Marking Forms With Aspects Automobile Technology Draft

Mark Summary
ASC2016 Kuala Lumpur
Skill Number 33 Skill Automobile Technology
Competitor Name Member
Marking Scheme Lock Final Mark Lock
Marks Awarded Total

Criterion ID Criterion Description
Day 1 Day 2 Day 3 Day 4 Award
Max
A Petrol Engine Tune
Actual
ft
Max
B Steering, Suspension and Brake System
Actual
Max
C Electrical System
Actual
Max
D Engine Mechanical
Actual
ra
Max
E Automatic Transmission
Actual
Max
Actual
Max
Actual
Max
Actual
D
Max 100.00
Total
Actual
Sub Marks Awarded Total

Sub Criterion Description
Criterion ID Day 1 Day 2 Day 3 Day 4 Award
Max
A 1 Health, Safety and House Keeping
Actual
Max
A 2 Diagnose and repair engine to start and run
Actual
Max
A 3 Repair Engine due to Poor Drive Ability
Actual
Max
A 4 Checks, Measurements and Record on Report Form
Actual
Max
B 1 Health, Safety and House keeping
Actual
Max
B 2 Remove / replace one side Front Strut Assembly
Actual
Max
B 3 Install one side Front Strut Assembly
Actual
Max
B 4 Front Brake Calliper & Disc Brake Measurement
Actual
Max
B 5 Perform the necessary Wheel Alignment Adjustment
Actual
Page 1 / 3 22-09-2016 07:33:36

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Mark Summary

Max
B 6 Replace Brake Master Cylinder Assembly
Actual
ft
Overhaul Rear Calliper (RHS only) and check the conditions of all Max
B 7
Brake Pads Actual
Max
B 8 Hydraulic Brake System Air Bleeding
Actual
Max
B 9 Check the operation of the ABS and rectify by using GTS
Actual
ra
Max
C 1 Preparation, Safety and Housekeeping
Actual
Max
C 2 Headlight Operation
Actual
Max
C 3 Washer and wiper system
Actual
Max
C 4 Power Window Operation
Actual
Max
C 5 Power Mirror Operation
Actual
D
Max
C 6 Central Locking System
Actual
Max
C 7 Reverse Light Operation
Actual
Max
C 8 Charging system
Actual
Max
D 1 Health, Safety and House Keeping
Actual
Max
D 2 Remove Engine External and Internal Components
Actual
Max
D 3 Cylinder Bore and Piston Measurements
Actual
Max
D 4 Crankshaft and Bearing Measurements
Actual
Max
D 5 Valve & Valve Mechanism Measurements
Actual
Max
D 6 Assembling Engine External and Internal Components
Actual
Max
E 1 Health, Safety and House keeping
Actual
Max
E 2 Vehicle test on the P and N Start Function
Actual
Max
E 3 Disassemble Auto. Transmission (on Stand)
Actual
Max
E 4 Disassemble Clutches and Pistons Assembly
Actual
Page 2 / 3 22-09-2016 07:33:36

Mark Summary

Max
E 5 Assemble Clutches and Pistons Assembly
Actual
ft
Max
E 6 Assembling Auto. Transmission
Actual
Max
E 7 Parts Condition, Measurements (Report Form)
Actual
Max
Actual
ra
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
D
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max
Actual
Max 100.00
Total
Actual
Page 3 / 3 22-09-2016 07:33:36

Objective Marking
Skill Number 33 Skill Automobile Technology Competition Day
Sub Criterion Health, Safety and House Keeping Sub Criterion ID A1
Marking Scheme Lock Mark Entry Lock
Aspect WSSS Max Requirement or Result or Mark

Aspect of Sub Criterion - Description
ID Section Mark Nominal Size Actual Value Awarded
O1
O2
O3
ft 1
1
0.20
0.10
0.10
Checked all equipment first
Checked all instructions
Selected the correct test equipment

ra
O4 1 0.10 Used logical working procedure
O5 1 0.50 Proper tools handling
O6 1 0.50 Proper parts handling
O7 1 0.10 Checked oil level
O8 1 0.10 Checked coolant level

D
O9 1 0.10 Choked tires
O10 1 0.10 Used fender covers
O11 1 0.10 Used seat covers
O12 1 0.10 Used steering wheel cover
O13 1 0.10 Used floor matt
O14 1 0.30 Calibrate Multi-meter
O15 1 0.10 Clean up the working area
O16 1 0.10 Clean up tools and equipment
O17 1 0.10 Clean up the test vehicle
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Diagnose and repair engine to start and run Sub Criterion ID A2

O1
O2
O3
ft 1
3
0.20
0.20
0.40
Using Service manual or CD ROM correctly.
Check battery voltage
Check supply to UEC

ra
O4 3 0.30 Check Start Stop Button Supply
O5 3 0.20 Check Fuse IG SW1
O6 3 0.40 Check Relay IG1 Off
O7 3 0.40 Check ABCM supply
O8 3 0.20 Check Fuse FS 13 (BCM)

