DIAGRAM ALIR KUANTITATIF

3
Ba tu ka pur : 2357.4833 kg/ja m
Ca CO3 (s) 2311.9124 kg/ja m
MgCO3 (s) 21.9632 kg/ja m
FeCl 3 (s) 0.0329 kg/jam
30 oC
1 a tm
Ca CO3 (s) 2335.2650 kg/ja m
MgCO3 (s) 22.1850 kg/ja m
FeCl 3 (s) 0.0333 kg/ja m
30 oC
1 a tm
Ca CO3 (s) 23.3527 kg/ja m
MgCO3 (s) 0.2219 kg/ja m
FeCl 3 (s) 0.0003 kg/ja m
30 oC
1 a tm

1 CH 2 SC
CO2 (g) 1017.4231 kg/ja m
6 40 oC
Ca CO3 (s) 2311.9124 kg/ja m 1 a tm
HCl (aq) 1706.7831 kg/ja m MgCO3 (s) 21.9632 kg/ja m 4
H 2O (l) 2906.1442 kg/ja m FeCl 3 (s) 0.0329 kg/jam
30 oC 30 oC
1 a tm 1 a tm
H 2O (g) 2570.7312 kg/ja m
5 R 100 oC
1 a tm
H 2O (l) 3.8986 kg/ja m
30 oC
1 a tm
Ca CO3 (s) 23.1191 kg/ja m
MgCO3 (s) 2.1963 kg/ja m H 2O (g) 373.4554 kg/ja m
H 2O (l) 145.9166 kg/ja m 7 FeCl 3 (s) 0.0329 kg/ja m 100 oC
30 oC HCl (aq) 18.7857 kg/ja m 1 a tm
1 a tm MgCl 2 (s) 22.3554 kg/ja m Ca Cl 2 (s) 2373.7374 kg/ja m Ca Cl 2 (s) 2373.7374 kg/ja m
9 Ca (OH) 2 (aq) 36.4792 kg/ja m Ca Cl 2 (aq) 2540.5605 kg/ja m Ca Cl 2 (aq) 2335.7513 kg/ja m Ca Cl 2 (aq) 2380.1306 kg/ja m
Ca Cl 2 (aq) 47.6026 kg/ja m Ca Cl 2 (aq) 3.2233 kg/ja m
H 2O (l) 145.9166 kg/ja m H 2O (l) 3322.3627 kg/ja m H 2O (l) 3133.6877 kg/ja m H 2O (l) 1713.8208 kg/ja m
H 2O (l) 1672.6114 kg/ja m H 2O (l) 521.7472 kg/ja m
30 oC 40 oC 40 oC 100 oC
40 oC 40 oC
Ca (OH) 2 (s) 36.4792 kg/ja m 1 a tm 1 a tm 1 a tm 1 a tm
1 a tm 1 a tm
30 oC
1 a tm
8 M NE RVF EV CR CF RD

Ca CO3 (s) 23.1191 kg/ja m Ca Cl 2 (s) 2373.7374 kg/ja m

MgCO3 (s) 2.1963 kg/ja m Ca Cl 2 (aq) 3.2233 kg/ja m
Ca Cl 2 (aq) 2595.2793 kg/ja m H 2O (l) 148.2918 kg/ja m
H 2O (l) 3477.5435 kg/ja m 100 oC
Mg(OH) 2 (s) 13.6485 kg/ja m 1 a tm
Ca Cl 2 (aq) 44.3793 kg/ja m
Fe(OH) 3 (s) 0.0217 kg/ja m
40 oC H 2O (l) 1150.8642 kg/ja m
1 a tm 40 oC Ca Cl 2 (s) 2373.7374 kg/ja m
1 a tm RC Ca Cl 2 (aq) 3.2233 kg/ja m
H 2O (l) 148.2918 kg/ja m
Keterangan : 30 oC
CH : Crusher 1 a tm
SC : Screening
R : Reaktor Ca CO3 (s) 23.1191 kg/ja m
M : Mixer MgCO3 (s) 2.1963 kg/ja m
Ca Cl 2 (aq) 259.5279 kg/ja m
NE : Netralizer H 2O (l) 347.7544 kg/ja m
RVF : Rotary Vacuum Filter Mg(OH) 2 (s) 13.6485 kg/ja m
EV : Evaporator Fe(OH) 3 (s) 0.0217 kg/ja m
40 oC
CR : Crystalizer 1 a tm
CF : Centrifuge
RD : Rotary Dryer
RC : Rotary Coller
 DIAGRAM ALIR KUALITATIF

