ATVProcess Workshop

ALTIVAR PROCESS
WORK SHOP
Schneider Electric Vietnam Vinh Tung Apr 2013 1

NI DUNG
Kho st phn cng
Ci t c bn cho bin tn
Cc chc nng mi ca ATV Process
Kt ni bin tn vi my tnh

CC CHN iU KHIN CA ATV630
6 Ng vo logic
2 Safe Torque Off (Power removal) Input
3 Ng vo analog
3 Relays
2 Ng ra analog
1 switch cu hnh ng vo logic (Sink/Source)
2 cng RJ45 cho truyn thng
Mi nhm ng vo ra c 1 mu k hiu

Ngun ni
C bo v ngn mch
+ 24VDC (21VDC to 27VDC) 200mA
Cp cho chn STO
+ 24VDC (21VDC to 27VDC) 200mA
Cp cho ng vo logic
+ 10VDC (0 / +5%) 10mA
Ngun ngoi (P24)
C th dng cp cho chn STO hoc
ng vo logic
Bo v chng qu p
+ 24VDC (19VDC to 30VDC) 1,25A max.
Theo tiu chun IEC 65A-68

6 ng vo logic DI1, DI2, DI3, DI4, DI5, DI6

Ngun kch + 24VDC (max. 30V)
in tr ni : 3,5 k
Thi gian p ng : 10ms ( 2 ms)
Ph hp vi level 1 PLC,
tiu chun IEC 65A-68
Cu hnh Source, Sink or Ext bng SW1
Cho php gn nhiu chc nng mt lc
DI5 v DI6 c th nhn xung pulse train : 30 kHz
Int
Sink
SW1 Ext
Source

Output Relay R1
1 Normally Open contact
1 Normally Closed contact
Admissible current with resistive load: 3A (for 250VAC) or 4A (for 30VDC)
Admissible current with inductive load: 2A (under 250VAC or 30VDC)
Minimum switched current: 5mA (under 24VDC)
Refresh Time: 5ms
Output Relay R2
Admissible current with resistive load: 5A (under 250VAC or 30VDC)
Refresh Time: 5ms
Output Relay R3
Admissible current with resistive load: 5A (under 250VAC or 30VDC)
Refresh Time: 5ms

Ng ra analog AI1, AI2 v AI3

Voltage 0 10V
Current X Y mA
(from 0 to 20mA)
in tr ni :
30 k (khi cu hnh voltage)
250 (khi cu hnh current)
Thi gian p ng : 5ms ( 1ms)
phn gii : 11 bits
Sai s : 0,6% at 60C tuyn tnh : 0,15%
Cho php gn nhiu chc nng mt lc
AI1 v AI2 c th dng lm ng vo logic
AI2 v AI3 c th c cc loi u d nhit PT100 or PT1000 or PTC or KTY84
or water probe

Ng ra analog AO1 v AO2

Voltage 0 10V (internal supply)
Tr khng ti ti thiu 470 / V
Current 0 20mA (or 4 20mA)
Tr khng ti ti a 500 / mA
Thi gian ly mu : 1ms ( 1ms)

Phn gii : 10 bits
Sai s : 1% for 60C variation
tuyn tnh : 0,2% of maximum value

KHO ST PHN CNG

MN HNH CI T
Nm xoay cm bin Nt chc nng

in dung
Nt OK (Enter)
Nt Esc Nt Home - Tr v
mn hnh ci t
chnh
Nt Local/Remote
Nt Info - Din gii
Stop / Reset
(ch Local) Run (ch local)

MN HNH CI T

NI DUNG
Kho st phn cng
Chc nng mi ca ATV Process

CI T C BN CHO BIN TN
Mc ch:
- Cc bc ci t ban u cho mt bin tn mi
- Sau cc bc ny, bin tn c th vn hnh c bn vi lnh chy dng t terminal v
lnh t tc bng bin tr vo chn analog AI1 (0-10V)
Cc bc cn thc hin :
1/ Tr v mc nh nh my
2/ Nhp thng s ng c, lm auto tune
3/ Ci t cc thng s lm vic
4/ Chn lut iu khin ng c ty theo loi ti
5/ Ci t cc r-le bo hiu trng thi bin tn
6/ Ci t ng ra analog bo trng thi bin tn
Tc
t
Lnh
Chy thun

