Primetals Technologies Japan, Ltd.

A joint venture of Siemens,

Mitsubishi Heavy Industries and Partners

Tokyo office:
Shintamachi Bldg.
34-6, Shiba 5-Chome, Minato-ku,
Tokyo 108-0014, Japan
Phone: +81-3-5765-5231

Hiroshima Works:
6-22, Kanonshin-Machi, 4-Chome, Nishi-ku,
Hiroshima 733-8553, Japan
Phone: +81-82-291-2181

primetals.com

Brochure No. : June 2015/T05-0-N070-L4-P-V1-EN

Printed in Japan
2015 Primetals Technologies Ltd. All rights reserved. PICKLING & TANDEM COLD MILL
The information (including, e.g., figures and numbers) provided
in this document contains merely general descriptions or
characteristics of performance based on estimates and
assumptions which have not been verified.
It is no representation, does not constitute and/or evidence a
contract or an offer to enter into a contract to any extent and is
not binding upon the parties. Any obligation to provide and/or
demonstrate respective characteristics shall only exist if expressly
agreed in the terms of the contract.
These estimates and assumptions have to be analyzed on a case-
to-case basis and might change as a result of further product
development.
Primetals Technologies excludes any liability whatsoever under
or in connection with any provided information, estimates
and assumptions. The provided information, estimates and
assumptions shall be without prejudice to any possible future
offer and/or contract.
Any use of information provided by Primetals Technologies to the
recipient shall be subject to applicable confidentiality obligations
and for the own convenience of and of the sole risk of the
recipient.

A MHMM Rolling Technology primetals.com

Printed by
Fuji Xerox Service Link Co., Ltd.
https://www.fxsvl.co.jp/
 CONTINUOUS TANDEM COLD MILLS newly installed in the world after 1980
CONTINUOUS PL-TCM WITH No. User Mill Type Products Start-up No. User Mill Type Products Start-up

Nippon Steel Lianyuan Steel Galva& 2005/

CUTTING EDGE TECHNOLOGIES 1
(Hirohata)
Sheet 1982 26
(China) Sheet 2010

Nisshin Steel Benxi Steel Galva&

2 Galva. 1985 27 2006
(Sakai) (China) Sheet

Kawasaki Steel Wuhan Steel Silicon&

3 Sheet 1986 28 2006
(Mizushima) (China) Sheet

NKK Maanshan Steel Galva&

4 Sheet 1987 29 2007
(Fukuyama) (China No.2) Sheet

1987/
POSCO Union Steel Galva&
5 Sheet 2003/ 30 2007
(Pohang No.2) (Korea) Sheet
2007
Galva
UPI Tin& Shougang Jingtang
6 1988 31 & 2009
(USA) Sheet Steel (China)
Sheet
Galva
I/N Tek Jiuquan Steel
7 Sheet 1989 32 & 2009
(USA) (China)
Sheet
Galva
POSCO 1988/ POSCO Vietnam
8 Sheet 33 & 2009
(Kwangyang No.1) 2006 (Vietnam)
Sheet
... to increase product quality, conserve energy,
POSCO 1990/ Baoshan Steel
9 Sheet 34 Sheet 2010
save on labor cost, boost output rates, (Kwangyang No.2) 2009 (BST)

achieve greater efficiency and raise overall productivity. Galva

Nippon Steel Galva& SeverStal
10 1990 35 & 2011
(Yawata) Sheet (USA)
Sheet
Galva
POSCO Tin& Guangzhou JFE
11 1991 36 & 2011
(Kwangyang No.3) Sheet (China)
Sheet

DOFASCO Tin& Shougan Qian'an

12 1992 37 Sheet 2011
(Canada) Sheet (China)

