Professional Documents
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Nammcesa 000041 PDF
Nammcesa 000041 PDF
C F M
56-5B
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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
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CHAPTER 73
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CHAPTER 73
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TABLE OF CONTENTS
_________________
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SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
ENGINE FUEL AND CONTROL - GENERAL
_________________________________ 73-00-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Component Location 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Distribution 5 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Controlling 5 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Indicating 5 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
__________________________________
ENGINE FUEL AND CONTROL - GENERAL 73-00-00
MAINTENANCE PRACTICES 201 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Draining of the Engine Fuel 201 001-049, 051-099
Circuit 101-149, 151-199
201-249, 251-299
301-399, 401-499
____________
DISTRIBUTION 73-10-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
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Plumbing 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Supply Line 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Return Line 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Pump and Filter Assembly 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Functional Description 10 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Servo Fuel Heater 15 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 15 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description and Operation 15 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
IDG Oil Cooler Assembly 19 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 19 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 19 001-049, 051-099
101-149, 151-199
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201-249, 251-299
301-399, 401-499
Operation 19 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Return Valve Assembly 24 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 24 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 26 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Operation 26 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Burner Staging Valve 30 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 30 001-049, 051-099
101-105, 151-199
201-211,
Not applicable 32 106-149, 212-249
251-299, 301-399
401-499,
Description and Operation 32 001-049, 051-099
101-105, 151-199
201-211,
Fuel Manifold 32 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 32 001-049, 051-099
101-105, 151-199
201-211,
Description and Operation 34 001-049, 051-099
101-105, 151-199
201-211,
General 34 106-149, 212-249
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251-299, 301-399
401-499,
Description and Operation 34 106-149, 212-249
251-299, 301-399
401-499,
Fuel Nozzle 35 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 35 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Operation 35 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Nozzle Filter 35 062-099, 103-149
151-199, 203-249
251-299, 301-399
401-499,
General 35 062-099, 103-149
151-199, 203-249
251-299, 301-399
401-499,
Functional Description 35 062-099, 103-149
151-199, 203-249
251-299, 301-399
401-499,
FUEL PUMP AND FILTER ASSEMBLY 73-11-10
SERVICING 301 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Preservation of the Fuel Pump and 301 001-049, 051-099
Filter Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Remove, Inspect and Replace Fuel 303 001-049, 051-099
Filter Element 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Filter Element 304 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
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Installation of the Fuel Filter 320 001-049, 051-099
Element 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL PUMP AND FILTER ASSEMBLY 73-11-10
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Pump and 401 001-049, 051-099
Filter Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Pump and 409 001-049, 051-099
Filter Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL PUMP AND FILTER ASSEMBLY 73-11-10
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the Impeller 601 001-049, 051-099
Rotation 101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the Fuel 607 001-049, 051-099
Filter Cartridge 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL PUMP AND FILTER ASSEMBLY 73-11-10
REPAIRS 801 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of Defective Inserts on 801 001-049, 051-099
the Main Fuel Filter Housing 101-149, 151-199
201-249, 251-299
301-399, 401-499
HOSE - MAIN FUEL SUPPLY 73-11-11
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Main Fuel Supply 401 001-049, 051-099
Hose 101-149, 151-199
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201-249, 251-299
301-399, 401-499
Installation of the Main Fuel 405 001-049, 051-099
Supply Hose 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL PACKAGE ASSEMBLY 73-11-12
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Package 401 001-049, 051-099
Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Package 423 001-049, 051-099
Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
SERVO FUEL HEATER 73-11-20
SERVICING 301 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Preservation of the Servo fuel 301 001-049, 051-099
Heater 101-149, 151-199
201-249, 251-299
301-399, 401-499
SERVO FUEL HEATER 73-11-20
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Servo Fuel Heater 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Servo Fuel 406 001-049, 051-099
Heater 101-149, 151-199
201-249, 251-299
301-399, 401-499
SERVO FUEL HEATER 73-11-20
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
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Visual Inspection/Check of the 601 001-049, 051-099
Servo Fuel Heater 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL MANIFOLD 73-11-30
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the LPTACC Fuel Tube 401 001-049, 051-099
Manifold 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the LPTACC Fuel 405 001-049, 051-099
Tube Manifold 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL MANIFOLD 73-11-30
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Inspection/Check of the Fuel 601 001-049, 051-099
Manifold Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Inspection/Check of the LPTACC 609 001-049, 051-099
Fuel Manifold 101-149, 151-199
201-249, 251-299
301-399, 401-499
GASKET SEALS - FUEL MANIFOLD 73-11-31
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Manifold 401 001-049, 051-099
Gasket Seals 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Manifold 405 001-049, 051-099
Gasket Seals 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL NOZZLE 73-11-40
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
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201-249, 251-299
301-399, 401-499
Removal of the Fuel Nozzle 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Nozzle 428 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL NOZZLE 73-11-40
ADJUSTMENT/TEST 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Leak Check of the Fuel Nozzles 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
FILTER - FUEL NOZZLE 73-11-45
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Nozzle Filter 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Nozzle 407 001-049, 051-099
Filter 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL RETURN VALVE HOSE 73-11-48
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel/Return Bypass 401 001-049, 051-099
Valve Hose 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel/Return 404 001-049, 051-099
Bypass Valve Hose 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL TUBES 73-11-49
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REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Tubes 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Tubes 406 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL RETURN VALVE 73-11-50
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Return Valve 401 001-049, 051-099
(FRV) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Return 409 001-049, 051-099
Valve 101-149, 151-199
201-249, 251-299
301-399, 401-499
Leak Check and Functional Test of 415 001-049, 051-099
the Fuel Return Valve 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL RETURN VALVE 73-11-50
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Inspection/Check of the Fuel 601 001-049, 051-099
Return Valve 101-149, 151-199
201-249, 251-299
301-399, 401-499
IDG OIL COOLER 73-11-60
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Integrated Drive 401 001-049, 051-099
Generator (IDG) Oil Cooler 101-149, 151-199
Assembly 201-249, 251-299
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301-399, 401-499
Installation of the Integrated 405 001-049, 051-099
Drive Generator (IDG) Oil Cooler 101-149, 151-199
Assembly 201-249, 251-299
301-399, 401-499
IDG OIL COOLER 73-11-60
CLEANING/PAINTING 701 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Cleaning of the IDG Oil Cooler 701 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
BURNER STAGING VALVE 73-11-70
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Burner Staging 401 001-049, 051-099
Valve (BSV) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Burner Staging 405 001-049, 051-099
Valve (BSV) 101-149, 151-199
201-249, 251-299
301-399, 401-499
___________
CONTROLLING 73-20-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
System Description 2 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Full Authority Digital Engine 2 001-049, 051-099
Control (FADEC) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Gas Generator Control 9 001-049, 051-099
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101-149, 151-199
201-249, 251-299
301-399, 401-499
Engine Limits Protection 16 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Power Management 18 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Engine Starting/Ignition Control 36 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Thrust reverser control 40 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Engine Parameters Transmission 41 001-049, 051-099
for Cockpit Display 101-149, 151-199
201-249, 251-299
301-399, 401-499
Engine Condition Parameters 41 001-049, 051-099
Transmission 101-149, 151-199
201-249, 251-299
301-399, 401-499
FADEC System Fault Diagnostics 41 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Engine Sensors 42 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Permanent Magnetic Alternator 48 001-049, 051-099
(control alternator) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Electronic Control Unit 48 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Hydromechanical Unit 51 001-049, 051-099
101-149, 151-199
201-249, 251-299
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301-399, 401-499
Electrical Harnesses. 59 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Identification Connector A 21 001-049, 051-062
101-105, 151-152
201-204,
Identification Connector A 21 063-099, 106-149
153-199, 205-249
251-299, 301-399
401-499,
Ignition Boxes A 25 001-049, 051-099
101-105, 151-199
201-211,
Starter Shutoff Valve A 25 001-049, 051-099
101-105, 151-199
201-211,
Burner Staging Valve A 25 001-049, 051-099
101-105, 151-199
201-211,
Thrust Reverser Valve Actuation A 25 001-049, 051-099
(Ref. 73-25-00) 101-105, 151-199
201-211,
VSV Feedback Signal A 25 001-049, 051-099
101-105, 151-199
201-211,
VBV Feedback Signal A 25 001-049, 051-099
101-105, 151-199
201-211,
HPTACC Feedback Signal A 25 001-049, 051-099
101-105, 151-199
201-211,
TBV Feedback Signal A 25 001-049, 051-099
101-105, 151-199
201-211,
LPTACC Feedback Signal A 25 001-049, 051-099
101-105, 151-199
201-211,
Ignition Boxes A 29 106-149, 212-249
251-299, 301-399
401-499,
Starter Shutoff Valve A 29 106-149, 212-249
251-299, 301-399
401-499,
Thrust Reverser Valve Actuation A 29 106-149, 212-249
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(Ref. 73-25-00) 251-299, 301-399
401-499,
VSV Feedback Signal A 29 106-149, 212-249
251-299, 301-399
401-499,
VBV Feedback Signal A 29 106-149, 212-249
251-299, 301-399
401-499,
HPTACC Feedback Signal A 29 106-149, 212-249
251-299, 301-399
401-499,
RACSB Feedback Signal A 29 106-149, 212-249
251-299, 301-399
401-499,
LPTACC Feedback Signal A 29 106-149, 212-249
251-299, 301-399
401-499,
HYDRO-MECHANICAL UNIT (HMU) 73-21-10
SERVICING 301 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Preservation of the 301 001-049, 051-099
Hydromechanical Unit (HMU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
HYDRO-MECHANICAL UNIT (HMU) 73-21-10
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydromechanical 401 001-049, 051-099
Unit (HMU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the 415 001-049, 051-099
Hydromechanical Unit (HMU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
T25 TEMPERATURE SENSOR 73-21-20
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the T25 Temperature 401 001-049, 051-099
Sensor 101-149, 151-199
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CHAPTER 73
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
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_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
Installation of the T25 405 001-049, 051-099
Temperature Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
T25 TEMPERATURE SENSOR 73-21-20
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Inspection of the T25 Temperature 601 001-049, 051-099
Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
ALTERNATOR - CONTROL 73-21-30
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Control Alternator 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Control 409 001-049, 051-099
Alternator 101-149, 151-199
201-249, 251-299
301-399, 401-499
SENSOR - T12 TEMPERATURE 73-21-40
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the T12 Temperature 401 001-049, 051-099
Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the T12 404 001-049, 051-099
Temperature Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
SENSOR - T12 TEMPERATURE 73-21-40
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
73-CONTENTS Page 14
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Visual Inspection of the T12 601 001-049, 051-099
Temperature Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
WIRING HARNESS 73-21-50
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ11L Harness 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ11L Harness 404 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ11L Harness 410 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ11L Harness 415 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ11R Harness 420 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ11R Harness 427 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ12L Harness 432 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ12L Harness 435 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ12L Harness 442 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ12L Harness 447 001-049, 051-099
73-CONTENTS Page 15
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CHAPTER 73
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ12R Harness 452 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ12R Harness 459 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ13 Harness 464 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the CJ13 Harness 477 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ13 Harness 491 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the CJ13 Harness 498 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ7 Harness A405 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ7 Harness A419 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ8 Harness A424 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ8 Harness A437 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ9 Harness A442 001-049, 051-099
101-149, 151-199
201-249, 251-299
73-CONTENTS Page 16
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Installation of the HJ9 Harness A453 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ10 Harness A458 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ10 Harness A469 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ11 Harness A475 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ11 Harness A486 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ12 Harness A491 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ12 Harness B402 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the HJ13 Harness B407 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the HJ13 Harness B422 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
WIRING HARNESS 73-21-50
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General Instructions on the 601 001-049, 051-099
Routing of the Wiring Harnesses 101-149, 151-199
201-249, 251-299
301-399, 401-499
73-CONTENTS Page 17
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Visual Inspection of the Wiring 606 001-049, 051-099
Harnesses 101-149, 151-199
201-249, 251-299
301-399, 401-499
Retention Test of the Connector 613 001-049, 051-099
Socket 101-149, 151-199
201-249, 251-299
301-399, 401-499
WIRING HARNESS 73-21-50
REPAIRS 801 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Repair of Wiring Harness with 801 001-049, 051-099
Fiber-Glass Tape and Lockwire 101-149, 151-199
201-249, 251-299
301-399, 401-499
Repair of Wiring Harness with 812 001-049, 051-099
Silicone Rubber Tape 101-149, 151-199
201-249, 251-299
301-399, 401-499
ELECTRONIC CONTROL UNIT (ECU) 73-21-60
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Electronic Control 401 001-049, 051-099
Unit (ECU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Electronic 411 001-049, 051-099
Control Unit (ECU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
ELECTRONIC CONTROL UNIT (ECU) 73-21-60
ADJUSTMENT/TEST 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Functional Test of the Electronic 501 001-049, 051-099
Control Unit (ECU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Read the LRU Identification Report 510 001-049, 051-099
and the Thrust Reverser Shut-off 101-149, 151-199
Valve Status 201-249, 251-299
73-CONTENTS Page 18
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Read the CLASS 3 REPORT 515 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Entry of the Engine Serial Number 519 001-049, 051-099
Through MCDU 101-149, 151-199
201-249, 251-299
301-399, 401-499
Read the Specific Data Report 524 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Entry of the Core Chevron Nozzle 528 001-049, 051-099
Status Through MCDU 101-149, 155-199
201-213, 221-249
251-299, 301-399
401-499,
Correct Faults of the Engine 532 001-049, 051-099
Scheduled Maintenance Report (SMR) 101-149, 151-199
201-249, 251-299
301-399, 401-499
TCC SENSOR 73-21-70
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the High Pressure 401 001-049, 051-099
Turbine Clearance Control (HPTCC) 101-149, 151-199
Sensor 201-249, 251-299
301-399, 401-499
Installation of the High Pressure 405 001-049, 051-099
Turbine Clearance Control (HPTCC) 101-149, 151-199
Sensor 201-249, 251-299
301-399, 401-499
P25 PROBE 73-21-80
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the P25 Sensor 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the P25 Sensor 405 001-049, 051-099
101-149, 151-199
73-CONTENTS Page 19
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
P25 PROBE 73-21-80
INSPECTION/CHECK 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the P25 601 001-049, 051-099
Sensor 101-149, 151-199
201-249, 251-299
301-399, 401-499
IDENTIFICATION CONNECTOR 73-21-90
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 401 001-049, 051-099
Identification Connector 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine 408 001-049, 051-099
Identification Connector 101-149, 151-199
201-249, 251-299
301-399, 401-499
IDENTIFICATION CONNECTOR 73-21-90
ADJUSTMENT/TEST 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Programming of the Identification 501 063-099, 106-149
Plug (Push-Pull Design) 153-199, 205-249
251-299, 301-399
401-499,
73-CONTENTS Page 20
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
FADEC Inputs/Outputs 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
ADIRU/ECU Interface 31 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
EIU/ECU Interface 35 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
EIU Power-up Test 61 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Cockpit System Display/ECU 82 001-049, 051-099
Interface 101-149, 151-199
201-249, 251-299
301-399, 401-499
Throttle Control System/ECU 90 001-049, 051-099
Interface 101-149, 151-199
201-249, 251-299
301-399, 401-499
Thrust Reverser Interface 97 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Power Supply 99 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
28 VDC Power Supply 99 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
115V AC Power Supply 99 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
ECU/Engine Interface 99 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Additional Engine Sensors A 1 001-049, 051-099
73-CONTENTS Page 21
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
101-149, 151-199
201-249, 251-299
301-399, 401-499
General A 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
T5 temperature Sensor A 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
INTERFACE UNIT - ENGINE (EIU) 73-25-34
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine Interface 401 001-049, 051-099
Unit (EIU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine 405 001-049, 051-099
Interface Unit (EIU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
INTERFACE UNIT - ENGINE (EIU) 73-25-34
ADJUSTMENT/TEST 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Operational Test of the Engine 501 001-049, 051-099
Interface Unit 101-149, 151-199
201-249, 251-299
301-399, 401-499
Read the Class 3 Faults 504 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
73-CONTENTS Page 22
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Refer to the MMEL TASK: 70-00-01 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
__________
INDICATING 73-30-00
DESCRIPTION AND OPERATION 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
General 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Flow Indication 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Flow Indication 1 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Fuel Flow Transducer 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Filter Clogging Indication 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Filter Clogging Indication 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Fuel Filter Differential 11 001-049, 051-099
Pressure Switch 101-149, 151-199
201-249, 251-299
301-399, 401-499
___________
INDICATING 73-30-00
DEACTIVATION/REACTIVATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Replacement of the Fuel Filter 401 001-049, 051-099
Cartridge 101-149, 151-199
201-249, 251-299
301-399, 401-499
Refer to the MMEL TASK: 73-30-03 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL FLOW TRANSMITTER 73-31-10
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Flow 401 001-049, 051-099
Transmitter 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Flow 406 001-049, 051-099
Transmitter 101-149, 151-199
201-249, 251-299
301-399, 401-499
FUEL FILTER DIFFERENTIAL PRESSURE 73-34-15
SWITCH
73-CONTENTS Page 24
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CHAPTER 73
__________
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Fuel Filter 401 001-049, 051-099
Differential Pressure Switch 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Fuel Filter 405 001-049, 051-099
Differential Pressure Switch 101-149, 151-199
201-249, 251-299
301-399, 401-499
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ENGINE FUEL AND CONTROL - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________________________
1. General
_______
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-00-00
Page 1
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-00-00
Page 2
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-00-00
Page 3
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R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
2. __________________
Component Location
-------------------------------------------------------------------------------
| FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA |
| | | | | DOOR | REF. |
|------|------------------------------------|-------|------|--------|---------|
1KS1 EIU-1 87VU 127 824 73-25-34
1KS2 EIU-2 87VU 127 824 73-25-34
5KS1 ANN-ENG/1 FIRE FAULT 115VU 210
5KS2 ANN-ENG/2 FIRE FAULT 115VU 210
6KS SEL SW-ENG/MODE/CRANK/AUTO IGN/ 115VU 210
IGN
7KS1 P/BSW-ENG/FADEC GND PWR/1 50VU 212
7KS2 P/BSW-ENG/FADEC GND PWR/2 50VU 212
8KS1 CTL UNIT-THROTTLE, ENG 1 11VU 210 76-11-17
8KS2 CTL UNIT-THROTTLE, ENG 2 11VU 210 76-11-17
9KS1 P/BSW-ENG/MAN START/1 22VU 212
9KS2 P/BSW-ENG/MAN START/2 22VU 212
13KS1 SENSOR-TEMP, ENG 1 NACELLE 452 75-41-15
13KS2 SENSOR-TEMP, ENG 2 NACELLE 462 75-41-15
4000KS ECU 452 438 AR 73-21-60
438 BR
462 438 AR
438 BR
-------------------------------------------------------------------------------
R
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201-249, 251-299, 301-399, 401-499,
73-00-00
Page 4
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3. Distribution
____________
(Ref. Fig. 001, 002)
The fuel supplied from the tanks flows through a centrifugal pump, then
through the oil/fuel heat exchanger and the HP fuel pump and filters.
The fuel from the HP fuel pump is delivered to the HMU in two flows :
- the main flow is directly supplied to the HMU section which controls the
fuel flow supplied to the fuel nozzles (through the fuel flowmeter).
- the other part of the fuel flow passes through the servo fuel heater.
Then it flows to the HMU to elaborate reference pressures to control :
- the active clearance control
- the compressor control (VBV, VSV).
The unburned fuel from the HMU and the return flow from the servos are mixed
through the IDG oil cooler.
The fuel flow goes then :
- One part back to the centrifugal pump outlet.
- One part back to the tank, mixed with cold fuel from the centrifugal pump
outlet (only if the fuel return valve is open).
4. ___________
Controlling
(Ref. Fig. 005)
A Full Authority Digital Engine Control (FADEC) controls the engine.
The FADEC achieves steady state and transient engine performances when
operated with subsystems.
The FADEC is a dual channel ECU with cross talk and failure detection
capability.
In case of failure detection, the FADEC switches from one channel to the
other.
A simplified hydromechanical unit includes a fuel metering valve and servo
valves to control the compressor (VBV, VSV) and engine clearances.
The FADEC system performs the following functions :
- the control of the fuel flow and engine air flow and bleeds (to
automatically maintain forward and reverse thrust setting and provide
satisfactory transient response).
- the engine limits protection
- the automatic starting capability
- the engine clearance control
- extensive diagnostic and maintenance capability.
- thrust reverser operation
5. __________
Indicating
The engine fuel system is monitored from :
- the ECAM display
- the warning and caution lights.
The indications cover all the main engine parameters through the FADEC.
The warnings and cautions reflect :
- the engine health and status through the FADEC
- the FADEC health and status
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-00-00
Page 5
Nov 01/08
CES
C F M
56-5B
Component Location
Figure 003 (SHEET 1)
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201-233, 236-238, 301-302,
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Feb 01/08
CES
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56-5B
Component Location
Figure 003 (SHEET 2)
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201-233, 236-238, 301-302,
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Feb 01/08
CES
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Component Location
Figure 003A (SHEET 1)
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303-399, 401-499,
73-00-00
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Component Location
Figure 003A (SHEET 2)
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303-399, 401-499,
73-00-00
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C F M
56-5B
Component Location
Figure 004
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201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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56-5B
FADEC - Schematic
Figure 005
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201-249, 251-299, 301-399, 401-499,
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CES
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56-5B
- the fuel filter condition through a dedicated hardwire.
The indications are detailed in the dedicated sub-chapters.
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201-249, 251-299, 301-399, 401-499,
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Nov 01/08
CES
C F M
56-5B
ENGINE FUEL AND CONTROL - GENERAL - MAINTENANCE PRACTICES
_________________________________________________________
TASK 73-00-00-680-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-00-00-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-00-00-010-051
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4. Procedure
_________
Subtask 73-00-00-680-051
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
WARNING : USE A CORRECT CONTAINER AND KEEP THE CONTAINER AWAY FROM FLAMES
_______
SO THAT FIRES DO NOT OCCUR.
(1) Cut and remove the lockwire from the drain plug (20) located on the
fuel pump filter cover.
(2) Put a container 15 l (4 USgal) below the fuel pump to catch the fuel
which will drain.
(3) Loosen and remove the drain plug (20). Let all the fuel drain into
the container.
(4) Remove the O-ring (10) from the drain plug (20).
(5) Lubricate a new O-ring (10) with engine oil (Material No. CP2442) and
install on drain plug (20).
(6) Install the drain plug assembly on the fuel pump filter cover and
tighten by hand.
(7) TORQUE the drain plug (20) to between 45 and 55 lbf.in (0.50 and 0.62
m.daN).
(8) Safety the drain plug (20) to the fuel pump cover with lockwire 0.032
in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in. (0.8
mm) dia. (Material No. CP8002).
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201-249, 251-299, 301-399, 401-499,
73-00-00
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201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-00-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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201-249, 251-299, 301-399, 401-499,
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DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________
1. General
_______
2. Plumbing
________
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201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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56-5B
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201-249, 251-299, 301-399, 401-499,
73-10-00
Page 2
Nov 01/08
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56-5B
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201-249, 251-299, 301-399, 401-499,
73-10-00
Page 3
Nov 01/08
CES
C F M
56-5B
B. Fuel Return Line
The fuel return line is connected to the fluid junction box attached on
the left side of the pylon in the fan compartment. It is routed along the
left fan case side down to the fuel return valve. All the brackets and
tubing are built in 321 stainless steel and are fire-proof.
3. _____________________________
Fuel Pump and Filter Assembly
A. General
(Ref. Fig. 003, 004, 005)
(1) The fuel pump pressurizes and circulates the fuel in the fuel system.
The tank fuel pumps deliver the fuel supply up to the engine fuel
pump inlet. The fuel then enters the low pressure (LP) stage of the
fuel pump. After initial pressurization, the fuel is delivered to the
main oil/fuel heat exchanger. There it cools the engine oil.
(2) On discharge from the heat exchanger, the fuel flows back to the
pump.
It passes through a disposable filter before undergoing a second
pressure increase in the high pressure (HP) stage of the pump. The
fuel then enters the wash filter where it is divided into a filtered
and unfiltered flow. The unfiltered flow bypasses the filter and
enters the hydromechanical fuel unit (HMU). The filtered flow goes
through the servo fuel heater and then into the HMU. This flow is
sufficiently hot to prevent jamming of the HMU servo-mechanisms due
to ice particles.
(3) The returning fuel bypassed from the HMU is tapped to feed the
Integrated Drive Generator (IDG) oil cooler. There it cools the oil
coming from the engine IDG. The fuel returns then to the pump
upstream of the filter, between the LP and HP fuel pump stages. The
fuel returns via a port located on the oil/fuel heat exchanger.
(5) The fuel pump and HMU are mounted as a unit. This unit is located on
the accessory gearbox (AGB) (aft face on the left side of the
horizontal drive shaft housing, aft looking forward).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 4
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 5
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 6
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 7
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 8
Nov 01/08
CES
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56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 9
Nov 01/08
CES
C F M
56-5B
B. Functional Description
(a) A main drive shaft, driven by the AGB which, in turn, drives the
HP stage drive spur gear. The main drive shaft has a shear neck
to protect the AGB from any excessive torque in the fuel pump
drive.
(b) A LP stage drive shaft, driven by the HP stage drive spur gear,
providing drive for:
1
_ The LP stage via a hollow shaft.
2
_ The HMU via the HMU drive shaft. The LP pump drive shaft has a
shear neck:
- to protect the HMU from LP stage failures
- to maintain proper engine operation even in case of total
failure (seizing) of the LP stage.
(a) General
The LP stage of the fuel pump is of the centrifugal type. It
delivers a boost pressure to the HP stage to avoid pump
cavitation. The LP stage general characteristics at takeoff power
are as follows :
1
_ Boost (LP) stage pressure rise: 165 psid (1138 kPa) (minimum).
2
_ Speed rating: 6250 RPM.
1
_ The fuel pump LP stage consists of:
- an impeller supported by 2 plain bearings provided with
swirl ramps,
- an inducer having helical grooves and a scroll.
2
_ The fuel discharged from the boost pumps:
- enters the fuel pump LP stage,
- leaves the pump under pressure,
- flows to the main oil/fuel heat exchanger
- and controls the fuel return valve.
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
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Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 11
Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
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Nov 01/08
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C F M
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(c) LP stage lubrication system
The fuel tapped from the scroll at the discharge of the LP stage
lubricate the LP stage rotating parts. The lubricated elements
are :
- the front and rear bearings
- the LP pump drive shaft splines
- the HMU drive shaft splines
(a) General
1
_ The fuel pump HP stage converts mechanical energy into
hydraulic power required to supply:
- the fuel nozzles
- the HMU servos
- the variable bleed valve (VBV) and variable stator vane
(VSV) hydromechanical systems.
2
_ The HP stage hydraulic power is supplied by a positive
displacement (gear-type) pump. For a given number of
revolutions, the pump delivers a constant fuel flow regardless
of the discharge pressure.
A pressure relief valve connected in parallel with the HP pump
protects the pump.
3
_ The HP stage general characteristics at takeoff power are as
follows:
PRE SB 72-032
POST SB 72-032
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56-5B
The filtered fuel enters the HP stage and, after pressurization,
is delivered to the HMU. Should an overpressure occur (discharge
pressure higher or equal to 1050 psi (7240 kPa), a valve bypasses
the fuel toward the HP stage inlet.
(a) General
This fuel filter is located between the main oil/fuel heat
exchanger and fuel pump HP stage. It protects the HMU from
particles in suspension in the fuel. The filter disposable
cartridge is designed to retain foreign material. The cartridge
is periodically replaced and removed. The cartridge is discarded.
(a) General
The wash flow filter is located at the HP stage discharge. It
catches the particles in suspension remaining in the fuel
supplying the HMU servos.
Foreign materials retained by the filter are removed by the fuel
flow supplying the HMU metering system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
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Nov 01/08
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C F M
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(b) Functional description
The wash flow filter is incorporated with the pump housing. It
consists of a filtering element and a pressure relief valve.
Should the filter clog, a pressure relief valve bypasses the fuel
to the HMU servos fuel supply. The wash flow filter has a
filtering capability of 65 microns absolute.
4. _________________
Servo Fuel Heater
A. General
(Ref. Fig. 008)
(1) The servo fuel heater raises the temperature. This prevents ice from
entering the control servos inside the hydromechanical fuel unit
(HMU).
(2) The servo fuel heater is mounted on the aft section of the main
oil/fuel heat exchanger located on the accessory gearbox (AGB) aft
face, between the oil tank and the fuel pump/HMU package.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 15
Nov 01/08
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56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 16
Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 17
Nov 01/08
CES
C F M
56-5B
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201-249, 251-299, 301-399, 401-499,
73-10-00
Page 18
Nov 01/08
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C F M
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5. _______________________
IDG Oil Cooler Assembly
A. General
(Ref. Fig. 011)
(1) The purpose of the cooler assembly is to cool oil coming from the
Integrated Drive Generator (IDG). The heat generated is transferred
to the fuel coming from the HMU and returning to the oil/fuel heat
exchanger.
The IDG oil cooler is located approximately at the 9:00 oclock
position, left-hand side of the fan inlet case and between Flanges E
and F (above the oil tank).
B. Description
(Ref. Fig. 012)
The IDG oil cooler has a cylindrical shape. It is composed of an oil
housing, a fuel housing and a matrix.
C. Operation
(Ref. Fig. 012)
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Nov 01/08
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56-5B
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201-249, 251-299, 301-399, 401-499,
73-10-00
Page 20
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-10-00
Page 21
May 01/05
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 22
Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 23
Nov 01/08
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C F M
56-5B
(2) Fuel flow path.
- The fuel flows inside the fuel tubes and takes away the heat
released by the oil.
If the differential pressure between the inlet and the outlet of
the matrix is more than 14.5 psi (100 kPa):
- the pressure relief valve opens,
- the fuel flow bypasses the matrix and returns to the fuel tank via
the FRV.
6. __________________________
Fuel Return Valve Assembly
A. General
(Ref. Fig. 013)
(1) The purpose of the fuel return valve is to return fuel back to the
tank.
It mixes hot fuel flowing from the IDG fuel/oil heat exchanger and
cold fuel from the LP fuel pump.
It is controlled by the ECU based on engine oil temperature which is
correlated with the IDG oil temperature.
It provides a stop function for the recirculated fuel, when no
recirculation is commanded by the ECU or when the engine is shut down
through HMU hydraulic signal.
(2) The purpose of the fuel return valve is to return fuel back to the
tank.
It mixes hot fuel flowing from the IDG fuel/oil heat exchanger and
cold fuel from the LP fuel pump.
It is controlled by the ECU based on engine oil temperature which is
correlated with the IDG oil temperature.
It provides a stop function for the recirculated fuel, when no
recirculation is commanded by the ECU.
(3) The fuel return valve is located on the left-hand side of the fan
inlet case, at the 10:00 oclock position and between flanges E and F
(above the IDG oil cooler).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 24
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 25
Nov 01/08
CES
C F M
56-5B
B. Description
(Ref. Fig. 014)
(1) The rectangular-shaped FRV (starting from top and clockwise) has 6
fuel nipples for connection with the tubing which follows:
- Fuel return line to the fuel tank (WRT)
(2) The FRV has also 2 electrical receptacles for connection with the
channels A and B of the ECU.
C. Operation
(Ref. Fig. 015)
(a) The first level recirculates 500 kg.h (1100 lb.h) including 300
kg.h (726 lb.h) of hot fuel and 200 kg.h (440 lb.h) of cold fuel.
(b) The second level recirculates 1000 kg.h (2203 lb.h) including 600
kg.h (1320 lb.h) of hot fuel and 400 kg.h (881 lb.h) of cold
fuel.
(2) The mixing of the recirculated fuel is such that its temperature is
maintained below 100 deg.C (212 deg.F) continuously and 110 deg.C
(230 deg.F) transiently. Both levels of the fuel return valve are
controlled by the ECU based on the engine oil temperature value:
- On ground:
Only the first level is selected when engine oil temperature (TEO)
is greater or equal to 90 deg.C (194 deg.F)
- In flight
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 26
Nov 01/08
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C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 27
Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 28
Nov 01/08
CES
C F M
56-5B
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
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C F M
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The first level is selected when TEO is greater or equal to 90
deg.C (194 deg.F)
The second level is selected when TEO is greater or equal to 95
deg.C (203 deg.F)
(3) The fuel is not recirculated when the FRV receives an HMU hydraulic
signal at the engine shutdown or when the ECU does not command first
or second level of recirculated fuel if any of the following
conditions is met:
- N2 less than 50 percent
R - measured fuel flow greater than 5520 lb.h (2504 kg.h)
- when the ECU receives the inhibition signal to shut off the FRV
(4) The fuel is not recirculated when the ECU does not command first or
second level of recirculated fuel if any of the following conditions
is met:
- N2 less than 50 percent
R - measured fuel flow greater than 5520 lb.h (2504 kg.h)
- when the ECU receives the inhibition signal to shut off the FRV
(5) The shut off piston of the valve is equipped with a dual position
switch to provide closed/not closed indication. These position switch
indications are processed by the ECU.
7. ____________________
Burner Staging Valve
A. General
(Ref. Fig. 016)
The purpose of the Burner Staging Valve (BSV) is to deliver fuel to
either all 20 fuel nozzles, or every other fuel nozzle (10 total) as
commanded by the ECU. Fuel passes directly through the BSV
manifold/mounting bracket to 10 fuel nozzles which are always on when the
engine is in operation.
NOTE : With the introduction of 5BK ECU software, the BSV system is no
____
longer commended or recognized by the ECU.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 30
May 01/09
CES
C F M
56-5B
R
EFF :
201-211,
001-049, 051-099, 101-105, 151-199, 73-10-00
Page 31
May 01/05
CES
C F M
56-5B
R **ON A/C 106-149, 212-249, 251-299, 301-399, 401-499,
A. Not applicable
8. _____________
Fuel Manifold
A. General
The fuel manifold supplies metered fuel to the twenty fuel nozzles and
drains any fuel that may leak from the fuel supply connection lines.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 32
Nov 01/08
CES
C F M
56-5B
R
EFF :
201-211,
001-049, 051-099, 101-105, 151-199, 73-10-00
Page 33
May 01/05
CES
C F M
56-5B
B. Description and Operation
The fuel manifold consists of a manifold supplying fuel to ten fuel
nozzles that is unstaged or staged (depending on BSV position), a staged
manifold that always supplies fuel to the remaining ten fuel nozzles when
the engine is in operation, and a drain manifold. Fuel nozzles on the two
fuel manifolds are located in an alternating pattern. Each manifold is
divided into two segments joined by connecting nuts at the 6 and 12
oclock positions.
The fuel supply manifold halves are connected to supply lines from the
BSV at the 5 and 6 oclock positions. Each of the connections has
individual drain lines. This fuel supply splitting limits fuel pressure
drop across lines and facilitates removal/installation operations.
A drain function is performed at each fuel nozzle connection by a shroud
sealed by two o-rings. The shrouds are connected to the main drain
manifold by fifteen integral and five removable drain lines. The five
removable drain tubes are to facilitate access to borescope ports. A
drain line connected to the aircraft drain mast is attached to the drain
manifold at the 7 oclock position.
A. General
The fuel manifold supplies metered fuel to the twenty fuel nozzles and
drains any fuel that may leak from the fuel supply connection lines.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
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56-5B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
9. ___________
Fuel Nozzle
A. General
(Ref. Fig. 018)
The fuel nozzles are installed into the combustion case assembly. They
are connected to the fuel manifold assembly. The 20 fuel nozzles deliver
fuel into the combustor in a spray pattern. This provides good light-off
and efficient burning at high power.
Four of the 20 fuel nozzles (position 7, 8, 14 and 15) have a wider
primary spray pattern to provide enhanced altitude relight reliability.
B. Operation
The fuel nozzles contain both primary and secondary fuel flow passages.
As the engine is started :
- the fuel passes through the inlet, and
- accumulates in the portion of nozzle that houses the valves.
The low pressure primary flow :
- is directed through the check valve
- passes through the primary passage of the nozzle tube and tip,
- enters the combustion chamber as an uniform density spray
The high pressure secondary flow activates the flow divider valve.
This fuel passes through the secondary passage of the nozzle tube and
tip.
Then it enters the combustion chamber as an uniform density, cone shaped
spray. The cone of the secondary spray is wider than that of the primary,
therefore, surrounding the primary spray pattern.
10. __________________
Fuel Nozzle Filter
A. General
(Ref. Fig. 019)
The fuel nozzle filter is located just before the injectors. It protects
the injectors from particles in suspension in the fuel.
B. Functional Description
The fuel nozzle filter consists of a filter element and a by-pass valve.
The filter element has a filtering capability of 300 microns absolute.
In case of a clogged filter element, the valve by-passes the fuel to the
injectors.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-10-00
Page 35
Nov 01/08
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56-5B
Fuel Nozzles
Figure 018
R
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201-249, 251-299, 301-399, 401-499,
73-10-00
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Nov 01/08
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R
EFF : 062-099, 103-149, 151-199, 203-249,
251-299, 301-399, 401-499,
73-10-00
Page 37
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FUEL PUMP AND FILTER ASSEMBLY - SERVICING
_________________________________________
TASK 73-11-10-620-002
1. __________________
Reason for the Job
Use this procedure when you must store the fuel pump and filter assembly
after removal from the engine.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-10-869-054
A. Not Applicable
R
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201-249, 251-299, 301-399, 401-499,
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4. Procedure
_________
Subtask 73-11-10-620-051
(1) Put the fluid fuel system corrosion-preventive oil (Material No.
CP5066) into the inlet port of pump.
(3) Tilt the pump and drain out as much fluid as possible.
Subtask 73-11-10-640-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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TASK 73-11-10-920-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-10-869-055
A. Not Applicable
4. Procedure
_________
Subtask 73-11-10-020-058
Subtask 73-11-10-420-060
R
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201-249, 251-299, 301-399, 401-499,
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TASK 73-11-10-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-10-941-059
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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201-249, 251-299, 301-399, 401-499,
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-10-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
FOR 1000EM2
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
Subtask 73-11-10-010-066
4. Procedure
_________
CAUTION : SEVERAL KIND OF ATTACHMENT OF THE FUEL FILTER COVER MAY BE FOUND.
_______
Subtask 73-11-10-020-057
A. Not applicable
PRE SB CFM 73-A0062
PRE SB CFM 73-0055
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201-249, 251-299, 301-399, 401-499,
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Nov 01/08
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Nov 01/08
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Nov 01/08
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Subtask 73-11-10-020-069
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with six bolts, six washers, six self aligning nuts and
six self aligning washers.
(a) Put a container under the engine to drain the residual fuel.
(b) Cut and remove safety wire from drain plug (70).
(c) Remove drain plug (70) and let the fuel drain.
(d) Remove and discard Oring (80) from the drain plug (70).
(e) Remove the bolts (100), washers (110), self aligning nuts (120)
and washers (130).
1
_ Inspect bolts (100) for signs of damage such as thread
damaged, nicks or dents on threads, etc...
If there is damage, discard and replace them.
2
_ Inspect self aligning nuts (120) for signs of damage such as
thread damaged, spherical face damaged, etc...
If there is damage, discard and replace them.
3
_ Inspect self aligning washers (130) for signs of damage such
as spherical face damaged, etc...
If there is damage, discard and replace them.
4
_ Inspect washers (110) for signs of damage (nicks, fastness
condition, etc...).
If there is damage, discard and replace them.
(f) Remove the fuel filter cover (40) from the main fuel pump
housing.
NOTE : When you remove the fuel filter cover, the fuel filter
____
element remains attached to it.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(g) Remove and discard the Oring (90) from the fuel filter cover
(40).
1
_ Remove and discard the fuel filter element (20) as follows:
a
_ Remove the fuel filter element (20) from the fuel filter
cover (40) with the Orings (10) and (30).
b
_ Make sure that O-rings (10) and (30) are in the fuel filter
element.
c
_ Discard the fuel filter element (20).
2
_ Remove and discard the fuel filter element (20) as follows:
a
_ Remove and discard the fuel filter element (20) from the
fuel filter cover (40).
b
_ Make sure that O-rings are in the fuel filter element.
c
_ Discard the fuel filter element (20).
3
_ If you remove the main fuel pump for investigation purposes,
install the fuel filter element again in its housing.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Subtask 73-11-10-020-070
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with five D-HEAD bolts, five retaining rings, five
washers, five nuts and one bolt with fuel pump housing insert (1
location).
(a) Put a container under the fuel filter housing, to drain the
remaining fuel.
(b) Cut and remove the safety wire from the drain plug (70).
(c) Remove the drain plug (70) and let the fuel drain.
(d) Remove and discard the Oring (80) from the drain plug (70).
(e) Remove the bolt (350) and the washer (340) from the fuel filter
cover (40).
1
_ Inspect bolt (350) for signs of damage such as thread damaged,
nicks or dents on threads, etc...
If there is damage, discard and replace it.
2
_ Inspect washer (340) for signs of damage (nicks, fastness
condition, etc...).
If there is damage, discard and replace it.
3
_ Inspect the main fuel pump housing insert for signs of damage
as insert pulled out, insert movement, thread insert damaged.
If there is insert damage, replace the main fuel pump or do
the approved repair (Ref. TASK 73-11-10-300-002) or CFM SB
73-0111.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(f) Remove the nuts (320) and the flat washers (330) from the fuel
filter cover (40).
1
_ Inspect the nuts (320) for signs of damage such as thread
damaged, etc...
If there is damage, discard and replace them.
2
_ Inspect the flat washers (330) for signs of damage (nicks,
fastness condition, etc...).
If there is damage, discard and replace them.
(g) Remove the fuel filter cover (40) from the main fuel pump
housing.
NOTE : When you remove the fuel filter cover, the fuel filter
____
element remains attached to it.
(h) Remove and discard the Oring (90) from the fuel filter cover
(40).
1
_ Inspect D-Head bolt (300) threads for signs of damage such as
thread damaged, nicks or dents on threads, etc...
If there is damage, discard and replace them as follows:
- Remove and discard the retaining ring (310).
- Remove and discard the D-Head bolt (300).
- Install a new D-Head bolt (300) on the main fuel pump
housing.
- Install a new retaining ring (310) on the D-Head bolt.
1
_ Remove and discard the fuel filter element (20).
a
_ Remove the fuel filter element (20) from the fuel filter
cover (40) with the Orings (10) and (30).
b
_ Make sure that Orings (10) and (30) are in the fuel filter
element.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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c
_ Discard the fuel filter element (20).
2
_ Remove and discard the fuel filter element (20):
a
_ Remove and discard the fuel filter element (20) from the
fuel filter cover (40).
b
_ Make sure that Orings are in the fuel filter element.
c
_ Disard the fuel filter element (20).
3
_ If you remove the main fuel pump for investigation purposes,
install the fuel filter element again in its housing.
Subtask 73-11-10-020-071
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with five D-HEAD bolts, five retaining rings, five
washers, five nuts and one bolt with one washer, one self aligning
washer and one self aligning nut.
(a) Put a container under the fuel filter housing to drain the
remaining fuel.
(b) Cut and remove safety wire from drain plug (70).
(c) Remove drain plug (70) and let the fuel drain.
(d) Remove and discard Oring (80) from the drain plug (70).
(e) Remove the self aligning nut (120), the self aligning washer
(130), the bolt (100) and the washer (110) from the fuel filter
cover (40).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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1
_ Inspect bolt (100) for signs of damage such as threads
damaged, nicks or dents on threads, etc...
If there is damage, discard and replace it.
2
_ Inspect self aligning nut (120) for signs of damage such as
thread damaged, spherical face damaged, etc...
If there is damage, discard and replace it.
3
_ Inspect self aligning washer (130) for signs of damage such as
spherical face damaged, etc...
If there is damage, discard and replace it.
4
_ Inspect washer (110) for signs of damage (nicks, fastness
condition, etc...).
If there is damage, discard and replace it.
(f) Remove the nuts (320) and the flat washers (330) from the filter
cover (40).
1
_ Inspect the nuts (320) for signs of damage such as thread
damaged, etc...
If there is damage, discard and replace them.
2
_ Inspect the flat washers (330) for signs of damage (nicks,
fastness condition, etc...).
If there is damage, discard and replace them.
(g) Remove the fuel filter cover (40) from the main fuel pump
housing.
NOTE : When you remove the fuel filter cover, the fuel filter
____
element remains attached to it.
(h) Remove and discard the Oring (90) from the fuel filter cover
(40).
1
_ Inspect D-Head bolt (300) threads for signs of damage such as
thread damaged, nicks or dents on threads, etc...
If there is damage, discard and replace the D-Heat bolt as
follows:
- Remove and discard the retaining ring (310).
- Remove and discard the D-Head bolt (300).
- Install a new D-Head bolt (300) on the main fuel pump
housing.
- Install a new retaining ring (310) on the D-Head bolt.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(j) Do an inspection of the fuel filter cover for contamination
(Ref. TASK 73-11-10-210-003).
1
_ Remove and discard the fuel filter element as follows:
a
_ Remove and discard the fuel filter element (20) with the
Orings (10) and (30).
b
_ Make sure that Orings (10) and (30) are in the fuel filter
element.
c
_ Discard the fuel filter element (20).
2
_ Remove and discard the fuel filter element as follow:
a
_ Remove and discard the fuel filter element (20).
b
_ Make sure that Orings are in the fuel filter element.
c
_ Discard the fuel filter element (20).
3
_ If you remove the main fuel pump for investigation purposes,
install the fuel filter element again.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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TASK 73-11-10-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 320
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 73-11-10-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-10-010-069
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
CAUTION : SEVERAL KIND OF ATTACHMENT OF THE FUEL FILTER COVER ARE AVAILABLE.
_______
Subtask 73-11-10-420-059
A. Not applicable
PRE SB CFM 73-A0062
PRE SB CFM 73-0055
R
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201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-10-420-068
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with six bolts, six washers, six self aligning nuts and
six self aligning washers.
(a) Clean the fuel filter housing and the fuel filter cover (40) with
de-aromatized petroleum (Material No. CP5074).
Make sure that the wave spring and retaining ring are correctly
installed on the inner boss of the fuel filter cover (40).
(b) Install the new Oring (10) and Oring (30) in the related groove
of the new fuel filter element (20) located at both ends. Soak
the new Orings with engine fuel and slightly lubricate the new
Orings with vaseline (Material No. CP5070).
(c) Soak the new Orings located at both ends of the fuel filter
element (20) with engine fuel and slightly lubricate the new
Orings with vaseline (Material No. CP5070).
(d) Install the new Oring (90), in the related groove of the fuel
filter cover (40), soak the new Oring with engine fuel and
lubricate it with vaseline (Material No. CP5070).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(e) Carefully install fuel filter element (20) into the filter cover
(40).
(f) Visually inspect through the fuel filter element (20) that the
packing Oring (30) has not released from its groove and check
that the filter element does not move.
(g) Carefully place the filter cover (40) and the fuel filter element
(20) into the filter housing.
NOTE : For engines with SB CFM 73-0107 applied, adjust the tabs
____
of the fuel filter element (20) to the ribs of the filter
housing.
(h) Before bolt installation, make sure that the cover is well seated
against the housing flange.
NOTE : This step is for engines that have the attachment Kit
____
PH030035-4 and Kit NAS1727-4D.
1
_ Lubricate the 6 head faces of the bolt (100) (in contact with
the flat washer (110)), the 6 threads of bolts and the 6
spherical sides of the self aligning nut (120) with graphite
compound (Material No. CP2101).
2
_ Install the 6 bolts (100), the 6 washers (110), the 6 self
aligning washers (130) and nuts (120) to respect the assembly
configuration.
(Ref. Fig. 302/TASK 73-11-10-991-309)
(j) Engage the bolt freely by hand (hold the bolt head with fingers,
no tool is permitted) and rotate for two complete turns minimum
(it should not be possible to fully hand tighten bolts).
R
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201-249, 251-299, 301-399, 401-499,
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(k) Torque the bolts (100) of Kit PH030035-4 and Kit NAS1727-4D.
1
_ TORQUE the bolts (100) to between 70 and 80 lbf.in (0.79 and
0.90 m.daN).
(l) Unscrew the 6 bolts and TORQUE them again to between 70 and 80
lbf.in (0.79 and 0.90 m.daN)
(m) Install a new Oring (80), soak the new Oring with engine fuel
and lubricate it with vaseline (Material No. CP5070), on drain
plug (70).
(n) Install drain plug (70) lightly coated with engine fuel. TORQUE
drain plug to between 45 and 55 lbf.in (0.50 and 0.62 m.daN).
Safety with corrosion-resistant steel safety wire 0.8 mm DIA
(Material No. CP8001) or corrosion-resistant steel safety wire
0.8 mm DIA (Material No. CP8002) (Ref. SPM 707012).
Subtask 73-11-10-420-069
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with five D-HEAD bolts, five retaining rings, five
washers, five nuts (5 locations) and one normal bolt with fuel
pump housing insert (1 location).
(a) Clean the fuel filter housing and cover (40) with de-aromatized
petroleum (Material No. CP5074). Make sure that the spring washer
and retaining ring are correctly installed on the inner boss of
the cover (40).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(b) Install the new Oring (10) and Oring (30) in the related groove
of the new fuel filter element (20) located at both ends. Soak
the new Orings with engine fuel and slightly lubricate the new
Orings with vaseline (Material No. CP5070).
(c) Soak the new Orings located at both ends of the fuel filter
element (20) with engine fuel and slightly lubricate the new
Orings with vaseline (Material No. CP5070).
(d) Install the new Oring (90) in the related groove of the fuel
filter cover (40), soak the new Oring with engine fuel and
lubricate it with vaseline (Material No. CP5070).
(e) Carefully install fuel filter element (20) into the filter cover
(40).
(f) Visually inspect through the fuel filter element (20) that the
packing Oring (30) has not released from its groove and check
that the filter element does not move.
(h) Carefully install fuel filter element (20) and the cover (40)
into the filter housing.
NOTE : For engines with SB CFM 73-0107 applied, adjust the tabs
____
of the fuel filter element (20) to the ribs of the filter
housing.
(i) Before bolt installation, make sure that the cover is correctly
seated against the housing flange.
R
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201-249, 251-299, 301-399, 401-499,
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(k) Make sure that the nuts (320) screw freely by hand, as follows:
1
_ Rotate each nut for two complete turns minimum. If the
attaching part is in good condition, it should not be possible
to fully hand tighten the nut.
(m) Make sure that the bolt engages freely by hand, as follows:
1
_ Hold the bolt head between your fingers and rotate the bolt
the minimum number of turns. If the insert is in good
condition, it should not be possible to fully hand tighten the
bolt.
(n) TORQUE the nuts (320) and the bolt (350) to between 70 and 80
lbf.in (0.79 and 0.90 m.daN).
(o) Soak a new Oring (80) with engine fuel and lubricate it with
vaseline (Material No. CP5070) and install the Oring on the
drain plug (70).
(p) Lightly lubricate the drain plug thread (70) with engine fuel.
Install and TORQUE the drain plug (70) to between 45 and 55
lbf.in (0.50 and 0.62 m.daN). Safety with corrosion-resistant
steel safety wire 0.8 mm DIA (Material No. CP8001) or corrosion-
resistant steel safety wire 0.8 mm DIA (Material No. CP8002)
(Ref. SPM 707012).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 327
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Subtask 73-11-10-420-070
NOTE : This subtask is for engines that have a fuel filter cover
____
attachment with five D-HEAD bolts, retaining rings, washers, nuts
(5 locations) (repaired by the application of CFM SB 73-A0062) and
one bolt, washer, self aligning washer and self aligning nut (1
location).
(a) Clean the fuel filter housing and cover (40) with de-aromatized
petroleum (Material No. CP5074). Make sure that the spring washer
and retaining ring are correctly installed on the inner boss of
the cover (40).
(b) Install the new Oring (10) and Oring (30) in the related groove
of the new fuel filter element (20) located at both ends. Soak
the new Orings with engine fuel and slightly lubricate the new
Orings with vaseline (Material No. CP5070).
(c) Soak the new Orings located at both ends of the fuel filter
element (20) with engine fuel and lubricate slightly the new
Orings with vaseline (Material No. CP5070).
(d) Install the new Oring (90) in the related groove of the fuel
filter cover (40), soak the new Oring with engine fuel and
lubricate it with vaseline (Material No. CP5070).
(e) Carefully install fuel filter element (20) into the filter cover
(40).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(f) Visually inspect through the fuel filter element (20) that the
packing Oring (30) has not released from its groove and check
that the fuel filter element does not move.
(h) Carefully install the filter element (20) and the cover (40) into
the filter housing.
NOTE : For engines with SB CFM 73-0107 applied, adjust the tabs
____
of the fuel filter element (20) to the ribs of the filter
housing.
(i) Before bolt installation, make sure that the cover is correctly
seated against the housing flange.
NOTE : This step is for engines that have the attachment Kit
____
PH030035-4 and Kit NAS1727-4D.
1
_ Lubricate the head face of the bolt (100) (in contact with the
flat washer(110)), the thread of the bolt and the spherical
side of the self aligning nut (120) with graphite compound
(Material No. CP2101).
2
_ Install the bolt (100), the washer (110), the self aligning
washer (130) and nuts (120) to respect the assembly
configuration.
(Ref. Fig. 302/TASK 73-11-10-991-309)
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(k) Engage the bolt freely by hand, as follows:
1
_ Hold the bolt head between your fingers and rotate the bolt
the minimum number of turns. If the insert is in good
condition, it should not be possible to fully hand tighten the
bolt.
(m) Make sure that the nuts (320) screw freely by hand, as follows:
1
_ Rotate each nut for two complete turns minimum. If the
attaching part is in good condition, it should not be possible
to fully hand tighten the nut.
(n) TORQUE the bolt (100) to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(o) Unscrew the bolt (100) and TORQUE it again to between 70 and 80
lbf.in (0.79 and 0.90 m.daN).
(p) TORQUE the nuts (320) to between 70 and 80 lbf.in (0.79 and 0.90
m.daN).
(q) Soak a new Oring (80) with engine fuel and lubricate it with
vaseline (Material No. CP5070) and install the Oring on the
drain plug (70).
(r) Lightly lubricate the drain plug thread (70) with engine fuel.
Install and TORQUE the drain plug (70) to between 45 and 55
lbf.in (0.50 and 0.62 m.daN). Safety with corrosion-resistant
steel safety wire 0.8 mm DIA (Material No. CP8001) or corrosion-
resistant steel safety wire 0.8 mm DIA (Material No. CP8002)
(Ref. SPM 707012).
Subtask 73-11-10-710-057
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201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-11-10-410-063
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
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201-249, 251-299, 301-399, 401-499,
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FUEL PUMP AND FILTER ASSEMBLY - REMOVAL/INSTALLATION
____________________________________________________
TASK 73-11-10-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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3. __________
Job Set-up
Subtask 73-11-10-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-10-861-052
Subtask 73-11-10-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-10-010-061
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201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-10-010-062
E. Get Access
(1) Place 2 appropriate containers one under the fuel pump and one under
the Hydromechanical Unit (HMU).
(2) Remove the fuel filter (Ref. TASK 73-11-10-000-004) and inspect the
fuel filter (Ref. TASK 73-11-10-210-003).
4. Procedure
_________
Subtask 73-11-10-020-056
(1) Remove the clamp securing the aft sump oil supply tube from the
Accessory Gearbox (AGB) to the fuel pump and remove the tube.
(a) Remove bolts (140), disconnect the fuel supply tube (20) from the
fuel pump and retain the gasket (130).
(3) Disconnect the fuel filter differential pressure tubes (Ref. TASK 73-
11-49-000-041).
(4) Remove the main oil fuel heat exchanger and the fuel pump pad drain
tubes (Ref. TASK 71-73-49-000-049).
R
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201-249, 251-299, 301-399, 401-499,
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201-249, 251-299, 301-399, 401-499,
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(5) Cut and remove lockwire and remove the Quick-Attach-Detach (QAD) bolt
(150). Retain its retaining packing (160) and the ball seat washer
(180).
(Ref. Fig. 402/TASK 73-11-10-991-301)
(a) TORQUE the bolt to between 285 and 315 lbf.in (3.22 and 3.55
m.daN) and hit the QAD ring (170) until it moves sufficiently to
disengage the fuel pump.
(9) Carefully pull the fuel pump rearward to disengage the pump drive
shaft from the AGB drive pad.
(11) Remove the seal ring assembly (70) from QAD ring and keep it if not
damaged.
(12) Remove the seal ring assembly (70) from QAD ring.
NOTE : The seal ring assembly (70) is made of a support (metal ring)
____
(190) and a preformed packing (200).
(a) Remove the preformed packing (200) from the support (190).
(14) Remove and discard the O-ring (80) from the fuel pump drive shaft.
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(15) Remove the seal ring assembly from the AGB housing.
(17) Remove and discard the O-rings (50), (90) and (120).
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TASK 73-11-10-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 73-11-10-860-053
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-10-865-061
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-10-010-067
C. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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4. Procedure
_________
Subtask 73-11-10-420-061
(1) Remove the blankings plugs from the disconnected line ends.
(2) Apply a thin layer of engine oil (Material No. CP2442) to a new O-
ring (80) and install it on groove of the fuel pump drive shaft.
(3) Lubricate the re-usable, or new seal (70) with engine oil (Material
No. CP2442) and install on fixed part of QAD ring.
(b) Lubricate the seal ring assembly (70) with engine oil (Material
No. CP2442).
(c) Install the seal ring assembly (70) on fixed part of QAD ring.
END OF SB CFM56-5 72-094
(5) Make sure that the 3 tabs of the seal are correctly locked by the
lugs of the adapter flange.
(6) Apply a thin layer of engine oil (Material No. CP2442) to the new O-
ring (90) and O-ring (120) and the threads of the nipples (100 and
110).
(7) Install the O-rings (90 and 120) on the nipples (100 and 110).
Install the nipples on the fuel filter housing. TORQUE the nipples to
between 90 and 100 lbf.in (1.01 and 1.13 m.daN).
(8) Apply a thin layer of engine oil (Material No. CP2442) to the new O-
ring (50) and the threads of the nipple (60).
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(9) Install the O-ring (50) on the nipple (60). Install the nipple on the
fuel pump. TORQUE nipple to between 350 and 400 lbf.in (3.95 and 4.52
m.daN).
(10) Remove the cover from the handcranking drive pad (Ref. TASK 72-63-00-
000-002).
Subtask 73-11-10-820-051
(1) Insert a 0.75 in. drive turning handle in the handcranking drive pad.
(2) Align the pump drive shaft with the drive recess in the Auxiliary
Gearbox (AGB) using the 0.75 in. drive turning handle.
Subtask 73-11-10-420-058
CAUTION : CAREFULLY ALIGN THE PUMP TO THE AGB TO PREVENT SPLINE DAMAGE.
_______
MAKE SURE THAT THE LOCATING DOWELS ARE CORRECTLY ALIGNED.
(1) Engage the pump drive shaft into its AGB drive recess.
(2) Apply a thin layer of graphite grease (Material No. CP2101) to the
QAD bolt (150) threads. Make sure that the ball seat washer (180) is
installed under the QAD bolt head (150). Install the bolt (150) with
the washer (180) in the bracket. Install the retaining packing (160)
on the bolt (150).
(b) TORQUE the QAD bolt (150) to between 310 and 320 lbf.in (3.50 and
3.61 m.daN)
(c) Radially tap the exposed outer diameter of the QAD (170) to set
the ring to its correct position.
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(e) Check the QAD ring seating
- Make sure that the gap (DIM. A) between the boss of the QAD
ring (170) and the flange of the QAD ring support is between
0.25 in. (6.3499 mm) and 1 in. (25.3999 mm).
1
_ If the gap (DIM. A) is out of these limits, change the QAD
ring (170) and repeat the QAD installation procedure.
(4) Loosen and TORQUE the QAD bolt (150) to between 190 and 230 lbf.in
(2.14 and 2.59 m.daN). Ssafety with a lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
(5) Install the handcranking drive pad cover (Ref. TASK 72-63-00-400-
002).
(6) Connect the fuel supply tube (20) to the fuel pump as follows:
(b) Check used gasket (130) for damage (Ref. TASK 70-21-00-918-002),
replace it if necessary.
(c) Apply a thin layer of engine oil (Material No. CP2442) to the
gasket (130) and install it.
(b) Apply a thin layer of engine oil (Material No. CP2442) to the
nipples on the fuel filter housing and connect the tubes
(Ref. TASK 73-11-49-400-041).
(8) Install the aft sump oil supply tube from the AGB as follows:
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(a) Apply a thin layer of engine oil (Material No. CP2442) to the
nipples and install the tube. Hand-tighten the nuts.
(c) TORQUE the connecting nuts to between 270 and 300 lbf.in (3.05
and 3.39 m.daN) and the bolt to between 45 and 50 lbf.in (0.50
and 0.56 m.daN).
Subtask 73-11-10-942-052
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-10-865-057
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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Subtask 73-11-10-710-054
F. Operational Test
(2) Do a minimum idle check (Ref. TASK 71-00-00-710-006) and a check for
leaks.
5. Close-up
________
Subtask 73-11-10-410-058
Subtask 73-11-10-862-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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56-5B
FUEL PUMP AND FILTER ASSEMBLY - INSPECTION/CHECK
________________________________________________
TASK 73-11-10-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Nov 01/09
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56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-10-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Subtask 73-11-10-010-063
B. Get Access
Subtask 73-11-10-040-052
Subtask 73-11-10-010-064
4. Procedure
_________
Subtask 73-11-10-210-052
(1) Remove the cover from the handcranking drive pad (Ref. TASK 72-63-00-
000-002)
(2) Engage a 3/4 in. square drive adapter, fitted with shear neck, in the
handcranking drive shaft.
(3) Remove inspection plug (10) (lube flow screen) from the fuel pump as
follows:
(c) Remove and discard preformed packings (20 and 30) from plug (10).
R
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201-249, 251-299, 301-399, 401-499,
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(5) Through plug (10) orifice, check that LP pump impeller turns
correctly.
(6) Install the handcrancking drive pad cover (Ref. TASK 72-63-00-400-
002). the cover.
(7) Apply a thin layer of engine oil (Material No. CP2442) to the new O-
ring (20) and the new O-ring (30) and install them in the grooves of
plug (10).
(a) Install plug (10). TORQUE to between 90 and 110 lbf.in (1.01 and
1.24 m.daN) and wirelock with lockwire 0.032 in. 0.8 mm dia.
(Material No. CP8001) or lockwire 0.032 in. 0.8 mm dia. (Material
No. CP8002).
Subtask 73-11-10-410-059
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-10-440-052
Subtask 73-11-10-710-055
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201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-11-10-410-060
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201-249, 251-299, 301-399, 401-499,
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TASK 73-11-10-210-003
1. __________________
Reason for the Job
You must do this visual inspection after each removal of the fuel filter
element(cartridge) related to an ECAM warning FUEL FILTER CLOG, or when
you find an important contamination at the bottom of the fuel filter cover
during any replacement of the fuel filter, whatever the reason. This
inspection will help to find any possible contamination of the Aircraft and
engine fuel supply systems.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
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201-249, 251-299, 301-399, 401-499,
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-10-941-060
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
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Subtask 73-11-10-010-070
4. Procedure
_________
Subtask 73-11-10-020-059
A. If not already removed, remove the fuel filter cartridge (10) from its
housing on the fuel pump (Ref. TASK 73-11-10-000-004).
