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30m3Tank

BIOCIDE
PlateThicknessCalculation

x PressureIncreaseWith

LengthofTank(InnerDimension) L = 2982.00 mm
WidthofTank(InnerDimension) B = 3120.00 mm
HeightofTank(InnerDimension) H = 3761.00 mm
TankVolume V = 34.992 m3
SpecificGravityofLiquid G = 1.2
2
AdditionalPressuretotheFullLiquid P = 0.007 N/mm
AdditionalLiquidColumnOnTopofTank hliquid = 0.00 mm
2
PointLoadonRoof Proof = 1.50E02 N/mm
2
HydrostaticPressure Phyd = 0.051 N/mm
2
ExplosionOverpressure = 0.000 N/mm

OuterShellPlate
NumberofIntermediateVerticalStiffenerAlongL = 3
NumberofIntermediateVerticalStiffenerAlongB = 3
NumberofIntermediateHorizontalStiffenersAlongH = 3
NumberofIntermediateStiffeneronTankTopTransversetoL = 2
NumberofIntermediateStiffeneronTankTopTransversetoB = 2
NumberofIntermediateStiffeneronTankBottomTransversetoL = 3
NumberofIntermediateStiffeneronTankBottomTransversetoB = 3
NumberofHorizontalBeams(Inter&Edge)AcrossL = 5

MaterialSpecification
MaterialforShellPlate = A240Gr316L
SpecifiedUltimateTensileStrength = 485 MPa
FactorofSafetyforShellPlate = 3
AllowableStressforPlate Sa = 161.667 MPa

ModulusofElasticityforPlate E = 190000 MPa


MaterialforStiffener = A240Gr316L
SpecifiedYieldStrengthforStiffener = 170 MPa
AllowableBendingStressFactorforStiffener = 0.66
AllowableBendingStressforStiffener Sb = 112.2 MPa

ModulusofElasticityforStiffener E = 190000 MPa


CorrosionAllowance Ca = 0 mm

TankTopPlateThickness tt = 8 mm
SideShellPlatePlateThickness ts = 8 mm
BottomPlateThickness tb = 8 mm
RoofPlateStiffenersSpacing
MaximumDistancebetweenStiffenerstransversealongL l = 994.00 mm
MaximumDistancebetweenStiffenerstransversealongB b = 1040.00 mm

SidePlateStiffenersSpacing
MaximumDistancebetweenVerticalStiffenerstransversealongL l = 745.50 mm
MaximumDistancebetweenVerticalStiffenerstransversealongB b = 780.00 mm
MaximumDistancebetweenHorizontalStiffeners hB = 1391.57 mm

BottomPlateStiffenerSpacing
MaximumDistancebetweenStiffenertransversealongL l = 745.500 mm
MaximumDistancebetweenStiffenertransversealongB b = 780.000 mm

RoofPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm

1.2 0.3834 0.1794 0.0188 AllowablePlateDeflection = 3.31 mm


1.4 0.4356 0.2094 0.0226 1/300thoftheshortestspan("a"or"b")
1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

2
PointLoadonRoof Proof = 1.50E02 N/mm
2
SelfWeightofRoof Prsw = 6.31E04 N/mm

Dimension"a"(maxof"l"or"b") a = 1040.00 mm

Dimension"b" b = 994.00 mm
Factora/b a/b = 1.0463
1 = 0.3253
2 = 0.1480
= 0.0150

2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 35.724 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 78.498 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 2.35 mm OK

RoofPlate(RectangularPlateAllEdgesFixedUniformForceOverSmallConcentricCircleofRadiusr0)
Roarke'sStress&StrainTable26Case#8b

a/b 1 2
2
1 0.2380 0.7542 0.0611 AllowableStressForPlate = 161.667 N/mm

1.2 0.0780 0.8940 0.0706 AllowablePlateDeflection = 3.3133 mm


1.4 0.0110 0.9624 0.0754 1/300thoftheshortestspan("a"or"b")
1.6 0.0530 0.9906 0.0777

