AIDA Standards ATS-0610-94-

Export Standard Specifications (9)

Attachment 2 Tropical Destination Processing for
Machines Exported to Tropical Regions

1. Application This attachment defines items related to the tropical destination processing for
machines exported to tropical regions (1).
Note (1): The Tropical regions indicated here are defined in the following table.

Area Country
Asia India, Sri Lanka, Myanmar, Thailand, Malaysia, Singapore,
Indonesia, Philippines, Cambodia, Vietnam, Taiwan, Hong Kong,
Areas of China south of Yangtzechiang (Yunnan, Kuangtung,
Fuchien, Kuanhsi, Chechiang, Chianghsi, Hunan, Kueichou
Oceania Northern Australia, Papua New Guinea
Africa Senegal, Guinea, Liberia, Mali, Ghana, Nigeria, Central Africa,
Congo, Sudan, Ethiopia, Kenya, Tanzania, and other countries in
between
South America Colombia, Venezuela, Brazil, Ecuador, Peru
North America Mexico, Guatemala, El Salvador, Costa Rica, Panama, Cuba,
Dominican Republic, and other countries in between

2. Tropical Destination Processing

2.1 Motor Tropical Destination Processing (moisture-proof insulation, heat-resistant grease, etc)
established by the maker shall be performed for the maker (including variable speed motors,
special motors).
2.2 Slide Guide Spare Shims As a rule, the following spare shims shall be included for the
machines for which slide guide clearance is adjusted using shims, and for which the
lubrication of the guide surface is done with grease.
(1) The thickness of the shim must make adjustments of 0.03 to 0.1 mm possible
(2) Shim Quantity: 1 per gib location using a shim, of the thickness indicated in (1).
(3) Shim material: Brass or SUS.
2.3 Electronic Controls Tropical Destination Processing (print board coating) established by
the user shall be performed for electronic controls.
Electronic controls for which this applies are: programmable controllers, Inverters, servo
controllers, over current coupling motors (VS/HC/EC motors, etc), LENA AIDA, timing
switches, top stop devices, digital pressure adjustment devices, positioning devices, or other
machine production drive-affecting items.

Revised Aida Engineering Ltd. Appr. Corr. Crtd.

Established by by by
AIDA Standards General-use-C-Frame Press Export Standard Specifications ( 1 ) A TS-0612-94

1. Application: This Standard prescribes items related to the standard specifications when
exporting the NC1, NC2, etc., general-use C-frame press.
However, laws and standards which must be conformed to are according to ATS- 0610
(Export Standard Specifications), according to destinations.

2. Specification Category: Specification Categories conform to ATS-0610 (Export Standard

Specifications).

3. Specification: Standard specifications are given in Table 1.

Related Materials ATS-0610 Export Standard Specifications

Revised Aida Engineering Ltd. Appr. Corr. Crtd.

Established by by by
AIDA Standards General-use-C-Frame Press Export Standard Specifications(2) A TS-0612-94

Table 1

No. Item Specification A Specification B to F

Die Installation Slide S-5 (JIC) According to Command
101 Sheet
Dimensions Bolster B-5 (JIC)
Automatic Extraction NC1 Standard
102 Standard
Frame Hole Machining NC2 Left/Right Both Sides

Die Cushion Installation NC1 For Dyton-made Die Cush.

103 Standard
Tap Machining NC2 None
NC1: Capacity Increase
104 Balancer capacity increase Standard
NC2: Standard
NC1 Installed on top
105 Run Button Box Standard (1)
NC2 Separate stand(w/PB cover)

106 Automatic Greasing Device(timer-type interlock) Attached Standard (2)

107 Manual Pump type balancer Greaser Attached Standard
108 Rear Cover Attached
109 Die Block Attached Standard
110 Overrun Monitor Attached
Rotary Cam Shaft Attached Standard (3)
111
Safety Measures Breakage Detection Device
Slide knockout Bar Safety Attached when a Standard
112
Cover knockout is included
Automation Drive Shaft According to Command
113 Attached
Periphery Cover Sheet
114 When the motor is OFF only Inching is available. Attached Standard
115 Safety Manual and Cassette Included Standard
116 Misfeed Receptacle Attached Standard
Dual open, no fuse breaker operation. Single-open
117 Control Panel Type
available if door width is 900 mm or less.
Note: Standard in Table 1 indicates Standard domestic specifications.
1. Specification C: According to Command Sheet
2. Specification C: Attached
3. Specification C: Attached

Revised Aida Engineering Ltd. Appr. Corr. Crtd.