Subtask 73-11-10-210-053
(1) Examine the inner wall of the fuel filter housing (on the fuel pump)
and the bottom of the fuel filter cover (20) to find out
contaminants. For identification of the various types of
contamination, see step C.
(a) Take the filter cartridge (10) in both hands and put two pleats
apart to show the contaminants at the bottom of these pleats. Do
this at several locations around the cartridge.
Subtask 73-11-10-220-050
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201-249, 251-299, 301-399, 401-499,
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(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(c) Do a check of the aircraft fuel tanks and clean them (Ref. TASK
28-11-00-600-003) .
(d) Install a new fuel filter element on both engines (Ref. TASK 73-
11-10-400-004).
1
_ If the ECAM warning FUEL FILTER CLOG did not come into view:
a
_ After 24 hours in service, examine and replace the fuel
filter cartridge (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
2
_ If the ECAM warning FUEL FILTER CLOG came into view:
a
_ Do a borescope inspection of the combustion chamber liners
R and high pressure turbine nozzle vanes (Ref. TASK 72-41-00-
R 290-001).
b
_ Do a borescope inspection of the stage 1 LPT nozzle
assembly (Ref. TASK 72-53-00-290-003).
- If borescope findings are unserviceable, remove the
engine.
- If borescope findings are within limits, repeat the
borescope inspection as above after 100 hours of engine
operation.
- If the borescope findings did not change since last
inspection, resume normal inspection schedule.
- If the borescope findings are unserviceable, remove the
engine.
- If the borescope findings show a deviation since last
inspection but are still within the limits:
EFF :
001-049, 051-061, 101-102, 201-202, 73-11-10
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Replace all fuel nozzles (Ref. TASK 73-11-40-000-002) and
(Ref. TASK 73-11-40-400-002).
Replace the fuel nozzle manifold.
Drain all disconnected fuel lines and blow dry air inside
to remove any contaminant that could be left.
3
_ After 24 hours in service, examine and replace the fuel filter
cartridge (Ref. TASK 73-11-10-000-004) and (Ref. TASK 73-11-
10-400-004).
(d) After 24 hours in service, examine and replace the fuel filter
cartridge (Ref. TASK 73-11-10-000-004) and (Ref. TASK 73-11-10-
400-004).
1
_ If the borescope inspection findings are unserviceable, remove
the engine.
EFF :
001-049, 051-061, 101-102, 201-202, 73-11-10
Page 613
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56-5B
2
_ If the results of the borescope inspection findings are in the
specified limits, replace the engine fuel system components
which follow:
a
_ Replace all fuel nozzles (Ref. TASK 73-11-40-000-002)
(Ref. TASK 73-11-40-400-002).
b
_ Replace the HMU (Ref. TASK 73-21-10-000-002) and (Ref. TASK
73-21-10-400-002).
c
_ Replace the fuel pump and filter assembly (Ref. TASK 73-11-
10-000-003) and (Ref. TASK 73-11-10-400-003) with a new
fuel filter cartridge.
d
_ Replace the fuel flow transmitter (Ref. TASK 73-31-10-000-
002) and (Ref. TASK 73-31-10-400-002).
e
_ Replace the servo-fuel heater (Ref. TASK 73-11-20-000-002)
and (Ref. TASK 73-11-20-400-002).
f
_ Replace the main oil/fuel heat exchanger (Ref. TASK 79-21-
20-000-002) and (Ref. TASK 79-21-20-400-002).
g
_ Replace the IDG oil cooler (Ref. TASK 73-11-60-000-002) and
(Ref. TASK 73-11-60-400-002).
h
_ Replace the fuel return valve (Ref. TASK 73-11-50-000-002)
and (Ref. TASK 73-11-50-400-002).
i
_ Replace the burner staging valve (Ref. TASK 73-11-70-000-
002) and (Ref. TASK 73-11-70-400-002).
R
EFF :
001-049, 051-061, 101-102, 201-202, 73-11-10
Page 614
Aug 01/07
CES
C F M
56-5B
**ON A/C 062-099, 103-105, 151-199, 203-211,
Subtask 73-11-10-220-050-A
(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(c) Do a check of the aircraft fuel tanks and clean them (Ref. TASK
28-11-00-600-003) .
(d) Install a new fuel filter element on both engines (Ref. TASK 73-
11-10-400-004).
1
_ If the ECAM warning FUEL FILTER CLOG did not come into view:
a
_ After 24 hours in service, examine and replace the fuel
filter cartridge (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
2
_ If the ECAM warning FUEL FILTER CLOG came into view:
a
_ Replace the fuel filter element (Ref. TASK 73-11-10-000-
004) and (Ref. TASK 73-11-10-400-004).
b
_ Do a check of the fuel filter on the opposite engine.
R
EFF :
062-099, 103-105, 151-199, 203-211, 73-11-10
Page 615
Aug 01/07
CES
C F M
56-5B
c
_ Do a check of the aircraft fuel tanks, and clean them
(Ref. TASK 28-11-00-600-003).
d
_ Replace the downstream fuel filter (Ref. TASK 73-11-45-000-
040) and (Ref. TASK 73-11-45-400-040).
e
_ After 24 hours in service, examine and replace the fuel
filter cartridge (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(d) If the ECAM warning FUEL FILTER CLOG came into view:
1
_ Replace the downstream fuel filter (Ref. TASK 73-11-45-000-
040) and (Ref. TASK 73-11-45-400-040).
(e) After 24 hours in service, examine and replace the fuel filter
cartridge (Ref. TASK 73-11-10-000-004) and (Ref. TASK 73-11-10-
400-004).
1
_ Replace the HMU (Ref. TASK 73-21-10-000-002) and (Ref. TASK
73-21-10-400-002).
EFF :
062-099, 103-105, 151-199, 203-211, 73-11-10
Page 616
Feb 01/10
CES
C F M
56-5B
2
_ Replace the fuel pump and filter assembly (Ref. TASK 73-11-10-
000-003) and (Ref. TASK 73-11-10-400-003) with a new fuel
filter cartridge.
3
_ Replace the fuel flow transmitter (Ref. TASK 73-31-10-000-002)
and (Ref. TASK 73-31-10-400-002).
4
_ Replace the servo-fuel heater (Ref. TASK 73-11-20-000-002) and
(Ref. TASK 73-11-20-400-002).
5
_ Replace the main oil/fuel heat exchanger (Ref. TASK 79-21-20-
000-002) and (Ref. TASK 79-21-20-400-002).
6
_ Replace the IDG oil cooler (Ref. TASK 73-11-60-000-002) and
(Ref. TASK 73-11-60-400-002).
7
_ Replace the fuel return valve (Ref. TASK 73-11-50-000-002) and
(Ref. TASK 73-11-50-400-002).
8
_ Replace the downstream fuel filter (Ref. TASK 73-11-45-000-
040) and (Ref. TASK 73-11-45-400-040).
Subtask 73-11-10-220-050-B
(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
(a) Replace the fuel filter element (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
R
EFF : 062-099, 103-149, 151-199, 203-249,
251-299, 301-399, 401-499,
73-11-10
Page 617
Nov 01/08
CES
C F M
56-5B
(b) Do a check of the fuel filter element on the opposite engine.
(c) Do a check of the aircraft fuel tanks and clean them (Ref. TASK
28-11-00-600-003) .
(d) Install a new fuel filter element on both engines (Ref. TASK 73-
11-10-400-004).
1
_ If the ECAM warning FUEL FILTER CLOG did not come into view:
a
_ After 24 hours in service, examine and replace the fuel
filter cartridge (Ref. TASK 73-11-10-000-004) and
(Ref. TASK 73-11-10-400-004).
2
_ If the ECAM warning FUEL FILTER CLOG came into view:
a
_ Do a borescope inspection of the combustion chamber liners
and high pressure turbine nozzle vanes (Ref. TASK 72-41-00-
290-001).
b
_ Do a borescope inspection of the stage 1 LPT nozzle
assembly (Ref. TASK 72-53-00-290-003).
- If borescope findings are unserviceable, remove the
engine.
- If borescope findings are within limits, repeat the
borescope inspection as above after 100 hours of engine
operation.
- If the borescope findings did not change since last
inspection, resume normal inspection schedule.
- If the borescope findings are unserviceable, remove the
engine.
- If the borescope findings show a deviation since last
inspection but are still within the limits:
Replace all fuel nozzles (Ref. TASK 73-11-40-000-002) and
(Ref. TASK 73-11-40-400-002).
Replace the fuel nozzle manifold.
Drain all disconnected fuel lines and blow dry air inside
to remove any contaminant that could be left.
3
_ After 24 hours in service, examine and replace the fuel filter
cartridge (Ref. TASK 73-11-10-000-004) and (Ref. TASK 73-11-
10-400-004).
R
EFF :
401-499,
106-149, 212-249, 251-299, 301-399, 73-11-10
Page 618
Nov 01/08
CES
C F M
56-5B
R (3) Contamination by black sludge or slimy materials (biological
R contamination):
(d) After 24 hours in service, examine and replace the fuel filter
cartridge (Ref. TASK 73-11-10-000-004) and (Ref. TASK 73-11-10-
400-004).
1
_ If the borescope inspection findings are unserviceable, remove
the engine.
2
_ If the results of the borescope inspection findings are in the
specified limits, replace the engine fuel system components
which follow:
EFF :
401-499,
106-149, 212-249, 251-299, 301-399, 73-11-10
Page 619
Feb 01/10
CES
C F M
56-5B
a
_ Replace all fuel nozzles (Ref. TASK 73-11-40-000-002)
(Ref. TASK 73-11-40-400-002).
b
_ Replace the HMU (Ref. TASK 73-21-10-000-002) and (Ref. TASK
73-21-10-400-002).
c
_ Replace the fuel pump and filter assembly (Ref. TASK 73-11-
10-000-003) and (Ref. TASK 73-11-10-400-003) with a new
fuel filter cartridge.
d
_ Replace the fuel flow transmitter (Ref. TASK 73-31-10-000-
002) and (Ref. TASK 73-31-10-400-002).
e
_ Replace the servo-fuel heater (Ref. TASK 73-11-20-000-002)
and (Ref. TASK 73-11-20-400-002).
f
_ Replace the main oil/fuel heat exchanger (Ref. TASK 79-21-
20-000-002) and (Ref. TASK 79-21-20-400-002).
g
_ Replace the IDG oil cooler (Ref. TASK 73-11-60-000-002) and
(Ref. TASK 73-11-60-400-002).
h
_ Replace the fuel return valve (Ref. TASK 73-11-50-000-002)
and (Ref. TASK 73-11-50-400-002).
5. Close-up
________
Subtask 73-11-10-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 620
Feb 01/10
R
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 621
Nov 01/08
CES
C F M
56-5B
FUEL PUMP AND FILTER ASSEMBLY - REPAIRS
_______________________________________
TASK 73-11-10-300-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific brush
No specific circuit breaker(s) safety clip(s)
No specific clean soak
No specific warning notice
No specific container 4 l (1.0566 USgal)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 801
Nov 01/08
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-11-10-941-066
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-10-861-053
Subtask 73-11-10-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
Subtask 73-11-10-010-077
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 802
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-10-020-066
(1) Put a container under the engine for draining residual fuel.
(3) Remove drain plug (70) and let the fuel drain.
(4) Remove and discard O-ring (80) from the drain plug (70).
(5) Remove and discard the attaching bolts (60) and the washers (50) from
the fuel filter cover (40).
(7) Remove and discard the O-ring (90) from the fuel filter cover (40).
Subtask 73-11-10-020-067
(2) Engage the locally manufactured tool to the hole until it contacts
the helicoil insert.
(3) Unscrew and remove all helicoil inserts from the main fuel pump
housing.
Subtask 73-11-10-210-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 803
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 804
Nov 01/08
CES
C F M
56-5B
Insert Extractor
Figure 802/TASK 73-11-10-991-308
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 805
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-10-420-065
(1) Refer to Installation of the Fuel Filter Element (Ref. TASK 73-11-10-
400-004) Configuration 2 or 3.
5. Close-up
________
Subtask 73-11-10-410-067
Subtask 73-11-10-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
Subtask 73-11-10-862-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-10
Page 806
Nov 01/08
CES
C F M
56-5B
HOSE - MAIN FUEL SUPPLY - REMOVAL/INSTALLATION
______________________________________________
TASK 73-11-11-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-11-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 401
Nov 01/08
CES
C F M
56-5B
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-11-861-053
Subtask 73-11-11-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-11-862-053
Subtask 73-11-11-010-050
E. Get Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 402
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-11-020-050
(1) Remove the bolts (5), the washers (15), the nuts (20) and the clamp
(10) from the upper bracket.
(2) Remove the bolts (5) and the clamp (10) from the middle bracket.
(3) Remove the bolts (5), the nuts (20) and the clamp (10) from the lower
bracket.
(4) Put the container below the fuel manifold duct to catch the drained
fuel.
(5) Cut and remove the lockwire from the bolts (30).
(6) Remove the bolts (30) and the washers (35) that attach the main fuel
supply hose (25) to the fuel manifold duct. Let the fuel drain into
the container.
(7) Remove the bolts (30) and the washers (35) that attach the hose (25)
to the fluid disconnect panel.
(9) Put protective covers on the ends of the hose (25), the fluid
disconnect panel and the fuel manifold duct.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-11-11-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 405
Feb 01/10
CES
C F M
56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-11-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-11-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R FOR 1000EM1
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R FOR 1000EM2
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 406
Nov 01/09
CES
C F M
56-5B
Subtask 73-11-11-010-051
C. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-11-420-050
(1) Remove the protective covers from the main fuel supply hose (25), the
fuel manifold duct and the fluid disconnect panel.
(2) Attach the hose (25) and the gasket (40) to the fluid disconnect
panel with the bolts (30) and the washers (35) (see Detail B).
(3) TORQUE the bolts (30) to between 65 and 85 lbf.in (0.73 and 0.96
m.daN).
(4) Safety the bolts (30) with lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8002).
(5) Attach the hose (25) and the gasket (40) to the fuel manifold duct
with the bolts (30) and the washers (35) (see Detail G).
(6) TORQUE the bolts (30) to between 65 and 85 lbf.in (0.73 and 0.96
m.daN).
(7) Safety the bolts (30) lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(8) Attach the hose (25) to the upper bracket with the clamp (10), the
bolts (5), the washers (15) and the nuts (20).
(9) Attach the hose (25) to the middle bracket with the clamp (10) and
the bolts (5).
(10) Install the clamp (10) 1.0 inch (25,4 mm) above the lower flange on
the hose (25) (see Detail F).
(11) Attach the hose (25) to the lower bracket with the clamp (10), the
bolts (5) and the nuts (20).
(12) TORQUE the bolts (5) to between 32 and 36 lbf.in (0.36 and 0.40
m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 407
Nov 01/09
R
CES
C F M
56-5B
Subtask 73-11-11-861-055
Subtask 73-11-11-865-051
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1
1QG, 3QG
FOR 1000EM2
2QG, 4QG
Subtask 73-11-11-710-050
D. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Subtask 73-11-11-862-050
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 408
Nov 01/09
CES
C F M
56-5B
5. Close-up
________
Subtask 73-11-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-11
Page 409
Nov 01/08
CES
C F M
56-5B
FUEL PACKAGE ASSEMBLY - REMOVAL/INSTALLATION
____________________________________________
TASK 73-11-12-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 401
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-12-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-12-861-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 402
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-12-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-12-010-053
D. Get Access
Subtask 73-11-12-040-052
Subtask 73-11-12-010-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 403
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-12-020-051
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
NOTE : Put a container under the HMU and fuel pump to catch fuel released
____
when you disconnect fuel lines.
(1) Remove the fuel nozzle filter and its brackets as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(b) Remove the bolts (360), washers (365) and nuts (370) which attach
the bracket (375) on the fan frame and remove it.
(c) Remove the bolts (390), washers (385) and nuts (380) which attach
the bracket (395) on the fan frame and remove it.
(d) Remove the bolts (400), washers (405) and nuts (410) which attach
the bracket (415) on the fan frame and remove it.
(2) Disconnect the electrical connector (75) from the fuel flow
transmitter. If necessary, use soft-nose pliers.
(Ref. Fig. 401/TASK 73-11-12-991-301)
(3) Put blanking caps on the disconnected electrical connectors (75) and
on the fuel flow transmitter.
(4) Remove the bolt (70) and nut (60) from the loop clamp (65) that
attaches the electrical connector (75) to the support bracket (115).
Remove the loop clamp (65).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 404
Nov 01/08
CES
C F M
56-5B
(5) Disconnect the fuel pump HP tube (PSF) (40) from the union nut of the
fuel-in tube (20).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(6) Remove the bolts (100) which attach the fuel supply tube from the
discharge port of the Hydromechanical Unit (HMU).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(7) Remove and keep the gasket (110) from the discharge port of the HMU.
(8) Disconnect the fuel supply hose from the union (125) of the fuel
injection supply tube.
NOTE : For engine with SB 73-0071 applied, do not do the step above.
____
(9) Remove the bolt (95) and washer (90) that attach the inlet bracket
(105) to the HMU.
(a) To do this step, you can disconnect the VSV head hose (225) and
VSV rod hose (240) from the nipples of HMU.
(Ref. Fig. 401/TASK 73-11-12-991-301)
(10) Remove the bolt (85) and washer (80) that attach the discharge
bracket (120) to the HMU.
(Ref. Fig. 401/TASK 73-11-12-991-301)
(11) Remove the assembled fuel flow transmitter, fuel injection supply
tube, inlet bracket (105), discharge bracket (120) and fuel supply
hose from HMU.
(12) Install blanking plugs on the open discharge port of the HMU and on
the open ends of fuel supply tube.
(13) Install blanking plugs on the fuel supply hose and the union (125) of
the fuel injection supply tube.
(15) Disconnect the electrical connector (150) from the latching solenoid.
If necessary, use soft-nose pliers.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 406
Nov 01/08
CES
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 413
Nov 01/08
CES
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
Page 414
Nov 01/08
CES
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INTENTIONALLY BLANK
R
73-11-12
Page 415
Feb 01/07
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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(17) Disconnect the oil-in tube (15) from the union nut of the oil tube
(45).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(18) Remove the oil-out tube (15) from the servo fuel heater (50) as
follows:
(a) Remove the bolts (25) from the servo fuel heater (50)
(b) Remove and keep the gasket (30) from the port of the servo fuel
heater (50)
(19) Disconnect the flex-hoses from the HMU nipples that follow:
(Ref. Fig. 401/TASK 73-11-12-991-301)
R
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201-249, 251-299, 301-399, 401-499,
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(21) Remove the IDG tube (330) from the IDG port on the HMU.
(b) Remove and keep the gasket (340) from the IDG port of the HMU.
(22) Install blanking cover on the open end of the IDG supply tube (330)
and on the HMU port.
(23) Remove the return heater hose (315) from the HMU.
(24) Install blanking cover on the open end of the return heater hose
(315) and at the HMU port.
(25) Disconnect the aft sump oil supply tube (430) as follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(a) Remove the bolts (420) and the clamp (425) which attach the aft
sump oil supply tube (430) to the fuel pump.
(b) Disconnect the connecting nut of the aft sump oil supply tube
(430) from the nipples of the accessory gearbox (AGB).
NOTE : If the routing of the aft sump oil supply tube (430) does
____
not get the fuel pump package removal, do not do this
step.
(a) Remove the bolts (10) and disconnect the fuel supply tube (55)
from the fuel supply tube (A/C).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(b) Remove and keep the gasket (5) from the junction port of the fuel
supply tube (55).
PRE SB 72-0515 AND PRE SB 79-0022
(c) Remove the bolts (545) and washers (540) and disconnect the
fuel-in tube (440) from the main/fuel heat exchanger. Remove the
bracket (535) (for fan fire detection). Remove and keep the
gasket (530).
(Ref. Fig. 402/TASK 73-11-12-991-302)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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POST SB 72-0515 AND POST SB 79-0022
(d) Remove the bolts (550) and disconnect the fuel-in tube (440) from
the main/fuel heat exchanger. Remove the bracket (535) (for fan
fire detection). Remove and keep the gasket (530).
(Ref. Fig. 402/TASK 73-11-12-991-302)
NOTE : Make sure that bolts (550) removed from the main/fuel heat
____
exchanger port have a correct length to attach correctly
the fuel-in tube (440) on the port. If not, discard these
bolts.
END OF SB 72-0515 AND END OF SB 79-0022
(e) Remove the bolt (510) and the nut (515) which attach the items
which follow:
(Ref. Fig. 402/TASK 73-11-12-991-302)
1
_ Clamp (435) and plastic bushing to the lower side of bracket
(520) on AGB which attach the fuel-in tube (440)
2
_ Clamp (525) and plastic bushing to the upper side of bracket
(520) on AGB which attach the CLP fuel tube (450).
(f) Disconnect the CLP fuel tube (450) from the nipple (555) on the
fuel pump.
(27) Install blanking cover on the open end of the fuel-in tube (440), on
the CLP fuel tube (450) and on the main oil/fuel heat exchanger.
(28) Disconnect the fuel filter differential pressure tubes (Ref. TASK 73-
11-49-000-041).
(29) Remove the main oil/fuel heat exchanger tubes (Ref. TASK 71-73-49-
000-026) and the fuel pump pad drain tubes (Ref. TASK 71-73-49-000-
008).
(30) Drive hydraulic hoist platform under the fuel pump package.
(31) Lift hydraulic hoist platform until BASEPLATE, R/I - FUEL PUMP/HMU
PACKAGE (856A2801) is in contact with fuel package.
(Ref. Fig. 403/TASK 73-11-12-991-303)
(32) Cut and remove safetywire and remove the Quick-Attach-Detach (QAD)
bolt (560). Retain its retaining packing (565) and the ball-seat
washer (575).
(Ref. Fig. 403/TASK 73-11-12-991-303)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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(33) Install the bolt (560) in reverse position.
Install BASEPLATE, R/I - FUEL PUMP/HMU PACKAGE (856A2801).
Install BLOCK,JACKING-FUEL PUMP (856A2609).
(a) TORQUE the bolt to between 285 and 315 lbf.in (3.22 and 3.55
m.daN) and hit the QAD ring (570) until it moves sufficiently to
disengage the fuel pump.
(35) Carefully pull the fuel package rearward to disengage the pump drive
shaft from the AGB drive pad.
(37) Disengage the seal ring assembly (465) from the QAD ring (570) and
keep it if not damaged.
(Ref. Fig. 402/TASK 73-11-12-991-302, 403/TASK 73-11-12-991-303)
POST SB 72-0094
(38) Disengage the seal ring assembly (470) from the QAD ring (570).
(Ref. Fig. 402/TASK 73-11-12-991-302, 403/TASK 73-11-12-991-303)
NOTE : The seal ring assembly is made of a support (metal ring) (480)
____
and a preformed packing (475).
(a) Remove the performed packing (475) from the support (480).
(40) Remove and discard the Oring (485) from the fuel pump drive shaft.
(41) Remove the seal ring assembly (465) or (470) from the AGB housing.
(42) If one or many nipples from HMU for fuel pump are unscrewed, remove
this or these nipples and discard the Oring.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Nov 01/08
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(43) Install the blanking plugs, caps and blanking covers on all open
parts of the HMU, the servo fuel heater and the fuel tube attach on
the fuel pump to prevent contamination.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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TASK 73-11-12-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Feb 01/10
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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201-249, 251-299, 301-399, 401-499,
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-12-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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Subtask 73-11-12-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-12-010-055
C. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-11-12-040-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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4. Procedure
_________
Subtask 73-11-12-420-053
NOTE : You must install the fuel package on BASEPLATE, R/I - FUEL
____
PUMP/HMU PACKAGE (856A2801).
(Ref. Fig. 403/TASK 73-11-12-991-303)
(1) Remove the remaining blanking plugs, caps and covers from the HMU.
(2) Make sure that all nipples of the HMU and plugs are correctly
tightened. If not, remove them and apply a thin layer of engine oil
(CP2442) and then install them again with a new Oring into the ports
and torque as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(a) OVBD drain nipple (305). TORQUE to between 135 and 150 lbf.in
(1.52 and 1.69 m.daN).
(b) LPTACC nipple (135). TORQUE to between 180 and 200 lbf.in (2.03
and 2.26 m.daN).
(c) HPTACC nipple (290). TORQUE to between 135 and 150 lbf.in (1.52
and 1.69 m.daN).
(d) SOV nipple (350). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
(e) RACCS nipple (140). TORQUE to between 135 and 150 lbf.in (1.52
and 1.69 m.daN).
(f) PCR nipple (225). TORQUE to between 180 and 200 lbf.in (2.03 and
2.26 m.daN).
(g) BSV nipple (210). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(h) VBV open nipple (195). TORQUE to between 270 and 300 lbf.in (3.05
and 3.39 m.daN).
(i) VBV closed nipple (180). TORQUE to between 180 and 200 lbf.in
(2.03 and 2.26 m.daN).
(j) VSV rod nipple (245). TORQUE to between 180 and 200 lbf.in (2.03
and 2.26 m.daN).
(k) VSV head nipples (260). TORQUE to between 270 and 300 lbf.in
(3.05 and 3.39 m.daN).
(l) PB plug (165). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN). Safety the PB plug (165) with safetywire 0.032 in.
(0.8 mm) dia. (Material No. CP8001) or safetywire 0.032 in. (0.8
mm) dia. (Material No. CP8002) (Ref. SPM 70-70-12).
(m) PS plug (155). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN). Safety the PS plug (155) with safetywire 0.032 in.
(0.8 mm) dia. (Material No. CP8001) or safetywire 0.032 in. (0.8
mm) dia. (Material No. CP8002) (Ref. SPM 70-70-12).
(3) Make sure that all nipples of the fuel pump are correctly tightened.
If not, remove them and then install them again as follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(a) Apply a thin layer of engine oil (Material No. CP2442) to new O-
ring (490) and O-ring (500) and the threads of the nipples (495)
and (505).
(b) Install the O-rings (490) and (500) on the nipples (495) and
(505). Install the nipples on the fuel filter housing. TORQUE
them to between 90 and 100 lbf.in (1.01 and 1.13 m.daN).
(c) Apply a thin layer of engine oil (Material No. CP2442) to the new
O-ring (455) and the threads of the nipple (460).
(d) Install the O-ring (455) on the nipple (460). Install the nipple
on the fuel pump. TORQUE it to between 350 and 400 lbf.in (3.95
and 4.52 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-12-420-054
(1) Apply a thin layer of engine oil (Material No. CP2442) to a new O-
ring (485) and install it in the groove of the fuel pump drive shaft.
(Ref. Fig. 402/TASK 73-11-12-991-302, 403/TASK 73-11-12-991-303)
PRE SB 72-0094
(2) Lubricate the re-usable or new seal ring assembly (465) with engine
oil (Material No. CP2442) and install on fixed part of QAD ring
(570).
POST SB 72-0094
(b) Lubricate the seal ring assembly (470) with engine oil (Material
No. CP2442).
(c) Install the seal ring assembly (470) on fixed part of the QAD
ring (570).
END OF SB 72-0094
(4) Make sure that the 3 tabs of the seal are correctly locked by the
lugs of the adapter flange.
(5) Remove the cover from the handcranking drive pad (Ref. TASK 72-63-00-
000-002).
(6) Drive hydraulic hoist platform with fuel package and BASEPLATE, R/I -
FUEL PUMP/HMU PACKAGE (856A2801) forward AGB.
(Ref. Fig. 403/TASK 73-11-12-991-303)
(7) Slightly lift hydraulic hoist platform to align fuel pump splines
with AGB splines.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-12
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(b) Align pump drive shaft with the drive recess in Accessory Gearbox
(AGB) using the 3/4-inch drive turning handle.
(c) Engage the pump drive shaft into its AGB drive recess.
(b) TORQUE the QAD bolt (560) to between 310 and 320 lbf.in (3.50 and
3.61 m.daN).
(c) Radially tap exposed outer diameter of QAD ring (570) to set the
ring to its correct position.
1
_ Make sure that the gap (DIM.A) between the boss of the QAD
ring (570) and the flange of the QAD ring support is between
0.25 in. (6.3499 mm) and 1 in. (25.3999 mm).
2
_ If the gap (DIM.A) is out of these limits, change the QAD ring
(570) and replace it. Begin this installation at the last step
of the precedent paragraph.
R
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201-249, 251-299, 301-399, 401-499,
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(f) Loosen and TORQUE QAD bolt (560) to between 190 and 230 lbf.in
(2.14 and 2.59 m.daN). Safety with safetywire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or safetywire 0.032 in. (0.8 mm) dia.
(Material No. CP8002) (Ref. SPM 70-70-12).
(9) Lower hydraulic hoist platform and move back to disengage BASEPLATE,
R/I - FUEL PUMP/HMU PACKAGE (856A2801).
(Ref. Fig. 403/TASK 73-11-12-991-303)
(10) Connect the fuel filter differential pressure tubes (Ref. TASK 73-11-
49-400-041).
(11) Install the main oil fuel heat exchanger drain tube (Ref. TASK 71-73-
49-400-026) and the fuel pump pad drain tube (Ref. TASK 71-73-49-400-
008).
(12) Install the handcranking drive pad cover (Ref. TASK 72-63-00-400-
002).
(13) Connect the CLP fuel tube (450) to the fuel pump as follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(a) Apply a thin layer of engine oil (Material No. CP2442) on the
thread of nipple (555) to the fuel pump.
(b) Connect the CLP fuel tube (450) to the nipple (555) on the fuel
pump. TORQUE the coupling nut to between 450 and 550 lbf.in (5.08
and 6.21 m.daN).
(Ref. Fig. 402/TASK 73-11-12-991-302)
(c) Make sure that the clamp (525) and plastic bushing are on the CLP
fuel tube (450) (from FRV).
(14) Connect the fuel supply tube (55) to the junction port of the fuel
supply tube (A/C) as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(b) Examine the re-usable gasket (5) for damage (Ref. TASK 70-21-00-
918-002), replace if nessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(c) Apply a thin layer of engine oil (Material No. CP2442) to the
gasket (5) and install it in the junction port of the fuel supply
tube (55).
(d) Connect the fuel supply tube (55) to the junction port of the
fuel supply tube (A/C).
(15) Connect the fuel in tube (440) to the oil/fuel heat exchanger as
follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(b) Examine the re-usable gasket (530) for damage (Ref. TASK 70-21-
00-918-002), replace it if nessary.
(c) Apply a thin layer of engine oil (Material No. CP2442) to the
gasket (530) and install it on the port of the main oil/fuel heat
exchanger.
(d) Lubricate the threads of the bolts (545) with graphite compound
(Material No. CP2101).
(e) Install the gasket (530) between the fuel-in the tube (440) and
the main oil/fuel heat exchanger. Put the bracket (535) (for fan
fire detection) at its correct position over the square flange of
the fuel-in tube (440) and install washer (540) and bolts (545)
to attach the fuel-in tube (440) to the main oil/fuel heat
exchanger.
NOTE : You must apply the following steps to each of the 4 bolts
____
(545). Start by the first bolt on the top left side of the
port, followed by the second bolt at the diagonally
opposite location, the third bolt on the bottom left side
of the port and the fourth bolt at the opposite location.
1
_ TORQUE the bolts (545) to between 40 and 45 lbf.in (0.45 and
0.50 m.daN).
2
_ Unscrew the bolts (545) but do not remove them.
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201-249, 251-299, 301-399, 401-499,
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3
_ Measure the LOCKING TORQUE of each bolt (545). This TORQUE
must be to between 2.2 and 15 lbf.in (0.02 and 0.16 m.daN);if
not, replace the bolt.
4
_ TORQUE the bolts (545) again to between 40 and 45 lbf.in (0.45
and 0.50 m.daN).
5
_ Add the LOCKING TORQUE value of the bolts (545) recorded
before.
6
_ FINAL TORQUE the bolts (545) to between 42.2 and 60 lbf.in
(0.47 and 0.67 m.daN).
(16) Connect the fuel-in tube (440) to the oil/fuel heat exchanger as
follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(b) Examine the re-usable gasket (530) for damage (Ref. TASK 70-21-
00-918-002), replace it if necessary.
(c) Lubricate the gasket (530) with engine oil (Material No. CP2442).
(d) Lubricate the threads of the bolts (550) with graphite compound
(Material No. CP2101).
(e) Install the gasket (530) between the fuel-in tube (440) and the
main oil/fuel heat exchanger. Put the bracket (535) (for fan fire
detection) at its correct position over the square flange of the
fuel-in tube (440) and bolts (550) to attach the fuel in tube
(440) to the main oil/fuel heat exchanger.
NOTE : You must apply the following steps to each of the 4 bolts
____
(550). Start by the first bolt on the top left side of the
port, followed by the second bolt at the diagonally
opposite location, the third bolt on the bottom left side
of the port and the fourth bolt at the opposite location.
R
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201-249, 251-299, 301-399, 401-499,
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56-5B
1
_ TORQUE the bolts (550) to between 40 and 45 lbf.in (0.45 and
0.50 m.daN).
2
_ Unscrew the bolts (550) but do not remove them.
3
_ Measure the LOCKING TORQUE of each bolt (550). This TORQUE
must be to between 2.2 and 15 lbf.in (0.02 and 0.16 m.daN);if
not, replace the bolt.
4
_ TORQUE the bolts (550) again to between 40 and 45 lbf.in (0.45
and 0.50 m.daN).
5
_ Add the LOCKING TORQUE value of the bolts (550) recorded
before.
6
_ FINAL TORQUE the bolts (550) to between 42.2 and 60 lbf.in
(0.47 and 0.67 m.daN).
END SB 73-0515 AND END SB 79-0022
(17) Attach the fuel-in tube (440) and the CLP fuel tube (450) (from FRV)
to the bracket (520) on AGB as follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(a) Make sure that plastic bushing and clamp (435) are in their
correct position and are in line with the lower side of the
bracket (520) on AGB, for the fuel-in tube (440).
(b) Make sure that plastic bushing and clamp (525) are in their
correct position and are in line with the upper side of the
bracket (520) on AGB, for the CLP fuel tube (450) (from FRV).
(c) Engage the bolt (510) from the lower side of the bracket (520) on
AGB and attach the 3 clamps (435), (445) and (525) (which share
the same attachment) with nut (515). TORQUE nut (515) to between
50 and 55 lbf.in (0.56 and 0.62 m.daN).
(18) Install the flex-hoses to the nipples and torque the coupling nuts
and unions as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(a) OVBD tube (300) to nipple (305). TORQUE to between 300 and 315
lbf.in (3.39 and 3.55 m.daN).
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(b) LPTACC hose (270) to nipple (275). TORQUE to between 180 and 200
lbf.in (2.03 and 2.26 m.daN).
(c) HPTACC hose (285) to nipple (290). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(d) SOV hose (345) to nipple (350). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(e) RACCS hose (135) to nipple (140). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(f) PCR hose (230) to nipple (225). TORQUE to between 180 and 200
lbf.in (2.03 and 2.26 m.daN).
(g) BSV hose (215) to nipple (210). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(h) VBV closed hose (185) to nipple (180). TORQUE to between 180 and
200 lbf.in (2.03 and 2.26 m.daN).
(i) VBV open hose (200) to nipple (195). TORQUE to between 270 and
300 lbf.in (3.05 and 3.39 m.daN).
(j) VSV rod hose (240) to nipple (245). TORQUE to between 180 and 200
lbf.in (2.03 and 2.26 m.daN).
(k) VSV head hose (255) to nipple (260). TORQUE to between 270 and
300 lbf.in (3.05 and 3.39 m.daN).
NOTE : You can do these two last steps after the installation of
____
the inlet bracket (105) and the discharge bracket (120) to
get an easy access.
(19) Install the oil-out tube (35) on the port of the servo fuel heater
(50) as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(b) Apply a thin layer of engine oil (Material No. CP2442) to the
gasket (30) and install it.
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(c) Apply a thin layer of graphite compound (Material No. CP2101) to
the threads of bolts (25) and attach the oil-out tube (35).
TORQUE the bolts to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
(20) Connect the oil-in tube (15) to the oil tube (45) as follows:
(a) Apply a thin layer of engine oil (Material No. CP2442) to the
threads of the oil tube (45).
(b) Connect the oil-in tube (15) to the union nut of the oil tube
(45). TORQUE the union nut to between 350 and 400 lbf.in (3.95
and 4.52 m.daN).
(21) If you have done the removal of the aft sump oil supply tube (430)
from the AGB, install it as follows:
(Ref. Fig. 402/TASK 73-11-12-991-302)
(a) Apply a thin layer of engine oil (Material No. CP2442) to the
nipple of the acessory gearbox (AGB) and install the tube (430).
Tighten the connecting nut by hand.
(c) TORQUE the connecting nut to between 270 and 300 lbf.in (3.05 and
3.39 m.daN) and the bolt (420) to between 45 and 50 lbf.in (0.50
and 0.56 m.daN)
(22) Remove the blanking covers from the open end of the IDG tube (330).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(24) Lubricate the gasket (340) with engine oil (Material No. CP2442).
R
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(25) Install the IDG tube (330) to the IDG port on the HMU.
(a) Install the gasket (340) on the IDG port of the HMU.
(c) Install the IDG tube (330) to the HMU and attach with bolts
(335). TORQUE the bolts (335) to between 55 and 70 lbf.in (0.62
and 0.79 m.daN).
(26) Remove the blanking covers from the open end of the return heater
hose (315).
(28) Lubricate the gasket (325) with engine oil (Material No. CP2442).
(29) Install the return heater hose (315) to the port on the HMU.
(c) Install the return heater hose (315) to the HMU and attach with
the bolts (320). TORQUE the bolts (320) to between 55 and 60
lbf.in (0.62 and 0.67 m.daN).
(30) Remove the blanking covers from the electrical cable connectors.
(Ref. Fig. 401/TASK 73-11-12-991-301)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(33) Install the assembled fuel flow transmitter, fuel supply tube, inlet
bracket (105), discharge bracket (120) and fuel supply hose to the
HMU as follows:
NOTE : If you have disassembled the fuel flow transmitter when you
____
removed the HMU, do the fuel flow transmitter assembly
procedure (Ref. TASK 73-31-10-400-002).
(a) Remove the blanking plugs from the discharge port of the HMU and
from the fuel supply tube.
(b) Remove the blanking plugs from the fuel supply hose and the union
(125) of the fuel injection supply tube.
(d) Lubricate the gasket (110) with vaseline (Material No. CP5070).
Install the gasket (110) on the discharge port of the HMU.
(e) Install the fuel supply tube with bolts (100) to the discharge
port of the HMU. Tighten only to finger tight.
(f) Connect the fuel pump HP tube (PSF) (40) to the union nut of the
fuel in tube (20). Tighten the fuel pump HP tube (PSF) (40) by
hand.
(Ref. Fig. 401/TASK 73-11-12-991-301)
(g) Connect the fuel supply hose to the union (125) of the fuel
injection supply tube. Tighten the fuel supply hose with your
hand.
(Ref. Fig. 401/TASK 73-11-12-991-301)
(h) Install the discharge bracket (120) on the HMU with bolt (85) and
washer (80). Tighten only to finger tight.
(i) Install the inlet bracket (105) on the HMU with bolt (95) and
washer (90). Tighten only to finger tight.
R
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1
_ Bolts (100) to between 55 and 70 lbf.in (0.62 and 0.79 m.daN).
2
_ Union of fuel pump HP tube (PSF) (40) to between 135 and 150
lbf.in (1.52 and 1.69 m.daN)
3
_ Union (125) to between 900 and 1100 lbf.in (10.17 and 12.43
m.daN).
4
_ Bolt (85) to between 55 and 70 lbf.in (0.62 and 0.79 m.daN).
5
_ Bolt (95) to between 55 and 70 lbf.in (0.62 and 0.79 m.daN).
(34) Install the loop clamp (65) on the electrical connector (75). Attach
the loop clamp (65) to the support bracket with the bolt (70) and the
nut (60). TORQUE the bolt (70) to between 45 and 50 lbf.in (0.50 and
0.56 m.daN).
(Ref. Fig. 401/TASK 73-11-12-991-301)
(35) Remove the blanking caps from the electrical connector (75) and the
fuel flow transmitter.
(36) Connect the electrical connector (75) to the fuel flow transmitter.
Tighten the connector (75) by hand plus one-eighth of a turn. If
necessary, use soft-nose pliers.
(37) Install the Fuel Nozzle Filter and its brackets as follows:
(Ref. Fig. 401/TASK 73-11-12-991-301)
(a) Install the bracket (415) on the frame and attach it with the
bolts (400), washers (405) and nuts (410).TORQUE the bolts (400)
to between 101 and 111 lbf.in (1.14 and 1.25 m.daN).
(b) Install the bracket (395) on the frame and attach it with the
bolts (390), washers (385) and nuts (380).TORQUE the bolts (390)
to between 101 and 111 lbf.in (1.14 and 1.25 m.daN).
(c) Install the bracket (375) on the frame and attach it with the
bolts (360), washers (365) and nuts (370).TORQUE the bolts (360)
to between 101 and 111 lbf.in (1.14 and 1.25 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-11-12-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-12-860-053
B. Do the EIS start procedure (upper and lower ECAM display units only)
(Ref. TASK 31-60-00-860-001).
Subtask 73-11-12-865-055
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-12-710-053
D. Operational Test
(1) Do a minimum idle check (Ref. TASK 71-00-00-710-006) and check for
leaks.
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Subtask 73-11-12-420-055
(2) TORQUE the QAD bolt (560) to between 310 and 320 lbf.in (3.50 and
3.61 m.daN).
(3) Make sure that the gap (DIM.A) between the boss of the QAD ring (570)
and the flange of the QAD ring support is between 0.25 in. (6.3499
mm) and 1 in. (25.3999 mm).
(5) TORQUE the bolt (560) to between 190 and 230 lbf.in (2.14 and 2.59
m.daN).
(6) Safety the bolt (560) with safetywire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or safetywire 0.032 in. (0.8 mm) dia. (Material
No. CP8002) (Ref. SPM 70-70-12).
Subtask 73-11-12-410-053
F. Close Access
Subtask 73-11-12-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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SERVO FUEL HEATER - SERVICING
_____________________________
TASK 73-11-20-620-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-20-869-052
A. Not Applicable
4. Procedure
_________
Subtask 73-11-20-640-050
(1) Fill engine oil (Material No. CP2442) in fuel and oil circuits of
servo fuel heater.
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(4) Remove the blanking plugs. Drain excess oil. Reinstall blanking
plugs.
R
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201-249, 251-299, 301-399, 401-499,
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SERVO FUEL HEATER - REMOVAL/INSTALLATION
________________________________________
TASK 73-11-20-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-20-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-20-010-053
(1) Place a container capacity 0.25 US gal (1l) below the servo fuel
heater.
4. Procedure
_________
Subtask 73-11-20-020-051
(1) Disconnect the fuel pump HP tube (250) from the FUEL IN tube (260).
(a) Remove the 4 bolts (150) which attach the OIL IN tube (240) to
the OIL IN port of servo fuel heater (80). Remove and keep the
gasket (155).
(b) Remove the nut (230), the bolt (200) which attach the clamps
(190), (170) and (220) to the AGB bracket (180). Remove plastics
bushings (160). Keep the removed parts.
(c) Cut and remove the lockwire which safeties the coupling nut
(210).
R
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201-249, 251-299, 301-399, 401-499,
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(d) Loosen coupling nut (210) to disconnect OIL IN tube (240) from
the hose (215) which goes to the master magnetic chip detector.
(4) Disconnect the FUEL OUT hose (140) from the FUEL IN nipple (10) of
the servo fuel heater (80).
NOTE : It is not necessary to disconnect the FUEL OUT hose (140) from
____
the HMU to permit the removal of the servo fuel heater (80).
(a) Remove the 4 bolts (110) which attach the U-shaped OIL OUT tube
(130) to the OIL OUT port of the servo fuel heater (80). Remove
and keep the gasket (120).
(b) Cut and remove the lockwire which safeties the coupling nut (135)
of the hose interface (100) with the U-shaped tube (130).
(c) Loosen coupling nut (135) to disconnect the OIL OUT tube (130)
from the hose (100) which goes to the oil tank.
(7) Carefully back off the servo-fuel heater (80), move it upward and
remove. Keep the gasket (70).
(8) If necessary, remove the two nipples (10) from the servo fuel heater
(80). Discard O-rings (90) and (95).
(9) Install blanking plugs or protective covers on all the open ports and
orifices.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Servo-Fuel Heater
Figure 401/TASK 73-11-20-991-300- 12 (SHEET 1)
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201-249, 251-299, 301-399, 401-499,
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Servo-Fuel Heater
Figure 401/TASK 73-11-20-991-300- 22 (SHEET 2)
R
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201-249, 251-299, 301-399, 401-499,
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TASK 73-11-20-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-20-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-20
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Subtask 73-11-20-010-054
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-20-420-053
(1) Remove blanking plugs or covers from the ports and orifices of the
servo fuel heater (80), main oil/fuel heat exchanger (60) and fuel
pump.
(2) If necessary, lightly coat two new O-ring (90) and O-ring (95) with
engine oil (Material No. CP2442) and install one O-ring on each of
the two nipples (10).
(3) If necessary, lightly coat the two nipples (10) with engine oil
(Material No. CP2442) and install one nipple on the FUEL IN and on
the FUEL OUT ports of the servo fuel heater (80). Torque nipples (10)
to between 360 and 400 lbf.in (4.06 and 4.52 m.daN). Safety the
nipples with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001)
or lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
Subtask 73-11-20-210-052
B. Do a check of gasket (70), gasket-seal (120) and gasket (155) (Ref. TASK
70-21-00-918-002). If in good condition, use them again. If not, discard
and replace by new one (s).
NOTE : The gaskets (70), (120) and (155) are not expendable parts. They
____
are disposable items which you replace only if not in good
condition.
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Subtask 73-11-20-420-052
(1) Lightly coat gasket (70) with engine oil (Material No. CP2442) and
install on main oil/fuel exchanger (60) mating face.
(2) Place the servo fuel heater (80) on the main oil/fuel heat exchanger
(60).
(3) Lightly coat the six mounting studs of main oil/fuel heat exchanger
(60) with graphite grease (Material No. CP2101).
(4) Place the fire detection loop bracket (40), at its correct location,
over two of the studs. Install the six washers (20) and nuts (30).
Tighten nuts (30) by hand.
(5) Torque nuts (30) to between 100 and 110 lbf.in (1.13 and 1.24 m.daN).
(6) Lightly coat gasket (120) with engine oil (Material No. CP2442).
Lightly coat four bolts (110) with graphite grease (Material No.
CP2101).
(7) Put the U-shaped OIL OUT tube (130) in its correct position between
the OIL OUT port of the servo fuel heater (80) and the hose (100) to
oil tank. Engage the gasket (120) in sandwich between the square
flange of tube (130) and servo fuel heater. Then, engage the four
bolts (110) and tighten them by hand.
TORQUE the bolts (110) to between 47 and 51 lbf.in (0.53 and 0.57
m.daN).
(8) Engage the coupling nut (135) of the hose (100) on the fitting of OIL
OUT tube (130). Tighten by hand.
TORQUE the coupling nut (135) to between 900 and 1100 lbf.in (10.17
and 12.43 m.daN). Safety the coupling nut (135) with lockwire 0.032
in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in. (0.8
mm) dia. (Material No. CP8002).
(9) Lightly coat the FUEL OUT nipple (10) with engine oil (Material No.
CP2442).
(10) Engage by hand the coupling nut of FUEL OUT hose (140) on FUEL OUT
nipple (10) of the servo fuel heater (80). TORQUE the coupling nut to
between 650 and 770 lbf.in (7.34 and 8.70 m.daN).
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(11) Install the OIL IN tube (240) between the servo-fuel heater (80) and
the hose (215) to the master magnetic chip detector as follows:
(a) Lightly coat gasket (155) with engine oil (Material No. CP2442).
Lightly coat four bolts (150) with graphite grease (Material No.
CP2101).
(b) Put the OIL IN tube (240) in its correct position between the
servo fuel heater and the hose (215) to the master magnetic chip
detector and attach it loosely to the hose (215) with the
coupling nut (210).
(c) Engage the gasket (155) in sandwich between the square flange of
tube (240) and the servo fuel heater. Then, engage the four bolts
(150) and tighten them by hand.
TORQUE the bolts (150) to between 47 and 51 lbf.in (0.53 and 0.57
m.daN).
(d) Place plastic bushings (160) and clamp (170) on tube (240) and
attach clamp (170) together with clamp (220) and clamp (190), to
bracket (180) with bolt (200) and nut (230).
NOTE : Make sure the three clamps (220), (170) and (190) are
____
installed in their correct position and orientation
relative to the AGB bracket (180).
(e) TORQUE bolt (200) to between 47 and 51 lbf.in (0.53 and 0.57
m.daN).
(f) TORQUE coupling nut (210) of hose (215) to between 350 and 400
lbf.in (3.95 and 4.52 m.daN) to complete the forward connection
of the OIL IN tube (240). Safety the coupling nut (210) with
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(12) Lightly coat the FUEL IN nipple (10) on the servo fuel heater (80),
the nipple (255) on the FUEL IN tube (260) and the fuel pump nipple,
with engine oil (Material No. CP2442).
R (13) Loosely install the FUEL IN tube (260) between the servo fuel heater
R FUEL IN nipple (10) and the fuel pump nipple.
R (14) TORQUE both coupling nuts of FUEL IN tube (260) to between 360 and
400 lbf.in (4.06 and 4.52 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
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(15) Connect the fuel pump HP hose (250) to the nipple (255) of FUEL IN
tube (260) and TORQUE coupling nut of fuel pump HP hose (250) to
between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
Subtask 73-11-20-942-050
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-20-710-051
E. Do a minimum idle check and make sure that there are no leaks at tube
connections on servo fuel heater (Ref. TASK 71-00-00-710-006).
5. Close-up
________
Subtask 73-11-20-410-052
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-20
Page 411
Feb 01/10
CES
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56-5B
SERVO FUEL HEATER - INSPECTION/CHECK
____________________________________
TASK 73-11-20-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-20-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-20
Page 601
Nov 01/08
CES
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-20-010-055
4. Procedure
_________
Subtask 73-11-20-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-20
Page 602
Nov 01/08
CES
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5. Close-up
________
Subtask 73-11-20-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-20
Page 603
Nov 01/08
CES
C F M
56-5B
FUEL MANIFOLD - REMOVAL/INSTALLATION
____________________________________
TASK 73-11-30-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-30-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 401
Nov 01/08
CES
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-30-010-056
B. Get Access
Subtask 73-11-30-040-053
Subtask 73-11-30-010-057
4. Procedure
_________
Subtask 73-11-30-020-050
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
WARNING : USE A CORRECT CONTAINER AND KEEP THE CONTAINER AWAY FROM FLAMES
_______
SO THAT FIRES DO NOT OCCUR.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 402
Nov 01/08
CES
C F M
56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 403
Feb 01/09
CES
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(2) Remove the four bolts (30) which attach the LPTACC fuel manifold (20)
to the LPTACC valve (10). Remove and retain the gasket (40).
(3) Remove the four bolts (60) and the four nuts (50) that attach the
LPTACC fuel manifold (20) to the fuel manifold (80). Remove and
retain the gasket (70).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-11-30-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 405
Nov 01/09
CES
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56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-30-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-30-010-058
B. Get Access
Subtask 73-11-30-040-054
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 406
Aug 01/09
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-30-420-050
(1) Connect the LPTACC fuel manifold plate (20) to the fuel manifold (80)
as follows:
(b) Make sure the gasket (70) is in good condition. If not, replace
by a new one.
(c) Lubricate gasket seal (70) with engine oil (Material No. CP2242)
and install between flanges of the fuel manifold (80) and the
LPTACC fuel manifold plate (20). Make sure to align fuel passage
holes correctly.
(d) Lubricate four bolts (60) with graphite grease (Material No.
CP2101) and install with nuts (50) to attach the LPTACC fuel
manifold plate (20) to the fuel manifold (80).
(e) TORQUE the four bolts (60) to between 100 and 110 lbf.in (1.13
and 1.24 m.daN).
(2) Connect the LPTACC fuel manifold plate (20) to the LPTACC valve (10)
as follows:
(b) Make sure the gasket (40) is in good condition. If not, replace
by a new one.
(c) Lubricate gasket (40) with engine oil (Material No. CP2442) and
install between the flanges of the LPTACC fuel manifold plate
(20) and the LPTACC valve (10). Make sure to align fuel passage
holes correctly.
(d) Lubricate four bolts (30) with graphite grease (Material No.
CP2101) and install to attach the LPTACC fuel manifold plate (20)
to the LPTACC valve (10).
(e) TORQUE the four bolts (30) to between 100 and 130 lbf.in (1.13
and 1.46 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 407
Nov 01/08
CES
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56-5B
Subtask 73-11-30-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-30-440-053
Subtask 73-11-30-710-050
R D. Do a minimum idle check and a check for leaks (Ref. TASK 71-00-00-710-
R 006).
5. Close-up
________
Subtask 73-11-30-410-057
A. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 408
Aug 01/09
CES
C F M
56-5B
FUEL MANIFOLD - INSPECTION/CHECK
________________________________
TASK 73-11-30-200-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 601
Nov 01/08
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-11-30-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-30-010-052
B. Get Access
Subtask 73-11-30-040-051
Subtask 73-11-30-010-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 602
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-30-230-051
Subtask 73-11-30-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 603
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 604
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 605
Nov 01/08
CES
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
- Nicks, scratches, 0.005 in. (0.12 mm) Replace the engine.
chafing or scores maximum depth.
in the straight or
bent sections.
3. Fitting seating
surfaces for:
NOTE : Do this portion of the fuel manifold inspection if you think you have
____
a leak, if you find damage after you remove a fuel nozzle, or if you
see visual damage.
NOTE : If not already done, disconnect the fuel supply tube from applicable
____
fuel nozzle (Ref. TASK 73-11-40-000-002) and (Ref. TASK 73-11-40-400-
002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 606
Nov 01/08
CES
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56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
- Axial scratches in Not serviceable. Replace the engine.
area B.
- Nicks and pits in Any amount less than Replace the engine.
area C. 0.81 mm (0.032 in.)
after blending.
5. Close-up
________
Subtask 73-11-30-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 607
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-30-440-051
Subtask 73-11-30-410-053
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 608
Nov 01/08
CES
C F M
56-5B
TASK 73-11-30-200-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 609
Nov 01/08
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-11-30-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-30-010-054
B. Get Access
Subtask 73-11-30-040-052
Subtask 73-11-30-010-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 610
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-30-210-052
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Subtask 73-11-30-230-052
5. Close-up
________
Subtask 73-11-30-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-30-440-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 611
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 612
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-30-410-055
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-30
Page 613
Nov 01/08
CES
C F M
56-5B
GASKET SEALS - FUEL MANIFOLD - REMOVAL/INSTALLATION
___________________________________________________
TASK 73-11-31-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-31-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-31-010-053
B. Get Access
Subtask 73-11-31-040-052
Subtask 73-11-31-010-054
4. Procedure
_________
Subtask 73-11-31-020-051
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
WARNING : USE A CORRECT CONTAINER AND KEEP THE CONTAINER AWAY FROM FLAMES
_______
SO THAT FIRES DO NOT OCCUR.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 402
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 403
Nov 01/08
CES
C F M
56-5B
NOTE : To make the removal of some of the gasket seals easier, you must
____
remove some of the external engine hardware.
(1) Place container 5 USgal (18.9 l) below the fuel manifold (220).
Remove the tube cap assembly (70 and 135) from drain tube (75 and
140). Keep the tube cap assembly for installation.
(2) Remove the bolts (40) and nuts (35) that attach the Rotor Active
Clearance Control (RACC) fuel manifold (65) and Low Pressure Turbine
Clearance Control (LPTCC) fuel manifold (62) to the fuel manifold
(220).
(3) Remove the bolts (85) and nuts (80) that attach the TCC fuel manifold
(105) and PCR fuel manifold (130) to the fuel manifold (220).
(4) Remove the gasket seals (45) between the flanges of the fuel manifold
(220), the RACC fuel manifold (65) and LPTCC fuel manifold (62).
Discard of the gasket seals (45).
(5) Remove the gasket seals (90 and 110) between the flanges of the fuel
manifold (220), the TCC fuel manifold (105) and PCR fuel manifold
(130). Discard of the gasket seals (90 and 110).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-11-31-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 405
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-31-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-31-010-055
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 406
Nov 01/08
CES
C F M
56-5B
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-11-31-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-11-31-420-051
(1) Put gasket seal (45) between the fuel manifold (220) and the flanges
of the LPTCC fuel manifold (62) and put a gasket seal (45) between
the fuel manifold (220) and the flange of the RACC fuel manifold
(65).
(3) Put gasket seal (90) between the fuel manifold (220) and the flange
of PCR fuel manifold (130). Put gasket seal (110) between the fuel
manifold and the flange of TCC fuel manifold (105).
(5) TORQUE nuts (35 and 80) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(6) Install tube cap assembly (70 and 135) on drain tube (75 and 140).
TORQUE to between 135 and 145 lbf.in (1.52 and 1.63 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 407
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-31-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-31-440-051
Subtask 73-11-31-710-051
5. Close-up
________
Subtask 73-11-31-410-053
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-31
Page 408
Nov 01/08
CES
C F M
56-5B
FUEL NOZZLE - REMOVAL/INSTALLATION
__________________________________
TASK 73-11-40-000-002
1. __________________
Reason for the Job
There are 20 fuel nozzles installed in each engine. This procedure can be
used to remove one or more of the fuel nozzles.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 401
Nov 01/08
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-40-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 402
Nov 01/08
CES
C F M
56-5B
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-40-010-057
B. Get Access
Subtask 73-11-40-040-054
Subtask 73-11-40-010-059
4. Procedure
_________
Subtask 73-11-40-020-052
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 404
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 405
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 406
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 407
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 408
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 409
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 410
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 414
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INTENTIONALLY BLANK
73-11-40
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Feb 01/98
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 416
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 417
Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
Page 418
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
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NOTE : At some positions, manifold hinge brackets or engine plumbing
____
brackets are installed with the fuel nozzle. It is necessary
to remove these brackets for removal of the fuel nozzle.
Identify the bolts and brackets by position number and keep
the bolts and the brackets for each nozzle position together
to ease the installation of the fuel nozzle.
(2) Cut and remove the lockwire from the bolts (10, 50) that attach the
fuel nozzle(s) to be removed to the combustion case.
(3) Apply a small amount of liquid wrench (Material No. CP2162) to the
bolts (10), (50) that attach the fuel nozzle(s) to be removed to the
combustion case. Permit the Liquid Wrench to soak for approximately 5
minutes.
(5) To remove the fuel nozzles, start at the steps shown on the following
reference table:
R -------------------------------------------------------------------------------
R | FUEL | OCLOCK | | START |
R | NOZZLE | POSITION | HARDWARE | AT |
R | POS. NO. | ALF | TO REMOVE | STEP |
R -------------------------------------------------------------------------------
R | 1 | 12:00 | Engine bleed air duct | 4.A (6) |
R -------------------------------------------------------------------------------
R | 2 | 12:30 | Bracket | 4.A (9) |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 4 | 2:00 | Hinge bracket (move) | 4.B. |
R -------------------------------------------------------------------------------
R | 5 | 2:30 | None | 4.B. |
R -------------------------------------------------------------------------------
R | 6 | 3:00 | LPTACC tube | 4.A (8) |
R | | | Support bracket assembly | |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 7 | 3:30 | LPTACC tube | 4.A (8) |
R -------------------------------------------------------------------------------
R | 8 | 4:00 | RH Spark igniter | 4.A (7) |
R | | | RH Ignition lead (move) | |
R | | | LPT cooling bracket | |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 9 | 5:00 | RH Spark igniter | 4.A (7) |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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-------------------------------------------------------------------------------
| FUEL | OCLOCK | | START |
| NOZZLE | POSITION | HARDWARE | AT |
| POS. NO. | ALF | TO REMOVE | STEP |
-------------------------------------------------------------------------------
R | | | RH Ignition lead (move) | |
R -------------------------------------------------------------------------------
R | 10 | 5:30 | RH Spark igniter | 4.A (7) |
R | | | RH Ignition lead (move) | |
R -------------------------------------------------------------------------------
R | 11 | 6:00 | None | 4.B. |
R -------------------------------------------------------------------------------
R | 12 | 6:30 | LH Spark igniter | 4.A (7) |
R | | | LH Ignition lead (move) | |
R | | | Start bleed tube | |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 13 | 7:00 | LH Spark igniter | 4.A (7) |
R | | | LH Ignition lead (move) | |
R | | | LPT cooling bracket | |
R -------------------------------------------------------------------------------
R | 14 | 8:00 | LH Spark igniter | 4.A (7) |
R | | | LH Ignition lead (move) | |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 15 | 8:30 | Engine bleed air duct | 4.A (6) |
R -------------------------------------------------------------------------------
R | 16 | 9:00 | Engine bleed air duct | 4.A (6) |
R -------------------------------------------------------------------------------
R | 17 | 9:30 | Engine bleed air duct | 4.A (6) |
R | | | Bracket | |
R -------------------------------------------------------------------------------
R | 18 | 10:00 | LPT cooling bracket | 4.A (7) |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R | 19 | 10:30 | Engine bleed air duct | 4.A (6) |
R -------------------------------------------------------------------------------
R | 20 | 11:00 | Engine bleed air duct | 4.A (6) |
R | | | Hinge bracket (move) | |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(6) Get access to the fuel nozzles in positions 1, 15, 16, 17, 19 and 20
as follows:
(a) Remove the engine bleed air ducts, if necessary, to get access to
fuel nozzle, if necessary, to get access to the fuel nozzles in
positions 1, 15, 16, 17, 19 and 20 (Ref. TASK 36-11-49-000-044)
or (Ref. TASK 36-11-49-000-045) or (Ref. TASK 36-11-49-000-046)
or (Ref. TASK 36-11-49-000-048).
(c) Remove the bolts (10) that attach the bracket (110) to the nozzle
in position 17 and move the bracket away from the nozzle.
(7) Get access to the fuel nozzles in positions 3, 8, 9, 10, 12, 13, 14,
and 18 as follows:
CAUTION : ENSURE THAT THE SPARK IGNITER IS PROPERLY CAPPED AND MOVED
_______
TO A SECURE AND PROTECTED LOCATION BEFORE PROCEEDING.
(a) Remove the spark igniter from the combustion case and move the
ignition lead away from the fuel nozzle, if necessary, to get
access to the fuel nozzles in positions 8, 9, 10, 12, 13 and 14
(Ref. TASK 74-21-10-000-002) or (Ref. TASK 74-21-20-000-002) or
(Ref. TASK 74-21-30-000-002)
1
_ Remove the bolts (450), (400), (220), (160), strap clamp
(460), (390), (210), (170), washers (430), (380), (240),
(190), and nuts (420, 370, 250, 200) that attach the LPT
cooling tube (440), (410), (230), (180) to the LPT cooling
bracket (60), (80), (90), (100) at the nozzle.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
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2
_ Remove the bolts (10) that attach the LPT cooling bracket
(60), (90) to the nozzle in position 3 and 13 and remove the
bracket (60), (90).