1.8 0.0680 1.0000 0.0786

2 0.0670 1.0040 0.0788

>2 0.0670 1.0080 0.0791

2
LiveLoad W = 1500 kg/m
SmallAreaDiameter do = 50 mm

PointLoad W = 28.88 N
Dimension"a"(maxof"l"or"b") a = 1040.00 mm
Dimension"b" b = 994.00 mm
Factora/b a/b = 1.0463
1 = 0.2010
2 0.7865
= 0.0633

2
MaxStressatCenterofPlate b1 =[(3W)/(2t2)]+[(1+)ln(2b/ro)+1)] = 0.668 N/mm OK
2 2
MaxStressatCenterofLongEdge b2 =(2W)/t = 0.355 N/mm OK
2 3
MaxPlatedeflectionatCenterofPlate ymax =(Wb )/Et = 0.02 mm OK
LongSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)

Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm

1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom 2nd 3rd Course
Distance(Depth)ofStiffenersfromTankTop hx = NA 3761.00 3121.63 2331.82 1391.57 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA 0.0513 0.0437 0.0344 0.0234 N/mm
Dimension"a"(LongSidePlateSpaceBetweenVerticalStiffeners) a = NA 745.50 745.50 745.50 745.50 mm
Dimension"b"(LongSidePlateSpaceBetweenHorizontalStiffeners) b = NA 639.37 789.81 940.25 1391.57 mm

Factora/b a/b = NA 1.1660 0.9439 0.7929 0.5357

1 = NA 0.3705 0.3078 0.3078 0.3078

2 = NA 0.1725 0.1386 0.1386 0.1386

= NA 0.0179 0.0138 0.0138 0.0138


2 2 2
MaxStressatCenterofPlate OK max1 =(2qb )/t = NA 56.468 52.641 41.454 28.136 N/mm
2 2 2
MaxStressatCenterofLongEdge OK max2 =(1qb )/t = NA 121.325 116.904 92.060 62.483 N/mm
4 3
MaxPlatedeflectionatCenterofPlate OK ymax =(qb )/Et = NA 1.58 1.92 1.51 1.02 mm

MaxAllowableDeflectionatCenterofPlate 1/300thofSpan NA 2.13 2.49 2.49 2.49 mm

ShortSideShellPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm

1.2 0.3834 0.1794 0.0188

1.4 0.4356 0.2094 0.0226

1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Top
TankShellCourse(DividedByHorizontalStiffeners) Bottom 2nd 3rd Course
Distance(Depth)ofStiffenersfromTank hx = NA 3761.00 3121.63 2331.82 1391.57 mm
2
HydrostaticPressureUptoTheRespectiveDept q = NA 0.0513 0.0437 0.0344 0.0234 N/mm
Dimension"a"(ShortSidePlateSpaceBetweenVerticalStiffeners) a = NA 780.00 780.00 780.00 780.00 mm
Dimension"b"(ShortSidePlateSpaceBetweenHorizontalStiffeners) b = NA 639.37 789.81 940.25 1391.57 mm

Factora/b a/b = NA 1.2200 0.9876 0.8296 0.5605

1 = NA 0.3886 0.3078 0.3078 0.3078

2 = NA 0.1824 0.1386 0.1386 0.1386

= NA 0.0192 0.0138 0.0138 0.0138


2 2 2
MaxStressatCenterofPlate OK max1 =(2qb )/t = NA 59.7198 57.6259 45.3793 30.8002 N/mm
2 2 2
MaxStressatcenterofLongEdge OK max2 =(1qb )/t = NA 127.2395 127.9743 100.7775 68.4003 N/mm
4 3
MaxPlatedeflectionatCenterofPlate OK ymax =(qb )/Et = NA 1.69 2.30 1.81 1.23 mm

