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 ERSIN GROUP was founded in 1974 under the name of "Ersin Molding Machine lndustry". The business
has started with production of various molds and special steel products. ln years of production product range,
technical knowledge, and quality requirements were signifrcantly developed.

aquaflex brand became member of Ersin Group in 2002. aquaflex was created to focus on two product
-
lines 'Drinking Water and Waste Water Treatment Plant Equipment' and 'Pipeline Connection and Repair
Equipment'. For aquaflex 'Waste Water Treatment Equipment' product line Bursa Chamber of Commerce
awarded Ersin Group for being frrst producer and exporter of diffuser systems from Turkey. With high quality
control, great customer support, constant development. and competitive price aquaflex is already well accepted
brand in water and gas industry in over 40 countries worldwide. l

aquaflex products serve to both public and private organizations and company has been successfully
participating in tenders, investments, WWTP projects, and similar. Furthermore development of good retail
system and diverse head offrce team with knowledge from various areas are basis for excellent customer
services.

ln production aquaflex only uses most quality material, for example, high quality stainless steel, carbon
steel, dacromet, ductile, EPDN/, NBR, SBR, and other materials desired by customers. Standard materials and
dimensions or tailor-made products for each individual customer's wishes can be produced and supplied.

All aquaflex products meet current international standards for drinking water and gas supply. Following
-
certiflcates are obtained: ISO 900.1:2009, ISO 14001.2004, TSE Turkish Standard Institute, and TZW KTW
(Ku nststoffe und Trin kwasser).

For several years is aquaflex contributing to cleaner water and safer pipeline systems in over 40
countries worldwide;from African, Asian, European, South American, and Middle East countries. We are looking
forward to serve you and cooperating with you in future...

Cem $ener
General Manager
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Waste Water Treatment Plant Equipment

Fine bubble disc diffuser o
Fine bubble tube diffuser t0
Fine bubble maxi tube diffuser 12
Fine bubble supper saddle tube diffuser 12
Fine bubble plate diffuser t3
Course bubble disc diffuser 14
Course bubble tube diffuser 14

B|oAQUA plastic careers for MBBR t5

Aquaflex PP Saddle connection t6
Pipeline support equipment. Z Support 17
Pipeline support equipment: Fix Clamp t8
Pipeline support equipment: Adjustable clamp t9

Accessories and spare parts 20

Drinking Water Filter Equipment

Filter Nozzle Aqua-P 22
Filter Nozzle Aqua-K 23

Pipeline Connection and Repair Equipment

Easy Repair Equipment - AQUASI0 26
Easy Repair Equipment - AQUAS2O 27
Easy Repair Equipment - AQUAS30 28
Easy Repair Equipment - ATC Tapping Clamp 29
Easy Repair Equipment - ATS Tapping Saddle 30
Easy Repair Equipment - ATT Tapping Tee 3t
Easy Repair Equipment * AQUAS Mini Snap Clamp JL
Easy Repair Equipment - AQUAS Mini Wrap Clamp JJ

Connection Equipment - AUC Universal Coupling ,34

Connection Equipment - AUFA Universal Flange Adaptor 35
Connection Equipment - AUTS Universal Tapping Saddle 36

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Support Equipment - AQUAS C-Clamp JI

Pipe Dimensions
Certiflcates 39 ;;,:^;i.,
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aquaflex Waste Water Treatment P arr
Equrpment is developed to support
municipal, industrial, and pr vate water
treatment development Advanced
technoloqy is rmplemented to aquaflex
products whrch are suitable for newly
developed treatment plants, upgrades
of existing facrlrties, or simply
maintenance of current infrastructure.
Material for product on of aquaflex
products s careful y choser arcl
regularly tested A1 aquaflex pr..-r.
lires are si- ar.c ^ E ,, -
aquaflex WWTP eq- a.'a.. : :, r- :
lor owr -a--'J. . =.
it also frt per{ect r., .: . : ., ', , - - :
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Fine bubble disc diffusers are most commonly used
model for biological treating of waste water. aquaflex
disc diffusers have modern design which guarantee best
performance, best oxygen transfer, low system head-loss,
and simple installation with minimal maintenance required

Qualities Of aquaflex Fine Bubble Disc Diffuser

. Polypropylene (30% PP GFR) body and membrane from

EPDM rubber or Silicon.
. aquaflex membrane has conically designed pores to have
best oxygen transfer with bubbles of an average diameter
<3 mm, and best sealing when airflow is cut off Membrane
has thicker center without pores which additionally covers
inlet and eliminate clogging
. Models with or without internal check valve.
. High oxygen transfer effrciency even with low air capacity.

aquaflex frne bubble disc diffusers can be installed on

plastic, steel or stainless steel pipes and are suitable for
usage on every shape and dimension of aeration tank.
Oxygen Transfer Tests in Clean Water in a Glass Test Tank
were conducted by Technische Universitdt Darmstadt from
Germany to conflrm excellent performance of aquaflex
disc drffusers.

