Proceedings English Complete - RevB

Technical Seminar Miami 2013
Miami, September 17 - 19, 2013
Proceedings
Convening
Networking
Sharing knowledge
by LOESCHE
Page 2
Final programme
September 16, 2013
19:00 - 22:00 Social activity, Location TBD - meet in hotel lobby
September 17, 2013 Technical Seminar at DoubleTree by Hilton Grand Hotel Biscayne Bay
08:30 - 09:00 Registration open: Coffee and networking

09:00 - 09.15 Welcome address / opening remarks / Agenda overview - Perla Ruiz, LOESCHE America, Inc.
09:15 - 09:30 Meet the delegates - Introduce yourself to the audience
09:30 - 10:30 Introduction LOESCHE vertical roller mills - Desi Delgado, LOESCHE America, Inc.
10:30 - 10:45 Coffee and networking
10:45 - 12:00 Process, operation & evaluation of LOESCHE mills - Christian-Martin Ruthenberg, LOESCHE GmbH
12:00 - 13:00 Lunch and networking
13:00 - 14:30 Main assembly groups - Peter Lolschou, LOESCHE America, Inc.
14:45 - 15.45 Open discussion
September 18, 2013

09:00 - 09:15 Agenda overview - Perla Ruiz, LOESCHE America, Inc.
09:15 - 10:30 Maintenance & procedures - Peter Lolschou, LOESCHE America, Inc.
by LOESCHE
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Final programme
10:45 - 11:45 Main mill gearbox - Desi Delgado, LOESCHE America, Inc.
11:45 - 13:00 Hydraulic Systems: Function & design Part 1- Dirk Grube, LOESCHE GmbH
14:00 - 14.45 Hydraulic Systems: Function & design Part 2- Dirk Grube, LOESCHE GmbH
15:00 - 16:30 Process parameters - Christian-Martin Ruthenberg, LOESCHE GmbH
September 19, 2013

09:00 - 09:15 Agenda overview - Perla Ruiz, LOESCHE America, Inc.
09:15 - 10:45 Stabilization of mill in upset conditions - Christian-Martin Ruthenberg, LOESCHE GmbH
11:00 - 12:30 Optimization of grinding plants: Upgrades, modifications - Desi Delgado, LOESCHE America, Inc.
13:30 - 14:45 World Caf - hosted workshops
15:00 - 15:30 World Caf summary
15:30 - 15:45 Closing remarks - end of seminar - Perla Ruiz, LOESCHE America, Inc.
by LOESCHE
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Organisers
Perla Ruiz Desi Delgado
Project engineer, LOESCHE America, inc. Customer Service Manager, LOESCHE America. Inc.
Main activities: Main activities:

Technical Support for existing plants in the Americas Onsite and remote technical support to customers
Office coordinator for new project installation & in the Americas
commissioning supervisors Training on mechanical design and maintenance
Inspections and investigations at plant sites Customer service
email: pruiz@loescheamerica.com email: ddelgado@loescheamerica.com
In cooperation with LOESCHE Training Center, Germany:

Theodora Bruns Dr Regina Krammer
Head of Training Center, LOESCHE GmbH Deputy Head Training Center, LOESCHE GmbH, Germany

Development of blended learning concepts for internal Development of blended learning concepts for
and external use internal and external use
Business development Design of eLearning courses
Customer service Knowledge management and communication
email: theodora.bruns@loesche.de email: regina.krammer@loesche.de
Christian-Martin Ruthenberg
Technical trainer, LOESCHE GmbH, Germany
Main activities:
Development of training concepts for customers
by LOESCHE
Process auditing
Training on process and operation of LOESCHE grin-
ding plants
email: ruthenberg@loesche.de
Page 5
Lecturers
Desi Delgado Christian-Martin Ruthenberg

Customer Service Manager, LOESCHE America. Inc. Technical trainer, LOESCHE GmbH

Onsite and remote technical support to customers in Development of training concepts for customers
the Americas Process auditing
Training on mechanical design and maintenance Training on process and operation of LOESCHE
Customer service
grinding plants
email: ddelgado@loescheamerica.com
email: ruthenberg@loesche.de
Peter Lolschou Dirk Grube

Field Service Manager, LOESCHE America, inc. Deputy director Design, LOESCHE GmbH

Technical field services Design of hydraulic applications at LOESCHE mills
Customer support Coordination of design draftsmen
Inspections and investigations at plant sites
email: dirk.grube@loesche.de
email: plolschou@loescheamerica.com
by LOESCHE
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About LOESCHE
Since 1906, LOESCHE GmbH has been constructing vertical roller grinding When communicating learning content about all matters pertaining to LOE-
mills. Patented in 1928, our roller grinding mill technology has been conti- SCHE technology the Training Center uses the the principle of integrated lear-
nually advanced and in the meantime is synonymous with LOESCHE GmbH. ning (Blended Learning Concept) with the aid of the latest learning methods
and media. It combines online courses which are not tied to a specific time
The key competence of the company is the design and development of indi- and place with traditional attending teaching and seminars in order to con-
vidual concepts for grinding and drying plants for the cement, steel and iron, solidtate the knowledge so imparted in the best manner possible and with
power, ores and minerals industry. The service portfolio ranges from first con- lasting effect.
cept to commissioning augmented by maintenance, repair, training as well as
modernization of grinding plants and spare parts activities.
In April 2012, LOESCHE GmbH, Germany, has entered into a close coopera-
tion agreement with pyroprocess specialist A TEC Holding GmbH, Austria. For more information please refer to:
LOESCHE and A TEC will be partners for the realisation of plant improvement www.loesche.com
projects, environmental projects and will be in the position to offer complete
process solutions. LOESCHE GmbH
Hansaallee 243
Having taken over the specialised department Combustion Technology of D-40549 Duesseldorf
UCON AG Containersysteme KG, Gelsenkirchen, in April 2012, LOESCHE offers Tel.: +49-211-5353-0
thermal process technological solutions, thus covering another field of activi- Fax: +49-211-5353-500
ties with related products e.g. industrial burners and hot gas generators.
LOESCHE is a privately owned company with its headquarter located in Dus-

seldorf, Germany and is represented worldwide with more than 850 emplo-
yees, subsidiaries in the USA, Brazil, Spain, Great Britain, South Africa, India,
United Arab Emirates, Russia and P.R. China as well as agents in more than 20
countries.
The LOESCHE Training Center was founded in 2008. A young, innovative team
of editors, eLearning authors and technical trainers drafts and creates trai-
by LOESCHE
nings and eLearning courses, documents and manuals in accordance with the
latest media-didactic principles, tailored to the needs and requirements of
the customers.
Page 7
Introduction LOESCHE vertical roller mills
by Desi Delgado, LOESCHE America, Inc.
Introduction
LOESCHE vertical roller mills
Desi Delgado, Technical Instructor

Miami, September 2013
by LOESCHE
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Table of contents
Technical Seminar for: General
LOESCHE in brief
LOESCHE worldwide
History
Range of application
Special features
Fundamentals of vertical roller mills
Welcome! Principles of design
Mill / classifier structure
Pictures
2013 Technical Seminar Miami Introduction to Vertical Roller Mills 2 2013 Technical Seminar Miami Introduction to Vertical Roller Mills 3
by LOESCHE
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General General
LOESCHE in brief LOESCHE worldwide
LOESCHE GmbH is a privately owned

company founded 1906 in Berlin, Germany
Certified according to DIN EN ISO 9001
Main shareholder: Dr. Thomas Loesche
Management: Dr. Thomas Loesche,
Dr. Joachim Kirchmann
Employees in Dsseldorf: 400
Employees worldwide: 850
Turnover 2012: Euro 290 millions worldwide
by LOESCHE
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General General
History History
1906 - Foundation in Berlin 2012 Loesche purchases majority share in ATEC / Greco Wolrd leader
1927 - Invention of the LOESCHE mill in cement pyro process technology
1961 - Introduction of the hydropneumatic spring system
1970 - Patented 4-roller mill for raw material grinding
1980 - Patented modular coal mill
2003 - Largest cement mill in the world (capacity 300 t/h), type 3+3
2005 - LOESCHE s latest invention 6-roller mill for raw material grinding
2006 - 100 years LOESCHE
2008 - Since 1906, LOESCHE has supplied worldwide over 2740 VRMs
2008 - LOESCHE achieved 7442 Blaine in grinding slag
2010 - LOESCHE achieved 6067 Blaine in grinding clinker
2010 - Operation of VRM PPC and OPC without water for grinding bed
preparation
by LOESCHE
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General General
by LOESCHE
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General General
History History
Historical VRM design LM-1928
by LOESCHE
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General General
History History
1970 - Introduction of the Hydropneumatic Spring System 1970 - Patented 4-Roller Mill
by LOESCHE
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General Fields of Application
History
Loesche Grinding Plants are mainly used in the following industries
1980 Patented modular coal mill
Power, Iron, Steel Industrial Minerals Iron and non-ferrous

Cement Industry Hot Gas Generator
and Cement Industry Industry Ores
Cement raw material Dry grinding plants Dry-grinding plants Grinding plants for Hot Gas Generators
grinding plants for capacity up to for baryte, betonite, the processing of for all industries
2, 3, 4 and 6 grinding 200 t/h quick lime, colemanite, minerals Gas, Oil and Coal fired
roller mills Grinding of a wide dolomite, gypsum,
Capacity up to 1,200 t/h range of coals varying graphite, feldspar,
of cement raw material from steam coal, limestone, kaoline,
Drive motors up to bituminous, magnesite, manganese
7,000 kW anthracite, lignite ore, phosphate, titanium
to predried lignite slag and titanium dioxide
coal etc.
by LOESCHE
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Cement Industry Power, Iron, Steel Industry
Cement raw material grinding plants Dry grinding plants for capacity up to 200 t/h
2, 3, 4 and 6 grinding roller mills Grinding of a wide range of coals varying from steam coal, bituminous, anthracite, lignite
Capacity up to 1,200 t/h of cement raw material to predried lignite coal
Drive motors up to 7,000 kW
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Industrial Minerals Industry Iron and non-ferrous Ores
Dry-grinding plants for baryte, betonite, quick lime, colemanite, dolomite, gypsum, Grinding plants for the processing of minerals and ores
graphite, feldspar, limestone, kaoline, magnesite, manganese ore, phosphate, titanium
slag and titanium dioxide etc.
by LOESCHE
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Hot Gas Generator Mill in Operation
Hot Gas Generators for all industries

Gas, Oil and Coal fired
by LOESCHE
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General General
Mill structure: LM xx.x+x CS with LSKS xx CS r Mill structure: LM xx.x RM with LSKS xx
56 2 2
81
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General General
Mill structure: LMxx.x D with LSKS xx D Special features of LOESCHE VRMs
Grinding
Drying
all in one machine
Transportation
Classifying
High flexibility in terms of
Products
Recipes
Product properties
Product qualities
Combination of compressive and shear forces for a highly efficient grinding
process
Rollers fixed individually in rocker arms without intermediate frame
Hydropneumatic loading of rollers
Possibility of swinging-out grinding elements for easy maintenance and
replacement
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General General
Loesche VRM Special Features Fundamentals of Vertical Roller Mills
LOESCHE Vertical Roller Mills Grinding velocity
centrifugal force
Flat grinding table

Large tapered rollers table diameter table diameter
Combination of compressive and
shear forces for comminution
Rollers fixed individually in rocker arms table rpm
without intermediate frame
Low masses, low vibration level
Hydro-pneumatic loading of rollers
Hydraulic swing-out-device for easy
replacement of grinding elements
table diameter
by LOESCHE
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General General
Fundamentals of Vertical Roller Mills Special features of LOESCHE VRMs
by LOESCHE
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General General
Principle of design: Modular design Principle of design: Modular design
Raw material/coal/petcoke mills
A high interchangeability of parts is gained by modules:
A module consists of:
Roller
Rocker arm
Pedestal
Hydraulic cylinder
(inside the pedestal)
2- roller- mill 3- roller- mill
by LOESCHE
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General General
RM Coal
by LOESCHE
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General General
Coal Comparison grinding technologies
Advantages / disadvantages
Ball mill Vertical roller mill High pressure roller press
Investment costs
(machinery)
+ - -
Investment costs +
(building)
- +/-
Operation costs - + + + +
Capacity - + +/-
Change of wear
parts
+ +/- +/-
Noise emission - + +
Flexibility - + +
Fineness + + -
Cement quality
1 day strength
+ - -
28 day strength - + +
by LOESCHE
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General General
Mill structure Mill structure: Main assembly groups Sogamoso RM
Illustration of a
LOESCHE Mill
The LOESCHE VRM for grinding LM 3+3 C/S
cement/slag consists primarily of
Raw material feed Classifier LSKS

