Standard Technical Features of BTG System for Supercritical 660/800 MW Thermal Units

8.5.14 Tapping points shall be provided on each pulverized coal pipe at mill outlet
for coal sampling as per ISO 9931.

8.5.15 One (1) no. Rota probe shall be provided for each steam generator for coal
sampling as per ISO 9931.

8.5.16 Four (4) nos. Dirty Pitot tubes shall be provided for each steam generator for
measurement of coal-air velocity in coal pipes.

8.5.17 Mill rejects system

i) Mill reject system shall automatically discharge the tramp iron and other
non grindable material through an outlet connection at a suitable height
to a dense phase pneumatic conveying system.

ii) Mill rejects collection & discharge system shall be designed to ensure
sequential automatic operation of the coal mill discharge gates for flow
of rejects into the reject spout.

iii) The necessary mill isolation dampers/ valves, to facilitate automatic

continuous or automatic intermittent discharge of rejects to the conveyor
shall be provided.

8.5.18 Fire detection and extinguishing system shall be provided for the complete
coal preparation & firing system including coal feeding system.

8.5.19 Lubrication of bearings & other parts shall be automatic and continuous.

8.6 Pulverised Coal Pipes

8.6.1 The design and arrangement of coal pipes shall ensure uniform distribution of
primary air and pulverized coal between all burners served by one pulverizer
under all conditions of loading.

8.6.2 Fuel air mixture velocity in coal pipes: minimum- 15 m/sec and maximum- 28
m/sec.

8.6.3 The coal air mixture velocity in the coal pipes shall not be lower than the
critical fallout velocity under all conditions of mill operation from start up of
boiler onward.

8.6.4 The pipes shall be designed for an explosion pressures of 3.5 kg/cm2 (g)
(minimum).

8.6.5 Maximum permissible design stress shall be yield stress or 0.2% proof stress.

8.6.6 The piping system shall be designed for a continuous operating temperature of
1100C (minimum).

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