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ADD300-l 2" ADD230 9" ADDBO-3''

 aquaflex tube drffusers are best solution for long
and narrow aeration tanks Opportunity to choose
different material, connection thread, and size makes
aquaflex tube diffusers f rt to any type of waste water
With length from 300 mm to I 350 mm aquaflex tube
diffusers can be great solution for small private pools
or big municipal or industrial waste water treatment
pla nts.
. aquaflex membrane has conically designed pores
to have best oxygen transfer with bubbles of an
average diameter <3 mm.
. PP tube diffuser body has strategically placed air
inlet which is closed by membrane at any airflow cut
off and clogging is eliminated to minimum.
. High oxygen transfer effrciency even with low air
capacity

Qualities Of aquaflex Fine Bubble Tube Diffuser
. aquaflex offers tailor-made services for production
of tube diffusers, letting customer chose among six
different sizes, EPDM, TPU, or Silicon membrane, 3/a"
or I ", male or female connection.
. Polypropylene (PP) body and outlet on which
membrane is flxed with quality AlSl304 or AlSl 3.16
stainless steel clamps.
aquaflex tube diffusers can be used on PVG, steel, or
stainless steel pipes. They can be fltted to stainless
steel rectangle aeration grid, connected together
on both sides with long nipple from our accessory
collection (see page 20) or fltted to pipeline in pairs
with PP Saddle connection (see page 1 6)

Several models of aquaflex tube d jffusers can be supp ied to customer and addltiona tailor-made sizes can be produced

Length
Total Dia Perforated caPacitY Materiar of Membrane
Total weighl
Outlet
TYPe Effective/Total (m'/n] (ks)
(mm) area (m'z)
(mm)
l

ATD63-500 65 500/560 0 t0 2-8 EPDM&Slicon

. 083 3/0" or 1' female

210 EPDM & Sr icon 108 3/o' or 1 " fema e

ATD63 750 65 750/81 0 0 t5
3/0" or 1" fema e
ATD63,t 000 65 I 000/r 060 020 212 EPDI'/ & Si rcon 1.37

Nr{ ATD83-'l 050 87 I 000/l 050 122 2-14 EPDIV & Si con & TPU 1.75 3/0" or 1" female

g3 500/560 0.20 2-12 EPD[\4 & Sll con & TPU 175 3/.'or 1 'female
ATD90 500
750/81 0 125 2 14 EPDM & S licon & TPU 1.62 3/r"orI"female
ATD90-750 93
'I
2 16 206 3/"" or 'l" fema e
ATDg0-r 000 93 000/l 060 132 EPDN/ & Si icon & TPU

10
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aquaflex designed flne bubble maxi tube diffuser for big industrial or private projects where airflow up to 28
Nm3/h per diffuser is required.

Qualities Of aquaflex Fine Bubble Maxi Tube Diffuser

. aquaflex Maxi Tube Diffuser combines advanced technology of membrane with carefully planned and
designed body support.
. Two options of connection to pipeline: I . strong '1" AlSl304 or AlSl3'16 nipple and quality PP Saddle with
AlSl304 bolts; or 2. modular connection to be fitted directly on pipeline.
. On outer side aquaflex Maxi Tube Diffuser is additionally supported with AlSl304 or AISl3l6 aquaflex
Adjustable clamp - type B (see page 19), to balance vibrations during performance
. aquaflex fine Bubble Maxi Tube Diffusers are suitable to be used oi pVC, steel, or stainless steel plpes
-l60
with pipe diameter from 90 - mm.

Technical specification of aquaflex fine bubble maxi tube diffuser.

93 I250iI3l0 0.42 2-1g EPDM&Siricon&|DU 281 l" female or modular

-
21 1350/ l4-0 0 i0 2 48 EPDM & Silicon & TPU 3.65 l " female or modular

aquaflex Fine Bubble Supper Saddle Tube Diffusers are used in dense waste water treatment
plants. They have high oxygen transfer and can be extremely easy mounted to stainless steel
rectangle or round PVC pipes.
,HltHh.
Qualities Of aquaflex Fine Bubble Supper Saddle Tube Diffuser
. Designed to be placed on PVC or PE DN90 round pipe or SS 80"80 mm rectangle aeration grid
. Made of quality PP (Polypropylene) with injection process
. EPDN/ or Silicone membrane with innovative designed perforated area for high oxygen transfer
and bubbles of ah average diameter <3 mm

I a*n*
-Type Total Dia
';ili " Effective/Total

fossrur-rooo 6b .ooo/zboo

Technical specification of aquaflex fine bubble maxi tube diffuser

; --i1,

!;12:,
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B,{ !
qt"

aquaflex Fine Bubble PIate Diffuser is great solution

for wide aeration tanks lt offers great effrcrency
and floor coverage with low head loss. aquaflex
plate diffuser is due to its design extremely simple
for installation.

Qualities Of aquaflex Fine Bubble Plate Diffuser

. Polypropylene (PP) body from two parts frxed
together with AlSI304 bolts and nuts.
. EPDIV or Silicone membrane with conically
designed pores to have best oxygen transfer with
bubbles of an average diameter <3 mm.
"Membrane has thicker center without pores
which additionally covers inlet and eliminate
clogging.
.aquaflex Fine Bubble Plate Diffusers are suitable
to be used on PVC, steel, or stainless steel pipes

+,,

Technical specification of aquaflex frne bubble plate diffuser vl

l-

rype Perforated Capacity Material of

' area (m'z) (m3/h) , Membrane

Darmstadt, Germany. During the production additional internal tests on randomly chosen products are made so that products keep
high qualrty standard
Mainly used in equalization tanks before the introduction of waste watertreatment,
aquaflex Course Bubble Disc Diffuser are designed with I 0 holes for aeration, each
producing bubbles of oxygen with an average diameter between 5-.l0 mm.

