.8022 0 385/65 R22.5 SUPER SINGLE 4
16 683.02.04 0 SUSPENSION CENTER TIE-BAR 2
17 18.05.3403 0 TYPE-24 DIAPHRAGM 4
18 000.02.02 0 HANDBRAKE ACTUATOR 1
19 464-ADJUSTABLE. 0 464 CXRS TORQUE ARM 2
20 26.44.16050 0 SET SCREW 2
21 26.44.10040 0 SET SCREW 1
22 32.02.01016 0 FLAT WASHER 2
23 32.02.01010 0 FLAT WASHER 2
24 26.24.00010 0 M10 NYLOC NUT 2
25 26.24.00016 0 M16 NYLOC NUT 2
[REPORT END]
ILLUSTRATION 8.3.28
Figure : 683.30.01A
Name: MAIN LIFT TELESCOPIC ASSEMBLY Rev: A
1
3
6
2
7
4
ILLUSTRATION 8.3.28
Figure : 683.30.01A
Name: MAIN LIFT TELESCOPIC ASSEMBLY Rev: A
2 683.30.01 1 INNER TELESCOPIC ASM 1
3 683.30.02 0 OUTER TELESCOPIC ASM 1
4 683.30.03 1 SLIDER BOX ASM 1
5 380308150 0 PIN 2
6 380308130 0 PIN 2
7 380308170 0 380308170_PIN 2
[REPORT END]
ILLUSTRATION 8.3.29
Figure : 683.30.04A
Name: FINES TELESCOPIC ASSEMBLY Rev: A
7
2
8
ILLUSTRATION 8.3.29
Figure : 683.30.04A
Name: FINES TELESCOPIC ASSEMBLY Rev: A
2 683.04.20 1 FINES LIFT RAM GUARD 1
3 683.30.04 0 FINES TELESCOPIC OUTER 1
4 683.30.05 0 INNER TELES 2
5 683.30.20 0 TELESCOPIC SLIDER BOX 2
6 380308120 0 PIN 2
7 380308110 0 PIN 2
8 380308150 0 PIN 2
[REPORT END]
ILLUSTRATION 8.3.30
Figure:
Name: DEUTZ 2012 ENGINE PARTS Rev: A
10
9
11
8
6
12
7
3
24
2
23
22
4
2
20
15
14
24
13
16
21
19
17
18
16
ILLUSTRATION 8.3.29
Figure : 683.17G_ENGINE_ASM
Name: DEUTZ 2012 ENGINE ASM Rev: A
1 683.17.56 0 683 2012C EXHAUST PIPE 1 1
2 12.17.0056 0 EXHAUST CLAMP 2
3 683.17.112 0 FLEXI - EXHAUST PIPE 1
4 000.17.01 0 EXHAUST SILENCER BOX 1
5 683.17.57 0 EXHAUST 90 DEG BEND 1
6 15.02.0784 0 STRAINER 1
FROM SERIAL NO:FTP541348 (THE FIRST BF4M 2012C ENGINE C/W INTEGRATED ENGINE WAS
FITTED TO SERIAL NO:FTP541324 ON TEST, IT WAS FITTED ON MACHINE FTP541336 AND AS
STANDARD FROM SERIAL NO:FTP541348)
7 AIR PIPE 0 1
8 683.17.52 1 AIRPIPE 1
9 15.02.0089 0 AIR FILTER COMPLETE 1
10 15.02.0793 0 PRE CLEANER 1
11 15.02.0785 0 WATER TRAP 1

12 15.02.0114 0 FILTER 2
13 15.02.2022 0 BF4M2012 DEUTZ ENGINE 1

14 000.17.03 0 THROTTLE MNT BCKT 1
15 15.02.0330 0 THROTTLE CABLE 1
16 15.02.0799 0 AIR FILTER ELEMENT 1
17 15.02.0798 0 AIR FILTER SAFETY ELEMENT 1
18 15.35.0097 0 PUMP MOUNTING PLATE 1
19 15.35.0084 0 COUPLING HUB 1
20 15.35.0072 0 FLWHEEL COUPLING FLANGE 1
21 12.14.3005 0 BATTERY 1
22 12.09.5010 0 RUBBER ENGINE MOUNT 4
23 15.02.0795 0 OIL FILTER ELEMENT 1
[REPORT END]
c
a
1 2 3
4 5 6
7 8 9
11 1
2
3
10
12
ITEM NO. PART NO. DESCRIPTION QTY REV NOTES ECO NO.
1a 14.03.0572 Remote Handset (EU FREQ) 1 -

1a 14.03.0561 Remote Handset (US FREQ) 1 -
1a 14.03.0563 Remote Handset (JAPAN FREQ) 1 -
1b 12.14.3009 Battery 1 -
1c 12.14.3010 Battery Charger 1 -
2 14.03.0573 Receiver Unit (EU FREQ) 1 -
2 14.03.0562 Receiver Unit (US FREQ) 1 -
2 14.03.0564 Receiver Unit (JAPAN FREQ) 1 -
3 14.03.0698 DogLead Control Handset (7 pin connector) 1 - Upto FTP530934 ECO 653
3 14.03.0698 DogLead Control Handset (13 pin connector) 1 - From FTP530935 ECO 653
4 14.03.0699 Track Control Unit 1 -
5 14.03.0009 Tipping Grid Remote Handset (EU Version) 1 -
14.03.0011 Tipping Grid Remote Handset (US Version) 1 -
6 14.03.0010 Tipping Grid Remote Receiver (EU Version) 1 -
14.03.0012 Tipping Grid Remote Receiver (US Version) 1 -
7 14.65.0002 Warning Siren 1 -
8 14.65.0003 Movement Warning Siren 1 -
9 14.89.0008 Movement Warning Beacon 1 -
10 14.02.0020 Emergency Stop 4 0
11 _________ Aerial 1 - Upto FTP541618
12 _________ Emergency Stop Junction Box 1 -
4D
4C
9C 4B
8.3.32
9D
9B
4A
9
6
2
1
Undercarriage Drive Assembly
7
7B
7A
8A-E
8
10A
10C
10B
NOTE: Illustration shows left hand assembly
8.3.32 Undercarriage Drive Assembly
ILLUSTRATION 8.23 UNDERCARRIAGE DRIVE ASSEMBLY
ITEM NO. DESCRIPTION QTY. NOTES
12.95.0595 Tracks Complete (Includes Items 1-10) 1
1 Track Frame L.H. 1
2 Track Frame R.H. 1
3 Track Guide (Not Shown) 2
3A Track Guide Bolt (Not Shown) 10
3B Track Guide Washer (Not Shown) 10
4 Gearbox/Motor Complete
4A Hydraulic Gearbox 2
4B Hydraulic Motor 2
4C Gearbox Mounting Bolt 20
4D Gearbox Mounting Washer 20
5 Hydraulic Hose Kit (Not Shown)
5A Hose Assy - Brake Line Gearbox/Valve 2
5B Hose Assy - Drain Line Motor/Valve 2
5C Seal 2
5D Seal 2
5E Adaptor 2
5F Adaptor 2
5G Adaptor 2
6 Steel Motion Valve 2
6A Valve Mounting Bolt (Not Shown) 16
7 Sprocket 2
7A Sprocket Mounting Bolt 20
7B Sprocket Mounting Washer 20
8 Track Group Complete
8A Link Assembly, 48 Link 2
8B Master Pin 2
8C Track Shoe, 400mm Wide 96
8D Track Shoe Bolt 384
8E Track Shoe Nut 384
9 Idler Group 2
9B Track Tensioner 2
9C Track Adjuster Grease Valve 2
9D Track Adjuster Grease Valve Gasket 2
9E Adjuster Grease Gun Connector(Not Shown) 1
10A Track Roller 14

10B Roller Mounting Bolt 28
10C Roller Mounting Washer 28
Additional Spares Available

Complete Single Link Repair Kit 1
Complete 2 Link Repair Kit 1
Complete 3 Link Repair Kit 1
Motion Valve Seal Kit 1
ILLUSTRATION 8.3.33
Figure : 683-CHOPPER
Name: CUTTER CANOPY ASSEMBLY Rev: A
10
16
6
11
9
3
14
17
15
12
8
4
20
18
21
5
13
7
19
22
3:100
SCALE
ILLUSTRATION 8.3.33
Figure : 683-CHOPPER
Name: CUTTER CANOPY ASSEMBLY Rev: A

UPTO (683 - FTP541296 ECO1394) (799 - FTV540588 ECO1769) (390 - FKB540204 ECO1394)

FROM (683 - FTP541297 ECO1394) (799 - FTV540589 ECO1769) (390 - FKB540205 ECO1394)
5 20.683.08.02 0 HALF MOON RUBBER 2
6 20.683.40.01 0 CUTTERUNIT FRONT RUBBER 1
8 683.40.01 3 CHOPPER HOOD 1
9 683.40.02 0 CHOPPER UNIT HINGED 1
10 683.40.03 0 BAFFLE PLATE 1
11 683.40.04 0 BAFFLE PLATE ROD ASM 1
12 683.40.09 1 CHAIN GUARD ASM 1
13 683.40.10 1 CHAIN GUARD DOOR 1
14 683.40.11 0 SPACER (BETWEEN SPROCKETS) 1
15 683.40.12 0 SPACER- (BEHIND SPROCKET) 1
16 683.40.13 0 CUTTERUNIT FRONT RUBBER CLAMP 1
19 13.03.7725 0 DUPLEX SPROCKET 1
20 13.03.7738 0 DUPLEX T/L SPROCKET 1
21 13.05.0088 0 CHAIN (MTRS) 1
22 683.40.14 0 683 CHOPPER HOLDING PIN 1
[REPORT END]
ILLUSTRATION 8.3.34
Figure : 683_40-FAILS_SHAFT
Name: CUTTER FLAILS ASSEMBLY Rev: A
3
4
5
2
1
1:10
SCALE
ILLUSTRATION 8.3.34
Figure : 683_40-FAILS_SHAFT
Name: CUTTER FLAILS ASSEMBLY Rev: A
1 000.40.08 0 FLAIL SPACER - LARGE 14
2 000.40.09 0 FLAIL SPACER 28
3 12.03.0393 0 FLAIL 28
4 683.40.07 2 FLAILS SHAFT ASM 1
5 683.40.08 2 FLAILS MTG PIN 4
[REPORT END]
ILLUSTRATION 8.3.35
Figure : 683_40-BLADE_SHAFT
Name: CUTTER BLADES ASSEMBLY Rev: A
1
6
1:20
2
1
SCALE
9
6
2
8
7
4
ILLUSTRATION 8.3.35
Figure : 683_40-BLADE_SHAFT
Name: CUTTER BLADES ASSEMBLY Rev: A
1 000.40.02 0 HARDOX BLADE TYPE B 9
2 000.40.03 0 HARDOX BLADE TYPE A 4
3 000.40.04 0 BLADE MTG PLATE 1
4 000.40.05 0 END BLADE BUSH 8
5 000.40.06 0 BLADE SPACER 14
6 000.40.16 0 HARDOX BLADE TYPE D 2
7 26.48.20900 0 THREADED BAR 4
8 683.40.05 0 BLADES SHAFT ASM 1
9 683.40.06 0 BLADE MTG BOX 1
[REPORT END]
ILLUSTRATION 8.3.36
Figure : 683.42A
Name: CRASHBARS ASSEMBLY Rev: A
5
6
3
2
1
ILLUSTRATION 8.3.36
Figure : 683.42A
Name: CRASHBARS ASSEMBLY Rev: A
1 683.42.01 0 CRASHBAR MTG 2
2 683.42.02 0 REAR CRASHBAR 1
3 683.42.03 0 FRONT CRASHBAR 1
4 683.42.04 0 CRASHBAR CLAMP LFT 1
5 683.42.05 0 CRASHBAR CLAMP RGT 1
6 683.42.07 0 REAR CRASHBAR 1
7 683.42.08 0 FRONT CRASHBAR 1
[REPORT END]
8.3.37 Lightboard Assembly
1 4 5 6
2 3
7 8 9
DESCRIPTION PARTCODE
1. Lightboard Complete(includes Item 2-8) 14.10.0010

2 Triangular Reflector 14.87.0001
3. Rear Lamp 14.90.0001
3a. Lens 14.88.0001
3b. Brake Bulb 14.89.0002
3c. Indicator Bulb 14.89.0001
3d. Tail Light Bulb 14.89.0004
4. Numberplate lamp 14.93.0001
4a. Numberplate bulb 14.89.0003
5 Fog Lamp 14.91.0001
5a. Fog Bulb 14.89.0006
6. Side Marker Lamp 14.92.0001
6a. Side Marker Lens Red 14.88.0002
6b Side Marker Lens Clear 14.88.0003
6c Side Marker Bulb 14.89.0005
7. Junction Box 14.80.0001
8. 7 Pin Socket 24N 14.95.0001
9. 7 Pin Plug 24N 14.94.0001
8.3.38 Lightboard Wiring Diagram
ILLUSTRATION 8.3.39
Figure : 683_GREASE_PIPES
Name: 683 GREASE PIPES Rev: A
1 68301/01 0 SIDE CONVEYOR-MOTOR SIDE GREASE PIPE 1
2 68301/02 0 SIDE CONVEYOR-HEADDRUM GREASE PIPE 1
3 68301/03 0 SIDE CONVEYOR-MOTOR SIDE GREASE PIPE 1
4 68301/04 0 SIDE CONVEYOR-HEADDRUM GREASE PIPE 1
5 68301/07 0 FINES CONVEYOR-IDLER DRUM GREASE PIPE 1
6 68301/08 0 FINES CONVEYOR-IDLER DRUM GREASE PIPE 1
15 68403/01 0 SIDE CONVEYOR-IDLER DRUM GREASE PIPE 1
19 68405/01 0 14FT BELTFEEDER-IDLER DRUM GREASE PIPE 1
20 68405/02 0 14FT BELTFEEDER-IDLER DRUM GREASE PIPE 1
21 7998/39 0 VIBRATING GRID-NON DRIVE SIDE GREASEPIPE 1
22 7998/40 0 VIBRATING GRID-MOTOR SIDE GREASE PIPE 1
[REPORT END]
.
ILLUSTRATION 8.3.39
Figure : 683_GREASE_FITTINGS
Name: GREASE PIPE FITTINGS Rev: A
6
ILLUSTRATION 8.3.39
Figure : 683_GREASE_FITTINGS
Name: GREASE PIPE FITTINGS Rev: A
1 10.01.1101 0 M/M ADAPTOR 1
2 10.12.0023 0 BONDED SEAL 1
4 10.02.1206 0 90 BLOCK ELBOW 1
5 10.07.2204 0 1/8X1/8 F/F ROUND BARREL 1
6 31.18.02000 0 GREASE NIPPLE 1
[REPORT END]
ILLUSTRATION 8.3.40
Figure:
Name: HYDRAULIC DIAGRAMS Rev: A

