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石化电机标准对比 API-541-547-841
石化电机标准对比 API-541-547-841
History
IEEE 841, API 541, and API 547 are all ac induction motor stan-
dards developed by the petrochemical industry. Nonetheless, they
have been adopted by other process industries that also require
motors with high levels of reliability. A working group consisting
of motor end-users, consultants, and suppliers initially developed
API 541 approximately 20 years ago. The standard is meant to
provide an ac induction motor with increased reliability and value.
Throughout 541s life, each revision has added changes to promote
increased reliability, safety and ease of use. API 541 finished its
fourth revision in the fall of 2003 and was released in 2004.
IEEE 841 was completed in September 1985 with a similar
working group as the API standard. Initially the requirement for
IEEE 841 was to produce a recommended practice (RP) so motor
1077-2618/06/$20.002006 IEEE
TABLE 1. FEATURES OF EACH STANDARD.
IEEE 841 API 547 API 541
Petroleum and chemical industry Petroleum and chemical industry Petroleum and chemical industry
Severe duty Severe duty Critical duty
General purpose service (spared) General purpose service (spared) Special purpose service
(unspared)
Induction generators
Severely corrosive High inertia loads
atmospheres Adjustable speed drives
Antifriction bearings Sleeve bearings Sleeve bearings
TEFC TEFC and WPII All enclosures
Horizontal & Vertical Horizontal Horizontal and vertical
manufacturers could build a low-voltage (460 or 575 V) to address the needs of these machines, and the standard
totally enclosed fan-cooled (TEFC) ac induction motor that number for this was API 547. This standard covers
could be made available from stock for easy procurement. medium horsepower motors (2503,000 hp) that span
In 1990, the RP was revised and made into a standard. The between IEEE 841 and API 541. Motors of this size are
standards latest version is IEEE 841-2001, which has been likely to be of a more standard construction and might
widely adopted into many other process industries, but be made available for delivery from a manufacturer or
most heartily endorsed by the pulp and paper industry. distributors inventory. API 547 was completed, and the
During the ballot process for the fourth revision of first edition was issued in January 2005.
API 541, great efforts were made to simplify the stan- Obviously, there is much overlap between the three
dard. In the process of doing this, the standard defaults standards. That is the unfortunate outcome when various
were made to reflect appropriate choices for the largest, choices/options exist for a machine that goes into a partic-
most critical machines. During the balloting process, it ular application. With appropriate exceptions taken, as
was realized that a standard did not exist for general-pur- well as options selected, it is possible to make any one of
pose, noncritical service machines in the 2503,000-hp the specifications valid. However, one specification may
ranges. These machines are commonly found in the be more appropriate than another. This article will help
IEEE INDUSTRY APPLICATIONS MAGAZINE JAN|FEB 2006 WWW.IEEE.ORG/IAS
petrochemical industry. A working group was chartered identify which of the three standards are most appropriate
for a particular application.
TABLE 2. APPLICATION GUIDELINES
IEEE 841 Motor Requirements
FOR EACH STANDARD.
The IEEE 841 motor is intended to be a standardized
Application IEEE 841 API 547 API 541 product available from stock (from motor manufactur-
Coupled loads Y Y Y ers and motor distributors) and is produced by several
manufacturers. The purpose of having such a specifica-
Belted loads Y N N
tion is to establish a recognized baseline standard for
Axial Thrust Loads Y N Y petroleum and chemical industry severe duty motors.
Centrifugal Y Y Y Prior to this standard being in place, manufacturers
compressors had total latitude on what they deemed to be sufficient
for a severe duty motor. IEEE 841 put all manufac-
Reciprocating U U Y turers on an even playing field and simplified procure-
compressors ment activities from the end-user side.
Centrifugal pumps Y Y Y IEEE 841 motors must satisfy the following:
severe duty for petroleum and chemical industry
Vertical turbine Y N Y
enclosure limited to TEFC and totally enclosed non-
pumps
ventilated (TENV) construction
Fans & blowers Y Y Y a NEMA frame size of 143T and larger, up through
Induction generator N N Y 500-hp rating
voltages to 4,000 V
Division 2 (Zone 2) U Y Y
horizontal and vertical motors
Adjustable speed U U Y antifriction bearing only
(ASD) bearing reliability by specifying temperature and
Y = Suitable for application vibration limits as well as bearing life requirements
N = Not suitable for application IP details of protection: IP54/IP55
U = Unusual condition specify on data sheet sound limit: 90 dBA sound power
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corrosion-resistance tested per ASTM B117-97
APPENDIX A-1. DETAILED COMPARISON OF IEEE 841, API 541, AND API 547.
