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Instruction manual

MotoVisual Component library

Upon receipt of this product and prior to initial


operation, read these instructions thoroughly,
and retain for future reference.

MOTOMAN Robotics Europe AB Reg No.: ME00040EN-00


Reference list

MOTOMAN engineers

Revision

2008-02-21
First release of this manual.

Page 2 Revised: 08-03-07 ME00053EN-


Component library

1. Robots 7
EA1400N ........................................................................................................7
EA1400N-A10/B10 ........................................................................................7
EA1900N ........................................................................................................8
EA1900N-A10/B10 ........................................................................................8
EPL80 ............................................................................................................9
EPL160-A00 ..................................................................................................9
EPL300-A00 ................................................................................................10
ES165N-A00 ................................................................................................11
ES165RN-A00 .............................................................................................11
ES200N ........................................................................................................12
ES-165N-100 ................................................................................................12
HP3-A00 ......................................................................................................13
HP3L ............................................................................................................13
HP3XF .........................................................................................................14
HP5 ...............................................................................................................14
HP6-A00 ......................................................................................................15
HP6-A10 ......................................................................................................15
HP6-A30 ......................................................................................................16
HP20-6 .........................................................................................................16
HP20-A00 ....................................................................................................17
SSA2000-B00 ...............................................................................................17
SSA2000-B10 ...............................................................................................18
SSF2000-B00 ...............................................................................................18
UP20MN ......................................................................................................19
UP50N-35 .....................................................................................................19
UP50N ..........................................................................................................20

2. Cabinet 21
NX100 Cabinet ............................................................................................21

3. Gantry 23
HD-Gantry ..................................................................................................23
Axes ..............................................................................................................24
Single pillar gantry .................................................................................. 24
TSG1000/1500 ........................................................................................ 24
X-Gantry.................................................................................................. 25
XY-Gantry............................................................................................... 26
XYZ-Gantry Y 1600 mm ........................................................................ 27
XYZ-Gantry Y 1800 mm ........................................................................ 28
Pillars ...........................................................................................................29
113511-xx Gantry Pillar .......................................................................... 29

4. Positioners 31
Non-Servo ....................................................................................................31
013038 PT2-A-75 (Pneumatic drive) ...................................................... 31
113978 Batchweld separate turn table (Separate mount) ........................ 31
One station ...................................................................................................32
One axes .................................................................................................. 32
113902-90/92 VMS3000............................................................ 32

ME00053EN-00_MotoVisual_Component_library_InstructionTOC.fmRevised: 08-03-07 Page 1


Component library

113902-91 VMS3000HD ........................................................... 32


314774 HSC-250SX................................................................... 33
314854 HSC-500SX................................................................... 33
HSB 1000 SX ............................................................................. 34
HSB 2000/5000 SX.................................................................... 34
HSB-7000 SX............................................................................. 35
HSB-10000 SX........................................................................... 35
HSD-500SX ............................................................................... 36
SB-250SX................................................................................... 37
SPB 2000 single ......................................................................... 37
SPB 2000 twin............................................................................ 38
SPB 5000/7000........................................................................... 38
VMS-1000SX............................................................................. 39
Two axes ................................................................................................. 39
114700-100 MT1-500S2XL....................................................... 39
114700-101 102 MT1-500S2XL................................................ 40
DK2500 ...................................................................................... 40
MT1-1500S2X ........................................................................... 41
MT1-5000 S2X .......................................................................... 41
MT1 250 S2CX .......................................................................... 42
MT1 1000 S2X........................................................................... 42
MT1 1500 S2BX ........................................................................ 43
MT1 3000 S2X........................................................................... 43
MTT-500S2X ............................................................................. 44
Two station .................................................................................................. 44
One axes.................................................................................................. 44
013159 VMI-500NM ................................................................. 44
214060-90 RM2-750TX............................................................. 45
214060-92 RM2-750TX............................................................. 45
214060-93_RM2-750TX............................................................ 46
214060-95 RM2-750TX............................................................. 46
214136-90 RM2-500TX............................................................. 47
214136-92 RM2-500TX............................................................. 47
214136-93 RM2-500TX............................................................. 48
214136-95 RM2-500TX............................................................. 48
RM2-500STX............................................................................. 49
RM2-750STX............................................................................. 50
RM2-250STX............................................................................. 51
Three axes ............................................................................................... 51
114520 VMH-500CD................................................................. 51
RM2-500 S3X ............................................................................ 52
RM2-750S3X ............................................................................. 53
RM2 1000 S3X........................................................................... 54
VMH-1000 S3X L=2000 ........................................................... 55
VMH-1000 S3X L=2500 ........................................................... 55
VMH 500 DD............................................................................. 56
VMH 500 S3X ........................................................................... 57
VMH 2000 S3X ......................................................................... 57

Page 2 Revised: 08-03-07 ME00053EN-


Component library

WMH 600 L3000 ....................................................................... 58


Five axes.................................................................................................. 59
113910-xx VMF 500 S5XL ....................................................... 59
214609-90 VMF-750S5X .......................................................... 60
214609-91 VMF-750S5X .......................................................... 60
214609-92 VMF-750S5X .......................................................... 61
214609-93 VMF750S5X............................................................ 61
214883-93 VMF 750 S5X.......................................................... 62
215187-100 VMF500S5N.......................................................... 62
215187-101 VMF500S5N.......................................................... 63
215187-102 VMF500S5N.......................................................... 63
215187-103 VMF500S5N.......................................................... 64

5. Block component 65
Block component .........................................................................................65
Cylinder component ...................................................................................65

6. Brackets 67
213216-80 Bracket right .............................................................................67
213216-81 Bracket left ................................................................................67
213811-80 Bracket left ................................................................................68
213811-81 Bracket right .............................................................................68

7. General 69
Light component .........................................................................................69
Okuma LU400 .............................................................................................70
Scaleable geometry .....................................................................................70

8. Grippers 71
Gripper 113558 ...........................................................................................71