ILLUSTRATION 8.3.40
Figure:

Name:
Figure:
OPTIONS
VIBRATING GRID CIRCUIT
ILLUSTRATION 8.3.40
HYDRAULIC DIAGRAMS
SCREEN ROTATION CIRCUIT

Rev:
A
CUTTER CIRCUIT
SCREEN TENSIONING CIRCUIT
ILLUSTRATION 8.3.40
Figure : 683_HYD_DIA
1 6832.01 0 1
3 6832.03 0 1
5 6832.05 0 1
6 6830.06 0 1
7 6830.07 0 1
9 6830.09 0 1
10 6830.10 0 1
11 6830.11 0 1
13 6830.13 0 1
14 6830.14 0 1
15 6830.15 0 1
16 6830.16 0 1
17 6830.17 0 1
18 6830.18 0 1
19 6837.19 0 1
20 6837.20 0 1
21 6837.21 0 1
22 6837.22 0 1
23 6837.23 0 1
24 6837.24 0 1
25 6837.25 0 1
26 6837.26 0 1
27 6837.27 0 1
29 6830.29 0 1
33 6830.33 0 1
34 6830.34 0 1
35 6837.35 0 1
36 6837.36 0 1
37 6837.37 0 1
ILLUSTRATION 8.3.40
38 6837.38 0 1
39 6837.39 0 1
40 6837.40 0 1
49 6830.49 0 1
50 6830.50 0 1
52 6830.52 0 1
53 6830.53 0 1
54 6830.54 0 1
55 6830.55 0 1
56 6830.56 0 1
57 6830.57 0 1
58 6830.58 0 1
59 6830.59 0 1
60 6830.60 0 1
61 6830.61 0 1
62 6830.62 0 1
63 6830.63 0 1
64 6830.64 0 1
66 6830.66 0 1
67 6830.67 0 1
68 6830.68 0 1
69 6830.69 0 1
70 6830.70 0 1
71 6830.71 0 1
72 6830.72A 0 1
72 6830.72B 0 1
73 6830.73 0 1
74 6830.74 0 1
77 6830.77 0 1
ILLUSTRATION 8.3.40
78 6830.78 0 1
79 6830.79 0 1
80 6830.80 0 1
81 6830.81 0 1
84 6830.84 0 1
85 6830.85 0 1
86 6830.86 0 1
87 6830.87 0 1
88 6830.88 0 1
89 6830.89 0 1
91 6832.91 0 1
92 6832.92 0 1
93 6832.93 0 1
94 6832.94 0 1
95 6830.95 0 1
96 6830.96 0 1
97 6830.97 0 1
98 6830.98 0 1
99 6830.99 0 1
100 6830.10 0 1
101 6832.101 0 1
102 6832.102 0 1
103 6832.103 0 1
104 6832.104 0 1
105 6832.105 0 1
111 6833.111 0 1
112 6833.112 0 1
113 6833.113 0 1
114 6833.114 0 1
ILLUSTRATION 8.3.40
115 6833.115 0 1
116 6833.116 0 1
117 6833.117 0 1
118 6833.118 0 1
120 6834.120 0 1
121 6834.121 0 1
122 6834.122 0 1
123 6834.123 0 1
125 6835.125 0 1
126 6835.126 0 1
127 6835.127 0 1
128 6835.128 0 1
129 6835.129 0 1
130 6835.130 0 1
131 6836.131 0 1
132 6836.132 0 1
133 6836.133 0 1
135 6838.135 0 1
136 6838.136 0 1
137 6838.137 0 1
138 6838.138 0 1
139 6838.139 0 1
140 6838.140 0 1
145 6839.145 0 1
146 6839.146 0 1
147 6839.147 0 1
148 6839.148 0 1
149 6829.149 0 1
150 6839.150 0 1
ILLUSTRATION 8.3.40
160 6839.160 0 1
161 6839.161 0 1
162 6839.162 0 1
170 10.24.3029 0 PUMP 1
171 10.24.3036 0 PUMP 1
172 10.24.3031 0 23CC 2 BOLT PUMP 1
173 10.16.4583 0 SOLENOID VALVE 1
174 10.16.5308 0 SPOOL REV.S/BOX 2
175 10.24.3028 0 PUMP 1
176 10.16.5342 0 CTRL VALVE 1
177 10.16.5205 0 CONTROL VALVE 1
178 10.16.5313 0 SINGLE BANK 1

FROM SERIAL NO:FTP541495 (REFER TO ECO1632 FOR EXACT VALVE PART NUMBER FOR
PARTICULAR MACHINE SERIAL NUMBER)
178 10.16.6313 0 CONTROL VALVE 1

UPTO SERIAL NO:FTP541492 (REFER TO ECO1632 FOR EXACT VALVE PART NUMBER FOR
PARTICULAR MACHINE SERIAL NUMBER)
179 10.16.5333 0 2 BANK CTRL VALVE 1
180 10.24.3079 0 PUMP 1


182 10.25.4216 0 MOTOR 1


183 10.25.4216 0 MOTOR 1




FROM SERIAL NO:FTP541297 E CO1394

UPTO SERIAL NO:FTP541296 E CO1394
ILLUSTRATION 8.3.40

188 10.16.5149 0 BALL VALVE 1
189 10.16.6115 0 FLOW DIVIDER 2
190 10.16.5935 0 DUMP VALVE 2
191 10.16.5060 0 NON RETURN VALVE 4
192 10.16.0056 0 P.O.CHECK VALVE 1
193 10.16.5245 0 CHECK VALVE 2
194 10.01.1113 0 1/2 X 1/2 M/M (DRILLED 2MM) 2
195 10.01.1117 0 1/2"X1/2" M/M (DRILLED 1MM) 9
196 10.21.5102 0 SUCTION FILTER 4
197 10.21.3403 0 RETURN FILTER (ELEMENT 10.21.3402) 2
198 10.35.0007 0 OIL COOLER 1
199 10.16.5070 0 NON RETURN VALVE 1
200 10.28.0711 0 HYDRAULIC RAM 2
201 10.28.0106 0 HYDRAULIC RAM 2
202 10.28.0705 0 HYDRAULIC RAM 2
203 10.28.0166 0 HYDRAULIC RAM 2
204 10.28.0712 1 HYDRAULIC RAM 1
205 10.28.0106 0 HYDRAULIC RAM 1
206 10.01.1118 0 3/4 X 3/4 M/M ADAPTOR 1
207 10.12.0027 0 3/4 BONDED SEAL 1
209 10.12.0028 0 BONDED SEAL 1
210 10.01.1119 0 M/M ADAPTOR 1
211 10.12.0024 0 1/4" BONDED SEAL 1
212 10.01.1106 0 1/4X3/8 MALE/MALE ADAPTOR 1
213 10.02.1218 0 3/4 X 3/4 M/F SWIVEL ELBOW 1
214 10.04.0018 0 3/4" MALE CROSS 1
215 10.04.1118 0 1/2 EQUALTEE 1

ILLUSTRATION 8.3.40
216 10.01.1115 0 1/2" X 3/4 " MALE/MALE ADAPTOR 1
217 10.12.0026 0 BONDED SEAL 1
218 10.09.0018 0 3/4 MALE BLANKING PLUG 1
219 10.01.1213 0 1/2X3/8 M/F SWIVEL ADAPTOR 1
220 10.04.1109 0 3/8 MALE TEE 1
221 10.01.1105 0 1/4 X 1/4 M/M ADAPTOR 1
222 10.09.0022 0 1/2"JIC PLUG 1
223 10.16.5245 0 CHECK VALVE 1
224 10.01.1114 0 1/2 X 1/2 M/M ADAPTOR 1
225 10.16.5148 0 1/2 HIGH PRESSURE BALL VALVE 1
226 10.01.0806 0 M/M ADAPTOR 1
227 10.01.1206 0 1/4" X 3/8" M/F ADAPTOR 1
228 10.12.0027 0 3/4 BONDED SEAL 1
229 10.01.1109 0 3/8X3/8 MALE/MALE ADAPTOR 1
230 10.36.0010 0 3/4" TEST POINT 1
231 10.09.0016 0 1/2" MALE BLANKING 1
232 10.09.5363 0 HIGH PRESSURE CARRY OVER 1
233 10.01.1215 0 1/2" TO 3/4" M/F ADAPTER 1
234 10.01.1218 0 3/4"F/M ADAPTER 1
235 10.03.1115 0 1
236 10.03.1118 0 BULKHEAD ADAPTOR 1
237 10.24.3077 0 1/2" BSP ELBOW 1P/E4 1
238 10.24.3070 0 3/4" FLANGE 1
241 10.15.0018 0 STAND PIPE ADAPTOR 1
242 10.28.0142 0 HYDRAULIC RAM 1
243 10.01.2240 0 3/4" X 3/4" F/F GOSWEPT 1
244 10.16.5259 0 VALVE 1
245 10.16.5705 0 SEQUENCE VALVE 1
246 10.16.5333 0 2 BANK CTRL VALVE 1

ILLUSTRATION 8.3.40
247 10.15.0038 0 16MM EQUAL TEE 1
248 10.30.0005 0 16MM X 2MM STEEL PIPE 1
249 10.16.5708 0 SAFETY SOLENOID 1
250 10.24.3072 0 SUCTION FLANGE 1
251 10.04.1210 0 3/8 M/M/F SWIVEL TEE 1
252 10.04.1210 0 3/8 M/M/F SWIVEL TEE 1
253 10.03.1110 0 B/HEAD ADAPTER 1
254 10.01.1206 0 1/4" X 3/8" M/F ADAPTOR 1
255 10.12.0030 0 1 1/2 BONDED SEAL 1
256 10.01.1129 0 1 1/4 X 1 1/2 M/M ADAPTOR 1
257 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 1
258 10.01.1221 0 3/4"F X 1"M ADAPTER 1
259 10.15.0018 0 STAND PIPE ADAPTOR 1
260 10.28.0106 0 HYDRAULIC RAM 2
261 10.16.5460 0 SOLENOID VALVE 1
263 10.24.3074 0 3/4" FLANGE 1
264 10.24.3076 0 1" FLANGE PUMP CONNECTOR 1
265 10.04.1210 0 3/8 M/M/F SWIVEL TEE 1
266 10.02.1209 0 3/8" BSP M/F 90 DEG ADAPTOR 1
267 10.01.1111 0 3/8 " X 3/4" M/M ADAPTOR 1
268 10.02.1215 0 3/4" X 3/4" M/F 45 DEG SWEPT 1
269 10.01.1218 0 3/4"F/M ADAPTER 1
270 10.12.0029 0 1 1/4 BONDED SEAL 1
271 10.16.5300 0 1
273 10.28.0145 0 HYDRAULIC RAM 1
274 10.01.1119 0 M/M ADAPTOR 1
275 10.28.0161 1 HYDRAULIC RAM 2
276 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1

ILLUSTRATION 8.3.40
277 10.19.5363 0 HIGH PRESSURE CARRY-OVER ADAPTOR 1
278 10.04.1209 0 3/8 MFM ADAPTER 1
279 10.16.5705 0 SEQUENCE VALVE 1
280 10.01.1123 0 1" 1 1/4 M/M ADAPTOR 1
[REPORT END]
ITEM PART NO DESCRIPTION QTY NOTES

A 10.24.3029 Tandem Pump 1
B 10.24.3036 Single Pump 1
C 10.24.3031 Single Pump 1
D 10.16.4583 Manifold 1
E 10.16.5308 1 Bank Control Valve 1
F 10.16.5308 1 Bank Control Valve 1
G 10.16.5342 2 Bank Control Valve 1
H 10.16.5205 4 Bank Control Valve 1
I 10.16.6313 1 Bank Control Valve 1 Upto FTP541492*
I 10.16.5313 1 Bank Control Valve 1 From FTP541495*
J 10.16.5333 2 Bank Control Valve 1
K N/A N/A
L 10.25.4217 Beltfeeder Motor( to Ser No FTP541296) 1
10.25.5217 Beltfeeder Motor(From FTP541297) 1
M 10.25.4216 Main Conveyor Motor( to Ser No FTP541296) 1
Main Conveyor Motor(From FTP541297) 1
N 10.25.4216 Fines Conveyor Motor( to Ser No FTP541296) 1
Fines Conveyor Motor(From FTP541297) 1
O 10.25.3118 Screen Motor 1
P 10.25.4210 Oversize Conveyor Motor( to Ser No FTP541296) 1
Oversize Conveyor Motor(From FTP541297) 1
Q 10.25.4210 Middle Grade Conveyor Motor( to Ser No FTP541296) 1
Middle Grade Conveyor Motor (From FTP541297) 1
R 10.25.3151 Vibrating Grid Motor 1
S 10.16.5149 High Pressure Ball Valve 1
T 10.16.6115 Webtec 2
U 10.16.5935 Dump Valve (1 for Grid) 2
V 10.16.5060 Check Valve 4
W 10.16.0056 Check Valve 1
X 10.16.5245 One Way Restrictor 2
Y 10.01.1113 1/2"M/M RESTRICTOR DRILLED 2
Z 10.01.1117 1/2"M/M RESTRICTOR DRILLED 1.5MM 9
AA 10.21.5102 Suction Filter 4
AB 10.21.3403 Return Filter 2
AC N/A
AD N/A
AE 10.28.0711 Rear Jackleg Rams-Tracked Machine 2
AF 10.28.0106 Side Conveyor Fold Rams-Towards Grid 2
AG 10.28.0705 Side Conveyor Fold Rams- Towards Fines 2
AH 10.28.0166 Screen Lift Ram 2
AI 10.28.0712 Fines Lift Push Rams 1
AJ 10.28.0106 Fines Fold Ram 1
AK 10.28.0142 Grid Ram 2
AL 10.16.5708 Solenoid Cut Off Valve 3
* Refer to ECO1632 for exact valve part number for particular machine serial number.
ITEM PART NO DESCRIPTION QTY NOTES

