P.

YOGANANDAN
Over 22 years of extensive experience in Projects & Maintenance with Auto OEM,
Auto Ancillary and Engineering industry

Targeting challenging assignments in Projects & Maintenance with an organization

of high repute
Location Preference: Chennai/PAN India

yoga_hosur@yahoo.co.in/yoga.hosur@gmail.com (+91) 9443463858

Profile Summary
Safe maintenance, repair or replacement of plant equipment and systems, to ensure maximum production quantity and
quality, while supporting the policies, goals and objectives of the company.
Supervise and manage all related plant maintenance initiatives.
Planning, scheduling, implementation of preventive & predictive maintenance and ensured 100% adherence, and
continuous improvement initiatives
Compliance of all system audit requirements of ASES, ISO TS: 16949, QS:9000, ISO:14001 and ISO:18000.
Plan, co-ordinate and supervise the maintenance and repair of plant machines equipment, buildings, land, road areas and
services to acceptable company and legislative standards and to meet production schedules, operating costs, safety,
quality and sanitation standards.
Train and mentor technicians, engineers and supervisors on effective plant maintenance
Establishing Maintenance / Engineering Team and centralizing all relevant function.
Develop and implement cost & waste reduction programs
Review the operation of the plant equipment and systems to minimize unplanned downtime, anticipate and solve
problems in a timely manner and identify opportunities for improvement.
Initiate, implement and manage the plant maintenance program.
Experience in maintenance of Mechanical, Electrical, Hydraulics, Pneumatics, Controls (PLCs, Drives, HMIs) and Safety
Systems.
Proficient in Planned Maintenance (PM), Autonomous Maintenance (JH), Focused improvements & problem-solving
techniques of TPM.
Worked in 3 Greenfield projects Hyundai Motor India, Unipres India and Magna Cosma International.
An effective communicator with relationship management skills with the capabilities to relate to people at any level of
business and management.
Worked as Preventive Maintenance Manager with M/s Johnson Electric, Shenzhen, China, over a period of two years and
handled more than 500 Machines. Also Supported overseas location in Mexico and Serbia.

Core Competencies
IT Skills
Plant Maintenance

People Management

Commitment to Excellence

Strategic Planning
Academic Details
Problem Solving
2007 BE in Industrial Engineering from Indian Institution of Industrial
Decision Making Engineering, Navi Mumbai, Maharashtra

1996 Diploma in Maintenance Management from Annamalai University,

Planning & Organising
Creative Thinking
Technical Capabilities
Chidambaram, Tamil Nadu.
1993 Diploma in Machine Tool Maintenance & Repairs (MTMR) from CM
Kothari Technological Institute, Chennai, Tamil Nadu.
 Soft Skills Notable Accomplishments Across The Career
Reduced downtime through review of breakdowns and implementation of
proper countermeasures
Reduced downtime by eliminating repeated and new breakdown through
effective planned maintenance by doing component level inspection
OEE Improvement by improving MTBF, MTTR, MTBPM & MTTPM
Reduced maintenance cost and spare inventory cost through standardization
Motivator
of spares and local development
Improved manufacturing processes by introducing Poka-Yokes and
Communicator Automation thereby achieving significant cost-reduction and quality
Change Agent
enhancement
Identified and Implemented productivity improvement projects, such as SPM
Improvement (Machine Sweating), Double Cavity Molds, Combine Process
Collaborator
Identified and Implemented Direct Labor (DL) Reduction Projects through
Automation of Manual Lines by 2 Axis, 3 Axis and 6 Axis Pick and Place Units
and Robots
Restrained cost of maintenance, labor and supplies within budget by effective
utilization of resources
Upgraded the equipment features in terms of Zero Adjustment of parameters,
to maintain consistent quality of products
Identified and implemented Setup Time Improvement Projects, using SMED
concepts
Led a team of maximum of 35 Technicians, Engineers and Managers and
managed effectively
Implemented:
o Energy saving projects & noise reduction projects per statutory
requirements
o TPM Implementation (JH & PM Module)
o Excellent housekeeping through 6S Project
o Number of (SLA / Karakuri) Kaizen to reduce downtime
o Number of Poka-Yoke to reduce customer complaint & rejections

Knowledge Purview

Mechanical Presses Tonnage Ranging from 45T to 3500T
Tandem Press Lines (Dong Shin, Chinfong, Guanduan)
Transfer Presses (Hitachi Zosen, Komatsu, OSAWA,
Platarg, AIDA, Guanduan)
Progressive Presses (Hyundai Wia, Komatsu, AIDA,
Chinfong)
Try Out Presses (ISGEC, Fukui)
Hydraulic Presses tonnage ranging from 10T to 5000T
5000T Hydraulic Press (Siemplekamp)
80T Hydraulic CNC Turret Punching Press (Soenen)
430/280/120T 4 Column Hydraulic Press (Guanduan)
10/80T Hydraulic Press (Bemco, Oriental)
Turntables, NC Feeder & 3 in 1 Coil Lines (Henli, Shung Dar),
Cleaning Machines, Tapping Machines
Overhead power and free conveyers(OHPF), Inverted power
and free conveyors (IPF), Slat conveyer, Roller conveyor,
Chain Conveyors, Scrap Conveyors (Praja / Vinar / Mayfran /
SRV Automation / Karnataka Conveyors / Webb)
Experienced in AB (PLC 5 / SLC 500) & Siemens (S7-
200/300/400) PLCs, Mitsubishi & OMRON PLCs
Pneumatic tools (CP / IR / Kobe)
33 KV Substation / Blok sets / PDPs / DBs
EOT Cranes 40/25 T (Kone / Demag / Mukund)/
Underslung Cranes / Gantry Canes
Spot Welding Machines DensPack / IT Guns
(Dengensha / Arm Welders)
Projection Welding Machines (Dengensha / Arm
Welders), CO2 Welding Machines (Lincoln)
Shuttle Feeders (Daebong), Robos (Fanuc / KUKA /
YASKAWA), Power Source (Lincoln), Spot Weld Controller
(Bosch), Welding Fixtures & Torch (Tregasskiss)
Diesel Generator 1010 KVA/750 KVA/160 KVA
(Powerica), Compressors 850 CFM X 3 (Kaeser) 1250
CFM X 2 (Atlas Copco), Driers Refrigerant & Desiccant
Chillers 750 TR (Trane) / Cooling Towers / HVAC
Fork lifts (Godrej / Voltas), Hydraulic Stackers (Maini),
Tuggers (Maini), Tools / Tackles / Instruments
ETP (WWTP) / STP / WTPPower, Distribution &
Isolation Transformers& Tool Room Machines
Paint Booths (Durr), Oven & Burners (Weishaft),
Centrifugal Pumps, Hot Water Generator, Supply & Exhaust
Fans, Pressurized Paint Booths, Air Managing Units (AHU)
Shot blasting M/cs (Indrabrator / DISA); Washing
Machines; Handling Conveyor
 Career Timeline
Showa
Engineering Ltd., Ashok Leyland Unipres India, Johnson Electric,
Sholinghur, as Ltd., Hosur as Chennai, as China, as
Junior Supervisor Deputy Manager Manager Manager