3
CaCO3 (s)
Batu kapur : MgCO3 (s)
CaCO3 (s) CaCO 3 (s)
MgCO 3 (s) FeCl 3 (s)
MgCO3 (s) 30 oC
FeCl 3 (s)
FeCl 3 (s) 30 oC 1 atm
30 oC 1 atm
1 atm
1 CH 2 SC
CO2 (g)
Ca CO3 (s) 6 40 oC
MgCO3 (s) 1 atm
HCl (aq) 37% FeCl 3 (s) 4
H2O (l) 63% 30 oC
30 oC 1 a tm
1 atm H2O (g)
5 R 100 oC
H2O (l) 1 atm
30 oC
1 atm CaCO3 (s)
MgCO3 (s)
FeCl3 (s) H2O (g)
H2O (l)
7 HCl (aq) 100 oC
30 oC MgCl2 (s)
1 atm CaCl 2 (s) CaCl 2 (s) 1 atm
9 CaCl2 (aq)
Ca(OH) 2 (aq) 20% CaCl 2 (aq) CaCl 2 (aq) CaCl 2 (aq) CaCl 2 (aq)
H2 O (l)
H2O (l) 80% H2O (l) H2O (l) H2O (l) H2O (l)
40 oC
Ca(OH) 2 (s) 30 oC 1 atm 40 oC 100 oC 40 oC 40 oC
30 oC 1 atm 1 atm 1 atm 1 atm 1 atm
1 atm 8 M NE RVF EV CR CF RD

CaCO3 (s)
MgCO3 (s) CaCl 2 (s)
CaCl 2 (aq) CaCl 2 (aq)
H2O (l) H2O (l)
Mg(OH) 2 (s) 100 oC
CaCl 2 (aq)
Fe(OH) 3 (s) 1 atm CaCl 2 (s)
H2O (l)
40 oC 40 oC CaCl 2 (aq)
1 atm RC H2O (l)
1 atm
Keterangan : 30 oC
CH : Crusher 1 atm
SC : Screening
R : Reaktor CaCO3 (s)
M : Mixer MgCO3 (s)
NE : Netralizer CaCl 2 (aq)
RVF : Rotary Vacuum Filter H2O (l)
EV : Evaporator Mg(OH) 2 (s)
CR : Crystalizer Fe(OH) 3 (s)
40 oC
CF : Centrifuge
1 atm
RD : Rotary Dryer
RC : Rotary Coller
 NERACA MASSA

Kapasitas produksi : 20000 Ton/Tahun

Waktu Operasi
Jumlah Produksi
Kemurnian Produk
Produksi kalsium klorida
: 330 Hari/Tahun
24 Jam/Hari
: 2525.2525 Kg/Jam
: 94%
: 2373.7374 Kg/Jam

Neraca Massa Total

Komponen Input (Kg/jam) Output (Kg/jam)

kristal CaCl2 0.0000 2373.7374
CaCl2 0.0000 262.7513
HCl 1706.7831 0.0000
Ca(OH)2 36.4792 0.0000
H2O 3055.9594 3440.2327
CaCO3 2311.9124 23.1191
MgCO3 21.9632 2.1963
FeCl3 0.0329 0.0000
Mg(OH)2 0.0000 13.6485
Fe(OH)3 0.0000 0.0217
MgCl2 0.0000 0.0000
CO2 0.0000 1017.4231
Total 7133.1302 7133.1302

Neraca Massa CH (Crusher)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 1 Arus 3 Arus 2
CaCO3 2311.9124 23.3527 2335.2650
MgCO3 21.9632 0.2219 22.1850
FeCl3 0.0329 0.0003 0.0333
Total 2357.4833 2357.4833
Neraca Massa SC (Screening)
Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 2 Arus 3 Arus 4
CaCO3 2335.2650 23.3527 2311.9124
MgCO3 22.1850 0.2219 21.9632
FeCl3 0.0333 0.0003 0.0329
Total 2357.4833 2357.4833

