FORM NO.

PEM-6100-0

DOCUMENT PE-GL-392-169-M001
DOCUMENT TITLE: APPLICATION PROCEDURE OF NUMBER
THERMAL INSULATION REV. NO. 00 DATE : 23.09.2015
FOR PIPING AND EQUIPMENT SHEET OF

SECTION TITLE No. OF SHEETS

A METHOD OF APPLICATION OF 17
THERMAL INSULATION FOR PIPING
AND EQUIPMENT

B THERMAL INSULATION MATERIAL 1

SPECIFICATION

C THERMAL INSULATION (THICKNESS) 25

SCHEDULE FOR PIPING

D THERMAL INSULATION (THICKNESS) 3

SCHEDULE FOR EQUIPMENT

E BILL OF MATERIALS 1
SECTION A
 METHOD OF APPLICATION OF
THERMAL INSULATION FOR PIPING
AND EQUIPMENT
 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 2 OF 17

1.0 INTRODUCTION

Inathermalpowerstationorprocessplant,thermalinsulationorheatlaggingofpipingand
equipment carrying hot fluids is essential for heat economy and protection of operating
personnel.Anypipewhichisatatemperaturehigherthanitssurroundingswillloseheatand
the amount of heat lost will depend upon the temperature of the fluid and the thermal
conductivityofthepipingmaterial/covering.

Theheatlostthroughbarepipeincreaseswith:
a) Increaseinthetemperatureoffluidconveyed
b) Decreaseinambienttemperatureand
c) Increaseinwindvelocityofthesurroundings.

The heat so lost has potential for work and the rapidly increasing cost of fuel in the recent
past has prompted to find all possible means to conserve energy. Providing proper and
adequateinsulationontothepipingandequipmentcontrolsheattransferandmaintainsthe
requiredservicetemperature.

2.0 METHODOFAPPLICATION

The method of application is a highly skilled job. Badly fitted/laid insulation can lead to
greater heat loss, higher cold surface temperature than that estimated and frequent
maintenance. Following are the important points to be considered in the application of the
insulation.

2.1 INSULATIONONPIPING:

2.1.1 Beforeapplyinginsulation,itshouldbeensuredthatallinstrumenttappings,clamps,lugsand
otherconnectionsonthesurfacetobeinsulatedhavebeenproperlyinstalledasperrelevant
drawings.

2.1.2 Allsurfacestobeinsulatedshallbecleanedofallforeignmaterialssuchasdirt,grease,loose
scale,moistureetc.

2.1.3 All surfaces shall be coated with suitable anticorrosive primer before being insulated. Any
shoppaint film has to be removed locally, down to bare metal, before attachments are
weldedtothesurface.Thispaintshouldbeappliedafterallweldedattachmentshavebeen
fixedinposition.

2.1.4 Welding of lugs, attachments, clips etc. on the surface to be insulated for supporting
insulationshallnotbecarriedoutwithoutthepermissionoftheauthorisedperson.

2.1.5 Allflangedjointsshallbeinsulatedonlyafterfinaltighteningandtesting.

2.1.6 Theinsulationshallbeappliedtoallsurfaceswhentheyareatambienttemperature.

2.1.7 Insulationshallbeweatherproofedatallterminalpointswhereitisrequiredtoremovebolts
etc.withoutdamagetotheinsulation.

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 3 OF 17

2.1.8 The indicated thicknesses of insulation (as indicated in Section 'B' & 'C') are minimum
requirement, which should be maintained. Any change in the thickness of the insulation
shouldbedoneonlyafterpriorapprovalofthedesignengineer.

2.1.9 The daytoday insulation work should be covered with suitable protective materials to
preventtherainwaterentry,ifsameisexpected.

2.1.10 Minimum clearance of 25 mm between outside surface of any insulation finish & adjacent
equipment,pipeorstructuralmembershallbemaintained.

2.1.11 Where junctions between bodies of different diameters occur and difference in insulation
thickness is specified, the greater thickness is to be continued for a length equal to one
diameter of the smaller body and then smoothly tapered to the required smaller thickness
overalengthequaltotwodiametersofthesmallbody.

2.1.12 Steam/Air/Gasleakagesinandaroundthepipestobeinsulatedshallbeattendedbefore
applyinginsulation.

2.1.13 Equipmentsnameplatesshallnotbeinsulated.

2.1.14 Loosewoolcanbetakenfromwoolmattresses,whereverrequired.

2.1.15 Wherevermorethanonelayerofinsulationisinvolved,mattressesshouldhavelongitudinal
jointsstaggeredbyatleast50mmandtheymustbeheldinclosecontactwithfaceofpipes/
fittingsbymeansofbindingwires/Aluminiumbands/Seals.Circumferentialjointsofmultilayer
insulationshouldalsobestaggeredbyatleast150mm(ReferFigure1).

2.1.16 For the first layer of insulation and in case of multilayer of insulation, mattresses with
hexagonalwirenettingwillbefacingonouterside.
Whereverinterfacetemperatureismorethan400C,firstlayerofmattressshallbeprovided
with SS wire mesh. Site to ensure that same is provided for systems where interface
temperatureisidentifiedmorethan400CinsectionB&C.Binding&lacingwireshallalsobe
ofSSforthesesystems.

2.1.17
(a.)Firstlayerofceramicfibre(whereverapplicable)shallbeheldinplacebyfasteningoverwith
SSbindingwire.CareshouldbetakentoseethattheflexibleCeramicFibreblanketsarenot
undulycompressed.The endsofSSbindingwire shallbe lightlytwistedtogether,bentover
and pressed into the insulation. Spacing between SS binding wires shall be at intervals of
300mm.
InadditiontoSSbindingwire,SSbandsshallalsobeprovidedat300mmfrombothedgeof
eachCeramicFiberBlanketsheetfordiametersgreaterthan500mm.(ReferFigure1)

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 4 OF 17

FIGURE1

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 5 OF 17

(b.) First layer of Pipe Section (wherever applicable) shall be held in place by fastening over with
bindingwire.Careshouldbetakenwhileapplyingpipesectionasitbrittleinnature.Theends
of binding wire shall be lightly twisted together, bent over and pressed into the insulation.
SpacingbetweenSSbindingwiresshallbeatintervalsof300mm.(ReferFigure2)

FIGURE2
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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 6 OF 17

(c.) Insulation mattresses shall be held in place by fastening over with binding wire (refer clause
2.1.16). Care should be taken to see that the flexible insulation mattresses are not unduly
compressed.Theendsofbindingwireshallbelightlytwistedtogether,bentoverandpressed
intotheinsulation.Spacingbetweenbindingwiresshallbeatintervalsof300mm.

In addition to binding wire, Aluminium bands shall also be provided at 300 mm from both
edgeofeachInsulationmattressessheetfordiametersgreaterthan500mm.(ReferFigure3)

FIGURE3

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 7 OF 17

2.1.18 The insulation shall be cut to fit the piping O.D. / equipment and shall be wrapped on the
piping/equipmentandheldinpositionwithpropersupportandwires.Allthejointsshould
beproperlystaggeredandtightlybuttedandadjacentedgeslacedtogetherwithlacingwire.
(Referfigure1)

2.1.19 Valves and flange joints: The insulation of valves and flange joints shall be enclosed in a
removablejacketingsothatitmayberemovedwithoutdisturbingtheconcernedequipment
or piping. The thickness of insulation shall be same as that of the pipe line in which these
valvesandfittingsarelocated.(ReferFigure4)

FIGURE4
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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 8 OF 17

2.1.20 Tees&Flangedjoints:Tees&Flangedjointsshouldbecoveredinsuchawaythatthe
moisturecannotpenetrateintotheinsulation.Insulationmattressshallbecarefullycutand
shapedaround"Teejunctionsandtheinsulationmaterialofthetangentialpipeshallbe
carefullyandneatlycuttomateuptothematerialappliedtotheparentpipe.Insulationshall
beadequatelysecuredbywire/bandsofsamespecificationasthatofsamesizepipe(refer
figure5)

FIGURE5

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 9 OF 17

2.1.21 Pipesupports:Insulationatsolidweldedorclampedsupportsshallbecutandshapedtofit
aroundthesupportandbandedsecurelytoenabletheinsulationtobecarriedwiththepipe
movement. Pipe hangers and supports should be covered in such a way that the moisture
cannotpenetrateintotheinsulation.Upperboltsofthehangerclampsarenottobecovered
withinsulation(referfigure6).Wherevertheendofhangerclampassemblyprotrudesoutof
the insulation at the bottom, suitable box structures are to be provided with aluminium
sheets.

FIGURE6

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 10 OF 17

2.1.22 Insulation on Manhole: wherever insulation is required, manhole shall be insulated with
removableprefabricatedcoverssecuredwithbandsorquickreleasetoggleclips(referfigure
7)

FIGURE7

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 11 OF 17

2.1.23 InordertoprovidesupporttoAluminiumcladdingspacerringsmadeoutof20x3mmM.S.
flats shall be fixed at equal intervals of approximately 1200 mm spacing and at every
circumferentialjoints.TheseringsshallbefixedwithZtypelugsandshallbefabricatedfrom
20x3mmM.S.flats.Toreduceheatconductivitythroughtheselugs,sheetof20mmx3mm
sizeceramicmillboardshallbeusedbetweenringsandlugsaswellasbetweenpipe&lugs.
(ReferFigure8).