M-roller
Mill
Mill body incl. lining
Classifier M-rocker arm
S-spring assembly
Mill gearbox S-rocker arm
Table
Hydraulic system
S-roller M-spring assembly
Mill gearbox
Mill stand
Illustration Mill drive
Illustration
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General General
Mill structure: Main assembly groups Classifier structure: Main assembly groups
Rocker arm M-roller M-roller S-roller Lining
Classifier drive
Mill body
Outlet duct
Upper housing
Grinding plate
Rocker arm S-roller
Intermediate frame
Dam ring
Guide vane
Louvre / armour ring
Ring duct
Lower housing
Scraper Table
Pedestal Classifier rotor

Hot gas inlet
Mill gearbox
Classifier grit cone Feed chute
Concrete foundation Foundation frame Reject flap
Illustration
by LOESCHE
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Table of contents Pictures
General VRM for cement / slag with product separation in bag house.
LOESCHE in brief
LOESCHE worldwide
History
Special features
Fundamentals of vertical roller mills
Principles of design
Mill / classifier structure
Pictures
by LOESCHE
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Pictures Pictures
10 units of LM 28.2 D
Ras al Khaimah
Taiwan Power Co. Taichung , Taiwan, 2000
Arab Emirates
LM 60.4 RM
by LOESCHE
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Pictures Pictures
Mill body / scraper / ring duct

Mill motor Lubrication line and mill gearbox
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Pictures Pictures
Roller of LM 28.2 D
Louvre ring from above Louvre ring from below
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Pictures Pictures
Buffer
S-roller: rocker arm in working M-roller: rocker arm in working
position position
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Pictures Pictures
High pressure hydraulic hoses Hydraulic cylinder Piston (left) and bladder (right) accumulator
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Pictures
Rotor (without bearing cartridge) Static flap /guide vane assembly
Thank you for your attention
by LOESCHE
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Process, operation, and evaluation of
LOESCHE mills
by Christian-Martin Ruthenberg, LOESCHE GmbH

Process, operation & evaluation
of LOESCHE vertical roller mills
Ch.-M. Ruthenberg, Technical Trainer

Loesche GmbH
Technical Seminar
Miami, 2013-09-17
by LOESCHE
Page 35
Agenda Different LOESCHE mill types
Different LOESCHE mill types
LOESCHE VRMs are mainly used in: Cement industry
Processes inside a mill Coal fired power plants
Iron making plants with blast furnace injection/
Different process circuits PCI (pulverised coal injection)
Minerals and ore industry
Control values
Raw material mill Clinker & slag mill Coal/petcoke mill Mineral mill
Evaluation of performance
Process, operation & evaluation of Loesche vertical roller mills Rev.A 2 Process, operation & evaluation of Loesche vertical roller mills Rev.A 3
by LOESCHE
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Different LOESCHE mill types Different LOESCHE mill types
Mill structure: LM 56.4 RM with LSKS 88 Differences
56 .4 Feed material
Moisture content
Grain size distribution
Flow characteristics
Grindability
88
Illustration extract out of DWG 935021-00-3 LM 69.6 RM

by LOESCHE
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Different LOESCHE mill types Agenda
Differences
Machine Processes inside a mill
Grinding force (according to grindability)
Different process circuits
Table speed (centrifugal force)
Dam ring (grinding bed) Control values
S-rollers (deaeration)
Louvre and armour ring (drying) Evaluation of performance
Illustration extract out of DWG 935021-00-3 LM 69.6 RM

by LOESCHE
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Processes inside a mill Agenda
The LOESCHE VRM combines Different LOESCHE mill types

Processes inside a mill
Grinding
mill drive, gearbox, table and
rollers Control values
Classifying
Drying
Hot gas source: HGG, cooler, gas Transportation Evaluation of performance
pre-heater
Transportation
Drying
Gas flow introduced by fan
Grinding
Classifying
LDC / LSKS
in one machine.
Clinker/slag mill
by LOESCHE
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Process circuits Process circuits
Raw meal grinding plant Coal grinding plant with external inert gas source
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Process circuits Agenda
Clinker/slag grinding plant
Damper S Different LOESCHE mill types
(Stack)
Damper R
(Recirculation) Control values
Damper Z1
(Fresh air)
Hot gas generator
by LOESCHE
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Mill inlet pressure Mill differential pressure
Clinker/slag grinding plant Clinker/slag grinding plant
Damper S Damper S
(Stack) (Stack)
Damper R Damper R
(Recirculation) (Recirculation)
Damper Z1 Damper Z1
(Fresh air) (Fresh air)
Hot gas generator Hot gas generator
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Mill outlet temperature Process gas flow
Clinker/slag grinding plant Clinker/slag grinding plant
Damper S Damper S
(Stack) (Stack)
Damper R Damper R
(Recirculation) (Recirculation)
Damper Z1 Damper Z1
(Fresh air) (Fresh air)
Hot gas generator Hot gas generator
by LOESCHE
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Control Values Agenda

Raw material Coal Clinker Processes inside a mill
Inlet pressure Control values
Differential Evaluation of performance
pressure -
Outlet
temperature
Gas flow
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Evaluation of performance Process evaluation
Clinker/slag grinding plant
Damper S
Improvements (Stack)
(according to
requirements)
Damper R
Audit (Recirculation)
Assessment
Operation
Damper Z1
(Fresh air)
Performance
Construction Commissioning Optimisation
Run
Hot gas generator
by LOESCHE
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Summary

Raw material, coal and clinker/slag mill

Grinding, drying, transport and classifying

Raw material, coal and clinker/slag mill
Control values
Inlet pressure, differential pressure, outlet temperature and gas
volume
Operation, audits and required improvements
Essential knowledge of system, process and relations
by LOESCHE
Page 46
Main assembly groups
by Peter Lolschou, LOESCHE America, Inc.
Main Assembly Groups

Peter K. Lolschou, Technical Instructor

by LOESCHE
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Table of contents Overview
Overview - CS, RM, D CS
Main assembly groups CS, RM, D
Mill stand - CS, RM, D
Table - CS, RM, D
Roller CS, RM, D
Rocker Arm CS, RM, D
Grinding Parts CS, RM, D
Lever Sealing CS, RM, D
HSLM: hydraulic system M-roller - CS, RM, D
HSMS: roller lubrication CS, RM
Rocker Arm Bearing Lubrication CS, RM, D
Slide D
Pneumatic interlock D
Reject box D
Mill body - CS, RM, D
Lining - CS, RM, D
Seal Air CS, RM, D
Water injection - RM, D
Grinding bed sprinkler - CS, RM
Swinging Device CS, RM, D
Example: Bilbao LM 46.2+2 CS
Classifier
Illustration
Q.00-4 en_TM_Maintenance Part 1_Rev.E 2 Q.00-4 en_TM_Maintenance Part 1_Rev.E 3

by LOESCHE
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Overview Overview
RM D
Example: Lengerich LM 46.4 RM Example: Nasice LM 20.2 D

Illustration Illustration

by LOESCHE
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Table of contents Main assembly groups
Table - CS, RM, D
Mill body
Roller CS, RM, D
Rocker Arm CS, RM, D Lining M-lever
M-roller tire sealing
HSLM: hydraulic system M-roller - CS, RM, D Table
M-roller
Rocker Arm Bearing Lubrication CS, RM, D M-rocker
Slide D arm
Grinding
Pneumatic interlock D plate
Reject box D HSLM:
Mill body - CS, RM, D Hydraulic
Lining - CS, RM, D Mill stand system M-roller
Seal Air CS, RM, D
HSMS M-roller lubrication* Grinding bed sprinkler*
Swinging Device CS, RM, D Swinging device* M-rocker arm bearing lubrication*
Classifier
* These items are not shown in this illustration Illustration

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Main assembly groups Main assembly groups
RM D
Mill body
Lining Mill body Lever sealing
Lining
Roller tire Lever sealing Table
Roller Roller tire
Rocker arm
Grinding Roller
plate Table
Rocker arm
Grinding
plate HSLM:
HSLM: Hydraulic
Hydraulic system roller
system roller Mill stand Slide with
pneumatic
Mill stand interlock
Water Injection*
HSMS roller lubrication* Grinding bed sprinkler* Reject box
Swinging device* Water injection*
Swinging device*
Rocker arm bearing lubrication* Rocker arm bearing lubrication*
* These items are not shown in this illustration Illustration * These items are not shown in this illustration Illustration

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Table of contents Mill stand - structure
Overview - CS, RM, D CS 2+2
Main assembly groups CS, RM, D X X
Mill stand - CS, RM, D 7
Table - CS, RM, D 1
Roller CS, RM, D
Rocker Arm CS, RM, D 2
Grinding Parts CS, RM, D 6

Lever Sealing CS, RM, D 5
HSLM: hydraulic system M-roller - CS, RM, D 4
Slide D
Reject box D 3
000605
Lining - CS, RM, D 1 Ring duct 5 Pedestal (S)
Seal Air CS, RM, D 2 Gas duct 6 Pedestal cpl.
Water injection - RM, D 3 Foundation frame 7 Bridge
Grinding bed sprinkler - CS, RM 4 Gearbox baseplate
Classifier
Illustration

by LOESCHE
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Mill stand - structure Mill stand - structure
CS 3+3 RM
X-X X
1
6 1 X
6
5 2
2
3 4
X X
000596
3
000503
1 Bridge with railing 5 Pedestal cpl. 1 Ring duct 4 Gearbox baseplate
2 Ring duct 6 Block (for S roller: take-up for swinging device) 2 Gasduct 5 Pedestal cpl.
3 Gas duct 7 Gearbox baseplate 3 Foundation frame 6 Bridge
4 Foundation frame Illustration Illustration

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Mill stand - structure Mill stand - function
Foundation frame LM x.3+3 CS Ring duct CS, RM, D
The ring duct surrounds the table.

Ring
The ring duct channels the hot gas duct
into the louvre / armour ring.
Access
The ring duct is air-tight by welding. door
The walls are partly hard surfaced

to control wear.
The floor of the ring duct is double-

walled to stiffen the design and provide
thermal insulation towards the gearbox
below.
Foundation frame Hot gas inlet
Ring duct
Illustration Illustration CS

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Table of contents Table - structure
Overview - CS, RM, D CS, RM, D
The table consists of
Table - CS, RM, D
Roller CS, RM, D
Grinding Parts CS, RM, D Table casting
Clamping ring
HSMS: roller lubrication CS, RM Dam ring
Slide D Scatter ring (if fitted)
Reject box D Louvre ring
Mill body - CS, RM, D Armour ring
Lining - CS, RM, D
Seal Air CS, RM, D Scraper
Classifier
Illustration

by LOESCHE
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Table - structure Table - structure
CS RM 7 8 1
1
13 14 2 3
9
9 8 2
10
12 7
3
4
5
11 6
4 6
000583
10
000607
5
Illustration
1 Table casting 8 Table bolts
2 Armour ring 9 Auxiliary equipment 1 Roller 6 Scraper
3 Louvre ring 10 Drive pin 2 Armour ring 7 Grinding plate
4 Insulating material 11 Scraper 3 Louvre ring 8 Clamping ring
5 Bore for discharging foreign bodies 12 Ring duct 4 Table casting 9 Dam ring
6 Dam ring 13 Cover
5 Ring duct 10 Scatter ring
7 Scatter ring 14 Clamping ring Illustration

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Table - structure Table - structure
D 1 2 3
CS
Clamping ring Armour ring
Table without dam ring

4
12 10
6
11 9
000653
8 7
1 Clamping ring 7 Drive pin

2 Cover plate 8 Gearbox output flange
3 Table casting 9 Sealing air chamber Table guard preassembled
4 Armour ring 10 Wear rings Casted table Dam ring Louvre ring
5 Louvre ring 11 Dam ring
6 Scraper 12 Scatter ring Illustration Illustration

by LOESCHE
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Table - structure Table - function
Dam ring CS, RM, D Louvre ring - CS, RM, D
Louvre ring Generates the initial airlift Louvre ring
The dam ring consists of ring Important factors are:

segments stacked / bolted on top of To have sufficient velocity to avoid
excessive reject
each other and can be adjusted by To have sufficient amount to lift the finer
adding or removing segments. material to the classifier
Too high velocity will lift coarse material
and create wear on mill lining and classifier
Typical heights are Too low velocity will result in excessive
reject and a table overload
200 - 350 mm for slag / clinker Gas flow ideally is evenly distributed
60 - 70 mm for limestone (RM) Cover plates fine-tune gas velocity and gas
60 100 mm for raw meal / coal distribution
Louvre ring is subject to high wear and
needs frequent inspections
Inclination of louvres creates defined

vortex and supports material drying
Dam ring Grinding plates
Different mill sizes have different angles
for the louvres
Armour ring
Illustration Illustration D