Galva
China Steel 1992/ China Steel
13 Sheet 38 & 2011
(Taiwan No.2PLCM) 2007 (Taiwan No.3PLCM)
Sheet
Over the past 50 years, Mitsubishi Heavy Industries, Ltd. and Hitachi, Ltd. have Tin
Sumitomo Metal Galva& Shougang Jingtang
14 1993 39 & 2013
individually worked with the world steel industry supplying advanced technologies, (Kashima No.2) Sheet Steel (China No.3)
Sheet
increasing production, and improving quality. In the face of increased global
TON YI Tin& Wuhan Steel
competition, the steel industry divisions of Mitsubishi Heavy Industries and Hitachi 15 1995 40 Tin 2013
(Taiwan) Sheet (China)
joined together on October 2, 2000 in a joint venture to provide superior service and
Galva
ERDEMIR Panzhihua Steel
products. 16 Sheet 1995 41 & 2013
(Turkey) (China)
Sheet
Primetals Technologies Japan, Ltd.
Galva
has supplied more than 50 plants with NKK/TCRSS Galva& HYNDAI HYSCO
17 1997 42 & 2013
(Thailand) Sheet (Koria)
continuous pickling and tandem cold Sheet
Galva
mill coupled lines (PL-TCM*) since POSCO POSCO Maharashtra
18 Sheet 1997 43 & 2013
(Kwangyang No.4) (India)
1971. Based on the rich experience, Sheet
we offer state-of-the-art technologies Galva
Hyundai Pipe Ternium
19 Galva 1998 44 & 2013
to satisfy many customer needs. (Korea) (Mexico)
Sheet
The continuous PL-TCM increases the Shanxi Taigang
SUS/NSC Silicon&
20 Tin 1998 45 Stainless Steel 2013
quality of products, conserves energy, reduces labor cost, boosts output rates, (Thailand) Sheet
(China)
DFKLHYHVJUHDWHUHIFLHQF\DQGUDLVHVRYHUDOOSURGXFWLYLW\2XUNH\WHFKQRORJLHV
Baoshan Steel Baoshan Steel Galva&
KLJKHIFLHQF\SLFNOLQJWDQN):&VLGHWULPPHU+L8&00,//+<523)DQG 21 Sheet 2000 46 2016
(No.3) (Zhanjiang, China) Sheet
&DUURXVHO7HQVLRQ5HHOVXSSRUWSURGXFWLRQRIWKHODWHVWDGYDQFHGVWHHOVVXFKDV,)
75,3'3DQGVRRQ TATA Steel Galva& BaoTou Steel Galva&
22 2000 47 2015
(India) Sheet (China No.2) Sheet

:HKDYHOHDUQHGQRWRQO\IURPVXFFHVVIXOH[SHULHQFHVEXWDOVRIURPPDQ\IDLOXUHV Nisshin Steel Galva& Guangxi Steel(Fang Galva&

23 2000 48 2016
(Toyo) Sheet cheng gang, China) Sheet
in the improvement of our technologies.
:HDQDO\]HRXUH[SHULHQFHDQGOLVWHQWRRXUFXVWRPHUVEHIRUHFKDUWLQJWKHQH[W Maanshan Steel Galva& Tosyali Toyo Steel Tin&
24 2004 49 2016
course of advanced technology development and product reliability improvement. (China No.1) Sheet (Osmaniye, Turkey) Sheet

Our goal is to develop the technologies for steel industry through the customers and Baoshan Steel Galva& Baoshan Steel Silicon&
25 2005 50 2017
FRQWULEXWHRXUWHFKQRORJLHVIRUWKHEHQHWRIVRFLHW\ (No.4) Sheet (Zhanjiang No.2, China) Sheet

Notes : Shiftable roll : Future plan

Supplied Supplied Market Share
*PL-TCMCoupled Continuous Pickling Line and Tandem Cold Mill by by Total
PTJ Above Primetals Technologies Japan, Ltd. supply of 50
PTJ Others
plants since 1980 will mark 64% on the world share of
50plants 28plants 78plants
(64%) (36%) (100%) (64%) the major Continuous TCM during this period
1 2
 Entry Coil Handling Mechanical Scale Breaker Pickling Tank Side Trimmer & scrap Chopper

ADVANCED TECHNIQUES FOR Main Equipment

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Dual CPC Carrousel Tension Reel

Main Equipment Main Equipment
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3 4
UCM-MILL THE SIMPLE APPROACH
TO BEST PERFORMANCE
UCM-MILLs function on a very simple idea. Wide Gauge Rolling Narrow Gauge Rolling

,QRUGHUWRFRUUHFWWKHDWQHVVDQGFURZQSUROH Flying Gauge (Width) Change

problems caused by work roll GHHFWLRQ in for Continuous Rolling

conventional mills, the UCM-MILL as shown here, Simple Intermediate Roll Shift maintains
the best performance at the various Intermediate Roll shifting at
uses shiftable intermediate rolls to sharply reduce
conditions of the strip. Welding Point
the undesirable contact area that is responsible for
UCM-MILL achieves ever stable rolling,
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4H-MILL L (Fixed)
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L
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(Changed)
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Back-up roll
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Strip Work roll

Work roll Work roll
Work roll bending
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bending

IMR Undesirable
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contact area Flat
area is eliminated UCM-MILL

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5HGXFWLRQRIZRUNUROOGLDPHWHULVGLIFXOW 2. Work roll diameter can be reduced.
4. Work roll bending is ineffective. Edge wave 3. Work roll and intermediate roll
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Excellent shape control capability is achieved.
Yield is increased.