A 10.24.3029 Tandem Pump 1
B 10.24.3036 Single Pump 1
C 10.24.3031 Single Pump 1
E 10.16.5308 1 Bank Control Valve 1
F 10.16.5308 1 Bank Control Valve 1
G 10.16.5342 2 Bank Control Valve 1
H 10.16.5205 4 Bank Control Valve 1
I 10.16.6313 1 Bank Control Valve 1 Upto FTP541492*
I 10.16.5313 1 Bank Control Valve 1 From FTP541495*
J 10.16.5333 2 Bank Control Valve 1
K N/A N/A
L 10.25.4217 Beltfeeder Motor( to Ser No FTP541296) 1
10.25.5217 Beltfeeder Motor(From FTP541297) 1
M 10.25.4216 Main Conveyor Motor( to Ser No FTP541296) 1
Main Conveyor Motor(From FTP541297) 1
N 10.25.4216 Fines Conveyor Motor( to Ser No FTP541296) 1
Fines Conveyor Motor(From FTP541297) 1
O 10.25.3118 Screen Motor 1
P 10.25.4210 Oversize Conveyor Motor( to Ser No FTP541296) 1
Oversize Conveyor Motor(From FTP541297) 1
Q 10.25.4210 Middle Grade Conveyor Motor( to Ser No FTP541296) 1
Middle Grade Conveyor Motor (From FTP541297) 1
R 10.25.3151 Vibrating Grid Motor 1
S 10.16.5149 High Pressure Ball Valve 1
T 10.16.6115 Webtec 2
U 10.16.5935 Dump Valve (1 for Grid) 2
V 10.16.5060 Check Valve 4
W 10.16.0056 Check Valve 1
X 10.16.5245 One Way Restrictor 2
Y 10.01.1113 1/2"M/M Restrictor Drilled 21mm 2
Z 10.01.1117 1/2"M/M Restrictor Drilled 1.5mm 9
AA 10.21.5102 Suction Filter 4
AB 10.21.3403 Return Filter 2
AC N/A
AD N/A
AE 10.28.0110 Rear Jackleg Rams- Wheeled Machine 2
AF 10.28.0106 Side Conveyor Fold Rams-Towards Grid 2
AG 10.28.0705 Side Conveyor Fold Rams- Towards Fines 2
AH 10.28.0166 Screen Lift Ram 2
AI 10.28.0712 Fines Lift Push Rams 1
AJ 10.28.0106 Fines Fold Ram 1
AK 10.28.0142 Grid Ram 2
AL 10.16.5708 Solenoid Cut Off Valve 3
* Refer to ECO1632 for exact valve part number for particular machine serial number.
NOTE: FOR WHEELED MACHINES, REMOTE CONTROL UNIT & WANDER LEAD ARE NOT REQUIRED
8.3.43 Electrical Wiring Diagram - 2012C Engine (to SR No.FTP541347)
30
15
8.3.43
FL1 F3 F6 F2 F5 F8 F10 F1
40A 15A 5A 10A 10A 15A 5A 5A
A1
S2
R NG
H1 R14
S13
G1
H7
NG NG
S12
S7 S8 S9 S11 B2 B3
31
WIRING DIAGRAM FOR FINLAY 693 FITTED WITH DEUTZ 2012 ENGINE ESC ISS 2 09/07/03
G1 12V BATTERY A1 CONTROL UNIT B2 FUEL CONTAMINATION SENSOR

G2 ALTERNATOR B1 START DELAY SIREN B3 ENGINE COOLANT LEVEL SENSOR
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H2 ENGINE OIL PRESSURE WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H10 ENGINE PRE HEAT WARNING LAMP M1 STARTER MOTOR H4 ENGINE COOLANT LEVEL WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY M2 HYDRAULIC OIL COOLING FAN H5 MACHINE STOP RELEASED WARNING LAMP
P1 ENGINE HOUR METER S7 ENGINE OIL PRESSURE SWITCH H6 AIR FILTER RESTRICTION WARNING LAMP
R14 BATTERY CHARGE LAMP SHUNT RESISTOR S8 ENGINE TEMPERATURE SWITCH H8 HYDRAULIC OIL LEVEL WARNING LAMP
S2 IGNITION/START SWITCH S9 AIR FILTER RESTRICTION SWITCH H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
S3-S6 ENGINE STOP SWITCHES S11 HYDRAULIC OIL LEVEL SWITCH H11 FUEL CONTAMINATION WARNING LAMP
X50 TO TRACK JUNCTION BOX S12 HYDRAULIC OIL COOLER TEMPERATURE SWITCH
Y2 FUEL SOLENOID X51 TO MANUAL TRACK CONTROL STOP SWITCH
Electrical Wiring Diagram - 2012C Engine (from SR No.FTP541348)
WIRE COLOUR CODE

B = BLACK K = PINK O = ORANGE R = RED W = WHITE
G = GREEN N = BROWN P = PURPLE U = BLUE Y = YELLOW
8.3.45 Electrical Wiring Diagram - Engine Control Panel
ILLUSTRATION 8.3.46
Figure : 683_01_16A
Name: REAR JACKING LEGS Rev: A
2
6
4
3
7
1
ILLUSTRATION 8.3.46
Figure : 683_01_16A
Name: REAR JACKING LEGS Rev: A
1 683.01.16 0 683 JACKLEG- LEFT 1
2 683.01.17 0 683 JACKLEG-RIGHT 1
5 683.01.21 0 JACKING LEG INNER- WASHING 2
6 683.01.20 0 REAR J/LEG BRACE- RIGHT 1
7 683.01.19 0 REAR JACKLEG BRACE 1
8 683.01.18 0 REAR JACKLEG X-MBR 1
[REPORT END]
ILLUSTRATION 8.3.47
Figure : 683.31.43A
Name: BOILING BOX Rev: A
6
4
12
8
5
9
3
7
11
10
ILLUSTRATION 8.3.47
Figure : 683.31.43A
Name: BOILING BOX Rev: A
1 683.31.43 0 683 BOILING BOX MANIFOLD BOX 1
2 12.04.0005 0 1/2" BRASS GATE VALVE 5
3 391.49.19 0 BOILING BOX WEAR PLATE 1
4 391.49.20 0 RUBBER CLAMP 1
5 20.391.49.02 1 BOILING BOX RUBBER 1
6 391.49.09 2 BOILING BOX 1
7 391.49.12 3 BOILING BOX FEED PIPE 5
8 12.62.0001B 0 SCS SCRAPER MNT BRACKET 2

(OPTIONAL FOR DRY SCREENING)
9 12.62.0001C 0 SCS TENSIONER BRACKET 2

10 12.62.0005A 1 SCS SCRAPER 1000 1

11 391.03.113 0 SCS SCRAPER MTG TUBE 1000 (1220MM LONG) 1

12 391.03.91 0 SCS SCRAPER MNT BRACKET 390 2

[REPORT END]
ILLUSTRATION 8.3.48
Figure : 683.31A
Name: WASHING SCREENBOX Rev: A
10
2
21
20
6
14
31
32
11
22
28
5
30
3
12
15
29
23
4
17
25
18
8
16
7
13
19
ILLUSTRATION 8.3.48
Figure : 683.31A
2 12.05.0600 0 SPRAY NOZZLE 53
3 12.11.0025 0 SPRING 8
4 17.00.0006 0 TENSION BAR 3
6 20.391.10.03 0 SPRAY BAR END PLATE GASKET 7
7 20.683.10.03 0 SCREEN FEED-IN RUBBER 1
8 391.10.14 0 BLANKING PLT 1
9 391.10.27 0 BTM DECK SPRAY BAR - 7 NOZZLES 3
10 391.10.28 0 BTM DECK SPRAY BAR - 8 NOZZLES 4
11 683.10.03 3 SIDE TENSION FRAME 1
12 683.10.04 3 END TENSION FRAME 1
13 683.10.12 0 WEAR PLATE 2
14 683.10.13 0 RHS RUBBER CLAMP 1
15 683.10.14 0 LHS RUBBER CLAMP 1
16 683.10.15 0 BACK CLAMP 1
17 683.10.16 0 TENSIONER UNIT 4
18 683.10.17 0 CAM PLATE 12
19 683.10.24 0 FEED-IN BOX ASM 1
20 683.10.62 0 TD POLYDECK FRAME 1
21 683.31.01 1 RHS SCREEN WALL ASM 1
22 683.31.09 0 SCREEN EXTENSION FLAPS 2
23 683.31.33 1 SIDE WALL ASM LHS 1
24 693.10.12 0 END MESH CLAMP 4
25 693.10.43 0 BOLT ON ANCHORS LHS 2
26 693.10.44 0 BOLT ON ANCHORS (RHS) 2
27 693.10.50 0 MESH CLAMP 1
28 693.10.51 0 MESH CLAMP 1
29 20.683.31.06 1 683R SHROUD RUBBER - SIDE 1

ILLUSTRATION 8.3.48
Figure : 683.31A
30 20.683.31.09 1 683R SHROUD RUBBER - LHS 1
31 20.683.31.07 1 683R SHROUD RUBBER - FRONT 1
32 683.10.15 0 BACK CLAMP 1
[REPORT END]
.
ILLUSTRATION 8.3.49
Figure : 683.31.34A
Name: HINGED SANDBOX Rev: A

ILLUSTRATION 8.3.49
Figure : 683.31.34A
Name: HINGED SANDBOX Rev: A
1 683.31.34 0 HINGED SANDBOX REAR SECTION 1
2 683.31.35 0 HINGED SANDBOX REAR SECTION 1
3 683.31.37 1 HINGED SANDBOX MIDDLE HEEL 2
[REPORT END]
ILLUSTRATION 8.3.50
Figure : 683.31.48A
Name: TWIN PRODUCT SANDBOX Rev: A

ILLUSTRATION 8.3.50
Figure : 683.31.48A
Name: TWIN PRODUCT SANDBOX Rev: A
1 20.683.31.03 0 INSPECTION GASKET 1
2 683.31.46 0 INSPECTION PLT 1
3 683.31.44 0 SHAFT 1
4 683.31.50 0 TWIN PRODUCT S/BOX SEALING FLANGE 2
5 683.31.42 1 FLAP 1
6 683.31.45 1 FLAP ADJUSTER 1
7 20.683.31.02 1 SEALING FLANGE 2
8 683.31.48 2 TWIN OUTLET SANDBOX 1
[REPORT END]
ILLUSTRATION 8.3.51
Figure : 683.31B
Name: TOP DECK SPRAY BARS Rev: A

ILLUSTRATION 8.3.51
Figure : 683.31B
Name: TOP DECK SPRAY BARS Rev: A
1 12.05.0600 0 SPRAY NOZZLE 39
2 683.31.03 0 TOP DECK S/BAR MTG FRAME 1
3 683.31.02 1 TOP DECK S/BAR MTG FRAME 1
4 683.54.06 2 TOP DECK SPRAY BAR 3
5 683.54.07 2 TOP DECK SPRAY BAR 4
[REPORT END]
ILLUSTRATION 8.3.52
Figure : 683.31.05
Name: MAIN CONVEYOR MANIFOLD Rev: A
2
ILLUSTRATION 8.3.52
Figure : 683.31.05
Name: MAIN CONVEYOR MANIFOLD Rev: A
1 12.04.0005 0 1/2" BRASS GATE VALVE 7
2 391.49.07.01 0 GRIPPED END PIPE 7
3 683.31.05 2 MAIN SPRAYBAR MANIFOLD 1
[REPORT END]
ILLUSTRATION 8.3.53
Figure : 683.54.03A
Name: SCREEN MANIFOLD Rev: A
1
4
3
ILLUSTRATION 8.3.53
Figure : 683.54.03A
Name: SCREEN MANIFOLD Rev: A
1 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1
2 12.04.0005 0 1/2" BRASS GATE VALVE 8
3 391.49.07.01 0 GRIPPED END PIPE 8
4 10.23.0251 0 PRESSURE GAUGE 10 BAR 1
5 683.54.03 3 BOTTOM DECK SPRAY BAR MANIFOLD 1
6 10.09.0009 0 3/8 MALE BLANKING PLUG 1
[REPORT END]
ILLUSTRATION 8.3.54
Figure : 683.31.08
Name: WATER MANIFOLD Rev: A
2
1
5
4
3
ILLUSTRATION 8.3.54
Figure : 683.31.08
Name: WATER MANIFOLD Rev: A
1 20.391.03.05 0 WATER PIPING GASKET 1
2 391.49.13 1 SUPPLY PIPE 1
3 683.31.08 2 WATER MANIFOLD 1
4 20.000.25.03 0 6" PN16 GASKET 1

ECO2043
5 12.06.0015 0 6" Y STRAINER 1

ECO2043
[REPORT END]
ILLUSTRATION 8.3.55
Figure : 683.08C
Name: 12Ft B/FEED WP (UPTO FTP551710) Rev: A
4
3
1
2
ILLUSTRATION 8.3.55
Figure : 683.08C
Name: 12Ft B/FEED WP (UPTO FTP551710) Rev: A
1 683.08.65 1 REAR WEAR PLATE 1
2 683.08.64 1 HARDOX WEAR PLATE 1

RHS
3 683.08.64 1 HARDOX WEAR PLATE 1

LHS
4 683.08.103 1 HOPPER MOUTH WEAR PLATE 1

RHS
5 683.08.103 1 HOPPER MOUTH WEAR PLATE 1

LHS
[REPORT END]
ILLUSTRATION 8.3.56
Figure : 683_08_01A-WP
Name: 12ft B/FEED WP (FROM FTP551711) Rev: A
6
2
1
3
4
5
ILLUSTRATION 8.3.56
1 683.08.114 0 12 FT HOPPER WP HARDOX SECTION 1 LHS 1
2 683.08.115 0 12 FT HOPPER WP HARDOX SECTION 2 LHS 1
3 683.08.01-WP 0 HOPPER MWA - WP 1
4 683.08.65 1 REAR WEAR PLATE 1
5 683.08.111 1 12 FT HOPPER WP HARDOX SECTION 1 1
6 683.08.112 1 12 FT HOPPER WP HARDOX SECTION 2 1
[REPORT END]
ILLUSTRATION 8.3.57
1
7
6
8
2
4
ILLUSTRATION 8.3.57
1 683.08.69-WP 0 HOPPER MWA (WP) 1
2 683.51.09 0 WEAR PLATE REAR 14FT 1
3 683.51.05 0 WEAR PLATE RHS SECTION 1 1
6 683.51.11 0 WEAR PLATE SECTION 2 LHS 1
7 683.51.12 0 WEAR PLATE SECTION 3 LHS 1
8 683.51.10 0 WEAR PLATE SECTION1 LHS 1
[REPORT END]
JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co.Tyrone, N.Ireland
www.jmgsystems.co.uk
COPYRIGHT
FOREWORD/RESERVATION OF RIGHTS
All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.
In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.
Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.
COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd.

68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED
Tel: 028 8224 4131 Fax: 028 8225 2686
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Issue No. 683T/S/2012/01

Issue Date: 5/1/05
683T/S/2012/01 JMG Systems LTD. Page 2.

