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Performance Heat Balance and Efficiency Test of A Diesel Electric Power Plant Lecture
Performance Heat Balance and Efficiency Test of A Diesel Electric Power Plant Lecture
Performance Heat Balance and Efficiency Test of A Diesel Electric Power Plant Lecture
ME LABORATORY 3
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Diesel engine:
Diesel engines or compression ignition engines as they are called are generally classified as two
stroke engine and four stroke engines. In diesel engine, air admitted into the cylinder is
compressed, the compression ratio being 12 to 20. At the end of compression stroke, fuel is
injected. It burns and the burning gases expand and do work on the position. The engine is directly
coupled to the generator. The gases are then exhausted from the cylinder to atmosphere.
Exhaust system:
In the exhaust system, silencer (muffler) is provided to reduce the noise.
Plant layout is simple. Hence it can be quickly installed and commissioned, while the erection
and starting of a steam power plant or hydro-plant takes a fairly long time.
Quick starting and easy pick-up of loads are possible in a very short time.
Location of the plant is near the load center.
The load operation is easy and requires minimum labors.
Efficiency at part loads does not fall so much as that of a steam plant.
Fuel handling is easier and no problem of ash disposal exists.
The plant is smaller in size than steam power plant for same capacity.
Diesel plants operate at high overall efficiency than steam.
[ ]
k
1 r c 1
e=1 k1
kr r c 1
(1)
where
QA = Qin = mcp(T3 T2)
rk = rcre
rk = compression ratio = V1/V2
rc = cut-off ratio = V3/V2
re = expansion ratio = V4/V3 = V1/V3
[ kr k1
]
k
k ( r c1 ) ( r c 1 )
pm= p1 r
( r k 1 ) ( k 1 ) (2)
These equations show that high efficiency is promoted by high rk and low rc, but that engine size
(which may be considered proportional to pmi) is increased as rc decreases. The requirement of
adequate fuel combustion imposes a limitation on maximum rc that can be used. Since Diesels are
load-governed by varying point of cutoff, the ideal efficiency increases at part load. This partially
offsets other tendencies, and a fairly flat efficiency-load characteristic result.
Real engines have cylinder cooling for mechanical reasons; also they work on an open cycle,
meaning that the fluid at state 1 is not the same as that which completed the previous cycle. The
products of combustion of each working cycle are discharged as exhaust gas, and fresh air is
inducted for use in the following cycle. Instead of heat being transferred between states 2 and 3,
fuel is injected into the air and its heat of combustion provides the energy input. The real engine will
have nonisentropic compression and expansion processes; n = 1.35 is a fair average in practice.
Although Equation (1) has its uses in Diesel engine studies, the actual thermal efficiencies are
considerably less than those of the air standard.
Example No. 1
An air standard Diesel cycle will be analyzed for state of the working fluid and performance. Using
the nomenclature of Figure 1, state 1 is at 0.9 kg/cm 2 ab and 27 C. The volume quantity is that of a
single-cylinder engine with 25 cm bore and 38 cm stroke. It will be assumed that, after a
compression sufficient to produce 538 C, heat is added during the first 10% of the working stroke.
Given:
State 1 is at 0.9 kg/cm2 ab and 27 C
Single-cylinder engine with 25 cm bore and 38 cm stroke.
Produce 538 C
Heat added during the first 10% of the working stroke.