Jan94-Sept97 Oct97-Jul00 Jun01-Aug07 Sept07-Aug09 Sept09-Apr11 Apr11-Jul14 Jan15-May17

Hyundai Motor Sundram Magna Cosma

India, Chennai, as Fasteners Ltd., International,
Operative Chennai as Chennai, as
Engineer Deputy Manager Manager

Short Term Courses Key Result Areas:

Attended
Coordinating with management, PMC & contractors, to RFQs, design,
review, PO, project timeline mapping, supervising the plant construction
activities, completion, reporting to all concerned departments of greenfield
plant project activity & capacity expansion projects
Design, Review & Update the Plant Layout to adhere Building Codes &
Statutory & Legal requirements
Liaising with SIPCOT (State Industries Promotion Corporation of Tamil
Nadu) / TNEB (Tamil Nadu Electricity Board) / TNPCB (Tamil Nadu
Pollution Control Board) for getting necessary approvals
Legal & Statutory Compliances & Requirements Stipulated by State &
Central Governments
Assisting project team for Capital Equipment Sourcing / Negotiation /
Technical Specs Finalization / Procurement / Installation / Commissioning
/ Trials / Buy off
Installation and commissioning of Machines in overseas locations.
Well versed in Preventive Maintenance & Predictive Maintenance and
achieved significant results in terms of PQCDSM
Managing breakdowns of all kind of machinery in Press shop, Weld Shop,
Utilities & Assembly shops
Steering 6S audits, and taking proper countermeasures to close the issues
Conducting regular machine audits to consistently improve the
performances
Planning and monitoring preventive / predictive maintenance schedules
for all equipment; diagnosing breakdowns and faults for proper corrective
action to reduce downtime
Formulating maintenance systems / procedures / formats for supporting
for ASES, ISO:TS 16949, ISO 14001, ISO 18000
Prepare CAPEX & Repair and Maintenance budgets, and review at certain
interval
Upgrading the equipment features in terms of zero adjustment of
parameters, to maintain consistent quality of products
Implementing Poka-Yoke based on the Quality Requirement in Machines /
Weld Jigs / Fixtures
Attending regular walk through with management teams, and taking
proper countermeasures to the issues arising out of customer complaints in
terms of quality and delivery
Generating corporate goals, short-term and long-term budgets and
developing business plans for the achievement of these goals
Regular communication meeting with Team Members.
Upkeep of all necessary documents in Hard Copy & Electronic Copy
Computerized Maintenance Management System (SAP)
Performance Appraisal Review
Implement Quality Maintenance by Monitoring Cp.
Machine Classification based on Precision Index, and Plan for overhauling
and achieve Class III Precision Index.
OEE Improvement (Improvement on MTBF & MTTR, Improvement on
MTBPM & MTTPM)
 In-House Trainings Directing the fabrication, erection and commissioning of a wide variety
machines / instruments
Attended Identifying areas of obstruction/breakdowns and taking steps to rectify the
equipment through application of troubleshooting tools
Executing cost saving techniques/ measures and modifications to achieve
Hydraulics & Pneumatics substantial reduction in Operation expenditures and work within the budget
Monitoring projects with respect to Cost, Resource Deployment, Time
PLCs (AB / Siemens) overruns and Quality Compliance to ensure execution of projects within the
time & cost parameters
TPM Administering various activities pertaining to erection and commissioning of
a wide range of machinery, systems and equipment
Kaizen, Poka-Yoke Conducting inspection and tests to ensure the effectiveness of various
machines and equipment keeping in view the performance, safety &
quality standards
QS:9000, TS-16949, ISO 14001, ISO
Maintaining Stores
18000 Maintaining and presenting data for visual control
Condition Monitoring by Shock pulse & Vibration analysis for all the rotary
6S, Quality Circle equipments @ plant level
Exposure to System & Methodologies: TPM / SAP / SPC / FMEA / 8D
Supervisory Development Program Compliance to pollution control norms, industrial safety act

Communication Skills

Value Engineering

Personal Details
Date of Birth: 8th May 1973
Languages Known: English and Tamil
Present Address: Shanthi Apartments, No.:26 / 1, Venkatraman Street, Perambur, Chennai 600011, Tamil Nadu
Permanent Address: Janaa Illam No.: 190, Chinnamman Koil Street, Avadi, Chennai 600054, Tamil Nadu