Qualities Of aquaflex Course Bubble Disc Diffuser ,bl

. Polypropylene (PP) body designed with a wavy edge to keep membrane still and"
flxed even after years of usage.
. EPDN/ membrane with l0 equally spread bubble holes and thicker center which
additionally covers inlet and eliminate clogging when there is no airflow.
. aquaflex Course Bubble Disc Diffusers are extremely easy for installation. When
needed, membrane changing is fast and simple.
i
. aquaflex Course Bubble Disc Diffusers are suitable to be used on PVC, steel, or
stainless steel pipes. They can be easily frtted to the pipeline either by aquaflex ',
PP Saddle connection (see page 16) or aquaflex Grommed (see pale 20) placed '
directly into drilled pipe hole . $a-

Technical specification of aquaflex course bubble disc diffuser

.t Total Weight
Type '1P39'JY
(mYh)
Material of Mr
(ks)

f c*rrto -3', 2 25 EPDIV 0.40

Great solution for aeration or mixing application, aquaflex Course Bubble Tube Diffusers are carefully designed to
successfully bare even most demanding tasks. Their performance is on a highest level even in tanks that are often left
emptied and exposed for a longer period of time, tanks that cannot be emptied for maintenance or tanks with aggressive
waste water structure that can cause fast fouling or clogging of casual membrane diffusers.

Qualities Of aquaflex Course Bubble Tube Diffuser

. Full body is made from quality AlSl304 or AlS13l6 stainless.steel
. Cast stainless steel inlet.
E
. Bottom of aquaflex Course Bubble Tube Diffusers is closed
with two rectangular walls - deflectors.
. Walls and inlet are welded together with strong TIG ti
(Tungsten Inert Gas) welding process.

aquaflex Course Bubble Tube Diffusers are usually used on

steel or stainless steel pipes and on applications requiring
maintenance free diffuser system.

Technical specification of aquaflex course bubble tube diffuser

lype Height Width/Length Perforated Capacity

Total ira+ariar
Materrdr Total Weight
(mm) rotal (mri) area (mr) (m3/h)' fts)
CBTD-350 ]00 50/350 0.06 ?-30 AlSl304 or A151316 3,5
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The MBBR process is designed so that micro- C.

organisms create a multrple layers of biofllm on
the surface of small plastic carriers - aquaflex
BioAQUA, floating in the reaction tank. aquaflex
B|oAQUA was designed to have perfect contact
with liquid in the tank and still providing the
maximum surface for biofrlm growth.
aquaflex BioAQUA plastic media carriers floats in
liquid in the reactor and are kept in motion either
by air injection aerobic system or by stirrers in
anoxic or anaerobic systems. By moving evenly
throughout the reactor aquaflex BioAQUA provides
oxygen that is needed for BOD removal and
Nitriflcation and reduces the impurities in water as
well as bulking of the sludge to minimum.
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Technical details of BioAQUA plastic carriers

Diameter of BioAQUA 26 mm

Width o{ BioAQUA l0 mm

No. of inner departments

Approx mate d ameter of tnner departments 3 4mm I

Active surface area - 51 33 mm'?

PP - Po ypropy ene

Black or wh teltransparent

-l20.000peces

* Moving Bed Biofilm Reactor (IVBBR) is highly effective process in waste water treatment that can be easi y integrated into an activated
sludge process. lt provides BOD and COD reduction, nitrification, and de-nitriflcatron. MBBR technology is a perfect solution to gain
volumetric productrvity without the need to increase volume of mixed liquor suspended solids -
t5
 aquaflex PP Saddle connection was designed to connect
all different types of diffusers to pipeline system. Due
to qualrty material and innovative design, aquaflex PP
.!* i
"J&._! { ?- Saddle connection will give strong and ftrm support to
+,\
t*=""'"* diffusers for their complete working period.
{\ :t )

Qualities Of aquaflex PP Saddle Connection

. Strong PP (Polypropylene) body frxed to pipe with quality
AlSl304 bolts and nuts
. PP Saddle connection for discs with one and for tube
i I with two inlet sides.
'-.,J--<,i . Inlet with additional EPDM O-ring set between pipe and
inlet to prevent air leakage.
&4:'e
>-*1 aL e . Due to body material and design aquaflex PP Saddle
i,=r{"li[ o-a+#'
connection is perfect type of connection for processes
'e and applications with high temperature fluctuations.
. aquaflex PP Saddle connection can be installed on PVC,
PE, steel, or stainless steel pipes.

Technical specification of aquaflex PP Saddle connection.

Diameter lnlet I Width Height with inlet

(mm) (inch) (mm) (mm)

050 disc |\,48 x 40

050 tube "/ o"

or 1" 103 |\,48 x 40

063 disc '/0" or 1" U: 97

I
063 trb. t,. ar -.. 62
'
orSoisc ,o or-" 90

1"
I

075 tube '/ ^" or 90 IV8 x 50

O90drsc ,,,o, il gU MBx50

OqO tube l. or 1" 90 MBx50

Ol l0 disc M8x50

Ol I 0 tube

Ol 25 disc 210

Ol 25 tube 240

0140 drsc / N,48 x 50

0l 40 tube 3/ N/8 x 50

016!!8" - '4:9LL' I Nl8 x 50

f. Ol tube
60 'l
'/ ," or
^r1 1" IVB x 50

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aquaflex Z Support is designed to frx pipeline
systems on bottom of aeration tanks in waste
water treatment plants Made of quality AlSl304
or AlSl3l 6 aquaflex Z Support is attached to PP
Saddle, holds diffuser system in balance, and
neutralizes vibrations during performance,

Technical specification of aquaflex Z Support

Width (mm) Heiqht (mm) Thickness (mm)

I

50 mn 100_p"r i0 2,5

80 rri^. I l0 - tat. )00 2,5

17
 aquaflex FIX Clamp can be used for pipeline
in aeration systems and it is great connector
to be used for frxing pipes on a vertical wall.
Most commonly aquaflex FIX Clamp is used
instead of Z Support on aeration systems G..
with tube diffusers. 6 r*.
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Made from quality material AlSI304 or 'in#*,
AISl3l6 aquaflex FIX Clamp will support .'&'! .
aeration system over a period of many years.