MaxAllowableDeflectionatCenterofPlate 1/300thofSpan NA 2.13 2.60 2.60 2.60 mm


BottomPlate(RectangularPlateAllEdgesFixedUniformPressureLoadingOverEntirePlate)
Roarke'sStress&StrainTable26Case#8a

a/b 1 2
2
1 0.3078 0.1386 0.0138 AllowableStressForPlate = 161.667 N/mm

1.2 0.3834 0.1794 0.0188 AllowablePlateDeflection = 2.49 mm


1.4 0.4356 0.2094 0.0226 1/300thoftheshortestspan("a"or"b")
1.6 0.4680 0.2286 0.0251

1.8 0.4872 0.2406 0.0267

2 0.4974 0.2472 0.0277

>2 0.5000 0.2500 0.0284

Dimension"a"(maxof"l"or"b") a = 780.00 mm
Dimension"b" b = 745.50 mm
Factora/b a/b = 1.0463
1 = 0.3253
2 = 0.1480
= 0.0150

2 2 2
MaxStressatCenterofPlate max1 =(2qb )/t = 65.900 N/mm OK
2 2 2
MaxStressatcenterofLongEdge max2 =(1qb )/t = 144.803 N/mm OK
4 3
MaxPlatedeflectionatCenterofPlate ymax =(qb )/Et = 2.43 mm OK
A) Top Cover Stiffener Calculation

Top View at 3120 x 2982 mm


Assumption a) This is an elastic grillage
b) method of solution will be the Intersection Reaction
c) At the point of attachment, the intersection of the two (2) beams, there is a reaction R, which will act
upwards on one beam and dowwards on the other
e) Since the beams are attached together, the deflection af the beams must be the same.
f) Unit weight used is inclusive of selfweight plus the imposed load.

A B C

M
L D
Cover Plate Thk = 8 mm
O C
Centre
E
K
2982

N
J F

H
I G
3120

WeconsiderthegrillageproblemwithintherectangleACGI in a conservative and simplified manner.

I R5
W
R4
x
C
R1
L1

R4
L2

R5

W
0
x

R4 R2 R1 R3 R4
Total Weight of the Cover Plate within the defined boundary (Approx) = 587.258381 kg
Factor of Safety = 1.3

Stiffenner FBSS316 100 x 10


Length, L1 (Stiffeners On Tank Top Transverse to L) L1 = 3.12 m
Number of Length = 2
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W1 = 70.4162 kg/m
all the supporting members + Member unit wt, L1 )
Moment of Inertia I1 = 83.3333 cm4
Cross Section Area A1 = 10 cm2
Distance to Neutral Axis y1 = 50 mm
Modulus of Elasticity E1 = 190000 MPa
Yield Strength Sy = 170 MPa
Allowable Bending Stress Sby =0.66Sy Sby = 112.2 MPa

Stiffener FBSS316 100 x 10


Length, L2 (Stiffeners On Tank Top Transverse to B) L2 = 2.98 m
Number of Length = 2
Unit Weight per metre run (Total weight is assumed to be evenly distributed along W2 = 70.4162 kg/m
all the supporting members + Member unit wt, L2 )
Moment of Inertia I2 = 83.3333 cm4
Cross Section Area A2 = 10 cm2
Distance to Neutral Axis y2 = 50 mm
Modulus of Elasticity E2 = 190000 MPa
Yield Strength Sy = 170 MPa
Allowable Bending Stress Sby =0.66Sy Sby = 112.2 MPa

Stiffener-1
0.625[(W1L14/I1)(W2L24/I2)]
Reaction RL1 = R1 = 119.002 N
L13/I1+L23/I2

Reaction RL2 = 5P/(8+27) R2 = 341.202 N


wheretheStiffnessRatio =(I1L23)/(L13I2)