PAGE No.
SECTION 1.0 FAMILIARIZATION. 4-7
1.1 Electrical Components locations. 5
1.2 Main Control Panel Warning Lights. 6
1.3 Manual Tracking Doglead. 7
1.4 Remote Control Tracking Handset. 7
1.5 Remote Control Tipping Grid Handset. 7
SECTION 2.0 SAFETY. 8-9

2.1 Safety Introduction. 8
2.2 Electrical Safety. 9
2.3 Machine Shut Down Procedure. 9
2.4 Safety Before and During Operation. 9
SECTION 3.0 OPERATION. 10 - 16

3.1 Engine Start Up Procedure. 11
3.1.1 Engine Pre-Heat. 11
3.2 Tracking Using the Remote Control. 12
3.3 Tracking Using the Manual Tracking Doglead. 13
3.4 Setting the Grid Tipping Time. 14
3.5 Operating the Grid Manually. 14
3.6 Operating the Grid using the Remote Control. 14
3.7 Programming a New Tipping Grid Remote Control. 15
3.8 Changing the Tipping Grid Remote Control Batteries. 16
3.9 Care of the Tipping Grid Remote Control. 16
SECTION 4.0 MAINTENANCE & FAULT FINDING 17 - 24

4.1 General Maintenance. 18
4.2 Fault Finding. 19 - 21
4.3 Main Control Panel, Fuse & Relay layout. 22
4.4 Tracks Control Panel, Fuse & Relay layout. 22
4.5 Main Control Panel & Loom, Wiring Diagram. 23
4.6 Tracks Control Panel & Loom, Wiring Diagram. 24
SECTION 5.0 PARTS LISTS. 25 - 29

5.1 Main Control Panel - Internal Parts List. 26
5.2 Tracks Control Panel - Internal Parts List. 27
5.3 Tracks Control - Parts List. 28
5.4 Auxiliary Parts List. 29

1.1 ELECTRICAL COMPONENT LOCATIONS.
Jacking Leg Manual Tracking Hydraulic Oil Level Tracking Beacon
Sensors Doglead Sensor
Machine Machine
Stop on Stop on
both sides both sides
of M/C of M/C
Coolant Level Tracks Main Tipping Grid Loom Batteries Battery Tracks Fuel
Sensor Remote Control Control Remote Control Earth Isolator Control Contamination
Receiver Box Panel Receiver Box Connection Switch Panel Sensor
Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tipping Tracks
Oil Connection Connection Connection Connection Restriction Tracking Grid Solenoids
Cooler Sensor Buzzers Solenoid
1.2 MAIN CONTROL PANEL WARNING LIGHTS.
1. Battery Charging Warning 1.

Light.
This light should illuminate when the key 2.
switch is turned to the "on" position. As 3.
soon as the Engine starts it should go out. If
4.
it fails to illuminate when the key is turned
on or if it illuminates when the engine is 5.
running, it indicates that there is a fault in
the charging circuit. Stop the Engine and 6.
have the circuit checked. 7.
8.
2. Oil Pressure Warning Light.
This light should illuminate when the key 9.
soon as the Engine starts it should go out. If
a fault occurs in the oil pressure system the 11.
light will illuminate and the Engine will shut
down after 2 seconds.
Coolant Temperature Warning
3. 12. 13.
Light.
This light will only illuminate if overheating occurs
in the coolant system. The Engine will shut down
9. Machine Stop Activated Light.
5 seconds after the fault has been detected.
This light will only illuminate when an Machine Stop
has been pressed. This will immediately shut down the
4. Coolant Level Warning Light. Engine. If the light is flashing after shut down this
This light will only illuminate if the water in the indicates that one or more of the Machine Stops has
radiator drops to a low level. The Engine will shut been pressed. If the light remains on constantly after
down 5 seconds after the fault has been detected. shut down this indicates that the Doglead Machine Stop
has been pressed.
5. Engine Run Light. 10. Engine Pre-heat indicator Light.
This light should illuminate when the key is turned to
This light illuminates when the pre-heat system is
the "on" position and will remain on at all times. If it
operating during start up. This will only operate if it was
goes out then an Machine Stop has been pressed
installed during manufacture. If automatic pre-heat has
and the Engine will shut down immediately. The
been fitted the light will illuminate when the key is
Engine will not start if this light is not illuminated.
turned to the "On" position. If manual pre-heat has
6. Air Breather Restriction Warning turned to the "pre-heat" position.
Light.
11. Fuel Contamination Warning Light.
This light will only illuminate if a problem occurs in
the air breather system. The light will remain on This light will only illuminate if a problem occurs in the
continuously until the fault has been repaired. fuel system such as water contamination. The Engine
will shut down 1 second after the fault has been
7. detected.
Fuel On Light.
This light will illuminate when the ignition key is 12. Hour clock.
turned to the Start position to indicate that the fuel This records the number of hours that the Engine has
solenoid circuit has been energised. The Engine will been running.
not start if this light is not on. While the engine is
running this light will remain on. 13. Ignition Start Switch.
This is used to start and stop the Engine when
8. Hydraulic Oil Level Warning Light. required.
This light will only illuminate if the hydraulic oil
level is low. The Engine will shut down 5 seconds
after the fault has been detected.

1.3 MANUAL TRACKING DOGLEAD.
See section 3.3 for operating procedures.
Left hand Track Right hand Track

Forward/Back Forward/Back Doglead
Connection
Tracking
On/Off Switch
Doglead Machine
Stop Switch
1.4 REMOTE CONTROL TRACKING HANDSET.

De-activate Handset key. Battery Charger.

Handset Switch
Tracks On
Switch.
Left Hand
Track Right Hand
Forward/Back Track Spare
Forward/Back Battery
Engine
Stop Switch.
Tracks Remote Tracks Remote

Control Handset. Control Receiver box.
1.5 REMOTE CONTROL TIPPING GRID.

Grid Remote Control Grid Remote Control Handset.
Receiver box.
Grid Raise
Set Time.
Grid Lower Grid Grid
Set Time. Raise. Lower.
Manual Handset
Raise. On.
Manual
Lower.

WARNING
Before operating this Machine you Must read the
! Safety instructions in the Finlay Operation

Manual.
2.1 SAFETY INTRODUCTION.
All personnel who operate this equipment must be trained to correctly and safely use
it as it was intended.
Before operation the operator's must:
(i). Have received specific and adequate training in the task to be carried out.
(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.
(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.
(iv). Be aware of all moving parts on the Machine.

WARNING
Even when working with low voltage electrics
! and batteries, special care must be taken when

carrying out maintenance or repair.
2.2 ELECTRICAL SAFETY.
While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.
(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.
(ii). Work on the electrical system must only be carried out by a qualified electrician.
(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.
(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.
(v). Isolate the batteries when welding on the Machine.
2.3 MACHINE SHUT DOWN PROCEDURE.
The JMG Control Panel, when fitted to the Finlay 683, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.
In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.
2.4 SAFETY BEFORE AND DURING OPERATION.
(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.
(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.
(iii). Ensure that all control levers are in the neutral position.
(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.
(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.
(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.

WARNING

Manual.
3.1 ENGINE START UP PROCEDURE. (A).

(i). To start the Engine turn the ignition key to the "On" position, as Key Switch in
shown at (B). the "Neutral"
Note: At this point a Test sequence will commence where all the Position
lamps, as shown at (D), will illuminate for 1 - 2 seconds and the
Fuel Solenoid will energise. If any of the lamps, other than the Pre-
Heat lamp, does not illuminate this indicates that a problem exists. (B).
Also the operator should listen for the clicking sound of the Fuel
Solenoid as it energises. If a problem occurs see section 4.0 of Key Switch in
this manual for fault finding details. the "On"
(ii). After the test sequence has finished all the lamps, apart from Position
those shown at (E), will go out.
Note: If an Automatic Pre-Heat system has been installed the Pre-
Heat light will also illuminate during the test sequence. (C).
Warning: Do not attempt to start the Engine unless the following
Key Switch in
warning lamps are illuminated at this stage.
the "Start"
Position
(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).
3.1.1 ENGINE PRE-HEAT. (H).

The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.
Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.
Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.

WARNING
! Safety and Operation instructions in the Finlay

Operation Manual.
3.2 TRACKING USING THE REMOTE CONTROL.
(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
position, as shown at (A).
(ii). Start the Engine as per the Engine start up Manual

procedure on the previous page. Tracking
(iii). Activate the Remote Control by pulling up the red

button, as shown at (B).
(B). (C).
(iv). Insert the key into the Remote Control Handset and
turn on, as shown at (C).
Note. At this point the LED, shown at (D), should flash

(D).
red for a few seconds and then turn to a constant green. Tracks
If it continues to flash red this indicates that the battery Forward
is low. Ensure that the battery is fully charged before
operating the Remote Control. Tracks
Reverse
(v). Activate the Tracks by pressing the Tracks button,
as shown at (E).
Note: At this point the Track Safety Buzzer should

sound.
(vi). There is a seven second delay on the handset

before the Tracks will operate. Also the Tracks will not
operate if the Jacking Legs on the front of the Machine
are in the down position. Therefore, if the Tracks fail to
operate after seven seconds check that the Jacking
Legs are raised.
(E).
(vii). Track the Machine using the forward and reverse
buttons as shown.

WARNING
! Safety and operation instructions in the Finlay

Operation Manual.
3.3 TRACKING USING THE MANUAL TRACKING

DOGLEAD.
(A).
Remote
(i). Ensure that the Doglead is connected to the
Tracking
Machine and that the Doglead Machine Stop is not
pressed.
Manual
(ii). Switch the Tracks Operation Switch, located on Tracking
the Tracks Control Panel, to the "Manual Tracking"
(B). Left hand Track

(iii). Start the Engine as per the Engine start up
Forward/Back
procedure in section 3.1.
(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash.
There is a seven second delay on the handset before Doglead Machine Stop
the Tracks will operate. Also the Tracks will not Switch
are in the down position. Therefore, if the Tracks fail
to operate after seven seconds check that the Jacking
Legs are raised.
(v). The Machine can now be tracked using the

controls on the Doglead Handset, as shown at (B).

WARNING
Before operating the Tipping Grid you Must read
! the instructions in the Finlay Operation Manual.
3.4 SETTING THE GRID TIPPING TIME.

(A).
The time in which it takes to tip the Grid using the Remote
Control and the angle that the Grid rises to, needs to be set (B).
when the system is installed.
(C).
(i). Ensure that the Engine is running and the Grid is fully
down.
(ii). Press the top button on the side of the Receiver Box, as (D).
shown at (A), twice and release. Press a third time and hold
down.
(iii). The Grid should start to rise. Once it has reached the
required angle release the button and the Grid will stop.
(iv). Repeat this exercise for the lowering cycle by pressing
the second button on the Receiver Box, as shown at (B).
(v). This cycle will be recorded, therefore, each time the Grid
is operated using the Remote Control the same angle and
(E). (G).
speed will be achieved.
3.5 OPERATING THE GRID MANUALLY. (H).
(i). To raise the Grid manually, press and hold button (C) (F).
as shown. Once the Grid has achieved the required height
release the button.
(ii). To lower the Grid manually, press and hold button (D)
as shown. Once the Grid is completely down release the
button.
3.6 OPERATING THE GRID USING THE REMOTE CONTROL.
Warning: Before activating the Grid Tipping Cycle using the Remote Control, ensure that the Grid is fully
down.
(i). To activate the Remote Control press the "on" button twice, as shown at (H). The LED shown at (F) will
flash once to indicate that the Remote Control is active.
(ii). To activate the Tipping Cycle press button "1" once, as shown at (E). The LED
shown at (F) will flash rapidly each time a button is pressed.
(iii). To stop the Grid in mid-cycle press button "2" once, as shown at (G).
(iv). To re-start the cycle press button "1" once again.
Note: The cycle will have to finish, therefore, if the Grid was stopped in the raise cycle, once it is started
again it will continue to rise to its highest point before lowering again.
Note: The Remote Control has a 2 minute automatic turn off feature. The system also has an operating
range of approximately 100 metres but longer or shorter distances will be achieved depending on the
location of the receiver box in relation to the Remote Control transmitter. The surroundings will also have
an impact on range. The units are designed to operate with internal aerials.

3.7 PROGRAMMING A NEW TIPPING GRID REMOTE CONTROL.
Each Remote Control Transmitter has a unique operating code. If a Remote Control or Receiver Box is
replaced then the Receiver Box has to be programmed to recognize the new Remote Control Transmitter.
If a Remote Control Transmitter is taken from one Machine or system and used to operate another system,
the original Receiver Box should be disabled by removing the 2 amp fuse on the printed circuit board, as
shown at (G). Label the Receiver with instructions to reprogram it before putting it back into service.
Otherwise the situation could arise that one Remote Control will operate 2 different systems.
WARNING: Remote control units are programmed in accordance with the regulations of the particular region
in which they are to be used. Ensure that any re-programming or replacement of the remote control units, is
done so in accordance with all regional regulations.
To Programme the Receiver:
(i). Remove the cover from the Receiver Box by (A).

unscrewing the 4 fixing screws, as shown at (A).
(ii). Ensure that LED1, as shown at (E), is turned

on. This led indicates that the Receiver has a correct
power supply.
(iii). Set the Program ID switch, as shown at (C), to

the programming position by moving the switch lever
to the left position.
(iv). Press and release the Program ID push

button, as shown at (D). The Program LED, as
(B). (D).
shown at (B), will turn on.
(v). Ensure that the Remote Control Transmitter is (C). (E).

turned on.
(vi). Press and hold any button on the Remote

Control Transmitter (Except the "ON" button). The
Program LED, as shown at (B), will turn off and the
Valid Signal LED, as shown at (F), will turn on.
Note: Do not hold the Remote Control closer than

500mm from the Receiver Box.
(vii). Release the Transmitter button.
(viii). Set the Program ID switch, as shown at (C),

to the operating position by moving the switch lever
to the right position.
(ix). Replace the lid on the Receiver Box and tighten

the 4 mounting screws.
(F). (G).
3.8 CHANGING THE TIPPING GRID REMOTE CONTROL BATTERIES.
The Tipping Grid Remote Control battery life depends on it frequency of use. Low batteries are indicated
when the LED, as shown at (A), on the Remote Control goes dim when a button is pressed and/or the
functions do not operate. When this happens the batteries should be replaced immediately. The batteries
consist of 2 x 1.5volt AAA alkaline batteries located in the rear of the Remote Control. Before replacing
Transmitter batteries turn off the Receiver Box by disconnecting its power supply.
To replace the batteries: -

(A).
(i). Undo the 3mm screw securing the battery compartment cover
at the rear of the Remote Control.
(ii). To remove the cover - raise the end adjacent to the belt clip
on the Transmitter and swing the cover out and lift off.
(iii). Remove the exhausted batteries.
(iv). Fit 2 new AAA size alkaline batteries taking special care to
ensure that the battery polarity symbols align with the
corresponding symbols embossed on the base of the battery
compartment. Incorrect polarity may damage the Transmitter.
Do not mix old and new batteries.
(v). Refit the cover by engaging the small catches at the bottom
edge of the cover with the slots on the lower edge of the battery
compartment and then fold the cover towards the belt clip.
(vi). Secure the cover with the 3mm screw.
3.9 CARE OF THE TIPPING GRID REMOTE CONTROL.
The Remote Control should be kept in a safe location and protected from falling debris and water
contamination. If the Remote Control is being operated from a loader then it may be possible to clip or
secure the Transmitter to the loader's sun visor or some other suitable fixture. To do this use the belt clip
located on the rear of the Remote Control housing. Ensure that the Remote Control is protected from
vibration or impact damage.
If the Remote Control gets damaged, tampered with or malfunctions in any way it should be disabled
immediately by removing the batteries. It should then be replaced and/or returned to JMG Systems for
examination.

