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Nammcesa 000015 PDF
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
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CHAPTER 24
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511-526, 528-599,
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528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 061-099, 103-149, 151-199,
202-249, 251-299, 301-399,
401-499, 501-509, 511-526,
528-599,
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CHAPTER 24
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ELECTRICAL POWER
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CHAPTER 24
__________
ELECTRICAL POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
ELECTRICAL POWER - GENERAL
__________________________ 24-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Generation 1 ALL
General Arrangement of the 2 ALL
Distribution Network
Component Location 2 ALL
Main Component Location 15 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Main Component Location 25 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
System Description 25 ALL
AC Generation and Distribution 25 ALL
DC Generation and Distribution 33 ALL
Power Supply Via the External 36 001-049, 051-099
Power Receptacle 101-149, 151-199
201-233, 236-238
301-304,
Power Supply Via the External 37 234-235, 239-249
Power Receptacle 251-299, 305-399
401-499, 501-509
511-526, 528-599
Controls and Indications Related 38 ALL
to Electrical Generation and
Distribution
MAINT BUS Switch 39 ALL
Central Warning System 39 ALL
Centralized Fault Display System 39 001-049, 051-099
(CFDS) 101-149, 151-199
201-233, 236-238
301-304,
Centralized Fault Display System 42 234-235, 239-249
(CFDS) 251-299, 305-399
401-499, 501-509
511-526, 528-599
___________________________
ELECTRICAL POWER - GENERAL 24-00-00
ADJUSTMENT/TEST 501 ALL
Integrity Test of the Electrical 501 ALL
Power
24-CONTENTS Page 1
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ELECTRICAL POWER
TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
___________________________
ELECTRICAL POWER - GENERAL 24-00-00
INSPECTION/CHECK 601 ALL
General - Inspection/Check of the 601 ALL
Electrical Circuits and Equipment
Opening and Closing of all Circuit 606 ALL
Breakers with Electrical Circuits
De-Energized
_____________
AC GENERATION 24-20-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Spare Fuse 7 ALL
______________
AC GENERATION 24-20-00
DEACTIVATION/REACTIVATION 401 ALL
Check of the AC Main Generation 401 ALL
Maintenance Condition
Refer to the MMEL TASK: 24-20-01 401 ALL
RAT Extension Control - Check of 409 ALL
the RAT Manual Extension
Refer to the MMEL TASK: 409 ALL
24-20-06-A)
Reactivation of the RAT Extension 420 ALL
Control
Refer to the MMEL TASK: 420 ALL
24-20-06-A)
24-CONTENTS Page 2
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CHAPTER 24
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ELECTRICAL POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
Integrated Drive Generator (IDG) 6 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Function of the Generator 6 001-049, 051-099
Control Unit (GCU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Function of the IDG Pushbutton 6 001-049, 051-099
Switches 101-149, 151-199
201-249, 251-299
301-399, 401-499
Power Supply 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Interface 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Generator Control Unit 7 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description 10 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Description of the IDG 10 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Quick Attach Detach (QAD) 14 001-049, 051-099
Adapter 101-149, 151-199
201-249, 251-299
301-399, 401-499
Drive 14 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Generator 15 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
24-CONTENTS Page 3
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ELECTRICAL POWER
TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
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_ ____ EFFECTIVITY
PAGE ___________
Generator 15 234-235, 239-249
251-299, 305-399
401-499,
IDG Oil System 16 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
IDG Oil System 16 234-235, 239-249
251-299, 305-399
401-499,
Description of the Electrical 21 234-235, 239-249
Connectors 251-299, 305-399
401-499,
Leading Particulars of the IDG 21 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Operation/Control and Indicating 23 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Monitoring of the Oil System 23 001-049, 051-099
Operation 101-149, 151-199
201-249, 251-299
301-399, 401-499
Disconnection of the IDG 23 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Reconnection of the IDG 33 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Oil filter 33 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
DESCRIPTION AND OPERATION 2 1 501-509, 511-526
528-599,
General 1 501-509, 511-526
528-599,
Component Location 1 501-509, 511-526
528-599,
System Description 1 501-509, 511-526
528-599,
Integrated Drive Generator (IDG) 1 501-509, 511-526
24-CONTENTS Page 4
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SUBJECT
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____ ___________
528-599,
Fuel-Cooled IDG Oil Cooler 6 501-509, 511-526
528-599,
Generator Control Unit (GCU) 6 501-509, 511-526
528-599,
IDG Pushbutton Switches 6 501-509, 511-526
528-599,
Power Supply 6 501-509, 511-526
528-599,
Circuit Breakers 6 501-509, 511-526
528-599,
Interface 6 501-509, 511-526
528-599,
Generator Control Unit 6 501-509, 511-526
528-599,
Description 7 501-509, 511-526
528-599,
Description of the IDG 7 501-509, 511-526
528-599,
Quick Attach Detach (QAD) 9 501-509, 511-526
Adapter 528-599,
Drive 9 501-509, 511-526
528-599,
Generator 9 501-509, 511-526
528-599,
Servo Valve 11 501-509, 511-526
528-599,
Electrical Connectors 11 501-509, 511-526
528-599,
IDG Oil System 13 501-509, 511-526
528-599,
IDG Feeder Cables 15 501-509, 511-526
528-599,
Fuel-Cooled IDG Oil Cooler Tubes 15 501-509, 511-526
528-599,
IDG Oil Temperature Thermocouple 15 501-509, 511-526
528-599,
Operation/Control and Indicating 16 501-509, 511-526
528-599,
Fuel-Cooled IDG Oil Cooler 16 501-509, 511-526
528-599,
IDG Oil Temperature Thermocouple 16 501-509, 511-526
528-599,
Monitoring of the Oil System 16 501-509, 511-526
Operation 528-599,
Disconnection 26 501-509, 511-526
24-CONTENTS Page 5
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ELECTRICAL POWER
TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
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____ ___________
528-599,
Reconnection of the IDG 26 501-509, 511-526
528-599,
Oil Filter 26 501-509, 511-526
528-599,
24-CONTENTS Page 6
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ELECTRICAL POWER
TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
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_ ____ EFFECTIVITY
PAGE ___________
Servicing of the IDG after Oil 310 501-509, 511-526
Chemical Contamination and 528-599,
Extension of the Oil-Filter
Differential-Pressure Indicator
(DPI)
Drain IDG Oil System, Discard 316 501-509, 511-526
Filter Element(s) and Replenish 528-599,
IDG Oil-Type Change 327 501-509, 511-526
528-599,
ADJUSTMENT/TEST 1 501 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Operational Test of the IDG 501 001-049, 051-099
Disconnect and Reconnect (Reset) 101-149, 151-199
Function - Engine Static 201-249, 251-299
301-399, 401-499
Operational Test of the IDG 508 001-049, 051-099
Disconnect and Reconnect (Reset) 101-149, 151-199
Function - Engine in Operation 201-249, 251-299
301-399, 401-499
System Test of the IDG Frequency 514 001-049, 051-099
(P/N 740119) 101-149, 151-199
201-249, 251-299
301-399, 401-499
ADJUSTMENT/TEST 2 501 501-509, 511-526
528-599,
Operational Test of the IDG 501 501-509, 511-526
Disconnect and Reconnect (Reset) 528-599,
Function - Engine Static
System Test of the IDG Frequency 505 501-509, 511-526
(P/N 766219) 528-599,
Operational Test of the IDG 510 501-509, 511-526
Disconnect and Reconnect (Reset) 528-599,
Function - Engine in Operation
INSPECTION/CHECK 1 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Check of the Oil Level and 601 001-049, 051-099
Oil-Filter Differential-Pressure 101-149, 151-199
Indicator (DPI) 201-249, 251-299
301-399, 401-499
Visual Inspection of the IDG for 610 001-049, 051-099
Oil Leaks and Check of the 101-149, 151-199
Electrical Circuits 201-249, 251-299
24-CONTENTS Page 7
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ELECTRICAL POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
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_ PAGE EFFECTIVITY
____ ___________
301-399, 401-499
Visual Inspection of the IDG for 614 001-049, 051-099
Oil Leakage Engine Static and 101-149, 151-199
Check of the Electrical Circuits 201-249, 251-299
301-399, 401-499
Torque Check of the Quick 621 001-049, 051-099
Attach-Detach (QAD) Adapter 101-149, 151-199
Tension-Bolt 201-249, 251-299
301-399, 401-499
Inspection of the Filter 631 001-049, 051-099
Element(s) 101-149, 151-199
201-249, 251-299
301-399, 401-499
INSPECTION/CHECK 2 601 501-509, 511-526
528-599,
Inspection of the Filter 601 501-509, 511-526
Element(s) 528-599,
Visual Inspection of the IDG for 605 501-509, 511-526
Oil Leaks and Check of the 528-599,
Electrical Circuits
Visual Inspection of the IDG for 608 501-509, 511-526
Oil Leakage Engine Static and 528-599,
Check of the Electrical Circuits
THERMOCOUPLE - IDG OIL TEMPERATURE 24-21-15
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the IDG Oil Temperature 401 501-509, 511-526
Thermocouple (4015KS) 528-599,
Installation of the IDG Oil 405 501-509, 511-526
Temperature Thermocouple (4015KS) 528-599,
ADAPTER - QUICK ATTACH/DETACH, IDG 24-21-41
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Quick Attach/Detach 401 001-049, 051-099
(QAD) Adapter of the IDG (4000XU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Quick 409 001-049, 051-099
Attach/Detach (QAD) Adapter of the 101-149, 151-199
IDG (4000XU) 201-233, 236-238
301-304,
Installation of the Quick 414 234-235, 239-249
Attach/Detach (QAD) Adapter of the 251-299, 305-399
IDG (4000XU) (NEW EPGS) 401-499,
24-CONTENTS Page 8
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ELECTRICAL POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
COUPLING - QAD, IDG 24-21-41
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Quick Attach/Detach 401 501-509, 511-526
(QAD) Adapter of the IDG (4000XU) 528-599,
Installation of Quick 406 501-509, 511-526
Attach/Detach (QAD) Adapter of the 528-599,
IDG (4000XU), (P/N 767669)
COUPLING - QAD, IDG 24-21-41
INSPECTION/CHECK 601 501-509, 511-526
528-599,
Torque Check of the Quick 601 501-509, 511-526
Attack-Detach (QAD) Adapter 528-599,
Tension-Bolt (New EPGS)
IDG OIL COOLER - FUEL COOLED 24-21-42
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the Fuel-Cooled IDG 401 501-509, 511-526
Oil-Cooler 528-599,
Installation of the Fuel-Cooled 409 501-509, 511-526
IDG Oil-Cooler 528-599,
IDG OIL COOLER - FUEL COOLED 24-21-42
CLEANING/PAINTING 701 501-509, 511-526
528-599,
Cleaning of the Fuel Cooled IDG 701 501-509, 511-526
Oil Cooler 528-599,
IDG - CABLES 24-21-43
REMOVAL/INSTALLATION 401 501-509, 511-526
528-599,
Removal of the IDG Cables 401 501-509, 511-526
528-599,
Installation of the IDG Cables 406 501-509, 511-526
528-599,
TUBING - IDG COOLER OIL 24-21-49
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the IDG Cooling Oil-in 401 001-049, 051-099
Tubes and Hoses 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the IDG Cooling 408 001-049, 051-099
Oil-in Tubes and Hoses 101-149, 151-199
201-249, 251-299
301-399, 401-499
24-CONTENTS Page 9
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ELECTRICAL POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
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_ ____ EFFECTIVITY
PAGE ___________
Removal of the IDG Cooling Oil-out 413 001-049, 051-099
Tubes and Hoses 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the IDG Cooling 418 001-049, 051-099
Oil-out tubes and Hoses 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Tubings - IDG 401 501-509, 511-526
Cooling Oil 528-599,
Installation of the Tubing - IDG 407 501-509, 511-526
Cooler Oil 528-599,
TUBING - IDG COOLER OIL 24-21-49
INSPECTION/CHECK 601 501-509, 511-526
528-599,
General Check of the IDG Oil 601 501-509, 511-526
Cooling Tubes 528-599,
GENERATOR - INTEGRATED DRIVE (IDG) 24-21-51
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Integrated Drive 401 001-049, 051-099
Generator -IDG 1(2), (4000XU) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Integrated 417 001-049, 051-099
Drive Generator - IDG 1(2), 101-149, 151-199
(4000XU) 201-233, 236-238
301-304,
Installation of the Integrated 429 234-235, 239-249
Drive Generator - IDG 1(2), 251-299, 305-399
(4000XU) (New EPGS) 401-499,
Removal of the IDG Oil Filter(s) 441 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the IDG Oil 447 001-049, 051-099
Filter(s) 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Integrated Drive 401 501-509, 511-526
24-CONTENTS Page 10
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ELECTRICAL POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Generator -IDG 1(2), (4000XU) 528-599,
Installation of the Integrated 416 501-509, 511-526
Drive Generator - IDG 1(2), 528-599,
(4000XU), (New EPGS)
Removal of the IDG Oil Filter(s) 429 501-509, 511-526
528-599,
Installation of the IDG Oil 433 501-509, 511-526
Filter(s) 528-599,
INSPECTION/CHECK 1 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Check of the IDG Oil-Filter 601 001-049, 051-099
Differential-Pressure Indicator 101-149, 151-199
(DPI) 201-249, 251-299
301-399, 401-499
INSPECTION/CHECK 2 601 501-509, 511-526
528-599,
Check of the Oil Level and Filter 601 501-509, 511-526
Differential Pressure Indicator 528-599,
(DPI)
Check IDG Oil Filter Differential 603 501-509, 511-526
Pressure Indicator (DPI) 528-599,
24-CONTENTS Page 11
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Power Contactor 52 001-049, 051-062
101-105, 151-152
201-205,
Power Contactor 52 063-099, 106-149
153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
TDC AC Sensor 53 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Lightning Protection Module 53 ALL
Current Transformer (CT) 53 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Current Transformer (CT) 55 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
Operation/Control and Indicating 57 ALL
Generator Control 57 ALL
Transfer Circuit 74 ALL
Smoke Detection 92 ALL
BITE Test 92 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
Description 92 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
Description of the Interactive A 5 234-235, 239-249
Mode Function 251-299, 305-399
401-499, 501-509
511-526, 528-599
Realization of the BITE/TEST A 5 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
24-CONTENTS Page 12
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Line Contactor (GLC-1) Opening in
the Smoke Procedure
Operational Test of the Transfer 507 ALL
Inhibition
CURRENT TRANSFORMER - AC 24-22-17
REMOVAL/INSTALLATION 401 ALL
Removal of the AC Current 401 001-049, 051-099
Transformers (41XU1, 41XU2, 42XU1, 101-105, 151-199
42XU2, 42XU3 and 42XU4) 201-228, 236-238
301-302,
Removal of the AC Current 416 234-235, 239-249
Transformers (41XU1, 41XU2, 51XU1, 251-299, 305-399
51XU2) 401-499, 501-509
511-526, 528-599
Installation of the AC Current 422 001-049, 051-099
Transformers (41XU1, 41XU2, 42XU1, 101-105, 151-199
42XU2, 42XU3 and 42XU4) 201-228, 236-238
301-302,
Installation of the AC Current 439 234-235, 239-249
Transformers (41XU1, 41XU2, 51XU1, 251-299, 305-399
51XU2) 401-499, 501-509
511-526, 528-599
SENSOR - TDC AC 24-22-18
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Removal of the TDC AC Sensor 1(2) 401 001-049, 051-099
(50XU1, 50XU2) 101-149, 151-199
201-233, 236-238
301-304,
Installation of the TDC AC Sensor 404 001-049, 051-099
1(2) (50XU1, 50XU2) 101-149, 151-199
201-233, 236-238
301-304,
ELECTRICAL GENERATION INTERFACE UNIT 24-22-33
(EGIU)
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Removal of the EGIU-1(2) (22XU1, 401 001-049, 051-099
22XU2) 101-149, 151-199
201-233, 236-238
301-304,
Installation of the EGIU-1(2) 405 001-049, 051-099
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TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
(22XU1, 22XU2) 101-149, 151-199
201-233, 236-238
301-304,
CONTROL UNIT - GENERATOR (GCU) 24-22-34
REMOVAL/INSTALLATION 401 ALL
Removal of the GCU-1(2) (1XU1, 401 ALL
1XU2)
Installation of the GCU-1(2) 406 ALL
(1XU1, 1XU2)
MODULE - LIGHTNING PROTECTION 24-22-51
REMOVAL/INSTALLATION 401 ALL
Removal of the Lightning 401 ALL
Protection Modules (19XU1, 19XU2)
Installation of the Lightning 407 ALL
Protection Modules (19XU1, 19XU2)
MODULE - LIGHTNING PROTECTION 24-22-51
INSPECTION/CHECK 601 ALL
Check of the Lightning Protection 601 ALL
Modules (19XU1, 19XU2)
CONTACTOR 24-22-55
REMOVAL/INSTALLATION 401 ALL
Removal of the Contactors (9XU1, 401 ALL
9XU2, 11XU1, 11XU2)
Installation of the Contactors 407 ALL
(9XU1, 9XU2, 11XU1, 11XU2)
24-CONTENTS Page 14
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-210, 234-235
239-249, 251-299
305-399, 401-499
501-509, 511-526
528-599,
Generator Control Unit (GCU) 17 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Ground and Auxiliary Power Unit 17 234-235, 239-249
(GAPCU) 251-299, 305-399
401-499, 501-509
511-526, 528-599
Electrical Generation Interface 20 001-049, 051-099
Unit (EGIU) 101-149, 151-199
201-233, 236-238
301-304,
Power Contactor 21 ALL
Current Transformer (CT) 21 ALL
Operation/Control and Indicating 24 ALL
APU Generator Control 24 ALL
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TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Removal of the GCU-APU (1XS) 401 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
Installation of the GCU-APU (1XS) 404 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-304,
GENERATOR - APU 24-23-51
REMOVAL/INSTALLATION 401 ALL
Removal of the APU Generator 8XS 401 ALL
Removal of the APU Generator 8XS 411 ALL
with the Minilift Hoist
Installation of the APU Generator 421 ALL
8XS
Installation of the APU Generator 429 ALL
8XS with the Minilift Hoist
CONTACTOR 24-23-55
REMOVAL/INSTALLATION 401 ALL
Removal of the APU GLC (3XS) 401 ALL
Installation of the APU GLC (3XS) 407 ALL
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SUBJECT
_______ CH/SE/SU
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_ ____ EFFECTIVITY
PAGE ___________
Electrical Configuration in case 87 151-199, 301-399
of Failure of Both Engines 401-499,
24-CONTENTS Page 17
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_______
SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
Operational Test of the AC 501 ALL
Essential-Generation Switching
CONTACTOR 24-25-55
REMOVAL/INSTALLATION 401 ALL
Removal of the AC Essential Bus 401 ALL
Switching Contactor (3XC)
Installation of the AC Essential 405 ALL
Bus Switching Contactor (3XC)
24-CONTENTS Page 18
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SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Operation 1 ALL
Description 1 ALL
_____________
DC GENERATION 24-30-00
DESCRIPTION AND OPERATION 1 ALL
24-CONTENTS Page 19
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_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
General 1 ALL
In Normal Configuration 1 001-049, 051-060
101-102, 201-201
Loss of the Transformer 1 001-049, 051-060
Rectifier 1 (TR1) 101-102, 201-201
In Normal Configuration 1 061-099, 103-149
151-199, 202-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Loss of the Transformer 2 061-099, 103-149
Rectifier 1 (TR1) 151-199, 202-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Loss of the Transformer 2 001-049, 051-060
Rectifier 2 (TR2) 101-102, 201-201
Loss of the Transformer 2 061-099, 103-149
Rectifier 2 (TR2) 151-199, 202-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Loss of the TR1 and TR2 2 ALL
Component Location 11 ALL
Spare Fuses 14 ALL
BITE Test 14 ALL
______________
DC GENERATION 24-30-00
DEACTIVATION/REACTIVATION 401 ALL
Perform a Charging Cycle on the 401 ALL
Battery Associated With the
Operative Battery Charge Limiter
(BCL)
Refer to the MMEL TASK: 24-30-03 401 ALL
Reactivation of the Battery Charge 407 ALL
Limiter 1(2)
Refer to the MMEL TASK: 24-30-03 407 ALL
Deactivation of the Transformer 408 ALL
Rectifier TR2 (1PU2)
Refer to the MMEL TASK: 24-30-01 408 ALL
Reactivation of the Transformer 411 ALL
Rectifier TR2 (1PU2)
______________
DC GENERATION 24-30-00
24-CONTENTS Page 20
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_______
SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
ADJUSTMENT/TEST 501 ALL
Operational Test of the Emergency 501 ALL
Generation System with One Normal
Transformer Rectifier (TR) Failed
24-CONTENTS Page 21
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SUBJECT
_______ CH/SE/SU
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PAGE ___________
Essential TR 1 ALL
Characteristics of the Essential 1 001-049, 051-099
TR 101-149, 151-199
201-233, 236-238
301-304, 401-403
Characteristics of the Essential 1 234-235, 239-249
TR 251-299, 305-399
404-499, 501-509
511-526, 528-599
Operation/Control and Indicating 4 ALL
Reset of the Protection of the 4 ALL
TR
24-CONTENTS Page 22
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_______
SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
(1PC1, 1PC2)
Removal of the Contactor (4PC) 411 ALL
Installation of the Contactor 414 ALL
(4PC)
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_______ CH/SE/SU
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____ EFFECTIVITY
EXTERNAL POWER
______________ 24-40-00
24-CONTENTS Page 24
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_______
SUBJECT CH/SE/SU
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_ ____ ___________
PAGE EFFECTIVITY
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
24-CONTENTS Page 25
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SUBJECT
_______ CH/SE/SU
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_ ____ EFFECTIVITY
PAGE ___________
Description of the Interactive 54 234-235, 239-249
Mode Function 251-299, 305-399
401-499, 501-509
511-526, 528-599
BITE Test Function 54 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
24-CONTENTS Page 26
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SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
511-526, 528-599
Operational Test of the Ground 507 106-149, 229-233
Power Control Unit (GPCU) via CFDS 303-304,
CONTROL UNIT - GROUND POWER (GPCU OR 24-41-34
GAPCU)
REMOVAL/INSTALLATION 401 ALL
Removal of the Ground Power 401 001-049, 051-099
Control Unit (GPCU) (1XG) 101-105, 151-199
201-228, 236-238
301-302,
Installation of the Ground Power 405 001-049, 051-099
Control Unit (GPCU) (1XG) 101-105, 151-199
201-228, 236-238
301-302,
Removal of the Ground Auxiliary 409 234-235, 239-249
Power Control Unit (GAPCU) (24XG) 251-299, 305-399
401-499, 501-509
511-526, 528-599
Installation of the Ground 413 234-235, 239-249
Auxiliary Power Control Unit 251-299, 305-399
(GAPCU) (24XG) 401-499, 501-509
511-526, 528-599
RECEPTACLE - EXTERNAL POWER 24-41-51
REMOVAL/INSTALLATION 401 ALL
Removal of the External Power 401 ALL
Receptacle (20XG)
Installation of the External Power 405 ALL
Receptacle (20XG)
CONTACTOR 24-41-55
REMOVAL/INSTALLATION 401 ALL
Removal of the External Power 401 ALL
Contactor (EPC)
Installation of the External Power 408 ALL
Contactor (EPC)
24-CONTENTS Page 27
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
Network from the External Power
De-energize the Ground Service 204 ALL
Network Supplied from the External
Power
CONTACTOR 24-42-55
REMOVAL/INSTALLATION 401 ALL
Removal of the Contactors (12XX, 401 ALL
14XX)
Installation of the Contactors 408 ALL
(12XX, 14XX)
MODULE 24-42-58
REMOVAL/INSTALLATION 401 063-099, 106-149
153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the AC Service Bus 401 063-099, 106-149
Contactor Module (20XX) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the AC Service Bus 405 063-099, 106-149
Contactor Module (20XX) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
_______________________________
AC ELECTRICAL LOAD DISTRIBUTION 24-50-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 2 ALL
Component Location 2 ALL
Spare Fuses 23 001-049, 051-062
24-CONTENTS Page 28
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SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
101-105, 151-152
201-205,
System Description 23 ALL
Interface 58 ALL
Circuit Breakers Panels 58 ALL
Configuration of Circuit 73 ALL
Breakers
Circuit Breakers Data Tables by 73 ALL
Circuit
Clipped CB Data Table A 13 ALL
Operation/Control and Indicating A 19 ALL
Reset of the Circuit Breaker A 19 ALL
________________________________
AC ELECTRICAL LOAD DISTRIBUTION 24-50-00
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the C/B TRIPPED 401 ALL
Warning on the Upper ECAM DU
Refer to the MMEL TASK: 401 ALL
24-50-01-A)
Reactivation of the C/B TRIPPED 405 ALL
Warning on the Upper ECAM DU
Refer to the MMEL TASK: 405 ALL
24-50-01-A)
24-CONTENTS Page 29
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
501-509, 511-526
528-599,
Reactivation of the Galley Supply 405 106-149, 159-199
System 210-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Refer to the MMEL TASK: 405 106-149, 159-199
24-56-01-B)b) 210-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
24-CONTENTS Page 30
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
511-526, 528-599
24-CONTENTS Page 31
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TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
24-CONTENTS Page 32
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TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
GALLEY SUPPLY 24-56-00
ADJUSTMENT/TEST 501 ALL
Operational Test of the Galley 501 ALL
Supply
CONTACTOR - GALLEY SUPPLY 24-56-55
REMOVAL/INSTALLATION 401 ALL
Removal of the Micro Contactor 401 ALL
Located in the Panel 200VU
Installation of the Micro 406 ALL
Contactor Located in the Panel
200VU
Removal of the Contactor Located 411 ALL
in the Panel 200VU
Installation of the Contactor 416 ALL
Located in the Panel 200VU
Removal of the Micro Contactor 421 ALL
or/and Contactor Located in the
Panel 200VU
Installation of the Micro 427 ALL
Contactor or/and Contactor Located
in the Panel 200VU
_______________________________
DC ELECTRICAL LOAD DISTRIBUTION 24-60-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Spare Fuse If fuse 6PH1 melts, 2 ALL
you can replace it by a spare 80
A fuse located, in the cockpit,
behind the pilot seat, at the
top on the left
System Description 2 ALL
24-CONTENTS Page 33
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the Contactor 417 061-099, 103-149
(10PN) 151-199, 202-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
MODULE 24-61-58
REMOVAL/INSTALLATION 401 063-099, 106-149
153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the DC Bus 1 Contactor 401 063-099, 106-149
Module (13PN) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the DC Bus 1 406 063-099, 106-149
Contactor Module (13PN) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the DC Bus 2 Contactor 411 063-099, 106-149
Module (14PN) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the DC Bus 2 416 063-099, 106-149
Contactor Module (14PN) 153-199, 206-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
24-CONTENTS Page 34
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
24-CONTENTS Page 35
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Stabilizer Leading-Edge
Inspection of the End Fittings of 668 ALL
Electrical Conduits in Flap Track
No. 2 Fairing
Inspection of the End Fittings of 676 ALL
Electrical Conduits in the Main
Landing Gear (MLG) Well and False
Spar Box
Inspection of tne End Fittings of 686 ALL
Electrical Conduits in the Dry Bay
(Outboard)
General Visual Inspection of 691 ALL
Elements Fitted on the Following
Harnesses: 405VB to 409VB (LH
side) and 400VB to 404VB (RH
side)(EWIS)
General Visual Inspection of 696 ALL
Elements Fitted on the Following
Harnesses: 4202VB, 4204VB (EWIS)
General Visual Inspection of A600 ALL
Elements Fitted on the Following
Harnesses: 4202VB, 4204VB (EWIS)
General Visual Inspection of A604 ALL
Elements Fitted on the Following
Harnesses: 4202VB, 4204VB (EWIS)
Check that Connector is Correctly A608 ALL
Tightened by Measurement of the
Resistance with a Loop Tester
(EWIS)
Detailed Inspection of the Bonding A613 ALL
Leads Located on the Movable
Surfaces
General Visual Inspection of G and A627 ALL
P Routes Installed in the Tail
Cone and APU Accessory Compartment
(EWIS)
Detailed Inspection of EWIS A630 ALL
Installed in the Upper Forward
Pylon (EWIS)
Detailed Inspection of EWIS in the A641 ALL
Fan and Accessory Gear Box (EWIS)
Detailed Inspection of EWIS A649 ALL
Installed in the Hot Section
(EWIS)
General Visual Inspection of EWIS A659 ALL
installed in the Wing Center Box
24-CONTENTS Page 36
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SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
(EWIS)
General Visual Inspection of EWIS A662 ALL
Installed in the Forward Avionic
Compartment (EWIS)
General Visual Inspection of 90VU, A667 ALL
108VU and 109VU in the Forward
Avionic Compartment (EWIS)
Detailed Inspection of G, E and P A671 ALL
Routes in the Forward Avionic
Compartment (EWIS)
General Visual Inspection of EWIS A673 ALL
of the 2000VU (EWIS)
General Visual Inspection of A676 ALL
105VU, 106VU, 103VU, 107VU and
70VU Installed in the Lateral
Avionic Compartment (EWIS)
General Visual Inspection of G A680 ALL
Route(s) Installed at FR47 (EWIS)
General Visual Inspection of EWIS A685 ALL
Installed in the Rear Avionic
Compartment (EWIS)
Detailed Inspection of G, E and P A690 ALL
Routes Installed in the Rear
Avionic Compartment (EWIS)
General Visual Inspection of 63VU, A693 ALL
80VU, 187VU and 188VU Installed in
the Rear Avionic Compartment
(EWIS)
General Visual Inspection of EWIS A697 ALL
of the 49VU and the 120VU (EWIS)
General Visual Inspection of EWIS B601 ALL
Between Seat and A/C Installed in
the Forward Passenger Compartment
(EWIS)
General Visual Inspection of All G B605 001-049, 051-099
and P Routes Installed in the 101-149, 151-199
Forward Passenger 201-249, 251-299
Overhead-Compartment (EWIS) 401-499, 501-509
511-526, 528-599
General Visual Inspection of All G B614 301-399,
and P Routes Installed in the
Forward Passenger
Overhead-Compartment (EWIS)
General Visual Inspection of EWIS B620 ALL
Connections Between Seats and A/C
Installed in the Center Passenger
24-CONTENTS Page 37
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____ EFFECTIVITY
Compartment (EWIS)
General Visual Inspection of G and B624 301-399,
P Routes Installed in the Center
Passenger Overhead-Compartment
(EWIS)
General Visual Inspection of EWIS B630 ALL
connections Between Seats and A/C
Installed in the Aft Passenger
Compartment (EWIS)
General Visual Inspection of EWIS B634 ALL
Connections Between Seats and A/C
Installed in the Aft Cabin Utility
(EWIS)
General Visual Inspection of G and B638 001-049, 051-099
P Routes Installed in the Center 101-149, 151-199
Passenger Overhead Compartment 201-249, 251-299
(EWIS) 401-499, 501-509
511-526, 528-599
General Visual Inspection of G and B647 ALL
P Routes Installed in the Aft
Passenger Overhead-Compartment
(EWIS)
General Visual Inspection of G and B658 ALL
P Routes Installed in the Aft
Cabin Overhead-Compartment (EWIS)
General Visual Inspection of P B663 ALL
Route Installed in the Aft Cabin
Utility-Area (EWIS)
General Visual Inspection of EWIS B671 ALL
of 2001VU (EWIS)
General Visual Inspection of All B674 ALL
Exposed EWIS Within the Wing Fuel
Tank (EWIS)
General Visual Inspection of All B687 ALL
Exposed EWIS Within the Vent Surge
Tank (EWIS)
General Visual Inspection of All B693 ALL
Exposed EWIS Within Dry Bay
(Outboard)(EWIS)
General Visual Inspection of P B699 ALL
Route Pump Feeder EWIS (EWIS)
General Visual Inspection of G, E C603 ALL
and P Routes Installed in the
Forward Cargo Compartment (EWIS)
General Visual Inspection of P C610 ALL
Route(s) Installed in the Aft
24-CONTENTS Page 38
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_______
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_ PAGE ___________
____ EFFECTIVITY
Cargo Compartment (EWIS)
General Visual Inspection of EWIS C614 ALL
Installed in the Lateral Avionic
Compartment (EWIS)
Detailed Inspection of G, E and P C618 ALL
Routes Installed in the Lateral
Avionic Compartment (EWIS)
Visual Inspection of EWIS C621 ALL
Installed in the Forward Pylon
After an Engine Bleed Leak (EWIS)
24-CONTENTS Page 39
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Cleaning of EWIS Installed in the 761 ALL
Forward Cabin Overhead-Compartment
(Only If Contaminated)(EWIS)
Cleaning of EWIS Installed in the 766 301-399,
Forward Passenger
Overhead-Compartment (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the 772 301-399,
Forward Passenger Compartment
(Only If Contaminated)(EWIS)
Cleaning of EWIS Installed in the 781 ALL
Rear Avionic Compartment (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the 785 301-399,
Center Passenger
Overhead-Compartment (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the 791 ALL
Zone Under Cabin Floor (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the 795 ALL
Cockpit (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in 49VU A700 ALL
and 120VU (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A704 301-399,
Aft Passenger Compartment (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A710 001-049, 051-099
Aft Passenger Compartment (Only If 101-149, 151-199
Contaminated)(EWIS) 201-249, 251-299
401-499, 501-509
511-526, 528-599
Cleaning of EWIS Installed in the A719 ALL
Aft Passenger Overhead-Compartment
(Only If Contaminated)(EWIS)
Cleaning of EWIS Installed in the A730 ALL
Aft Cabin Utility-Area (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A740 ALL
Aft Cabin Overhead-Compartment
(Only IF Contaminated)(EWIS)
Cleaning of EWIS Installed in the A747 ALL
Underfloor Bay of Forward Cargo
Compartment (Only If
24-CONTENTS Page 40
Feb 01/10
R
CES
CHAPTER 24
__________
ELECTRICAL POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A753 ALL
Forward Cargo Compartment (Only IF
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A760 ALL
Aft Cargo Compartment (Only IF
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A764 ALL
Air Conditioning Compartment and
Fairings (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A778 ALL
Bay Behind FWD Cargo Compartment
(Only If Contaminated)(EWIS)
Cleaning of EWIS Installed in the A782 ALL
Bulk Cargo Compartment (Only If
Contaminated)(EWIS)
Cleaning of EWIS Installed in the A786 ALL
Lateral Avionic Compartment (Only
If contaminated)(EWIS)
ELECTRICAL ROUTING - AFT SECTION 24-92-19
INSPECTION/CHECK 601 301-399,
Perform a Detailed Visual 601 301-399,
Inspection of the Wiring between
FR76 and FR77
24-CONTENTS Page 41
Feb 01/10
R
CES
ELECTRICAL POWER - GENERAL - DESCRIPTION AND OPERATION
______________________________________________________
1. General
_______
A. Generation
Two Integrated Drive Generators (IDG) normally supply the aircraft
electrical power in flight ; each engine drives one generator.
The APU drives a third, auxiliary, generator (APU GEN) which can replace
either main generator (GEN 1 or GEN 2).
The generators supply the distribution network with alternating current.
Two Transformer Rectifiers (TR) supply, in normal configuration, the
distribution network with direct current. In the event of major failure,
a constant-speed hydraulic motor drives an emergency generator (CSM/G) to
supply the systems required for aircraft control.
On the ground, an electrical Ground Power Unit (GPU) can supply the
aircraft. The APU GEN can also be an independant power source.
EFF :
ALL 24-00-00
Page 1
Feb 01/10
CES
B. General Arrangement of the Distribution Network
In normal flight configuration, each IDG supplies its own distribution
network via its Line Contactor (GLC). The two IDGs are never electrically
coupled.
The distribution network 1 consists of:
- the Alternating Current Bus 1 (AC BUS 1),
- the Alternating Current Essential Bus (AC ESS BUS),
- the Alternating Current Sheddable Essential Bus (AC SHED ESS BUS).
The distribution network 2 corresponds to the Alternating Current Bus 2
(AC BUS 2).
The TR 1 powered from the AC BUS 1 supplies through its contactor:
- the Direct Current Bus 1 (DC BUS 1),
- the Direct Current Battery Bus (DC BAT BUS),
- the Direct Current Essential Bus (DC ESS BUS),
- the Direct Current Sheddable Essential Bus (DC SHED ESS BUS).
Two batteries are associated with the DC BAT BUS.
The TR 2 powered from the AC BUS 2 supplies the Direct Current Bus 2 (DC
BUS 2) through its contactor.
In case of loss of the TR 1 or the TR 2, a third Essential Transformer
Rectifier (ESS TR) powered from the AC BUS 1, supplies through its
contactor:
- the DC ESS BUS,
- the DC SHED ESS BUS.
In certain failure configurations, the AC ESS BUS and the AC SHED ESS BUS
plus, via the ESS TR, the DC ESS BUS and the DC SHED ESS BUS can be
supplied by:
- the AC BUS 2 if the AC BUS 1 is lost,
- the CSM/G more especially in emergency configuration or smoke emergency
configuration.
Two sheddable AC and DC busbars are powered respectively by the GLC 2 and
the TR 2 and controlled by two contactors. These AC busbars are
automatically shedded in the single generator configuration and the DC
busbars in the single generator and single TR configurations.
2. __________________
Component Location
EFF :
ALL 24-00-00
Page 2
Feb 01/10
CES
Electrical Power - General Schematic
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-00-00
Page 3/4
May 01/05
CES
Electrical Power - General Schematic
Figure 001A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-00-00
Page 5/6
May 01/05
CES
Electrical Power - General Schematic
Figure 001B
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-00-00
Page 7/8
Feb 01/08
CES
Electrical Power - General Schematic
Figure 001C
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-00-00
Page 9/10
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-00-00
Page 11
Feb 01/10
CES
R Electrical Power - General Schematic
R Figure 001D (SHEET 1)
R
EFF :
522-526, 528-599, 24-00-00
Page 12
Feb 01/10
CES
R Electrical Power - General Schematic
R Figure 001D (SHEET 2)
R
EFF :
522-526, 528-599, 24-00-00
Page 13
Feb 01/10
CES
R Electrical Power - General Schematic
R Figure 001D (SHEET 3)
EFF :
522-526, 528-599, 24-00-00
Page 14
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PE TR-ESS 125 812 24-34-51
3XB STAT INV 126 822 24-28-51
1XE CONTROL UNIT-CSM/G 125 812 24-24-34
8XE CSM/G 148 734 24-24-51
1XG GPCU 92VU 121 811 24-41-34
20XG RCPT-EXT PWR 120 121AL 24-41-51
1XS GCU-APU 91VU 121 811 24-23-34
8XS GEN-APU 310 24-23-51
1XU1 GCU-1 91VU 121 811 24-22-34
1XU2 GCU-2 91VU 121 811 24-22-34
22XU1 EGIU-1 95VU 123 811 24-22-33
22XU2 EGIU-2 96VU 123 811 24-22-33
4000XU IDG 430 24-21-51
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-00-00
Page 15
Feb 01/10
R
CES
Electrical Power - Component Location
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-00-00
Page 16
Feb 01/10
CES
Electrical Power - Component Location
Figure 002A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-00-00
Page 17
Feb 01/10
CES
INTENTIONALLY BLANK
24-00-00
Page 18
Feb 01/10
R
CES
Control and Indicating - Component Location
Figure 003
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-00-00
Page 19/20
Feb 01/10
CES
Control and Indicating - Component Location
Figure 003A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-00-00
Page 21/22
Feb 01/10
CES
Control and Indicating - Component Location
Figure 003B
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-00-00
Page 23/24
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PE TR-ESS 125 812 24-34-51
3XB STAT INV 126 822 24-28-51
1XE CONTROL UNIT-CSM/G 125 812 24-24-34
8XE CSM/G 148 734 24-24-51
20XG RCPT-EXT PWR 120 121AL 24-41-51
24XG GAPCU 92VU 122 24-41-00
8XS GEN-APU 310 24-23-51
1XU1 GCU-1 91VU 121 811 24-22-34
1XU2 GCU-2 91VU 121 811 24-22-34
4000XU IDG 430 24-21-51
3. __________________
System Description
EFF :
ALL 24-00-00
Page 25
Feb 01/10
CES
AC Generation and Distribution - Schematic
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-00-00
Page 26
Feb 01/10
CES
AC Generation and Distribution - Schematic
Figure 004A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-00-00
Page 27
Feb 01/10
CES
**ON A/C ALL
(1) Generation
(b) Main Generator, APU GEN and Generator Control Unit (GCU)
Each generator is controlled, via a GCU, by a GEN pushbutton
switch located on the ELEC panel on the overhead panel.