1/ Tr v mc nh nh my (factory setting)
Main Menu / File management / Factory Setting / Parameter Group List = All
/ Go to factory Setting OK
Vo menu Error/Warning Handling/ Input phase loss = no (ignore)

2/ Ci t thng s ng c v lm tuning
Menu SIMPLY START
Nhp thng s ng c
Main Menu / Simply Start /
Basic frequency= loi ng c = 50 (IEC) hoc 60 (NEMA) Thng ci 50

Nominal motor power = Cng sut ng c (kW)
Nom motor voltage = in p nh mc ng c (V)
Nom motor current = Dng nh mc ng c (A)
Nominal motor freq = Tn s nh mc ng c (Hz)
Nominal motor speed = Tc nh mc ng c (rpm)
Lm auto tune - phi ni ng c vo bin tn
Main Menu / Simply Start / Auto tuning = Apply auto tuning

Khi tuning thnh cng, thng s Auto tuning status = Done

3/ Ci t cc thng s lm vic
Menu SIMPLY START
Main Menu / Simply Start /
Motor Th Current = Dng bo v qu ti (A) , chnh = dng nh mc ng c

Acceleration = Thi gian tng tc (s)
Deceleration = Thi gian gim tc (s)
Low Speed = Gii hn tc thp (Hz)
High Speed = Gii hn tc cao (Hz)
Max Frequency = Tc ti a cho php (Hz)

4/ Chn lut iu khin ph hp
Main Menu / Complete setting / Motor parameter /
Dual Rating = Normal Rating (ti nh) / High Rating (ti nng)
Motor control Type =

U/F VC Standard: Lut U/F
U/F VC Quad: Lut dnh cho bm qut
SYN U VC : Lut iu khin ng c ng b
(Khng c lut vector)

5/ Ci t Relay bo trng thi

Relay 1 (R1A-R1B-R1C) bo li (relay ng vo khi khng c li, m ra khi c li)
Relay 2 (R2A-R2C) bo chy dng
Main Menu / Complete setting / Input-Output/ Relay
R1 configuration / R1 assignment = Operating State Fault

R2 configuration / R2 assignment = Drv Running

6/ Ci t ng vo AI v ng ra AO
Ci ng vo AI3 nhn tn hiu 0-10V
Main Menu / Complete setting / Input-Output/ AI-AO
AI3 configuration / AI3 type = 0-10V
Ci ng ra AO1 xut 4-20mA ng vi tc chy 0-50Hz
Main Menu / Complete setting / Input-Output/ AI-AO
AO1 configuration / AO1 assignment = Motor freq.

/ AO1 type = Current
/ AO1 min output = 4mA
Cho bin tn chy, thay i tc , vo menu sau kim tra gi tr AO1

Main Menu / Display / IO map / Analog Output

Chnh qut lm mt v ch Eco

Qut lm mt ch chy khi nhit bin tn tng cao
Main Menu / Complete setting / Maintenance
Fan management = Eco

CC CHC NNG C BN
Chy tc t trc - chy theo cc cp tc

CC CHC NNG C BN
Chy tc t trc - chy theo cc cp tc
Ci chn DI3 ng vi PS2, DI4 ng vi PS4, SP2 = 20Hz, SP3 = 10Hz, SP4 = 25Hz
Main Menu / Complete setting / Generic function / Preset Speed
2 preset freq = DI3

4 preset freq = DI4
DI4 DI3
Preset speed 2 (SP2) = 20 Hz
Preset speed 3 (SP3) = 10Hz
Preset speed 4 (SP4) = 25Hz

CC CHC NNG C BN
Thay i knh iu khin
- Bin tn cn 2 lnh iu khin: lnh chy dng (command) v lnh t tc (reference)
- Ta c th thay i cch ra cc lnh ny ty theo ng dng mong mun
- Thng dng khi t bin tn c ch Auto - Manual

CC CHC NNG C BN
Thay i knh iu khin
Main Menu / Complete setting / Command and reference
Ref Freq 1 Config= Terminal