=FractionofLengthatwhichthepositionofDeflectionistobefound.
=FractionofLengthatwhichthepositionofLoadorReactionisapplied.
If > , = (2-3+2+2)-3
If < , = (2-3+2+2)-3

Distance of Load or Reaction from 0 W = 1560 mm = 0.5000


R2 = 1040 mm = 0.3333
R1 = 1560 mm = 0.5000
R3 = 2080 mm = 0.6667

Deflection R2x =(PL13)/(6E1I1) R2x = 7.33 mm


R1x =(PL13)/(6E1I1) R1x = 8.61 mm
R3x =(PL13)/(6E1I1) R3x = 7.33 mm

Moment Mp =PL1(1-)2 = Mp = 840287.64 Nmm


2
MR2 =R2L1 (1-) MR2 = -157711.13 Nmm
MR1 =R1L1 (1-)2 MR1 = -133068.76 Nmm
MR3 =R3L1 (1-)2 MR2 = -78855.56 Nmm
End Moment1 =MpMR2MR1MR3 Mend1 = 1209923.10 Nmm

BendingStressforStiffener1 1 = 72.595 N/mm2 OK


Cross Stiffener (KOE)
EndReaction RKOE =0.5(W1L1)+0.5RL1 RKOE = 1017.79 N

BendingMoment MKOE =y[0.5(W1L1)0.5W]0.5W1y2 MKOE = 747466.12 Nmm

BendingStressforStiffener(KOE) KOE = 44.85 N/mm2 OK

Cross Stiffener (BOH)


EndReaction RBOH =0.5(W2L2)+0.5RL2 RBOH = 859.041 N

BendingMoment MBOH =y[0.5(W2L2)0.5W]0.5W2y2 MBOH = 513232.35 Nmm

BendingStressforStiffener(BOH) BOH = 30.794 N/mm2 OK

TankTopCoverStiffenerSelected FB100x10(SS316L)

A) Vertical Stiffener For Side Wall Calculation

RequiredSectionalModulusforVerticalStiffener

SelectedHorizontalStiffener FB 150 x 15
4
AvailableSecondMomentofArea I = 421.8750 cm
3
AvailableSectionalModulus Z = 56.2500 cm OK

SpecificGravityofMedium G = 1.2
MaximumTankDepth H = 148.071 in 3761.000 mm
MaximumDistanceBetweenHorizontalStiffener H1 = 54.786 in 1391.570 mm
MaximumDistanceBetweenVerticalStiffener l = 30.709 in 780.000 mm
MaximumAllowableStress S = 16273.264 psi 112.200 MPa

3 3 3
RequiredSectModulusZ=(0.0642x0.036GHH1 l)/S Z = 2.326 in 38.117 cm

ShellWallVerticalStiffenerSelected FB150x15(SS316L)
UnderHydrostaticPressureWithHorizontalStiffening

TopView B

H1 side
view H
R w

H2

R2
R3

SpacingofStiffeningshaving OneStiffener H1 = 54.79 inch 1391.57 mm


OneStiffener H2 = 37.02 inch 940.25 mm
TwoStiffeners H3 = 31.09 inch 789.81 mm
ThreeStiffeners H4 = 25.17 inch 639.37 mm
FourStiffeners H5 = NA inch NA mm

DistanceofStiffenerfromTankTop h1 = 54.79 inch 1391.57 mm


h2 = 91.80 inch 2331.82 mm
h3 = 122.90 inch 3121.63 mm
h4 = 148.07 inch 3761.00 mm
h5 = NA inch NA mm

HydrostaticLoad

2
wx=0.5(0.036Ghx ) w1 = 6.483E+01 lb/in 1.136E+01 N/mm
w2 = 1.820E+02 lb/in 3.188E+01 N/mm
w3 = 3.262E+02 lb/in 5.714E+01 N/mm
w4 = 4.736E+02 lb/in 8.294E+01 N/mm
w5 = NA lb/in NA N/mm
ReactionLoadonEachStiffener