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Table - function Table of contents
Armour ring - CS, RM, D Overview - CS, RM, D
Louvre ring Mill stand - CS, RM, D
Table - CS, RM, D
Roller CS, RM, D
Acts as protection for mill body Rocker Arm CS, RM, D
For clinker / slag and raw meal: Lever Sealing CS, RM, D
The hollow area between the inclined HSLM: hydraulic system M-roller - CS, RM, D
plates and the mill housing will fill up HSMS: roller lubrication CS, RM
with material and act as autogenous Rocker Arm Bearing Lubrication CS, RM, D
wear protection Slide D
The armour ring is subject to heavy Reject box D
wear and needs frequent inspections Mill body - CS, RM, D
Lining - CS, RM, D
Seal Air CS, RM, D
Armour ring Water injection - RM, D
Classifier
Illustration CS

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M-roller - structure M-roller - structure
CS, RM, D CS 12 13 14
1 2
The M-roller consists of

Roller axle 3
Tire
Clamping ring 4
Hub
Hub cover 5
Taper roller bearing 6
Guard
Cylindrical roller bearing 7
Sealing sleeve
Cover disc 10 9 8
Slip ring sealing 11
1 Roller axle 8 Guard
000506
2 Tire 9 Cylindrical roller bearing
3 Clamping ring 10 Sealing sleeve
4 Hub 11 Rocker arm
5 Hub cover 12 Cover disc
6 Cover disc 13 Sealing air inlet
7 Taper roller bearing 14 Slip-ring seal Illustration

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Roller - structure Roller - structure
RM D
9 10 11 12 1
10 9
1
2
2
3
11
3
4 4
8
7 8
5 5
6 7
000584
6
000651
1 Tire 7 Cylindrical roller bearing
2 Clamping ring 8 Slip-ring sealing 1 Clamping ring 7 Sealing sleeve
3 Hub cover 9 Cover disc 2 Hub 8 Slip-ring seal cpl.
4 Cover disc 10 Roller axle 3 Hub cover 9 Cylindrical roller bearing
5 Taper roller bearing 11 Sealing sleeve 4 Cover disc 10 Roller axle
6 Guard ("bell housing") 12 Hub 5 Spherical roller bearing 11 Oil dipstick
Illustration 6 Bell housing Illustration

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Page 61
Roller - structure M-roller - structure
RM, CS, D CS
Seal sizes and gaps
3
Number and location
are project dependent! Depending on design: 2 or 3 M-rollers
Each clamped on a rocker arm
2
Spaced equidistant from each other
Axial inclination to the horizontal grinding track (in zero setting)
4,5 The position of the M-roller on the table which means the distance to the
dam ring can be changed by using the distance ring inserted between the
conical sleeve on the rocker arm and the corresponding axle shoulder.
1 Fixing ring
2 Sealing ring
3 O-ring
4 Sealing set
5 Spiral spring ring Illustration

by LOESCHE
Page 62
Roller - structure Roller - structure
RM D
Number and location Number and location
Depending on design: 2 , 4 or 6 rollers Depending on design: 2 , 3, 4 rollers

Each clamped on a rocker arm Each clamped on a rocker arm
Spaced equidistant from each other Spaced equidistant from each other
Axial inclination to the horizontal grinding track (in zero setting) Axial inclination to the horizontal grinding track (in zero setting)

by LOESCHE
Page 63
Table of contents M-rocker arm structure
Overview - CS, RM, D CS 1 2
9
X
Table - CS, RM, D 3
10
Roller CS, RM, D 4
Rocker Arm CS, RM, D 8
11
Grinding Parts CS, RM, D X

HSLM: hydraulic system M-roller - CS, RM, D 12
HSMS: roller lubrication CS, RM 5

13
Slide D 6
14
Reject box D 7
Lining - CS, RM, D
000508
Seal Air CS, RM, D 1 Rocker arm 8 Clamping sleeves
Water injection - RM, D 2 Clamping sleeves 9 Fork
Grinding bed sprinkler - CS, RM 3 Roller axle 10 Central lever
4 Cylindrical roller bearing (locating bearing) 11 Bearing block on pedestal
5 Ring 12 Cylindrical roller bearing (floating bearing)
Classifier 6 Pedestal 13 Flange centring sleeve
7 Pivot point of spring-assembly cylinder 14 Rocker-arm axle Illustration

by LOESCHE
Page 64
Rocker arm structure Rocker arm structure
11 X-X
RM 10
X
1 D 1 2 3
12
2 15
13
3 4 5 6 7
6 8
14 4
5
13
6
8 10
12
9
14 11
10
000652
7
1 Clamp with taper sleeve 9 Sealing air connection
001023
X Illustration
2 Hood 10 Fork
1 transport lug 8 Fixed bearing
2 Taper pin connection 9 Pivot point of spring assembly cylinder 3 Clamping sleeve connection 11 Journal
3 Lever 10 Clamping sleeve connection 4 Rocker arm clamp 12 Bearing block
4 Flange sleeve connection with oil connection 11 Sealing air connection 5 Seal 13 Fixed bearing
5 Axle 12 Taper sleeve 6 Rocker arm 14 Mounting for hydropneumatic spring assembly
6 Floating bearing 13 Roller shaft 7 Hub 15 Cover
7 Fork 14 Clamping sleeve connection 8 Floating bearing Illustration

by LOESCHE
Page 65
Table of contents Grinding parts function
Mill stand - CS, RM, D Grinding plate:
Table - CS, RM, D
Roller CS, RM, D Depending on the material the grinding plate can be hard-faced by expert
Rocker Arm CS, RM, D companies 8 to12 times
Grinding Parts CS, RM, D Wear reference measurements are needed
Lever Sealing CS, RM, D Replacement / re-welding frequency is predicted by wear measurements
HSLM: hydraulic system M-roller - CS, RM, D Recommended max. wear before welding is app. 35 mm
HSMS: roller lubrication CS, RM Typical wear rate for clinker / slag is 6 8 g/t product;
Rocker Arm Bearing Lubrication CS, RM, D about 2 to 3 g/t for limestone
Slide D Rollers run on outside of the
Pneumatic interlock D grinding path
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D
Classifier

by LOESCHE
Page 66
Table of contents M-lever sealing - structure
Overview - CS, RM, D RM 1 2
Main assembly groups CS, RM, D X

3

Table - CS, RM, D 11 3
Roller CS, RM, D

Rocker Arm CS, RM, D X
Lever Sealing CS, RM, D A A
HSMS: roller lubrication CS, RM 10

Slide D
Pneumatic interlock D 4
A-A
Reject box D 9 5
12
2
Mill body - CS, RM, D 8
7
Lining - CS, RM, D 13
Seal Air CS, RM, D
000853
6
Water injection - RM, D 1 Sealing bar (secured to the mill body) 8 Seal
2 Mill body 9 Sealing bar (secured to the rocker arm)
Grinding bed sprinkler - CS, RM 3 Sealing cap 10 Rocker arm
Swinging Device CS, RM, D 4 Wear ring 11 Seal
Classifier 5 Armour ring 12 Sealing bar (secured to the mill body)
6 Lining plate 13 Seal
7 Sealing bar (secured to the mill body) Illustration
by LOESCHE
Page 67
Lever sealing - structure M-lever sealing - structure
D CS, RM
Flange for cover door
Seals:
Cover door
Sealing flanges around box mounted on
shaft (moving with roller)
Shaft mounted box
Illustration Illustration CS
by LOESCHE
Page 68
Lever sealing - structure Table of contents
D Overview - CS, RM, D
Table - CS, RM, D
Roller CS, RM, D
Slide D
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D
Lever sealing Swinging Device CS, RM, D
Classifier
Illustration

by LOESCHE
Page 69
HSLM: hydraulic system M-roller - structure HSLM: hydraulic system M-roller - structure
CS, RM, D CS
The hydraulic system M-roller consists of: M-spring assembly Hydraulic cabinet HSLM
M-spring assembly
Hydraulic cabinet HSLM
Ring pipeline with pressure transmitter
Connecting pipeline
Bladder accumulator
For systems with counter pressure: Piston accumulator
Hydraulic cylinder
For CS, D: Buffer
Illustration

by LOESCHE
Page 70
RM CS
HSLM power unit
M-spring assembly Buffer
Hydraulic cabinet HSLM Illustration Illustration

by LOESCHE
Page 71
CS, RM, D
Piston accumulator
Bladder accumulator for systems with
counter pressure
N2
Oil

by LOESCHE
Page 72
Table of contents HSMS: roller lubrication - structure
Overview - CS, RM, D CS, RM
Mill stand - CS, RM, D The HSMS roller lubrication consists of
Table - CS, RM, D
Roller CS, RM, D Hydraulic cabinet HSMS
Rocker Arm CS, RM, D Connecting pipeline
Grinding Parts CS, RM, D LM lubrication line
Seal air inlet Vent line
Oil level
Slide D
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D Inlet line /
Outlet line
Classifier
Illustration

by LOESCHE
Page 73
HSMS: roller lubrication - structure HSMS: roller lubrication - function
CS, RM CS, RM
M-roller
Pipelines are connected to rollers by
Tank Heater
hoses (roller movement)
Cooler If oil is too cold, the pressure pump is
outrunning the suction pump and the
roller will be overfilled
If the oil is too hot, the internal sealings of
the roller may be damaged
In normal operation the suction pump
capacity is higher = always some oil runs
Suction pump from tank
Suction pump is started first, several
Oil filter
minutes later the pressure pump
The circulation starts / stops with app. 30
minutes delay to the feed to allow the
Pressure Pressure line rollers to heat up and cool down
pump Suction line
Q.00-4 en_TM_Maintenance Part 1_Rev.E 54
Q.00-4 en_TM_Maintenance Part 1_Rev.E 55
by LOESCHE
Page 74
HSMS: roller lubrication - data Table of contents
CS, RM Overview - CS, RM, D
Example Oil type is project dependent Mill stand - CS, RM, D
Table - CS, RM, D
Oil Type and Quantity Roller CS, RM, D
ISO VG 320 (see lubrication list) Rocker Arm CS, RM, D
Pump capacity Lever Sealing CS, RM, D
Suction pump 30% higher capacity than pressure pump
Interlocked oil temperature limits in return / suction line HSMS: roller lubrication CS, RM
T > 70 C - - - Alarm 1; oil too hot Rocker Arm Bearing Lubrication CS, RM, D
T > 80 C - - - Alarm 2; if oil > 80 C for > 30 minutes = stop pumps Slide D
Interlocked tank oil temperature limits Reject box D
T < 15 C - - - no start of pumps Mill body - CS, RM, D
T < 55 C - - - start heater in tank Lining - CS, RM, D
T > 60 C - - - stop heater in tank Seal Air CS, RM, D
T > 70 C - - - Alarm 1; oil too hot Water injection - RM, D
T > 80 C - - - Alarm 2; if oil > 80 C for > 30 minutes = stop pumps
Classifier

by LOESCHE
Page 75
M-rocker arm bearing lubrication - structure M-rocker arm bearing lubrication - function
CS, RM, D CS, RM, D (depending on size)
The M-rocker arm bearing lubrication M-rocker arm bearing lubrication ensures
consists of (depending on mill size) maximum bearing service life.
grease pump Rocker arm
lubrication lines bearings
grease distributors leading to the rocker Grease pump pumps grease from
arm floating and locating bearings
reservoir into outlets
The connections from rocker arm to Each outlet is connected to a distribution

hydraulic cylinders are manually greased unit that has equal outlets
The connection on top and bottom of
hydraulic cylinders are manually greased The outlets of each distributor are
connected to pipelines to greasing points
Rocker arm
pivot point
All pipelines are mounted in protected
corners and therefore difficult to reach
Hydraulic cylinder
pivot point
Illustration CS Illustration CS

by LOESCHE
Page 76
M-rocker arm bearing lubrication - function Table of contents
CS Overview - CS, RM, D
The control system will start the pump when the mill Mill stand - CS, RM, D
feed is started Table - CS, RM, D
The pump will run for 5 minutes, time is adjusted during Roller CS, RM, D
commissioning Rocker Arm CS, RM, D
Then the pump shuts down for 55 minutes, time is Grinding Parts CS, RM, D
adjusted during commissioning Lever Sealing CS, RM, D
As long as the mill is running the pump starts every HSLM: hydraulic system M-roller - CS, RM, D
runtime-hour HSMS: roller lubrication CS, RM
Commissioning will ensure that the pump / distributors Rocker Arm Bearing Lubrication CS, RM, D
convey the proper amount of grease into the proper Slide D
grease point Pneumatic interlock D
The system will alarm if there is a problem with the Reject box D
grease flow, level or pump Mill body - CS, RM, D
8 hours after the initial alarm, the mill will shut down if Lining - CS, RM, D
the system is not corrected Seal Air CS, RM, D
Classifier
Illustration CS