5 6
TANDEM COLD MILL FOR CONTINUOUS ROLLING

HYROP-F System HYROP System component

HYROP-F System consists of
1) Direct operated servo valve, FMV (Force Motor
Valve), specially developed for rolling mill
2) Hydraulic push up cylinder with bulit-in precise
position detector
3) Well arranged hydraulic piping for high response
4) Exclusively designed Control System
By the combination of each component, high
performance and reliable roll load system is Cylinder

realized.

Delivery Strip
Handling Device
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the high speed ROTARY SHEAR and
re-wound into coils.
The CARROUSEL type TENSION
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support continuous coil changeover
during continuous rolling in mill
section. Coil changeover operation is
done by an automatic control blocks
for reliability and ease of the
operation.

Tandem Cold MILL

Inspection Station
Application of the UCM-MILL makes possible to roll all products with straight rolls, which will allow to get rapid start up. The operators
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derives most stable rolling and shape controllability. Thanks to the horizontal rigidity created by shifting of intermediate roll, the user can
inspection station at the TCM bottom end is essential.
control strip thickness deviation without jeopardizing the shape of the strip.
The vertical elevator type strip and other various types
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The mill is equipped with high response Hydraulic Roll Position Device (HYROP-F), Laser Doppler type speed measuring device and X-ray
two-sides inspection.
type thickness gauge meters. By using these equipment, high performance up-to-date Automatic Gauge Control (AGC) system, which
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Mill Type WR IMR WR IMR

Bender Bender Shift Shift

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ADVANCED DESCALING SYSTEM

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concentration
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2.2 Enhancing the pickling reaction
Conventional deep bath pickling tank
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IRUPHGRQWKHVWHHOVWULSVXUIDFHRIWKHWUHDWHGPDWHULDOWKDW PTJ Shallow bath pickling tank

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[mm]

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pickling tank (modication from an existing conventional deep bath tank)
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Roll (new) Upper cover (new)
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9 10
REFERENCE
UNION STEEL PL-TCM (Busan, KOREA)
For High Quality Coating Steels UNIQUE FEATURES
8QLRQ6WHHOUHQRZQHGDURXQGWKHZRUOGDVWRSFRDWLQJVWHHOPDNHUSODQQHGWKHLUUVW
Production Data
PL-TCM aiming for greater output and higher valued-added product. PTJ has supplied the
Rolled Material : Low carbon steel
most-advanced of its type.
Strip Thickness :
By the fusion of Union steel's passion to pursuit the most modern facility and PTJ's
technology, a beautiful and smart PL-TCM was completed and started operation in April Entry : 1.60 to 5.0 mm
2007. Exit : 0.25 to 2.3 mm
Strip Width : 600 to 1,550 mm
Coil Diameter : Max. 2,300 mm
Coil Weight : Max. 35,000 kg

Line Data
Welder : Laser Beam Welder
Pickling Tank : JET Pickling
Side Trimmer : Dual Turret Head type
No. of Mill Stand : 5 stands
Type of Mill : 6Hi UCM-MILL
Tension Reel : Carrousel type
Inspection Station : Off-line type
Pickling Speed : max. 240 m/min
Rolling Speed : max. 1,600 m/min
Dividing Speed : max. 300 m/min

Following technologies are applied.

Full Automatic Entry and Delivery Coil Handling Systems
Full Automatic Pickling Entry Section
Horizontal Loop Car for Continuous high speed Pickling and
Tandem Cold Rolling
Jet Flow Pickling Technology for high speed pickling
5 stands 6Hi UCM-MILL for excellent gauge and shape control
Rotary Drum Shear for High Speed Coil cutting
Carrousel Tension Reel for continuous Coil Rewinding

Moreover, to install within the limited area, space-saving layout

ZDVVRXJKWZLWKRXWVDFULFLQJRSHUDWLRQ&RPSDFW
polypropylene picking tank, well-conceived delivery equipment
arrangement and underground oil and coolant room was
adopted for this purpose.