9. OP-Panel 73
OP-Panel ......................................................................................................73

10. Power sources welding 75


ESAB AristoMig 400 TW ...........................................................................75
ESAB AristoMig 500TW ............................................................................75
ESAB LAR630 Magma ..............................................................................76
ESAB Watercooler OCE-2H .....................................................................76
Kempi PRO3000 .........................................................................................77
Kempi PROCOOL10 .................................................................................77
Miller Cool Mate 3 ......................................................................................78
Miller XMT304 ...........................................................................................78
MILLER-INTERFACE II .........................................................................79
MILLER-INVISION 456P .........................................................................79
SKS LSQ-4 ..................................................................................................80
SKS Q8P ......................................................................................................80
SKS Q351M .................................................................................................81

ME00053EN-00_MotoVisual_Component_library_InstructionTOC.fmRevised: 08-03-07 Page 3


Component library

11. Pressbrake 83
Instation ...................................................................................................... 83
137034-82 Instation ................................................................................ 83
Location-table ............................................................................................. 83
137001-81 Location-table ....................................................................... 83
Regrip-table ................................................................................................ 84
137010-82 Regrip-table .......................................................................... 84

12. Robot stand 85


113358 Robot stand. ................................................................................... 85
113375 Robot stand .................................................................................... 86
113668 Robot stand .................................................................................... 86
113729 Robot stand .................................................................................... 87
214021 Robot stand .................................................................................... 87
214111 Robot stand .................................................................................... 88
214245 Robot stand .................................................................................... 89
214384 Floorplate ....................................................................................... 89
256815 Robotfot 30 (SK-UP-HP-EA) ...................................................... 90
314432 Floor plate ...................................................................................... 90
314929 Floor plate ...................................................................................... 90

13. Safety 91
Jokab Lightguard ....................................................................................... 91

14. Safety-fence 93
Axelent ......................................................................................................... 93
Double hinge door 2200.......................................................................... 93
Double hinge door 3000.......................................................................... 93
Double sliding door 2800 middle ........................................................... 94
Double sliding door 2800 no rail ............................................................ 94
Double slidng door 3000 middle............................................................. 95
Flexiguard extension H 1100 .................................................................. 96
Flexiguard ............................................................................................... 97
Flexiguard extension pole ....................................................................... 98
Flexiguard pole ....................................................................................... 98
Single hinge door 1000 ........................................................................... 99
Single hinge door left 1000..................................................................... 99
Single hinge door right 800................................................................... 100
Single sliding door 800, with rail right ................................................. 100
Single sliding door 850, with rail.......................................................... 101
Single sliding door 1000, height 3400, with rail right .......................... 102
Single sliding door 1000, no rail........................................................... 102
Single sliding door 1000, with rail........................................................ 103
Single sliding door 1000 with rail, right ............................................... 103
Single sliding door 1300, height 3400 with hail, right ......................... 104
Single sliding door 1300 with rail, right ............................................... 104
Single sliding door 1350 no rail............................................................ 105
Single sliding door 1400 height 3400 with rail, right ........................... 105
Single sliding door 2000 with rail, right ............................................... 106

Page 4 Revised: 08-03-07 ME00053EN-


Component library

15. Service unit 107


Torch cleaning stationt .............................................................................107

16. Turn-table and traverse tracks 109


Traverse tracks .........................................................................................109
113891 Dovetail-track SPB................................................................... 109
114725 TSL-1000SN............................................................................. 110
114780 TSL-1000SN Low-carriage ...................................................... 111
213810 TSK-1000/1500 ........................................................................ 112
215367-100 Tray weldingservice TSL.................................................. 112
315770 Hold weldingservice TSL......................................................... 113
TRD ....................................................................................................... 114
TRDS..................................................................................................... 114
TSI-2500SX........................................................................................... 115
Welding service TSL............................................................................. 116
Turntable ...................................................................................................116
VST 600SX ........................................................................................... 116
VST 1500SX ......................................................................................... 117
VST 2500SX ......................................................................................... 117

17. Welding gun 119


AWK350 22-Long THE10 ........................................................................119
AWK350 22-Short THE10 .......................................................................120
AWK350 45-Long THE10 ........................................................................120
AWK350 45-Short THE10 .......................................................................121
AWK350 S-Bend THE10 .........................................................................121
AWK350 THF10 EA ................................................................................122
CWK300-22-Long THE10 .......................................................................122
CWK300-22-Short THE10 .......................................................................123
CWK300-45-Long THE10 .......................................................................123
CWK300-45-Short THE10 .......................................................................124
CWK300-Long THE10 .............................................................................124
CWK300-Short THE10 ............................................................................125
CWK400-22-Long THE10 .......................................................................125
CWK400-22-Short THE10 .......................................................................126
CWK400-45-Long THE10 .......................................................................126
CWK400-45-Short THE10 .......................................................................127
CWK400-Long THE10 .............................................................................128
CWK400-Short THE10 ............................................................................128
CWK600 22 Long THE10 ........................................................................129
CWK600 22 Short THE10 .......................................................................129
CWK600 45 Long THE10 ........................................................................130
CWK600 45 Short THE10 .......................................................................130
CWK600 Straight Long THE10 ..............................................................131
CWK600 Straight Short THE10 .............................................................132
Fronius CMT5000 THE10 .......................................................................132
Spotweldinggun .........................................................................................133

18. Welding options 135


214350-90 SHWFU-24 ..............................................................................135

ME00053EN-00_MotoVisual_Component_library_InstructionTOC.fmRevised: 08-03-07 Page 5


Component library

Fronius TPS500 cooler wagon ................................................................. 135


Wirebarrel ................................................................................................ 136

Page 6 Revised: 08-03-07 ME00053EN-


Component library
EA1400N

1. Robots
1.1 EA1400N

Fig.1 EA1400N A00/B00.

1.2 EA1400N-A10/B10

Fig.2 EA1400N-A10/B10 (Ceiling mounted).