The leading particulars of the generator are:
- nominal power: 90 KVA at the POR,
- voltage: 115 V/200 V, three-phase, 400 Hz.
The main functions of the GCU are:
- to regulate the generator voltage by the field current,
- to protect the network and the generator by control of the
associated GLC and the generator field current,
- to provide BITE information to the Ground Power Control Unit
(GPCU),
- to control the warnings associated with the corresponding
channel.
Each GCU includes a BITE and self monitoring system which:
- analyzes most of the faults that affect the channel,
- memorizes the corresponding data in a non-volatile memory.
In addition the lower ECAM display unit receives the electrical
parameters and warnings dealing with the channel concerned.
EFF :
ALL 24-00-00
Page 28
Feb 01/10
R
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
(b) Main Generator, APU GEN, Generator Control Unit (GCU) and Ground
and Auxiliary Power Control Unit (GAPCU).
Each generator is controlled, via a GCU and via the GAPCU for the
APU generator, by a GEN pushbutton switch located on the ELEC
panel on the overhead panel.
The leading particulars of the generator are:
- nominal power: 90 KVA at the POR,
- voltage: 115 V/200 V, three-phase, 400 Hz.
The main functions of the GCU and GAPCU are:
- to regulate the generator voltage by the field current,
- to protect the network and the generator by control of the
associated GLC and the generator field current,
- to provide BITE information to the Centralized Fault Display
System (CFDS),
- to control the warnings associated with the corresponding
channel.
Each GCU and the GAPCU include a BITE and self monitoring system
which:
- analyzes most of the faults that affect the channel,
- memorizes the corresponding data in a non-volatile memory.
In addition the lower ECAM display unit receives the electrical
parameters and warnings dealing with the channel concerned.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-00-00
Page 29
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
EFF :
ALL 24-00-00
Page 30
Feb 01/10
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
NOTE : Locking of the two BTCs and isolation of the two channels is
____
possible by action on the BUS TIE pushbutton switch; this
control is located on the ELEC panel on the cockpit overhead
panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-00-00
Page 31
Feb 01/10
511-526, 528-599,
CES
The networks 1 and 2 are supplied in priority order:
- by the corresponding generator,
- by the ground power unit,
- by the APU GEN,
- or by the other generator.
NOTE : Locking of the two BTCs and isolation of the two channels is
____
possible by action on the BUS TIE pushbutton switch; this
control is located on the ELEC panel on the cockpit overhead
panel.
(3) Distribution
The alternating current distribution network comprises three
independent parts.
The network 1 mainly comprises the AC BUS 1, the AC ESS BUS and the
AC SHED ESS BUS which are three-phase, 115 V/400 Hz busses.
The AC BUS 1 supplies the essential busses in series.
The AC BUS 1 and the AC ESS BUS also deliver 26 V/400 Hz power supply
through their 115/26 V transformer.
In the event of AC BUS 1 loss, AC ESS BUS and the AC SHED ESS BUS can
be manually restored by the transfer of power supply directly from
the AC BUS 2. It is possible to perform the transfer by action on the
AC ESS FEED pushbutton switch on the ELEC panel, after illumination
of the FAULT legend.
In the event of AC BUS 1 and AC BUS 2 loss (emergency configuration),
the AC ESS BUS and AC SHED ESS BUS are restored on the CSM/G when the
RAT hydraulic power is available.
When landing gear is extended, AC ESS BUS and AC STAT INV BUS are
supplied by battery 1 via the static inverter.
The network 2 includes the AC BUS 2 which is a three-phase, 115 V/400
Hz bus.
It also delivers 26 V/400 Hz power supply through a 115/26 V
transformer.
NOTE : To carry out ground service operations (Ref. Para. C.), the
____
external power receptacle provides independent and direct
supply to a part of the network 2.
EFF :
ALL 24-00-00
Page 32
Feb 01/10
R
CES
R **ON A/C 106-149, 151-199, 204-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
During RAT deployment or when the following two conditions are both
met:
- main landing gear compressed,
- and A/C speed below 100 Knots,
AC ESS BUS and AC STAT INV BUS are supplied by battery 1 via the
static inverter.
The network 2 includes the AC BUS 2 which is a three-phase, 115
VAC/400 Hz bus.
It also delivers 26 VAC/400 Hz power supply through a 115/26 VAC
transformer.
NOTE : To carry out ground service operations (Ref. Para. C.), the
____
external power receptacle provides independent and direct
supply to a part of the network 2.
(a) TR
Each TR transforms the three-phase alternating current into
direct current (28VDC).
1
_ TR1 and TR2
Upon energization, the two normal TRs operate and supply the
DC network via a contactor controlled by the internal TR
logic.
In case of failure, the TR sends a FAULT signal to the CFDS
for maintenance purposes.
2
_ Essential TR
Upon energization, the essential TR operates and supplies the
DC network via a contactor.
EFF :
ALL 24-00-00
Page 33
Feb 01/10
CES
DC Generation and Distribution - Schematic
Figure 005
EFF :
ALL 24-00-00
Page 34
Feb 01/10
R
CES
To reset the TR push the TR RST pushbutton switch 15PU located
on the relay box 103VU.In addition,the TR sends its electrical
parameters to the lower ECAM display unit.
In addition, the TR sends its electrical parameters to the
lower ECAM display unit.
(b) Batteries
Each of the two batteries has a nominal 23 AH capacity and a 24
VDC voltage. The main functions of the batteries are:
- to start the APU in flight and on the ground,
- to supply the essential network in some configurations.
A BCL controls each battery contactor when the BAT pushbutton
switch is in the AUTO configuration.
In addition, each BCL includes a BITE and a self monitoring
system which analyzes internal and peripherical fault
information. Initiation of the test is possible via the CFDS or
at each power up on ground.
Each BCL delivers electrical parameters and warnings concerning
each battery to the lower ECAM display unit.
(2) Distribution
The direct current distribution network is divided into two parts.
The network 1 comprises the DC BUS 1, the DC BAT BUS, the DC ESS BUS
and the DC SHED ESS BUS. The TR 1 supplies the network 1.
The network 2 comprises the DC BUS 2. The TR 2 supplies the network
2.
In the event of TR 1 loss, the TR 2 automatically restores supply to
the DC BUS 1 and the DC BAT BUS. The DC ESS BUS and the DC SHED ESS
BUS are automatically transferred to the ESS TR.
The AC BUS 1 supplies the ESS TR.
The TR 2 loss leads to the symmetrical recovery of the DC BUS 2 from
the TR 1 and the same transfer for the DC ESS BUS and the DC SHED ESS
BUS.
In the event of TR 1 and TR 2 loss (DC BUS 1 and 2 loss), the DC ESS
BUS and the DC SHED ESS BUS are supplied from the ESS TR.
R
EFF :
ALL 24-00-00
Page 35
Feb 01/10
CES
NOTE : The external power receptacle directly energizes the TR 2
____
which can independently supply a part of the DC normal
network. (Ground service configuration).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-00-00
Page 36
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
EFF :
ALL 24-00-00
Page 37
Feb 01/10
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. __________________________________________________________________________
Controls and Indications Related to Electrical Generation and Distribution
EFF :
ALL 24-00-00
Page 38
Feb 01/10
CES
A. MAINT BUS Switch
EFF :
ALL 24-00-00
Page 39
Feb 01/10
CES
Lower ECAM Display Unit - ELEC Page
Figure 006 (SHEET 1)
EFF :
ALL 24-00-00
Page 40
Feb 01/10
CES
Lower ECAM Display Unit - ELEC Page
Figure 006 (SHEET 2)
EFF :
ALL 24-00-00
Page 41
Feb 01/10
CES
The electrical components connected to the CFDS are:
- the GPCU,
- the BCLs,
- the emergency GCU,
- the TRs.
The GPCU and BCLs can memorize fault codes and communicate with the CFDIU
via ARINC 429 buses.
The emergency GCU and the three TRs are connected to the CFDIU by a
discrete link: it is thus possible to know only the status of these
systems (OK or faulty) during SYSTEM REPORT/TEST sequence.
NOTE : The GCU1, the GCU2 and the APU GCU are continuously monitored by
____
the GPCU.
The GPCU can then transmit to the CFDIU all the failure messages
corresponding to the failure codes recorded by these GCUs and the
GPCU.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-00-00
Page 42
Feb 01/10
511-526, 528-599,
CES
ELECTRICAL POWER - GENERAL - ADJUSTMENT/TEST
____________________________________________
TASK 24-00-00-710-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-00-00-860-056
A. Aircraft Configuration
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key (on the lower ECAM DU,
the ELEC page comes into view).
(4) On the MCDU, get the system REPORT/TEST/ELEC page (Ref. TASK 31-32-
00-860-004).
EFF :
ALL 24-00-00
Page 501
Nov 01/01
CES
Subtask 24-00-00-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU SDAC/1 AND 2/28VDC/ESS BUS 12WV F05
106VU DC BUS/1 AND 2/MONG 68WV C03
EFF :
ALL 24-00-00
Page 502
Feb 01/10
CES
4. Procedure
_________
Subtask 24-00-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- push the AC ESS FEED, BUS TIE - the AVAIL legend of the EXT POWER
and GALLEY pushbutton switches pushbutton switch comes on
- release the EXT POWER - the battery voltmeters must show a
pushbutton switch voltage of 28 volts.
- push the BAT 1 and BAT 2
pushbutton switches.
R 2. On the EMER ELEC PWR section of Wait until the PFD and the upper ECAM
R the panel 21VU: DU images come into view.
- open the guard, push and hold
the EMER GEN TEST pushbutton
switch.
3. On the ECAM control panel: On the upper ECAM DU, on the ELEC page:
- push and hold the ELEC key. - the STAT INV indications come into
view (115V, 400Hz)
- the BAT indications come into view
(28V, 20A) (values are given for
R information).
Subtask 24-00-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-00-00
Page 503
May 01/07
CES
Subtask 24-00-00-710-052
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 1. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
R - push the EXT POWER pushbutton - the AVAIL legend of the EXT POWER
R switch. pushbutton switch goes off.
R 2. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 17XN1. - the AC1 busbar indication comes on
amber
- the DC2 busbar energizes the DC BAT
busbar
- the ESS TR busbar energizes the DC
ESS busbar.
R 3. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breaker - the AC1 busbar indication becomes
17XN1. green
- the DC1 busbar energizes the DC BAT
busbar
- the ESS TR busbar energizes the DC
ESS busbar.
R 4. On the panel 123VU: On the lower ECAM DU, on the ELEC page:
- open then close the circuit - the DC1 busbar energizes the DC ESS
breaker 1XC. busbar.
R 5. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 17XN2. - the AC2 busbar indication comes on
amber.
EFF :
ALL 24-00-00
Page 504
Nov 01/02
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
6. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breaker - the AC2 busbar indication becomes
17XN2. green.
Subtask 24-00-00-710-053
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 123VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 1XC. - the AC ESS busbar indication comes on
amber
- the SHED indication comes into view
under the AC ESS busbar indication.
2. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- release the AC ESS FEED - the FAULT legend of the AC ESS FEED
pushbutton switch. pusbutton switch goes off and the
ALTN legend comes on.
EFF :
ALL 24-00-00
Page 505
Nov 01/03
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- open the circuit breaker 2XC. - the FAULT legend of the AC ESS FEED
pushbutton switch comes on and the
ALTN legend stays on.
6. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- push the AC ESS FEED pushbutton - the ALTN legend of the AC ESS FEED
switch. pushbutton switch goes off.
EFF :
ALL 24-00-00
Page 506
Nov 01/03
R
CES
Subtask 24-00-00-710-054
E. Loss of the Electrical Network with the BUS TIE Pushbutton Switch
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- release the BUS TIE pushbutton - the OFF legend of the BUS TIE
switch. pushbutton switch comes on.
2. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- push the BUS TIE pushbutton - the OFF legend of the BUS TIE
switch. pushbutton switch goes off.
Subtask 24-00-00-710-055
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 7XA. - the GALLEY SHED indication comes into
view.
2. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breaker 7XA. - the GALLEY SHED indication goes out
of view.
3. On the ELEC control panel 35VU: On the lower ECAM DU, on the ELEC page:
- release the GALLEY pushbutton - the GALLEY SHED indication comes into
switch. view.
4. On the ELEC control panel 35VU: On the lower ECAM DU, on the ELEC page:
- push the GALLEY pushbutton - the GALLEY SHED indication goes out
switch. of view.
EFF :
ALL 24-00-00
Page 507
Nov 01/02
R
CES
Subtask 24-00-00-710-056
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 3PU1 - no change.
(3PU2).
R 2. On the panel 125VU (124VU): On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 4PU1 - the TR1 (2) stops to energize the DC1
(4PU2). (2) busbar
- the DC1 (2) busbar indication stays
amber for 5 seconds
- the TR1 (2) parameters are 30V, 0A
- the DC2 (1) busbar energizes the DC1
(2) busbar through the DC BAT busbar
- the ESS TR energizes the DC ESS
busbar.
EFF :
ALL 24-00-00
Page 508
May 01/07
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the upper ECAM DU:
- the TR1 (2) FAULT warning goes out of
view.
5. On the panel 125VU: On the lower ECAM DU, on the ELEC page:
- open then close the circuit - the DC1 busbar energizes the DC ESS
breaker 1XC. busbar.
6. On the panel 123VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 2PU1 - the TR1 (2) stops to energize the DC1
(2). (2) busbar
- the DC1 (2) busbar indication stays
amber for 5 seconds
- the TR1 (2) parameters are 0V, 0A
- the DC2 (1) busbar energizes the DC1
(2) busbar through the DC BAT busbar
- the ESS TR energizes the DC ESS
busbar.
7. On the panel 123VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breaker 2PU1 - the TR1 (2) parameters are 30V, 0A.
(2).
EFF :
ALL 24-00-00
Page 509
Nov 01/02
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
9. On the panel 125VU: On the lower ECAM DU, on the ELEC page:
- open then close the circuit - the DC1 busbar energizes the DC ESS
breaker 1XC. busbar.
10. On the panel 122VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breaker 9PC. - the DC2 busbar energizes the DC BAT
busbar (the DC1 busbar stops to
energize the DC BAT busbar)
- the ESS TR energizes the DC ESS
busbar.
11. On the control panel 122VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breaker 9PC. - the DC1 busbar energizes the DC BAT
busbar
- the ESS TR energizes the DC ESS
busbar.
12. On the panel 125VU: On the lower ECAM DU, on the ELEC page:
- open then close the circuit - the DC1 busbar energizes the DC ESS
breaker 1XC. busbar.
Subtask 24-00-00-710-057
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panels 106VU and 49VU: On the lower ECAM DU, on the ELEC page:
- open the circuit breakers 68WV - the DC ESS busbar indication comes on
and 12WV. amber.
2. On the panels 106VU and 49VU: On the lower ECAM DU, on the ELEC page:
- close the circuit breakers 68WV - the DC ESS busbar indication becomes
and 12WV. green.
EFF :
ALL 24-00-00
Page 510
Nov 01/02
R
CES
Subtask 24-00-00-710-058
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. On the ELEC control panel 35VU: On the lower ECAM DU, on the ELEC page:
- release then push the BAT1 - the green line between the DC BAT
pusbutton switch. busbar and the BAT1 indications come
into view
- the load current is < 150A then
decreases
- the green line goes out of view when
the load current is < 4A.
3. On the ELEC control panel 35VU: On the lower ECAM DU, on the ELEC page:
- release then push the BAT2 - the green line between the DC BAT
pushbutton switch. busbar and the BAT2 indications comes
into view
- the load current is < 150A then
decreases
- the green line goes out of view when
the load current is < 4A.
4. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- release the BAT1 and BAT2 - the OFF legend of the BAT1 and BAT2
pusbutton switches. pushbutton switches comes on.
EFF :
ALL 24-00-00
Page 511
Nov 01/02
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the AC ESS and the DC ESS busbar
indications come on green
- the SHED indication comes into view
under the AC ESS and the DC ESS
busbar indications
- the STAT INV indication is shown
white
- the STAT INV parameters (115V, 400Hz)
are shown green.
6. On the MCDU:
- push the line key adjacent to
the RETURN indication until the
CFDS menu page comes into view.
5. Close-up
________
Subtask 24-00-00-860-057
EFF :
ALL 24-00-00
Page 512
Nov 01/02
CES
ELECTRICAL POWER - GENERAL - INSPECTION/CHECK
_____________________________________________
TASK 24-00-00-200-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-00-00
Page 601
May 01/08
CES
3. __________
Job Set-up
Subtask 24-00-00-860-055
(1) In the cockpit, put a warning notice in position to tell persons not
to operate the pushbutton switches on the panels 35VU, 211VU and
115VU.
(2) Put a warning notice on the door 121AL to tell persons not to connect
the external power receptacle.
Subtask 24-00-00-941-057
(1) Put the access platforms at the doors 811, 812 and 822 of the
electronics compartment and at the door 121AL which gives access to
the external power receptacle.
Subtask 24-00-00-010-051
C. Get Access
Subtask 24-00-00-010-051-A
C. Get Access
EFF :
ALL 24-00-00
Page 602
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 24-00-00-210-065
A. Fast Inspection
(2) Check the condition of all wiring (for signs of ageing, alteration,
overheating, scaling and deformation which can cause a decrease of
wiring performance).
Subtask 24-00-00-210-066
B. Detailed Inspection
(1) Open access doors and casings, remove or open panels and shields and,
if necessary, remove components which are in front of other
components, to gain access to wiring, plugs, electrical connections
and the different system components.
(2) Components
(a) Remove dust with a vacuum cleaner and clean other dirt if
necessary.
(3) Wiring
EFF :
ALL 24-00-00
Page 603
May 01/08
CES
(b) Do a check of the condition of wiring (for signs of ageing,
alteration, overheating, scaling and deformation which can cause
a decrease of wiring performance).
Subtask 24-00-00-020-053
Subtask 24-00-00-420-053
(1) Install removed components and put back all equipment in operating
condition.
5. Close-up
________
Subtask 24-00-00-410-057
EFF :
ALL 24-00-00
Page 604
Nov 01/07
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 24-00-00-410-058
B. Close Access
Subtask 24-00-00-410-058-A
B. Close Access
Subtask 24-00-00-942-054
EFF :
ALL 24-00-00
Page 605
Feb 01/10
CES
TASK 24-00-00-200-004
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-00-00-860-058
(1) In the cockpit, put a warning notice in position to tell persons not
to operate the pushbutton switches on the panels 35VU, 211VU and
115VU.
(2) Put a warning notice in position on the door 121AL to tell persons
not to connect the external power receptacle.
EFF :
ALL 24-00-00
Page 606
May 01/08
CES
(3) Make sure the aircraft electrical circuits are de-energized
(Ref. TASK 24-41-00-862-002).
4. Procedure
_________
Subtask 24-00-00-210-067
NOTE : Open and close the circuit breakers with the aircraft electrical
____
circuit de-energized.
R 5. Close-up
________
R Subtask 24-00-00-750-050
R Subtask 24-00-00-942-055
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
EFF :
ALL 24-00-00
Page 607
May 01/08
CES
AC GENERATION - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
2. __________________
Component Location
EFF :
ALL 24-20-00
Page 1
Feb 01/10
CES
Main Components - Component Location
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-20-00
Page 2
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2XA P/BSW-ELEC/GALLEY 35VU 210 831 24-26-00
2XB CNTOR-STAT INV 105VU 126 822 24-28-55
3XB STAT INV 126 822 24-28-51
3XC CNTOR-AC ESS BUS SWITCHING 106VU 125 812 24-25-55
11XC P/BSW-ELEC/AC ESS FEED 35VU 210 831 24-25-00
1XE CONTROL UNIT-CSM/G 125 812 24-24-34
8XE CSM/G 148 734 24-24-51
14XE ANN-EMER ELEC PWR/RAT/&/EMER GEN 21VU 211 831 24-24-00
15XE CNTOR-AC ESS BUS SWITCHING 106VU 125 812 24-24-55
23XE P/BSW-EMER ELEC PWR/EMER GEN TEST 21VU 211 831 24-24-00
24XE P/BSW-EMER ELEC PWR/MAN ON 21VU 211 831 24-24-00
1XS GCU-APU 91VU 121 811 24-23-34
2XS P/BSW-ELEC/APU GEN 35VU 210 831 24-23-00
3XS GLC-APU 120VU 212 831 24-23-55
8XS GEN-APU 310 24-23-51
42XS CT-AC, APU GEN 120VU 212 831 24-23-00
5XT P/BSW-ELEC/IDG 1 35VU 210 831 24-21-00
6XT P/BSW-ELEC/IDG 2 35VU 210 831 24-21-00
1XU1 GCU-1 91VU 121 811 24-22-34
1XU2 GCU-2 91VU 121 811 24-22-34
3XU1 P/BSW-ELEC/GEN 1 35VU 210 831 24-22-00
3XU2 P/BSW-ELEC/GEN 2 35VU 210 831 24-22-00
9XU1 GLC-1 120VU 212 831 24-22-55
9XU2 GLC-2 120VU 212 831 24-22-55
11XU1 BTC-1 120VU 212 831 24-22-55
11XU2 BTC-2 120VU 212 831 24-22-55
13XU P/BSW-EMER ELEC PWR/SMOKE DRILL 21VU 211 831 24-22-00
22XU1 EGIU-1 95VU 123 811 24-22-33
22XU2 EGIU-2 96VU 123 811 24-22-33
41XU1 CT-AC, 1 131 831 24-22-00
EFF :
ALL 24-20-00
Page 3
Feb 01/10
CES
Main Components - Component Location
Figure 001A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-20-00
Page 4
Feb 01/10
CES
Main Components - Component Location
Figure 002
EFF :
ALL 24-20-00
Page 5
Aug 01/05
R
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
41XU2 CT-AC, 2 133 831 24-22-00
42XU1 CT-AC, 1 120VU 212 831 24-22-00
42XU2 CT-AC, 2 120VU 212 831 24-22-00
42XU3 CT-AC, 1 120VU 212 831 24-22-00
42XU4 CT-AC, 2 120VU 212 831 24-22-00
50XU1 SENSOR-TDC AC, 1 103VU 126 822 24-22-18
50XU2 SENSOR-TDC AC, 2 103VU 126 822 24-22-18
4000XU IDG 430 24-21-51
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-20-00
Page 6
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R 51XU1 CT 212 24-21-00
R 51XU2 CT 212 24-21-00
R 4000XU IDG 430 24-21-51
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
5XB HOLDER-FUSE 105VU 126 822 24-28-00
5XB1 FUSE-AC STAT INV BUS SPLY 105VU 126 822 24-28-00
2XE GLC-EMER 106VU 125 812 24-24-55
A. Spare Fuse
EFF :
ALL 24-20-00
Page 7
Aug 01/05
CES
Spare Fuse - Component Location
Figure 003
EFF :
ALL 24-20-00
Page 8
Aug 01/05
CES
AC GENERATION - DEACTIVATION/REACTIVATION
_________________________________________
TASK 24-20-00-040-001
CAUTION : MAKE SURE THAT THE IDG DOES NOT OPERATE FOR MORE THAN 50 HOURS IN THE
_______
DISCONNECTED MODE.
- IF THE IDG OPERATES FOR 50 HOURS IN THE DISCONNECTED MODE, IT WILL
BE NECESSARY TO :
- REPLACE THE IDG.
- SEND THE REMOVED IDG FOR A SHOP INSPECTION. THERE IS A RISK OF
DAMAGE TO THE BALL BEARING ASSEMBLY ON THE IMPUT SHAFT.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-20-00
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-20-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
4. Procedure
_________
Subtask 24-20-00-040-051
(2) On the lower ECAM display unit, make sure that the ENG 1(2) FADEC
message does not come into view on the STATUS page.
(a) If the message comes into view for the engine with the IDG in
operation:
- Make sure that none of the messages that follow come into view:
. ACOC OIL TEMP TC/HC/EEC
. IDG OIL TEMP TC/HC/EEC
. ACOC AIR MOD VLV/HC/EEC
. FUEL DIV RET VLV/HC/EEC
. HMS FUEL OVTMP
. HMS ENG OIL OVTMP
. HMS IDG OIL OVTMP
. HMS IDG OVTMP W/RECIRC
. FUEL DIV RET VLV/EEC
EFF :
ALL 24-20-00
Page 402
Feb 01/10
CES
(3) On the maintenance panel 50VU:
- Release the ENG/FADEC GND PWR/1(2) pushbutton switch(es) (the ON
legend(s) come(s) on).
Subtask 24-20-00-710-050
B. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the MCDU:
- push the line key adjacent to
the RETURN indication until the
ENG menu page comes into view.
7. On the MCDU:
- push the MCDU MENU mode key.
R
EFF :
501-509, 511-526, 528-599, 24-20-00
Page 403
Feb 01/10
CES
**ON A/C ALL
Subtask 24-20-00-210-053
R (1) If you do a regular monitoring of the APU oil consumption, make sure
R that the APU oil quantity is sufficient for the flight:
(a) Make sure that APU LOW OIL LEVEL indication is not shown:
1
_ Do the EIS start procedure (Upper ECAM DU and lower ECAM DU
only)
(Ref. TASK 31-60-00-860-001).
2
_ On the ECAM control panel, push the APU key (on the lower ECAM
DU, the APU page comes into view).
3
_ Make sure that the APU LOW OIL LEVEL indication is not shown.
4
_ Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002).
1
_ Start and operate the APU:
EFF :
ALL 24-20-00
Page 404
May 01/09
CES
Oil Consumption of the APU GTCP 36-300
Figure 401/TASK 24-20-00-991-002
EFF :
ALL 24-20-00
Page 405
Nov 01/07
R
CES
Oil Consumption of the APU APS 3200
Figure 402/TASK 24-20-00-991-003
EFF :
ALL 24-20-00
Page 406
Nov 01/07
R
CES
Oil Consumption of the APU 131-9(A)
Figure 403/TASK 24-20-00-991-004
EFF :
ALL 24-20-00
Page 407
Nov 01/07
R
CES
R 2
_ During APU operation:
R - Do a check for oil smell in the passenger compartement.
R - Do a check for white smoke from the APU exhaust.
R 3
_ Stop the APU:
R
R - For the GTCP 36-300 (Ref. TASK 49-00-00-860-004), or
R - For the APS 3200 (Ref. TASK 49-00-00-860-006), or
R - For the 131-9(A) (Ref. TASK 49-00-00-860-009).
R NOTE : During the oil level check, make sure that there is no
____
R external oil leakage in the APU compartement.
5. Close-up
________
Subtask 24-20-00-860-051
EFF :
ALL 24-20-00
Page 408
Feb 01/09
CES
TASK 24-20-00-040-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE CONTROLS AGREE WITH THE POSITION OF THE ITEMS THEY
_______
OPERATE BEFORE YOU PRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-20-00
Page 409
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-20-00-860-053
Subtask 24-20-00-010-050
(1) Put an access platform at the access door 812 of the avionics
compartment.
EFF :
ALL 24-20-00
Page 410
Feb 01/10
CES
Subtask 24-20-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
106VU CSM/G /EV/MAN/SPLY 6XE B04
4. Procedure
_________
WARNING : MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU
_______
EXTEND/RETRACT THE RAT.
Subtask 24-20-00-710-053
NOTE : Make sure that a second mechanic examines the extension of the RAT
____
before you push the MAN ON/AUTO switch.
NOTE : Do not operate the deployment solenoids of the RAT for more than
____
60 seconds. You can operate these solenoids more than one time
during the test. When the total operation time (solenoid
energized) is 60 seconds, a 30 minutes cooling time is mandatory.
EFF :
ALL 24-20-00
Page 411
Feb 01/10
CES
RAT Control
Figure 404/TASK 24-20-00-991-001
R
EFF :
001-049, 051-061, 101-102, 201-202, 24-20-00
Page 412
Aug 01/08
CES
INTENTIONALLY BLANK
R
24-20-00
Page 413
Aug 01/08
CES
INTENTIONALLY BLANK
R
24-20-00
Page 414
Aug 01/08
CES
RAT control
Figure 404A/TASK 24-20-00-991-001-A
R
EFF : 062-099, 103-149, 151-199, 203-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-20-00
Page 415
Feb 01/10
528-599,
CES
(1) Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Subtask 24-20-00-710-054
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-20-00
Page 416
Nov 01/07
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
it in this position. NOTE : if the RAT does not retract, do
____
again the full test procedure
(RAT retraction).
Subtask 24-20-00-710-054-A
CAUTION : MAKE SURE THAT THE RAT IS RETRACTED COMPLETELY BEFORE YOU
_______
RELEASE THE RAT STOW SWITCH . IF THE RETRACTION SEQUENCE
STOPS JUST BEFORE THE RAT ENTERS THE BAY IN THE FAIRTING THIS
WILL CAUSE DAMAGE TO THE RAT ACTUATOR.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-20-00
Page 417
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- open the access door 197EB (ground
service panel of the Blue system),
- open the door of the RAT control
panel 3GE.
- set the STOW/RESET switch to - the ACTUATOR PRESSURE light comes on,
the STOW position and keep it - the RAT goes back in its housing.
in this position.
NOTE : if the RAT does not retract, do
____
again the full test procedure
(RAT retraction).
5. Close-up
________
Subtask 24-20-00-860-052
EFF :
ALL 24-20-00
Page 418
Nov 01/07
R
CES
(3) Remove the warning notice(s).
Subtask 24-20-00-410-050
B. Close Access
EFF :
ALL 24-20-00
Page 419
Nov 01/07
R
CES
TASK 24-20-00-440-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. Procedure
_________
Subtask 24-20-00-810-051
Subtask 24-20-00-710-055
B. Do the operational test of the RAT automatic extension (Ref. TASK 29-22-
00-710-001).
Subtask 24-20-00-710-055-A
B. Do the operational test of the RAT automatic extension (Ref. TASK 29-22-
00-710-006).
EFF :
ALL 24-20-00
Page 420
Feb 01/10
CES
R **ON A/C ALL
4. Close-up
________
Subtask 24-20-00-860-055
A. Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 24-20-00
Page 421
May 01/08
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - DESCRIPTION AND OPERATION
________________________________________________________________________
1. _______
General
Each engine (HP rotor) drives its associated IDG through the accessory
gearbox. The drive speed varies according to the engine rating.
The IDG provides a 115/200 VAC, 3-phase, 400 Hz AC supply at the Point of
Regulation (POR).
The IDG has two parts: the Constant-Speed Drive (CSD) and the generator.
The hydromechanical Constant-Speed Drive drives the AC generator at constant
speed.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
5XT P/BSW-ELEC/IDG 1 35VU 210 831 24-21-00
6XT P/BSW-ELEC/IDG 2 35VU 210 831 24-21-00
4000XU IDG 430 24-21-51
6003EM FCOC 435 437AL 79-21-43
4210KS HARNESS-IDG POWER FEEDER 410 73-25-00
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 1
Config-1 Nov 01/08
CES
IDG Location in Nacelle
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 2
Config-1 Nov 01/08
CES
IDG System Control - Component Location
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 3
Config-1 Nov 01/08
CES
IDG Attachment to the Gearbox
Figure 003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 4
Config-1 Feb 01/08
CES
IDG Attachment to the Gearbox
Figure 003A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 5
Config-1 Nov 01/08
CES
3. __________________
System Description
The IDG converts variable speed shaft power directly into constant
frequency 400 Hz AC electrical power.
This is accomplished by the Constant Speed Drive (CSD) which drives the
AC generator at constant speed.
The AC generator produces thus constant frequency power.
The main functions for the regulation and protection of the IDG are:
- regulation of the generator voltage at Point Of Regulation (POR),
- regulation of the generator speed,
- monitoring and protection of the system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 6
Config-1 Nov 01/08
CES
4. ____________
Power Supply
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
5. Interface
_________
Each GCU receives the following signals from its dedicated IDG:
- oil inlet temperature,
- oil outlet temperature,
- low oil pressure,
- PMG 3 phase output voltage,
- CT 3 phase signal.
Each GCU provides the following output analog data to the SDACs,
through the ARINC 429 link:
- IDG oil output temperature,
- IDG oil inlet temperature,
- AC load at POR,
- AC frequency (phase A)
- AC voltage (phase A) at POR.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 7
Config-1 Nov 01/08
CES
Speed Regulation Loop
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 8
Config-1 Feb 01/08
CES
Speed Regulation Loop
Figure 004A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 9
Config-1 Nov 01/08
CES
- generator fault,
- IDG disconnect status,
- IDG disconnect pushbutton position,
- IDG oil outlet overheat,
- IDG oil low pressure,
- GEN pushbutton switch position.
6. Description
___________
(2) Maintenance
- oil replenishing,
- oil drainage,
- oil level check,
- filter,
- disconnect reset handle.
(3) Inspection
- oil in port,
- oil out port.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 10
Config-1 Nov 01/08
CES
IDG - Interface Accessories
Figure 005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 11
Config-1 Feb 01/08
CES
IDG - Interface Accessories
Figure 005A (SHEET 1)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 12
Config-1 Nov 01/08
CES
IDG - Interface Accessories
Figure 005A (SHEET 2)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 13
Config-1 Nov 01/08
CES
B. Quick Attach Detach (QAD) Adapter
C. Drive
The speed conversion components consist of the gear differential and the
hydraulic trim unit. The variable speed shaft power is provided by the
engine gearbox to the IDG input shaft which is directly coupled to the
carrier shaft of the differential.
The variable displacement hydraulic unit is driven by the carrier shaft
at a direct ratio of input speed. The variable displacement hydraulic
unit is hydraulically coupled to a fixed displacement hydraulic unit
which is mechanically coupled to the trim ring gear of the differential.
The speed and direction of rotation of the fixed displacement hydraulic
unit and hence the trim ring gear is regulated by an electronic
controlled servo valve.
The servo valve ports oil to a control piston to position the variable
wobbler and control the rate and direction of oil flow from the variable
to fixed hydraulic units. Speed summing is accomplished in the
differential by adding or subtracting the trim speed of the trim ring
gear to the meshing planet gear which is orbited as a function of input
speed by the carrier shaft.
The second or output planet is in mesh with the first planet and the
output ring gear. The output gear is thereby made to rotate at a constant
speed. Since the output ring gear is meshed with the generator drive
gear, constant shaft speed (24,000 rpm) is converted directly into 400 Hz
constant frequency AC power which is available at the IDG power
terminals.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 14
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
D. Generator
The generator is a three stage assembly which includes three machines
connected in cascade.
The first machine (Pilot Exciter (PE)) is a twelve pole Permanent Magnet
Generator (PMG).
Its rotor is constructed of small Rare Earth Cobalt magnets. The output
from the PE stator winding:
- has a generator excitation function,
- provides power for other components of the electrical system which
comprises the generator (supply of the GCU, EGIU, and the external
relays and contactors). The generator is thus self-flashing and
self-sufficient.
D. Generator
The generator is a three stage machine with the three component machines
connected in cascade.
The first machine (pilot exciter (PE)) is a twelve pole permanent magnet
generator (PMG).
Its rotor is constructed of small Rare Earth Cobalt magnets. The output
from the PE stator winding :
- has a generator excitation function
- provides power for other components of the electrical system of which
the generator forms part (supply of the GCU and the external relays and
contactors). The generator gets thus Self-flashing and
Self-sufficient.
The second machine (Main Exciter (ME)), 10 poles stator, receives its
field excitation from the pilot exciter via the voltage regulator in the
GCU: this creates a stationary field. Rotating diodes rectify the three
phase output of the main exciter rotor.
This output feeds the main rotor winding.
The DC output thus produced supplies the rotating field system of the
third machine.
The third machine (main alternator) receives excitation for the rotating
salient four pole field from the rectified output of the main exciter.
The main alternator has a three-phase star-connected stator-winding. The
three phases and neutral are taken to the generator output terminal
block.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 15
Config-1 Nov 01/08
CES
The generator is designed for use with an external voltage regulator
forming part of the GCU.
The GCU:
- rectifies the output of the pilot exciter,
- regulates the excitation current to the main exciter field winding.
The IDG generator contains three shielded toroidal current transformers
combined into one assembly. These provide outputs proportional to the
current in the links connecting the neutral ends of the main stator
windings to the neutral terminal. They are designed for use in
conjunction with the differential feeder current protection circuit in
the GCU. The secondary windings of these transformers are connected to an
auxiliary connector.
An engine fuel/oil cooler cools the IDG oil and limits the IDG inlet
temperature to 127 deg.C. Engine oil and IDG oil both go through the
fuel/oil cooler but do not mix.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 16
Config-1 Nov 01/08
CES
IDG System - IDG Hydraulic Schematic
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 17
Config-1 Feb 01/08
CES
IDG System - IDG Hydraulic Schematic
Figure 006A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 18
Config-1 Nov 01/08
CES
The charge oil supply of cleaned, cooled deaerated oil is provided as
a bus.
This oil supply feeds :
- the differential hydraulic units
- the generator
- the governor
- the control piston
The lubrication jets are individually supplied.
The dearator supercharges the inlet of the charge pump with solid
oil.
The charge pump pressurizes the oil against the charge relief valve.
It provides thus regulated supply pressures to :
- the hydraulics
- the controls
- the differential
- the generator
- the various lubrication and cooling nozzles.
The oil enters the IDG at the opposite side of the drive end through
the input (I/P) filter and is ported to:
- the differential gear,
- input seal,
- charge pump,
- generator stator and rotor.
The oil supplied to the differential gear is also used to spray cool
the PMG stator and lube the disconnect spline.
The input housing has rectangular grooves cut around the main
generator stator core in which oil flows to cool the stator and
maintain a lower IDG surface temperature.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 19
Config-1 Nov 01/08
CES
The charge pump draws in the oil flow at its suction port and
intensifies its pressure.
The oil entering the rotor is distributed for cooling at level of:
- the exciter and main generator rotors,
- exciter and main generator windings,
- the diodes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 20
Config-1 Nov 01/08
CES
(5) Oil level check
(1) Connector A
(2) Connector B
(3) Connector C
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 21
Config-1 Nov 01/08
CES
IDG - Internal Schematic
Figure 007
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 22
Config-1 Nov 01/08
CES
(3) Ambient temperature
57.42 Kg.
7. ________________________________
Operation/Control and Indicating
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 23
Config-1 Nov 01/08
CES
IDG System - Generator Drive Control and Indicating
Figure 008
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 24
Config-1 Feb 01/08
CES
IDG System - Generator Drive Control and Indicating
Figure 008A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 25
Config-1 Nov 01/08
CES
IDG 1 Oil Low Pressure - Upper and Lower ECAM Display Unit
Figure 009 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 26
Config-1 Nov 01/08
CES
IDG 1 Oil Low Pressure - Upper and Lower ECAM Display Unit
Figure 009 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 27
Config-1 Nov 01/08
CES
IDG 1 Oil Overheat - Upper and Lower ECAM Display Unit
Figure 010 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 28
Config-1 Nov 01/08
CES
IDG 1 Oil Overheat - Upper and Lower ECAM Display Unit
Figure 010 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 29
Config-1 Nov 01/08
CES
IDG 1 Oil Overheat Advisory - Upper and Lower ECAM Display Unit
Figure 011 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 30
Config-1 Nov 01/08
CES
IDG 1 Oil Overheat Advisory - Upper and Lower ECAM Display Unit
Figure 011 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 31
Config-1 Nov 01/08
CES
IDG 1 Disconnect - Lower ECAM Display Unit
Figure 012
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 32
Config-1 Nov 01/08
CES
In this case, the IDG must be disconnected manually. For this, the
PUSH-TO-DISC IDG1(2) safety-guarded pushbutton switch, installed on the
panel 35VU, must be pushed.