WARNING
Before carrying out Maintenance you Must read
! the Safety instructions in the Finlay Operation

Manual.
4.1 GENERAL MAINTENANCE
JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:
(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.
(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:
(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.
(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.
(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.
(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.
(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.
(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.

WARNING
Before carrying out any repairs or checks on this
! equipment ensure that the Machine has been

fully shut down.
4.2 FAULT FINDING.
PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL.
(i) The Remote Control is turned on but the LED is not flashing.
- Battery is flat. Replace battery
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.
(ii) The Remote Control is broadcasting but nothing is operating.

- The Handset is de-activated. Pull out the red button on top of the Handset.
- The Remote Control is out of range (100 metres). Bring back into range.
- No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on.
- Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown.
- Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver
Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control.
(iii) All Tracking Motions working intermittently.

- Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB
matches the address code on the Remote Control.
- Antenna connection on inside of Receiver Box is loose. Secure antenna connection.
- Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty.
- Another Remote Control may be interfering with the system. Check for other Remote Controls in the area
and consult the Hetronic manual.
(iv) Some Tracking Motions working intermittently.

- Connectors loose on Track Solenoids. Check connections and tighten.
- Wiring damaged going to Track Solenoids. Check wiring & repair if faulty.
- Connector loose on inside of Receiver Box. Check connections and tighten.
(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Is the battery pack fully charged?
- Did you take the Remote Control out of range (100 metres)?
- Are the Track Solenoid connectors tight and free from corrosion?
- Is there power going to the Receiver Box?
- Are there any fuses blown in the Receiver Box?
- In the Receiver Box are all connections tight?
- In the Receiver Box is the internal antenna securely connected?
- Is there power going to the Tracks Control Box?
- Are there any fuses blown in the Tracks Control Box?
- In the Tracks Control Box are all connections tight?
- Are the Jacking Fully up on the Machine?
- Are the Hydraulic Levers in the Tracking Position?

WARNING

fully shut down.
4.2 FAULT FINDING - CONTINUED.
PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD.
(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
- Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty.
(ii) All Tracking Motions working intermittently.

- Main Doglead connector loose or damaged. Check connection & repair if faulty.
(iii) Some Tracking Motions working intermittently.

- Connectors loose or corroded on Track Solenoids. Check connections & tighten.
- Connectors loose on inside of Doglead Handset. Check connections & tighten.
- Connectors loose on inside of Tracks Control Box. Check connections & tighten.
- Control switches on Handset are faulty. Check switches & replace if faulty.
(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?

WARNING
! equipment ensure that the Machine has been fully

shut down.
PROBLEMS WITH THE TIPPING GRID WHEN USING THE REMOTE CONTROL.
- Board inside the Handset has failed. Contact JMG Systems.
(ii) The Remote Control is broadcasting but the Tipping Grid is not operating.
- The Remote Control is out of range. Bring back into range.
- Receiver is set for different transmitter. Re-programme for existing transmitter.
(iii) Tipping Grid Motion working intermittently.

- Connectors loose on Tipping Grid Solenoids. Check connections and tighten.
- Wiring damaged going to Tipping Grid Solenoids. Check wiring & repair if faulty.
- Connectors loose on inside of Receiver Box. Check connections and tighten.
- Buttons faulty on Handset. Check Handset and replace if damaged or faulty.
(v) General checks when having problems Tipping the Grid using the Remote Control.
- Is the Remote Control switched on?
- Has the Grid rise time been set?
- Did you take the Remote Control out of range?
- Are the Tipping Grid Solenoid connectors tight and free from corrosion?
- Is the Grid working on manual?

4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. 4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
F1 F2 F3 F4 F5 F6 F7 F8 F 9 F 10
SD3
R1 R2 R3 R4 R5 F 11
R3 R6 R7 R8 R9 R 10 F 12
R1
R2
R4 R5
R1 LEFT HAND FORWARD SOLENOID F1-10A LEFT HAND FORWARD SOLENOID

R2 LEFT HAND REVERSE SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID
R3 N/A F3-10A LEFT HAND REVERSE SOLENOID
R1 FUEL SOLENOID RELAY F1- 5A PCB POWER
F2-10A FUEL SOLENOID R4 N/A F4-10A RIGHT HAND FORWARD SOLENOID
R2 OIL COOLER RELAY
R3 N/A F3-15A TRACKS R5 TRACK POWER RELAY F6-10A BEACON , SIREN & TIMER
R4 N/A F4-15A HYDRAULIC OIL COOLER (OPTIONAL) R6 RIGHT HAND REVERSE SOLENOID F9-10A MANUAL REMOTE SELECTOR SWITCH
R5 STARTER MOTOR RELAY F5-10A START DELAY SIREN R7 RIGHT HAND FORWARD SOLENOID F10-10A REMOTE CONTROL RECEIVER MANUAL
F6-5A MACHINE STOP SWITCHES R8 BEACON , SIREN & TIMER F11-5A JACKING LEG LIMIT SWITCHES
F7-10A TIPPING GRID R9 N/A F12- N/A
F8-15A HYDRAULIC OIL COOLER
R10 JACK LEGS RAISED SYSTEM POWER SD3-7 SECOND DELAY TIMER
F9-N/A
F10-5A OIL COOLER FAN SWITCH
4.5 Main Control Panel & Loom Wiring Diagram
30
15
FL1 F3 F6 F2 F5 F8 F10 F1 F7
40A 15A 5A 10A 10A 15A 5A 5A 10A
A1
R S2
H1
G1
H5 H7
S1
A2
B2 B3
S12 S6 S7 S8 S9
Y2 Y3
31
683T/S/2012
G1 12V BATTERY A1 CONTROL UNIT A2 TIPPING GRID REMOTE CONTROL RECEIVER
G2 ALTERNATOR B1 START DELAY SIREN H2 ENGINE OIL PRESSURE WARNING LAMP
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY H4 COOLANT LEVEL WARNING LAMP
H5 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR H6 AIR FILTER RESTRICTION WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY M2 HYDRAULIC OIL COOLING FAN H8 HYDRAULIC OIL LEVEL WARNING LAMP
J1 STOP SWITCH JUNCTION BOX S6 ENGINE OIL PRESSURE SWITCH H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
P1 ENGINE HOUR METER S7 ENGINE TEMPERATURE SWITCH H11 FUEL CONTAMINATION WARNING LAMP
S1 BATTERY ISOLATOR SWITCH S8 AIR FILTER RESTRICTION SWITCH Y2 GRID RAISE SOLENOID
S2 IGNITION/START SWITCH S9 HYDRAULIC OIL LEVEL SWITCH Y3 GRID LOWER SOLENOID
S12 OIL COOLER TEMPERATURE SWITCH
S3-S6 ENGINE STOP SWITCHES
Y1 FUEL SOLENOID WIRE COLOUR CODE
4.6 Tracks Control Panel & Loom Wiring Diagram
C JMG SYSTEMS LTD
683T/S/2012
B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 JACK LEG RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S14 JACK LEG SWITCH 1 Y7 RIGHT HAND FORWARD SOLENOID
S15 JACK LEG SWITCH 2 Y8 RIGHT HAND REVERSE SOLENOID
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH
A3 RADIO REMOTE TRACK CONTROL RECEIVER
A4 MANUAL TRACK CONTROL HANDSET FUSES AND RELAYS WITH LETTER A
ARE FITTED IN TRACK JUNCTION BOX
5.1 MAIN CONTROL PANEL PARTS LIST.
(1).
(2).
(4).
(3). (5).
(6).
(7).
(8).
(9).
(10)
(11).
ITEM PART NO. DESCRIPTION. NO. REQ.

NO.
(1). 14.29.1427 Main Control Panel & loom complete. 1
(2). 12.26.0300 Main Control Panel lock & key. 1
(3). 14.75.0001 Hour clock. 1
(4). 14.77.0001 Ignition switch. 1
(5). 15.02.0801 Ignition switch key. 1
(6). 14.64.0005 Fuse 5 Amp. 3
- 14.64.0010 Fuse 10 Amp. 4
- 14.64.0015 Fuse 15 Amp. 3
(7). 14.40.0013 Main Control Panel PCB. 1
(8). 14.40.0010 AF Link. 1
(9). 14.71.0012 R1 - Fuel Solenoid Relay. 1
(10). 14.71.0002 R2 - Oil Cooler Relay. 1
(11). 14.71.0003 R5 - Starter Motor Relay. 1

5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.
(9).
(1).
(10).
(2).
(3).
(11).
(4). -
5
-
(5). (12).
(6).
(7).
(8).

NO.
(1). 14.29.1428 Tracks Control Panel & Loom complete. 1

(2). 14.40.0020 Tracks Control Panel PCB. 1
(3). 14.64.0010 Fuse 10 Amp. 7
- 14.64.0005 Fuse 5 Amp. 1
(4). 14.71.0011 R1 - Left Hand Forward Solenoid Relay. 1
(5). 14.71.0011 R2 - Left Hand Reverse Solenoid Relay. 1
(6). 14.71.0011 R6 - Right Hand Reverse Solenoid Relay. 1
(7). 14.71.0011 R7 - Right Hand Forward Solenoid Relay. 1
(8). 14.71.0008 R8 - Beacon, Timer & Siren Relay. 1
(9). 14.72.0005 Track delay Timer. 1
(10). 14.71.0009 R5 - Track Power Relay. 1
(11). 14.71.0010 R10 - Jacking Legs Raised Power Relay. 1
(12). 14.77.0300 Tracks Operation Switch. 1

5.3 TRACK CONTROL PARTS LIST.
(1). (2). (3).
(4).
(5). (9). (10).
(6).
(7).
(8).

NO.
(1). 14.03.0573 Tracks - Remote control receiver box. (EU freq.) 1

- 14.03.0562 Tracks - Remote control receiver box. (US freq.) 1
(2). 14.03.0572 Tracks - Remote control handset. (EU freq.) 1
- 14.03.0561 Tracks - Remote control handset. (US freq.) 1
(3). 12.14.3010 Tracks - Remote control battery charger. 1
(4). 12.14.3009 Tracks - Remote control spare battery. 1
(5). 14.03.0698 Doglead handset. 1
(6). 14.77.0301 Tracks Forward/Back Switch. 2
(7). 14.77.0302 Tracks On/Off Switch. 1
(8). 14.77.0510 Doglead handset Machine Stop. 1
(9). 14.95.1301 Doglead male connector. (PP13) 1
(10). 14.95.1302 Doglead female connector. 1
WARNING: Remote control units are programmed in accordance with the regulations of the particular
region in which they are to be used. When ordering replacement handsets or receivers ensure that the part-
codes for the correct region are selected.

5.4 AUXILIARY PARTS LIST.
(1). (2). (3).
(4). (5). (6).
(7). (8). (9).
(10).

NO.
(1). 14.03.0010 Tipping grid remote control receiver box. (EU freq.) 1
- 14.03.0012 Tipping grid remote control receiver box. (US freq.) 1
(2). 14.03.0009 Tipping grid remote control handset. (EU freq.) 1
- 14.03.0011 Tipping grid remote control handset. (US freq.) 1
(3). 14.77.0011 Jacking legs limit switch. 2
(4). 14.02.0020 Machine Stop box. 4
(4a). 14.29.4030 Complete Machine Stops kit inc. junction boxes. 1
(5). 14.65.0002 Start delay buzzer. 1
(6). 14.89.0008 Tracking beacon. 1
(7). 14.65.0003 Tracking buzzer. 1
(8). 14.64.0040 Main Fuse 40 Amp. 1
(9). 14.96.1200 Battery Lead Set. 1
(10). 14.77.0500 Battery Isolator 1

JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co.Tyrone, N.Ireland
COPYRIGHT
FOREWORD/RESERVATION OF RIGHTS
All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive
components and parts.
In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous
care and attention. This operation and parts manual has been produced to assist the user to obtain
maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We
recommend that the user should pay particular attention to the safety sections of this manual.
Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational
site.
COPYRIGHT
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd.
This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd.

68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED
Tel: 028 8224 4131 Fax: 028 8225 2686
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Issue No. 683T/D/2012/01

Issue Date: 5/1/05
683T/D/2012/01 JMG Systems LTD. Page 2.

PAGE No.
SECTION 1.0 FAMILIARIZATION. 4-7
1.1 Electrical Components locations. 5
1.2 Main Control Panel Warning Lights. 6
1.3 Manual Tracking Doglead. 7
1.4 Remote Control Tracking Handset. 7
1.5 Remote Control Tipping Grid Handset. 7
SECTION 2.0 SAFETY. 8-9

2.1 Safety Introduction. 8
2.2 Electrical Safety. 9
2.3 Machine Shut Down Procedure. 9
2.4 Safety Before and During Operation. 9
SECTION 3.0 OPERATION. 10 - 16

3.1 Engine Start Up Procedure. 11
3.1.1 Engine Pre-Heat. 11
3.2 Tracking Using the Remote Control. 12
3.3 Tracking Using the Manual Tracking Doglead. 13
3.4 Setting the Grid Tipping Time. 14
3.5 Operating the Grid Manually. 14
3.6 Operating the Grid using the Remote Control. 14
3.7 Programming a New Tipping Grid Remote Control. 15
3.8 Changing the Tipping Grid Remote Control Batteries. 16
3.9 Care of the Tipping Grid Remote Control. 16
SECTION 4.0 MAINTENANCE & FAULT FINDING 17 - 24

4.1 General Maintenance. 18
4.2 Fault Finding. 19 - 21
4.3 Main Control Panel, Fuse & Relay layout. 22
4.4 Tracks Control Panel, Fuse & Relay layout. 22
4.5 Main Control Panel & Loom, Wiring Diagram. 23
4.6 Tracks Control Panel & Loom, Wiring Diagram. 24
SECTION 5.0 PARTS LISTS. 25 - 29

5.1 Main Control Panel - Internal Parts List. 26
5.2 Tracks Control Panel - Internal Parts List. 27
5.3 Tracks Control - Parts List. 28
5.4 Auxiliary Parts List. 29

1.1 ELECTRICAL COMPONENT LOCATIONS.
Jacking Leg Manual Tracking Hydraulic Oil Level Tracking Beacon
Sensors Doglead Sensor
Machine Machine
Stop on Stop on
both sides both sides
of M/C of M/C
Coolant Level Tracks Main Tipping Grid Loom Batteries Battery Tracks Fuel
Sensor Remote Control Control Remote Control Earth Isolator Control Contamination
Receiver Box Panel Receiver Box Connection Switch Panel Sensor
Hydraulic Engine Alternator Starter Engine Earth Air Breather Start-Delay & Tipping Tracks
Oil Connection Connection Connection Connection Restriction Tracking Grid Solenoids
Cooler Sensor Buzzers Solenoid
1.2 MAIN CONTROL PANEL WARNING LIGHTS.
Battery Charging Warning 1.