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Technibal specification of aquaflex FIX Clamp.

.;; -l (mm)
width without
Gasket (mm)
Height of support
(mm)
Thickness with gasket
(mm)
I

mrn. 5
l
475 mn.5 M8x30

a9a min. 5 M8x30

at10 mrn. 50 - max 200 min 5 MBx30

l

a1 40 min. 50 - max. 200 min. 5 MBx30

a1 50 I mrn. 50 max. 200 mn.5

a16A min 59 rngl200 mn.5

Other tailor made dimens ons are also available. Please contact aquaflex by phone or e mail
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aquaflex Adjustable Clamps are designed to strongly and effectively hold pipeline
systems. Main advantage is adjustable height therefore they can be easily used for
areas with uneven basis.

aquaflex Adlustable Clamps TYPE A are suitable for big diameters and are also perfect
to be used in aeration tanks to hold and balance vibrations caused by airflow in pipes.

aquaflex Adjustable Clamps TYPE B are designed for simple installation and main
support for big diameter tube diffusers in aeration tanks. They minimize vibrations and
damage possibilities on diffusers. Clamp is also suitable to be used out of aeration tank.

Body, bolts, and nuts of all aquaflex Adjustable Clamps are made of quality material
AlSl304 or AlSl31 6 and come with EPDM or NBR gasket
ra t

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Type A Type B
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fechnical specifrcation of aquaflex idlustable clamp

Diameter ' Width without Height of support - Type A Height of support - Type B
(mm) i Gasket (mm) (mm) (mm)

a5a min. 50 max. I50 min. 50 - max.400

q)63 min. 50 max.400

475 min. 50 max. 200 min. 50 - max. 400

" q)qA 2A min. 50 max 200 min. 50 - max. 400 mn 5 M6x20 tvt 4

a1lA 20 min 50 - max 200 m n.50 max.400 mtn. 5 M6x20 IVI4

a1 40 30 m n. 50 - max. 200 m n.50 max.400

min. 50 max. 200 m n. 50 - max.400

m n. 50 - max 200

Other tailor made drmensions are also available. Please contact aquaflex by phone or e marl.
t?
aquaflex accessories and spare parts are designed to be used qn products made by aquaflex or products made by
ot'her producers, lnstallation of aquafiex accessories and spare pdrts is extremely simple and can be done without any
complicated and expensive equipment needed, performance, on the other hand, r'eaches highest level.
aquaflex accessories and spare parts are great and economical solution for old treatment plants and applications where
only some parts of equipment has to be replaced.

%W l**o#ffi,,;', 1;.
aquaflex Short Nipple
. Connection equipment between tube diffuser
and PP Saddle
. Made from quality AlSl304 or AlSl316 stainless
steel.
3/4"
' Outlet size or 1".

aquaflex Long Nipple

. Connection equipment between two tube
diffusers fltted on rectanqle SS aerat on grid
' Made from quality AlSl304 or AlSl3l 6 stainless
steel.
. Outlet size 3a" at 1".
.
-e.glh sizes mir B0 rrn rra . r40.rr'n

aquaflex SS Tube RePair ClamPs

- ,-i. " Used to tiqht membraneand
--*'Y"'
to tube diffuser body
quality AlSl3O4 or
&. Simple installation
-iri aro AIS!3'l 6 mater al.

aquaflex Spare Membranes

' D sc membranes can be chanqed easily by
untighten drffuser ring, change membrane, and
tighten drffuselring back
. Tube membranes can be changed by untighten
repair clamp on both s des of diffuser, changing
membrane and tighten new membrane with new
aquaflex SS Tube Repa r Clamps
. EPDN/, Silicon, and TPU spare membranes are
of the same quality and are processed on the
same way as membranes used on originally
produced aquaflex diff users

All membranes a; complementary to diffusers

produced by other industry leaders.
 aquaflex Drinking Water Filter Equipment is developed to support
municipal, industrial, and private water treatment development.
Product line of aquaflex fllter nozzles is designed to be used in all
frlter and drainage systems and can be active in sand, anthracite,
activated carbon, concrete, and ion exchange resin treatment.
Material for production of aquaflex products is carefully chosen
and regularly tested. Usually PP - Polypropylene is us.'d for
inlection process, however GFR30, PVDE ABS, or POM can be
also used upon customers' request. All aquaflex product I nes are
situated in Bursa, l;rkey.
We give Iife to aquaflex Drinking Water Filter Equipment product ltne includes
two types of fllter nozzles: AQUA-P and AQUA-K. Both mode s are

water..r
suitable for usage as open fllters or pressure filters.

In an open-atmosphere fllter nozzles are positioned on the flat and

smooth concrete plate whereas in a pressure p[ocess frlter nozzles
are placed on the stainless steel or ebonite coated plate. ln both
processes correct selection of model, length, slot number, and
nozzle material will save energy and maintenance costs, and will
be workrng for years.

All aquaflex Drinking Water Filter Equipment is tested for usage in

water for food and beverage industry. Products and mater als used
are safe and awarded with TZW KTW certificate.