Ref Freq 2 Config = HMI
Freq Switch Assign = DI5
Config Ref Freq 1 (Auto)

Config Ref Freq 2 (Man)
Reference
Reference
-10V
+10v DI5
TERMINALS
HMI
Command
Command
TY CHNH MN HNH HiN TH
Main Menu / My prefrence
Language
Password Ci mt m bo v bin tn
Parameter access
Customization Ty chnh hin th thng s
Date & Time setting
Access level
Web server
Function key mgnt
LCD setting Ci t sng mn hnh, nhy cm ng
QR code

o My menu config
o Display screen type
o Param. Bar select
o Customer parameter
o Service message

Ci t hin ra mn hnh chnh dng ng c, in p ng c, cng

sut ng c, tc ng c
o Display screen type

o Display value type = List
o Parameter selection = nh du vo Motor current, Motor voltage, Motor
power, Output frequency

Ci t My menu cho php ci cc thng s chn: tc cao

(HSP), tc thp (LSP), thi gian tng tc (ACC), gim tc (DEC)
o My Menu
o Parameter selection = nh du vo High speed, Low speed,
acceleration, deceleration

Ci t hin th tn thng s theo mun: hin th ra mn hnh

Output frequency = toc do chay
o Customer parameter
o Parameter selection = nh du vo Output frequency
o Custom selection = Chn Output frequency
o Name = toc do chay
o Unit
o Multiplier
o Divisor
o Offset

NI DUNG
Kho st phn cng

Gim st cc cm bin
PID Sleep/Wake up
Gim st c tuyn bm
Gim st nng lng
Multi Pump

GIM ST CC CM BIN
ALTIVAR PROCESS

GIM ST CC CM BIN
Khai bo u vo cc cm bin v ci t n v
Cm bin p sut u ra c tn hiu 0-10V dy o 0-5 bar a vo chn AI2
Main Menu / Complete Setting / Sensor assignment

Outlet Press assignment = AI2
AI2 type = Voltage
AI2 min value = 0
AI2 max value = 10
AI2 lowest process = 0
AI2 highest process = 50
Ci n v o p sut
Main Menu / Complete Setting / Define system unit
P sensor unit = 0.1
Vo menu Display / Pump parameter / xem gi tr Outlet pressure

GIM ST CC CM BIN
Khai bo u vo cc cm bin v ci t n v
Main Menu / Complete Setting / Sensor assignment

Inst. Flow assign = AI3
AI3 type = Voltage
AI3 min value = 0 Ci t cm bin lu lng
AI3 max value = 10 c tn hiu 0-10V dy o 0-
AI2 lowest process = 0 3000 l/h a vo chn AI3
AI2 highest process = 3000
Ci n v o lu lng
Main Menu / Complete Setting / Define system unit
Flow sensor unit = 1 l/h
Vo menu Display / Pump parameter / xem gi tr Inst.Flow

GIM ST CC CM BIN
t ngng bo v p sut
u ra dng cm bin p sut ALTIVAR PROCESS
hoc cng tc p sut

GIM ST CC CM BIN
t ngng bo v p sut u ra dng cm bin p sut hoc cng tc p sut

Ci t bin tn bo li khi mc p sut > 3 bar trong 2s
Main Menu / Complete Setting / Pump Monitoring
OutPress monitoring = Switch hoc Sensor hoc c hai (Both)

OutPressMin Level = 0 bar
OutPressMax Level = 3 bar
OutPressError Delay = 2s
Vn bin tr, theo di mc p sut phn hi

GIM ST CC CM BIN
t ngng bo v p sut u ra dng cm bin p sut hoc cng tc p sut
Main Menu / Complete Setting / Pump Monitoring / Dry run
Dry run mode= Switch

Switch select = DI6
DryRunError delay = 3s
Ci t bo v chy kh
DryRun restart delay = 5s
dng chc nng Dry Run,
dng pressure switch a
v DI6

Gim st cc cm bin
PID Sleep/Wake up
Gim st c tuyn bm
Gim st nng lng
Multi Pump

CHC NNG PID SLEEP WAKE UP
Chc nng PID gip bin tn t ng iu khin tc ng c iu khin mt i lng theo

mong mun
Thng dng cho h thng bm iu p hay cn gi l chy theo cm bin p sut
Chc nng iu khin PI