LINE CONFIGURATION
Side Trimmer Pickling Tank Tension Leveller

TCM (5 Stands UCM)

No.5 No.4 No.3 No.2 No.1
Rotary Welder
Shear
Looper
Looper
Carrousel TR.
Looper Pay-off Reel

11 12
REFERENCE
MAANSHAN No.2 PL-TCM (Maanshan, CHINA) WUHAN STEEL PL-TCM (Wuhan, CHINA)
For widest width of 2,000 mm, For Electrical (Silicon) Steels
Automotive - Exposed Quality Steels Wuhan steel in Wuhan, the largest electrical (silicon) steel mill in China, has
LINE SPECIFICATION LINE SPECIFICATION
Ma steel in Maanshan, the progressive steel mill in China has installed the LQVWDOOHGWKHUVWIXOOVFDOHHOHFWULFDOVWHHO&RXSOHG&RQWLQXRXV3LFNOLQJDQG
widest Coupled Continuous Pickling and Tandem Cold Mill. Production Data Tandem Cold Mill. Production Data
This is the No.2 PL-TCM facility and PTJ has supplied the widest and longest Rolled Material : Low Carbon Steel, At the rolling of the hard material, the thickness decreases sharply at the edge Rolled Material : Electrical (Silicon) Steel,
Jet Flow Pickling, widest 6Hi UCM-MILL Cold Rolling, High Speed dividing High Strength Steel area. This is called edge drop and caused by longitudinal deviation of the work Low Carbon Steel
Carrousel Reel. Strip Thickness : UROODWWHQLQJ(VSHFLDOO\IRUHOHFWULFDOVWHHOUROOLQJOHVVHGJHGURSLVHVVHQWLDO Strip Thickness :
Our partner, Hitachi, Ltd., supplied the modern and sophisticated Drives, Entry : 1.5 to 6.0 mm To reduce the edge drop, PTJ applied UCMW-MILL, which was added work roll Entry : 2.0 to 3.5 mm
Control Systems and Automations. Exit : 0.25 to 2.50 mm shift mechanism to UCM-MILL. Exit : (Electrical)0.35 to 0.65 mm
Strip Width : 830 to 2,000 mm Work rolls are shifted by means of hydraulic cylinders provided in each shifting (Low Carbon) 0.30 to 1.00 mm
Coil Weight : max. 45,000 kg EORFNVDWWKHGULYHVLGH2SWLPXPUROOJDSSUROHLVDFKLHYHGE\FRPELQLQJZRUN Strip Width : 7501,300 mm
Coil Diameter : max. 2,150 mm roll shifting, intermediate roll shifting, work roll bending and intermediate roll Coil Weight : max. 30,000 kg
bending. Coil Diameter : max. 2,100 mm
Line Data
Welder : Laser Beam Welder Line Data
Pickling Tank : PTJ Jet Flow Pickling Welder : Laser Beam Welder
Side Trimmer : Dual Turret Head type Pickling Tank : Shallow
No. of Mill Stand : 5 stands Side Trimmer : Dual Turret Head type
Type of Mill : 6Hi UCM-MILL No. of Mill stands : 5 stands
Tension Reel : Carrousel type Type of Mill : 6Hi UCMW-MILL
Inspection Station : Off-line type Tension Reel : Carrousel type
Pickling Speed : max. 270 m/min Inspection Station : Off-line type
Rolling Speed : max. 1,500 m/min Pickling Speed : max. 200 m/min
Dividing Speed : max. 250 m/min Rolling Speed : max. 1,260 m/min
Dividing Speed : max. 300 m/min

UNIQUE FEATURES
Built for Thinner and Widest Cold Rolled Strips for Automotive-exposed Quality Applications
Fully Automated Entry and Delivery Coil Handling Systems
Reliable Pickling Entry Section with Fully Automatic Control Feature
Horizontal Push-Pull Loop Car type Strip Accumulator for continuous high speed pickling and tandem cold rolling
Model JF Jet Flow Pickling Technology for high speed pickling even with hard-to-descale materials
High Rigidity Double Turret Head Side Trimmer with Scrap Chopper for precision side trimming Cascade-type Dual Strip
Work Roll Shift Mechanism
Center Guides at Tandem Cold Mill Entry to ensure proper strip tracking at the mill
UNIQUE FEATURES
VWDQGV+L8&00,//IRUVXSHULRUVWULSTXDOLW\DQGH[LELOLW\LQRSHUDWLRQ
Built for Cold Rolled Strips for electrical (silicon) steel applications.
Rotary Drum Shear for high-speed coil dividing operation
6SHFLFDOO\WKHSLFNOLQJWDQNLVDXQLTXHO\GHVLJQHGVKDOORZEDWKWDQNIRUHDVLHUUHPRYDORIVLOLFRQVOXGJH
Carrousel Tension Reel for stable and reliable coil rewinding and switchover
And, the UCMW-MILL can achieve the minimum edge drop through a work roll shifting mechanism.