Required:
Analysis of the cycle
Solution:
1
v1 T 2
()
k
p2 v 1
Ratio of compression,
rk = =
v2 T 1
k1
,
=
()
p1 v 2
T1 = 27 + 273 = 300 K
T2 = 538 + 273 = 811 K
p1 = 0.9 kg/cm2 ab
k= 1.4
1
811
rk = ( )
300
1.41 =12.0
k
p2 v 1
=
()
p1 v 2
=( r k ) k
1.4
p2 =( 0 .9 )( 12 ) =29. 2 kg /cm2 ab
2
D L
v 1 v2 =
The piston displacement = 4
D = 25 cm = 0.25 m
L = 38 cm = 0.38 m
2
( 0 . 25 ) ( 0 . 38 )
v 1 v2 = =0 . 01865 m3
4
Clearance volume
v 1 v2 =rv 2 v 2
v v
v2= 1 2
r1
0 .01865
v 2= =0. 00170 m3
121
v 1 =( v 1v 2 ) + v 2
3
v 1 =0 . 01865+0 . 00170=0 . 02035 m
v 4 =v 1 =0 . 02035 m3
v 3 =v 2 +10 ( v 1 v 2 )
v 3 =0 . 00170+0 . 10 ( 0. 01865 ) =0.003565 m3
T 3 v 3 0 .003565
= = =2. 097=R
T 2 v 2 0 .00170
T 3 =( 811 ) ( 2. 097 ) =1701 K
p 4 v 3 k 0 .003565
()(
1. 4
=
p3 v4
=
0 .02035 ) =0 . 0873
2
p3 =p 2 =29. 2 kg /cm ab
2
p4 =( 29 . 2 )( 0. 0873 ) =2. 55 kg /cm ab
T 4 v 3 k 1 0. 003565 1. 41
=
T3 v4 () ( =
0. 02035 )
=0. 498
[ kr k1
]
k
k ( r c1 ) ( r c 1 )
pm= p1 r
( r k 1 ) ( k 1 )
pm=( 0 . 9 ) ( 12 )
[ ( 1 . 4 )( 12 )1. 41 ( 2 .0971 )( 2. 0971 . 4 1 )
2
( 121 ) ( 1. 41 ) ]
pm=5 . 72 kg/cm ab (answer)
[ ]
k
1 r c 1
e=1 k1
kr r c 1
e=1
1
[ ( 2 . 097 )1. 4 1
( 1 . 4 ) ( 12 )1. 41 2 . 0971 ]
e=0 . 56=56 (answer)
3. Combustion
Here the special features of combustion as carried out in the Diesel engine cylinder are to receive
attention. However, first it appears desirable to repeat and summarize the equations pertaining to
fuel oil.
Density scales:
140
'
Be = 130
S.G.@15.6/15.6 (3)
141.5
API= 131.5
S.G.@15.6/15.6 (4)
Ignition quality:
Diesel index=0.018 APItap +0.32 API (5)
Heating value:
Qh =41130+139. 6 API kJ /kg (6)
2
Qh=517168793.8 ( S.G . ) kJ /kg (7)
Q L=Qh 2442.79 H 2 (8)
Hydrogen content:
H 2 =2615 ( S . G. ) percent by weight(9)
where tap = aniline point in C.
Combustion in the Diesel engine cylinder begins theoretically at the instant injection starts and
continues, at constant pressure, until injection ceases. The distillate fuel used may be considered to
have an average chemical formula of C16H32 for which the ideal air quantity is found as follows:
C16 H 32+24O2=16CO 2+16 H 2 O
Considering the numerical prefixes to be mols, the equation of combining weights is written as
follows:
224 kg C16 H 32+2432 kg O2=1644 kg CO 2 +1618 kg H 2 O
Since 1 kg air provides 0.232 kg O2,
2432
Air per kg C16 H 32= =14. 8 kg
0. 232224
Early fuel cutoff is necessary to good thermal efficiency, but early cutoff is not possible with the
ideal A:F ratio of 14.8. This is due to the need for limiting maximum temperature of the cycle for
mechanical and thermal reasons, under circumstances as set forth in the following example.
Example No. 2
The ideal maximum temperature of combustion of a fuel of 24 oAPI is calculated, on the assumption
of 427 C compression temperature and 14.8 kg air per kg fuel.
Given:
Fuel of 24 oAPI, 427 C compression temperature, 14.8 kg air per kg fuel.