Standard IEEE 841-2001 API 547 API 541 rev 4
Title IEEE Standard for Petroleum General Purpose Form-Wound Form-Wound Squirrel Cage
and Chemical Industry Squirrel Cage Induction Motors Induction Motors 500 hp
Severe Duty TEFC Sqirrel- 250 hp and Larger and Larger
Cage Induction Motors up
to and Including Cage-
Induction Motors up to and
Including 370 kW (500 hp)
Induction Generator No No Yes
Application
Design Standards ANSI, NEMA, IEEE ANSI, NEMA, IEEE, IEC, ISO ANSI, NEMA, IEEE, IEC, ISO
Power Range 0.75 370 kW (1 500 hp) 2P TEFC 185600 kW 370 kW up (500 hp up)
(250800 hp)
2P WP II 185930 kW
(1250 hp)
4-6-8 pole 185 1500 kW
TEFC or (250 3000 hp)
WPII
Rating Continuous duty Continuous duty Continuous duty
Size for 1.0 SF, with 1.15 Size for 1.0 SF Size for 1.0 SF
SF on nameplate
Voltage Ratings 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Not specified 200 3,000 2,300 3,000 2,300
230 3,300 4,000 3,300 4,000
460 6,000 6,000 6,600
bearing reliability specifying temperature and vibra- Some companies specify IEEE 841 on motors larger than
tion limits as well as bearing life requirements 500 hp to obtain a robust severe-duty motor design with
corrosion-resistant components specified but their less complexity and cost than API 541.
testing method is not An API 541 motor cannot be built without a data
minimum design and construction guidelines sheet. The entire concept of the standard is for the manu-
defined for manufacturer facturer to design and build a special motor to meet the
sound pressure limit of 85 dBA exact requirements of the end-user as defined by the
comprehensive routine and special (optional) factory six pages of data sheets. When the end-user or OEM does
tests identified not fill out data sheets, the motor manufacturer must
data sheets must be filled out to properly specify the make some assumptions as to what is required. Discussion
motor over construction, requirements, and final configuration is
common during commercial negotiations. Because of the
API 547 Motor Requirements critical nature of many API 541 motors, particularly in
API 547 is a simpler version of API 541, but it will not higher outputs, witness tests at the manufacturers test
have significantly relaxed performance requirements. If laboratory are common.
any exceptions to API 547 are taken, the user is encour- API 547 is a more standard motor design for general-
aged to use API 541 for more detailed technical guid- purpose applications. A data sheet is provided for special
ance. In this regard, API 547 is similar to IEEE 841; the conditions, however it is not required to build the motor.
motor is standardized to a high enough degree such that Motors are often supplied with equipment to end-
it can be available from stock. This is not possible with users. When OEMs work with manufacturers on
API 541 because of its highly customized nature. motors for their equipment, they request that the
API 541 motors must satisfy the following: motors be constructed per IEEE 841 or API 541. Data
requirements for form-wound squirrel-cage induc- sheets are often not supplied by OEMs. If the end-user
tion motors for general use in petroleum, chemical, requires a motor built to API 541, he or she will need
and other industrial severe-duty applications to work with the OEM and help complete the data
cover motors from 2503,000 hp sheet. IEEE 841 motors are much more standard and
enclosures are limited to WPII and TEFC can be supplied when the data sheet is not filled out
horizontal motors only as long as basic information (speed, voltage, rating,
40
IP level of protection: IP55 (bearings only) etc.) is available.
APPENDIX A-4. DETAILED COMPARISON OF IEEE 841, API 541, AND API 547.