LINE CONFIGURATION LINE CONFIGURATION

Tension Side
Leveller JET Pickling Tank Pickling Tank
Trimmer Tension Leveller Side Trimmer
TCM (5 Stands UCM) Rotary
TCM (5 Stands UCMW)
Welder No.1 No.2 No.3 No.4 No.5 Shear
No.1 No.2 No.3 No.4 No.5
Welder
Rotary Shear
Intermediate Looper Looper
Delivery Looper Looper
Carrousel
Carrousel TR.
Pay-off Reel Tension Reel
Entry Looper Looper
Pay-off Reel

13 14
REFERENCE
NISSHIN STEEL PL-TCM (Toyo, JAPAN) HYUNDAI PIPE PL-TCM (Suncheon, KOREA)
With pre-reduction mill before pickling process Applying UCMW technology to automobile facility
Nisshin Steel's Toyo Works built a modern and unique PL-TCM line. HYUNDAI HYSCO is the biggest steel supplier to HYUDAI Motor.
LINE SPECIFICATION LINE SPECIFICATION
PTJ supplied all mechanical equipment including automatic roll shop facilities. HYUDAI Motor is the biggest automobile company in korea.
Production Data PTJ supplied TCM mechanical equipment including roll shop facilities. Production Data
Rolled Material : Low Carbon Steel Rolled Material : Low Carbon Steel
Strip Thickness : Strip Thickness :
Entry : 1.6 to 6.6 mm Entry : 1.6 to 5.0 mm
Exit : 0.15 to 4.9 mm Exit : 0.23 to 2.3 mm
Strip Width : 580 to 1,350 mm Strip Width : 700 to 1850 mm
Coil Weight : max. 38,000 kg
Line Data
Pre-Mill : 6Hi UCM-MILL Line Data
Welder : Flash Welder No. of Mill Stand : 5 stands
Pickling Tank : Shallow Bath Pickling Type of Mill : 6Hi UCMW-MILL
Side Trimmer : Dual Turret Head type With Work Roll Shift
No. of Mill Stand : 4 stands Tension Reel : Carrousel type
Type of Mill : 6Hi UCM-MILL Inspection Station : Off-line type
Tension Reel : Carrousel type Pickling Speed : max. 200 m/min
Inspection Station : Off-line type
Pickling Speed : max. 250 m/min Rolling Speed : max. 1,500 m/min
Rolling Speed : max. 1,500 m/min Dividing Speed : max. 250 m/min
Dividing Speed : max. 300 m/min

4 stands TCM (All 6Hi UCM-MILL) 5 Stands TCM (All 6Hi-UCMW-MILL)

UNIQUE FEATURES
1) Pre-reduction mill before pickling UNIQUE FEATURES
Just like a strong mechanical descaller 1) PTJ 6Hi UCMW-MILL
Improvement of pickling effeciency Stable rolling
2) Improvement of productivity Reducing strip edge drop (high yield rate)
Quick mode change from rollng to pickling 2) High productivity
(TCM bypass mode or TCM through mode) Annual productivity: 1,670 kton/year
3) Reduction of investment cost (Recent HYUNDAI actual: Over 1,950 kton/year)
4 stands TCM with small work roll instead of 5 stands 3) Pickled Out Tension Reel
4) Saving Manpower & Energy +LJKHIFLHQF\32FRLOSURGXFWLRQ
Direct connection to automatic roll shop 4) Saving Manpower & Energy
4 stands TCM with small work roll Full automatic roll changing operation
Automatic coil handling at TCM exit
Pre-reduction mill (6Hi UCM-MILL) Carrouel Tension Reel
(Before Pickling process)

LINE CONFIGURATION LINE CONFIGURATION

No.1 No.2 No.3 No.4 No.5
6Hi UCM-MILL Pickling Tank

Side Trimmer Pickling Tank Side Trimmer

Welder Pay-off Reel Welder
Carrousel TR.