D
O9 3 0.20 Check Fuse FS 15 (Meter)
O10 3 0.50 Check CAN BUS Signal (at DLC)
O11 3 0.50 Rectify CAN BUS Signal Fault
O12 3 0.30 Check Relay Low Starter
O13 3 0.30 Check Starter solenoid supply
O14 3 0.30 Engine can be cranked
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Repair Engine due to Poor Drive Ability Sub Criterion ID A3

O1
O2
O3
ft 4
4
0.20
0.30
0.30
Connect PADT-II
Check engine rotation
Replace Crankshaft Angle Sensor with torque

ra
O4 4 0.30 Check fuel pressure
O5 4 0.20 Check Relay Fuel Pump
O6 4 0.30 Check Fuel Pump Ground
O7 4 0.40 Check wire terminal 21 (UEC) to IG Coil Cylinder 2
O8 4 0.30 Visual check on Plug Coil

D
O9 4 0.30 Check Spark Plug Gap
O10 4 0.30 Replace Spark Plug with torque
O11 4 0.30 Replace Plug Coil with torque
O12 4 0.40 Power Balance Test
O13 4 0.20 Remove injectors with fuel rail
O14 4 0.30 Visual check on injectors
O15 4 0.40 Install good injectors with torque
O16 4 0.30 Check Oil Control Valve function
O17 4 0.40 Replace Oil Control Valve
O18 4 0.30 Visual check on Coolant Temperature sensor (CTS)
O19 4 0.50 Measure resistance of CTS
O20 4 0.30 Replace CTS
O21 4 0.30 Engine running smooth and idle
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Repair Engine due to Poor Drive Ability Sub Criterion ID A3

O22
O23
O24
ft 4
4
0.30
0.40
0.30
Reconnect vacuum hose
Check Oxygen Sensor voltage (idling)
Clear all faults

ra
O25 4 0.20 Disconnect PADT-II
O26 4 0.30 Connect exhaust gas analyser
O27 4 0.50 Calibrate exhaust gas analyser
O28 4 0.40 Check and print exhaust gas reading
O29 4 0.30 Disconnect exhaust gas analyser

D
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Checks, Measurements and Record on Report Form Sub Criterion ID A4

O1
O2
O3
ft 4
4
0.30
0.30
0.30
Measurement of injector 1
ra
O4 4 0.30 Measurement of injector 4
O5 4 0.30 Measurement of coil 1

D
O9 4 0.30 Measurement of Oxygen Sensor
O10 4 0.40 Measurement of exhaust gas value (idling)
O11 4 0.40 Measurement of exhaust gas value (2000rpm)
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Health, Safety and House keeping Sub Criterion ID B1

O1
O2
O3
ft 1
1
0.10
0.10
0.10
Check & prepare all equipment
Use workshop manual
Apply logical working procedure

ra
O4 1 0.10 Check engine oil level
O5 1 0.10 Check coolant level
O6 1 0.10 Ramp lowered on stops
O7 1 0.10 Jacks, pads used
O8 1 0.10 Parking Brake applied to maximum

D
O9 1 0.10 Chock tires
O10 1 0.10 Use fender covers
O11 1 0.10 Use seat covers
O12 1 0.10 Use steering wheel cover
O13 1 0.10 Use gear shift lever cover
O14 1 0.10 Use floor mats
O15 1 0.20 Did not wear any metal objects
O16 1 0.20 Voice out to alert others
O17 1 0.50 Use of safety goggle during brake bleeding activity
O19 1 0.50 Precision tools not dropped
O20 1 0.50 No brake fluid spilled over on any part of vehicle body
O21 1 0.10 Wipe out all initial markings made
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Health, Safety and House keeping Sub Criterion ID B1

O22
O23
O24
ft 1
1
0.10
0.10
0.10
Clean up tools and equipment
Clean up the test models & work area
Close front engine hood

ra
O25 1 0.10 Hand over vehicle key to judge
D
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Remove / replace one side Front Strut Assembly Sub Criterion ID B2

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Brief judge on the task activity
Loosen wheel nuts before lifting up
Raise vehicle to suitable height

ra
O4 5 0.10 Mark the wheel nut position
O5 5 0.10 Remove the front wheel
O6 5 0.10 Remove brake hose bracket
O7 5 0.10 Remove Front Strut Assembly & Self Locking Nut
O8 5 0.10 Loosen Flange Nuts

D
O9 5 0.10 Remove Front Strut Assembly
O10 5 0.10 Remove coil spring from Front Strut
O11 5 0.10 Verbal Inspection Report - Front coil spring
O12 5 0.10 Verbal Inspection Report - Lower Spring Insulator
O13 5 0.10 Verbal Inspection Report - Front s/absorber assembly
O14 5 0.10 Verbal Inspection Report - Rubber Spring Bumper
O15 5 0.10 Verbal Inspection Report - Absorber Lock Nut
O16 5 0.10 Verbal Inspection Report - Dust Seal
O17 5 0.20 Check condition of the Front Strut
O18 5 0.10 Replace the Strut Assembly
O19 5 0.20 Reassemble all Components correctly
O20 5 0.20 Update judge on critical assembling points with manual
O21 5 0.10 Temporary tighten the Lock Nut
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Remove / replace one side Front Strut Assembly Sub Criterion ID B2

ft
ra
D
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Install one side Front Strut Assembly Sub Criterion ID B3

