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Ketchum 1979
Ketchum 1979
RONALD G KETCHUM
Department of Chemical Engmeenng, Hoechst Aktien-Geselischaft, Frankfurt am Man, Germany
Abstract-Two basically dtierent methods, formerly used sequentially to solve mukomponent thermal separation
problems, are now allowed to function sunultaneously wlthm a smgle algorithm to ensure a rapld yet stable
convergence to the solution By combmmg the stabtity of the Rose-Sweeney-Ball method with the raplddy of the
Newton-RaDhson method, the solution IS easdv reached wlthout encountermg the d&i&ties of employmg these
methods separately
387
388 RG KETCHUM
profiles, e g x, T, L and V, wlthm a routme of consecu- relaxation method Reference to the feasablllty of such a
tlve lteratlon loops The method of Wang and Henke[6] strategy 1s also given by IGng[9]
uses a tune and space-savmg tndlagonal matrut and the Although this strategy WIU guarantee reachmg the
Thomas method[7] for each component to solve x for given solution, dlaculhes can arlse w&h It when the relaxation
values of T, L and V wlthout encountermg truncation method requires much tune m generatmg lmtlal values
errors The bubble pomt method (BP) may be used to near enough to the solution for Newton-Raphson to take
obtam new T by bubble pomt calculations and new V over Moreover, the necessity of judgmg when to switch
and L by enthalpy balances, or the sum rates method from the ftrst stage to the second often renders the
(SR) to obtam new T by enthalpy balances and V and L strategy cumbersome, entimg mtermrttent adlustments
by summmg the llquld and vapor component rates Fn- by the user
day and Snuth[I] and Kmg[9] state that a choice must Syntheslzmg the two methods mto a smgle algonthm
often be made between BP and SR, dependmg upon elmunates the dticultles encountered by their separate
whether close or wide bolllng mixtures are to be treated use while at the same time retammg theu strengths The
BP tends to become unstable for wide bo&ng mixtures resultant module can be easily and fully automatlcally
because of the sensltlvlty of the bubble points to even employed, and a smooth yet rapld convergence without
small changes m compowtlons, and 1s therefore depcnd- reqmrmg excessive computer time 1s provided
ably apphcable only for close bodmg mixtures SR, on
the other hand, will usually converge for wide bolng THE ROSl3-SWRENEY-BALL RELAXATION METROD
mixtures The same authors also state, quite correctly, The fundamental concept of this method[4] and its
that the area of convergence of a BP and SR method can further development by Ball[14] offers the basis for a
be extended by dampmg changes m T, L and V highly stable relaxation procedure which wdl descnbe
However, experience shows that no amount of dampmg the transient behavior of a cohunn approachmg steady-
will always ensure convergence with this or other suc- state operation It has been hscussed, m addltlon to the
cesslve substltutlon schemes authors, by Hlavacek et al [15] and by HolIand[l6] and
Successive substltutlon methods offer a general solu- need not be explamed 111 all detsuls here Bnefly, It
tlon while not requu-mg unreasonable computer tune estunates the component concentration changes m the
However, they often fti because of the separate cor- hquld holdups on at1 plates with tie
rectlon of smgle or grouped variables, which does not Durmg unsteady-state operation, the sums of the
take mto account the effect of these changes on the other component matenal flows entermg and leavmg a plate
profiles not bemg corrected at the moment are not equal The Increase or decrease du, of a
A more modem method of attack apphes the multi- component I on plate J durmg time dt 1s given by
uanate Newton, or Newton-Raphson, scheme for slmul-
taneously correctmg all variables to close the errors m du,, = dt[L1 G-I + v,+, K,+, x,,+I
eqns (l)--(4) by a quasi-lmeanzatlon of the equations -(v, K,,+L) .&f+F, &I (5)
system for the column Stamthorp et al [lo], among the
first to apply Newton-Raphson to dlstlllatlon problems, Assummg that this gam or loss IS added to or removed
