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Biology Project
Industrial Products!
Microbes or microorganisms are small organisms which are
not visible to naked eye because they have a size of 0.1
mm or less. They can, therefore, be seen only under the
microscope. Microbes are present everywhere inside soil, in
all types of waters, in air, on dust particles, inside and
outside our bodies as well as other animals and plants.
Household Products
1. Dairy Products:
Lactic acid bacteria (LAB) like lactobacillus are added to
milk. It converts lactose sugar of milk into lactic acid. Lactic
acid causes coagulation and partial digestion of milk protein
casein. Milk is changed into curd, yoghurt and cheese. The
starter or inoculum used in preparation of milk products
actually contains millions of LAB.
(i) Curd:
Indian curd is prepared by inoculating skimmed and cream
milk with Lactobacillus acidophilus at a temperature of
about 40C or less. Curd is more nutritious than milk as it
contains a number of organic acids and vitamins including
B12. LAB present in curd also checks growth of disease
causing microbes in stomach and other parts of digestive
tract. Curd is eaten as such, salted or sweetened. Curd is
churned to prepare lassi. It is also used to obtain butter and
butter milk.
(ii) Yoghurt (= yogurt):
It is produced by curdling milk with the help of
Streptococcus thermophiles and Lactobacillus bulgaricus.
The temperature is maintained at about 45C (40^6C) for
four hours. It has a flavour of lactic acid and acetaldehyde.
Yoghurt is often sweetened and mixed with fruit.
5. Other Foods:
Tempeh (Indonesia), Tofu (Japanese) and Sufu (Chinese)
are fermented foods obtained from soyabean. Soy sauce is
brown flavoured salty sauce fermented from soyabean and
wheat. Tender bamboo shoots are used as vegetable
directly as well as after fermentation. Several types of
sausages are prepared by fermentation and curing of fish
and meat. Sauerkraut is finely chopped fermented and
pickled cabbage.
7. Toddy:
It is a traditional drink of some parts of South India which is
made by fermentation of sap of palms. A common source is
tapping of unopened spadices of coconut. It is a refreshing
drink which can be heated to produce jaggery or palm
sugar. Toddy left for a few hours undergoes fermentation
with the help of naturally occurring yeast to form beverage
containing about 6% alcohol. After 24 hours toddy becomes
unpalatable. It can be now used for producing vinegar.
Industrial Products:
Fermentative activity of microbes is used industrially to
obtain a number of products. The two common ones are
alcoholic fermentation and antibiotics.
Methodology:
For any new industrial utilisation of a microbial activity, the
technology passes through three stageslaboratory scale,
pilot plant scale and manufacturing unit. The development
from laboratory scale to manufacturing unit is called scaling
up.
1. Laboratory Scale:
Soon after the discovery of use of a microorganism, the
maximum number of strains is searched and the most
suitable strain is selected and multiplied. A laboratory scale
apparatus/plant is manufactured. It has a glass fermentor
(fermenter). All the parameters of the process are worked
out like nutrients for the microbe, pH, aeration, disposal of
C02if evolved, optimum temperature, by products, product
inhibition or stimulation, time of optimum production,
separation of product and its purification. Ultimately, the
laboratory scale process is finalised.
2. Pilot Plant Scale:
It is intermediate stage where working of the laboratory
scale process is tested cost and qualities of the product are
evaluated. Glass vessels are replaced by metallic
containers. The container where fermentation is carried out
is called bioreactor or fermentor. Aeration system, pH
corrections and temperature adjustments are perfected.
3. Manufacturing Unit:
Its size is determined by the economics worked at during
the pilot plant scale process. Bioreactor or fermentor is
often large. Microorganisms are added in bioreactors in
three ways:
Alcoholic Fermentation:
Louis Pasteur found for the first time that beer and butter
milk are produced due to activity of Yeast and Yeast-like
microorganisms. Yeast species used in alcoholic
fermentation are Saccharomyces cerevisiae (Brewers
Yeast), S. ellipsoidens (Wine Yeast), S. sake (Sake Yeast)
and S. pireformis (Ginger Beer/Ale Yeast). The nutrient
medium is barley malt for beer, fermented rye malt for gin,
fermented rice for sake, cashew-apple for fenny, potato for
vodka, fermented cereals for whisky, fermented molasses
for rum and fermented juices for wines and brandy.