D. Oil filter
A clogged filter indication is provided by a local visual pop out
indicator. The indicator is installed opposite the drive end of the IDG.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 33
Config-1 Nov 01/08
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - DESCRIPTION AND OPERATION
________________________________________________________________________
1. _______
General
Each engine (HP rotor) drives its associated Integrated Drive Generator
(IDG) through the accessory gearbox. The drive speed varies according to the
engine rating.
The IDG provides a 115/200VAC, 3-phase, 400 Hz AC supply.
The IDG has two parts: the Constant-Speed Drive (CSD) and the generator.
The hydromechanical Constant-Speed Drive (CSD) drives the AC generator at
constant speed.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
5XT P/BSW-ELEC/IDG 1 35VU 210 831 24-21-00
6XT P/BSW-ELEC/IDG 2 35VU 210 831 24-21-00
4000XU IDG 430 24-21-51
4015KS THERMOCOUPLE-IDG OIL TEMPERATURE 410 24-21-15
6003EM FCOC 435 437AL 79-21-43
3. __________________
System Description
(1) The IDG converts the variable-speed shaft power directly into
constant frequency 400 Hz AC electrical power.
The Constant Speed Drive (CSD), in the IDG, drives the AC generator
at constant speed.
Thus, the AC generator produces constant frequency power.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 1
Config-2 Feb 01/10
CES
IDG Location in Nacelle
Figure 001
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 2
Config-2 Feb 01/10
CES
IDG Attachment to the Gearbox
Figure 002
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 3
Config-2 Feb 01/10
CES
ELEC Control Panel - Location
Figure 003
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 4
Config-2 Feb 01/10
CES
Fuel-Cooled IDG Oil Cooler and Cables - Location
Figure 004
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 5
Config-2 Feb 01/10
CES
B. Fuel-Cooled IDG Oil Cooler
(1) The fuel-cooled IDG oil cooler cools the IDG oil and limits the IDG
inlet temperature. As the oil goes through the oil cooler, heat is
transferred from the oil to the fuel. Then the cooled oil returns to
the IDG.
4. ____________
Power Supply
A. Circuit Breakers
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
5. Interface
_________
Each GCU receives the following signals from its dedicated IDG:
- oil inlet temperature,
- oil outlet temperature,
- low oil pressure,
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 6
Config-2 Feb 01/10
CES
- PMG 3 phase output voltage,
- CT 3 phase signal.
Each GCU provides the following output analog data to the SDACs,
through the ARINC 429 link:
- IDG oil output temperature,
- IDG oil inlet temperature,
- AC load at POR,
- AC frequency (phase A)
- AC voltage (phase A) at POR.
6. Description
___________
(2) Maintenance
- oil replenishing
- oil drainage
- oil level check
- filter
- disconnect reset handle.
(3) Inspection
- Differential Pressure Indicator (DPI) of the oil filter on the IDG
oil-out line.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 7
Config-2 Feb 01/10
CES
IDG - Interface Accessories
Figure 005
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 8
Config-2 Feb 01/10
CES
B. Quick Attach Detach (QAD) Adapter
The IDG is installed on the engine gearbox pad. It is attached to the
gearbox by means of a QAD adapter with a tension bolt.
C. Drive
A mechanical epicyclic differential-gear transmits power to the generator
of the IDG.
The speed of mechanically-coupled twin hydraulic-sub-assemblies modify
the differential-gear output speed. Each sub-assembly consists of a
hydraulic swashplate pump/motor: one with a fixed and the other with a
variable swash angle.
The input shaft has a shear neck. Its primary duty is to protect the
engine gearbox. But it is also used to protect the IDG against damage.
D. Generator
The generator is a three-stage assembly which has three machines
connected in cascade.
The first machine (Pilot Exciter (PE)) is a twelve-pole Permanent Magnet
Generator (PMG).
Its rotor is constructed of small Rare Earth Cobalt magnets. The output
from the PE stator winding:
- has a generator excitation function,
- provides power for other components of the electrical system (supply of
the GCU and the external relays and contactors).The generator is thus
self-flashing and self-sufficient.
The second machine (Main Exciter (ME)), ten-pole stator, receives its
field excitation from the pilot exciter via the voltage regulator in the
GCU: this creates a stationary field. Rotating diodes rectify the three
phase output of the main exciter rotor. The resulting DC current feeds
the third machine (main alternator) rotor winding.
Thus, the main alternator receives excitation for the rotating salient
four-pole field from the rectified output of the main exciter.
The main alternator has a three-phase star-connected stator winding. The
three phases and star point neutral are taken to the generator output
terminal block.
The generator is designed for use with an external voltage regulator
which is part of the GCU.
The GCU:
- rectifies the output of the pilot exciter,
- regulates the excitation current to the main exciter field winding.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 9
Config-2 Feb 01/10
CES
IDG - Speed Regulation Loop
Figure 006
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 10
Config-2 Feb 01/10
CES
The IDG generator contains three shielded toroidal current-transformers
combined into one assembly. The current transformers provide outputs
proportional to the current in the links connecting the neutral ends of
the main stator windings to the neutral terminal. They are designed for
use in conjunction with the differential feeder current protection
circuit in the GCU. The secondary windings of these transformers are
connected to the IDG electrical connector A (refer to paragraph E below).
E. Servo Valve
F. Electrical Connectors
(Ref. Fig. 007)
There are three differently-sized electrical connectors on the IDG.
(1) Connector A
(2) Connector B
(3) Connector C
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 11
Config-2 Feb 01/10
CES
IDG - Internal Schematic
Figure 007
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 12
Config-2 Feb 01/10
CES
G. IDG Oil System
A fuel-cooled IDG oil cooler located near the IDG is used to cool the IDG
oil.
The schematic of the IDG oil system is shown on figure
(Ref. Fig. 008)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 13
Config-2 Feb 01/10
CES
IDG Oil System - Schematic
Figure 008
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 14
Config-2 Feb 01/10
CES
(3) Oil filter differential pressure indicator
(1) The terminals on each end of the IDG feeder cables are different. On
one end, they connect to the IDG, while on the other end they connect
to the aircraft pylon electrical-connector.
(1) All six IDG oil-cooler tubes are rigid metal tubes. The tubes which
attach to the fuel-cooled IDG oil cooler have a three-bolt flange
connection at one end. The three-bolt flange connections have an
alignment boss and a groove for the installation of a seal ring. All
the other ends of the tubes have the usual (male or female) flareless
tube connections. Three of the tubes are 0.625in. in diameter and
three are 0.75in. in diameter. Four of the tubes also have support
brackets attached to them: two tubes have one bracket each and two
tubes have three brackets each.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 15
Config-2 Feb 01/10
CES
oil cooler with the two-bolt flange. The cover seals the unit from
the oil and protects it from contamination and other damage.
7. ________________________________
Operation/Control and Indicating
An oil temperature sensor monitors the oil inlet temperature and an other
one, the oil outlet temperature.
The second provides ADVISORY oil temperature and oil overheat detection.
A pressure switch operates in the event of a low charge oil pressure.
In case of:
- abnormally low oil-pressure or,
- IDG oil overheat (outlet temperature > or = 185 C),
the warnings are provided to the cockpit (FAULT legend on the
corresponding IDG pushbutton switch, MASTER CAUT light, single chime
and messages on the ECAM upper display unit and ECAM lower display
unit.
(Ref. Fig. 010, 012, 013)
The oil outlet temperature is displayed on the ELEC page on the lower
ECAM display unit.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 16
Config-2 Feb 01/10
CES
IDG System - Generator Drive Control and Indicating
Figure 009
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 17
Config-2 Feb 01/10
CES
IDG 1 Oil Low Pressure - Upper and Lower ECAM Display Units
Figure 010 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 18
Config-2 Feb 01/10
CES
IDG 1 Oil Low Pressure - Upper and Lower ECAM Display Units
Figure 010 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 19
Config-2 Feb 01/10
CES
Generator Drive Control and Indication - Block Diagram
Figure 011
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 20
Config-2 Feb 01/10
CES
INTENTIONALLY BLANK
24-21-00
Page 21
Config-2 Nov 01/07
CES
IDG 1 Oil Overheat Advisory - Upper and Lower ECAM Display Units
Figure 012 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 22
Config-2 Feb 01/10
CES
IDG 1 Oil Overheat Advisory - Upper and Lower ECAM Display Units
Figure 012 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 23
Config-2 Feb 01/10
CES
IDG 1 Oil Overheat - Upper and Lower ECAM Display Units
Figure 013 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 24
Config-2 Feb 01/10
CES
IDG 1 Oil Overheat - Upper and Lower ECAM Display Units
Figure 013 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 25
Config-2 Feb 01/10
CES
D. Disconnection
(Ref. Fig. 014)
To disconnect a faulty IDG, it is necessary to open the safety guard and
push the ELEC/IDG pushbutton switch.
When the IDG is disconnected, the white OFF legend of the ELEC/IDG
pushbutton switch comes on.
The DISC indication is also displayed on the ELEC page on the lower ECAM
display unit.
NOTE : The system can only be reconnected on the ground with the related
____
engine shut down.
F. Oil Filter
A clogged filter indication is provided by a local visual differential
pressure indicator (DPI). The indicator is installed opposite the drive
end of the IDG.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 26
Config-2 Feb 01/10
CES
IDG 1 Disconnect - Lower ECAM Display Unit
Figure 014
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 27
Config-2 Feb 01/10
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - MAINTENANCE PRACTICES
____________________________________________________________________
TASK 24-21-00-550-002
1. __________________
Reason for the Job
Preservation of the IDG prevents corrosion and deterioration when the IDG is
in storage for a short period (less than two years).
The preservation procedure will give maximum protection to the IDG. You must
do it in clean and dry conditions.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 201
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-010-096
Subtask 24-21-00-040-057
4. Procedure
_________
Subtask 24-21-00-620-052
A. IDG Preservation
(a) Apply adhesive tape on the input spline, the O-ring, the input
seal area and the valves that are on the periphery of the input
pad. Do not remove the input flange, gasket or screws.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 202
Config-1 Nov 01/08
CES
(c) Remove the adhesive tape.
(5) Replace the IDG filter (Ref. TASK 24-21-51-000-041) and (Ref. TASK
24-21-51-400-041).
(7) Start the engine to make sure that oil flows through the IDG and the
external circuit (Ref. TASK 71-00-00-710-006).
(8) Open the drains of the input pad seal to drain unwanted fluids
(condensation water or remaining engine washing fluids).
Subtask 24-21-00-630-052
B. Return to Service
(1) Do a visual inspection of all the external surfaces of the IDG for
damage.
(3) Replace the filter (Ref. TASK 24-21-51-000-041) and (Ref. TASK 24-21-
51-400-041).
(5) Start the engine to make sure that the IDG operates correctly
(Ref. TASK 71-00-00-710-006).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 203
Config-1 Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 24-21-00-620-052-A
A. IDG Preservation
(a) Apply adhesive tape on the input spline, the O-ring, the input
seal area and the valves that are on the periphery of the input
pad. Do not remove the input flange, gasket or screws.
(4) Install the IDG (Ref. TASK 24-21-51-400-042) or (Ref. TASK 24-21-51-
400-044).
(5) Replace the IDG filter(s) (Ref. TASK 24-21-51-000-041) and (Ref. TASK
24-21-51-400-041).
(7) Start the engine to make sure that oil flows through the IDG and the
external circuit (Ref. TASK 71-00-00-710-006).
(8) Open the drains of the input pad seal to drain unwanted fluids
(condensation water or remaining engine washing fluids).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 204
Config-1 Nov 01/08
CES
But it is possible to change the frequency of the intervals
(use your experience and the location of storage to make the
decision).
Subtask 24-21-00-630-052-A
B. Return to Service
(1) Do a visual inspection of all the external surfaces of the IDG for
damage.
(3) Replace the filter(s) (Ref. TASK 24-21-51-000-041) and (Ref. TASK 24-
21-51-400-041).
(5) Start the engine to make sure that the IDG operates correctly
(Ref. TASK 71-00-00-710-006).
5. Close-up
________
Subtask 24-21-00-410-095
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 205
Config-1 Nov 01/08
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - MAINTENANCE PRACTICES
____________________________________________________________________
TASK 24-21-00-600-040
1. __________________
Reason for the Job
Preservation of the IDG prevents corrosion and deterioration when the IDG is
in storage for a short period (less than two years).
The preservation procedure will give maximum protection to the IDG. You must
do it in clean and dry conditions.
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 201
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-010-094
Subtask 24-21-00-040-055
4. Procedure
_________
Subtask 24-21-00-620-050
A. IDG Preservation
(a) Apply adhesive tape on the input spline, the O-ring, the input
seal area and the valves that are on the periphery of the input
pad. Do not remove the input flange, gasket or screws.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 202
Config-2 Feb 01/10
CES
(4) Install the IDG (Ref. TASK 24-21-51-400-010) or (Ref. TASK 24-21-51-
400-010).
(5) Replace the IDG filter(s) (Ref. TASK 24-21-51-000-011) and (Ref. TASK
24-21-51-400-011).
(7) Start the engine to make sure that oil flows through the IDG and the
external circuit (Ref. TASK 71-00-00-710-043).
(8) Open the drains of the input pad seal to drain unwanted fluids
(condensation water or remaining engine washing fluids).
Subtask 24-21-00-630-050
B. Return to Service
(1) Do a visual inspection of all the external surfaces of the IDG for
damage.
(3) Replace the filter(s) (Ref. TASK 24-21-51-000-011) and (Ref. TASK 24-
21-51-400-011).
(5) Start the engine to make sure that the IDG operates correctly
(Ref. TASK 71-00-00-710-043).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 203
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 24-21-00-410-093
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Do the activation of the thrust reverser system (Ref. TASK 78-30-00-
440-012).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 204
Config-2 Feb 01/10
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - SERVICING
________________________________________________________
TASK 24-21-00-920-040
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 301
Config-1 Feb 01/10
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 302
Config-1 Feb 01/10
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 303
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
3. __________
Job Set-up
Subtask 24-21-00-861-053
Subtask 24-21-00-941-066
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
R pushbutton switch is off.
Subtask 24-21-00-010-072
Subtask 24-21-00-481-051
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 304
Config-1 Feb 01/09
CES
4. Procedure
_________
Subtask 24-21-00-864-056
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
(1) Put a container 5.7 l (1.5 USgal) (11) below the IDG (15).
(2) Remove the dust cap (10) from the overflow drain valve (13).
(3) Put the end of the overflow drain hose (12) of the TANK - ENGINE OIL
FILLING UP in the container (11).
(a) Connect the overflow drain hose (12) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (13).
NOTE : Some oil can come out of the overflow drain hose (12) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 305
Config-1 Feb 01/10
CES
IDG Oil Filter
Figure 301/TASK 24-21-00-991-301- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 306
Config-1 Feb 01/08
CES
IDG Oil Filter
Figure 301/TASK 24-21-00-991-301- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 307
Config-1 Feb 01/08
CES
IDG Oil Filters
Figure 301A/TASK 24-21-00-991-301-A12 (SHEET 1)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 308
Config-1 Nov 01/08
CES
IDG Oil Filters
Figure 301A/TASK 24-21-00-991-301-A22 (SHEET 2)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 309
Config-1 Nov 01/08
CES
Subtask 24-21-00-680-058
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the case drain plug (5).
NOTE : If the drained oil has a fuel odor, do the servicing of the
____
IDG after oil chemical contamination (Ref. TASK 24-21-00-612-
043).
If you think that the condition of the drained oil is not
correct, do a sampling of the IDG oil for analysis (Ref. TASK
12-32-24-281-001).
Subtask 24-21-00-020-067
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (4).
NOTE : Put a container 5.7 l (1.5 USgal) below the filter cavity.
____
(3) Remove and discard the O-ring (3) from the filter cover (4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 310
Config-1 Nov 01/08
CES
(5) Remove and discard the O-ring (1) from the filter element (2).
Subtask 24-21-00-020-067-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (4).
NOTE : Put a container 5.7 l (1.5 USgal) below the filter cavity.
____
(3) Remove and discard the O-ring (3) from the filter cover (4).
(5) Remove and discard the O-ring (1) from the filter element (2).
Subtask 24-21-00-210-069
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 311
Config-1 Nov 01/08
CES
Subtask 24-21-00-640-055
(1) Lubricate the new O-ring (1) with OILS (Material No. 03-002).
(2) Lubricate the new O-ring (3) with OILS (Material No. 03-002).
(3) Lubricate the new O-ring (6) with OILS (Material No. 03-002).
Subtask 24-21-00-420-069
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Install the new O-ring (6) on the case drain plug (5).
(3) TORQUE the case drain plug (5) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
(4) Safety the case drain plug (5) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-420-068
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : MAKE SURE THE COMPONENTS ARE SEATED IN THE IDG SCAVENGE FILTER
_______
CAVITY BEFORE YOU INSTALL THE FILTER COVER. DO NOT TIGHTEN THE
FILTER COVER SCREWS TO FORCE THE FILTER COMPONENTS INTO THE
HOUSING.
(1) Install the new O-ring (1) on the filter element (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 312
Config-1 Nov 01/08
CES
(2) Install the new O-ring (3) on the filter cover (4).
(3) Remove the blanking plug from the filter cavity port.
(4) Put the new filter element (2) in the filter cavity.
(6) TORQUE the filter cover to between 13 and 15 lbf.ft (1.76 and 2.03
m.daN).
(7) Safety the filter cover (4) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-420-068-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
WARNING : MAKE SURE THAT THE COMPONENTS ARE IN THE CORRECT POSITION IN
_______
THE FILTER CAVITIES BEFORE YOU INSTALL THE FILTER COVERS. DO
NOT TIGHTEN THE FILTER COVER SCREWS TO PUT THE FILTER
COMPONENTS IN THE HOUSINGS.
(1) Install the new O-ring (1) on the filter element (2).
(2) Install the new O-ring (3) on the filter cover (4).
(3) Remove the blanking plug from the filter cavity port.
(4) Put the new filter element (2) in the filter cavity.
(6) TORQUE the filter cover to between 13 and 15 lbf.ft (1.76 and 2.03
m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 313
Config-1 Nov 01/08
CES
(7) Safety the filter cover (4) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-612-070
(1) Remove the dust cap (8) from the pressure fill valve (9).
(2) Connect the pressure fill hose (7) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (9).
(3) Fill the IDG with filtered OILS (Material No. 03-002) at a maximum
pressure of 35 psi (2.41 bar).
NOTE : The AMM 20-34-00 gives a list of oil brand names approved for
____
the IDG.
(4) Stop the filling procedure when the quantity of oil collected from
the overflow drain hose (12) of the TANK - ENGINE OIL FILLING UP is
0.95 l (0.25 USgal) minimum.
Subtask 24-21-00-020-073
(1) Disconnect the pressure fill hose (7) of the TANK - ENGINE OIL
FILLING UP from the pressure fill valve (9).
(2) Install the dust cap (8) on the pressure fill valve (9).
(3) When only drops of oil come out of the overflow drain hose (12) of
the TANK - ENGINE OIL FILLING UP , disconnect the hose (12).
(4) Install the dust cap (10) on the overflow drain valve (13).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 314
Config-1 Nov 01/08
CES
Subtask 24-21-00-710-060
Subtask 24-21-00-210-070
NOTE : Before you do a check of the oil level, we recommend that you do
____
dry motoring for two minutes (Ref. TASK 71-00-00-710-001).
Alternatively, you can do the check after an engine start at
minimum idle (Ref. TASK 71-00-00-710-003). This is to make sure
you get maximum filling of the external oil system.
CAUTION : IF YOU DRY-MOTOR THE ENGINE, MAKE SURE THAT THE OIL LEVEL
_______
IS STABLE BEFORE YOU DO THE INSPECTION. IN AMBIENT AIR
TEMPERATURES OF LESS THAN 20C, THE OIL LEVEL WILL BECOME
STABLE ONLY AFTER 30 MINUTES. THUS THE LEVEL INDICATIONS ON
THE SIGHTGLASS WILL NOT BE CORRECT BEFORE THE END OF THIS
PERIOD. IF YOU ADD OIL WHEN IT IS NOT NECESSARY, THERE IS A
RISK THAT YOU WILL CAUSE FAILURE OF THE IDG.
(a) Let the oil in the IDG become stable for 5 minutes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 315
Config-1 Nov 01/08
CES
- if the oil level is above the yellow band, do the steps 4.A.
and 4.J. again.
5. Close-up
________
Subtask 24-21-00-410-072
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 316
Config-1 Nov 01/08
CES
TASK 24-21-00-612-043
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
You must do this procedure to clean the IDG and the external lines.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 317
Config-1 Nov 01/08
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 318
Config-1 Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-060
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 319
Config-1 Aug 01/09
CES
Subtask 24-21-00-941-067
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-073
Subtask 24-21-00-481-058
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 320
Config-1 Aug 01/09
CES
Servicing of IDG after Oil Chemical Contamination
Figure 302/TASK 24-21-00-991-302
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 321
Config-1 Feb 01/08
CES
Servicing of IDG after Oil Chemical Contamination
Figure 302A/TASK 24-21-00-991-302-A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 322
Config-1 Nov 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
Subtask 24-21-00-864-054
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
CAUTION : MAKE SURE YOU CONNECT THE HOSE OF THE OVERFLOW DRAIN-VALVE
_______
CORRECTLY. THIS HOSE LETS THE OIL IN THE IDG DRAIN TO THE
CORRECT LEVEL. IF THERE IS TOO MUCH OIL IN THE IDG THE IDG WILL
BECOME TOO HOT.
(1) Put a container 5.7 l (1.5 USgal) (9) below the IDG (6).
(2) Remove the dust cap (4) from the overflow drain valve (5).
(3) Put the end of the overflow drain hose (10) of the TANK - ENGINE OIL
FILLING UP in the container (9).
(a) Connect the overflow drain hose (10) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (5).
NOTE : Some oil can come out of the overflow drain hose (10) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
Subtask 24-21-00-680-059
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 323
Config-1 Nov 01/08
CES
(1) Cut and remove the lockwire from the case drain plug (1).
Subtask 24-21-00-920-053
C. Replace the IDG oil filter (Ref. TASK 24-21-51-000-041) and (Ref. TASK
24-21-51-400-041).
Subtask 24-21-00-920-053-A
C. Replace the IDG oil filters (Ref. TASK 24-21-51-000-041) and (Ref. TASK
24-21-51-400-041).
(2) Remove the charge filter. Do not replace it and install the filter
cover with a new O-ring.
Subtask 24-21-00-640-056
D. Lubricate the new packing (2) with OILS (Material No. 03-002).
Subtask 24-21-00-420-071
(1) Install the new O-ring (2) on the case drain plug (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 324
Config-1 Nov 01/08
CES
(3) TORQUE the case drain plug (1) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
(4) Safety the case drain plug (1) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-612-072
NOTE : The AMM 20-34-00 gives a list of oil brand names approved for the
____
IDG.
(1) Remove the dust cap (3) from the pressure fill valve (7).
(2) Connect the pressure fill hose (8) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (7).
(3) Fill the IDG with the filtered OILS (Material No. 03-002) at a
maximum pressure of 35 psi (2.41 bar).
(4) Stop the filling procedure when the quantity of oil collected from
the overflow drain hose (10) of the TANK - ENGINE OIL FILLING UP is
0.95 l (0.25 USgal) minimum.
Subtask 24-21-00-020-069
(1) Disconnect the pressure fill hose (8) of the TANK - ENGINE OIL
FILLING UP from the pressure fill valve (7).
(2) Install the dust cap (3) on the pressure fill valve (7).
(3) When only drops of oil come out of the overflow drain hose (10) of
the TANK - ENGINE OIL FILLING UP , disconnect the hose (10).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 325
Config-1 Aug 01/09
CES
(4) Install the dust cap (4) on the overflow drain valve (5).
Subtask 24-21-00-081-056
Subtask 24-21-00-710-061
(1) Start the related engine (Ref. TASK 71-00-00-710-006) until the
temperature of the IDG oil is 175 deg.F (80 deg.C).
NOTE : You can read the oil temperature on the ELEC page of the lower
____
ECAM DU.
Subtask 24-21-00-481-059
Subtask 24-21-00-680-060
Subtask 24-21-00-680-060-A
Subtask 24-21-00-612-073
M. Fill the IDG with oil or add oil to the IDG after a level check
(Ref. TASK 12-13-24-612-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 326
Config-1 Aug 01/09
R
CES
5. Close-up
________
Subtask 24-21-00-410-073
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-059
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 327
Config-1 Nov 01/08
CES
TASK 24-21-00-612-043- 01
Servicing of the IDG after Oil Chemical Contamination and Extension of the
Oil-Filter Differential-Pressure Indicator (DPI)
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 328
Config-1 Nov 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 329
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
3. __________
Job Set-up
Subtask 24-21-00-861-056
Subtask 24-21-00-941-068
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-074
Subtask 24-21-00-481-053
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 330
Config-1 Aug 01/09
CES
4. Procedure
_________
Subtask 24-21-00-020-070
(a) Remove the main oil/fuel heat exchanger (Ref. TASK 79-21-20-000-
002).
Subtask 24-21-00-420-073
(2) Do not connect the oil-in line (2) to the oil-in port (3) at this
time.
(a) Install a new main oil/fuel heat exchanger (Ref. TASK 79-21-20-
400-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 331
Config-1 Nov 01/08
CES
Servicing of the IDG afer Oil Contamination / DPI Popped
Figure 303/TASK 24-21-00-991-303
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 332
Config-1 Feb 01/08
CES
Servicing of the IDG after Oil Contamination / DPI Popped
Figure 303A/TASK 24-21-00-991-303-A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 333
Config-1 Nov 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 24-21-00-420-073-A
(1) Install a new IDG (Ref. TASK 24-21-51-400-040) or (Ref. TASK 24-21-
51-400-040).
(2) Do not connect the oil-in line (2) to the oil-in port (3) at this
time.
(a) Install a new main oil/fuel heat exchanger (Ref. TASK 79-21-20-
400-002).
Subtask 24-21-00-612-074
NOTE : Approximately 1.5 USgal (5.7 l) of oil will flow into the
____
container.
(1) Put the end of the IDG oil-in line (2) in a container 5.7 l (1.5
USgal).
(2) Remove the dust cap (4) from the pressure fill valve (1).
(3) Connect the pressure fill hose (5) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (1).
(4) Use a pump to fill the IDG with filtered OILS (Material No. 03-002)
until:
- the color of the oil that flows from the IDG oil-in line (2) is the
same as the color of the oil that you put into the IDG,
- or until you collect 3.8 l (1.0038 USgal) to 5.7 l (1.5057 USgal)
of oil from the IDG oil-in line (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 334
Config-1 Nov 01/08
CES
Subtask 24-21-00-420-074
CAUTION : USE TWO WRENCHES TO HOLD THE FITTINGS WHEN YOU TORQUE THE
_______
OIL-IN AND OIL-OUT LINES.
IF NOT YOU CAN TRANSMIT TOO MUCH TORQUE TO THE IDG FITTINGS AND
CAUSE DAMAGE TO THE IDG BOSSES.
(1) Connect the IDG oil-in line (2) to the oil-in port (3). Use two
wrenches, one to hold and the other to TORQUE the IDG oil-in line (2)
to between 75 and 83.3 lbf.ft (10.16 and 11.29 m.daN).
Subtask 24-21-00-612-075
E. Fill the IDG with oil or add oil in the after a level check (Ref. TASK
12-13-24-612-041).
5. Close-up
________
Subtask 24-21-00-410-074
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-056
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 335
Config-1 Nov 01/08
CES
TASK 24-21-00-612-046
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
You must do this procedure to flush the IDG and the external lines with a
new type of oil.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 336
Config-1 Nov 01/08
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 337
Config-1 Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-063
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 338
Config-1 Nov 01/08
CES
Subtask 24-21-00-941-071
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-081
Subtask 24-21-00-481-061
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 339
Config-1 Nov 01/08
CES
Oil Type Change - IDG
Figure 304/TASK 24-21-00-991-304
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 340
Config-1 Feb 01/08
CES
Oil Type Change - IDG
Figure 304A/TASK 24-21-00-991-304-A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 341
Config-1 Nov 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
Subtask 24-21-00-864-059
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
CAUTION : MAKE SURE YOU CONNECT THE HOSE OF THE OVERFLOW DRAIN-VALVE
_______
CORRECTLY. THIS HOSE LETS THE OIL IN THE IDG DRAIN TO THE
CORRECT LEVEL. IF THERE IS TOO MUCH OIL IN THE IDG THE IDG WILL
BECOME TOO HOT.
(1) Put a container 5.7 l (1.5 USgal) (9) below the IDG (6).
(2) Remove the dust cap (4) from the overflow drain valve (5).
(3) Put the end of the overflow drain hose (10) of the TANK - ENGINE OIL
FILLING UP in the container (9).
(a) Connect the overflow drain hose (10) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (5).
NOTE : Some oil can come out of the overflow drain hose (10) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
Subtask 24-21-00-680-062
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 342
Config-1 Nov 01/08
CES
(1) Cut and remove the lockwire from the case drain plug (1).
Subtask 24-21-00-920-056
C. Replace the IDG oil filter(s) (Ref. TASK 24-21-51-000-041) and (Ref. TASK
24-21-51-400-041).
Subtask 24-21-00-612-079
NOTE : Approximately 3.8 l (1 USgal) of oil will flow into the container.
____
(1) Remove the dust cap (3) from the pressure fill valve (7).
(2) Connect the pressure fill hose (8) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (7).
(3) Use a pump to fill the IDG with filtered OILS (Material No. 03-002)
until:
- the color of the oil that flows from the case drain is the same as
the color of the oil that you put into the IDG,
- or until you collect 3.8 l (1 USgal) of oil from the case drain.
Subtask 24-21-00-640-058
E. Lubricate the new O-ring (2) with OILS (Material No. 03-002).
Subtask 24-21-00-420-077
(1) Install the new O-ring (2) on the case drain plug (1).
(3) TORQUE the case drain plug (1) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 343
Config-1 Nov 01/08
CES
(4) Safety the case drain plug (1) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-612-080
G. Fill the IDG with oil or add oil to the IDG after a level check
(Ref. TASK 12-13-24-612-041).
Subtask 24-21-00-720-055
H. Do dry motoring (Ref. TASK 71-00-00-710-001) and make sure that there are
no oil leaks at the cover(s)of the IDG oil filter(s).
At this time, the oil pressure in the lubrication system and the cooling
system of the IDG is higher and the oil circulation time is longer.
Subtask 24-21-00-210-074
(1) Let the oil in the IDG become stable for 5 minutes.
Subtask 24-21-00-210-075
(1) Let the oil in the IDG become stable for 5 minutes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 344
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 24-21-00-410-080
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-062
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 345
Config-1 Nov 01/08
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - SERVICING
________________________________________________________
TASK 24-21-00-612-044
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
You must do this procedure to clean the IDG and the external lines.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 301
Config-2 Feb 01/10
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 302
Config-2 Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-061
Subtask 24-21-00-941-061
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 303
Config-2 Feb 01/10
CES
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-067
Subtask 24-21-00-040-052
4. Procedure
_________
Subtask 24-21-00-864-052
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
CAUTION : MAKE SURE YOU CONNECT THE HOSE OF THE OVERFLOW DRAIN-VALVE
_______
CORRECTLY. THIS HOSE LETS THE OIL IN THE IDG DRAIN TO THE
CORRECT LEVEL. IF THERE IS TOO MUCH OIL IN THE IDG THE IDG WILL
BECOME TOO HOT.
(1) Put a container 5.7 l (1.5 USgal) (9) below the IDG (7).
(2) Remove the dust cap (3) from the overflow drain valve (5).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 304
Config-2 Feb 01/10
CES
Servicing of IDG after Oil Chemical Contamination
Figure 301/TASK 24-21-00-991-900
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 305
Config-2 Feb 01/10
CES
(3) Put the end of the overflow drain hose (8) of the TANK - ENGINE OIL
FILLING UP in the container (9).
(a) Connect the overflow drain hose (8) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (5).
NOTE : Some oil can come out of the overflow drain hose (8) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
Subtask 24-21-00-680-053
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the case drain plug (1).
Subtask 24-21-00-920-054
C. Replace the IDG oil filters (Ref. TASK 24-21-51-000-011) and (Ref. TASK
24-21-51-400-011).
(2) Remove the charge filter.Do not replace it and install the filter
cover with a new O-ring.
Subtask 24-21-00-640-054
D. Lubricate the new O-ring (2) with OILS (Material No. 03-002).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 306
Config-2 Feb 01/10
CES
Subtask 24-21-00-420-058
(1) Install the new O-ring (2) on the case drain plug (1).
(3) TORQUE the case drain plug (1) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
(4) Safety the case drain plug (1) with lockwire (Material No. V02-119).
Subtask 24-21-00-612-054
NOTE : The AMM 20-34-00 gives a list of oil brand names approved for the
____
IDG.
(1) Remove the dust cap (4) from the pressure fill valve (6).
(2) Connect the pressure fill hose (10) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (6).
(3) Fill the IDG with filtered OILS (Material No. 03-002) at a maximum
pressure of 35 psi (2.41 bar).
(4) Stop the filling procedure when the quantity of oil collected from
the overflow drain hose (8) of the TANK - ENGINE OIL FILLING UP is
0.95 l (0.25 USgal) minimum.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 307
Config-2 Feb 01/10
CES
Subtask 24-21-00-020-076
(1) Disconnect the pressure fill hose (10) of the TANK - ENGINE OIL
FILLING UP from the pressure fill valve (6).
(2) Install the dust cap (4) on the pressure fill valve (6).
(3) When only drops of oil come out of the overflow drain hose (8) of the
TANK - ENGINE OIL FILLING UP , disconnect the hose (8).
(4) Install the dust cap (3) on the overflow drain valve (5).
Subtask 24-21-00-440-052
Subtask 24-21-00-710-057
(1) Start the related engine (Ref. TASK 71-00-00-710-043) until the oil
temperature of the IDG is 175 deg.F (80 deg.C).
NOTE : You can read the oil temperature on the ELEC page of the lower
____
ECAM DU.
Subtask 24-21-00-040-053
Subtask 24-21-00-680-054
Subtask 24-21-00-612-062
M. Fill the IDG with oil or add oil to the IDG after a level check
(Ref. TASK 12-13-24-612-011).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 308
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 24-21-00-410-067
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-060
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 309
Config-2 Feb 01/10
CES
TASK 24-21-00-612-044- 01
Servicing of the IDG after Oil Chemical Contamination and Extension of the
Oil-Filter Differential-Pressure Indicator (DPI)
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 310
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-057
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 311
Config-2 Feb 01/10
CES
Subtask 24-21-00-941-062
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-068
Subtask 24-21-00-040-051
4. Procedure
_________
Subtask 24-21-00-020-060
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 312
Config-2 Feb 01/10
CES
Servicing of the IDG after Oil Contamination and with the DPI Out
Figure 302/TASK 24-21-00-991-909
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 313
Config-2 Feb 01/10
CES
Subtask 24-21-00-420-064
(1) Install a new IDG (Ref. TASK 24-21-51-400-010) or (Ref. TASK 24-21-
51-400-010).
(2) Do not connect the oil-in tube (2) to the oil-in port (3) at this
time.
Subtask 24-21-00-612-059
NOTE : Approximately 1.5 USgal (5.7 l) of oil will flow into the
____
container.
(1) Put the end of the IDG oil-in tube (2) in a container 5.7 l (1.5
USgal).
(2) Remove the dust cap (4) from the pressure fill valve (1).
(3) Connect the pressure fill hose (5) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (1).
(4) Use a pump to fill the IDG with filtered OILS (Material No. 03-002)
until:
- the color of the oil that flows from the IDG oil-in line (2) is the
same as the color of the oil that you put into the IDG,
- or until you collect 3.8 l (1.0038 USgal) to 5.7 l (1.5057 USgal)
of oil from the oil-in line (2).
R
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CES
Subtask 24-21-00-420-060
CAUTION : USE TWO WRENCHES TO HOLD THE FITTINGS WHEN YOU TORQUE THE
_______
OIL-IN AND OIL-OUT LINES.
IF NOT YOU CAN TRANSMIT TOO MUCH TORQUE TO THE IDG FITTINGS AND
CAUSE DAMAGE TO THE IDG BOSSES.
(1) Connect the IDG oil-in line (2) to the oil-in port (3). Use two
wrenches, one to hold and the other to TORQUE the IDG oil-in line (2)
to between 844 and 945 lbf.in (9.53 and 10.67 m.daN).
Subtask 24-21-00-612-060
E. Fill the IDG with oil or add oil into IDG after a level check (Ref. TASK
12-13-24-612-011).
5. Close-up
________
Subtask 24-21-00-410-068
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-057
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CES
TASK 24-21-00-920-041
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
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2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
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CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-054
Subtask 24-21-00-941-052
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
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CES
(b) Put a warning notice in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-00-010-059
Subtask 24-21-00-040-050
4. Procedure
_________
Subtask 24-21-00-864-057
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
(1) Put a container 5.7 l (1.5 USgal) (14) below the IDG.
(2) Remove the dust cap (3) from the overflow drain valve (5).
(3) Put the end of the overflow drain hose (13) of the TANK - ENGINE OIL
FILLING UP in the container (14).
(a) Connect the overflow drain hose (13) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (5).
NOTE : Some oil can come out of the overflow drain hose (13) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
R
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CES
IDG Oil Filters
Figure 303/TASK 24-21-00-991-910- 12 (SHEET 1)
R
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CES
IDG Oil Filters
Figure 303/TASK 24-21-00-991-910- 22 (SHEET 2)
R
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CES
Subtask 24-21-00-680-056
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the case drain plug (1).
NOTE : If the drained oil has a fuel odor, do the servicing of the
____
IDG after oil chemical contamination (Ref. TASK 24-21-00-612-
044).
If you think that the condition of the drained oil is not
correct, do a sampling of the IDG oil for anlysis (Ref. TASK
12-32-24-281-001).
Subtask 24-21-00-020-052
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (7).
NOTE : Put a container 5.7 l (1.5 USgal) below the filter cavity.
____
(3) Remove and discard the O-ring (8) from the filter cover (7).
(5) Remove and discard the O-ring (10) from the filter element (9).
R
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CES
(6) Install a blanking plug on the filter cavity port.
Subtask 24-21-00-210-054
Subtask 24-21-00-640-052
(1) Lubricate the new O-ring (10) with OILS (Material No. 03-002).
(2) Lubricate the new O-ring (8) with OILS (Material No. 03-002).
(3) Lubricate the new O-ring (2) with OILS (Material No. 03-002).
Subtask 24-21-00-420-067
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Install the new O-ring (2) on the case drain plug (1).
(3) TORQUE the case drain plug (1) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
(4) Safety the case drain plug (1) with Lockwire (Material No. V02-119).
Subtask 24-21-00-420-051
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
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CES
WARNING : MAKE SURE THAT THE COMPONENTS ARE IN THE CORRECT POSITION IN
_______
THE FILTER CAVITIES BEFORE YOU INSTALL THE FILTER COVERS. DO
NOT TIGHTEN THE FILTER COVER SCREWS TO PUT THE FILTER
COMPONENTS IN THE HOUSINGS.
(1) Install the new packing (10) on the filter element (9).
(2) Install the new packing (8) on the filter cover (7).
(3) Remove the blanking plug from the filter cavity port.
(4) Put the new filter element (9) in the filter cavity.
(6) TORQUE the filter cover (7) to between 13 and 15 lbf.ft (1.76 and
2.03 m.daN).