FIGURE8
INSULATIONMETHODOLOGYFORHORIZONTALPIPES
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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 12 OF 17

2.1.24 Spacing between supporting rings for vertical piping shall be 3M. Support rings are to be
providedonlywhentheverticalheightexceeds3M(ReferFigure9).

FIGURE9
INSULATIONMETHODOLOGYFORVERTICALPIPES
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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 13 OF 17

2.1.25 For vertical pipes since support ring is provided at every 3M interval, only two spacer rings
shallbeprovidedinbetweensupportrings.

Spacer rings shall be provided with Z shaped lugs fabricated from the same size MS flats.
Lugsshallbeprovidedatintervalsofnotmorethan300mmalongthecircumferenceofthe
insulation, subject to a minimum of 3 lugs spacer rings shall be provided on the pipes at a
pitchofnotmorethan850mm.

2.1.26 SpacerringsmaynotbeusedwhereinsulationODislessthan150mm.

2.1.27 ElbowsandBends:Insulationmaterialshallbemitredandshallbesameasthatofpipe.Each
mitered section shall be secured with minimum 2 wires/bands. Insulation joints shall be
suitablysealedwithsealingcompound.(Referfigure10)

FIGURE10
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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 14 OF 17

2.1.28 Whereinsulatedhorizontalpipingissupportedonsteelshoes,theheightoftheshoeshallbe
suchthattheundersideoftheinsulationfinishingmaterialisclearofthesupportingstructure
uponwhichtheshoerestsby25mmminimum(ReferFigure11).

FIGURE11

2.1.29 It is very important that sheet metal cladding should be done by a wellexperienced and
competentfabricator.Persondoingthejobcanalterthemethod offixingofcladding sheet
onlyafterconsultingtheconcerneddesignengineer.

2.1.30 The longitudinal joint in the outer cladding sheet should always be at the lower half of the
circumference for horizontal piping so that no rain water enters the insulation through the
joints.(ReferFigure1)

2.1.31 Thejointsofoutercladdingshouldbestaggeredaxially.

2.1.32 In the inner surface of all Aluminium sheet shall have one coat of bituminous paint applied
uniformly. (Bituminous Paint may be arranged locally by site & shall be Heat Resisting type
conformingtoIS:161).

2.1.33 The cladding sheet shall be provided directly over the insulation. Suitable flashing and
weatherproofingshallbeprovidedatallnozzles,manholesandotherprojectionstoprevent
theentranceofwater.

2.1.34 Sealingcompoundtobeappliedonallcladdingsheetjoints.(Asthisisaperishableitem,
SealingCompoundmaybearrangedlocallybysite&shallbeconformingtoBHELTechnical
specificationPESS999169M038).

2.1.35 Aluminiumsheetcoveringonoutdoorhorizontalpipesshallbeprovidedwith3mmdrainhole
atbottomcenterlineat6Mintervals.

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 15 OF 17

2.1.36 Clips made out of sheet shall be riveted inside the box for insulation of valves and
flangestoholdtheinsulationinbox.(ReferFigure4)

2.1.37 InspectionWindow:
Plugtypeinspectionwindows(withremovableinsulation)ofellipsoidalshape(100mmminor
diameterx120mmmajordiameter)shallbeprovidedoncriticalpiping.Thesheetmetalofthe
inspection windows shall be of same thickness as that of the sheet metal cladding on
insulation.Locationofinspectionwindowsshallbeapproachableandmaybedecidedasper
suittositecondition.

2.2 INSULATIONONEQUIPMENT:
2.2.1 InsulationonHorizontalequipmentshallbeasperhorizontalpipes.

2.2.2 ForVerticalequipment,insulationshallbesupportedonringswithadistanceof900mmc/c
installedontheequipment(referfigure12)

FIGURE12

2.2.3 Insulationonequipmentheadsshallbefastenedwithbandsspacednotmorethan300mm
centre.Thebandsshallbefixedtothefixingringinstalledonthevessel.

2.2.4 Weldingoflugs,attachments,clipsetc.onthesurfacetobeinsulatedforsupporting
insulationshallnotbecarriedoutwithoutthepermissionoftheauthorisedperson.

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 16 OF 17

2.2.5 Straps/bandscutfromsheet,withsealshallbeusedoverfinallayerofinsulationat300mm
intervals.

2.2.6 Forinsulationsupportdetails,referfigure9.

3.0STORAGEANDHANDLING

3.1Storage:
Proper storage and handling of thermal insulation materials is essential because their insulating
propertiescouldbeseverelyaffectedbynonoptimumpractice.Beforestorage,thematerialshallbe
inoriginalpackagesorshouldberepackedproperlyasspecifiedintechnicalspecificationforpacking
ofthematerial.

Insulationmaterialsarealwaystobestoredathigherlevelthanground.Theareashouldbecovered
under shed and effective protections against weather are also to be provided. The recommended
maximum stacking height (as per IS: 10556) and mode of stacking during storage of insulation
materials are given in table below. These are given keeping in view the compressibility, physical
properties, effect of moisture, handling care required and fragile nature of materials. In case the
materialisstoredonracksorinboxeswheretheupperlayersdonothaveanyeffectonthematerial
onthelowerlayers,theheightlimitationsshallbeapplicabletotheclearheightwithineachshelfof
suchracks.

S.No. TypeofMaterial Stacking ModeofStacking

Height
1 RockwoolMattressorLRB 3Meters Stackedundercoveredshedinindividual
mattress packages.Thespaceshouldbefreefrom
2 CeramicFiber 3Meters damp,oil,fumeandsulphurbearinggases.
3 CalciumSilicateblocks(InCard 2Meters Thebagsshouldbesupportedonwooden
boardboxes) platform(forlooseinsulationmaterial)

3.2Handling:
Care should be taken to ensure that in all cases where weatherproof packing is given, the packing
remainsintactafterhandling.Carefulhandlingisrequiredtoavoidbreakageanddistortionortearing
off of the bags or cover. Slings and ropes should not be used without adequate packing to prevent
damagetoinsulatingmaterials.

Itisrecommendedthatallpersonnelhandlinginsulatingmaterialswearsuitableprotection
since any dislodged particles or fibers should not get in eyes, skin and clothing causing avoidable
irritationorinjury.Emptiedcontainers,whichmaycontaindebris,shouldbecleanedbeforedisposal
orrecycling.

ForfurtherdetailsRefertechnicaldirectiveforStorageandHandlingofThermalInsulationMaterials
(PEM:MPL:TD:003).

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 FORM NO. PEM-6100-0

DOCUMENT PE-GL-999-169-M001
APPLICATION PROCEDURE OF
DOCUMENT TITLE: NUMBER
THERMAL INSULATION FOR PIPING AND REV. NO. 01 DATE : 19.09.2015
EQUIPMENT SHEET 17 OF 17

3.3SafeDisposalatsite:
Materialistoberemovedinphases&packedimmediatelyandtakenout.Isolationtobedonebyway
of Tarpaulin covers wherever possible. Standard procedure for disposal is to directly bury at an
approvedlandfilllocation.Materialisnontoxicanditsphysicalformisactuallyexploitedtoimprove
aerationofclayeysoil.However,materialisnotbiodegradableandhenceitsuseasalandfillistobe
determinedinconformitywithlocalconsiderations/restrictionsifany.

4.0ListofreferenceStandards:

1. IS:8183BondedMineralWoolSpecifications
2. IS:14164Industrialapplication&finishingofthermalinsulationmaterials
3. IS:161HeatresistantpaintSpecifications
4. IS:10556Codeofpracticeforstorage&handlingofthermalinsulationmaterials\
5. IS:6528StainlessSteelwireSpecifications
6. IS:16014GalvanisedSteelwireSpecifications

A17
SECTION B
 FORM NO. PEM-6100-0

DOCUMENT PE-GL-392-169-M001
DOCUMENT TITLE: THERMAL INSULATION NUMBER
MATERIAL SPECIFICATION REV. NO. 00 DATE : 23.09.2015
SHEET 1 OF 1

1.0 Thermal insulating materials shall be as per details given below:

1.1 Lightly Resin Bonded Mineral (Rock) wool Mattresses of density 150 Kg/M3 will be
applied for all layers of insulation where hot face temperature is greater than 400 OC.

1.2 Lightly Resin Bonded Mineral (Rock) wool Mattresses of density 100 Kg/M3 will be
applied for all layers of insulation where hot face temperature is less than or equal to
400 OC.

1.3 Mattresses shall have backup hexagonal wire netting of galvanized steel for
interface temperature less than or equal to 400 OC and of stainless steel for interface
temperature more than 400 OC with wire mesh of 13 mm aperture and 0.56 mm dia. on
outer side of each layer.

2.0 Binding and lacing wires for insulation mattresses shall be of 20 SWG (0.9 mm
dia.) galvanized steel for interface temperature less than or equal to 400 OC and of
stainless steel for interface temperature more than 400 OC.