Standard IEEE 841-2001 API 547 API 541 rev 4
Service Full voltage across- Full voltage across-the-line User specified on
Conditions the-line starting starting data sheet
Temp range 25 C Temp range 25 C to
to +40 C +40 C
Altitude 1000 m Altitude 1000 m
above sea level above sea level
Indoor or outdoor Indoor or outdoor
Severe duty Severe duty
Humid Humid
Chemical (corrosive) Chemical (corrosive)
Salty atmospheres Salty atmospheres
Minimum L-10 bearing Horizontal mounting
life specified as 26,280 Sinusoidal input power Sleeve bearing
hours Sleeve bearing temperature 93 C
Bearing temperature temperature 93 C 20 year service life
rise (coupled) 45 C Class 1, Div. 2 or Zone 3 year
(50 C for 2 pole) 2 location uninterrupted service
Unusual Service Exposure to: Exposure to: User specified on
Conditions Flammable or explosive Combustible, explosive, data sheet
gasses abrasive, conductive dust
Combustible, explosive, Dirty operating conditions
abrasive, conductive dust where accumulation of dirt
Lint or dirty atmospheres will interfere with normal
that interfere with ventilation
ventilation Nuclear radiation
Nuclear radiation Abnormal external shock,
Abnormal external shock, vibrations, or mechanical loads
vibrations, or mechanical Altitudes >1000 m
ating speed. Continuous operation at a critical speed must be [2] IEEE Standard for Petroleum and Chemical IndustrySevere Duty Totally
Enclosed Fan-Cooled (TEFC) Squirrel Cage induction MotorsUp to and
avoided. Because API 541 relies heavily on a complete set of including 370 kW (500 hp), IEEE 841-2001.
data sheets, the user can document complete drive and appli- [3] Form-Wound Squirrel Cage Induction MotorsLarger than 500 Horsepower,
cation details. This allows the manufacturer to design and ANSI/API 541, Fourth ed.
build a motor that will produce desired performance. [4] General-Purpose Squirrel Cage Induction Motors250 Horsepower and Larger,
ANSI/ API STD 547, First ed.
[5] National Electrical Code, NFPA 70-2002.
Use of Standards by Application [6] IEEE Guide for the Application of Electric Motors in Class I, Division 2
Despite being developed by two separate organizations, Hazardous (Classified) Locations, IEEE 1349-2001.
the American Petroleum Institute (API) and the IEEE [7] R.L. Doughty and A.H. Bonnett, Introduction to IEEE 841-2001,
Petroleum and Chemical Industry Technical Committee IEEE Standard for Petroleum and Chemical IndustrySevere Duty
Totally Enclosed Fan-Cooled (TEFC) Squirrel Cage Induction
(PCIC), all three standards were developed by end-users MotorsUp to and Including 370 kW (500 HP), in IEEE PCIC
in the petroleum and chemical industry. IEEE 841 has Conf. Rec., 2001, pp. 4552.
found wide use in other process industries where a reli- [8] M. Hodowanec, M. Costello, B. Lockley, J. Rama, and T. Griffith,
able and well-protected NEMA-size motor is required, Introduction to API Standard 541, 4th EditionForm-Wound
Squirrel Cage Induction MotorsLarger than 500 Horsepower in
such as in the pulp and paper industry. IEEE PCIC Conf. Rec., 2003, pp. 311319.
Table 1 provides basic features and some guidance on [9] L.K. Padden, R. Bried, and J. Dymond, IEEE 1349-2001 guide for
the use of each standard. Table 2 provides typical applica- the application of electric motors in Class I Division 2 hazardous (clas-
tions for each standard. The end-user is responsible for sified) locations, in IEEE PCIC Conf. Rec., 2003 pp. 5969.
determining which of the three standards is most appro-
priate for his specific application.
John Malinowski (jmalinowski@baldor.com) is with Baldor
Certification to Standard Electric Company in Fort Smith, Arkansas. Gabe F. DAlleva
Each manufacturer is responsible for designing and man- is with ExxonMobil Research and Engineering in Fairfax, Vir-
ufacturing their motor to each applicable standard (IEEE ginia. Mark M. Hodowanec is with Siemens Energy & Automa-
841, API 547 or API 541). No outside agency is required tion in Norwood, Ohio. Malinowski and Hodowanec are Senior
to certify the compliance of these motors to the standard. Members of the IEEE. This article first appeared in its original
The way the standards are interpreted, features offered form at the 2004 IEEE/IAS Petroleum and Chemical Industry
may vary slightly from manufacturer-to-manufacturer. Technical Committee Conferece.
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