(7) Safety the filter cover (7) with Lockwire (Material No. V02-119).
Subtask 24-21-00-612-051
(1) Remove the dust cap (4) from the pressure fill valve (6).
(2) Connect the pressure fill hose (11) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (6).
(3) Fill the IDG with filtered OILS (Material No. 03-002) at a maximum
pressure of 35 psi (2.41 bar).
NOTE : The AMM 20-34-00 gives a list of oil brand names approved for
____
the IDG.
(4) Stop the filling procedure when the quantity of oil collected from
the overflow drain hose (13) of the TANK - ENGINE OIL FILLING UP is
0.95 l (0.25 USgal) minimum.
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CES
Subtask 24-21-00-020-074
(1) Disconnect the pressure fill hose (11) of the TANK - ENGINE OIL
FILLING UP from the pressure fill valve (6).
(2) Install the dust cap (4) on the pressure fill valve (6).
(3) When only drops of oil come out of the overflow drain hose (13) of
the TANK - ENGINE OIL FILLING UP , disconnect the hose (13).
(4) Install the dust cap (3) on the overflow drain valve (5).
Subtask 24-21-00-710-063
Subtask 24-21-00-210-055
NOTE : Before you do a check of the oil level, we recommend that you do
____
dry motoring for two minutes (Ref. TASK 71-00-00-710-045).
Alternatively, you can do the check after an engine start at
minimum idle (Ref. TASK 71-00-00-710-043). This is to make sure
you get maximum filling of the external oil system.
CAUTION : IF YOU DRY-MOTOR THE ENGINE, MAKE SURE THAT THE OIL LEVEL
_______
IS STABLE BEFORE YOU DO THE INSPECTION. IN AMBIENT AIR
TEMPERATURES OF LESS THAN 20C, THE OIL LEVEL WILL BECOME
STABLE ONLY AFTER 30 MINUTES. THUS THE LEVEL INDICATIONS ON
THE SIGHTGLASS WILL NOT BE CORRECT BEFORE THE END OF THIS
PERIOD. IF YOU ADD OIL WHEN IT IS NOT NECESSARY, THERE IS A
RISK THAT YOU WILL CAUSE FAILURE OF THE IDG.
R
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CES
- if the oil level is above the green band, do the steps 4.A. and
4.J. again.
(a) Let the oil in the IDG become stable for 5 minutes.
R NOTE : If the oil level is below the middle of the green band, we
____
R recommend that you do the top up.
- if the oil level is below the green band, do the steps 4.A.,
4.H. and 4.J. again,
- if the oil level above the yellow band, do the steps 4.A. and
4.J. again.
5. Close-up
________
Subtask 24-21-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-00-862-054
R
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CES
TASK 24-21-00-612-047
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : USE ONLY NEW CANS OF OIL WHEN YOU FILL THE IDG WITH OIL OR ADD OIL TO
_______
THE IDG.
THE CONTAMINATION IN OIL THAT STAYS IN OPEN CANS CAN CAUSE FAST
DETERIORATION OF THE OIL AND WILL DECREASE THE LIFE OF THE IDG.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
You must do this procedure to flush the IDG and the external lines with a
new type of oil.
R
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CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
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Page 328
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CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-064
Subtask 24-21-00-941-072
B. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
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CES
(b) Put a warning notice in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-00-010-082
Subtask 24-21-00-481-062
4. Procedure
_________
Subtask 24-21-00-864-060
WARNING : POINT THE OVERFLOW DRAIN HOSE INTO A CONTAINER WHEN YOU CONNECT
_______
THE HOSE TO THE OVERFLOW DRAIN VALVE. THIS WILL PREVENT BURNS
FROM THE HOT OIL SPRAY. HOT OIL CAN CAUSE BURNS TO EYES AND
SKIN.
CAUTION : DO NOT USE DEVICES OTHER THAN THE APPROVED OVERFLOW DRAIN-HOSE
_______
FITTING. HARD METAL OBJECTS SUCH AS SCREWDRIVERS CAN CAUSE
DAMAGE TO THE OVERFLOW DRAIN-VALVE SEAT.
CAUTION : MAKE SURE YOU CONNECT THE HOSE OF THE OVERFLOW DRAIN-VALVE
_______
CORRECTLY. THIS HOSE LETS THE OIL IN THE IDG DRAIN TO THE
CORRECT LEVEL. IF THERE IS TOO MUCH OIL IN THE IDG THE IDG WILL
BECOME TOO HOT.
(1) Put a container 5.7 l (1.5 USgal) (9) below the IDG (7).
(2) Remove the dust cap (3) from the overflow drain valve (5).
(3) Put the end of the overflow drain hose (8) of the TANK - ENGINE OIL
FILLING UP in the container (9).
R
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CES
Oil Type Change - IDG
Figure 304/TASK 24-21-00-991-911
R
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CES
(4) Do this step to depressurize the IDG case:
(a) Connect the overflow drain hose (8) of the TANK - ENGINE OIL
FILLING UP to the overflow drain valve (5).
NOTE : Some oil can come out of the overflow drain hose (8) of
____
the TANK - ENGINE OIL FILLING UP when you connect it.
Subtask 24-21-00-680-063
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the case drain plug (1).
Subtask 24-21-00-920-057
C. Replace the IDG oil filter(s) (Ref. TASK 24-21-51-000-011) and (Ref. TASK
24-21-51-400-011).
Subtask 24-21-00-612-081
NOTE : Approximately 3.8 l (1 USgal) of oil will flow into the container.
____
(1) Remove the dust cap (4) from the pressure fill valve (6).
(2) Connect the pressure fill hose (10) of the TANK - ENGINE OIL FILLING
UP to the pressure fill valve (6).
R
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CES
(3) Use a pump to fill the IDG with filtered OILS (Material No. 03-002)
until:
- the color of the oil that flows from the case drain is the same as
the color of the oil that you put into the IDG,
- or until you collect 3.8 l (1 USgal) of oil from the case drain.
Subtask 24-21-00-640-059
E. Lubricate the new O-ring (2) with OILS (Material No. 03-002).
Subtask 24-21-00-420-078
(1) Install the new O-ring (2) on the case drain plug (1).
(3) TORQUE the case drain plug (1) to between 55 and 75 lbf.in (0.62 and
0.84 m.daN).
(4) Safety the case drain plug (1) with lockwire 0.032 in. (0.80 mm) dia.
(Material No. CP8001) or lockwire 0.032 in. (0.80 mm) dia. (Material
No. CP8002).
Subtask 24-21-00-612-082
G. Fill the IDG with oil or add oil to the IDG after a level check
(Ref. TASK 12-13-24-612-011).
Subtask 24-21-00-720-056
H. Do dry motoring (Ref. TASK 71-00-00-710-045) and make sure that there are
no oil leaks at the cover of the IDG oil filter.
R
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CES
Subtask 24-21-00-210-076
(1) Let the oil in the IDG become stable for 5 minutes.
Subtask 24-21-00-210-077
(1) Let the oil at or near the top of the IDG become stable for 5
minutes.
5. Close-up
________
Subtask 24-21-00-410-081
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
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CES
Subtask 24-21-00-862-063
R
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Page 335
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CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - ADJUSTMENT/TEST
______________________________________________________________
TASK 24-21-00-710-040
Operational Test of the IDG Disconnect and Reconnect (Reset) Function - Engine
Static
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 501
Config-1 Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 24-21-00-861-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key to get the ELEC page.
Subtask 24-21-00-010-050
Subtask 24-21-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
Subtask 24-21-00-865-051
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/GCU/1 2XU1 T26
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CES
4. Procedure
_________
CAUTION : ENGAGE THE IDG DISCONNECT MECHANISM WITH THE DISCONNECT RESET RING
_______
BEFORE YOU START THE ENGINE. IF NOT YOU WILL CAUSE DAMAGE TO THE
DOG TEETH, AT ENGINE START.
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH FOR MORE THAN 3
_______
SECONDS.
THERE MUST BE AT LEAST 60 SECONDS BETWEEN TWO OPERATIONS OF THE
SWITCH.
THIS IS TO PREVENT DAMAGE TO THE DISCONNECT SOLENOID WHICH WILL
BECOME TOO HOT.
Subtask 24-21-00-710-050
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
R
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 503
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
CORRECT RESET OF THE - There is no click.
IDG DISCONNECT
MECHANISM. IF THE RESET
IS NOT CORRECT, YOU
MUST REMOVE AND REPLACE
THE IDG BEFORE THE NEXT
FLIGHT.
NOTE : Make sure that the CFDS message IDG 1(2) DISCONNECT goes out of view
____
after the first engine start.
NOTE : When you do the first engine start, make sure that the related engine
____
electrical-generation system operates correctly.
Subtask 24-21-00-710-050-A
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
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201-249, 251-299, 301-399, 401-499,
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Config-1 Nov 01/09
CES
IDG - Reset Ring
Figure 501/TASK 24-21-00-991-922
R
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CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
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Page 506
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CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Lower the safety guard.
5. Close-up
________
Subtask 24-21-00-410-050
Subtask 24-21-00-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2XU1, 2XU2
Subtask 24-21-00-862-050
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 507
Config-1 Aug 01/09
CES
TASK 24-21-00-720-041
Operational Test of the IDG Disconnect and Reconnect (Reset) Function - Engine
in Operation
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 508
Config-1 Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 24-21-00-860-051
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key to get the ELEC page.
Subtask 24-21-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
4. Procedure
_________
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH IF THE ENGINE
_______
SPEED IS LESS THAN IDLE SPEED. IF YOU DO, YOU WILL CAUSE DAMAGE TO
THE JAW TEETH, AT ENGINE START.
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH FOR MORE THAN 3
_______
SECONDS.
THERE MUST BE AT LEAST 60 SECONDS BETWEEN TWO OPERATIONS OF THE
SWITCH.
THIS IS TO PREVENT DAMAGE TO THE DISCONNECT SOLENOID WHICH WILL
BECOME TOO HOT.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 509
Config-1 Nov 01/08
CES
Subtask 24-21-00-720-050
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. With the engines at idle speed, On the ELEC control panel 35VU:
on the ELEC control panel 35VU: - the FAULT legend of the related GEN
- lift the guard and push the pushbutton switch comes on
IDG1(2) pushbutton switch.
2. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
- Release the GEN 1(2) pushbutton - the FAULT legend of the related GEN
switch. pushbutton switch goes off,
Subtask 24-21-00-710-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 510
Config-1 Nov 01/08
CES
Subtask 24-21-00-010-063
Subtask 24-21-00-720-051
CAUTION : MAKE SURE THE ENGINE IS STOPPED BEFORE YOU PULL THE DISCONNECT
_______
RESET RING. IF NOT YOU WILL CAUSE DAMAGE TO THE JAW TEETH.
CAUTION : MAKE SURE THAT THERE IS CORRECT RESET OF THE IDG DISCONNECT
_______
MECHANISM. IF THE RESET IS NOT CORRECT, YOU MUST REMOVE AND
REPLACE THE IDG BEFORE THE NEXT FLIGHT.
(1) Slowly pull out the disconnect reset ring to the full limit of
travel. Monitor the hand force that is necessary: this force must not
to be too high. The disconnect mechanism must move freely without
hard points.
NOTE : The disconnect solenoid will make a click that you can feel in
____
the disconnect reset ring when the reset ring comes near the
full travel limit.
(2) Let the disconnect reset ring go slowly back to the initial position.
(3) Again, slowly pull out the disconnect reset ring to the full limit of
travel. Monitor the hand force that is necessary. This force will be
much less than in (1). Also there will be no indication of the reset
of the disconnect mechanism.
(4) On the ELEC control panel 35VU, push the GEN 1(2) pushbutton switch
(the FAULT legend comes on).
(5) When you do the first engine start, make sure that the related
electrical- generation system operates correctly.
NOTE : If you start the engine after the test, you must do a GCU
____
reset. To do this, release then push the related GEN
pushbutton switch.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 511
Config-1 Nov 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 24-21-00-720-051-A
CAUTION : MAKE SURE THE ENGINE IS STOPPED BEFORE YOU PULL THE DISCONNECT
_______
RESET RING. IF NOT YOU WILL CAUSE DAMAGE TO THE JAW TEETH.
CAUTION : MAKE SURE THAT THERE IS CORRECT RESET OF THE IDG DISCONNECT
_______
MECHANISM. IF THE RESET IS NOT CORRECT, YOU MUST REMOVE AND
REPLACE THE IDG BEFORE THE NEXT FLIGHT.
(1) Remove the screw (3) and desengage the loop clamp (2).
(2) Slowly pull out the disconnect reset ring (1) to the full limit of
travel. Monitor the hand force that is necessary: this force must not
be too high. The disconnect mechanism must move freely without hard
points.
NOTE : The disconnect solenoid will make a click that you can feel in
____
the disconnect reset ring when the reset ring comes near the
full travel limit.
(3) Let the disconnect reset ring (1) go slowly back to the initial
position.
(4) Again, slowly pull out the disconnect reset ring (1) to the full
limit of travel.
Monitor the hand force that is necessary. If the reset of the
disconnect mechanism is correct, this force will be much less than in
step (2). Also there will be no indication of the reset of the
disconnect mechanism.
(5) Install the loop clamp (2) on the disconnect reset ring (1) and
secure the loop clamp with the screw (3). TORQUE the screw to between
20 and 22 lbf.in (0.22 and 0.24 m.daN).
(6) On the ELEC control panel 35VU, push the GEN 1(2) pushbutton switch
(the FAULT legend comes on).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 512
Config-1 Nov 01/08
CES
(7) When you do the first engine start, make sure that the related
electrical generation system operates correctly.
NOTE : If you start the engine after the test, you must do a GCU
____
reset. To do this, release then push the related GEN
pushbutton switch.
5. Close-up
________
Subtask 24-21-00-410-063
A. Close Access
(1) Close the right fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
Subtask 24-21-00-860-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 513
Config-1 Nov 01/08
CES
TASK 24-21-00-730-040
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Make sure that the steady-state operating frequency of the IDG is between
390 and 410 Hz.
If the frequency of the IDG is out of the specified limits, but is between
380 and 420 Hz, the display of the IDG frequency on the ECAM ELEC page
becomes amber. Do these steps:
- remove the IDG from the engine gearbox,
- adjust the frequency of the IDG,
- install the IDG on the engine gearbox.
If the frequency of the IDG is out of the limits 380 - 420 Hz, replace the
IDG.
NOTE : You cannot get access to the frequency adjustment screw when the IDG
____
is on the engine.
The adjustment of the frequency is permitted only one time each
400FH. If you adjust the governor, make an entry in the aircraft
technical logbook.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 514
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-010-056
Subtask 24-21-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
Subtask 24-21-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2
122VU ELEC/IDG2/DISC 2XT T25
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 515
Config-1 Nov 01/08
CES
4. Procedure
_________
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
_______
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN
CUT OR BLIND YOU.
CAUTION : DO NOT ADJUST THE GOVERNOR MORE THAN 1 TIME EACH 400 FH. IF YOU
_______
ADJUST THE GOVERNOR, MAKE AN ENTRY IN THE AIRCRAFT TECHNICAL
LOGBOOK.
Subtask 24-21-00-730-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 516
Config-1 Nov 01/08
CES
Governor Adjustment Screw - IDG
Figure 502/TASK 24-21-00-991-920
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 517
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : One full turn of the
____
adjustment screw changes
the frequency by 3 to 3.5
Hertz.
5. Close-up
________
Subtask 24-21-00-860-055
Subtask 24-21-00-410-056
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 518
Config-1 Nov 01/08
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - ADJUSTMENT/TEST
______________________________________________________________
TASK 24-21-00-710-042
Operational Test of the IDG Disconnect and Reconnect (Reset) Function - Engine
Static
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-861-051
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001)
(3) On the ECAM control panel, push the ELEC key to get the ELEC page.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 501
Config-2 Feb 01/10
CES
Subtask 24-21-00-010-051
Subtask 24-21-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
Subtask 24-21-00-865-055
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/GCU/1 2XU1 T26
4. Procedure
_________
CAUTION : ENGAGE THE IDG DISCONNECT MECHANISM WITH THE DISCONNECT RESET RING
_______
BEFORE YOU START THE ENGINE. IF NOT YOU WILL CAUSE DAMAGE TO THE
DOG TEETH, AT ENGINE START.
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH FOR MORE THAN 3
_______
SECONDS.
THERE MUST BE AT LEAST 60 SECONDS BETWEEN TWO OPERATIONS OF THE
SWITCH.
THIS IS TO PREVENT DAMAGE TO THE DISCONNECT SOLENOID WHICH WILL
BECOME TOO HOT.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 502
Config-2 Feb 01/10
CES
Subtask 24-21-00-710-051
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : Make sure that the CFDS message IDG 1(2) DISCONNECT goes out of view
____
after the first engine start.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 503
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : When you do the first engine start, make sure that the related engine
____
electrical-generation system operates correctly.
5. Close-up
________
Subtask 24-21-00-410-051
Subtask 24-21-00-865-056
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2XU1, 2XU2
Subtask 24-21-00-862-051
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 504
Config-2 Feb 01/10
CES
TASK 24-21-00-730-041
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Make sure that the steady-state operating frequency of the IDG is between
390 and 410 Hz.
If the frequency of the IDG is out of the specified limits, but is between
380 and 420 Hz, the display of the IDG frequency on the ECAM ELEC page
becomes amber. Adjust the frequency as given in the procedure that follows.
If the frequency of the IDG is out of the limits 380 - 420 Hz, replace the
IDG.
NOTE : The adjustment of the frequency is permitted only one time each
____
400FH. If you adjust the governor, make an entry in the aircraft
technical logbook.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 505
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-00-010-057
Subtask 24-21-00-860-057
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
Subtask 24-21-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2
122VU ELEC/IDG2/DISC 2XT T25
4. Procedure
_________
Subtask 24-21-00-730-051
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 506
Config-2 Feb 01/10
CES
Governor Adjustment Screw - IDG
Figure 501/TASK 24-21-00-991-921
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 507
Config-2 Feb 01/10
CES
CAUTION : DO NOT ADJUST THE GOVERNOR MORE THAN 1 TIME EACH 400 FH. IF YOU
_______
ADJUST THE GOVERNOR, MAKE AN ENTRY IN THE AIRCRAFT TECHNICAL
LOGBOOK.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 508
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
not to change the setting of the
adjustment screw.
5. Close-up
________
Subtask 24-21-00-860-056
Subtask 24-21-00-410-057
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 509
Config-2 Feb 01/10
CES
TASK 24-21-00-720-042
Operational Test of the IDG Disconnect and Reconnect (Reset) Function - Engine
in Operation
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-860-053
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key to get the ELEC page.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 510
Config-2 Feb 01/10
CES
Subtask 24-21-00-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG2/DISC 2XT T25
122VU ELEC/IDG1/DISC 1XT T24
4. Procedure
_________
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH IF THE ENGINE
_______
SPEED IS LESS THAN IDLE SPEED. IF YOU DO, YOU WILL CAUSE DAMAGE TO
THE JAW TEETH, AT ENGINE START.
CAUTION : DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH FOR MORE THAN 3
_______
SECONDS.
THERE MUST BE AT LEAST 60 SECONDS BETWEEN TWO OPERATIONS OF THE
SWITCH.
THIS IS TO PREVENT DAMAGE TO THE DISCONNECT SOLENOID WHICH WILL
BECOME TOO HOT.
Subtask 24-21-00-720-052
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. With the engines at idle speed, On the ELEC control panel 35VU:
on the ELEC control panel 35VU: - the FAULT legend of the related GEN
- lift the guard and push the pushbutton switch comes on
IDG1(2) pushbutton switch.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 511
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the external power energizes the
aircraft electrical circuits.
2. On the ELEC control panel 35VU: On the ELEC control panel 35VU:
Release the GEN1(2) pushbutton - the FAULT legend of the related GEN
switch. pushbutton switch goes off,
Subtask 24-21-00-710-055
Subtask 24-21-00-010-064
Subtask 24-21-00-720-053
CAUTION : MAKE SURE THE ENGINE IS STOPPED BEFORE YOU PULL THE DISCONNECT
_______
RESET RING. IF NOT YOU WILL CAUSE DAMAGE TO THE JAW TEETH.
CAUTION : MAKE SURE THAT THERE IS CORRECT RESET OF THE IDG DISCONNECT
_______
MECHANISM. IF THE RESET IS NOT CORRECT, YOU MUST REMOVE AND
REPLACE THE IDG BEFORE THE NEXT FLIGHT.
(1) Slowly, pull out the disconnect reset ring to the full limit of
travel. Monitor the hand force that is necessary: this force must not
be too high. The disconnect mechanism must move freely without hard
points.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 512
Config-2 Feb 01/10
CES
NOTE : The disconnect solenoid will make a click that you can feel in
____
the disconnect reset ring when the reset ring comes near the
full travel limit.
(2) Let the disconnect reset ring go slowly back to the initial position.
(3) Again, slowly pull out the disconnect reset ring to the full limit of
travel.
Monitor the hand force that is necessary. If the reset of the
disconnect mechanism is correct, This force will be much less than in
step (1). Also there will be no indication of the reset of the
disconnect mechanism.
(4) On the ELEC control panel 35VU, push the GEN 1(2) pushbutton switch
(the FAULT legend comes on).
(5) When you do the first engine start-up, make sure that the related
electrical generation system operates correctly
NOTE : If you start the engine after the test, you must do a GCU
____
reset. To do this, release then push the related GEN
pushbutton switch.
5. Close-up
________
Subtask 24-21-00-410-064
A. Close Access
Subtask 24-21-00-860-054
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 513
Config-2 Feb 01/10
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - INSPECTION/CHECK
_______________________________________________________________
TASK 24-21-00-210-046
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 601
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-059
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 602
Config-1 Feb 01/09
CES
Subtask 24-21-00-010-065
4. Procedure
_________
Subtask 24-21-00-210-057
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 603
Config-1 Nov 01/08
CES
Check of the Oil Level and the Differential Pressure Indicator Button
Figure 601/TASK 24-21-00-991-903- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 604
Config-1 Feb 01/08
CES
Check of the Oil Level and the Differential Pressure Indicator Button
Figure 601/TASK 24-21-00-991-903- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-00
Page 605
Config-1 Feb 01/08
CES
Check of the Oil Level and the Differential Pressure Indicator Button
Figure 601A/TASK 24-21-00-991-903-A12 (SHEET 1)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 606
Config-1 Nov 01/08
CES
Check of the Oil Level and the Differential Pressure Indicator Button
Figure 601A/TASK 24-21-00-991-903-A22 (SHEET 2)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 607
Config-1 Nov 01/08
CES
- blow compressed air on the sight-glass to dry it.
(2) Let the IDG oil become stable for 5 minutes minimum after the engine
shutdown.
(3) On each engine, use the sightglass that is in the vertical position
to do the check of the oil level,
(4) If the oil level is below the green band or above the yellow band, do
R the oil servicing (Ref. TASK 12-13-24-612-041).
Subtask 24-21-00-210-066
(1) Make sure that the red button of the DPI is not extended.
Use an inspection lamp and an inspection mirror, if necessary.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 608
Config-1 Feb 01/09
CES
5. Close-up
________
Subtask 24-21-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 609
Config-1 Nov 01/08
CES
TASK 24-21-00-210-047
Visual Inspection of the IDG for Oil Leaks and Check of the Electrical Circuits
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
To make sure that the IDG oil system is serviceable and to do a check for
leakage, staining or wetting.
To make sure that the wiring harnesses are in the correct condition.
R NOTE : If you cannot find the source of the oil leakage easily, refer to SIL
____
R 24-073.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 610
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 24-21-00-941-060
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-066
4. Procedure
_________
Subtask 24-21-00-210-059-A
A. Visual Inspection
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 611
Config-1 Nov 01/08
CES
(a) IDG fittings for leakage:
- Pressure fill port
- Overflow drain port
- Oil-in and oil-out ports (cooling circuit interface with the
IDG)
- Case drain.
If you find an oil leak, replace the related fitting.
(b) External oil circuit (oil lines) for leakage and correct
condition:
1
_ Tubing
- No cracks are permitted on tubes, hoses and tube coupling
nuts.
- There is no limit for the number of nicks and scratches if
the depth is not more than 0.25 mm (0.0098 in.) (after
removal of the high metal).
- Two dents for each tube are permitted if they are of a
smooth contour up to 1.27 mm (0.0500 in.) depth.
You must replace all tubes or hoses that are not in these
limits.
2
_ Attachment
- Replace broken or cracked brackets.
- Replace worn clamps.
- Install missing nuts and bolts.
- Tighten loose nuts and bolts.
(2) If you find components wet with oil, make sure that you find and
correct all the causes.
If necessary, fill the oil tank (Ref. TASK 12-13-24-612-041).
Subtask 24-21-00-210-060
(1) Make sure that the wiring harnesses are in the correct condition.
(2) Make sure that the electrical connectors are correctly connected.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 612
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 24-21-00-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 613
Config-1 Nov 01/08
CES
R TASK 24-21-00-210-047- 01
R Visual Inspection of the IDG for Oil Leakage Engine Static and Check of the
R Electrical Circuits
R WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
R THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
R ONE HOUR.
R CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
R (PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
R CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
R OIL AND WILL DECREASE THE LIFE OF THE IDG.
R 1. __________________
Reason for the Job
R To make sure that the IDG oil system is serviceable and to do a check for
R leakage, staining or wetting.
R To make sure that the wiring harnesses are in correct condition.
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 614
Config-1 Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-090
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 615
Config-1 Feb 01/10
CES
4. Procedure
_________
Subtask 24-21-00-210-089
(1) On the tool CSD IDG SYSTEM LEAK TESTER (753970A), turn the drain
valve to the off position.
(2) Set the shut-off valve to OFF and close the regulator valve to
prevent pressure release to the IDG fitting.
(3) Remove the dust cap from the pressure fill valve.
(4) Connect one end of the pressure fill hose of the tool to the pressure
fill valve (pressure fill port) of the IDG.
(5) Connect the other end of the tool CSD IDG SYSTEM LEAK TESTER
(753970A) to an AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED, DRY.
(6) Turn the shut-off valve to ON and adjust the regulator valve to a
pressure of 1.72 bar (24.9464 psi) on the system pressure gauge.
(7) Turn the supply valve to OFF to keep the air in the system.
NOTE : Pressure will become stable in the system, with no leak. When
____
the IDG case is vented:
- The pressure will decrease to a lightly lower value because
of the vent valve setting.
- The pressure will stay at this setting.
(8) Monitor the system pressure gauge for confirmation of the leak.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 616
Config-1 Feb 01/10
CES
R Connection of the Test Tool on the IDG
R Figure 602/TASK 24-21-00-991-923
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-21-00
Page 617
Config-1 Feb 01/10
CES
R Connection of the Test Tool to the IDG
R Figure 602A/TASK 24-21-00-991-923-A
R
EFF : 106-149, 229-235, 239-249, 251-299,
303-399, 401-499,
24-21-00
Page 618
Config-1 Feb 01/10
CES
(9) Do a visual inspection of these components in case of confirmed
leak(s):
(b) External oil circuit (oil lines), for leakage and correct
condition:
1
_ Tubing
- No cracks are permitted on tubes, hoses and tube coupling
nuts.
- There is no limit for the number of nicks and scratches if
the depth is not more than 0.25 mm (0.0098 in.) (after
removal of the high metal).
- Two dents for each tube are permitted if they are of a
smooth contour up to 1.27 mm (0.0500 in.) depth.
You must replace all tubes or hoses that are not in these
limits.
2
_ Attachment
- Replace broken or cracked brackets.
- Replace worn clamps.
- Reinstall missing nuts and bolts.
- Tighten loose nuts and bolts.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 619
Config-1 Feb 01/10
R
CES
(10) If you find components wet with oil, make sure that you find and
correct all the causes.
If necessary, fill the oil tank (Ref. TASK 12-13-24-612-041).
(11) If the visual check does not locate the leak source, do a check of
the system for leaks. To do this, use soap suds or equivalent leak
detector fluid:
- Put an appropriate container below the drain valve and open the
valve to release the pressure.
- Make the necessary corrections and restore the system to an
operational configuration.
- Do the check again to make sure that the leak was corrected.
NOTE : If oil collects in the coalescing filter, use the drain valve
____
a the bottom of the filter housing to drain the oil.
NOTE : If you use an AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED,
____
DRY, it is necessary to install a plug on the port for the
compressed air source.
5. Close-up
________
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 620
Config-1 Feb 01/10
R
CES
TASK 24-21-00-210-043
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific lockwire
No specific warning notice
No specific Torque Wrench : range 2.00 to 26.00 lbf.ft
(0.20 to 3.60 m.daN)
No specific Torque Wrench : range 62.00 to 900.00 lbf.in
(0.70 to 10.00 m.daN)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 621
Config-1 Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-056
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 622
Config-1 Feb 01/10
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-053
4. Procedure
_________
Subtask 24-21-00-020-057
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire (1) from the tension bolt (2).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 623
Config-1 Feb 01/10
CES
IDG System - QAD Adapter
R Figure 603/TASK 24-21-00-991-907
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-21-00
Page 624
Config-1 Feb 01/10
CES
IDG System - QAD Adapter
R Figure 603A/TASK 24-21-00-991-907-A
R
EFF : 106-149, 229-235, 239-249, 251-299,
303-399, 401-499,
24-21-00
Page 625
Config-1 Feb 01/10
CES
Subtask 24-21-00-640-051
(1) Apply SPECIAL MATERIALS (Material No. 05-027) with a spray to the QAD
ring (3), the mating surface between the QAD adapter and the QAD
ring,in the zone where you can get access.
(2) Lubricate the tension bolt (2) with the OILS (Material No. 03-002).
Subtask 24-21-00-220-050
(2) Shake the antidrive end of the IDG to do a check of the QAD adapter.
If the IDG is loose, remove the IDG mounting flange (Ref. TASK 24-21-
51-000-040) and the QAD adapter (Ref. TASK 24-21-41-000-040).
Tap the edge of the QAD ring (3) again and do the torque check again
until the torque value does not decrease by more than 24 lbf.in (0.27
m.daN).
(3) Do a check of the distance between the ring lug and the bracket of
the QAD ring. If the distance is less than 0.56 in. (14.3 mm) minimum
:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 626
Config-1 Feb 01/10
CES
IDG System - QAD Adapter Wear Allowance
R Figure 604/TASK 24-21-00-991-908
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-21-00
Page 627
Config-1 Feb 01/10
CES
(b) After you install the new IDG and torque the QAD, measure the QAD
gap again before you attach the hoses, the wires, and the other
components.
1
_ If gap is correct, the old IDG is worn and you must replace
its input flange.
2
_ If the gap is not correct, remove the new IDG and replace the
QAD adapter (Ref. TASK 24-21-41-000-040).
Subtask 24-21-00-220-050-A
(a) If the torque on the tension bolt of the QAD adapter is less than
22 lbf.ft (2.98 m.daN), adjust the ring. To do this, tap the edge
of the QAD ring (3) that you can see with a brass drift to make
sure that the torque values you measure are correct, TORQUE the
tension bolt to between 22 and 26 lbf.ft (2.98 and 3.52 m.daN).
(2) Check the QAD adapter by shaking the antidrive end of the IDG. If the
IDG is loose, remove the IDG mounting flange (Ref. TASK 24-21-51-000-
040) and the QAD adapter (Ref. TASK 24-21-41-000-040).
(3) Repeat tap and torque check until the check torque value is not
affected by more than 2 lbf.ft (0.27 m.daN) drop in torque value.
(4) Check the distance between the ring lug and the bracket of the QAD
ring. If the distance is less than 0.312 in. (7.9 mm) minimum, remove
and replace the IDG (Ref. TASK 24-21-51-000-040) and the QAD adapter
(Ref. TASK 24-21-41-000-040).
Subtask 24-21-00-420-056
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 628
Config-1 Feb 01/10
CES
IDG System - QAD Adapter Wear Allowance (P/N 772896)
R Figure 605/TASK 24-21-00-991-913
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 629
Config-1 Feb 01/10
CES
5. Close-up
________
Subtask 24-21-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 630
Config-1 Feb 01/10
R
CES
TASK 24-21-00-210-044
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 631
Config-1 Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-057
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 632
Config-1 Feb 01/10
CES
4. Procedure
_________
Subtask 24-21-00-020-050
Subtask 24-21-00-210-064
(1) If you smell a fuel odour from the filter element or filter cover, do
the servicing of the IDG after oil chemical contamination (Ref. TASK
24-21-00-612-043).
(2) If you think that the condition of the oil in the filter element or
on the filter cover is not correct, do a sampling of the IDG oil for
analysis (Ref. TASK 12-32-24-281-001).
(3) If the filter element does not show signs of metal particles, do the
steps that follow:
(4) - If the filter element shows bright metal deposits that are chunks
or pieces which are the result of a breakage, (not non magnetic
flakes or slivers from normal wear), or
- if there are large quantities of bright metal deposits on the
filter element, in the filter cavity or in the oil drained from the
IDG,
(a) Remove the IDG (Ref. TASK 24-21-51-000-040) and send it back to
the overhaul facility.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 633
Config-1 Feb 01/10
R
CES
(5) If the filter element or/and the O-rings is (are) damaged or show
signs of bypass, remove the tubings, the cooler and the IDG.
(a) Remove the tubings for cleaning (Ref. TASK 24-21-49-000-003) and
(Ref. TASK 24-21-49-000-004).
(b) Remove the cooler (Ref. TASK 73-11-60-000-002) and send it back
to the overhaul facility.
(c) Remove the IDG (Ref. TASK 24-21-51-000-040) and send it back to
the overhaul facility.
(f) Install the tubings that you cleaned (Ref. TASK 24-21-49-400-003)
and (Ref. TASK 24-21-49-400-004).
Subtask 24-21-00-210-064-A
(1) If you smell a fuel odour from the filter element or filter cover, do
the servicing of the IDG after oil chemical contamination (Ref. TASK
24-21-00-612-043).
(2) If you think that the condition of the oil in the filter element or
on the filter cover is not correct, do a sampling of the IDG oil for
analysis (Ref. TASK 12-32-24-281-001).
(3) If the filter element does not show signs of metal particles, or
non-metallic, black colored, fiber-like pieces, do the steps that
follow:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 634
Config-1 Feb 01/10
CES
(4) - If the filter element shows bright metal deposits that are chunks
or pieces which are the result of a breakage, (not non magnetic
flakes or slivers from normal wear), or
- if there are large quantities of bright metal deposits on the
filter element, or non-metallic, black colored, fiber-like pieces, in
the filter cavity or in the oil drained from the IDG,
(a) Remove the IDG (Ref. TASK 24-21-51-000-040) and return it to the
overhaul facility.
(b) Install a new IDG (Ref. TASK 24-21-51-400-040) or (Ref. TASK 24-
21-51-400-040).
(5) If the filter element or/and the O-rings is (are) damaged, remove the
tubings, the cooler and the IDG and return them to the overhaul
facility.
(a) Remove the tubings (Ref. TASK 24-21-49-000-003) and (Ref. TASK
24-21-49-000-004).
(c) Remove the IDG (Ref. TASK 24-21-51-000-040) and return it to the
overhaul facility.
(d) Install a new IDG (Ref. TASK 24-21-51-400-040) or (Ref. TASK 24-
21-51-400-040).
(f) Install new tubings (Ref. TASK 24-21-49-400-003) and (Ref. TASK
24-21-49-400-004).
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-00
Page 635
Config-1 Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
5. Close-up
________
Subtask 24-21-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-00
Page 636
Config-1 Feb 01/10
CES
INTEGRATED DRIVE GENERATOR SYSTEM (IDG, GCU) - INSPECTION/CHECK
_______________________________________________________________
TASK 24-21-00-210-045
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 601
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-00-941-058
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-058
B. Get Access
4. Procedure
_________
Subtask 24-21-00-020-051
Subtask 24-21-00-210-065
(1) If you smell a fuel odour from the filter element or filter cover, do
the servicing of the IDG after oil chemical contamination (Ref. TASK
24-21-00-612-044).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 602
Config-2 Feb 01/10
CES
(2) If you think that the condition of the oil in the filter element or
on the filter cover is not correct, do a sampling of the IDG oil for
analysis (Ref. TASK 12-32-24-281-001).
(3) If the filter element does not show signs of metal particles, or
non-metallic, black colored, fiber-like pieces do the steps that
follow:
(4) - If the filter element shows bright metal deposits that are chuncks
or pieces which are the result of a breakage, (not non magnetic
flakes or slivers from normal wear), or
- if there are large quantities of bright metal deposits on the
filter element, or non-metallic, black colored, fiber-like pieces, in
the filter cavity or in the oil drained from the IDG,
(a) Remove the IDG (Ref. TASK 24-21-51-000-010) and send it back to
the overhaul facility.
(b) Install a new IDG (Ref. TASK 24-21-51-400-010) or (Ref. TASK 24-
21-51-400-010).
(5) If the filter element or/and the O-rings is(are) damaged, remove the
tubings, the cooler and the IDG and send them back to the overhaul
facility.
(c) Remove the IDG (Ref. TASK 24-21-51-000-010) and send it back to
the overhaul facility.
(d) Install a new IDG (Ref. TASK 24-21-51-400-010) or (Ref. TASK 24-
21-51-400-010).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 603
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 24-21-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right fan cowl door (Ref. TASK 71-13-00-410-010):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 604
Config-2 Feb 01/10
CES
TASK 24-21-00-210-048
Visual Inspection of the IDG for Oil Leaks and Check of the Electrical Circuits
1. __________________
Reason for the Job
To make sure that the IDG oil system is serviceable and to do a check for
leakage, staining or wetting.
To make sure that the wiring harnesses are in the correct condition.
NOTE : If you cannot find the source of the oil leakage easily, refer to SIL
____
24-073.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-085
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 605
Config-2 Feb 01/10
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-00-010-098
B. Get Access
4. Procedure
_________
Subtask 24-21-00-210-087
A. Visual Inspection
(b) IDG oil cooling tubes for leakage and correct condition
(Ref. TASK 24-21-49-200-010).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 606
Config-2 Feb 01/10
CES
(c) IDG oil cooler for leakage:
- Oil-in and oil-out ports (cooling circuit interface with the
cooler)
- Drain plug
- Body of the cooler.
If you find a leak, replace the IDG oil cooler (Ref. TASK 24-21-
42-000-010) and (Ref. TASK 24-21-42-400-010).
(2) If you find components wet with oil, make sure that you find and
correct all the causes.
If necessary, fill the oil tank (Ref. TASK 12-13-24-612-011).
Subtask 24-21-00-210-088
(1) Make sure that the wiring harnesses are in the correct condition.
(2) Make sure that the electrical connectors are correctly connected.
5. Close-up
________
Subtask 24-21-00-410-097
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 607
Config-2 Feb 01/10
CES
TASK 24-21-00-210-048- 01
Visual Inspection of the IDG for Oil Leakage Engine Static and Check of the
Electrical Circuits
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT USE SOLVENTS THAT CONTAIN CHLORINE TO CLEAN THE EQUIPMENT
_______
(PUMP, HOSES, TANK AND FUNNEL) USED TO FILL THE IDG WITH OIL.
CHLORINE CONTAMINATION OF THE OIL CAN CAUSE FAST DETERIORATION OF THE
OIL AND WILL DECREASE THE LIFE OF THE IDG.
1. __________________
Reason for the Job
To make sure that the IDG oil system is serviceable and to do a check for
leakage, staining or wetting.
To make sure that the wiring harnesses are in correct condition.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 608
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-00-941-088
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 609
Config-2 Feb 01/10
CES
Subtask 24-21-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-00-010-101
C. Get Access
4. Procedure
_________
Subtask 24-21-00-210-092
(1) On the tool CSD IDG SYSTEM LEAK TESTER (753970A), turn the drain
valve to the off position.
(2) Set the shut-off valve to OFF and close the regulator valve to
prevent pressure release to the IDG fitting.