by LOESCHE
Page 77
Slide structure Slide function
D D
Slide with
The slide cpl. ensures that the mill is shut off in a dust- and gastight state
pneumatic
within tenable limits when foreign bodies are removed and in the event of
interlock
reject material.
It is usually located between the outlet hopper of the mill ring duct and
the reject box.
Reject box
Illustration

by LOESCHE
Page 78
Table of contents Pneumatic interlock structure
Overview - CS, RM, D D
Table - CS, RM, D 1
Roller CS, RM, D 2
Grinding Parts CS, RM, D 15 3 4 5
Slide D
11 9
Pneumatic interlock D 6
14
Reject box D 13
Lining - CS, RM, D 10 8 7
12
Seal Air CS, RM, D
Classifier
Illustration

by LOESCHE
Page 79
Table of contents Reject box function
Overview - CS, RM, D D
The reject box is a welded round container with a torispherical head which
Table - CS, RM, D
Roller CS, RM, D
is anchored on the mill floor. The reject box is erected underneath the mill
Rocker Arm CS, RM, D ring duct and connected to this duct via an inlet hopper.
Grinding Parts CS, RM, D A shut-off device (slide) is inserted between the box inlet funnel and
Lever Sealing CS, RM, D connecting flange.
HSMS: roller lubrication CS, RM The end face of the reject box incorporates a large door with a seal and
Rocker Arm Bearing Lubrication CS, RM, D several quick-release locks.
Slide D
Reject box D
Foreign bodies and reject material from the mill is collected in the reject box.
Mill body - CS, RM, D When the door is opened, the reject box can be emptied with a shovel
Lining - CS, RM, D
Seal Air CS, RM, D
Classifier

by LOESCHE
Page 80
Table of contents Mill body - structure
Overview - CS, RM, D RM
Mill stand - CS, RM, D X
Table - CS, RM, D 1 2
Roller CS, RM, D X
Slide D 3
Reject box D
4
000597
Lining - CS, RM, D
1 Cover
Seal Air CS, RM, D
2 Mill body
Grinding bed sprinkler - CS, RM 3 Pointer
Swinging Device CS, RM, D 4 Mill door
Classifier
Illustration

by LOESCHE
Page 81
Mill body - structure Mill body structure
Mill door CS, RM, D
Doors with quick-release covers are provided for inspection of the mill
M-roller cover S-roller cover interior.
It is not allowed to access the mill without following all safety procedures.
Mill door Lining plates
Central air flap (project specific)

Illustration CS Illustration

by LOESCHE
Page 82
Table of contents Lining - structure
Overview - CS, RM, D
CS
Mill stand - CS, RM, D 1
X
Table - CS, RM, D
Roller CS, RM, D 2 3 4
Lever Sealing CS, RM, D X
Slide D
Reject box D
000638
Lining - CS, RM, D 5
Seal Air CS, RM, D
Water injection - RM, D 1 Mill body (top view) 4 M-cover lining
Grinding bed sprinkler - CS, RM 2 S-cover lining 5 Mill door lining
Swinging Device CS, RM, D 3 Lining plates
Classifier
Illustration

by LOESCHE
Page 83
Lining - structure Table of contents
RM Overview - CS, RM, D
3 Mill stand - CS, RM, D
Table - CS, RM, D
1
2
Roller CS, RM, D
2
2
Slide D
Reject box D
000599
2 2
Lining - CS, RM, D
1 Cast lining plates Seal Air CS, RM, D
2 Wear-resistant steel plates
3 Mill body
Classifier
Illustration

by LOESCHE
Page 84
Sealing air structure Sealing air structure
RM RM

by LOESCHE
Page 85
Sealing air and cleaning air structure Sealing air and cleaning air structure
D D

by LOESCHE
Page 86
Table of contents Water injection - structure
Overview - CS, RM, D RM, D
Table - CS, RM, D
Roller CS, RM, D
Slide D
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D
Classifier
Illustration D

by LOESCHE
Page 87
Water injection - structure Water injection - function
RM, D RM, D
The water piping connected to the pump aggregate is split into several
feed pipes. The feed pipes end at the distribution pipes at the mill
upper housing flange. Each distribution pipe is connected to spray
nozzles via flexible hoses. The spray nozzles are screwed into the
pipes which are flanged to the upper housing.
The nozzles are arranged so they spray water between the rollers.
The nozzle switchover point is at the lower characteristic curve range

so that large pressure surges can be avoided (see also "Characteristic
curve sheet: pumps + nozzle").
Illustration D

by LOESCHE
Page 88
Table of contents Grinding bed sprinkler - structure
Overview - CS, RM, D CS, RM
Mill stand - CS, RM, D Plant water system supplies water to the pump
Table - CS, RM, D Pump pumps water into pipeline to mill, excess water returns to plant
Roller CS, RM, D system
Rocker Arm CS, RM, D Water is split into pipelines, one injection per M-roller
Grinding Parts CS, RM, D Injection lances distribute water across grinding path
Compressed air supplied to purge lances (avoids dribbling into stopped mill)
Slide D
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D
Classifier
Illustration

by LOESCHE
Page 89
Grinding bed sprinkler - structure Grinding bed sprinkler - structure
CS, RM CS, RM
1 2
8
9 10
6
3
000518
5 4
1 Grinding roller 6 Orifice plate

2 Tire 7 Compressed-air line
3 Grinding plate 8 Grinding chamber
4 Table casting 9 Pipe holder
5 Water line 10 Sprinkler pipe Illustration CS Illustration CS

by LOESCHE
Page 90
Table of contents Swinging device structure
Overview - CS, RM, D CS, RM, D
Table - CS, RM, D
Roller CS, RM, D
HSAV Pump unit
Slide D
Reject box D
Lining - CS, RM, D
Seal Air CS, RM, D
Classifier
Illustration

by LOESCHE
Page 91
Swinging device function Table of contents
CS, RM, D Overview - CS, RM, D
The swinging device serves to swing out/in the rollers Mill stand - CS, RM, D
Table - CS, RM, D
Roller CS, RM, D
A B Rocker Arm CS, RM, D
1 HSLM: hydraulic system M-roller - CS, RM, D
2 6
Slide D
Reject box D
3 5
Lining - CS, RM, D
4
Seal Air CS, RM, D
1 Grinding roller, swung out 4 Hydraulic pump unit, HSAV Swinging Device CS, RM, D
2 Hydraulic cylinder 5 Pedestal Classifier
3 Joint seating 6 Grinding roller, swung in Illustration

by LOESCHE
Page 92
Classifier - structure Classifier - structure
LSKS
Classifier drive
Outlet duct
The classifier consists of
Upper housing
Classifier drive*
Classifier lubrication line* Intermediate frame
Upper housing with outlet duct and support for Guide vane
classifier drive*
Lower housing with static guide vane*, lining*
and feed chute Lower housing
Rotor* with rotor blades* and bearing cartridge*

Grit cone* Classifier rotor
Classifier grit cone Feed chute
* These items are not shown in this illustration


by LOESCHE
Page 93
Classifier - structure Classifier - structure
LSKS ZD LDC
Upper Classifier Drive Classifier drive
bearing
Outlet duct
Upper housing
Lower
bearing
Feed chute
Rotor shaft
Rotor with Lower housing
removable
rotor blades Intermediate
frame Rotor
Guide vane
Intermedi
ate shaft Stiff support pipes towards
lower housing hold lower
Classifier grit cone end of bearing cartridge in Classifier grit cone
position (no swinging)

by LOESCHE
Page 94
Classifier - structure Classifier drive - structure
LSKS ZD power plant LSKS for CS, RM
Feed chute
Classifier drive consists of
Outlet duct Classifier motor
Classifier gearbox (speed monitor, temperature probes)
Classifier lubrication with instrumentation (temperature, oil flow, speed monitor, )
Upper housing Coupling, coupling guard, supports, hoses, etc.
Classifier drive
Classifier motor Classifier lubrication

Rotor
Coupling guard
Lower housing Reservoir
Coupling
Classifier gearbox
Guide vane Bell housing

Classifier grit cone

by LOESCHE
Page 95
Classifier drive - structure Classifier drive - structure
D Classifier gearbox lubrication system
Classifier drive consists of 4
is a circular or splash lubrication that needs a
Classifier motor 1 5 6 7
certain rpm of the rotor to supply sufficient
Grease pump 2
lubrication (never idle rotor)
Temperature (PT100):
3 Oil temperature < 0 C classifier drive stop
Oil temperature > 85 C warning signal to
control station
Oil temperature > 90 C classifier drive stop
14
8
13 Resistance Oil reservoir

Cooling
thermometer water inlet Pump
9
12 11
1 Sealing air connection 8 Multi-V pulley, motor
001059
10
2 Cover 9 Guard
3 Castellated disc 10 Motor
4 Multi-V pulley, bearing cartridge 11 Console
5 Labyrinth ring 12 Classifier upper housing
6 Proximity switch 13 Inspection cover RM/CS Illustration
Illustration Not existing for coal
7 Power belts
by LOESCHE
Page 96
Lining structure
LSKS
Lining
Lining in the classifer upper housing
by LOESCHE
Page 97
Maintenance & procedures
by Peter Lolschou, LOESCHE America, Inc.
Maintenance & Procedures

Peter K. Lolschou, Technical Instructor

by LOESCHE
Page 98
Table of Contents M-Roller Maintenance Work
M-Roller - CS, RM, D CS
Swinging Device - CS, RM, D Visual check:
Grinding Parts: roller tires, grinding plate - CS, RM, D Tightness / attachment of all bolts at roller covers and tires
Wear of shaft protection
Table CS, RM, D
Oil leaks / oil level / slip ring sealing
HSMS: roller lubrication - CS, RM Seal air labyrinth seal by hand
Roller tire coating / wear
M-Rocker Arm - CS, RM, D
M-Rocker Arm Bearing Lubrication - CS, RM, D Intervals:
M-Lever sealing - CS, RM, D Visual check weekly
Check slip ring sealing and seal air
HSLM: hydraulic system M-roller - CS, RM, D labyrinth,and dismount yearly
Lining CS, RM, D Rebuild / exchange seals as needed
Detailed wear measurement
Water Injection RM, D Change / re-weld roller tires as needed
Mill Stand CS, RM, D Take oil samples as specified
Exchange oil as necessary determined
Reject Box D
by sample quality
Classifier
Illustration CS
Q-01-4 en_TM_Maintenance Part 2_Rev.B 2 Q-01-4 en_TM_Maintenance Part 2_Rev.B 3

by LOESCHE
Page 99
Roller Maintenance Work Roller Maintenance Work
RM D
Visual check: Visual check:

Tightness / attachment of all bolts at roller covers and tires Tightness / attachment of all bolts at roller covers and tires
Wear of shaft protection Wear of shaft protection
Oil leaks / oil level / slip ring sealing Oil leaks / oil level / slip ring sealing
Seal air labyrinth seal by hand Seal air labyrinth seal by hand
Roller tire coating / wear Roller tire coating / wear
Intervals: Intervals:
Visual check weekly Visual check weekly
Check slip ring sealing and seal air Check slip ring sealing and seal air
labyrinth,and dismount yearly labyrinth,and dismount yearly
Rebuild / exchange seals as needed Rebuild / exchange seals as needed
Detailed wear measurement Detailed wear measurement
Change / re-weld roller tires as needed Change / re-weld roller tires as needed
Take oil samples as specified Take oil samples as specified
Exchange oil as necessary determined Exchange oil as necessary determined
by sample quality by sample quality
Illustration RM Illustration D

by LOESCHE
Page 100
M-Roller Maintenance Work Roller Maintenance Work
CS RM
Minimum gap between M-roller and table Minimum gap between M-roller and table
Roller tires are highly chrome-alloyed, wear Roller tires are highly chrome-alloyed, wear
resistant but brittle resistant but brittle
To avoid tire damage no tramp metal must invade To avoid tire damage no tramp metal must invade
the mill (external reject handling system in feed the mill (external reject handling system in feed
transport), also metal to metal contact between
10 mm 10 mm
transport), also metal to metal contact between
rollers and table must be avoided rollers and table must be avoided
A minimum gap of 10 mm is adjusted for A minimum gap of 10 mm is adjusted for
monitoring monitoring
The adjustment has to be checked weekly: Buffer The monitoring has to be checked weekly:
Lift rollers thread buffer out 3 revolutions Lift rollers set minimum 10 mm plate under
set minimum 10 mm plate under roller lower roller lower rollers calibrate the monitoring
rollers adjust buffers until they touch the lift rollers extract 10 mm plates repeat
rocker arm lift rollers extract 10 mm plates the procedure with different plates.
The gap will increase with wear. The grinding The monitoring will drift with wear. The grinding
efficiency will deteriorate over time. efficiency will deteriorate over time.
Q-01-4 en_TM_Maintenance Part 2_Rev.B 6
Q-01-4 en_TM_Maintenance Part 2_Rev.B 7
by LOESCHE
Page 101
Roller Maintenance Work M-Roller Maintenance Work
Coal CS
Minimum gap between Roller and table Bearing Replacement
Roller tires are highly chrome-alloyed, wear