Carrousel TR.
Looper P/O Tension Reel TCM (5 Stands UCMW-MILL)
4 Stands TCM
Pay-off Reel Looper
(All 6Hi UCM-MILL)

15 16
REFERENCE
BENXI STEEL No.2 PL-TCM (Benxi, CHINA) JIQUAN STEEL PL-TCM (Jinguan, CHINA)

MAIN SPECIFICATION MAIN SPECIFICATION

No. Item Description No. Item Description
Material : Low Carbon Steel, High Strength Steel Material : Hot Rolled Carbon Steel
Thickness : Entry 1.8 to 6.0 mm Thickness : Entry 1.8 to 6.0 mm
: Delivery 0.2 to 2.5 mm : Delivery 0.25 to 3.0 mm
1. Material 1. Material
(For Automobile and construction) (For Construction)
Width : 800 to 1,870 mm Width : 830 to 1,660 mm
Coil weight : Max. 31,500 kg (48,000 kg) Coil weight : Max. 31,000 kg
Pickling speed : Max. 250 m/min Pickling speed : Max. 200 m/min
2. Speed Rolling speed : Max. 1,650 m/min 2. Speed Rolling speed : Max.1,200 m/min
Strip dividing speed : Max. 250 m/min Strip dividing speed : Max. 260 m/min
3. Weld Type Laser Beam Welder 3. Weld Type Shear built-in Laser Welder
4. Pickling Type Jet Bath 4. Pickling Type Jet Bath
No.1 : 6Hi MILL (UCM) No.1 : 6Hi MILL (UCM)
No.2 : 6Hi MILL (UCM) No.2 : 6Hi MILL (UCM)
5. Mill Type No.3 : 6Hi MILL (UCM) 5. Mill Type No.3 : 6Hi MILL (UCM)
No.4 : 6Hi MILL (UCM) No.4 : 6Hi MILL (UCM)
No.5 : 6Hi MILL (UCM) No.5 : 6Hi MILL (UCM)

LINE CONFIGURATION LINE CONFIGURATION

Tension Leveller Pickling Tank Tension Leveller
Side Trimmer
Pickling Tank Side Trimmer
TCM (5 Stands UCM)
TCM (5 Stands UCM)
No.1 No.2 No.3 No.4 No.5
Welder No.1 No.2 No.3 No.4 No.5
Rotary Shear
Welder Rotary Shear
Looper
Looper
Looper
Carrousel TR. Looper Carrousel TR.
Pay-off Reel Looper
Pay-off Reel Looper

SHOUGANG JINGTANG PL-TCM (Caofeiden, CHINA) POSCO-VIETNAM PL-TCM (Phu My, VIETNAM)

MAIN SPECIFICATION MAIN SPECIFICATION

No. Item Description No. Item Description
Material : Hot Rolled Carbon Steel Material : Low Carbon Steel,
Thickness : Entry 1.6 to 5.0 mm High Strength Steel
: Delivery 0.25 to 2.5 mm Thickness : Entry 1.8 to 5.0 mm
1. Material
(For Contruction,Automotive) 1. Material : Delivery 0.15 to 1.6 mm
Width : 750 to 1,580 mm (For Construction)
Coil weight : Max. 35,000 kg Width : 700 to 1,570 mm
Pickling speed : Max. 220 m/min Coil weight : Max. 35,000 kg
2. Speed Rolling speed : Max.1,400 m/min Rolling speed : Max. 1,700 m/min
2. Speed
Strip dividing speed : Max. 260 m/min Strip dividing speed : Max. 250 m/min
3. Weld Type Laser Beam Welder No.1 : 6Hi MILL (UCM)
4. Pickling Type Jet Bath No.2 : 6Hi MILL (UCM)
No.1 : 6Hi MILL (UCM) 3. Mill Type No.3 : 6Hi MILL (UCM)
No.2 : 6Hi MILL (UCM) No.4 : 6Hi MILL (UCM)
5. Mill Type No.3 : 6Hi MILL (UCM) No.5 : 6Hi MILL (UCM)
No.4 : 6Hi MILL (UCM)
No.5 : 6Hi MILL (UCM)

LINE CONFIGURATION LINE CONFIGURATION

Side Trimmer Pickling Tank Tension Leveller
TCM (5 Stands UCM)
TCM (5 Stands UCM)
No.5 No.4 No.3 No.2 No.1 Tension Leveller
No.5 No.4 No.3 No.2 No.1 Side Trimmer Pickling Tank
Welder Rotary Shear
Rotary Shear
Welder
Looper Looper
Looper Carrousel TR.
Carrousel TR.
Looper Looper
Pay-off Reel
TCM Section Pay-off Reel
PL Section Looper
(PTJ)