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Install Front Strut Assembly to the vehicle
Install & tighten the 3 Flange Nuts
Tighten Front Strut Assembly Bolt & Self Locking nut to

specifications
ra
O4 5 0.10 Torque the stabilizer link nut
O5 5 0.10 Install Wheel Sensor Harness Clip
O6 5 0.10 Install Brake Hose Bracket

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Front Brake Calliper & Disc Brake Measurement Sub Criterion ID B4

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Update judge on the task activity
Temporarily relocate front caliper assembly via metal hook
Torque all 5 wheel nuts correctly

ra
O4 5 0.30 Mount DTI on the strut assembly
O5 5 0.50 Check run-out of front brake disc
O6 5 0.50 Measure thickness of brake disc
O7 5 0.20 Measure thickness of brake pads
O8 5 0.10 Install the caliper & torque

D
O9 5 0.10 Re-installed brake pads correctly
O10 5 0.20 Accurate data on report sheet
O11 5 0.10 Fix back the wheel to the initially marked position
O12 5 0.10 Tighten the wheel nut to recommended specification
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Perform the necessary Wheel Alignment Adjustment Sub Criterion ID B5

O1
O2
O3
ft 4
4
0.10
0.20
0.10
Check tire pressures and correct if necessary
Check conditions of wheel bearings

ra
O4 5 0.10 Check joints
O5 5 0.10 Remove / replace one side tie-rod end
O6 4 0.10 Check lower ball joints unloaded
O7 4 0.10 Check vehicle level
O8 4 0.10 Check wheel base

D
O9 4 0.10 Set program on computer alignment
O10 4 0.10 Mount Wheel Clamps correctly
O11 4 0.30 Handle Sensors with care
O12 5 0.10 Mount Sensors correctly
O13 4 0.20 Perform all wheels run-out compensation
O14 4 0.10 Position turntable correctly
O15 4 0.10 Apply parking brake (hand brake)
O16 4 0.10 Set the turn table to zero
O17 4 0.10 Position Rear Wheels Slip Plate
O18 4 0.10 Bounce the car
O19 4 0.10 Remove the turn table pins
O20 4 0.10 Set levelling sensor to centre position
O21 4 0.10 Use brake pedal depressor
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Perform the necessary Wheel Alignment Adjustment Sub Criterion ID B5

O22
O23
O24
ft 4
1
0.10
0.10
0.20
Check Caster Angle
Check KPI/SAI Angle Ball Joint
Centre Steering Wheel Straight ahead position

ra
O25 5 0.10 Lock steering wheel
O26 5 0.20 Interpret Camber Angle on screen
O27 5 0.20 Interpret Caster Angle on screen
O28 4 0.20 Interpret Toe Angle on screen
O29 4 0.20 Correct Front Toe Adjustment

D
O30 4 0.10 Tighten Tie-rod end lock nut
O31 5 0.10 Check steering wheel position
O32 5 0.10 Print out (after adjustment)
O33 4 0.10 Remove all sensors
O34 1 0.10 Reset program
O35 5 0.10 Car lowered to ground
O36 4 0.10 Remove brake pedal depressor and tools
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Replace Brake Master Cylinder Assembly Sub Criterion ID B6

O1
O2
O3
ft 4
4
0.20
0.30
0.40
Recover the brake fluid from the master cylinder reservoir
Pumped brake pedal several times to remove vacuum from the

brake booster
Remove / replace the Brake Master Cylinder Assembly

ra
O4 4 0.30 Bleed the brake hydraulic system once again
O5 4 0.20 Confirm the status of the brake hydraulic system

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking

Overhaul Rear Calliper (RHS only) and check the conditions of all Brake
Sub Criterion Pads Sub Criterion ID B7

O1
O2
O3
ft 4
4
0.10
0.10
0.10
Remove rear calliper assembly
Disassemble rear caliper assembly

ra
O4 5 0.10 Verbal Inspection Report - Caliper piston
O5 4 0.10 Verbal Inspection Report - Dust cover
O6 4 0.10 Verbal Inspection Report - Rubber seal
O7 4 0.10 Verbal Inspection Report - Caliper bracket
O8 4 0.10 Verbal Inspection Report - Sliding mechanism

D
O9 4 0.30 Reassemble the caliper assembly
O10 4 0.20 Update judge on critical assembling points with manual
O11 4 0.20 Measure thickness of brake pads
O12 4 0.20 Measure thickness of brake disc
O13 4 0.20 Re-install brake pads correctly
O14 4 0.20 Install caliper and tighten to torque
O15 4 0.20 Accurate info on report sheet
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Hydraulic Brake System Air Bleeding Sub Criterion ID B8