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 7


Component library
EA1900N

1.3 EA1900N

Fig.3 EA1900N A00/B00.

1.4 EA1900N-A10/B10

Fig.4 EA1900N-A10/B10 (Ceiling mounted).

Page 8 Revised: 08-03-07 ME00053EN-


Component library
EPL80

1.5 EPL80

Fig.5 EPL80.

1.6 EPL160-A00

Fig.6 EPL160-A00.

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 9


Component library
EPL300-A00

1.7 EPL300-A00

EPL300-A00.

Page 10 Revised: 08-03-07 ME00053EN-


Component library
ES165N-A00

1.8 ES165N-A00

Fig.7 ES165-A00.

1.9 ES165RN-A00

Fig.8 ES165RN-A00 (Shelf mounted).

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 11


Component library
ES200N

1.10 ES200N

Fig.9 ES200N.

1.11 ES-165N-100

Fig.10 Es-165N-100.

Page 12 Revised: 08-03-07 ME00053EN-


Component library
HP3-A00

1.12 HP3-A00

Fig.11 HP3-A00.

1.13 HP3L

Fig.12 HP3L.

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 13


Component library
HP3XF

1.14 HP3XF

Fig.13 HP3XF.

1.15 HP5

Fig.14 HP5.

Page 14 Revised: 08-03-07 ME00053EN-


Component library
HP6-A00

1.16 HP6-A00

Fig.15 HP6-A00.

1.17 HP6-A10

Fig.16 HP6-A10 (6 kilo robot with short arms).

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 15


Component library
HP6-A30

1.18 HP6-A30

Fig.17 HP6-A30.

1.19 HP20-6

Fig.18 HP20-6.

Page 16 Revised: 08-03-07 ME00053EN-


Component library
HP20-A00

1.20 HP20-A00

Fig.19 HP20-A00.

1.21 SSA2000-B00

Fig.20 SSA2000-B00.

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 17


Component library
SSA2000-B10

1.22 SSA2000-B10

Fig.21 SSA2000-B10 (Ceiling mounted).

1.23 SSF2000-B00

Fig.22 SSF2000-B00.

Page 18 Revised: 08-03-07 ME00053EN-


Component library
UP20MN

1.24 UP20MN

Fig.23 UP20MN.

1.25 UP50N-35

Fig.24 UP50N-35.

ME00053EN-00_Ch1_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 19


Component library
UP50N

1.26 UP50N

Fig.25 UP50N.

Page 20 Revised: 08-03-07 ME00053EN-


Component library
NX100 Cabinet

2. Cabinet
2.1 NX100 Cabinet

Fig.26 NX100 Cabinet.

ME00053EN-00_Ch2_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 21


Component library
NX100 Cabinet

Page 22 Revised: 08-03-07 ME00053EN-


Component library
HD-Gantry

3. Gantry
3.1 HD-Gantry

HD-Gantry.

Twin station: Mark selection to put up a second arm for slave robot.

Pillar height Beam length Ybeam Zbeam


(mm) (mm) (mm) (mm)
5350 4000 2560 2000
5850 5700 3100 2500
9500
11200
14950
16600
20200

ME00053EN-00_Ch3_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 23


Component library
Axes

3.2 Axes
3.2.1 Single pillar gantry

Fig.27 Single pillar gantry.

3.2.2 TSG1000/1500

Fig.28 TSG1000/1500.

Twin station: Mark selection for possibility to put multiple robots. Minimum beam length for
twin selection is 6000 mm.

Available Length (mm)


3000
6000
9000
12000
15000
18000
21000
24000

Page 24 Revised: 08-03-07 ME00053EN-


Component library
Axes

3.2.3 X-Gantry

Fig.29 X-Gantery.

Twin station: See figure "28. TSG1000/1500." No requirement on beam length.


Z hight: Moves the beam for robot attachement +/- 1000 mm
Distance: Adds a distance between travelling wagon and robot attachement round 500 mm.

Available Length (mm)


6000
9000
12000
15000
18000
21000
24000

ME00053EN-00_Ch3_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 25


Component library
Axes

3.2.4 XY-Gantry

Fig.30 XY-Gantry.

Twin station: See figure "28. TSG1000/1500." No requirement on beam length

Available Length (mm)


6000
9000
12000
15000
18000
21000
24000

Page 26 Revised: 08-03-07 ME00053EN-


Component library
Axes

3.2.5 XYZ-Gantry Y 1600 mm

Fig.31 XYZ-Gantry Y 1600mm.

Twin station: See figure "30. XY-Gantry."

Available Length (mm)


6000
9000
12000
15000
18000
21000
24000

ME00053EN-00_Ch3_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 27


Component library
Axes

3.2.6 XYZ-Gantry Y 1800 mm

Fig.32 XYZ-Gantry Y 1800mm.

Twin station: See figure "30. XY-Gantry."

Available Length (mm)


6000
9000
12000
15000
18000
21000
24000

Page 28 Revised: 08-03-07 ME00053EN-


Component library
Pillars

3.3 Pillars
3.3.1 113511-xx Gantry Pillar

Fig.33 113511-xx Gantry Pillar.

Beam length: Choose length on the beam that shall be attached. The number of columns are
automatically calculated.

Available Height (mm)


2965
3300
3900
4400
4700
4870
4900

ME00053EN-00_Ch3_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 29


Component library
Pillars

Page 30 Revised: 08-03-07 ME00053EN-


Component library
Non-Servo

4. Positioners
4.1 Non-Servo
4.1.1 013038 PT2-A-75 (Pneumatic drive)

Fig.34 013038 PT2-A-75.

4.1.2 113978 Batchweld separate turn table (Separate mount)

Fig.35 113978 Batchweld separate turn table (Workpieces can be attached and rotated on
the turntable).

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 31


Component library
One station

4.2 One station


4.2.1 One axes
Geometry file: The user can load own files in the format 3ds, dxf, pdb (igrip), Binary STL.

113902-90/92 VMS3000

Fig.36 113902-90/92 VMS3000.