Ifwithoutintermediatehorizontalstiffener, R0 = 2.841E+01 lb/in 4.977E+00 N/mm


R0=0.3w1andR1=0.8w1 R1 = 6.483E+01 lb/in 1.136E+01 N/mm
Ifonlyoneintermediatehorizontalstiffener, R2 = 1.820E+02 lb/in 3.188E+01 N/mm
R0=0.06w2,R1=0.3w2,R2=0.8w2 R3 = 3.262E+02 lb/in 5.714E+01 N/mm
Else,Rx=0.8wx R4 = 3.789E+02 lb/in 6.636E+01 N/mm
R5 = NA lb/in NA N/mm

MaxMomentonEachHorizontalStiffener M0 = 3.403E+05 lbin 5.960E+04 Nmm


M1 = 7.765E+05 lbin 1.360E+05 Nmm
M2 = 2.180E+06 lbin 3.819E+05 Nmm
M3 = 3.907E+06 lbin 6.843E+05 Nmm
M4 = 4.537E+06 lbin 7.947E+05 Nmm
M5 = NA lbin NA Nmm

MinimumRequiredMomentofInertiaforEachHorizontalStiffener

SelectedHorizontalStiffener FB 75 x 10
4
SecondMomentofArea I = 35.1563 cm OK
3
SectionalModulus Z = 9.3750 cm

4 4 4
Imin=(RL )/(192Eta) TopEdge Imin0 = 1.516E02 in 6.311E01 cm
4 4
Imin1 = 3.460E02 in 1.440E+00 cm
4 4
Imin2 = 9.715E02 in 4.044E+00 cm
4 4
Imin3 = 1.741E01 in 7.247E+00 cm
4 4
BottomEdge Imin4 = 2.022E01 in 8.415E+00 cm
4 4
Imin5 = NA in NA cm

Top&BottomEdgeStiffenerSelected FB75x10(SS316L)
CollapseLoadofBottomSupportBeam

TopView B

side
view H
w

R3

lB

LengthofTank Front L = 2982 mm


WidthofTank Side B = 3120 mm
HeightofTank H = 3761 mm
SafetyFactor = 3
ApproximateofWeightofTank+Medium F = 1049752.267 N 235996.214 lb
ImposedLoadperunitlengthofBeam(UDL1) = 34.40682619 N/mm 196.470 lb/in
YieldStrengthofbeam Sy = 248.000 MPa
1
AllowableBendingStressofBeam Sb = 163.680 N/mm 23739.820 psi
2
AllowableShearStressofBeam Sw = 99.200 N/mm 14387.770 psi
2 2
CrossSectionAreaofBeam A = 2470.963 mm 3.830 in
4 4
SecondMomentofInertia I = 470.342 cm 11.300 in
Webthickness tw = 0.635 cm 0.250 in

DepthofBeam d = 10.566 mm 4.160 in


BeamSelected MSBeamW4x13#/FT
SelfWeightperunitlengthofBeam(UDL2) = 0.191 N/mm 1.091 lb/in

TotalLoadperunitlengthofBeam(UDL) w = 34.59782619 N/mm 197.561 lb/in

Alongbeamlengthof 2982 mm
Reactionatendsupport RA =wl/2 RA = 51585.359 N
RB =wl/2 RB = 51585.359 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 38456.885 Nm
2
MaximumbendingStress max =M/Z max = 43.197 N/mm OK
2
MaximumShearStress S =R/A S = 20.877 N/mm OK

Alongbeamlengthof 3120 mm
Reactionatendsupport RA =wl/2 RA = 53972.609 N
RB =wl/2 RB = 53972.609 N
2
MaximumbendingMoment Mmax =wl /8 Mmax = 42098.635 Nm
2
MaximumbendingStress max =M/Z max = 47.288 N/mm OK
2
MaximumShearStress S =R/A S = 21.843 N/mm OK

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