1.
Light. 2.
This light should illuminate when the key
3.
switch is turned to the "on" position. As
soon as the Engine starts it should go out. If 4.
it fails to illuminate when the key is turned
on or if it illuminates when the engine is 5.
running, it indicates that there is a fault in 6.
the charging circuit. Stop the Engine and
7.
have the circuit checked.
8.
2. Oil Pressure Warning Light. 9.
This light should illuminate when the key
soon as the Engine starts it should go out. If 11.
a fault occurs in the oil pressure system the
light will illuminate and the Engine will shut
down after 2 seconds.
Coolant Temperature Warning 12. 13.
3.
Light.
This light will only illuminate if overheating occurs
in the coolant system. The Engine will shut down 9. Machine Stop Activated Light.
5 seconds after the fault has been detected. This light will only illuminate when an Machine Stop
has been pressed. This will immediately shut down the
Engine. If the light is flashing after shut down this
4. Coolant Level Warning Light. indicates that one or more of the Machine Stops has
This light will only illuminate if the water in the been pressed. If the light remains on constantly after
radiator drops to a low level. The Engine will shut shut down this indicates that the Doglead Machine Stop
down 5 seconds after the fault has been detected. has been pressed.
5. Engine Run Light. 10. Engine Pre-heat indicator Light.
This light should illuminate when the key is turned to This light illuminates when the pre-heat system is
the "on" position and will remain on at all times. If it operating during start up. This will only operate if it was
goes out then an Machine Stop has been pressed installed during manufacture. If automatic pre-heat has
and the Engine will shut down immediately. The been fitted the light will illuminate when the key is
Engine will not start if this light is not illuminated. turned to the "On" position. If manual pre-heat has
Air Breather Restriction Warning turned to the "pre-heat" position.
6.
Light.
11. Fuel Contamination Warning Light.
This light will only illuminate if a problem occurs in
the air breather system. The light will remain on This light will only illuminate if a problem occurs in the
continuously until the fault has been repaired. fuel system such as water contamination. The Engine
will shut down 1 second after the fault has been
7. detected.
Fuel On Light.
This light will illuminate when the ignition key is 12. Hour clock.
turned to the Start position to indicate that the fuel This records the number of hours that the Engine has
solenoid circuit has been energised. The Engine will been running.
not start if this light is not on. While the engine is
13. Ignition Start Switch.
running this light will remain on.
This is used to start and stop the Engine when
8. required.
Hydraulic Oil Level Warning Light.
This light will only illuminate if the hydraulic oil
level is low. The Engine will shut down 5 seconds
after the fault has been detected.

1.3 MANUAL TRACKING DOGLEAD.
Left hand Track Right hand Track

Forward/Back Forward/Back Doglead
Connection
Tracking
On/Off Switch
Doglead Machine
Stop Switch
1.4 REMOTE CONTROL TRACKING HANDSET.

De-activate Handset key. Battery Charger.

Handset Switch
Tracks On
Switch.
Left Hand
Track Right Hand
Forward/Back Track Spare
Forward/Back Battery
Engine
Stop Switch.
Tracks Remote Tracks Remote

Control Handset. Control Receiver box.
1.5 REMOTE CONTROL TIPPING GRID.

Grid Remote Control Grid Remote Control Handset.
Receiver box.
Grid Raise
Set Time.
Grid Lower Grid Grid
Set Time. Raise. Lower.
Manual Handset
Raise. On.
Manual
Lower.

WARNING

Manual.
2.1 SAFETY INTRODUCTION.
All personnel who operate this equipment must be trained to correctly and safely use it as it was intended.
Before operation the operator's must:
(i). Have received specific and adequate training in the task to be carried out.
(ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine.
(iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and
isolator switches.
(iv). Be aware of all moving parts on the Machine.

WARNING
Even when working with low voltage electrics
! and batteries, special care must be taken when

carrying out maintenance or repair.
2.2 ELECTRICAL SAFETY.
While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can
explode.
(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the
systems details.
(ii). Work on the electrical system must only be carried out by a qualified electrician.
(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure
that the batteries are re-connected correctly. Contact across the terminals can cause sparks or
explosions.
(iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables
or loose connections must be repaired immediately. Use only the manufacturers replacement parts with
the specified current rating, especially fuses.
(v). Isolate the batteries when welding on the Machine.
2.3 MACHINE SHUT DOWN PROCEDURE.
The JMG Control Panel, when fitted to the Finlay 683, comes complete with 4 remote Machine Stops, 1
doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for
their locations.
In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and
"Re-Start" procedures.
2.4 SAFETY BEFORE AND DURING OPERATION.
(i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER,
WARNING, CAUTION and IMPORTANT safety signs on your Machine.
(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear of
the Machine.
(iii). Ensure that all control levers are in the neutral position.
(iv). Check that all electrical connections including battery connections are fitted correctly and are not
damaged or worn.
(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety
drills.
(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the
warning buzzer and beacon are operating correctly.

WARNING

Manual.
3.1 ENGINE START UP PROCEDURE. (A).

(i). To start the Engine turn the ignition key to the "On" position, as Key Switch in
shown at (B). the "Neutral"
Note: At this point a Test sequence will commence where all the Position
lamps, as shown at (D), will illuminate for 1 - 2 seconds and the
Fuel Solenoid will energise. If any of the lamps, other than the Pre-
Heat lamp, does not illuminate this indicates that a problem exists. (B).
Also the operator should listen for the clicking sound of the Fuel
Solenoid as it energises. If a problem occurs see section 4.0 of Key Switch in
this manual for fault finding details. the "On"
(ii). After the test sequence has finished all the lamps, apart from Position
those shown at (E), will go out.
Note: If an Automatic Pre-Heat system has been installed the Pre-
Heat light will also illuminate during the test sequence. (C).
Warning: Do not attempt to start the Engine unless the following
Key Switch in
warning lamps are illuminated at this stage.
the "Start"
Position
(ii). Turn the ignition key to the "Start" position, as shown at (C).
At this point the "Fuel On" light will illuminate, as shown at (F), the (D). (E). (F).
fuel solenoid will energise and the start delay siren will sound.
(iii). Hold the key in this position for seven seconds until the
Engine cranks and runs.
(iv). Return the ignition key to the "On" position immediately after
the Engine starts.
Note: As soon as the Engine has started the "Oil" light and
"Battery" light will go out. Only the "Fuel On " light and the
"Engine Run" light will be illuminated when the Engine is running,
as shown at (G). If any other lights illuminate when the Engine is
running this indicates a fault.
(v). To stop the Engine return the key to the neutral position, as
shown at (A).
3.1.1 ENGINE PRE-HEAT. (H).

The Engine Pre-Heat sequence is a Customer requested option
and will therefore not be present on all Machines.
Where a "Pre-heat" sequence has been installed in the Control
Panel during manufacture, it will either be automatic or manual.
Automatic Pre-Heat.
When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will
commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the
Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn
the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to
the "On" position the Pre-Heat light on the Control Panel will go out.
Manual Pre-Heat.
When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position,
as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to
the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when
the key has been returned to the "On" position.

WARNING
! Safety and Operation instructions in the Finlay

Operation Manual.
3.2 TRACKING USING THE REMOTE CONTROL.
(i). Switch the Tracks Operation Switch, located on the (A). Remote
Tracks Control Panel, to the "Remote Tracking" Tracking
(ii). Start the Engine as per the Engine start up Manual

procedure on the previous page. Tracking
(iii). Activate the Remote Control by pulling up the red

button, as shown at (B).
(B). (C).
(iv). Insert the key into the Remote Control Handset and
turn on, as shown at (C).
Note. At this point the LED, shown at (D), should flash

(D).
red for a few seconds and then turn to a constant green. Tracks
If it continues to flash red this indicates that the battery Forward
is low. Ensure that the battery is fully charged before
operating the Remote Control. Tracks
Reverse
(v). Activate the Tracks by pressing the Tracks button,
as shown at (E).
Note: At this point the Track Safety Buzzer should

sound.
(vi). There is a seven second delay on the handset

before the Tracks will operate. Also the Tracks will not
are in the down position. Therefore, if the Tracks fail to
operate after seven seconds check that the Jacking
Legs are raised.
(E).
(vii). Track the Machine using the forward and reverse
buttons as shown.

WARNING
! Safety and operation instructions in the Finlay

Operation Manual.
3.3 TRACKING USING THE MANUAL TRACKING

DOGLEAD.
(A).
Remote
(i). Ensure that the Doglead is connected to the
Tracking
Machine and that the Doglead Machine Stop is not
pressed.
Manual
(ii). Switch the Tracks Operation Switch, located on Tracking
the Tracks Control Panel, to the "Manual Tracking"
(B). Left hand Track

(iii). Start the Engine as per the Engine start up
Forward/Back
procedure in section 3.1.
(iv). Switch the Tracking "On/Off" Switch, located on Right hand Track
the Doglead Handset, to the "On" position, as shown at Forward/Back
(B).
Tracking
Note: At this point the Tracking Safety Siren should On/Off Switch
sound and the Tracking Beacon should flash. There is
a seven second delay on the handset before the Doglead Machine Stop
Tracks will operate. Also the Tracks will not operate if Switch
the Jacking Legs on the front of the Machine are in the
down position. Therefore, if the Tracks fail to operate
after seven seconds check that the Jacking Legs are
raised.
(v). The Machine can now be tracked using the

controls on the Doglead Handset, as shown at (B).

WARNING
Before operating the Tipping Grid you Must read
! the instructions in the Finlay Operation Manual.
3.4 SETTING THE GRID TIPPING TIME.
The time in which it takes to tip the Grid using the Remote
Control and the angle that the Grid rises to, needs to be set (A).
when the system is installed.
(B).
(i). Ensure that the Engine is running and the Grid is fully
down. (C).
(ii). Press the top button on the side of the Receiver Box, as
shown at (A), twice and release. Press a third time and hold (D).
down.
(iii). The Grid should start to rise. Once it has reached the
required angle release the button and the Grid will stop.
(iv). Repeat this exercise for the lowering cycle by pressing
the second button on the Receiver Box, as shown at (B).
(v). This cycle will be recorded, therefore, each time the Grid
is operated using the Remote Control the same angle and
speed will be achieved.
(E). (G).
3.5 OPERATING THE GRID MANUALLY.
(H).
(i). To raise the Grid manually, press and hold button (C)
as shown. Once the Grid has achieved the required height (F).
release the button.
(ii). To lower the Grid manually, press and hold button (D)
as shown. Once the Grid is completely down release the
button.
3.6 OPERATING THE GRID USING THE REMOTE CONTROL.
Warning: Before activating the Grid Tipping Cycle using the Remote Control, ensure that the Grid is fully
down.
(i). To activate the Remote Control press the "on" button twice, as shown at (H). The LED shown at (F) will
flash once to indicate that the Remote Control is active.
(ii). To activate the Tipping Cycle press button "1" once, as shown at (E). The LED
shown at (F) will flash rapidly each time a button is pressed.
(iii). To stop the Grid in mid-cycle press button "2" once, as shown at (G).
(iv). To re-start the cycle press button "1" once again.
Note: The cycle will have to finish, therefore, if the Grid was stopped in the raise cycle, once it is started
again it will continue to rise to its highest point before lowering again.
Note: The Remote Control has a 2 minute automatic turn off feature. The system also has an operating
range of approximately 100 metres but longer or shorter distances will be achieved depending on the
location of the receiver box in relation to the Remote Control transmitter. The surroundings will also have
an impact on range. The units are designed to operate with internal aerials.

3.7 PROGRAMMING A NEW TIPPING GRID REMOTE CONTROL.
Each Remote Control Transmitter has a unique operating code. If a Remote Control or Receiver Box is
replaced then the Receiver Box has to be programmed to recognize the new Remote Control Transmitter.
If a Remote Control Transmitter is taken from one Machine or system and used to operate another system,
the original Receiver Box should be disabled by removing the 2 amp fuse on the printed circuit board, as
shown at (G). Label the Receiver with instructions to reprogram it before putting it back into service.
Otherwise the situation could arise that one Remote Control will operate 2 different systems.
WARNING: Remote control units are programmed in accordance with the regulations of the particular region
in which they are to be used. Ensure that any re-programming or replacement of the remote control units, is
done so in accordance with all regional regulations.
To Programme the Receiver:
(i). Remove the cover from the Receiver Box by (A).

unscrewing the 4 fixing screws, as shown at (A).
(ii). Ensure that LED1, as shown at (E), is turned

on. This led indicates that the Receiver has a correct
power supply.
(iii). Set the Program ID switch, as shown at (C), to

the programming position by moving the switch lever
to the left position.
(iv). Press and release the Program ID push

button, as shown at (D). The Program LED, as
(B). (D).
shown at (B), will turn on.
(v). Ensure that the Remote Control Transmitter is (C). (E).

turned on.
(vi). Press and hold any button on the Remote

Control Transmitter (Except the "ON" button). The
Program LED, as shown at (B), will turn off and the
Valid Signal LED, as shown at (F), will turn on.
Note: Do not hold the Remote Control closer than

500mm from the Receiver Box.
(vii). Release the Transmitter button.
(viii). Set the Program ID switch, as shown at (C),

to the operating position by moving the switch lever
to the right position.
(ix). Replace the lid on the Receiver Box and tighten

the 4 mounting screws.
(F). (G).
3.8 CHANGING THE TIPPING GRID REMOTE CONTROL BATTERIES.
The Tipping Grid Remote Control battery life depends on it frequency of use. Low batteries are indicated
when the LED, as shown at (A), on the Remote Control goes dim when a button is pressed and/or the
functions do not operate. When this happens the batteries should be replaced immediately. The batteries
consist of 2 x 1.5volt AAA alkaline batteries located in the rear of the Remote Control. Before replacing
Transmitter batteries turn off the Receiver Box by disconnecting its power supply.
To replace the batteries: -

(A).
(i). Undo the 3mm screw securing the battery compartment cover
at the rear of the Remote Control.
(ii). To remove the cover - raise the end adjacent to the belt clip
on the Transmitter and swing the cover out and lift off.
(iii). Remove the exhausted batteries.
(iv). Fit 2 new AAA size alkaline batteries taking special care to
ensure that the battery polarity symbols align with the
corresponding symbols embossed on the base of the battery
compartment. Incorrect polarity may damage the Transmitter.
Do not mix old and new batteries.
(v). Refit the cover by engaging the small catches at the bottom
edge of the cover with the slots on the lower edge of the battery
compartment and then fold the cover towards the belt clip.
(vi). Secure the cover with the 3mm screw.
3.9 CARE OF THE TIPPING GRID REMOTE CONTROL.
The Remote Control should be kept in a safe location and protected from falling debris and water
contamination. If the Remote Control is being operated from a loader then it may be possible to clip or
secure the Transmitter to the loader's sun visor or some other suitable fixture. To do this use the belt clip
located on the rear of the Remote Control housing. Ensure that the Remote Control is protected from
vibration or impact damage.
If the Remote Control gets damaged, tampered with or malfunctions in any way it should be disabled
immediately by removing the batteries. It should then be replaced and/or returned to JMG Systems for
examination.