Established by by by
AIDA Standards General-use-C Frame Press Export Standard Specifications ( 3 ) A TS-0612-94

Table 1 (continued)
No. Item Specification A Specification B to F
Rotary Cam Limit Switch NC1 14 Cams (6 spare) ( 4)
113 Standard
Cam Count Standard
NC2
NC1 Standard Standard
11 11
114 VS Motor Capacity(kW) 16 15
NC2- Standard
20 22
25 30
115 Anchor Bolt Foundation Shim Not Included Included

Note: Standard in Table 1 indicates standard domestic specifications

1. 8 spare when speed is fixed.

Revised Aida Engineering Ltd. Appr. Corr. Crtd.

Established by by by
 AIDA Technical Standard
ALLOWABLE OFF-CENTRE LOAD FOR PRESSES ATS-0632-1998

1. Scope of application
This standard provides for general allowable off-center load for single-point and double-point pressing
machines that is used to establish calculation conditions at the design stage and operating conditions at the
operating stage.

2. Basic view and expressions

2.1 Left and right direction on double-point presses (L-R of L-R 2-point presses and F-B and L-R
of 4-point (F-B.L- R22)).
1) Limitations in terms of strength at either point Regardless of the presence of an overload safety
device, allowable off-center load has to be set to such a value as to provide an off-center load of 1.0
P0 (1/2 P0 for each point-load)at the press center and provide an off-center load of 0.4 P0 at either
point in terms of downward vertical.

Pa. (L/2 + x) = L. P (1)

Now, P is given by the expression:
P = Po/2 Pox/5L (2)
From expressions (1) and (2)
Pa = Po. (5L 2X)/5(L + 2X) (3)

Where Po : Pressing Capacity (tf)

Pa : Allowance off-center load (tf)
P : Critical load (tf)
A : Dimension of slide (tf)
L : point-point distance (mm)
X : Eccentricity (mm)
Ma : Allowable rotation moment (kgf.m)

2) Limitations in terms of slide inclination resulting from the load imbalance between both points.
Rotating moment Ma developed when a load 1/C2 of pressing capacity is applied from the center of a
machine to a point locating at 1/C1 of the lateral dimension of the slide is taken as an allowable
rotating moment.
Ma = A/C1. Po/C2 = A. Po/CA C1 ,C2: Constant numbers
CA: Constant number
As a result, an allowable off-center load Pa at the position that is spaced x from the center is give
by the expression:
Pa = A. Po/CA. x (4)
Constant CA is determined by allowable rotating moment Ma developed when a machine shows a
predetermined inclination that varies with models. The expression given above satisfies reference inclination
and constant CA specified in 3.

Related Documents:
JIS B 6402 Mechanical power presses- Testing of the accuracy
Gishi-208-304
Addition to make the item more clear 1 Nov 1998 by Nakamura

Distribution:B.C
Revised:1 Nov 1998 Aida Engineering Ltd. Appr. Corr. Crtd.
Established:15 Feb 1990 by by by

1
 AIDA Technical Standard
ATS-0632-1998
ALLOWABLE OFF-CENTER LOAD FOR PRESSES

2.2 Off-center load in terms of F-B direction on 2-point presses and F-B and L-R directions on 1-point presses

Pa = Ma/x = B. Po/CB. x (5)

Constant CB is determined not only by the strength of the slide guide but also by allowable rotating
moment Ma developed when a machine shows a predetermined inclination that varies with models. The
expression given above satisfies reference inclination and constant CB specified in 3.