Required:
Ideal maximum temperature
Solution:
Specific gravity
141.5
S .G .=
131.5+ API
141 .5
S .G .= =0.91
131 .5+24
Heating value:
2
Qh =51 ,7168793 . 8 ( S. G. ) kJ /kg
Qh =51 ,7168793 . 8 ( 0. 91 )2 =44 , 434 kJ/kg
Q L=Qh 2442.79 H 2
Q L=44 , 4342442. 7 ( 9 ) ( 0 . 260 . 150. 91 )
Q L=41 , 719 kJ /kg
During isobaric combustion, using cp = 1.00 kJ/kg.K, the sensible heat, QL, will raise the products t
degrees, according to the relation
Q L=wc p t
w=14 .8 kg air+1 kg fuel=15 .8 kg
QL 41 ,719
t= = =2640 C
wc p ( 15 . 8 ) (1 . 00 )
Maximum temperature t3 = t2 + t = 427 + 2640 = 3067 C. Since T3/T2 = V3/V2 = rc during an isobaric
process,
T 3067+273
rc = 3 = =4 . 8
T 2 427+273
Not only is the calculated t3 higher than can be considered practical in the engine cylinder, it is high
enough so that thermal dissociation of the products would have prevented its attainment.
Furthermore, an R of 4.8 is large enough to impair ideal efficiency seriously. The solution is to use
A:F ratio, higher than the chemical ideal.
4. Engine Performance
The rapid cyclic action in an actual engine modifies the ideal cycle of Figure (1). The diagram
corners are no longer sharp, fuel must be injected ahead of dead-center, etc. The forms of indicator
cards, which are instrument-drawn p-vs from running engines, are shown in Figure (2) for both 2-
and 4- cycle types.
A Diesel engine is used as a source of power which can utilize a relatively cheap fuel. Therefore
its power capacity and thermal efficiency are paramount consideration.
The developed cylinder power is the indicated horsepower, abbreviated, ihp. After engine friction
and accessory power needs have been satisfied, the net power available at the engine shaft is the
brake horsepower, bhp, so called because it can be (but nowadays seldom is) measured by a brake
dynamometer. Indicated power is difficult to measure directly on small Diesels with great accuracy,
because the volume of indicator lead through the cylinder head appreciably lowers the normal
compression ratio. Also, the cylinder heads of small-bore high-speed engines have special
chambers, valves, and other equipment, leaving little or no space available for indicator lead. Since
none of these difficulties exists with the large stationary Diesel, indicator openings are provided as
standard equipment.
A hypothetical pressure, known as brake mean effective pressure, bmep, can be employed to
show the magnitude of mean effective pressure. The true pressure, pmep, is higher on account of
engine friction losses.
p mep LAN p
ihp= hp
33 , 000 (10)
2 WrN
bhp= hp
33,000 (11)
bhp33 , 000
bmep= lb/ft 2
LAN p (12)
in which
pmep = Indicated mep, lb per sqft
L = Piston stroke, ft
A = Piston face area, sqft
Np = Number of power strokes per min (N for two-cycle and N/2 for four-cycle)
N = Rotative speed, rpm
W = Net dynamometer force, lb
r = Dynamometer arm length, ft
As is true of all prime movers, there are a number of efficiency expressions applying to Diesels.
Mechanical efficiency is the ratio, bhp/ihp.
Example No. 3
A 6-cylinder Diesel engine on dynamometer test was found to use 84 lb of fuel, having Qh = 19,351
Btu/lb, in a one-hour test at steady load. The brake thermal efficiency and the brake mep will be
determined from the following test data and measurements. Cylinder is 8.5 in x 10.5 in 4-cycle type.
Speed, 600 rpm. Dynamometer torque, 1809 lb-ft.
Given:
Item d and e are not often separable nor measurable. They are usually combined, then the balance
is made by subtracting Items a, b, and c from the heat of the fuel and considering the difference to
be Item d and e.