113902-91 VMS3000HD

Fig.37 113902-91 VMS3000HD ". Geometry file: The user can load own files in the format 3ds, dxf,
pdb (igrip), Binary STL.".

Page 32 Revised: 08-03-07 ME00053EN-


Component library
One station

314774 HSC-250SX

Fig.38 314774_HSC-250SX.

Fixture Height (mm)


470
700

314854 HSC-500SX

Fig.39 314854_HSC-500SX.

Fixture Height (mm)


800
1050

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 33


Component library
One station

HSB 1000 SX

Fig.40 HSB 1000 SX.

Spacer: Moves the positioner in height. Two choises, 230 mm and 530 mm.

HSB 2000/5000 SX

Fig.41 HSB 2000/5000 SX.

Spacer: Two choises 0,300 or 363. 363 is used together with SPB and dove tail track.

Page 34 Revised: 08-03-07 ME00053EN-


Component library
One station

HSB-7000 SX.

Fig.42 HSB-7000 SX.

Available Height (mm)


1200
1500

HSB-10000 SX

Fig.43 HSB 10000 SX.

Available Height (mm)


1200
1500
1660
1830

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 35


Component library
One station

HSD-500SX

Fig.44 HSD-500SX.

Available Length (mm) Fixture plate (Min-Max) (mm)


1900 1000 - 1600
2900 1000 - 2600
3900 2000 - 3600

Page 36 Revised: 08-03-07 ME00053EN-


Component library
One station

SB-250SX

Fig.45 SB-250SX (Manually tiltable 90).

SPB 2000 single

Fig.46 SPB 2000 single.

Available Height (mm)


970
1200
1500

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 37


Component library
One station

SPB 2000 twin

Fig.47 SPB 2000 twin.

Available Height (mm)


970
1200
1500

SPB 5000/7000

Fig.48 SPB 5000/7000.

Available Height (mm)


1200
1500
1830

Page 38 Revised: 08-03-07 ME00053EN-


Component library
One station

VMS-1000SX
Geometry file: See chapter "4.2.1. One axes"

Fig.49 VMS-1000SX.

4.2.2 Two axes


114700-100 MT1-500S2XL

Fig.50 114700-100 MT1-500S2XL

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 39


Component library
One station

114700-101 102 MT1-500S2XL

Fig.51 114700-101 102 MT1-500S2XL.

Arm Length (mm)


600
750

DK2500

Fig.52 DK2500.

Page 40 Revised: 08-03-07 ME00053EN-


Component library
One station

MT1-1500S2X

Fig.53 MT1-1500S2X.

MT1-5000 S2X

Fig.54 MT1-5000 S2X..

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 41


Component library
One station

MT1 250 S2CX

Fig.55 MT1 250 S2CX.

MT1 1000 S2X

Fig.56 MT1 1000 S2X.

Page 42 Revised: 08-03-07 ME00053EN-


Component library
One station

MT1 1500 S2BX

Fig.57 MT1 1500 S2BX.

MT1 3000 S2X

Fig.58 MT1 3000 S2X.

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 43


Component library
Two station

MTT-500S2X

Fig.59 MTT-500S2X.

4.3 Two station


4.3.1 One axes
013159 VMI-500NM

Fig.60 013159 VMI-500NM.

Page 44 Revised: 08-03-07 ME00053EN-


Component library
Two station

214060-90 RM2-750TX

Fig.61 214060-90 RM2-750TX (Length = 2000 mm).

214060-92 RM2-750TX

Fig.62 214060-92 RM2-750TX (Length = 2636 mm).

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 45


Component library
Two station

214060-93_RM2-750TX

Fig.63 214060-93 RM2-750TX (Length = 3000 mm)

214060-95 RM2-750TX

Fig.64 214060-95 RM2-750TX (Length = 3500 mm).

Page 46 Revised: 08-03-07 ME00053EN-


Component library
Two station

214136-90 RM2-500TX

Fig.65 214136-90 RM2-500TX (Length = 2000 mm).

214136-92 RM2-500TX

Fig.66 214136-92 RM2-500TX (Length = 2636 mm).

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 47


Component library
Two station

214136-93 RM2-500TX

Fig.67 214136-93 RM2-500TX (Length = 3000 mm).

214136-95 RM2-500TX

Fig.68 214136-95 RM2-500TX (Length = 3500 mm).

Page 48 Revised: 08-03-07 ME00053EN-


Component library
Two station

RM2-500STX

Fig.69 RM2-500STX (The length 3500 mm and 4000 mm use the narrow center beam SSX).

Distance (mm)
1600
2000
2636
3000
3500
4000

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 49


Component library
Two station

RM2-750STX

Fig.70 RM2-750STX.

Distance (mm)
1600
2000
2636
3000
3500

Page 50 Revised: 08-03-07 ME00053EN-


Component library
Two station

RM2-250STX

Fig.71 RM2-250STX (Length = 1600 mm, 2000 mm, 2636 mm, 3000 mm).

4.3.2 Three axes


114520 VMH-500CD

Fig.72 114520 VMH-500CD.

Length middlebeam (mm) 2000 2636

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 51


Component library
Two station

RM2-500 S3X

Fig.73 RM2-500 S3X.

Drawingnumber: 214029

Version 90 Left 91 Right

Page 52 Revised: 08-03-07 ME00053EN-


Component library
Two station

RM2-750S3X

Fig.74 RM2-750S3X.

Length (mm)
2000
2636
3000
3500
4000
4500
5000
5500
6000
6500

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 53


Component library
Two station

RM2 1000 S3X

Fig.75 RM2 1000 S3X

Length (mm)
2000
2636
3000
3500
4000
4500
5000
5500
6000
6500

Page 54 Revised: 08-03-07 ME00053EN-


Component library
Two station

VMH-1000 S3X L=2000

Fig.76 VMH-1000 S3X L=2000

VMH-1000 S3X L=2500

Fig.77 VMH-1000 S3X L=2500 (10 degrees foot).