WARNING
Before carrying out Maintenance you Must read
! the Safety instructions in the Finlay Operation

Manual.
4.1 GENERAL MAINTENANCE
JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that
the equipment continually operates effectively the owner should ensure that the following "Good
housekeeping" measures are carried out:
(i). Ensure that only qualified and trained personnel operate and/or maintain this equipment.
(ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid
such elements affecting this equipment:
(iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a
safe place.
(iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid
Connectors etc. for corrosion or build up of dirt.
(v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt
etc. has been cleaned from the equipment.
(vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace
immediately if necessary.
(vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems.
Warranty may be effected where unauthorised adjustments have been made.
(viii). Always replace damaged or faulty components/parts with compatible replacements. Always check
ratings before replacement.

WARNING

fully shut down.
4.2 FAULT FINDING.
PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL.
- Board inside Handset has failed. Contact JMG Systems.
- Fuse on board inside the Handset has blown. Check fuse & replace if blown.
- Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty.
(ii) The Remote Control is broadcasting but nothing is operating.

- The Handset is de-activated. Pull out the red button on top of the Handset.
- The Remote Control is out of range (100 metres). Bring back into range.
- Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver
Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control.
(iii) All Tracking Motions working intermittently.

- Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB
matches the address code on the Remote Control.
- Another Remote Control may be interfering with the system. Check for other Remote Controls in the area
and consult the Hetronic manual.
(iv) Some Tracking Motions working intermittently.

- Connectors loose on Track Solenoids. Check connections and tighten.
- Connector loose on inside of Receiver Box. Check connections and tighten.
(v) General checks when having problems Tracking using the Remote Control.
- Is the "Tracks on/off" switch on the Main Control Panel in the "on" position?
- Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position?
- Is the Remote Control de-activate switch pulled out?
- Is the key switch in the "On" position?
- Did you take the Remote Control out of range (100 metres)?
- In the Tracks Control Box are all connections tight?
- Are the Jacking Fully up on the Machine?

WARNING

fully shut down.
PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD.
(i) Engine is running but nothing is operating from the Doglead Handset.
- Doglead is not connected properly. Check connection & tighten if loose.
- On/Off switch on the Handset is faulty. Check switch & replace if faulty.
- Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown.
(ii) All Tracking Motions working intermittently.

(iii) Some Tracking Motions working intermittently.

- Connectors loose or corroded on Track Solenoids. Check connections & tighten.
- Connectors loose on inside of Doglead Handset. Check connections & tighten.
- Connectors loose on inside of Tracks Control Box. Check connections & tighten.
- Control switches on Handset are faulty. Check switches & replace if faulty.
(iv) General checks when having problems tracking using the Doglead Handset.
- Is the Doglead Handset E-stop pulled out?
- Is the Doglead Handset connected properly?
- Are all connections tight in the Tracks Control Box?
- Are the Jacking Legs Fully up on the Machine?

WARNING
! equipment ensure that the Machine has been fully

shut down.
PROBLEMS WITH THE TIPPING GRID WHEN USING THE REMOTE CONTROL.
- Board inside the Handset has failed. Contact JMG Systems.
(ii) The Remote Control is broadcasting but the Tipping Grid is not operating.
- The Remote Control is out of range. Bring back into range.
- Receiver is set for different transmitter. Re-programme for existing transmitter.
(iii) Tipping Grid Motion working intermittently.

- Connectors loose on Tipping Grid Solenoids. Check connections and tighten.
- Wiring damaged going to Tipping Grid Solenoids. Check wiring & repair if faulty.
- Connectors loose on inside of Receiver Box. Check connections and tighten.
- Buttons faulty on Handset. Check Handset and replace if damaged or faulty.
(v) General checks when having problems Tipping the Grid using the Remote Control.
- Is the Remote Control switched on?
- Has the Grid rise time been set?
- Did you take the Remote Control out of range?
- Are the Tipping Grid Solenoid connectors tight and free from corrosion?
- Is the Grid working on manual?

4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. 4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
F1 F2 F3 F4 F5 F6 F7 F8 F 9 F 10
SD3
R1 R2 R3 R4 R5 F 11
R3 R6 R7 R8 R9 R 10 F 12
R1
R2
R4 R5
R1 LEFT HAND FORWARD SOLENOID F1-10A LEFT HAND FORWARD SOLENOID

R2 LEFT HAND REVERSE SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID
R3 N/A F3-10A LEFT HAND REVERSE SOLENOID
R1 FUEL SOLENOID RELAY F1- 5A PCB POWER
F2-10A FUEL SOLENOID R4 N/A F4-10A RIGHT HAND FORWARD SOLENOID
R2 OIL COOLER RELAY
R3 N/A F3-15A TRACKS R5 TRACK POWER RELAY F6-10A BEACON , SIREN & TIMER
R4 N/A F4-15A HYDRAULIC OIL COOLER (OPTIONAL) R6 RIGHT HAND REVERSE SOLENOID F9-10A MANUAL REMOTE SELECTOR SWITCH
R5 STARTER MOTOR RELAY F5-10A START DELAY SIREN R7 RIGHT HAND FORWARD SOLENOID F10-10A REMOTE CONTROL RECEIVER MANUAL
F6-5A MACHINE STOP SWITCHES R8 BEACON , SIREN & TIMER F11-5A JACKING LEG LIMIT SWITCHES
F7-10A TIPPING GRID R9 N/A
F8-15A HYDRAULIC OIL COOLER F12- N/A
R10 JACK LEGS RAISED SYSTEM POWER SD3-7 SECOND DELAY TIMER
F9-N/A
F10-5A OIL COOLER FAN SWITCH
4.5 Main Control Panel & Loom Wiring Diagram
30
15
FL1 F3 F6 F2 F5 F8 F10 F1 F7
40A 15A 5A 10A 10A 15A 5A 5A 10A
A1
R S2
H1
G1
H5 H7
S1
A2
B2 B3
S12 S6 S7 S8 S9
Y2 Y3
31
68 3T/D/201 2
G1 12V BATTERY A1 CONTROL UNIT A2 TIPPING GRID REMOTE CONTROL RECEIVER
G2 ALTERNATOR B1 START DELAY SIREN H2 ENGINE OIL PRESSURE WARNING LAMP
H1 BATTERY CHARGE LAMP K2 RLY 2 COOLING FAN RELAY H3 ENGINE TEMPERATURE WARNING LAMP
H7 FUEL SOLENOID ON LAMP K5 STARTER MOTOR RELAY H4 COOLANT LEVEL WARNING LAMP
H5 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR H6 AIR FILTER RESTRICTION WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY M2 HYDRAULIC OIL COOLING FAN H8 HYDRAULIC OIL LEVEL WARNING LAMP
J1 STOP SWITCH JUNCTION BOX S6 ENGINE OIL PRESSURE SWITCH H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP
P1 ENGINE HOUR METER S7 ENGINE TEMPERATURE SWITCH H11 FUEL CONTAMINATION WARNING LAMP
S1 BATTERY ISOLATOR SWITCH S8 AIR FILTER RESTRICTION SWITCH Y2 GRID RAISE SOLENOID
S2 IGNITION/START SWITCH S9 HYDRAULIC OIL LEVEL SWITCH Y3 GRID LOWER SOLENOID
S12 OIL COOLER TEMPERATURE SWITCH
S3-S6 ENGINE STOP SWITCHES
Y1 FUEL SOLENOID WIRE COLOUR CODE
4.6 Tracks Control Panel & Loom Wiring Diagram
C JMG SYSTEMS LTD
683T/D/2012
B2 TRACK SIREN S17 MANUAL TRACK ON/OFF SWITCH K10 LEFT HAND FORWARD RELAY (R1A)
E1 TRACK BEACON LAMP S18 MANUAL HANDSET ENGINE STOP SWITCH K11 LEFT HAND REVERSE RELAY (R2A)
K6 TRACK OPERATING RELAY (R5A) S19 LEFT HAND TRACK SWITCH K12 RIGHT HAND FORWARD RELAY (R7A)
K7 TRACK DELAY TIMER S20 RIGHT HAND TRACK SWITCH K13 RIGHT HAND REVERSE RELAY (R6A)
K8 JACK LEG RELAY (R10A) Y5 LEFT HAND FORWARD SOLENOID
K9 SIREN AND BEACON RELAY (R8A) Y6 LEFT HAND REVERSE SOLENOID
WIRE COLOUR CODE
S14 JACK LEG SWITCH 1 Y7 RIGHT HAND FORWARD SOLENOID
S15 JACK LEG SWITCH 2 Y8 RIGHT HAND REVERSE SOLENOID
S16 TRACK MANUAL/REMOTE SELECTOR SWITCH
A3 RADIO REMOTE TRACK CONTROL RECEIVER
A4 MANUAL TRACK CONTROL HANDSET FUSES AND RELAYS WITH LETTER A
ARE FITTED IN TRACK JUNCTION BOX
5.1 MAIN CONTROL PANEL PARTS LIST.
(1).
(2).
(4).
(3). (5).
(6).
(7).
(8).
(9).
(10).
(11).
ITEM NO. PART NO. DESCRIPTION. NO. REQ.
(1). 14.29.1426 Main Control Panel & Loom complete. 1

(2). 12.26.0300 Main Control Panel lock & key. 1
(3). 14.75.0001 Hour clock. 1
(4). 14.77.0001 Ignition switch. 1
(5). 15.02.0801 Ignition switch key. 1
(6). 14.64.0005 Fuse 5 Amp. 3
- 14.64.0010 Fuse 10 Amp. 4
- 14.64.0015 Fuse 15 Amp. 3
(7). 14.40.0013 Main Control Panel PCB. 1
(8). 14.40.0010 AF Link. 1
(9). 14.71.0013 R1 - Fuel Solenoid Relay. 1
(10). 14.71.0002 R2 - Oil Cooler Relay. 1
(11). 14.71.0003 R5 - Starter Motor Relay. 1

5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.
(9).
(1).
(10).
(2).
(3).
(11).
(4). -
5
(5).
-
(12).
(6).
(7).
(8).

NO.
(1). 14.29.1429 Tracks Control Panel & Loom complete. 1

(2). 14.40.0020 Tracks Control Panel PCB. 1
(3). 14.64.0010 Fuse 10 Amp. 7
- 14.64.0005 Fuse 5 Amp. 1
(4). 14.71.0011 R1 - Left Hand Forward Solenoid Relay. 1
(5). 14.71.0011 R2 - Left Hand Reverse Solenoid Relay. 1
(6). 14.71.0011 R6 - Right Hand Reverse Solenoid Relay. 1
(7). 14.71.0011 R7 - Right Hand Forward Solenoid Relay. 1
(8). 14.71.0008 R8 - Beacon, Timer & Siren Relay. 1
(9). 14.72.0005 Track delay Timer. 1
(10). 14.71.0009 R5 - Track Power Relay. 1
(11). 14.71.0010 R10 - Jacking Legs Raised Power Relay. 1
(12). 14.77.0300 Tracks Operation Switch. 1

5.3 TRACK CONTROL PARTS LIST.
(1). (2). (3).
(4).
(5). (9). (10).
(6).
(7).
(8).

NO.
(1). 14.03.0573 Tracks - Remote control receiver box. (EU freq.) 1

- 14.03.0562 Tracks - Remote control receiver box. (US freq.) 1
(2). 14.03.0572 Tracks - Remote control handset. (EU freq.) 1
- 14.03.0561 Tracks - Remote control handset. (US freq.) 1
(3). 12.14.3010 Tracks - Remote control battery charger. 1
(4). 12.14.3009 Tracks - Remote control spare battery. 1
(5). 14.03.0695 Doglead handset. 1
(6). 14.77.0301 Tracks Forward/Back Switch. 2
(7). 14.77.0302 Tracks On/Off Switch. 1
(8). 14.77.0510 Doglead handset Machine Stop. 1
(9). 14.95.1301 Doglead male connector. (PP13) 1
(10). 14.95.1302 Doglead female connector. 1

5.4 AUXILIARY PARTS LIST.
(1). (2). (3).
(4). (5). (6).
(7). (8). (9).
(10).

NO.
(1). 14.03.0010 Tipping grid remote control receiver box. (EU freq.) 1
- 14.03.0012 Tipping grid remote control receiver box. (US freq.) 1
(2). 14.03.0009 Tipping grid remote control handset. (EU freq.) 1
- 14.03.0011 Tipping grid remote control handset. (US freq.) 1
(3). 14.77.0011 Jacking legs limit switch. 2
(4). 14.02.0023 Machine Stop box. 4
(4a). 14.29.4032 Complete Machine Stops kit inc. junction boxes. 1
(5). 14.65.0002 Start delay buzzer. 1
(6). 14.89.0008 Tracking beacon. 1
(7). 14.65.0003 Tracking buzzer. 1
(8). 14.64.0040 Main Fuse 40 Amp. 1
(9). 14.96.1200 Battery Lead Set. 1
(10). 14.77.0500 Battery Isolator 1