resistant but brittle It is strongly recommended to have experienced personnel and correct
Metal to metal contact between rollers and table 5 mm tools.
must be avoided
A minimum gap of 5 mm is adjusted for monitoring Remove inner cover plate
The adjustment has to be checked weekly: Loosen inner rings
Lift rollers thread buffer out 3 revolutions Pump high pressure oil into grooves of bearing seats using the delivered hand-
set 5 mm plate under roller lower rollers Buffer pump
adjust buffers until they touch the rocker arm Remove taper roller bearing
lift rollers extract 5 mm plates Remove inner and outer rings and distance sleeves
The gap will increase with wear. The grinding Remove cylindrical roller bearing by using a hydraulic jack
efficiency will deteriorate over time.
Illustration

by LOESCHE
Page 102
Roller Maintenance Work Roller Maintenance Work
Coal RM
Bearing Replacement Bearing Replacement

by LOESCHE
Page 103
M-Roller Maintenance Work Roller Maintenance Work
CS/RM Coal
Exchange of M-roller Exchange of roller
- It is recommended to have a Loesche expert on site for supervision - It is recommended to have a Loesche expert on site for supervision
1. Remove M-roller covers (seal and cover)
2. Disconnect seal air and (if needed) lubrication hoses 1. Remove roller covers (seal and cover)
3. Install blind plugs to avoid oil loss into breather (and open bores for hoses) 2. Disconnect PT100 (Temperature sensor)
4. Install swing-out devices (all parts) 3. Install swing-out devices (all parts)
5. Remove locking pins 4. Remove locking pins
6. Swing roller out of mill 5. Swing roller out of mill
7. Remove roller assembly 6. Remove roller assembly
8. Lift roller assembly in position and tighten bolts 7. Lift roller assembly in position and tighten bolts
9. Secure bolts 8. Secure bolts
10. Swing roller back into mill 9. Swing roller back into mill
11. Install locking pins (use swinging device for aligning bores) 10. Install locking pins (use swinging device for aligning bores)
12. Uninstall swing out device (all parts) 11. Uninstall swing out device (all parts)
13. Remove blind plugs from oil lubrication connections 12. Re-install PT100
14. Re-install seal air and oil lubrication hoses 13. Re-install M-roller covers (cover door and seals)
15. Re-install M-roller covers (cover door and seals) 14. Clean work area and store hydraulic cart / cylinder / hoses in clean and safe area
16. Clean work area and store hydraulic cart / cylinder / hoses in clean and safe area

by LOESCHE
Page 104
M-Roller Maintenance Work M-Roller Maintenance Work
Exchange of M-roller Exchange of M-roller

1. Remove roller covers (seal and cover) 4. Install swing-out devices (all parts)
2. Disconnect seal air and (if needed) for RM: lubrication hoses pins to fix transistion to rocker arm
3. Install blind plugs to avoid oil loss into breather (RM: and open bores for hoses) Swing-out transition for rocker arm
pin to fix transition to cylinder shaft
1 2/3 Maintenance cylinder (functional)
Pin to fix cylinder to foundation eye-bolt
connection hoses: HSAV Pump unit - cylinder
HSAV pump unit (functional, filled with oil)
Illustration CS Illustration

by LOESCHE
Page 105
M-Roller Maintenance Work M-Roller Maintenance Work
Illustration Exchange of M-roller tire 6. Swing roller out of mill

Locking pin(s)
Rocker arm shaft
Exchange of M-roller
5. Remove locking pins
6. Swing roller out of mill
To swing-out the M-roller (S-roller similar):
Extend the maintenance cylinder shaft fully using the mobile hydraulic cart
Attach shaft to swing-out transition part at rocker arm
Remove the locking pins (1 per side)
Use the hydraulic cart to move the maintenance cylinder shaft back in
The roller will then pivot at the common pivot pin as it swings into the vertical /
maintenance position

by LOESCHE
Page 106
M-Roller Maintenance Work Table of Contents
M-Roller - CS, RM, D
Exchange of M-roller
Swinging Device - CS, RM, D
7. Roller removal
Grinding Parts: roller tires, grinding plate - CS, RM, D
Open outer shaft cover and loosen / take out Table CS, RM, D
bolts of outside clamp ring (at bottom of roller
when swung-out) HSMS: roller lubrication - CS, RM
Install lifting eye bolts (original delivered)
Install manual hydraulic jack under shaft and M-Rocker Arm - CS, RM, D
press roller shaft out of rocker arm seat M-Rocker Arm Bearing Lubrication - CS, RM, D
Do not use force of crane to loosen roller
assembly (either rocker arm or crane could M-Lever sealing - CS, RM, D
break)
Once lose the roller assembly is lifted off using a
crane and the lifting eye bolts Lining CS, RM, D
Water Injection RM, D
Mill Stand CS, RM, D
Reject Box D
Classifier
Illustration

by LOESCHE
Page 107
Swinging Device Film Swinging Device Maintenance Work
CS, RM, D
The hydraulic cylinder has to be stored Flanged sleeve
vertically.
Proper dismounting and mounting of taper
pin- and flanged sleeve connection of
rocker arm - fork connection is important.
Intervals: Taper pin connection Swinging device
check completeness and function of all
auxiliary-parts prior to use of auxiliary parts.
Maintenance:
change oil
vent off air of swing out cylinder
clean tank
Illustration

by LOESCHE
Page 108
Table of Contents Grinding Parts Maintenance Work
M-Roller - CS, RM, D CS, RM, D
Table CS, RM, D
HSMS: roller lubrication - CS, RM
M-Rocker Arm Bearing Lubrication - CS, RM, D
M-Lever sealing - CS, RM, D
Lining CS, RM, D
Reject Box D
Classifier
Illustration

by LOESCHE
Page 109
Grinding Parts Maintenance Work Grinding Parts Maintenance Work
CS, RM, D 1 2
CS, RM, D
1 2
Back of roller
ca. 10 mm X
Front of roller
000524
3
1 Tire profile ruler

2 Tire
3 Hub

by LOESCHE
Page 110
CS, RM, D CS, RM, D
Grinding plate Roller tire
Wear Measurement
Using a template, wear has to be
measured approximately weekly or as
needed
The measurements have to be recorded
and used to predict when welding or
exchange of the grinding parts is required
Maximum recommended wear before re-
welding: 30 mm
Maximum recommended wear before
exchanging: according to contract Tire profile ruler
For Clinker / slag and coal: Do not forget
to re-adjust buffers
Roller measurement tool as per drawing
Table = straight edge with markers

by LOESCHE
Page 111
Picture1 : new M-roller tire 6

Pictures 4, 5 and 6 show 5
1 Picture 2: M-Roller tires in the
M-Roller tires beyond re-
range of re-welding
welding
Picture 3: limit of re-weldable
Tire exchange imminent
wear
Picture 7 shows a tire at
3 the breaking point
4
7
2
Illustration CS Illustration CS

by LOESCHE
Page 112
CS, RM CS, RM
Welding procedures for roller tires and grinding plate
To be performed by experienced welding company
Needs specialised equipment (automatic welding head, large welding gear)
Will be done inside the mill with all parts installed
The table is turned by means of an auxiliary drive for welding the grinding plate
The tires are turned by the table or by separate drives for each roller
It is critical for both procedures to set-up the welding ground properly, not to
damage bearings and gears.
Generally, when welding the grinding plate or tires check for
Grinding plate set tight and all clamping bolts torqued
Tires set tight and all clamping bolts torqued
Tires are not broken or cracked in any spot
Tires and grinding plate should be built back up to the original profile
App. 8 to 12 re-weldings are possible
Welding in an external workshop is also possible after dismounting all grinding parts
Illustration

by LOESCHE
Page 113
Table of Contents Table Maintenance Work
M-Roller - CS, RM, D Auxiliaries table CS, RM, D
Table CS, RM, D
HSMS: roller lubrication - CS, RM Hydraulic jack
Lining CS, RM, D
Reject Box D Table support
Classifier
Illustration CS

by LOESCHE
Page 114
Table Maintenance Work Table Maintenance Work
CS, RM Effects of dam ring height on production and quality CS, RM, D
Visual check The grinding plates wear out which may increase the effective height of
Armour ring
the dam ring. It might be necessary to weld on / exchange the grinding
wear plates or adjust the dam ring height to keep a constant mill performance.
Dam ring
Louvre ring / wear
Cover plates wear
Changing the dam ring height is used to achieve the following effects:
Stabilization of mill operation (vibration control)
Clamping ring Table seal Optimization of specific power consumption
wear and wear and Optimization of product fineness (rough tuning)
tightness of bolts tear
Illustration CS
Intervals: The following results will be achieved:

Improved product fineness (dam ring higher)
Visual check weekly
Improved specific power consumption (dam ring lower)
Repair / retighten as needed
Change / re-weld grinding plates as needed The optimum dam ring height will be determined during commissioning.
Change / re-weld louvre / armour ring as needed
Roller / table wear measurement every 3 months
For clinker / slag: stop buffer adjustment every 3 months
Shift intervals according to the specific wear behavior of the mill

by LOESCHE
Page 115
Table of Contents HSMS: roller lubrication maintenance work
M-Roller - CS, RM, D CS, RM
Visual check:
Grinding Parts: roller tires, grinding plate - CS, RM, D Tank oil levels
Table CS, RM, D Tank oil temperatures
Flow in suction line sight glasses
HSMS: roller lubrication - CS, RM Indication of pressure / suction gauges
M-Rocker Arm - CS, RM, D Leaks along all pipelines / hoses
Temperature of oil from / to rollers
Connection at rollers tight
M-Lever sealing - CS, RM, D Filter dirty indication (if provided)
Lining CS, RM, D
Intervals:
Water Injection RM, D Visual checks daily
Mill Stand CS, RM, D Filter clogged weekly, if no indication is provided
Oil samples of each tank unit every 3,500 Rth (Runtime-hours)
Reject Box D
Oil change as needed / per manual (see lubrication list)
Classifier During oil change open tank units and clean oil sludge thoroughly
Illustration

by LOESCHE
Page 116
HSMS: roller lubrication maintenance work Table of Contents
CS, RM M-Roller - CS, RM, D
Lubrication list Project dependent Swinging Device - CS, RM, D
Table CS, RM, D
Lining CS, RM, D
Reject Box D
Classifier

by LOESCHE
Page 117
Rocker Arm Maintenance Work Table of Contents
CS, RM, D M-Roller - CS, RM, D
Axle
Rocker arms - visual check:
Grease supply of 3+1 bearings
Condition of grease pump Table CS, RM, D
Cracks in casted rocker arm
Tightness of all bolts
Seal air supply M-Rocker Arm - CS, RM, D
Condition / adjustment of buffers M-Rocker Arm Bearing Lubrication - CS, RM, D
Condition of shaft sealing box (inside)
Maintenance / Interval: Rocker arm
Visual checks inside / outside (weekly) bearings Lining CS, RM, D
Check seal air labyrinths (every 6 monthls) Water Injection RM, D
Check bearing clearance (annually)
Hydraulic spring Mill Stand CS, RM, D
Change / re-weld labyrinths as needed
assembly Reject Box D
Change bearings as needed
Re-tighten / re-seal / repair as needed
Classifier
Illustration CS

by LOESCHE
Page 118
M-Rocker Arm Bearing Lubrication Maintenance Work M-Rocker Arm Bearing Lubrication Maintenance Work
CS CS
Project dependant
Visual check:
Lid of grease tank tightly closed (auto system)
Grease tank full (auto system, lubrication list
on next slide)
Leaks at pump unit (auto system)
Grease pipelines intact (auto & manual
systems)
Grease leaks at pipelines, distributors or
bearings (auto & manual systems)
Intervals:
Visual checks daily
Supply the 12 manual grease points with
grease according to documentation
(lubrication list) daily (lubrication list)
Illustration CS

by LOESCHE
Page 119
Table of Contents M-Lever Sealing Maintenance Work
M-Roller - CS, RM, D CS, RM, D M-lever sealing
attachment bolts of lever sealing parts
wear of lever sealing parts
Table CS, RM, D proper adjustment of gaskets and bellows
HSMS: roller lubrication - CS, RM check flanges between rocker arms and
mill body for tightness
M-Rocker Arm Bearing Lubrication - CS, RM, D Maintenance:
change worn parts
HSLM: hydraulic system M-roller - CS, RM, D Intervals:
visual check weekly
Lining CS, RM, D change worn parts according to actual wear
Water Injection RM, D shift interval according to the specific wear
behaviour of the mill
Reject Box D
Classifier
Illustration CS