3
_ At position 13, disengage the ignition lead from the clamp on
the LPT cooling bracket (90).
4
_ Remove the bolts (10), that attach the LPT cooling bracket
(80), (100) to the hinge bracket and the nozzle in position 8
and 18 and remove the bracket (80), (100).
5
_ To remove fuel nozzles in positions 3, 8, 13 and 18, go to
step 4.B.
(d) To get access to the nozzle in position 12, remove the start
bleed tube (280) as follows:
1
_ Remove the bolts (330), strap clamp (340), washers (350), and
nuts (360) that attach the start bleed tube (280) to the start
bleed tube bracket (320).
2
_ Cut and remove the lockwire from the bolts (300) that attach
the end of the start bleed tube (280) to the combustion case
pad. Remove the bolts (300).
3
_ Remove the seal (310) from between the end of the start bleed
tube (280) and the combustion case pad.
4
_ Remove the bolts (290) from the end of the start bleed tube
(280) and the HPTACC valve (260).
5
_ Remove the gasket (270) from between the end of the start
bleed tube (280) and the RACSB valve (260).
6
_ Remove the start bleed tube (280).
7
_ Install protective covers on the open ends of the start bleed
tube (270), the open pad of the combustion case and the open
port of the RACSB valve.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(8) Get access to the fuel nozzles in position 6 and 7 as follows:
1
_ Remove the bolt (660), washer (640), and nut (630) that attach
the LPTACC tube (470) to the support bracket assembly (70) at
the fuel nozzle in position 6.
2
_ Loosen the nut and remove the clamp assembly (480) from the
forward end of the LPTACC tube (470).
3
_ Carefully pull the LPTACC tube (470) forward to disengage it
from the LPTACC air manifold and remove the tube (470) and
piston ring (650).
4
_ Install protective covers on the open ends of the LPTACC tube
(470) and the open end of the LPTACC valve.
1
_ Remove the bolts (550), strap clamp (560), washers (580), and
nuts (590) that attach the HPTACC manifold (490) to the
bracket (570) at the combustion case end of the upper RH LPT
cooling tube (440).
2
_ Remove the bolts (540), strap clamp (530), washers (510), and
nuts (500) that attach the HPTACC manifold (490) to the
bracket (520) at the combustion case end of the lower RH LPT
cooling tube (410).
3
_ Remove the bolts (600) and strap clamp (610) that attach the
HPTACC manifold (490) to the bracket (620) between flange R
and flange S.
4
_ Remove the bolts (790), strap clamp (780), washers (770), and
nuts (760) that attach the HPTACC manifold (490) to the
support bracket (70) at the fuel nozzle in position 6.
5
_ Remove the V-clamp (740) and the seal (750) between the large
forward port of the HPTACC manifold (490) and the discharge
port of the HPTACC valve at 3 oclock.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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6
_ Remove the bolts (720), nuts (690), gaskets (700) and plate
(710) between the forward 4-bolt pad of the HPTACC manifold
(490) and the air manifold (730) at 3 oclock.
7
_ Cut and remove the lockwire from the bolts (670) that attach
the end of the HPTACC manifold (490) to the lower combustion
case 3-bolt pad at 7 oclock. Remove the bolts (670).
8
_ Remove the C-seal (680) from between the end of the HPTACC
manifold (490) and the lower combustion case pad.
9
_ Cut and remove the lockwire from the bolts (670) that attach
the end of the HPTACC manifold (490) to the upper combustion
case 3-bolt pad at 1 oclock. Remove the bolts (670).
10
__ Remove the C-seal (680) from between the end of the HPTACC
manifold (490) and the upper combustion case pad.
11
__ Remove the HPTACC manifold (490).
12
__ Install protective covers on the open ends of the HPTACC
manifold (490), the open pads of the combustion case and the
open ports of the HPTACC valve.
(d) Remove the bolts (10) that attach the support bracket (70) to the
hinge bracket and the fuel nozzle in position 6.
(a) Remove the bolts (10) that attach the bracket (800) to the hinge
bracket and the fuel nozzle in position 2 and move the bracket
(800) away from the nozzle.
Subtask 73-11-40-020-054
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
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(1) Disconnect the fuel nozzle drain tube from the side of the drain
shroud.
(2) Cut and remove the lockwire on the fuel nozzle drain shroud
connector. Loosen the connector. If necessary, use soft-jawed pliers
to loosen the connector.
CAUTION : DO NOT MOVE THE COUPLING SHROUD REARWARD TOO FAR TO GET
_______
ACCESS TO THE COUPLING NUT OF THE FUEL SUPPLY LINE. THIS
CAN PREVENT DAMAGE TO THE COUPLING SHROUD.
(a) Move the shroud connector rearward until you can get access to
the coupling nut of the fuel supply line.
(4) Cut and remove the lockwire on the fuel supply tube coupling nut.
Disconnect the fuel supply tube coupling nut from the fuel nozzle.
(5) Remove and discard the O-ring (140) from the shroud.
(6) Remove and discard the O-ring (150) from the fuel nozzle.
(7) Examine the fuel nozzle to make sure the conical inlet strainer (120)
and the retaining ring (130) are installed. Clean, if necessary, but
do not remove.
(8) If a hinge bracket is installed on the fuel nozzle, remove the bolts
(10) that attach the hinge bracket (20) to the fuel nozzle and move
the bracket away from the nozzle.
(9) Remove the bolts (50) that attach the fuel nozzle to the combustion
case.
(10) Move the fuel nozzle forward to disengage the tip of the nozzle from
the combustor swirl cup.
(11) Turn the nozzle clockwise while you move the top of the nozzle
towards the combustion case.
(12) Remove the fuel nozzle and note the position number.
(13) Remove the seal (40) and the seal ring assembly from between the
nozzle and the combustion case.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-40
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(14) Discard the seal (40).
(15) Inspect the seal ring assembly (30) and any other gaskets or seals
removed for damage.
(16) Keep the seal ring assembly (30) and other gaskets or seals if there
is no damage. Discard the seals and gaskets that are damaged.
(a) If wear sleeves are dislodged, they are not serviceable. Replace
fuel nozzles and borescope inspect for down stream damage
(Ref. TASK 72-42-00-290-041) or (Ref. TASK 72-42-00-290-041) or
(Ref. TASK 72-42-00-290-041) or see Over-Serviceable-Limits
extensions (Ref. TASK 72-00-00-200-025) or (Ref. TASK 72-00-00-
200-025).
(b) If wear sleeves have 4 interrupted weld design, they are not
serviceable. Replace the fuel nozzles or see
Over-Serviceable-Limits extensions (Ref. TASK 72-00-00-200-025)
or (Ref. TASK 72-00-00-200-025).
(18) Install protective covers on the fuel nozzle, the combustion case
pads, and fuel lines.
(19) Make a record of the part number, serial number and the position of
the nozzles that you removed.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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TASK 73-11-40-400-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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3. __________
Job Set-up
Subtask 73-11-40-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) is off. Make sure that a warning notice
is in position to tell persons not to energize the FADEC 1(2).
Subtask 73-11-40-010-060
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-11-40-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-11-40-210-051
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-40-420-054
NOTE : The fuel nozzles are given position numbers in a clockwise (CW)
____
sequence when you look at them from the aft of the engine.
Position number 1 is at 12 oclock.
(1) Remove the protective caps from the nozzles, fuel lines and
combustion case pads.
(2) Apply a thin layer of vaseline (Material No. CP5070) on the O-ring
(140) for the drain shroud and on the O-ring (150) for the fuel
nozzle.
(5) Apply a thin layer of vaseline (Material No. CP5070) to the tip of
the fuel nozzle.
R (6) Install the seal (40), seal (40), seal (40), seal (40), seal (40),
R into the seal ring assembly (30) on the and flange of the fuel
R nozzle. Align the holes in the flange of the seal ring assembly (30)
R with the holes in the flange of the nozzle.
(a) Put the nozzle into the combustion case pad with the tip forward.
(b) Turn the nozzle counterclockwise while you push it down onto the
combustion case pad.
(8) Move the nozzle aft to engage the tip of the nozzle in the combustor
swirl cup.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(9) Apply a thin layer of graphite grease (Material No. CP2101) or Never
Seez, Pure Nickel, Special (Material No. CP2619) to the threads and
friction surfaces of the bolts (10) and (50) that attach the nozzles
to the combustion case.
(10) Move the hinge bracket (20) into the correct position, if necessary.
(11) Put the brackets (60), (70), (80), (90), (100), (110), (800) into
position on top of the fuel nozzle, if necessary.
(12) Install the bolts to attach the fuel nozzle, seal ring assembly (30)
and brackets (20), (60), (70), (80), (90), (100), (110), as
necessary, to the combustion case.
NOTE : Make sure you use the correct length bolts (10) at positions
____
where there are brackets and that the brackets are installed
in the correct position on top of the fuel nozzle.
(13) TORQUE the bolts (10) and (50) to between 110 and 120 lbf.in (1.24
and 1.35 m.daN).
(14) Wirelock the bolts (10, 50) with lockwire 0.032 in. (0.8 mm) dia
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia (Material
No. CP8002).
R (16) Tighten the coupling nut that connects the fuel nozzle to the fuel
R manifold three times, to between 140 and 150 lbf.in (1.58 and 1.69
R m.daN) as follows:
R (a) Tighten the coupling nut, to between 140 and 150 lbf.in (1.58 and
R 1.69 m.daN)
R (b) Loosen the coupling nut one-half turn and tighten it again, to
R between 140 and 150 lbf.in (1.58 and 1.69 m.daN)
R (c) Loosen the coupling nut one-half turn and tighten it again, to
R between 140 and 150 lbf.in (1.58 and 1.69 m.daN).
(17) Wirelock the fuel tube coupling nut to the tab on the nozzle with
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8001) or lockwire
0.032 in. (0.8 mm) dia (Material No. CP8002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(18) Connect the drain shroud to the nozzle. Tighten the drain shroud
using soft-jawed connector pliers until the shroud nut bottoms out.
NOTE : When the shroud nut is bottomed out, no more than two full
____
threads should be exposed on the fuel nozzle.
(19) Connect the drain tube to the fuel nozzle drain shroud. TORQUE the
coupling nut to between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
(21) Wirelock the drain shroud coupling nut to the nozzle with lockwire
0.032 in. (0.8 mm) dia (Material No. CP8001) or lockwire 0.032 in.
(0.8 mm) dia (Material No. CP8002).
Subtask 73-11-40-420-056
CAUTION : BE CAREFUL NOT TO CUT OR DENT THE INSULATION FOIL THAT COVERS
_______
THE HPTACC MANIFOLD.
ENGINE EFFICIENCY COULD BE AFFECTED.
(1) Remove the protective covers from the open ends of the HPTACC
manifold (490), the open pads of the combustion case and the open
ports of the HPTACC valve.
(2) Install a serviceable C-seal (680) on the upper combustion case pad.
Align the holes in the C-seal (680) with the holes in the combustion
case pad.
(3) Install a serviceable C-seal (680) on the lower combustion case pad.
Align the holes in the C-seal (680) with the holes in the combustion
case pad.
(4) Put the manifold (490) in position on the upper and lower combustion
case pads.
(5) Apply a thin layer of graphite grease (Material No. CP2101) to the
threads and friction surfaces of the bolts (670), (720), (600),
(550), (540).
(6) Temporarily install the bolts (670) in the manifold (490) and the
upper and lower combustion case pads. Do not tighten the bolts (670)
at this time.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(7) Install the bolts (720), nuts (690), serviceable gasket (700) and
plate (710) between the forward 4-bolt pad of the HPTACC manifold
(490) and the air manifold (730). Ensure that one gasket (700) is
installed on each side of the plate (710) and that the bolt heads are
on the forward side. TORQUE the bolts (720) to between 55 and 70
lbf.in (0.62 and 0.79 m.daN).
(8) Install the V-clamp (740) and a serviceable seal (750) between the
large forward port of the HPTACC manifold (490) and the discharge
port of the HPTACC valve at 3 oclock. TORQUE to between 70 and 80
lbf.in (0.79 and 0.90 m.daN).
(9) TORQUE the bolts (670) at the upper combustion case pad to between 55
and 70 lbf.in (0.62 and 0.79 m.daN).
(10) TORQUE the bolts (670) at the lower combustion case pad to between 55
and 70 lbf.in (0.62 and 0.79 m.daN).
(11) Wirelock the bolts (670) at the upper combustion case pad with
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8001) or lockwire
0.032 in. (0.8 mm) dia (Material No. CP8002)
(12) Wirelock the bolts (670) at the lower combustion case pad with
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8001) or lockwire
0.032 in. (0.8 mm) dia (Material No. CP8002).
(13) Put the strap clamp (780) on the HPTACC manifold (490) and the
support bracket assembly (70) at the fuel nozzle in position 6.
Install the bolts (790), washers (770), and nuts (760).
(14) TORQUE the bolts (790) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(15) Put the strap clamp (610) on the HPTACC manifold (490) at the bracket
(620) between flange R and flange S. Install the bolts (600).
(16) TORQUE the bolts (600) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(17) Put the strap clamp (560) on the HPTACC manifold (490) at the bracket
(570) at the combustion case end of the upper RH LPT cooling tube
(440). Install the bolts (550), washers (580), and nuts (590).
(18) TORQUE the bolts (550) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(19) Put the strap clamp (530) on the HPTACC manifold (490) at the bracket
(520) at the combustion case end of the lower RH LPT cooling tube
(410). Install the bolts (540), washers (510), and nuts (500).
(20) TORQUE the bolts (540) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(a) Remove the protective covers from the open ends of the LPTACC
tube (470) and the open end of the LPTACC valve.
(b) Ensure that the piston ring (650) is installed on the aft end of
the LPTACC tube (470).
(c) Carefully engage the aft end of the LPTACC tube (470) in the
LPTACC air manifold.
(d) Attach the forward end of the LPTACC tube (470) to the LPTACC
valve with the clamp assembly (480). Hand tighten the nut on the
clamp assembly.
(f) Attach the LPTACC tube (470) to the support bracket assembly (70)
at the fuel nozzle in position 6 with bolt (660), nut (630) and
washer (640).
(g) TORQUE the nut (630) to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
(h) TORQUE the nut on the clamp assembly (480) to between 47 and 53
lbf.in (0.53 and 0.59 m.daN).
(a) Remove the protective covers from the open ends of the start
bleed tube (280), the open pad of the combustion case and the
open port of the RACSB valve (260).
(c) Install a serviceable seal ring (310) on the combustion case pad.
Align the holes in the seal ring (310) with the holes in the pad.
EFF : 001-049, 051-099, 101-149, 151-199,
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(d) Put the start bleed tube in position on the combustion case pad.
Temporarily install the bolts (300). Do not torque the bolts
(300) at this time.
(e) Install a serviceable gasket (270) between the end of the start
bleed tube (280) and the RACSB valve (260).
(f) Install the bolts (290) that attach the start bleed tube (280) to
the RACSB valve (260).
(g) TORQUE the bolts (290) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(h) TORQUE the bolts (300) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(i) Wirelock the bolts (300) with lockwire 0.032 in. (0.8 mm) dia
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia
(Material No. CP8002).
(j) Install the bolts (330), strap clamp (340), washers (350) and
nuts (360) that attach the start bleed tube to the start bleed
tube bracket (320).
(k) TORQUE the bolts (320) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(23) If removed, install the strap clamps (170), (210), (390), (460) that
attach the LPT cooling tubes (180), (230), (410), (440) to the LPT
cooling brackets (60), (80), (90), (100) at fuel nozzles in positions
3, 8, 13, and 18 as follows:
(b) Install the bolts (160), (220), (400), (450) strap clamps (170),
(210), (390), (460), washers (190), (240), (380), (430), and nuts
(200), (250), (370), (420) on the LPT cooling brackets (60),
(80), (90), (100) at the nozzle.
EFF : 001-049, 051-099, 101-149, 151-199,
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(24) If removed or displaced, install the ignition leads and spark
igniters as follows:
(a) Install the left ignition lead into the hinged clamp on the LPT
cooling bracket (90) at the fuel nozzle in position 13. Turn the
attachment bolt of the hinged clamp a quarter of a turn to engage
the locking feature, and continue to torque until the ignition
lead no longer moves in the clamp (Ref. TASK 74-21-20-400-002).
(b) If removed, install the right ignition lead into the hinged
clamps on the core engine. Turn the attachment bolt of the hinged
clamp a quarter of a turn to engage the locking feature, and
continue to torque until the ignition lead no longer moves in the
clamp .
(c) Remove protective covers and install the spark igniter (Ref. TASK
74-21-30-400-002).
(25) If removed, install the engine bleed air ducts (Ref. TASK 36-11-49-
400-044) or (Ref. TASK 36-11-49-400-045) or (Ref. TASK 36-11-49-400-
046) or (Ref. TASK 36-11-49-400-048).
5. Close-up
________
Subtask 73-11-40-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-40-440-054
Subtask 73-11-40-710-052
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-40-410-057
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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FUEL NOZZLE - ADJUSTMENT/TEST
_____________________________
TASK 73-11-40-790-002
1. __________________
Reason for the Job
To check the fuel supply manifold and fuel nozzle coupling nuts, shrouds and
drain tubes for leaks after the fuel nozzles or the other fuel system
components have been installed or when leaks have been detected.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-40-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-40-010-055
B. Get Access
Subtask 73-11-40-040-053
Subtask 73-11-40-010-056
4. Procedure
_________
Subtask 73-11-40-680-051
Subtask 73-11-40-790-051
B. Do a leak check at the fuel supply coupling nut(s) of the fuel nozzles as
follows :
CAUTION : DO NOT SUPPLY AIR PRESSURE INTO THE FUEL FLOW TRANSMITTER LINE.
_______
(1) Make sure that the drain shroud(s) for the nozzle(s) being checked
is(are) in a position that allows you to see the fuel supply coupling
nut(s) of the fuel nozzle(s). If necessary, loosen the shroud
connector(s) and move the drain shroud(s) away from the fuel
nozzle(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Fuel Nozzle
Figure 502/TASK 73-11-40-991-308
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(2) Install the correct adapter and hose from the CART,NITROGEN-FUEL
MANIFOLD PRESSURE CHECK (856A1115G07 or 856A1115G08)
(3) Disconnect the fuel supply hose from the fuel injection supply tube
at the discharge end of the fuel flow transmitter.
(4) Connect the hose and the adapter of the CART,NITROGEN-FUEL MANIFOLD
PRESSURE CHECK (856A1115G07 or 856A1115G08) to the coupling nut of
the fuel injection supply tube.
PRE SB 73-044
(6) Disconnect the shroud connectors from the fuel nozzles to get access
to the fuel nozzle coupling nuts.
POST SB 73-044
(7) Disconnect the shroud connectors from the fuel nozzles to get access
to the fuel nozzle coupling nuts.
END OF SB 73-044
(a) Apply between 50 and 100 psi (5.51 and 6.89 bar) to the supply
manifold.
(9) Stop the nitrogen pressure when all of the remaining fuel is removed
from the fuel supply manifold.
(10) Apply a small quantity of leak-tek 160X (Material No. CP2170) to all
of the coupling nuts of the fuel nozzle.
(11) Apply a minimum of 15 psi (1.03 bar) of nitrogen to the fuel supply
manifold.
NOTE : The nozzle check valves usually open at between 15 and 30 psi
____
(1.03 and 2.06 bar). More than 60 psi (4.13 bar) is permitted.
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(13) Examine the coupling nuts of the fuel nozzles for leaks. The leaks
will be shown by bubbles in the leak-tek 160X (Material No. CP2170).
(14) If leaks are found at the coupling nuts of the nozzles, correct them
as follows:
(15) If the coupling nut continues to show leaks, replace the fuel nozzle
(Ref. TASK 73-11-40-000-002) and (Ref. TASK 73-11-40-400-002).
(20) Connect the fuel injection supply tube to the fuel supply hose.
(21) TORQUE the coupling nut to between 900 and 1100 lbf.in (10.17 and
12.43 m.daN).
(22) Connect the drain shroud(s) to the fuel nozzle(s). Tighten the drain
shroud by hand, plus one-eighth of a turn.
PRE SB 73-044
(23) Connect the drain tube to the fuel nozzle drain shroud. TORQUE the
coupling nut to between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
R
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(24) Return to the fuel.
WARNING : DO NOT DRY-MOTOR THE ENGINE NEAR AN OPEN FLAME. THE GASES
_______
FROM THE FUEL IN THE COMBUSTOR CAN CAUSE A FIRE.
Subtask 73-11-40-410-054
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-40-440-052
Subtask 73-11-40-710-053
5. Close-up
________
Subtask 73-11-40-410-055
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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FILTER - FUEL NOZZLE - REMOVAL/INSTALLATION
___________________________________________
TASK 73-11-45-000-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-45-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-45-010-063
Subtask 73-11-45-040-058
Subtask 73-11-45-010-064
4. Procedure
_________
Subtask 73-11-45-020-054
(1) Disconnect the fuel out hose (10) from the servo fuel heater.
(4) Remove the 4 bolts (40) which attach the fuel hose/tube (60) to the
fuel inlet port of the fuel nozzle filter (120). Remove and keep the
gasket (50).
R
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201-249, 251-299, 301-399, 401-499,
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(5) Remove the 4 bolts (70) which attach the fuel tube (90) to the fuel
outlet port of the fuel nozzle filter (120). Remove and keep the
gasket (80).
(6) Remove the 3 nuts (110), the 3 washers (130) and 3 bolts (100).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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TASK 73-11-45-400-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-45-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-45-010-065
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
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201-249, 251-299, 301-399, 401-499,
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-11-45-040-059
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-11-45-210-053
NOTE : The gaskets are not expendable parts. They are disposable items
____
which you replace only if not in good condition.
Subtask 73-11-45-420-054
(2) Install the 3 bolts (100), the 3 washers (130) and the 3 nuts (110).
Tighten nuts (110) by hand.
(3) TORQUE nuts (110) to between 98 and 110 lbf.in (1.10 and 1.24 m.daN).
(4) Lightly coat gasket (80) with engine oil (Material No. CP2442).
Lightly coat 4 bolts (70) with graphite grease (Material No. CP2101).
(5) Put the fuel tube (90) in its correct position on the fuel outlet
port of the fuel nozzle filter (120). Engage the gasket (80) between
the square flange of fuel tube (90) and the fuel nozzle filter (120).
(6) Install the 4 bolts (70) and ensure that the bolts engage freely by
hand as follows:
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(a) Hold the bolt head between your fingers, and rotate each bolt by
at least five complete turns. If the insert is in good condition,
it should not be possible to fully hand tighten the bolt. If the
insert is not in good condition, replace the fuel nozzle filter
(120).
(7) TORQUE bolts (70) to between 47 and 51 lbf.in (0.53 and 0.57 m.daN).
(8) Lightly coat gasket (50) with engine oil (Material No. CP2422).
Lightly coat 4 bolts (40) with graphite grease (Material No. CP2101).
(9) Put the fuel hose/tube (60) in its correct position on the fuel inlet
port of the fuel nozzle filter (120). Engage the gasket (50) between
the square flange of fuel hose/tube (60) and the fuel nozzle filter
(120).
(10) Install the 4 bolts (40) and ensure that the bolts engage freely by
hand as follows:
(a) Hold the bolt head between your fingers, and rotate each bolt by
at least five complete turns. If the insert is in good condition,
it should not be possible to fully hand tighten the bolt. If the
insert is not in good condition, replace the fuel nozzle filter
(120).
(11) TORQUE bolts (40) to between 47 and 51 lbf.in (0.53 and 0.57 m.daN).
(12) Connect the fuel LPTACC hose (30) and TORQUE the coupling nut to
between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
(13) Connect the fuel HPTACC hose (20) and TORQUE the coupling nut to
between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
(14) Connect the fuel out hose (10) to the servo fuel heater and TORQUE
the coupling nut to between 650 and 770 lbf.in (7.34 and 8.70 m.daN).
Subtask 73-11-45-710-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-11-45-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-45-440-055
Subtask 73-11-45-410-059
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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FUEL RETURN VALVE HOSE - REMOVAL/INSTALLATION
_____________________________________________
TASK 73-11-48-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific protective covers
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-48-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-48-010-050
B. Get Access
4. Procedure
_________
Subtask 73-11-48-020-050
(1) Remove the bolt (10), the nut (20), and the clamp (15) that attach
the fuel/return bypass valve hose (5) to the bracket.
(2) Put the container near the fuel/return bypass valve to catch the
drained fuel.
(3) Disconnect the hose (5) from the fuel/return bypass valve. Let the
fuel drain into the container.
(4) Cut and remove the lockwire from the bolts (25).
(5) Remove the bolts (25) and the washers (30) that attach the hose (5)
to the fluid disconnect panel.
(7) Put the protective covers on the ends of the hose (5), the fluid
disconnect panel, and the fuel/return bypass valve.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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TASK 73-11-48-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-48-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-48-010-051
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-48-640-050
A. Lubricate the coupling nut threads with engine oil (Material No. CP2442).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-48-420-050
(1) Remove the protective covers from the fuel/return bypass valve hose
(5), the fuel/return bypass valve and the fluid disconnect panel.
(2) Attach the hose (5) and the gasket (35) to the fluid disconnect panel
with the bolts (25) and the washers (30).
(3) TORQUE the bolts (25) to between 24 and 36 lbf.in (0.27 and 0.40
m.daN).
(4) Safety the bolts (25) with lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8002).
(5) Attach the hose (5) to the bracket with the clamp (15), the bolt (10)
and the nut (20).
(6) TORQUE the nut (20) to between 24 and 36 lbf.in (0.27 and 0.40
m.daN).
(7) Connect the hose (5) to the fuel/return bypass valve. TORQUE the
coupling nut to between 1000 and 1050 lbf.in (11.30 and 11.86 m.daN).
Subtask 73-11-48-869-050
C. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-48-942-050
D. Close Access
Subtask 73-11-48-720-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-11-48-410-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-48
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FUEL TUBES - REMOVAL/INSTALLATION
_________________________________
TASK 73-11-49-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-49-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
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Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-49-861-051
Subtask 73-11-49-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-49-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
FOR 1000EM2
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
Subtask 73-11-49-941-058
E. Put a warning notice on the circuit breaker 1KC1(2) to tell the persons
not to open it (them).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 402
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-49-010-050
F. Get Access
4. Procedure
_________
Subtask 73-11-49-020-050
(1) Cut and remove the lockwire from the insulation housing (50). Remove
the housing from the fuel filter differential pressure switch.
(2) Disconnect the electrical connector 4000ELA from the pressure switch.
(3) Put a container below the fuel filter to catch the drained fuel.
(4) Disconnect the lower tubes (15) and (20) from the unions (40) in the
fuel filter. Let the fuel drain into the container.
(5) Remove the nuts (35), the bolts (25), and the clamps (30) that attach
the tubes to the brackets on the engine.
(a) Disconnect the lower tubes (15) and (20) from the upper tubes
(10) and (5). Remove the tubes from the engine.
(b) Disconnect the upper tubes (5) and (10) from the pressure switch.
Remove the tubes from the engine.
(7) Put protective covers on the tube coupling nuts, the pressure switch,
the fuel filter, and the electrical connector 4000ELA.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 403
Nov 01/08
CES
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56-5B
Fuel Tubes
Figure 401/TASK 73-11-49-991-300- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 404
Nov 01/08
CES
C F M
56-5B
Fuel Tubes
Figure 401/TASK 73-11-49-991-300- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 405
Nov 01/08
CES
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56-5B
TASK 73-11-49-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
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Feb 01/10
CES
C F M
56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-49-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
FOR 1000EM2
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
Subtask 73-11-49-865-059
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 407
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-49-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(4) On the circuit breaker 1KC1(2), make sure that a warning notice is in
position to tell the persons not to open it (them).
Subtask 73-11-49-010-051
D. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-49-420-050
(a) Remove the protective covers from the tube coupling nuts, the
fuel filter, the pressure switch, and the electrical connector
4000ELA.
(b) Connect the upper tubes (5) to the high pressure port and (10) to
the low pressure port in the pressure switch. Do not tighten the
coupling nuts.
(c) Connect the lower tubes (15) and (20) to the upper tubes (10) and
(5). Do not tighten the coupling nuts.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
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Nov 01/08
CES
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56-5B
(d) Lubricate:
1
_ Lubricate the packings (45) with engine oil (Material No.
CP2442).
(e) Install the packing (45) and the unions (40) in the fuel filter
ports.
(f) TORQUE the unions (40) to between 150 and 160 lbf.in (1.69 and
1.80 m.daN).
(g) Connect the lower tubes (15) to the low pressure port and (20) to
the high pressure port in the fuel filter. Do not tighten the
coupling nuts.
(h) Loosely attach the tubes to the brackets with the clamps (30),
the bolts (25), and the nuts (35).
(i) Loosely attach the tubes together with the clamps (30), the bolts
(25), and the nuts (35).
(k) TORQUE the upper tubes (5) and (10) coupling nuts to between 150
and 160 lbf.in (1.69 and 1.80 m.daN).
(l) TORQUE the lower tubes (15) and (20) coupling nuts to between 150
and 160 lbf.in (1.69 and 1.80 m.daN).
1
_ TORQUE the coupling nuts that connect the lower tubes (15) and
(20) to the upper tubes (10) and (5) to between 150 and 160
lbf.in (1.69 and 1.80 m.daN).
(n) TORQUE the nuts (35) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 409
Nov 01/08
CES
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56-5B
(o) Connect the electrical connector 4000ELA to the pressure switch.
Tighten the connector by hand plus one-eighth turn.
(b) Put a loop of lockwire 0.032 in. (0.8 mm) dia (Material No.
CP8001) or lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002)
around the capstan. Twist the lockwire around the insulation
housing (50) and attach it to the capstan on the opposite side.
Subtask 73-11-49-942-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-49-865-057
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-49-710-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 410
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 73-11-49-410-050
A. Close Access
Subtask 73-11-49-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-49
Page 411
Nov 01/08
CES
C F M
56-5B
FUEL RETURN VALVE - REMOVAL/INSTALLATION
________________________________________
TASK 73-11-50-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-50-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 401
Nov 01/08
CES
C F M
56-5B
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-50-861-051
Subtask 73-11-50-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-50-010-057
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 402
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-11-50-020-053
(1) Install a container 4 l (1USgal) under the fuel return valve and
loosen the fuel return tube (10) coupling nut to drain the fuel which
remains in the tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 403
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 404
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 405
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 406
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 407
Nov 01/08
CES
C F M
56-5B
(c) Fuel pump HP tube (40).
(4) Disconnect the HJ7 harness connector (80) and the HJ8 harness
connector (70). Use soft-nose connector pliers only if necessary.
CAUTION : TAKE CARE DURING REMOVAL OF THE FUEL RETURN VALVE NOT TO
_______
DAMAGE THE NIPPLES.
(a) Remove the 4 bolts (100) and washers (110) which attach the FRV
on bracket (20), between flanges E and F at the 10 oclock
position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 408
Nov 01/08
CES
C F M
56-5B
TASK 73-11-50-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 409
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-50-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-50-865-056
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 410
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-50-010-059
C. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-50-420-056
CAUTION : TAKE CARE DURING FUEL RETURN VALVE INSTALLATION NOT TO DAMAGE
_______
THE NIPPLES.
(2) Install the fuel return valve in position on the bracket (20), on fan
frame between flanges E and F, at the 10 oclock position.
(a) Lubricate the threads of the bolts (100) with graphite grease
(Material No. CP2101).
(b) Attach the fuel return valve to the bracket (20) with bolts (100)
and washers (110).
(3) Lubricate the threads of the nipples with fuel, and connect the tubes
and hoses that follow:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 411
Nov 01/08
CES
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56-5B
(f) TORQUE the coupling nuts as follows:
1
_ Shutoff signal (PB/PSF) fuel tube (30), fuel pump HP tube (40)
and drain tube (90) coupling nuts to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
2
_ Fuel return tube (10), to between 1000 and 1050 lbf.in (11.30
and 11.86 m.daN).
3
_ IDG cooler tube (50) and Fuel pump LP tube (60) to between 450
and 550 lbf.in (5.08 and 6.21 m.daN).
(4) Lubricate the threads of the nipples with fuel, and connect the tubes
and hoses that follow:
(c) Bypass (PB/PSF) fuel tube (30) on the fuel return valve and on
the fuel pump LP tube (60).
1
_ Bypass (PB/PSF) fuel tube (30), fuel pump HP tube (40) and
drain tube (90) coupling nuts to between 135 and 150 lbf.in
(1.52 and 1.69 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 412
Nov 01/08
CES
C F M
56-5B
2
_ Fuel return tube (10), to between 1000 and 1050 lbf.in (11.30
and 11.86 m.daN).
3
_ IDG cooler tube (50) and Fuel pump LP tube (60) to between 450
and 550 lbf.in (5.08 and 6.21 m.daN).
(5) TORQUE the bolts (100) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(6) Make sure that the connectors and receptacles are clean and clear of
unwanted materials
(7) Connect the HJ7 harness connectors (80) and HJ8 harness connector
(70) to the FRV receptacle. Use soft-nose connector pliers only if
necessary.
(8) Make sure that the connectors are fully engaged and do not move.
Subtask 73-11-50-360-054
5. Close-up
________
Subtask 73-11-50-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 413
Nov 01/08
CES
C F M
56-5B
Subtask 73-11-50-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-50-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 414
Nov 01/08
CES
C F M
56-5B
TASK 73-11-50-360-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-50-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 415
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-50-010-058
4. Procedure
_________
Subtask 73-11-50-360-055
(1) Disconnect the electrical connector C132 of HJ13 harness from the oil
temperature sensor.
(Ref. Fig. 403/TASK 73-11-50-991-307)
(c) Make sure that on the EWD, the warning below does not come into
view while the engine operates :
ENG 1, (2) : FUEL RETURN VALVE, VALVE NOT OPEN
(a) Make sure that the FADEC 1(2) maintenance status is associated to
the CFDS message EOT SNSR, J13, ECU.
(b) Make sure that on the EWD, the warning below does not come into
view during engine shut down :
- ENG 1, (2) : FUEL RETURN VALVE, VALVE NOT CLOSED
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 416
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 417
Nov 01/08
CES
C F M
56-5B
(4) Connect the electrical connector C132 of HJ13 harness to the oil
temperature sensor. Tighten the connector finger tight plus one eight
turn with soft nose pliers.
Subtask 73-11-50-710-050
B. Do an operational test of the FADEC with engine non motoring (Ref. TASK
73-29-00-710-040).
5. Close-up
________
Subtask 73-11-50-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 418
Nov 01/08
CES
C F M
56-5B
FUEL RETURN VALVE - INSPECTION/CHECK
____________________________________
TASK 73-11-50-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-50-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 601
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-50-010-056
4. Procedure
_________
Subtask 73-11-50-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 602
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 73-11-50-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-50
Page 603
Nov 01/08
CES
C F M
56-5B
IDG OIL COOLER - REMOVAL/INSTALLATION
_____________________________________
TASK 73-11-60-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-60-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-60-861-051
Subtask 73-11-60-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-60-010-051
4. Procedure
_________
Subtask 73-11-60-020-051
(1) Put a container 4L (1 USgal) under the IDG oil cooler to drain the
remaining oil.
(2) Cut and remove the safety wire. Remove the drain plug (60), and let
the oil drain.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
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73-11-60
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(3) Remove and discard the O-ring (50) from the drain plug.
(4) Disconnect the IDG oil supply (150) and oil return tube (30) from the
IDG oil cooler IN and OUT ports.
(5) Remove the 4 bolts (100) which attach the fuel supply tube (80) to
the flange of the IDG oil cooler port. Remove and keep the gasket
(70).
(6) Remove the 4 bolts (110) which attach the fuel return tube (90) to
the flange of the IDG oil cooler port. Remove and keep the gasket
(120).
(7) Remove the 2 bolts (40) and washers (45) which attach the IDG oil
cooler (140) to the fan frame bracket on flange G.
(8) Remove the 2 bolts (130) , and flanged nuts (20) which attach the IDG
oil cooler (140) to the fan frame bracket on flange F.
(9) Remove the oil cooler (140). Install caps and plugs on all ports and
openings.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
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TASK 73-11-60-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific plugs
No specific warning notice
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
No specific Torque Wrench : range 62.00 to 900.00 lbf.in
(0.70 to 10.00 m.daN)
No specific Torque Wrench : range 180.00 to 1800.00 lbf.in
(2.00 to 20.00 m.daN)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
Page 405
Feb 01/10
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-60-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
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Subtask 73-11-60-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-60-010-052
C. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-11-60-420-051
(2) Lubricate the threads of the bolts (40), (130) with graphite grease
(Material No. CP2101).
(3) Install the IDG oil cooler (140) on the brackets on flange F and
flange G.
(4) Attach the IDG oil cooler (140) to the bracket on flange F with two
bolts (130) and flanged nuts (20).
(5) Attach the IDG oil cooler (140) to the bracket on flange G with the 2
bolts (40) and washers (45).
(6) TORQUE the 2 nuts (20) and the 2 bolts (40) to between 98 and 110
lbf.in (1.10 and 1.24 m.daN).
R
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(7) Make sure that the gaskets (70) and (120) are clean and serviceable.
(8) Lubricate the gaskets (70) and (120) with engine oil (Material No.
CP2442)
(9) Lubricate the threads of the bolts (100) and (110) with graphite
grease (Material No. CP2101)
(10) Connect the fuel supply tube (80) with its gasket (70) to the IDG oil
cooler FUEL-IN port, with the 4 bolts (100).
(11) TORQUE the bolts (100) to between 45 and 50 lbf.in (0.50 and 0.56
m.daN).
(12) Connect the fuel return tube (90) with its gasket (120) to the IDG
oil cooler FUEL-OUT port, with the 4 bolts (110).
(13) TORQUE the bolts (110) to between 45 and 50 lbf.in (0.50 and 0.56
m.daN).
(14) Lubricate the OIL-IN and OIL-OUT nipples with engine oil (Material
No. CP2442).
(15) Connect the oil supply tube (150) to the OIL-IN nipple. TORQUE the
connection nut to between 650 and 770 lbf.in (7.34 and 8.70 m.daN).
(16) Connect the oil return tube (30) to the OIL-OUT nipple. TORQUE the
connection nut to between 900 and 1100 lbf.in (10.17 and 12.43 m.daN)
(17) Lubricate a O-ring (50) with engine oil (Material No. CP2442) and
install it on the drain plug (60).
(18) Lubricate the drain plug threads with graphite grease (Material No.
CP2101) and install it in the drain port.
(19) TORQUE the drain plug (60) to between 45 and 55 lbf.in (0.50 and 0.62
m.daN). Safety with lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
Subtask 73-11-60-612-051
B. Drain and replenish the IDG with oil (Ref. TASK 12-13-24-612-041).
Subtask 73-11-60-942-051
R
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201-249, 251-299, 301-399, 401-499,
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Subtask 73-11-60-865-058
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-11-60-710-051
E. Do a minimum idle check and a check for leaks (Ref. TASK 71-00-00-710-
006)
5. Close-up
________
Subtask 73-11-60-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-60-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-60
Page 409
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IDG OIL COOLER - CLEANING/PAINTING
__________________________________
TASK 73-11-60-100-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-60-020-052
4. Procedure
_________
Subtask 73-11-60-110-050
5. Close-up
________
Subtask 73-11-60-420-052
R
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201-249, 251-299, 301-399, 401-499,
73-11-60
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BURNER STAGING VALVE - REMOVAL/INSTALLATION
___________________________________________
TASK 73-11-70-000-002
1. __________________
Reason for the Job
This task is only applicable for engines that have the burner staging valve
(BSV) system installed (Pre SB 73-0112). Service Bulletin CFM56-5B SB
73-0112 deleted the BSV system.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-70-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
R
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201-249, 251-299, 301-399, 401-499,
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-11-70-010-053
B. Get Access
Subtask 73-11-70-040-052
Subtask 73-11-70-010-054
4. Procedure
_________
Subtask 73-11-70-020-052
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201-249, 251-299, 301-399, 401-499,
73-11-70
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(3) Remove the bolts (10, 40) and nuts (30, 80) that attach the BSV (70)
to the fuel supply manifold.
(4) Remove the BSV (70) from the fuel supply manifold.
(6) Install protective covers on the open ports of the BSV (70) and the
fuel supply manifold.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-70
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TASK 73-11-70-400-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-70
Page 405
Nov 01/09
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-11-70-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-11-70-010-058
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-11-70-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-70
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4. Procedure
_________
Subtask 73-11-70-420-053
(1) Remove the protective covers from the BSV (70) and the fuel supply
manifold.
(3) Install the gasket (20) between the BSV (70) and the fuel supply
manifold.
(5) Lubricate the bolts (10), (40) with graphite grease (Material No.
CP2101).
(6) Install the bolt (10) and bolt (40) in the aft end of BSV.
(9) Install bolt (10) and bolt (40) into the fuel support bracket.
(10) TORQUE the nuts (30), (80) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(11) TORQUE bolts (10), (40) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(13) Connect the electrical connectors, Channel A (50) and Channel B (60),
to the BSV (70). Tighten the connectors by hand plus one eight of a
turn.
(14) Perform a minimum idle leak check (Ref. TASK 71-00-00-710-006) and
checks on CFDS if no fault is present concerning the BSV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-70
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5. Close-up
________
Subtask 73-11-70-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-11-70-440-051
Subtask 73-11-70-410-053
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-11-70
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CONTROLLING - DESCRIPTION AND OPERATION
_______________________________________
1. General
_______
The FULL AUTHORITY DIGITAL ENGINE CONTROL (FADEC) provides full range of
engine control to achieve steady state and transient engine performances
when operated in combination with aircraft subsystems. The FADEC System
consists of a dual channel ECU and the following peripherals.
- Hydromechanical Unit
- Dedicated Permanent Magnet Alternator
- VSV and VBV, HPTACC, LPTACC, TBV systems
- Start system (starter shutoff valve, ignition exciters)
- Thrust reverser system
- Oil/Fuel Temperature Control (IDG oil)
- Engine sensors
- Electrical harnesses
- Burner Selection Valve (BSV)
The ECU is a vibration isolated single unit mounted on the fan case, air
cooled by ducting ambiant air to the ECU. It is a part of the basic engine
equipment.
The FULL AUTHORITY DIGITAL ENGINE CONTROL (FADEC) provides full range of
engine control to achieve steady state and transient engine performances
when operated in combination with aircraft subsystems. The FADEC System
consists of a dual channel ECU and the following peripherals.
- Hydromechanical Unit
- Dedicated Permanent Magnet Alternator
- VSV and VBV, HPTACC, LPTACC, RAC/SB systems
- Start system (starter shutoff valve, ignition exciters)
- Thrust reverser System
- Oil/Fuel Temperature Control (IDG oil)
- Engine sensors
- Electrical harnesses
The ECU is a vibration isolated single unit mounted on the fan case, air
cooled by ducting ambiant air to the ECU. It is a part of the basic engine
equipment.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 1
Nov 01/08
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R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
2. __________________
System Description
(a) GAS generator control for steady state and transient engine
operation within safe limits.
- Fuel flow control
- Acceleration and deceleration schedules
- VSV and VBV schedules
- Turbine clearance control
- Idle setting.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 2
Nov 01/08
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R
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201-249, 251-299, 301-399, 401-499,
73-20-00
Page 3
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- N1, N2, WF, EGT monitoring
- Abort/Recycle capability on ground.
R
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201-249, 251-299, 301-399, 401-499,
73-20-00
Page 4
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R
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201-249, 251-299, 301-399, 401-499,
73-20-00
Page 5
Nov 01/08
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INTENTIONALLY BLANK
R
73-20-00
Page 6
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B. Gas Generator Control
(a) General
The fuel is set by the ECU to hold the requested N1 as limited by
: N2, PS3, WF, WF/PS3, dN2/dt, dWF/dt.
(Ref. Fig. 004)
The requested N1 is a function of the following logics :
TLA & power management .... Sets N1
Auto Thrust A/C Signal .... Overrides TLA
Landing configuration ..... Sets approach idle
Alpha floor signal ........ Commands max T.O.
Flex T.O. ................. Derates T.O. power
Idle N2 ................... N2 set, N1 floats
Min PS3 schedule .......... N1 and N2 float
R
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201-249, 251-299, 301-399, 401-499,
73-20-00
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201-249, 251-299, 301-399, 401-499,
73-20-00
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R
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201-249, 251-299, 301-399, 401-499,
73-20-00
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201-249, 251-299, 301-399, 401-499,
73-20-00
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201-249, 251-299, 301-399, 401-499,
73-20-00
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201-249, 251-299, 301-399, 401-499,
73-20-00
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(4) Transient Bleed Valve (TBV) Control
The TBV function is to improve the stall margin of the HP Compressor
during engine starting and acceleration through the Start Bleed
System.
The TBV position is controlled by the ECU, working through the HMU,
as a function of the following parameters: N2K25 (corrected core
speed), N2 (physical core speed), N2 switched accel, N2 min.
The ECU logic calculates the bleed air to unload the HPC 9th stage to
give the optimum stability for transient mode operation. The 9th
stage bleed air is sent to the Low Pressure Turbine Nozzle first
stage providing an efficient start stall margin.
A feedback valve position is used by the ECU to indicate the TBV
position.
R
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201-249, 251-299, 301-399, 401-499,
73-20-00
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A close command from the HMU (master lever OFF) interrupts fuel
return flow to the aircraft (Ref. 73-10-00).
The FRV shuts off (no fuel return):
- when IDG oil temperature does not exceed defined temperatures
- when FADEC receives an aircraft discrete inhibition signal from the
fuel system (through the EIU).
- when the engine is shutdown (N2 below 50 percent)
- when fuel flow to the burner is above 5520 pph
FADEC automatically increases the engine idle speed when the engine
oil temperature is above limit allowing to decrease the cooling
fuel flow temperature.
Excessive engine oil temperature is warned to the cockpit by an
ARINC word.
(1) General
The ECU prevents inadvertent overboosting of the expected rating (N1
LIMIT or N1 TARGET) during power setting.
ECU provides engine overspeed protection for N1 (FAN ROTOR SPEED) and
N2 (CORE ROTOR SPEED) in order to prevent engine exceeding certified
limits.
(Ref. Fig. 009)
The ECU monitors EGT and sends an appropriate message to the cockpit
display in case of abnormally high EGT.
The ECU also provides Max PS3 protection through the fuel control
limitations (Ref. Para. 2.B.).
Mechanical protections are also provided on WF and fuel pressure by
mechanical means.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 16
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73-20-00
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Each channel receives its dedicated N1 and N2 speed signal, but can
operate with cross channel data. The governors operate valid signal
only.
Although aerodynamically limited, N1 is also protected by a VSV
failure closure when N1 reaches an overspeed. This limits the energy
to the LP rotor and limits its maximum speed to a lower aerodynamic
value.
D. Power Management
(a) ECU integrates all the engine thrust setting curves to provide
automatic engine thrust ratings control.
ECU computes power management LIMIT and COMMAND parameters. These
parameters are available for the following engine thrust modes :
- MAXIMUM TAKE-OFF and GO-AROUND (TO/GA)
- FLEXIBLE TAKE-OFF (FLX TO)
- MAXIMUM CONTINUOUS (MCT)
- MAXIMUM CLIMB (MCL)
- IDLE
- REVERSE.
The rating distribution in the flight envelope is given in the
referenced illustration.
(Ref. Fig. 010)
All transition are blended and automatic.
The rating structure is based on EGT limits hold above corner
point and thrust flat rated below corner point.
The implementation is done by controlling the corrected Fan speed
which correlates closely with thrust at given Mach number and
altitude.
For all ratings (take off, max continuous and max climb ratings)
, the ECU controls the FAN speed corrected to total temperature.
That corrected fan speed is a function of:
- ambient static pressure PO for altitude effect.
- delta ambient temperature delta TO for temperature effect
- mach number
ECS bleed and anti-ice bleed are also taken into account by the
ECU to compute the corrected fan speed at a given rating.
ECS bleed is taken into account by a Delta N1K applied to the
N1K computed from the rating curves.
(Ref. Fig. 011)
The intent is to keep the same EGT with and without ECS bleed.
R
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201-249, 251-299, 301-399, 401-499,
73-20-00
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Rating Distribution
Figure 010
R
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201-249, 251-299, 301-399, 401-499,
73-20-00
Page 19
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Anti-icing bleeds are taken into account by a delta ambient
temperature applied to the real one.
This has for effect to translate the corner point.
(Ref. Fig. 012)
Engine rating is defined by the configuration of a rating plug
on the ECU. The ECU will identify the rating available.
ECU will have memory provisions for several different engine
ratings.
(c) Idles
The FADEC controls idle speed :
MINIMUM IDLE sets the minimum fuel flow requested for ensuring
correct aircraft ECS system pressurization as defined in the
referenced illustration and compatible with specific system
requirements, such as :
(Ref. Fig. 011)
- Aircraft Configuration
- Minimum Aircraft Accessories Speed
- Bleed for engine de-icing
- Minimum permissible core speed
- Maintain engine oil temperature within max limits.
APPROACH IDLE is set at an engine power which allows the engine
to achieve the specified GO-AROUND acceleration time. APPROACH
IDLE is set in response to an aircraft request signal.
(d) Reverse
(Ref. Fig. 013)
The FADEC controls the engine thrust rating during reverser
operation. Engine power is set automatically by the ECU to the
level required for correct deploy and stow operations in all
ambient conditions.
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Reverser Switches
Figure 013
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The maximum reverse rating power is automatically controlled by
the ECU versus all ambient conditions, with a unique maximum
reverse throttle position.
In normal operation, ECU sets the engine at idle as long as the
reverser is in transit. When the thrust reverser is fully
deployed on ground or fully stowed, N1 follows throttle demand.
(a) General
Two thrust setting mode are available, the autothrust mode and
the manual mode. The mode selection is depending on throttles
levers position and upon the autothrust activation/deactivation
logic.
Throttles move over a sector divided in three areas where
autothrust System (ATHR) can be activated or not:
(Ref. Fig. 014)
- In the rear region (from 5 up to and excluding 4) ATS cannot be
activated.
- In the middle region (from and including 4 up to and including
2) ATS can be activated.
- In the forward region (from 2 to 1) ATS cannot be activated.
TAKE-OFF and FLEX TAKE-OFF is performed manually.
The thrust setting general arrangement is given on.
(Ref. Fig. 015)
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INTENTIONALLY BLANK
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ATHR Activation/Deactivation
Figure 016 (SHEET 1)
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ATHR Activation/Deactivation
Figure 016 (SHEET 2)
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If the Alpha Floor condition is not present, setting at least one
throttle control lever forward of the MCT gate leads to ATHR
deactivation but maintains ATHR engaged ; the thrust is
controlled by the throttle control lever position and ATHR will
be activated again as soon as both throttle control levers are
set at or below MCT gate.
If the Alpha Floor condition is present, the ATHR function can be
activated regardless of throttle control lever position.
When ATHR is deactivated (FMGC command or failure), the thrust is
frozen to the actual value at the time of the deactivation. The
thrust will be tied to the throttle control lever position as
soon as the throttle control levers have been set out of the MCT
or MCL positions.
The ATHR is active if:
TLA < MCT (or TLA = MCT and FLEXTO mode not selected) or Alpha
Floor condition and
- FCU discretes set to 1
- ATHR active = 1
- ATHR engaged = 1
- Deactivation condition is not present.
1
_ When the ATHR function is deactived, it may lead either to
freeze the thrust to the N1 actual (memo mode) or to recover
the manual thrust (manual mode) as shown on figure
(Ref. Fig. 016)
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(e) Manual Thrust Setting
1
_ General
In manual thrust setting mode, power management COMMAND
parameter is calculated as a function of throttle lever angle
(TLA) as follows:
Throttle control lever angle versus rated thrust relationship
is as shown on Figure
(Ref. Fig. 017)
A forward action on the throttle control lever will not lead
to a decrease in thrust. A rearward action on the throttle
control lever will not lead to an increase in thrust.
TLA versus rated thrust is consistent regardless of ambient
conditions. TAKE-OFF/GO-AROUND ratings are always achieved at
full forward throttle control lever position (except in
Alpha-floor mode).
Other ratings (MAX CONTINUOUS, MAX CLIMB, IDLE, MAX REVERSE)
are achieved at constant throttle control lever positions.
FLEXIBLE TAKE-OFF for a given derating is achieved at constant
retarded throttle control lever position.
2
_ Thrust Limit mode selection
Throttle control lever is used as a rating mode selection
device. Based on the throttle control lever position signal,
FADEC computes thrust limit ratings, selects the corresponding
limit value and sends it to the cockpit.
Thrust limit mode selection is achieved by manually setting
the throttle control lever to the corresponding unique
position.
(Ref. Fig. 014)
- MAX CLIMB rating on position 3
- MAX CONTINUOUS rating on position 2
- MAX TAKE-OFF/GO-AROUND rating on position 1 (MTO/GA)
When the throttle control lever is positioned between two
unique positions, the FADEC will select the limit of the
higher mode for display
(Ref. Fig. 018)
When both throttle control lever positions select two
different modes the rating limits sent by the two FADEC will
be different. The AFS will take into account the highest one.
On ground, as soon as the FADEC is powered ON (engine not
running), the computed thrust limit parameter values related
to the throttle control lever position is shown on the ECAM
upper display unit (Including Flex Take-off Configuration).
On ground, as soon as the engine is running, the computation
of thrust limit parameter is initialized in MTO/GA mode.
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(FNA-TLA) Relationship
Figure 017
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3
_ Flex take-off
On ground, if a Flex TO temperature has been set on the CDU of
the FMS and has been validated (range, parity, SSM tests ...)
and is higher than the static air temp., the FADEC Unit sets
the MCT/FLEX TO detent point at the Flex TO (FTO) rating.
When the engine is not running, the limit mode is a function
of the throttle control lever position. When the conditions of
the previous paragraph are met as soon as engine is running,
the computation of the thrust limit parameter is initialized
in Flex TO mode, as long as the throttle control lever is
lower than or equal to MCT.
When the engine is running, by setting the throttle control
lever above MCL, the value of FLEX temperature is latched in
the FADEC unit and the FLEX temperature value sent by the FMS
is no longer considered in power management computations.
In flight, the only way to cancel the FLEX TAKE-OFF rating and
to reset the MCT/FTO position to MCT rating is to set the
throttle control lever to less than or equal to MCL or equal
to TO/GA.
In flight, changing from the FLEX TAKE-OFF thrust limit mode
to MCT limit mode is achieved by setting the throttle control
lever in one of the two detent points - TO/GA or MCL - and by
coming back to the MCT detent point.
In flight, it is not possible to set back the MCT/FLEX TO
detent point to FTO rating.
When a FLEX TAKE-OFF is performed, MAX TAKE-OFF rating is
achieved by pushing the throttle control lever to the full
forward stop.
4
_ Thrust adjustment
In manual mode the actual thrust parameter controlled by the
FADEC is adjusted to the level required by the throttle
control lever position through N1CMD = f (TLA).
(Ref. Fig. 017)
When the throttle control lever is positioned on one of the
unique position the commanded thrust parameter is the limit
corresponding to this unique position.
1
_ General
In autothrust mode the FADEC is working with N1CMD = N1 target
from the AFS, taking into account that the N1 CMD will be
always limited by the N1 throttle (upper limit) except in
alpha floor condition.
(Ref. Fig. 019)
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Thrust Setting
Figure 019
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2
_ Alpha floor protection
Alpha floor protection is part of autothrust function.
When the aircraft angle of attack is greater than a threshold
depending on the aircraft configuration, the alpha floor
condition is reached and the ATS sends an N1 target demand
equal to N1 MAX TAKE-OFF.
When receiving alpha floor protection signal through ARINC 429
data bus, the FADEC switches N1 target limitation from N1
throttle = f (TLA) to N1 MAX TAKE-OFF for any throttle
position.
The alpha floor function can only be overridden by pilots
action on the ATS disconnect switches located on the throttle
control levers.
3
_ Memo Thrust Setting
When ATHR is deactivated, the thrust can be frozen to the
actual value (see para Thrust Setting); in this case the
thrust is set accordingly to a logic shown on the referenced
illustrations.
(1) General
There are two modes of starting control associated with two different
procedures and corresponding to two engine starting logics in the ECU
(a) Automatic starting logic under the full authority of the FADEC
system.
The FADEC initiates the automatic sequence of command to:
- starter air valve opening and closing
- HP fuel valve
- ignition exciters
The FADEC provides:
- engine limits protection N1, N2, EGT
- on ground start abort in case of detected incident (hot start,
stall, failure to light, hung start, starter time exceedance)
- in flight start, only fault announcement, without automatic
start abort
- specific fault message transmission.
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Engine Panels
Figure 020
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- cancellation of ignition and starter air valve is automatically
done by the FADEC
- warning indications are also provided
- passive survey of engine is provided during start without
authority to abort it, exception case of EGT overlimit below 50
percent N2 on ground (start abort).
Other FADEC functions are associated to the starting function
such as engine cranking, flame out detection and continuous
ignition selection.
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(c) Start abort
1
_ On ground
Start abort by the FADEC is automatic below 50 percent N2 in
case of detected incident such as :
- hot start
- no ignition
- start stall.
- starter time exceedance
The FADEC also provides the necessary information to the
cockpit.
2
_ In flight
The FADEC provides the same monitor as on ground with fault
announcement but the start abort is manual only.
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(4) Engine Shut off
If the ENG MASTER switch is set to the OFF position, an engine off
signal is sent to the FADEC. The HP fuel shut-off valve is directly
closed.
The FADEC does not have the capability to turn fuel off except during
automatic ground start.
The direct signal from cockpit has always the priority over the FADEC
for shutting the engine down even if the FADEC commands a HP fuel
shut off valve open.
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Thrust reverser command is provided through thrust reverser control
lever and is given from separate sources to EIU and to ECU.
The ECU monitors the reversing system and is able to reduce the
engine thrust to idle in case of reversing system malfunction.
Furthermore an additional Shut Off Valve (SOV) upstream of the HCU
isolates the thrust reverser system from the hydraulic power supply.
This SOV is commanded by the Spoiler Elevator Computer (SEC) based on
the throttle lever and radioaltimeters information.
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- If the date of the fault is superseded by the date of the last
flight leg, the fault is still present.
- If the date of the fault is not the same as the date of the last
flight leg, the fault is no more present but is available on the
Scheduled Maintenance Report during a maximum of 64 flight legs.
K. Engine Sensors
(a) General
The T12 sensor is made to measure the engine intake air
temperature. It is installed on the engine fan inlet case at the
1:00 oclock position.
1
_ The sensing element has a reference grade platinum wire
bifilar wound on the cylindrical metal mandrel. The mandrel is
insulated with a ceramic material prior to the winding of the
element. Through the center, 2 large wires run the entire
length. These wires are insulated from each other and the
mandrel with a ceramic insulator. At one end, the element
wires are joined to the wires from the mandrel. The entire
element length and lead termination area is then covered with
ceramic insulation resulting in a solid construction of
alternating insulation and metal to form a uniform cylinder.
The element is sealed to protect it from severe environmental
conditions by potting the element in a metal cylinder using
ceramic as the insulator. Only one end is open to the
atmosphere, the connector attachment end. The free ends of the
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lead-wires are joined to the connector during the final
assembly of the element in the airfoil housing. The sensor
assembly is inserted into the housing and brazed in place near
its open end. To increase its flexibility while minimizing
effects on performance, the element is protected by a coaxial
perforated shield and is supported at 4 points by annular leaf
spring spacers.
2
_ The housing for the temperature sensing element is made to
protect the element and keep vibration to a minimum. The
sensing element is located in a slot in the housing and forms
a bypass for air flow. Air flowing past the housing changes
direction to enter the slot. This prevents foreign objects
from entering the slot and damaging the element. It also uses
boundary layer control to ensure that the sensed temperature
is the free stream temperature rather than that of the
boundary layer. The housing is made to minimize turbulence in
the gas stream and also to operate over a limited range of
angle of attack.
(a) General
The T25 sensor is located at 4:30 oclock upstream of variable
bleed (VBV) in fan frame. The sensor measures the air temperature
downstream of the booster (or HP compressor inlet). This dual
sensor is of the resistor probe type (platinum).
(b) Description
(Ref. Fig. 022)
The T25 sensor is composed of the following elements:
1
_ One sensitive tube-shaped part (to be dipped in the engine
flow path) composed of the following items:
a
_ One elbow to orientate the airflow onto the sensitive
elements of the sensor.
b
_ Five holes located on the trailing edge to prevent dust
accumulation in the sensor that could cause airflow
modification.
c
_ One slot located on the trailing edge to ensure a regular
airflow on the sensitive elements of the sensor.
d
_ One tube with holes placed radially in sensor inlet to
avoid vortex.
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T25 Sensor
Figure 022
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e
_ Two probes. Each probe has one resistor and its
corresponding electrical line.
2
_ One body composed of the following items:
a
_ One integral metal box that ensures connection between
lines and receptacles.
b
_ One flange with 4 captive bolts and a locating pin for
sensor attachment to the engine.
c
_ Two receptacles that ensure interface between sensor and
HCJ12R harness for channel B and HCJ11R for channel A.
(c) Operation
The operating principle of the sensor is based on the properties
inherent to metals (in this case platinum), being that their
resistance varies in relation to temperature.
A current generated by the ECU supplied to the probe resistor has
its signal modified by the temperature surrounding the probe.
(a) General
The oil temperature sensor is installed on the No. 1 and 2
bearing oil return tube and is located at 9 oclock ahead of fan
frame, in front of the engine mount
The sensor is a dual type thermocouple (Chromel/Alumel).
(b) Description
(Ref. Fig. 023)
The oil temperature sensor is composed of the following:
- A metal body including:
A fixed connector.
A shoulder which ensures seating of attachment nut.
A cylindrical part provided with a groove which accommodates a
seal for sensor tightness.
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A cylindrical boss in which are inserted the 2 hot junctions of
thermocouples.
- A nut to secure sensor on oil tube.
(c) Operation
(Ref. Fig. 023)
Each thermocouple inserted in the sensor generates an
electromotive force proportional to the surrounding temperature
(oil temperature) of the hot junctions.
Both signals (channel A and B) are routed to the ECU through the
connector and the HJ13 electrical harness.
(1) General
The control alternator is a high speed bearingless device that
generates 3-phase electrical power for use by the engine control
system.
The output is sufficient for ECU needs above 15 percent N2.
(Ref. Fig. 024)
The alternator is located on the left forward side of the accessory
gearbox. It consists of a separate interchangeable rotor and a
separate interchangeable stator. The rotor contains permanent magnets
and is piloted on the accessory shaft which has 3 equally-spaced
drive flats. The rotor is retained by a nut. The stator has dual
3-phase windings and is bolted to the accessory pad. Sealing is
provided by an O-ring.
(1) General
The electronic control unit (ECU) is a dual-channel digital
electronic control with each channel utilizing a microprocessor for
main control functions, an microcontroller for pressure transducer
interface functions and a microcontroller for ARINC communication
function.
