Professional Documents
Culture Documents
003 A Biocide 30m3 Mech Report
003 A Biocide 30m3 Mech Report
BIOCIDE
PlateThicknessCalculation
x PressureIncreaseWith
LengthofTank(InnerDimension) L = 2982.00 mm
WidthofTank(InnerDimension) B = 3120.00 mm
HeightofTank(InnerDimension) H = 3761.00 mm
TankVolume V = 34.992 m3
SpecificGravityofLiquid G = 1.2
2
AdditionalPressuretotheFullLiquid P = 0.007 N/mm
AdditionalLiquidColumnOnTopofTank hliquid = 0.00 mm
2
PointLoadonRoof Proof = 1.50E02 N/mm
2
HydrostaticPressure Phyd = 0.051 N/mm
2
ExplosionOverpressure = 0.000 N/mm
OuterShellPlate
NumberofIntermediateVerticalStiffenerAlongL = 3
NumberofIntermediateVerticalStiffenerAlongB = 3
NumberofIntermediateHorizontalStiffenersAlongH = 3
NumberofIntermediateStiffeneronTankTopTransversetoL = 2
NumberofIntermediateStiffeneronTankTopTransversetoB = 2
NumberofIntermediateStiffeneronTankBottomTransversetoL = 3
NumberofIntermediateStiffeneronTankBottomTransversetoB = 3
NumberofHorizontalBeams(Inter&Edge)AcrossL = 5
MaterialSpecification
MaterialforShellPlate = A240Gr316L
SpecifiedUltimateTensileStrength = 485 MPa
FactorofSafetyforShellPlate = 3
AllowableStressforPlate Sa = 161.667 MPa
TankTopPlateThickness tt = 8 mm
SideShellPlatePlateThickness ts = 8 mm
BottomPlateThickness tb = 8 mm
RoofPlateStiffenersSpacing
MaximumDistancebetweenStiffenerstransversealongL l = 994.00 mm
MaximumDistancebetweenStiffenerstransversealongB b = 1040.00 mm
SidePlateStiffenersSpacing
MaximumDistancebetweenVerticalStiffenerstransversealongL l = 745.50 mm
MaximumDistancebetweenVerticalStiffenerstransversealongB b = 780.00 mm
MaximumDistancebetweenHorizontalStiffeners hB = 1391.57 mm
BottomPlateStiffenerSpacing
MaximumDistancebetweenStiffenertransversealongL l = 745.500 mm
MaximumDistancebetweenStiffenertransversealongB b = 780.000 mm
RoofPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a
a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
2
PointLoadonRoof Proof = 1.50E02 N/mm
2
SelfWeightofRoof Prsw = 6.31E04 N/mm
Dimension"a"(maxof"l"or"b") a = 1040.00 mm
Dimension"b" b = 994.00 mm
Factora/b a/b = 1.0463
1 = 0.3253
2 = 0.1480
= 0.0150
2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 35.724 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 78.498 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 2.35 mm OK
RoofPlate(RectangularPlateAllEdgesFixedUniformForceOverSmallConcentricCircleofRadiusr0)
Roarke'sStress&StrainTable26Case#8b
a/b 1 2
2
1 0.2380 0.7542 0.0611 AllowableStressForPlate = 161.667 N/mm
2
LiveLoad W = 1500 kg/m
SmallAreaDiameter do = 50 mm
PointLoad W = 28.88 N
Dimension"a"(maxof"l"or"b") a = 1040.00 mm
Dimension"b" b = 994.00 mm
Factora/b a/b = 1.0463
1 = 0.2010
2 0.7865
= 0.0633
2
MaxStressatCenterofPlate b1 =[(3W)/(2t2)]+[(1+)ln(2b/ro)+1)] = 0.668 N/mm OK
2 2
MaxStressatCenterofLongEdge b2 =(2W)/t = 0.355 N/mm OK
2 3
MaxPlatedeflectionatCenterofPlate ymax =(Wb )/Et = 0.02 mm OK
LongSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a
a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom 2nd 3rd Course
Distance(Depth)ofStiffenersfromTankTop hx = NA 3761.00 3121.63 2331.82 1391.57 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA 0.0513 0.0437 0.0344 0.0234 N/mm
Dimension"a"(LongSidePlateSpaceBetweenVerticalStiffeners) a = NA 745.50 745.50 745.50 745.50 mm
Dimension"b"(LongSidePlateSpaceBetweenHorizontalStiffeners) b = NA 639.37 789.81 940.25 1391.57 mm
ShortSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a
a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom 2nd 3rd Course
Distance(Depth)ofStiffenersfromTank hx = NA 3761.00 3121.63 2331.82 1391.57 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA 0.0513 0.0437 0.0344 0.0234 N/mm
Dimension"a"(ShortSidePlateSpaceBetweenVerticalStiffeners) a = NA 780.00 780.00 780.00 780.00 mm
Dimension"b"(ShortSidePlateSpaceBetweenHorizontalStiffeners) b = NA 639.37 789.81 940.25 1391.57 mm
a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm
Dimension"a"(maxof"l"or"b") a = 780.00 mm
Dimension"b" b = 745.50 mm
Factora/b a/b = 1.0463
1 = 0.3253
2 = 0.1480
= 0.0150
2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 65.900 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 144.803 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 2.43 mm OK
A) Top Cover Stiffener Calculation
A B C
M
L D
Cover Plate Thk = 8 mm
O C
Centre
E
K
2982
N
J F
H
I G
3120
I R5
W
R4
x
C
R1
L1
R4
L2
R5
W
0
x
R4 R2 R1 R3 R4
Total Weight of the Cover Plate within the defined boundary (Approx) = 587.258381 kg
Factor of Safety = 1.3
Stiffener-1
0.625[(W1L14/I1)(W2L24/I2)]
Reaction RL1 = R1 = 119.002 N
L13/I1+L23/I2
=FractionofLengthatwhichthepositionofDeflectionistobefound.
=FractionofLengthatwhichthepositionofLoadorReactionisapplied.
If > , = (2-3+2+2)-3
If < , = (2-3+2+2)-3
TankTopCoverStiffenerSelected FB100x10(SS316L)
RequiredSectionalModulusforVerticalStiffener
SelectedHorizontalStiffener FB 150 x 15
4
AvailableSecondMomentofArea I = 421.8750 cm
3
AvailableSectionalModulus Z = 56.2500 cm OK
SpecificGravityofMedium G = 1.2
MaximumTankDepth H = 148.071 in 3761.000 mm
MaximumDistanceBetweenHorizontalStiffener H1 = 54.786 in 1391.570 mm
MaximumDistanceBetweenVerticalStiffener l = 30.709 in 780.000 mm
MaximumAllowableStress S = 16273.264 psi 112.200 MPa
3 3 3
RequiredSectModulusZ=(0.0642x0.036GHH1 l)/S Z = 2.326 in 38.117 cm
ShellWallVerticalStiffenerSelected FB150x15(SS316L)
UnderHydrostaticPressureWithHorizontalStiffening
TopView B
H1 side
view H
R w
H2
R2
R3
HydrostaticLoad
2
wx=0.5(0.036Ghx ) w1 = 6.483E+01 lb/in 1.136E+01 N/mm
w2 = 1.820E+02 lb/in 3.188E+01 N/mm
w3 = 3.262E+02 lb/in 5.714E+01 N/mm
w4 = 4.736E+02 lb/in 8.294E+01 N/mm
w5 = NA lb/in NA N/mm
ReactionLoadonEachStiffener
MinimumRequiredMomentofInertiaforEachHorizontalStiffener
SelectedHorizontalStiffener FB 75 x 10
4
SecondMomentofArea I = 35.1563 cm OK
3
SectionalModulus Z = 9.3750 cm
4 4 4
Imin=(RL )/(192Eta) TopEdge Imin0 = 1.516E02 in 6.311E01 cm
4 4
Imin1 = 3.460E02 in 1.440E+00 cm
4 4
Imin2 = 9.715E02 in 4.044E+00 cm
4 4
Imin3 = 1.741E01 in 7.247E+00 cm
4 4
BottomEdge Imin4 = 2.022E01 in 8.415E+00 cm
4 4
Imin5 = NA in NA cm
Top&BottomEdgeStiffenerSelected FB75x10(SS316L)
CollapseLoadofBottomSupportBeam
TopView B
side
view H
w
R3
lB
Alongbeamlengthof 2982 mm
Reactionatendsupport RA =wl/2 RA = 51585.359 N
RB =wl/2 RB = 51585.359 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 38456.885 Nm
2
MaximumbendingStress max =M/Z max = 43.197 N/mm OK
2
MaximumShearStress S =R/A S = 20.877 N/mm OK
Alongbeamlengthof 3120 mm
Reactionatendsupport RA =wl/2 RA = 53972.609 N
RB =wl/2 RB = 53972.609 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 42098.635 Nm
2
MaximumbendingStress max =M/Z max = 47.288 N/mm OK
2
MaximumShearStress S =R/A S = 21.843 N/mm OK