3.0 Aluminium cladding sheet conforming to IS:737 Gr.31000-H3 shall be provided

over the Mattresses as per details given below:

20 SWG (0.91 mm thk.) For pipes with diameter over insulation 450 mm and
above and for all equipment.

22 SWG (0.71 mm thk) For pipes with diameter over insulation above 150 mm
and less than 450 mm.

24 SWG (0.56 mm thk) For pipes with diameter over insulation less than and
equal to 150 mm.

4.0 Details of all other ancillary materials are given in the B.O.M as per section E.

B1
SECTION - C
 THERMAL INSULATION SCHEDULE FOR PIPING
--------------------------------------

PROJECT TITLE: 2X660MW SURATGARH STPP (STAGE-V, UNIT#7&8) DATE : 23/09/2015

PROJECT STAGE: CONTRACT SPEC.NO.: 392

DESIGN PARAMETERS:-

COLD FACE TEMPERATURE IN DEG C 60

AMBIENT TEMPERATURE IN DEG C 30

EMISSIVITY (DIMENSIONLESS) .2

WIND VELOCITY IN M/SEC. .5

MATERIALS:-

INSULATION MATERIAL BMRW MATTRESS

MATERIAL DENSITY IN KG/CUB.M 150 (FOR ALL LAYERS)

FOR HOT FACE TEMP.> 400 DEG C

MATERIAL DENSITY IN KG/CUB.M 100 (FOR ALL LAYERS)

FOR HOT FACE TEMP.<= 400 DEG C

CLADDING MATERIAL AL

CLADDING MATERIAL GUAGE 20 SWG

FOR DIA.OVER INSUL.> 450 MM

CLADDING MATERIAL GUAGE 22 SWG

FOR DIA.OVER INSUL.<= 450MM & > 150 MM

CLADDING MATERIAL GUAGE 24 SWG

FOR DIA.OVER INSUL.<= 150 MM

THERMAL CONDUCTIVITY VS. MEAN TEMPERATURE EQUATION:-

(K IS THERMAL CONDUCTIVITY IN W/M.C AND T IS MEAN TEMP. IN DEG C)

FOR 150 KG/CUB.M DENSITY MATERIAL: K= .03 + .0002 *T

FOR 100 KG/CUB.M DENSITY MATERIAL: K= .03 + .0002 *T

C1
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

1 HC PRDS U/S OF CV
565.0 219.1 25.00 0 5 0 0 0 0 2 225
( 3 X75)
2 HC AUX. PRDS D/S OF CV UPTO FIRST BEND
310.0 508.0 9.00 0 1 0 0 0 0 0 115
(75+40)
3 HC PRDS DRAIN TO FT(SG)
568.0 60.3 60.00 0 5 0 0 0 0 2 165
( 1 X75+50+40)
4 HC PRDS FIRST BEND AFTER CV UPTO D/S OF ISO VALVE
310.0 508.0 25.00 0 3 1 0 3 0 2 115
(75+40)
5 HC PRDS D/S OF ISO VALVE DRAIN POT
310.0 219.1 50.00 0 12 0 0 0 0 4 100
(50+50)
6 LC PRDS U/S OF CV
344.8 114.3 40.00 0 6 1 0 1 0 3 90
(50+40)
7 LC PRDS D/S OF CV & UP TO ISO VALVE
310.0 219.1 2.00 0 1 1 0 0 0 3 100
(50+50)
8 LC PRDS D/S OF ISO VALVE
310.0 219.1 25.00 1 5 0 0 2 0 0 100
(50+50)
9 HT UNIT AUX. STEAM HEADER
310.0 406.4 15.00 0 4 0 0 5 0 0 115
(75+40)
10 HT UNIT HEADER TO STN HDR
310.0 406.4 2.00 0 0 0 0 0 0 1 115
(75+40)
11 HT AUX STEAM STATION HEADER INCLUDING INTERCONN WITH OTHER UNITS
310.0 406.4 150.00 1 12 0 0 6 0 5 115
(75+40)
12 HT UNIT HEADER SPARE
310.0 114.3 10.00 0 0 0 0 0 0 2 90
(50+40)
13 HT HEADER TO MILL INERTING
310.0 273.0 10.00 0 1 0 0 0 0 1 115
(75+40)
14 HT HEADER TO AH SOOT BLOWING
310.0 219.1 10.00 0 1 0 0 0 0 1 100
(50+50)

C2
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

15 LT UNIT HEADER U/S OF DESH

310.0 457.0 10.00 0 1 0 0 0 0 1 115
(75+40)
16 LT UNIT HEADER D/S OF DESH
250.0 457.0 15.00 0 3 0 0 3 0 2 75

17 LT UNIT HDR TO LT STN HDR

250.0 457.0 10.00 0 0 0 0 0 0 1 75

18 LT AUX STEAM STATION HEADER INCLUDING INTERCONN WITH OTHER UNITS

250.0 457.0 150.00 2 15 0 0 6 0 5 75

19 LT STN HDR TO HT STN HDR

250.0 273.0 19.00 1 3 0 0 0 0 2 75

20 LT UNIT HDR TO HT FO ATOMIZATION

250.0 114.3 5.00 0 1 0 0 0 0 0 75

21 LT UNIT HDR TO SCAPH

250.0 273.0 15.00 2 1 0 0 1 0 1 75

22 LT STN HDR TO FO HEATING STEAM TRACING

250.0 219.1 8.00 0 3 0 0 1 0 1 75

23 LT STN HDR TO PUMPING & HEATING UNIT

250.0 168.3 5.00 0 1 0 0 0 0 1 75

24 AS TO MAIN TURBINE GLAND SEALS (U/S OF DESH)

310.0 88.9 25.00 0 6 0 0 2 0 2 90
(50+40)
25 AS TO MAIN TURBINE GLAND SEALS (D/S OF DESH)
270.0 88.9 40.00 0 8 0 0 0 0 2 80
(40+40)
26 EXTRN. TO LPH2 (U/S OF NRV)
100.8 914.0 20.00 2 4 1 0 1 0 1 75

27 EXTRN. TO LPH2 (D/S OF NRV)

100.8 914.0 30.00 2 4 1 0 1 0 1 75

28 EXTN. TO LPH-3 (U/S OF NRV)

170.5 610.0 25.00 2 3 1 0 0 0 1 75

C3
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

29 EXTN. TO LPH-3 (D/S OF NRV)

170.5 610.0 40.00 1 2 1 0 0 0 1 75

30 EXTN. TO LPH-4 (U/S OF NRV)

280.1 508.0 20.00 1 1 3 0 0 0 2 115
(75+40)
31 EXTN. TO LPH-4 (D/S OF NRV)
280.1 559.0 80.00 1 9 2 0 0 0 1 115
(75+40)
32 EXTRN. TO D/A AND BFP TURBINES (U/S OF NRV)
384.6 610.0 12.00 1 1 0 0 0 0 2 150
(75+75)
33 EXTRN LINE TO BFP TURBINES (COMMON LINE)
384.6 508.0 20.00 0 2 2 0 2 0 1 150
(75+75)
34 EXTRN LINE TO BFP TURBINES (INDIVIDUAL LINE)
383.1 406.4 50.00 2 6 4 0 6 0 4 150
(75+75)
35 EXTRN STEAM TO DEA
284.6 406.4 115.00 2 12 1 0 0 0 2 150
(75+75)
36 EXTRN STEAM FROM NRV TO D/A (D/S OF EXPANDER)
384.6 965.0 14.00 0 4 3 0 2 0 0 150
(75+75)
37 EXTRN FROM IPT TO HPH-6 FULL FLOW
480.2 323.9 55.00 3 10 7 0 3 0 2 190
( 2 X75+40)
38 EXTRN FROM IPT TO HPH-6 HEATER END
479.5 323.9 25.00 0 0 0 0 0 0 2 190
( 2 X75+40)
39 EXTRN FROM CRH LINE TO HPH-7 FULL FLOW
344.3 355.6 30.00 0 4 1 0 2 0 0 115
(75+40)
40 EXTRN FROM CRH LINE TO HPH-7 HEATER END
341.3 355.6 35.00 0 12 0 0 2 0 4 115
(75+40)
41 EXTRN TO HPH-8 HALF FLOW (TURBINE END)
395.4 168.3 25.00 2 3 1 0 1 0 0 115
(75+40)
42 EXTRN TO HPH-8 FULL FLOW
395.4 273.0 45.00 0 6 4 0 4 0 2 125
(75+50)

C4
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

43 EXTRN TO HPH-8 HEATER END

395.4 273.0 30.00 0 9 2 0 2 0 2 125
(75+50)
44 CRH TO D/A PEGG (U/S OF CV)
354.4 355.6 60.00 0 9 2 0 1 0 2 150
(75+75)
45 CRH TO D/A PEGG (D/S OF CV UPTO IV)
323.2 965.0 1.00 0 0 0 0 0 0 3 125
(75+50)
46 CRH TO D/A PEGG (D/S OF CV IV UPTO NRV)
323.2 965.0 1.00 0 0 0 0 0 0 1 125
(75+50)
47 CRH TO D/A PEGG U/S OF RGLV
354.5 355.6 15.00 0 1 0 0 0 0 1 150
(75+75)
48 CRH TO D/A PEGG D/S OF RGLV
323.2 965.0 5.00 0 0 3 0 0 0 0 125
(75+50)
49 CRH TO D/A PEGG (D/S OF NRV TO DEA)
307.7 965.0 18.00 0 3 0 0 1 0 0 125
(75+50)
50 AUX. STEAM FOR DEA PEGGING (U/S OF CV)
250.0 323.9 55.00 2 6 2 0 3 0 3 75

51 AUX STEAM FOR D/A PEGGING (D/S OF CV)

227.5 559.0 15.00 0 3 1 0 1 0 2 100
(50+50)
52 AS FOR D/A PEGG (FROM SCNRV D/S OF CV)
227.5 559.0 2.00 0 0 1 0 3 0 1 100
(50+50)
53 AUX. STM TO D/A PEGG D/S OF RGLV
250.0 559.0 10.00 0 1 1 0 0 0 0 100
(50+50)
54 AUX. STM TO D/A INIT HTG (U/S OF RGLV)
250.0 168.3 20.00 0 3 0 0 0 0 2 75