Over 7000 antibiotics are known. Every year some 300 new
antibiotics are discovered by means of hypersensitive
microorganisms (started in 1970). Streptomyces griseus
produces more than 41 antibiotics while Bacillus subtilis
forms about 60 antibiotics. Antibiotics can be broad
spectrum or specific. Broad Spectrum Antibiotic. It is an
antibiotic which can kill or destroy a number of pathogens
that belong to different groups with different structure and
wall composition. Specific Antibiotic. It is an antibiotic which
is effective only against one type of pathogens.
Action:
Antibiotics function either as bactericides (killing bacteria) or
bacteriostatic (inhibiting growth of bacteria). This is done by
(i) Disruption of wall synthesis, e.g., penicillin,
cephalosporins, bacitracin, (ii) Disruption of plasmalemma
repair and synthesis, e.g., polymyxin, nystatin,
amphotericin, (iii) Inhibition of 50 S ribosome function, e.g.,
erythromycin. (iv) inhibition of 30 S ribosome function, e.g.,
streptomycin, neomycin, (v) Inhibition of aa-tRNA binding to
ribosome, e.g., tetracycline, (vi) Inhibition of translation,
e.g., chloramphenicol.
Resistance to Antibiotics:
Pathogens often develop resistance to existing antibiotics
so that newer antibiotics are required to be produced. The
resistance is generally produced due to extrachromosomal
genes present in plasmids. They can pass from one
bacterium to another due to transformation and
transduction. As a result of repeated transformation, certain
strains of bacteria have become multiresistant or super
bugs, e.g., NDM-1.
Production of Antibiotic:
Suitable strain of microorganism is cultivated on a sterilised
nutrient medium provided with optimum pW, aeration,
temperature, antifoaming agent and antibiotic precursor (if
any). When sufficient antibiotic has diffused into medium,
the microorganism is separated and the antibiotic is
extracted from medium by precipitation, absorption or
solvent treatment. It is purified, concentrated and bio-
assayed before packing.
Antibiotics are obtained from lichens, fungi, eubacteria and
actinomycetes. The common antibiotic from lichens is usnic
acid (Usnea and Cladonia). Amongst eubacteria, two
account for most antibiotics, Bacillus (70%) and
Pseudomonas (30%). Fungi yield a number of antibiotics
like penicillin, patulin and griseofulvin (Penicillium species),
cephalosporins (from marine fungus Cephalosporium
acremonium), antiamoebin (Emericellopsis), polyporin
(.Polystictus sanguineus), clitocybin (Clitocybine gigantea),
citrinin (Aspergillus clavatus, Penicillium citrinum), clavacin
(Aspergillus clavatus), etc.
Uses:
Antibiotics are used:
(i) As medicines for treatment of a number of pathogenic or
infectious diseases. Because of antibiotics and their newer
more potent forms, a number of formidable diseases are
now curable, e.g., plague, typhoid, tuberculosis, whooping
cough, diphtheria, leprosy, etc.
Organic Acids:
A number of organic acids are being manufactured with the
help of microbes. The important ones are as follows:
1. Acetic Acid:
It is prepared from fermented alcohols with the help of
acetic acid bacteria, Acetobacter aceti. Alcoholic
fermentation is anaerobic process, but the conversion of
alcohol to acetic acid is aerobic one.
2. Citric Acid:
It is obtained through the fermentation carried out by
Aspergillus niger and Mucor species on sugary syrups.
Yeast Candida lipolytica can also be employed, provided its
nutrient medium is made deficient of iron and manganese.
Citric acid is employed in dyeing, engraving, medicines,
inks, flavouring and preservation of food and candies.
3. Lactic Acid:
It was the first organic acid to be produced from the
microbial fermentation in starchy and sugary medium.
Lactic acid fermentation is carried out by both bacteria (e.g.,
Streptococcus lactis, Lactobacillus species) and fungi (e.g.,
Rhizopus). The acid derived from fungal sources is costlier
but is of high purity. Any starchy or sugary medium is used.
4. Gluconic Acid:
The acid is prepared by the activity of Aspergillus niger and
Penicillium species. Calcium gluconate is used widely as a
source of calcium for infant, cows and lactating mothers. It
is also used in preparation of pharmaceuticals.
5. Butyric Acid:
The acid is produced during fermentation activity of
bacterium Clostridium acetobutylicum. Rincidity of butter is
also due to its formation.
6. Alcohols:
Ethanol, methanol, propanol and butanol are alcohols that
can be produced commercially by fermentation activity of
some fungi (e.g., Yeast, Mucor, Rhizopus) and bacteria
(e.g., Clostridium acetobutylicum, C. saccharotobutylicum).