17 18
REFERENCE
SEVERSTAL DEARBORN PL-TCM (Dearborn, USA) SHOUGANG CORPORATION PL-TCM (Qianan, CHINA)

MAIN SPECIFICATION MAIN SPECIFICATION

No. Item Description No. Item Description
Material : Low Carbon Steel, High Strength Steel Material : Special Steel
Thickness : Entry to 6.35 mm Thickness : Entry 2.0 to 3.0 mm
: Delivery 0.37 (0.30) to 2.67 mm 1. Material : Delivery 0.35 to 0.65 mm
1. Material
(For Automobile) Width : 750 to 1,300 mm
Width : 736 to 1,829 mm Coil weight : Max. 30,000 kg
Coil weight : Max. 32,700kg Pickling speed : Max. 200 m/min
Pickling speed : Max. 290 m/min 2. Speed Rolling speed : Max. 1,200 m/min
2. Speed Rolling speed : Max. 1,100 m/min Strip dividing speed : Max. 300 m/min
Strip dividing speed : Max. 250 m/min 3. Weld Type Shear built-in Laser Welder
3. Weld Type Laser Beam Welder 4. Pickling Type Shallow
4. Pickling Type i Box Type No.1 : 6Hi MILL (UCMW)
No.1 : 6Hi MILL (UCM) No.2 : 6Hi MILL (UCMW)
No.2 : 6Hi MILL (UCM) 5. Mill Type No.3 : 6Hi MILL (UCMW)
5. Mill Type No.3 : 6Hi MILL (UCM) No.4 : 6Hi MILL (UCMW)
No.4 : 6Hi MILL (UCM) No.5 : 6Hi MILL (UCMW)
No.5 : 6Hi MILL (UCM)

LINE CONFIGURATION LINE CONFIGURATION

TCM (5 Stands UCM) Rotary Tension Leveller Pickling Tank Side Trimmer
Tension Leveller Pickling Tank Side Trimmer Shear
No.1 No.2 No.3 No.4 No.5 TCM (5 Stands UCMW)
Welder In-Line No.1 No.2 No.3 No.4 No.5
Inspection
Welder Rotary Shear
Looper
Looper Looper
Looper
Pay-off Reel Looper Carrousel TR.

Carrousel TR. Pay-off Reel Looper

BAOSHAN STAINLESS STEEL (Shanghai, CHINA) CHINA STEEL CORPORATION No.3 PLCM (Kao-hsiung, TAIWAN)

MAIN SPECIFICATION MAIN SPECIFICATION

No. Item Description No. Item Description
Material : Hot Rolled (Pickled) Stainless Steel Material : Pickled Carbon Steel,
: Hot Rolled (Pickled) Carbon Steel High strength steel, Electrical Steel
Thickness : Entry 2.0 to 6.0 mm Thickness : Entry 1.5 to 6.6 mm
1. Material
1. Material : Delivery 0.3 to 2.3 mm : Delivery 0.3 to 3.2 mm
(For Contruction) (For Automotive, Construction)
Width : 730 to 1,630 mm Width : 914 to 1,880 mm
Coil weight : Max. 30,000 kg Coil weight : Max. 35,500 kg
Entry speed : Max. 650 m/min Pickling speed : Max. 250 m/min
2. Speed Rolling speed : Max.1,300 m/min 2. Speed Rolling speed : Max. 1,400 m/min
Strip dividing speed : Max. 300 m/min Strip dividing speed : Max. 250 m/min
3. Weld Type Shear built-in Laser Welder 3. Weld Type Shear built-in Laser Welder
No.1 : 6Hi MILL (UCM) 4. Pickling Type Jet Bath
No.2 : 6Hi MILL (UCM) No.1 : 6Hi MILL (UCMW)
4. Mill Type No.3 : 6Hi MILL (UCM) No.2 : 6Hi MILL (UCMW)
No.4 : 6Hi MILL (UCM) 5. Mill Type No.3 : 6Hi MILL (UCMW)
No.5 : 6Hi MILL (UCM) No.4 : 6Hi MILL (UCMW)
No.5 : 6Hi MILL (UCMW)

LINE CONFIGURATION
LINE CONFIGURATION
Welder Tension Leveller Pickling Tank Side Trimmer
TCM (5 Stands UCM) Pay-off Reel
TCM (5 Stands UCMW)
No.5 No.4 No.3 No.2 No.1 No.1 No.2 No.3 No.4 No.5
Rotary Shear Welder Rotary Shear
Looper

Carrousel TR. Looper Carrousel TR.