O1
O2
O3
ft 5
5
0.10
0.10
0.20
Install brake fluid dispenser unit
Perform brake bleeding correctly

ra
O4 5 0.10 Check functions of brake system
O5 4 0.10 Update judge on the status

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Check the operation of the ABS and rectify by using GTS Sub Criterion ID B9

O1
O2
O3
ft 4
4
0.10
0.10
0.20
Connect GTS to diagnostic socket
Update judge on ABS diagnosis status
Confirm wheel speed sensor power supply & circuitry status

ra
O4 4 0.10 Replace defective rear wheel speed sensor
O5 4 0.30 Validate speed sensor status via GTS signal waveform
O6 4 0.20 Erase trouble code in the ABS control module
O7 4 0.10 Remove the GTS connection
O8 4 0.20 Accurate info on report sheet

D
O9 4 0.10 Exit the GTS function
O10 4 0.10 Inform judge to verify the status
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Preparation, Safety and Housekeeping Sub Criterion ID C1

O1
O2
O3
ft 1
1
0.10
0.10
0.20
Select the correct common tools
Check all instructions
Use workshop manual correctly

ra
O4 1 0.10 Apply logical working procedure
O5 1 0.20 Calibrate Multimeter
O6 1 0.10 Use seat cover
O7 1 0.10 Use fender cover
O8 1 0.10 Use floor mat

D
O9 1 0.10 Use steering cover
O10 1 0.10 Check oil level
O11 1 0.10 Check coolant level
O12 1 0.10 Check battery voltage
O13 1 0.10 Clean up the test vehicle
O16 1 0.20 Clear all fault codes after repair (using MMDS)
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Headlight Operation Sub Criterion ID C2

O1
O2
O3
ft 3
3
0.10
0.20
0.20
Check function of headlights system
Check Hi-beam Fuse
Rectify Hi-beam Fuse problem

ra
O4 3 0.20 Check Hi-beam relay function
O5 3 0.40 Check continuity of LH Hi-beam ground to G03
O6 4 0.40 Check continuity terminal A to 1M
O7 5 0.40 Check continuity terminal 2X to E
O8 4 0.40 Check continuity terminal 2V to E

D
O9 4 0.40 Check continuity terminal A to C Headlight HI relay
O10 4 0.10 Check headlights for proper function
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Washer and wiper system Sub Criterion ID C3

O1
O2
O3
ft 3
3
0.10
0.30
0.50
Check function of the washer and wiper system
Check 20A fuse
Check continuity between FBCM and wiper motor

ra
O4 3 0.40 Check function of the wiper switch
O5 3 0.30 Check ground connection
O6 3 0.40 Check wiper motor park position
O7 3 0.30 Check washer motor circuit
O8 4 0.10 Check function after replacing parts

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Power Window Operation Sub Criterion ID C4

O1
O2
O3
ft 3
3
0.20
0.30
0.30
Check function of power window system
Check 7.5 A fuse (F-02)
Check 25 A fuse (F-02)

ra
O4 3 0.30 Check motor power window main switch voltage supply
O5 3 0.30 Check voltage at FRT RH power window motor
O6 3 0.30 Visual check on glass runner
O7 3 0.30 Check voltage between fuse Power Window 2 to pin 1L
O8 4 0.30 Check circuit system

D
O9 5 0.30 Check ground connection
O10 4 0.30 Check switch FRT LH
O11 4 0.30 Rectify switch FRT LH problem
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Power Mirror Operation Sub Criterion ID C5

O1
O2
O3
ft 3
3
0.10
0.30
0.30
Check function of the Power mirror system (Passenger Side)
Check ACC Relay
Check ground continuity

ra
O4 3 0.20 Check supply voltage at switch
O5 4 0.50 Check continuity between power mirror control switch and motor

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Central Locking System Sub Criterion ID C6

O1
O2
O3
ft 3
3
0.10
0.20
0.30
Check function of the central locking system
Check 25 A fuse
Check supply voltage at switch

ra
O4 4 0.20 Check supply voltage at door actuator
O5 5 0.50 Check continuity from RBCM to door actuator
O7 4 0.20 Check remote control function

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Reverse Light Operation Sub Criterion ID C7

O1
O2
O3
ft 3
3
0.10
0.30
0.20
Check function of the back up light system
Check voltage (12V) at pin 2I (RBCM)
Check fuse F01 - 10 A (meter)

ra
O4 3 0.20 Check continuity between 4S to A
O5 3 0.20 Check positive voltage at reverse lamp
O6 3 0.20 Check bulb condition
O7 4 0.20 Check ground condition
O8 5 0.10 Connect MMDS in correct order

D
O9 4 0.40 Check Medium Speed CAN BUS (using MMDS)
O10 4 0.40 Rectify Medium Speed CAN BUS fault (using multimeter)
O11 4 0.10 Disconnect MMDS in correct order
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Charging system Sub Criterion ID C8