The alcohols are important industrial solvents.
Enzymes:
Enzymes are proteinaceous substances of biological origin
which are capable of catalysing biochemical reactions
without themselves undergoing any change. The word
enzyme was coined by William Kuhne (1867) after the fact
the yeast provided the most well studied bio-catalytically
controlled reactions of alcoholic fermentation (Gk. en- in,
zyme- yeast). Buchner (1901) found yeast extract to have
enzymatic activity. The number of enzymes now runs into
several thousands.
1. Proteases:
They are enzymes that degrade proteins and polypeptides.
Proteases are obtained from Mortierella renispora,
Aspergillus and Bacillus species. The enzymes are used in:
2. Amylases:
They degrade starches. Amylases are obtained from
Aspergillus, Rhizopus and Bacillus species. The enzymes
are employed for:
3. Rennet:
It is an extract from the stomach of calf that contains
enzyme rennin. Rennet or chymosin is now being obtained
from Mucor and Endothio species. Withania and fig (ficin)
also yield similar product.
4. Lactases:
They are obtained from Saccharomyces fragilis and Torula
cremoris. The enzymes convert lactose (milk sugar) into
lactic acid. Lactic, acid can coagulate milk protein, casein.
Lactases prevent crystals formation (sandiness) in dairy
preparations like ice-cream and processed cheese.
6. Pectinases:
They are obtained commercially from Byssochlamys fulvo.
Along-with proteases, they are used in clearing of fruit
juices. Other uses are in retting of fibres and preparation of
green coffee.
7. Lipases:
They are lipid dissolving enzymes that are obtained from
Candida lipolytica and Geotrichum candidum. Lipases are
added in detergents for removing oily stains from laundry.
They are also used in flavouring cheese.
Cyclosporin A:
It is an eleven membered cyclic oligopeptide obtained
through fermentative activity of fungus Trichoderma
polysporum. It has antifungal, anti-inflammatory and
immunosuppressive properties. It inhibits activation of T-
cells and therefore, prevents rejection reactions in organ
transplantation.
Statins:
They are products of fermentation activity of yeast
Monasciis purpureus which resemble mevalovate and are
competitive inhibitors of p-hydroxy-p-methylglutaryl or HMG
CoA reductase. This inhibits cholesterol synthesis. Statins
are, therefore, used in lowering blood cholesterol, e.g.,
lovastatin, pravastatin, simvastatin.
Introduction
Figure1: general scheme of sewage treatment which shows the flow from primary treatment to
tertiary treatment, and solid sludge digestion is also shown.
Sewage treatment is a process in which the pollutants are removed. The ultimate goal of
sewage treatment is to produce an effluent that will not impact the environment [1] . In the
absence of sewage treatment, the results can be devastating as sewage can disrupt the
environment.
The general processes of sewage treatment are primary, secondary and tertiary
treatment. Primary treatment involves physical separation of sewage into solids and
liquid by using a settling basin. The liquid sewage is then transferred to secondary
treatment which focuses on removing the dissolved biological compound by the use
of micro-organisms. The micro-organisms usually use aerobic metabolism to
degrade the biological matter in the liquid sludge. Then tertiary treatment is required
to disinfect the sewage so that it can be released into the environment. The solid
sewage separated from primary treatment is transferred to a tank for sludge
digestion which involves anaerobic degradation using micro-organisms [2].
physical environment
The environment of the sewage treatment plant has to be controlled precisely because
bacteria are sensitive to the oxygen level, pH level, temperature, and level of nutrient. In
order for efficient degradation of biological matter to occur, these factors are controlled
manually.
Sewage composition
Sewage is composed of organic matter such as carbohydrates, fats, oil, grease and
proteins mainly from domestic waste. It also contains dissolved inorganic matter
such as nitrogen species and phosphorous species mainly from agricultural use [3].
It is essential to remove the nutrients before they are released to the environment
because it interferes natural habitats by altering the chemical composition such as
pH or oxygen level both directly and indirectly.
Oxygen level
Acidity plays a crucial role in the breakdown of organic matter because pH affects
the solubility of compounds which indirectly affect the accessibility by bacteria [8].
Also, bacteria responsible for organic matter degradation are sensitive to the pH of
the environment. Extremely high or low pH levels are able to kill bacteria, deposition
of organic matter occurs due to lack of degradation [6]. Hence, the pH of sewage
treatment is controlled to be around 7. A nitrifier in secondary
treatment, Nitrosomnas requires a pH between 6~9 in order to be viable [7].