The ECU receives engine inlet condition data from the aircraft Air
Data Computers (ADCs) and operational commands from the Engine
Interface Unit (EIU) in the aircraft on ARINC 429 data busses. It
also receives operating condition data from the various dedicated
engine sensors such as T12, PS12, P0, N1, N2, PS3, T25, T3 and TC,
and computes the necessary fuel flow, VSV, VBV, HPT clearance
control, LPT clearance control, and rotor active clearance control
valve positions. The ECU provides the necessary current to the torque
motors in the hydromechanical unit to control the various modulating
valves and actuators.
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The ECU performs an On/Off control of the Ignition Relays, Starter
Air Valve Solenoid, the Aircraft Thrust Reverser Directional Valve
and the Thrust Reverser Pressurizing Valve.
The ECU provides digital data output in ARINC 429 format to the
aircraft for engine parameter display, aircraft flight management
system and the aircraft maintenance data system.
ECU hardware and software is designed so that the two channels
operate normally with a set of internal inputs and outputs with
access to cross channel data inputs. Each channel can also operate
independently without cross channel data.
Fault tolerance enables the engine to continue operation in the event
any or all of the airframe digital data is lost.
The ECU is powered by a three-phase engine alternator.
Aircraft power is required up to 15 percent N2 above which the
alternator is able to self-power the unit. Two independent coils from
the alternator provide the power to the two separate ECU channels.
The ECU is a vibration isolated single unit mounted on the fan case
and is cooled through passive air ventilation.
N. Hydromechanical Unit
(1) General
The hydromechanical unit (HMU) is attached to the aft section of the
fuel pump unit housing. The HMU/fuel pump package is installed on the
aft side of the AGB, left-hand side of the horizontal drive shaft
housing. The HMU receives electrical signals from the electronic
control unit (ECU) and converts these electrical input signals
through torque motors/servo valves into engine fuel flow and
hydraulic signals to various external systems. Engine fuel is used as
hydraulic media.
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Figure 026 (SHEET 1)
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Figure 026 (SHEET 2)
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Figure 026 (SHEET 3)
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Figure 026 (SHEET 4)
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(2) Operation
1
_ General
The fuel shutoff valve shuts off fuel flow to the engine in
response to an electrical signal commanded by the ENG MASTER
SWITCH supplied electrical signal. The valve is driven by a
solenoid. Valve position is indicated to the ECU by two
electrical limit switches.
2
_ Description
(Ref. Fig. 028)
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3
_ Operation
The fuel shut off valve shuts off fuel flow to the engine in
response to an electrical signal commanded by the ENG MASTER
SWITCH.
(Ref. Fig. 028)
The fuel shut off solenoid is energized by aircraft 28VDC. It
has to be noted that the HP fuel shut off valve shut off
signal also closes the LP fuel valve.
(Ref. Fig. 029)
The HP fuel shut off valve is open when all three following
conditions are met:
- command to open (ENG MASTER SWITCH ON position) (solenoid
de-energized)
- engine rotation speed above 15 percent N2
- fuel flow requested by the ECU.
P. Electrical Harnesses.
(1) General.
The electrical connections between the various electrical, electronic
and electromechanical engine-mounted components or accessories are
provided by 2 types of harnesses, as follows:
(a) The harnesses which run on the core engine and on the low
pressure turbine assembly. These harnesses have a special design
to withstand the high temperature environment of the engine hot
section.
(b) The harnesses which run on the fan inlet case and on the fan
frame (engine cold section). Such harnesses have a more
conventional design.
NOTE : All the harnesses running on the core engine and on the
____
low pressure turbine and turbine frame assembly converge
toward the 6 oclock tube bundle and harness junction box
(6 oclock box). This box provide an interface between the
2 designs of harness, depending on whether the signals to
be conveyed initiate from the core engine or from the low
pressure turbine and turbine frame assembly.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 59
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 60
Nov 01/08
CES
C F M
56-5B
(2) Description.
(a) Harnesses which have their routing on the Core Engine (HPC,
Combustor Case and HPT) and on the Low Pressure Turbine. These
harnesses are designated: CJ11L, CJ11R, CJ12L, CJ12R and CJ13.
1
_ Harness CJ11L consists of:
(Ref. Fig. 030)
a
_ One bulkhead connector (CL111) for passage through, and
attachment to the L-H inner wall of the 6 oclock tube
bundle junction box (ALF) with a nut.
b
_ One stainless steel connection box, integral with connector
CL111.
c
_ Two branches identified RACSB-A and VBV-A.
d
_ Two mobile connectors: CL112 and CL113.
- CL112 connects to connector A of VBV position sensor.
- CL113 connects to the connector A of the RACSB valve
position sensor.
2
_ Harness CJ11R consits of:
(Ref. Fig. 031)
a
_ One bulkhead connector (CR111) for passage through the RH
wall of the 6 oclock tube bundle junction box (ALF).
b
_ One round-shaped connection box with a flange for
attachment to the R-H outer wall of tube bundle junction
box. Internally, this connection box provides for
attachment of bulkhead connector (CR111).
c
_ Five branches identified BSV-A, T25-A, LPTCC-A, HPTCC-A and
VSV-A. The LPTCC-A and HPTCC-A branches have each a
T-shaped metal fitting with one mounting lug for attachment
to the engine. The T25-A branch has an angled metal fitting
with one mounting lug for attachment to the engine.
d
_ Five mobile connectors: CR112, CR113, CR114, CR116 and
CR115.
- CR112 connects to connector A of T25 temperature sensor.
- CR113 connects to connector A of VSV position sensor.
- CR114 connects to connector A of LPTACC valve position
sensor.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 61
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 62
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 63
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 64
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-20-00
Page 65
May 01/05
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 66
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 67
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 68
Nov 01/08
CES
C F M
56-5B
- CR115 connects to connector A of HPTACC valve position
sensor.
- CR116 connects to connector A of BSV switch.
3
_ Harness CJ12L consists of:
(Ref. Fig. 032)
a
_ One bulkhead connector (CL121) for passage through and
attachment to the L-H inner wall of the tube bundle
junction box with a nut.
b
_ One stainless steel, V-shaped connection box.
c
_ Three branches identified VBV-B, VSV-B, and RACSB-B.
d
_ Three mobile connectors: CL122, CL123, and CL124:
- CL122 connects to connector B of VBV position sensor.
- CL123 connects to connector B of VSV position sensor.
- CL124 connects to connector B of RACSB valve position
sensor.
e
_ One rigid fitting for attachment to the engine.
4
_ Harness CJ12R consists of:
(Ref. Fig. 033)
a
_ One bulkhead connector (CR121) for passage through the RH
wall of the 6 oclock tube bundle junction box (ALF).
b
_ One round-shaped connection box with a flange for
attachment to the R-H outer wall of tube bundle junction
box. Internally, this connection box provides for
attachment of bulkhead connector (CR121).
c
_ Four branches identified T25-B, LPTACC-B, BSV-B and
HPTACC-B. The LPTACC and HPTACC branches share a T-shaped
metal fitting with one mounting lug for attachment to the
engine. The T25-B branch has A metal fitting with a lug for
attachment to the engine.
d
_ Four mobile connectors: CR122, CR123, CR124 and CR125:
- CR122 connects to connector B of T25 temperature sensor.
- CR123 connects to connector B of LPTACC valve position
sensor.
- CR124 connects to connector B of HPTACC valve position
sensor.
- CR125 connects to connector B of BSV switch.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 69
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 70
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 71
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 72
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-20-00
Page 73
May 01/05
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 74
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 75
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 76
Nov 01/08
CES
C F M
56-5B
5
_ Harness CJ13 consists of:
(Ref. Fig. 034)
NOTE : All the lines which make the CJ13 harness are Chromel
____
and Alumel wires.
a
_ One bulkhead connector (C135) for passage through the LH
wall of the 6 oclock tube bundle junction box (ALF).
b
_ One square-shaped junction box with two through holes for
hard point attachment to the engine.
c
_ One rectangular-shaped junction box with two lugs for hard
point attachment to the engine.
d
_ Six branches identified TCC-A, TCC-B, T49.5, T5, T3-B and
T3-A.
e
_ Five branches identified TCC, T49.5, T5, T3-B and T3-A.
f
_ Six mobile connectors: C136, C137, C138, C139, C140 and
C141:
- C136 connects to connector of HPT Case temperature
sensor, Channel A.
- C137 connects to connector of HPT Case temperature
sensor, Channel B.
- C138 connects to connector of T49.5 temperature sensor.
- C139 connects to connector of T5 temperature sensor.
- C140 connects to connector of T3 temperature sensor,
Channel B.
- C141 connects to connector of T3 temperature sensor,
Channel A.
g
_ Five mobile connectors: C137, C138, C139, C140 and C141:
- C137 connects to connector of HPT Case temperature
sensor, Channel A and Channel B.
- C138 connects to connector of T49.5 temperature sensor.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 77
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 78
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 79
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 80
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 81
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 82
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 83
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 84
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 85
Nov 01/08
CES
C F M
56-5B
- C139 connects to connector of T5 temperature sensor.
- C140 connects to connector of T3 temperature sensor,
Channel B.
- C141 connects to connector of T3 temperature sensor,
Channel A.
(b) Harnesses which have their routing on the Fan Inlet Case and Fan
Frame. These harnesses are designated: HJ7, HJ8, HJ9, HJ10, HJ11,
HJ12, HJ13 and DPM.
1
_ Harness HJ7 consists of:
(Ref. Fig. 035)
a
_ One primary branch, identified J7, with a mobile connector
(C71) for connection with ECU receptacle J7.
b
_ Three secondary branches identified HMU-A, FRV-A and N2-A.
c
_ Three mobile connectors: C72, C73 and C74:
- C72 connects to connector A of HMU
- C73 connects to connector A of FRV
- C74 connects to connector A of N2 speed sensor.
d
_ Two T-shaped derivations.
2
_ Harness HJ8 consists of:
(Ref. Fig. 036)
a
_ One primary branch, identified J8, with a mobile connector
(C81) for connection with ECU receptacle J8.
b
_ Three secondary branches identified HMU-B, FRV-B and N2-B.
c
_ Three mobile connectors: C82, C83 and C84:
- C82 connects to connector B of HMU
- C83 connects to connector B of FRV
- C84 connects to connector B of N2 speed sensor.
3
_ Harness HJ9 consists of:
(Ref. Fig. 037)
a
_ One primary branch, identified J9, with a mobile connector
(C91) for connection with ECU receptacle J9.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 86
Nov 01/08
CES
C F M
56-5B
b
_ Four secondary branches identified N1-A, ALT-A and SAV
START-A and T12-A.
c
_ Four mobile connectors: C92, C93 and C94 and C95:
- C92 connects to connector A of T12 temperature sensor.
- C93 connects to connector A of control alternator.
- C94 connects to connector A of starter air valve position
switch.
- C95 connects to connector A of N1 speed sensor.
d
_ Three T-shaped derivations.
4
_ Harness HJ10 consists of:
(Ref. Fig. 038)
a
_ One primary branch, identified J10, with a mobile connector
(C101) for connection with ECU receptacle J10.
b
_ Four secondary branches identified N1-B, ALT-B and SAV
START-B and T12-B.
c
_ Four mobile connectors: C102, C103 and C104 and C105:
- C102 connects to connector B of T12 temperature sensor.
- C103 connects to connector B of control alternator.
- C104 connects to connector B of starter air valve
position switch.
- C105 connects to connector B of N1 speed sensor.
d
_ Three T-shaped derivations.
5
_ Harness HJ11 consists of:
(Ref. Fig. 039)
a
_ One primary branch, identified J11, with a mobile connector
(C111) for connection with ECU receptacle J11.
b
_ Two secondary branches, each identified 6H BOX.
c
_ Two mobile connectors: C112, and C113:
- C112 (straight connector) connects to the CR111 bulkhead
connector (inside the 6 oclock tube bundle junction
box).
- C113 (135 degrees-angled connector) connects to the CL111
bulkhead connector (inside the 6 oclock tube bundle
junction box).
d
_ One Y-shaped derivation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 87
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 88
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 89
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 90
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 91
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 92
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 93
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 94
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 95
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 96
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 97
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page 98
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-20-00
Page 99
May 01/05
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A0
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A1
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A2
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-20-00
Page A3
May 01/05
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A4
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A5
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A6
Nov 01/08
CES
C F M
56-5B
6
_ Harness HJ12 consists of:
(Ref. Fig. 040)
a
_ One primary branch, identified J12, with a mobile connector
(C121) for connection with HCU receptacle J12.
b
_ Two secondary branches each identified 6H BOX.
c
_ Two mobile connectors: C122, and C123:
- C122 (straight connector) connects to the CL121 bulkhead
connector (inside the 6 oclock tube bundle junction
box).
- C123 (135 degrees-angled connector) connects to the CR121
bulkhead connector (inside the 6 oclock tube bundle
junction box).
d
_ One Y-shaped derivation.
7
_ Harness HJ13 consists of:
(Ref. Fig. 041)
a
_ One primary branch, identified J13, with a mobile connector
(C131) for connection with HCU receptacle J13.
b
_ Three secondary branches identified OIL TEMP., FUEL
FLOWMETER, and 6H BOX.
c
_ Three mobile connectors: C132, and C133 and C134.
- C132 connects to the engine oil temperature sensor
receptacle connector (channel A and channel B).
- C133 connects to the fuel flowmeter receptacle connector.
- C134 connects to the C135 bulkhead connector (inside the
6 oclock tube bundle junction box).
d
_ One Y-shaped derivation.
8
_ The harness DPM consists of:
(Ref. Fig. 042)
a
_ One two-wire cable identified DPM at one end, and INDICT.
VISUAL at the other end.
b
_ Two mobile connectors C01 and C02:
- C01 connects to the pop-out-type visual indicator.
- C02 connects to the (electrical) master magnetic chip
detector.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A7
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A8
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A9
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A10
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-20-00
Page A11
Aug 01/04
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A12
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A13
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A14
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A15
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A16
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A17
Nov 01/08
CES
C F M
56-5B
(3) Operation
(a) Harnesses with their Routing on the Core Engine (HPC, Combustor
Case and HPT) and on the Low Pressure Turbine
1
_ Harness CJ11L
(Ref. Fig. 030)
Provides the electrical interface (Channels A) between the 6
oclock tube bundle junction box (where it connects to mobile
connector C113 from harness HJ11) and:
- receptacle connector A of VBV position sensor
- receptacle connector A of RACSB valve position sensor.
2
_ Harness CJ11R
(Ref. Fig. 031)
Provides the electrical interface (Channels A) between the 6
oclock tube bundle junction box (where it connects to mobile
connector C112 from harness HJ11) and:
- receptacle connector A of T25 temperature sensor
- receptacle connector A of VSV position sensor
- receptacle connector A of LPTACC valve position sensor
- receptacle connector A of HPTACC valve position sensor
- receptacle connector A of BSV switch.
3
_ Harness CJ12L
(Ref. Fig. 032)
Provides the electrical interface (Channels B) between the 6
oclock tube bundle junction box (where it connects to mobile
connector C122 from harness HJ12) and:
- receptacle connector B of VBV position sensor
- receptacle connector B of VSV position sensor
- receptacle connector B of RACSB valve position sensor.
4
_ Harness CJ12R
(Ref. Fig. 033)
Provides the electrical interface (Channels B) between the 6
oclock tube bundle junction box (where it connects to mobile
connector C123 from harness HJ12) and:
- receptacle connector B of T25 temperature sensor
- receptacle connector B of LPTACC valve position sensor
- receptacle connector B of HPTAC valve position sensor
- receptacle connector B of BSV switch.
5
_ Harness CJ13
(Ref. Fig. 034)
Provides the Cr and Al thermocouple junctions interface
between the 6 oclock tube bundle junction box (where it
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A18
Nov 01/08
CES
C F M
56-5B
connects to mobile connector C134 from harness HJ13) and the
following thermocouple sensors:
- the two HPT case temperature sensors, Channels A and B
- the nine T495 (EGT) temperature probes (averaged in the T495
thermocouple harness)
- the two T3 temperature sensors (Channels A and B)
- the T5 temperature sensor.
(b) Harnesses with their Routing on the Fan Inlet Case and the Fan
Frame
1
_ Harness HJ7
(Ref. Fig. 035)
Provides the electrical interface (Channels A) between the ECU
(receptacle J7) and:
- receptacle connector A of HMU
- receptacle connector A of Fuel Return Valve (FRV)
- receptacle connector A of N2 speed sensor.
2
_ Harness HJ8
(Ref. Fig. 036)
Provides the electrical interface (Channels B) between the ECU
(receptacle J8) and:
- receptacle connector B of HMU
- receptacle connector B of Fuel Return Valve (FRV)
- receptacle connector B of N2 Speed sensor.
3
_ Harness HJ9
(Ref. Fig. 037)
Provides the electrical interface (Channels A) between the ECU
(receptacle J9) and:
- receptacle connector A of T12 temperature sensor
- receptacle connector A of control alternator
- receptacle connector A of starter air valve solenoid
position sensor (switch A)
- receptacle connector A of N1 speed sensor.
4
_ Harness HJ10
(Ref. Fig. 038)
Provides the electrical interface (Channels B) between the ECU
(receptacle J10) and:
- receptacle connector B of T12 temperature sensor
- receptacle connector B of control alternator
- receptacle connector B of Starter air valve solenoid
position sensor (switch B).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A19
Nov 01/08
CES
C F M
56-5B
5
_ Harness HJ11
(Ref. Fig. 039)
Provides the electrical interface (Channels A) between the ECU
(receptacle J1) and:
- the 6 oclock tube bundle junction box where it connects to
the bulkhead connector CL111 from harness CJ11L (Channels A)
- the 6 oclock tube bundle junction box where it connects to
the bulkhead connector CR111 from harness CJ11R (Channels
A).
6
_ Harness HJ12
(Ref. Fig. 040)
Provides the electrical interface (Channels B) between the ECU
(receptacle J12) and:
- the 6 oclock tube bundle junction box where it connects to
the bulkhead connector CL121 from harness CJ12L (Channels B)
- the 6 oclock tube bundle junction box where it connects to
the bulkhead connector CR121 from harness CJ12R (Channels
B).
7
_ Harness HJ13
(Ref. Fig. 041)
Provides the Cr and Al thermocouple junctions interface,
(Channels A and B) between the ECU (receptacle J13) and:
- receptacle connector (Channels A and B) of engine oil
temperature sensor
- receptacle connector of fuel flometer
- the 6 oclock tube bundle junction box where (one of its
branches) connects to the bulkhead connector C135 from
harness CJ13 (Channels A and B).
8
_ Harness DPM
(Ref. Fig. 042)
Provides a discrete electrical interface between the master
magnetic chip detector and the pop-out visual indicator.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A20
Nov 01/08
CES
C F M
56-5B
**ON A/C 001-049, 051-062, 101-105, 151-152, 201-204,
Q. Identification Connector
(1) General
The mobile connector transmits the following electric coded signals
to the Electronic Control Unit (ECU):
- Engine serial number
- Engine family
- Engine bump rating
It is coded in the factory during installation of new engine, and
is inseparable from the engine. It is connected to the J14 ECU
fixed connector.
(2) Description
(Ref. Fig. 043)
This connector consits of a certain number of parts that cannot be
disassembled and inseparable comprising of the following:
- A mobile connector incorporating the following items:
31 sockets (21 active).
A knurled portion to tighten the connector.
a rear body incorporating the identification circuit connected to
it.
- A metallic braid connected as follows:
Riveted on the rear end of connector.
Screwed and lead sealed to the engine.
(3) Operation
The connector permits or stops the currents generated by the ECU
between the different connector contacts. The resulting signals are
decoded by the ECU.
The information (Rating, Bump Option, PMUX, N1 TRIM capability) will
be available in menu mode.
Q. Identification Connector
(1) General
The hybrid identification connector provides the Electronic Control
unit (ECU) with the engine configuration for proper engine operation
through the following electric coded signals:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A21
Nov 01/08
CES
C F M
56-5B
Identification Connector
R Figure 043 (SHEET 1)
R
EFF :
201-204,
001-049, 051-062, 101-105, 151-152, 73-20-00
Page A22
May 01/05
CES
C F M
56-5B
Identification Connector
R Figure 043 (SHEET 2)
R
EFF :
201-204,
001-049, 051-062, 101-105, 151-152, 73-20-00
Page A23
May 01/05
CES
C F M
56-5B
(a) using electrical fuse technology which provides irreversible
coding:
- thrust rating/bump
- connector type (5A or 5B)
(2) Description
(Ref. Fig. 043A)
This connector consists of a certain number of parts that cannot be
disassembled and inseparable comprising of the following:
- A mobile connector incorporating the following items:
31 sockets
a black shell bolted onto the plug to protect the back (where the
push-pull contacts are located) and to link the identification plug
with the engine by means of a cable
- a safety wire holding the cover/plug assembly in case of loosening
- a metallic braid connected as follows:
- riveted on the rear end of the connector.
- screwed to the engine.
(3) Operation
The connector permits or stops the currents generated by the ECU
between the different connector contacts. The resulting signals are
decoded by the ECU and translated into precise engine characteristics
in order to:
- pilot the engine control system
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-20-00
Page A24
Nov 01/08
CES
C F M
56-5B
- document the aircraft Multi purpose Control and Display Unit (MCDU)
for all the engine information coded in the identification
connector.
R. Ignition Boxes
They are powered with 115VAC through the EIU and FADEC. One of the
ignition box is powered from a normal busbar, the other one from an
emergency/battery busbar.
The FADEC controls the power supply to the ignition boxes, by means of a
switch on each of the ignition power supply line.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-20-00
Page A25
Nov 01/08
CES
C F M
56-5B
Identification Connector
Figure 043A (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-20-00
Page A26
Nov 01/08
CES
C F M
56-5B
Identification Connector
Figure 043A (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-20-00
Page A27
Nov 01/08
CES
C F M
56-5B
Identification Connector
Figure 043A (SHEET 3)
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-20-00
Page A28
Nov 01/08
CES
C F M
56-5B
R **ON A/C 106-149, 212-249, 251-299, 301-399, 401-499,
R. Ignition Boxes
They are powered with 115VAC through the EIU and FADEC. One of the
ignition box is powered from a normal busbar, the other one from an
emergency/battery busbar.
The FADEC controls the power supply to the ignition boxes, by means of a
switch on each of the ignition power supply line.
Z. Not Applicable
R
EFF :
401-499,
106-149, 212-249, 251-299, 301-399, 73-20-00
Page A29
Nov 01/08
CES
C F M
56-5B
HYDRO-MECHANICAL UNIT (HMU) - SERVICING
_______________________________________
TASK 73-21-10-600-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-10-869-052
A. Not Applicable
4. Procedure
_________
Subtask 73-21-10-020-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 301
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 301/TASK 73-21-10-991-300- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 302
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 301/TASK 73-21-10-991-300- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 303
Nov 01/08
CES
C F M
56-5B
(1) Remove the following from the new HMU and keep the gaskets:
(e) Shipping plugs (10, 20, 60, 190, 210, 30, 50, 170, 200, 40, 180).
(2) Remove the nut (250) and the washer (240) from the HMU studs.
(3) Remove the nuts (260) and the washers (270). Then, remove the bolt
(300) and the washer (290).
Subtask 73-21-10-550-052
B. Remove the new HMU from the shipping block (280). Keep the gasket (230).
Subtask 73-21-10-680-052
Subtask 73-21-10-620-053
D. Put 1 l (0.25 USgal) of engine oil (Material No. CP2442) into the PCR
port of the old HMU.
Subtask 73-21-10-420-055
Subtask 73-21-10-620-054
F. Carefully turn the HMU a minimum of one turn to apply engine oil
(Material No. CP2442) to the internal parts.
Subtask 73-21-10-020-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 304
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-10-680-053
H. Fully drain the engine oil (Material No. CP2442) from the PCR port.
Subtask 73-21-10-420-056
(1) Install the shipping plugs, caps, covers and gaskets to the old HMU
as follows:
(d) Shipping plugs (10, 20, 60, 190, 210, 30, 50, 170, 200, 40, 180).
(2) Install gasket (230) on the shipping block (280). Align the holes in
the gasket (230) with the holes in the shipping block (280).
Subtask 73-21-10-550-053
K. Install the old HMU on the gasket (230) and shipping block (280).
Subtask 73-21-10-420-057
(1) Install the washers (240) and nuts (250) on the HMU studs.
(2) Install the bolts (300) and washers (290) through the HMU flange and
shipping block (280).
(3) Install the washers (270) and nuts (260) on the bolts (300).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 305
Nov 01/08
CES
C F M
56-5B
HYDRO-MECHANICAL UNIT (HMU) - REMOVAL/INSTALLATION
__________________________________________________
TASK 73-21-10-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 401
Feb 01/10
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-10-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-10-861-053
Subtask 73-21-10-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 402
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-10-010-053
D. Get Access
Subtask 73-21-10-040-052
Subtask 73-21-10-010-054
4. Procedure
_________
Subtask 73-21-10-020-053
WARNING : DO NOT LET THE FUEL TOUCH YOUR SKIN OR CLOTHES. REMOVE YOUR
_______
CLOTHES IF THE FUEL TOUCHES THEM. FLUSH YOUR SKIN FULLY WITH
WATER WHERE THE FUEL TOUCHED YOU. FUEL CAN BURN YOUR SKIN.
NOTE : Put a container 4 l (1 USgal) under the HMU to catch fuel released
____
when fuel lines are disconnected.
(1) Disconnect the electrical connector (50) from the fuel flow
transmitter. If necessary, use soft-nose pliers.
(3) Remove the bolt (20) and nut (40) from the loop clamp (30) that
attaches the electrical connector (50) to the support bracket. Remove
the loop clamp (30).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 403
Feb 01/10
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 17 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 404
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 27 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 405
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 37 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 406
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 47 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 407
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 57 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 408
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 67 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 409
Nov 01/08
CES
C F M
56-5B
Hydromechanical Unit
Figure 401/TASK 73-21-10-991-302- 77 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 410
Nov 01/08
CES
C F M
56-5B
(4) Remove the bolts (100) to remove the fuel supply tube from the
discharge port of the Hydromechanical Unit (HMU).
(5) Disconnect the fuel supply hose from the union (10) of the fuel
injection supply tube.
(6) Remove the bolts (80) and washers (90) that attach the inlet bracket
to the HMU.
(7) Remove the bolts (60) and washers (70) that attach the discharge
bracket to the HMU.
(8) Remove the assembled fuel flow transmitter, fuel supply tube, inlet
bracket, discharge bracket, and fuel supply hose from the HMU.
(9) Install blanking plugs on the open discharge port of the HMU and on
the open ends of the fuel supply tube.
(10) Install blanking plugs on the fuel supply hose and the union (10) of
the fuel injection supply tube.
(11) Remove the gasket (110) from the discharge port of the HMU.
(13) Disconnect the electrical connector (170) from the latching solenoid.
If necessary, use soft nose pliers.
(15) Disconnect the flex-hoses from the HMU nipples that follow:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 411
Feb 01/10
CES
C F M
56-5B
(d) VBV closed hose (310) from nipple (320).
(17) Remove the bolts (520) to remove the servo heater-return hose (530)
from the servo port on the HMU.
(18) Remove the gasket (510) between the servo heater-return hose (530)
and the servo port on the HMU.
(19) Install blanking cover on the open end of the servo heater-return
hose (530).
(20) Remove the bolts (550) to remove the IDG supply tube (540) from the
IDG port on the HMU.
(21) Remove the gasket (560) between the IDG supply tube (540) and the IDG
port of the HMU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 412
Nov 01/08
CES
C F M
56-5B
(22) Install blanking cover on the open end of the IDG supply tube (540).
(a) Remove the nuts (190) and washers (200) that attach the HMU to
R the fuel pump. Use the WRENCH SET, RUN ON OFF - MEC FUEL PUMP
R NUTS (856A1469G01) to remove the nuts that are difficult to
reach.
(b) Remove the HMU from the fuel pump, with the FIXTURE,HANDLING-HMU
(856A1494G01).
- Pull the HMU lightly and carefully to let the fuel flow in the
container.
- Remove the HMU from the fuel pump.
(25) Remove and inspect the gasket (180) (Ref. TASK 70-21-00-918-002)
between the HMU and the fuel pump.
(26) Install the blanking cover on the HMU mounting pad on the fuel pump.
(27) Remove the nipples and plugs and discard the O-rings as follows:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 413
Feb 01/10
CES
C F M
56-5B
(e) PCR nipple (290) and O-ring (300).
(m) Cut and remove the lockwire and remove the PB plug (130) and
O-ring (140).
(n) Cut and remove the lockwire and remove the PS plug (150) and
O-ring (160).
(28) Install blanking plugs, caps and covers on all open ports of the HMU
to prevent contamination.
Subtask 73-21-10-620-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 414
Nov 01/08
CES
C F M
56-5B
TASK 73-21-10-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 415
Feb 01/10
CES
C F M
56-5B
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 416
Nov 01/08
CES
C F M
56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-10-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) is off. Make sure that a warning notice
is in position to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 417
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-10-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
Subtask 73-21-10-010-055
C. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-10-040-053
D. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 418
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-10-420-054
(1) Lubricate the new O-rings with vaseline (Material No. CP5070) and
install the new O-rings on the nipples and plugs as follows:
(b) RACSB nipple (410) and new O-ring (420) at the port marked RACCS.
(c) TVB nipple (410) and new O-ring (420) at the port marked RACCS.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 419
Nov 01/08
CES
C F M
56-5B
(k) VSV head nipple (380) and a new O-ring (390).
(2) Remove the remaining blanking plugs, caps, and covers from the HMU.
(3) Install the nipples and plugs in the ports of the HMU and torque as
follows:
(a) VBV open nipple (220). TORQUE to between 270 and 300 lbf.in (3.05
and 3.39 m.daN).
(b) RACSB nipple (410). TORQUE to between 135 and 150 lbf.in (1.52
and 1.69 m.daN).
(c) TBV nipple (410). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
(d) VBV closed nipple (320). TORQUE to between 180 and 200 lbf.in
(2.03 and 2.26 m.daN).
(e) PCR nipple (290). TORQUE to between 180 and 200 lbf.in (2.03 and
2.26 m.daN).
(f) HPTACC nipple (470). TORQUE to between 135 and 150 lbf.in (1.52
and 1.69 m.daN).
(g) LPTACC nipple (440). TORQUE to between 180 and 200 lbf.in (2.03
and 2.26 m.daN).
(h) SOV nipple (580). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 420
Nov 01/08
CES
C F M
56-5B
PRE CFMI SB 73-0114
(i) BSV nipple (250). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
(j) BSV nipple (250). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN).
(k) VSV head nipple (380). TORQUE to between 270 and 300 lbf.in (3.05
and 3.39 m.daN).
(l) VSV rod nipple (350). TORQUE to between 180 and 200 lbf.in (2.03
and 2.26 m.daN).
(m) PB plug (130). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN). Safety the PB plug with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
(n) PS plug (150). TORQUE to between 135 and 150 lbf.in (1.52 and
1.69 m.daN). Safety the PS plug with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
(o) OVBD drain nipple (490). TORQUE to between 135 and 150 lbf.in
(1.52 and 1.69 m.daN).
(5) Remove the blanking cover from the HMU mounting pad on the fuel pump.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 421
Nov 01/08
CES
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56-5B
(a) Carefully align the splines on the drive shaft of the fuel pump
with the internal splines of the HMU.
(7) When the splines of the fuel pump drive shaft and the HMU can
correctly engage, install gasket (180) on the HMU mounting pad and
carefully install the HMU.
NOTE : Make sure that the gasket is serviceable, (Ref. TASK 70-21-00-
____
918-002).
(8) Install the washer (200) and nuts (190) on the HMU mounting studs.
R (a) Use the WRENCH SET, RUN ON OFF - MEC FUEL PUMP NUTS (856A1469G01)
to install the nuts that are difficult to reach.
(b) TORQUE the nuts (190) to between 120 and 140 lbf.in (1.35 and
1.58 m.daN).Use the ADAPTOR SET, TORQUE - MEC FASTENERS
(856A1336G02) to torque the bolts.
(9) Install the flex-hose on the nipples and torque the coupling nuts and
unions as follows:
(a) VBV open hose (240) to nipple (220). TORQUE to between 270 and
300 lbf.in (3.05 and 3.39 m.daN).
(b) RACSB hose (400) to nipple (410). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(c) TBV hose (400) to nipple (410). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(d) VBV closed hose (310) to nipple (320). TORQUE to between 180 and
200 lbf.in (2.03 and 2.26 m.daN).
(e) PCR hose (280) to nipple (290). TORQUE to between 180 and 200
lbf.in (2.03 and 2.26 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 422
Feb 01/10
CES
C F M
56-5B
(f) HPTACC hose (460) to nipple (470) at the port marked HPTCC .
TORQUE to between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
(g) LPTACC hose (430) to nipple (440) at the port marked LPTCC .
TORQUE to between 180 and 200 lbf.in (2.03 and 2.26 m.daN).
(h) SOV hose (570) to nipple (580). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(i) BSV hose (270) to nipple (250). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(j) BSV hose (270) to nipple (250). TORQUE to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
(k) VSV head hose (370) to nipple (380). TORQUE to between 270 and
300 lbf.in (3.05 and 3.39 m.daN).
(l) VSV rod hose (340) to nipple (350). TORQUE to between 180 and 200
lbf.in (2.03 and 2.26 m.daN).
(m) OVBD tube (600) to nipple (490). TORQUE to between 300 and 315
lbf.in (3.39 and 3.55 m.daN).
(11) Remove the blanking covers from the open end of the return heater
hose (530) and the IDG tube (540).
(12) Lubricate the gasket (510) with engine oil (Material No. CP2442).
(13) Install the gasket (510) between the return heater hose (530) and the
servo port on the HMU.
(14) Install the return heater hose (530) on the HMU with bolts (520).
TORQUE to between 55 and 60 lbf.in (0.62 and 0.67 m.daN).
(15) Lubricate the gasket (560) with engine oil (Material No. CP2442) .
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 423
Nov 01/08
CES
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56-5B
(16) Install the gasket (560) between the IDG tube (540) and the IDG port
of the HMU.
(17) Install the IDG tube (540) on the HMU with bolts (550). TORQUE to
between 50 and 55 lbf.in (0.56 and 0.62 m.daN).
(18) Remove the blanking covers from the electrical cable connectors.
(21) Install the assembled fuel flow transmitter, fuel supply tube, inlet
bracket, discharge bracket, and fuel supply hose on the HMU as
follows:
NOTE : If you have disassembled the fuel flow transmitter when you
____
removed the HMU, do the fuel flow transmitter assembly
procedure (Ref. TASK 73-31-10-400-002).
(a) Untorque to finger-tight the four bolts (610) that attach the
fuel supply tube and the inlet bracket to the fuel flow
transmitter.
(b) Untorque to finger-tight the four bolts (620) that attach the
fuel supply hose and the discharge bracket to the fuel flow
transmitter.
(c) Remove the blanking plugs from the discharge port of the HMU and
from the fuel supply tube.
(d) Remove the blanking plugs from the fuel supply hose and the union
(10) of the fuel injection supply tube.
(e) Lubricate the gasket (110) with vaseline (Material No. CP5070) .
Install the gasket (110) on the discharge port of the HMU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 424
Nov 01/08
CES
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56-5B
(f) Install the fuel supply tube with bolts (100) on the discharge
port of the HMU. Tighten only to finger tight.
(g) Connect the fuel supply hose at the union (10) of the fuel
injection supply tube. Tighten the fuel supply hose with your
hand.
(h) Install the discharge bracket on the HMU with bolts (60) and
washers (70). Tighten only to finger tight.
(i) Install the inlet bracket on the HMU with bolts (80) and washers
(90). Tighten only to finger tight.
1
_ Bolts (100) TORQUE to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
2
_ Bolts (620) TORQUE to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
3
_ Bolts (610) TORQUE to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
4
_ Union (10) to between 900 and 1100 lbf.in (10.17 and 12.43
m.daN).
5
_ Bolts (60) TORQUE to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
6
_ Bolts (80) TORQUE to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(22) Install the loop clamp (30) on the electrical connector (50). Attach
the loop clamp (30) to the support bracket with the bolt (20) and the
nut (40). TORQUE the bolt (20) to between 45 and 50 lbf.in (0.50 and
0.56 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 425
Nov 01/08
CES
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56-5B
(23) Remove the blanking caps from the electrical connector (50) and the
fuel flow transmitter.
(24) Connect the electrical connector (50) to the fuel flow transmitter.
Tighten the connector (50) with your hand plus one-eighth of a turn.
If necessary, use soft nose pliers.
Subtask 73-21-10-861-051
Subtask 73-21-10-860-053
C. Do the EIS start procedure (upper and lower ECAM display units only):
(Ref. TASK 31-60-00-860-001).
Subtask 73-21-10-410-052
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-10-865-053
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
FOR 1000EM2
49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 426
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-10-710-051
F. Do the test.
(2) Do a minimum idle check and check for leaks (Ref. TASK 71-00-00-710-
006).
Subtask 73-21-10-869-053
Subtask 73-21-10-862-051
5. Close-up
________
Subtask 73-21-10-440-051
Subtask 73-21-10-410-053
B. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-10
Page 427
Nov 01/08
CES
C F M
56-5B
T25 TEMPERATURE SENSOR - REMOVAL/INSTALLATION
_____________________________________________
TASK 73-21-20-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-20-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-20-010-055
Subtask 73-21-20-040-052
Subtask 73-21-20-010-058
4. Procedure
_________
Subtask 73-21-20-010-056
A. Loosen the 4 bolts that attach the fan frame duct panel between the 4 and
5 oclock struts of the fan frame. Remove fan frame duct panel.
Subtask 73-21-20-020-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 402
Nov 01/08
CES
C F M
56-5B
T25 Sensor
Figure 401/TASK 73-21-20-991-300
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 403
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-20-020-052
(1) Remove the 4 bolts (10) which attach the T25 sensor (20), and
carefully remove sensor.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-21-20-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 405
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-20-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-20-010-059
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the right thrust reverser door is open: (Ref. TASK 78-
36-00-010-040)
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 73-21-20-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 406
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-20-420-052
(1) Remove the blanking cap from electrical connector and blanking plug
from sensor housing.
(2) Install T25 sensor into port in fan frame. Make sure that centering
pin (30) engages correctly its recess.
(3) Apply a thin layer of graphite grease (Material No. CP2101) to the
threads of 4 bolts (10). Attach the T25 sensor (20) with the 4 bolts.
TORQUE the bolts to between 96 and 114 lbf.in (1.08 and 1.28 m.daN).
Subtask 73-21-20-410-055
(1) Apply a thin layer of graphite grease (Material No. CP2101) to the
threads of 4 bolts.
(2) Set and attach the fan duct panel with the 4 bolts.
(3) TORQUE the 4 bolts to between 85 and 92 lbf.in (0.96 and 1.03 m.daN).
Subtask 73-21-20-410-056
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser door: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
452AR
FOR 1000EM2
462AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 407
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-20-440-051
Subtask 73-21-20-710-052
E. Do a FADEC ground test (with engine non motoring) (Ref. TASK 73-29-00-
710-040)
5. Close-up
________
Subtask 73-21-20-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 408
Nov 01/08
CES
C F M
56-5B
T25 TEMPERATURE SENSOR - INSPECTION/CHECK
_________________________________________
TASK 73-21-20-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 601
May 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-20-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 602
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-20-010-063
B. Get Access
Subtask 73-21-20-040-055
Subtask 73-21-20-010-057
Subtask 73-21-20-010-061
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 603
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-20-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
2. Electrical connector
threads for:
3. Electrical connector
pins for:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 604
Nov 01/08
CES
C F M
56-5B
R T25 Sensor
Figure 601/TASK 73-21-20-991-301
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 605
May 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
Bend Must engage freely in Straighten bent pins.
Seizure related female contacts Replace T25 sensor if pins
Breakage are broken, eroded or
seized
4. Electrical connector
well for:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 606
May 01/09
R
CES
C F M
56-5B
R Subtask 73-21-20-210-053
R (1) Disconnect the CJ11R harness and CJ12R harness connectors from the
R T25 sensor connectors. If necessary, use soft nose connector pliers.
R ------------------------------------------------------------------------------
R | Receptacle | Pins | Continuity Resistance |
R ------------------------------------------------------------------------------
R | Channel A | Pin 1 to pin 2 | Resistance 160 Ohm to 250 Ohm |
R | | | agrees with Channel B plus or |
R | | | minus 4 Ohm |
R ------------------------------------------------------------------------------
R | Channel B | Pin 1 to pin 2 | Resistance 160 Ohm to 250 Ohm |
R | | | agrees with Channel A plus or |
R | | | minus 4 Ohm |
R ------------------------------------------------------------------------------
R ------------------------------------------------------------------------------
R | Receptacle | Pins | Insulation Resistance |
R ------------------------------------------------------------------------------
R | Channel A | Pin 1 to | Resistance higher than |
R | | connector body | 10 Meghom |
R ------------------------------------------------------------------------------
R | Channel B | Pin 1 to | Resistance higher than |
R | | connector body | 10 Meghom |
R ------------------------------------------------------------------------------
R (5) Connect the CJ11R harness (Channel A) and CJ12R harness (Channel B)
R connector to the T25 sensor connectors.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 607
May 01/09
CES
C F M
56-5B
5. Close-up
________
Subtask 73-21-20-410-058
Subtask 73-21-20-410-061
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 73-21-20-440-053
Subtask 73-21-20-410-059
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-20
Page 608
May 01/09
CES
C F M
56-5B
ALTERNATOR - CONTROL - REMOVAL/INSTALLATION
___________________________________________
TASK 73-21-30-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific closures
No specific pipette
No specific protective caps
No specific protective covers
No specific soft-jawed pliers
No specific warning notice
856A2717 1 ADAPTER-LOCK CORE ENGINE
856A2953 1 GUIDE PINS STATOR ALTERNATOR
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 401
Nov 01/08
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-30-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-30-010-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 402
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-30-020-053
(2) Install protective caps on the electrical cables and on the control
alternator electrical connectors.
(a) Remove the two bolts (50) and two nuts (100) from the clamps (60)
and remove clamps (60) from lube tube (40).
(b) Remove the four bolts (70) and washers (80) that safety the lube
tube to the forward side of the AGB and the four bolts (90) and
washers (200) that safety the lube tube (40) to the lube module
(110).
(c) Carefully remove the lube tube (40) from the AGB and lube module
(110).
(d) Remove and discard the two gaskets (120) and (300) from each end
of the lube tube (40).
(e) Install protective covers and closures on each end of the lube
tube (40), on the lube module (110) and on the AGB attachment
pad.
Subtask 73-21-30-020-052
(1) Remove the attachment bolts (120) and washers (130) from the control
alternator.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 403
Feb 01/10
CES
C F M
56-5B
Control Alternator
Figure 401/TASK 73-21-30-991-300
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 404
Nov 01/08
CES
C F M
56-5B
Lube Module
Figure 402/TASK 73-21-30-991-301
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 405
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 406
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 407
Nov 01/08
CES
C F M
56-5B
(2) Install three GUIDE PINS STATOR ALTERNATOR (856A2953G01) into the
three bolt holes of the control alternator attachment pad.
NOTE : If necessary, make the guide pins from 0.25 in. (6.35 mm) DIA
____
stock, with 0.25-28 threads on one end and approximately 4 in.
(101.6 mm) in overall length.
(3) Pull the alternator forward. Be careful not to damage the windings in
the alternator stator.
(4) Remove and discard the O-ring (210) from the recess on the AGB pad.
(c) Remove the nut (170) that safeties the alternator rotor (140) to
the AGB drive shaft and remove the alternator rotor (140).
(7) Remove the two bolts securing the ADAPTER-LOCK CORE ENGINE
(856A2717G01) to the handcranking drive pad and remove ADAPTER-LOCK
CORE ENGINE (856A2717G01).
(8) When you remove equipment from the AGB, apply storage oil on the
bearing as follows:
(9) Install protective covers over the alternator rotor (140), the
handcranking drive pad and the end of the AGB drive shaft.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-30
Page 408
Nov 01/08
CES
C F M
56-5B
TASK 73-21-30-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-30-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-30-010-053
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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4. Procedure
_________
Subtask 73-21-30-420-053
(1) Remove the protective covers from the alternator rotor (140),
handcranking drive pad and the end of the AGB drive shaft.
(2) If you see that the rotor is removed, do the steps that follows:
(b) Install the alternator rotor (140) on the AGB drive shaft.
(c) Apply graphite grease (Material No. CP2101) to the threads of the
AGB drive shaft.
(d) Install and TORQUE the nut (170) to between 275 and 330 lbf.in
(3.10 and 3.72 m.daN).
(e) Remove the two bolts and the ADAPTER-LOCK CORE ENGINE
(856A2717G01) from the handcranking drive pad.
(b) Remove the protective covers and closures from the control
alternator (30).
(c) Lightly lubricate the new O-ring (210) with engine oil (Material
No. CP2442).
(d) Install the new O-ring (210) in the recess on the attachment pad.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(e) Install the control alternator (30) over the rotor (140) until
the alternator seats on the attachment pad.
(g) Install the three bolts (180) and three washers (130) through the
alternator into the attachment pad.
(h) TORQUE the bolts (180) to between 60 and 65 lbf.in (0.67 and 0.73
m.daN).
Subtask 73-21-30-420-052
B. Install the lube tube (40) and connect the electrical connector.
(1) If you see that the lube tube (40) is removed, install the lube tube
(40) as follows:
(a) Remove the protective covers and closures from the lube tube
(40), AGB and lube module (110).
(b) Lubricate the bolts (70), (90) with graphite grease (Material No.
CP2101).
(c) Install the tube (40) between the fourth port of the lube pump
and the FORWARD side of the AGB.
(d) Install two new gasket (300) and gasket (120) between the lube
module (110) and the tube (40) and between the tube (40) and the
AGB.
(e) Attach the tube (40) with the eight bolts (70), (90) and eight
washers (80), (200).
(g) Install two clamps (60) on the lube tube (40) and safety with two
bolts (50) and two nuts (100).
R (2) Remove protective caps from the electrical cables, channel A (10) and
R channel B (20), and from the control alternator electrical
R connectors.
R (3) Connect the electrical cable connectors, channel A (10) and channel B
R (20). Tighten the connectors with your hand plus one-eighth of a
turn. If necessary, use soft jawed pliers.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-21-30-869-052
C. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-30-861-051
Subtask 73-21-30-869-053
E. Do the EIS start procedure (upper and lower ECAM DUs) (Ref. TASK 31-60-
00-860-001).
Subtask 73-21-30-710-051
(c) Push the NEXT PAGE mode key: a new SYSTEM REPORT/TEST page comes
into view.
(d) Push the line key adjacent to the ENG indication: the SYSTEM
REPORT/TEST ENG page comes into view.
(e) Push the line key adjacent to the FADEC 1A(1B) for engine 1.
(f) Push the line key adjacent to the FADEC 2A(2B) for engine 2.
(g) Push the line key adjacent to the LAST LEG REPORT.
(h) Make sure that the message ALT, J9(J10), ECU is not in view.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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5. Close-up
________
Subtask 73-21-30-869-054
Subtask 73-21-30-862-051
Subtask 73-21-30-410-051
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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SENSOR - T12 TEMPERATURE - REMOVAL/INSTALLATION
_______________________________________________
TASK 73-21-40-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-40-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-40-010-050
B. Get Access
4. Procedure
_________
Subtask 73-21-40-020-050
(1) Disconnect the two electrical connectors from the T12 sensor.
(2) Remove the nut and washer which attach the bonding strip to the T12
sensor and remove bonding strip connector.
(3) Remove and retain the 4 bolts and washers which attach the T12
sensor.
(4) Carefully remove the T12 sensor from the fan frame boss.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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T12 Sensor
Figure 401/TASK 73-21-40-991-300
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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TASK 73-21-40-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-40-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(3) Make sure that the access platform is in position.
Subtask 73-21-40-010-051
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-21-40-420-050
(2) Secure the T12 sensor to the fan frame boss using 4 bolts and
washers. TORQUE the bolts to between 98 and 110 lbf.in (1.10 and 1.24
m.daN)
(3) Remove the blanking cap from the electrical connectors and the
blanking plug from the sensor housing.
(6) Install the nut and washer which secure the bonding strip to the
sensor housing. TORQUE the nut to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
Subtask 73-21-40-869-052
B. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-40-942-051
(1) Remove the protective rubber mat from the inlet cowl.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(3) Remove the warning notice(s).
Subtask 73-21-40-710-050
D. Do a FADEC ground test (with engine non motoring) (Ref. TASK 73-29-00-
710-040).
5. Close-up
________
Subtask 73-21-40-410-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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56-5B
SENSOR - T12 TEMPERATURE - INSPECTION/CHECK
___________________________________________
TASK 73-21-40-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Nov 01/08
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-40-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-40-010-056
B. Get Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Subtask 73-21-40-010-057
4. Procedure
_________
Subtask 73-21-40-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Nicks, dents and Any number, if 0.03 in. Replace the T12
scratches (0.76 mm) max depth Temperature sensor.
2. The electrical
connector for:
B. Pin contacts Must make freely with Straighten the bent pins.
damage their related socket Replace the T12 sensor if
contacts the pins are broken,
eroded or seized.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
EFF : 001-049, 051-099, 101-149, 151-199,
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Dirt inside Not serviceable Clean with a bristle brush
connector and isopropyl alcohol
(Material No. CP1041) or
acetone (Material No.
CP1039) or ardrox 552
(Material No. CP2559) or
turco ind 79 (Material No.
CP2560) or mag-chem teksol
(Material No. CP2566) or
degreasol 99 R (Material
No. CP2584) or mag-chem
skysol (Material No.
CP2656) or white spirit
(Material No. CP2010).
5. Close-up
________
Subtask 73-21-40-410-054
Subtask 73-21-40-410-055
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(3) Remove the access platform(s).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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WIRING HARNESS - REMOVAL/INSTALLATION
_____________________________________
TASK 73-21-50-000-025
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-075
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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CES
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-095
Subtask 73-21-50-040-106
Subtask 73-21-50-010-107
4. Procedure
_________
Subtask 73-21-50-020-063
(1) Disconnect the CJ11L harness from the VBV position sensor and from
the RACSB position sensor (Channel A).
(2) Cut and remove the lockwire which safeties the CJ11L, CJ12L and CJ13
bulkhead connector nuts together. Then, disconnect the HJ11 harness
connector from the CJ11L bulkhead connector (120) in the 6 oclock
junction box.
(3) Remove the nut (130) which attaches the bulkhead connector (120) to
the 6 oclock junction box (Detail B).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(4) Remove the connector (120) from the 6 oclock junction box.
-----------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
R | Bolt (20) | Clamp (10) on CJ11L | At the 9 oclock position |
R | | harness and bracket | (Detail E) |
R | | (30) on the VBV fuel | |
R | | gear motor | |
R -----------------------------------------------------------------------------
R | Bolt (50) | Clamp (40) on CJ11L | At the 8:30 oclock position |
R | | harness and bracket | (Detail D) |
R | | (60) on the core | |
R | | engine | |
R -----------------------------------------------------------------------------
R | Bolts (90) | Clamps (80), (110) | At the 7 oclock position |
R | and (100) | on CJ11L harness | (Detail C) |
R | | and bracket (70) | |
R | | on the core engine | |
R -----------------------------------------------------------------------------
R | Clamps (10), | CJ11L harness | (Detail C, D and E) |
R | (40), (80) and | | |
R | (110) | | |
-----------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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TASK 73-21-50-000-025- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-096
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-165
Subtask 73-21-50-040-125
Subtask 73-21-50-010-166
4. Procedure
_________
Subtask 73-21-50-020-105
(1) Disconnect the CJ11L harness from the VBV position sensor (Channel A)
and from the TBV position sensor (Channel A). Use soft-nose connector
pliers only if necessary.
(2) Disconnect the HJ11 harness connector from the CJ11L bulkhead
connector (140) in the 6 oclock junction box. Use soft-nose
connector pliers only if necessary.
(3) Cut and remove the lockwire which safeties the CJ11L, CJ12L and CJ13
bulkhead connector nuts together in the 6 oclock junction box.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/09
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(4) Remove the nut (130) which attaches the bulkhead connector (140) to
the 6 oclock junction box (Detail B).
(5) Disengage the connector (140) from the 6 oclock junction box.
-----------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
R | Nut (110) | Bracket (70) and | On the core engine, at the 7 |
R | Bolt (90) | clamp (100) on CJ12L | oclock position (Detail C) |
R | Clamps (80) | harness | |
R | and (120) | | |
R -----------------------------------------------------------------------------
R | Bolt (50) | Bracket (60) | On the core engine, at the |
R | Clamp (40) | | 8:30 oclock position (Detail D)|
R -----------------------------------------------------------------------------
R | Bolt (20) | Bracket (30) | On the VBV fuel gear motor, at |
R | Clamp (10) | |the 9 oclock position (Detail E)|
R -----------------------------------------------------------------------------
R | Clamps (10), | CJ11L harness | (Detail C, D and E) |
R | (40), (80) and | | |
R | (120) | | |
-----------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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TASK 73-21-50-400-025
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 410
Nov 01/09
CES
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56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-059
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-108
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(2) Make sure that the left thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-077
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-50-420-063
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Engage the CJ11L bulkhead connector (120) in the 6 oclock junction
box. Install the nut (130) to attach the connector (120) (Detail B).
(5) TORQUE the nut (130) to between 143 and 158 lbf.in (1.61 and 1.78
m.daN).
(6) Safety the nut (130) of the CJ11L bulkhead connector (120) together
with the nuts of the two adjacent bulkhead connectors (CJ12L and
CJ13) with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(7) Connect the HJ11 connector to the CJ11L bulkead connector (120) in
the 6 oclock junction box.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(8) Connect the CJ11L harness to the RACSB valve position sensor and to
the VBV position sensor (channel A).
(9) Fully tighten the coupling rings of the connector by hand. Use soft-
nose connector pliers only if necessary.
(10) Make sure that the connectors are fully engaged and do not move.
(11) Lubricate threads of bolts with graphite grease (Material No. CP2101)
before installation.
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamps (80) | Bracket (70) on the | At the 7 oclock position |
R | and (110) | core engine | (Detail C) |
R | Bolts (90) | | |
R | and (100) | | |
R -------------------------------------------------------------------------------
R | Clamp (40) | Bracket (60) on the | At the 8:30 oclock position |
R | Bolt (50) | core engine | (Detail D) |
R -------------------------------------------------------------------------------
R | Clamp (10) | Bracket (30) on the | At the 9 oclock position |
R | Bolt (20) | VBV fuel gear motor | (Detail E) |
-------------------------------------------------------------------------------
(13) Make sure that the CJ11L harness is not stressed and TORQUE bolts
(20), (50), (90) and (100) to between 50 and 55 lbf.in (0.56 and 0.62
m.daN).
Subtask 73-21-50-710-063
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
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56-5B
5. Close-up
________
Subtask 73-21-50-410-082
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 73-21-50-440-072
Subtask 73-21-50-410-096
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-025- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 415
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-085
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-167
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the left thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-126
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 416
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-107
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the CJ11L harness to the TBV position sensor (Channel A) and
to the VBV position sensor (Channel A).
(5) Fully tighten the coupling rings of the connectors by hand. Use
soft-nose connector pliers only if necessary.
(6) Engage the CJ11L bulkhead connector (140) in the 6 oclock junction
box. Install the nut (130) to attach the connector (140) (Detail B).
(7) TORQUE the nut (130) to between 140 and 160 lbf.in (1.58 and 1.80
m.daN).
(8) Safety the nut (130) of the CJ11L bulkhead connector (140) together
with the nuts of the two adjacent bulkhead connectors (CJ12L and
CJ13) with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(9) Connect the HJ11 connector to the CJ11L bulkead connector (140) in
the 6 oclock junction box. Use soft-nose connector pliers only if
necessary.
(10) Make sure that the connectors are fully engaged and do not move.
(11) Lubricate threads of bolts with graphite grease (Material No. CP2101)
before installation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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CES
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(12) Install clamps (10) (40), (80) and (120) on the CJ11L harness.
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamps (10) | Bracket (30) | On the VBV fuel gear motor, |
R | Bolt (20) | | at the 9 oclock position |
R | | | (Detail E) |
R -------------------------------------------------------------------------------
R | Clamp (40) | Bracket (60) | On the core engine, at the 8:30 |
R | Bolt (50) | | oclock position (Detail D) |
R -------------------------------------------------------------------------------
R | Clamp (80), (100) | Bracket (70) | On the core engine, at the 7 |
R | and (120) | | oclock position (Detail C) |
R | Bolt (90) | | |
R | Nut (110) | | |
-------------------------------------------------------------------------------
(14) Make sure that the CJ11L harness is not stressed and TORQUE bolts
(20), (50), and nut (110) to between 47 and 53 lbf.in (0.53 and 0.59
m.daN).
Subtask 73-21-50-710-084
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
5. Close-up
________
Subtask 73-21-50-410-130
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 73-21-50-440-090
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 418
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-50-410-131
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 419
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-026
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-076
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
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56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-096
Subtask 73-21-50-040-107
Subtask 73-21-50-010-109
4. Procedure
_________
Subtask 73-21-50-020-064
(1) Remove the fan duct panel between struts No. 5 and No. 6 (Ref. TASK
72-23-00-000-027).
(2) Disconnect the CJ11R harness from the T25 temperature sensor CH. A,
the BSV switch CH. A, the HPTACC valve position sensor CH. A, the
LPTACC valve position sensor CH. A, and the VSV position sensor CH.
A. Use soft-nose connector pliers only if necessary.
(3) Disconnect the CJ12R harness from the T25 sensor CH. B. Use soft-nose
connector pliers only if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 421
Nov 01/08
CES
C F M
56-5B
CJ11R Harness
Figure 402/TASK 73-21-50-991-315- 14 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
56-5B
CJ11R Harness
Figure 402/TASK 73-21-50-991-315- 24 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 423
Nov 01/08
CES
C F M
56-5B
CJ11R Harness
Figure 402/TASK 73-21-50-991-315- 34 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 424
Nov 01/08
CES
C F M
56-5B
CJ11R Harness
Figure 402/TASK 73-21-50-991-315- 44 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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CES
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56-5B
(4) Disconnect the HJ11 connector in the 6 oclock junction box from the
CJ11R. Use soft-nose connector pliers only if necessary.
(6) Remove parts which attach the CJ11R wiring harness as follows:
-------------------------------------------------------------------------------
R |REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
R |Bolt (130) | Bracket (120) on the fan | At the 3 oclock position |
R | | frame | (Detail B) |
R -------------------------------------------------------------------------------
R |Bolt (20) | Bracket (30) on the fan | At the 3:30 oclock position|
R | | frame | (Detail C) |
R -------------------------------------------------------------------------------
R |Bolt (90) | Bracket (110) on the fan | At the 4:15 oclock position|
R |Clamp (100) | frame | (Detail D) |
R |Bolt (70) | Fan Frame | At the 4:30 oclock position|
R | | | (section F-F) |
R -------------------------------------------------------------------------------
R |Bolts (50) and | 6 oclock | On the right-hand side of |
R |(60) | junction box | the 6 oclock junction box |
R |Clamp (40) | | (ALF) (Detail E) |
-------------------------------------------------------------------------------
(7) Disengage the CJ12R harness from its recess in the fan frame, at the
4:30 oclock position to make the CJ11R harness free.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 426
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-026
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 427
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-060
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-110
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the right thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-078
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 428
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-064
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Engage the CJ11R and the CJ12R harnesses in the recess of the fan
frame, at the 4:30 oclock position.
(5) Connect the CJ11R harness to the T25 sensor CH. A, the BSV valve CH.
A, the HPTACC valve position sensor, CH. A and the VSV position
sensor CH. A. Use soft-nose connector pliers only if necessary.
(6) Connect the CJ12R harness to the T25 sensor CH. B. Use soft-nose
connector pliers only if necessary.
(7) Make sure that the connectors are fully engaged and do not move.
(8) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101), before installation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 429
Nov 01/08
CES
C F M
56-5B
(9) Install the parts which attach the CJ11R harness as follows:
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (40) | 6 oclock tube bundle | On the right-hand side of the |
R | Bolts (50) and | junction box | 6 oclock junction box (ALF) |
R | (60) | | (Detail E) |
R -------------------------------------------------------------------------------
R | Bolt (70) | Fan frame | At the 4:30 oclock position |
R | | | (Section F-F) |
R -------------------------------------------------------------------------------
R | Clamps (100) | Bracket (110) on the | At the 4:15 oclock position |
R | Bolt (90) | fan frame | (Section D) |
R -------------------------------------------------------------------------------
R | Bolt (20) | Bracket (30) on the | At the 3:30 oclock position |
R | | fan frame | (Detail C) |
R -------------------------------------------------------------------------------
R | Bolt (130) | Bracket (120) on the | At the 3 oclock position |
R | | fan frame | (Detail B) |
R -------------------------------------------------------------------------------
(10) Make sure that the CJ11R harness is not stressed and TORQUE the bolts
(20), (40), (60), (100), (110) to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
(11) TORQUE the bolt (120) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(12) Connect the HJ11 harness to the CJ11R harness bulkhead connector in
the 6 oclock junction box. Use soft-nose connector pliers only if
necessary.
(13) Install the fan duct panel between struts No. 5 and No. 6 (Ref. TASK
72-23-00-400-027).
Subtask 73-21-50-710-064
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 430
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 73-21-50-410-083
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser door (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 73-21-50-440-073
Subtask 73-21-50-410-097
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 431
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-027
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-077
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 432
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-097
Subtask 73-21-50-040-108
Subtask 73-21-50-010-114
4. Procedure
_________
Subtask 73-21-50-020-065
(1) Disconnect the CJ12L harness (10) from the VBV position sensor CH. B,
the VSV position sensor CH. B and the RACSB valve position sensor CH.
B. Use soft-nose connector pliers only if necessary.
(2) Disconnect the HJ12 harness from the CJ12L harness receptacle in the
6 oclock junction box, left-hand side (ALF). Use soft-nose connector
pliers only if necessary.
(3) Cut and remove the lockwire which safeties the CJ12L bulkhead
connector nut (130) in the 6 oclock junction box.
(4) Remove the nut (130) and disengage the CJ12L harness bulkhead
connector from the 6 oclock junction box (Detail B).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 433
Nov 01/08
CES
C F M
56-5B
(5) Put blanking caps on the disconnected electrical connectors.
(6) Remove the parts which attach the CJ12L harness as follows:
-------------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
R -------------------------------------------------------------------------------
R | Bolt (30) | Clamp (20) on | At the 7:45 oclock position |
R | | CJ12L harness and | (Detail C) |
R | | fan frame | |
R -------------------------------------------------------------------------------
R | Bolt (100) | Bracket (110) | At the 8:30 oclock position |
R | | | (Detail D) |
R -------------------------------------------------------------------------------
R | Bolt (50) | Clamp (40) on | At the 9 oclock position |
R | | bracket (60) on | (Detail E) |
R | | the VBV fuel gear | |
R | | motor | |
R -------------------------------------------------------------------------------
R | Bolt (90) | Clamp (70) on | At the 7:30 oclock position |
R | | CJ12L harness and | (Detail F) |
R | | bracket (80) | |
R -------------------------------------------------------------------------------
R | Clamps (20), (40) | CJ12L harness (10)| (Details C, E and F) |
R | and (70) | | |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 434
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-027- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-097
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 435
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-168
Subtask 73-21-50-040-127
Subtask 73-21-50-010-169
4. Procedure
_________
Subtask 73-21-50-020-106
(1) Disconnect the CJ12L harness (10) from the VBV position sensor CH. B,
the VSV position sensor CH. B and the TBV position sensor CH. B. Use
soft-nose connector pliers only if necessary.