55 AUX. STM TO D/A INIT HTG (D/S OF RGLV)

280.0 457.0 5.00 0 2 3 0 0 0 0 90
(50+40)
56 AUX STM TO DEA PGG DRIP LEG (U/S OF CV)
280.0 114.3 2.00 0 0 0 0 0 0 0 80
(40+40)

C5
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

57 AUX STM TO DEA PGG DRIP LEG (D/S OF CV)

280.0 219.1 2.00 0 0 0 0 0 0 0 80
(40+40)
58 AUX STM TO DEA PGG DRIP LEG TO FWSVD F/T
280.0 33.4 50.00 4 6 0 0 0 0 5 75

59 AS TO D/A PEGG DRIP LEG TO FWSVD F/T BYPASS LINE

280.0 33.4 10.00 0 4 0 0 0 0 5 75

60 AUX STM TO DEA PGG DRIP LEG TO FWSVD F/T

280.0 33.4 55.00 6 8 0 0 0 0 4 75

61 AS TO D/A PEGG DRIP LEG TO FWSVD F/T BYPASS LINE

280.0 33.4 10.00 0 4 0 0 3 0 0 75

62 TURBINE GLND SEALING DRAIN TO HPD F/T

360.0 48.3 55.00 2 5 0 0 0 0 3 90
(50+40)
63 AUX STM DRN MANIFOLD
350.0 114.3 5.00 1 1 0 0 0 0 0 90
(50+40)
64 STUBS FOR AUX STEAM LINE DRAINS
280.0 33.4 10.00 0 0 0 0 0 0 68 75

65 SPARE STUBS
350.0 33.4 10.00 0 0 0 0 0 0 7 80
(40+40)
66 CRH TO DEA PEGGING LINE DRIP LEG (U/S OF CV)
360.0 168.3 2.00 0 0 0 0 0 0 0 115
(75+40)
67 CRH TO DEA PEGGING LINE DRIP LEG (D/S OF CV)
400.0 323.9 2.00 0 0 0 0 0 0 0 150
(75+75)
68 CRH TO DEA PGG LINE DRN POT TO HPD F/T
360.0 33.4 90.00 4 6 0 0 0 0 16 90
(50+40)
69 CRH TO DEA PGG LINE DRN POT TO LPD F/T
400.0 33.4 85.00 4 6 0 0 0 0 2 90
(50+40)
70 LPH2 RELIEF VALVE EXHAUST TO FWSV F/T
105.0 168.3 60.00 2 9 1 0 1 0 1 50

C6
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

71 LPH3 RELIEF VALVE EXHAUST TO FWSV F/T

130.0 168.3 65.00 3 6 1 0 1 0 1 50

72 LPH4 RELIEF VALVE EXHAUST TO FWSV F/T

160.0 168.3 85.00 3 3 1 0 1 0 1 50

73 HPH-6 RELIEF VALVE EXHAUST TO FWSV F/T

230.0 219.1 40.00 1 9 1 0 1 0 1 75

74 HPH-6 RELIEF VALVE EXHAUST TO FWSV F/T

230.0 219.1 47.00 1 9 2 0 1 0 1 75

75 HPH-7 RELIEF VALVE EXHAUST TO FWSV F/T

280.0 168.3 40.00 0 7 2 0 1 0 1 80
(40+40)
76 HPH-7 RELIEF VALVE EXHAUST TO FWSV F/T
280.0 168.3 15.00 0 2 1 0 1 0 1 80
(40+40)
77 HPH-8 RELIEF VALVE EXHAUST TO FWSV F/T
300.0 168.3 32.00 0 4 1 0 1 0 1 80
(40+40)
78 HPH-8 RELIEF VALVE EXHAUST TO FWSV F/T
300.0 168.3 10.00 1 4 1 0 1 0 1 80
(40+40)
79 FWSVD F/T SYPHONIC DRAIN TO WASTE
100.0 273.0 30.00 0 6 0 0 0 0 0 40

80 FWSVD F/T SYPHONIC DRAIN TO WASTE

100.0 60.3 7.00 0 6 0 0 0 0 1 25

81 FWSV F/T VENT

325.0 508.0 25.00 1 2 0 0 0 0 0 115
(75+40)
82 FWSV F/T DRAIN VENT
325.0 33.4 7.00 0 4 0 0 0 0 0 80
(40+40)
83 EXTN TO HPH-6 DRIP LEG
495.0 168.3 4.00 0 0 0 0 0 0 0 165
( 1 X75+50+40)
84 EXTN TO HPH-7 DRIP LEG
360.0 114.3 4.00 0 0 0 0 0 0 0 115
(75+40)

C7
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

85 EXTN TO HPH-8 DRIP LEG

400.0 114.3 4.00 0 0 0 0 0 0 0 115
(75+40)
86 EXTN TO DEA DRIP LEG
400.0 219.1 4.00 0 0 0 0 0 0 0 125
(75+50)
87 EXTN TO LPH-2 DRN POT DRAIN TO LPD F/T
120.0 60.3 57.00 0 8 0 0 0 0 2 40

88 EXTN TO LPH-2 DRIP LEG

120.0 323.9 4.00 0 0 0 0 0 0 0 50

89 EXTN TO LPH-3 DRIP LEG

200.0 219.1 4.00 0 0 0 0 0 0 0 50

90 EXTN TO LPH-3 LINE DRN

200.0 60.3 63.00 4 6 0 0 0 0 2 40

91 EXTN TO LPH-4 DRIP LEG

305.0 219.1 4.00 0 0 0 0 0 0 0 100
(50+50)
92 EXTN TO LPH-4 LINE DRN
305.0 60.3 45.00 2 8 0 0 0 0 2 80
(40+40)
93 EXTN TO HPH-6 DRN POT DRAIN TO HPD F/T
495.0 60.3 60.00 2 8 0 0 0 0 2 125
(75+50)
94 EXTN TO HPH-7 DRN POT DRAIN TO HPD F/T
360.0 60.3 130.00 8 9 0 0 0 0 2 100
(50+50)
95 EXTN TO HPH-8 DRN POT DRAIN TO HPD F/T
400.0 60.3 130.00 2 7 0 0 0 0 2 100
(50+50)
96 EXTN TO DEA DRN POT TO LPD F/T
400.0 33.4 60.00 4 7 0 0 0 0 16 90
(50+40)
97 AUX STM TO BFPT & GLAND SEALING
310.0 219.1 55.00 0 5 0 0 0 0 4 100
(50+50)
98 AUX STEAM TO BFPT A/B LINE DRIP LEG
350.0 114.3 4.00 0 0 0 0 0 0 0 90
(50+40)

C8
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

99 AUX STM TO BFPT A/B

310.0 219.1 50.00 4 6 0 0 3 0 2 100
(50+50)
100 AUX STM TO BFPT A/B (D/S OF SCNRV)
310.0 219.1 30.00 4 10 3 0 0 0 0 100
(50+50)
101 AUX STEAM TO BFPT A/B LINE DRN POT DRN TO HPD F/T
350.0 33.4 90.00 4 9 0 0 0 0 4 80
(40+40)
102 AUX STM TO BFPT A/B GLAND SEALING
350.0 33.4 75.00 2 8 0 0 0 0 8 80
(40+40)
103 CRH TO BFPT COMMON LINE
354.5 273.0 25.00 0 4 0 0 0 0 0 125
(75+50)
104 CRH TO BFPT A/B U/S CV
354.2 273.0 65.00 0 12 1 0 2 0 6 125
(75+50)
105 CRH TO BFPT A/B D/S CV
400.0 323.9 25.00 0 4 2 0 2 0 6 150
(75+75)
106 CRH TO BFPT A/B WARM UP LINE
360.0 33.4 9.00 0 0 0 0 0 0 4 90
(50+40)
107 CRH TO BFPT A/B DRIP LEG U/S CV
360.0 114.3 2.00 0 0 0 0 0 0 0 115
(75+40)
108 CRH TO BFPT A/B DRIP LEG D/S CV
400.0 114.3 2.00 0 0 0 0 0 0 0 115
(75+40)
109 CRH TO BFPT A/B DRN POT DRN TO HPD F/T U/S CS
360.0 33.4 95.00 4 5 0 0 0 0 8 90
(50+40)
110 CRH TO BFPT A/B DRN POT DRN TO HPD F/T D/S CS
400.0 33.4 85.00 4 4 0 0 0 0 80 90
(50+40)
111 EXTRN TO BFPT A/B (HALF FLOW NEAR BFPT)
383.1 273.0 35.00 0 8 0 0 0 0 8 125
(75+50)
112 BFPT EXHAUST LINE VENT
100.0 323.9 100.00 2 6 0 0 0 0 0 40

C9
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

113 EXTRN TO BFPT A/B DRIP LEG

400.0 219.1 6.00 0 0 0 0 0 0 0 125
(75+50)
114 EXTRN TO BFPT A/B DRN TO TURBINE F/T
400.0 33.4 50.00 4 6 0 0 0 0 4 90
(50+40)
115 EXTRN TO BFPT A/B DRN POT DRN TO LPD F/T
400.0 33.4 46.00 2 4 0 0 0 0 4 90
(50+40)
116 EXTN TO BFPT A/B LINE DRN POT DRN TO HPD F/T
400.0 33.4 90.00 0 6 0 0 0 0 4 90
(50+40)
117 BFPT START UP VENT OUTSIDE TG HALL
400.0 60.3 30.00 0 9 0 0 0 0 2 100
(50+50)
118 BFPT START UP VENT OUTSIDE TG HALL D/S OF VENT VAL
400.0 168.3 60.00 2 6 4 0 0 0 0 115
(75+40)
119 BOOSTER PUMP-A SUCTION LINE
188.7 457.0 60.00 2 10 4 0 0 0 1 75