O1
O2
O3
ft 3
3
0.10
0.20
0.20
Check function of charging system
Check continuity between Main Fuse to terminal 1A Generator
Check supply to Generator pin 2B

ra
O4 3 0.20 Check Generator standard voltage (Idling)
O5 4 0.40 Remove Generator Assembly from engine
O6 5 0.40 Dismantle Removed Generator Assembly
O7 4 0.30 Check Diodes condition
O8 4 0.20 Check Continuity between Slip Rings to Rotor Body

D
O9 4 0.30 Check Rotor Body and both Ball Bearings Physical Condition
O10 4 0.20 Check Resistance of Rotor Winding
O11 4 0.20 Check Continuity of Carbon Brushes
O12 4 0.20 Check Continuity of all Stator Coils
O13 4 0.40 Install new Generator assembly
O14 4 0.10 Check function after replacing new alternator
O15 4 0.20 Check output voltage
O16 4 0.40 Check output amperes
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Health, Safety and House Keeping Sub Criterion ID D1

O1
O2
O3
ft 1
1
0.30
0.10
0.10
Working procedure according to Service manual
Check all equipment
Check all instructions

ra
O4 1 0.10 Select the correct tools
O6 1 1.00 Proper handling spare parts
O7 1 0.10 Use logical working procedure

D
O10 1 0.10 Clean up the test models
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Remove Engine External and Internal Components Sub Criterion ID D2

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Remove water pump with pulley
Remove alternator
Remove air cond. compressor

ra
O4 5 0.10 Remove top coils
O5 5 0.10 Remove cylinder cam cover
O6 5 0.20 Remove TV damper
O7 5 0.10 Remove spark plugs
O8 5 0.10 Remove timing belt front upper cover

D
O9 5 0.10 Remove timing belt front lower cover
O10 5 0.30 Set timing mark in the correct position
O11 5 0.10 Remove timing belt tensioner
O12 5 0.10 Remove timing belt
O13 5 0.10 Remove crankshaft timing sprocket
O14 5 0.30 Use Special tool to loosen sprocket bolt
O15 5 0.10 Remove intake camshaft sprocket
O16 5 0.30 Use Special tool to loosen exhaust camshaft sprocket bolt
O17 5 0.10 Remove exhaust camshaft sprocket
O18 5 0.30 Loosen camshaft caps bolts correctly
O19 5 0.10 Remove camshaft oil seals
O20 5 0.20 Remove camshafts
O21 5 0.10 Remove Hydraulic Lash Adjuster
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Remove Engine External and Internal Components Sub Criterion ID D2

O22
O23
O24
ft 5
5
0.40
0.20
0.10
Loosen Cylinder Head Bolts in correct order
Remove Cylinder Head Bolts
Remove Cylinder Head

ra
O25 5 0.10 Remove Cylinder Head Gasket
O26 5 0.30 Remove 1 set of Valves and Springs
O27 5 0.20 Remove Oil Pan Assembly
O28 5 0.20 Remove Connecting Rod Bearing Caps
O29 5 0.30 Remove 1 Piston with Connecting Rod

D
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Cylinder Bore and Piston Measurements Sub Criterion ID D3

O1
O2
O3
ft 4
4
0.30
0.30
0.30
Set up bore gauge and micrometer
Correct usage of bore gauge
Correct usage of micrometer

ra
O4 4 0.20 Measure Piston Diameter
O5 4 0.20 Measure Cylinder Bore in A1
O6 4 0.20 Measure Cylinder Bore in B1
O7 4 0.20 Measure Piston Ring Side Clearance
O8 4 0.20 Measure Piston Ring End Gap

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Crankshaft and Bearing Measurements Sub Criterion ID D4

O1
O2
O3
ft 4
4
0.30
0.30
0.30
Set up of micrometer and dial gauge
Correct usage of dial gauge

ra
O4 4 0.30 Correct usage of plastic gauge
O5 4 0.20 Measure Main Journal Diameter
O6 4 0.20 Measure Oil Clearance Main Journal
O7 4 0.20 Measure Crank Pin Diameter
O8 4 0.20 Measure Crank Pin Side Clearance

D
O9 4 0.20 Measure Oil Clearance Crank Pin
O10 4 0.20 Measure crankshaft end play
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Valve & Valve Mechanism Measurements Sub Criterion ID D5

O1
O2
O3
ft 4
4
0.30
0.40
0.40
Set up of micrometer and Vernier Caliper
Correct usage of Vernier caliper

ra
O4 4 0.20 Measure inlet valve stem
O5 4 0.20 Measure exhaust valve stem
O6 4 0.20 Measure valve spring height
O7 4 0.20 Measure cam height

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Assembling Engine External and Internal Components Sub Criterion ID D6