Temperature
The effect of temperature is influential for secondary treatment, but it is not important
in primary treatment. Bacterial growth is sensitive to temperature because high
temperature can increase the fluidity of the phospholipid bilayer which leads to cell
lysis. However, bacteria are known to have higher enzymatic activity at higher
temperature because of increased thermal energy. For example,
when thermophilicsludge treatment is compared to mesophilic treatment, the sludge
biodegradability is higher with thermophilic degradation [9]. Hence the temperature
has to be controlled precisely to maximize the efficiency of degradation but also
allow the cell to remain viable.
Nutrients availability
There are a lot of nutrients available in the sewage because of human waste and
agricultural runoff [3]. Bacteria can harvest the electron from organic matter and
transfer it to a terminal electron acceptorwhich results in the break down of organic
matter and energy conservation [10].
Microbial processes
There are several microbial processes, and the microbial processes can be
catergorized into aerobic and anaerobic.
Aerobic
After primary treatment, liquid and solid phases are physically separated. The liquid
phase is treated with aeration to allow aerobic degradation of the nutrients. The two
important microbial processes at this stage are nitrification and phosphorous
removal. Nitrification occurs in two discrete steps. First of all, ammonium is oxidized
to nitrite by Nitrosomonas.spp, and nitrite is further oxidized to nitrate
by Nitrobacter.spp [4]. Phosphorous removal can occur biologically by the process of
enhanced biological phosphorous removal. The process is demonstrated by the
cell taking up phosphorous within their cell, and the biomass is filtered [11].
Anaerobic
In the liquid component of sewage, denitrifying bacteria reduce nitrate into dinitrogen
gas which liberates nitrate from the sewage [13]. The solid component of the sewage
separated in primary treatment is fermented by bacteria anaerobically [12].
Key microorganisms
Current Research
A research has shown the correlation between nutrient removal efficiency, light
wavelength and light intensity. Xu et al. discovered that red and high intensity light
maximizes the nutrient removal efficiency [15]. Also, the use of pre-treated sludge is
found to generate electricity in a microbial fuel cell [16]. This can potentially lead to
production of renewable energy.
Sewage treatment
ewage treatment is the process of removing contaminants from wastewater,
primarily from household sewage. It includes physical, chemical, and
biological processes to remove these contaminants and produce
environmentally safer treated wastewater (or treated effluent). A by-product of
sewage treatment is usually a semi-solid waste or slurry, called sewage
sludge, that has to undergo further treatment before being suitable for
disposal or land application.
Sewage treatment may also be referred to as wastewater treatment, although
the latter is a broader term which can also be applied to purely industrial
wastewater. For most cities, the sewer system will also carry a proportion
of industrial effluent to the sewage treatment plant which has usually received
pretreatment at the factories themselves to reduce the pollutant load. If the
sewer system is a combined sewer then it will also carry urban
runoff (stormwater) to the sewage treatment plant. Sewage water can travel
towards treatment plants via piping and in a flow aided by gravity and pumps.
The first part of filtration of sewage typically includes a bar screen to filter
solids and large objects which are then collected in dumpsters and disposed
of in landfills. Fat and grease is also removed before the primary treatment of
sewage.
Origins of sewage[edit]
Main article: Sewage
Process steps[edit]
Overview[edit]
Sewage collection and treatment is typically subject to local, state and federal
regulations and standards.
Treating wastewater has the aim to produce an effluent that will do as little
harm as possible when discharged to the surrounding environment, thereby
preventing pollution compared to releasing untreated wastewater into the
environment.[5]
Sewage treatment generally involves three stages, called primary, secondary
and tertiary treatment.
Pretreatment[edit]
Pretreatment removes all materials that can be easily collected from the raw
sewage before they damage or clog the pumps and sewage lines of primary
treatment clarifiers. Objects commonly removed during pretreatment include
trash, tree limbs, leaves, branches, and other large objects.