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Technical specifrcation of aquaflex frlter nozzle AQUA-P head

slot width
-rvpe ''?;i;;'" slots No Area mm2

025 30 I b5
1:
tr: 05 )6 ?86
1
i 'i..1S--il' 1 70 ooo

? 18 774

3 l2
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Technical specification of aquaflex filter nozzle AQUA-P body

rhread rnside 8:119-:-:'

t';l:"i'' stemrea "*]!fi"d
rhread ouffii, :!':,'"'
Bodv
L2 - FullLensth
(mm) (mm) (cmr)
r

/. c 2A.9 rr,5 ,65 165 ?0,50 50,,140

,l
?oo 20 30,50
.
,, c 2t)-4 6 2,ol 50 B0', 00,1 20,1 4o oo zo.j, ..qoo
^"
M20 - 20 14 5 1,65 165 20,50 50'l4O

,?1
t'lz+ .24 | ,,
l6 zor
2,U ,r,
2oo ,lrolo
20'30,50 50,80,] 00,] 20,140,1 60,200',,,,400
50,80,100,120,140,160200,,400
I1 ] r

l,lro 30 I 6 ?,ol 200 ,_oo b0, | 60,200'250 2::

16 ?'a- 2Oo 20'30,50.20 " """
l5/I6',W ?3'5 50,80,100,120.10'|60,200,'',,100

rlw ?5,a 16 2,01 )oo 20 30,50 50 80,100,120 140 160 200, ,400

l/,'W 3],i5 ?15 3,63 363 30,50b5 ,0] oo:oozoo,B0,300,'',150

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Technica speciflcation of aquaflexf lter nozzle AQUA_K head

Type slglwlgth No
'' (mm) Srots Area mm,

4,2 4A 195

0,35 36 296

0,5 2A 235
0,5 36 423
KI
0,8

I
2A
6
36 846
1,5 24 705 &,
2 ?a 950

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s

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Technrcal specifrcation of aquaflex filter nozzle AQUA-K body

Thread
Outside
Bodylnside Body Cross
Thread
Dia
Dia Sectional Area Ll - Thread Length L2 - Full Length
(mm)
(mm) (cm,)

'/," G 16,7 1,33 2A 80, I I 0, I 40, 200, ...

/r" G 21 t3 1 ac
5,24, 4A
1 80, I I 0, I 40, 200, ..
t/0" G 26,5 t6 2,A1 20, 30, 45, +5+5 80, I I 0, I 40, 200,250,300, 35.0
I" G 33,25 21 3,46 20 80, I r 0, 140, 200,25A,300 350,
M20 2A t3 I,33 45, +5+5. 80, | 0, 1 40, 200, . .

N422-l,5 _?2 t6 2,C1 45, +5+5... 80, I I 0, I 40, 2AA,25A,300, 350,

M24 24 t6 2,41 25, 45, +5+5 .. 80, 1 I 0, I 40, 2AA,25A,300, 350,
r\4 30.3,5 30 21 3,46 30 80. | 0 I 10 . 00. ,/50. o00. s.0.
25,4 t6 2,01 20, 45, +5+5 80, I I 0, I 40, 2A0,250,300, 350,
32 ?1 3,46 20, 30,45, +5+5 80, I t 0, I 4Q, 2A0,250,300, 350,

23
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ri
,1 aquaflex pipeline connection and repair equipment
product line was designed for connection of pipelines
and for reparation of unexpected damages that can
i appear aquaflex pipeline equipment is made out of
best materials and suitable for any pipes serving for
water, wastewater, gas, and other liquid or vaporized
material. Full production line is placed in Bursa,
Turkey

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aquaflex easy repair equipment is used on pipeline systems of waste water, drinking water, chemical water
distribution, water purificatron plants, mining, gas and oil distribution, airports, drfferent sea ports, ships, and
much more.

Application Technical Specifi cations

[]Ll
.Each model has eight main parts: body shell, gasket, bolts and nuts,
armor plate, gasket, lifter bar, side bar, and guideplate. ,
,,
. Body shell, armor plate, lifter bar, side bar, and guide plate are from
quality AlSl304 stainless steel (optional from AtSt3t 6).
Pipe Connections
. High strength bolts and nuts from AlSl304 stainless steel. Bolts outlet
is additionally Teflon coated to prevent galling.
. Side bar, guide plate and nuts are welded to body with TIG (Tungsten
lnert Gas) AlSl304 welding.
. Gap bridge and gasket are permanently glued together with rubber
Broken Pipes
based adhesive. Vulcanization process can also be used upon request.
. Gasket from EPDM, NBR, or SBR material that can resist oil, acids,
alkalis, hydrocarbon fluids, water, and other materials,
. Gasket is suitable to be used in contact with drinking water - TZW
KTW certifrcate.
-lDCracks . All metal components are passivated by means of chemicaltechnique

Compatibility with order

@ When placing an order please consider the following:

Holers . Length of clamp should be minimum ,100

mm longer that the length
of damage on pipe.
. lnner diameter and working

mm
range of clamp should be minimum an
outer diameter of pipe.
. Please always write DN of pipe and material of pipe on which clamp
will be used.
Angular Deflections
. Maximum allowable axial deflection is 2 mm.
. Clamps with one, two, and three sections are undel standard and
constant production. Clamps with 4 - B sections can be produced
upon request
';iigi:i.:1.''
Damaged Pipe

25
 a

. grs
*a
:F
'56ffi1'e
20
20

t6
't
9t 98 6
95-1 02
102-112
.l06-l16

:= .1 tOB ilB
113-123 ,l
!\,., r!
I B-l 28 ! I

132-1 42
I 35-t 45 t6 !
I 45-l 55 t6
151-t6l t6
I 65-l 75 t6
'1
70-t B0 t6
I 76-t 86 t6 ,/

.t

S"a
16
o orn

t 237-247
t0

239-249
.o
a
l

l* f! t0
261 271 10
266-276
.j:"\.;
;.i26:, 'ffi@ Other tailor made dimensions can be produced
Please contact aquaflex by phone or e-mail.
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Working Range WP Length rn milimeters