O1
O2
O3
ft 5
5
0.10
0.20
0.20
Lubricate components before assembling
Install Piston Ring in correct setting
Install Piston to Cylinder Block

ra
Install and tighten Connecting Rod Bearing Cap to Crankshaft
O4 5 0.20
Journal with torque
O5 5 0.20 Install Oil Pan with sealant
O6 5 0.20 Torque Oil Pan bolts
O7 5 0.20 Install 1 set of Valves and Springs
O8 5 0.10 Install Hydraulic Lash Adjuster

D
O9 5 0.10 Install cylinder head gasket
O10 5 0.20 Install cylinder head
O11 4 0.40 Measure cylinder head bolts length
Install cylinder head bolts and tighten in correct sequence to

O12 5 0.30
specified torque
O13 5 0.10 Apply sealant to both camshaft front caps
O14 5 0.20 Install camshafts in correct position
Install camshaft caps and tighten in correct order and specified

O15 5 0.20
torque
O16 5 0.10 Install camshaft oil seals with special tool
O17 5 0.20 Install exhaust camshaft sprocket according to service manual
Tighten exhaust camshaft sprocket to specified torque using

O18 5 0.20
special tool
O19 5 0.20 Install intake camshaft sprocket according to service manual
Tighten intake camshaft sprocket to specified torque using

O20 5 0.20
special tool
O21 5 0.10 Install crankshaft timing sprocket
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Assembling Engine External and Internal Components Sub Criterion ID D6

O22
O23
O24
ft 5
5
0.50
0.30
0.10
Set the timing mark correctly
Install and torque timing belt tensioner
Install timing belt

ra
O25 5 0.30 Adjust timing belt tension
O26 5 0.10 Install cylinder head cam cover
O27 5 0.10 Install timing belt front lower cover
O28 5 0.10 Install timing belt front upper cover
O29 5 0.10 Install spark plugs

D
O30 5 0.20 Torque spark plugs
O31 5 0.10 Install top coils
O32 5 0.10 Install water pump with pulley
O33 5 0.20 Install crankshaft TV Damper and tighten to specified torque
O34 5 0.10 Install alternator
O35 5 0.10 Install drive belt tensioner
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Health, Safety and House keeping Sub Criterion ID E1

O1
O2
O3
ft 1
1
0.10
0.10
0.10
Use logical working procedure
Proper tools handling
Check coolant level

ra
O4 1 0.10 Check engine oil level
O5 1 0.10 Choke tires
O6 1 0.10 Use fender covers
O7 1 0.10 Use seat covers
O8 1 0.10 Use steering wheel cover

D
O9 1 0.10 Use floor matt
O11 1 0.60 Parts Damage/Safety/Negligence
O12 1 0.50 DROP TOOLS / COMPONENTS
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Vehicle test on the P and N Start Function Sub Criterion ID E2

O1
O2
O3
ft 4
4
0.10
0.10
0.40
Check engine starting function
Check gear position (meter indicator)
Check gearshift SOL Relay K3

ra
O4 4 0.40 Check ground pin 6 at gearshift module (D-22)
O5 4 0.40 Check continuity from Fuse F6 to terminal A3 Brake Switch
O6 5 0.40 Check Brake Switch Function
O7 5 0.30 Set and operate PADT-ll correctly
O8 5 0.30 Crank engine & Clear all fault code

D
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Disassemble Auto. Transmission (on Stand) Sub Criterion ID E3

O1
O2
O3
ft 4
4
0.10
0.30
0.10
Remove Torque Convertor
Set and calibrate Dial gauge, measure input shaft end play
Remove Pulse Generator (A & B)

ra
O4 5 0.10 Remove Cooler Feed Tube, Eye Bolt and Gasket
O5 5 0.10 Remove manual control lever and inhibitor switch
O6 5 0.10 Remove valve body cover
O7 5 0.10 Remove Manual Control lever shaft and parking pawl rod
O8 5 0.10 Remove manual control shaft detent

D
O9 5 0.10 Remove the valve body assembly
O10 5 0.10 Remove strainer
O11 5 0.10 Remove second brake retainer oil seal
O12 5 0.10 Remove accumulator
O13 5 0.10 Remove torque converter housing
O14 5 0.20 Remove torque convertor housing O ring
O15 5 0.10 Remove differential unit
O16 5 0.10 Remove oil filter
O17 5 0.20 Remove oil pump and gasket
O18 5 0.10 Remove oil pump outer groove O ring
Remove input shaft, under-drive clutch and under-drive clutch

O19 5 0.10
hub
O20 5 0.10 Remove rear cover
O21 5 0.20 Remove rear cover O rings
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Disassemble Auto. Transmission (on Stand) Sub Criterion ID E3

O22
O23
O24
ft 5
5
0.10
0.10
0.10
Remove thrust bearing, reverse and overdrive clutch
Remove thrust bearing & over-drive clutch hub
Remove planetary reverse sun gear

ra
O25 5 0.10 Remove thrust bearing and planetary sun gear
O26 5 0.10 Remove snap ring, second-brake piston and return spring
O27 5 0.10 Remove pressure plate, second-brake disc and plate
O28 5 0.10 Remove Planetary carrier assembly
O29 5 0.10 Remove snap ring, reaction plate.