Cn khai bo:
t mc p
sut mong -Tn hiu hi tip (feedback) a v u
mun trn
bin tn - Mc t / tham chiu (reference) l bao
(reference)
nhiu
Tn hiu phn
hi (feedback)
n nh p sut ng ng a v analog
Pressure input Bm
Gauge Sensor
ng ng

V d: Ci tn hiu p sut u ra a vo AI2. Ci bin tn chy t mc p l 2 bar
Main Menu / Complete Setting / Pump Function / PID controller
Feedback / Type of control = Pressure

/ PID feedback = AI2
/Min PID feedback = 0 bar
/Max PID feedback = 5 bar
Reference / Intern PID ref = Yes
/ Min PID ref = 0 bar
/ Max PID ref = 5 bar
/ Internal PID ref = 2 bar
Vo menu Display / PID theo di cc thng s PID

V d: Ci tn hiu p sut u ra a vo AI2. Ci bin tn chy t mc p l 2 bar.
Nu 2 bar, bin tn dng sau 10s chy tc thp 20 Hz (Sleep)

Nu p sut di 1 bar, bin tn chy li (Wake up)
Main Menu / Complete Setting / Pump Function / Sleep Wake up
Sleep Menu / Sleep detected mode = Speed

/ Sleep min speed = 20Hz
/ Sleep delay = 10s
Wake up Menu / Wake up mode = Pressure
/ Wake up Press Level = 1 bar
Vo menu Display / PID theo di cc thng s PID

Gim st cc cm bin
PID Sleep/Wake up
Gim st c tuyn bm
Gim st nng lng
Multi Pump

CHC NNG GIM ST C TUYN BM
Nhp 5 im v im BEP trn ng c tuyn bm cung cp bi nh sn xut
(H,Q)

Nhp 5 im v im BEP trn ng c tuyn bm cung cp bi nh sn xut
Main Menu / Complete Setting / Pump Characteristic
Mode = H,Q hoc P,Q hoc H,P,Q

Pump Speed = Tc nh mc ca bm
Flow at BEP = Lu lng ti im BEP
Head BEP = Ct p ti im BEP
Power BEP = Cng sut ti im BEP
Flow 1 5 = Lu lng ti im 1
Head 1 5 = Ct p ti im 1
Power 1 5 = Cng sut ti im 1
Pump Curve active = Yes

10m ~ 1 bar
1 (H,Q,P) = (5.7, 2.9, 2.4)
2 (H,Q,P) = (5.6, 10, 3.45)
3 (H,Q,P) = (5.4, 16, 4.25)
4 (H,Q,P) = (4.6, 20, 4.8)
5 (H,Q,P) = (3.7, 26, 5.3)
BEP (H,Q,P) = (4.6, 22.3, 5)

Main Menu / Display / Pump dashboard / Graphic
Power vs Flow
Head vs Flow
Efficiency vs Flow
Power vs speed

Gim st cc cm bin
PID Sleep/Wake up
Gim st c tuyn bm
Gim st nng lng
Multi Pump

CHC NNG GIM ST NNG LNG
Main Menu / Dashboard / +
Instant kW trend
Weekly kWh Report
Monthly kWh Report
Yearly kWh Report
Main Menu / Display / Energy parameter

CHC NNG GIM ST NNG LNG
Main Menu / Dashboard / +
Instant kW trend
Weekly kWh Report
Monthly kWh Report
Yearly kWh Report
Main Menu / Display / Energy parameter

Gim st cc cm bin
PID Sleep/Wake up
Gim st c tuyn bm
Gim st nng lng
Multi Pump

CHC NNG IU KHIN NHIU BM
Controller ATV61
Inside
Variable
Non return
speed
valve
Auto / Manu pump Isolating
valve
Contactor or
soft starter
Fixed speed pump
Fault (Maximum of 4)
Pressure
transducer
Fault
Fault
m bo
p sut
ng ng
c nh
Cu hnh mt bm chnh c nh