O.D. (mm) bar I50 200 300 400
88-t I 0 t6
1 00-t 20 t6
.t
108 r28 6
114-134 t6
124 14A t6
130 150 t6
.t
r 35-t 55 6
140 t60 t6
le=
"f.
r 60-t 80 t6
165 r85 t6 ?::
'_-; lB'
_ ts i:-.-.r<,
e:-- .- ^.4 --.+-
I 68-t 8B t6 i_t<--Ft*-, -
r 70-.t 90 t6 rj. , .\ *4: -t-'
176 196 t6 | ." I .e'-.',1-
I 90-21 0 t6 : .|
.t
-:.?--''
95 2t5 t6 -\;----
214-23a t6 &-J
/' .# g\./
.# .b*.
215 235 t6
fs
225 245
244-?60
t6
t6
E
#&
#ffi
\ \J
Effi ti-
268 2BB t6 ffi
ffi *
213 293 t6 &* -W
@
m
#*
#
282 342
295-3t 5
t6
t6 q=ffi..
S : ffi.,
<F
3t 0 330
3t 5 335
320-344
t6
t6
t6
i;rcm:
H i =rr;ffi] 1

fu>" rrt*
I6
335 355 t6
346-366 t6
360-380 t0
380 400 t0 .t
395-41 5 l0 ^t
4t 0 430 t0
424-444 t0
430-450 t0
450-470 t0
465 485 t0
485- 505 t0
500 520 t0
5r 0-530 t0
'#
r"j
520 540 - to
.t
535-555 0
550 570 t0
558-578 t0
574 594 t0
.t
600-620 0
650 670 6
666,686
690 7t 0
6
q
dl&
27
Other ta lor-made dimens ons can be produced
P ease contact aquaflex by phone or e-ma l.
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d:
a
,q.-\^)k
.rGb \Fi-.L'-: f1 ".4
t t1

570

5Bs

610

Other tailor-made dimensions can be produced

Please contact aquaflex by phone or e mail.
aquaflex ATC Tapping Clamps are suitable for
similar applications as AQUAS repair clamps on Tapping Min. Min. Clamp
places where additional connection js needed Wide Dia. ClampDia. Length
range of outlet js available and all standard outlets
are threaded according to ISO/DlN or BSp American I nch ln milimeters
CC or lP threads can be supplied upon request 112" 60 150

3/4" 60 150

p I 72

79
150

150
:ri ! - 204
$-$''o.'nt: 'ri=a;:--
2', 9B 2AA
,t _,.
t* - !', 21 /Z', I15 200

3" 300

Other tai or-made dtmensrons can be produced

P ease contact aquaflex by phone or e ma

,E AS : -..-.
,,' $" GAS WATEB

ATC-'l One Section Tapping Clamp

Recommended for drameters from 60-
' ,.td
.,i .260 mm and lenqth from I50 400 mm
ti...
. itii

f,f #i.
f-r
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ATC-2 Two Section Tapping Clamp

Recommended for diameters from 89-
.150
520 mm and length from - 400mm.
 aquaflexATS Tapping Saddles are utilized for service
connection applications on the pipelines. Commonly
used are especially in municipal installation. While
upper body is similar and material is same as with
repair clamps, wide range of outlet diameier is
available as with tapping clamps. All standard outlets
are threaded according to lSo/DlN or BSP American ti t J
CC or lP threads can be supplied upon request. a

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ii\]

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-%lF ilF :

&
S' t: outlet Diameter in lnches
r\ Working
workino
Lenght in milimeters

\\:\\ Range
nange 1/2, 3/4' t' 1.1/4' 1.1/2' 2' 2.1/2' 3'
'100flm l00mm l00mm 100mm l50mm ls0mm 200mm 200mm
\\\- /0 B0

ll0-130 J 'l

l
-l5- l35 ,t l
() l3o 55 ''t 't J,tl,
'135 -
]60 J ,!lv

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'
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',
" "
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el :i:;::
tl
r*
" ", " ", ",
" " " " " :
"t
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,,;tO.:,
3rs-34b

Other
n

tailor made dimensions can

,t I i

be produced. P ease contact aquaflex by phone or e-marl

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aquaflex ATT Tapping Tee can be best

used on damaged pipes where a flanged &
connection rs required Standard model is GAS WATER

designed with two sections however more

sections or tailor-made products can be .l

produced upon request Most commonly lg

aquaflex ATT Tapping Tees are used on
municipal installations. i
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- -'&r r.: r,
.,.4. ..4.
Flange DN
Working
Ra noe
" DNsO DN65 DNSO DN ]OO DN
'I
50 DN 2OO DN 250 DN 3OO

108 128 .t .t ./

133-153 I I ./

I59 r80 ,t .t .t

'i
166-186 / J "t
J./
-l90 ./
210 / ,t .,/ .t .l

a 214 23A .t .t ./ .//.1

..: fl 23425A J n .t.t/
./

?4A260 J J ./
"t
,l .l .t

274-29A I t / 't.L't.ti
, r] 290 310 ,t .t ./ .,/ ./ .t .l v
315 335 / J ./ ,/lVJ./ .!l'
337 357 ./ / .l .,/.t/J,t { ir
360 - 380 .t .t .t .l,tJ// {
382-4A2
f \
J J ././t.lJ
J
\
400420. J' / J
"t,lJ.t./ F *_
4t0-430 ../ v / ././/J.,t \r. t"1,
'
435 455 ,t .t ./ . ..1

"t.tl.l.t
450470 / / ./ ././J/,t
- -i 468 488 I ,t .,/
./Jll./
--
f 'i--
51 0 530 J / .L .,1./J/"t
other ta lor made dimens ons can be produced p ease contact aquaflex by phone or e-ma
31
 aquaflex AQUAS Mini Snap Clamp is designed to seal damages
and leakage on small diameter pipes and to cover small d
damages. @
Technical specifications of aquaflex AQUAS Mini Snap Clamp
. Body of clamp is from stainless steel AlS1304 or AlSl3'l 6.
. Bolts and nuts are from steel-quality grade 8.8.
. Gasket can be made from EPDM, NBR, or SBR rubber material.