(2) Disconnect the HJ12 harness from the CJ12L bulkhead connector (150)
in the 6 oclock junction box. Use soft-nose connector pliers only if
necessary.
(3) Cut and remove the lockwire which safeties the CJ11L, CJ12L and CJ13
bulkhead connector nuts together in the 6 oclock junction box.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 436
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-21-50
Page 437
Nov 01/09
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 438
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 439
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 440
Nov 01/08
CES
C F M
56-5B
(4) Remove the nut (160) which attaches the bulkhead connector (150) to
the 6 oclock junction box (Detail B).
(5) Disengage the connector (150) from the 6 oclock junction box.
(7) Remove the parts which attach the CJ12L harness (10) as follows:
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| Nut (70) | Bracket (90), |On the core engine, at the 7 oclock |
| Bolt (110) | clamps (80) and | position (Detail F) |
| Clamp (120) | (100) on CJ11L | |
| | harness | |
------------------------------------------------------------------------------
| Bolt (30) | The fan frame | At the 7:45 oclock position |
| Clamp (20) | | (Detail C) |
------------------------------------------------------------------------------
| Bolt (130) | Bracket (140) |On the fan frame, at the 8:30 oclock|
| | | position (Detail D) |
------------------------------------------------------------------------------
| Bolt (50) | Bracket (60) | On the VBV fuel gear motor, at the |
| Clamp (40) | | 9 oclock position (Detail E) |
------------------------------------------------------------------------------
| Clamps (20), (40)| CJ12L harness | (Details C, E and F) |
| and (120) | | |
------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 441
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-027
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 442
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job set-up
Subtask 73-21-50-860-061
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-115
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the left thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 443
Nov 01/09
R
CES
C F M
56-5B
461AL, 462AR
Subtask 73-21-50-040-080
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-50-420-065
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(3) Set the CJ12L harness (10) in position on the core engine.
(4) Connect the CJ12L harness to the VBV position sensor CH. B, the VSV
position sensor CH. B and the RACSB valve position sensor CH. B. Use
soft-nose connector pliers only is necessary.
(5) Engage the CJ12L harness bulkhead connector (120) in the 6 oclock
junction box, and attach with the nut (130). Tighten the nut by hand
(Detail B).
(6) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 444
Nov 01/09
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56-5B
(7) Install the parts which attach the CJ12L harness as follows:
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Clamp (20), (40) | CJ12L harness (10) | (Details C, E and F) |
| and (70) | | |
-------------------------------------------------------------------------------
| Bolt (90) | Clamp (70) and | At the 7:30 oclock position |
| | bracket (80) | (Detail F) |
-------------------------------------------------------------------------------
| Bolt (50) | Clamp (40) and | At the 9 oclock position |
| | bracket (60) on | (Detail E) |
| | the VBV fuel gear | |
| | motor | |
-------------------------------------------------------------------------------
| Bolt (100) | Bracket (110) | At the 8:30 oclock position |
| | | (Detail D) |
-------------------------------------------------------------------------------
| Bolt (30) | Clamp (20) and fan | At the 7:45 oclock position |
| | frame | (Detail C) |
-------------------------------------------------------------------------------
(8) Make sure that the CJ12L is not stressed, and TORQUE the bolts (30),
(50), (90), (100) to between 47 and 53 lbf.in (0.53 and 0.59 m.daN).
(9) TORQUE the nut (130) to between 143 and 158 lbf.in (1.61 and 1.78
m.daN).
(10) Safety the nut (130), the CJ13 and the CJ11L harness bulkhead
connector nuts together with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8002) (Detail B).
(11) Connect the HJ12 harness to the CJ12L bulkhead connector in the 6
oclock junction box, left-hand side (ALF). Use soft-nose connector
pliers only if necessary.
(12) Make sure that the connectors are fully engaged and do not move.
Subtask 73-21-50-710-065
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 445
Nov 01/09
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56-5B
5. Close-up
________
Subtask 73-21-50-410-084
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 71-13-00-410-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 73-21-50-440-074
Subtask 73-21-50-410-098
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 446
Nov 01/09
R
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C F M
56-5B
TASK 73-21-50-400-027- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 447
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-086
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-170
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 448
Nov 01/09
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56-5B
(2) Make sure that the left thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-128
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-50-420-108
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(3) Set the CJ12L harness (10) in position on the core engine.
(4) Connect the CJ12L harness to the VBV position sensor CH. B, the VSV
position sensor CH. B and the TBV position sensor CH. B.
(5) Fully tighten the coupling rings of the connectors by hand. Use soft-
nose connector pliers only is necessary.
(6) Engage the CJ12L harness bulkhead connector (150) in the 6 oclock
junction box. Install the nut (160) to attach the connector (150)
(Detail B).
(7) TORQUE the nut (160) to between 140 and 160 lbf.in (1.58 and 1.80
m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 449
Nov 01/09
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56-5B
(8) Safety the nut (160) of the CJ12L bulkhead connector (150) together
with the nuts of the two adjacent bulkhead connectors (CJ11L and
CJ13) with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
(9) Connect the HJ12 connector to the CJ12L bulkhead connector (150) in
the 6 oclock junction box. . Use soft-nose connector pliers only if
necessary.
(10) Make sure that the connectors are fully engaged and do not move.
(11) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(12) Install clamps (20), (40) and (120) on the CJ12L harness.
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Clamp (40) | Bracket (60) | On the VBV fuel gear motor, at |
| Bolt (50) | | the 9 oclock position (Detail E) |
-------------------------------------------------------------------------------
| Bolt (130) | Bracket (140) | Onthe fan frame, at the 8:30 |
| | | oclock position (Detail D) |
-------------------------------------------------------------------------------
| Clamp (20) | The fan frame | At the 7:45 oclock position |
| Bolt (30) | | (Detail C) |
-------------------------------------------------------------------------------
| Clamp (120) | Bracket (90), | On the core engine, at the |
| Bolt (110) | clamps (80) and | 7 oclosk position (Detail F) |
| Nut (70) | (100) on CJ11L | |
| | harness | |
-------------------------------------------------------------------------------
(14) Make sure that the CJ12L is not stressed, and TORQUE the bolts (30),
(50), (130) and nut (70) to between 47 and 53 lbf.in (0.53 and 0.59
m.daN).
Subtask 73-21-50-710-085
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 450
Nov 01/09
R
CES
C F M
56-5B
5. Close-up
________
Subtask 73-21-50-410-132
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 71-13-00-410-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 73-21-50-440-091
Subtask 73-21-50-410-133
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 451
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-000-028
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-078
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 452
Nov 01/09
R
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C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-098
Subtask 73-21-50-040-109
Subtask 73-21-50-010-116
4. Procedure
_________
Subtask 73-21-50-020-066
(1) Remove the fan duct panel between struts No. 5 and No. 6 (Ref. TASK
72-23-00-000-027).
(2) Disconnect the CJ12R harness from the T25 temperature sensor CH. B,
the BSV switch CH. B, the HPTACC valve position sensor CH. B and the
LPTACC valve position sensor CH. B. Use soft-nose connector pliers
only if necessary.
(3) Disconnect the CJ11R harness from the T25 temperature sensor CH.A.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 453
Nov 01/09
R
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56-5B
CJ12R Harness
Figure 404/TASK 73-21-50-991-317- 14 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 454
Nov 01/08
CES
C F M
56-5B
CJ12R Harness
Figure 404/TASK 73-21-50-991-317- 24 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 455
Nov 01/08
CES
C F M
56-5B
CJ12R Harness
Figure 404/TASK 73-21-50-991-317- 34 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 456
Nov 01/08
CES
C F M
56-5B
CJ12R Harness
Figure 404/TASK 73-21-50-991-317- 44 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 457
Nov 01/08
CES
C F M
56-5B
(4) Disconnect the HJ12 harness connector in the 6 oclock junction box
from the CJ12R bulkhead connector. Use soft-nose connector pliers
only if necessary.
(6) Remove the parts which attach the CJ12R harness as follows:
-------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
| Bolt (140) | Bracket (120) on the | At the 3 oclock position |
| Clamp (130) | fan frame | (Detail B) |
-------------------------------------------------------------------------------
| Bolt (20) | Bracket (30) on the | At the 3:30 oclock position |
| | fan frame | (Detail C) |
-------------------------------------------------------------------------------
| Bolt (90) | Bracket (110) on the | At the 4:15 oclock position |
| Clamp (100) | fan frame | (Detail D) |
-------------------------------------------------------------------------------
| Bolt (70) | Fan frame | At the 4:30 oclock position |
| | | (Section F-F) |
-------------------------------------------------------------------------------
| Bolts (50) and | 6 oclock | On the right-hand side of the|
| (60) | junction box | 6 oclock junction box (ALF) |
| Clamp (40) | | (Detail E) |
-------------------------------------------------------------------------------
(7) Disengage the CJ12R harness (10) and the CJ11R harness (80), from the
recess in the fan frame at the 4:30 oclock position.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 458
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-028
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 459
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-070
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-117
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the right thrust reverser door is open (Ref. TASK 78-
36-00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-081
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 460
Nov 01/09
R
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-066
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Engage the CJ12R harness (10) and the CJ11R harness (80) in their
common recess of the fan frame, at the 4:30 oclock position.
(5) Connect the CJ12R harness to the T25 temperature sensor CH. B, the
BSV switch CH.B, the HPTACC valve position sensor CH. B, the LPTACC
valve position sensor CH. B. Use soft-nose connector pliers only if
necessary.
(6) Connect the CJ11R harness to the T25 temperature sensor, CH.A.
(7) Make sure that the connectors are fully engaged and do not move.
(8) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101), before installation.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 461
Nov 01/09
R
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56-5B
(9) Install the parts which attach the CJ12R harness as follows:
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Bolts (50) and | 6 oclock | On the right-hand side of the |
| (60) | junction box | 6 oclock junction box (ALF) |
| Clamp (40) | | (Detail E) |
-------------------------------------------------------------------------------
| Bolt (70) | Fan frame | At the 4:30 oclock position |
| | | (Section F-F) |
-------------------------------------------------------------------------------
| Bolt (90) | Bracket (110) on the | At the 4:15 oclock position |
| Clamp (100) | fan frame | (Detail D) |
-------------------------------------------------------------------------------
| Bolt (20) | Bracket (30) on the | At the 3:30 oclock position |
| | fan frame | (Detail C) |
-------------------------------------------------------------------------------
| Bolt (20) | Bracket (30) on the | At the 3:30 oclock position |
| | fan frame | (Detail C) |
-------------------------------------------------------------------------------
| Bolt (130) | Bracket (120) on the | At the 3 oclock position |
| | fan frame | (Detail B) |
-------------------------------------------------------------------------------
(10) Make sure that the CJ12R harness is not stressed and TORQUE the bolts
(20), (50), (60), (90), (130) to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
(11) TORQUE the bolt (70) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(12) Connect the HJ12 harness to the CJ12R harness bulkhead connector in
the 6 oclock junction box. Use soft-nose connector pliers only if
necessary.
(13) Install the fan duct panel between struts No. 5 and No. 6 (Ref. TASK
72-23-00-400-027).
Subtask 73-21-50-710-066
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 462
Nov 01/09
R
CES
C F M
56-5B
5. Close-up
________
Subtask 73-21-50-410-085
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right thrust reverser doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 73-21-50-440-075
Subtask 73-21-50-410-099
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 463
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-000-029
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-079
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 464
Nov 01/09
R
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56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-099
Subtask 73-21-50-040-110
Subtask 73-21-50-010-121
4. Procedure
_________
Subtask 73-21-50-020-067
(1) Disconnect the HJ13 harness from the CJ13 harness in the 6 oclock
junction box. Use soft-nose connector pliers only if necessary.
PRE SB 73-046
(2) Cut and remove the lockwires, and disconnect the CJ13 harness from
the T5 temperature sensor receptacle; the TCC sensor at the 9 oclock
position, the TCC sensor at the 3 oclock position, and the T3
temperature sensor CH. A, CH. B.
POST SB 73-046
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 465
Nov 01/09
R
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 19 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 466
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 29 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 467
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 39 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 468
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 49 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 469
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 59 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 470
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 69 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 471
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 79 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 472
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 89 (SHEET 8)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 473
Nov 01/08
CES
C F M
56-5B
CJ13 Harness
Figure 405/TASK 73-21-50-991-318- 99 (SHEET 9)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 474
Nov 01/08
CES
C F M
56-5B
(3) Cut and remove the lockwires, and disconnect the CJ13 harness from
the T5 temperature sensor receptacle; the TCC sensor at the 3 oclock
position and the T3 temperature sensor CH. A, CH. B.
END SB 73-046
(4) Cut and remove the lockwire, and disconnect the CJ13 harness from the
T495 receptacle.
(5) Cut and remove the lockwire which secure the CJ11L, CJ12L and CJ13
harness bulkhead connector nuts together.
(8) Remove the parts which attach the CJ13 harness as follows:
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| Bolts (30) | Bracket (20) | On core engine at the 7:30 |
| | | oclock position (Detail D) |
------------------------------------------------------------------------------
| Nut (165) | Fuel tube (to VBV fuel | On core engine at the 6:30 |
| Bolt (160) | gear motor) | oclock position (Detail C) |
| Clamps (170) and | | |
| (180) | | |
------------------------------------------------------------------------------
| Bolt (45) | Bracket (46) | On core engine at the 8:30 |
| Clamp (47) | | oclock position (Detail E) |
------------------------------------------------------------------------------
| Bolt (50) | Bracket (40) | On core engine at the 9:30 |
| Clamp (60) | | oclock position (Detail F) |
------------------------------------------------------------------------------
| Bolt (140) | Bracket (150) | On core engine at the 10 |
| Clamp (130) | | oclock position (Detail G) |
------------------------------------------------------------------------------
| Bolts (80) | Bracket (70) | On core engine at the 11 |
| | | oclock position (Detail H) |
------------------------------------------------------------------------------
| Bolt (110) | Bracket (90) | On core engine at the 11:00 |
| Clamps (100) and | | oclock position (Detail J) |
| (120) | | |
------------------------------------------------------------------------------
| Nuts (220) and | Bracket (200) | On core engine at the 8:30 |
| (430) | | |
| Bolts (210) and | | oclock position (Detail K) |
| (440) | | |
| Clamps (230) and | | |
| (420) | | |
------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| Bolt (400) | Bracket (410) | On flange N at the 9 oclock |
| Clamp (390) | | position (Detail L) |
------------------------------------------------------------------------------
| Bolt (250) | Bracket (260) | On flange N at the 9:30 oclock|
| Clamp (240) | | position (Detail M) |
------------------------------------------------------------------------------
| Bolt (370) | Bracket (360) | On the core engine at the 9:30|
| Clamp (380) | | oclock position close to the |
| | | fuel nozzles (Detail N) |
------------------------------------------------------------------------------
| Bolt (270) | Bracket (280) | On the flange R, at the 9:30 |
| Clamp (290) | | oclock position (Detail P) |
------------------------------------------------------------------------------
| Bolt (340) | Bracket (330) | On flange M, at the 6:30 |
| Clamp (350) | | oclock position (Detail Q) |
------------------------------------------------------------------------------
| Bolt (300) | Bracket (320) | On flange N, at the 6:30 |
| Clamp (310) | | oclock position (Detail R) |
------------------------------------------------------------------------------
| Bolt (660) | Bracket (650) | On the core engine at the |
| Clamp (640) | | 6:30 oclock position close |
| | | to the fuel nozzles (Detail S)|
------------------------------------------------------------------------------
| Bolt (450) | Bracket (470) | On flange R at the 6:30 |
| Clamp (460) | | oclock position (Detail T) |
------------------------------------------------------------------------------
| Bolt (620) | Bracket (610) | On flange R at the 6 oclock |
| Clamp (630) | | position (Detail U) |
------------------------------------------------------------------------------
| Bolt (490) | Bracket (500) | On flange R at the 5:30 |
| Clamp (480) | | oclock position (Detail V) |
------------------------------------------------------------------------------
| Bolt (590) | Bracket (580) | On flange R at the 5 oclock |
| Clamp (600) | | position (Detail W) |
------------------------------------------------------------------------------
| Bolts (510) and | Bracket (530) | On flange R at the 4:45 and |
| (515) | | 4:30 positions (Detail X) |
| Clamps (520) and | | |
| (525) | | |
------------------------------------------------------------------------------
| Nut (570) | Bracket (560) | On flange R at the 4 oclock |
| Bolt (540) | | position (Detail Y) |
| Clamp (550) | | |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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56-5B
TASK 73-21-50-000-029- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-101
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-180
Subtask 73-21-50-040-135
Subtask 73-21-50-010-181
4. Procedure
_________
Subtask 73-21-50-020-110
(1) Disconnect the HJ13 harness from the CJ13 harness in the 6 oclock
junction box. Use soft-nose connector pliers only if necessary.
PRE SB 73-046
(2) Cut and remove the lockwires, and disconnect the CJ13 harness from
the T5 temperature sensor receptacle; the TCC sensor at the 9 oclock
position, the TCC sensor at the 3 oclock position, and the T3
temperature sensor CH. A, CH. B.
POST SB 73-046
R
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201-249, 251-299, 301-399, 401-499,
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(3) Cut and remove the lockwires, and disconnect the CJ13 harness from
the T5 temperature sensor receptacle; the TCC sensor at the 3 oclock
position, and the T3 temperature sensor CH. A, CH. B.
END SB 73-046
(4) Cut and remove the lockwire, and disconnect the CJ13 harness from the
T495 receptacle.
(5) Cut and remove the lockwire which secure the CJ11L, CJ12L and CJ13
harness bulkhead connector nuts together.
(8) Remove the parts which attach the CJ13 harness as follows:
------------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
R | Bolt (30) | Brackets (20) and | On core engine at the 7:30 |
R | | (260) | oclock position (Detail D) |
R ------------------------------------------------------------------------------
R | Nut (165) | Fuel tube (to VBV fuel | On core engine at the 6:30 |
R | Bolt (160) | gear motor) | oclock position (Detail C) |
R | Clamps (170) and | | |
R | (180) | | |
R ------------------------------------------------------------------------------
R | Bolt (45) | Bracket (46) | On core engine at the 8:30 |
R | Clamp (47) | | oclock position (Detail E) |
R ------------------------------------------------------------------------------
R | Bolt (50) | Bracket (40) | On core engine at the 9:30 |
R | Clamp (60) | | oclock position (Detail F) |
R ------------------------------------------------------------------------------
R | Bolt (140) | Bracket (150) | On core engine at the 10 |
R | Clamp (130) | | oclock position (Detail G) |
R ------------------------------------------------------------------------------
R | Bolts (80) | Bracket (70) | On core engine at the 11 |
R | | | oclock position (Detail H) |
R ------------------------------------------------------------------------------
R | Bolt (110) | Bracket (90) | On core engine at the 11:00 |
R | Clamps (100) and | | oclock position (Detail J) |
R | (120) | | |
R ------------------------------------------------------------------------------
R | Nuts (220) and | Bracket (200) | On core engine at the 8:30 |
R | (430) | | |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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R
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201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 484
Nov 01/08
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 485
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 486
Nov 01/08
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C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 487
Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
R | Bolts (210) and | | oclock position (Detail K) |
R | (440) | | |
R | Clamps (230) and | | |
R | (420) | | |
R ------------------------------------------------------------------------------
R | Bolt (400) | Bracket (410) | On flange N at the 9 oclock |
R | Clamp (390) | | position (Detail L) |
R ------------------------------------------------------------------------------
R | Bolt (250) | Bracket (260) | On the core engine at the 8 |
R | Clamp (240) | | o clock position (Detail M) |
R ------------------------------------------------------------------------------
R | Bolt (370) | Bracket (360) | On the core engine at the 9:30|
R | Clamp (380) | | oclock position close to the |
R | | | fuel nozzles (Detail N) |
R ------------------------------------------------------------------------------
R | Bolt (270) | Bracket (280) | On the flange R, at the 9:30 |
R | Clamp (290) | | oclock position (Detail P) |
R ------------------------------------------------------------------------------
R | Bolt (340) | Bracket (330) | On flange M, at the 6:30 |
R | Clamp (350) | | oclock position (Detail Q) |
R ------------------------------------------------------------------------------
R | Bolt (300) | Bracket (320) | On flange N, at the 6:30 |
R | Clamp (310) | | oclock position (Detail R) |
R ------------------------------------------------------------------------------
R | Bolt (660) | Bracket (650) | On the core engine at the |
R | Clamp (640) | | 6:30 oclock position close |
R | | | to the fuel nozzles (Detail S)|
R ------------------------------------------------------------------------------
R | Bolt (450) | Bracket (470) | On flange R at the 6:30 |
R | Clamp (460) | | oclock position (Detail T) |
R ------------------------------------------------------------------------------
R | Bolt (620) | Bracket (610) | On flange R at the 6 oclock |
R | Clamp (630) | | position (Detail U) |
R ------------------------------------------------------------------------------
R | Bolt (490) | Bracket (500) | On flange R at the 5:30 |
R | Clamp (480) | | oclock position (Detail V) |
R ------------------------------------------------------------------------------
R | Bolt (590) | Bracket (580) | On flange R at the 5 oclock |
R | Clamp (600) | | position (Detail W) |
R ------------------------------------------------------------------------------
R | Bolts (510) and | Bracket (530) | On flange R at the 4:45 and |
R | (515) | | 4:30 positions (Detail X) |
R | Clamps (520) and | | |
R | (525) | | |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
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------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
R ------------------------------------------------------------------------------
R | Nut (570) | Bracket (560) | On flange R at the 4 oclock |
R | Bolt (540) | | position (Detail Y) |
R | Clamp (550) | | |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 490
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-029
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 491
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-062
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-122
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
56-5B
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-082
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-50-420-067
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
CAUTION : THE DESIGN OF THE CJ13 HARNESS AND THRUST REVERSER INNER
_______
SKIN IS SUCH THAT CONTACT MAY OCCUR DURING OPERATIONS
BETWEEN THESE 2 PARTS IF INCORRECTLY INSTALLED. CAREFULLY
PUT THE CJ13 HARNESS IN ITS CORRECT POSITION IN THE AREA OF
THE TBV SUCH AS THE GAP WITH THRUST REVERSER IS ENOUGH TO
PREVENT CONTACT.
PRE SB 73-046
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
C F M
56-5B
(4) Connect the CJ13 harness to the T5 sensor receptacle, the TCC sensor
at the 9 oclock position, the TCC sensor at the 3 oclock position,
the T3 sensor CH. A and CH. B, and the T495 receptacle.
POST SB 73-046
(5) Connect the CJ13 harness to the T5 sensor receptacle, the TCC sensor
at the 3 oclock position, the T3 sensor CH. A and CH. B, and the
T495 receptacle.
END SB 73-046
(7) Engage the CJ13 harness bulkhead connector in the 6 oclock junction
box. Secure the bulkhead connector with the nut (190). Tighten the
nut (190) by hand.
(8) Make sure that the connectors are fully engaged and do not move.
(9) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(10) Install the parts which attach the CJ13 harness on engine as follows:
R -------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
R -------------------------------------------------------------------------------
R | Bolts (30) | Bracket (20) | On core engine at the 7:30 oclock |
R | | | position (Detail D) |
R -------------------------------------------------------------------------------
R | Clamps (170) | Fuel tube (to | On core engine at the 6:30 oclock |
R | and (180) | VBV fuel gear | position (Detail C) |
R | Bolt (160) | motor) | |
R | Nut (165) | | |
R -------------------------------------------------------------------------------
R | Clamp (47) | Bracket (46) | On core engine at the 8:30 oclock |
R | Bolt (45) | | position (Detail E) |
R -------------------------------------------------------------------------------
R | Clamp (60) | Bracket (40) | On core engine at the 9:30 oclock |
R | Bolt (50) | | position (Detail F) |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/08
CES
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56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (130) | Bracket (150) | On core engine at the 10 oclock |
R | Bolt (140) | | position (Detail G) |
R -------------------------------------------------------------------------------
R | Bolts (80) | Bracket (70) | On core engine at the 11 oclock |
R | | | position (Detail H) |
R -------------------------------------------------------------------------------
R | Clamps (100) | Bracket (90) | On core engine at the 11 oclock |
R | and (120) | | position (Detail J) |
R | Bolt (110) | | |
R -------------------------------------------------------------------------------
R | Clamps (230) | Bracket (200) | On core engine at the 8:30 oclock |
R | and (420) | | position (Detail K) |
R | Bolts (210) | | |
R | and (440) | | |
R | Nuts (220) | | |
R | and (430) | | |
R -------------------------------------------------------------------------------
R | Clamp (390) | Bracket (410) | On flange N at the 9 oclock |
R | Bolt (400) | | position (Detail L) |
R -------------------------------------------------------------------------------
R | Clamp (240) | Bracket (260) | On flange N at the 9:30 oclock |
R | Bolt (250) | | position (Detail M) |
R -------------------------------------------------------------------------------
R | Clamp (380) | Bracket (360) | On the core engine at the 9:30 |
R | Bolt (370) | | oclock position close to the fuel |
R | | | nozzles (Detail N) |
R -------------------------------------------------------------------------------
R | Clamp (290) | Bracket (280) | On the flange R, at the 9:30 |
R | Bolt (270) | | oclock position (Detail P) |
R -------------------------------------------------------------------------------
R | Clamp (350) | Bracket (330) | On flange M, at the 6:30 oclock |
R | Bolt (340) | | position (Detail Q) |
R -------------------------------------------------------------------------------
R | Clamp (310) | Bracket (320) | On flange N, at the 6:30 oclock |
R | Bolt (300) | | position (Detail R) |
R -------------------------------------------------------------------------------
R | Clamp (640) | Bracket (650) | On the core engine at the 6:30 |
R | Bolt (660) | | oclock position close to the fuel |
R | | | nozzles (Detail S) |
R -------------------------------------------------------------------------------
R | Clamp (460) | Bracket (470) | On flange R at the 6:30 oclock |
R | Bolt (450) | | position (Detail T) |
R -------------------------------------------------------------------------------
R | Clamp (630) | Bracket (610) | On flange R at the 6 oclock |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 495
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Bolt (620) | | position (Detail U) |
R -------------------------------------------------------------------------------
R | Clamp (480) | Bracket (500) | On flange R at the 5:30 oclock |
R | Bolt (490) | | position (Detail V) |
R -------------------------------------------------------------------------------
R | Clamp (600) | Bracket (580) | On flange R at the 5 oclock |
R | Bolt (590) | | position (Detail W) |
R -------------------------------------------------------------------------------
R | Clamps (520) | Bracket (530) | On flange R at the 4:45 and 4:30 |
R | Bolts (510) | | positions (Detail X) |
R -------------------------------------------------------------------------------
R | Clamp (550) | Bracket (560) | On flange R at the 4 oclock |
R | Bolt (540) | | position (Detail Y) |
R | Nut (570) | | |
-------------------------------------------------------------------------------
(11) Make sure that the harness is not stressed and TORQUE bolts (30),
(45), (50), (80), (110), (140), (250), (270), (300), (340), (370),
(400), (450), (490), (510), (590), (620), (660) and nuts (165),
(220), (430), (570) to between 47 and 53 lbf.in (0.53 and 0.59
m.daN).
(12) TORQUE the bulkhead connector nut (190) to between 143 and 158 lbf.in
(1.61 and 1.78 m.daN) and safety the CJ11L, CJ12L and CJ13 bulkhead
connector nuts together with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8002) (Detail B).
(13) Connect the HJ13 harness to the CJ13 harness bulkhead connector in
the 6 oclock junction box. Use soft-nose connector pliers only if
necessary. Make sure that the connector is fully engaged and do not
move.
(14) TORQUE the CJ13 connectors on the T495, T3, T5 and TCC sensor
receptacle(s) to between 125 and 135 lbf.in (1.41 and 1.52 m.daN).
(15) Safety the CJ13 connectors to the T495, T3, T5 and TCC receptacle(s)
with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 496
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-50-710-067
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
5. Close-up
________
Subtask 73-21-50-410-086
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-076
Subtask 73-21-50-410-102
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 497
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-029- 01
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 498
Nov 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-090
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-182
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 499
Nov 01/08
CES
C F M
56-5B
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-136
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-50-420-112
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
CAUTION : THE DESIGN OF THE CJ13 HARNESS AND THRUST REVERSER INNER
_______
SKIN IS SUCH THAT CONTACT MAY OCCUR DURING OPERATIONS
BETWEEN THESE 2 PARTS IF INCORRECTLY INSTALLED. CAREFULLY
PUT THE CJ13 HARNESS IN ITS CORRECT POSITION IN THE AREA OF
THE TBV SUCH AS THE GAP WITH THRUST REVERSER IS ENOUGH TO
PREVENT CONTACT.
PRE SB 73-046
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A400
Nov 01/08
CES
C F M
56-5B
(4) Connect the CJ13 harness to the T5 sensor receptacle, the TCC sensor
at the 9 oclock position, the TCC sensor at the 3 oclock position,
the T3 sensor CH. A and CH. B, and the T495 receptacle.
POST SB 73-046
(5) Connect the CJ13 harness to the T5 sensor receptacle, the TCC sensor
at the 3 oclock position, the T3 sensor CH. A and CH. B, and the
T495 receptacle.
END SB 73-046
(7) Engage the CJ13 harness bulkhead connector in the 6 oclock junction
box. Secure the bulkhead connector with the nut (190). Tighten the
nut (190) by hand.
(8) Make sure that the connectors are fully engaged and do not move.
(9) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(10) Install the parts which attach the CJ13 harness on engine as follows:
R -------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
R -------------------------------------------------------------------------------
R | Bolt (30) | Brackets (20) | On core engine at the 7:30 oclock |
R | | and (260) | position (Detail D) |
R -------------------------------------------------------------------------------
R | Clamps (170) | Fuel tube (to | On core engine at the 6:30 oclock |
R | and (180) | VBV fuel gear | position (Detail C) |
R | Bolt (160) | motor) | |
R | Nut (165) | | |
R -------------------------------------------------------------------------------
R | Clamp (47) | Bracket (46) | On core engine at the 8:30 oclock |
R | Bolt (45) | | position (Detail E) |
R -------------------------------------------------------------------------------
R | Clamp (60) | Bracket (40) | On core engine at the 9:30 oclock |
R | Bolt (50) | | position (Detail F) |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A401
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (130) | Bracket (150) | On core engine at the 10 oclock |
R | Bolt (140) | | position (Detail G) |
R -------------------------------------------------------------------------------
R | Bolts (80) | Bracket (70) | On core engine at the 11 oclock |
R | | | position (Detail H) |
R -------------------------------------------------------------------------------
R | Clamps (100) | Bracket (90) | On core engine at the 11:00 oclock |
R | and (120) | | position (Detail J) |
R | Bolt (110) | | |
R -------------------------------------------------------------------------------
R | Clamps (230) | Bracket (200) | On core engine at the 8:30 oclock |
R | and (420) | | position (Detail K) |
R | Bolts (210) | | |
R | and (440) | | |
R | Nuts (220) | | |
R | and (430) | | |
R -------------------------------------------------------------------------------
R | Clamp (390) | Bracket (410) | On flange N at the 9 oclock |
R | Bolt (400) | | position (Detail L) |
R -------------------------------------------------------------------------------
R | Clamp (240) | Bracket (260) | On the core engine at the 8 |
R | Bolt (250) | | oclock position (Detail M) |
R -------------------------------------------------------------------------------
R | Clamp (380) | Bracket (360) | On the core engine at the 9:30 |
R | Bolt (370) | | oclock position close to the |
R | | | fuel nozzles (Detail N) |
R -------------------------------------------------------------------------------
R | Clamp (290) | Bracket (280) | On the flange R, at the 9:30 |
R | Bolt (270) | | oclock position (Detail P) |
R -------------------------------------------------------------------------------
R | Clamp (350) | Bracket (330) | On flange M, at the 6:30 oclock |
R | Bolt (340) | | position (Detail Q) |
R -------------------------------------------------------------------------------
R | Clamp (310) | Bracket (320) | On flange N, at the 6:30 oclock |
R | Bolt (300) | | position (Detail R) |
R -------------------------------------------------------------------------------
R | Clamp (640) | Bracket (650) | On the core engine at the 6:30 |
R | Bolt (660) | | oclock position close to the fuel |
R | | | nozzles (Detail S) |
R -------------------------------------------------------------------------------
R | Clamp (460) | Bracket (470) | On flange R at the 6:30 oclock |
R | Bolt (450) | | position (Detail T) |
R -------------------------------------------------------------------------------
R | Clamp (630) | Bracket (610) | On flange R at the 6 oclock |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A402
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Bolt (620) | | position (Detail U) |
R -------------------------------------------------------------------------------
R | Clamp (480) | Bracket (500) | On flange R at the 5:30 oclock |
R | Bolt (490) | | position (Detail V) |
R -------------------------------------------------------------------------------
R | Clamp (600) | Bracket (580) | On flange R at the 5 oclock |
R | Bolt (590) | | position (Detail W) |
R -------------------------------------------------------------------------------
R | Clamps (520) | Bracket (530) | On flange R at the 4:45 and 4:30 |
R | Bolts (510) | | positions (Detail X) |
R -------------------------------------------------------------------------------
R | Clamp (550) | Bracket (560) | On flange R at the 4 oclock |
R | Bolt (540) | | position (Detail Y) |
R | Nut (570) | | |
-------------------------------------------------------------------------------
(11) Make sure that the harness is not stressed and TORQUE bolts (30),
(45), (50), (80), (110), (140), (250), (270), (300), (340), (370),
(400), (450), (490), (510), (590), (620), (660) and nuts (165),
(220), (430), (570) to between 47 and 53 lbf.in (0.53 and 0.59
m.daN).
(12) TORQUE the bulkhead connector nut (190) to between 143 and 158 lbf.in
(1.61 and 1.78 m.daN) and safety the CJ11L, CJ12L and CJ13 bulkhead
connector nuts together with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8002) (Detail B).
(13) Connect the HJ13 harness to the CJ13 harness bulkhead connector in
the 6 oclock junction box. Use soft-nose connector pliers only if
necessary. Make sure that the connector is fully engaged and do not
move.
(14) TORQUE the CJ13 connectors on the T495, T3, T5 and TCC sensor
receptacle(s) to between 125 and 135 lbf.in (1.41 and 1.52 m.daN).
(15) Safety the CJ13 connectors to the T495, T3, T5 and TCC receptacle(s)
with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A403
Nov 01/08
CES
C F M
56-5B
Subtask 73-21-50-710-089
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
5. Close-up
________
Subtask 73-21-50-410-140
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-095
Subtask 73-21-50-410-141
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A404
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-080
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A405
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-100
Subtask 73-21-50-040-111
Subtask 73-21-50-010-126
4. Procedure
_________
Subtask 73-21-50-020-068
(1) Disconnect the HJ7 harness from the ECU (J7 receptacle), the HMU (CH.
A), the N2 speed sensor (CH. A) and the fuel return valve (CH. A).
Use soft-nose connector pliers only if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A406
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-21-50
Page A407
Nov 01/09
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 19 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A408
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 29 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A409
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 39 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A410
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 49 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A411
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 59 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A412
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 69 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A413
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 79 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A414
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 89 (SHEET 8)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A415
Nov 01/08
CES
C F M
56-5B
HJ7 Harness
Figure 407/TASK 73-21-50-991-319- 99 (SHEET 9)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A416
Nov 01/08
CES
C F M
56-5B
(3) Remove parts which attach the HJ7 harness as follows:
-----------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
| Bolt (10) | Bracket (20) | At the 9:30 oclock position |
| Clamp (30) | | on flange D (Detail F) |
-----------------------------------------------------------------------------
| Bolt (40) | Bracket (60) | At the 9:30 oclock position |
| Clamp (50) | | on flange C (Detail G) |
-----------------------------------------------------------------------------
| Bolt (70) | Bracket (80) | At the 9 oclock position |
| Clamp (90) | | on flange C (Detail H) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clips (120) and | At the 8:30 oclock position |
| | (130) on brackets | on flange C (Detail J) |
| | (100) and (110) | |
-----------------------------------------------------------------------------
| Bolt (140) | Bracket (150) | At the 8 oclock position |
| Clamp (160) | | on flange C (Detail K) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clip (180) on | At the 8 oclock position |
| | bracket (170) | on flange C (Detail L) |
-----------------------------------------------------------------------------
| Bolt (210) | Bracket (190) | At the 7:30 oclock position |
| Clamp (200) | | on flange C (Detail M) |
-----------------------------------------------------------------------------
| Bolt (230) | Bracket (240) | At the 7 oclock position |
| Clamp (220) | | on flange B (Detail N) |
-----------------------------------------------------------------------------
| Bolt (270) | Bracket (250) | Between the 6 oclock and the |
| Clamp (260) | (three locations) | 7 oclock positions on |
| | | flange B (Detail P) |
-----------------------------------------------------------------------------
| Bolt (280) | Bracket (300) | At the 6 oclock position |
| Clamp (290) | (two locations) | on flange B (Detail Q) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clip (310) on | At the 6 oclock position |
| | bracket (320) | on flange C (Detail R) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clip (330) on | At the 5:30 oclock position |
| | bracket (340) | on flange E (Detail S) |
-----------------------------------------------------------------------------
| Nut (360) | Bracket assembly | At the 5 oclock position |
| Bolt (370) | (390) | between flanges E and F |
| Plates (350) | | (Detail T) |
-----------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A417
Nov 01/09
R
CES
C F M
56-5B
-----------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
| HJ7 Harness | Flexible clamp | (Detail T) |
| | (380) | |
-----------------------------------------------------------------------------
| Bolt (410) | Bracket (420) | At the 5:30 oclock position |
| Clamp (400) | | on flange E (Detail U) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clip (430) on | At the 5:30 oclock position |
| | bracket (440) | on flange F (Detail V) |
-----------------------------------------------------------------------------
| Bolt (460) | Bracket (470) | At the 6 oclock position |
| Clamp (450) | | on the aft side of the AGB |
| | | (Detail W) |
-----------------------------------------------------------------------------
| HJ7 Harness | Clip (480) on | At the 6 oclock position |
| | bracket (490) | on the flange F (Detail X) |
-----------------------------------------------------------------------------
| Bolt (500) | Bracket (520) | At the 6 oclock position |
| Clamp (510) | | on the TGB left-hand side |
| | | (Detail Y) |
-----------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A418
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A419
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-063
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-127
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-086
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A420
Nov 01/09
R
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-068
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ7 harness to the ECU (J7 receptacle), the HMU (CH. A),
the N2 speed sensor (CH. A), and the fuel return valve (CH. A). Use
soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Lubricate the threads of bolts with graphite grease (Material No.
CP2101) before installation.
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Clamp (30) | Bracket (20) | At the 9:30 oclock position |
| Bolt (10) | | on flange D (Detail F) |
-------------------------------------------------------------------------------
| Clamp (50) | Bracket (60) | At the 9:30 oclock position |
| Bolt (40) | | on flange C (Detail G) |
-------------------------------------------------------------------------------
| Clamp (90) | Bracket (80) | At the 9 oclock position |
| Bolt (70) | | on flange C (Detail H) |
-------------------------------------------------------------------------------
| HJ7 Harness | Clips (120) and | At the 8:30 oclock position |
| | (130) on brackets | on flange C (Detail J) |
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A421
Nov 01/09
R
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| | (100) and (110) | |
-------------------------------------------------------------------------------
| Clamp (160) | Bracket (150) | At the 8 oclock position |
| Bolt (140) | | on flange C (Detail K) |
-------------------------------------------------------------------------------
| HJ7 harness | Clip (180) on | At the 8 oclock position |
| | bracket (170) | on flange C (Detail L) |
-------------------------------------------------------------------------------
| Clamp (200) | Bracket (190) | At the 7:30 oclock position |
| Bolt (210) | | on flange C (Detail M) |
-------------------------------------------------------------------------------
| Clamp (220) | Bracket (240) | At the 7 oclock position |
| Bolt (230) | | on flange B (Detail N) |
-------------------------------------------------------------------------------
| Clamps (260) | Brackets (250) | Between the 6 oclock and the |
| Bolts (270) | (three locations) | 7 oclock positions on |
| | flange B (Detail P) |
-------------------------------------------------------------------------------
| Clamps (290) | Brackets (300) | At the 6 oclock position on |
| Bolts (280) | (two locations) | flange B (Detail Q) |
-------------------------------------------------------------------------------
| HJ7 Harness | Clip (310) on | At the 6 oclock position on |
| | bracket (320) | flange C (Detail R) |
-------------------------------------------------------------------------------
| HJ7 Harness | Clip (330) on | At the 5:30 oclock position |
| | bracket (340) | on flange E (Detail S) |
-------------------------------------------------------------------------------
| HJ7 Harness | Flexible clamp | Part of bracket assembly (390) |
| | (380) | (Detail T) |
-------------------------------------------------------------------------------
| Plates (350) | Bracket assembly | At the 5 oclock position between |
| Bolts (370) | (390) | flanges E and F (Detail T) |
| Nuts (360) | | |
-------------------------------------------------------------------------------
| Clamp (400) | Bracket (420) | At the 5:30 oclock position on |
| Bolt (410) | | flange E (Detail U) |
-------------------------------------------------------------------------------
| HJ7 Harness | Clip (430) on | At the 5:30 oclock position on |
| | bracket (440) | flange F (Detail V) |
-------------------------------------------------------------------------------
| Clamp (450) | Bracket (470) | At the 6 oclock position on |
| Bolt (460) | | the aft side of the AGB |
| | | (Detail W) |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A422
Nov 01/09
R
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| HJ7 Harness | Clip (480) on | At the 6 oclock position on |
| | bracket (490) | flange F (Detail X) |
-------------------------------------------------------------------------------
| Clamp (510) | Bracket (520) | At the 6 oclock position on |
| Bolt (500) | | the TGB left-hand side |
| | | (Detail Y) |
-------------------------------------------------------------------------------
(9) TORQUE the nuts (360) and all the bolts to between 45 and 55 lbf.in
(0.50 and 0.62 m.daN).
Subtask 73-21-50-710-068
5. Close-up
________
Subtask 73-21-50-410-087
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-077
Subtask 73-21-50-410-105
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A423
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-081
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A424
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-101
Subtask 73-21-50-040-112
Subtask 73-21-50-010-128
4. Procedure
_________
Subtask 73-21-50-020-069
(1) Disconnect the HJ8 harness from the ECU (J8 receptacle), the HMU (CH.
B), the N2 speed sensor (CH. B) and the fuel return valve (CH. B).
Use soft-nose connector pliers only if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A425
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 19 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A426
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 29 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A427
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 39 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A428
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 49 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A429
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 59 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A430
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 69 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A431
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 79 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A432
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 89 (SHEET 8)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A433
Nov 01/08
CES
C F M
56-5B
HJ8 Harness
Figure 408/TASK 73-21-50-991-320- 99 (SHEET 9)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A434
Nov 01/08
CES
C F M
56-5B
(3) Remove parts which attach the HJ8 harness as follows:
-----------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
R | Bolt (10) | Bracket (30) | At the 9:30 oclock position |
R | Clamp (20) | | on flange D (Detail F) |
R -----------------------------------------------------------------------------
R | Bolt (50) | Bracket (40) | At the 9:30 oclock position |
R | Clamp (60) | | on flange D (Detail G) |
R -----------------------------------------------------------------------------
R | Bolt (80) | Bracket (90) | At the 9 oclock position |
R | Clamp (70) | | on flange C (Detail H) |
R -----------------------------------------------------------------------------
R | HJ8 Harness | Clips (100) and (110) | At the 8:30 oclock position |
R | | on brackets (120) | on flange C (Detail J) |
R | | and (130) | |
R -----------------------------------------------------------------------------
R | Bolt (150) | Bracket (160) | At the 8 oclock position |
R | Clamp (140) | | on flange C (Detail K) |
R -----------------------------------------------------------------------------
R | HJ8 harness | Clip (180) on | At the 8 oclock position |
R | | bracket (170) | on flange C (Detail L) |
R -----------------------------------------------------------------------------
R | Bolt (210) | Bracket (190) | At the 7:30 oclock position |
R | Clamp (200) | | on flange C (Detail M) |
R -----------------------------------------------------------------------------
R | Bolt (240) | Bracket (220) | At the 7 oclock position |
R | Clamp (230) | | on flange B (Detail N) |
R -----------------------------------------------------------------------------
R | Bolts (270) | Brackets (250) | Between the 6 oclock and the |
R | Clamps (260) | (Three locations) | 7:30 oclock positions on |
R | | | flange B (Detail P) |
R -----------------------------------------------------------------------------
R | Bolts (280) | Brackets (300) | At the 6 oclock position, |
R | Clamps (290) | (Two locations) | flanges B and C (Detail Q) |
R -----------------------------------------------------------------------------
R | HJ8 harness | Clip (310) on | At the 6 oclock position |
R | | bracket (320) | on flange C (Detail R) |
R -----------------------------------------------------------------------------
R | HJ8 harness | Clip (330) on | At the 5:30 oclock position |
R | | bracket (340) | on flange E (Detail S) |
R -----------------------------------------------------------------------------
R | Nuts (360) | Bracket assembly | At the 5 oclock position |
R | Bolts (370) | (390) | between flanges E and F |
R | Plates (350) | | (Detail T) |
R -----------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A435
Nov 01/08
CES
C F M
56-5B
-----------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-----------------------------------------------------------------------------
R | HJ8 Harness | Flexible Clamp (380) | (Detail T) |
R -----------------------------------------------------------------------------
R | Bolt (400) | Bracket (420) | At the 5:30 oclock position |
R | Clamp (410) | | on flange E (Detail U) |
R -----------------------------------------------------------------------------
R | HJ8 Harness | Clip (430) on | At the 6 oclock position |
R | | bracket (440) | on flange E (Detail V) |
R -----------------------------------------------------------------------------
R | Bolt (470) | Bracket (450) | At the 6 oclock position |
R | Clamp (460) | | on the TGB left-hand side |
R | | | (Detail X) |
R -----------------------------------------------------------------------------
R | Bolt (490) | Bracket (480) | At the 6 oclock position |
R | Clamp (500) | | on the TGB left-hand side |
R | | | (Detail W) |
R -----------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A436
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A437
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-50-860-064
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-129
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-087
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A438
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-069
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ8 harness to the ECU (J8 receptacle), the HMU (CH. B),
the N2 speed sensor (CH. B), and the fuel return valve (CH. B). Use
soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Lubricate the threads of bolts with graphite grease (Material No.
CP2101) before installation.
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
R -------------------------------------------------------------------------------
R | Clamp (20) | Bracket (30) | At the 9:30 oclock position |
R | Bolt (10) | | on flange D (Detail F) |
R -------------------------------------------------------------------------------
R | Clamp (60) | Bracket (40) | At the 9:30 oclock position |
R | Bolt (50) | | on flange D (Detail G) |
R -------------------------------------------------------------------------------
R | Clamp (70) | Bracket (90) | At the 9 oclock position |
R | Bolt (80) | | on flange C (Detail J) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Clips (100) and (110) | At the 8:30 oclock position |
R | | on brackets (120) | on flange C (Detail H) |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A439
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | | and (130) | |
R -------------------------------------------------------------------------------
R | Clamp (140) | Bracket (160) | At the 8 oclock position |
R | Bolt (150) | | on flange C (Detail K) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Clip (180) on | At the 8 oclock position |
R | | bracket (170) | on flange C (Detail L) |
R -------------------------------------------------------------------------------
R | Clamp (200) | Bracket (190) | At the 7:30 oclock position |
R | Bolt (210) | | on flange C (Detail M) |
R -------------------------------------------------------------------------------
R | Clamp (230) | Bracket (220) | At the 7 oclock position |
R | Bolt (240) | | on flange B (Detail N) |
R -------------------------------------------------------------------------------
R | Clamps (260) | Brackets (250) | Between the 6 oclock and the |
R | Bolts (270) | (three locations) | 7:30 oclock positions on |
R | flange B (Detail P) |
R -------------------------------------------------------------------------------
R | Clamps (290) | Brackets (300) | At the 6 oclock position, |
R | Bolts (280) | (two locations) | flanges B and C (Detail Q) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Clip (310) on | At the 6 oclock position |
R | | bracket (320) | on flange C (Detail R) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Clip (330) on | At the 5:30 oclock position |
R | | bracket (340) | on flange E (Detail S) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Flexible clamp (380) | Part of the bracket assembly |
R | | | (390) |
R -------------------------------------------------------------------------------
R | Plate (350) | Bracket assembly | At the 5 oclock position |
R | Bolt (370) | (390) | between flanges E and F |
R | Nut (350) | | (Detail T) |
R -------------------------------------------------------------------------------
R | Clamp (410) | Bracket (420) | At the 5:30 oclock position |
R | Bolt (400) | | on flange E (Detail U) |
R -------------------------------------------------------------------------------
R | HJ8 Harness | Clip (430) on | At the 6 oclock position |
R | | bracket (440) | on flange E (Detail V) |
R -------------------------------------------------------------------------------
R | Clamp (460) | Bracket (450) | At the 6 oclock position |
R | Bolt (470) | | on the TGB left-hand side |
R | | | (Detail X) |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A440
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (500) | Bracket (480) | At the 6 oclock position |
R | Bolt (490) | | on the TGB left-hand side |
R | | | (Detail W) |
-------------------------------------------------------------------------------
(9) TORQUE nuts (350) and all the bolts to between 45 and 55 lbf.in (0.50
and 0.62 m.daN).
Subtask 73-21-50-710-069
5. Close-up
________
Subtask 73-21-50-410-088
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-078
Subtask 73-21-50-410-106
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A441
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-042
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-082
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A442
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-102
Subtask 73-21-50-040-113
Subtask 73-21-50-010-130
4. Procedure
_________
Subtask 73-21-50-020-070
(1) Disconnect the HJ9 harness from the control alternator CH. A, starter
air valve CH. A, N1 speed sensor CH. A, T12 sensor CH. A, and ECU
(receptacle J9) . Use soft-nose connector pliers only if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A443
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 17 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A444
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 27 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A445
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 37 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A446
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 47 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A447
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 57 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A448
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 67 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A449
Nov 01/08
CES
C F M
56-5B
HJ9 Harness
Figure 409/TASK 73-21-50-991-321- 77 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A450
Nov 01/08
CES
C F M
56-5B
(3) Remove parts which attach the HJ9 harness as follows:
------------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
R | Bolt (10) | Bracket (30) | On fan frame flange D, at the |
R | Clamp (20) | | 5 oclock position (Detail D) |
R ------------------------------------------------------------------------------
R | Bolt (40) | Bracket (60) | On fan frame flange C, at the |
R | Clamp (50) | | 5 oclock position (Detail E) |
R ------------------------------------------------------------------------------
R | Bolt (70) | Bracket (90) | On fan frame flange B, at the |
R | Clamp (80) | | 5 oclock position (Detail F) |
R ------------------------------------------------------------------------------
R | Bolt (100) | Bracket (110) | On fan frame flange B, at the |
R | Clamp (120) | | 5:30 oclock position (Detail G) |
R ------------------------------------------------------------------------------
R | Bolt (130) | Bracket (150) | On fan frame flange B, at the |
R | Clamp (140) | | 5:45 oclock position (Detail H) |
R ------------------------------------------------------------------------------
R | HJ9 Harness | Clip (160) on | At the 5:30 oclock position on |
R | | bracket (170) | flange D (Detail J) |
R ------------------------------------------------------------------------------
R | Bolts (220) | Clamp (200) on | On fan frame between flange E |
R | Cover plate | bracket (210) | and flange F, at the 5:30 oclock|
R | (180) | | position (Detail K) |
R ------------------------------------------------------------------------------
R | HJ9 Harness | Flexible clamp | Detail K |
R | | (190) | |
R ------------------------------------------------------------------------------
R | Bolt (240) | Bracket (250) | On the TGB right-hand side |
R | Cover plate | | (Detail L) |
R | (230) | | |
R ------------------------------------------------------------------------------
R | HJ9 Harness | Flexible clamp | Detail L |
R | | (260) | |
R ------------------------------------------------------------------------------
R | Bolt (270) | Bracket (290) | On fan frame flange G, at the 5:30|
R | Clamp (280) | | oclock position (Detail M) |
R ------------------------------------------------------------------------------
R | Bolt (300) | Bracket (310) | On fan frame flange C, at the 5 |
R | Clamp (320) | | oclock position (Detail N) |
R ------------------------------------------------------------------------------
R | HJ9 Harness | Clip (330) on | On fan frame flange C, at the 4:30|
R | | bracket (340) | oclock position (Detail P) |
R ------------------------------------------------------------------------------
R | HJ9 Harness | Clip (350) on | On fan frame flange C, at the 4 |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A451
Nov 01/08
CES
C F M
56-5B
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
R | | bracket (360) | oclock position (Detail Q) |
R ------------------------------------------------------------------------------
R | Bolt (370) | Bracket (380) | On fan frame flange C, at the 3:30|
R | Clamp (390) | | oclock position (Detail R) |
R ------------------------------------------------------------------------------
R | Bolt (400) | Bracket (420) | On fan frame flange C, at the 3:30|
R | Clamp (410) | | oclock position (Detail S) |
R ------------------------------------------------------------------------------
R | Bolt (430) | Bracket (440) and | On fan frame flange D, at the 3:30|
R | Clamp (450) | Clamp (460) on | oclock position (Detail T) |
R | | HJ10 harness | |
R ------------------------------------------------------------------------------
R | Bolt (470) | Bracket (480) | On fan frame flange C, between the|
R | Clamp (490) | (four locations) | 3 oclock and the 1:30 oclock |
R | | | positions (Detail U) |
R ------------------------------------------------------------------------------
R | Bolt (500) | Bracket (510) | On the fan frame flange C, at |
R | Clamp (520) | | the 1:15 oclock position |
R | | | (Detail V) |
R ------------------------------------------------------------------------------
R | Bolt (530) | Bracket (550) |On the fan frame flange B, at the 1|
R | Clamp (540) | |oclock position (Detail W) |
------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A452
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-042
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A453
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-50-860-065
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-131
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-088
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A454
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-070
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ9 harness to the control alternator CH. A, starter air
valve CH. A, N1 speed sensor CH. A, T12 sensor CH. A and ECU
(receptacle J9). Use soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(7) Install the parts which attach the HJ9 harness as follows:
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (20) | Bracket (30) | On fan frame flange D, at the |
R | Bolt (10) | | 5 oclock position (Detail D) |
R -------------------------------------------------------------------------------
R | Clamp (50) | Bracket (60) | On fan frame flange C, at the |
R | Bolt (40) | | 5 oclock position (Detail E) |
R -------------------------------------------------------------------------------
R | Clamp (80) | Bracket (90) | On fan frame flange B, at the 5 |
R | Bolt (70) | | oclock position (Detail F) |
R -------------------------------------------------------------------------------
R | Clamp (120) | Bracket (110) | On fan frame flange B, at the |
R | Bolt (100) | | 5:30 oclock position (Detail G) |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A455
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R | Clamp (140) | Bracket (150) | On fan frame flange B, at the |
R | Bolt (130) | | 5:45 oclock position (Detail H) |
R -------------------------------------------------------------------------------
R | Clamp (280) | Bracket (290) | On fan frame flange G, at the |
R | Bolt (270) | | 5:30 oclock position (Detail M) |
R -------------------------------------------------------------------------------
R | Clamp (320) | Bracket (310) | On fan frame flange C, at the 5 |
R | Bolt (300) | | oclock position (Detail N) |
R -------------------------------------------------------------------------------
R | Clamp (390) | Bracket (380) | On fan frame flange C, at the 3:30 |
R | Bolt (370) | | oclock position (Detail R) |
R -------------------------------------------------------------------------------
R | Clamp (410) | Bracket (420) | On fan frame flange C, at the |
R | Bolt (400) | | 3:30 oclock position (Detail S) |
R -------------------------------------------------------------------------------
R | Clamp (450) | Bracket (440) | On fan frame flange D, at the 3:30 |
R | Clamp (460) | | oclock position (Detail T) |
R | Bolt (430) | | |
R -------------------------------------------------------------------------------
R | Clamp (490) | Bracket (480) | On the fan frame flange C, between |
R | Bolt (470) | (Four locations) | the 3 oclock and the 1:30 oclock |
R | | | positions (Detail U) |
R -------------------------------------------------------------------------------
R | Clamp (520) | Bracket (510) | On the fan frame flange C, at the |
R | Bolt (500) | (Four locations) | 1:15 oclock position (Detail V) |
R -------------------------------------------------------------------------------
R | Clamp (540) | Bracket (550) | On the fan frame flange B, at the |
R | Bolt (530) | | 1 oclock position (Detail W) |
-------------------------------------------------------------------------------
(9) Engage the HJ9 harness in the flexible clamps (190) and (260) on fan
frame between flange E and flange F at the 5:30 oclock position
(Detail K) and on the TGB right-hand side (Detail L).
(10) Attach the flexible clamp (190) and the cover plate (180) with bolts
(220) to the clamp (200) on bracket (210) (DetailK).
(11) Attach the flexible clamp (260) and cover plate (230) with bolts
(240), to the bracket (250) (Detail L).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A456
Nov 01/08
CES
C F M
56-5B
(12) Engage the HJ9 harness in the clip (160) on bracket (170), on fan
frame flange D at the 5:30 oclock position under the AGB (Detail J).
(13) Engage the HJ9 harness in the clips (330), (350) on brackets (340),
(360) on the fan frame flange C, at the 4:30 and 4 oclock positions
(Details P, Q).
(14) TORQUE the bolts (10), (40), (70), (100), (130), (220), (240), (270),
R (300), (370), (400), (430), (470), (500) and (530) to between 50 and
R 55 lbf.in (0.56 and 0.62 m.daN).
Subtask 73-21-50-710-070
5. Close-up
________
Subtask 73-21-50-410-089
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-079
Subtask 73-21-50-410-107
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A457
Nov 01/09
CES
C F M
56-5B
TASK 73-21-50-000-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-083
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A458
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-103
Subtask 73-21-50-040-114
Subtask 73-21-50-010-132
4. Procedure
_________
Subtask 73-21-50-020-071
(1) Disconnect the HJ10 harness from the T12 sensor CH. B, the control
alternator CH. B, the starter air valve CH. B, the N1 speed sensor
CH. B and the ECU (receptacle J10). Use soft-nose connector pliers
only if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A459
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 17 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A460
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 27 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A461
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 37 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A462
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 47 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A463
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 57 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A464
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 67 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A465
Nov 01/08
CES
C F M
56-5B
HJ10 Harness
Figure 410/TASK 73-21-50-991-322- 77 (SHEET 7)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A466
Nov 01/08
CES
C F M
56-5B
(3) Remove parts which attach the HJ10 harness as follows:
-------------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
R | Bolt (10) | Bracket (20) | On fan frame flange C at the |
R | Clamp (30) | | 5 oclock position (Detail D) |
R -------------------------------------------------------------------------------
R | Bolt (60) | Bracket (40) | On fan frame flange B at the 5 |
R | Clamp (50) | | oclock position (Detail E) |
R -------------------------------------------------------------------------------
R | Bolt (70) | Bracket (90) | On fan frame flange B at the |
R | Clamp (80) | | 5:30 oclock position (Detail F) |
R -------------------------------------------------------------------------------
R | Bolt (120) | Bracket (100) | On fan frame flange B at the |
R | Clamp (110) | | 5:45 oclock position (Detail G) |
R -------------------------------------------------------------------------------
R | Bolts (200) | Clamp (180) on | On fan frame between flange F |
R | Cover plate | bracket (190) | and flange E, at the 5:30 oclock |
R | (210) | | position (Detail K) |
R -------------------------------------------------------------------------------
R | Bolts (230) | Bracket (240) | On TGB right-hand side (Detail L) |
R | Cover plate (220) | | |
R -------------------------------------------------------------------------------
R | Bolt (260) | Bracket (280) | On TGB right-hand side (Detail M) |
R | Clamp (270) | | |
R -------------------------------------------------------------------------------
R | Bolt (290) | Bracket (310) | On fan frame flange G, at the |
R | Clamp (300) | | 5:45 oclock position (Detail N) |
R -------------------------------------------------------------------------------
R | Bolt (320) | Bracket (340) | On fan frame flange B, at the |
R | Clamp (330) | | 5 oclock position (Detail P) |
R -------------------------------------------------------------------------------
R | Bolt (390) | Bracket (410) | On fan frame flange C, at the 3:30|
R | Clamp (400) | | oclock position (Detail S) |
R -------------------------------------------------------------------------------
R | Bolt (420) | Bracket (430) | On fan frame flange C, at the |
R | Clamp (440) | | 3:30 oclock position (Detail T) |
R -------------------------------------------------------------------------------
R | Bolt (450) | Bracket (460) and | On fan frame flange D, at the 3:30 |
R | Clamp (480) | clamp (470) on HJ9 | oclock position (Detail U) |
R | | harness | |
R -------------------------------------------------------------------------------
R | Bolts (490) | Brackets (500) |On fan frame flange C, between the |
R | Clamps (510) | (Four locations) |1:30 and 3 oclock positions (Detail|
R | | |V) |
R -------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A467
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
R | Bolt (520) | Bracket (530) | On fan frame flange C, at the 1 |
R | Clamp (540) | | oclock position (Detail W) |
R -------------------------------------------------------------------------------
R | Bolt (550) | Bracket (570) | On fan frame flange B, at the 1 |
R | Clamp (560) | | oclock position (Detail X) |
-------------------------------------------------------------------------------
(4) Disengage the HJ10 harness from the clip (140) on bracket (130), on
fan frame flange C at the 5:15 oclock position (Detail H).
(5) Disengage the HJ10 harness from the clip (160) on bracket (150) on
the fan frame flange E, at the 5:15 oclock position under the AGB
(Detail J).
(6) Disengage the HJ10 harness from the clips (360), (380) on brackets
(350), (370) on the fan frame flange C, at the 4:30 and 3:45 oclock
positions (Details Q, R).