The influent in sewage water passes through a bar screen to remove all large
objects like cans, rags, sticks, plastic packets etc. carried in the sewage
stream.[6] This is most commonly done with an automated mechanically raked
bar screen in modern plants serving large populations, while in smaller or less
modern plants, a manually cleaned screen may be used. The raking action of
a mechanical bar screen is typically paced according to the accumulation on
the bar screens and/or flow rate. The solids are collected and later disposed in
a landfill, or incinerated. Bar screens or mesh screens of varying sizes may be
used to optimize solids removal. If gross solids are not removed, they become
entrained in pipes and moving parts of the treatment plant, and can cause
substantial damage and inefficiency in the process.[7]:9
Grit removal[edit]
Pretreatment may include a sand or grit channel or chamber, where the
velocity of the incoming sewage is adjusted to allow the settlement of sand,
grit, stones, and broken glass. These particles are removed because they may
damage pumps and other equipment. For small sanitary sewer systems, the
grit chambers may not be necessary, but grit removal is desirable at larger
plants.[7] Grit chambers come in 3 types: horizontal grit chambers, aerated grit
chambers and vortex grit chambers. The process is called sedimentation.
Flow equalization[edit]
Clarifiers and mechanized secondary treatment are more efficient under
uniform flow conditions. Equalization basins may be used for temporary
storage of diurnal or wet-weather flow peaks. Basins provide a place to
temporarily hold incoming sewage during plant maintenance and a means of
diluting and distributing batch discharges of toxic or high-strength waste which
might otherwise inhibit biological secondary treatment (including portable toilet
waste, vehicle holding tanks, and septic tank pumpers). Flow equalization
basins require variable discharge control, typically include provisions for
bypass and cleaning, and may also include aerators. Cleaning may be easier
if the basin is downstream of screening and grit removal.[8]
Fat and grease removal[edit]
In some larger plants, fat and grease are removed by passing the sewage
through a small tank where skimmers collect the fat floating on the surface. Air
blowers in the base of the tank may also be used to help recover the fat as a
froth. Many plants, however, use primary clarifiers with mechanical surface
skimmers for fat and grease removal.
Primary Treatment[edit]
Odor control[edit]
Odors emitted by sewage treatment are typically an indication of an anaerobic
or "septic" condition.[29] Early stages of processing will tend to produce foul-
smelling gases, with hydrogen sulfide being most common in generating
complaints. Large process plants in urban areas will often treat the odors with
carbon reactors, a contact media with bio-slimes, small doses of chlorine, or
circulating fluids to biologically capture and metabolize the noxious
gases.[30] Other methods of odor control exist, including addition of iron
salts, hydrogen peroxide, calcium nitrate, etc. to manage hydrogen
sulfide levels.
High-density solids pumps are suitable for reducing odors by conveying
sludge through hermetic closed pipework.
Energy requirements[edit]
For conventional sewage treatment plants, around 30 percent of the annual
operating costs is usually required for energy.[1]:1703 The energy requirements
vary with type of treatment process as well as wastewater load. For
example, constructed wetlands have a lower energy requirement
than activated sludge plants, as less energy is required for the aeration
step.[31] Sewage treatment plants that produce biogas in their sewage sludge
treatment process with anaerobic digestion can produce enough energy to
meet most of the energy needs of the sewage treatment plant itself.[1]:1505
In conventional secondary treatment processes, most of the electricity is used
for aeration, pumping systems and equipment for the dewatering and drying
of sewage sludge. Advanced wastewater treatment plants, e.g. for nutrient
removal, require more energy than plants that only achieve primary or
secondary treatment.[1]:1704
Sludge treatment depends on the amount of solids generated and other site-
specific conditions. Composting is most often applied to small-scale plants
with aerobic digestion for mid-sized operations, and anaerobic digestion for
the larger-scale operations.
The sludge is sometimes passed through a so-called pre-thickener which de-
waters the sludge. Types of pre-thickeners include centrifugal sludge
thickeners[32] rotary drum sludge thickeners and belt filter
presses.[33][34][35] Dewatered sludge may be incinerated or transported offsite for
disposal in a landfill or use as an agricultural soil amendment.
Environment aspects[edit]
The outlet of the Karlsruhe sewage treatment plant flows into the Alb.
Dominated by algae
Polishing ponds are similar to oxidation ponds but receive effluent from
an oxidation pond or from a plant with an extended mechanical
treatment.
Dominated by zooplankton
Biogas
From Wikipedia, the free encyclopedia
Production[edit]
Main article: Anaerobic digestion
Landfill gas[edit]
Main article: Landfill gas
Composition[edit]
Typical composition of biogas
Compound Formula %
CH
Methane 5075
4
CO
Carbon dioxide 2550
2
N
Nitrogen 010
2
H
Hydrogen 01
2
H
Hydrogen sulfide 03
2S
O
Oxygen 00.5
2
Applications[edit]
A biogas bus in Linkping, Sweden