mdlcate the need of dampmg profile changes to stabilize from the hquld holdup U,, the correspondmg concen-
convergence More recently, Hlavacek [ 1 l] and tratlon change therem 1s
Holland[12] have presented pubhcatlons on the ap-
plicatlon of Newton-Raphson to separation problems If
&&, =I du
properly damped, convergence can be very raptd, and v,
the solution 1s reached wthm 5-10 trials However,
expenence shows that convergence cannot always be Durmg the foliowmg conslderatlons, the holdup of the
guaranteed, even with dampmg, If the mittal values are llquld phase IS taken to be constant, and the holdup of
too far removed from the final solutlonC131 the gas phase, which 1s usually negbgble, IS onutted
The aforesad not only pmpomts some of the more Combmmg (5) and (6) yields the dtierentlal equation
well-known developments m the attempt to model for the rate of change of x,,
separation processes, but also serves to illustrate the fact
that no one method up to now has been able to offer a
umversal and rehable strategy Theu use often entads
~+I+, ~-1 + V,+, K,,+, x,,+l
choosmg the one best sulted for the case at hand, which
m turn can lead to much tnal and error before the
solution 1s reached The value of x after tune mterval At IS obtamed by use
A more global approach consists of a two-stage stra- of Eulers method and computmg dx,Jdt at time t by eqn
tegy which capltahzes on the strengths and elunmates the (7)
weaknesses of fundamentally ddferent methods In a
x:,+=x:,+At 2
scheme suggested m another paper[ 131 the stability of a I*
relaxation method IS uthzed to reach the vlcmlty of the
solution, whereafter the Newton-Raphson method Startmg from some assumed set of profile values for x,
raprdly completes the computation while functlonmg T, L and V, x:,+~ for each component IS calculated with
stablhty with the good startmg values provided by the eqn (8) New temperatures T and new flow rates V and
Computation of thermal separanon processes 389
L may be computed by the BP or SR method Here flows, the heat flows entering and leavmg a plate dunng
agam, as mdlcated above, a choice must be made be- unsteady-state operation are not equal The increase or
tween BP and SR, dependmg upon whether a close or decrease rate dH, of the enthalpy on plate J 1s gven by
wide bollmg nuxture, respectively, 1s being treated This the dtierential equation
process IS repeated until the changes m the profiles do
not exceed some convergence cntena
Ball[ 141 pointed out that the Rose method usually
%=(&_I fl-,+ v ,+I H,+,-v, HJ-r, h,+HF,)
converges too slowly for practical use His improvement (12)
mvolved usmg the value of dx,,/dt at time t + At
Accordingly, eqn (8) becomes Assummg that dH, accumulates m the holdup and effects
a temperature change therem, then
(9)
(13)
By msertmg eqn (7) mto eqn (9) (lmphclt method), the
Ball equation 1s obtamed The expression for the rate of change of T with tune 1s
D =& v KA
dT,
v u* 1+1 ,,+ 1 TA
, = T
I
+ At
dt I
t+.st
If the approxlmatlons
Insertmg eqn (14) mto eqn (15) (lmphclt method) we
KP _- Ki obtam
L 1+*1_
- L1 (11)
V ,+A, -Tr
_
EXTENSION OF THE BALL METHOD Equations (lo), (16) and (18) can now be apphed to
In order to do tlus, the Ball method must lirst be calculate the values of x, T, L and V after tune t + At
extended to include the dtierentral equation representing The Newton-Raphson scheme IS employed, as will now
the change of temperatures wth time As with matenal be shown
390 R G KETCHUM
APPLICATION OF THE NEWTON-RAPHSON METHOD 0, AV, = 0 or ATj = 0 Equation (20a) IS easily solved for
This algorithm has been used wth considerable suc- AP by a Gaussmn elmunatlon of the codlagonal JL and
cess since being adapted for dlstdlatlon problems by of the lower half of J to form an upper tnangular matnx
Stamthorp{lO] Other authors have further demonstrated The profiles are corrected with AP, the system re-evalu-
Its effectiveness for separation problems m general and ated for 4 and the process repeated until 4 does not