Looper Pay-off Reel Looper

19 20
REFERENCE
POSCO (Gwang Yang, KOREA) JFE STEEL KEIHIN 5 STANDS TCM (Kawasaki, JAPAN)
Minimum Outage and Vertical Start up
at Revamping Project.
At POSCO K1CX project, POSCO and PTJ successfully
completed the revamping of the tandem cold mill. The
revamping required the scrupulous planning and large stock
of experiences. PTJ's total engineering ability was
H[HPSOLHGHYHQDWWKHLQWULFDF\UHYDPSLQJSURMHFW
PTJ propose the best revamping plan to reinforce the
existing facilities, to increase the
output, to minimize the outage period
and commissioning period, and to
start up vertically, which is based on
the reliable technologies.

MAIN SPECIFICATION
No. Description Before Revamping After Revamping
Low Carbon Steel Low Carbon Steel UNIQUE FEATURES MAIN SPECIFICATION
1. Material Low Alloy Steel Low Alloy Steel
-
Batch type tandem cold mill No. Description Before Revamping After Revamping
High Strength Steel
was refreshed to the continuous 1. Material Low Carbon Steel Low Carbon Steel
Thickness mm 1.4 to 6.0 1.4 to 6.0
PL-TCM with i BoxO
2. Raw Material R Thickness mm 1.6 to 4.5 1.6 to 4.5
Width mm 760 to 1,880 760 to 1,880 pickling 2. Raw Material
Width mm 600 to 1,350 600 to 1,350
Thickness mm 0.2 to 3.0 0.2 to 3.0 The old fashioned batch type tandem cold mill was coupled with Thickness mm 0.25 to 1.6 0.25 to 1.6
Width mm 720 to 1,860 720 to 1,860
3. Prouction up-to date pickling line and carrousel tension reel. Even the mill Width mm 600 to 1,350 600 to 1,350
TCM Entry mpm 300 350
entry area did not have enough space, the mill can be upgraded 3. Prouction PL Section mpm - 250
TCM Exit mpm 1,200 1,600
TCM Entry mpm - 350
4. Mill Entry Bridle Exit Tension Ton 35 45 to the PL-TCM with applying the various technologies, and
TCM Exit mpm 2,100 2,100
No.of Stand 4 5 completed the shut down work with minimum outage.
4. Pickling PL Type - i BOXO
R
#0 - UCMW
No.of Stand 5 5
Mill Type #1,2 HCMW HCMW
5. TCM 5. TCM #1-4 4H 4H
#3,4 UCMW UCMW Mill Type
Installation of No.0 stand ( UCMW ) #5 HCM HCM
Main Drive DC Twin Drive AC Single Drive
6. Tension Reel One Tension Reel Carrousel Tension Reel
Rolling Force ton 2,500 2,700

LINE CONFIGURATION
UNIQUE FEATURES
For improvement quality of product: Side Trimmer i BoxO
R
pickling New Pickling
Section
Added No.0 stand (UCMW) Shape stability and wide range shape controllability NEW Carrousel Existing
DC drive High response AC drive Tension Reel Tandem Cold Mill
#5
Applied advanced vertical type inspection station HCM #4 #3 #2 #1
Helical Turner Wet tension leveller
4H 4H 4H 4H
For improvement of productivity:
Added No.0 stand (UCMW) Stable rolling at heavy reduction for HSS rolling NMW Welder
Incresed output of push-up cylinder (HYROP-F) for HSS rolling
For increasing production:
Increased rolling speed to 1,600 m/min with cylindrical roller bearing for BUR
Advanced inspection station for
high quality automotive steel

SUMITOMO METAL 2TCM (Kashima, JAPAN)

LINE CONFIGURATION TCM section

No.4 No.3 No.2 No.1 No.0

UCMW UCMW HCMW HCMW UCMW UNIQUE FEATURES
Bridle Drive unit
Mill Drive unit To improve the productivety, the continuous tandem cold mill was upgraded to PL-TCM with i BoxO
R
pickling
Rotary Shear
for automobile steel.
The new pickling line was coupled to the exisiting tandem cold mill, which product high quality automobile steel.
The i BoxO
R
pickling, which was high performance, energy saving and unique designed, was appilied.
Carrousel Reel Entry Shear
Entry Bridle
AWC trimmer (automatically width change without line stopping) was adopted to keep the stable operation, and newly designed
Push-Up cylinders : Revamped Equipments automatic baller was installed for thicker gauge trimmed scrap.

21 22