Cu hnh bm chnh thay i

C th thay i bm chy bng bin tn
Bm ng vo bin tn u tin l bm chnh

CHC NNG IU KHIN NHIU BM | 3 BM THAY I
Ci t ATV630 iu khin 2 bm,

bm chnh c th thay i
R2: bm 1
DI2: Trng thi bm 1
R3: bm 2
DI3: Trng thi bm 2
Bm chnh thay i theo

thi gian chy

Main Menu / Complete Setting / MCR = BOOST * Bt chc nng chy p sut *
Main Menu / Complete Setting / Pump Functions / BOOST (BST)
System architecture (MPQ) / Pump System Architecture (MPSA) = Single Drive (VNDOL)
/ Nb of Pump (MPPN) = 2 * Khai bo s lng bm *
/ Pump Cycling Mode (MPPC) = RTIME * Gi bm theo thi gian chy *
= FIFO * Bm gi trc tt trc *
= LIFO * Bm gi sau tt trc *
= RTLF * Kt hp LIFO v RTIME *
/ Lead pump alternation (MPLA) = No * Ch chy 1 bm chnh c nh *
= Yes * i bm chnh mi ln chy li *
= RED * i bm khi bm chnh b li *

System architecture (MPQ) / PUMP / MPO1 = R2 * Ci R2 iu khin bm 1 *

/ MPI1 = DI2 * Ci DI2 nhn trng thi bm 1 (nu c) *
/ MPO2 = R3 * Ci R3 iu khin bm 2 *
/ MPI2 = DI3 * Ci DI3 nhn trng thi bm 2 (nu c) *

Booster Control (BSC) / Booster Control (BSM) = Yes * Kch hot chc nng chy tng cng *
/ Stage-Destage Condition (SDCM) * Ci t khi no chy dng tng cng *
Boost S/D Condition (BSDC) = Speed (Spd) * Gi tng cng theo tc
bm chnh*
Booster Stg Speed (BSS) = 0-50Hz * Tc khi gi bm ph *
Booster Stg Delay (BSD) = 10s * Thi gian ch gi bm ph *
Booster Dstg Speed (BDS) = 0-50Hz * Tc khi tt bm ph *
Booster Dstg Delay (BDD) = 10s * Thi gian ch ngt bm ph *

/ Stage-Destage Method (SDMM) * Ci t cch thc chy dng tng cng *
Boost S/D Control (BSDM) = Speed (BSPD) * Chy tc c nh khi gi
hoc dng bm tng cng *
Booster Stg Bypass Spd (bSbS) = 0-50Hz * Tc bin tn khi gi bm ph*
Booster Stg Bypass time (bSbt) = 3s * Thi gian bm ph khi ng *
Booster Stg Ramp Delay (bSrd) = 1s * delay trc khi gim tc khi gi bm ph *
Booster Dstg Bypass Spd (bdbS) = 0-50Hz * Tc bin tn khi dng bm ph*
Booster Dstg Bypass time (bdbt) = 3s * Thi gian bm ph dng *
Booster Dtsg Ramp Delay (bdrd) = 1s * delay trc khi tng tc khi dng bm ph *

Boost S/D Control (BSDM) = BFBK* Tc khi gi dng bm thay i theo PID *

Boost S/D Control (BSDM) = ADVC* *

NI DUNG
Kho st phn cng

CI T IP BiN TN
Main Menu / Communication / Embd Eth Config
IP Mode Ether. Embd Fixed : Chn Fixed

DHCP
BooTP
IP address a ch IP theo mun. V d: 192.168.1.2
Mask Lp mng theo mun. V d: 255.255.255.0

KT NI QUA DY CP MNG
PC Win 7
Khng cn
ci t li IP
ca my tnh

KT NI QUA DY CP MNG
PC Win XP / Win 7
Ci li IP ca bin tn
Main Menu / Comm paramerter / Embeded Ethernet configuration
IP mode Ether. Embd = Fixed

IP adress = 192.168.1.2
Mask = 255.255.255.0

KT NI QUA DY CP MNG
PC Win XP / Win 7
Ci li IP ca my tnh cho cng lp mng vi IP ca bin tn

KT NI QUA DY CP MNG
PC Win XP / Win 7
Bt trnh duyt web (Google Chrome / Internet Explorer)
G vo a ch IP ca bin tn: http: // 192.168.1.2