,fr

Jg q) " uk#
& G*t{ &!
*:.#', ,;,**-
v ,'".
ui('c e4

4'

Length (mm)
Pipe Dia.

1/2"
'100 150
I zoo
'oo l
3/4', .l

VJ
I JT
E?

1l/4" v l
I lt2' l '/
1"J,J

32
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aquaflex AQUAS Mini Wrap Clamp is

designed to seal damages and leakage
on small diameter pipes. lt is designed
with Gap Bridge to wrap the whole pipe. .i

Technical specifications of aquaflex

AQUAS MiniWrap Clamp
. Body of clamp is from stainless steel
AlSl304 or AlSl3l 6.
. Gap Bridge is from stainless steel
AlS1304 or AlSl3l 6
. Connection Bridge is from Ductile lron
GGG40,
. Boits and nuts are from steel-quality
9rduc o.o.
. Gasket can be made from EPDM, NBR,
or SBR rubber material,

--i.
r: -
ii_' '
r'tt 5*
* -,\.
'v : "f
.

Length (mm) -.:. --: .

Pipe Dia.
75 i00 150 =' E,,.'
t,
.:

... f-'
1t2', .\ :i:
3/4 ua ,,
i :tl
t' .::_.1
1, 1 4"
j*-.,'
-..{
i.
.. :

..,..,.-.1i
| /t -. 1_:
2',
i:l, ..
21/?
3 ,. -.S
+ .a

33
 aquaflex connection equipment products were designed for reliable connection of pipes. Design and material
are carefully chosen for products to frt on cast iron, ductile iron, steel, PVC, and asbestos cement pipes.
Dimensions and ranges of aquaflex connection equipment could vary depending on pipe material, therefore
sizes shall be discussed prior an order with customer, especially discussing on which type of pipes aquaflex
connection equipment will be used.

Technical Specifications of aquaflex Connection Equipment

. The gland Rings/flanges on both sides are made from high quality ductile iron, GGG - 40.
. Body of aquaflex connection equipment is made of steel.
. Both rings and body have Resicoat epoxy coating against corrosion. This coating meets the requirdments
of Fusion Bonded Epoxy Coating.
. Bolts, washers and nuts are from quality galvanized steel-quality grade 8.8.
. Sealing gaskets are normally from EPDM, NBR, or SBR rubber.
.aquaflex connection equipment meets the standards of lSO900l-2008, lSO1400l -2004, TSE, and TZW
KTW certiflcates
. Simple installation and operation procedures.
. Test pressu re 24 bar and working pressure up to 1 6 bar.
. Other tailor-made dimensions and materials can be produced upon customers' request
* @

.DNDN
(inche) (mm)

DN i
T.
working .
{t
80 88

(mm) i Range

Rings and Body Steel

Additional remarks:
. The gland rrngs of aquaflex
AUC Universal C.oupling for large
dimensions are made from steel.
. Axial deflection up to 6' for aquaflex
554 - 574
AUC Universal Coupling can be
compensated,
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1;i,34
 i.1.
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.

Additional remarks:
. =S
g ,. -ift "
aquaflex AUFA Universal w*.'
Flange Adaptors are produced \ $Et',

in accordance with DIN

257 2642 and lSO7005-2.
6 /
. Axial deflection up to 3'
for aquaflex AUFA Universal
,!
Flange Adaptor can be
compensated,
f,'
'/t

d A
WATER

DN DN Working
(inche) (..nm) .
Ranoe

2" 50 59-73
21 /2" 6q 70 B5 r-'l
\i
p 3" B0 BB.t02
4" I 00 tol - 125
$erqgl .*'**
5" 125 132 )46 t*
5' ,r, 139-153
!-j'
e{
6', r50 * 160 182
l .6,,l,;
I

7' I 75 19A - 207

200 21s ?35

9', 225 25A 268

r0" T 250 26a - ?87 I

l) 300 322 34
t {50 34t JbA

450 180 - 500

1'
:00 5?6 546 --$
24',

| ,o-
30'

35

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aquaflex AUTS Universal Tapping Saddle is designed to have Code of Stirrup-Strip
Working Range (mm)
universal application to allow reconnection on cast iron, ductile Type A

iron, steel, PVC, and asbestos cement pipes. lt is designed on a AUTS'I A 60-77
way to frt well on various diameters from 50 mm up to 500 mm.
AUTS2 A 77 95
Technical Specifications of aquaflex AUTS Universal Tapping AUTS3-A 98-ll9
Saddle AUTS4 A 125 r35
. aquaflex AUTS Universal Tapping Saddle head is from high quality AUTSS-A 139-160
GGG40 ductile iron and addittonally covered with blue colored AUTS6-A 150-180
epoxy coating. I70
AUIST A 195
. Inlet on aquaflex AUTS Universal Tapping Saddle head can be
AUTSB A 200 230
produced in two sizes 1" and 2".
. AUTS Stirrup-Strips are from stainless steel AlSl304 or AlSl31 6. AUTSg A 254 280
. Gasket is usually made from EPDM rubber NBR or SBR can also AUTSI O-A 285-315
be used upon request. AUTSI I -A 315-340
. Bolt threads are from stainless steel AlSl304 and are additionally
AUTSI 2 A 355 - 380
Teflon coated to prevent galling.
AUTSI 3-A 385-410
. Different tailor-made dimensions can be produced.
AUTS]4 A 414 - R5