D
Remove snap ring, low-reverse brake discs, plates, pressure
O30 5 0.10
plate and wave spring.
O31 5 0.10 Remove parking roller support shaft, paws case & roller support
Remove snap ring, one-way clutch inner race, spring retainer,

O32 5 0.10
return spring.
O33 5 0.10 Apply compress air to remove Low-reverse brake piston
O34 5 0.10 Remove transfer drive gear
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Disassemble Clutches and Pistons Assembly Sub Criterion ID E4

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Remove under-cover clutch input shaft snap ring
Remove snap ring, clutch reaction plates, clutch disc, clutch

plate.
Remove snap ring

ra
O4 5 0.10 Remove under drive-clutch spring retainer & return spring
O5 5 0.10 Remove under-drive clutch spring retainer D Ring
O6 5 0.15 Apply compress air to remove under- drive clutch piston
O7 5 0.10 Remove under-drive clutch piston D Ring
Remove reverse and over-drive clutch snap ring, reaction plate,

O8 5 0.10
clutch discs & clutch plate
D
O9 5 0.10 Remove reverse-clutch piston & D ring
O10 5 0.10 Remove snap ring, spring retainer & return spring
O11 5 0.10 Remove over-drive spring retainer D ring
O12 5 0.15 Apply compress air to remove over-drive clutch piston
O13 5 0.10 Remove over-drive clutch piston D ring
O14 5 0.10 Remove second-brake retainer D ring
O15 5 0.10 Remove second-brake piston D ring
O16 5 0.10 Remove low-reverse brake piston inner D ring
O17 5 0.10 Remove low-reverse brake piston outer D ring
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Assemble Clutches and Pistons Assembly Sub Criterion ID E5

O1
O2
O3
ft 5
5
0.10
0.10
0.10
Check condition & install oil pump outer groove O ring
Check condition & install reverse clutch piston D ring
Check condition & install of over-drive clutch piston D ring

ra
O4 5 0.10 Check condition & install reverse clutch spring retainer D ring
Install over-drive clutch piston, return spring, spring retainer and

O5 5 0.10
snap ring
Measure reverse clutch clearance between the snap ring and the
O6 5 0.20
return spring
Install reverse and over-drive clutch, discs, plate, reaction plate
O7 4 0.10
& snap ring.
O8 4 0.10 Check condition & install second-brake piston D ring

D
O9 5 0.10 Check condition & install second-brake retainer D ring
O10 5 0.10 Check condition & install low-reverse brake outer D ring
O11 5 0.10 Check condition & install low-reverse inner D ring
O12 5 0.10 Check condition & install under-drive clutch piston D ring
Check condition & install under-drive clutch spring retainer D

O13 5 0.10
ring
Install under-drive clutch piston, return spring, spring retainer
O14 5 0.10
and snap ring
Install under-drive clutch plate, disc, reaction plates and snap
O15 5 0.10
ring
O16 5 0.10 Install under-cover clutch input shaft snap ring
Page 1 / 1 22-09-2016 07:33:36

Objective Marking
Sub Criterion Assembling Auto. Transmission Sub Criterion ID E6

O1
O2
O3
ft 5
5
0.20
0.20
0.20
Install transfer drive gear
Tightening & torque transfer gear mounting bolts to specified

torque
Install low-reverse brake piston, return spring, spring retainer,
one-way clutch inner race & snap ring
ra
O4 5 0.20 Install low-reverse brake disc, plate, special tool and snap ring
O5 5 0.20 Install second brake disc, second brake plate and special tool
O6 5 0.30 Set and calibrate Dial gauge, Measure second brake end play
O7 5 0.10 Reverse the transmission
Set and calibrate Dial gauge, Measure low-reverse brake end

O8 5 0.30
play
D
O9 5 0.10 Install parking roller support shaft, paws case & roller support
O10 5 0.10 Install planetary carrier assembly and reverse sun gear
Install low-reverse wave spring, brake disc, plate, snap ring,

O11 4 0.10
reaction plate snap ring
Install second-brake disc, plate, return spring, second brake
O12 5 0.10
piston and snap ring
Install planetary reverse sun gear thrust bearing (Check direction
O13 5 0.20
of thrust bearing)
O14 5 0.10 Install over-drive clutch hub & thrust bearing
Install reverse and overdrive clutch thrust bearing (Check

O15 5 0.20
direction of thrust bearing)
O16 5 0.20 Install rear cover O rings
O17 5 0.20 Install rear cover and tighten mounting bolts to specified torque
O18 5 0.10 Install under drive-clutch hub
Install reverse and under-drive clutch hub thrust bearing (Check

O19 5 0.20
direction of thrust bearing)
O20 5 0.10 Install input shaft and under-drive clutch
O21 5 0.20 Check & install oil pump outer groove O ring
Page 1 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Assembling Auto. Transmission Sub Criterion ID E6