(7) Disengage the HJ10 harness from the flexible clamps (170), (250) on
fan frame between flange E and flange F, at the 5:30 oclock position
(Detail K), and on the TGB right-hand side (Detail L).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A468
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-400-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A469
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-50-860-066
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-133
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser door are open (Ref. TASK 78-36-00-
010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-089
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A470
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-071
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ10 harness to the T12 sensor CH. B, the control
alternator CH. B, the starter air valve CH. B, the N1 speed sensor
CH. B and the ECU (receptacle J10). Use soft-nose connector pliers
only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(7) Install the parts which attach the HJ10 harness as follows:
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Clamp (30) | Bracket (20) | On fan frame flange C at the |
R | Bolt (10) | | 5 oclock position (Detail D) |
R -------------------------------------------------------------------------------
R | Clamp (50) | Bracket (40) | On fan frame flange B at the 5 |
R | Bolt (60) | | oclock position (Detail E) |
R -------------------------------------------------------------------------------
R | Clamp (80) | Bracket (90) | On fan frame flange B at the |
R | Bolt (70) | | 5:30 oclock position (Detail F) |
R -------------------------------------------------------------------------------
R | Clamp (110) | Bracket (100) | On fan frame flange B at the |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A471
Nov 01/08
CES
C F M
56-5B
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Bolt (120) | | 5:45 oclock position (Detail G) |
R -------------------------------------------------------------------------------
R | Clamp (270) | Bracket (280) | On TGB right-hand side (Detail M) |
R | Bolt (260) | | |
R -------------------------------------------------------------------------------
R | Clamp (300) | Bracket (310) | On fan frame flange G, at the |
R | Bolt (290) | | 5:45 oclock position (Detail N) |
R -------------------------------------------------------------------------------
R | Clamp (330) | Bracket (340) | On fan frame flange B, at the |
R | Bolt (320) | | 3:30 oclock position (Detail P) |
R -------------------------------------------------------------------------------
R | Clamp (400) | Bracket (410) | On fan frame flange C, at the |
R | Bolt (390) | | 3:30 oclock position (Detail S) |
R -------------------------------------------------------------------------------
R | Clamp (440) | Bracket (430) | On fan frame flange C, at the |
R | Bolt (420) | | 3:30 oclock position (Detail T) |
R -------------------------------------------------------------------------------
R | Clamp (480) | Bracket (460) | On fan frame flange D, at the 3:30 |
R | Bolt (450) | and clamp (470) | oclock position (Detail U) |
R | | on HJ9 harness | |
R -------------------------------------------------------------------------------
R | Clamps (510) | Brackets (500) | On fan frame flange C, between the |
R | Bolts (490) | (four locations) | 1:30 and 3 oclock positions |
R | | | (Detail V) |
R -------------------------------------------------------------------------------
R | Clamp (540) | Bracket (530) | On fan frame flange C, at the |
R | Bolt (520) | | 1 oclock position (Detail W) |
R -------------------------------------------------------------------------------
R | Clamp (560) | Bracket (570) | On fan frame flange B, at the |
R | Bolt (550) | | 1 oclock position (Detail X) |
-------------------------------------------------------------------------------
(9) Engage the HJ10 harness in the flexible clamp (170), and attach it to
the clamp (180) on bracket (190) on fan frame between flange E and
flange F, at the 5:30 oclock position, with cover plate (210) and
bolts (200) (Detail K).
(10) Engage the HJ10 harness in the flexible clamp (250), and attach it on
the bracket (240) on the right-hand side of the TGB with cover plate
(220) and bolts (230) (Detail L).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A472
Nov 01/08
CES
C F M
56-5B
(11) Engage the HJ10 harness in the clip (140) on bracket (130), on fan
frame flange C, at the 5:15 oclock position (Detail H).
(12) Engage the HJ10 harness in the clip (160) on bracket (150), on fan
frame flange E at the 5:15 oclock position under the AGB (Detail J).
(13) Engage the HJ10 harness in the clips (360), (380) on brackets (350),
(370), on fan frame flange C, at the 4:30 and 3:45 oclock positions
(Details Q, R).
(14) TORQUE the bolts (10), (60), (70), (120), (200), (230), (260), (290),
(320), (390), (420), (450), (490), (520), (550) to between 47 and 53
lbf.in (0.53 and 0.59 m.daN).
Subtask 73-21-50-710-071
5. Close-up
________
Subtask 73-21-50-410-090
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-080
Subtask 73-21-50-410-108
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A473
Nov 01/08
CES
C F M
56-5B
(2) Remove the warning notice(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A474
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-000-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-084
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A475
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-104
Subtask 73-21-50-040-115
Subtask 73-21-50-010-134
4. Procedure
_________
Subtask 73-21-50-020-072
(1) Disconnect the HJ11 harness from the ECU (receptacle J11) and from
the CJ11R and CJ11L harness bulkhead connectors in the 6 oclock tube
bundle junction box. Use soft-nose connector pliers only if
necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A476
Nov 01/08
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-21-50
Page A477
Nov 01/09
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 16 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A478
Nov 01/08
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 26 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A479
Nov 01/08
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 36 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A480
Nov 01/08
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 46 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A481
Nov 01/08
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 56 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A482
Nov 01/08
CES
C F M
56-5B
HJ11 Harness
Figure 411/TASK 73-21-50-991-323- 66 (SHEET 6)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A483
Nov 01/08
CES
C F M
56-5B
(3) Remove parts which attach the HJ11 harness as follows:
-------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
| Nuts (230) | Bracket assembly | On fan frame between flange E |
| Bolts (220) | (210) | and flange F at the 5 oclock |
| Plates (250) | | position (Detail D) |
-------------------------------------------------------------------------------
| Bolts (20) | Clamp (10) on | On fan frame between flange E |
| Cover plate | bracket (30) | and flange F at the 5:45 oclock |
| (50) | | position (Detail E) |
-------------------------------------------------------------------------------
| Bolts (170) | Bracket (180) | On TGB right-hand side |
| Cover plate | | (Detail F) |
| (200) | | |
-------------------------------------------------------------------------------
| Bolts (60) | Bracket (90) | On TGB right-hand side |
| Cover plate | | (Detail G) |
| (70) | | |
-------------------------------------------------------------------------------
| PRE SB | | |
| CFM56-5 72-079 | | |
| Bolts (160) | Bracket (110) with | On TGB rear face (Detail H) |
| Cover plate | clamp (130) and | |
| (150) | bracket (140) | |
-------------------------------------------------------------------------------
| POST SB | | |
| CFM56-5 72-079 | | |
| Nut (260) | Bracket (290) | On TGB rear face (Detail H) |
| Bolt (270) | | |
| Clamp (280) | | |
-------------------------------------------------------------------------------
| Bolts (160) | Bracket (110) | On TGB rear face (Detail H) |
| Cover plate (150)| | |
| Bracket (140) | | |
| END OF SB | | |
| CFM56-5 72-079 | | |
-------------------------------------------------------------------------------
(4) Disengage the HJ11 harness from the clip assembly (100) on the No. 7
strut (3 locations) (Detail J).
(5) Disengage the HJ11 harness from the flexible clamp (240), on fan
frame between flange E and flange F at the 5 oclock position (Detail
D).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A484
Nov 01/09
R
CES
C F M
56-5B
(6) Disengage the HJ11 harness from the flexible clamp (40), on fan frame
between flange E and flange F at the 5:45 oclock position (Detail
E).
(7) Disengage the HJ11 harness from the flexible clamps (190, 80, 120) on
TGB (Details F, G, H).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A485
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A486
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-50-860-067
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-135
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-090
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A487
Nov 01/09
R
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-072
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ11 harness to the CJ11R and CJ11L harness bulkhead
connectors in the 6 oclock tube bundle junction box, and to the ECU
(receptacle J11). Use soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Engage the HJ11 harness in the flexible clamp (240), on fan frame
between flange E and flange F at the 5 oclock position (Detail D).
(7) Engage the HJ11 harness in the flexible clamp (40), on fan frame
between flange E and flange F at the 5:45 oclock position (Detail
E).
(8) Engage the HJ11 harness in the flexible clamps (190, 80, 120) on TGB
(Details F, G, H).
(9) Engage the HJ11 harness in the clip assembly (100) on the No. 7 strut
(3 locations) (Detail J).
(10) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A488
Nov 01/09
R
CES
C F M
56-5B
(11) Install the parts which attach the HJ11 harness as follows:
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Plates (250) | Bracket assembly | On fan frame between flange E |
| Bolts (220) | (210) | and flange F at the 5 oclock |
| Nuts (230) | | position (Detail D) |
-------------------------------------------------------------------------------
| Cover plate | Clamp (10) on | On fan frame between flange E |
| (50) | bracket (30) | and flange F at the 5:45 oclock |
| Bolts (20) | | position (Detail E) |
-------------------------------------------------------------------------------
| Cover plate | Bracket (180) | On TGB right-hand side (Detail F) |
| (200) | | |
| Bolts (170) | | |
-------------------------------------------------------------------------------
| Cover plate | Bracket (90) | On TGB right-hand side (Detail G) |
| (70) | | |
| Bolts (60) | | |
-------------------------------------------------------------------------------
| PRE SB CFM56-5 | | |
| 72-079 | | |
| Cover plate | Bracket (110) | On TGB rear face (Detail H) |
| (150) | with clamp (130) | |
| Bolts (160) | and bracket (140) | |
-------------------------------------------------------------------------------
| POST SB CFM56-5 | | |
| 72-079 | | |
| Cover plate | Bracket (110) | On TGB rear face (Detail H) |
| (150) | with bracket (140) | |
| Bolts (160) | | |
-------------------------------------------------------------------------------
| Clamp (280) | Bracket (290) | On TGB rear face (Detail H) |
| Bolt (270) | | |
| Nut (260) | | |
| END OF SB CFM56-5| | |
| 72-079 | | |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A489
Nov 01/09
R
CES
C F M
56-5B
(13) TORQUE the nuts (230) and bolts (20), (60), (160), (170) to between
47 and 53 lbf.in (0.53 and 0.59 m.daN).
(14) TORQUE the nuts (230), (260) and bolts (20), (60), (160), (170) to
between 47 and 53 lbf.in (0.53 and 0.59 m.daN).
END OF SB CFM56-5 72-079
Subtask 73-21-50-710-072
5. Close-up
________
Subtask 73-21-50-410-091
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-081
Subtask 73-21-50-410-109
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A490
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-000-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-085
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A491
Nov 01/09
R
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-105
Subtask 73-21-50-040-117
Subtask 73-21-50-010-136
4. Procedure
_________
Subtask 73-21-50-020-073
(1) Disconnect the HJ12 harness from the ECU (receptacle J12) and from
the CJ12R and CJ12L harness bulkhead connectors in the 6 oclock tube
bundle junction box. Use soft-nose connector pliers only if
necessary.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A492
Nov 01/09
R
CES
C F M
56-5B
INTENTIONALLY BLANK
R
73-21-50
Page A493
Nov 01/09
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 16 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A494
Nov 01/09
R
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 26 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A495
Nov 01/09
R
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 36 (SHEET 3)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A496
Nov 01/09
R
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 46 (SHEET 4)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A497
Nov 01/09
R
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 56 (SHEET 5)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A498
Nov 01/09
R
CES
C F M
56-5B
HJ12 Harness
Figure 412/TASK 73-21-50-991-324- 66 (SHEET 6)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page A499
Nov 01/09
R
CES
C F M
56-5B
(3) Remove parts which attach the HJ12 harness as follows:
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| Nuts (230) | Bracket assembly | On fan frame between flange E |
| Bolts (220) | (210) | and flange F at the 5 oclock |
| Plates (250) | | position (Detail D) |
------------------------------------------------------------------------------
| Bolts (20) | Clamp (10) on | On fan frame between flange E |
| Cover plate | bracket (30) | and flange F at the 5:45 oclock |
| (50) | | position (Detail E) |
------------------------------------------------------------------------------
| Bolts (170) | Bracket (180) | On TGB right-hand side (Detail F)|
| Cover plate | | |
| (200) | | |
------------------------------------------------------------------------------
| Bolts (60) | Bracket (90) | On TGB right-hand side (Detail G)|
| Cover plate | | |
| (70) | | |
------------------------------------------------------------------------------
| PRE SB | | |
| CFM56-5 72-079 | | |
| Bolts (160) | Bracket (110) with | On TGB rear face (Detail H) |
| Cover plate | clamp (130) and | |
| (150) | bracket (140) | |
------------------------------------------------------------------------------
| POST SB | | |
| CFM56-5 72-079 | | |
| Nut (260) | Bracket (290) | On TGB rear face (Detail H) |
| Bolt (270) | | |
| Clamp (280) | | |
------------------------------------------------------------------------------
| Bolts (160) | Bracket (110) | On TGB rear face (Detail H) |
| Cover plate | | |
| (150) | | |
| Bracket (140) | | |
| END OF | | |
| SB CFM56-5 72-079| | |
-------------------------------------------------------------------------------
(4) Disengage the HJ12 harness from the clip assembly (100) on the No. 7
strut (3 locations) (Detail J).
(5) Disengage the HJ12 harness from the flexible clamp (240), on fan
frame between flange E and flange F at the 5 oclock position (Detail
D).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B400
Nov 01/09
R
CES
C F M
56-5B
(6) Disengage the HJ12 harness from the flexible clamp (40), on fan frame
between flange E and flange F at the 5:45 oclock position (Detail
E).
(7) Disengage the HJ12 harness from the flexible clamps (190), (80),
(120) on TGB (Details F, G, H).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B401
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-045
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B402
Nov 01/09
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-21-50-860-068
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-137
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-091
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B403
Nov 01/09
R
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-21-50-420-073
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ12 harness to the CJ12R and CJ12L harness bulkhead
connectors in the 6 oclock tube bundle junction box, and to the ECU
(receptacle J12). Use soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(7) Engage the HJ12 harness in the flexible clamp (240), on fan frame
between flange E and flange F at the 5 oclock position (Detail D).
(8) Engage the HJ12 harness in the flexible clamp (40), on fan frame
between flange E and flange F at the 5:45 oclock position (Detail
E).
(9) Engage the HJ12 harness in the flexible clamps (190), (80), (120) on
TGB (Details F, G, H).
(10) Engage the HJ12 harness in the clip assembly (100) on the No. 7 strut
(3 locations) (Detail J).
(11) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B404
Nov 01/09
R
CES
C F M
56-5B
(12) Install the parts which attach the HJ12 harness as follows:
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Plates (250) | Bracket assembly | On fan frame between flange E |
| Bolts (220) | (210) | and flange F at the 5 oclock |
| Nuts (230) | | position (Detail D) |
-------------------------------------------------------------------------------
| Cover plate | Clamp (10) on | On fan frame between flange E |
| (50) | bracket (30) | and flange F at the 5:45 oclock |
| Bolts (20) | | position (Detail E) |
-------------------------------------------------------------------------------
| Cover plate | Bracket (180) | On TGB right-hand side (Detail F) |
| (200) | | |
| Bolts (170) | | |
-------------------------------------------------------------------------------
| Cover plate | Bracket (90) | On TGB right-hand side (Detail G) |
| (70) | | |
| Bolts (60) | | |
-------------------------------------------------------------------------------
| PRE SB CFM56-5 | | |
| 72-079 | | |
| Cover plate | Bracket (110) with | On TGB rear face (Detail H) |
| (150) | Clamp (130) and | |
| Bolts (160) | bracket (140) | |
-------------------------------------------------------------------------------
| POST SB CFM56-5 | | |
| 72-079 | | |
| Cover plate | Bracket (110) with | On TGB rear face (Detail H) |
| (150) | bracket (140) | |
| Bolts (160) | | |
-------------------------------------------------------------------------------
| Clamp (280) | Bracket (290) | On TGB rear face (Detail H) |
| Bolt (270) | | |
| Nut (260) | | |
| END OF SB CFM56-5 | | |
| 72-079 | | |
-------------------------------------------------------------------------------
(13) TORQUE the nuts (230) and bolts (20), (60), (160), (170) to between
47 and 53 lbf.in (0.53 and 0.59 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B405
Nov 01/09
R
CES
C F M
56-5B
(14) TORQUE the nuts (230), (260) and bolts (20), (60), (160), (170) to
between 47 and 53 lbf.in (0.53 and 0.59 m.daN).
END OF SB CFM56-5 72-079
Subtask 73-21-50-710-073
5. Close-up
________
Subtask 73-21-50-410-092
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-082
Subtask 73-21-50-410-110
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B406
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-000-046
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-086
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B407
Nov 01/09
R
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-106
Subtask 73-21-50-040-116
Subtask 73-21-50-010-138
4. Procedure
_________
Subtask 73-21-50-020-074
(1) Disconnect the HJ13 harness from the CJ13 harness bulkhead connector
, in the 6 oclock tube bundle junction box left-hand side, the fuel
flowmeter, the engine oil temperature sensor, and the ECU (receptacle
J13). Use soft-nose connector pliers only if necessary.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B408
Nov 01/09
R
CES
C F M
56-5B
(3) Remove the parts which attach the HJ13 harness as follows:
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| Nuts (240) | Bracket assembly | On fan frame between flange E and |
| Bolts (250) | (260) | flange F, at the 5 oclock position |
| Plates (230) | | (Detail F) |
------------------------------------------------------------------------------
| Bolts (10) | Clamp (40) on | On fan frame between flange E and |
| Cover plate | bracket (50) | flange F, at the 5:30 oclock |
| (20) | | position (Detail G) |
------------------------------------------------------------------------------
| Bolts (180) | Bracket (190) | On TGB right-hand side (Detail H) |
| Cover plate | | |
| (200) | | |
------------------------------------------------------------------------------
| Bolts (90) | Bracket (80) | On TGB right-hand side (Detail J) |
| Cover plate | | |
| (70) | | |
------------------------------------------------------------------------------
| Nut (160) | Bracket (150) | On TGB left-hand side (Detail K) |
| Bolt (140) | | |
| Clamp (170) | | |
------------------------------------------------------------------------------
| Nut (120) | Bracket (130) | On fuel flowmeter (Detail L) |
| Bolt (110) | | |
| Clamp (100) | | |
------------------------------------------------------------------------------
| Bolts (370) | Brackets (380) | On fan frame flanges B and C at the |
| Clamps (360) | | 6 oclock position (2 locations) |
| | | (Detail P) |
------------------------------------------------------------------------------
| Bolts (540) | Brackets (520) | On fan frame flange B between the 6 |
| Clamps (530) | | 7 oclock positions (3 locations) |
| | | (Detail Q) |
------------------------------------------------------------------------------
| Bolt (560) | Bracket (570) | On fan frame flange B at the 7:30 |
| Clamp (550) | | oclock position (Detail R) |
------------------------------------------------------------------------------
| Bolt (300) | Bracket (310) | On fan frame flange C at the |
| Clamp (290) | | 7:30 oclock position (Detail S) |
------------------------------------------------------------------------------
| Bolts (510) | Bracket (500) | On fan frame flange D, at the |
| Clamps (490) | | 8:15 oclock and 8:30 oclock |
| | | positions, and on flange E at |
| | | the 8:45 oclock position |
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B409
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 413/TASK 73-21-50-991-339- 14 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B410
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 413/TASK 73-21-50-991-339- 24 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B411
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 413/TASK 73-21-50-991-339- 34 (SHEET 3)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B412
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 413/TASK 73-21-50-991-339- 44 (SHEET 4)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B413
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 17 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B414
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 27 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B415
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 37 (SHEET 3)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B416
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 47 (SHEET 4)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B417
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 57 (SHEET 5)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B418
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 67 (SHEET 6)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B419
Nov 01/09
R
CES
C F M
56-5B
HJ13 Harness
Figure 414/TASK 73-21-50-991-325- 77 (SHEET 7)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B420
Nov 01/09
R
CES
C F M
56-5B
------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
------------------------------------------------------------------------------
| | | (3 locations) (Detail V) |
------------------------------------------------------------------------------
| PRE SB | | |
| CFM56-5 72-079 | | |
| Bolt (420) | Bracket (430) | On bracket (450) on the TGB |
| Clamp (410) | | rear face (Detail W) |
------------------------------------------------------------------------------
| Bolt (440) | Bracket (450) | On the TGB rear face (Detail W) |
| Clamp (460) | | |
------------------------------------------------------------------------------
| POST SB | | |
| CFM56-5 72-079 | | |
| Bolt (420) | Bracket (430) | On bracket (450) on the TGB |
| Clamp (410) | | rear face (Detail W) |
------------------------------------------------------------------------------
| Nut (600)) | Bracket (620) | On the TGB rear face (Detail W) |
| Bolt (610)) | | |
| Clamp (460) | | |
------------------------------------------------------------------------------
| Nut (630)) | Bracket (660) | On the TGB rear face (Detail W) |
| Bolt (650)) | | |
| Clamp (640) | | |
| END OF SB | | |
| CFM56-5 72-079 | | |
------------------------------------------------------------------------------
(4) Disengage the HJ13 harness from the flexible clamps (220), (30),
(210), (60) on fan frame between flange E and flange F, at the 5
oclock and 5:30 oclock positions, on the TGB right-hand face
(Details F, G, H, J).
(5) Disengage the HJ13 harness from the clips (390, 280) on brackets
(400), (270) on fan frame flange E at the 5:15 oclock position
(Detail M) and on flange C at the 5:30 oclock position (Detail N).
(6) Disengage the HJ13 harness from the clips (350), (330) on brackets
(340), (320) on fan frame flange C at the 7:45 oclock position
(Detail T) and on flange D at the 8 oclock position (Detail U).
(7) Disengage the HJ13 harness from the clips (480) on bracket assemblies
(470), on tube bundle (3 locations) (Detail X).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B421
Nov 01/09
R
CES
C F M
56-5B
TASK 73-21-50-400-046
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B422
Nov 01/09
CES
C F M
56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-069
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-50-010-139
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-50-040-092
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B423
Nov 01/09
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56-5B
4. Procedure
_________
Subtask 73-21-50-420-074
CAUTION : CAREFULLY ALIGN THE CONNECTOR KEY WITH THE RECEPTACLE KEYWAY
_______
BEFORE YOU CONNECT THEM TO PREVENT DAMAGE TO THE CONNECTORS.
CAUTION : DISTRIBUTE THE SLACK ALL ALONG THE CABLE. DO NOT LET THE CABLE
_______
SHEATH TOUCH THE ADJACENT COMPONENTS. DO NOT TWIST THE SHEATH
BY MORE THAN 180 DEGREES.
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the HJ13 harness to the CJ13 harness bulkhead connector in
the 6 oclock tube bundle junction box left-hand side, the fuel
flowmeter, the engine oil temperature sensor, and the ECU (receptacle
J13). Use soft-nose connector pliers only if necessary.
(5) Make sure that the connectors are fully engaged and do not move.
(6) Lubricate the threads of the bolts with graphite grease (Material No.
CP2101).
(7) Install the parts which attach the HJ13 harness as follows:
-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| Clamp (170) | Bracket (150) | On TGB left-hand side (Detail K) |
| Bolt (140) | | |
| Nut (160) | | |
-------------------------------------------------------------------------------
| Clamp (100) | Bracket (130) | On fuel flowmeter (Detail L) |
| Bolt (110) | | |
| Nut (120) | | |
-------------------------------------------------------------------------------
| Clamps (360) | Brackets (380) | On fan frame flanges B and C at the |
| Bolts (370) | | 6 oclock position (2 locations) |
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Nov 01/09
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-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
| | | (Detail P) |
-------------------------------------------------------------------------------
| Clamps (530) | Brackets (520) | On fan frame flange B between the |
| Bolts (540) | | 6 and 7 oclock positions |
| | | (3 locations) (Detail Q) |
-------------------------------------------------------------------------------
| Clamp (550) | Bracket (570) | On fan frame flange B at the 7:30 |
| Bolt (560) | | oclock position (Detail R) |
-------------------------------------------------------------------------------
| Clamp (290) | Bracket (310) | On fan frame flange C at the |
| Bolt (300) | | 7:30 oclock position |
| | | (Detail S) |
-------------------------------------------------------------------------------
| Clamps (490) | Brackets (500) | On fan frame flange D at the |
| Bolts (510) | | 8:15 oclock and 8:30 oclock |
| | | positions and on flange E at |
| | | the 8:45 oclock position |
| | | (3 locations) (Detail V) |
-------------------------------------------------------------------------------
| PRE SB CFM56-5 | | |
| 72-079 | | |
| Clamp (410) | Bracket (430) | On bracket (450) on the TGB rear |
| Bolt (420) | | face (Detail W) |
-------------------------------------------------------------------------------
| Clamp (460) | Bracket (450) | On the TGB rear face (Detail W) |
| Bolt (440) | | |
-------------------------------------------------------------------------------
| POST SB CFM56-5 | | |
| 72-079 | | |
| Clamp (410) | Bracket (430) | On bracket (450) on the TGB rear |
| Bolt (420) | | face (Detail W) |
-------------------------------------------------------------------------------
| Clamp (460) | Bracket (620) | On the TGB rear face (Detail W) |
| Bolt (610) | | |
| Nut (600) | | |
-------------------------------------------------------------------------------
| Clamp (640) | Bracket (660) | With HJ11 and HJ12 harness on the |
| Bolt (650) | | TGB rear face (Detail W) |
| Nut (630) | | |
| END OF SB CFM56-5 | | |
| 72-079 | | |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B425
Nov 01/09
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(9) Engage the HJ13 harness in the clips (390), (280) on brackets (400),
(270) on fan frame flange E at the 5:15 oclock position (Detail M)
and on flange C at the 5:30 oclock position (Detail N).
(10) Engage the HJ13 harness in the clips (350), (330) on brackets (340),
(320) on fan frame flange C at the 7:45 oclock position (Detail R)
and on flange D at the 8 oclock position (Detail U).
(11) Engage the HJ13 harness in the clips (480) on bracket assemblies
(470), on tube bundle (3 locations) (Detail X).
(12) Engage the HJ13 harness in the flexible clamp (220), and attach it
with plates (230), bolts (250) and nuts (240) to the bracket assembly
(260), on fan frame between flange E and flange F, at the 5 oclock
position (Detail F).
(13) Engage the HJ13 harness in the flexible clamp (30) and attach it with
cover plate (20) and bolts (10) to the clamp (40) on bracket (50), on
fan frame between flange E and flange F, at the 5:30 oclock position
(Detail G).
(14) Engage the HJ13 harness in the flexible clamps (210), (60), and
attach them with cover plates (200), (70) and bolts (180), (90) to
the brackets (190), (80) on TGB right-hand face (Details H and J).
(15) TORQUE the nuts (120), (160), (240) and bolts (10), (90), (180),
(300), (370), (420), (440), (510), (540), (560) to between 47 and 53
lbf.in (0.53 and 0.59 m.daN).
(16) TORQUE the nuts (120), (160), (240), (600), (630) and bolts (10),
(90), (180), (300), (370), (420), (510), (540), (560) to between 47
and 53 lbf.in (0.53 and 0.59 m.daN).
END OF SB CFM56-5 72-079
Subtask 73-21-50-710-074
B. Do a FADEC ground test with engine non motoring (Ref. TASK 73-29-00-710-
040).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B426
Nov 01/09
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5. Close-up
________
Subtask 73-21-50-410-093
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-083
Subtask 73-21-50-410-111
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page B427
Nov 01/09
CES
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WIRING HARNESS - INSPECTION/CHECK
_________________________________
TASK 73-21-50-280-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-860-071
A. Not applicable.
4. Procedure
_________
Subtask 73-21-50-280-050
(1) Make sure that all clamps are in place and correctly installed.
(2) Make sure that wiring harness length is evenly distributed between
the attachment points and not stressed.
(3) Make sure that the harnesses do not touch the adjacent metal
components. No physical contact permitted.
(4) Three engine areas are clearly identified where (because of space
restrictions or other contingencies) the routing of different
harnesses is such that they come as a bundle and thus, touch each
others (cross or parallel physical contact). These areas are shown on
the figures which follow
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 601
Nov 01/08
CES
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(Ref. Fig. 601/TASK 73-21-50-991-333, 602/TASK 73-21-50-991-331,
603/TASK 73-21-50-991-332)
Such physical contact is permitted. In addition to these 3 identified
areas, you may possibly find other physical contact points between
electrical harnesses routed in other engine areas. You must not have
these physical contact points.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 602
Nov 01/08
CES
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56-5B
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50 Page 603
Nov 01/08
CES
C F M
56-5B
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50 Page 604
Nov 01/08
CES
C F M
56-5B
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50 Page 605
Nov 01/08
CES
C F M
56-5B
TASK 73-21-50-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 606
Nov 01/08
CES
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56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-069
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 607
Feb 01/09
CES
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56-5B
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-092
B. Get Access
Subtask 73-21-50-040-118
Subtask 73-21-50-010-159
4. Procedure
_________
Subtask 73-21-50-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Feb 01/09
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
remaining and no more
than 9 broken strands
for each lead
R E. Single wire out of Only one not more than Repair wiring harness with
R the braid between 1.25 in. (31.75 mm) fiber-glass tape and
R two attachment maximum width lockwire (Ref. TASK 73-21-
R points 50-300-003)
2. The electrical
connectors for:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 609
Feb 01/09
CES
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Dirt inside None permitted Clean with a bristle brush
connector well and isopropyl alcohol
(Material No. CP1041) or
acetone (Material No.
CP1039) or ardrox 552
(Material No. CP2559) or
turco ind 79 (Material No.
CP2560) or mag-chem teksol
(Material No. CP2566) or
degreasol 99 R (Material
No. CP2584) or mag-chem
skysol (Material No.
CP2656) .
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 610
Feb 01/09
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
(3) Fuel leakage Not Serviceable Remove and replace cable
at J7 or J8 and HMU (Ref. TASK 73-21-
HMU connectors 50-000-040), (Ref. TASK
when installed 73-21-50-000-040),
(Ref. TASK 73-21-50-400-
040), (Ref. TASK 73-21-50-
400-040), (Ref. TASK 73-
21-50-000-041), (Ref. TASK
73-21-50-000-041),
(Ref. TASK 73-21-50-400-
041), (Ref. TASK 73-21-50-
400-041), (Ref. TASK 73-
21-10-000-002), (Ref. TASK
73-21-10-400-002).
3. Socket contact
retention tests:
(Ref. TASK 73-21-50-
750-003).
5. Close-up
________
Subtask 73-21-50-410-079
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 611
Feb 01/09
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56-5B
Subtask 73-21-50-440-084
Subtask 73-21-50-410-124
C. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 612
Feb 01/09
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56-5B
TASK 73-21-50-750-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 613
Feb 01/09
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56-5B
3. __________
Job Set-up
Subtask 73-21-50-941-071
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-50-010-093
B. Get Access
Subtask 73-21-50-040-119
Subtask 73-21-50-010-160
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 614
Feb 01/09
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56-5B
Subtask 73-21-50-020-091
4. Procedure
_________
Subtask 73-21-50-750-053
(1) Do this test separately for each connector socket. Because of the
necessary gage precision, from time to time, you must do a check of
the checking pin for condition and dimensions.
(2) Clean the checking pin of the tool with trichloroethylene (Material
No. CP1008).
(3) Install the checking pin of the related tool in the connector socket.
(Ref. Fig. 604/TASK 73-21-50-991-300)
(4) Hold the connector vertically, the socket contacts downwards. When
the connector is in this position, the socket must hold the tool.
5. Close-up
________
Subtask 73-21-50-420-090
A. Reconnect connector(s). Tighten handtight plus one eight turn using soft
connector pliers.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 615
Feb 01/09
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56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 616
Feb 01/09
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56-5B
Subtask 73-21-50-410-080
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-085
Subtask 73-21-50-410-125
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 617
Feb 01/09
CES
C F M
56-5B
WIRING HARNESS - REPAIRS
________________________
TASK 73-21-50-300-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 801
Feb 01/09
CES
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56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 802
Feb 01/09
CES
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56-5B
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-50-941-113
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 73-21-50-010-214
B. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 803
Feb 01/09
CES
C F M
56-5B
Subtask 73-21-50-040-157
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER HYDRAULIC CONTROL UNIT
_______
BEFORE YOU WORK ON OR AROUND THE THRUST REVERSER. IF YOU DO NOT
DO THIS THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE
INJURY AND DAMAGE.
(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
Subtask 73-21-50-010-215
Subtask 73-21-50-020-123
E. Removal of the Fully or not Fully Wiring Harness to Get Access to the
Area
NOTE : Refer to the applicable task to remove the wiring harness and take
____
all precautions necessary to do the repair procedure.
(1) Remove the CJ11L wiring harness (Ref. TASK 73-21-50-000-025) and
(Ref. TASK 73-21-50-000-025).
(3) Remove the CJ12L wiring harness (Ref. TASK 73-21-50-000-027) and
(Ref. TASK 73-21-50-000-027).
(5) Remove the CJ13 wiring harness (Ref. TASK 73-21-50-000-029) and
(Ref. TASK 73-21-50-000-029).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 804
Feb 01/09
CES
C F M
56-5B
(9) Remove the HJ10 wiring harness (Ref. TASK 73-21-50-000-043).
4. Procedure
_________
NOTE : This repair procedure is applicable for the fan wiring harnesses
____
(HJ7, HJ8, HJ9, HJ10 and DPM ), 6 oclock strut harnesses (HJ11, HJ12
and HJ13) and core engine wiring harnesses (CJ11L, CJ11R, CJ12L,
CJ12R and CJ13).
Subtask 73-21-50-350-054
Subtask 73-21-50-110-052
WARNING : DO NOT USE ISOPROPYL ALCOHOL NEAR FLAMES OR HEAT BECAUSE THE
_______
ALCOHOL IS FLAMMABLE. DO NOT BREATHE THE FUMES RELEASED FROM
THE ALCOHOL. WEAR PERSONAL PROTECTION EQUIPMENT. USE IN A WELL
VENTILATED AREA.
(1) Clean the outer sheath, in and around the area you will repair with
lint-free cloth (Material No. CP2674) wet with isopropyl alcohol
(Material No. CP1041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 805
Feb 01/09
CES
C F M
56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 806
Feb 01/09
CES
C F M
56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 807
Feb 01/09
CES
C F M
56-5B
Subtask 73-21-50-350-055
(1) Examine the area you will repair for penetration into harness Cu-Ni.
(a) Use the 3M-361 tape (Material No. CP2208) or 3M-363 tape
(Material No. CP2628).
------------------------------------------------------------------------------
| DESCRIPTION | MINIMUM FINISH | MAXIMUM FINISH | MAXIMUM IN-PROCESS |
| | DIMENSION | DIMENSION | DIMENSION |
------------------------------------------------------------------------------
1
_ Start at Dimension A and wind the tape one-half width before
the cut and stop one-half width after the cut area to
Dimension B.
2
_ Apply the tape in the same direction with one-half width
overlay at each turn.
3
_ Cut the tape with an electricians scissors.
1
_ Make sure that the length of wire is sufficient to do an
overlap on the tape and outer sheath at each end of the
repair.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 808
Feb 01/09
CES
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56-5B
2
_ Hold the wire along the length of the worn area beginning from
the left.
3
_ Start at the opposite end and apply the wire tightly and
equally over the outer sheath to cover the repair area.
4
_ Make sure that the dimensions are correct.
5
_ Keep the short end of the loop and make sure that you can see
it, when approximately two-thirds of the wound wire length is
completed. Continue to wind the wire to complete the remaining
distance shown as 1/3 X.
6
_ Put wire A into the loop after the final turn.
7
_ Cut the end B of the wire until its length is approximately
1/3 of the repair length.
8
_ Pull the loop end C until the wire at A goes under the wound
wire and the end B goes out of view below the final turn.
9
_ Cut the wire end C flush.
Subtask 73-21-50-210-056
Subtask 73-21-50-210-057
5. Close-up
________
Subtask 73-21-50-420-124
(1) Install the CJ11L wiring harness (Ref. TASK 73-21-50-400-025) and
(Ref. TASK 73-21-50-400-025).
(3) Install the CJ12L wiring harness (Ref. TASK 73-21-50-400-027) and
(Ref. TASK 73-21-50-400-027).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 809
Feb 01/09
CES
C F M
56-5B
(4) Install the CJ12R wiring harness (Ref. TASK 73-21-50-400-028).
(5) Install the CJ13 wiring harness (Ref. TASK 73-21-50-400-029) and
(Ref. TASK 73-21-50-400-029).
Subtask 73-21-50-410-164
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-50-440-107
(1) Make the thrust reverser serviceable after maintenance (Ref. TASK 78-
30-00-081-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 810
Feb 01/09
CES
C F M
56-5B
Subtask 73-21-50-410-165
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 811
Feb 01/09
CES
C F M
56-5B
TASK 73-21-50-300-004
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 812
Feb 01/09
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
Page 813
Feb 01/09
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3. __________
Job Set-up
Subtask 73-21-50-941-114
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 73-21-50-010-216
B. Get Access
Subtask 73-21-50-040-158
WARNING : YOU MUST DEACTIVATE THE THRUST REVERSER HYDRAULIC CONTROL UNIT
_______
BEFORE YOU WORK ON OR AROUND THE THRUST REVERSER. IF YOU DO NOT
DO THIS THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE
INJURY AND DAMAGE.
(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Subtask 73-21-50-010-217
Subtask 73-21-50-020-124
E. Removal of the Fully or not Fully Wiring Harness to Get Access to the
Area
NOTE : Refer to the applicable task to remove the wiring harness and take
____
all precautions necessary to do the repair procedure.
(1) Remove the CJ11L wiring harness (Ref. TASK 73-21-50-000-025) and
(Ref. TASK 73-21-50-000-025).
(3) Remove the CJ12L wiring harness (Ref. TASK 73-21-50-000-027) and
(Ref. TASK 73-21-50-000-027).
(5) Remove the CJ13 wiring harness (Ref. TASK 73-21-50-000-029) and
(Ref. TASK 73-21-50-000-029).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Feb 01/09
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4. Procedure
_________
NOTE : This repair procedure is applicable for the fan wiring harnesses
____
(HJ7, HJ8, HJ9, HJ10 and DPM ), 6 oclock strut harnesses (HJ11, HJ12
and HJ13) and core engine wiring harnesses (CJ11L, CJ11R, CJ12L,
CJ12R and CJ13).
Subtask 73-21-50-350-056
(a) Cut all loose parts of the outer sheath with end-cutting pliers.
(a) Cut all loose strands of the metallic sheath with end-cutting
pliers.
Subtask 73-21-50-110-053
WARNING : DO NOT USE ISOPROPYL ALCOHOL NEAR FLAMES OR HEAT BECAUSE THE
_______
ALCOHOL IS FLAMMABLE. DO NOT BREATHE THE FUMES RELEASED FROM
THE ALCOHOL. WEAR PERSONAL PROTECTION EQUIPMENT. USE IN A WELL
VENTILATED AREA.
(1) Clean the outer sheath, in and around the area you will repair with
lint-free cloth (Material No. CP2674) wet with isopropyl alcohol
(Material No. CP1041).
Subtask 73-21-50-350-057
(1) Examine the area you will repair for penetration into harness Cu-Ni
and for foreign material entrapped in the metallic inner sheath.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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(a) Penetration is not permitted, replace the harness.
------------------------------------------------------------------------------
| DESCRIPTION | MINIMUM FINISH | MAXIMUM FINISH | MAXIMUM IN-PROCESS |
| | DIMENSION | DIMENSION | DIMENSION |
------------------------------------------------------------------------------
1
_ Start at Dimension A and wind the tape one-half width before
the cut and stop one-half width after the cut area to
Dimension B.
2
_ Apply the tape in the same direction with one-half width
overlay at each turn.
3
_ Cut the tape with an electricians scissors.
Subtask 73-21-50-210-058
Subtask 73-21-50-210-059
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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5. Close-up
________
Subtask 73-21-50-420-125
(1) Install the CJ11L wiring harness (Ref. TASK 73-21-50-400-025) and
(Ref. TASK 73-21-50-400-025).
(3) Install the CJ12L wiring harness (Ref. TASK 73-21-50-400-027) and
(Ref. TASK 73-21-50-400-027).
(5) Install the CJ13 wiring harness (Ref. TASK 73-21-50-400-029) and
(Ref. TASK 73-21-50-400-029).
Subtask 73-21-50-410-166
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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Subtask 73-21-50-440-108
(1) Make the thrust reverser serviceable after maintenance (Ref. TASK 78-
30-00-081-041).
Subtask 73-21-50-410-167
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-50
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ELECTRONIC CONTROL UNIT (ECU) (4000KS) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 73-21-60-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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3. __________
Job Set-up
Subtask 73-21-60-740-065
Subtask 73-21-60-740-065-A
Subtask 73-21-60-941-051
B. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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Subtask 73-21-60-010-052
4. Procedure
_________
Subtask 73-21-60-020-051
(a) Loosen the clamp (65) and disconnect the inlet hose (66).
(b) Install blanking caps on the air hoses (66) and the inlet (60)
and outlet (70) tubes of the interface cooling air connections.
(a) Cut and remove the lockwire from the PS12 (50) and the PS3 (30)
hoses.
(b) If the engine has PMUX, cut and remove the lockwire from the PS13
(20) and P25 (40) hoses.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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R ECU
Figure 401/TASK 73-21-60-991-300
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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R ECU
Figure 402/TASK 73-21-60-991-301
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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ECU
Figure 403/TASK 73-21-60-991-308
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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ECU Removal/Installation
Figure 404/TASK 73-21-60-991-309
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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ECU Removal/Installation
Figure 405/TASK 73-21-60-991-310
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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LRU Identification
R Figure 406/TASK 73-21-60-991-311-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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(c) If the engine is Non-PMUX, do not remove the PS12 (25) or P25
(45) caps.
(d) Disconnect the PS12 (50), PS3 (30) and if installed (PMUX), the
PS13 (20) and P25 (40) hoses from the ECU (310).
(a) Remove the bolts (320) that attach the cooling air flange (330)
to the forward side of the ECU (310).
(b) Remove the cooling air flange (330) and the air flange seal
(520).
(5) Loosen the mounting bolts (80) that attach the ECU (310) to the fan
brackets.
NOTE : The ECU mounting bolts (80) will remain with the ECU (310).
____
(8) Put blanking caps on the disconnected electrical connectors and ECU
receptacles.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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TASK 73-21-60-400-001
1. __________________
Reason for the Job
NOTE : This task includes the instructions to install the ECU. If you
____
install an ECU standard different from the ECU removed, refer to
SIL73-019 for approved combinations.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-860-057
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-60-010-053
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-21-60-420-052
(1) Install the ECU (310) to the fan frame mounting bracket as follows:
(b) Install the ECU (310) in the mounting brackets with electrical
receptacles down and interface cooling air connections to the
forward position.
(c) Tighten the bolts (80). TORQUE the bolts to between 190 and 230
lbf.in (2.14 and 2.59 m.daN).
(a) Remove the blanking plugs from the port of the interface cooling
air on the forward side of the ECU (310).
(c) Install the air flange (330) and the gasket (520) with the bolts
(320).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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(d) TORQUE the bolts (320) to between 33 and 37 lbf.in (0.37 and 0.41
m.daN).
(a) Remove the blanking caps from the interface cooling air hose (66)
and the inlet (60) and outlet (70) tubes of the interface cooling
air connections.
(b) Install the interface cooling hoses (66) to the air inlet (60) of
the air flange (330) on the forward side of the ECU (310).
CAUTION : DURING INSTALLATION, MAKE SURE THAT THE PS3 LINE DOES NOT
_______
TOUCH THE LOWER STARTER DUCT OR OTHER PARTS IN THIS AREA.
IF IT DOES, CHAFING OF THE PS3 HOSE CAN OCCUR.
(a) Connect the PS12 hose (50) and the PS3 hose (30), and if the
engine has PMUX, install the PS13 (20) and P25 (40) as follows:
1
_ TORQUE the PS12 (50) coupling nuts to between 135 and 150
lbf.in (1.52 and 1.69 m.daN).
2
_ Torque the PS3 (30) coupling nuts to between 265 and 310
lbf.in (2.99 and 3.50 m.daN).
3
_ Torque the P25 (40) and PS13 (20) coupling nuts to between 180
and 200 lbf.in (2.03 and 2.26 m.daN)
4
_ Safety the coupling nuts with lockwire 0.032 in. (0.81 mm)
dia. (Material No. CP8001).
5
_ If the engine is Non-PMUX, make sure the PS13 (25) and the P25
(45) caps are installed.
(a) Remove the blanking caps from the electrical connectors and J1
thru J14 receptacles.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(b) Do a visual inspection of the J1 thru J14 receptacles. Make sure
they are not blocked and there are no bent pins.
1
_ Start with connector J13 and end with connector J1. Align the
keyway to the electrical connector with the receptacle key in
the ECU (310). Carefully push the connector into the
receptacle.
2
_ Tighten the coupling ring by hand until the connector is fully
seated. if necessary, carefully center the backshell to the
connector as you tighten the coupling ring.
3
_ Tighten the electrical connector by hand plus one-eighth of a
turn. If necessary, use soft-nose pliers.
(6) Make sure the J15 connector on the ECU has a protective cap.
Subtask 73-21-60-942-052
Subtask 73-21-60-861-052
Subtask 73-21-60-869-051
D. Do the EIS start procedure (upper and lower ECAM DU) (Ref. TASK 31-60-00-
860-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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Subtask 73-21-60-860-072
(a) Get access to the screen of the SYSTEM REPORT/TEST ENG (Ref. TASK
31-32-00-860-012).
(b) Push the line key adjacent to the FADEC 1(2) A(B): The ENGINE
MAIN MENU page comes into view.
(d) Read the LRU IDENTIFICATION Report of the engine 1(2) (Ref. TASK
73-21-60-740-006).
Subtask 73-21-60-710-059
(1) Read the data that comes on the MCDU screen and check for consistency
with the actual engine configuration:
NOTE : Make sure that the intermix ability of both ECU standards
____
is correct. Refer to (Ref. SIL 73-019).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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(e) If OVERBOOST is displayed on the screen: must read N.
Subtask 73-21-60-710-060
(1) Do the entry of the ENGINE Serial Number through the MCDU Menu
according to instructions of the procedure (Ref. TASK 73-21-60-740-
008).
(a) Make sure the ENGINE S/N displayed on the screen is the same as
the one written on the Engine name plate.
Subtask 73-21-60-740-066
H. Enter the engine hours and cycles data into the DMU for the installed
engine (Ref. TASK 31-36-00-740-005).
Subtask 73-21-60-740-066-A
H. Enter the engine hours and cycles data into the DMU for the installed
engine (Ref. TASK 31-36-00-740-014).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 73-21-60-710-061
(1) Check that the TRSOV installation status matches the aircraft
configuration.
(b) Change the installation status through the MCDU menu if required
according to instructions of the procedure (Ref. TASK 73-21-60-
740-006).
Subtask 73-21-60-710-062
(1) If you operate the aircraft in actual CAT III conditions, do these
tests:
- Make sure that there is no CAT 3 DUAL INOP message on the lower
ECAM DU with FADEC GND PWR 1 & 2 pushbutton switches (maintenance
panel 50VU) pushed (ON legends on) and 3 IRS aligned (Ref. TASK
34-10-00-860-004),
- Do the operational test of the LAND CAT III Capability (Ref. TASK
22-97-00-710-001).
Subtask 73-21-60-860-056
Subtask 73-21-60-862-055
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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5. Close-up
________
Subtask 73-21-60-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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ELECTRONIC CONTROL UNIT (ECU) (4000KS) - ADJUSTMENT/TEST
________________________________________________________
TASK 73-21-60-720-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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Subtask 73-21-60-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-21-60-869-052
(1) If circuit breakers 2KS1 (2KS2), 4KS1 (4KS2) are opened before
paragraph B. Do not start the procedure before 5 minutes.
Subtask 73-21-60-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
Subtask 73-21-60-869-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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(2) On the CTL & IND panel 22VU, make sure that the ENG MAN START 1(2)
pushbutton switch is released.
(3) On the ECAM control panel push the CLR pushbutton switch so as to get
the STATUS page.
4. Procedure
_________
Subtask 73-21-60-720-050
WARNING : MAKE SURE THAT THERE IS ZERO PSI AT THE STARTER VALVE INLET
_______
BEFORE YOU PUSH THE MAN START PUSHBUTTON SWITCH.
READ THE PRESSURE ON THE ECAM DISPLAY UNIT.
NOTE : Ignore the warnings (ECAM, audio) related to the circuit breaker
____
monitoring.
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the maintenance panel 50VU, The upper display unit of the ECAM
make sure that the FADEC GND PWR system shows:
ENG1(ENG2) pushbutton switch is - N1 = 0
released (on the pushbutton - N2 = 0
switch the ON legend is on). - FF = 0
- EGT = ambient temperature.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. On the overhead panel 20VU, lift - The single chime operates.
the guard on the ENG1(2) FIRE On the F/O glareshield panel 130VU
pushbutton switch. Push to and captain glareshield panel 131VU:
release the pushbutton switch. - The MASTER CAUT light comes on.
On the upper display unit of the ECAM
NOTE : After operation of the
____ system:
ENG1(2) FIRE pushbutton - The engine parameters go out of view
switch, do the operational (XX):
test of the hydraulic fire - The warning message:
shut-off valves (Ref. TASK ENG1(2) SHUT DOWN comes into view.
29-10-00-710-001).
4. Push the ENG1(2) FIRE pushbutton On the F/O glareshield panel 130VU and
switch. Lower the guard on the captain glareshield panel 131VU:
ENG1(2) FIRE pushbutton switch. - The MASTER CAUT light goes out of
view.
On the upper display unit of the ECAM
system:
- The engine parameters come into view.
- The warning message:
ENG1(2) SHUT DOWN goes out of view.
6. On the ENG panel 115VU, set the On the lower display unit of the ECAM
ENG MODE CRANK/NORM/IGN/START system:
selector switch to IGN/START. - the IGN indication and the symbol for
the pneumatic starter valve come into
view.
7. On the CTL & IND panel 22VU, push - On the pushbutton switch, the ON
the ENG MAN START 1(2) pushbutton legend comes on.
switch. - The single chime operates
- On the F/O glareshield panel 130VU
and captain glareshield panel 131VU:
The MASTER CAUT light comes on.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- The warning message:
ENG1(2) START VALVE FAULT
-START VALVE NOT OPEN comes into
view.
10. On the ENG panel 115VU, set the On the lower display unit of the ECAM
ENG MASTER 1(2) control switch system, the system A-B indication goes
to OFF. out of view.
On the upper display unit of the ECAM
system:
- This warning message goes out of
view.
ENG1(2) IGN A+B FAULT
11. On the ENG panel 115VU, set the On the upper display unit of the ECAM
ENG MODE CRANK/NORM/IGN/START system:
selector switch to NORM. - the EGT limit on the EGT indicator
goes to its initial position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
12. On the overhead circuit breaker
panel 49VU, close the circuit
breaker: 1JH
On the rear circuit breaker
panel 121VU, close the circuit
breakersC/Bs: 2JH1(2), 3JH1(2)
13. On the CTL & IND panel 22VU, On the pushbutton switch:
release the ENG MAN START 1(2) - the ON legend goes off.
pushbutton switch.
14. On the ENG panel 115VU, set the On the F/O glareshield panel 130VU and
ENG MASTER 1(2) control switch captain glareshield panel 131VU:
to ON then to OFF. - The MASTER CAUT light goes off.
15. Set the ENG1(2) throttle control On the upper display unit of the ECAM
lever to: system:
- CL, MCT, TO-GA. - make sure that the indications agree
with the position of the throttle
control lever.
- When the throttle control lever is
set to TO-GA.
- make sure that the N1 THR (circle)
moves to the upper N1 limit.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 506
Nov 01/08
CES
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56-5B
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
levers are above the MCT
detent, TO-GA will show.
16. Set the ENG1(2) throttle control On the upper display unit of the ECAM
lever to REV IDLE. system:
- make sure that the N1 limit
decreases.
17. Set the ENG1(2) throttle control On the upper display unit of the ECAM
lever to FULL REV. system:
- make sure that the N1 THR (circle)
moves to the new upper N1 limit.
18. Set the ENG1(2) throttle control On the upper display unit of the ECAM
lever to O. system:
- the N1 THR (circle) and N1 limit move
to their initial positions.
FOR ENGINE 1
19. On the overhead circuit breaker On the upper display unit of the ECAM
panel 49VU, open the circuit system:
breaker: 2KS1 - this warning message comes into view.
ENG1 FADEC A FAULT
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 507
Nov 01/08
CES
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
21. On the overhead circuit breaker On the upper display unit of the ECAM
panel 49VU, close the circuit system:
breaker: 2KS1 - the engine parameters come into view
- the warning message:
ENG1 FADEC FAULT
goes out of view.
- the warning message:
ENG1 FADEC B FAULT
comes into view.
22. On the rear circuit breaker On the upper display unit of the ECAM
panel 121VU, close the circuit system:
breaker: 4KS1 - the warning message:
ENG1 FADEC B FAULT
goes out of view.
FOR ENGINE 2
23. On the overhead circuit breaker On the upper display unit of the ECAM
panel 49VU, open the circuit system:
breaker: 2KS2 - this warning message come into view:
ENG2 FADEC A FAULT
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 508
Feb 01/09
CES
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- The engine parameters go out of view
(XX)
- The warning message comes into view:
ENG2 FADEC FAULT
25. On the overhead circuit breaker On the upper display unit of the ECAM
panel 49VU, close the circuit system:
breaker: 2KS2 - The engine parameters show again.
- the warning message:
ENG2 FADEC FAULT
goes out of view.
- the warning message:
ENG2 FADEC B FAULT
comes into view.
26. On the rear circuit breaker On the upper display unit of the ECAM
panel 121VU, close the circuit system:
breaker: 4KS2 - the warning message:
ENG2 FADEC B FAULT
goes out of view.
5. Close-up
________
Subtask 73-21-60-869-054
A. On the maintenance panel 50VU, push the FADEC GND PWR ENG1(ENG2)
pushbutton switch. On the pushbutton switch, the ON legend goes off.
Subtask 73-21-60-862-052
Subtask 73-21-60-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1WE1, 1WE2, 2WE1, 2WE2
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 509
Feb 01/09
CES
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TASK 73-21-60-740-006
Read the LRU Identification Report and the Thrust Reverser Shut-off Valve
Status
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 510
Feb 01/10
CES
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Subtask 73-21-60-869-056
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
4. Procedure
_________
Subtask 73-21-60-740-072
A. Read the LRU identification report and the thrust reverser isolation
valve status.
NOTE : This test is for the system 1. For the other system(s), use
____
the indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key adjacent to the - The LRU IDENTIFICATION page comes
LRU IDENT REPORT indication. into view.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 511
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 512
Feb 01/10
CES
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R
EFF :
151-154, 73-21-60
Page 513
Feb 01/10
CES
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- If there is a NVM failure, the NVM
FAULT: DATA NOT RETRIEVABLE
indication comes into view.
A. Push the line key adjacent to - The T/R SOV status comes into view.
the CONFIGURATION CHANGE
indication.
B. Push the line key adjacent to - The T/R SOV INSTALLED ENTRY menu
the T/R SOV STATUS CHANGE comes into view.
indication.
(3) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
5. Close-up
________
Subtask 73-21-60-860-055
Subtask 73-21-60-862-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 514
Feb 01/10
CES
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56-5B
TASK 73-21-60-740-026
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-064
Subtask 73-21-60-869-066
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 515
Feb 01/10
CES
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4. Procedure
_________
R
R (Ref. Fig. 502/TASK 73-21-60-991-306-B)
R
Subtask 73-21-60-740-059
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key adjacent to the - The CLASS 3 REPORT ENGINE 1(2)
CLASS 3 REPORT indication. CHANNEL A menu comes into view.
- If no faults are shown, NO FAULTS
RECORDED indication comes into view.
- If there are faults, they will be
shown. If a > symbol comes into
view at the top right hand corner of
the MCDU screen, use the PAGE DOWN
key to get more pages of fault data.
To find the fault messages, refer to
the Trouble Shooting Manual.
- If there is a NVM failure, the NVM
FAULT: DATA NOT RETRIEVABLE
indication comes into view.
(2) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 516
Feb 01/10
CES
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56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 517
Feb 01/10
CES
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5. Close-up
________
Subtask 73-21-60-860-067
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 518
Feb 01/10
CES
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56-5B
TASK 73-21-60-740-008
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-059
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 519
Feb 01/10
CES
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Subtask 73-21-60-869-062
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
4. Procedure
_________
Subtask 73-21-60-740-055
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key adjacent to the - The LRU IDENTIFICATION page comes
LRU IDENT REPORT indication. into view.
- If there is a NVM failure, the NVM
FAULT: DATA NOT RETRIEVABLE
indication comes into view.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 520
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 521
Feb 01/10
CES
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R
EFF :
151-154, 73-21-60
Page 522
Feb 01/10
CES
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56-5B
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. Push the line key adjacent to the
CONFIGURATION CHANGE indication.
4. Push the line key adjacent to the - The SERIAL NUMBER ENTRY menu comes
ENGINE S/N CHANGE indication. into view.
5. On the MCDU keyboard, enter the - The serial number comes into view
engine serial number (6 digits). under the RETURN indication.
6. Push the line key adjacent to the - The serial number goes out of view
engine serial number indication. under the RETURN indication and comes
into view under the ENTER NEW S/N
indication.
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
5. Close-up
________
Subtask 73-21-60-860-060
Subtask 73-21-60-862-059
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 523
Feb 01/10
CES
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TASK 73-21-60-740-027
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-065
Subtask 73-21-60-869-067
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 524
Feb 01/10
CES
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56-5B
4. Procedure
_________
R
R (Ref. Fig. 504/TASK 73-21-60-991-307-A)
R
Subtask 73-21-60-740-060
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key adjacent to the - The SPECEFIC DATA page comes into
SPECIFIC DATA indication. view.
3. Push the line key adjacent to the - The PWR SETTING MAX VALUES page comes
PWR SETTING MAX VALUES into view with the maximum N1, N2 and
indication. EGT values related to the last engine
operation. Both indicated and
physical N1 and EGT values are
displayed.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 525
Feb 01/10
CES
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56-5B
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 526
Feb 01/10
CES
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56-5B
(1) Do this procedure for the ECU 1(2) channel B.
(2) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
5. Close-up
________
Subtask 73-21-60-860-068
Subtask 73-21-60-862-064
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 527
Feb 01/10
R
CES
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56-5B
R **ON A/C 001-049, 051-099, 101-149, 155-199, 201-213, 221-249, 251-299,
R 301-399, 401-499,
TASK 73-21-60-740-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-068
Subtask 73-21-60-869-070
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
R
EFF : 001-049, 051-099, 101-149, 155-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-60
Page 528
Feb 01/10
CES
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56-5B
4. Procedure
_________
Subtask 73-21-60-740-067
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key (3L) adjacent - The LRU IDENTIFICATION page comes
to the LRU IDENT REPORT into view.
indication.
- Push the line key (4R) adjacent - The CORE CHEVRON NOZZLE page comes
to the CC NOZ STATUS CHANGE into view.
indication
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
R
EFF : 001-049, 051-099, 101-149, 155-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-60
Page 529
Feb 01/10
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-60
Page 530
Feb 01/10
CES
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56-5B
5. Close-up
________
Subtask 73-21-60-860-073
Subtask 73-21-60-862-067
R
EFF : 001-049, 051-099, 101-149, 155-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-60
Page 531
Feb 01/10
CES
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56-5B
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
TASK 73-21-60-740-028
1. __________________
Reason for the Job
NOTE : Single channel ALPHA and BETA faults detected during menu mode tests
____
are shown on the TEST REPORT screen of the test you did.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-60-861-074
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 532
Feb 01/10
CES
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56-5B
Subtask 73-21-60-869-076
(1) On the overhead maintenance panel 50VU, push then release the
ENG/FADEC GND PWR/1(2) pushbutton switch. The ON legend comes on.
(2) On the left or right MCDU get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
4. Procedure
_________
R
R (Ref. Fig. 506/TASK 73-21-60-991-313-A)
R
Subtask 73-21-60-740-074
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the MCDU:
- Push the line key adjacent to - The ENGINE 1(2) MAIN MENU page comes
the FADEC 1A (2A) indication. into view.
2. Push the line key adjacent to the - The SCEDULED MAINT REPORT ENGINE 1(2)
SCHEDULED MAINT REPORT CHANNEL A menu comes into view.
indication. - If no faults are shown, NO FAULTS
RECORDED indication comes into view.
- If there are faults, they will be
shown. If a > symbol comes into
view at the top right hand corner of
the MCDU screen, use the PAGE DOWN
key to get more pages of fault data.
To find the fault messages, refer to
the Trouble Shooting Manual.
- If there is a NVM failure, the NVM
FAULT: DATA NOT RETRIEVABLE
indication comes into view.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 533
Feb 01/10
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 534
Feb 01/10
CES
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56-5B
(1) Do this procedure for the ECU 1(2) channel B.
(2) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
5. Close-up
________
Subtask 73-21-60-860-079
Subtask 73-21-60-862-072
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-60
Page 535
Feb 01/10
R
CES
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56-5B
TCC SENSOR - REMOVAL/INSTALLATION
_________________________________
TASK 73-21-70-000-002
1. __________________
Reason for the Job
PRE SB 73-046
The HPTCC sensors are installed at 3:30 (channel B) and 9 oclock (channel
A) on the compressor discharge nozzle (CDN).The removal/installation
procedure for both sensors is the same.
POST SB 73-046
The HPTCC sensor is installed at 3:30 oclock (channel B) on the compressor
discharge nozzle (CDN).
NOTE : The HPTCC sensor at the 9 oclock position is deleted and replaced
____
with a blankoff plate.
END SB 73-046
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 401
Nov 01/08
CES
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56-5B
3. __________
Job Set-up
Subtask 73-21-70-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-70-010-053
Subtask 73-21-70-040-052
Subtask 73-21-70-010-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 402
Nov 01/08
CES
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56-5B
4. Procedure
_________
Subtask 73-21-70-020-051
(1) Disconnect the electrical connector (50). Use soft jawed pliers if
necessary.
(2) Put blanking caps on the electrical connector (50) and the sensor
(40).
(3) Cut and remove the lockwire from the bolts (10).
(4) Remove the bolts (10) and the washers (20) that attach the sensor
(40) to the Compressor Discharge Nozzle (CDN).
(5) Remove the sensor (40) and gasket (30) from the CDN.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 403
Nov 01/08
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-21-70-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 405
Nov 01/09
CES
C F M
56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-70-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-70-010-055
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 406
Nov 01/08
CES
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-21-70-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-70-420-051
(1) Remove protective caps and plugs from the port or the CDN and the
probe of the sensor (40).
(2) Install the new gasket (30) and gasket (30) on the sensor (40).
CAUTION : THE SMALL POINT OF THE HPTCC SENSOR PROBE MUST FIT INTO THE
_______
HOLE WITHIN THE HPT SHROUD SUPPORT. FAILURE TO ENGAGE THE
SENSOR INTO THE SHROUD SUPPORT WILL RESULT IN DAMAGE TO THE
SENSOR.
(a) Point the electrical connector of the sensor (40) forward, and
install the new gasket (30) and the sensor (40) on the CDN. Turn
the sensor until it engages into the HPT shroud support.
(5) Measure the gap between the flange of the sensor (40) and the surface
of the CDN with feeler stock. The gap must be 0.17 in. (4.32 mm) or
less, to show that the probe is correctly installed in the shroud
support.
(6) If the gap is more than 0.17 in. (4.32 mm) apply light pressure to
the sensor while you turn it.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
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Nov 01/08
CES
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(7) Measure the gap again. If necessary, do step (6) again until the gap
is in limits.
(8) Lubricate the threads and friction surfaces of the bolts (10) with
graphite grease (Material No. CP2101).
(9) Install the washers (20) and the attachment bolts (10).
(10) TORQUE the bolts (10) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(11) Wirelock the bolts (10) with lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8002).
(12) Connect the electrical connector (50) to the sensor (40). Tighten the
connector by hand plus one-eighth of a turn. If necessary, use soft
jawed pliers.