ME00053EN-00_Ch4_MotoVisual_Component_library_Instruction.fmRevised: 08-03-07 Page 55


Component library
Two station

VMH 500 DD

Fig.78 VMH 500 DD.

A (Distance between fixture plates) 2000 2636

Page 56 Revised: 08-03-07 ME00053EN-


Component library
Two station

VMH 500 S3X

Fig.79 VMH 500 S3X.

Headstock (mm) Length (mm)


550 1300
754 1500
2000
2500
3000

VMH 2000 S3X

Fig.80 VMH 2000 S3X (Distence between fixture plates 3750 mm).

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Component library
Two station

WMH 600 L3000

Fig.81 WMH 600 L3000.

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Component library
Two station

4.3.3 Five axes


113910-xx VMF 500 S5XL

Fig.82 113910-xx VMF 500 S5XL

Distance from
Arm length
floor (Spacer)
(W) (mm)
(mm)
0 750
158 1000
414 1200

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Component library
Two station

214609-90 VMF-750S5X

Fig.83 214609-90 VMF-750S5X (Distance between fixtureplates 1400 mm - 1950 mm. Swingradius
750 mm).

214609-91 VMF-750S5X

Fig.84 214609-91 VMF-750S5X (Distance between fixtureplates 1900 mm - 2400 mm. Swingradius
750 mm).

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Component library
Two station

214609-92 VMF-750S5X

Fig.85 214609-92 VMF-750S5X (Distance between fixtureplates 2500 mm - 3000 mm. Swingradius
750 mm).

214609-93 VMF750S5X

Fig.86 214609-93 VMF750S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius
750 mm).

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Component library
Two station

214883-93 VMF 750 S5X

Fig.87 214883-93 VMF 750 S5X (Distance between fixtureplates 2700 mm - 3200 mm. Swingradius
750 mm).

215187-100 VMF500S5N

Fig.88 215187-100 VMF500S5N (Distance between fixtureplates 1500 mm - 2050 mm. Swingradius
750 mm).

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Component library
Two station

215187-101 VMF500S5N

Fig.89 215187-101 VMF500S5N (Distance between fixtureplates 2000 mm - 2500 mm. Swingradius
750 mm).

215187-102 VMF500S5N

Fig.90 215187-102 VMF500S5N (Distance between fixtureplates 2500 mm - 3000 mm. Swingradius
750 mm).

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Component library
Two station

215187-103 VMF500S5N

Fig.91 215187-103 VMF500S5N (Distance between fixtureplates 1500 mm - 2050 mm. Swingradius
850 mm).

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Component library
Block component

5. Block component
5.1 Block component

Fig.92 Block component.

3 parameters: Block length, Block width, Block height. Can be used to create walls, columns
etc.

5.2 Cylinder component

Fig.93 Cylinder component.

5 parameters: Cylinder Radius, Cylinder Height, Cylinder Startswep, Cylinder EndSwep, Cyl-
inder Sections.

Startswep: Determines where it starts to draw the cylinder.


Endswep: Determines where it ends to draw the cylinder.
Sections: Number of corners on the cylinder. higher number gives a rounder cylinder.

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Component library
Cylinder component

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Component library
213216-80 Bracket right

6. Brackets
6.1 213216-80 Bracket right

Fig.94 213216-80 Bracket Right (Fits to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000).

6.2 213216-81 Bracket left

Fig.95 213216-81 Bracket Left (Fits to SPB tailstocks).

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Component library
213811-80 Bracket left

6.3 213811-80 Bracket left

Fig.96 213811-80 Bracket Left (Fits to positioners HSD 500, RM2, VMH 250, VMF 500).

6.4 213811-81 Bracket right

Fig.97 213811-81 Bracket Right (Is used to positioners HSB 1000, HSB 2000, HSB 5000, HSB 7000 if
SPD is used as a tailstock).

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Component library
Light component

7. General
7.1 Light component

Fig.98 Light component.

The light component can be used for extra lighting to mark something special in the build up
of the cell.

Enabled: ON/OFF
Intensity: Value light intensity. Higher value gives more light.

Light Type
Directional
Point
Spot

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Component library
Okuma LU400

7.2 Okuma LU400

Fig.99 Okuma LU400 (General CNC machine for machine service).

Door open width: Determines how much the door shall be opened.
A signal can be connected to the robot for opening an closing.

7.3 Scaleable geometry

Fig.100 Scaleable geometry.

This component can be used to load external geometries.


Scale X; Scale Y; Scale Z are used to scale up the size on a *.vrml file.
Filename: Choose the geometry that shall be uploaded.

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Component library
Gripper 113558

8. Grippers
8.1 Gripper 113558

Fig.101 Gripper 113558 (Servo controlled grippingtool that has a servoaxis that automatically can be
exported to the robot).

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Component library
Gripper 113558

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Component library
OP-Panel

9. OP-Panel
9.1 OP-Panel

Fig.102 OP-Panel (External operator panel).

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Component library
OP-Panel

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Component library
ESAB AristoMig 400 TW

10. Power sources welding


10.1 ESAB AristoMig 400 TW

Fig.103 ESAB AristoMig 400 TW.

10.2 ESAB AristoMig 500TW

Fig.104 ESAB AristoMig 500TW

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Component library
ESAB LAR630 Magma

10.3 ESAB LAR630 Magma

Fig.105 ESAB LAR630 Magma.

10.4 ESAB Watercooler OCE-2H

Fig.106 ESAB Watercooler OCE-2H.

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Component library
Kempi PRO3000

10.5 Kempi PRO3000

Fig.107 Kempi PRO3000.

10.6 Kempi PROCOOL10

Fig.108 Kempi PROCOOL10.

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Component library
Miller Cool Mate 3

10.7 Miller Cool Mate 3

Fig.109 Miller Cool Mate 3.