ENG
SECTION 9: WARRANTY 041004/09
SECTION 9 : WARRANTY
9. WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or
otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss,
damage or injury to property or persons arising directly or indirectly from any failure or defect in
the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture
of their machinery, to the best of their knowledge, are the highest available quality of their re-
spective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part sup-
plied to them direct to the customer of which they shall receive notice and which shall be proved
to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defec-
tive in workmanship or materials provided:
A:- The written note of complaint is given within seven days of the discovery of the defect
B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of
replacement become their property.
C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or
the cost of fitting a new part.
D:- That the defect has not been caused by carelessness or improper or inadequate lubrication.
E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than
one eight hour shift per day.
No unauthorised alternation or modification has been made to the plant or machine or component
the subject of the claim.
The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest
station in the UK or F.A.S. port of exportation.
In case of parts or components not manufactured by Finlay Hydrascreens the customer will be
entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given
by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods
is limited to making the benefits of the manufacturers guarantees available to the customer to the
extent aforesaid.
This understanding is in lieu of and excludes any other conditions guarantees, or warranties ex-
pressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (ex-
cept to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever
caused or arising.
The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and
may not be assigned.
WA - 1
NL
HOOFDSTUK 9: GARANTIE 041004/09
9. GARANTIE
Alle voorwaarden en garanties die door het recht krachtens de wet of door
gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets
dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen
aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of
verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de
geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines
gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de
betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan
de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht
en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na
levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden,
onder de voorwaarde dat:
A: binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie
volgt.
B: het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval
van een vervanging hun eigendom wordt
C: Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel
of de kosten van inbouw van een nieuw onderdeel aansprakelijk is.
D: het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is
veroorzaakt.
E: de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan
in een acht-uurs-dienst per dag loopt.
F: aan de installatie of machine of aan componenten die onderwerp van de
reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn
aangebracht.
Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde
station of de F.A.S. exporthaven geleverd.
Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd,
heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant
kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met
betrekking tot deze producten is beperkt tot de garantie die de fabrikant in
bovengenoemde omvang aan de klant biedt.
Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij
uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag
Finlay Hydrascreens (uitgezonderd in de omvang van n van de voornoemde
verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade
aansprakelijk zijn.
De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en
mag niet worden overgedragen.
WA - 2
FR
CHAPITRE 9: GARANTIE 041004/09
9. GARANTIE
Toute garantie expresse ou octroye d'accord tacite par la voie du droit commun, le droit
cotumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens dcline toute
responsabilit en cas de pertes, prjudices de biens ou de personnes rsultant
directement ou indirectement d'une dfaillance / vice de l'quipement livr. Les matriaux
mis en oeuvre par Finlay Hydrascreens pour la production de ses machines au meilleur
de ses connaissances, rpondent aux critres de qualit les plus pousss dans la matire.
Finlay Hydrascreens sengage remplacer gratuitement ou rembourser le prix de
toute pice livre directement au client qui serait porte sa connaissance et qui, la
satisfaction de Finlay Hydrascreens, savrerait tre affecte dun vice de fabrication ou
de matire dans un dlai de six mois aprs sa livraison, et ce dans les conditions
suivantes :
A: si cette rclamation est notifie par crit dans un dlai de sept jours aprs sa
dcouverte ;
B: si la pice en question est retourne franco de port Finlay Hydrascreens qui en
devient propritaire en cas de remplacement ;
C: si Finlay Hydrascreens n'est pas responsable des cots rsultant du montage et/
ou dmontage d'une pice reconnue dfectueuse et/ou neuve ;
D: si ce dfaut n'est pas imputable la ngligence ou une lubrification errone ou
insuffisante ;
E: si la priode de garantie se rduit dans la mme proportion, lorsque la machine
fonctionne pendant plus de huit heures par jour ;
F: si l'installation, la machine ou certains de ses composants, objet de la rclamation,

n'ont pas t soumis des modifications ou transformations illicites.
Finlay Hydrascreens livrera la pice neuve franco de port la gare SNCF la plus proche
en Grande Bretagne ou bien F.A.S. au port d'exportation.
Pour des pices ou organes qui ne sont pas fabriqus par Finlay Hydrascreens, le client
bnficie des conditions de garantie accordes par leur constructeur, dans la mesure o
celles-ci peuvent tre transfres au client ; la responsabilit de Finlay Hydrascreens
par rapport ces produits se limite faire bnficier le client de lensemble des
prestations de garantie accordes par cet autre constructeur.
Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles soient
implicites ou explicites, lgales ou non. En aucun cas, Finlay Hydrascreens (
l'exception des cas de figure spcifis ci-dessus) n'assumera la responsabilit de toute
perte, blessure ou prjudice qui pourrait surgir.
La garantie ci-dessus est accorde au client par Finlay Hydrascreens titre personnel
et ne peut tre transfr un tiers.
WA - 3
DE
KAPITEL 9: GARANTIE 041004/09
9. GARANTIE
Alle Bedingungen und Gewhrleistungen, die durch Gesetzesrecht oder

Gewohnheitsrecht ausgedrckt werden oder stillschweigend gelten. Der
Handelsgebrauch oder hnliches wird hiermit ausgeschlossen. Finlay Hydrascreens
bernimmt keine Haftung fr Velust, Vermgens- oder Personenschden oder -
verletzungen, die direkt oder indirekt aus einem Mangel an oder direkt aus der
gelieferten Maschine resultieren. Die von Finlay Hydrascreens bei der Herstellung der
Maschinen verwendeten Materialien sind nach ihrem bestem Wissen von der hchsten
erhltlichen Qualitt ihrer jeweiligen Art. Finlay Hydrascreens verpflichtet sich,
kostenlos alle von ihnen direkt an den Kunden gelieferten Teile zu ersetzen oder zu
erstatten, von denen sie Kenntnis erhalten und bei denen es sich zur Zufriedenheit von
Finlay Hydrascreens innerhalb eines Zeitraums von sechs Monaten nach Lieferung
herausstellt, da es einen Mangel in der Verarbeitung oder bei den Materialien gibt,
unter der Voraussetzung, da:
A: innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche
Reklamation erfolgt.
B: das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes
deren Eigentum wird
C: Finlay Hydrascreens nicht fr die Kosten des Ausbaus des defekten Teils oder
die Kosten des Einbaus eines neuen Teils haftbar ist.
D: der Mangel nicht durch Nachlssigkeit oder falsche oder unzureichende
Schmierung verursacht wurde.
E: der Garantiezeitraum entsprechend verkrzt wird, wenn die Maschine lnger als in
einer Acht-Stunden-Schicht pro Tag luft.
F: an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation
sind, keine ungenehmigten Vernderungen oder Verbesserungen vorgenommen
wurden.
Das neue Teil wird von Finlay Hydrascreens frei an den nchsten Bahnhof in GB oder
den F.A.S. Ausfuhrhafen geliefert.
Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt
wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller
diesbezglich erteilt wurden, insoweit, als diese an den Kunden bertragen werden
knnen, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf
begrenzt, da die Leistungen der Herstellergarantien im oben erwhnten Ausma dem
Kunden zur Verfgung gestellt werden.
Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien
oder Gewhrleistungen, ob ausdrcklich oder stillschweigend, gesetzlich oder
anderweitig und schliet diese aus. Auf keinem Fall darf Finlay Hydrascreens
(ausgenommen in dem Ausma irgendwelcher vorstehender Verpflichtungen) fr
irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schden
Haftbar sein.
Die oben angefhrte Garantie gilt fr Finlay Hydrascreens Kunden persnlich und darf
nicht bertragen werden.
WA - 4
ES
CAPITULO 9: GARANTA 041004/09
9. GARANTA
Se consideran vlidas todas las normas y garantas establecidas por el derecho o

aceptadas por sentido comn. Est excluido el uso comercial. Finlay Hydrascreens
no se re sponsabiliza de prdidas, daos econmicos, daos o lesiones a personas
que puedan surgir directamente o indirectamente por averia o defecto de la mquina.
Finlay Hydrascreens utiliza en la construccin de las mquinas materiales de lo ms
avanzados y de la mejor calidad Finlay Hydrascreens se obliga a sustituir o a
reparar sin cargo, y directamente al cliente, cada pieza que le envia el cliente con la
correspondiente reclamacin, que Finlay Hydrascreen verifica en el plazo de seis
meses desde el recibo, y que demuestren defecto de fabricacin o de material, bajo
las condiciones siguientes:
A: La reclamacin debe enviarse dentro de siete das desde que se ha encontrado

el defecto.
B: Hay que enviar las piezas a Finlay Hydrascreens, puerto franco, y, en caso de
sustitucin, estas quedan de propriedad de Finlay Hydrascreens
C: Finlay Hydrascreens no es responsable de los gastos de desmontaje de las
piezas defectuosas o de los gastos de montaje de las piezas nuevas.
D: El inconveniente no ha sido ocasionado por negligencia o equivocada o escasa
lubrificacin.
E: El plazo de la garanta debe reducirse cuando la mquina trabaja en turno diario
de ms de ocho horas.
F: Las piezas reclamadas proceden de instalaciones, mquinas o componentes que
no han tenido modificaciones o reformas no autorizadas.
Finlay Hydrascreens envia las nuevas piezas puerto franco a la estacin ms

cercana en GB, o al puerto F.A.S. para exportacin.
Para las piezas o componentes no fabricados por Finlay Hydrascreens, el cliente
tiene derecho a disfrutar de la garanta que le otorga el mismo constructor de las piezas
o componentes, hasta que sus cumplimientos puedan transmitirse al cliente y Finlay
Hydrascreens se responsabiliza unicamente de que el mismo constructor de las
piezas o componentes otorgue la garanta en la forma sobredicha.
Este acuerdo sustituye y excluye todas otras condiciones y garantas, ya sean escritas
como supuestas, legales u otras. Finlay Hydrascreens no puede ser responsable en
ningun caso (a excepcin de existir anteriores obligaciones) de cualquier tipo de
prdidas o daos a personas o cosas que sean consiguientes.
Las condiciones de garanta sobredichas vlen para los clientes de Finlay
Hydroscreens y no pueden transferirse a terceros.
WA - 5
EDIZIONE I
CAPITOL
CAPITOL
OLOO 8: GARANZIA 041004/09
8. GARANZIA
Tutte le condizioni e garanzie hanno validit a termini di legge o per abitudine,

espressamente dichiarata, o come silenzio assenso. Lutilizzo commerciale o simili
sono esclusi. Finlay Hydrascreens non si assume alcuna responsabilit per danni ,
perdite a cose o persone o per ferimenti, risultanti in modo diretto o indiretto da un
difetto del macchinario o direttamente derivanti dal macchinario fornito. Finlay
Hydrascreens, ha utilizzato, nella costruzione dei macchinari, materiali della pi alta
qualit reperibile sul mercato, secondo tutte le conoscenze in suo possesso. Finlay
Hydrascreens si impegna a sostituire gratuitamente o a rimborsare tutti i pezzi
direttamente forniti ai clienti, dai quali venuta a conoscenza, e presso i quali stata
verificata lesistenza, entro un periodo di tempo di sei mesi dalla consegna, di un difetto
di costruzione o di materiale, dietro assenso e completa soddisfazione da parte della
Finlay Hydrascreens, a condizione che:
A: entro sette giorni dalla constatazione del difetto, segua una contestazione scritta.
B: il pezzo venga restituito senza spese alla Finlay Hydrascreens , il quale, nel
caso di sostituzione, diventa di sua propriet.
C: Finlay Hydrascreens non responsabile per costi derivanti dallo smontaggio

del pezzo avariato o per spese inerenti il montaggio del pezzo nuovo.
D: il difetto non sia dovuto a negligenza oppure a ingrassaggio errato o insufficiente.
E: il periodo di garanzia viene decurtato in relazione, se limpiego del macchinario va

oltre un normale turno giornaliero di otto ore.
F: allimpianto, alla macchina o al pezzo, che sono oggetto di contestazione non

sono state apportate modifiche o migliorie non autorizzate.
Il pezzo nuovo viene consegnato dalla Finlay Hydrascreens franco di porto stazione
pi vicina in GB, oppure ai porti F.A.S. per lesportazione.
Nel caso di pezzi o componenti, che non siano state prodotte dalla Finlay
Hydrascreens, il cliente ha diritto ad avere le stesse prestazioni in garanzia, come
concesso dal produttore, nella misura in cui queste possono essere riconosciute al
cliente, e la responsabilit della Finlay Hydrascreens relativamente a queste merci,
limitata al riconoscimento di prestazioni di garanzia, che verranno messe a
disposizione del cliente, nella misura e alle stesse condizione sopraddette.
Questo accordo sostituisce tutte le altre condizioni, garanzie o prestazioni, sia
dichiarate esplicitamente, che tacite, legali o di altra natura, escludendole
definitivamente. In nessun caso la Finlay Hydrascreens pu (eccetto provvedimenti
riguardanti impegni gi esistenti in precedenza) essere considerata responsabile per
perdite di qualche natura, causate o conseguenti, ferimenti o danni.
La garanzia sopraddetta, ha validit per i clienti della Finlay Hydrascreens
personalmente e non pu essere ceduta a terzi.

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SECTION 8: SPARE PARTS 041004/09

SECTION 8: SPARE PARTS - CONTENTS

8.2 SPARE PARTS ORDER FORM ............................................................ SP - 5

8.3. SPARE PARTS INDEX ........................................................................ SP - 20

SECTION 8: RESERVEONDERDELEN - INHOUD

8.2 BESTELFORMULIER ............................................................................. SP -7

8.3 INHOUDSOPGAVE RESERVEONDERDELEN ................................... SP -20

SECTION 8: PICES DE RECHANGE - SOMMAIRE

8.2 FORMULAIRE DE COMMANDE ............................................................ SP -9

8.3 SOMMAIRE DES PICES DE RECHANGE ........................................ SP -20

8.2 BESTELLFORMULAR ......................................................................... SP - 11

8.3 INHALTSVERZEICHNIS ERSATZTEILE ............................................ SP - 20

CAPTULO 8: REPUE0STOS - ASUNTO

8.2 FORMULARIO DE PEDIDO.................................................................. SP -13

8.3 ASUNTO: .............................................................................................. SP -20

KAPITEL 8: RESERVEDELE - INDHOLD:

8.2 BESTILLINGSSEDDEL.......................................................................... SP -15

8.3 INDHOLDSFORTEGNELSE .................................................................. SP -20

KAPITTEL 8: RESERVEDELER - INNHOLD:

8.2 FORMULAR BESTILLING .................................................................... SP -17

8.3 INNHOLDSFORTEGNELSE RESERVEDELER .................................. SP -20

CAPITOLO 8: RICAMBI - SOMMARIO

8.2 Modulo dordine ricambi ....................................................................... SP - 19

8.3 Indice dei ricambi ................................................................................. SP - 20

8.1 SPARE PARTS ORDERING PROCEDURE

To ensure delivery of your parts, when ordering please quote:

machine serial number

illustration number and item number

Machine serial number -

Illustration number - 8.3.4

Part number - 11.05.0241

Part description - Tape up Bearing

Customer Name Customer Address

8.1 Reserveonderdelen en bestelling

Voor een correcte bestelling van reserveonderdelen de volgende gegevens vermelden:

Serienummer van de machine

Serienummer van de machine -

Alleen zo kunnen wij u zo snel mogelijk het juiste onderdeel leveren.

Om onderdelen voor de motor te bestellen, is de onderdelenlijst van de motorfabrikant

Gegevens omtrent de Gegevens omtrent het handboek

8.1 Pices de rechange et approvisionnement

Pour obtenir un approvisionnement correct en pices de rechange, sans retards, il faut

Numro de srie de la machine

Numro de srie de la machine -

Rfrence de la pice 11.05.0241

pices de rechange du constructeur du moteur.

Informations sur la Informations sur le manuel oprateur

8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG

Fr eine korrekte und reibungslose Ersatzteilbestellung nennen Sie uns bitte:

Seriennummer der Maschine

Zeichnungs- und Positionsnummer

Seriennummer der Maschine -

Angaben zur Maschine Angaben zum Betriebsbuch

Anlagentyp Seriennummer Zeichnungs- Positions- Teile- Teilebezeichnung Bestellmenge

8.1 Repuestos y pedido

Para pedir los repuestos de forma correcta, hay que indicar:

Nmero de serie de la instalacin

Nmero de dibujo y de posicin

Nmero de serie de la instalacin -