(3) Remove the dust cap from the pressure fill valve.
(4) Connect one end of the pressure fill hose of the tool to the pressure
fill valve (pressure fill port) of the IDG.
(5) Connect the other end of the tool CSD IDG SYSTEM LEAK TESTER
(753970A) to an AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED, DRY.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 610
Config-2 Feb 01/10
CES
R Connection of the Test Tool to the IDG
R Figure 601/TASK 24-21-00-991-200
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 611
Config-2 Feb 01/10
CES
(6) Turn the shut-off valve to ON and adjust the regulator valve to a
pressure of 1.72 bar (24.9464 psi) on the system pressure gauge.
(7) Turn the supply valve to OFF to keep the air in the system.
NOTE : Pressure will become stable in the system, with no leak. When
____
the IDG case is vented:
- The pressure will decrease to a lightly lower value because
of the vent valve setting.
- The pressure will stay at this setting.
(8) Monitor the system pressure for five minutes for confirmation of the
leak.
(b) IDG oil cooling tubes for leakage and correct condition
(Ref. TASK 24-21-49-200-010).
(10) If you find components wet with oil, make sure that you find and
correct all the causes.
If necessary, fill the oil tank (Ref. TASK 12-13-24-612-011).
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 612
Config-2 Feb 01/10
CES
(11) If the visual check does not locate the leak source, do a check of
the system for leaks. To do this, use soap suds or equivalent leak
detector fluid:
- Put an appropriate container below the drain valve and open the
valve to release the pressure.
- Make the necessary corrections and restore the system to an
operational configuration.
- Do the check again to make sure that the leak was corrected.
NOTE : If oil collects in the coalescing filter, use the drain valve
____
a the bottom of the filter housing to drain the oil.
NOTE : If you use an AIR SOURCE 2 BAR (30 PSI) - REGULATED, FILTERED,
____
DRY, it is necessary to install a plug on the port for the
compressed air source.
Subtask 24-21-00-210-094
(1) Make sure that the wiring harnesses are in the correct condition.
(2) Make sure that the electrical connectors are correctly connected.
5. Close-up
________
Subtask 24-21-00-410-100
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 613
Config-2 Feb 01/10
CES
Subtask 24-21-00-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-00-942-055
EFF :
501-509, 511-526, 528-599, 24-21-00
Page 614
Config-2 Feb 01/10
CES
THERMOCOUPLE - IDG OIL TEMPERATURE (4015KS) - REMOVAL/INSTALLATION
__________________________________________________________________
TASK 24-21-15-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific lint free cloth
No specific warning notice
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 401
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-15-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-15-010-050
4. Procedure
_________
Subtask 24-21-15-020-050
(1) Disconnect the electrical connector (3) from the IDG oil-temperature
thermocouple (4).
(2) Remove the bolts (2) that attach the thermocouple (4) to the
fuel-cooled IDG oil-cooler.
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 402
Feb 01/10
CES
IDG Oil Temperature thermocouple
Figure 401/TASK 24-21-15-991-150
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 403
Feb 01/10
CES
(5) Use the clean lint free cloth to remove oil leakage.
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 404
Feb 01/10
CES
TASK 24-21-15-400-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 405
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-15-860-050
(1) On the center pedestal panel 115VU, make sure that a warning notice
is in position to tell persons not to start the engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-15-010-051
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 406
Feb 01/10
CES
4. Procedure
_________
Subtask 24-21-15-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Remove all the covers/caps/plugs from the openings the electrical
connector and the electrical receptacle.
(2) Use a lint-free cloth made moist with Cleaning fluid (Material No.
V01-002) to clean these parts:
(3) Use a clean lint-free cloth to dry the IDG oil-cooler and the IDG
oil-temperature thermocouple (4).
Subtask 24-21-15-420-050
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE
_______
OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO
THROUGH YOUR SKIN AND IN TO YOUR BODY.
CAUTION : MAKE SURE THAT YOU DO NOT CAUSE DAMAGE TO THE NEW PACKING WHEN
_______
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 407
Feb 01/10
CES
(1) Lubricate the new packing (1) with clean engine oil (Material No.
V10-039), then install it on the IDG oil-temperature thermocouple (4)
(Ref. TASK 70-23-13-911-010).
(2) Install the IDG oil-temperature thermocouple (4) in the IDG oil
cooler and attach with the two bolts (2).
(3) TORQUE the bolts (2) (Ref. TASK 70-23-11-911-013) to 100 lbf.in (1.13
m.daN).
Subtask 24-21-15-710-050
Subtask 24-21-15-790-050
Subtask 24-21-15-210-050
5. Close-up
________
Subtask 24-21-15-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 408
Feb 01/10
CES
(3) Remove the warning notice(s).
R
EFF :
501-509, 511-526, 528-599, 24-21-15
Page 409
Feb 01/10
CES
ADAPTER - QUICK ATTACH/DETACH, IDG - REMOVAL/INSTALLATION
_________________________________________________________
TASK 24-21-41-000-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-41
Page 401
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
3. __________
Job Set-up
Subtask 24-21-41-941-053
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-41-010-055
B. Get Access
4. Procedure
_________
Subtask 24-21-41-020-054
Subtask 24-21-41-020-055
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-41
Page 402
Config-1 Feb 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
(1) To remove the QAD adapter (2) from the accessory-gearbox mounting-pad
(1):
- hit the head of each flat head screw (3) with a flat head punch
(5).
NOTE : Flat head screws (3) rub or get caught in mating parts. Strong
____
contact is required to loosen the flat head screws.
CAUTION : YOU CAN DAMAGE THE SCREWS IF YOU USE TOO MUCH FORCE TO HIT
_______
THE PUNCH.
(3) Remove the screws (3) that attach the QAD adapter (2) to the
accessory-gearbox mounting-pad.
(4) Pull the QAD adapter (2) away from the accessory-gearbox
mounting-pad.
NOTE : If the you cannot easily release the QAD adapter (2) from the
____
mounting-pad (1), lightly hit the QAD adapter with a
soft-faced mallet (4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-41
Page 403
Config-1 Nov 01/08
CES
IDG Quick Attach/Detach (QAD) Adapter
Figure 401/TASK 24-21-41-991-300- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 404
Config-1 Feb 01/08
CES
IDG Quick Attach/Detach (QAD) Adapter
Figure 401/TASK 24-21-41-991-300- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 405
Config-1 Feb 01/08
CES
IDG Quick Attach/Detach (QAD) Adapter (New EPGS)
Figure 402/TASK 24-21-41-991-301- 12 (SHEET 1)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 406
Config-1 Nov 01/08
CES
IDG Quick Attach/Detach (QAD) Adapter (New EPGS)
Figure 402/TASK 24-21-41-991-301- 22 (SHEET 2)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 407
Config-1 Nov 01/08
CES
Removal of the QAD Adapter (Coupling)
Figure 403/TASK 24-21-41-991-400
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 408
Config-1 Feb 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
TASK 24-21-41-400-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 409
Config-1 Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-41-860-060
(a) Make sure that the warning notices to tell persons not to start
the engine, is in position.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2), is in position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 410
Config-1 Feb 01/08
CES
Subtask 24-21-41-010-068
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL 438AR
- FOR 1000EM2
447AL 448AR
4. Procedure
_________
Subtask 24-21-41-210-059
(1) Remove the protective cover from the accessory-gearbox mounting pad.
(2) Do a visual check of the QAD adapter (2) for damage from incorrect
shipping or handling.
(3) Do a visual check of the connecting surfaces of the QAD adapter (2)
and the accessory-gearbox mounting-pad. They must be smooth and
clean.
Subtask 24-21-41-640-060
CAUTION : LUBRICATE THE QAD ADAPTER TENSION-BOLT BEFORE YOU INSTALL THE
_______
ADAPTER ON THE GEARBOX MOUNTING PAD. NO LUBRICANT ON THE
TENSION BOLT CAN CAUSE INCREASED WEAR TO THE TENSION BOLT AND
THE BRACKET.
(1) Apply OILS (Material No. 03-002) to the QAD tension bolt.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 411
Config-1 Feb 01/08
CES
Subtask 24-21-41-420-070
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
CAUTION : DO NOT LET THE LUBRICANT STAY IN THE DOWEL PIN HOLES AND SCREW
_______
HOLES OF THE QAD ADAPTER. LUBRICANT BUILDUP CAN CAUSE THE
PRESSURE TO INCREASE. INCREASED PRESSURE CAN CAUSE DAMAGE TO
THE GEARBOX WHEN YOU INSTALL AND TORQUE THE SCREWS.
(1) Clean the gearbox mounting surface, index pin hole and screw holes.
(a) Use a clean cotton swab and lint-free cloth made moist with
CLEANING AGENTS (Material No. 11-002) to remove the lubricant
from the screw holes and index pin holes.
(b) Use a clean lint-free cloth made moist with CLEANING AGENTS
(Material No. 11-002) to cleanthe gearbox mounting surface and
QAD adapter. Wipe dry before cleaning fluid evaporates.
(2) Install the new gasket (6) on the face of the QAD adapter (2). Make
sure that the index pin hole of the QAD adapter is aligned with the
index pin hole of the QAD gasket.
NOTE : Make sure that the stripe on the QAD ring is aligned with the
____
stripe on the adapter plate.
(3) Install the QAD adapter (2) on the accessory-gearbox mounting pad
with the screws (3).
NOTE : Make sure that the words TOP CFM on the QAD adapter are in
____
the top position (12 oclock).
(4) Use a brush to apply a thin layer of SPECIAL MATERIALS (Material No.
05-063) to the conical surface of the heads of the screws (3) and to
the threads of the screws.
R (5) TORQUE the screws (3) to between 356 and 384 lbf.in (4.02 and 4.33
R m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 412
Config-1 Nov 01/09
CES
Subtask 24-21-41-420-071
5. Close-up
________
Subtask 24-21-41-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-41
Page 413
Config-1 Feb 01/08
CES
**ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
TASK 24-21-41-400-043
Installation of the Quick Attach/Detach (QAD) Adapter of the IDG (4000XU) (NEW
EPGS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 414
Config-1 Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-41-860-062
(a) Make sure that the warning notices in position to tell persons
not to start the engine.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pusbutton switch is off.
(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2), is in position.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 415
Config-1 Nov 01/08
CES
Subtask 24-21-41-010-070
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL 438AR
- FOR 1000EM2
447AL 448AR
4. Procedure
_________
Subtask 24-21-41-210-061
(2) Do a visual check of the QAD adapter (2) for damage from incorrect
shipping or handling.
(3) Do a visual check of the connecting surfaces of the QAD adapter (2)
and accessory- gearbox mounting-pad. They must be smooth and clean.
Subtask 24-21-41-640-062
CAUTION : LUBRICATE THE QAD ADAPTER TENSION-BOLT BEFORE YOU INSTALL THE
_______
ADAPTER ON THE GEARBOX MOUNTING PAD. NO LUBRICANT ON THE
TENSION BOLT CAN CAUSE INCREASED WEAR TO THE TENSION BOLT AND
THE BRACKET.
(1) Apply OILS (Material No. 03-002) to the QAD tension bolt.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 416
Config-1 Nov 01/08
CES
Subtask 24-21-41-420-074
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
CAUTION : IF YOU REPLACE THE QAD P/N 740123 WITH A QAD P/N 772896, YOU
_______
MUST REPLACE THE IDG P/N 740119 WITH AN IDG NEW EPGS.
CAUTION : DO NOT LET THE LUBRICANT STAY IN THE DOWEL PIN HOLES AND SCREW
_______
HOLES OF THE QAD ADAPTER. LUBRICANT BUILDUP CAN CAUSE THE
PRESSURE TO INCREASE. INCREASED PRESSURE CAN CAUSE DAMAGE TO
THE GEARBOX WHEN YOU INSTALL AND TORQUE THE SCREWS.
(1) Clean the gearbox mounting surfaces, index pin hole and screw holes.
(a) Use a clean cotton swab and lint-free cloth made moist with
CLEANING AGENTS (Material No. 11-002) to remove the lubricant
from the screw holes and index pin holes.
(b) Use a clean lint-free cloth made moist with CLEANING AGENTS
(Material No. 11-002) to clean the gearbox mounting surface and
QAD adapter. Wipe dry before cleaning fluid evaporates.
(2) Install the gasket (6) on the face of the QAD adapter (2). Make sure
that the index pin hole of the QAD adapter, is aligned with the index
pin hole of the QAD gasket.
NOTE : Make sure that the stripe of the QAD ring is aligned with the
____
stripe on the adapter plate.
NOTE : Make sure that the words TOP CFM on the QAD adapter are in
____
the top position (12 oclock).
(4) Use a brush to apply a thin layer of SPECIAL MATERIALS (Material No.
05-063) of the conical surface of the heads of the screws (3) and the
threads of the screws.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 417
Config-1 Nov 01/08
CES
R (5) TORQUE the screws (3) to between 356 and 384 lbf.in (4.02 and 4.33
R m.daN).
Subtask 24-21-41-420-075
5. Close-up
________
Subtask 24-21-41-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-41
Page 418
Config-1 Nov 01/09
CES
COUPLING - QAD, IDG - REMOVAL/INSTALLATION
__________________________________________
TASK 24-21-41-000-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-41-941-050
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
R
EFF :
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(2) On the overhead maintenance panel 50VU:
Subtask 24-21-41-010-050
B. Get Access
4. Procedure
_________
Subtask 24-21-41-020-051
Subtask 24-21-41-020-050
NOTE : Flat head srews (3) rub or get caught in mating parts. Strong
____
contact is required to loosen the flat head screws.
CAUTION : YOU CAN DAMAGE THE SCREWS IF YOU USE TOO MUCH FORCE TO HIT
_______
THE PUNCH.
(3) Remove the screws (3) that attach the QAD adapter (1) to the
accessory-gearbox mounting-pad.
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Quick Attach/Detach (QAD) Adapter (Coupling)
Figure 401/TASK 24-21-41-991-150
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Removal of the QAD Adapter (Coupling)
Figure 402/TASK 24-21-41-991-152
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(4) Pull the QAD adapter (1) away from the accessory-gearbox
mounting-pad.
NOTE : If you cannot easily release the QAD adapter (1) from the
____
mounting-pad, lightly hit the QAD adapter with a soft-faced
mallet.
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TASK 24-21-41-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-41-860-059
(a) Make sure that the warning notices to tell persons not to start
the engine, is in position.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Make sure that the warning notice to tell persons not to energize
the FADEC 1(2), is in position.
Subtask 24-21-41-010-066
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL 438AR
- FOR 1000EM2
447AL 448AR
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4. Procedure
_________
Subtask 24-21-41-210-057
(1) Remove the protective cover from the accessory-gearbox mounting pad.
(2) Do a visual check of the QAD adapter (1) for damage from incorrect
shipping or handling.
(3) Do a visual check of the connecting surfaces of the QAD adapter (1)
and the accessory-gearbox mounting-pad. They must be smooth and
clean.
Subtask 24-21-41-640-059
CAUTION : LUBRICATE THE QAD ADAPTER TENSION-BOLT BEFORE YOU INSTALL THE
_______
ADAPTER ON THE GEARBOX MOUNTING PAD. NO LUBRICANT ON THE
TENSION BOLT CAN CAUSE INCREASED WEAR TO THE TENSION BOLT AND
THE BRACKET.
(1) Apply OILS (Material No. 03-002) to the QAD tension bolt.
Subtask 24-21-41-420-068
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
CAUTION : DO NOT LET THE LUBRICANT STAY IN THE DOWEL PIN HOLES AND SCREW
_______
HOLES OF THE QAD ADAPTER. LUBRICANT BUILDUP CAN CAUSE THE
PRESSURE TO INCREASE. INCREASED PRESSURE CAN CAUSE DAMAGE TO
THE GEARBOX WHEN YOU INSTALL AND TORQUE THE SCREWS.
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(1) Clean the gearbox mounting surface, index pin hole and screw holes.
(a) Use a clean cotton swab and lint-free cloth made moist with
CLEANING AGENTS (Material No. 11-002) to remove the lubricant
from the screw holes and index pin holes.
(b) Use a clean lint-free cloth made moist with CLEANING AGENTS
(Material No. 11-002) to cleanthe gearbox mounting surface and
QAD adapter. Wipe dry before cleaning fluid evaporates.
NOTE : Make sure that the stripe on the QAD ring is aligned with
____
the stripe on the adapter plate.
(2) Install the new gasket (6) on the face of the QAD adapter (1). Make
sure that the index pin hole of the QAD adapter is aligned with the
index pin hole of the QAD gasket.
(3) Install the QAD adapter (1) on the accessory-gearbox mounting pad
with the screws (3).
NOTE : Make sure that the words TOP V2500 on the QAD adapter are in
____
the top position (12 oclock).
(4) Use a brush to apply a thin layer of SPECIAL MATERIALS (Material No.
05-063) to the conical surface of the heads of the screws (3) and to
the threads of the screws.
(5) TORQUE the screws (3) to between 348 and 384 lbf.in (3.93 and 4.33
m.daN).
Subtask 24-21-41-420-069
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5. Close-up
________
Subtask 24-21-41-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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COUPLING - QAD, IDG - INSPECTION/CHECK
______________________________________
TASK 24-21-41-200-010
Torque Check of the Quick Attack-Detach (QAD) Adapter Tension-Bolt (New EPGS)
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-41-941-057
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-41-010-067
B. Get Access
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4. Procedure
_________
Subtask 24-21-41-220-053
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(2) Do a check of the torque value of the QAD coupling bolt (2):
(a) TORQUE the QAD coupling bolt to between 22 and 26 lbf.ft (2.98
and 3.52 m.daN), (Ref. TASK 70-23-11-911-013).
(b) Lightly hit the external circumference of the QAD coupling (3) to
enter it and prevent incorrect torque values.
(c) TORQUE the QAD coupling bolt to between 22 and 26 lbf.ft (2.98
and 3.52 m.daN), (Ref. TASK 70-23-11-911-013).
(d) Continue to do this sequence until the torque value does not
decrease by more than 24 lbf.in (0.27 m.daN).
(e) Do a check of the distance between the ring lug and the bracket
of the QAD ring. If the the distance is less than 0.125 in.(3.2
mm):
1
_ Replace the IDG (Ref. TASK 24-21-51-000-010).
2
_ After you install the new IDG and torque the QAD, measure the
QAD gap again before you attach the hoses, the wires, and the
other components.
a
_ If gap is correct, the old IDG is worn and you must replace
its input flange.
b
_ If the gap is not correct, remove the new IDG and replace
the QAD adapter (Ref. TASK 24-21-41-000-010).
(3) Safety the tension bolt (2) with lockwire (Material No. V02-147),
(Ref. TASK 70-40-11-911-010) (1).
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IDG QAD Coupling
Figure 601/TASK 24-21-41-991-157
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5. Close-up
________
Subtask 24-21-41-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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IDG OIL COOLER - FUEL COOLED - REMOVAL/INSTALLATION
___________________________________________________
TASK 24-21-42-000-010
WARNING : DO NOT LET THE ENGINE FUEL OR OIL STAY ON YOUR SKIN FOR A LONG TIME.
_______
FLUSH FUEL AND OIL FROM YOUR SKIN WITH WATER. THE FUEL AND OIL ARE
POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 24-21-42-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-42-010-052
4. Procedure
_________
Subtask 24-21-42-680-052
CAUTION : DO NOT PUT THE OIL THAT HAS BEEN DRAINED FROM THE ENGINE BACK
_______
IN TO THE OIL SYSTEM.
(1) Cut and discard the wire which safeties the oil drain plug (4) to the
fuel-cooled IDG oil-cooler.
(2) Remove the oil drain plug from the fuel-cooled IDG oil-cooler and
drain the oil into the clean container.
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Fuel-Cooled IDG Oil-Cooler
Figure 401/TASK 24-21-42-991-150
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Subtask 24-21-42-680-053
CAUTION : DO NOT PUT FUEL THAT HAS BEEN DRAINED FROM THE ENGINE BACK IN
_______
TO THE FUEL SYSTEM.
(1) Cut and discard the wire which safeties the fuel drain plug (3) to
the fuel-cooled IDG oil-cooler.
(2) Remove the fuel drain plug from the fuel-cooled IDG oil-cooler and
drain the fuel into the clean container.
Subtask 24-21-42-020-058
Subtask 24-21-42-020-059
(1) Remove the bolt (12), nut (16) and washer (13) at position B.
(2) Remove the bolt (21), nut (24) and washer (22) at position C.
(3) Remove the bolt (41), nut (43) and washer (46) at position D.
(4) Remove the bolt (31), nut (34) and washer (32) at position E.
Subtask 24-21-42-020-060
(1) Remove the bolts (67) and disconnect the bracket (65) and the oil
tube (64) from the fuel-cooled IDG oil-cooler.
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Fuel-Cooled IDG Oil-Cooler
Figure 402/TASK 24-21-42-991-153
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Fuel-Cooled IDG Oil-Cooler
Figure 403/TASK 24-21-42-991-151
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(3) Remove the bolts (62) and disconnect the bracket (61) and the oil
tube (63) from the fuel-cooled IDG oil-cooler.
Subtask 24-21-42-020-061
(1) Remove the bolts (53) and disconnect the bracket (52) and the fuel
tube (51) from the fuel-cooled IDG oil-cooler.
(3) Disconnect the fuel tube (55) and the seal housing (58) from the
fuel-cooled IDG oil-cooler.
Subtask 24-21-42-020-062
NOTE : Hold the weight of the fuel-cooled IDG oil-cooler before the
____
pin (75) is removed.
(3) Remove the fuel-cooled IDG oil-cooler from the fan case.
(4) Remove the bushes (71) and (77) from the fuel-cooled IDG oil-cooler.
Subtask 24-21-42-020-063
(1) Remove the sealing ring (54) from the fuel tube (51) and discard it.
(2) Remove the seal housing (58) from the fuel tube (55).
(3) Remove the sealing ring (59) from the seal housing and discard it.
(4) Remove the two sealing rings (57) from the fuel tube (55) and discard
them.
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Fuel-Cooled IDG Oil-Cooler
Figure 404/TASK 24-21-42-991-152
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TASK 24-21-42-400-010
WARNING : DO NOT LET THE ENGINE OIL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH
_______
OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO
THROUGH YOUR SKIN AND INTO YOUR BODY.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-42-860-051
(1) Make sure that the warning notice(s) is (are) on the panel 115VU to
tell persons not to start the engine 1(2).
(2) Make sure that the warning notice(s) is (are) on the panel 50VU to
tell persons not to power supply the FADEC system.
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Subtask 24-21-42-010-053
B. Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 24-21-42-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint-free cloth, made moist with isopropyl alcohol
(Material No. V01-124) to clean the mounting surfaces on the fan
case.
Subtask 24-21-42-420-062
(1) Lubricate the new packing (2) with engine oil (Material No. V10-039)
and install it on the fuel drain plug (3), (Ref. TASK 70-23-13-911-
010).
(2) Install the fuel drain plug on the fuel-cooled IDG oil-cooler.
(3) TORQUE the fuel drain plug to between 40 and 65 lbf.in (0.45 and 0.73
m.daN), (Ref. TASK 70-23-11-911-013).
(4) Safety the fuel drain plug to the fuel-cooled IDG oil-cooler with
corrosion-resistant steel lockwire (Material No. V02-147).
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Subtask 24-21-42-420-063
(1) Lubricate the new sealing ring (1) with clean engine oil V10-039 and
install it on the oil drain plug (4), (Ref. TASK 70-23-13-911-010).
(2) Install the oil drain plug on the fuel-cooled IDG oil-cooler.
(3) TORQUE the oil drain plug to between 40 and 65 lbf.in (0.45 and 0.73
m.daN), (Ref. TASK 70-23-11-911-013).
(4) Safety the oil drain plug to the fuel-cooled IDG oil-cooler with the
V02-147 lockwire.
Subtask 24-21-42-420-065
D. Installation of the Sealing Rings and the Seal Housing on the Fuel Tube
(Ref. Fig. 403/TASK 24-21-42-991-151)
(1) Lubricate two new sealing rings (57) with clean engine oil (Material
No. V10-039) and install them on the fuel tube (55), (Ref. TASK 70-
23-13-911-010).
(2) Install the seal housing (58) on the fuel tube (55).
Subtask 24-21-42-420-066
(1) Put the bushes (71) and (77) into the mounting holes in the flanges
of the fuel-cooled IDG oil-cooler.
(2) Put the fuel-cooled IDG oil-cooler on the fan case flange.
(3) Install the pin (75) through the fan case flange and into the bush
(71).
(5) Install the pin (76) through the fan case flange and into the bush
(77).
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(7) TORQUE the pins (75) and (76) to between 85 and 105 lbf.in (0.96 and
1.18 m.daN), (Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-067
F. Connection of the Seal Housing and the Fuel Tube to the Fuel-Cooled IDG
Oil-Cooler
(Ref. Fig. 403/TASK 24-21-42-991-151)
(1) Lubricate the new sealing ring (59) with clean engine oil (Material
No. V10-039) and install it in the seal housing (58), (Ref. TASK 70-
23-13-911-010).
(2) Attach the seal housing and the fuel tube to the fuel-cooled IDG
oil-cooler with the bolts (56).
(3) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN),
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-068
(1) Lubricate the new sealing ring (54) with clean engine oil (Material
No. V10-039) and install it on the fuel tube (51), (Ref. TASK 70-23-
13-911-010).
(2) Attach the fuel tube and the bracket (52) to the fuel-cooled IDG
oil-cooler with the bolts (53).
(3) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN),
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-069
(1) Lubricate the new sealing ring (60) with clean engine oil (Material
No. V10-039) and install it on the oil tube (63), (Ref. TASK 70-23-
13-911-010).
(2) Attach the oil tube and the bracket (61) to the fuel-cooled IDG
oil-cooler with the bolts (62).
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(3) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN),
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-070
(1) Lubricate the new sealing ring (66) with clean engine oil (Material
No. V10-039) and install it on the oil tube (64), (Ref. TASK 70-23-
13-911-010).
(2) Attach the oil tube and the bracket (65) to the fuel-cooled IDG
oil-cooler with the bolts (67).
(3) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN),
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-071
(1) Attach the harness (33) to the tube (35) with the clip (36), bolt
(31), washer (32) and nut (34) at position E.
(2) Attach the harness (42) to the tube (44) with the clip (45), bolt
(41), washer (46) and nut (43) at position D.
(3) Attach the harness (23) to the tube (25) with the clip (26), bolt
(21), washer (22) and nut (24) at position C.
(4) Attach the harness (14) to the tube (15) with the clip (11), bolt
(12), washer (13) and nut (16) at position B.
(5) TORQUE the bolts (31), (41), (21) and (12) and the nuts (34), (43),
(24), and (16) to between 85 and 105 lbf.in (0.96 and 1.18 m.daN),
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-42-420-072
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Subtask 24-21-42-790-051
5. Close-up
________
Subtask 24-21-42-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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IDG OIL COOLER - FUEL COOLED - CLEANING/PAINTING
________________________________________________
TASK 24-21-42-100-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-42-020-056
4. Procedure
_________
Subtask 24-21-42-110-051
5. Close-up
________
Subtask 24-21-42-420-060
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IDG - CABLES - REMOVAL/INSTALLATION
___________________________________
TASK 24-21-43-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
The removal/installation procedures for the IDG cable assembly are identical
for both engines.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 24-21-43-860-050
(a) Put a warning notice to tell persons not to start the engine
1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-43-010-050
B. Get Access
(2) Put the access platform into position on the right side of the
engine.
4. Procedure
_________
Subtask 24-21-43-020-050
(a) Remove the screws (12) and the washers (11) from the terminal
block cover.
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(b) Remove the terminal block cover.
(a) Remove the captive washer nuts (13) from the IDG terminal block.
(4) Remove the IDG cable clips and the cable clamp:
(a) Remove the six bolts (9) and the six nuts (8) from the clips
(10).
(c) Remove the bolts (3) and (5) and the nuts (6) and (7) from the
clamp (4).
(d) Remove the clamp (4) and the support bushes from the IDG cable
assembly (2).
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CES
IDG Cables
Figure 401/TASK 24-21-43-991-150- 12 (SHEET 1)
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CES
IDG Cables
Figure 401/TASK 24-21-43-991-150- 22 (SHEET 2)
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CES
TASK 24-21-43-400-010
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-43-860-051
(1) On the center pedestal, on the panel 115VU, make sure that a warning
notice is in position to tell persons not to start the engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-43-010-051
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
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Page 407
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CES
4. Procedure
_________
Subtask 24-21-43-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint-free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the cable assembly (2).
(2) Use a clean lint-free cloth to dry the cable assembly (2).
Subtask 24-21-43-220-051
(2) Check the retention pin of each socket (Ref. ESPM 204823).
(5) Tighten the connector by hand until the orange color is shown in the
coupling nut window.
NOTE : When you tighten the connector, the torque value increases.
____
This causes the connector to make clicks until it is fully
engaged.
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CES
Subtask 24-21-43-420-050
(1) Attach the cable assembly (2) to the engine with the six clips (10),
the six bolts (9) and the six nuts (8).
Subtask 24-21-43-220-050
(2) Make sure dimension X is 12.25 in. (311.15 mm) minimum for the T1 and
T2 cables.
(3) Make sure dimension X is 11.8 in. (299.72 mm) minimum for the T3 and
N cables.
(4) If dimension X is not the correct minimum distance, move the support
bushes to get the correct distance.
Subtask 24-21-43-420-051
(1) Put the support bushes on the IDG cable assembly (2).
(3) Attach the clamp (4) to the support bracket with the two bolts (3)
and (5) and the two nuts (6) and (7).
(4) TORQUE the nuts (6) and (7) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-
23-11-911-013).
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CES
Subtask 24-21-43-420-052
(1) TORQUE the nuts (8) to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-23-11-
911-013).
(a) Loosen the bracket and move it to adujst the position of terminal
post .
(b) TORQUE the nuts of the bracket to between 85 and 105 lbf.in (0.96
and 1.18 m.daN).
(c) Attach the two cable ends to the terminal post with the nut (1).
(d) TORQUE the nuts to 110 lbf.in (1.24 m.daN) (Ref. TASK 70-23-11-
911-013).
Subtask 24-21-43-420-053
(a) Attach the cable ends to the IDG terminal block with the captive
washer nuts (13).
NOTE : The cable ends and the IDG terminals are identified as T1
____
(red) , T2 (yellow), T3 (blue) and N (white).
(b) TORQUE the captive washer nuts (13) to between 144 and 168 lbf.in
(1.62 and 1.89 m.daN) (Ref. TASK 70-23-11-911-013)
(a) Attach the terminal block cover to the IDG with the washers (11)
and the screws (12).
(b) TORQUE the screws to between 20 and 22 lbf.in (0.22 and 0.24
m.daN) (Ref. TASK 70-23-11-911-013).
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CES
Subtask 24-21-43-410-051
H. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-21-43-710-050
(a) Do the EIS start procedure (upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(b) On the ECAM control panel, push the ELEC key to get the ELEC
page:
- make sure that the voltage of the IDG is 115VAC
- make sure that the frequency of the IDG is 400Hz + or - 5Hz.
5. Close-up
________
Subtask 24-21-43-942-050
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CES
TUBING - IDG COOLER OIL - REMOVAL/INSTALLATION
______________________________________________
TASK 24-21-49-000-003
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
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201-249, 251-299, 301-399, 401-499,
24-21-49
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Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-49-941-050
A. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occured not less than 5
minutes before you do this procedure.
(a) Put a warning notice(s) to tell persons not to start the engine
1(2).
(a) Make sure that the ON legend of the ENG/FADEC GND PWR 1(2)
pushbutton switch is off.
(b) Put a warning notice(s) to tell persons not to power supply the
FADEC system.
Subtask 24-21-49-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
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CES
Subtask 24-21-49-010-050
C. Get Access
4. Procedure
_________
Subtask 24-21-49-864-050
WARNING : YOU MUST PUT THE DRAIN HOSE IN TO A CONTAINER BEFORE YOU
_______
CONNECT THE DRAIN HOSE TO THE OVERFLOW DRAIN VALVE. MAKE SURE
THAT THE DRAIN HOSE HANGS DOWN VERTICAL AND THE END OF THE HOSE
IS ABOVE THE OIL LEVEL IN THE CONTAINER. WHEN YOU CONNECT THE
DRAIN HOSE TO THE IDG YOU RELEASE THE OIL PRESSURE AND OIL WILL
SPRAY FROM THE DRAIN HOSE.
(2) Remove the dust cap from the overflow drain valve.
(3) Connect the overflow drain hose of the TANK - ENGINE OIL FILLING UP
to the overflow drain valve. Oil can come out of the overflow drain
hose of the TANK - ENGINE OIL FILLING UP from the overflow drain
valve.
(4) Disconnect the overflow drain hose of the TANK - ENGINE OIL FILLING
UP from the overflow drain valve.
Subtask 24-21-49-020-050
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201-249, 251-299, 301-399, 401-499,
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Config-1 Nov 01/08
CES
Tubes and Hoses - IDG Oil Cooling
Figure 401/TASK 24-21-49-991-300- 12 (SHEET 1)
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201-249, 251-299, 301-399, 401-499,
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Config-1 Nov 01/08
CES
Tubes and Hoses - IDG Oil Cooling
Figure 401/TASK 24-21-49-991-300- 22 (SHEET 2)
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201-249, 251-299, 301-399, 401-499,
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CES
(1) Put the container below the hoses on the IDG to catch the oil when
the hoses are disconnected.
(2) Disconnect the oil-in hose (55) from the IDG (60).
NOTE : Use a second wrench to hold the union on the IDG when you
____
loosen the hose (55) coupling nut.
(3) Disconnect the oil-in hose (55) from the lower oil-in tube (45).
NOTE : Use a second wrench to hold the fitting on the tube (45) when
____
you loosen the hose (55) coupling nut.
(4) Put protective covers on the union on the IDG and the two ends of the
oil-in hose (55).
Subtask 24-21-49-020-051
(1) Remove the screws (15) that attach the clampshells (25) to the engine
brackets at Sta. 158 (B1). (two locations).
(2) Remove the screw (15), washer (30), nut (35) that attach the
clampshell (25) to the channel.
(3) Disconnect the lower oil-in tube (45) from the upper oil-in tube
(10).
NOTE : Use a second wrench to hold the fitting on the tube (10) when
____
you loosen the tube (45) coupling nut.
(4) Put protective covers on the two ends of the lower oil-in tube (45).
(5) Remove the lower oil-in tube (45) from the engine.
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Config-1 Nov 01/08
CES
Subtask 24-21-49-020-052
(1) Remove the screw (15) that attach the clampshell (25) to the channel.
(2) Disconnect the upper oil-in tube (10) from the IDG oil cooler.
NOTE : Use a second wrench to hold the fitting on the IDG oil cooler
____
when you loosen the tube (10) coupling nut.
(3) Put protective covers on the oil cooler fitting and on the two ends
of the upper oil-in tube.
(4) Remove the upper oil-in tube (10) from the engine.
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201-249, 251-299, 301-399, 401-499,
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Config-1 Nov 01/08
CES
TASK 24-21-49-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 408
Config-1 Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-49-860-050
(1) Make sure that the warning notice(s) is (are) on the panel 115VU to
tell persons not to start the engine 1(2).
(2) Make sure that the warning notice(s) is (are) on the panel 50VU to
tell persons not to power supply the FADEC system.
Subtask 24-21-49-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-49-010-052
C. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040).
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
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201-249, 251-299, 301-399, 401-499,
24-21-49
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Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 24-21-49-420-050
(1) Remove the protective covers from the hose, tubes, and fittings on
the IDG and the IDG oil cooler.
(2) Connect the upper oil-in tube (10) to the fitting on the IDG oil
cooler.
(3) TORQUE the coupling nut on the upper oil-in tube (10) to between 1000
and 1050 lbf.in (11.30 and 11.86 m.daN).
NOTE : Use a second wrench to hold the fitting on the IDG oil cooler
____
when you torque the tube (10) coupling nut.
(4) Put the clampshell (25) on the tube (10) and attach it to the channel
with the screw (15).
(5) TORQUE the screw (15) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
Subtask 24-21-49-420-051
(1) Loosely connect the lower oil-in tube (45) to the upper oil-in tube
(10). Do not torque the tube coupling nut at this time.
(2) Put the clampshell (25) on the tube (45) and attach it to the channel
with the the screw (15), washer (30), and nut (35).
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(3) Put the clampshells (25) on the tube (45) and attach them to the
brackets at Sta. 158 (B1) with the screws (15). (two locations).
(4) TORQUE the screw (15) and nut (35) to between 20 and 25 lbf.in (0.22
and 0.28 m.daN).
(5) TORQUE the coupling nut on the lower oil-in tube (45) to between 1000
and 1050 lbf.in (11.30 and 11.86 m.daN).
NOTE : Use a second wrench to hold the fitting on the tube (10) when
____
you torque the tube (45) coupling nut.
Subtask 24-21-49-420-052
(1) Connect the oil-in hose (55) to the lower oil-in tube (45).
(2) TORQUE the coupling nut on the oil-in hose (55) to between 1000 and
1050 lbf.in (11.30 and 11.86 m.daN).
NOTE : Use a second wrench to hold the fitting on the tube (45) when
____
you torque the hose (55) coupling nut.
(3) Connect the oil-in hose (55) to the union on the IDG (60).
(4) TORQUE the coupling nut on the oil-in hose (55) to between 75 and
83.3 lbf.ft (10.16 and 11.29 m.daN).
NOTE : Use a second wrench to hold the union on the IDG when you
____
torque the hose (55) coupling nut.
Subtask 24-21-49-612-050
(1) Drain and fill the IDG with oil (Ref. TASK 12-13-24-612-041).
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CES
Subtask 24-21-49-210-050
(1) Do a visual inspection for oil leaks at the IDG and the oil tubes.
Leaks are not permitted.
Subtask 24-21-49-865-052
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
Subtask 24-21-49-710-050
(2) Make sure that there are no leaks in the IDG oil system.
5. Close-up
________
Subtask 24-21-49-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 412
Config-1 Nov 01/08
CES
TASK 24-21-49-000-004
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 413
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 24-21-49-941-051
A. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occured not less than 5
minutes before you do this procedure.
(a) Put a warning notice(s) to tell persons not to start the engine
1(2).
(a) Make sure that the ON legend of the ENG/FADEC GND PWR 1(2)
pushbutton switch is off.
(b) Put a warning notice(s) to tell persons not to power supply the
FADEC system.
Subtask 24-21-49-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-49-010-051
C. Get Access
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201-249, 251-299, 301-399, 401-499,
24-21-49
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Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 24-21-49-864-051
WARNING : YOU MUST PUT THE DRAIN HOSE IN TO A CONTAINER BEFORE YOU
_______
CONNECT THE DRAIN HOSE TO THE OVERFLOW DRAIN VALVE. MAKE SURE
THAT THE DRAIN HOSE HANGS DOWN VERTICAL AND THE END OF THE HOSE
IS ABOVE THE OIL LEVEL IN THE CONTAINER. WHEN YOU CONNECT THE
DRAIN HOSE TO THE IDG YOU RELEASE THE OIL PRESSURE AND OIL WILL
SPRAY FROM THE DRAIN HOSE.
(2) Remove the dust cap from the overflow drain valve.
(3) Connect the overflow drain hose of the TANK - ENGINE OIL FILLING UP
to the overflow drain valve. Oil can come out of the overflow drain
hose of the TANK - ENGINE OIL FILLING UP from the overflow drain
valve.
(4) Disconnect the overflow drain hose of the TANK - ENGINE OIL FILLING
UP from the overflow drain valve.
Subtask 24-21-49-020-053
(1) Put the container below the hoses on the IDG to catch the oil when
the hoses are disconnected.
(2) Disconnect the oil-out hose (50) from the IDG (60).
NOTE : Use a second wrench to hold the union on the IDG when you
____
loosen the hose (50) coupling nut.