10.8 Miller XMT304

Fig.110 Miller XMT304.

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Component library
MILLER-INTERFACE II

10.9 MILLER-INTERFACE II

Fig.111 MILLER-INTERFACE II.

10.10 MILLER-INVISION 456P

Fig.112 MILLER-INVISION 456P.

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Component library
SKS LSQ-4

10.11 SKS LSQ-4

Fig.113 SKS LSQ-4.

10.12 SKS Q8P

Fig.114 SKS Q8P.

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Component library
SKS Q351M

10.13 SKS Q351M

Fig.115 SKS Q351M.

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Component library
SKS Q351M

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Component library
Instation

11. Pressbrake
11.1 Instation
11.1.1 137034-82 Instation

Fig.116 137034-82 Instation.

11.2 Location-table
11.2.1 137001-81 Location-table

Fig.117 137001-81 Location-table.

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Component library
Regrip-table

11.3 Regrip-table
11.3.1 137010-82 Regrip-table

Fig.118 137010-82 Regrip-table.

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Component library
113358 Robot stand.

12. Robot stand


12.1 113358 Robot stand.

Fig.119 113358 Robot stand (Fits to robot HP6, HP20, EA1400N, EA1900N, SSF2000, SSA2000).

Stand Height (mm)


1200

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Component library
113375 Robot stand

12.2 113375 Robot stand

Fig.120 113375 Robot stand (Fits to robot SK, UP, HP, EA).

Stand Height (mm)


1500

12.3 113668 Robot stand

Fig.121 113668 Robot stand (Fits to robot HP6, HP20, EA1400N, SSA2000, EA1500N, SSF200).

Stand Heights (mm)


180
400
600
800

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Component library
113729 Robot stand

12.4 113729 Robot stand

Fig.122 113729 Robot stand (Fits to robot HP50, UP50, UP20MN).

Stand Heights (mm)


200
400
600
800
1000

12.5 214021 Robot stand

Fig.123 214021 Robot stand (Fits to robot HP3).

Stand Heights (mm)


750
900

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Component library
214111 Robot stand

12.6 214111 Robot stand

Fig.124 214111 Robot stand (Fits to robot ES165, ES200)

Stand Heights (mm)


200
400
500
600
900

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Component library
214245 Robot stand

12.7 214245 Robot stand

Fig.125 214245 Robot stand (Fits to robot UP130, UP165, UP200, SP/EPL 100, SP/EPL 160, SP/EPL
250, SP/EPL 300, ES165N, ES200N, TSI-2500SX).

12.8 214384 Floorplate

Fig.126 214384 Floorplate (Fits to robot ES165N, ES200N).

Stand Heights (mm)


200
400
600
1300

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Component library
256815 Robotfot 30 (SK-UP-HP-EA)

12.9 256815 Robotfot 30 (SK-UP-HP-EA)

Fig.127 256815 Robotfot 30 (Fits to robot SK-UP-HP-EA).

Robot rotation: Rotation of the lower attachment point (0-360)

12.10 314432 Floor plate

Fig.128 314432 FloorPlate (Fits to robot HP6, HP20, EA1400, EA1900, SSA2000, SSF2000).

12.11 314929 Floor plate

Fig.129 314929 Floor plate (Fits to robot HP50, UP50N, UP20MN).

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Component library
Jokab Lightguard

13. Safety
13.1 Jokab Lightguard

Fig.130 Jokab Lightguard (Model for light beam. Distance adjustable between 0,1 m - 200 m).

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Component library
Jokab Lightguard

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Component library
Axelent

14. Safety-fence
14.1 Axelent
14.1.1Double hinge door 2200

Fig.131 Double hinge door 2200 (Opening 2200 mm).

14.1.2Double hinge door 3000

Fig.132 Double hinge door 3000.

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Component library
Axelent

14.1.3Double sliding door 2800 middle

Fig.133 Double sliding door 2800 middle.

14.1.4Double sliding door 2800 no rail

Fig.134 Double sliding door 2800 no rail.

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Component library
Axelent

14.1.5Double slidng door 3000 middle

Fig.135 DoubleSlidingDoor 3000 Middle.

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Component library
Axelent

14.1.6Flexiguard extension H 1100

Fig.136 Flexiguard extension H 1100 (Can be snap on extension pole).

Available Length (mm)


250
400
500
600
700
800
900
1000
1200
1300
1400
1500

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Component library
Axelent

14.1.7Flexiguard

Fig.137 Flexiguard (Can be snap on flexiguard pole).

Available Length (mm) Fence Height (mm)


250 1300
400 1900
500 2200
600
700
800
900
1000
1200
1300
1400
1500

Stand Height: Distance from floor.

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Component library
Axelent

14.1.8Flexiguard extension pole

Fig.138 Flexiguard extension pole (Used for height extension of flexiguard pole. Can be snap into the
top of flexiguard pole).

14.1.9Flexiguard pole

Fig.139 Flexiguard pole.

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Component library
Axelent

14.1.10Single hinge door 1000

Fig.140 Single hinge door 1000.

14.1.11Single hinge door left 1000

Fig.141 Single hinge door left 1000.

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Component library
Axelent

14.1.12Single hinge door right 800

Fig.142 Single hinge door right 800.

14.1.13Single sliding door 800, with rail right

Fig.143 Single sliding door 800, with rail right.

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Component library
Axelent

14.1.14Single sliding door 850, with rail

Fig.144 Single sliding door 850, with rail.

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Component library
Axelent

14.1.15Single sliding door 1000, height 3400, with rail right

Fig.145 Single sliding door 1000, height 3400, with rail right.

14.1.16Single sliding door 1000, no rail

Fig.146 Single sliding door 1000, no rail.

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Component library
Axelent

14.1.17Single sliding door 1000, with rail

Fig.147 Single sliding door 1000, with rail.

14.1.18Single sliding door 1000 with rail, right

Fig.148 Single sliding door 1000 with rail, right.