O22
O23
O24
ft 5
5
0.20
0.20
0.30
Install oil pump and gasket
Tighten and torque the oil pump mounting bolts
Set and calibrate Dial gauge, measure input shaft end play
ra
O25 5 0.10 Install oil filter
O26 5 0.10 Install differential unit
O27 5 0.20 Install torque convertor housing O ring
Install torque converter housing and tighten mounting bolts to

O28 5 0.20
specified torque
O29 5 0.10 Install manual control lever shaft & parking pawl rod
D
O30 5 0.20 Checked / identified accumulator springs
O31 5 0.10 Install accumulator pistons.
O32 5 0.10 Install strainer
O33 5 0.10 Install second brake retainer oil seal
O34 5 0.20 Install valve body , gasket and two (2) steel balls
O35 5 0.20 Tighten valve body mounting bolts to specified torque
O36 5 0.10 Install manual controlled shaft
Install valve body cover and tighten mounting bolts to specified

O37 5 0.20
torque
O38 5 0.10 Install inhibitor switch and manual control lever
O39 5 0.10 Install Pulse generator (A & B)
O40 5 0.10 Install Cooler Feed Tube, Eye Bolt and Gasket
O41 5 0.10 Install torque converter
Page 2 / 2 22-09-2016 07:33:36

Objective Marking
Sub Criterion Parts Condition, Measurements (Report Form) Sub Criterion ID E7

O1
O2
O3
ft 4
4
0.10
0.10
0.10
Measurement of input shaft end play (before dismantle)
Condition of oil pump outer groove O ring
Condition of under-drive clutch spring retainer D ring

ra
O4 4 0.10 Condition of under-drive clutch piston D ring
O5 4 0.10 Condition of low-reverse inner D ring
O6 4 0.10 Condition of low-reverse outer D ring
O7 4 0.10 Condition of second-brake retainer D ring
O8 4 0.10 Condition of second-brake piston D ring

D
Measurement of reverse-clutch clearance between the snap ring
O9 4 0.10
and return spring
O10 4 0.10 Condition of over-drive clutch spring retainer D ring
O11 4 0.10 Condition of over-drive clutch piston D ring
O12 4 0.10 Condition of reverse-clutch piston D ring
O13 4 0.10 Measurement of second brake end Play
O14 4 0.10 Measurement of low-reverse brake end play
O15 4 0.10 Measurement of input shaft end play (after assemble)
Page 1 / 1 22-09-2016 07:33:36


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Mark Summary

ASC2016 Kuala Lumpur

Skill Number 33 Skill Automobile Technology

Competitor Name Member

Marking Scheme Lock Final Mark Lock

Marks Awarded Total

Sub Marks Awarded Total

Page 1 / 3 22-09-2016 07:33:36

ASC2016 Kuala Lumpur

Skill Number 33 Skill Automobile Technology

Competitor Name Member

Marking Scheme Lock Final Mark Lock

Sub Marks Awarded Total

Page 2 / 3 22-09-2016 07:33:36

ASC2016 Kuala Lumpur

Skill Number 33 Skill Automobile Technology

Competitor Name Member

Marking Scheme Lock Final Mark Lock

Sub Marks Awarded Total

Page 3 / 3 22-09-2016 07:33:36

ASC2016 Kuala Lumpur

Skill Number 33 Skill Automobile Technology Competition Day

Competitor Name Member

Sub Criterion Health, Safety and House Keeping Sub Criterion ID A1

Marking Scheme Lock Mark Entry Lock

Aspect WSSS Max Requirement or Result or Mark

Checked all instructions

Selected the correct test equipment

O5 1 0.50 Proper tools handling

O6 1 0.50 Proper parts handling

O7 1 0.10 Checked oil level

O8 1 0.10 Checked coolant level

O10 1 0.10 Used fender covers

O11 1 0.10 Used seat covers

O12 1 0.10 Used steering wheel cover

O13 1 0.10 Used floor matt

O14 1 0.30 Calibrate Multi-meter

O15 1 0.10 Clean up the working area

O16 1 0.10 Clean up tools and equipment

O17 1 0.10 Clean up the test vehicle

Page 1 / 1 22-09-2016 07:33:36

ASC2016 Kuala Lumpur

Skill Number 33 Skill Automobile Technology Competition Day

Competitor Name Member

Marking Scheme Lock Mark Entry Lock

Aspect WSSS Max Requirement or Result or Mark

Check battery voltage

Check supply to UEC

O5 3 0.20 Check Fuse IG SW1

O6 3 0.40 Check Relay IG1 Off

O7 3 0.40 Check ABCM supply

O8 3 0.20 Check Fuse FS 13 (BCM)

O10 3 0.50 Check CAN BUS Signal (at DLC)

O11 3 0.50 Rectify CAN BUS Signal Fault

O12 3 0.30 Check Relay Low Starter

O13 3 0.30 Check Starter solenoid supply

O14 3 0.30 Engine can be cranked

Page 1 / 1 22-09-2016 07:33:36

ASC2016 Kuala Lumpur