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  • Ghousia College of Engineering Ramanagaram: I Internal Assessment

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    This document contains an exam for a Manufacturing Process II class. It provides 3 questions to choose from, with sub-questions for full credit. Question 1 asks about chip types formed during machining and tool geometry features like rake angle and relief angle. Question 2 asks about Merchant's circle of forces analysis and differences between orthogonal and oblique cutting. Question 3 provides data from an orthogonal cutting test and asks to calculate values like chip thickness ratio, shear angle, and power required for cutting. The document provides guidance on point values for questions and sub-questions. It is signed by the staff in charge and head of department.

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    This document contains an exam for a Manufacturing Process II class. It provides 3 questions to choose from, with sub-questions for full credit. Question 1 asks about chip types formed during machining and tool geometry features like rake angle and relief angle. Question 2 asks about Merchant's circle of forces analysis and differences between orthogonal and oblique cutting. Question 3 provides data from an orthogonal cutting test and asks to calculate values like chip thickness ratio, shear angle, and power required for cutting. The document provides guidance on point values for questions and sub-questions. It is signed by the staff in charge and head of department.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Download as docx, pdf, or txt
    23 views1 page

    Ghousia College of Engineering Ramanagaram: I Internal Assessment

    Uploaded by

    SyedZameer
    This document contains an exam for a Manufacturing Process II class. It provides 3 questions to choose from, with sub-questions for full credit. Question 1 asks about chip types formed during machining and tool geometry features like rake angle and relief angle. Question 2 asks about Merchant's circle of forces analysis and differences between orthogonal and oblique cutting. Question 3 provides data from an orthogonal cutting test and asks to calculate values like chip thickness ratio, shear angle, and power required for cutting. The document provides guidance on point values for questions and sub-questions. It is signed by the staff in charge and head of department.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as docx, pdf, or txt
    of 1

    Ghousia College of Engineering Ramanagaram

    DEPARTMENT OF MECHANICAL ENGINEERING


    IV SEM B.E, B Sec
    Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
    Date: 16-03-2016 I Internal Assessment Max. Marks: 25

    Note: Answer any TWO full Questions.

    1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
    b. Explain the fallowing with a neat sketch.

    i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6Marks)
    2. a Explain with sketch Merchants circle of force analysis (6Mark)
    b. Explain the differences between Orthogonal and Oblique cutting giving one example

    of each. (6Marks)
    3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
    Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
    = 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
    and the rake angle was+100 .Calculate the fallowing
    i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

    v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

    Sign of Staff in charge Sign of H.O.D

    Ghousia College of Engineering Ramanagaram


    DEPARTMENT OF MECHANICAL ENGINEERING
    IV SEM B.E, B Sec
    Sub code: 10ME45 MANUFACTURING PROESS-II Time: 1hr
    Date: 16-03-2016 I Internal Assessment Max. Marks: 25

    Note: Answer any TWO full Questions.

    1.a. With suitable sketches. Explain the different types of chips formed during machining (6Marks)
    b. Explain the fallowing with a neat sketch.

    i) Back Rake Angle, ii) Side cutting edge angle, iii) End Relief Angle, iii) Nose radius (6 Marks)

    2. a Explain with sketch Merchants circle of force analysis (6Mark)
    b. Explain the differences between Orthogonal and Oblique cutting giving one example

    of each. (6Marks)
    3. a The fallowing data was obtained during orthogonal cutting on a workpiece material
    Chip thickness ratio=0.45mm,width of cut = 8.5mm,feed = 0.25mm/rev,cutting force
    = 113kg, Thurst force= 29.5 kg, Cutting speed was 150m/min,Cutting speed was 150m/min
    and the rake angle was+100 .Calculate the fallowing
    i).Chip thickness ratio ii).Chip reduction coefficient iii).Shear angle iv).Velocity along chip/tool face

    v).Frictional force along tool face vi).Shear stress vii).Power required for cutting (12Marks)

    Sign of Staff in charge Sign of H.O.D

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