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Component library
Axelent

14.1.19Single sliding door 1300, height 3400 with hail, right

Fig.149 Single sliding door 1300, Height 3400 with rail, right.

14.1.20Single sliding door 1300 with rail, right

Fig.150 Single sliding door 1300 with rail, right.

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Component library
Axelent

14.1.21Single sliding door 1350 no rail

Fig.151 Single sliding door 1350 no rail.

14.1.22Single sliding door 1400 height 3400 with rail, right

Fig.152 Single sliding door 1400 height 3400 with rail, right.

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Component library
Axelent

14.1.23Single sliding door 2000 with rail, right

Fig.153 Single sliding door 2000 with rail, right.

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Component library
Torch cleaning stationt

15. Service unit


15.1 Torch cleaning stationt

Fig.154 Torch cleaning station.

Selection of which configuration that should be used is made through checkbox. Can be snap
on stands.

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Component library
Torch cleaning stationt

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Component library
Traverse tracks

16. Turn-table and traverse tracks


16.1 Traverse tracks
16.1.1113891 Dovetail-track SPB

Fig.155 113891 Dovetailtrack SPB (Used for tailstock SPB).

Track Length (mm)


1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
13000
15000

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Component library
Traverse tracks

16.1.2114725 TSL-1000SN

Fig.156 114725 TSL-1000SN.

Track Length (mm)


2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000

Option tab
Bracket type: Choose type of bracket depending on robot. This is used for welding thread that
travel with the robot.
Twin station: Selection for dual robot stands.
Robot height Master/Slave: Choose height of raiser.

Avaible Height (mm)


420
620
820
1020
1220

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Component library
Traverse tracks

16.1.3114780 TSL-1000SN Low-carriage

Fig.157 114780 TSL-1000SN Low-carriage.

Track Length (mm)


2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
22000
24000

Option tab
Bracket type: Choose bracket or no bracket.
Twin station: Selection for dual robot stands.

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Component library
Traverse tracks

16.1.4213810 TSK-1000/1500

Fig.158 213810 TSK-1000/1500.

Travel Length (mm)


2100
5100
8100
11100
14100
17100
20100
23100

16.1.5215367-100 Tray weldingservice TSL

Fig.159 215367-100 Tray Weldingservice TSL (Used together with model Welding service TSL. Can
be snap into this model).

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Component library
Traverse tracks

16.1.6315770 Hold weldingservice TSL

Fig.160 315770 Hold weldingservice TSL (Used on TSL track 114725. Can be snap on the robot stand,
adjust angle to the robot stand in the table).

Robot stand
0
-4,84 1220 mm
-5,82 1020 mm
-7,29 820 mm
-9,77 620 mm
-14,77 420 mm

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Component library
Traverse tracks

16.1.7TRD

Fig.161 TRD.

Track Length (mm) Track Height (mm)


1200 200 m
2000 600
2600 900
3200

Two stop: Select this if the track uses only end positions.
Three stop: Select this if the track uses both end positions and middle positions.

16.1.8TRDS

Fig.162 TRDS.

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Component library
Traverse tracks

Track length (mm)


1200
2000
2600
3200

16.1.9TSI-2500SX

Fig.163 TSI-2500SX.

Track length (mm)


2940
5880
7750
8820
10290
11760
13230

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Component library
Turntable

16.1.10Welding service TSL

Fig.164 Welding service TSL (Service station only for TSL-track).

16.2 Turntable
16.2.1VST 600SX

Fig.165 VST 600SX (Fits to robot HP6, HP20, UP50N, HP50).

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Component library
Turntable

16.2.2VST 1500SX

Fig.166 VST 1500SX (Fits to robot ES165, ES200).

16.2.3VST 2500SX

Fig.167 VST 2500SX (Fits to robot UP350N).

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Component library
Turntable

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Component library
AWK350 22-Long THE10

17. Welding gun


All welding guns has a pre configured tool value, this can be used in teaching together with
coordinate system object.

17.1 AWK350 22-Long THE10

Fig.168 AWK350 22-Long THE10.

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Component library
AWK350 22-Short THE10

17.2 AWK350 22-Short THE10

Fig.169 AWK350 22-Short THE10.

17.3 AWK350 45-Long THE10

Fig.170 AWK350 45-Long THE10.

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Component library
AWK350 45-Short THE10

17.4 AWK350 45-Short THE10

Fig.171 AWK350 45-Short THE10.

17.5 AWK350 S-Bend THE10

Fig.172 AWK350 S-Bend THE10.

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Component library
AWK350 THF10 EA

17.6 AWK350 THF10 EA

Fig.173 AWK350 THF10 EA.

17.7 CWK300-22-Long THE10

Fig.174 CWK300-22-Long THE10.

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Component library
CWK300-22-Short THE10

17.8 CWK300-22-Short THE10

Fig.175 CWK300-22-Short THE10.

17.9 CWK300-45-Long THE10

Fig.176 CWK300-45-Long THE10.

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Component library
CWK300-45-Short THE10

17.10 CWK300-45-Short THE10

Fig.177 CWK300-45-Short THE10.

17.11 CWK300-Long THE10

Fig.178 CWK300-Long THE10.

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Component library
CWK300-Short THE10

17.12 CWK300-Short THE10

CWK300-Short THE10.

17.13 CWK400-22-Long THE10

Fig.179 CWK400-22-Long THE10.

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Component library
CWK400-22-Short THE10

17.14 CWK400-22-Short THE10

Fig.180 CWK400-22-Short THE10.

17.15 CWK400-45-Long THE10

Fig.181 CWK400-45-Long THE10.

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Component library
CWK400-45-Short THE10

17.16 CWK400-45-Short THE10

Fig.182 CWK400-45-Short THE10.

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Component library
CWK400-Long THE10

17.17 CWK400-Long THE10

Fig.183 CWK400-Long THE10.

17.18 CWK400-Short THE10

Fig.184 CWK400-Short THE10.