by LOESCHE
Page 120
Table of Contents HSLM: hydraulic system M-roller - function
M-Roller - CS, RM, D CS, RM, D : With counter pressure
The M-rollers crush the grinding material through their own
Swinging Device - CS, RM, D weight and additionally applied hydraulic pressing force.
Grinding Parts: roller tires, grinding plate - CS, RM, D The pressing force of the M-rollers on the grinding material is
generated by the hydro-pneumatic spring assembly system.
Table CS, RM, D For CS, D: A stop buffer on the rocker arm prevents the tires
from coming into direct contact with the grinding plates.
Operating pressure
Lining CS, RM, D
Counter pressure
Reject Box D
Classifier
Illustration

by LOESCHE
Page 121
HSLM: hydraulic system M-roller - function HSLM: hydraulic system M-roller - function
D: Without counter pressure
The rollers crush the grinding material through their own
Gas valve Function of accumulators
weight and additionally applied hydraulic pressing force. The accumulators act as shock
The pressing force of the rollers on the grinding material is Shell
absorbers and as a system
generated by the hydro-pneumatic spring assembly system. pressure equalizer
A stop buffer on the rocker arm prevents the tires from coming Standard charge: 50% of
into direct contact with the grinding plates. expected operation oil pressure,
exact values to be adjusted
during commissioning
(>30% ; < 70%)
Nitrogen pressure can only be
measured with oil pressure
completely drained
Bladder
Oil valve
Oil

by LOESCHE
Page 122
HSLM: hydraulic system M-roller Maintenance Work HSLM: hydraulic system M-roller Maintenance Work
Lubrication instructions Lubrication instructions

by LOESCHE
Page 123
HSLM: hydraulic system M-roller Maintenance Work Table of Contents
M-Roller - CS, RM, D
Filtration skid / Filling cart Swinging Device - CS, RM, D
Loesche delivered a cart with an oil pump
and a filter unit to ensure that only properly Table CS, RM, D
filtered oil is filled or topped up into the
Hydraulic Tank. HSMS: roller lubrication - CS, RM
This cart is to be used during normal M-Rocker Arm - CS, RM, D
maintenance.
Typical filter size < 25 micron (e.g. 10)
Lining CS, RM, D
Reject Box D
Classifier
Illustration

by LOESCHE
Page 124
Lining Maintenance Work Table of Contents
CS, RM, D M-Roller - CS, RM, D
Inspection and replacement Swinging Device - CS, RM, D
The lining has to be checked for wear regularly. Grinding Parts: roller tires, grinding plate - CS, RM, D
Worn plates can Table CS, RM, D
be replaced / exchanged with equally HSMS: roller lubrication - CS, RM
shaped less worn plates
be replaced by a new plates
Severe and premature wear can
be adjusted by louvre ring cover placement
review of the design of the armour ring CS
inclination (Loesche involvement Lining CS, RM, D
recommended) Water Injection RM, D
Reject Box D
Classifier
Illustration

by LOESCHE
Page 125
Water injection Maintenance Work Table of Contents
RM, D M-Roller - CS, RM, D
Visual check: Swinging Device - CS, RM, D
Inspect the nozzles for wear and contamination Grinding Parts: roller tires, grinding plate - CS, RM, D
Protect hoses from physical damage
The mountings of the distributor line on the mill body should be Table CS, RM, D
checked regularly to make sure that they are tight. HSMS: roller lubrication - CS, RM
Repair:
Replace nozzles if necessary M-Rocker Arm Bearing Lubrication - CS, RM, D
Replace hoses if necessary M-Lever sealing - CS, RM, D
After repair work screwed fittings should be resealed with hemp or sealing tape HSLM: hydraulic system M-roller - CS, RM, D
The mountings of the distributor line on the mill body should be
checked regularly to make sure that they are tight. Lining CS, RM, D
Intervals: Mill Stand CS, RM, D
Visual checks every 6 months
Repair if necessary Reject Box D
Classifier

by LOESCHE
Page 126
Mill stand - Maintenance Work Mill stand - Maintenance Work
CS, RM, D Ring duct CS, RM, D
Visual check:
Inspections can be carried out
Condition and tightness of bolts of through the ring duct access
bearing caps door (confined space)
Condition of weldings
Wear at scraper supports should
Oil accumulations or material be repaired with hard-faced
chunks on concrete foundation welding
Condition of anchor bolts
Condition of gearbox attachment The scrapers should be checked
bolts regularly for wear and secure
mounting
Interval: weekly
The lower housing is subject to
Check torque heavy wear and may be hard-
faced or lined with Densit
Interval: yearly
Superbolt Hydraulic tension

system system
by LOESCHE
Page 127
Table of Contents Classifier Maintenance Work
M-Roller - CS, RM, D LSKS

Oil level / leaks at classifier gearbox
Grinding Parts: roller tires, grinding plate - CS, RM, D Bolts at upper housing, static guide vanes, rotor drive,
lower bearing supports still tight
Table CS, RM, D Wear and tear on static vanes, rotor blades, upper / lower
housing, grit cone (inside)
HSMS: roller lubrication - CS, RM Position / wear of static guide vanes
M-Rocker Arm - CS, RM, D Level in grease container
Leaks in grease lines (outside / inside)
M-Rocker Arm Bearing Lubrication - CS, RM, D Lining in upper / lower housing missing
M-Lever sealing - CS, RM, D Retighten, repair, refill

Replace worn rotor blades / static vanes
HSLM: hydraulic system M-roller - CS, RM, D Repair worn grit cone / housing and replace worn liners
Replace missing / broken ceramic liners
Lining CS, RM, D
Exchange bearing cartridge
Water Injection RM, D Follow suppliers manual for gearbox oil
Mill Stand CS, RM, D Intervals:

Visual checks every week
Reject Box D
as needed or as in manual
Classifier
Illustration
by LOESCHE
Page 128
Classifier Maintenance Work Classifier Maintenance Work
LSKS LSKS
Project dependent
Visual check: Project dependent
Oil level / leaks at classifier gearbox
Bolts at upper housing, static guide vanes, rotor drive,
lower bearing supports still tight
Wear and tear on static vanes, rotor blades, upper / lower
housing, grit cone (inside)
Position / wear of static guide vanes
Level in grease container
Leaks in grease lines (outside / inside)
Lining in upper / lower housing missing
Retighten, repair, refill

Replace worn rotor blades / static vanes
Repair worn grit cone / housing and replace worn liners
Replace missing / broken ceramic liners
Exchange bearing cartridge
Follow suppliers manual for gearbox oil
Intervals:
Visual checks every week
as needed or as in manual
Click to open
Illustration

by LOESCHE
Page 129
Rotor Maintenance Work Rotor Maintenance Work
LSKS LSKS
Guide vanes and rotor blades
Exchange of rotor blades The guide vanes are not adjustable.
The guide vane position has a direct impact on the product quality and classifier
If visual inspection reveals wear / tear on rotor
efficiency
blades exchange is necessary
Static guide vanes and rotor blades need to be inspected frequently for wear, tear
and position since these parts are directly responsible for product fineness and
1. Unbolt and extract locking rings (upper/lower quality
end of blades at inside)
2. Pull blades out of guide-slots
Illustration
3. Insert new blades into guide slots
4. Bolt down locking rings and secure bolts by
tack welding
Exchange blades in pairs 180 degrees

opposite of each other OR re-balance rotor
upon first start

by LOESCHE
Page 130
Rotor Maintenance Work Rotor Maintenance Work
LSKS
LSKS
Static Project dependent
Exchange of Bearing Cartridge
Rotor clearance
1. Secure rotor by chain-falls to upper housing
Visual check (ceiling)
wear 2. Dismount classifier gearbox (as complete unit
imbalance using a crane), pulling gearbox vertical
upwards off coupling
Interval
3. Disconnect automatic grease system and
every 6 months instrumentation from bearing cartridge
for more details, please
see in manual 4. Unbolt flange cartridge upper housing
5. Unbolt flange cartridge rotor
Dynamic 6. Use crane to pull old cartridge out off classifier

7. Use crane to insert new cartridge into classifier
8. Re-assemble in reverse order

by LOESCHE
Page 131
Rotor Maintenance Work
LSKS
Grease lubrication of bearing
cartridge:
Grease reservoir with level sensor
Continuous low level alarm will trip the system
after X hours (usually 8 hours)
Single outlet grease pump
Grease splitter (50:50)
2 lines into (upper / lower bearing)
Pump runs for 10 minutes, shuts down for 50
minutes and restarts as long as classifier is
running Thank you for your attention
The bearing temperature is monitored continually
by temperature sensors
Grease type
KPF 2 G 20 or comparable
Amount: 8 Liter in pump reservoir, 2 kg in
bearing cartridge and pipelines
Illustration

by LOESCHE
Page 132
Mechanical design and maintenance:
Mill Gearbox
Mechanical Design
and Maintenance
Mill gearbox

by LOESCHE
Page 133
Table of contents Gearboxes
Selection of Gearboxes for LOESCHE Mills
Mill gearbox
Gearboxes
Sub-suppliers Rated Power of Mill Drive Type of Gearbox
Coupling
< ~350 kW Bevel-Helical; 2-/3-Stages
Gearbox lubrication
Maintenance < ~2.000 kW Bevel-Planetary; 2-Stages
Gearbox internals > ~2.000 kW Bevel-Helical-Planetary;

Bevel-Planetary-Planetary;
3-Stages
Q.-03-4 en_TM_Maintenance Part 3_Rev.A 2 Q.-03-4 en_TM_Maintenance Part 3_Rev.A 3

by LOESCHE
Page 134
Gearbox Gearbox
Bevel-Planetary-Gearbox with 2-stage Reduction Bevel-Helical-Planetary-Gearbox with 3-stage Reduction
Output
Thrust Flange
Bearing
Planetary
Input Shaft Stage
Gear
Coupling
Bevel-Gear Housing
Stage Helical-
Gear Stage FLENDER
FLENDER KMPS
KMP

by LOESCHE
Page 135
Gearbox Gearbox
Bevel-Planetary-Gearbox with 3 stage Reduction Loesches Strategy of Mill and Drive Sizes
FLENDER KMPP

by LOESCHE
Page 136
Gearbox Table of contents
Unification Concept for CRM and C/S-mills
Mill gearbox
Sub-suppliers
Coupling
Gearbox lubrication
Maintenance
Gearbox internals

by LOESCHE
Page 137
Mill gearbox Mill gearbox
Sub-suppliers Sub-suppliers
Sub-suppliers approved by LOESCHE CMD, France rating up to 1.500kW

Smaller gearboxes Bevel-Helical, planetary
CMD, France Flender, Bocholt(HQ), rating 200 kW up to 7.000 kW

Flender (Siemens), Germany, Bocholt Voerde (machining, assembly) Germany
Formosa Heavy Industries (Licence of M/s Renk), Taiwan,
Keller Siegburg, Germany rating 200 kW up to 1.500 kW
Keller, Germany, St. Augustin
Maag (FLS), Swiss Maag, Winterthur, Swiss (HQ) rating up to 5.400 kW
Moventas, Germany, Wuppertal
Renk (MAN) / Renk-Maag, Germany, Augsburg Moventas, Wuppertal Germany rating 200 kW up to 1.500 kW
Seisa (SHI), Japan
Renk, Augsburg, Germany rating up to 5.400 kW
Seisa, Osaka Japan rating 450 kW up to 4.500 kW

by LOESCHE
Page 138
Mill gearbox Table of contents
Sub-suppliers
Mill gearbox
Mill gearbox
Sub-suppliers
Coupling
Gearbox lubrication
Maintenance
Gearbox internals

by LOESCHE
Page 139
Mill gearbox Gearbox
Coupling Coupling
Different types
High flexible couplings:

Flender - ELPEX ENG
Flexible couplings:
Bolt type:
Flender - RUPEX RWN , RUPEX-APEX
Elastic RUPEX coupling, Type RAK

by LOESCHE
Page 140
Coupling Coupling
RUPEX
ELPEX

by LOESCHE
Page 141
Mill gearbox - Coupling Table of contents
Mill gearbox
Mill gearbox
Sub-suppliers
Coupling
Gearbox lubrication
Maintenance
Gearbox internals

by LOESCHE
Page 142
Mill gearbox Mill gearbox Gearbox Lubrication
Gearbox lubrication
Always included in the scope of supply of gearbox suppliers

Usually consists of:
Low pressure pump,
Filter,
oil cooler (water/air)
HP-pumps,
Instrumentation pressure transmitter, RTDs flow meter, and gauges
(temperature, pressure, flow indicator), heating device, oil container
Signals of instruments are interlocked in PLC