Subtask 73-21-70-861-051
Subtask 73-21-70-410-052
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-70-440-051
Subtask 73-21-70-710-051
E. Do a FADEC ground test (with engine non motoring) (Ref. TASK 73-29-00-
710-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 408
Nov 01/08
CES
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Subtask 73-21-70-862-051
5. Close-up
________
Subtask 73-21-70-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-70
Page 409
Nov 01/08
CES
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56-5B
P25 PROBE - REMOVAL/INSTALLATION
________________________________
TASK 73-21-80-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-80-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 401
Nov 01/08
CES
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-80-010-056
B. Get Access
Subtask 73-21-80-040-054
Subtask 73-21-80-010-060
4. Procedure
_________
Subtask 73-21-80-010-057
(1) Loosen the 4 bolts that attach the fan frame duct panel between the 5
and 6 oclock struts . Remove fan frame duct panel
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 402
Nov 01/08
CES
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 403
Nov 01/08
CES
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(2) Cut and remove the lockwire. Disconnect the coupling nut of the P25
pressure tube (30) from the P25 sensor nipple.
(3) Cut and remove the lockwire. Disconnect the P25 tube (50) from the
P25 pressure tube (30) in the 6 oclock junction box.
(4) Loosen the nut (40) and disengage the P25 pressure tube (30) from the
P25 sensor (10).
Subtask 73-21-80-020-051
(1) Loosen the 3 captive bolts (20) and remove the P25 sensor (10) from
the fan frame.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 404
Nov 01/08
CES
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TASK 73-21-80-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 405
Nov 01/09
CES
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-80-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-80-010-061
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 406
Nov 01/08
CES
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461AL, 462AR
Subtask 73-21-80-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 73-21-80-420-051
(1) Remove the blanking plugs from the disconnected line ends.
(b) Position the P25 sensor (10) in the fan frame recess.
(c) Attach the P25 sensor (10) to the fan frame with the 3 bolts
(20).
(3) Lubricate threads of the P25 sensor nipple with engine oil (Material
No. CP2442).
(a) Connect the P25 pressure tube (30) to the P25 sensor nipple.
TORQUE the union nut to between 135 and 150 lbf.in (1.52 and 1.69
m.daN).
(5) TORQUE the nut (40) which attaches the P25 pressure tube (30) to the
6 oclock junction box to between 135 and 150 lbf.in (1.52 and 1.69
m.daN)
(6) Lubricate threads of the P25 pressure tube fitting (in the 6 oclock
junction box) with engine oil (Material No. CP2442).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 407
Nov 01/08
CES
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(7) Connect the P25 tube (50) to the P25 pressure tube (30). TORQUE the
union nut to between 135 and 150 lbf.in (1.52 and 1.69 m.daN).
(8) Safety the union nuts of the P25 tubes (30) and (50) with lockwire
0.032in. (0.8mm)dia. (Material No. CP8001) or or lockwire 0.032in.
(0.8mm)dia. (Material No. CP8002)
Subtask 73-21-80-410-055
(1) Apply a thin layer of graphite grease (Material No. CP2101) to the
threads of 4 captive attachment bolts
(3) Torque the four bolts to between 85 and 92 lbf.in (0.96 and 1.03
m.daN)
5. Close-up
________
Subtask 73-21-80-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-21-80-440-052
Subtask 73-21-80-410-059
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 408
Nov 01/08
CES
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(2) Remove the warning notice(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 409
Nov 01/08
CES
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56-5B
P25 PROBE - INSPECTION/CHECK
____________________________
TASK 73-21-80-210-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 601
Nov 01/08
CES
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-80-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 602
Nov 01/08
CES
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Subtask 73-21-80-010-058
B. Get Access
Subtask 73-21-80-040-055
Subtask 73-21-80-010-059
D. Get Access
(a) Remove the fan duct panel between struts No.6 and No.7 (Ref. TASK
72-23-00-000-027).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 603
Nov 01/08
CES
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56-5B
4. Procedure
_________
Subtask 73-21-80-210-051
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Nicks, dents and Any number, if not Replace the P25 sensor
scratches deeper than 0.03 in. (Ref. TASK 73-21-80-000-
(0.76 mm). 002) and (Ref. TASK 73-21-
80-400-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 604
Nov 01/08
CES
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56-5B
P25 Sensor
Figure 601/TASK 73-21-80-991-301
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 605
Nov 01/08
CES
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5. Close-up
________
Subtask 73-21-80-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Install the fan duct panel between struts No.6 and No.7
(Ref. TASK 72-23-00-400-027).
(3) Close the right thrust reverser door (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 73-21-80-440-053
Subtask 73-21-80-410-057
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-80
Page 606
Nov 01/08
CES
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56-5B
IDENTIFICATION CONNECTOR - REMOVAL/INSTALLATION
_______________________________________________
TASK 73-21-90-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 401
Nov 01/08
CES
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56-5B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 73-21-90-740-052
A. Do a print-out of the engine hours and cycles and keep the print with the
engine for follow-up (Ref. TASK 31-36-00-740-007).
Subtask 73-21-90-941-051
B. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-21-90-010-052
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 402
Nov 01/08
CES
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56-5B
R
EFF :
201-204,
001-049, 051-062, 101-105, 151-152, 73-21-90
Page 403
May 01/05
CES
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56-5B
Identification Connector
Figure 402/TASK 73-21-90-991-301
R
EFF :
201-204,
001-049, 051-062, 101-105, 151-152, 73-21-90
Page 404
May 01/05
CES
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56-5B
R **ON A/C 063-099, 106-149, 153-199, 205-249, 251-299, 301-399, 401-499,
Subtask 73-21-90-020-051
(1) Disconnect the connector from the J14 receptacle on the ECU.
(2) Remove the hi-lite nut (20), the washer (30) and the hi-lite bolt
(10) which attach the terminal lug of identification connector to the
flange D (hole No. 43).
NOTE : Refer to the Standard Practices Manual (Ref. SPM 704351) for
____
the destructive removal of nut (20) and bolt (10).
(3) Keep the removed identification connector. Discard the washer (30).
Subtask 73-21-90-020-051-A
(1) Remove the nut (50), the washer (60) and the bolt (40) which attach
the terminal lug of identification connector to the metallic clamp
holding the elastomer block (through which transit the electrical
harnesses).
(2) Disconnect the connector from the J14 receptacle on the ECU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 405
Nov 01/08
CES
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56-5B
Identification Connector
Figure 402A/TASK 73-21-90-991-301-A12 (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-21-90
Page 406
Nov 01/08
CES
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56-5B
Identification Connector
Figure 402A/TASK 73-21-90-991-301-A22 (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-21-90
Page 407
Nov 01/08
CES
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56-5B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
TASK 73-21-90-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 408
Nov 01/08
CES
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56-5B
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-90-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 409
Nov 01/08
CES
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(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-21-90-010-053
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 73-21-90-420-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 410
Nov 01/08
CES
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(c) Attach the terminal lug of identification connector to the rear
surface of flange D, (hole No.43), with a new hi-lite bolt (10),
a new flat washer (30) and a new hi-lite nut (20).
NOTE : The terminal lug, the washer (30) and the bolt (10)
____
install against the rear surface of the flange D. The nut
(20) installs against the front surface of the flange D.
- For installation of the attachment items, refer to the
Standard Practices Manual (Ref. SPM 704351).
Subtask 73-21-90-420-051-A
(a) Attach the terminal lug of the identification connector using the
nut (50), the washer (60) and the bolt (40) to the metallic clamp
holding the elastomer block (through which transit the electrical
harnesses).
Subtask 73-21-90-942-051
Subtask 73-21-90-861-051
Subtask 73-21-90-740-053
D. Enter the engine hours and cycles data into the DMU for the installed
engine (Ref. TASK 31-36-00-740-005).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 411
Nov 01/08
CES
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56-5B
Subtask 73-21-90-710-051
E. Do this test
(a) Get access to the screen of the SYSTEM REPORT/TEST ENG (Ref. TASK
31-32-00-860-012).
(b) Push the line key adjacent to the FADEC1(2) A(B): The ENGINE MAIN
MENU page comes into view.
(d) Read the LRU IDENTIFICATION Report of the engine 1(2) (Ref. TASK
73-21-60-740-006).
1
_ Push the line key adjacent to the LRU IDENT indication:
CHANNEL A(B) page comes into view.
2
_ Read the data that comes on the MCDU screen and check for
consistency with the actual engine configuration:
a
_ Engine thrust rating and type:
- These inputs are available on the engine name plate.
b
_ LRU PART NO (ECU Part Number):
- The P/N is available on the ECU identification plate.
c
_ N1 TRIM:
- The N1 trim level (0 through 7) is available on the
engine name plate.
d
_ BUMP option: must read N.
e
_ If OVERBOOST is displayed on the screen: must read N.
f
_ PMUX option:
- PMUX engine (4 hoses connected to the ECU) must read Y
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 412
Nov 01/08
CES
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- Non PMUX engine (2 hoses connected to the ECU) must read
N.
g
_ If CONFIG is displayed on the screen:
- RACSB applies to CFM56-5BX non/P equipped with a RACSB
Valve,
- TBV applies to CFM56-5BX/P equipped with a TBV Valve.
h
_ If EGT MON is displayed on the screen: must read N.
i
_ ENGINE (Engine Serial Number)
- Make sure the S/N displayed on the screen is the same as
the one written on the Engine name plate.
Subtask 73-21-90-862-051
5. Close-up
________
Subtask 73-21-90-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 413
Nov 01/08
CES
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56-5B
IDENTIFICATION CONNECTOR - ADJUSTMENT/TEST
__________________________________________
TASK 73-21-90-860-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-21-90
Page 501
Feb 01/10
CES
C F M
56-5B
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-21-90-020-054
A. Remove the identification plug from the ECU (Ref. TASK 73-21-90-000-002).
Subtask 73-21-90-420-052
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-21-90
Page 502
Feb 01/10
CES
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EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-21-90
Page 503
Nov 01/09
R
CES
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56-5B
4. Procedure
_________
Subtask 73-21-90-869-053-B
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BM.
EFF : 063-099, 106-149, 153-199, 205-249,
251-299, 301-399, 401-499,
73-21-90
Page 504
Feb 01/10
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(4) N1 modifier configuration: TRIM level 0 to 7
Subtask 73-21-90-860-054-B
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BM.
(1) Remove the cap located at the rear of the identification plug:
(a) Cut the safety wire securing the body to the identification plug.
(b) Unscrew the cap from the identification plug body using a soft-
nose pliers.
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 505
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-90
Page 506
Feb 01/10
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-90
Page 507
Feb 01/10
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-90
Page 508
Feb 01/10
CES
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56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-213, 221-249, 251-299, 301-399, 401-499,
73-21-90
Page 509
Feb 01/10
CES
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56-5B
R
EFF :
214-220, 73-21-90
Page 510
Feb 01/10
CES
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56-5B
R
EFF :
214-220, 73-21-90
Page 511
Feb 01/10
CES
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56-5B
R
EFF :
214-220, 73-21-90
Page 512
Feb 01/10
CES
C F M
56-5B
(3) Programming of the Engine configuration, System configuration,
Control parity, Acoustic Modifier, Spare configuration and Aircraft
type:
NOTE : Pin No. 23 and Pin No. 31 indicate Spare designation and are
____
included in the parity check
-------------------------------------------------------------------------------
| ENGINE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| TYPE |No.19|No. 7|No. 2|No. 9|No. 22|No. 30|No. 6|No. 23|No. 31|No. 3 |
-------------------------------------------------------------------------------
|CFM56-5B1 |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
-------------------------------------------------------------------------------
|CFM56-5B1/P |Pull |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B1/P |Pull |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B2 |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
-------------------------------------------------------------------------------
|CFM56-5B2/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B2/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B3/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
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-------------------------------------------------------------------------------
| ENGINE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| TYPE |No.19|No. 7|No. 2|No. 9|No. 22|No. 30|No. 6|No. 23|No. 31|No. 3 |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
|CFM56-5B3/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4 |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/P |Pull |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Push |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/P |Pull |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Push |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5 |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|A319-111 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/P |Pull |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-111 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Push |
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 514
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CES
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-------------------------------------------------------------------------------
| ENGINE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| TYPE |No.19|No. 7|No. 2|No. 9|No. 22|No. 30|No. 6|No. 23|No. 31|No. 3 |
-------------------------------------------------------------------------------
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-215 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/P |Pull |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-111 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Push |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-215 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6 |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|A319-112 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/P |Pull |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-112 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Push |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-216 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/P |Pull |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-112 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Push |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-216 | | | | | | | | | | |
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 515
Feb 01/10
CES
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-------------------------------------------------------------------------------
| ENGINE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| TYPE |No.19|No. 7|No. 2|No. 9|No. 22|No. 30|No. 6|No. 23|No. 31|No. 3 |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
|CFM56-5B7 |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
-------------------------------------------------------------------------------
|CFM56-5B7/P |Pull |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B7/P |Pull |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B8/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B8/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B9/P |Pull |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B9/P |Pull |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with | | | | | | | | | | |
|Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 516
Feb 01/10
CES
C F M
56-5B
(4) Programming of the N1 Modifier configuration (N1 TRIM):
-------------------------------------------------------------------------------
| Trim level | Pin No.5 | Pin No.11 | Pin No.14 | Pin No.21 |
-------------------------------------------------------------------------------
| Trim level = 0 | Pull | Pull | Pull | Push |
-------------------------------------------------------------------------------
| Trim level = 1 | Pull | Pull | Push | Pull |
-------------------------------------------------------------------------------
| Trim level = 2 | Pull | Push | Pull | Pull |
-------------------------------------------------------------------------------
| Trim level = 3 | Pull | Push | Push | Push |
-------------------------------------------------------------------------------
| Trim level = 4 | Push | Pull | Pull | Pull |
-------------------------------------------------------------------------------
| Trim level = 5 | Push | Pull | Push | Push |
-------------------------------------------------------------------------------
| Trim level = 6 | Push | Push | Pull | Push |
-------------------------------------------------------------------------------
| Trim level = 7 | Push | Push | Push | Pull |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| PMUX CONFIGURATION | Pin No.13 |
-------------------------------------------------------------------------------
| PMUX available | Pull |
-------------------------------------------------------------------------------
| PMUX not available | Push |
-------------------------------------------------------------------------------
(6) Make sure that the configured Push-Pull links agree to the applicable
engine configuration.
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 517
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CES
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56-5B
(7) Make sure that the black strip is not visible on the pushed pins.
CAUTION : PUSH-PULL PINS NOT PROPERLY SET AGAINST THEIR STOP MAY
_______
AFFECT THE CODING OF THE ENGINE IDENTIFICATION CONNECTOR
AND TRIGGER A CFDS FAILURE MESSAGE/ECAM WARNING.
(a) Make sure that all pushed pins are fully pushed against their
stop.
(b) Make sure that all pulled pins are fully set against their stop.
(b) Manually, do 3 hand tightening of the body until the color strip,
then get the mechanical stop (unscrew a quarter of a turn between
each tightening) using a connector pliers, serie 140, FACOM.
(c) Safety the cap with the identification plug body with lockwire
0.032 in. (0.8 mm) dia. (Material No. CP8001).
(11) Install the identification plug on the engine, (Ref. TASK 73-21-90-
400-002).
Subtask 73-21-90-710-052-B
C. Do this test
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BM.
(a) Get access to the screen of the SYSTEM REPORT/TEST ENG (Ref. TASK
31-32-00-860-012).
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 518
Feb 01/10
CES
C F M
56-5B
(b) Push the line key adjacent to the FADEC1(2) A(B): The ENGINE MAIN
MENU page comes into view.
(d) Read the LRU IDENTIFICATION Report of the engine 1(2) (Ref. TASK
73-21-60-740-006).
1
_ Push the line key adjacent to the LRU IDENT indication:
CHANNEL A(B) page comes into view.
2
_ Read the data that comes on the MCDU screen and check for
consistency with the actual engine configuration:
a
_ Engine thrust rating and type:
- These inputs are available on the engine identification
plate.
b
_ LRU PART NO (ECU Part Number):
- The P/N is available on the software label.
c
_ N1 TRIM:
- The N1 trim level (0 through 7) is available on the
engine identification plate.
d
_ BUMP option: must read N.
e
_ PMUX option:
- PMUX engine (4 hoses connected to the ECU) must read Y
- Non PMUX engine (2 hoses connected to the ECU) must read
N.
f
_ If CONFIG is displayed on the screen:
- RACSB comes into view for CFM56-5BX non/P engines
equipped with a RACSB Valve,
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 519
Feb 01/10
CES
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56-5B
- TBV comes into view for CFM56-5BX/P engines equipped
with a TBV Valve.
g
_ ENGINE (Engine Serial Number)
NOTE : For engines POST CFM SB 73-0041 must read the Serial
____
Number.
h
_ If CCNIDP is displayed on the screen:
i
_ If OVTHR PROT is displayed on the screen: must read N
j
_ Check that information displayed in the LRU Ident report
are compliant with the information given in paragraph 4-A:
- If the coding is not correct, restart the plug
programming as defined in paragraph 4-B.
R
EFF : 063-099, 106-149, 153-199, 205-213,
221-238, 301-310, 401-499,
73-21-90
Page 520
Feb 01/10
CES
C F M
56-5B
(2) When both ECUs on the aircraft are powered on, check that no Ecam
Warning is displayed:
- If Ecam Warning ENG TYPE DISAGREE is displayed (Ref. TSM TASK 77-
00-00-810-890).
R Subtask 73-21-90-869-053
R NOTE : This procedure is applicable for the aircraft equipped with PRE
____
R FADEC STANDARD 5BL.
R
EFF : 063-099, 106-149, 153-199, 205-238,
301-310, 401-499,
73-21-90
Page 521
Feb 01/10
CES
C F M
56-5B
R (6) PMUX option configuration: available or not available
R - PMUX engine (4 hoses connected to the ECU) must read Y
R - Non PMUX engine (2 hoses connected to the ECU) must read N
R Subtask 73-21-90-860-054
R NOTE : This procedure is applicable for the aircraft equipped with PRE
____
R FADEC STANDARD 5BL.
R
R A specific set-up of push-pull contacts gives the specific engine
R configuration. The state of the contact is either Pull or Push.
R (1) Remove the cap located at the rear of the identification plug:
R (a) Cut the safety wire securing the body to the identification plug.
R (b) Unscrew the cap from the identification plug body using a soft-
nose pliers.
R
EFF :
214-220, 73-21-90
Page 522
Feb 01/10
CES
C F M
56-5B
R -------------------------------------------------------------------------------
R | ENGINE TYPE |Pin No.19|Pin No.7 |Pin No.2 |Pin No. 9|Pin No.22|Pin No.30 |
R -------------------------------------------------------------------------------
R |CFM56-5B1 | Push | Pull | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B1/P | Pull | Push | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B2 | Push | Pull | Pull | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R |CFM56-5B2/P | Pull | Push | Pull | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R |CFM56-5B3/P | Pull | Push | Pull | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R |CFM56-5B4 | Push | Pull | Pull | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R |CFM56-5B4/P | Pull | Push | Pull | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R |CFM56-5B5 | Push | Pull | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B5/P | Pull | Push | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B6 | Pull | Pull | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B6/P | Push | Push | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B7 | Pull | Pull | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R |CFM56-5B7/P | Push | Push | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R
EFF :
214-220, 73-21-90
Page 523
Feb 01/10
CES
C F M
56-5B
R (4) Programming of the N1 Modifier configuration (N1 TRIM):
R -------------------------------------------------------------------------------
R | Trim level | Pin No.5 | Pin No.11 | Pin No.14 | Pin No.21 |
R -------------------------------------------------------------------------------
R | Trim level = 0 | Pull | Pull | Pull | Push |
R -------------------------------------------------------------------------------
R | Trim level = 1 | Pull | Pull | Push | Pull |
R -------------------------------------------------------------------------------
R | Trim level = 2 | Pull | Push | Pull | Pull |
R -------------------------------------------------------------------------------
R | Trim level = 3 | Pull | Push | Push | Push |
R -------------------------------------------------------------------------------
R | Trim level = 4 | Push | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R | Trim level = 5 | Push | Pull | Push | Push |
R -------------------------------------------------------------------------------
R | Trim level = 6 | Push | Push | Pull | Push |
R -------------------------------------------------------------------------------
R | Trim level = 7 | Push | Push | Push | Pull |
R -------------------------------------------------------------------------------
R
EFF :
214-220, 73-21-90
Page 524
Feb 01/10
CES
C F M
56-5B
R NOTE : Automatic EGT Monitoring is not available for engines POST CFM
____
R SB 73-0041 (Introduction of Software Version 5.B.H) and PRE
R CFM SB 73-0063, thus you must refer to (Ref. TASK 72-00-00-
280-002)
R -------------------------------------------------------------------------------
R | AUTOMATIC EGT MONITORING CONFIGURATION | Pin No.31 |
R -------------------------------------------------------------------------------
R | CFM56-5BX/P with Automatic EGT Monitoring selected | Push |
R -------------------------------------------------------------------------------
R | CFM56-5BX or, | Pull |
R | CFM56-5BX/P and Automatic EGT Monitoring NOT selected or, | |
R | CFM56-5BX/P and SB 72-0182 incorporated | |
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R | PMUX CONFIGURATION | Pin No.13 |
R -------------------------------------------------------------------------------
R | PMUX available | Pull |
R -------------------------------------------------------------------------------
R | PMUX not available | Push |
R -------------------------------------------------------------------------------
R NOTE : Pins No.6, No.3 and No.23 specify Spare configuration for
____
R CFM56-5BX or CFM56-5BX/P engines.
R
EFF :
214-220, 73-21-90
Page 525
Feb 01/10
CES
C F M
56-5B
R -------------------------------------------------------------------------------
R | Pin No.6 | Pin No.3 | Pin No.23 |
R -------------------------------------------------------------------------------
R | Pull | Pull | Pull |
R -------------------------------------------------------------------------------
R (8) Make sure that the configured Push-Pull links agree to the applicable
R engine configuration.
R (9) Make sure that the black strip is not visible on the pushed pins.
R CAUTION : PUSH-PULL PINS NOT PROPERLY SET AGAINST THEIR STOP MAY
_______
R AFFECT THE CODING OF THE ENGINE IDENTIFICATION CONNECTOR
R AND TRIGGER A CFDS FAILURE MESSAGE/ECAM WARNING.
R (a) Make sure that all pushed pins are fully pushed against their
R stop.
R (b) Make sure that all pulled pins are fully set against their stop.
R (b) Manually, do 3 hand tightening of the body until the color strip,
R then get the mechanical stop (unscrew a quarter of a turn between
R each tightening) using a connector pliers, serie 140, FACOM.
R (c) Safety the cap with the identification plug body with lockwire
0.032 in. (0.8 mm) dia. (Material No. CP8001).
R (13) Install the identification plug on the engine, (Ref. TASK 73-21-90-
400-002).
R
EFF :
214-220, 73-21-90
Page 526
Feb 01/10
CES
C F M
56-5B
R Subtask 73-21-90-710-052
R C. Do this test
R NOTE : This procedure is applicable for the aircraft equipped with PRE
____
R FADEC STANDARD 5BM.
R (a) Get access to the screen of the SYSTEM REPORT/TEST ENG (Ref. TASK
R 31-32-00-860-012).
R (b) Push the line key adjacent to the FADEC1(2) A(B): The ENGINE MAIN
R MENU page comes into view.
R (d) Read the LRU IDENTIFICATION Report of the engine 1(2) (Ref. TASK
R 73-21-60-740-006).
R 1
_ Push the line key adjacent to the LRU IDENT indication:
R CHANNEL A(B) page comes into view.
R 2
_ Read the data that comes on the MCDU screen and check for
R consistency with the actual engine configuration:
R a
_ Engine thrust rating and type:
R - These inputs are available on the engine identification
R plate.
R
EFF :
214-220, 73-21-90
Page 527
Feb 01/10
CES
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56-5B
R b
_ LRU PART NO (ECU Part Number):
R - The P/N is available on the ECU identification plate.
R c
_ N1 TRIM:
R - The N1 trim level (0 through 7) is available on the
R engine identification plate.
R d
_ BUMP option: must read N.
R e
_ If OVERBOOST is displayed on the screen: must read N.
R f
_ PMUX option:
R - PMUX engine (4 hoses connected to the ECU) must read Y
R - Non PMUX engine (2 hoses connected to the ECU) must read
R N.
R g
_ If CONFIG is displayed on the screen:
R - RACSB comes into view for CFM56-5BX non/P engines
R equipped with a RACSB Valve,
R - TBV comes into view for CFM56-5BX/P engines equipped
R with a TBV Valve.
R h
_ If EGT MON is displayed on the screen, must read:
R - Y if EGT is activated
R - N if EGT is not activated
R i
_ ENGINE (Engine Serial Number)
R NOTE : For engines POST CFM SB 73-0041 must read the Serial
____
R Number.
R
EFF :
214-220, 73-21-90
Page 528
Feb 01/10
CES
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R j
_ If CCNIDP is displayed on the screen:
R k
_ If OVTHR PROT is displayed on the screen: must read N
R l
_ Check that information displayed in the LRU Ident report
R are compliant with the information given in paragraph 4-A:
R - If the coding is not correct, restart the plug
R programming as defined in paragraph 4-B.
R (2) When both ECUs on the aircraft are powered on, check that no Ecam
R Warning is displayed:
R - If Ecam Warning ENG TYPE DISAGREE is displayed (Ref. TSM TASK 77-
00-00-810-890).
Subtask 73-21-90-869-053-C
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BQ.
R
EFF :
214-220, 239-249, 251-299, 311-399, 73-21-90
Page 529
Feb 01/10
CES
C F M
56-5B
NOTE : This input is available on the engine name plate.
____
Subtask 73-21-90-860-054-C
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BQ.
R
EFF :
239-249, 251-299, 311-399, 73-21-90
Page 530
Feb 01/10
CES
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56-5B
NOTE : It is highly recommended to do the following procedure in a closed
____
area to avoid contamination of the electric contacts inside of the
connector.
(1) Remove the cap located at the rear of the identification plug:
(a) Cut the safety wire securing the body to the identification plug.
(b) Unscrew the cap from the identification plug body using a soft-
nose pliers.
-------------------------------------------------------------------------------
| ENGINE TYPE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| |No.19|No. 7|No. 2|No. 9|No.22|No.30|No. 6|No.23|No.31|No. 3 |
-------------------------------------------------------------------------------
|CFM56-5B1/3 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B1/3 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B2/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B2/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B3/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
EFF :
239-249, 251-299, 311-399, 73-21-90
Page 531
Feb 01/10
R
CES
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56-5B
-------------------------------------------------------------------------------
| ENGINE TYPE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| |No.19|No. 7|No. 2|No. 9|No.22|No.30|No. 6|No.23|No.31|No. 3 |
-------------------------------------------------------------------------------
|CFM56-5B3/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B3/3B1 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B3/3B1 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Push |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Push |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3B1 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3B1 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3B1 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Push |
EFF :
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-------------------------------------------------------------------------------
| ENGINE TYPE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| |No.19|No. 7|No. 2|No. 9|No.22|No.30|No. 6|No.23|No.31|No. 3 |
-------------------------------------------------------------------------------
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B4/3B1 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Push |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A321-214 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/3 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-111 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/3 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-111 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Push |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-215 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B5/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Push |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-215 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/3 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-112 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/3 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A319-112 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B6/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Push |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-216 | | | | | | | | | | |
EFF :
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-------------------------------------------------------------------------------
| ENGINE TYPE |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |Pin |
| |No.19|No. 7|No. 2|No. 9|No.22|No.30|No. 6|No.23|No.31|No. 3 |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
|CFM56-5B6/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Push |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
|A320-216 | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B7/3 |Push |Push |Pull |Pull |Pull |Pull |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B7/3 |Push |Push |Pull |Pull |Pull |Push |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B8/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B8/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B9/3 |Push |Push |Pull |Pull |Pull |Push |Pull |Pull |Pull |Pull |
|without Acoustic| | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
|CFM56-5B9/3 |Push |Push |Pull |Pull |Pull |Pull |Push |Pull |Pull |Pull |
|with Acoustic | | | | | | | | | | |
|modifier | | | | | | | | | | |
-------------------------------------------------------------------------------
EFF :
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(4) Programming of the N1 Modifier configuration (N1 TRIM):
-------------------------------------------------------------------------------
| Trim level | Pin No.5 | Pin No.11 | Pin No.14 | Pin No.21 |
-------------------------------------------------------------------------------
| Trim level = 0 | Pull | Pull | Pull | Push |
-------------------------------------------------------------------------------
| Trim level = 1 | Pull | Pull | Push | Pull |
-------------------------------------------------------------------------------
| Trim level = 2 | Pull | Push | Pull | Pull |
-------------------------------------------------------------------------------
| Trim level = 3 | Pull | Push | Push | Push |
-------------------------------------------------------------------------------
| Trim level = 4 | Push | Pull | Pull | Pull |
-------------------------------------------------------------------------------
| Trim level = 5 | Push | Pull | Push | Push |
-------------------------------------------------------------------------------
| Trim level = 6 | Push | Push | Pull | Push |
-------------------------------------------------------------------------------
| Trim level = 7 | Push | Push | Push | Pull |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| PMUX CONFIGURATION | Pin No.13 |
-------------------------------------------------------------------------------
| PMUX available | Pull |
-------------------------------------------------------------------------------
| PMUX not available | Push |
-------------------------------------------------------------------------------
EFF :
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(6) Make sure that the configured Push-Pull links agree to the applicable
engine configuration.
(7) Make sure that the black strip is not visible on the pushed pins.
CAUTION : PUSH-PULL PINS NOT PROPERLY SET AGAINST THEIR STOP MAY
_______
AFFECT THE CODING OF THE ENGINE IDENTIFICATION CONNECTOR
AND TRIGGER A CFDS FAILURE MESSAGE/ECAM WARNING.
(a) Make sure that all pushed pins are fully pushed against their
stop.
(b) Make sure that all pulled pins are fully set against their stop.
(b) Manually, do 3 hand tightening of the body until the color strip,
then get the mechanical stop (unscrew a quarter of a turn between
each tightening) using a connector pliers, serie 140, FACOM.
(c) Safety the cap with the identification plug body with lockwire
0.032 in. (0.8 mm) dia. (Material No. CP8001).
(11) Install the identification plug on the engine, (Ref. TASK 73-21-90-
400-002).
Subtask 73-21-90-710-052-C
C. Do this test
NOTE : This procedure is applicable for the aircraft equipped with POST
____
FADEC STANDARD 5BQ.
EFF :
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(1) On the left or right MCDU, do this check:
(a) Get access to the screen of the SYSTEM REPORT/TEST ENG (Ref. TASK
31-32-00-860-012).
(b) Push the line key adjacent to the FADEC1(2) A(B): The ENGINE MAIN
MENU page comes into view.
(d) Read the LRU IDENTIFICATION Report of the engine 1(2) (Ref. TASK
73-21-60-740-006).
1
_ Push the line key adjacent to the LRU IDENT indication:
CHANNEL A(B) page comes into view.
2
_ Read the data that comes on the MCDU screen and check for
consistency with the actual engine configuration:
a
_ Engine thrust rating and type:
- These inputs are available on the engine identification
plate.
b
_ LRU PART NO (ECU Part Number):
- The P/N is available on the software label.
c
_ N1 TRIM:
- The N1 trim level (0 through 7) is available on the
engine identification plate.
d
_ BUMP option: must read Y or N.
e
_ PMUX option:
- PMUX engine (4 hoses connected to the ECU) must read Y
EFF :
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- Non PMUX engine (2 hoses connected to the ECU) must read
N.
f
_ If CONFIG is displayed on the screen:
- TBV comes into view for CFM56-5BX/P and /3 engines
equipped with a TBV Valve.
g
_ ENGINE (Engine Serial Number)
NOTE : For engines POST CFM SB 73-0041 must read the Serial
____
Number.
h
_ If CCNIDP is displayed on the screen:
i
_ If OVTHR PROT is displayed on the screen: must read N
j
_ Check that information displayed in the LRU Ident report
are compliant with the information given in paragraph 4-A:
EFF :
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Page 538
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- If the coding is not correct, restart the plug
programming as defined in paragraph 4-B.
(2) When both ECUs on the aircraft are powered on, check that no Ecam
Warning is displayed:
- If Ecam Warning ENG TYPE DISAGREE is displayed (Ref. TSM TASK 77-
00-00-810-890).
EFF :
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Page 539
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FUNCTIONAL INTERFACES - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
(Ref. Fig. 001)
The FADEC unit interfaces with the following aircraft functional elements:
- Air data computer which transmits air data signals to the engine control
system.
- Engine interface unit which : concentrates airframe signals and transmits
them to the FADEC, receives information from engine and dispatches them to
other systems.
- Cockpit system display which provides engine parameters indication to the
crew.
- Throttle control system which translates the crew commands for engine
power level into a command signal to the FADEC.
- The thrust reverser system.
- The CFDS interface which records engine data for maintenance purposes.
- Electrical power supply to power FADEC while engines are not running, and
to ignition boxes.
2. __________________
System Description
A. FADEC Inputs/Outputs
(Ref. Fig. 001, 002)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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Aug 01/09
CES
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 2
Nov 01/08
CES
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R
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Nov 01/08
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R
-------------------------------------------------------------------------------
|Logic executed for each discrete word defined as an input to the ECU |
|-----------------------------------------------------------------------------|
|UPDATE TIME |Input word is rejected if update time is above |
| |max. limit. |
| | |
|SDI VALIDITY |Input word is rejected if SDI does not have |
| |valid state. All SDIs from EIU are accepted as |
| |valid except for label 227. |
| | |
|SM VALIDITY |Input word is rejected if SM is not 00. |
| | |
|ARINC FAULT |Required duration of ARINC input fault before |
|DELAY |declaring word invalid (last valid input held |
| |during the delay). |
| | |
|ARINC INPUT FAULT |Latched status flag which is set at the end of |
| |the fault delay |
|STATUS ARINC FAULT DELAY |to indicate type of fault(s). |
| | |
|OUTPUT STATUS |A STATUS flag is set every logic iteration to |
| |indicate validation logic state. |
| | |
|VALID OR HOLD INVALID | |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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Aug 01/09
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R
-------------------------------------------------------------------------------
|Logic executed for each BCD word defined as an input to the ECU is as follows|
|-----------------------------------------------------------------------------|
|UPDATE TIME |Input word is rejected if update time is above |
| |max. limit. |
| | |
|SDI VALIDITY |Input word is rejected if SDI does not have |
| |valid state. All SDIs from EIU are accepted as |
| |valid except for label 227. |
| | |
|SM VALIDITY |Input word is rejected if SM is not 11 or 00. |
| | |
|ARINC FAULT |Required duration of ARINC input fault before |
|DELAY |declaring word invalid (last valid input held |
| |during the delay). |
| | |
|ARINC INPUT FAULT |Input status of input parameter value is set to |
| |good, Range fault, or Arinc fault. |
| | |
|FUNCTIONAL RATE LIMIT |PV change is within rate limits for a parameter |
| |if limits exist. |
| | |
|RATE LIMIT STATUS |PV status is set to rate limit if PV change |
| |if outside of limits. |
| | |
|OUTPUT STATUS |PV status is set to valid, acquire, |
| |invalid, hold, or rate fault to indicate |
| |validation logic status. |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 6
Aug 01/09
CES
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R
-------------------------------------------------------------------------------
|Logic executed for each discrete word defined as an input to the ECU |
|-----------------------------------------------------------------------------|
|UPDATE TIME |Input word is rejected if update time is above |
| |max. limit. |
| | |
|SDI VALIDITY * |Input word is rejected if SDI does not have |
| |valid state for ADIRU1, ADIRU2. All SDIs |
| |from EIU are accepted as valid except for |
| |label 227. |
| | |
|SM VALIDITY |Input word is rejected if SM is not 11. |
| | |
|RANGE |Input word is rejected if value is outside |
| |range limits. |
| | |
|RANGE FAULT DELAY |Required duration of input range fault before |
| |declaring the parameter invalid (last valid |
| |input held during delay). |
| | |
|ARINC INPUT |Latched status which is set at the end of ARINC |
|FAULT STATUS |FAULT DELAY to indicate fault type(s). |
| | |
|INPUT STATUS |Status which is set every iteration to indicate |
| |input parameter and validation logic states. |
| | |
|DELAYED INPUT |Latched status which is set at the end of RATE |
|FAULT STATUS |FAULT DELAY or RANGE FAULT DELAY to indicate |
| |fault type(s). |
| | |
|RANGE LIMITS |Acceptable worst-case operating limits, |
| |including abnormal aircraft and engine |
| |operation. Set for the purpose of system fault |
| |detection. |
| | |
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 7
Aug 01/09
CES
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56-5B
(2) Digital Output
(a) General
Bit transmission rate is nominally 12.5 kHz. Each channel of the
ECU has two output ports and each bus has separate line drivers.
Outputs are isolated in such a way that propagation of failures
is prevented.
Information contained on FADEC output buses includes the
following general items:
- Engine Rating Parameter Information
- Parameters used for Engine Control
- FADEC System Maintenance Data
- Engine Condition Monitoring Parameters
- ECU Status and Fault Indication.
A detailed list of the specific data items on the output data
buses is shown in Tables 4 to 22.
R 1
_ ECU ARINC Output Bus Data (Binary) - Table 4
R
-----------------------------------------------------------------------
| | | MAX ARINC |Binary|Significant| Operating | |
|Parameter |label| Update | | | range | units |
| | |Time (msec)|Range | Bits * | Min.| Max. | |
|-----------|-----|-----------|------|-----------|-----|------|-------|
|Selected | | | | | | | |
|TLA | 133 | 125 | 1 | 12 | -25 | +55 |degrees|
|T12 | 130 | 250 | 128 | 11 | -55 | 85| deg.C |
|Selected | | | | | | | |
|T25 | 263 | 250 | 256 | 12 | -55 | 120| deg.C |
|T3 | 265 | 250 |1.024 | 12 | -55 | 850| deg.C |
|Selected | | | | | | | |
|T495 | 345 | 125 |2.048 | 12 | -55 | 1.200| deg.C |
|T5 | 260 | 250 |1.024 | 12 | -55 | 850| deg.C |
|Selected | | | | | | | |
|Flex | | | | | | | |
|Temperature| 214 | 250 | 128 | 16 | -55 | 85| deg.C |
|Engine Oil | | | | | | | |
|Temp | 316 | 1.000 |2.048 | 12 | -55 | 170| deg.C |
|ECU | | | | | | | |
|Temperature| 304 | 1.000 | 256 | 12 | -55 | 125| deg.C |
|Selected | | | | | | | |
|HPTC Temp. | 116 | 500 |1.024 | 12 | -55 | 850| deg.C |
|Selected Po| 114 | 250 | 32 | 12 | 2 | 20| psia |
|PT2 | 131 | 250 | 32 | 12 | 1.75| 22| psia |
|PS13 | 127 | 250 | 32 | 12 | 2 | 30| psia |
|P25 | 262 | 250 | 64 | 12 | 2 | 50| psia |
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 8
Aug 01/09
CES
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-----------------------------------------------------------------------
| | | MAX ARINC |Binary|Significant| Operating | |
|Parameter |label| Update | | | range | units |
| | |Time (msec)|Range | Bits * | Min.| Max. | |
|-----------|-----|-----------|------|-----------|-----|------|-------|
|Selected | | | | | | | |
|PS3 | 264 | 125 | 512 | 12 | 2 | 512| psia |
|FMV Demand | 060 | 125 | 128 | 12 | 0 | 100|percent|
|Eng on time| 050 | 1000 | 65535| 17 | 0 | 65535| hours |
|VSV Demand | 061 | 250 | 64 | 12 | -3.8| 38.71|degrees|
|VBV Demand | 062 | 250 | 64 | 12 | 0 | 40|degrees|
|HPTC Demand| 063 | 500 | 128 | 12 | 0 | 100|percent|
|LPTC Demand| 064 | 500 | 128 | 12 | 0 | 100|percent|
|RACSB Demnd| 057 | 500 | 128 | 12 | 0 | 100|percent|
|N1 actual | 054 | 500 | 256 | 13 | 0 | 120|percent|
|selected | | | | | | | |
|RACSB | | | | | | | |
|Position | 055 | 500 | 128 | 12 | 0 | 100|percent|
|VBV Torque | | | | | | | |
|Motor | 052 | 250 | 512 | 12 |-300 | 300| mA |
|N1 | | | | | | | |
|Reference | 166 | 125 | 256 | 12 | 0 | 108|percent|
| | | | | | | |RPM |
-----------------------------------------------------------------------
* Does not include sign
-----------------------------------------------------------------------
| | | MAX ARINC |Binary|Significant| Operating | |
|Parameter |label| Update | | | range | units |
| | |Time (msec)|Range | Bits * | Min.| Max. | |
|-----------|-----|-----------|------|-----------|-----|------|-------|
|Selected | | | | | | | |
|FMV Posn. | 347 | 31 | 128| 12 | 0 | 100|percent|
|Selected | | | | | | | |
|VBV Posn. | 071 | 250 | 64| 12 | 0 | 40|degrees|
|Selected | | | | | | | |
|VSV Posn. | 072 | 125 | 64| 12 |-5.8 | 38.71|degrees|
|Selected | | | | | | | |
|HPTC Posn. | 306 | 500 | 128| 12 | 0 | 100|percent|
|Selected | | | | | | | |
|LPTC Posn. | 307 | 500 | 128| 12 | 0 | 100|percent|
|WFM | 244 | 500 |32.768| 16 | 0 |15.000| pph |
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 9
Aug 01/09
CES
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-----------------------------------------------------------------------
| | | MAX ARINC |Binary|Significant| Operating | |
|Parameter |label| Update | | | range | units |
| | |Time (msec)|Range | Bits * | Min.| Max. | |
|-----------|-----|-----------|------|-----------|-----|------|-------|
|N1 | | | | | | | |
|Indicated | 346 | 63 | 256| 13 | 0 | 120|percent|
| | | | | | | |RPM |
|Selected N2| | | | | | | |
|Actual | 344 | 63 | 256| 13 | 0 | 120|percent|
| | | | | | | |RPM |
|N1 Maximum | 342 | 250 | 256| 14 | 0 | 102.0|percent|
| | | | | | | |RPM |
|N1 Limit | 337 | 125 | 256| 14 | 0 | 102.0|percent|
| | | | | | | |RPM |
|N1 Command | 341 | 125 | 256| 14 | 0 | 102.0|percent|
| | | | | | | |RPM |
|N1 Target | | | | | | | |
|F/B | 343 | 125 | 256| 14 | 0 | 102.0|percent|
| | | | | | | |RPM |
|FMV Tm | | | | | | | |
|Demand | 300 | 63 | 512| 12 |-300 | 300| mA |
|LPTC Tm | | | | | | | |
|Demand | 301 | 500 | 512| 12 |-300 | 300| mA |
|VSV Tm | | | | | | | |
|Demand | 302 | 125 | 512| 12 |-300 | 300| mA |
|Selected PT| 242 | 250 | 2.048| 12 | 135 | 1379| mb |
|Selected Q | 215 | 250 | 512| 12 | 0 | 450| mb |
|Selected | | | | | | | |
|TAT | 211 | 250 | 512| 11 | -60 | 99| deg.C |
|Mo | 205 | 250 | 4.096| 12 | 0.0 | 1.000| mach |
|Calc. Bleed| 303 | 250 | 64| 12 | 0.0 |20.0 | pps |
|Engine S/N | 046 | 1.000 | NA | NA | NA | NA | LSDs |
|Engine S/N | 047 | 1.000 | NA | NA | NA | NA | MSDs |
-----------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 10
Aug 01/09
CES
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R
------------------------------------------------
| | | MAX ARINC |
| Parameter | label | Update Time |
| | | Max. (msec) |
|---------------------|----------|-------------|
| ECU Status Word 1 | 270 | 250 |
| Engine Rating Word | 271 | 1.000 |
| ECU Status Word 2 | 272 | 250 |
| ECU Status Word 3 | 273 | 125 |
| ECU Status Word 4 | 274 | 125 |
| ECU Status Word 5 | 275 | 125 |
| Maintenance Word 1 | 350 | 500 |
| Maintenance Word 2 | 351 | 500 |
| Maintenance Word 3 | 352 | 500 |
| Maintenance Word 4 | 353 | 500 |
| Maintenance Word 5 | 354 | 240 |
| Maintenance Word 6 | 355 | 250 |
| Fault Data Word | 356 | 125 (3)|
| Internal status word| 011 | 1000 |
------------------------------------------------
R (d) ECU Status Word 1 - Label 270 ECU ARINC Output Bus Data
R (Discrete) - Table 7
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 11
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Ignition 1 Primary Selected |
| 12 | Starter Shutoff Valve Switch Fault
| 13 | Starter Shutoff Valve Open - Local Switch
| 14 | HP Fuel Valve Closed - Local Switch |
| 15 | SAV Demand/Position Disagree |
| 16 | HPSOV Demand/Position Disagree |
| 17 | Start EGT Overtemperature Detected |
| 18 | Start Stall Detected |
| 19 | No/Low Fan Speed for Core Speed |
| 20 | No Engine Lightoff Detected |
| 21 | Starter Time Limit Exceeded |
| 22 | Fuel Schedule Derich Active |
| 23 | TLA Not At Idle for Start Initiation |
| 24 | Channel in Control |
| 25 | Low Sap - (Slow Start) Detected |
| 26 | Start Abort Active |
| 27 | New Start in Progress |
| 28 | 50 percent Thrust Limit Active |
| 29 | HP Fuel Valve Switch Fault |
------------------------------------------------------------------------------
R (e) Engine Rating Word - Label 271 ECU ARINC Output Bus Data
R (Discrete) - Table 8
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
-----------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|---------------------------------------------------------|
| 11 | SAVPOS Isolated Fault |
| 12 | HPSOVPOS Isolated Fault |
| 13 | TRPVPOS Isolated Fault |
| 14 | OILTEMP Isolated Fault |
| 15 | TLASST Isolated Fault |
| 16 | TRDVCWFLTL Isolated Fault |
| 17 | Engine Rating Least Significant Bit |
| 18 | Engine Rating Bit 1 |
| 19 | Engine Rating Bit 2 |
| 20 | Engine Rating Bit 3 |
| 21 | Engine Rating Bit 4 |
| 22 | CFM56-5B Engine Installed |
| 23 | Wing Anti-Ice Commanded |
| 24 | Bleed Constant K1 Commanded |
| 25 | Bleed Constant K2 Commanded |
| 26 | Bleed Constant K3 Commanded |
| 27 | Bleed Constant K4 Commanded |
| 28 | Bleed Constant K5 Commanded |
| 29 | Bleed Constant K6 Commanded |
-----------------------------------------------------------------
R (f) ECU Status Word 2 - Label 272 ECU ARINC Output Bus Data
R (Discrete) - Table 9
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Master Lever OFF |
| 12 | Bump/Overboost 1 Enabled |
| 13 | Bump/Overboost 2 Enabled |
| 14 | Bump/Overboost 3 Enabled |
| 15 | Max Reverse Limit Mode Selected |
| 16 | TLA MCT set to FTO |
| 17 | BSVPOS Isolated Fault |
| 18 | Bump/Overboost Active |
| 19 | Auto Thrust Active |
| 20 | Approach Idle Commanded |
| 21 | Alpha Floor Protection Selected |
| 22 | MTO. GA Limit Mode Selected| |
| 23 | FLEX TAKEOFF Limit Mode Selected |
| 24 | MCT Limit Mode Selected |
| 25 | MCL Limit Mode Selected |
| 26 | Engine Interface Unit Data Fault |
| 27 | Autothrust Disconnect Commanded |
| 28 | Aircraft on Ground |
| 29 | Minimum Power Active |
------------------------------------------------------------------------------
R (g) ECU Status Word 3 - Label 273 ECU ARINC Output Bus Data
R (Discrete) - Table 10
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Manual Air Start N2 Less Than 10 percent |
| 12 | Four TR Doors Not Stowed |
| 13 | HP Fuel Valve Commanded Open |
| 14 | RAC/TBV position isolated fault |
| 15 | Category 2 Fault(s) |
| 16 | LPTCPOS Isolated Fault |
| 17 | Core Speed Below 15 Percent |
| 18 | Core Speed At or Above 50 Percent |
| 19 | Auto-Start Sequence in Progress |
| 20 | Manual Start in Progress |
| 21 | Wet Crank in Progress |
| 22 | Dry Crank in Progress |
| 23 | Continuous Ignition Active |
| 24 | Blow Out Recovery Active |
| 25 | Four T/R Doors Fully Stowed and Locked |
| 26 | Four T/R Doors Fully Deployed |
| 27 | 1, 2, or 3 T/R Door not Stowed |
| 28 | Thrust Reverser System Pressurized |
| 29 | Start Assist Fail - Emer W/M Start Sel |
------------------------------------------------------------------------------
R (h) ECU Status Word 4 - Label 274 ECU ARINC Output Bus Data
R (Discrete) - Table 11
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
-----------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|---------------------------------------------------------|
| 11 | TRPV Demend/Position Disagree |
| 12 | TR Pressure Switch Fault |
| 13 | 115 VAC to Ignition exciter 1 Commanded |
| 14 | Ignition System 1 Fault |
| 15 | 115 VAC to Ignition exciter 2 commanded |
| 16 | Ignition System 2 Fault |
| 17 | SAV Open Command |
| 18 | Burner Staging on 10 Nozzles Commanded |
| 19 | BSV Demand/Position Disagree |
| 20 | BSV Switch Fault |
| 21 | RAC or TBV Demand/Position Feedback Disagree |
| 22 | TR Stow Switch Circuit Failure |
| 23 | Engine Oil Temp High Fault |
| 24 | TR Deploy Switch Circuit Failure |
| 25 | TR Inderteminable SW Circuit Failure |
| 26 | TR Deploy Commanded |
| 27 | TR Pressurize Commanded |
| 28 | TR Auto Restow Commanded or TR locks failed |
| 29 | LPTC Demand/Position Feedback Disagree |
-----------------------------------------------------------------
R (i) ECU Status Word 5 - Label 275 ECU ARINC Output Bus Data
R (Discrete) - Table 12
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | FRV Commanded Open at Second Level |
| 12 | Reserved for FWC |
| 13 | Spare |
| 14 | FMV Demand/Position Feedback |
| 15 | N1/N2 Control Active |
| 16 | FMVPOS Isolated Fault |
| 17 | VBV position fault latched |
| 18 | VBV position fault |
| 19 | VSV position fault latched |
| 20 | VSV position fault |
| 21 | RAC in bleed: position fault latched |
| 22 | RAC in bleed: position fault |
| 23 | ECU Designation Discretes Invalid |
| 24 | Engine ID Plug Fault |
| 25 | FRV Commanded Open at First Level |
| 26 | Channel A Active |
| 27 | Channel B Active |
| 28 | All Channel Controls Active |
| 29 | HPTC Demand/Position Feedback Disagree |
------------------------------------------------------------------------------
R (j) ECU Maintenance Word 1 - Label 350 ECU ARINC Output Bus Data
R (Discrete) - Table 13
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | TAT ADC1 Input Not Used |
| 12 | PO ADC1 Input Not Used |
| 13 | PT ADC1 Input Not Used |
| 14 | HPTPOS Isolated Fault |
| 15 | TAT ADC2 Input Not Used |
| 16 | PO ADC2 Input Not Used |
| 17 | PT ADC2 Input Not Used |
| 18 | Cross Channel TLA Input Fault |
| 19 | Local Channel TLA Input Fault |
| 20 | TLA Input Inequality Fault |
| 21 | TRDV Aircraft switch Fault |
| 22 | Thrust Reverser Position Fault |
| 23 | TRPV Sol Wrap Fault/HCU Clog Detection |
| 24 | TR Directional VLV Solenoid Wrap Fault |
| 25 | ECU Overtemperature Isolated Fault |
| 26 | Aircraft 28 Volts Power Unavailable |
| 27 | Instinctive Disconnect Fault |
| 28 | 115 VAC to Ignition exciter 1 unavailable |
| 29 | 115 VAC to Ignition exciter 2 unavailable |
------------------------------------------------------------------------------
R (k) ECU Maintenance Word 2 - Label 351 ECU ARINC Output Bus Data
R (Discrete) - Table 14
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Flex Temperature Input Invalid |
| 12 | A/T N1 Target Input Invalid |
| 13 | ECS Mod Idle Input Invalid |
| 14 | Bleed Const. - 030 EIU Input Invalid |
| 15 | A/C Discrete - 031 EIU Input Invalid |
| 16 | Autothrust - 034 EIU Input Invalid |
| 17 | CFDS Signal - 227 EIU Input Invalid |
| 18 | FMV Input Inequality Fault |
| 19 | VSV Input Inequality Fault |
| 20 | VBV Input Inequality Fault |
| 21 | HPTC Input Inequality Fault |
| 22 | Flight Number Input Invalid |
| 23 | Date Input Invalid |
| 24 | GMT Input Invalid |
| 25 | RAC/TBV Input Inequality Invalid |
| 26 | LPTC Input Invalid |
| 27 | PS13 Input Invalid |
| 28 | TECU Input Invalid |
| 29 | Fuel Flow Measurement Invalid |
------------------------------------------------------------------------------
R (l) ECU Maintenance Word 3 - Label 352 ECU ARINC Output Bus Data
R (Discrete) - Table 15
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | T12 Input Invalid |
| 12 | T25 Input Invalid |
| 13 | T495 Input Invalid |
| 14 | HPTC T/C Input Invalid |
| 15 | Reserved for A/C T25 Fault Use |
| 16 | PO Input Invalid |
| 17 | PT2 Input Invalid |
| 18 | PS3 Input Invalid |
| 19 | PS3 Local/Model Disagree |
| 20 | N1 and N2 Feedback Invalid |
| 21 | N1 Input Invalid |
| 22 | N2 Input Invalid |
| 23 | T3 Input Invalid |
| 24 | T5 Input Invalid |
| 25 | Reserved for A/C N1 Fault Use |
| 26 | TE0 Input Invalid |
| 27 | P25 Input Invalid |
| 28 | Reserved for A/C N2 Fault Use |
| 29 | Reserved for A/C T3 Fault Use |
------------------------------------------------------------------------------
R (m) ECU Maintenance Word 4 - Label 353 ECU ARINC Output Bus Data
R (Discrete) - Table 16
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | FMV Feedback Invalid |
| 12 | FMV Torque Motor Wrap Fault |
| 13 | VBV Feedback Invalid |
| 14 | VBV Torque Motor Wrap Fault |
| 15 | VSV Feedback Invalid |
| 16 | VSV Torque Motor Wrap Fault |
| 17 | HPTC Feedback Invalid |
| 18 | HPTC Torque Motor Wrap Fault |
| 19 | SAV Solenoid Wrap Fault |
| 20 | T495 Input Inequality Fault |
| 21 | LPTC Feedback Invalid |
| 22 | LPTC Torque Motor Wrap Fault |
| 23 | BSV Solenoid Wrap Fault |
| 24 | TC Input Inequality Fault |
| 25 | TEO Input Inequality Fault |
| 26 | RAC/TBV Feedback Invalid |
| 27 | RAC/TBV Torque Motor Wrap Fault |
| 28 | OSG Fault |
| 29 | Alternator Fault |
------------------------------------------------------------------------------
R (n) ECU Maintenance Word 5 - Label 354 ECU ARINC Output Bus Data
R (Discrete) - Table 17
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | ARINC 1 Output Wrap Fault |
| 12 | Cross Channel Data Serial Bus Fault |
| 13 | Non-Volatile Memory Fault |
| 14 | Cross Channel Data Link Parallel Disc Fault |
| 15 | Reserved, Used in A/C FADEC Overtemp Fault |
| 16 | FRV2 Solenoid Wrap Fault |
| 17 | FRV1 Solenoid Wrap Fault |
| 18 | Wow Inputs Disagree |
| 19 | Signal Conversion Fault |
| 20 | Spare |
| 21 | Local Channel Major Internal Fault |
| 22 | T/C Cold Junction Compensation Fault |
| 23 | Local Channel Major Internal Fault |
| 24 | Cross Channel Major Internal Fault |
| 25 | ECU Local Channel Fault |
| 26 | ECU Temperature Limit Exceeded |
| 27 | Autothrust Inoperative |
| 28 | FRV Switch Fault |
| 29 | 28 VDC Disconnect Command |
------------------------------------------------------------------------------
R (o) ECU Maintenance Word 6 - Label 355 ECU ARINC Output Bus Data
R (Discrete) - Table 18
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Core Speed at or above N2 IDL |
| 12 | Autothrust Memo Thrust Mode Active |
| 13 | Idle Selected Due to Thrust Reverser Inadvertently Deployed |
| 14 | Volontary autothrust Logic Active |
| 15 | 28 VDC Fault |
| 16 | 28 VDC Fault Due to EIU |
| 17 | FRV Open position fault latched |
| 18 | FRV Open position fault |
| 19 | FRV Closed position fault latched |
| 20 | FRV Closed position fault |
| 21 | Engine Idle Set for Oil Temp Cooling |
| 22 | Reserved for CFM56-5B Dual Annular C. |
| 23 | Reserved for CFM56-5B Dual Annular C. |
| 24 | Reserved for CFM56-5B Dual Annular C. |
| 25 | Reserved for CFM56-5B Dual Annular C. |
| 26 | Reserved for CFM56-5B Dual Annular C. |
| 27 | Reserved for CFM56-5B Dual Annular C. |
| 28 | Reserved for CFM56-5B Dual Annular C. |
| 29 | Spare |
------------------------------------------------------------------------------
R (p) ECU Discrete Internal Status Word 1 (Label 011) ECU ARINC Output
R Bus Data (Discrete) - Table 19
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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R
------------------------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|----------------------------------------------------------------------|
| 11 | Burner Staging Valve Position Status |
| 12 | Regulator, Bit 1 |
| 13 | Regulator, Bit 2 |
| 14 | Regulator, Bit 3 |
| 15 | Regulator, Bit 4 |
| 16 | Regulator, Bit 5 |
| 17 | Idle Regulator, Bit 1 |
| 18 | Idle Regulator, Bit 2 |
| 19 | Idle Regulator, Bit 3 |
| 20 | Idle Regulator, Bit 4 |
| 21 | ENGPNLMD Indicator Bit 1 |
| 22 | ENGPNLMD Indicator Bit 2 |
| 23 | ENGPNLMD Indicator Bit 3 |
| 24 | ENGPNLMD Indicator Bit 4 |
| 25 | Reserved for CFM56-5B Dual Annular C. |
| 26 | Reserved for CFM56-5B Dual Annular C. |
| 27 | Spare |
| 28 | Spare |
| 29 | Spare |
------------------------------------------------------------------------------
R (q) ARINC Label 046 FADEC Engine Serial No. BCD Output Word - Table
R 20
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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-----------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|---------------------------------------------------------|
| 11 | Logic 1 |
| 12 | Logic 0 |
| 13 | Logic 0 |
| 14 | Logic 0 |
| 15 | LSB OF DIGIT 1 OF ENG SN. |
| 16 | BIT 2 DIGIT 1 OF ENG SN. |
| 17 | BIT 3 DIGIT 1 OF ENG SN. |
| 18 | MSB OF DIGIT 1 OF ENG SN. |
| 19 | LSB OF DIGIT 2 OF ENG SN. |
| 20 | BIT 2 DIGIT 2 OF ENG SN. |
| 21 | BIT 3 DIGIT 2 OF ENG SN. |
| 22 | MSB OF DIGIT 2 OF ENG SN. |
| 23 | LSB OF DIGIT 3 OF ENG SN. |
| 24 | BIT 2 DIGIT 3 OF ENG SN. |
| 25 | BIT 3 DIGIT 3 OF ENG SN. |
| 26 | MSB OF DIGIT 3 OF ENG SN. |
| 27 | Logic 0 |
| 28 | Logic 0 |
| 29 | Logic 0 |
| 30 | Logic 0 (SM Bit) |
| 31 | Logic 0 (SM Bit) |
-----------------------------------------------------------------
R (r) ARINC Label 047 FADEC Engine Serial No. BCD Output Word - Table
R 21
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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-----------------------------------------------------------------
| Bit | Description (Bit = 1) |
| No. | |
|-----|---------------------------------------------------------|
| 11 | Logic 1 |
| 12 | Logic 0 |
| 13 | Logic 0 |
| 14 | Logic 0 |
| 15 | LSB OF DIGIT 4 OF ENG SN. |
| 16 | BIT 2 DIGIT 4 OF ENG SN. |
| 17 | BIT 3 DIGIT 4 OF ENG SN. |
| 18 | MSB OF DIGIT 4 OF ENG SN. |
| 19 | LSB OF DIGIT 5 OF ENG SN. |
| 20 | BIT 2 DIGIT 5 OF ENG SN. |
| 21 | BIT 3 DIGIT 5 OF ENG SN. |
| 22 | MSB OF DIGIT 5 OF ENG SN. |
| 23 | LSB OF DIGIT 6 OF ENG SN. |
| 24 | BIT 2 DIGIT 6 OF ENG SN. |
| 25 | BIT 3 DIGIT 6 OF ENG SN. |
| 26 | MSB OF DIGIT 6 OF ENG SN. |
| 27 | Logic 0 |
| 28 | Logic 0 |
| 29 | Logic 0 |
| 30 | Logic 0 (SM Bit) |
| 31 | Logic 0 (SM Bit) |
-----------------------------------------------------------------
R (s) Specification
Additional characteristics of the ECU digital output data buses
are as follows:
1
_ Continuity
The ECU transmits the ARINC outputs on 4 buses; 2 per channel.
The transmission is continuous on all the buses in normal
operation irrespective of whether the given channel is in
active control or not.
The data transmission is inhibited when the processor in the
applicable channel is not functioning, during power-up or
power-down transients, and during channel initialization.
2
_ Synchronization
The two ARINC output buses on a given channel are
synchronized. The FIFOs in the two ARINC transmitters are
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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loaded from a common software buffer. Thus in a given
iteration step of 15 msec the same set of 5 ARINC labels will
be transmitted on both output buses of a given channel with
the same relationship with the real time clock interrupt of
that channel. The two channels run on different cloks and the
ECU Executive Software attempts to synchronize both channels
at power-up and also on a continuous basis in normal
operation. The two channels are, by design intent,
synchronized to within approximately 20 microseconds. Thus the
outputs of the two channels will be skewed equal to the
channel synchronization error. If the two channels stay in
synchronization continuously after power-up the same set of
ARINC labels will be transmitted in a given computation frame
by both channels.
3
_ Data
The values of parameters transmitted on the two output buses
of a given channel are exactly the same. The parameter values
output by the two channels are normally identical as long as
the cross-channel data bus is functioning. Tables 4 and 5 show
the parameters associated with the various output labels.
Parameters such as selected TLA are based on a selection logic
between the two available TLA inputs which is the same in both
channels and thus would normally have the same value.
Parameters such as T12 with dual sensor inputs are based on
the validated T12 input to that channel and thus due to normal
sensor differences will have different values. Parameters such
as T3 with single sensor input will have identical values on
outputs of both channels as long as the cross-channel data bus
is working. In the event of a failure of the cross channel
data bus, the channel without T3 input information will output
0 (zero) on its ARINC buses.
4
_ Output differences
A wraparound check is performed on all the ARINC outputs
whereby the output data is read back by the ECU and compared
with the corresponding software buffer which is common for the
two transmitters in a given channel. Thus if the two buses in
a channel pass the wraparound test they will also be
identical. If a given transmitter fails the wraparound test,
all the subsequent ARINC parameters output on that bus will be
flagged with an invalid Status Matrix (SM).