Where Po : Pressing capacity (tf)

Pa : Allowance off-center load (tf)
B : Dimension of slide (mm)
X : Eccentricity (mm)
Ma : Allowable rotation moment (kgf.m)
CB :: Constant

3. Reference values:
A pressing machine shall satisfy reference inclination and constant given in Table 1 when it is applied with a
reference off-center load.
Table 1 Reference inclination and constant under off-center load
Reference value of inclination(increment) Constant Constant
Model
(1) CA CB
HMX Parallelism Class 1 defined by JIS B 6402 25 70
PMX Parallelism Class 2 defined by JIS B 6402 9 40
NC1,NC2 Parallelism Class 3 defined by JIS B 6402 16 60
SMX Parallelism Class 3 defined by JIS B 6402 13 40
TMX(excluding opposed rotating type) Parallelism Class 3 defined by JIS B 6402 8 40
FMX Parallelism Class 3 defined by JIS B 6402 10 40
Other models Parallelism Class 3 defined by JIS B 6402

Note) The Specified inclination value (Standard inclination value according to Table 1) is the value calculated
with the formulae specified in JIS B 6402 using the specified direction L (length).
Therefore, when the dimensions of F-B or L-R changes, the standard inclination value also changes.

The constants CA and C B given above are determined based on the measurements obtained from the
machines that have been put into service. This means the measurements on the respective machines can
exceed the reference value when taking the measurement errors into account. Reference values of inclination
are not certified values.

4. Allowable off-center load diagram:

The diagram should be made out as an example given in appended figure 1 in accordance with the three
expressions given in 2. Fractional dimension range should be, in principle, A/3 for double-point side and B6 for
single-point side. To indicate an allowable off-center load outside the points, establish a measurement that
satisfies the reference value specified in 3. Constant CA and CB are determined based on measurements on each
models. It is allowed, therefore, to use the measurements as reference in the case where the measurements are
unquestionable in accordance with annex

X 3 Addition to make the item more clear 1 Nov 1998 by Nakamura

AIDA ENGINEERING, LTD.
2
 AIDA Technical Standard
ATS-0632-1998
ALLOWABLE OFF-CENTER LOAD FOR PRESSES

Appended figure 1 Example of allowable off-center load diagram

Type: Double point press

Pressing capacity Po = 400 tf
Dimension of slide (L-R) A = 2300
Dimension of slide (F-B) B = 1000
Point-to-point distance L = 1600

LEFT & RIGHT DIRECTION FRONT & BACK DIRECTION

Formula 3

Formula 4

ALLOWABLE OFF CENTER LOAD

ALLOWABLE OFF CENTER LOAD

PRESS CENTER PRESS CENTER

DISTANCE TO LOAD POINT DISTANCE TO LOAD POINT

In order to maintain the press accuracy and to assure a long term operation, it is required to
minimize the off center load.
Even in the case the off-center load is inevitable, restrain it under the limitation shown in this diagram
Remarks 1. Expression numbers and dotted line shown in the diagram are only intended for the
explanation. They are not entered on the actual diagrams.

AIDA ENGINEERING, LTD.

3
 AIDA Technical Standard
ATS-0632-1998
ALLOWABLE OFF-CENTER LOAD FOR PRESSES

ANNEX A
A L L OW A B L E O F F - C E N T E R L O A D F O R P R E S S E S
Allowable off-center load measuring criteria

A1. Scope of application

This annex provides for requirements for measuring of allowable off-center load.

A2. Measuring procedure

Allowable off-center loads are measured separately in terms of lateral and longitudinal directions.

A.2.1 Double-point directions

1) Place a jack at a predetermined position (0.25slide dimension. If the predetermined position is out of the
point, place a jack just under the point).
2) Set the balancer pressure to reference balancer pressure + 1 kgf/cm2.
3) Install a dial gauge at a position defined by Parallelism measuring method in JIS B 6402 (Test methods and
inspection for mechanical presses) and set the dial gauge at 0 (zero).
4) Gradually increasing the jack pressure, read and records the loads given in the table below and
corresponding inclinations indicated by dial gauge.

Load 0.05Po 0.1Po 0.15Po

Inclination
Specified inclination according to
Table1
Remarks: Po: Pressing capacity : Measurement
A.2.2 Single- point direction
1) Place a jack at a predetermined position (0.1slide dimension).
2) Set the balancer pressure to reference balancer pressure + 1 kgf/cm2.
3) Install a dial gauge at a position defined by Parallelism measuring method in JIS B 6402 and set the dial
gauge at 0 (zero).
4) Gradually increasing the jack pressure, read and records the loads given in the table below and
corresponding inclinations indicated by dial gauge.