Certain sequences and paramaters must be adhered to
Project dependent
by LOESCHE
Page 143
Mill gearbox Gearbox Lubrication Table of contents
Mill gearbox
Mill gearbox
Sub-suppliers
Coupling
Gearbox lubrication
Maintenance
Gearbox internals
Project dependent
by LOESCHE
Page 144
Maintenance Maintenance
Gearbox removal procedure overview

On-site check
Please have expert on site
An annual check should be completed by the gearbox supplier
Illustrations
High vibration / severe torque variations to be avoided

Maintenance drive
Check for the mill operation data, maintenance
Visual check, oil level, leaks, abnormal noise, oil filter, oil level check and
oil analysis,
History of oil analysis and oil exchanges

by LOESCHE
Page 145
Maintenance Maintenance
Condition monitoring
Gearbox handling/lifting
vibrations,
temperature,
pressure,
torque, speed,
data (optional)
Signals collection, limit settings,
analog or digital filtering, filter settings,
storage, trigger settings,
analyzing
Modem / COM Server/ Internet Router

storage,
analysis, data messages
trend
computer SMS e-mail FAX

by LOESCHE
Page 146
Mill gearbox Table of contents
Maintenance
Mill gearbox
Condition monitoring
Mill gearbox
4xT
a Sub-suppliers
a Coupling
a
Lubrication oil inlet Gearbox lubrication
T p p p
n Maintenance
T
Main Maintenance
M a
Filter Filter
Gearbox internals
T T
T a MINI 8Ch.
MIDI 13 Ch.
a: acceleration (vibration) MAXI 19
M: torque
Gearbox KMPP Ch.
n: speed
p: pressure
T: temperature
by LOESCHE
Page 147
Gearbox Gearbox
Lubrication On Stock

by LOESCHE
Page 148
Gearbox internals Gearbox internals

by LOESCHE
Page 149
Gearbox internals Gearbox internals

by LOESCHE
Page 150
Mill gearbox
Gearbox internals

by LOESCHE
Page 151
Hydraulic systems: Function & design
by Dirk Grube, LOESCHE GmbH
The hydraulic systems at

LOESCHE mills
Overview
Dirk Grube
Technical Seminar
Miami, 2013
by LOESCHE
Page 152
Agenda Hydraulic systems - overview
1. Hydraulic systems
2. Hydropneumatic spring system - HSLM
3. Roller lubrication unit - HSMS
4. Hydraulic for support roller - HSSW
5. Swinging out device - HSAV
6. Fill unit - HSBF
Hydraulic systems in LOESCHE mills: design & function Rev.A 2 Hydraulic systems in LOESCHE mills: design & function Rev.A 3
by LOESCHE
Page 153
Hydraulic systems - different types Hydraulic application and their power unit -
nomenclature
LM CS Nomenclature for all application are similar!
HSLM with Example:

HSMS HSSW
counterpressure Roller lubrication Hydraulic positioning
HSLM 1000/45/2
Hydropneumatic system device for the S-roller HSLM is the abbreviation for the German: [Hydraulikschrank LOESCHE Mhle]
spring system
LM RM LM D
HSLM with HSLM with HSLM without

HSMS counterpressure
counterpressure Roller lubrication counterpressure
Hydropneumatic Hydropneumatic Hydropneumatic
system
spring system spring system spring system
HSMS is the abbreviation for the German: [Hydraulikschrank Mahlwalzen Schmierung]
HSSW is the abbreviation for the German: [Hydraulikschrank Support Walzen]
HSAV is the abbreviation for the German: [Hydraulikschrank Ausschwenk Vorrichtung]
HSAV HSBF HSBF is the abbreviation for the German: [Hydraulikschrank Befll Filtriereinheit]
Swinging out device Filling and filter unit
by LOESCHE
Page 154
Hydropneumatic spring system Hydropneumatic spring system design & position
Assembly groups HSLM, ring and connection pipeline:
Hydropneumatic spring system
Connecting Spring
HSLM Ring pipeline
pipeline assembly
by LOESCHE
Page 155
Roller lubrication system HSMS hydraulic plan
roller lubrication system
HSMS connecting pipe line lubrication line roller
by LOESCHE
Page 156
Mill hydraulic system for S-roller HSSW hydraulic plan
Hydraulic system S - roller
HSSW connecting pipe line S - spring assembly
by LOESCHE
Page 157
HSAV and swinging cylinder HSBF
by LOESCHE
Page 158
Agenda
1. Hydropneumatic spring system components overview

2. Hydraulic cylinder
3. Rod head and clamping nut
The hydropneumatic spring ass. 4. Piston and bladder accumulator
group in LOESCHE mills
Components
Dirk Grube
Technical Seminar
Miami, 2013
Hydraulic systems in LOESCHE mills: design & function Rev.A 2

by LOESCHE
Page 159
Hydraulic system hydropneumatic spring system Hydropneumatic spring system function
(1) Damping the system

(2) Induce grinding force
by LOESCHE
Page 160
Hydropneumatic spring system Hydropneumatic spring system design
Assembly groups Spring assembly
Hydropneumatic spring system
Hydraulic cylinder
Connecting Spring Rod head
HSLM Ring pipeline
pipeline assembly
Clamping nut
Bladder accumulator
Piston accumulator
by LOESCHE
Page 161
Hydropneumatic spring system design Hydropneumatic spring system design
Hydraulic cylinder Clamping nut and rod head
by LOESCHE
Page 162
Hydropneumatic spring system design Hydropneumatic spring system design
Piston accumulator Bladder accumulator
N2
Oil
by LOESCHE
Page 163
Agenda
1. Hydraulic system with counter pressure

2. Function
The hydropneumatic spring

system in LOESCHE mills
Function (with counter pressure)
Dirk Grube
Technical Seminar
Duesseldorf, 2013-07-25

by LOESCHE
Page 164
Hydraulic system with counter pressure Hydraulic system with counter pressure
LM CS
HSLM with HSMS HSSW

counterpressure Roller lubrication Hydraulic positioning
Hydropneumatic system device for the S-roller
spring system
LM RM LM D
HSLM with HSLM with HSLM without

HSMS counterpressure
counterpressure Roller lubrication counterpressure
Hydropneumatic Hydropneumatic Hydropneumatic
system
spring system spring system spring system
HSAV HSBF
Swinging out device Filling and filter unit
by LOESCHE
Page 165
Hydropneumatic spring system working pressure Hydropneumatic spring system with counter pressure
Operating mode
Movie roller Movie rod head
by LOESCHE
Page 166
Hydropneumatic spring system with counter pressure Hydropneumatic spring system design & position
HSLM, ring and connection pipeline:

by LOESCHE
Page 167
HSLM hydraulic scheme with counter pressure

Diagram spring stiffness and roller force
Dirk Grube
Technical Seminar

by LOESCHE
Page 168
Agenda Hydropneumatic spring system diagrams
1. Diagram: roller force with counter pressure Diagram spring stiffness and load per roller
2. Diagram: spring stiffness with counter pressure
by LOESCHE
Page 169
Hydropneumatic spring system load per roller Hydropneumatic spring system spring stiffness
Design and life time Stiffness with too high counterpressure
calculated for 100 %
of roller force.
~3,8
ca. 55 % ~2,2
Stiffness increased by too high counterpressure

of 25 bar (against 15 bar) by + 74 %!
by LOESCHE
Page 170
Hydropneumatic spring system spring stiffness Hydropneumatic spring system spring stiffness
by LOESCHE
Page 171
Hydropneumatic spring system load per roller Hydropneumatic spring system load per roller
by LOESCHE
Page 172
Hydropneumatic spring system load per roller Hydropneumatic spring system load per roller
LOAD PER ROLLER
LOAD PER ROLLER

WORKING PRESSURE
WORKING PRESSURE
FW = 60% FW = 60%
FW = 55% FW = 55%
FW = 30% FW = 30%
COUNTERPRESSURE COUNTERPRESSURE
by LOESCHE
Page 173
Hydropneumatic spring system load per roller
LOAD PER ROLLER

FW = 70%
WORKING PRESSURE
FW = 55%
Coal mills - HSLM with counter pressure and
not counter pressure
Dirk Grube
COUNTERPRESSURE

by LOESCHE
Page 174
Agenda Hydropneumatic spring system
1. Hydraulic system HSLM with counter pressure

2. Hydraulic system HSLM without counter pressure
by LOESCHE
Page 175
Hydraulic system HSLM at coal mills - different types Hydropneumatic spring system with counter pressure
Operating mode
LM D
HSLM with HSLM without

counterpressure counterpressure
Hydropneumatic Hydropneumatic
spring system spring system
Movie roller Movie rod head
by LOESCHE
Page 176
Hydropneumatic spring system without counter pressure HSLM with counter OR not counter pressure
1. In coal mills in normal case hydraulic system HSLM with counter

pressure is not necessary. But it can be an option.
2. Hydraulic system HSLM with counter pressure is necessary if part load
operating at coal mills is a customers requirement.
(frequently power plants and steel plants are aware to operate in part
load)

by LOESCHE
Page 177
Decrease working pressure for part load Trend
operation trends for counter pressure system

100 100
90 90
Working Operating & Conte /Pressure [bar]

80 80
70 70
Grinding bed [mm]

60 60
Operating pressure
50 50
40 40 Grinding bed
30 30
20 20
10 10
0 0
0 10 20 30 40 50 60 70 80 90 100
Mill Load [%] h]

by LOESCHE
Page 178
Increase counter pressure additional for part load Trend

100 100
90 90

80 80
70 70
Grinding bed [mm]

60 60 Operating pressure
50 50
Conter pressure
40 40
Grinding bed
30 30
20 20
10 10
0 0
0 10 20 30 40 50 60 70 80 90 100
Mill Load [%] h]
by LOESCHE
Page 179
Comparison of trends HSLM scheme with counter pressure
100 100
90 90

80 80
70 70
Grinding bed [mm]

60 60
Operating pressure
50 50
40 40 Grinding bed
30 30
20 20
10 10
0 0
0 10 20 30 40 50 60 70 80 90 100
Mill Load [%] h]

100 100
90 90
80 80
70 70
Grinding bed [mm]

60 60 Operating pressure
50 50
Conter pressure
40 40
Grinding bed
30 30
20 20
10 10
0 0
0 10 20 30 40 50 60 70 80 90 100
Mill Load [%] h]
by LOESCHE
Page 180
HSLM scheme without counter pressure

by LOESCHE
Page 181
Process parameters
by Christian-Martin Ruthenberg, LOESCHE GmbH
Process parameter
of LOESCHE vertical roller mills

Loesche GmbH
Technical Seminar
Miami, 2013-09-17
by LOESCHE
Page 182
Agenda Processes inside a mill

Process Parameters
Dependencies
Examples Transportation Classifying
Summary
Drying Grinding
Clinker/ slag mill
Process parameter_Rev.1 2 Process parameter_Rev.1 3

by LOESCHE
Page 183
Processes inside a mill Processes inside a mill
Flow
Transportation Classifying
Flow Speed
Pressure
Constantly
Consistent
controlled &
product
Drying Grinding stable
Temperature Pressure
Temperature
Speed

by LOESCHE
Page 184
Agenda Process Parameters
Processes inside a mill Pressure

Mill inlet vs. Outlet (dp mill)
Process Parameters Filter inlet vs. Outlet (dp filter)
Dependencies Working and counter pressure (grinding force)
Compressed air
Examples
Summary
Flow Temperature
Material Mill outlet gas
Reject Material
Gas Water
Water Product
(Fuel)
Product

by LOESCHE
Page 185
Dependencies Agenda

Process Parameters
Temperature
Dependencies
Examples
Summary
Pressure Speed
Flow

by LOESCHE
Page 186
Examples - Filter Examples - Hopper

by LOESCHE
Page 187
Examples - Hopper Clinker/slag grinding plant
Damper S
(Stack)
Damper R
(Recirculation)
Damper Z1
(Fresh air)
Minimum value Max value

Limestone hopper level 6.85 m 10.23 m
Raw mill body vibration 7.81 mm/s 14.24 mm/s

Hot gas generator
Raw mill motor power 4536 kW 5490 kW
by LOESCHE
Page 188
Agenda Summary
Processes inside a mill Processes inside a mill

Process Parameters transport, grinding, drying and classifying
Dependencies
Examples Process parameters
flow, pressure, temperature and speed
Summary
Dependencies
flow, pressure, temperature and speed
Examples
filter and hopper

by LOESCHE
Page 189
Process parameter_Rev.1 18
by LOESCHE
Page 190
Stabilization of mill in upset conditions
by Christian_Martin Ruthenberg, LOESCHE GmbH
Stabilization in upset condition

Loesche GmbH
Technical Seminar
Miami, 2013-09-17
by LOESCHE
Page 191
Agenda Upset condition = Vibration
Upset condition = Vibration Gas volume Water sprinkling