for hand@ systems mvolving mterlmked exceed some convergence cntena
columns[ll, 173 It estimates, by a quasdmenzatton of Savmgs m computation tune can be achieved by
the equations system for the column, the profile changes refinmg ehnunation routmes to take advantage of the fact
necessary to close the errors m the component matenal, that many of the elements of the JL-submatnces are
total matenal and heat balances and m the concentration zero A further reduction m time and space reqmrements
sums for each plate The equations to be solved for a can of course be gamed by drawmg the total matenal
plate J are balances around each plate and the bottom plate to
eliminate the vanable V m eqn (19) However, this wdl
-L,-A-,+wi K,,+Jb) xx,-v,+, K,j+, x,+1 become somewhat comphcated when pump-arounds are
mcluded Furthermore, treatmg nomdeal mixtures wdl
- FI z,, = g,
almost completely fill the JL-matrices with elements
2 xi, - 1 = s, resultmg from the partial dlfferentlatlon of the actlvlty
coefficients with respect to x and thus greatly offset the
-L,-,+v,+L,-v,+,-F,=M, savmg effected by ehmmatmg V
As mentioned above, this algorithm wfl generally
-L,-I h,-r+V, H,+L, hi-V,+, H,+,-He==,
converge quite rapidly (approx 5-10 iterations), depend-
(19) mg upon the proxlmlty of the mitral profile values to the
final solution Whde dampmg wdl stablllze convergence
The newton-Raphson equation for the column IS m many cases, It IS nevertheless a well-known fact that
obtamed by partml ddferentlatlon of (19) with respect to this method wdl not converge when startmg ullth values
all vanables for all plates too far removed from the solution, even when damped
-- e 0
CPU v::1 H::, - T,-cpuHF,==
proved slmulatlon of transient cdumn behavior by m- By transferrmg the addlhonal submatnx to a vector cm
cludmg the change of temperature with tune and by m the R H S of (22) the tradlagonal matrrx Jc and the
sunultaneously and mterdependently estunatmg the followmg equation result
change of all profiles with tune The change of each
vmable mfluences and IS lnffuenced by the changes of all Jc AP=d-APm cm (23)
other vmables Secondly, the combmatlon of the two
methods provides a very effective dampmg for Newton- As for the solution of eqn (2Oa), the co-dxagonal JL and
Raphson and prevents It from becommg unstable, partl- the lower half of the diagonal J are elunmated to gwe the
cularly when operating far from the solution followmg moddied equation
a
to a higher piate q, the matnx Jc m eqn @a) contams an
addltlonal submati representmg the pump-around,
which lies outside of the &agonals J, JL and Jv
I
9 (22)
ExWacthm dlstiliaiton
Frg 1
Linearmedfarm
392 RGK~u-IuM
CONCLUSION
Greek symbol
P- 15 atm 8 relaxation factor = At/U
12 plates
[2] Lyster W N , Sulhvan S L, Bdhngsly D S and Holland C [ 1l] Hlavacek V , Kublcek M and Prochaske F , Chem Engng
D , Petrol Ref 1959 38(6) 221 Scr 1976 31(4) 277
[3] Holland C D , Mubxmponent fktdlahon Prentice Hall, [12] Holland C D , Hydrocar Proc Jan 1976, p 137
Englewood CUTS, New Jersey 1963 [13] Ketchum R G , Chemre-Ingenreur-Tech& 1971 430)
[4] Rose A, Sweeny R and Schrodt V , Ind Engng Chem 1958
so 737 [14] iz W Paper 44th National Meetmg of the A I Ch E New
151 Hanson D N , Dufin J H and Somervdle G G , Compu- Orleak, Feb l%l
tahon of M&stage Separation Processes Remhold. New [15] Jehnek J , Hlavacek V and Kublcek M , Chem Engng Scl
York I%2 1973 25 1825
[6] Wang J C and Henke G H , Petrol Ref 1966 45(8) 155 [16J Holland C D , Unsteady State Processes wrth Appkatrons
[7j Lapldus L, hgttal Computatwn for ChemrcaI Engmeers m Multzcomponent Dstdlatron Prentice-Hall, New Jersey
McGraw-Hdl, New York 1%2
[8] Friday J R and Smith B D , A I Ch E.J 1964 10 698 [17] kzhum R G Pap Symp Comp LJes Erection Chem
[9] Kmg C I, Separatwn Processes, p 539 McGraw-H& New Plants Karlsbai, Czech Sept 1975
York 1971 [ 181 Lanczos C , Apphed Mathematics, Mathematics Series,
[IO] Stamthorp F P and WhItehouse P A, Trans Instn Chem Prentice-Hall, Englewood Chffs, New Jersey
Engrs , Symp Ser 1%7 13 181
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