120 BOOSTER PUMP-B SUCTION LINE

188.7 457.0 65.00 2 10 4 0 0 0 1 75

121 BOOSTER PUMP-C SUCTION LINE

188.7 457.0 90.00 2 10 0 0 0 0 1 75

122 BOOSTER PUMP-C SUCTION LINE

188.7 406.4 5.00 2 1 4 0 0 0 1 75

123 BOOSTER PUMP DISCHARGE TO BFP-A (TDBFP)

200.0 457.0 40.00 4 6 2 0 0 0 1 75

124 BOOSTER PUMP DISCHARGE TO BFP-B (TDBFP)

200.0 457.0 40.00 4 6 0 0 0 0 0 75

125 BOOSTER PUMP DISCHARGE TO BFP-B (TDBFP)

200.0 323.9 5.00 0 1 2 0 0 0 1 75

126 BOOSTER PUMP DISCHARGE TO BFP-C (MDBFP)

200.0 457.0 50.00 0 10 2 0 0 0 1 75

C10
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

127 BFP-A DISCHARGE LINE

194.5 457.0 55.00 2 8 2 0 2 0 2 75

128 BFP-B DISCHARGE LINE

194.5 457.0 50.00 2 8 1 0 1 0 2 75

129 BFP-C DISCHARGE LINE

194.5 457.0 100.00 0 12 1 0 2 0 2 75

130 AMMONIA DOSING TO BFP SUCTION LINE

200.0 33.4 160.00 0 30 0 0 5 0 6 40

131 OXYGEN DOSING TO BFP SUCTION LINE

200.0 33.4 160.00 0 30 0 0 5 0 6 40

132 BFP-A RECIRCULATION LINE TO DEAERATOR

194.5 273.0 75.00 2 12 0 0 0 0 3 50

133 BFP-B RECIRCULATION LINE TO DEAERATOR

194.5 273.0 85.00 4 12 0 0 0 0 3 50

134 BFP-C RECIRCULATION LINE TO DEAERATOR

194.5 273.0 100.00 2 12 0 0 0 0 3 50

135 BFP DISCH. HEADER UPTO FEED CONTROL STATION

194.5 660.0 15.00 0 2 5 0 5 0 0 75

136 TO LOW LOAD FC STATION

194.5 355.6 30.00 2 5 2 0 0 0 3 75

137 BFP DISCH. HEADER AFTER FEED CONTROL STATION

194.5 559.0 75.00 2 8 4 0 8 0 1 75

138 FEED DISCH. INLET TO HPH-6

194.5 559.0 25.00 1 5 1 0 0 0 0 75

139 FEED DISCH. FROM HPH-6 TO HPH-7

222.4 559.0 50.00 2 8 2 0 0 0 0 100
(50+50)
140 FEED DISCH. FROM HPH-7 TO HPH-8
269.7 559.0 25.00 2 5 2 0 0 0 0 115
(75+40)

C11
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

141 FEED DISCH. FROM HPH-8 TO HEADER

294.0 559.0 35.00 3 7 1 0 0 0 1 115
(75+40)
142 FEED DISCH. INLET TO HPH-6 (HPH-6 BYPASS)
194.5 559.0 25.00 3 4 1 0 0 0 1 75

143 FEED DISCH. FROM HPH-6 TO HPH-7 (HPH-7 BYPASS)

222.4 559.0 60.00 4 8 2 0 0 0 0 100
(50+50)
144 FEED DISCH. FROM HPH-7 TO HPH-8 (HPH-8 BYPASS)
269.7 559.0 25.00 2 5 2 0 0 0 0 115
(75+40)
145 FEED DISCH. FROM HPH-8 TO HEADER
294.0 559.0 35.00 3 7 1 0 0 0 1 115
(75+40)
146 HPH 100% BYPASS LINE
294.0 559.0 60.00 0 10 0 0 0 0 4 115
(75+40)
147 FEED DISCH. HEADER TO ECONOMISER
294.0 559.0 140.00 4 10 2 0 6 0 1 115
(75+40)
148 HP BYPASS SPRAY FROM BFP DISCH (COMMON)
142.2 219.1 55.00 2 8 1 0 1 0 2 50

149 HP BYPASS SPRAY FROM BFP DISCH (INDIVIDUAL U/S OF NRV)

142.0 168.3 20.00 0 4 0 0 0 0 4 50

150 HP BYPASS SPRAY FROM BFP DISCH (INDIVIDUAL D/S OF NRV)

142.0 168.3 10.00 0 6 2 0 0 0 0 50

151 BFP-A DISCH. TO RH SPRAY

193.7 114.3 20.00 3 4 1 0 0 0 2 50

152 BFP-B DISCH. TO RH SPRAY

193.7 114.0 30.00 3 4 1 0 0 0 2 50

153 BFP-C DISCH. TO RH SPRAY

193.7 114.3 60.00 4 10 1 0 0 0 2 50

154 RH SPRAY HEADER

193.7 168.3 150.00 0 25 2 0 3 0 0 50

C12
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

155 BFP INDIVIDUAL WARMING UP LINE

200.0 48.3 100.00 0 40 0 0 0 0 12 40

156 BFP WARMING UP HEADER

200.0 60.3 100.00 0 12 2 0 2 0 0 40

157 BFP HP STAGE LEAK-OFF LINE

200.0 60.3 120.00 0 20 0 0 0 0 0 40

158 BFP DISCH TO RECIRCULATING PUMP FILL LINE

200.0 33.4 80.00 0 40 0 0 0 0 4 40

159 SPARE TAPPING

200.0 60.3 10.00 0 2 0 0 0 0 3 40

160 FOR SAMPLING

200.0 33.4 5.00 0 0 0 0 0 0 2 40

161 LINE DRAINS

200.0 33.4 250.00 0 50 0 0 0 0 100 40

162 CONDENSATE FROM LPH 1 TO LPH 2

70.2 457.0 60.00 2 12 2 0 3 0 2 50

163 CONDENSATE FROM LPH 2 TO LPH 3

95.3 457.0 40.00 2 8 3 0 4 0 2 50

164 LPH 2 BYPASS LINE

70.2 406.4 10.00 1 2 0 0 0 0 1 50

165 CONDENSATE FROM LPH 3 TO LPH 4

117.2 457.0 45.00 1 8 0 0 2 0 2 75

166 LPH 3 BYPASS LINE

95.3 406.4 25.00 0 5 0 0 0 0 1 50

167 CONDENSATE FROM LPH 4 TO DEAERATOR

154.7 457.0 100.00 5 12 2 0 2 1 2 75

168 LPH 4 BYPASS LINE

117.2 406.4 20.00 0 4 0 0 1 0 1 75

C13
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

169 DEA. OVERFLOW TO LP D F/T

200.0 323.9 5.00 1 1 4 0 2 0 1 75

170 DEA. OVERFLOW TO LP D F/T

200.0 219.1 80.00 6 17 2 0 2 0 4 50

171 DEA. DRAIN & OVERFLOW INTERCONN.

200.0 168.3 5.00 0 1 0 0 0 0 1 50

172 DEA. DRAIN TO UNIT F/T

200.0 168.3 100.00 2 15 0 0 0 0 1 50

173 MS HALF FLOW (BOILER END)

565.0 470.0 200.00 0 12 2 0 4 0 2 240
( 2 X75+50+40)
174 MS FULL FLOW
565.0 630.0 70.00 0 4 1 0 4 0 0 250
( 2 X75+50+50)
175 MS HALF FLOW (TURBINE END)
565.0 470.0 50.00 0 3 2 0 0 0 0 240
( 2 X75+50+40)
176 MS STOP VALVE BYPASS
573.0 88.9 25.00 0 8 0 0 0 0 4 170
( 0 X75+2X60+50)
177 CRH FULL FLOW (UPTO HPBP JUNCTION)
344.3 965.0 25.00 0 3 0 0 3 0 1 125
(75+50)
178 CRH FULL FLOW (AFTER HPBP JUNCTION)
344.3 965.0 23.00 0 2 0 0 2 0 0 125
(75+50)
179 CRH FULL FLOW (AFTER HPH-7 TAP OFF)
344.3 965.0 33.00 0 3 0 0 2 0 0 125
(75+50)
180 CRH HALF FLOW
344.3 762.0 192.00 0 12 2 0 0 0 2 115
(75+40)
181 HRH HALF FLOW (BOILER END)
593.0 751.0 220.00 0 18 2 0 0 0 2 300
( 4 X75)
182 HOT REHEAT TO IP TURBINE (FULL FLOW)
593.0 946.0 70.00 0 4 0 0 2 0 0 300
( 4 X75)