KT NI KHNG DY
Dng b pht wifi gn vo bin tn. Ci IP cho bin tn v my tnh ging cc bc

trn
Bt trnh duyt web (Google Chrome / Internet Explorer)
G vo a ch IP ca bin tn: http: // 192.168.1.2

KT NI VI PHN MM SOMOVE
IP ca bin tn

ATVProcess Workshop

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ATVProcess Workshop

Uploaded by

Copyright:

Available Formats

ALTIVAR PROCESS

Schneider Electric Vietnam Vinh Tung Apr 2013 1

Kho st phn cng

Cc chc nng mi ca ATV Process

Schneider Electric Vietnam Vinh Tung Apr 2013 2

2 Safe Torque Off (Power removal) Input

1 switch cu hnh ng vo logic (Sink/Source)

2 cng RJ45 cho truyn thng

Schneider Electric Vietnam Vinh Tung Apr 2013 3

Schneider Electric Vietnam Vinh Tung Apr 2013 4

6 ng vo logic DI1, DI2, DI3, DI4, DI5, DI6

Schneider Electric Vietnam Vinh Tung Apr 2013 5

Schneider Electric Vietnam Vinh Tung Apr 2013 6

Ng ra analog AI1, AI2 v AI3

Schneider Electric Vietnam Vinh Tung Apr 2013 7

Ng ra analog AO1 v AO2

Thi gian ly mu : 1ms ( 1ms)

Schneider Electric Vietnam Vinh Tung Apr 2013 8

Schneider Electric Vietnam Vinh Tung Apr 2013 9

Nm xoay cm bin Nt chc nng

Schneider Electric Vietnam Vinh Tung Apr 2013 10

Schneider Electric Vietnam Vinh Tung Apr 2013 11

Kho st phn cng

Chc nng mi ca ATV Process

Schneider Electric Vietnam Vinh Tung Apr 2013 12

Schneider Electric Vietnam Vinh Tung Apr 2013 13

Vo menu Error/Warning Handling/ Input phase loss = no (ignore)

Schneider Electric Vietnam Vinh Tung Apr 2013 14

Main Menu / Simply Start /

Basic frequency= loi ng c = 50 (IEC) hoc 60 (NEMA) Thng ci 50

Lm auto tune - phi ni ng c vo bin tn

Main Menu / Simply Start / Auto tuning = Apply auto tuning

Schneider Electric Vietnam Vinh Tung Apr 2013 15

Main Menu / Simply Start /

Motor Th Current = Dng bo v qu ti (A) , chnh = dng nh mc ng c

Schneider Electric Vietnam Vinh Tung Apr 2013 16

4/ Chn lut iu khin ph hp

Main Menu / Complete setting / Motor parameter /

Motor control Type =

Schneider Electric Vietnam Vinh Tung Apr 2013 17

5/ Ci t Relay bo trng thi

Main Menu / Complete setting / Input-Output/ Relay

R1 configuration / R1 assignment = Operating State Fault

Schneider Electric Vietnam Vinh Tung Apr 2013 18

Main Menu / Complete setting / Input-Output/ AI-AO

AI3 configuration / AI3 type = 0-10V

Ci ng ra AO1 xut 4-20mA ng vi tc chy 0-50Hz

Main Menu / Complete setting / Input-Output/ AI-AO

AO1 configuration / AO1 assignment = Motor freq.

Cho bin tn chy, thay i tc , vo menu sau kim tra gi tr AO1

Schneider Electric Vietnam Vinh Tung Apr 2013 19

Chnh qut lm mt v ch Eco

Main Menu / Complete setting / Maintenance

Fan management = Eco

Schneider Electric Vietnam Vinh Tung Apr 2013 20

Schneider Electric Vietnam Vinh Tung Apr 2013 21

Main Menu / Complete setting / Generic function / Preset Speed

2 preset freq = DI3

Schneider Electric Vietnam Vinh Tung Apr 2013 22

Schneider Electric Vietnam Vinh Tung Apr 2013 23

Ref Freq 1 Config= Terminal

Config Ref Freq 1 (Auto)

TY CHNH MN HNH HiN TH

Main Menu / My prefrence