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Component library
CWK600 22 Long THE10

17.19 CWK600 22 Long THE10

Fig.185 CWK600 22 Long THE10.

17.20 CWK600 22 Short THE10

Fig.186 CWK600 22 Short THE10.

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Component library
CWK600 45 Long THE10

17.21 CWK600 45 Long THE10

Fig.187 CWK600 45 Long THE10.

17.22 CWK600 45 Short THE10

Fig.188 CWK600 45 Short THE10.

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Component library
CWK600 Straight Long THE10

17.23 CWK600 Straight Long THE10

Fig.189 CWK600 Straight Long THE10.

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Component library
CWK600 Straight Short THE10

17.24 CWK600 Straight Short THE10

Fig.190 CWK600 Straight Short THE10.

17.25 Fronius CMT5000 THE10

Fig.191 Fronius CMT5000 THE10.

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Component library
Spotweldinggun

17.26 Spotweldinggun

Fig.192 Spotweldinggun (For use together with robot ES165N, ES165N-100, ES165RN, ES200N).

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Component library
Spotweldinggun

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Component library
214350-90 SHWFU-24

18. Welding options


18.1 214350-90 SHWFU-24

Fig.193 214350-90 SHWFU-24.

18.2 Fronius TPS500 cooler wagon

Fig.194 Fronius TPS500 cooler wagon.

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Component library
Wirebarrel

18.3 Wirebarrel

Fig.195 Wirebarrel.

Page 136 Revised: 08-03-07 ME00053EN-


Notes
Headquarters: Distributors:
Sweden MOTOMAN Robotics Europe AB Czech Republic Hadyna Internation Ltd
Box 4004, SE-390 04 Kalmar, Sweden Kravarska 571/2, CZ-70900 Ostrava, Czech Republic
Tel: +46-480-417800, Fax: +46-480-417999 Boki robotizovan systmy s.r.o.
Group companies: Knezeves 178, CZ-252 68 Stredokluky, Czech Republic
Denmark MOTOMAN Robotics Europe AB Greece Kouvalias Industrial Robots
Anelystparken 47A, DK-8381 Tilst, Denmark 25, El. Venizelou Ave., GR-17671 Kallithea, Greece
Tel: +45-7022-2477, Fax: +45-7022-2478 Tel: +30-1-9589243-6, Fax: +30-1-9567289
Finland MOTOMAN Robotics Finland OY Hungary REHM Hegesztstechnika Kft.
Messinkikatu 2, FI-20380 Turku, Finland Tpiszele, Jszbernyi t 4., H-2766, Hungary
Tel: +358-403000600, Fax: +358-403000660 Tel: +36-30-9510065, Fax: +36-1-2562012
France MOTOMAN Robotics SARL Israel KNT Engineering Ltd.
Rue Nungesser et Coli, D2A Nantes-Atlantique, F-44860 Saint-Aignan- 9 Hapalmach Street, IL-Kfar Azar 55905, Israel
de-Grand-Lieu, France Tel: +972-3 9231944, Fax: +972-3 9231933
Tel: +33-2-40131919, Fax: +33-40754147 Norway Optimove AS
Germany MOTOMAN Robotec GmbH Industrigata 6, P.O. Box 534, NO-3412 Lierstranda, Norway
Kammerfeldstrae 1, DE-85391 Allershausen, Germany Tel: +47-32240600, Fax: +47-32240601
Tel: +49-8166-90-0, Fax: +49-8166-90-103 Polen Roboprojekt Boc Sp.z.o.o
Germany MOTOMAN Robotec GmbH ul Kielecka 30, PL-42-470 Siewierz, Polen
Im Katzenforst 2, DE-61476 Kronberg/Taunus, Germany Tel:+48 (0-32) 672 89 16, Fax: +48 (0-32) 672 88 08
Tel: +49-6173-60-77-30, Fax: +49-6173-60-77-39 South Africa Robotic Systems S.A. PTY Ltd
Great Britain MOTOMAN Robotics UK (Ltd) P.O. Box 90741, Bertsham 2013, Johannesburg,
Johnson Park, Wildmere Road, Banbury, Oxon OX16 3JU, Great Britain South Africa
Tel: +44-1295-272755, Fax: +44-1295-267127 Tel: +27-11-4943604, Fax: +27-11-4942320
Italy MOTOMAN Robotics Italia SRL Switzerland Messer SAG
Via Emilia 1420/16, IT-41100 Modena, Italy Langweisenstrasse 12, CH-8108 Dllikon,
Tel: +39-059-280496, Fax: +39-059-280602 Switzerland
Netherlands MOTOMAN Benelux B.V Tel: +41-18471717, Fax: +41-18442432
Smederijstraat 2, NL-4814 DB Breda, The Netherlands Turkey Teknodrom Robotik Otomasyon San. Tic. Ltd Sti
Tel: +31-76-5424278, Fax: +31-76-5429246 Sultan Orhan Mah. 1150 Sok. No : 8/A, 41400 Gebze / Kocae
Portugal MOTOMAN Robotics Iberica S.L. - Sucursal em Portugal Turkey
Z. Ind. Aveiro Sul, Lote 21, N. S. Ftima, PT-3810 Aveiro, Portugal Tel: +90 (0) 262 644 3 444, Fax: +90 (0) 262 644 4 480
Tel: +351-234 943 900, Fax: +351-234 943 108
Slovenia RISTRO d.o.o.
Lepovce 23, SI-1310 Ribnica, Slovenia
Tel: +386-61-861113, Fax: +386-61-861227
Spain MOTOMAN Robotics Iberica S.L.
Avenida Marina 56, Parcela 90, ES-08830 St. Boi de Llobregat (Barcelona),
Spain
Tel: +34-93-6303478, Fax: +34-93-6543459
Sweden MOTOMAN Robotics Europe AB
Box 504, SE-385 25 Torss, Sweden
Tel: +46-480-417800, +46-486-41410

www.motoman.se info@motoman.se

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