Neraca Massa R (Reaktor)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 4 Arus 5 Arus 6 Arus 7
CaCO3 2311.9124 0.0000 0.0000 23.1191
MgCO3 21.9632 0.0000 0.0000 2.1963
FeCl3 0.0329 0.0000 0.0000 0.0329
HCl 0.0000 1706.7831 0.0000 18.7857
CaCl2 0.0000 0.0000 0.0000 2540.5605
MgCl2 0.0000 0.0000 0.0000 22.3554
CO2 0.0000 0.0000 1017.4231 0.0000
H2O 0.0000 2906.1442 0.0000 3322.3627
Total 6946.8358 6946.8358

Neraca Massa M (Mixer)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 8 Arus 9 Arus 10
Ca(OH)2 36.4792 0.0000 36.4792
H2O 0.0000 145.9166 145.9166
Total 182.3958 182.3958
Neraca Massa NE (Netralizer)
Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 7 Arus 10 Arus 11
CaCO3 23.1191 0.0000 23.1191
MgCO3 2.1963 0.0000 2.1963
FeCl3 0.0329 0.0000 0.0000
HCl 18.7857 0.0000 0.0000
CaCl2 2540.5605 0.0000 2595.2793
MgCl2 22.3554 0.0000 0.0000
H2O 3322.3627 145.9166 3477.5435
Mg(OH)2 0.0000 0.0000 13.6485
Fe(OH)3 0.0000 0.0000 0.0217
Ca(OH)2 0.0000 36.4792 0.0000
Total 6111.8085 6111.8085

Neraca Massa RVF (Rotary Vacuum Filter)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 11 Arus 12 Arus 13 Arus 14
CaCO3 23.1191 0.0000 23.1191 0.0000
MgCO3 2.1963 0.0000 2.1963 0.0000
CaCl2 2595.2793 0.0000 259.5279 2335.7513
H2O 3477.5435 3.8986 347.7544 3133.6877
Mg(OH)2 13.6485 0.0000 13.6485 0.0000
FeCl3 0.0000 0.0000 0.0000 0.0000
Ca(OH)2 0.0000 0.0000 0.0000 0.0000
Fe(OH)3 0.0217 0.0000 0.0217 0.0000
Total 6115.7070 6115.7070
Neraca Massa EV (Evaporator)
Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 14 Arus 18 Arus 15 Arus 16
CaCl2 2335.7513 44.3793 0.0000 2380.1306
H2O 3133.6877 1150.8642 2570.7312 1713.8208
kristal CaCl2 0.0000 0.0000 0.0000 0.0000
Total 6664.6826 6664.6826

Neraca Massa CR (Crystallizer)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 16 Arus 17
CaCl2 2380.1306 47.6026
H2O 1713.8208 1672.6114
kristal CaCl2 0.0000 2373.7374
Total 4093.9514 4093.9514

Neraca Massa CF (Centryfuge)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 17 Arus 18 Arus 19
CaCl2 47.6026 44.3793 3.2233
H2O 1672.6114 1150.8642 521.7472
kristal CaCl2 2373.7374 0.0000 2373.7374
Total 4093.9514 4093.9514

Neraca Massa RD (Rotary Dryer)

Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 19 Arus 20 Arus 21
CaCl2 3.2233 0.0000 3.2233
H2O 521.7472 373.4554 148.2918
kristal CaCl2 2373.7374 0.0000 2373.7374
Total 2898.7079 2898.7079
Neraca Massa RC (Rotary Cooler)
Input (Kg/jam) Output (Kg/jam)
Komponen
Arus 21 Arus 22
CaCl2 3.2233 3.2233
H2O 148.2918 148.2918
kristal CaCl2 2373.7374 2373.7374
Total 2525.2525 2525.2525

Persentase Komposisi Produk

Massa
Komponen % Massa
(Kg/Jam)
CaCl2 3.2233 0.1276%
H2O 148.2918 5.8724%
kristal CaCl2 2373.7374 94.0000%
Total 2525.2525 100.0000%