C14
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

183 HRH HALF FLOW (TURBINE END)

593.0 751.0 50.00 0 4 2 0 0 0 2 300
( 4 X75)
184 HRH TO LP BYPASS (FULL FLOW)
593.0 946.0 14.00 0 1 1 0 1 0 0 300
( 4 X75)
185 HPBP UPSTREAM
565.0 323.9 58.00 0 10 0 0 0 0 0 225
( 3 X75)
186 HPBP D/S UPTO ORIFICE
335.1 355.6 4.00 0 0 2 0 0 0 2 115
(75+40)
187 HPBP DOWN STREAM
335.1 508.0 30.00 0 6 2 0 0 0 0 115
(75+40)
188 LPBP U/S
593.0 711.0 84.00 0 17 1 0 1 0 4 300
( 4 X75)
189 LPBP D/S
158.9 1118.0 10.00 0 0 0 0 0 0 4 75

190 MAIN TURBINE GLAND SEALING DRAIN

360.0 48.3 75.00 0 10 0 0 3 0 10 90
(50+40)
191 MAIN TURBINE GLAND SEALING DRAIN
360.0 33.4 50.00 0 10 0 0 1 0 10 90
(50+40)
192 SVDF/T DRAIN TO WASTE
280.0 33.4 8.00 0 4 0 0 0 0 4 75

193 BFPT EXHAUST LINE RUPTURE DISC. VENT

194.5 323.9 120.00 4 10 0 0 0 0 15 75

194 BFPT STARUP VENT TO ATMOSPHERE

400.0 60.3 20.00 0 14 0 0 0 0 4 100
(50+50)
195 BFPT STARUP VENT TO ATMOSPHERE
400.0 168.3 80.00 2 6 0 0 0 0 20 115
(75+40)
196 BFPT A&B GLAND SEALING . RETURN TO MAIN TURBINE GS LINE
360.0 168.3 20.00 2 2 2 0 1 0 4 115
(75+40)

C15
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

197 BFPT A&B GLAND SEALING . RETURN TO MAIN TURBINE GS LINE

360.0 114.3 10.00 0 0 0 0 0 0 2 115
(75+40)
198 AUX. STEAM TO BOILER ACID CLEANING UPTO 'D ROW
315.0 88.9 40.00 2 6 0 0 0 0 5 90
(50+40)
199 MS DRAIN SD F/T
460.0 219.1 2.00 1 1 0 0 0 0 1 165
( 1 X75+50+40)
200 MANIFOLD TO SD F/T
580.0 355.6 4.00 2 0 0 0 0 0 1 225
( 3 X75)
201 MANIFOLD TO UNIT F/T
460.0 323.9 5.00 0 0 0 0 0 0 1 190
( 2 X75+40)
202 MANIFOLD TO HP F/T
410.0 355.6 4.00 1 1 0 0 0 0 1 165
( 1 X75+50+40)
203 MANIFOLD TO HP F/T
410.0 355.6 4.00 2 0 0 0 0 0 1 165
( 1 X75+50+40)
204 MANIFOLD TO LP F/T
410.0 355.6 3.00 1 1 0 0 0 0 1 165
( 1 X75+50+40)
205 UNIT F/T DRAIN TO DRAIN TRENCH
120.0 219.1 5.00 0 4 0 0 0 0 1 50

206 MAIN STEAM PIPE DRAIN TO SD F/T UNIT F/T IBD & WARM UP LINE U/S OF AV
573.0 60.3 400.00 0 70 0 0 8 0 40 165
( 1 X75+50+40)
207 WARM UP LINE D/S OF AV
573.0 73.0 25.00 6 8 0 0 0 0 5 170
( 0 X75+2X60+50)
208 HP BYPASS WARM-UP LINE DRAIN
573.0 60.3 80.00 0 20 0 0 2 0 15 165
( 1 X75+50+40)
209 HP BYPASS WARM-UP LINE DRAIN
460.0 73.0 4.00 2 2 0 0 0 0 2 150
(75+75)
210 HOT REHEAT PIPE DRAIN TO SD F/T UNIT F/T & HRH STOP VALVE SPINDLE LEAK OFF TO UF/T
593.0 60.3 200.00 4 24 0 0 6 0 30 165
( 1 X75+50+40)

C16
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

211 CRH NRV DRAIN POT

510.0 323.9 2.00 0 0 0 0 0 0 1 225
( 3 X75)
212 CRH NRV DRAIN POT TO SD F/T
510.0 60.3 20.00 0 0 0 0 0 0 1 150
(75+75)
213 CRH LINE DRAIN TO SD F/T
510.0 60.3 40.00 0 12 0 0 1 0 10 150
(75+75)
214 CRH LINE DRAIN TO SD F/T
510.0 60.3 10.00 1 1 0 0 0 0 2 150
(75+75)
215 LP BYPASS PIPE LINE DRAIN TO SD F/T
596.0 60.3 80.00 2 16 0 0 4 0 10 165
( 1 X75+50+40)
216 LP BYPASS WARM UP LINE DRAIN TO SD F/T
596.0 60.3 80.00 4 20 0 0 2 0 10 165
( 1 X75+50+40)
217 LP BYPASS WARM UP LINE DRAIN TO SD F/T
596.0 73.0 3.00 2 2 0 0 0 0 2 170
( 0 X75+2X60+50)
218 MS LINE DRAIN AND VENT
565.0 60.3 50.00 0 15 0 0 0 0 10 165
( 1 X75+50+40)
219 HRH LINE DRAIN & VENT
400.0 33.4 50.00 0 15 0 0 0 0 10 90
(50+40)
220 CRH LINE DRAIN & VENT
344.3 323.9 15.00 0 4 0 0 0 0 2 115
(75+40)
221 CRH LINE DRAIN & VENT
344.3 60.3 50.00 0 15 0 0 0 0 10 80
(40+40)
222 CRH LINE DRAIN & VENT
344.3 33.4 50.00 0 15 0 0 0 0 10 80
(40+40)
223 SPRAY TO HPBP VALVE LINE DRAIN
142.0 48.3 60.00 0 12 0 0 0 0 10 40

224 SPRAY TO HPBP VALVE LINE DRAIN

142.0 33.4 60.00 0 12 0 0 0 0 10 40

C17
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

225 HP BYPASS WARM UP LINE

573.0 60.3 50.00 0 20 0 0 2 0 10 165
( 1 X75+50+40)
226 LP BYPASS WARM UP LINE
593.0 60.3 50.00 0 10 0 0 2 0 10 165
( 1 X75+50+40)
227 STEAM TO BFPT-A&B RELIEF VAVLE EXHAUST TO ATMOSPHERE
410.0 323.9 100.00 6 10 0 0 0 0 20 150
(75+75)
228 AUX. STEAM HEADER S.V. EXHAUST TO ATMOS.
310.0 406.4 20.00 4 6 0 0 0 0 5 115
(75+40)
229 AUX. STEAM HEADER S.V. EXHAUST TO ATMOS.
310.0 355.6 10.00 2 3 0 0 0 0 2 115
(75+40)
230 AUX. STEAM HEADER S.V. EXHAUST TO ATMOS.
310.0 273.0 4.00 0 2 0 0 0 0 1 115
(75+40)
231 AUX. STEAM HEADER S.V. EXHAUST TO ATMOS.
310.0 219.1 2.00 0 1 0 0 0 0 1 100
(50+50)
232 BOILER FEED PUMP SUCTION LINE UPTO BOOSTER PUMP & SAMPLING LINE
188.7 33.4 30.00 0 9 0 0 0 3 5 40

233 AUX. STEAM LINES DRAINS DRIP LEG

350.0 219.1 25.00 0 8 0 0 0 0 5 100
(50+50)
234 AUX. STEAM LINES DRAINS DRIP LEG
310.0 114.3 50.00 0 10 0 0 0 0 10 90
(50+40)
235 AUX. STEAM LINES DRAINS DRIP LEG
250.0 88.9 20.00 0 5 0 0 0 0 5 50

236 AUX. STEAM LINES DRAINS DRIP LEG

250.0 60.3 150.00 0 20 0 0 0 0 10 50

237 AUX. STEAM LINES DRAINS TO FWSV DRAIN F/T

250.0 33.4 560.00 0 115 20 0 30 0 50 50

238 AUX STEAM TO BFPT A/B LINE DRAIN TO LPDFT

315.0 114.3 10.00 0 0 0 0 0 0 2 90
(50+40)

C18
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

239 STEAM EXTRACTION LINES DRAINS TO LP DRAIN F/T

410.0 60.3 110.00 0 20 0 0 2 0 10 115
(75+40)
240 STEAM EXTRACTION LINES DRAINS TO LP DRAIN F/T
410.0 48.3 50.00 2 2 0 0 2 0 10 115
(75+40)
241 STEAM EXTRACTION LINES DRAINS TO LP DRAIN F/T
410.0 33.4 150.00 0 27 4 0 8 0 15 100
(50+50)
242 STEAM EXTRACTION LINES DRAINS TO LP DRAIN F/T
410.0 21.3 6.00 0 4 0 0 0 0 2 90
(50+40)
243 EXT. STEAM & AUX. STEAM DRAIN TO LP DRAIN F/T
360.0 60.3 50.00 0 25 0 0 2 0 10 100
(50+50)
244 EXT. STEAM & AUX. STEAM DRAIN TO LP DRAIN F/T
360.0 33.4 100.00 0 16 4 0 8 0 10 90
(50+40)
245 EXT. STEAM & AUX. STEAM DRAIN TO LP DRAIN F/T
360.0 21.3 5.00 0 4 0 0 0 0 1 80
(40+40)
246 STEAM EXT. TO HPH 6A & 6B DRIP LEG & DRAIN TO HP DRAIN F/T
495.0 168.3 2.00 0 1 0 0 0 0 1 150
(75+75)
247 STEAM EXT. TO HPH 6A & 6B DRIP LEG & DRAIN TO HP DRAIN F/T
495.0 60.3 100.00 0 20 0 0 0 0 15 115
(75+40)
248 EXT. LINE DRAIN
495.0 33.4 40.00 0 15 0 0 0 0 10 100
(50+50)
249 DRAIN & VENT (FOR MISC PIPING SYSTEM)
350.0 33.4 600.00 0 100 0 0 0 0 50 80
(40+40)
250 BFP DISCH. RECIRCULATION SPRAY WATER FOR RH SH & HPBP VALVE DRAIN & VENT
200.0 48.3 500.00 0 120 0 0 0 0 50 40

