Professional Documents
Culture Documents
Brake System
Brake System
COURSE INFORMATION
PREREQUISITE : -
CORE REQUISITE : -
COURSE OUTCOMES
The person who is competent in this Course Outcomes shall be able to make sure the continuous of the brake functions, free of any
fluid leakages, and to ensure the safeness of the driver. Upon completion of this competency unit, trainees will be able to:
Perform Hydraulic Brake System Condition Inspection
Service Brake Hydraulic Components
Service Brake Mechanical Components
Service Parking Brake System Components
COURSE DESCRIPTION
Brake system service is a scope of competency to restore brake system in order to slow or stops the wheels and the vehicle.
The competency includes perform hydraulic brake system condition inspection, service hydraulic brake components, service brake
mechanical components, and service parking brake system components.
The outcome of this competency is to make sure the continuous of the brake functions, free of any fluid leakages, and to ensure the
safeness of the driver.
8 JAM 1. PERFORM i. Types of job order such as: - 1.1 Demonstrate job order receiving on brake
HYDRAULIC Work sheet / job card system
BRAKE SYSTEM ii. Function of job order 1.2 Able to interpret and compare system
CONDITION iii. Function of hydraulic brake system defects to manufacturers specification.
INSPECTION iv. Hydraulic brake system repair tools 1.3 Able to prepare tools and equipment for
Type of tools (such as common tools and hydraulic brake system condition
special tools) inspection.
Functions of tools 1.4 Perform checking of brake leakages
v. Hydraulic brake system layout condition in accordance with hydraulic
vi. Hydraulic brake system functionality test brake system condition inspection
vii. Water vapour contamination condition procedure.
1.5 Perform checking of water vapour
Discoloration contamination level of the brake fluid
Viscosity according to the workshop manual.
viii. Brake fluid level switch functionality
ix. Free-play checking procedure
Safety:
i. Adhere to safety precaution in hydraulic brake
system condition inspection.
ii. Adhere to companys safety and policy.
iii. Occupational safety & health act 514 1994
Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
ii. Environmental Quality act 127 1974
i. Check brake mechanical components i. Brake pads and brake discs thickness
condition checked
ii. Service mechanical brake discs ii. Brake drum / hub removed from vehicle
iii. Service brake drums iii. Brake shoes removed from brake drum
iv. Service brake shoes iv. Brake shoes thickness visually checked
v. Replace brake disc v. Brake drum / hub is cleaned from any rust.
vi. Replace brake pads vi. New brake shoes installed
vii. Replace brake booster vii. New brake drums installed
viii. New brake disc installed
ix. New brake pad installed
x. Brake system bled
xi. New brake booster installed
Attitude:
i. Systematic in organising work activities.
Safety:
i. Adhere to safety precaution in conducting brake
mechanical components service.
ii. Adhere to companys safety and policy.
iii. Occupational safety & health act 514 1994
Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
ii. Environmental Quality act 127 1974act 127
1974
12 JAM 4. SERVICE i. Fundamental of parking brake system such as:- 4.1 Perform checking of parking brake
PARKING Schematic diagram components condition in accordance with
BRAKE SYSTEM Types of parking brake the workshop manual.
COMPONENTS 4.2 Demonstrate servicing of parking brake
Components of parking brake
components in accordance with the
Layout of parking brake components workshop manual.
ii. Parking brake checking procedure 4.3 Able to prepare brake service report in
iii. Parking brake removing and replacing accordance with the workshop manual.
procedure
iv. Method of removing and replacing parking
brake cable ASSESSSMENT CRITERIA
v. Method of adjusting parking brake
vi. Checking parking break light indicator system
i. Parking brake cable visually checked
procedure such as :-
ii. Condition parking brake cable components
Stop light confirmed
Third light iii. Condition Parking brake cable confirmed
iv. Releasing Parking brake cable adjustment
confirmed
APPLIED SKILLS v. Parking brake cable assembly removed
from the vehicle
i. Check parking brake cable visually vi. New parking brake cable installed
ii. Check parking brake cable components vii. Parking brake cable assembly installed to
iii. Check parking brake cable condition vehicle
iv. Release parking brake cable adjustment viii. Parking break stop light and third light
v. Remove parking brake cable assembly indicator check list performed
Attitude:
i. Systematic in organising work activities.
Safety:
i. Adhere to safety precaution in conducting
parking brake system components service.
ii. Adhere to companys safety and policy.
iii. Occupational safety & health act 514 1994
Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
Environmental Quality act 127 1974
Employability Skills
References
REFERENCES