R
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201-249, 251-299, 301-399, 401-499,
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Config-1 Nov 01/08
CES
(3) Disconnect the oil-out hose (50) from the lower oil-out tube (40).
NOTE : Use a second wrench to hold the fitting on the tube (40) when
____
you loosen the hose (50) coupling nut.
(4) Put protective covers on the union on the IDG and the two ends of the
oil-out hose (50).
Subtask 24-21-49-020-054
(1) Remove the screws (15) that attach the clampshells (20) to the engine
brackets at Sta. 158 (B1). (two locations).
(2) Remove the screw (15), washer (30), nut (35) that attach the
clampshell (20) to the channel.
(3) Disconnect the lower oil-out tube (40) from the upper oil-out tube
(5).
NOTE : Use a second wrench to hold the fitting on the tube (5) when
____
you loosen the tube (40) coupling nut.
(4) Put protective covers on the two ends of the lower oil-out tube (40).
(5) Remove the lower oil-out tube (40) from the engine.
Subtask 24-21-49-020-055
(1) Remove the screw (15) that attach the clampshell (20) to the channel.
R
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CES
(2) Disconnect the upper oil-out tube (5) from the IDG oil cooler.
NOTE : Use a second wrench to hold the fitting on the IDG oil cooler
____
when you loosen the tube (5) coupling nut.
(3) Put protective covers on the oil cooler fitting and on the two ends
of the upper oil-out tube.
(4) Remove the upper oil-out tube (5) from the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 417
Config-1 Nov 01/08
CES
TASK 24-21-49-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 418
Config-1 Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-49-860-051
(1) Make sure that the warning notice(s) is (are) on the panel 115VU to
tell persons not to start the engine 1(2).
(2) Make sure that the warning notice(s) is (are) on the panel 50VU to
tell persons not to power supply the FADEC system.
Subtask 24-21-49-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-49-010-053
C. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040).
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 419
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 24-21-49-420-053
(1) Remove the protective covers from the hose, tubes, and fittings on
the IDG and the IDG oil cooler.
(2) Connect the upper oil-out tube (5) to the fitting on the IDG oil
cooler.
(3) TORQUE the coupling nut on the upper oil-out tube (5) to between 700
and 730 lbf.in (7.91 and 8.24 m.daN).
NOTE : Use a second wrench to hold the fitting on the IDG oil cooler
____
when you torque the tube (5) coupling nut.
(4) Put the clampshell (20) on the tube (5) and attach it to the channel
with the screw (15).
(5) TORQUE the screw (15) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
Subtask 24-21-49-420-054
(1) Loosely connect the lower oil-out tube (40) to the upper oil-out tube
(5). Do not torque the tube coupling nut at this time.
(2) Put the clampshell (20) on the tube (40) and attach it to the channel
with the the screw (15), washer (30), and nut (35).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
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Config-1 Nov 01/08
CES
(3) Put the clampshells (20) on the tube (40) and attach them to the
brackets at Sta. 158 (B1) with the screws (15). (two locations).
(4) TORQUE the screw (15) and nut (35) to between 20 and 25 lbf.in (0.22
and 0.28 m.daN).
(5) TORQUE the coupling nut on the lower oil-out tube (40) to between 700
and 730 lbf.in (7.91 and 8.24 m.daN).
NOTE : Use a second wrench to hold the fitting on the tube (5) when
____
you torque the tube (40) copling nut.
Subtask 24-21-49-420-055
(1) Connect the oil-out hose (50) to the lower oil-out tube (40).
(2) TORQUE the coupling nut on the oil-out hose (50) to between 700 and
730 lbf.in (7.91 and 8.24 m.daN).
NOTE : Use a second wrench to hold the fitting on the tube (40) when
____
you torque the hose (50) coupling nut.
(3) Connect the oil-out hose (50) to the union on the IDG (60).
(4) TORQUE the coupling nut on the oil-out hose (50) to between 52.5 and
58.3 lbf.ft (7.11 and 7.90 m.daN).
NOTE : Use a second wrench to hold the union on the IDG (60) when you
____
torque the hose (50) coupling nut.
Subtask 24-21-49-612-051
(1) Drain and fill the IDG with oil (Ref. TASK 12-13-24-612-041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 421
Config-1 Nov 01/08
CES
Subtask 24-21-49-210-051
(1) Do a visual inspection for oil leaks at the IDG and the oil tubes.
Leak are not permitted.
Subtask 24-21-49-865-055
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
Subtask 24-21-49-710-051
(2) Make sure that there are no leaks in the IDG oil system.
5. Close-up
________
Subtask 24-21-49-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-49
Page 422
Config-1 Nov 01/08
CES
TUBING - IDG COOLER OIL - REMOVAL/INSTALLATION
______________________________________________
TASK 24-21-49-000-041
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-49-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-49-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
R
EFF :
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Page 402
Config-2 Feb 01/10
CES
Subtask 24-21-49-010-056
C. Get Access
4. Procedure
_________
Subtask 24-21-49-864-053
WARNING : YOU MUST PUT THE DRAIN HOSE IN TO A CONTAINER BEFORE YOU
_______
CONNECT THE DRAIN HOSE TO THE OVERFLOW DRAIN VALVE. MAKE SURE
THAT THE DRAIN HOSE HANGS DOWN VERTICAL AND THE END OF THE HOSE
IS ABOVE THE OIL LEVEL IN THE CONTAINER. WHEN YOU CONNECT THE
DRAIN HOSE TO THE IDG YOU RELEASE THE OIL PRESSURE AND OIL WILL
SPRAY FROM THE DRAIN HOSE.
(2) Remove the dust cap from the overflow drain valve.
(3) Connect the overflow drain hose of the TANK - ENGINE OIL FILLING UP
to the overflow drain valve. Oil can come out of the overflow drain
hose of the TANK - ENGINE OIL FILLING UP from the overflow drain
valve.
(4) Disconnect the overflow drain hose of the TANK - ENGINE OIL FILLING
UP from the overflow drain valve.
R
EFF :
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Page 403
Config-2 Feb 01/10
CES
Tubings - IDG Cooling Oil
Figure 401/TASK 24-21-49-991-901
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 404
Config-2 Feb 01/10
CES
Subtask 24-21-49-020-059
WARNING : YOU MUST PUT THE DRAIN HOSE IN TO A CONTAINER BEFORE YOU
_______
CONNECT THE DRAIN HOSE TO THE OVERFLOW DRAIN VALVE. MAKE SURE
THAT THE DRAIN HOSE HANGS DOWN VERTICAL AND THE END OF THE HOSE
IS ABOVE THE OIL LEVEL IN THE CONTAINER. WHEN YOU CONNECT THE
DRAIN HOSE TO THE IDG YOU RELEASE THE OIL PRESSURE AND OIL WILL
SPRAY FROM THE DRAIN HOSE.
(1) Put the container minimum capacity 2 USgal (7.5708 l) below the oil
tubes (1) and (2).
(2) Remove the five nuts (5) and the bolts (6).
(3) Use temporary ties to hold the two harness/tubes (7) clear of the two
oil tubes.
Subtask 24-21-49-020-057
CAUTION : MAKE SURE THAT THE COUPLINGS DO NOT TWIST. DAMAGE TO THE IDG
_______
BOSSES CAN OCCUR IF YOU DO NOT HOLD THE COUPLINGS.
CAUTION : MAKE SURE THAT THE TUBES CANNOT TWIST. DAMAGE TO THE TUBES CAN
_______
OCCUR IF THEY DO TWIST.
(1) At the gearbox bracket (8), remove the bolts (9) and (10) and the
spacers (11) and (12).
(2) Hold the coupling (3) and disconnect the oil inlet tube (1).
(3) Hold the coupling (4) and disconnect the oil outlet tube (2).
(4) Hold the tube (24), disconnect and remove the oil inlet tube (1).
(5) Hold the tube (25), disconnect and remove the oil outlet tube (2).
(6) Hold the tube (13), disconnect and remove the oil tube (24).
(7) Hold the tube (14), disconnect and remove the oil tube (25).
R
EFF :
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Page 405
Config-2 Feb 01/10
CES
Subtask 24-21-49-020-058
(1) Remove the bolts (15) and disconnect the oil tube (13) from the fuel
cooled IDG oil cooler.
(3) Remove the bolts (17) and disconnect the oil tube (14) from the fuel
cooled IDG oil cooler.
R
EFF :
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Page 406
Config-2 Feb 01/10
CES
TASK 24-21-49-400-041
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Page 407
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-49-860-052
(1) Make sure that the warning notice(s) is (are) on the panel 115VU to
tell persons not to start the engine 1(2).
(2) Make sure that the warning notice(s) is (are) on the panel 50VU to
tell persons not to power supply the FADEC system.
R
EFF :
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Page 408
Config-2 Feb 01/10
CES
Subtask 24-21-49-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-49-010-057
C. Get Access
(1) Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 24-21-49-420-057
(1) Lubricate the new ring (18) with clean engine oil (Material No. V10-
039) and install it to the oil tube (14) (Ref. TASK 70-23-13-911-
010).
(2) Attach the oil tube to the fuel cooled IDG oil cooler with the bolts
(17).
(3) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN)
(Ref. TASK 70-23-11-911-013).
(4) Lubricate the new packing (16) with clean engine oil (Material No.
V10-039) and install it to the oil tube (13) (Ref. TASK 70-23-13-911-
010).
R
EFF :
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Page 409
Config-2 Feb 01/10
CES
(5) Attach the oil tube to the fuel cooled IDG oil cooler with the bolts
(15).
(6) TORQUE the bolts to between 85 and 105 lbf.in (0.96 and 1.18 m.daN)
(Ref. TASK 70-23-11-911-013).
Subtask 24-21-49-420-058
CAUTION : MAKE SURE THAT THE TUBES CANNOT TWIST. DAMAGE TO THE TUBES CAN
_______
OCCUR IF THEY DO TWIST.
CAUTION : MAKE SURE THAT THE COUPLINGS DO NOT TWIST. DAMAGE TO THE IDG
_______
BOSSES CAN OCCUR IF YOU DO NOT HOLD THE COUPLINGS.
(1) Lighly lubricate the end fittings on the oil tubes and the couplings
with engine oil (Material No. V10-039) (Ref. TASK 70-30-00-918-010).
(2) Connect the oil inlet tube (1) to the coupling (3).
(3) Connect the oil inlet tube (2) to the coupling (4).
(4) Put the oil tube (24) in to the correct position for installation
between the tube (13) and the tube (1).
(5) Put the oil tube (25) in to the correct position for installation
between the tube (14) and the tube (2).
(7) At the gearbox bracket (8) align the spacer (11) and the clip (18)
and install the bolt (9).
(8) At the gearbox bracket (8) align the spacer (12) and the clip (19)
and install the bolt (10).
(9) Hold the tube (24) and TORQUE the oil inlet tube (1) to between 844
and 945 lbf.in (9.53 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(10) Hold the tube (25) and TORQUE the oil outlet tube (2) to between 620
and 680 lbf.in (7.00 and 7.68 m.daN) (Ref. TASK 70-23-11-911-013).
(11) Hold the tube (13) and TORQUE the oil tube (24) to between 844 and
945 lbf.in (9.53 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
R
EFF :
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Config-2 Feb 01/10
CES
(12) Hold the tube (14) and TORQUE the oil tube (25) to between 620 and
680 lbf.in (7.00 and 7.68 m.daN) (Ref. TASK 70-23-11-911-013).
(13) Hold the oil outlet coupling (4) with a wrench and TORQUE the tube
(2) to between 620 and 680 lbf.in (7.00 and 7.68 m.daN) (Ref. TASK
70-23-11-911-013).
(14) Hold the oil inlet coupling (3) with a wrench and TORQUE the tube (1)
to between 855 and 945 lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-
23-11-911-013).
Subtask 24-21-49-420-059
(1) Remove the temporary ties from the two harness/tube assemblies.
(2) Align the five clips (21) with the five support clips (20).
(3) Make sure that the two harness/tube (7) assemblies are loose, have no
tension and are clear or adjacent components and the structure.
(4) Install the five bolts (6) and the nuts (5).
Subtask 24-21-49-612-053
Subtask 24-21-49-210-055
(1) Do a visual inspection for oil leaks at the IDG and the oil tubes.
Leaks are not permitted.
Subtask 24-21-49-865-058
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 411
Config-2 Feb 01/10
CES
Subtask 24-21-49-790-050
(1) Do an oil leak test at the IDG and the oil tubes (Ref. TASK 71-00-00-
710-017). Leaks are not permitted.
5. Close-up
________
Subtask 24-21-49-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 412
Config-2 Feb 01/10
CES
TUBING - IDG COOLER OIL - INSPECTION/CHECK
__________________________________________
TASK 24-21-49-200-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 601
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-49-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-49-010-054
B. Get Access
4. Procedure
_________
Subtask 24-21-49-110-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Use a clean lint free cloth, made moist with cleaning fluid (Material
No. V01-002) to clean the tubes.
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 602
Feb 01/10
CES
IDG Oil-Cooling Tubes
Figure 601/TASK 24-21-49-991-150
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 603
Feb 01/10
CES
Subtask 24-21-49-210-052
(1) Examine the IDG oil-cooling tubes for security. Use the inspection
lamp and the inspection mirror.
(2) If the IDG oil-cooling tubes are loose, examine the items below for
damage, wear and loosening:
1
_ If above items show signs of damage or wear, replace them.
Subtask 24-21-49-210-053
(1) Examine the oil cooling tubes for leaks. Use the inspection lamp and
the inspection mirror.
(a) Examine the attachment bolts and the tube connection nuts for
loosening.
1
_ If the bolts or nuts are loose, examine them for damage and
wear. If the above items show signs of damage or wear, replace
them.
Subtask 24-21-49-210-054
(1) Examine the general condition of the oil cooling tubes. Use the
inspection lamp and the inspection mirror.
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 604
Feb 01/10
CES
R (3) Examine the tubes for nicks or scratches.
R (a) If the straight area of a tube has dents, replace the tube.
1
_ Tube 1 has a dent, replace it.
2
_ Tube 2 or 3 :
a
_ has more than one dent, with less than 1.00 in. (25.3999
R mm) between the edges of the dents, replace it.
b
_ has one or more dents with more than 1.00 in. (25.3999 mm)
R between the edges of the dents, with a depth up to 0.075
R in. (1.9049 mm) and the radius of the dent not less than
R 0.056 in. (1.4223 mm), the tube is serviciable.
- If the tube is out of the tolerances above, replace it.
R 3
_ Tube 4 or 5 :
a
_ has more than one dent, with less than 1.00 in. (25.3999
R mm) between the edges of the dents, replace it.
b
_ one or more dents with more than 1.00 in. (25.3999 mm)
between the edges of the dents, with a deep Up to 0.063 in.
(1.6001 mm) and the radius of the dent not less than 0.056
in. (1.4223 mm),the tube is serviciable.
- If the tube is out of the tolerances above, replace it.
R 4
_ Tube 6 :
a
_ has more than one dent, with less than 1.00 in. (25.3999
R mm) between the edges of the dents, replace it.
b
_ one or more dents with more than 1.00 in. (25.3999 mm)
R between the edges of the dents, with a depth up to 0.070
R in. (1.7779 mm) and the radius of the dent not less than
R 0.056 in. (1.4223 mm), the tube is serviciable.
- If the tube is out of the tolerances above, replace it.
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 605
Feb 01/10
CES
(5) Examine the tubes for distortion
R 1
_ Tube 1 has distortion, replace it.
R 2
_ Tube 2 has a distortion more than 0.038 in. (0.9651 mm),
R replace it.
R 3
_ Tube 3 has a distortion of more than 0.050 in. (1.2699 mm) ,
R replace it.
R 4
_ Tube 4 or 5 has a distortion of more than 0.025 in. (0.6349
R mm), replace it.
R 5
_ Tube 6 has a distortion of more than 0.035 in. (0.8889 mm),
R replace it.
R (a) If the straight area of a tube has rubs, replace the tube.
R 1
_ Tube 1, 2, 4, 5, or 6 has rubs, replace it.
2
_ Tube 3 has rubs of more than 0.010 in. (0.2539 mm), replace
it.
5. Close-up
________
Subtask 24-21-49-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 24-21-49
Page 606
Feb 01/10
CES
GENERATOR - INTEGRATED DRIVE (IDG) (4000XU) - REMOVAL/INSTALLATION
__________________________________________________________________
TASK 24-21-51-000-040
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT USE THE IDG CABLES FOR A HAND HOLD. IF THE IDG CABLES ARE
_______
PULLED LOOSE IT CAN CAUSE DAMAGE TO THE
CABLES OR TO THE ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 401
Config-1 Feb 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 402
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-941-056
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
R minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 403
Config-1 Feb 01/09
CES
Subtask 24-21-51-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-010-058
C. Get Access
4. Procedure
_________
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
_______
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN
CUT OR BLIND YOU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 404
Config-1 Nov 01/08
CES
Subtask 24-21-51-680-054
(1) Drain the IDG oil system before you remove the integrated drive
generator (Ref. TASK 12-13-24-680-040).
Subtask 24-21-51-020-066
(1) Disconnect the three electrical connectors (20), (21) and (22).
(2) Put blanking caps (23), (24) and (25) on the electrical receptacles
and plugs.
Subtask 24-21-51-020-067
(1) Remove the screws (28), the washers (29) and the terminal block cover
(27).
(2) Remove the terminal nut (30) and the washer (31) from each terminal
block stud.
Subtask 24-21-51-420-068
(1) Install the washer (31) and the terminal nut (30), or the terminal
nut with captive washer (32) on each terminal block stud.
Tighten the terminal nuts (30) or the terminal nuts with captive
washer (32) by hand only.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 405
Config-1 Nov 01/08
CES
Integrated Drive Generator (IDG)
Figure 401/TASK 24-21-51-991-300- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 406
Config-1 Feb 01/08
CES
Integrated Drive Generator (IDG)
Figure 401/TASK 24-21-51-991-300- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 407
Config-1 Feb 01/08
CES
Integrated Drive Generator (IDG)
Figure 402/TASK 24-21-51-991-305- 12 (SHEET 1)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 408
Config-1 Nov 01/08
CES
Integrated Drive Generator (IDG)
Figure 402/TASK 24-21-51-991-305- 22 (SHEET 2)
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 409
Config-1 Nov 01/08
CES
(2) Install the terminal block cover (27) or 27(A)) with the washers (29)
or (29(A)) and the screws (28) or (28(A)).
Tighten the screws (28) by hand only.
Subtask 24-21-51-020-067-A
(1) Remove the screws (28), the washers (29) and the terminal block cover
(27).
(2) Remove the terminal nut with captive washer (30) from each terminal
block stud.
Subtask 24-21-51-420-068-A
(1) Install the terminal nut with captive washer (30) on each terminal
block stud.
Tighten the terminal nut with captive washer (30) by hand only.
(2) Install the terminal block cover (27) with the washers (29) and the
screws (28).
Tighten the screws (28) by hand only.
Subtask 24-21-51-020-068
(2) Remove the overflow drain fitting (3) from the overflow drain-boss
and retain for installation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 410
Config-1 Nov 01/08
CES
Subtask 24-21-51-640-057
(1) Lubricate the new packing (8) with the OILS (Material No. 03-002).
Subtask 24-21-51-420-069
(1) Install the new packing (8) on the overflow drain-plug (9).
(4) Safety the plug with lockwire CRS 0.032in. (0.8mm) dia (Material No.
CP8002).
Subtask 24-21-51-020-069
(2) Remove the pressure-fill fitting (6) from the pressure fill-boss and
retain for subsequent use.
Subtask 24-21-51-640-058
J. Lubricate the new packing (10) with the OILS (Material No. 03-002).
Subtask 24-21-51-420-070
(1) Install the new packing (10) on the pressure fill-plug (11).
(4) Safety the plug with lockwire CRS 0.032in. (0.8mm) dia (Material No.
CP8002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 411
Config-1 Nov 01/08
CES
Subtask 24-21-51-020-070
CAUTION : USE TWO WRENCHES TO HOLD THE FITTINGS WHEN YOU TORQUE THE
_______
OIL-IN AND OIL-OUT LINES.
IF NOT YOU CAN TRANSMIT TOO MUCH TORQUE TO THE IDG FITTINGS AND
CAUSE DAMAGE TO THE IDG BOSSES.
(1) Put a container below the oil-in (13) and the oil-out (12) lines.
(2) Remove the oil-in (13) and the oil-out (12) lines from the integrated
drive generator (IDG) (1).
(4) Remove the unions (14) and (16) from IDG, and retain for subsequent
use.
(6) Install the protective covers on the oil-in (13) and oil-out (12)
lines.
(7) Install the shipping plugs (19) and (18) on the oil-in and oil-out
bosses.
Subtask 24-21-51-480-052
(2) Make sure that none of the weight is on the Quick Attach/Detach (QAD)
adapter or the input shaft.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 412
Config-1 Feb 01/09
CES
R **ON A/C 106-149, 229-235, 239-249, 251-299, 303-399, 401-499,
Subtask 24-21-51-480-052-A
(2) Make sure that none of the weight is on the Quick Attach/Detach (QAD)
adapter or the input shaft.
Subtask 24-21-51-020-071
CAUTION : DO NOT USE EXTERNAL PARTS TO PULL OR LIFT THE IDG. IF YOU DO SO
_______
YOU CAN CAUSE DAMAGE TO THE IDG.
(1) Cut and remove the lockwire (45) from the QAD tension bolt.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 413
Config-1 Nov 01/08
CES
Integrated Drive Generator (IDG)
Figure 403/TASK 24-21-51-991-301
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 414
Config-1 Feb 01/08
CES
Integrated Drive Generator (IDG)
Figure 404/TASK 24-21-51-991-306
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 415
Config-1 Nov 01/08
CES
NOTE : The QAD kit is in the open position and the clamping lugs
____
are disengaged when the stripe marks are aligned.
(3) If the tension bolt does not turn the QAD ring to the aligned/open
position:
- turn the QAD ring by hand or,
- lightly tap the ring until aligned.
(4) Hold the IDG with the hoisting mechanism and disconnect the IDG from
the gearbox.
(6) Install the protective cover on the IDG interface side of the
gearbox.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 416
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
TASK 24-21-51-400-042
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
CAUTION : DO NOT USE THE IDG CABLES FOR A HAND HOLD. IF THE IDG CABLES ARE
_______
PULLED LOOSE IT CAN CAUSE DAMAGE TO THE
CABLES OR TO THE ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 417
Config-1 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 418
Config-1 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-860-065
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-51-865-076
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-010-075
C. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 419
Config-1 Feb 01/08
CES
4. Procedure
_________
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
_______
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN
CUT OR BLIND YOU.
Subtask 24-21-51-640-072
(1) Lubricate the QAD adapter ring threads, lugs and the tension bolt
(43) with the OILS (Material No. 03-002).
(2) Lubricate the new O-ring (42) and O-ring (44) with the OILS (Material
No. 03-002).
(3) Lubricate the new packing (15) and packing (17) with the OILS
(Material No. 03-002).
(4) Lubricate the new packing (2) and packing (5) with the OILS (Material
No. 03-002).
Subtask 24-21-51-420-138
CAUTION : DO NOT USE EXTERNAL PARTS TO PULL OR LIFT THE IDG. IF YOU DO SO
_______
YOU CAN CAUSE DAMAGE TO THE IDG.
CAUTION : MAKE SURE YOU INSTALL THE IDG CORRECTLY. IF NOT YOU CAN CAUSE
_______
DAMAGE TO MATING PARTS.
(1) Remove the protective cover from the IDG interface side of the
gearbox.
(3) Install the O-ring (42) in the groove on the IDG splined shaft.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 420
Config-1 Feb 01/08
CES
Integrated Drive Generator (IDG)
Figure 405/TASK 24-21-51-991-302
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 421
Config-1 Feb 01/08
CES
(4) Install the O-ring (44) in the groove on the IDG (1) pilot diameter.
(6) Use the hoisting mechanism to have the IDG level with the mounting
pad support.
Make sure that none of the weight is on the input shaft.
(7) Turn the QAD tension bolt (43) to open the QAD ring (46). Align the
mark on the QAD ring with the mark on the QAD engine-adapter plate.
(8) Engage the lugs on the IDG in the openings in the QAD ring. To do
this, align the open-position mark on the QAD with the opposite
mark on the IDG.
R (9) TORQUE the QAD tension bolt to between 264 and 313 lbf.in (2.98 and
R 3.53 m.daN).
(10) Lightly hit the outer edge of the QAD adapter with a softface hammer.
(11) Do a check of the tension bolt torque. The torque value must not
decrease more than 24 lbf.in (0.27 m.daN).
R (12) Do again the procedure until the torque on the tension bolt is
R between 264 lbf.in (2.98 m.daN) and 313 lbf.in (3.53 m.daN).
(13) Check the distance between the ring lug and bracket of the QAD ring
and bracket. If the distance is less than 0.56 in. (14.2239 mm)
minimum,
(Ref. Fig. 406/TASK 24-21-51-991-303)
remove and replace the IDG (Ref. TASK 24-21-51-000-040) and the QAD
adapter (Ref. TASK 24-21-41-000-040).
(14) Safety the tension bolt with Lockwire CRS 0.032in. (0.8mm) dia
(Material No. CP8002) (45).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 422
Config-1 May 01/09
CES
Integrated Drive Generator (IDG) - QAD Adaptor Allowance
Figure 406/TASK 24-21-51-991-303
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 423
Config-1 Feb 01/08
CES
Subtask 24-21-51-020-105
(1) Remove the screws (28), the washers (29) and the terminal block cover
(27).
(2) Remove the terminal nut (30) and the washer (31), or the terminal nut
with captive washer (32).
Subtask 24-21-51-020-106
(1) If necessary, remove the shipping plugs (19) and (18) from the oil-in
and oil-out bosses, and retain for subsequent use.
(2) Remove the protective covers from the oil-in (13) and oil-out (12)
lines.
Subtask 24-21-51-420-139
(1) Install the new packing (17) on the union (16) and the new packing
(15) on the union (14).
(2) Install the union (16) and TORQUE it to between 35.8 and 37.9 lbf.ft
(4.85 and 5.13 m.daN).
(3) Install the union (14) and TORQUE it to between 33.3 and 35.4 lbf.ft
(4.51 and 4.79 m.daN).
Subtask 24-21-51-420-140
CAUTION : USE TWO WRENCHES TO HOLD THE FITTINGS WHEN YOU TORQUE THE
_______
OIL-IN AND OIL-OUT LINES.
IF NOT YOU CAN TRANSMIT TOO MUCH TORQUE TO THE IDG FITTINGS AND
CAUSE DAMAGE TO THE IDG BOSSES.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 424
Config-1 Feb 01/08
CES
(1) Connect the oil lines (12) and (13) on their unions.
(2) Use the two wrench procedure to hold and TORQUE the oil-in line (13)
R to between 75 and 83.3 lbf.ft (10.16 and 11.29 m.daN).
(3) Use the two wrench procedure to hold and TORQUE the oil-out line (12)
R to between 52.5 and 58.3 lbf.ft (7.11 and 7.90 m.daN).
Subtask 24-21-51-020-107
(1) If necessary, cut and remove the lockwire from the pressure fill-plug
(11).
(2) Remove the pressure fill-plug (11) with the packing (10) from the
lower pressure fill-boss, and retain for subsequent use.
(3) If necessary, cut and remove the lockwire from the overflow
drain-plug (9).
(4) Remove the overflow drain-plug (9) with the packing (8) from the
lower boss of the overflow drain, and retain for subsequent use.
Subtask 24-21-51-420-141
(1) Install the new packing (5) on the pressure fill fitting (6).
(2) Install the pressure fill fitting (6) in the pressure fill-boss.
R TORQUE the fitting to between 10 and 15 lbf.ft (1.35 and 2.03 m.daN).
(3) Install the dust cap (7) on the pressure fill fitting (6).
Subtask 24-21-51-420-142
(1) Install the new packing (2) on the overflow drain fitting (3).
(2) Install the overflow drain fitting (3) in the overflow drain-boss.
R TORQUE the fitting to between 20 and 25 lbf.ft (2.71 and 3.38 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 425
Config-1 May 01/09
CES
Subtask 24-21-51-160-057
(1) Examine the electrical receptacle and plug (20), (21) and (22) for
dirt inside connectors.If the connectors are dirties, clean them with
a lint free cloth and CLEANING AGENTS (Material No. 11-002).
Subtask 24-21-51-420-143
CAUTION : MAKE SURE THAT THE WASHER IS INSTALLED BETWEEN THE PHASE LEADS
_______
AND THE TERMINAL NUT. IF NOT, THE TERMINAL BLOCK WILL BURN
LOCALLY BECAUSE OF RESISTANCE HEATING.
(1) Install the phase leads (26) on the generator terminal block. Make
sure that the N, T1, T2 and T3 wire labels agree with the terminal
labels (N, T-1, T-2, T-3).
(2) Install the washer (31) and the terminal nut (30) on each terminal
block stud. TORQUE the terminal nuts (30) to between 12 and 14 lbf.ft
(1.62 and 1.89 m.daN).
(3) Install the terminal block cover (27) or (27(A)). Attach then with
the washers (29) or (29(A)) and the screws (28) or (28(A)).
(4) TORQUE the screws to between 20.4 and 22.2 lbf.in (0.23 and 0.25
m.daN).
(5) Remove the connector protective caps (23), (24), (25) and retain for
subsequent use.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 426
Config-1 Feb 01/09
CES
Subtask 24-21-51-612-065
Subtask 24-21-51-865-078
N. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
Subtask 24-21-51-710-061
R (1) Do an operational test of the IDG disconnect system (Ref. TASK 24-21-
R 00-720-042).
Subtask 24-21-51-720-062
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 427
Config-1 Feb 01/10
CES
5. Close-up
________
Subtask 24-21-51-410-071
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 428
Config-1 Feb 01/09
R
CES
**ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
TASK 24-21-51-400-044
Installation of the Integrated Drive Generator - IDG 1(2), (4000XU) (New EPGS)
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
CAUTION : MAKE SURE YOU HOLD THE NIPPLE AND THE REDUCER WITH A WRENCH WHEN YOU
_______
TORQUE THE TUBE FITTINGS. THIS WILL MAKE SURE YOU DO NOT TORQUE THE
NIPPLE OR THE REDUCER WHEN YOU TIGHTEN THE FITTING.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 429
Config-1 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 430
Config-1 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-860-066
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 24-21-51-865-079
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-010-076
C. Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-040):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 431
Config-1 Nov 01/08
CES
4. Procedure
_________
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
_______
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN
CUT OR BLIND YOU.
Subtask 24-21-51-640-073
(1) Lubricate the QAD adapter ring threads, lugs and the tension bolt
(43) with the OILS (Material No. 03-002).
(2) Lubricate the new O-ring (42) and O-ring (44) with the OILS (Material
No. 03-002).
(3) Lubricate the new packing (15) and packing (17) with the OILS
(Material No. 03-002).
(4) Lubricate the new packing (2) and packing (5) with the OILS (Material
No. 03-002).
Subtask 24-21-51-420-144
CAUTION : DO NOT USE EXTERNAL PARTS TO PULL OR LIFT THE IDG. IF YOU DO SO
_______
YOU CAN CAUSE DAMAGE TO THE IDG.
CAUTION : MAKE SURE YOU INSTALL THE IDG CORRECTLY. IF NOT YOU CAN CAUSE
_______
DAMAGE TO MATING PARTS.
CAUTION : IF YOU REPLACE THE IDG P/N 740119 WITH AN IDG NEW EPGS, YOU
_______
MUST REPLACE THE QAD P/N 740123 WITH QAD P/N 772896.
(1) Remove the protective cover from the IDG interface side of the
gearbox.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 432
Config-1 Nov 01/08
CES
Integrated Drive Generator (IDG)
Figure 407/TASK 24-21-51-991-307
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 433
Config-1 Nov 01/08
CES
(3) Install the O-ring (42) in the groove on the IDG splined shaft.
(4) Install the O-ring (44) in the groove on the IDG (1) pilot diameter.
(6) Use the hoisting mechanism to align the IDG with the mounting pad
support.
Make sure that none of the weight is on the input shaft.
(7) Turn the QAD tension bolt (43) to open the QAD ring (46). Align the
mark on the QAD ring with the mark on the QAD engine-adapter plate.
(8) Engage the lugs on the IDG in the openings in the QAD ring. To do
this, align the open-position mark on the QAD with the opposite
mark on the IDG.
(9) TORQUE the QAD tension bolt to between 22 and 26 lbf.ft (2.98 and
3.52 m.daN).
(10) Lightly hit the outer edge of the QAD adapter with a softface hammer.
(11) Do a check of the tension bolt torque. The torque value must not
decrease more than 2 lbf.ft (0.27 m.daN).
(12) Do again the procedure until the torque on the tension bolt is
between 22 and 26 lbf.ft (2.98 and 3.52 m.daN).
(13) Do a check of the distance between the ring lug and bracket of the
QAD ring and bracket. If the distance is less than 0.312 in. (7.9 mm)
minimum,
(Ref. Fig. 408/TASK 24-21-51-991-308)
remove and replace the IDG (Ref. TASK 24-21-51-000-040) and the QAD
adapter (Ref. TASK 24-21-41-000-040).
(14) Safety the tension bolt with Lockwire CRS 0.032in. (0.8mm) dia
(Material No. CP8002) (45).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 434
Config-1 Nov 01/08
CES
Integrated Drive Generator (IDG) - QAD Adaptor Allowance
Figure 408/TASK 24-21-51-991-308
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 435
Config-1 Nov 01/08
CES
Subtask 24-21-51-020-108
(1) Remove the screws (28), the washers (29) and the terminal block cover
(27).
Subtask 24-21-51-020-109
(1) If necessary, remove the shipping plugs (19) and (18) from the oil-in
and oil-out bosses, and retain for subsequent use.
(2) Remove the protective covers from the oil-in (13) and oil-out (12)
lines.
Subtask 24-21-51-420-145
(1) Install the new packing (17) on the union (16) and the new packing
(15) on the union (14).
(2) Install the union (16) and TORQUE it to between 30 and 40 lbf.ft
(4.06 and 5.42 m.daN).
(3) Install the union (14) and TORQUE it to between 25 and 35 lbf.ft
(3.38 and 4.74 m.daN).
Subtask 24-21-51-420-146
CAUTION : USE TWO WRENCHES TO HOLD THE FITTINGS WHEN YOU TORQUE THE
_______
OIL-IN AND OIL-OUT LINES.
IF NOT YOU CAN TRANSMIT TOO MUCH TORQUE TO THE IDG FITTINGS AND
CAUSE DAMAGE TO THE IDG BOSSES.
(1) Connect the oil lines (12) and (13) on their unions.
(2) Use the two wrench procedure to hold and TORQUE the oil-in line (13)
to between 75 and 83.3 lbf.ft (10.16 and 11.29 m.daN).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 436
Config-1 Nov 01/08
CES
(3) Use the two wrench procedure to hold and TORQUE the oil-out line (12)
to between 52.5 and 58.3 lbf.ft (7.11 and 7.90 m.daN).
Subtask 24-21-51-020-110
(1) If necessary, cut and remove the lockwire from the pressure fill-plug
(11).
(2) Remove the pressure fill-plug (11) with the packing (10) from the
lower pressure fill-boss, and retain for subsequent use.
(3) If necessary, cut and remove the lockwire from the overflow
drain-plug (9).
(4) Remove the overflow drain-plug (9) with the packing (8) from the
lower boss of the overflow drain, and retain for subsequent use.
Subtask 24-21-51-420-147
(1) Install the new packing (5) on the pressure fill fitting (6).
(2) Install the pressure fill fitting (6) in the pressure fill-boss.
TORQUE the fitting to between 10 and 15 lbf.ft (1.35 and 2.03 m.daN).
(3) Install the dust cap (7) on the pressure fill fitting (6).
Subtask 24-21-51-420-148
(1) Install the new packing (2) on the overflow drain fitting (3).
(2) Install the overflow drain fitting (3) in the overflow drain-boss.
TORQUE the fitting to between 20 and 25 lbf.ft (2.71 and 3.38 m.daN).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 437
Config-1 Nov 01/08
CES
Subtask 24-21-51-160-058
(1) Examine the electrical receptacle and plug (20), (21) and (22) for
dirt inside connectors.If the connectors are dirties, clean them with
a lint free cloth and CLEANING AGENTS (Material No. 11-002).
Subtask 24-21-51-420-149
CAUTION : MAKE SURE THAT THE WASHER IS INSTALLED BETWEEN THE PHASE LEADS
_______
AND THE TERMINAL NUT. IF NOT, THE TERMINAL BLOCK WILL BURN
LOCALLY BECAUSE OF RESISTANCE HEATING.
(1) Install the phase leads (26) on the generator terminal block. Make
sure that the N, T1, T2 and T3 wire labels agree with the terminal
labels (N, T-1, T-2, T-3).
(2) Install the terminal nut with captive washer (30) on each terminal
block stud. TORQUE the terminal nut with captive washer (30) to
between 12 and 14 lbf.ft (1.62 and 1.89 m.daN).
(3) Install the terminal block cover (27). Attach with the washers (29)
and the screws (28).
(4) TORQUE the screws to between 20 and 22 lbf.in (0.22 and 0.24 m.daN).
Subtask 24-21-51-612-066
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 438
Config-1 Nov 01/08
CES
Subtask 24-21-51-865-081
N. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
Subtask 24-21-51-710-062
R (1) Do an operational test of the IDG disconnect system (Ref. TASK 24-21-
R 00-720-042).
Subtask 24-21-51-720-063
(2) If the IDG is not connected, make sure that the CMS message IDGx
(Ex-4000XU) RECONFIG is shown on the EPGS GROUND REPORT page.
1
_ On the ELEC control panel 35VU, release (OFF) then push the
related ELEC/GEN pushbutton switch (3XU) to do a reset of the
GCU.
2
_ On the SD, on the ELEC page, make sure that the line
connection between the IDG1 (2) and the related AC busbar is
shown green.
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 439
Config-1 Feb 01/10
CES
(b) If the related engine is stopped, on the ELEC control panel 35VU,
release then push the related ELEC/GEN pushbutton switch (3XU).
1
_ Start the engine.
2
_ On the SD, on the ELEC page, make sure that the line
connection between the IDG1 (2) and the related busbar is
shown green.
(c) If the IDG1 (2) is not connected after the GCU reset, do a check
for other CMS fault messages related to the IDG.
5. Close-up
________
Subtask 24-21-51-410-072
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 440
Config-1 Nov 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
TASK 24-21-51-000-041
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET ENGINE OIL FALL ON THE ENGINE. UNWANTED OIL MUST BE
_______
REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH THE OIL CAN CAUSE
DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 441
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-941-057
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
R minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 442
Config-1 Feb 01/09
CES
Subtask 24-21-51-010-060
B. Get Access
4. Procedure
_________
Subtask 24-21-51-680-055
(1) Drain the oil from the IDG (Ref. TASK 12-13-24-680-040).
Subtask 24-21-51-020-075
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (1).
NOTE : you can put a container 1.5 USgal (5.68 l) below the filter
____
cavity.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 443
Config-1 Nov 01/08
CES
IDG Oil Filter
Figure 409/TASK 24-21-51-991-304
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 444
Config-1 Feb 01/08
CES
IDG Oil Filters
Figure 409A/TASK 24-21-51-991-304-A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 445
Config-1 Nov 01/08
CES
(2) Remove the filter cover (1).
(3) Remove and discard the packing (2) from the filter cover (1).
(5) Remove and discard the packing (4) from the filter element (3).
Subtask 24-21-51-020-075-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (1).
NOTE : you can put a container 1.5 USgal (5.68 l) below the filter
____
cavity.
(3) Remove and discard the packing (2) from the filter cover (1).
(5) Remove and discard the packing (4) from the filter element (3).