251 FOR MS PIPE

565.0 33.4 120.00 0 60 25 0 0 0 30 150
(75+75)
252 FOR HRH PIPE & CRH U/S OF NRV & HRH -6 STEAM LINE
593.0 33.4 150.00 0 80 35 0 0 0 20 150
(75+75)

C19
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

253 BOILER FEED DISCH. PIPE

194.5 33.4 175.00 0 75 30 0 0 0 30 40

254 FOR OTHER PIING SYSTEM

200.0 21.3 600.00 0 200 0 0 0 0 50 40

255 GSC ENERGENCY EXHAUST TO ATMOS.

100.0 323.9 60.00 2 6 0 0 0 0 15 40

256 STEAM EXT. TO DEAERATOR

384.6 406.4 4.00 0 0 0 0 0 0 1 150
(75+75)
257 STEAM EXT. TO BFPT
383.1 406.4 8.00 0 0 0 0 0 0 1 150
(75+75)
258 CRH TO AUX. PRDS
344.3 114.3 1.10 0 0 0 0 0 0 0 90
(50+40)
259 HPH-6 DRAIN TO DEAERATOR
199.7 273.0 4.50 0 0 0 0 0 0 0 50

260 BFP BOOSTER PUMPS DISCHARGE

200.0 457.0 12.00 0 0 0 0 0 0 4 75

261 HPH8 DRN TO HPH7 (U/S OF CV)

275.0 219.1 15.00 0 8 3 0 0 0 2 80
(40+40)
262 HPH8 DRN TO HPH7 (D/S OF CV)
285.0 219.1 5.00 0 2 2 0 0 0 2 80
(40+40)
263 HPH8 ALT. DRN TO HP DRN F/T (U/S OF CV)
294.1 219.1 80.00 2 18 2 0 0 0 10 80
(40+40)
264 HPH8 ALT. DRN TO HP DRN F/T (D/S OF CV)
300.0 273.0 5.00 0 2 1 0 0 0 2 90
(50+40)
265 HPH8 DRN TO HPH7 (U/S OF CV)
275.0 219.1 15.00 0 6 2 0 0 0 1 80
(40+40)
266 HPH8 DRN TO HPH7 (D/S OF CV)
285.0 219.1 5.00 0 2 2 0 0 0 2 80
(40+40)

C20
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

267 HPH8 ALT. DRN TO HP DRN F/T (U/S OF CV)

294.1 219.1 80.00 2 17 2 0 0 0 10 80
(40+40)
268 HPH8 ALT. DRN TO HP DRN F/T (D/S OF CV)
300.0 273.0 5.00 1 1 1 0 0 0 1 90
(50+40)
269 HPH7 DRN TO HPH6 (U/S OF CV)
227.8 323.9 50.00 2 10 1 0 0 0 10 75

270 HPH7 DRN TO HPH6 (D/S OF CV)

240.0 323.9 5.00 0 2 2 0 0 0 1 75

271 HPH7 ALT. DRN TO HP DRN F/T (U/S OF CV)

275.0 323.9 50.00 2 12 1 0 0 0 10 90
(50+40)
272 HPH7 ALT. DRN TO HP DRN F/T (D/S OF CV)
275.0 355.6 5.00 0 2 1 0 0 0 1 90
(50+40)
273 HPH7 DRN TO HPH6 (U/S OF CV)
227.8 323.9 50.00 2 9 1 0 0 0 10 75

274 HPH7 DRN TO HPH6 (D/S OF CV)

240.0 323.9 5.00 0 3 2 0 0 0 1 75

275 HPH7 ALT. DRN TO HP DRN F/T (U/S OF CV)

227.8 323.9 60.00 2 12 1 0 0 0 10 75

276 HPH7 ALT. DRN TO HP DRN F/T (D/S OF CV)

275.0 355.6 10.00 1 2 1 0 0 0 1 90
(50+40)
277 DRN MANIFOLD TO LPDF/T
410.0 355.6 10.00 1 1 0 0 0 0 1 165
( 1 X75+50+40)
278 HPH6 DRN TO DEAERATOR (U/S OF CV)
199.7 323.9 35.00 0 8 1 0 0 0 1 75

279 HPH6 DRN TO DEAERATOR (D/S OF CV)

210.0 323.9 20.00 0 4 1 0 0 0 1 75

280 HPH6 DRN TO DEAERATOR (U/S OF CV)

199.7 323.9 35.00 0 8 1 0 0 0 1 75

C21
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

281 HPH6 DRN TO DEAERATOR (D/S OF CV)

210.0 323.9 20.00 0 4 1 0 0 0 5 75

282 HPH6 ALT. DRN TO HP DRN F/T (U/S OF CV)

230.0 323.9 60.00 4 10 1 0 0 0 10 75

283 HPH6 ALT. DRN TO HP DRN F/T (D/S OF CV)

230.0 355.6 6.00 0 2 1 0 0 0 1 75

284 HPH6 ALT. DRN TO HP DRN F/T (U/S OF CV)

230.0 323.9 65.00 5 10 1 0 0 0 10 75

285 HPH6 ALT. DRN TO HP DRN F/T (D/S OF CV)

230.0 355.6 6.00 1 1 1 0 0 0 2 75

286 LPH4 DRN TO LPH3 (U/S OF CV)

122.3 168.3 30.00 0 6 2 0 0 0 5 50

287 LPH4 DRN TO LPH3 (D/S OF CV)

135.0 219.1 8.00 0 3 1 0 0 0 1 50

288 LPH4 ALT. DRN TO LP DRN F/T (U/S OF CV)

157.8 168.3 48.00 0 7 2 0 0 0 5 50

289 LPH4 ALT. DRN TO LP DRN F/T (D/S OF CV)

165.0 219.1 1.00 0 0 1 0 0 0 0 50

290 LPH3 DRN TO LPH2 (U/S OF CV)

100.4 273.0 20.00 0 6 1 0 0 0 5 50

291 LPH3 DRN TO LPH2 (D/S OF CV)

110.0 323.9 8.00 0 3 2 0 0 0 1 50

292 LPH3 ALT. DRN TO LP DRN F/T (U/S OF CV)

120.0 273.0 42.00 0 7 1 0 0 0 5 50

293 LPH3 ALT. DRN TO LP DRN F/T (D/S OF CV)

130.0 323.9 1.00 0 0 1 0 0 0 1 50

294 LPH2 DRN TO LPH1 (U/S OF CV)

75.3 323.9 20.00 1 7 2 0 0 0 5 40

C22
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

295 LPH2 DRN TO LPH1 (D/S OF CV)

85.0 355.6 12.00 2 5 1 0 0 0 5 50

296 LPH2 ALT. DRN TO LP DRN F/T (U/S OF CV)

98.2 323.9 30.00 2 5 2 0 0 0 5 40

297 LPH2 ALT. DRN TO LP DRN F/T (D/S OF CV)

105.0 355.6 1.00 1 0 1 0 0 0 1 75

298 GSC DRN TO LP DRN F/T & TO WASTE

97.5 88.9 26.00 0 10 0 0 1 0 5 25

299 GSC DRN TO LP DRN F/T D/S

97.5 33.4 1.00 0 1 4 0 0 0 1 25

300 LPH1 DRN TO DRAIN COOLER

73.3 406.4 40.00 1 8 1 0 0 0 5 50

301 DRN MANIFOLD TO HPDF/T

410.0 355.6 4.00 1 0 0 0 0 0 1 165
( 1 X75+50+40)
302 DRN MANIFOLD TO HPDF/T
410.0 355.6 5.00 1 0 0 0 0 0 1 165
( 1 X75+50+40)
303 HPH8 OPERATING VENT
294.1 60.3 60.00 0 14 0 0 0 0 15 75

304 HPH8 VENT TO HPDFT

294.1 60.3 70.00 0 14 0 0 0 0 15 75

305 HPH7 OPERATING VENT

269.8 60.3 50.00 1 12 0 0 0 0 15 75

306 HPH7 VENT TO HPDFT

269.8 60.3 60.00 1 12 0 0 0 0 15 75

307 HPH6 OPERATING VENT

222.8 60.3 70.00 0 14 0 0 0 0 14 50

308 HPH6 VENT TO HPDFT

222.8 60.3 75.00 0 14 0 0 0 0 15 50

C23
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

309 LPH4 VENT TO CONDENSER

157.8 114.3 60.00 0 10 0 0 0 0 15 50

310 LPH3 VENT TO CONDENSER

120.2 114.3 60.00 0 10 0 0 1 0 15 50

311 DRN COOLER TO LPD F/T LINE VENT

97.5 33.4 10.00 0 4 0 0 0 0 1 40

312 LPH 3 START UP VENT

130.0 33.4 15.00 0 5 0 0 0 0 3 40

313 LPH2 VENT TO CONDENSER

98.2 114.3 50.00 0 12 0 0 1 0 10 40

314 LPH 2 START UP VENT

105.0 33.4 20.00 0 5 0 0 0 0 6 40

315 LPH1 VENT TO CONDENSER

73.5 168.3 7.00 0 3 0 0 0 0 1 40

316 LPH1 START UP VENT

80.0 33.4 10.00 0 3 0 0 0 0 1 25

317 D/A VENT TO ATMOSPHERE

200.0 60.3 20.00 0 5 0 0 0 0 2 40

318 D/A START UP VENT

200.0 60.3 10.00 0 2 0 0 0 0 2 40

319 HPH7 START UP VENT

275.0 33.4 15.00 0 5 0 0 0 0 3 75

320 HPH7 START UP VENT

275.0 33.4 15.00 0 5 0 0 0 0 2 75

321 HPH HEATERS VENT HEADER

300.0 168.3 20.00 3 1 0 0 6 0 3 80
(40+40)
322 HP DRN F/T VENT TO CONDENSER
210.0 1219.0 7.00 2 0 0 0 0 0 1 100
(50+50)