AUTS Stirrup-Strip
Type A

. Code of Stirrup-Strip
Working Range (mm)
Type B

AUTSI -B 57 75

AUTS2 B 75-114
AUTS3-B I3 - 145
l

AUTS4 B . 144 - 189

AUTSS-B 195 234

AUTS6 B 265 - 324

aa n ada
AUTST-B

AUTSB B 3BB - 420

AUTSg B 420 468

AUTS []niversal
Tapping Saddle Head
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aquaflex AQUAS C-clamp is designed for support of pipeline

systems where stability, strength, and long-life performance are
rmportant.

Technical Specifrcations of aquaflex AeUAS C-Clamp

.aquaflex AQUAS C-clamp has strong Carbon
Steel iS-eS
.body can be additionally protected by galvanizing processbody
or it
can be fully covered with Dacromet ST - 37 for besi performance
in most heavy conditions.
. Dacromet ST-37 covered aquaflex AQUAS C-Clamp complies
wrth C5M corrosion class.
. Gasket is made from EPDM or NBR and it has temperature
resrsla.ce lrom -35'C to + I20'C

Material: Body Basis Carbon Steel CS-88/fully Dacromet ST-37 covered or gatvanizea
Material: Bolts Carbon Steel CS-88/fully Dacromet ST-37 covered or galvanized
Material: Luqs Carbon Steel CS-88/fully Dacromet ST-37 covered or gaivanized
PIPE Length
Between
Full Length Height Between loLT width xThickness weighl
DIA Bolts (mm)
(mm) CIamps (mm) DxL (mm) (ks)
t/.' 70 100 12 Ml0x40 35x5 0,40
I' 80 I0 t2 V 0.40 6.rr OfO
) 1/ 100 140 12 \,fl_,Zra 15,6 ObO
:
2', I0 150 12 t"41?.t5 l),5 0,/0
3', 180 230 t6 IVl6x55 35x8 t,bO
4" 240 254 ?a V'o.60 15,8 toO
6" ?60 310 22 vl6. /0 40, t0 2,o0
8', 330 380 ?2 M.o.70 40..10 jlA
10" 380 430 22 M'l 6x70 40xt0 4,20
12', 470 560 28 v'0. 20. 80,15 I,50
14 510 610 36 N/30x120 B0xt5 23,00
t6' 560 660 36 N436 x 120 B0 x 20 Z4pA
IB" 610 724 36 tV36 x 20
'l
80 x 20 28,00
20' 660 770 36 N/36 x I 20 12A x 2A 6b,00
24', 790 Bq0 36 M36x ]20 12Ox2O, , 74,0A

Gasket Technical Specifrcations

Base Thickness (mm) Clip Width (mm) Recessed Depth (mm) Wall Width (mm)

5 35 2,5 6
6 4A 2,5 6

9,5 BO 5 12,5
9,5 12A 5 . 12,5

37
 outside Diameter of

Pipe Type
DN

21 ,3 2A

26,9 25
l

25 oo, / 32

30 42,4 40

4A 48,3

50 60,3

60 77 7A

65 B3 B5 76,1 75

BO 9B I 00 104 98 BB,S 90
I
90 108 10r,6

100 124 124 I 30 108 11 4,3 ilO 10/125

't
125 t49 153 59 144 133

r50 168 176 182 190 170 159

175 197 241 241 213 219 t96

2AA 220 2?6 234 244 252 216

225 248

250 -
214 296 ?67

274 278 308 267 273

275 300 )a)

326 318 i?39 a 6

341

325 352 343

350 378 .355

403 394
419

475

500
 *'i:,i:"., TZVV
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TEST CERTIFICATE

WAR

CERTIFICATE CERTIFICATE
QL"TALIl Y MANA(;t1l\4FtN',l'
[:: ITNVIRONM[:NTAL. MANACITVi,:t'i'
cEM ENER EREIN KALIP MAk,NA SANAYI TiCARET cM SENER ERSIN kALlp Mr(tHA SAtAyr tlaAFri
fioqUgflex-.
Bt6vkr f,uqrk $5n6yi sil*r tg Brok N. lg 38
BuBer IUA{lyE
MANUTACIIEL SALE$ OI tsiTL'II NGE
iF'
{FAIY &EPAIF EIAMP^EIi JO]iII!GAbAFlbi N3il4E MAnUrAcruSE iNb satEsoF rlrra: rrtilflGs
couPlhG Fp 6^!brt (pw aliBaBseAt.6Aio 1(A5y RtF^rft CuMp FipE rorNIrhBA0na,oR F!Aef;r
^a^p10R alt1Ee (o2l{ At tEFi AD6Praq r.,1.pt,\c rosaoL, EooMqua[.ps,qt s^^f
MANUFACl!eF IHF 9*!Fg or w&TEWATEF lFtaTM.|rI
EallrrMENi9 1tuEM6E6!E brf rUS6R aeOS( ri MNIUfACI'F' AflF gA!'S O' WASIEWAIEE TREA1 MEN I
! a!pff E&Is 1MsM6FAt6 itFF U3!R er6ilEf I
,a.. i ri
ISO 9001i2008 !!{,n nr 5! ,6ii.i ; m, ,ir.,,i ,ti:
l$O 1400112004

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Additional tests or certiflcates can be provided

39