Load 0.025Po 0.05Po 0.075Po

Inclination
Specified inclination according to
Table1

A.3 Off-center load diagram

Off-center load diagram is made out based on loads calculated in 2
Namely:
Ma (double-point direction) = 0.25A . W 1
Ma (single-point direction) = 0.1A . W 1
Where Ma : Allowable rotation moment (kgf.m)
Po : Pressing capacity (tf)
A : Dimension of slide (mm)
W1 : Jack load (tf)
The specified inclination value (Spandard inclination value according to Table 1) is the value calculated
with the formula specified in JIS-B-6402 using the specified direction L (length). Therefore when the L
dimensions of F- B or L- R changes, the standard inclination vale also changes.
3 Addition to make the item more clear 1 Nov 1998 by Nakamura

AIDA ENGINEERING, LTD.

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 AIDA Technical Standard
ATS-0632-1998 EXPLANATION

A L L OW A B L E O F F - C E N T E R L O A D F O R P R E S S
EXPLANATION
1. Reason for revision

Conventional ATS-0632-90 provided for references commonly used for all models of presses since there had
been no definite and uniform concept with respect to allowable off-center load. To establish one reference
allowable off-center load that applies to diversified kinds of presses, it was inevitable to adopt an allowable off-
center load that was favorable to the presses. This forced customers to select a new press of a larger capacity,
when necessary, as compared with the one they had used before the establishment of the aforementioned
reference value even if the customers wanted to machine same works. This was a significant inconvenience
from the customers' point of view.
To improve the above-stated situation, the conventional ATS-0632-90 has been thoroughgoingly re-
investigated to provide allowable off-center loads according to allowable off-center load diagrams for each
model of presses that had been used before the conventional standard was set..

2. Major improvements in the revision

1) Influence of HOLP break is additionally taken into account in the load limitation expression in terms of point
strength. The expression is derived for a press that has a point within a slide area on the assumption that
HOLP break takes place at approximately 80 % of rated point capacity by downward vertical single-sided off-
center load to the point.
2) With respect to the limitation in terms of the slide inclination of double-point presses, constant CA has been
established based on measurements respectively for each model. (In the conventional standard, the
limitation was uniformly specified to a load that was 20% of pressing capacity at a position corresponding to
1/4 of the slide dimension.) Refer to appended figure 2 and ATD (AIDA TECHNICAL DOCUMENT)-208-304
for the conventional standard, comparison among models and detailed data.
3) With respect to the longitudinal direction of double-point presses and single-point presses, constant CB has
been established bases on measurements for each model. Refer to appended figure 3 and ATD(AIDA
TECHNICAL DOCUMENT)-208-304 for comparison among models and detailed data.
4) Constants CA and CB are mean values of measurements. This means the inclination reference value
relative to the allowable off-center load can be exceeded when taking variations and errors in measurements
into account. The inclination reference value is not a certified value.
5) For the load outside the point, a measurement according to the inclination reference value is to be indicated
if specifically required.
6) Conventionally, diagrams based of measurements were made out to show 70% of the measurements. In the
revised standard, they are made out to show 100% of measurements.

3. Important points to be noted for the use of revised standard.

1) This standard determines reference values based on measurements. For diagrams that have been prepared
based on measurements, updating is not necessary.
2) This standard allows anybody to calculate a general allowable off-center load. However, if he/she wants to
present the calculated allowable off-center load outside the company, the value has to be approved in prior
by a section chief in charge of design of the model in concern. (Because, for some models, the allowable off-
center load is indicated using measurements.)
3) This standard defines allowable off-center loads based on measurements of the existing models as of May,
1994. Inclination relative to the off-center load will change if structure or rigidity of presses changes. It is
therefore necessary to utilize the standard while fully understanding that any change in structure of a
commodity at the time of re-investigation will require re-design of the commodity to achieve an inclination
that falls within the reference given in the standard or re-investigation of the standard itself.
4) For models of which constants are not defined in this standard at the present, constants will be additionally
introduced based on measurements.

EXPLANATION (1)
 AIDA Technical Standard
ATS-0632-1998 EXPLANATION

Appended figure 2 Comparison of allowable off-center load among models in terms

of right and left directions of double-point presses

A.Po
Allowable off-center load ratio

Pa =
Ca.x

Pa/Po

Eccentricity X/A

Appended figure 3 Comparison of allowable off-center load among models

in terms of the front- and -back directions of double-point
presses and single-point presses
Allowable off-center load ratio

.
[ ]
.

Pa/Po

Eccentricity x/B

EXPLANATION (2)