C24
SL.NO. DESCRIPTION
H.F. PIPE PIPE BENDS BENDS REDUCERS ELBOWS TEES FLANGES VALVES INSUL.THICK.
TEMP O.D. LENGTH (<=45) (>45)
DEG C MM M NO. NO. NO. NO. NO. NO. NO. MM

323 LP DRN F/T VENT TO CONDENSER

150.0 914.0 16.00 0 3 0 0 0 0 2 75

324 HPH8 START UP VENT

300.0 33.4 15.00 0 5 0 0 0 0 2 75

325 HPH8 START UP VENT

300.0 33.4 15.00 0 5 0 0 0 0 3 75

326 HPH6 START UP VENT

230.0 33.4 15.00 0 5 0 0 0 0 3 50

327 HPH6 START UP VENT

230.0 33.4 15.00 0 5 0 0 0 0 3 50

328 LPH4 START UP VENT

165.0 33.4 15.00 0 5 0 0 0 0 3 40

329 SPARE CONNECTION ON HP DF/T

200.0 168.3 4.00 0 1 0 0 0 0 1 50

330 LINE DRAINS

230.0 33.4 70.00 0 0 0 0 0 0 10 50

331 STEAM DRAIN FLASH TANK VENT TO CONDENSER

210.0 813.0 15.00 0 3 0 0 0 0 0 100
(50+50)
332 UNIT FLASH TANK VENT TO ATM
210.0 508.0 20.00 1 1 0 0 0 0 0 100
(50+50)

C25
SECTION - D
 THERMAL INSULATION SCHEDULE FOR EQUIPMENT
------------------------------------------

PROJECT TITLE 2X660MW SURATGARH STPP (STAGE-V, UNIT#7&8)

PROJECT STATUS CONTRACT

DESIGN PARAMETERS:-

COLD FACE TEMPERATURE IN DEG C 60

AMBIENT TEMPERATURE IN DEG C 30

EMISSIVITY (DIMENSIONLESS) .2

WIND VELOCITY IN M/SECD. .5

MATERIALS:-

INSULATION MATERIAL BMRW MATTRESS

MATERIAL DENSITY IN KG/CUB.M 150 (FOR ALL LAYERS)

FOR HOT FACE TEMP.> 400 DEG C

MATERIAL DENSITY IN KG/CUB.M 100 (FOR ALL LAYERS)

FOR HOT FACE TEMP.<= 400 DEG C

CLADDING MATERIAL AL

CLADDING MATERIAL GUAGE 20 SWG

THERMAL CONDUCTIVITY VS. MEAN TEMPERATURE EQUATION:-

(K IS THERMAL CONDUCTIVITY IN W/M.C AND T IS MEAN TEMP. IN DEG C)

FOR 150 KG/CUB.M DENSITY MATERIAL: K= .03 + .0002 *T

FOR 100 KG/CUB.M DENSITY MATERIAL: K= .03 + .0002 *T

HEAT LOSS IN W/SQ.M 258.6374

D1
SL.NO. DESCRIPTION NO. OF H.F.TEMP EQUIP. O.D. EQUIP.LENGTH INSUL.THICK. BARE AREA CLAD.AREA
EQUIPS. PER EQUIP. PER EQUIP.
NO. DEG C MM MM MM SQ.M SQ.M

1.0 DEAERATOR STORAGE TANK 1 260.0 4056 36460 50 490.4 505.8

2.0 DEAERATOR 1 415.0 3064 10330 110 114.2 128.1

(60+50)

3.0 BFP 4 200.0 1800 2998 40 22.0 24.2

4.0 BFP's BOOSTER PUMP 4 200.0 1500 2018 40 13.0 14.7

5.0 HP HEATER-6 1 255.0 2300 11032 50 88.0 93.7

6.0 HP HEATER-7 1 301.0 2340 14363 75 114.2 124.4

7.0 HP HEATER-8 1 325.0 2180 11445 75 85.8 94.5

8.0 LP HEATER-1 1 150.0 1708 14531 25 82.6 85.7

9.0 LP HEATER-2 1 152.0 1700 12264 25 70.0 72.8

10.0 LP HEATER-3 1 193.0 1732 12264 40 71.4 75.9

11.0 LP HEATER-4 1 303.0 1632 12635 75 69.0 77.4

12.0 GLAND STEAM CONDENSER 1 250.0 850 1584 50 5.4 6.7

13.0 DRAIN COOLER 1 144.0 1072 8894 25 31.8 33.7

14.0 LP BY PASS VALVE 2 540.0 920 4650 150 14.8 22.5

(75+75)

D2
SL.NO. DESCRIPTION NO. OF H.F.TEMP EQUIP. O.D. EQUIP.LENGTH INSUL.THICK. BARE AREA CLAD.AREA
EQUIPS. PER EQUIP. PER EQUIP.
NO. DEG C MM MM MM SQ.M SQ.M

15.0 LPDFT 1 325.0 2800 4100 75 48.4 54.4

16.0 HPDFT 1 325.0 3500 5200 75 76.4 84.0

17.0 UFT 1 210.0 1200 2500 40 11.7 13.3

18.0 SDFT 1 210.0 2500 3900 40 40.4 43.4

19.0 FWSVDFT 1 210.0 1500 2750 40 16.5 18.4

D3
SECTION - E
 Form No. PEM-6666-0
TITLE: DOCUMENT NO. PE-GL-392-169-M001
BILL OF MATERIAL
REV. NO. 00 DATE: 23.09.2015
2X660MW SURATGARH STPP (STAGE-V, UNIT#7&8)
SHEET 1 OF 2

S.No MATERIAL DENSITY/SIZE/THK UNIT QUANTITY

A BONDED MINERAL (ROCK)
WOOL MATTRESSES

1. Bonded mineral (Rock) wool 150 Kg/ Cub. M Sq.M 40 mm - 3650

mattresses with one side GS wire 50 mm - 3650
netting of 13 mm x 0.56 mm size
60 mm - 150
stitched with 0.4 mm GS wire
75 mm - 14000

2. Bonded mineral (Rock) wool 150 Kg/ Cub. M Sq.M 75 mm - 3900

mattresses with one side SS wire
netting of 13 mm x 0.56 mm size
stitched with 0.4 mm SS wire

3. Bonded mineral (Rock) wool 100 Kg/ Cub. M Sq.M 25 mm - 350

mattresses with one side GS wire 40 mm - 10450
netting of 13 mm x 0.56 mm size
50 mm - 9700
stitched with 0.4 mm GS wire
60 mm - 350
75 mm - 15450

B ALUMINIUM SHEETS
(Gr. 31000 H3)
20 SWG Kg 61200

22 SWG Kg 19600
24 SWG Kg 2500

C ANCILLARY MATERIAL

1. Binding Wire, Stainless steel 0.9 mm Dia Kg 300

2. Lacing Wire, Stainless steel 0.9 mm Dia Kg 200

3. Binding Wire, Galvanized steel 0.9 mm Dia Kg 3500

4. Lacing wire, Galvanized steel 0.9 mm Dia Kg 2900

5. MS flats/straps 20 mm x 3 mm Kg 6400

6. Sealing compound Self-setting paste type Kg 800

7. Self-tapping screws with washers, No.8 x 19.0 mm long Set 384000

Stainless Steel

8. Ceramic mill board 3 mm thick Kg 800

9. MS rivets 3 mm dia & 12 mm long Nos. 72000

10. Bolts & Nuts 10 mm dia. & 60 mm long set 6100

10 mm dia. & 40 mm long set 6100
10 mm dia. & 25 mm long set 6100

BHEL, PS-PEM, PPEI BLDG, SECTOR - 16 A, NOIDA - 201301

 Form No. PEM-6666-0
TITLE: DOCUMENT NO. PE-GL-392-169-M001
BILL OF MATERIAL
REV. NO. 00 DATE: 23.09.2015
2X660MW SURATGARH STPP (STAGE-V, UNIT#7&8)
SHEET 2 OF 2

11. Anodised aluminium bands 20 mm x 0.6 mm Kg 6400

12. Seals for aluminium bands To suit Al bands. Kg 600

13. GI toggle clips -- Nos. 1000

14. Bituminous Paint -- Ltr. 8000

NOTE:ABOVEB.O.M.ISFORONEUNIT.ORDER&SUPPLYWILLBEFORTWOUNITS.

BHEL, PS-PEM, PPEI BLDG, SECTOR - 16 A, NOIDA - 201301