Subtask 24-21-51-210-061
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 446
Config-1 Nov 01/08
CES
TASK 24-21-51-400-041
CAUTION : DO NOT LET ENGINE OIL FALL ON THE ENGINE. UNWANTED OIL MUST BE
_______
REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH THE OIL CAN CAUSE
DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 447
Config-1 Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 448
Config-1 Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
3. __________
Job Set-up
Subtask 24-21-51-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
R warning notice is in position to tell persons not to start the
R engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(3) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 24-21-51-640-060
(1) Lubricate the new O-ring (4) with the OILS (Material No. 03-002).
(2) Lubricate the new O-ring (2) with the OILS (Material No. 03-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 449
Config-1 Feb 01/09
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 24-21-51-420-077
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : MAKE SURE THE COMPONENTS ARE SEATED IN THE IDG SCAVENGE FILTER
_______
CAVITY BEFORE YOU INSTALL THE FILTER COVER. DO NOT TIGHTEN THE
FILTER COVER SCREWS TO FORCE THE FILTER COMPONENTS INTO THE
HOUSING.
CAUTION : DO NOT CLEAN AND USE AGAIN A FILTER ELEMENT THAT YOU REMOVED.
_______
(1) Remove the blanking cap from the filter cavity port.
(2) Install the new O-ring (4) on the filter element (3) and make sure
that it is in the correct position.
(3) Install the new O-ring (2) on the filter cover (1) and make sure that
it is in the correct position.
(6) TORQUE the filter cover to between 13 and 15 lbf.ft (1.76 and 2.03
m.daN).
(7) Safety the filter cover with MISCELLANEOUS (Material No. 19-010).
Subtask 24-21-51-420-077-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 450
Config-1 Nov 01/08
CES
WARNING : MAKE SURE THAT THE COMPONENTS ARE IN THE CORRECT POSITION IN
_______
THE FILTER CAVITIES BEFORE YOU INSTALL THE FILTER COVERS. DO
NOT TIGHTEN THE FILTER COVER SCREWS TO PUT THE FILTER
COMPONENTS IN THE HOUSINGS.
CAUTION : DO NOT CLEAN AND USE AGAIN A FILTER ELEMENT THAT YOU REMOVED.
_______
(1) Remove the blanking cap from the filter cavity port.
(2) Install the O-ring (4) on the filter element (3) and make sure that
it is in the correct position.
(3) Install the new O-ring (2) on the filter cover (1) and make sure that
it is in the correct position.
(6) TORQUE the filter cover to between 13 and 15 lbf.ft (1.76 and 2.03
m.daN).
(7) Safety the filter cover with MISCELLANEOUS (Material No. 19-010).
Subtask 24-21-51-612-055
Subtask 24-21-51-210-062
(1) Do dry motoring (Ref. TASK 71-00-00-710-001) and make sure that there
are no oil leaks at the cover(s)of the IDG oil filter(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 451
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 24-21-51-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 452
Config-1 Nov 01/08
CES
GENERATOR - INTEGRATED DRIVE (IDG) (4000XU) - REMOVAL/INSTALLATION
__________________________________________________________________
TASK 24-21-51-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
CAUTION : DO NOT USE THE IDG CABLES FOR A HAND HOLD. IF THE IDG CABLES ARE
_______
PULLED LOOSE IT CAN CAUSE DAMAGE TO THE
CABLES OR TO THE ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 402
Config-2 Feb 01/10
CES
Subtask 24-21-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-010-050
C. Get Access
4. Procedure
_________
Subtask 24-21-51-680-050
A. Draining of the Oil from the IDG System before you remove the Integrated
Drive Generator
Subtask 24-21-51-020-051
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 403
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 401/TASK 24-21-51-991-152- 12 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 404
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 401/TASK 24-21-51-991-152- 22 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 405
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 402/TASK 24-21-51-991-156- 12 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 406
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 402/TASK 24-21-51-991-156- 22 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 407
Config-2 Feb 01/10
CES
Subtask 24-21-51-020-052
(1) Remove the two bolts (33), the washers (32) and the cover (31) from
the terminal block (37).
(3) Disconnect the four phase cables (39) from the IDG (1).
(4) Use temporary ties and safety the four phase cables (39) and the
three electrical connectors (38) away from the IDG (1).
Subtask 24-21-51-020-053
CAUTION : MAKE SURE THAT THE COUPLINGS DO NOT TWIST. DAMAGE TO THE IDG
_______
BOSSES CAN OCCUR IF YOU DO NOT HOLD THE COUPLINGS.
CAUTION : MAKE SURE THAT THE TUBES CANNOT TWIST. DAMAGE TO THE TUBES CAN
_______
OCCUR IF THEY DO TWIST.
(1) Put the container below the oil tubes (52) and (53)
R (2) Remove the nut (54), the washer(s) (55) and the bolt (58).
R (3) Remove the nut (67), the washer(s) (68) and the bolt (71).
R (4) Remove the nut (72), the washer(s) (73) and the bolt (76).
R (5) Remove the nut (77), the washer(s) (78) and the bolt (80).
R (6) Use temporary ties to hold the harness away from the two oil tubes.
R
R (7) At the gearbox bracket (60), remove the bolts (63) and (64) and the
spacers (61) and (66).
R NOTE : Hold the two couplings (14) and (15) when you disconnect the
____
R oil tubes.
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 408
Config-2 Feb 01/10
CES
R (8) Hold the coupling (15) and disconnect the oil inlet tube (52).
R
R (9) Hold the coupling (14) and disconnect the oil outlet tube (53).
R NOTE : Hold the tubes (51) and (50) when you loosen the connections.
____
R (10) Hold the tube (50), disconnect and remove the oil inlet tube (52).
R (11) Hold the tube (51), disconnect and remove the oil outlet tube (53).
R
Subtask 24-21-51-020-054
(1) Make a note of the positions of the banjo couplings (14) and (15),
they must be put in the same positions on installation.
(4) Remove the overflow drain valve (10) and the pressure fill valve
(11).
Subtask 24-21-51-480-050
(2) Lift the attachment cradle to the IDG with the hydraulic pump on the
IDG Removal/Installation Tool.
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 409
Config-2 Feb 01/10
CES
R Integrated Drive Generator (IDG)
R Figure 403/TASK 24-21-51-991-151- 13 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 410
Config-2 Feb 01/10
CES
R Integrated Drive Generator (IDG)
R Figure 403/TASK 24-21-51-991-151- 23 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 411
Config-2 Feb 01/10
CES
R Integrated Drive Generator (IDG)
R Figure 403/TASK 24-21-51-991-151- 33 (SHEET 3)
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 412
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 404/TASK 24-21-51-991-150
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 413
Config-2 Feb 01/10
CES
Integrated Drive Generator (IDG)
Figure 405/TASK 24-21-51-991-155
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 414
Config-2 Feb 01/10
CES
Subtask 24-21-51-020-050
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : DO NOT USE EXTERNAL PARTS TO PULL OR LIFT THE IDG. IF YOU DO SO
_______
YOU CAN CAUSE DAMAGE TO THE IDG.
(1) Cut and remove the lockwire from the QAD coupling (4).
NOTE : The QAD kit is in the open position and the clamping lug are
____
disengaged when the stripe marks are aligned.
(3) If the tension bolt (4) does not turn the QAD ring to the
aligned/open position:
- turn the QAD ring by hand or,
- lightly hit the ring, up to the aligned position.
(4) Carefully pull the IDG (1) rearwards from the gearbox and remove it.
(9) Install the protective cover on the IDG interface side of the gearbox
(6).
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 415
Config-2 Feb 01/10
CES
TASK 24-21-51-400-010
Installation of the Integrated Drive Generator - IDG 1(2), (4000XU), (New EPGS)
WARNING : DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL
_______
FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH
YOUR SKIN AND IN TO YOUR BODY.
CAUTION : DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR
_______
OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME
PARTS.
CAUTION : DO NOT USE THE IDG CABLES FOR A HAND HOLD. IF THE IDG CABLES ARE
_______
PULLED LOOSE IT CAN CAUSE DAMAGE TO THE
CABLES OR TO THE ENGINE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 416
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 417
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-860-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-865-072
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1, 4000XU
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 1000EM2, 4000XU
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
Subtask 24-21-51-010-072
C. Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
R
EFF :
501-509, 511-526, 528-599, 24-21-51
Page 418
Config-2 Feb 01/10
CES
Subtask 24-21-51-010-073
D. Make sure that the reverser cowls are open (Ref. TASK 78-32-00-010-010):
- FOR 1000EM1
451AL, 452AR
- FOR 1000EM2
461AL, 462AR
4. Procedure
_________
Subtask 24-21-51-110-054
CAUTION : IF YOU REPLACE AN IDG P/N 766219 WITH AN IDG P/N 772292, YOU
_______
MUST REPLACE QAD P/N 740123 WITH QAD P/N 767669.
(1) Remove the protective cover from the IDG interface side of the
gearbox (6).
(4) Remove the blanking plugs from the disconnected line ends.
(5) Make sure that the two couplings (14) and (15) have been removed
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint-free cloth, made moist with cleaning fluid
(Material No. V01-002) to clean these components:
- the IDG flange on the gearbox (6)
- the IDG (1) mounting flange
- the QAD coupling (4).
R
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CES
Subtask 24-21-51-420-124
(1) Attach the IDG to the IDG removal/installation tool IDG R/I (TMHSD09-
60-00).
Subtask 24-21-51-420-125
(1) Install new packing (2) and packing (7) on the IDG (1) (Ref. TASK 70-
23-13-911-010)
(2) Put the QAD coupling (4) in position on the gearbox (6).
(4) Turn the QAD coupling (4) until the arrow TOP V2500 (3) is at the
top center and the OPEN mark (5) is aligned with the adjacent gearbox
mark.
Subtask 24-21-51-640-069
Subtask 24-21-51-210-068
Subtask 24-21-51-420-127
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
R
EFF :
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CES
CAUTION : DO NOT USE EXTERNAL PARTS TO PULL OR LIFT THE IDG. IF YOU DO SO
_______
YOU CAN CAUSE DAMAGE TO THE IDG.
CAUTION : MAKE SURE YOU INSTALL THE IDG CORRECTLY. IF NOT YOU CAN CAUSE
_______
DAMAGE TO MATING PARTS.
(2) Carefully align the IDG drive shaft and the gearbox output shaft.
(3) Push the IDG (1) forward onto the gearbox (6).
(4) Make sure that the mounting flanges are correctly aligned.
(5) Make sure that the two OPEN marks (5) and (8) are aligned.
(6) Make sure that the IDG (1) is correctly engaged in the QAD coupling
(4).
(7) Tighten the QAD coupling (4) until the IDG flange lugs are fully
engaged in the QAD coupling lugs.
(8) Make sure that the QAD coupling turns easily and does not catch.
(9) TORQUE the QAD coupling (4) to between 22 and 26 lbf.ft (2.98 and
3.52 m.daN) (Ref. TASK 70-23-11-911-013).
(10) Lightly hit the QAD coupling circumference to center it and make sure
that the torque values are correct.
(12) Make sure that the torque has not decreased by more than 24 lbf.in
(0.27 m.daN) from the torque given in step (9).
(14) Make sure that the torque value of the QAD coupling is between the
limits given in step (9).
(15) Safety the QAD coupling with lockwire (Material No. V02-147).
R
EFF :
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CES
(16) Remove the IDG removal/installation tool IDG R/I (TMHSD09-60-00).
Subtask 24-21-51-110-056
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(1) Use a clean lint-free cloth made moist with cleaning fluid (Material
No. V01-002) to clean the components:
- the overflow drain valve (10)
- the pressure fill valve (11)
- the couplings (14) and (15)
- the applicable parts on the IDG (1).
Subtask 24-21-51-640-070
(1) Lubricate these components with engine oil (Material No. V10-039)
(Ref. TASK 70-30-00-918-010)
- the packings (9) and (12),
- the seals (13) and (16).
Subtask 24-21-51-420-128
(a) Put a new packing (9) on the overflow drain valve (10) (Ref. TASK
70-23-13-911-010).
(c) TORQUE the overflow drain valve to between 20 and 25 lbf.ft (2.71
and 3.38 m.daN) (Ref. TASK 70-23-11-911-013).
R
EFF :
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CES
(d) Put the dust cap on the overflow drain valve (10).
(a) Put a new packing (12) on the pressure fill valve (11) (Ref. TASK
70-23-13-911-010).
(c) TORQUE the pressure fill valve to between 10 and 15 lbf.ft (1.35
and 2.03 m.daN) (Ref. TASK 70-23-11-911-013).
(d) Put the dust cap on the pressure fill valve (11).
Subtask 24-21-51-420-129
CAUTION : MAKE SURE THAT YOU INSTALL THE CORRECT COUPLINGS ON THE IDG. ON
_______
IDG P/N 772292, THE CORRECT COUPLINGS ARE FRH461062 AND
FRH461063.
(1) Lightly lubricate the end fittings on the oil tubes and the couplings
with engine oil (Material No. V10-039) (Ref. TASK 70-30-00-918-010).
(2) Put a new seal (13) on the coupling (14) (Ref. TASK 70-23-13-911-
010).
(3) Loosely install the coupling (14) on the IDG (1) and align the
temporary marks.
(4) Put a new seal (16) on the coupling (15) (Ref. TASK 70-23-13-911-
010).
(5) Loosely install the coupling (15) on the IDG (1) and align the
temporary marks.
(6) Put the oil inlet tube (52) in the correct position for installation
between the tube (50) and the coupling (15).
(7) Put the oil outlet tube (53) in the correct position for installation
between the tube (51) and the coupling (14).
R
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CES
(9) At the gearbox bracket (60), align the spacer (61) and the clip (62)
and install the bolt (63).
(10) At the gearbox bracket (60), align the spacer (66) and the clip (65)
and install the bolt (64).
CAUTION : MAKE SURE THAT THE TUBES CANNOT TWIST. DAMAGE TO THE TUBES
_______
CAN OCCUR IF THEY DO TWIST.
(a) Hold the tube (51) and TORQUE the oil outlet tube (53) to between
620 and 680 lbf.in (7.00 and 7.68 m.daN) (Ref. TASK 70-23-11-911-
013).
NOTE : Hold the tubes (51) and (50) when you tighten the
____
connections.
(b) Hold the tube (50) and TORQUE the oil inlet tube (52) to between
844 and 945 lbf.in (9.53 and 10.67 m.daN) (Ref. TASK 70-23-11-
911-013).
(12) Hold the outlet coupling (14) with a wrench and TORQUE the collar to
between 300 and 350 lbf.in (3.39 and 3.95 m.daN) (Ref. TASK 70-23-11-
911-013).
(13) Hold the inlet coupling (15) with a wrench and TORQUE the collar to
between 320 and 370 lbf.in (3.61 and 4.18 m.daN) (Ref. TASK 70-23-11-
911-013).
CAUTION : MAKE SURE THAT THE COUPLINGS DO NOT TWIST. DAMAGE TO THE
_______
IDG BOSSES CAN OCCUR IF YOU DO NOT HOLD THE COUPLINGS.
(a) Hold the oil outlet coupling (14) with a wrench and TORQUE the
tube (51) to between 620 and 680 lbf.in (7.00 and 7.68 m.daN)
(Ref. TASK 70-23-11-911-013).
NOTE : Hold the couplings (14) and (15) when you tighten the oil
____
tubes.
(b) Hold the oil inlet coupling (15) with a wrench and TORQUE the
tube (50) to between 855 and 945 lbf.in (9.66 and 10.67 m.daN)
(Ref. TASK 70-23-11-911-013).
R
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CES
Subtask 24-21-51-420-130
R CAUTION : MAKE SURE CLIP POINT 1125 AND CLIP POINT 1124 HOLD THE HARNESS
_______
R INBOARD OF THE OIL TUBE. DAMAGE CAN OCCUR TO THE HARNESS IF
R HELD OUTBOARD.
R (1) Remove the temporary ties from the two harness/tube assemblies.
R (a) Align the clip (56) with the support clip (57).
R (b) Make sure that two harness/tube assemblies are loose, have no
R tension and are away from or adjacent components and the
R structure.
R (c) Install the bolt (58), washer(s) (55) and the nut (54).
R (a) Align the clip (69) with the support clip (70).
R (b) Make sure that two harness/tube assemblies are loose, have no
R tension and are away from or adjacent components and the
R structure.
R (c) Install the bolt (71), washer(s) (68) and the nut (67).
R (a) Align the clip (74) with the support clip (75)
R (b) Make sure that two harness/tube assemblies are loose, have no
R tension and are away from or adjacent components and the
R structure.
R (c) Install the bolt (76), washer(s) (73) and the nut (72).
R
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CES
R (5) Install the harness and tube at position F
R (b) Make sure that two harness/tube assemblies are loose, have no
R tension and are away from or adjacent components and the
R structure.
R (c) Install the bolt (77), washer (78) (if applicable) and the nut
R (80).
R
Subtask 24-21-51-420-131
M. Installation of the Phase Leads and Electrical Connectors (Ref. TASK 70-
23-15-912-010) to the IDG
(Ref. Fig. 402/TASK 24-21-51-991-156)
CAUTION : IF THE WASHERS ARE NOT INSTALLED CORRECTLY THE TERMINAL BLOCK
_______
CAN BECOME HOT AND BURN.
(1) Remove the temporary ties from the four phase cables (39) and the
three electrical connectors (38).
(2) Put the four phase cables (39) in the correct position for
installation on the terminal block (37).
(4) TORQUE the nuts (34) to between 12 and 14 lbf.ft (1.62 and 1.89
m.daN) (Ref. TASK 70-23-11-911-013).
(5) Put the cover (31) in the correct position for installation on the
terminal block (37).
(7) TORQUE the bolts (33) to between 20 and 22 lbf.in (0.22 and 0.24
m.daN) (Ref. TASK 70-23-11-911-013).
(8) Make sure that the three electrical connectors (38) are clean.
R
EFF :
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Config-2 Feb 01/10
CES
Subtask 24-21-51-612-063
Subtask 24-21-51-410-068
Subtask 24-21-51-865-073
Q. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1000EM1, 4000XU
1XT, 2XU1
FOR 1000EM2, 4000XU
2XT, 2XU2
Subtask 24-21-51-710-059
Subtask 24-21-51-720-060
R
EFF :
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Page 427
Config-2 Feb 01/10
CES
(2) If the IDG is not connected, make sure that the CMS message IDGx
(Ex-4000XU) RECONFIG is shown on the EPGS GROUND REPORT page.
1
_ On the ELEC control panel 35VU, release (OFF) then push the
related ELEC/GEN pushbutton switch (3XU) to do a reset of the
GCU.
2
_ On the SD, on the ELEC page, make sure that the line
connection between the IDG1 (2) and the related AC busbar is
shown green.
(b) If the related engine is stopped, on the ELEC control panel 35VU,
release then push the related ELEC/GEN pushbutton switch (3XU).
1
_ Start the engine.
2
_ On the SD, on the ELEC page, make sure that the line
connection between the IDG1 (2) and the related busbar is
shown green.
(c) If the IDG1 (2) is not connected after the GCU reset, do a check
for other CMS fault messages related to the IDG.
5. Close-up
________
Subtask 24-21-51-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
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CES
TASK 24-21-51-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET ENGINE OIL FALL ON THE ENGINE. UNWANTED OIL MUST BE
_______
REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH THE OIL CAN CAUSE
DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-21-51-941-052
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-51-010-052
B. Get Access
4. Procedure
_________
Subtask 24-21-51-680-051
(1) Drain the oil from the IDG (Ref. TASK 12-13-24-680-010).
R
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CES
IDG Oil Filters
Figure 406/TASK 24-21-51-991-154
R
EFF :
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Page 431
Config-2 Feb 01/10
CES
Subtask 24-21-51-020-055
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Cut and remove the lockwire from the filter cover (4).
NOTE : You can put a container 1.5 USgal (5.68 l) below the filter
____
cavity.
(3) Remove and discard the packing (3) from the filter cover (4).
(5) Remove and discard the packing (2) from the filter element (1).
Subtask 24-21-51-210-055
R
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CES
TASK 24-21-51-400-011
CAUTION : DO NOT LET ENGINE OIL FALL ON THE ENGINE. UNWANTED OIL MUST BE
_______
REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH THE OIL CAN CAUSE
DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
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Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
(3) Make sure that the fan cowls are open (Ref. TASK 71-13-00-010-010):
- FOR 1000EM1
437AL, 438AR
- FOR 1000EM2
447AL, 448AR
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CES
4. Procedure
_________
Subtask 24-21-51-640-055
(1) Lubricate the new inner packing (2) with the OILS (Material No. 03-
002).
(2) Lubricate the new outer packing (3) with the OILS (Material No. 03-
002).
Subtask 24-21-51-420-057
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
WARNING : MAKE SURE THAT THE COMPONENTS ARE IN THE CORRECT POSITION IN
_______
THE FILTER CAVITIES BEFORE YOU INSTALL THE FILTER COVERS. DO
NOT TIGHTEN THE FILTER COVER SCREWS TO PUT THE FILTER
COMPONENTS IN THE HOUSINGS.
CAUTION : DO NOT CLEAN AND USE AGAIN A FILTER ELEMENT THAT YOU REMOVED.
_______
(1) Remove the blanking cap from the filter cavity port.
(2) Install the new packing (2) on the filter element (1), and make sure
that it is in the correct position (Ref. TASK 70-23-13-911-010).
(3) Install the new packing (3) on the filter cover (4), and make sure
that it is in the correct position (Ref. TASK 70-23-13-911-010).
(6) TORQUE the filter cover to between 13 and 15 lbf.ft (1.76 and 2.03
m.daN).
(7) Safety the filter cover with MISCELLANEOUS (Material No. 19-010).
EFF :
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Page 435
Config-2 Feb 01/10
CES
Subtask 24-21-51-612-051
Subtask 24-21-51-210-051
(1) Do dry motoring (Ref. TASK 71-00-00-710-045) and make sure that there
are no oil leaks at the covers of the IDG oil filter.
5. Close-up
________
Subtask 24-21-51-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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Page 436
Config-2 Feb 01/10
CES
GENERATOR - INTEGRATED DRIVE (IDG) (4000XU) - INSPECTION/CHECK
______________________________________________________________
TASK 24-21-51-210-001
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 601
Config-1 Nov 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
3. __________
Job Set-up
Subtask 24-21-51-941-055
A. Safety Precautions
(a) Put a warning notice in position to tell persons not to start the
engine.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-21-51-010-057
B. Get Access
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 602
Config-1 Nov 01/08
CES
Differential Pressure Indicator (DPI) of the Oil Filter
Figure 601/TASK 24-21-51-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-21-51
Page 603
Config-1 Feb 01/08
CES
Differencial Pressure Indicator (DPI) of the Oil Filter
Figure 601A/TASK 24-21-51-991-001-A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 24-21-51
Page 604
Config-1 Nov 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
Subtask 24-21-51-210-059
(1) Make sure that the red button of the DPI is not extended:
- use an inspection lamp and an inspection mirror, if necessary.
(a) If the red button is extended from the end of the DPI:
- do the alternative procedure (Ref. TSM 24-OBSV).
5. Close-up
________
Subtask 24-21-51-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-21-51
Page 605
Config-1 Nov 01/08
CES
GENERATOR - INTEGRATED DRIVE (IDG) (4000XU) - INSPECTION/CHECK
______________________________________________________________
TASK 24-21-51-200-010
Check of the Oil Level and Filter Differential Pressure Indicator (DPI)
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-869-052
A. Not Applicable
4. Procedure
_________
Subtask 24-21-51-210-053
R
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Config-2 Feb 01/10
CES
Subtask 24-21-51-210-054
R
EFF :
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Page 602
Config-2 Feb 01/10
CES
TASK 24-21-51-200-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-21-51-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
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Page 603
Config-2 Feb 01/10
CES
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 24-21-51-010-051
B. Get Access
4. Procedure
_________
Subtask 24-21-51-210-060
(1) Make sure that the red button of the DPI is not extended.
Use an inspection lamp and an inspection mirror, if necessary.
(a) If the red button is extended from the end of the indicator (Ref.
TSM 24-OBSV).
5. Close-up
________
Subtask 24-21-51-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
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Config-2 Feb 01/10
CES
Differential Pressure Indicator (DPI) of the Oil Filter
Figure 601/TASK 24-21-51-991-153
R
EFF :
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Page 605
Config-2 Feb 01/10
CES
(3) Remove the warning notice(s).
R
EFF :
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Page 606
Config-2 Feb 01/10
CES
AC MAIN GENERATION - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The two engine generators provide the AC main generation. The AC main
generation supplies the whole aircraft in normal flight configuration.
The transfer circuit supplies either one or the two distribution networks
from any generation source:
- main,
- auxiliary,
- or ground.
2. __________________
Component Location
EFF :
ALL 24-22-00
Page 1
Feb 01/10
CES
AC Main Generation - Component Location
Figure 001 (SHEET 1)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-00
Page 2
May 01/05
CES
AC Main Generation - Component Location
Figure 001 (SHEET 2)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-00
Page 3
May 01/05
CES
AC Main Generation - Component Location
Figure 001A (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-22-00
Page 4
Feb 01/08
CES
AC Main Generation - Component Location
Figure 001A (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-22-00
Page 5
Feb 01/08
CES
AC Main Generation - Component Location
Figure 001B (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 6
Feb 01/10
CES
AC Main Generation - Component Location
Figure 001B (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 7
Feb 01/10
CES
AC Main Generation - Component Location
Figure 001B (SHEET 3)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 8
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-22-00
Page 9
Aug 01/05
CES
AC Main Generation - Component Location
Figure 002 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 10
Feb 01/08
CES
AC Main Generation - Component Location
Figure 002 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 11
Feb 01/08
CES
AC Main Generation - Component Location
Figure 002A (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 12
Feb 01/10
CES
AC Main Generation - Component Location
Figure 002A (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 13
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1XU1 GCU-1 91VU 121 811 24-22-34
1XU2 GCU-2 91VU 121 811 24-22-34
3XU1 P/BSW-ELEC/GEN 1 35VU 210 831 24-22-00
3XU2 P/BSW-ELEC/GEN 2 35VU 210 831 24-22-00
9XU1 GLC-1 120VU 212 831 24-22-55
9XU2 GLC-2 120VU 212 831 24-22-55
10XU P/BSW-ELEC/BUS TIE 35VU 210 831 24-22-00
11XU1 BTC-1 120VU 212 831 24-22-55
11XU2 BTC-2 120VU 212 831 24-22-55
13XU P/BSW-EMER ELEC PWR/SMOKE DRILL 21VU 211 831 24-22-00
22XU1 EGIU-1 95VU 123 811 24-22-33
22XU2 EGIU-2 96VU 123 811 24-22-33
41XU1 CT-AC, 1 131 831 24-22-00
41XU2 CT-AC, 2 133 831 24-22-00
42XU1 CT-AC, 1 120VU 212 831 24-22-00
42XU2 CT-AC, 2 120VU 212 831 24-22-00
42XU3 CT-AC, 1 120VU 212 831 24-22-00
42XU4 CT-AC, 2 120VU 212 831 24-22-00
50XU1 SENSOR-TDC AC, 1 103VU 126 822 24-22-18
50XU2 SENSOR-TDC AC, 2 103VU 126 822 24-22-18
4000XU IDG 430 24-21-51
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 14
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
4000XU IDG 430 24-21-51
3. __________________
System Description
When the two engines run in normal conditions, generator 1 and generator 2
supply their own network.
Generator 1 supplies network 1, including:
- AC BUS 1,
- AC ESSENTIAL BUS,
- AC SHEDDABLE ESSENTIAL BUS.
EFF :
ALL 24-22-00
Page 15
Feb 01/10
CES
- or by the other generator.
GEN1 and GEN2 pushbutton switches, on the panel 35VU on the overhead panel,
control the generators 1 and 2 respectively via the GCU.
The EGIU transmit the main parameters from the GCU and generators to the
ECAM system.
4. _____________________
Component Description
EFF :
ALL 24-22-00
Page 16
Feb 01/08
CES
AC Main Generation (Normal Configuration) -
General Schematic
Figure 003
R EFF :
001-049, 051-060, 101-102, 201-201,
24-22-00 Page 17/18
Aug 01/05
CES
AC Main Generation (Normal Configuration) -
General Schematic
Figure 003A
R EFF :
061-099, 103-105, 151-158, 202-209,
24-22-00 Page 19/20
Aug 01/05
CES
AC Main Generation (Normal Configuration) -
General Schematic
Figure 003B
R EFF :
301-304,
106-149, 159-199, 210-233, 236-238,
24-22-00 Page 21/22
Feb 01/08
CES
AC Main Generation (Normal Configuration) -
General Schematic
Figure 003C
R EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00 Page 23/24
Feb 01/10
CES
The regulation is achieved using a signal proportional to the average
of the three line to neutral voltages at the input.
NOTE :
- During an operation in unbalanced rating, the voltage level of the
higher phase is limited. This limit has a priority on the
regulation of the three phase mean voltage.
- A stabilization circuit enables the dynamic response of the
regulation to be improved.
- A current limiter circuit limits the current supplied by the
generator. As the excitation current is limited, the mechanical
power that the drive part supplies is also limited.
- If the protection circuits detect a fault, the generator excitation
is cut off:
. electronically by shorting to ground the Voltage Regulation Shut
Down: (VR S/D Down),
. by cutting off its supply by the GCR.
- With a generator selected by the GEN pushbutton switch, the
excitation command signal (VR S/D Line) is used to command:
. the initial generator excitation at engine start,
. its de-energization at engine shutdown.
(325 Hz line frequency).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 25
Feb 01/08
CES
Zone of Protection
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 26
Feb 01/08
CES
- APU ready (APU position),
- differential protection:
. Zone 1 : monitoring of the generator 1 or 2 and feeders,
. Zone 2 : monitoring between the line contactor and the primary
circuit breakers related to the channel. Monitoring between the BTC
of the applicable channel and the primary circuit breakers,
- GEN pushbutton switch,
- short circuit of the rotating diodes,
- phase sequence (in this case, the GCU opens the PR relay only).
Except in some particular cases, the system may be reset by setting
the GEN pushbutton switch to OFF.
NOTE : After:
____
- activation of a differential pressure, or
- activation of a GLC fault.
The system can be reset only two times via the GEN pushbutton
switch.
------------------------------------------------------------------------------
| FUNCTION |SENSING | THRESHOLD |TIME DELAY |TRIPS| REMARKS |INHIBITION|
|-----------|--------|-----------|-----------|-----|---------------|----------|
|Overvoltage|Highest | 130 VAC, | Inverse | GLC | Turns off | |
|(OV) |phase at| + or - |(compatible| GCR | voltage | |
| |POR | 1.5 V | with the | | regulator | |
|(IDG and | | | guaranteed| | | |
| APU GEN) | | | transient | | | |
| | | | voltage | | | |
| | | | to the | | | |
| | | | network) | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Undervol- | Lowest | 100 VAC, |4 s to 5 s | GLC | Turns off | |
| tage (UV) | phase | + or - | | GCR | voltage | |
| | at POR | 4 V | | | regulator | |
| | voltage| | | | | |
| (IDG and | | | | | |Locked out|
| APU GEN) | | | | | |by US TRIP|
| | | | | | |APU TRIP |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 27
Feb 01/08
CES
------------------------------------------------------------------------------
| FUNCTION |SENSING | THRESHOLD |TIME DELAY |TRIPS| REMARKS |INHIBITION|
|-----------|--------|-----------|-----------|-----|---------------|----------|
| | | | | | |or UP TRIP|
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Overfre- | PMG | PMG fre- |3 s to 5 s | GLC | Turns off | |
| quency(OF)| fre- | quency | | GCR | voltage | |
| (IDG and | quency | correspon-| | | regulator | |
| APU GEN) | | ding to | | | | |
| | | (433 Hz | | | | |
| | | + or - | | | | |
| | | 3 Hz) | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Underfre- | PMG | PMG fre- |3 s to 5 s | GLC | Turns off |Locked out|
| quency(UF)| fre- | quency | | GCR | voltage |by US TRIP|
| (IDG and | quency | correspon-| | | regulator | or |
| APU GEN) | | ding to | | | |APU TRIP |
| | | (363 Hz | | | | |
| | | + or - | | | | |
| | | 3 Hz) | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Underspeed| IDG |4730 RPM |100 ms max.| GLC | Generator | |
| (US) | input | + or - | | | excitation | |
| (IDG) | speed | 30 RPM | | | is cut off | |
| |magnetic| | | | through an UF | |
| | pick-up| | | | signal at | |
| | | | | | frequency | |
| | | | | | below 325 Hz | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Overload | Average| 277 A | 13 s | | Signal for | |
| (OL) | of the | + or - | + or - | | warning and | |
| (IDG and | three | 13 A | 3 s | | automatic gal-| |
| APU GEN) | genera-| | | | ley shedding | |
| | tor | | | | of APU GEN on | |
| | current| | | | ground | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Phase se- |2 phases| A.B.C.N. | None | GLC | Prevents GLC | |
| quence(PS)|at POR | phase | | | closure if | |
| | | sequence | | | phase sequence| |
| (IDG and | | | | | is not ABCN | |
| APU GEN) | | | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Disconnect| Discon-| Manual | None | GLC | Turns off vol-| |
| (D) (IDG) | nect | action | | GCR | tage regula- | |
| | signal | | | | tor, turns on | |
| | from | | | | warning light | |
| | cockpit| | | | | |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 28
Feb 01/08
CES
------------------------------------------------------------------------------
| FUNCTION |SENSING | THRESHOLD |TIME DELAY |TRIPS| REMARKS |INHIBITION|
|-----------|--------|-----------|-----------|-----|---------------|----------|
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Fire (F) | Fire | Manual | None | GLC | Turns off vol-| |
| (IDG) | signal | action | | GCR | tage regulator| |
| | cockpit| | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Differen- | Diffe- | 45 A | 37.5 ms | GLC | Open BTC, GLC.| |
| tial Pro- | rential| + or - | + or - | GCR | If DP is in | |
| tection | current| 5 A | 2.5 ms | BTC | zone 1, then | |
| (DP) | of each| | | | remove inter- | |
| | phase | | | | lock from BTC | |
| | from | | | | in 120+10 ms. | |
| (IDG and |the CTs| | | | If DP zone 2, | |
| APU GEN) | sensing| | | | lockout GLC | |
| | | | | | and BTC | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Shorted | Three | Ripple | 2 s | GLC | Turns off vol-| |
| Permanent | phases | of PMG -| + or - | GCR | tage regulator| |
| Magnet | voltage| rectified | 0.5 s | | | |
| Generator | PMG | output | | | | |
| (S PMG) | | | | | | |
| (IDG and | | | | | | |
| APU GEN) | | | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Open Cable| Diffe- | I > 80 A | 3 ms | GLC | Turns off | |
| (OC) | rential| + or - | + or - | GCR | voltage | |
| (IDG) | current| 0.8 A | 0.3 ms | | regulator. | |
| | from | | | | 28 VDC is pro-| |
| | 6 hole | | | | vided by TDC | |
| | CTA | | | | AC SENSOR to | |
| | | | | | fire trip GCU | |
| | | | | | input | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| GLC fai- | Indivi-| GLC status| 250 ms |LOCKS| | |
| -lure (IDG| -dual | ON and I | + or - | OUT | | |
| and APU | CTA | I > or = | 50 ms | BTC | | |
| GEN) | current| 25 A | | | | |
| | GLC | + or - 5 A| | | | |
| | status | with PRR | | | | |
| | | OFF | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| APU ready | Signal | Absence of| None | GLC | Generator | |
| (APU GEN) | from | signal | | | excitation | |
| | elec- | | | | is cut off | |
| | tronic | | | | through signal| |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 29
Feb 01/08
CES
------------------------------------------------------------------------------
| FUNCTION |SENSING | THRESHOLD |TIME DELAY |TRIPS| REMARKS |INHIBITION|
|-----------|--------|-----------|-----------|-----|---------------|----------|
| | control| | | | at frequency | |
| | unit of| | | | below 325 Hz. | |
| | APU | | | |.Oil over temp | |
| | | | | | 185 deg. C | |
| | | | | | + or - 5 deg.C| |
| | | | | |.Speed 95 per- | |
| | | | | | cent Nn signal| |
| | | | | | from ECB | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Oil Over | Oil out| 185 plus | None | | IDG fault | |
|Temperature| tempe- | or minus | | | indication | |
| (OOT) | rature | 5 deg.C | | | | |
| (IDG) | bulb | | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Open Cir- |4 cables| >9 A | 37.5 ms | GCR | If either CT, | |
| cuit (OCT)|from ge-| average | + or - | GLC | except 6 h CT,| |
| |nerator | current | 5 ms | BTC | opens while | |
| |CT and 4| | | | loaded reclose| |
| |cables | | | | BTC and if | |
| |from | | | | line CT opens | |
| |line CT | | | | before closing| |
| (IDG and | | | | | into load, | |
| APU GEN) | | | | | lockout BTC | |
| | | | | | open | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| Rotor dio-| Current| Function | 3 s | GCR | Turns off vol-| |
| de short | and | of DC ex- | + or - | and | tage regulator| |
| circuit | voltage| citer vol-| 0.5 s | PR | | |
| sensing | exciter| tage Vs | | | | |
| | field | Generator | | | | |
| (IDG and | | load | | | | |
| APU GEN) | | current | | | | |
|-----------|--------|-----------|-----------|-----|---------------|----------|
| | | | | | | |
| Generator |.Closed | | |.GCR |.GLC will close| |
| control | | | |close| when voltage | |
| switch | | | | | frequency and | |
| | | | | | phase sequence| |
| | | | | | are within | |
| | | | | | limits | |
| |.Open | | |.GCR |.Turns off vol-| |
| | | | | trip| tage regulator| |
| | | | | GLC | | |
| | | | | open| | |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 30
Feb 01/08
CES
------------------------------------------------------------------------------
| FUNCTION |SENSING | THRESHOLD |TIME DELAY |TRIPS| REMARKS |INHIBITION|
|-----------|--------|-----------|-----------|-----|---------------|----------|
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 31
Feb 01/10
511-526, 528-599,
CES
- the Power Ready Relay (PRR) which controls the generator line
contactor and the FAULT warning light in the cockpit,
- the Servo Valve Relay (SRV) which controls the generator speed by
means of the servo valve.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 32
Feb 01/10
CES
-------------------------------------------------------------------------------
| FUNCTION | SENSING | THRESHOLD | TIME DELAY | TRIPS |
|------------------|-------------|--------------|-----------------|-----------|
| Overvoltage (OV) | Highest POR | 130 +/- 1.5V | Inverse Curve | GCR, PRR |
| | phase | | TD (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Undervoltage | Lowest POR | | | GCR, PRR |
| (UV1) | phase |101.5 +/- 1.5V| 4.5 seconds | |
| | |4V Hysteresis | (max) (UV1) | |
| (UV2) | | 68 +/- 1.5V | 160 milliseconds| |
| | |4V Hysteresis | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Overfrequency | | | | GCR, PRR, |
| (OF1) | POR equiv | 435 +/- 1 Hz | 4.0 seconds | SVS |
| | (PMG) |4Hz Hysteresis| (max) | |
| (OF2) | POR equiv | 452 +/- 1 Hz | 160 milliseconds| |
| | (PMG) |4Hz Hysteresis| (max) | |
| (OF3) | POR equiv | 457 +/- 2 Hz | 10 milliseconds | |
| | (PMG) | | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Underfrequency | | | | GCR, PRR, |
| (UF1) | POR equiv | 361 +/- 1 Hz | 4.0 seconds | SVS |
| | (PMG) |4Hz Hysteresis| (max) | |
| (UF2) | POR equiv | 343 +/- 1 Hz | 160 milliseconds| |
| | (PMG) |4Hz Hysteresis| (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Underspeed (US) | Engine speed| see paragraph| see paragraph | PRR |
| IDG | for IDG | 6.5 for the | 6.5 for the | |
| | (ARINC 429) | A320 engines | A320 engines | |
|------------------|-------------|--------------|-----------------|-----------|
| Shorted Rotating |Exciter Field| > 175 VDC | 3 seconds (max) | GCR, PRR, |
| Diode/PMG to | Voltage | | | SVS |
| Chassis Short | | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Open Cable (OPC) | Differential| 80 +/- 8 Amps| 3 seconds (max) | GCR, PRR |
| | Current from| | | |
| | 6 hole, 2 | | | |
| | wire CTA | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Differential | Gen & Line |50 +/- 10 Amps| 60 milliseconds | GCR, PRR |
| Protection (DP) | CT delta for| | (max) | |
| | each phase | | | |
| | measurement | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Overcurrent (OC) | Generator | Imax + 15 A | Inverse Curve TD|BTC Lockout|
| | CTs | (min) | (min) 60 +10,-0 | GCR, PRR |
| | | | milliseconds | |
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 33
Feb 01/10
CES
-------------------------------------------------------------------------------
| FUNCTION | SENSING | THRESHOLD | TIME DELAY | TRIPS |
|------------------|-------------|--------------|-----------------|-----------|
|------------------|-------------|--------------|-----------------|-----------|
|Delta Overcurrent | Generator | Delta I>75 A | Inverse Curve TD|BTC Lockout|
|(DOC) | CTs | (min) | (min) | GCR, PRR |
|------------------|-------------|--------------|-----------------|-----------|
| Phase Sequence | POR | ABCN | 40 milliseconds | GCR |
| (PSEQ) | | | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Servo Valve | POR equiv | Modulation of| 2.0 seconds | GCR, PRR, |
| Deterioration | (PMG) | +/- 5Hz about| (max) | SVS |
| (SV) | | frequency ref| | |
|------------------|-------------|--------------|-----------------|-----------|
| Manuel Disconnect| Discrete | Discrete | 40 milliseconds | GCR, PRR, |
| (DISC) | Switch | Input | (max) | SVS |
|------------------|-------------|--------------|-----------------|-----------|
| Fire Switch | Discrete | Discrete | 40 milliseconds | GCR, PRR, |
| (FIRE) | Switch | Input | (max) | SVS |
|------------------|-------------|--------------|-----------------|-----------|
| GLC failure | Generator | Generator | 160 milliseconds| GCR, BTC |
| (GLFC) | current | current > | (max) | Lockout |
| | (after QLC | 25 +/- 5 Amps| | |
| | tripped) | | | |
|------------------|-------------|--------------|-----------------|-----------|
| GLC control | Line |Line Contactor| 300 milliseconds| GCR, PRR |
| circuit failure | Contactor | Status | (max) | |
| (GLCCF) | |disagrees with| | |
| | | contactor | | |
| | | drive | | |
| | | command | | |
|------------------|-------------|--------------|-----------------|-----------|
| Shorted/Open PMG | PMG | Open Phase or| 4.2 seconds | GCR, SVS |
| (SOPMG) | |Phase to Phase| (max) | |
| | | Short | | |
|------------------|-------------|--------------|-----------------|-----------|
| Pin Programming |Pin configu- | N/A | N/A | SVS, PRR, |
| Error |ration and/or| | | GCR on |
| |parity error | | | Coldstart |
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 34
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 35
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
EFF :
ALL 24-22-00
Page 36
Feb 01/08
CES
Electrical Generation Interface Unit - Schematic Diagram
Figure 005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 37/38
Feb 01/08
CES
The information provided to the SDACs is as follows:
- POR voltage (phase A),
- Load (phase A),
- Line Frequency (phase A),
- Oil Inlet/Outlet Temperature,
- Overload,
- Generator Fault,
- IDG Disconnect Status,
- IDG Low Oil Pressure,
- External Power available,
- External Power ON.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 39
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
| PARAMETER DEFINITION |IDG1|IDG2| STATE | COMMENTS |
|-----------------------------|----|----|-------------|-----------------------|
| POR VOLTAGE 115 VAC, 400 Hz | X | X | | Parameter for defini- |
| (PHASE A) | | | | tion of AC voltage |
| | | | | and frequency |
|-----------------------------|----|----|-------------|-----------------------|
| AC LOAD | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL INLET TEMPERATURE | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL OUTLET TEMPERATURE | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| OVERLOAD WARNING | X | X | Ground when | |
| | | | overload | |
|-----------------------------|----|----|-------------|-----------------------|
| GENERATOR FAULT | X | X | 28 VDC when | |
| | | | FAULT | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG DISC. STATUS | X | X | Ground when | |
| | | | DISC | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG DISC P/BSW POS | X | X | Ground when | From P/BSW contact |
| | | | ON | relay |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL LOW PRESSURE | X | X | Ground when | From IDG low pressure |
| | | | low pressure| switch |
| | | | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| GEN P/BSW POSITION | X | X | 28 VDC when | From GCU TR source |
| | | | ON | (through PR) |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 40
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
| PARAMETER DEFINITION |IDG1|IDG2| STATE | COMMENTS |
|-----------------------------|----|----|-------------|-----------------------|
| POR VOLTAGE 115 VAC, 400 Hz | X | X | | Parameter for defini- |
| (PHASE A) | | | | tion of AC voltage |
| | | | | and frequency |
|-----------------------------|----|----|-------------|-----------------------|
| AC LOAD | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL INLET TEMPERATURE | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL OUTLET TEMPERATURE | X | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| OVERLOAD WARNING | X | X | Ground when | |
| | | | overload | |
|-----------------------------|----|----|-------------|-----------------------|
| GENERATOR FAULT | X | X | 28 VDC when | |
| | | | FAULT | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG DISC. STATUS | X | X | Ground when | |
| | | | DISC | |
|-----------------------------|----|----|-------------|-----------------------|
| IDG DISC P/BSW POS | X | X | Ground when | From P/BSW contact |
| | | | ON | relay |
|-----------------------------|----|----|-------------|-----------------------|
| IDG OIL LOW PRESSURE | X | X | Ground when | From IDG low pressure |
| | | | low pressure| switch |
| | | | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| GEN P/BSW POSITION | X | X | 28 VDC when | From GCU TR source |
| | | | ON | (through PR) |
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 41
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
| PARAMETER DEFINITION | EXT| APU| STATE | COMMENTS |
| | PWR| | | |
|-----------------------------|----|----|-------------|-----------------------|
| POR VOLTAGE 115VAC 400 Hz | X | X | | Parameter for defini- |
| (PHASE A) | | | | tion of AC voltage |
| | | | | and frequency |
|-----------------------------|----|----|-------------|-----------------------|
| AC LOAD | | X | | |
| | | | | |
|-----------------------------|----|----|-------------|-----------------------|
| OVERLOAD WARNING | | X | Ground when | |
| | | | overload | |
|-----------------------------|----|----|-------------|-----------------------|
| GENERATOR FAULT | | X | 28 VDC when | From aircraft 28 VDC |
| | | | FAULT | (through power ready) |
|-----------------------------|----|----|-------------|-----------------------|
| GEN P/BSW POSITIOM | | X | 28 VDC when | From GCU TR source |
| | | | ON | (through PR) |
|-----------------------------|----|----|-------------|-----------------------|
| EXT PWR AVAILABLE | X | | 28 VDC when | |
| | | | available | |
|-----------------------------|----|----|-------------|-----------------------|
| Class II FAILURE | X | | Ground when | |
| | | | message | |
|-----------------------------|----|----|-------------|-----------------------|
| EXT PWR ON | X | | Ground when | |
| | | | ON | |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| INPUT | STATE | COMMENTS |
|---------------------------------------|-------------|-----------------------|
| 28 VDC VIA EXT PWR P/BSW | 28 VDC when | |
| | P/BSW ON | |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 42
Feb 01/08
CES
(Ref. Fig. 006)
The supply of each channel of the unit is provided:
- either by 28 V back-up (from busbar 3PP),
- or by 28 VDC delivered by the associated control unit (GCU or
GPCU).