Unstable grinding bed
Immediate measures & root causes
Most common causes
Mill body vibration

Stabilization in upset condition _Rev.1 2 Stabilization in upset condition _Rev.1 3
by LOESCHE
Page 192
Upset condition = Vibration Upset condition = Vibration
Unstable grinding bed Unstable grinding bed
Changes in feed material Process & Operation

Unstable Conditions Moisture Classifier speed
Grain size Grinding force
Grindability Gas flow
Temperature Water sprinkling
Foreign material

Feed material Process & Operation Maintenance
Maintenance
Dam ring, support ring
Roller and grinding plates
Scrapers
Water sprinkling


by LOESCHE
Page 193
Upset condition = Vibration Agenda
Upset condition = Vibration
Caused by too coarse or too fine material
Immediate measures & root causes
Most common causes
Grain size distribution

by LOESCHE
Page 194
Immediate measures & root causes Agenda
For fast response: Upset condition = Vibration

Water sprinkling Unstable grinding bed
Working pressure
Classifier speed Immediate measures & root causes
Most common causes
Apply Reverse
Solve root
Vibration immediate immediate
cause
measure measure

by LOESCHE
Page 195
Most common causes Most common causes - feed
Feed Operation Wear
Lumps Memory Roller & table
Segregation Interpretation Dam ring Source: Loesche report (KN Swain OCL 2007-03-14)
Lumps > 150 mm = 56 pieces

Lumps > 120 mm < 150 mm = 76 pieces
Hand gloves = 6 pieces
Gunny bags = 4 pieces
Cotton waste = 200 gram
Number of stoppage due to star feeder = 0
by LOESCHE
Page 196
Most common causes - wear

by LOESCHE
Page 197
Optimization of grinding plants:
Upgrades, modifications
Optimization of Grinding Plants:

Modifications, Upgrades & Audits
Type: clinker / slag, raw meal, coal

by LOESCHE
Page 198
Modifications / Upgrades
Modifications Upgrades Audits / Modifications / Upgrades

Optimization Justification can be quantified
Production increase
Energy Savings
Achieve optimum product quality
Decreased downtime

Justification not easily quantified
Ease of maintenance / Operation
Replace obsolete / difficult to source components
Provide more control / insight of mill system (instrumentation /
sensors / advanced control)


by LOESCHE
Page 199
Examples - Modification Examples - Modification
Roller position indicators (Linear Transducers) Roller position indicators (Linear Transducers)
Provide actual roller position information as opposed

to simply High, Low, ETC
Can be used to see if material is evenly distributed
Can see if breakouts or foreign materials are in the
mill by observing periodic oscillation
Small investment for the amount of insight provided

by LOESCHE
Page 200
Updated Design (i.e. Rod Head) Updated Design (Grinding Elements)
Ductile
Old Design New Design MMC
Hardfaced

by LOESCHE
Page 201
G 20Mn5
Facial side
protected
V 100 Mo
Main wear area
Highest Forces

by LOESCHE
Page 202
Chromium Ductile Iron w/ Metal Matrix

Alloy Hardfacing Composite
Cost X X X + 50% X + 100%-150%
Life 1 1.5 2
Re-Weldable Yes but difficult Yes NO
Ductile Iron core accepts Hardfacing required

welding easier Risk in cracking
Less Risk of cracking
Longer Wear life
compared to Hi Chrome
Harder Materials can be
applied to areas of less
wear
Profile tracking and
optimal Manufacturing

by LOESCHE
Page 203
Examples - Upgrade Examples - Upgrade
High Efficiency Classifier
Classifier Type LKS Classifier Type LSKS

by LOESCHE
Page 204
Examples - Upgrade Examples - Upgrade
Improved velocity Enlarged classifying

profile zone
v1 < v2
Vnew = Vold 85%
v2 new = v2old (new geometry)
v2
Modified shape
v1
Reduced pressure drop across the mill

Less gas volume Enhanced classifier efficiency and
Increase of classifying efficiency less power consumption of classifier
Less fines in the material rejected
by rotor
Better stability of grinding bed leads
to better grinding efficiency
by LOESCHE
Page 205
Loesche Classifier Loesche Classifier
From LKS to LSKS From LKS to LSKS
LM 30.4 (Quebec)
Achieved Results (Examples):
Production Increase (Material A) 15,5 %
LM 32.4 (Hver) Production Increase (Material B) 22,5 %
Production Increase 21 %
LM 30.4 (Aslan 2)
Power Saving > 1,5 kWh/t
Production Increase 8,5 %
Fineness Before After
Power Saving > 1,5 kWh/t
% R 0.200 1.48 0.41
Fineness Before After
% R 0.090 11.04 11.78
% R 0.200 2.1 0.7
LM 38.4 (Hereke)
LM 27.2 (Isparta)
Power Saving 0,6 kWh/t
Power Saving 1,5 kWh/t

by LOESCHE
Page 206
Examples - Upgrade
Larger Rollers Modifications Upgrades Audits /

Increase Roller diameter Optimization
Can increase the throughput
Of the mill.

by LOESCHE
Page 207
Audits & Optimization Audits & Optimization
Carried out by Internal, OEM or Independent Internal

Personnel
OEM Independent
Consultant
consultant Historical Knowledge of installed
Compare Actual/Measured/Historical/Benchmarks equipment
Should be carried out periodically or after major Detailed Equipment knowledge

Industry references and
events experiences
Major overhauls / equipment modifications Knowledge of upgrade and
Changes in feed material improvements available
Changes in product Costs
Ideally audits will help to: Availability
Maximization of availability and reliability Product/Project support
Maximization of the operational and functional safety
Range of General Knowledge
Minimization of unplanned repairs
Increase of the operational lifetime Bias

by LOESCHE
Page 208
Example Example visual inspections:
Visual inspections leakages, damages, etc.
Oil- and grease pipes
Check of the filling pressure of the hydraulic accumulator leakages
smooth and stable operation
Expansion joints
damages
At coal mills
level of the rejectbox

by LOESCHE
Page 209
Sampling for oil analysis Alternative:

Installation of an Online Condition Monitoring System
Oil sensor at the lubrication system

continuous monitoring of all relevant parameters

by LOESCHE
Page 210
Audits & Optimization Trouble-free operation
Wear measurement at the grinding parts Wear measurement at the grinding parts
Measurement at the grinding plate Measurement at the roller tyres
Ideal Not Ideal Ideal Not Ideal
Fixed reference point No Fixed reference point

Consistent measurements Inconsistent measurements

by LOESCHE
Page 211
Trouble-free operation Audits
Wear measurement at the grinding parts Process Audit
Regularly record of the wear Process Audit Field measurements

Measurement of
pressure
temperature
O2-content
power consumption of the components
Volume flow
etc.
at the different measuring points

by LOESCHE
Page 212
Audits Audits
Process Audit Process Audit
Scope of work Comparison of the hand measurement with the values in the CCR
Execution of hand measurements at the complete grinding plant

by LOESCHE
Page 213
Process Audit Summary
Results
Evaluation of the results with regard to stated targets Mechanical Audit: Process Audit:
Summary of the findings and a detailed overview of measurements Information about the mechanical condition of Information about the process parameters of
the grinding plant the grinding plant
In the event of a deviation necessary actions should be defined and planned
Identify wear zones Identify optimization potentials / Bottle Necks
New adjustment based on current state New adjustment to the target state
Spare parts / Repair strategy and planning
Results:
Written recommendations for operation and maintenance
Historical records to benchmarking
Reference point for future operation / scenarios
Reduce unplanned down time
Increase of the plant efficiency

by LOESCHE
Page 214
Audits & Optimization Audits & Optimization - Plant Optimization
Process Optimization Process Optimization
Example: Adjustment of working pressure

At parameter changes one has to:
working pressure = f (output)
Adjust the control loops working High pressure
pressure
Readjustment of alarms/setpoints (if necessary) [bar] High power consumption
Unstable behaviour
Low pressure
Low capacity
output
[%]
by LOESCHE
Page 215
Audits & Optimization - Plant Optimization Audits & Optimization - Plant Optimization
Process Optimization Summary
110%
Example - Adjustment of classifier speed No Audits
100%
90%
Mech. Failure`
80%
Baseline Cont. loss of

70%
Product fineness is adjusted by classifier speed Knowledge efficiency
Loss of
Spare Parts
60% Mechanical Condition personnel /
Grinding is too fine Plant Efficiency Knowledge
50% Plant availability
Unnecessary increase of wear 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Decrease of plant performance 110%

Audits
100%
90%
Mech. Failure`
Identified and
Change of the relation between volume flow and classifier speed 80% corrected
Mid Campaign
Savings at the mill fan 70%
Baseline
Optimization
Knowledge
Spare Parts Loss of knowledge
Mechanical Condition and training
60%
Plant Efficiency
Plant availability
50%
Q.-03-4 en_TM_Maintenance Part 3_Rev.A 36 1 en_TM_Maintenance
Q.-03-4 2 3 4 Part5 3_Rev.A
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2437
by LOESCHE
Page 216
Q.-03-4 en_TM_Maintenance Part 3_Rev.A 38

by LOESCHE
Page 217

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Technical Seminar Miami 2013

Miami, September 17 - 19, 2013

19:00 - 22:00 Social activity, Location TBD - meet in hotel lobby

08:30 - 09:00 Registration open: Coffee and networking

September 18, 2013

08:30 - 09:00 Coffee and networking

September 19, 2013

08:30 - 09:00 Coffee and networking

Main activities: Main activities:

email: pruiz@loescheamerica.com email: ddelgado@loescheamerica.com

In cooperation with LOESCHE Training Center, Germany:

Main activities: Main activities:

email: theodora.bruns@loesche.de email: regina.krammer@loesche.de

Desi Delgado Christian-Martin Ruthenberg

Main activities: Main activities:

Peter Lolschou Dirk Grube

Main activities: Main activities:

LOESCHE is a privately owned company with its headquarter located in Dus-

Desi Delgado, Technical Instructor

Technical Seminar for: General

LOESCHE GmbH is a privately owned

Power, Iron, Steel Industrial Minerals Iron and non-ferrous

Hot Gas Generators for all industries

Flat grinding table

A module consists of:

2- roller- mill 3- roller- mill

Raw material feed Classifier LSKS

Pedestal Classifier rotor

Mill body / scraper / ring duct

Rotor (without bearing cartridge) Static flap /guide vane assembly

Thank you for your attention

by Christian-Martin Ruthenberg, LOESCHE GmbH

Ch.-M. Ruthenberg, Technical Trainer

Illustration extract out of DWG 935021-00-3 LM 69.6 RM

Illustration extract out of DWG 935021-00-3 LM 69.6 RM

The LOESCHE VRM combines Different LOESCHE mill types

Hot gas generator

Hot gas generator Hot gas generator

Hot gas generator Hot gas generator

Different LOESCHE mill types

Different LOESCHE mill types

Processes inside a mill

Different process circuits

Main Assembly Groups

Peter K. Lolschou, Technical Instructor

Q.00-4 en_TM_Maintenance Part 1_Rev.E 2 Q.00-4 en_TM_Maintenance Part 1_Rev.E 3

Example: Lengerich LM 46.4 RM Example: Nasice LM 20.2 D

Q.00-4 en_TM_Maintenance Part 1_Rev.E 4 Q.00-4 en_TM_Maintenance Part 1_Rev.E 5

Q.00-4 en_TM_Maintenance Part 1_Rev.E 6 Q.00-4 en_TM_Maintenance Part 1_Rev.E 7

Q.00-4 en_TM_Maintenance Part 1_Rev.E 8 Q.00-4 en_TM_Maintenance Part 1_Rev.E 9

Grinding Parts CS, RM, D 6

Mill body - CS, RM, D

Q.00-4 en_TM_Maintenance Part 1_Rev.E 10 Q.00-4 en_TM_Maintenance Part 1_Rev.E 11

Q.00-4 en_TM_Maintenance Part 1_Rev.E 12 Q.00-4 en_TM_Maintenance Part 1_Rev.E 13

The ring duct surrounds the table.

The walls are partly hard surfaced

The floor of the ring duct is double-

Q.00-4 en_TM_Maintenance Part 1_Rev.E 14 Q.00-4 en_TM_Maintenance Part 1_Rev.E 15

Q.00-4 en_TM_Maintenance Part 1_Rev.E 16 Q.00-4 en_TM_Maintenance Part 1_Rev.E 17

Q.00-4 en_TM_Maintenance Part 1_Rev.E 18 Q.00-4 en_TM_Maintenance Part 1_Rev.E 19

Table without dam ring

1 Clamping ring 7 Drive pin

Q.00-4 en_TM_Maintenance Part 1_Rev.E 20 Q.00-4 en_TM_Maintenance Part 1_Rev.E 21