The other bus on the same channel will not be affected if it
passes the wraparound test.
As stated in the data paragraph above, that data from the
two channels is not necessarily exactly the same.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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5
_ Channel switchover effect
The ECU ARINC outputs from all the four output buses continue
to behave the same way after a channel switch as they do
before. That is, both the channels will continue to process
their outputs to reflect in corresponding input validation
status and selection logic where applicable, processor/memory
test and output validation status.
If these constituents do not change for a given parameter
during a channel switchover that output will not be affected.
For example in case of a channel switch from A to B due to a
Fuel Metering Valve torque motor driver failure in Channel A,
Channel A ARINC outputs for selected TLA, T12, Selected T25,
and so on will not be affected.
6
_ Status matrix
The status matrix for the ARINC parameters is based on the
following criteria:
a
_ Discrete words
---------------------------------------------------
| 31 | 30 | |
|-----|-----|-------------------------------------|
| 0 | 0 | Normal Operation |
| 0 | 1 | No Computed Data |
| 1 | 0 | Functional Test |
| 1 | 1 | Failure Warning |
---------------------------------------------------
b
_ Binary words
---------------------------------------------------
| 31 | 30 | |
|-----|-----|-------------------------------------|
| 0 | 0 | Failure Warning |
| 0 | 1 | No Computed Data |
| 1 | 0 | Functional Test |
| 1 | 1 | Normal Operation |
---------------------------------------------------
c
_ BCD words (engine serial number labels 046,047)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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---------------------------------------------------
| 31 | 30 | |
|-----|-----|-------------------------------------|
| 0 | 0 | Normal Operation |
| 0 | 1 | No Computed Data or Failure Warning |
| 1 | 0 | Functional Test |
| 1 | 1 | Not Used |
---------------------------------------------------
7
_ Source/destination Identifier (SDI)
The SDI for the ARINC output words will be assigned based on
the Engine Designation Discretes from the Airframe and the
channel designation. The assignment matrix is as shown below.
Engine 1 channel A ECU sends a SDI 01 (BIT 10 - BIT 9)
Engine 1 channel B ECU sends a SDI 11 (BIT 10 - BIT 9)
Engine 2 channel A ECU sends a SDI 10 (BIT 10 - BIT 9)
Engine 2 channel B ECU sends a SDI 00 (BIT 10 - BIT 9)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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ECU Reset
Figure 003
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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B. ADIRU/ECU Interface
(1) General
ADIRU send air data parameters to the FADEC through ARINC 429 buses.
One output ARINC 429 buses of each ADIRU is dedicated to one engine
control only
(Ref. Fig. 004)
------------------------------------------------------------------------------
| | | MAX ARINC | Binary |Significant| Operating | |
| Parameter |label| Update | | | range |units|
| | |Time (msec)| Range | Bits | Min.*| Max.* | |
|----------------|-----|-----------|--------|-----------|------|-------|-----|
|Altitude | 203 | 62.5 |131.072 | 17 |-1.000| 50.000|feet |
|Total Air Temp. | 211 | 500 |512 | 11 | -60.0| 99.0 |deg.C|
|Total Pressure | 242 | 125 | 2.048 | 16 | | | mb |
|Discrete No. 1 | 270 | 500 | NA | - | - | - | - |
|Discrete No. 2 | 271 | 500 | NA | - | - | - | - |
|Mach Number (1)| 205 | 125 | 4096 | 16 | 0 | 1 | - |
------------------------------------------------------------------------------
Note (1): Transmitted only from ADC 1
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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Interwiring ECU-ADIRU
Figure 004
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
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-|
Total Air Temperature |
Total Air Pressure | from ADIRU1 and ADIRU2
Altitude |
Po Ambient Pressure _|
-------------------------------------------------------------------------------
| WORD LABEL | ALTITUDE |TOTAL |TOTAL PRESSURE| MN |
| | |AIR TEMP | | |
|--------------------------------|------------|-----------|--------------|----|
|BINARY DATA WORD LABEL | 203 | 211 | 242 | 205|
|FUNCTION ITERATION TIME (msec) | 240 | 240 | 240 | 140|
|ARINC UPDATE TIME LIMIT (msec) | 180 | 720 | 180 | 125|
|VALID SDI CODE(S) Bit 10, Bit 9 | 01 | 01 | 01 | |
|VALID SM CODE(S) | 11 | 11 | 11 | 11 |
|INPUT CONVERSION FUNCTION | (Note 1) | (Note 2)| (Note 3) | |
|RANGE FAULT LIMIT - Min | -2.000 ft.|-60.0 deg.C| 1.75 psia | 0.1|
| - Max | 50.000 ft.|+99.0 deg.C| 22.0 psia | 1 |
|ARINC FAULT DELAY (msec) | 480 | 1920 | 480 | 480|
|LATCHED RANGE FAULT DELAY (msec)| 480 | 1920 | 480 | 480|
|PARAMETER DEFAULT VALUE | 14.696 psia| 15.0 deg.C| 14.696 psia | 0.0|
-------------------------------------------------------------------------------
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201-249, 251-299, 301-399, 401-499,
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C. EIU/ECU Interface
(1) General
1
_ EIU input from the ECU
The EIU acquires two ARINC 429 output data buses from the
associated ECU (one from each channel) and it reads data from
the channel in control. When some data are not available on
the channel in control, data from the other channel are used.
The data flow is defined in tables 25 to 27.
The EIU will use Label 275 bit 26 and 27 on the ECU ARINC
output buses to determine which channel is in control.
In the case where EIU is not able to identify the channel in
control because of wrong setting of these bits, it will assume
Channel A is in control.
The EIU will look at particular engine data on the ECU digital
data flow to interface them with other aircraft computers and
with engine cockpit panels.
2
_ EIU output to the ECU
Through its output ARINC 429 data bus, the EIU transmits data
coming from all the computers which have to communicate with
the ECU, except from ADIRUs and throttle control levers which
communicate directly the ECU.
The contents of the digital data flow in normal operation is
detailed on tables 25 to 27.
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There is no data flow during EIU internal test or
initialization.
The specific data outputs from EIU to ECU are given on tables
25 to 28.
The ECU performs the data validation according to ARINC data
validation described in Para. 2A.
R a
_ Engine Interface Unit Data to ECU - Table 25
R
-------------------------------------------------------------------------------
| LABEL NAME | FLEX TEMP |ECS MIN PRESS | N1 TARGET |
| | | DEMAND | |
|--------------------------------|--------------|--------------|--------------|
|BINARY DATA WORD LABEL | 214 | 222 | 343 |
|FUNCTION ITERATION TIME (msec) | 240 | 60 | 60 |
|ARINC UPDATE TIME LIMIT (msec) | 720 | 180 | 180 |
|VALID SDI CODE(S) |00, 01, 10, 11|00, 01, 10, 11|11, 01, 10, 11|
|VALID SM CODE(S) | 11 | 11 | 11 |
|INPUT CONVERSION FUNCTION | (Note 1) | (Note 2) | (Note 3) |
|RANGE FAULT LIMIT - Min |-99.9 deg.C | -1.0 percent | 0 RPM |
| - Max |-99.9 deg.C |101.0 percent | 5434 RPM |
|FUNCTIONAL RATE LIMIT - Decr. | None | None | 500 RPM/sec|
| - Incr. | None | None | 1.000 RPM/sec|
|ARINC FAULT DELAY (msec) | 1920 | 480 | 480 |
|LATCHED RANGE FAULT DELAY (msec)| 1920 | 480 | 480 |
|PARAMETER DEFAULT VALUE (NOTE 4)| PRIOR VALUE |100.0 percent | PRIOR VALUE |
-------------------------------------------------------------------------------
NOTE : TFLXEIU
____ = (Data Field) deg.C.
ECSDEIU = (Data Field) percent.
ATNDEIU = 50.0 (Data Field) RPM.
Default values for label 343 are for reference. See
logic.
R 3
_ Engine Interface Unit Data to ECU - Table 26
R
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R
-----------------------------------------------------------------
| LABEL NAME | GMT | DATE |
|---------------------------------|--------------|--------------|
|BCD DATA WORD LABEL | 125 | 260 |
|FUNCTION ITERATION TIME (msec) | 240 | 240 |
|ARINC UPDATE TIME LIMIT (msec) | 1000 | 1000 |
|VALID SDI CODE(S) BIT 10, 9 |00, 01, 10, 11|00, 01, 10, 11|
|VALID SM CODE(S) | 00, 11 | 00, 11 |
|INPUT CONVERSION FUNCTION | (Note 1) | (Note 2) |
|RANGE FAULT LIMIT - Min | 00:00.0 | None |
| - Max | 23:59.9 | None |
|ARINC FAULT DELAY (msec) | 480 | 480 |
|LATCHED RANGE FAULT DELAY (msec) | 1920 | 480 |
|PARAMETER DEFAULT VALUE | All Zeros | All Zeros |
-----------------------------------------------------------------
R 4
_ Discrete Input Signals - Table 27
R
-------------------------------------------------------------------------------
|DISCRETE|ARINC | | | ARINC| DISCRETE COMMAND (TRUE = BIT 1) |
| ARINC |UPDATE| VALID | VALID | FAULT|--------------------------------------|
| WORD |TIME | SDI | SM | DELAY|BIT|MNEMONIC| FUNCTION |DEFAULT|
| LABEL |LIMIT-|CODE(S)|CODE(S)|(msec)|NO.| | | STATE |
| |(msec)| | | | | | | |
|--------|------|-------|-------|------|---|--------|-----------------|-------|
| 030 | 720 |Note 3 | 00.11 | 720 |12 | BCK1 |Bleed Config. K1 | 0 |
| | | | | |13 | BCK2 |Bleed Config. K2 | 0 |
| | | | | |14 | BCK3 |Bleed Config. K3 | 0 |
| | | | | |15 | BCK4 |Bleed Config. K4 | 0 |
| | | | | |16 | BCK5 |Bleed Config. K5 | 0 |
| | | | | |17 | BCK6 |Bleed Config. K6 | 0 |
| 031 | 360 |Note 3 | 00.11 | 360 |11 | IGON |Ignition On | 0 |
| | | | | | | |Selected | |
| | | | | |12 | AUTO |Auto | 0 |
| | | | | | | |Selected | |
| | | | | |13 | CRNK |Crank Selected | 0 |
| | | | | |14 | MLON |Master control | 0 |
| | | | | | | |switch ON | |
| | | | | |15 | MLOF |Master control | 0 |
| | | | | | | |switch OFF | |
| | | | | |16 | MSTR |Manual Start | 0 |
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-------------------------------------------------------------------------------
|DISCRETE|ARINC | | | ARINC| DISCRETE COMMAND (TRUE = BIT 1) |
| ARINC |UPDATE| VALID | VALID | FAULT|--------------------------------------|
| WORD |TIME | SDI | SM | DELAY|BIT|MNEMONIC| FUNCTION |DEFAULT|
| LABEL |LIMIT-|CODE(S)|CODE(S)|(msec)|NO.| | | STATE |
| |(msec)| | | | | | | |
|--------|------|-------|-------|------|---|--------|-----------------|-------|
| | | | | | | |Selected | |
| | | | | |17 | WOWT LH|Weight-On-Wheels | 0 |
| | | | | | | |(True) | |
| | | | | |18 | WOWT RH|Weight-On-Wheels | 0 |
| | | | | | | | (True) | |
| | | | | |19 | SLIM |Slat Lever In | 0 |
| | | | | |20 | APIL |Mod Idle | 0 |
| | | | | | | |Selected | |
| | | | | |22 | FRCL |Fuel | 0 |
| | | | | | | |Recirculation OFF| |
| | | | | |24 | |Overboost OFF | |
| | | | | |25 | |Overboost ON | |
| | | | | |27 | |28VDC OFF | |
| | | | | |29 | |Wing AI OFF | |
| 034 | 360 |Note 3 | 00.11 | 360 | | | | |
| | | | | |13 | ATEN |Auto Throttle | 0 |
| | | | | | | |Engaged | |
| | | | | |14 | ATON |Auto Throttle | 0 |
| | | | | | | |Active | |
| | | | | |23 | |Alpha Floor | |
| | | | | | | |Selected | |
| 227 | 1080 |Note 3 | 00.11 | 1080 |13-| | | |
| | | | | |24 | EQPT |Equipment Code | A11 0 |
| | | | | |24-| | | |
| | | | | |31 | TMMD |Command Code | A11 0 |
-------------------------------------------------------------------------------
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201-249, 251-299, 301-399, 401-499,
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(2) EIU Description
1
_ Inputs
The EIU receives discrete signal, ARINC 429 lines, analog
voltage, electrical supplies and is able to process data from
resistor sensors.
The EIU receives several ARINC 429 lines and is looking for
specific information.
2
_ Outputs
The EIU sends discrete outputs and ARINC 429 line outputs ;
one of the ARINC line is dedicated to the ECU and the other
one to the A/C systems.
(Ref. Fig. 008, 009, 010)
3
_ Functions of the EIU
a
_ Input data validation
The EIU has to acquire the whole information available of
the inputs without losses.
Transmitted messages must not be modified.
EIU receives two input buses (channel A and channel B) from
the ECU, and reads data from in-control channel. When some
data are not available on in-control channel, data from the
other one are used.
EIU receives two input buses (primary and secondary) from
ECS, and reads data from primary channel, if they are not
available secondary channel is used. Except for label 061,
the EIU uses only the data from secondary channel.
Some input signals are used to create output data ; when
data is not available or in conflict with other sources,
the correponding outputs are:
- open circuit for discretes
- failure warning for internal faults and NCD for
external faults for ARINC data.
b
_ Logics to be performed
The EIU has to perform the following logics with the
acquired data:
- discrete output: oil low press and ground light fault on
- discrete output and digital ouput: APU boost valve
closure for engines start TLA in T/O position
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INTENTIONALLY BLANK
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-processed logics:Modulated idle
28VDC airframe FADEC supply off
28VDC for FADEC fault
Engine 1, engine 2
APU boost fault
TLA in T/O position
Reverser inop
Oil low press inop
Fault inop
Valve closure for engine start inop
Master control switch fault
Crank/auto/ignition fault
Bump/overboost selection
Nacelle high temperature
Wing de-icing selection
Nacelle anti ice selection
APU boost command 1
APU boost command 2
FRSOV OFF selected
c
_ Fault logics
The EIU incorporates an internal BITE allowing efficient
fault detection. The result of that fault detection shall
be contained in status and maintenance words available on
the output data bus:
- label 350
- label 351
- label 352
d
_ Power-up tests
Power-up tests are accomplished only on the ground and if
pressure switch indicates continuity to ground, in other
cases initialization time is less than 20 ms.
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(2) Progress of Power-up Test
(a) Duration:
- 3 sec. maximum
1
_ AFCS is part of the ATS function (Ref. 73-20-00).
2
_ The automatic flight system provides the following functions
related to the engine power management.
- compilation of N1 target
- selection of autothrust modes
- alpha floor protection
- overboost selection
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General Architecture
Figure 011
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- selection of flex T/O temperature
3
_ Input from AFS to the ECU is the data centralizer unit of the
AFS and is linked to the EIU through an ARINC 429 low speed
bus. The EIU then transmits this information to the ECU
through the EIU/ECU digital data link.
The data link arrangement is shown in
(Ref. Fig. 012)
Specific information from AFS is:
- flex T/O temperature
- auto-thrust airline signal
- auto-thrust demand : N1 target
- alpha floor protection signal
- overboost select signals
- auto thrust engagement signal.
4
_ Output to the AFS. The ECU sends directly some specific
outputs to the AFS through the FADEC output bus via the FMGC
which is part of AFS system. The data link arrangement is
shown in
(Ref. Fig. 012)
The EIU also receives these data from FADEC but does not
transmit them to the AFS.
The following data are sent to the AFS:
- T/A - Confirmation at min idle
- N1 command - N1 throttle
- N1 actual - Fuel flow
- N1 target (feedback) - Bleed configuration
- N1 limit selected - Engine rating
- Thrust mode - Flex T/O temp
- N1 max
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(Ref. Fig. 013)
Through the logic
(Ref. Fig. 013)
ECS determines multipliers for the various air bleed
configurations.
The FADEC takes these multipliers into account for computation of
thrust corrections.
The ECS demand for idle setting and multipliers corresponding to
the bleed configuration is sent through ARINC 429 data bus via
EIU to the ECU. Data link arrangement is referenced
(Ref. Fig. 014)
EIU receives two input buses (primary and secondary) from ECS and
reads data from primary channel ; if they are not available,
secondary channel is used.
Characteristics of these signals are described in
(Ref. Fig. 015)
Bleed configuration is read from secondary channel only.
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The FADEC and EIU menu function is requested by the CFDS system
through the label 227. The EIU depending on the equipment code,
the EIU will work in menu mode or transmit the request to the
ECU.
1
_ ECU transmission
a
_ Normal mode
The ECU transmits the messages, if existing, contained in
table according to the communication protocol (Ref.
31-30-00).
b
_ Menu mode
The following functions can be selected:
- current leg LRU data,
- all leg LRU data,
- all leg primary fault data,
- FADEC system test,
- ignition test,
- Thrust reverser deployment test.
2
_ EIU transmission
a
_ Normal mode
The EIU transmits the messages, if existing, according to
the communication schedule (Ref. 31-32-00.
b
_ Menu mode
The EIU deals only with the standard items of the menu
which are:
- last leg report,
- previous leg report,
- LRU identification.
- Ground Scanning.
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- Engine selected from pin programming.
- Oil pressure, quantity, temperature low press from engine
sensor.
- Nacelle temperature from engine sensor.
- flaps and slats retracted from slat and flap levers.
All these inputs are shown in
(Ref. Fig. 021)
The EIU sends some specific signals to various systems listed
below:
- APU boost - to the ECB.
- 2 signals of Oil low press and ground to FWC 1 (2) and
panels.
- Value closure to air valves.
- HP fuel shut-off valve closed to the ECS.
- TLA in T/O position.
- Core speed at or above idle
- Throttle control interlock
- Thrust reverser inhibition
All these outputs are shown in
(Ref. Fig. 022)
The EIU sends also the data bus output to the flight warning
computer.
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E. Cockpit System Display/ECU Interface
(1) General
The aircraft system which processes the engine data and messages for
cockpit display on the cathode ray tubes consists in three display
management computers (DMC) and two flight warning computers.
Each DMC receives 4 engine data buses, one from each channel of ECU
and two from each engine. All the 8 buses from ECU engine 1 and ECU
engine 2 are acquired by the 3 DMCS. Each FWC receives 4 data buses
one from each channel of ECU General Arrangement as shown in
(Ref. Fig. 023)
(2) Functions
The engine parameters and messages are displayed on two ECAM CRTs.
The upper ECAM display unit is dedicated permanently to the primary
engine parameters
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**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
1
_ Thrust Reverser Position Signal
2
_ Disagree Signals (HP Fuel Shutoff Valve, Starter Air Valve)
3
_ FADEC and Engine health status:
health status shall be available to specify as a minimum:
a
_ that one channel is out of order
b
_ that FADEC operation is degraded by any combination of the
following :
- No power management - full engine control
- Loss of key function - possible loss of engine control
- Loss of Clearance Control - Increase in fuel consumption,
EGT
- Loss of function - function will not be available when
commanded
with associated operating instruction when :
- flight envelope or performance are limited
- immediate action is required from pilot
- maintenance action is required
c
_ that FADEC is out of order leading to definitive IFSD
d
_ that FADEC built-in engine limit protection is working with
associated operating instruction.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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e
_ why FADEC is aborting starting sequence.
Table gives the detail of ECU status words and maintenance
words whose discrete information can be used to generate
the corresponding messages to be displayed:
Class 1 denotes fault for which a message has to be
displayed during the flight because of operational
consequences.
Class 2 denotes faults for which a message has to be
displayed at the end of the flight because fault is
significant.
Class 3 denotes faults for which no immediate message is
required and maintenance action can be delayed.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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F. Throttle Control System/ECU Interface
(1) General
Throttle control system is fully electrical, each throttle control
lever shall drive two resolvers, located in the cockpit center
pedestal, these resolvers are dedicated to the FADEC, one for each
engine
(Ref. Fig. 026)
The FADEC excites and demodulates these resolvers.
Each throttle control lever is fitted with one pushbutton which is
used to generate the autothrust disconnect discrete signal to the ECU
(2) Interface
-------------------------------------------------------------------------------
PARAMETER VALUE
-------------------------------------------------------------------------------
Excitation 7.07 plus or minus 2 percent
VRMS
3.000 plus or minus 10
percent HZ
6 mA/23.5 mW
ZSO. Stator Impedance, Rotor open (0 degree) 215 + J395 ohms +/- 20
percent
ZSO. Stator Impedance, Rotor open (90 deg.C) 56 + J104 ohms +/- 20
percent
ZRO, Rotor Impedance, Stator open 650 + J980 ohms +/- 20
percent
ZSS, Stator Impedance, Rotor Shorted 54 + J128 ohms +/- 20
percent
Transformation Ratio 0.492 plus or minus 0.025
Phase Shift (Output to Input Voltage) 0.5 degrees +/- 2.0 degrees
Total Null Voltage 20 mV Max
Fundamental Null Voltage 15 mV Max
Electrical Error on Transmitter plus or minus 5 minutes Max
Electrical Error on Transmitter 6 minutes
(peak-to-peak)
There are two throttle resolvers per throttle control lever, each
of them being dedicated to one channel of the ECU. The electrical
excitation is provided by the ECU (one excitation output per
channel).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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The TLA resolver is a dual quadrant resolver which works in the
first quadrant for positive angles and in the fourth quadrant for
negative angles.
Therefore the TLA sine and cosine winding outputs are in phase
with the excitation for resolver angle within 0 degree to 90
degrees range of angle.
In the -90 degrees to 0 degree range of angles the cosine output
and the excitation are in phase and the sine output out of phase.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 92
Aug 01/09
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 94
Aug 01/09
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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(b) Fault accomodation
The accomodation strategy is based on:
- the objective to keep engine operationnal
- the ECU capability to memorize value at the time of fault
detection
- the principle of using a throttle configuration allowing
identification of the faulty value of TLA in case of
disagreement between both channels
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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G. Thrust Reverser Interface
(1) General
The ECU controls the deployment and stowing sequence of the thrust
reversers. The logic which is implemented in the ECU is based on TLA
signals, flight ground signals, thrust reverser position feedback.
The general interwiring diagramm is given in
(Ref. Fig. 029)
The EIU authorizes the deployment of thrust reverser by the ECU based
on TLA position signal set by SEC.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
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(4) Thrust reverser switches
Each channel of the FADEC interfaces with:
- The 4 deploy switches, one on each doors which are fitted in serie.
- The 4 stow switches are on each doors which are fitted in parallel.
- The hydraulic pressure switch.
Each switch has electrical characteristics as follows:
open circuit voltage rating 50 VDC maximum
open circuit resistance 0.1 x 10exp.6 ohms min.
current 2 to 10 mA
maximum closed circuit resistance 5 ohms
3. ____________
Power Supply
4. ECU/Engine
____________________
Interface
All interfaces between ECU and engine sensors, LVDTS feedback and HMU are
detailed in section 73-20-00: ECU description.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page 99
Aug 01/09
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page A0
Aug 01/09
CES
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5. _________________________
Additional Engine Sensors
A. General
These additional engine sensors are optional and dedicated to the engine
condition monitoring through the AIDS. These engine parameters (P13, P25,
T3 and T5) are available on the ECU data bus output if installed on the
engine.
B. T5 temperature Sensor
(1) General
The engine exhaust gas temperature is measured using a
dual-thermocouple probe installed on the turbine frame, as the 4
oclock location, aft looking forward. This probe contains 2
thermocouple junctions whose output lines embedded in compacted
magnesia pass through a semi-rigid metallic tube also filled with
compacted magnesia.
The parallel connection of the 2 lines is achieved within a connector
located at 5:30 oclock on the low pressure turbine case, aft looking
forward.
(2) Description
(Ref. Fig. 031)
The T5 temperature sensor consists of:
1
_ One metallic body containing the 2 thermocouple hot junctions
and their lines.
2
_ One mounting flange for probe attachment to the turbine frame.
The flange has an integral eyelet for safetying of the 2
attachment bolts.
1
_ One semi-rigid metallic tube containing 2 chromel/alumel lines
embedded in compacted magnesia.
2
_ One connector with a square flange for attachment to the
engine.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page A1
Aug 01/09
CES
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T5 Temperature Sensor
Figure 031
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page A2
Aug 01/09
CES
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(3) Operation
Each of the 2 thermocouples generates an electromotive force (FEM)
which is proportional to the temperature surrounding their hot
junction.
These FEMs are sent to the connector in which the 2 lines are
connected in parallel. The resultant signal across the connector pins
is then conveyed, via a chromel/alumel line, to a digital computer
(Electronic Control Unit) for processing.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-00
Page A3
Aug 01/09
CES
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INTERFACE UNIT - ENGINE (EIU) (1KS1,1KS2) - REMOVAL/INSTALLATION
________________________________________________________________
TASK 73-25-34-000-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 401
Nov 01/08
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3. __________
Job Set-up
Subtask 73-25-34-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 402
Feb 01/10
CES
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
FOR 1KS1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1KS2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-25-34-941-050
Subtask 73-25-34-010-050
4. Procedure
_________
Subtask 73-25-34-020-050
(1) Lower the knurled nuts (5) to free the hooks (4).
(2) Pull the engine interface unit (1) with the handle (3) until the
connector (6) is disconnected.
(3) Remove the engine interface unit (1) from its support (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 403
Nov 01/08
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R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 404
Nov 01/08
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TASK 73-25-34-400-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-25-34-860-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 405
Nov 01/08
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Subtask 73-25-34-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
49VU COM/CVR/SPLY 2RK E14
49VU COM/CVR/CTL 4RK E13
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 406
Feb 01/10
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
FOR 1KS1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1KS2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
4. Procedure
_________
Subtask 73-25-34-420-050
A. Remove the blanking caps and make sure that the electrical connectors (6)
and (7) are in good condition.
(1) Put the engine interface unit (1) in its support (2).
(2) Push the engine interface unit (1) with the handle (3) until the
connector (6) engages correctly.
(3) Engage the knurled nuts (5) in the hooks (4) and tighten them.
Subtask 73-25-34-942-050
B. Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 407
Nov 01/08
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Subtask 73-25-34-865-054
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1DA1, 1DA2, 2DA1, 2DA2, 2DA3, 3DA1, 3DA2, 3DA3, 4DA1, 4DA2, 4DA3, 5DA1,
5DA2, 5DA3, 1DB1, 1DB2, 4DG1, 4DG2, 7TU, 2RK, 4RK
FOR 1KS1
2KS1, 4KS1, 2JH1, 3JH2, 1JH
FOR 1KS2
2KS2, 4KS2, 2JH2, 3JH2, 1JH
Subtask 73-25-34-710-054
5. Close-up
________
Subtask 73-25-34-410-050
Subtask 73-25-34-942-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 408
Nov 01/08
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INTERFACE UNIT - ENGINE (EIU) (1KS1,1KS2) - ADJUSTMENT/TEST
___________________________________________________________
TASK 73-25-34-710-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-25-34-861-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 501
Nov 01/08
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Subtask 73-25-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/OIL/PRESS 2EN1 N40
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/OIL/PRESS 2EN2 N42
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-25-34-710-050
C. On the left or right MCDU, get SYSTEM REPORT/TEST, ENG (Ref. TASK 31-32-
00-860-012).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 502
Nov 01/08
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4. Procedure
_________
Subtask 73-25-34-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EIU menu comes into view.
EIU1 (EIU2) indication.
2. Push the line key adjacent to the After a short time, the NO FAILURE
GROUND SCANNING indication. message comes into view.
3. On the MCDU, push the line key The CFDS menu comes into view.
adjacent to the RETURN indication
until the CFDS menu page comes
into view.
5. Close-up
________
Subtask 73-25-34-862-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 503
Nov 01/08
CES
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TASK 73-25-34-710-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-25-34-861-051
Subtask 73-25-34-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/OIL/PRESS 2EN1 N40
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/OIL/PRESS 2EN2 N42
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 504
Nov 01/08
CES
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-25-34-710-052
C. On the left or right MCDU, get SYSTEM REPORT/TEST, ENG (Ref. TASK 31-32-
00-860-012).
4. Procedure
_________
Subtask 73-25-34-710-053
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EIU menu comes into view.
EIU1 (EIU2) indication.
2. Push the line key adjacent to the After a short time, the NO FAILURE
CLASS 3 FAULTS. message comes into view.
3. Push the MENU pushbutton switch. The MCDU menu comes into view.
5. Close-up
________
Subtask 73-25-34-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-25-34
Page 505
Nov 01/08
CES
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FADEC SYSTEM - DEACTIVATION/REACTIVATION
________________________________________
TASK 73-29-00-040-001
CHECK OF THE ENG FADEC MAINTENANCE MESSAGES DISPLAYED ON ECAM STATUS PAGE
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-29-00-869-057
A. Not applicable
Subtask 73-29-00-861-058
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 401
Nov 01/09
CES
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56-5B
4. Procedure
_________
Subtask 73-29-00-040-050
(1) Make sure that the TEST RESULT PAGE do not show these maintenance
messages:
----------------------------------------------------------------------
| ATA | MESSAGE CLASS FAULT |
----------------------------------------------------------------------
5. Close-up
________
Subtask 73-29-00-862-058
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 402
Nov 01/09
CES
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56-5B
FADEC SYSTEM - ADJUSTMENT/TEST
______________________________
TASK 73-29-00-710-040
WARNING : MAKE SURE THAT ALL ENGINE OPERATING AREAS ARE AS CLEAN AS POSSIBLE.
_______
ALL RAMPS, TAXIWAYS, RUNWAYS AND OTHER OPERATING AREAS MUST BE VERY
CLEAN TO PREVENT BAD DAMAGE TO THE ENGINE, AIRCRAFT AND PERSONS IN
THE AREA.
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE INJURY TO
_______
THE PERSONS AND DAMAGE TO THE EQUIPMENT.
WARNING : MAKE SURE THAT THE LANDING GEAR GROUND SAFETIES AND THE WHEEL CHOCKS
_______
ARE IN POSITION.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU MOTOR THE ENGINE. MOVEMENT OF THE FLIGHT CONTROL
SURFACES CAN BE DANGEROUS AND/OR CAUSE DAMAGE.
CAUTION : - SEE THE APPLICABLE FIGURE FOR WIND LIMIT RESTRICTIONS WHEN THE
_______
ENGINE OPERATES.
- NATURAL WINDS AND IRREGULAR FORCES FROM SUDDEN GUSTS INCREASE THE
DANGEROUS AREA.
- DO NOT GO ABOVE OPEN COWLING LIMITATIONS WHEN YOU DO THE TESTS.
- THE OPERATOR MUST FULLY KNOW ALL THE OPERATING LIMITS AND
PROCEDURES BEFORE ENGINE OPERATES.
CAUTION : DO NOT REPLACE AN IDLE LEAK CHECK BY A MOTORING TEST. YOU CAN NOT
_______
DETECT POTENTIAL OIL LEAKS WITH A MOTORING TEST. IF YOU DO A MOTORING
TEST INSTEAD OF AN IDLE LEAK CHECK, AN ENGINE SHUTDOWN COULD RESULT.
CAUTION : MAKE SURE THAT THERE IS NO HYDRAULIC GROUND POWER SUPPLY CONNECTED TO
_______
THE AIRCRAFT WHEN YOU DO THIS PROCEDURE. IF A GROUND POWER SUPPLY IS
CONNECTED, THERE IS A RISK OF DAMAGE TO THE ENGINE PUMPS.
1. __________________
Reason for the Job
Self Explanatory
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 501
Nov 01/08
CES
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 502
Feb 01/10
CES
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56-5B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 73-29-00-869-050
A. Safety Precautions
WARNING : DO NOT TRY TO STOP FAN FROM TURNING BY HAND. THIS CAN CAUSE
_______
INJURY TO THE PERSONS AND DAMAGE TO THE EQUIPMENT.
(2) Make sure that the fan parts and the engine inlet area are in the
correct condition. Make a full inspection of the fan blades.
(3) Examine the external surfaces of the cowl. Make sure that there are
no leaks of fuel and oil at the drain ports.
Subtask 73-29-00-861-050
Subtask 73-29-00-860-050
(1) On the lower display unit of the ECAM system on the ENG page:
1
_ If it is necessary, do the servicing of the tank (Ref. TASK
12-13-79-610-002) or (Ref. TASK 12-13-79-610-002).
(2) If you let the engine stay open to freezing rain, ice or snow ; make
sure that the fan turns freely.
(a) If the fan does not turn freely, you must make the engine warm
with hot air. You must do this step before an engine motoring.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 503
Nov 01/08
CES
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(3) Make sure that the hydraulic reservoirs are pressurized (Ref. TASK
29-14-00-614-002).
(4) Make sure that the level of the hydraulic fluid in the reservoir is
correct. If necessary, fill the reservoir (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
NOTE : You can do this test with the thrust reverser doors in open
____
position (35 deg.) (Ref. TASK 78-36-00-010-040).
Subtask 73-29-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
R 49VU FUEL/LP VALVE/MOT1/ENG1 1QG A08
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
R 121VU FUEL/LP VALVE/MOT2/ENG1 3QG M25
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
R 49VU FUEL/LP VALVE/MOT1/ENG2 2QG A09
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
R 121VU FUEL/LP VALVE/MOT2/ENG2 4QG M26
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-29-00-941-050
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 504
Feb 01/10
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Subtask 73-29-00-860-051
(1) On the AIR COND panel 30VU, set the PACK 1/ENG 1 BLEED and PACK 2/ENG
2 BLEED pushbutton switches to OFF.
(2) On the maintenance panel 50VU, push then release the FADEC GND PWR
1(2) pushbutton switch (on this pushbutton switch, the ON legend is
on).
(3) On the left or right MCDU, get the SYSTEM REPORT/TEST, ENG page
(Ref. TASK 31-32-00-860-012).
(4) On the fuel part of the fuel control panel 40VU, push all the PUMPS
pushbutton switches. On the pushbutton switches, the OFF legend go
off.
(5) On the ADIRS control display panel set the ADIRU to the NAV position.
(6) On the overhead panel 40VU, press and release the ENG PUMP pushbutton
switches (the OFF light goes off).
4. Procedure
_________
Subtask 73-29-00-710-050
A. Do this test:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 505
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 506
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 507
Feb 01/10
CES
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R
EFF :
151-154, 73-29-00
Page 508
Feb 01/10
CES
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R
EFF :
151-154, 73-29-00
Page 509
Feb 01/10
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R **ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
R CAUTION : DO NOT OPERATE THE ENGINE IF THE FUEL INLET PRESSURE IS NOT
_______
R POSITIVE (THE FUEL IS NECESSARY TO LUBRICATE THE ENGINE FUEL
R PUMP AND THE HMU AND THUS PREVENT DAMAGE).
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
B. Open the circuit breaker - On the upper ECAM display unit this
1KC1(2) to open the LP valve. message comes into view:
- ENG 1(2) LP VALVE OPEN
- The single chime operates.
- The MASTER CAUT light comes on.
2. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU comes into
FADEC 1A (2A) indication. view.
3. Push the line key adjacent to the The FADEC TEST menu comes into view.
FADEC TEST indication.
4. On the MCDU, push the line key A new FADEC TEST menu comes into view
adjacent to the PUSH BUTTON TO
START THE TEST indication.
6. On the ENG panel 115VU, set the The indication WARNING TEST ACTIVE
ENG MASTER 1(2) control switch to comes into view. When the test is
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 73-29-00
Page 510
Feb 01/10
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
ON and make sure that: finish the FADEC TEST REPORT comes into
- The engine operates (N2). view
- The oil pressure indication is
positive.
7. Push the line key adjacent to The page TEST COMPLETE comes into view
RETURN
9. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU page comes
RETURN indication until the into view
SYSTEM REPORT/TEST ENG MENU comes
into view.
11. On the MCDU, push the line key The MCDU menu comes into view.
adjacent to the RETURN
indication until the CFDS menu
page comes into view.
13. Close the circuit breaker On the upper ECAM display unit:
1KC1(2) to close the LP valve. - The ENG 1(2) LP VALVE OPEN message
goes out of view.
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 73-29-00
Page 511
Feb 01/10
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**ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499,
Subtask 73-29-00-710-050-A
A. Do this test:
R
R (Ref. Fig. 501/TASK 73-29-00-991-300-B)
R
R CAUTION : DO NOT OPERATE THE ENGINE IF THE FUEL INLET PRESSURE IS NOT
_______
R POSITIVE (THE FUEL IS NECESSARY TO LUBRICATE THE ENGINE FUEL
R PUMP AND THE HMU AND THUS PREVENT DAMAGE).
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
B. Open the circuit breaker - On the upper ECAM display unit this
1KC1(2) to open the LP valve. message comes into view:
- ENG 1(2) LP VALVE OPEN
- The single chime operates.
- The MASTER CAUT light comes on.
2. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU comes into
FADEC 1A (2A) indication. view.
3. Push the line key adjacent to the The FADEC TEST menu comes into view.
FADEC TEST indication.
4. On the MCDU, push the line key A new FADEC TEST menu comes into view
adjacent to the PUSH BUTTON TO
START THE TEST indication.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
73-29-00
Page 512
Feb 01/10
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. On the ENG panel 115VU, make sure
that the ENG MODE
CRANK/NORM/IGN/START selector
switch is set to NORM.
6. On the ENG panel 115VU, set the The indication WARNING TEST ACTIVE
ENG MASTER 1(2) control switch to comes into view. When the test is
ON and make sure that: finish the FADEC TEST REPORT comes into
- The engine operates (N2). view
- The oil pressure indication is
positive.
7. Push the line key adjacent to The page TEST COMPLETE comes into view
RETURN
9. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU page comes
RETURN indication until the into view
SYSTEM REPORT/TEST ENG MENU comes
into view.
12. On the MCDU, push the line key The MCDU menu comes into view.
adjacent to the RETURN
indication until the CFDS menu
page comes into view.
14. Close the circuit breaker On the upper ECAM display unit:
1KC1(2) to close the LP valve. - The ENG 1(2) LP VALVE OPEN message
goes out of view.
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
73-29-00
Page 513
Feb 01/10
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**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
5. Close-up
________
Subtask 73-29-00-860-052
(1) On the FUEL part of the fuel control panel 40VU, release all the
PUMPS pushbutton switches. On the pushbutton switches, the OFF
legends come on.
(2) On the maintenance panel 50VU, push the ENG1 (2) FADEC GND PWR
pushbutton switch. On the pushbutton switch, the ON legend goes off.
(4) On the overhead panel 40VU, make sure that the ENG PUMP pushbutton
switches are set to on (FAULT and OFF lights are off).
Subtask 73-29-00-942-050
Subtask 73-29-00-862-050
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 514
Feb 01/10
R
CES
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TASK 73-29-00-710-040- 01
Operational Test of the FADEC on the Ground (with Engine Non motoring)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-29-00-861-051
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 515
Feb 01/10
CES
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Subtask 73-29-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 73-29-00-860-053
(a) Push then release the FADEC GND PWR 1(2) pushbutton switch.
(2) On the overhead panel, on the ADIRS CDU, set the three OFF/NAV/ATT
selector switches to NAV.
(3) On the left or right MCDU, get the SYSTEM REPORT/TEST ENG MENU PAGE
(Ref. TASK 31-32-00-860-012)
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 516
Feb 01/10
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**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
Subtask 73-29-00-710-051
A. Do this test:
NOTE : This test is for the engine 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the - The ENGINE 1(2) MAIN MENU page comes
FADEC 1A(2A) indication. into view.
2. Push the line key adjacent to the The FADEC TEST menu comes into view.
FADEC TEST indication.
3. Push the line key adjacent to the A new FADEC TEST page comes into view.
PUSH BUTTON TO START THE TEST
indication.
5. On the panel 115VU set the ENG The indication WARNING TEST ACTIVE
MASTER 1(2) control switch to ON. comes into view. When the test is
finished a new FADEC TEST page comes
into view.
6. On the MCDU push the line key The FADEC TEST REPORT page comes into
adjacent to the DISPLAY view
NON-MOTORING TEST RESULTS.
7. Push the line key adjacent to the The TEST COMPLETE page comes into view
RETURN pushbutton switch
9. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU page comes
RETURN indication until the into view.
SYSTEM REPORT / TEST ENG MENU
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 73-29-00
Page 517
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 518
Feb 01/10
CES
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R
EFF : 001-049, 051-099, 101-149, 155-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 519
Feb 01/10
CES
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R
EFF :
151-154, 73-29-00
Page 520
Feb 01/10
CES
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R
EFF :
151-154, 73-29-00
Page 521
Feb 01/10
CES
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
10. Do the procedure for channel B
of the FADEC 1(2)
12. Push the MCDU MENU mode key. The MCDU MENU page comes into view
Subtask 73-29-00-710-051-A
A. Do this test:
NOTE : This test is for the engine 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the - The ENGINE 1(2) MAIN MENU page comes
FADEC 1A(2A) indication. into view.
2. Push the line key adjacent to the The FADEC TEST menu comes into view.
FADEC TEST indication.
3. Push the line key adjacent to the A new FADEC TEST page comes into view.
PUSH BUTTON TO START THE TEST
indication.
5. On the panel 115VU set the ENG The indication WARNING TEST ACTIVE
MASTER 1(2) lever to ON. comes into view. When the test is
finished a new FADEC TEST page comes
into view.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 522
Feb 01/10
R
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
6. On the MCDU push the line key The FADEC TEST REPORT page comes into
adjacent to the DISPLAY view
NON-MOTORING TEST RESULTS.
7. Push the line key adjacent to the The TEST COMPLETE page comes into view
RETURN pushbutton switch
9. Push the line key adjacent to the The ENGINE 1(2) MAIN MENU page comes
RETURN indication until the into view.
SYSTEM REPORT / TEST ENG MENU
13. Push the MCDU MENU mode key. The MCDU MENU page comes into vieu
5. Close-up
________
Subtask 73-29-00-860-054
(1) Push the ENG 1(2) FADEC GND PWR pushbutton switch.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 523
Feb 01/10
R
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Subtask 73-29-00-862-051
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 524
Feb 01/10
R
CES
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TASK 73-29-00-710-042
Check of the Engine Bleed, Nacelle Anti-Ice and Wing Anti-Ice Valves Position
Acquired by Zone Controller with AIDS
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-29-00-860-071
(2) Start both engines (Ref. TASK 71-00-00-710-003) or (Ref. TASK 71-00-
00-710-004).
(3) On the AIR COND panel 30VU, make sure that the PACK 1/2 pusbutton
switches are pushed (the OFF legend is off).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 525
Feb 01/10
R
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4. Procedure
_________
R Subtask 73-29-00-710-060-A
R A. Check of the engine bleed valve, nacelle anti-ice valve and wing anti-ice
R valve position acquired by zone controller.
R (1) On the MCDU menu select label call up PARAM LABEL key.
R (Ref. Fig. 503/TASK 73-29-00-991-302)
R (2) On the MCDU key board set 7C/1/271/01 for engine 1 (7C/2/271/10 for
R engine 2) and set ENTER (See ATA 31-36-00 for detailed description of
R AIDS).
R (3) On the overhead control and indicating panel 25VU, make sure that
R wing anti-ice and nacelle anti-ice valves are off (the ON legend is
R off).
R (4) Check the engine bleed valve and nacelle anti-ice valve signals.
R (a) On the AIR COND panel 30VU, make sure that the engine bleed
R valves are off (the OFF legend is on).
R (b) On the AIR COND panel 30VU, select the APU bleed to on (the ON
R legend is on).
R (c) Wait until the position of all the valves is stable on the lower
R ECAM display unit, on the BLEED page.
R (e) Check on the printed page that bits 24 to 29 are all set to 0
R (bits must be read from the right to the left of the displayed
R word).
R Refer to AMM task (Ref. TASK 31-36-00-740-008).
R NOTE : For Sagem FDMUs installed, read bit 29 under the M
____
R indication,
R For Teledyne FDIMUs, SSM value is shown next to SSM, as
R SSM XYZ (where X=bit 31; Y=bit 30; Z=bit 29, value of the
R selected label),
R For Teledyne DMU 9031116243Bxxxxx or 7950x0-xx-0xx series,
R read bit 29 under the S indication.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 526
Feb 01/10
CES
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EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 527
Feb 01/10
R
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R This ensures that :
R - there is no bleed valve position erroneous signal acquired by
R the zone controller
R - there is no nacelle anti-ice valve position erroneous signal
R acquired by the zone controller.
R (a) On the AIR COND panel 30VU, select the engine bleed valves to on
R (the OFF legend is off).
R (b) On the AIR COND panel 30VU, select the APU bleed to off (the ON
R legend is off).
R (e) Check on the printed page that bit 27 is set to 1 and bits 24,
R 25, 26, 28, 29 are all set to 0 (bits must be read from the right
R to the left of the displayed word). This ensures that there is no
R wing anti-ice valve position erroneous signal acquired by the
R zone controller.
R (6) On the AIR COND panel 30VU, select the engine bleed valves to off
R (the OFF legend is on).
Subtask 73-29-00-710-060
A. Check of the engine bleed valve, nacelle anti-ice valve and wing anti-ice
valve position acquired by zone controller.
(1) On the MCDU menu select label call up PARAM LABEL key.
(Ref. Fig. 503/TASK 73-29-00-991-302)
(2) On the MCDU key board set 07C/1/271/01 for engine 1 (07C/2/271/10 for
engine 2) and set ENTER (See ATA 31-36-00 for detailed description of
AIDS).
(3) On the overhead control and indicating panel 25VU, make sure that
wing anti-ice and nacelle anti-ice valves are off (the ON legend is
off).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 528
Feb 01/10
CES
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(4) Check the engine bleed valve and nacelle anti-ice valve signals.
(a) On the AIR COND panel 30VU, make sure that the engine bleed
valves are off (the OFF legend is on).
(b) On the AIR COND panel 30VU, select the APU bleed to on (the ON
legend is on).
(c) Wait until the position of all the valves is stable on the lower
ECAM display unit, on the BLEED page.
(e) Check on the printed page that bits 24 to 29 are all set to 0
(bits must be read from the right to the left of the displayed
word).
Refer to AMM task (Ref. TASK 31-36-00-740-008).
NOTE : For Sagem FDMUs installed, read bit 29 under the M
____
indication,
For Teledyne FDIMUs, SSM value is shown next to SSM, as
SSM XYZ (where X=bit 31; Y=bit 30; Z=bit 29, value of the
selected label),
For Teledyne DMU 9031116243Bxxxxx or 7950x0-xx-0xx series,
read bit 29 under the S indication.
(a) On the AIR COND panel 30VU, select the engine bleed valves to on
(the OFF legend is off).
(b) On the AIR COND panel 30VU, select the APU bleed to off (the ON
legend is off).
R
EFF : 051-099, 106-149, 151-199, 201-249,
251-299, 301-399, 401-499,
73-29-00
Page 529
Feb 01/10
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(e) Check on the printed page that bit 27 is set to 1 and bits 24,
25, 26, 28, 29 are all set to 0 (bits must be read from the right
to the left of the displayed word). This ensures that there is no
wing anti-ice valve position erroneous signal acquired by the
zone controller.
(6) On the AIR COND panel 30VU, select the engine bleed valves to off
(the OFF legend is on).
5. Close-up
________
Subtask 73-29-00-860-072
(1) Push the line key adjacent to the RETURN indication until the MCDU
menu comes into view.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 530
Feb 01/10
CES
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56-5B
TASK 73-29-00-710-042- 01
Check of the Engine Bleed, Nacelle Anti-Ice and Wing Anti-Ice Valves Position
Acquired by Zone Controller without AIDS
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-29-00-860-073
(2) Start both engines (Ref. TASK 71-00-00-710-003) or (Ref. TASK 71-00-
00-710-004).
(3) On the AIR COND panel 30VU, make sure that the PACK 1/2 pusbutton
switches are pushed (the OFF legend is off).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 531
Feb 01/10
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4. Procedure
_________
Subtask 73-29-00-710-061
A. Check of the engine bleed valve, nacelle anti-ice valve and wing anti-ice
valve position acquired by zone controller.
(1) On the left side of the 800 VU avionic rack, connect an ARINC 429
reader on the system test plug 198VC pins g (hot point) and h (cold
point).
(3) Check the engine bleed valve and nacelle anti-ice valve signals.
(a) On the overhead control and indicating panel 25VU, make sure that
wing anti-ice and nacelle anti-ice valves are off (the ON legend
is off).
(b) On the AIR COND panel 30VU, make sure that the engine bleed
valves are off (the OFF legend is on).
(c) On the AIR COND panel 30VU, select the APU bleed to on (the ON
legend is on).
(d) Wait until the position of all the valves is stable on the lower
ECAM display unit, on the BLEED page.
(a) On the AIR COND panel 30VU, select the engine bleed valves to on
(the OFF legend is off).
(b) On the AIR COND panel 30VU, select the APU bleed to off (the ON
legend is off).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 532
Feb 01/10
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(d) Check on the ARINC reader that bit 27 is set to 1 and bits 24,
25, 26, 28, 29 are all set to 0. This ensures that there is no
wing anti-ice valve position erroneous signal acquired by the
zone controller.
(5) On the AIR COND panel 30VU, select the engine bleed valves to off
(the OFF legend is on).
5. Close-up
________
Subtask 73-29-00-860-074
(1) Disconnect the ARINC reader from the left side of the 800 VU.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-29-00
Page 533
Feb 01/10
CES
C F M
56-5B
INDICATING - DESCRIPTION AND OPERATION
______________________________________
1. General
_______
2. ____________________
Fuel Flow Indication
The fuel flow transmitter signal is fed to the FADEC which processes it
and transmits the information to the ECAM system for display through the
digital FADEC data bus
(Ref. Fig. 003)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 1
Nov 01/08
CES
C F M
56-5B
Indicating - Location
Figure 001
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238, 301-302,
73-30-00
Page 2
Feb 01/08
CES
C F M
56-5B
Indicating - Location
Figure 001A
R
EFF : 106-149, 234-235, 239-249, 251-299,
303-399, 401-499,
73-30-00
Page 3
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238, 301-302,
73-30-00
Page 4
Feb 01/08
CES
C F M
56-5B
R
EFF : 106-149, 234-235, 239-249, 251-299,
303-399, 401-499,
73-30-00
Page 5
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 6
Nov 01/08
CES
C F M
56-5B
B. Fuel Flow Transducer
(1) General
- The fuel flow transmitter is mounted at 4 oclock on the engine
next to the accessory gearbox and does not require an electrical
power input. The maximum flow across this transmitter is 6360 kg.hr
(14000 lb.hr). The operating principle is to create a vortex fuel
flow that drives the rotor.
(2) Operation
- The fuel flows across a turbine equipped with a return spring which
counteracts the torque resulting from the fuel flow. The turbine
angular setting varies so that the return spring torque balances
the fuel rotation moment. This provides measurement of fuel mass
flow. At each rotation two permanent magnets mounted on the rotor
and the turbine pass in front of two coils and generate two pulses.
The lapse of time between these two pulses enables direct measuring
of the mass fuel-flow.
3. _______________________________
Fuel Filter Clogging Indication
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 7
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238, 301-302,
73-30-00
Page 8
Feb 01/08
CES
C F M
56-5B
R
EFF : 106-149, 234-235, 239-249, 251-299,
303-399, 401-499,
73-30-00
Page 9
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 10
Nov 01/08
CES
C F M
56-5B
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238, 301-302,
When the pressure loss in the filter decreases below 8.5 psid (0.59 bar),
the pressure switch is de-energized which causes the caution to go off.
The differential pressure switch signal is fed directly to the SDAC
through the hardware.
(Ref. Fig. 005)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 11
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 12
Nov 01/08
CES
C F M
56-5B
INDICATING - DEACTIVATION/REACTIVATION
______________________________________
TASK 73-30-00-040-043
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-30-00-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-30-00-010-050
4. Procedure
_________
Subtask 73-30-00-020-050
Subtask 73-30-00-869-050
B. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-30-00-942-050
Subtask 73-30-00-710-050
D. Do this test
(2) Make sure that there are no fuel leaks at the filter.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 402
Nov 01/08
CES
C F M
56-5B
5. Close-up
________
Subtask 73-30-00-410-050
Subtask 73-30-00-941-051
B. Put a warning notice in the cockpit to tell persons that the fuel filter
CLOG indication (on the lower ECAM display unit) does not operate.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-30-00
Page 403
Nov 01/08
CES
C F M
56-5B
FUEL FLOW TRANSMITTER - REMOVAL/INSTALLATION
____________________________________________
TASK 73-31-10-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 401
Nov 01/08
CES
C F M
56-5B
3. __________
Job Set-up
Subtask 73-31-10-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-31-10-010-053
Subtask 73-31-10-040-052
Subtask 73-31-10-010-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 402
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-31-10-020-051
(1) Disconnect the electrical connector (130) from the fuel flow
transmitter (140).
Use soft-nose pliers if necessary.
(3) Remove the bolt (50) and nut (80) from the clamp (60) that attaches
the electrical connector (130) to the support bracket (70).Remove the
clamp (60).
(a) Remove the bolts (210) that attach the fuel supply tube (200) to
the discharge port of the hydromechanical unit (HMU).
(b) Remove the bolts (190) that attach the fuel supply tube (200) to
the fuel flow transmitter (140).
(6) Install blanking plugs on the open discharge port of the HMU and on
the open ends of the fuel supply tube (200).
(7) Remove the bolts (150) and washers (160) that attach the inlet
bracket (170) to the HMU.
(8) Remove the bolts (100) and washers (110) that attach the discharge
bracket (120) to the HMU.
(9) Disconnect the fuel supply hose (20) from the union (10) of the fuel
injected supply tube.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 403
Feb 01/10
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 404
Nov 01/08
CES
C F M
56-5B
(10) Remove the fuel flow transmitter (140) with the inlet bracket (170),
discharge bracket (120), and supply hose (20) installed.
(11) Remove the inlet bracket (170) from the fuel flow transmitter (140).
(a) Remove the bolts (30) that attach the fuel supply hose (20) to
the fuel flow transmitter (140).
(b) Remove the remaining bolts (40) and support bracket (70) from the
flange of the fuel supply hose (20).
(e) Install blanking plugs on the fuel supply hose (20) and the union
(10) of the fuel injected supply tube.
(13) Disengage the alignment pin on the fuel flow transmitter (140) from
the discharge bracket (120). Remove the fuel flow transmitter (140).
(14) After removal, fill the fuel flow transmitter with fuel system
corrosion preventive oil (Material No. CP5066) for preservation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 405
Nov 01/08
CES
C F M
56-5B
TASK 73-31-10-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 406
Feb 01/10
CES
C F M
56-5B
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-31-10-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 407
Nov 01/08
CES
C F M
56-5B
Subtask 73-31-10-010-055
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 73-31-10-040-053
4. Procedure
_________
Subtask 73-31-10-420-051
(1) Remove blanking plugs from the ends of the fuel supply hose (20) ,the
fuel injected supply tube tubing, and the fuel flow transmitter
(140).
(2) Examine the fuel supply hose (20) and the fuel flow transmitter (140)
for unwanted material.
(3) Lubricate the new O-ring (90) and O-ring (90) with vaseline (Material
No. CP5070). Install the O-ring (90) on the end of the fuel supply
hose (20).
CAUTION : MAKE SURE THE FLOW DIRECTION ARROW SHOWS THE CORRECT
_______
DIRECTION. IF THE FUEL FLOW TRANSMITTER IS NOT CORRECTLY
INSTALLED. IT CAN BE DAMAGED.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 408
Nov 01/08
CES
C F M
56-5B
CAUTION : DO NOT TORQUE ANY OF THE BOLTS AT THIS TIME OR DAMAGE TO
_______
ENGINE HARDWARE COULD OCCUR.
(a) Install the discharge bracket (120) to the fuel flow transmitter
(140). Engage the alignment pin in the hole on the discharge
bracket (120). Make sure the flow direction arrow points to the
transfer gearbox.
(5) Install the fuel supply hose (20) to the fuel flow transmitter (140)
as follows:
(a) Install the bolts (30) in the flange of the fuel supply hose
(20).
(b) Install the support bracket (70) to the flange of the fuel supply
hose (20) with the bolts (40).
(6) Install the inlet bracket (170) to the assembled fuel flow
transmitter (140) and the fuel supply hose (20).
(7) Install the discharge bracket (120) to the HMU with bolts (100) and
washers (110).
(8) Install the bolts (150) and washers (160) on the inlet bracket (170).
(9) Install the fuel supply hose (20) at the union (10) of the fuel
injected supply tube tubing. Tighten the fuel supply hose (20) with
your hand.
(a) Remove the blanking caps from the ends of the fuel supply tube
(200) and the discharge port on the HMU.
(b) Lubricate a new O-ring (180) and O-ring (180) with vaseline
(Material No. CP5070). Install the O-ring (180) on the fuel
supply tube (200).
(c) Lubricate the gasket (220) with vaseline (Material No. CP5070).
Install the gasket (220) on the discharge port of the HMU.
NOTE : You can use the old gasket again if it is not damaged,
____
(Ref. TASK 70-21-00-918-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 409
Nov 01/08
CES
C F M
56-5B
(d) Put the end of the fuel supply tube (200) through the inlet
bracket (170) and in the end of the fuel flow transmitter (140).
(e) Install the bolts (190) in the flange that attaches the fuel
supply tube (200) to the fuel flow transmitter (140).
(f) Install the bolts (210) in the flange of the fuel supply tube
(200) and the discharge port of the HMU.
(11) Install the clamp (60) on the electrical harness (130). Attach the
clamp (60) to the support bracket (70) with the bolt (50) and nut
(80). TORQUE the bolt (50) to between 45 and 50 lbf.in (0.50 and 0.56
m.daN).
(a) TORQUE the bolts (210) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(b) TORQUE the bolts (30, 40) to between 55 and 70 lbf.in (0.62 and
0.79 m.daN).
(c) TORQUE the union (10) to between 900 and 1100 lbf.in (10.17 and
12.43 m.daN).
(d) TORQUE the bolts (190) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(e) TORQUE the bolts (100) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(f) TORQUE the bolts (150) to between 55 and 70 lbf.in (0.62 and 0.79
m.daN).
(13) Remove the blanking caps from the electrical connector (130) and the
fuel flow transmitter (140).
(14) Connect the electrical connector (130) to the fuel flow transmitter
(140). Tighten the connector (130) with your hand plus one-eighth of
a turn. Use soft-nose pliers if necessary.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 410
Nov 01/08
CES
C F M
56-5B
Subtask 73-31-10-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-31-10-440-051
Subtask 73-31-10-861-051
Subtask 73-31-10-869-052
E. Do the EIS start procedure (upper ECAM DU only) (Ref. TASK 31-60-00-860-
001).
Subtask 73-31-10-710-051
F. Do this test
(2) On the ECAM display unit make sure that the FF (Fuel Flow) indication
comes into view.
Subtask 73-31-10-210-051
5. Close-up
________
Subtask 73-31-10-869-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 411
Nov 01/08
CES
C F M
56-5B
Subtask 73-31-10-862-051
Subtask 73-31-10-410-053
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-31-10
Page 412
Nov 01/08
CES
C F M
56-5B
FUEL FILTER DIFFERENTIAL PRESSURE SWITCH (4000EL) - REMOVAL/INSTALLATION
________________________________________________________________________
TASK 73-34-15-000-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific protective covers
No specific warning notice
No specific access platform 1 m (3 ft. 3 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-34-15-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 401
Nov 01/08
CES
C F M
56-5B
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 73-34-15-010-050
B. Get Access
4. Procedure
_________
Subtask 73-34-15-020-050
(1) Cut and remove the lockwire from the insulation housing (5). Remove
the housing from the fuel filter differential pressure switch (20).
(2) Disconnect the electrical connector 4000EL-A from the pressure switch
(20).
(3) Put a container below the pressure switch (20) to catch the drained
fuel.
(4) Disconnect the tubes from the unions (30) in the pressure switch
(20). Let the fuel drain into the container.
(5) Remove the bolts (10) and the washers (15) that attach the pressure
switch (20) to the bracket.
(7) Remove the unions (30) and packings (25) from the pressure switch
(20). Discard the packings.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 402
Nov 01/08
CES
C F M
56-5B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 403
Nov 01/08
CES
C F M
56-5B
(8) Put protective covers on the electrical connector 4000EL-A, the tube
coupling nuts and the pressure switch (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 404
Nov 01/08
CES
C F M
56-5B
TASK 73-34-15-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 405
Nov 01/09
CES
C F M
56-5B
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 73-34-15-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 73-34-15-010-054
B. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 406
Nov 01/08
CES
C F M
56-5B
4. Procedure
_________
Subtask 73-34-15-420-050
(1) To be sure of a good electrical bond between the pressure switch (20)
and the bracket, clean the mating surfaces with trichloroethylene
(Material No. CP1008) and a lint-free cloth.
(2) Remove the protective covers from the electrical connector 4000EL-A,
the pressure switch (20) and the tube coupling nuts.
(a) Lubricate the packing (25) with engine oil (Material No. CP2442).
(4) Install the packing (25) and the unions (30) in the pressure switch
(20). TORQUE the unions to 100 lbf.in (1.13 m.daN).
(5) Attach the pressure switch (20) to the bracket with the bolts (10)
and the washers (15). TORQUE the bolts to between 75 and 85 lbf.in
(0.84 and 0.96 m.daN).
(a) Connect the tubes to the unions (30). TORQUE the coupling nuts to
150 lbf.in (1.69 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 407
Nov 01/08
CES
C F M
56-5B
(8) Do an electrical bond resistance check as follows:
(a) Put one lead of the ohmmeter on the flange of the pressure switch
(20) near the bolt (10).
(b) Put the other lead of the ohmmeter on the surface of the bracket.
(c) The resistance measured between the ohmmeter leads must not be
more than 0.0025 ohm. Do two more checks.
(d) If the resistance is more than 0.0025 ohm, remove the pressure
switch (20) and clean the mating surfaces again. Do this
procedure until the resistance is less than 0.0025 ohm.
(a) Clean the area around the boltheads and the surface of the
bracket with a clean lint-free cloth. instructions.
(c) Apply a layer of sealant between 0.010 in. (0.25 mm) and 0.020
in. (0.51 mm) thick around each bolthead, the pressure switch
flange and around the mating surface of the bracket.
(10) Install the insulation housing (5) on the pressure switch (20).
(11) Put a loop of lockwire 0.032 in. (0.8 mm) dia (Material No. CP8001)
or lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002) around the
capstan. Twist the lockwire around the insulation housing (5) and
attach it to the capstan on the opposite side.
NOTE : Do not tighten the lockwire more than necessary to hold the
____
insulation housing in position on the pressure switch.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 408
Nov 01/09
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CES
C F M
56-5B
5. Close-up
________
Subtask 73-34-15-869-052
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 73-34-15-942-050
Subtask 73-34-15-710-050
Subtask 73-34-15-410-050
D. Close Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
73-34-15
Page 409
Nov 01/09
R
CES