A 5 VDC supply is provided to the FAULT legend of the GEN
pushbutton switches.
(1) Table of main digital signals received and sent out by the SDAC 1(2)
-------------------------------------------------------------------------------
| CHANNEL 1 |
|-----------------------------------------------------------------------------|
| OUT | SDI | |FORMAT|REFRESH| No.OF|CODING| | | SOURCE |
|LABEL|GEN1|GEN2| PARAMETER |(BNR | RATE |SIGNI-|RANGE |RESOL|UNIT| ORIGIN |
| | | | DEFINITION | or | (MS) |FICANT| MIN/ | | | |
| | | | | BCD) |MIN/MAX| BITS | MAX | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 070 | 01 | 10 | AC FREQUEN-| BNR |250/500| 9 | 0/512| 1 Hz| Hz | From |
| | | | CY Ph A | | | | | | | 115 VAC|
| | | | | | | | | | | 400 Hz |
| | | | | | | | | | | INPUT |
| | | | | | | | | | | GCU 1 |
| | | | | | | | | | | GCU 2 |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 072 | 01 | 10 | AC VOLTAGE | BNR |250/500| 8 | 0/256| 1 V | V | From |
| | | | Ph A | | | | | | | 115 VAC|
| | | | | | | | | | | 400 Hz |
| | | | | | | | | | | INPUT |
| | | | | | | | | | | GCU 1 |
| | | | | | | | | | | GCU 2 |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 077 | 01 | 10 | AC LOAD | BNR |250/500| 8 | 0/256| 1per| per| GCU 1 |
| | | | | | | | | cent|cent| GCU 2 |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 105 | 01 | 10 | IDG OIL | BNR |250/500| 8 | -256 | 1 |deg.| GCU 1 |
| | | | INLET TEMP | | | | / |deg.C| C | GCU 2 |
| | | | | | | | +256 | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 106 | 01 | 10 | IDG OIL | BNR |250/500| 8 | -256 | 1 |deg.| GCU 1 |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 43
Feb 01/08
CES
Flip-Flop Circuit - Block Diagram
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 44
Feb 01/08
CES
SDAC Communication - Block Diagram
Figure 007
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 45
Feb 01/08
CES
-------------------------------------------------------------------------------
| CHANNEL 1 |
|-----------------------------------------------------------------------------|
| OUT | SDI | |FORMAT|REFRESH| No.OF|CODING| | | SOURCE |
|LABEL|GEN1|GEN2| PARAMETER |(BNR | RATE |SIGNI-|RANGE |RESOL|UNIT| ORIGIN |
| | | | DEFINITION | or | (MS) |FICANT| MIN/ | | | |
| | | | | BCD) |MIN/MAX| BITS | MAX | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| | | | OUTLET TEMP| | | | / |deg.C| C | GCU 2 |
| | | | | | | | +256 | | | |
(1) Table of main digital signals received and sent out by the SDAC 1(2)
-------------------------------------------------------------------------------
| CHANNEL 1 |
|-----------------------------------------------------------------------------|
| OUT | SDI | |FORMAT|REFRESH| No.OF|CODING| | | SOURCE |
|LABEL|GEN1|GEN2| PARAMETER |(BNR | RATE |SIGNI-|RANGE |RESOL|UNIT| ORIGIN |
| | | | DEFINITION | or | (MS) |FICANT| MIN/ | | | |
| | | | | BCD) |MIN/MAX| BITS | MAX | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 070 | 01 | 10 | AC FREQUEN-| BNR |250/500| 9 | 0/512| 1 Hz| Hz | From |
| | | | CY Ph A | | | | | | | 115 VAC|
| | | | | | | | | | | 400 Hz |
| | | | | | | | | | | INPUT |
| | | | | | | | | | | GCU 1 |
| | | | | | | | | | | GCU 2 |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 072 | 01 | 10 | AC VOLTAGE | BNR |250/500| 8 | 0/256| 1 V | V | From |
| | | | Ph A | | | | | | | 115 VAC|
| | | | | | | | | | | 400 Hz |
| | | | | | | | | | | INPUT |
| | | | | | | | | | | GCU 1 |
| | | | | | | | | | | GCU 2 |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 077 | 01 | 10 | AC LOAD | BNR |250/500| 8 | 0/256| 1per| per| GCU 1 |
| | | | | | | | | cent|cent| GCU 2 |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 46
Feb 01/10
511-526, 528-599,
CES
SDAC Communication - Block Diagram
Figure 007A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 47
Feb 01/10
CES
-------------------------------------------------------------------------------
| CHANNEL 1 |
|-----------------------------------------------------------------------------|
| OUT | SDI | |FORMAT|REFRESH| No.OF|CODING| | | SOURCE |
|LABEL|GEN1|GEN2| PARAMETER |(BNR | RATE |SIGNI-|RANGE |RESOL|UNIT| ORIGIN |
| | | | DEFINITION | or | (MS) |FICANT| MIN/ | | | |
| | | | | BCD) |MIN/MAX| BITS | MAX | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 105 | 01 | 10 | IDG OIL | BNR |250/500| 8 | -256 | 1 |deg.| GCU 1 |
| | | | INLET TEMP | | | | / |deg.C| C | GCU 2 |
| | | | | | | | +256 | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 106 | 01 | 10 | IDG OIL | BNR |250/500| 8 | -256 | 1 |deg.| GCU 1 |
| | | | OUTLET TEMP| | | | / |deg.C| C | GCU 2 |
| | | | | | | | +256 | | | |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| CHANNEL 2 |
|-----------------------------------------------------------------------------|
| OUT | SDI | |FORMAT|REFRESH| No.OF|CODING| | | SOURCE |
|LABEL|APU |EXT | PARAMETER |(BNR | RATE |SIGNI-|RANGE |RESOL|UNIT| ORIGIN |
| |GEN |PWR | DEFINITION | or | (MS) |FICANT| MIN/ | | | |
| | | | | BCD) |MIN/MAX| BITS | MAX | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 071 | 01 | |APU GEN FREQ| BNR |250/500| 9 | 0/512| 1 Hz| Hz |APU GCU |
| | | | | | | | | | | |
| | | 10 |EXT PWR FREQ| | | | | | |GPCU |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 075 | 01 | |APU GEN | BNR |250/500| 8 | 0/256| 1 V | V |APU GCU |
| | | |VOLTAGE | | | | | | | |
| | | | | | | | | | | |
| | | 10 |EXT PWR | | | | | | |GPCU |
| | | |VOLTAGE | | | | | | | |
|-----|----|----|------------|------|-------|------|------|-----|----|--------|
| 100 | 00 | | AC LOAD | BNR |250/500| 8 | 0/256| 1per| per|APU GCU |
| | | | | | | | cent|cent| |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 48
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
-------------------------------------------------------------------------------
| CHANNEL 1 |
|-----------------------------------------------------------------------------|
| OUT | | SDI | |REFRESH| | | SOURCE |
|LABEL| BIT|GEN1|GEN2| PARAMETER | RATE | STATE 0 | STATE 1 | ORIGIN |
| | No.| | | DEFINITION| (MS) | | | |
| | | | | |MIN/MAX| | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 11 | 01 | 10 | OVERLOAD |250/500|no warning| warning | |
| | | | | WARNING | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 12 | 01 | 10 | GENERATOR |250/500| no fault | fault | |
| | | | | FAULT | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 13 | 01 | 10 | IDG DIS- |250/500| not disc | disc | |
| | | | | CONNECT | | | | |
| | | | | STATUS | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 14 | 01 | 10 | IDG DIS- |250/500| P/BSW OFF| P/BSW ON | |
| | | | | CONNECT | | | | |
| | | | | P/B POS | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 17 | 01 | 10 | IDG OIL |250/500| no over- | overheat | From IDG |
| | | | | OUTLET | | heat | | OUTLET TEMP |
| | | | | OVERHEAT | | | | Input parame-|
| | | | | | | | | ter with |
| | | | | | | | | threshold |
| | | | | | | | |185 deg.C plus|
| | | | | | | | | or minus |
| | | | | | | | | 5 deg.C |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 18 | 01 | 10 | IDG OIL |250/500| low pres-| normal | |
| | | | | LOW PRES- | | sure | pressure | |
| | | | | SURE | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 050 | 19 | 01 | 10 | GEN P/BSW |250/500| P/BSW OFF| P/BSW ON | |
| | | | | POSITION | | | | |
EFF :
ALL 24-22-00
Page 49
Aug 01/05
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
| CHANNEL 2 |
|-----------------------------------------------------------------------------|
| OUT | | SDI | |REFRESH| | | SOURCE |
|LABEL| BIT|GEN3| EXT| PARAMETER | RATE | STATE 0 | STATE 1 | ORIGIN |
| | No.| | PWR| DEFINITION| (MS) | | | |
| | | | | |MIN/MAX| | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 11 | 01 | | OVERLOAD |250/500|no warning| warning | |
| | | | | WARNING | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 12 | 01 | | GENERATOR |250/500| no fault | fault | |
| | | | | FAULT | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 14 | 01 | | GEN P/BSW |250/500| P/BSW OFF| P/BSW ON | |
| | | | | POSITION | | | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 12 | | 10 | EXT PWR |250/500| not avai-| available| |
| | | | | AVAILABLE | | lable | | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 13 | | 10 | EXT PWR ON|250/500| OFF | ON | |
|-----|----|----|----|-----------|-------|----------|----------|--------------|
| 052 | 15 | | 10 | CLASS II |250/500|no failure| failure | Actuated by |
| | | | | FAILURE | | | | GPCU BITE |
| | | | | | | | | Message |
| | | | | | | | | Discrete |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 50
Feb 01/08
CES
R **ON A/C ALL
(2) Table of main discrete signals received and sent out by the SDAC1(2)
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 002 00| BUS TIE | | | | 21 | | | | 10XU |
| | P/B OFF | | | | | | | | |
| 002 00| BUS TIE | | | | 21 | | | | 10XU |
| | P/B ON | | | | | | | | |
| 002 01|GEN1 LINE | | | | 14 | | | | 9XU1 |
| |CNTOR ON | | | | | | | | |
| 002 01|GEN1 LINE | | | | 14 | | | | 9XU1 |
| |CNTOR OFF | | | | | | | | |
| 002 01| TRANSFER | | | | 15 | | | | 11XU1 |
| |CNTOR1 ON | | | | | | | | |
| 002 01| TRANSFER | | | | 15 | | | | 11XU1 |
| |CNTOR1 OFF| | | | | | | | |
| 002 10|GEN2 LINE | | | | 14 | | | | 9XU2 |
| |CNTOR ON | | | | | | | | |
| 002 10|GEN2 LINE | | | | 14 | | | | 9XU2 |
| |CNTOR OFF | | | | | | | | |
| 002 10| TRANSFER | | | | 15 | | | | 11XU2 |
| |CNTOR2 ON | | | | | | | | |
| 002 10| TRANSFER | | | | 15 | | | | 11XU2 |
| |CNTOR2 OFF| | | | | | | | |
R
EFF :
ALL 24-22-00
Page 51
Aug 01/05
CES
**ON A/C 001-049, 051-062, 101-105, 151-152, 201-205,
C. Power Contactor
(1) Technology
The contactors are made up of a base with the power circuit connector
terminals and a removable assembly mainly consisting of the motor,
power contacts, auxiliary contacts and connector.
It is possible to remove a contactor without removing the base to
which power circuits are connected.
C. Power Contactor
(1) Technology
The contactors are made up of a removable assembly which mainly
consists of the motor, power contacts, auxiliary contacts and
connector.
The contactors are installed on a module or a base to which the power
circuits are connected.
It is possible to remove a contactor without removing the module or
the base.
EFF :
ALL 24-22-00
Page 52
Feb 01/10
CES
2XIn for 1 minute
5XIn for 1 second (only for 200 A contactors).
- 300 A: in normal operation one cycle has an inrush current of
650 A to 950 A and cut off current of 150 A to 300 A (APU start
contactor).
D. TDC AC Sensor
If an open cable condition occurs with a current of more than 80A, after
a 3 seconds delay, the TDC AC sensor 50XU1 (50XU2) supplies a 28 VDC
signal to the GPCU and to the fire trip GCU1 (GCU2) input.
The GCU1 (GCU2) does not energize its related GLC1 (GLC2) contactor.
EFF :
ALL 24-22-00
Page 53
Feb 01/08
CES
Current Transformers - Block Diagram
Figure 008
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 54
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
(1) Functions
(a) Generator CT
The generator CT is used for differential and overcurrent
protections (Ref. Para. 4.A.(2) Generator control and protection
functions).
(b) Six-hole CT
The six-hole CT contains six toroidal transformers, one for each
of the parallel power feeder cables. The six-hole CT is connected
in electrical opposition to the CT of the IDG generator.
This CT is used for differential and open cable protections (Ref.
Para. 4.A.(2) Generator control and protection functions).
(c) Three-hole CT
The three-hole CT contains three toroidal transformers, one for
each of the power feeder cables.
(1) Functions
(a) Generator CT
The generator CT is used for differential and overcurrent
protections (Ref. Para. 4.A.(4) Generator control and protection
functions).
(b) Six-hole CT
The six-hole CT contains six toroidal transformers, one for each
of the parallel power feeder cables. The six-hole CT is connected
in electrical opposition to the CT of the IDG generator.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-00
Page 55
Feb 01/10
511-526, 528-599,
CES
Current Transformers - Block Diagram
Figure 008A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 56
Feb 01/10
CES
This CT is used for open cable protections (Ref. Para. 4.A.(4)
Generator control and protection functions).
(c) Three-hole CT
The three-hole CT contains three toroidal transformers, one for
each of the power feeder cables.
5. ________________________________
Operation/Control and Indicating
A. Generator Control
Controls and indications for each generator are located on the overhead
panel in the cockpit. The signals to and from the indicators and controls
transit by the GCU.
A general view of AC main generation channel 1 is shown on
Each GCU controls the opening and closing of the associated GLC.
EFF :
ALL 24-22-00
Page 57
Feb 01/10
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 58
Feb 01/08
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 59
Feb 01/08
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 60
Feb 01/08
CES
INTENTIONALLY BLANK
R
24-22-00
Page 61
Aug 01/05
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009A (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 62
Feb 01/10
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009A (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 63
Feb 01/10
CES
AC Main Generation Channel 1 - Schematic Diagram
Figure 009A (SHEET 3)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 64
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-22-00
Page 65
Aug 01/05
CES
GLC/BTC Logic - Schematic Diagram
Figure 010 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 66
Feb 01/08
CES
GLC/BTC Logic - Schematic Diagram
Figure 010 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 67
Feb 01/08
CES
GLC/BTC Logic - Schematic Diagram
Figure 010A (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 68
Feb 01/10
CES
GLC/BTC Logic - Schematic Diagram
Figure 010A (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 69
Feb 01/10
CES
INTENTIONALLY BLANK
24-22-00
Page 70
Aug 01/05
CES
GLC-1 Supply - Schematic Diagram
Figure 011
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 71/72
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
NOTE : FAULT legend comes on on GEN pushbutton switch also when GLC is
____
open.
When starting engine 1, GEN 1 OFF warning is displayed on the ECAM
display unit if generator 1 is not on line:
(Ref. Fig. 013)
Similarly, when starting engine 2, GEN 2 OFF warning is displayed
on the ECAM display unit if generator 2 is not in line:
(Ref. Fig. 014)
EFF :
ALL 24-22-00
Page 73
Feb 01/10
CES
B. Transfer Circuit
The transfer circuit enables supply of both or either AC electrical
network(s) from one of the four power sources (GEN 1, GEN 2, APU GEN, EXT
PWR). This is via the transfer contactors (BTC). The BTC control is
entirely automatic. It depends on the availability of these sources and
the correct condition of each network. The BTC 1 closes if no interlock
condition exists on GCU 1:
EFF :
ALL 24-22-00
Page 74
Feb 01/10
CES
GLC-1 Supply - Schematic Diagram
Figure 011A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 75/76
Feb 01/10
CES
INTENTIONALLY BLANK
24-22-00
Page 77
Aug 01/05
CES
GEN 1 FAULT - Upper and Lower ECAM Display Unit
Figure 012 (SHEET 1)
EFF :
ALL 24-22-00
Page 78
Aug 01/05
CES
GEN 1 FAULT - Upper and Lower ECAM Display Unit
Figure 012 (SHEET 2)
EFF :
ALL 24-22-00
Page 79
Aug 01/05
CES
GEN 1 FAULT - Upper and Lower ECAM Display Unit
Figure 012 (SHEET 3)
EFF :
ALL 24-22-00
Page 80
Aug 01/05
CES
INTENTIONALLY BLANK
24-22-00
Page 81
Aug 01/05
CES
GEN 1 OFF - Upper and Lower ECAM Display Unit
Figure 013 (SHEET 1)
EFF :
ALL 24-22-00
Page 82
Aug 01/05
CES
GEN 1 OFF - Upper and Lower ECAM Display Unit
Figure 013 (SHEET 2)
EFF :
ALL 24-22-00
Page 83
Aug 01/05
CES
GEN 2 OFF _ Upper and Lower ECAM Display Unit
Figure 014 (SHEET 1)
EFF :
ALL 24-22-00
Page 84
Aug 01/05
CES
GEN 2 OFF _ Upper and Lower ECAM Display Unit
Figure 014 (SHEET 2)
EFF :
ALL 24-22-00
Page 85
Aug 01/05
CES
INTENTIONALLY BLANK
24-22-00
Page 86
Aug 01/05
CES
BTC-1 Supply - Schematic Diagram
Figure 015
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 87/88
Feb 01/08
CES
BTC-1 Supply - Schematic Diagram
Figure 015A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 89/90
Feb 01/10
CES
**ON A/C ALL
NOTE : BTCs 1 and 2 can be locked out by pressing BUS TIE pushbutton
____
switch located on ELEC overhead panel (Ref. 24-00-00). This causes
both channels to be isolated.
EFF :
ALL 24-22-00
Page 91
Feb 01/10
CES
- by the auxiliary generator,
- or by the other generator.
NOTE : BTCs 1 and 2 can be locked out by pressing BUS TIE pushbutton
____
switch located on ELEC overhead panel (Ref. 24-00-00). This causes
both channels to be isolated.
C. Smoke Detection
In case of smoke detection, amber SMOKE legend comes on on GEN 1 LINE
pushbutton switch located on cockpit overhead panel (Ref. 24-00-00).
It is accompanied by the single chime and the MASTER WARN.
Then, the crew has to follow the procedure shown in figures
NOTE : This smoke procedure is also described in Ref. 24-24-00 since the
____
emergency generator is used in the smoke configuration.
6. _________
BITE Test
A. Description
EFF :
ALL 24-22-00
Page 92
Feb 01/10
CES
BTC-2 Supply - Schematic Diagram
Figure 016
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-00
Page 93/94
Feb 01/08
CES
BTC-2 Supply - Schematic Diagram
Figure 016A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page 95/96
Feb 01/10
CES
INTENTIONALLY BLANK
24-22-00
Page 97
Aug 01/05
CES
AC BUS 1 Fault - Upper and Lower ECAM Display Unit
Figure 017 (SHEET 1)
EFF :
ALL 24-22-00
Page 98
Aug 01/05
CES
AC BUS 1 Fault - Upper and Lower ECAM Display Unit
Figure 017 (SHEET 2)
EFF :
ALL 24-22-00
Page 99
Aug 01/05
CES
AC BUS 2 Fault - Upper and Lower ECAM Display Unit
Figure 018 (SHEET 1)
EFF :
ALL 24-22-00
Page A0
Aug 01/05
CES
AC BUS 2 Fault - Upper and Lower ECAM Display Unit
Figure 018 (SHEET 2)
EFF :
ALL 24-22-00
Page A1
Aug 01/05
CES
Smoke Detection - Upper and Lower ECAM Display Unit
Figure 019 (SHEET 1)
EFF :
ALL 24-22-00
Page A2
Aug 01/05
CES
Smoke Detection - Upper and Lower ECAM Display Unit
Figure 019 (SHEET 2)
EFF :
ALL 24-22-00
Page A3
Aug 01/05
CES
Smoke Detection - Upper and Lower ECAM Display Unit
Figure 019 (SHEET 3)
EFF :
ALL 24-22-00
Page A4
Aug 01/05
CES
(4) Memorization of the information pertaining to the failure in
Non-Volatile Memory (NVM)
The GCU has a test initialization and three different types of BITE:
- signature evaluation/monitor,
- isolation,
- maintenance.
The isolation BITE has the highest priority followed by the maintenance
BITE, and then the signature BITE.
(1) Initialization
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page A5
Feb 01/10
CES
The fault isolation BITEs primary function is to identify the failed
LRU after a protective trip has occurred. The protective trips are
classified as any fault detected by the controller that will result
in a Generator Control Relay (GCR) trip or lockout of the BTC relay.
After a failure has been detected, the corresponding isolation
routine is executed. The only isolations that can be executed after
another isolation has been completed (without the protection latch
being cleared (cold start or GCS cycled)) are Differential
Protection, Disconnect, Fire trips, and unrelated faults. Whenever
the controlled shut down flag in the NVM is not true, the Generator
Control Switch (GCS) must be cycled to allow the GCR to re-close.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-00
Page A6
Feb 01/10
CES
AC MAIN GENERATION - ADJUSTMENT/TEST
____________________________________
TASK 24-22-00-710-001
Operational Test of the Generator Line Contactor (GLC-1) Opening in the Smoke
Procedure
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-00
Page 501
Nov 01/07
CES
3. __________
Job Set-up
Subtask 24-22-00-860-050-B
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
NOTE : You can do this test: start engine No. 1 only. Energize the
____
electrical circuit No. 2 with an electrical ground power unit
(Ref. TASK 24-41-00-861-002) or with the APU (Ref. TASK 24-41-
00-861-002).
(4) On the HYD/FUEL panel 40VU, make sure that the L TK PUMPS/1 AND 2 and
R TK PUMPS/1 AND 2 pushbutton switches are pushed.
(5) On the ECAM control panel, push the FUEL key. On the lower ECAM
display unit, make sure that the L wing tank pumps 1 and 2 and R wing
tank pumps 1 and 2 operate correctly.
Subtask 24-22-00-860-050-A
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-22-00
Page 502
Feb 01/10
CES
R (3) Start the engine (Ref. TASK 71-00-00-710-043).
R NOTE : You can do this test: start engine No. 1 only. Energize the
____
R electrical circuit No. 2 with an electrical ground power unit
R (Ref. TASK 24-41-00-861-002) or with the APU (Ref. TASK 24-41-
R 00-861-002).
R (4) On the HYD/FUEL panel 40VU, make sure that the L TK PUMPS/1 AND 2 and
R R TK PUMPS/1 AND 2 pushbutton switches are pushed.
R (5) On the ECAM control panel, push the FUEL key. On the lower ECAM
R display unit, make sure that the L wing tank pumps 1 and 2 and R wing
R tank pumps 1 and 2 operate correctly.
Subtask 24-22-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/SMOKE/CONFIG/PUMP CTL 55QA A14
121VU FUEL/L WING TK/PUMP1 SPLY 1QA N23
121VU FUEL/R WING TK/PUMP1 SPLY 2QA Q23
121VU FUEL/PUMPS/1/R CTL AND L IND 4QA R28
121VU FUEL/PUMPS/1/L CTL AND R IND 3QA R23
123VU L WING TK/PUMP 1/STBY SPLY 11QA AD12
123VU R WING TK/PUMP 1/STBY SPLY 12QA AE12
EFF :
ALL 24-22-00
Page 503
Nov 01/07
CES
4. Procedure
_________
Subtask 24-22-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-22-00
Page 504
Nov 01/07
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the FAULT legend of the R TK PUMPS/1
pushbutton switch comes on.
5. Close-up
________
Subtask 24-22-00-860-051-B
EFF :
ALL 24-22-00
Page 505
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-22-00-860-051-A
R
EFF :
501-509, 511-526, 528-599, 24-22-00
Page 506
Feb 01/10
CES
R **ON A/C ALL
TASK 24-22-00-710-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-00-860-052
(2) On the ELEC panel 35VU, make sure that the BAT1 and BAT2 pushbutton
switches are pushed.
EFF :
ALL 24-22-00
Page 507
Nov 01/07
CES
4. Procedure
_________
Subtask 24-22-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 24-22-00-862-051
EFF :
ALL 24-22-00
Page 508
Nov 01/07
CES
__________________________________________________________________________
CURRENT TRANSFORMER - AC (41XU1,41XU2,42XU1,42XU2,42XU3,42XU4,51XU1,51XU2)
____________________
REMOVAL/INSTALLATION
TASK 24-22-17-000-001
Removal of the AC Current Transformers (41XU1, 41XU2, 42XU1, 42XU2, 42XU3 and
42XU4)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-17
Page 401
Feb 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 402
Feb 01/08
CES
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-228, 236-238, 301-302,
3. __________
Job Set-up
Subtask 24-22-17-010-050
A. Get Access
FOR 41XU1, 41XU2
(2) Put the access platform in position at the access door 825AR.
(3) In the zone 131, remove the ceiling panels 131AC, 131BC, 131CC
(Ref. TASK 25-54-12-000-002).
Subtask 24-22-17-010-050-A
A. Get Access
FOR 41XU1, 41XU2
(2) Put the access platform in position at the access door 825AR.
(3) In the zone 130 remove the ceiling panels 131MC, 131NC, 131PC
(Ref. TASK 25-54-12-000-002).
Subtask 24-22-17-010-051
B. Get Access
FOR 42XU1, 42XU2, 42XU3, 42XU4
(2) On the rear panel 120VU, open the panel which gives access to the AC
power center 123VU.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 403
Feb 01/08
CES
(3) FOR 42XU1, 42XU2
Remove the APU GLC (3XS) (Ref. TASK 24-23-55-000-001).
Subtask 24-22-17-941-050
C. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT1, BAT2,
- APU GEN,
- GEN1, GEN2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-22-17-020-050
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 404
Feb 01/08
CES
AC Current Transformer - Block Diagram
Figure 401/TASK 24-22-17-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-17
Page 405
Feb 01/08
CES
AC Current Transformer - Block Diagram
Figure 401A/TASK 24-22-17-991-001-A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 406
Feb 01/10
CES
AC Current transformer (41XU1 and 41XU2)
Figure 402/TASK 24-22-17-991-002
R
EFF :
ALL 24-22-17
Page 407
Aug 01/05
CES
(2) Remove the cover (7) to get access to the terminal block (5).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(3) Remove the nuts (1), the washers (2) and the cables (3) and (4) from
the studs of the terminal block (5).
(4) Disconnect the electrical connector (11) from the current transformer
(10).
(5) Put blanking caps on the disconnected electrical connector (11) and
electrical receptacle (12).
(6) Remove the screws (8) and the washers (9) from the current
transformer (10).
(7) Move the current transformer (10) along the cables to remove it.
Subtask 24-22-17-020-051
(1) Remove the nuts (8) and the washers (7) from the studs of the
contactor (5).
(2) Disconnect the bars (6) from the studs of the contactor (5).
(3) Disconnect the electrical connector (4) from the current transformer
(1).
(4) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(5) Remove the screws (3) and the washers (2) from the current
transformer (1).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 408
Feb 01/08
CES
AC Current Contactor (42XU1 and 42XU2)
Figure 403/TASK 24-22-17-991-004
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-17
Page 409
Aug 01/05
CES
Subtask 24-22-17-020-052
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(3) In the AC power center 123VU, disconnect all the cables from the pin
2 of the circuit breakers 11QA and 12QA.
(4) Record the location and the color of the cables of each bundle which
goes through the current transformer (1).
(5) Remove the screws (12) and the washers (11) from the studs of the
contactor (5).
(6) Disconnect the cables (10) from the studs of the contactor (5).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(7) Remove the nuts (9) and the washers (8) from the studs of the
contactor (5).
(8) Disconnect the cables (6) and (7) from the studs of the contactor
(5).
(9) Disconnect the electrical connector (4) from the current transformer
(1).
(10) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(11) Remove the screws (3) and the washers (2) from the current
transformer (1).
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-17
Page 410
Nov 01/07
CES
AC Current Contactor (42XU1 and 42XU2)
Figure 403A/TASK 24-22-17-991-004-A
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-22-17
Page 411
Feb 01/08
CES
AC Current Transformer ( 42XU3 and 42XU4)
Figure 404/TASK 24-22-17-991-003
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-17
Page 412
Nov 01/07
R
CES
(12) Remove the necessary cable ties to move the current transformer (1)
along the cable bundles.
Subtask 24-22-17-020-051-A
(1) Remove the screws (9) and the washers (8) from the studs of the
module 29XN and 30XN1 (30XN2).
(2) Disconnect the bars (7) from the studs of the modules 29XN and 30XN1
(30XN2).
(3) Disconnect the electrical connector (4) from the current transformer
(1).
(4) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(5) Remove the screws (3), the washers (2), the nuts (5) and the washers
(6) from the current transformer (1).
Subtask 24-22-17-020-052-A
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 413
Feb 01/08
CES
AC Current Transformer ( 42XU3 and 42XU4)
Figure 404A/TASK 24-22-17-991-003-A
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-22-17
Page 414
Feb 01/08
CES
(2) FOR 42XU4
In the rear panel 120VU, disconnect all the cables from the pin 2 of
the circuit breakers connected to the AC BUS 2 busbar 2XP.
(3) In the AC power center 123VU, disconnect all the cables from the pin
2 of the circuit breakers 11QA and 12QA.
(4) Record the location and the color of the cables each bundle which
goes through the current transformer (1).
(5) Remove the screws (12) and the washers (11) from the studs of the
module 30XN1 (30XN2).
(6) Disconnect the cables (10) from the studs of the module 30XN1
(30XN2).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(7) Remove the nuts (9) and the washers (8) from the studs of the module
30XN1 (30XN2).
(8) Disconnect the cables (6) and (7) from the studs of the module 30XN1
(30XN2).
(9) Disconnect the electrical connector (4) from the current transformer
(1).
(10) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(11) Remove the screws (3) and the washers (2) from the current
transformer (1).
(12) Remove and discard the necessary cable ties to move the current
transformer (1) along the cable bundles.
R
EFF :
301-302,
063-099, 153-199, 206-228, 236-238, 24-22-17
Page 415
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
TASK 24-22-17-000-001-A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 416
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-17-010-054-A
A. Get Access
FOR 41XU1, 41XU2
(1) Open the cargo compartment door 825AR (Ref. TASK 52-30-00-860-001).
(3) In the zone 131, remove the ceiling panels 131AC, 131BC, 131CC
(Ref. TASK 25-54-12-000-002).
Subtask 24-22-17-010-054
A. Get Access
FOR 41XU1, 41XU2
(1) Open the cargo compartment door 825AR (Ref. TASK 52-30-00-860-001).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 417
Feb 01/10
CES
(3) In the zone 130, remove the ceiling panels 131MC, 131NC, 131PC
(Ref. TASK 25-54-12-000-002).
Subtask 24-22-17-010-055
B. Get Access
FOR 51XU1, 51XU2
Subtask 24-22-17-941-052
C. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT1, BAT2,
- APU GEN,
- GEN1, GEN2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 418
Feb 01/10
CES
4. Procedure
_________
Subtask 24-22-17-020-053
(2) Remove the cover (7) to get access to the terminal block (5).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(3) Remove the nuts (1), the washers (2) and the cables (3) and (4) from
the studs of the terminal block (5).
(4) Disconnect the electrical connector (11) from the current transformer
(10).
(5) Put blanking caps on the disconnected electrical connector (11) and
electrical receptacle (12).
(6) Remove the screws (8) and the washers (9) from the current
transformer (10).
(7) Move the current transformer (10) along the cables to remove it.
Subtask 24-22-17-020-054
(1) Record the location and the color of the cables of each bundle which
goes through the current transformer (1).
(2) Remove the screws (7) and the washers (8) from the studs of the
module 30XN1 (30XN2).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 419
Feb 01/10
CES
AC Current Contactor (51XU1 and 51XU2)
Figure 405/TASK 24-22-17-991-005
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 420
Feb 01/10
CES
(3) Disconnect the cables (9) from the studs of the module 30XN1 (30XN2).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(4) Remove the nuts (10) and the washers (11) from the studs of the
module 30XN1 (30XN2).
(5) Disconnect the cables (12) from the studs of the module 30XN1
(30XN2).
(6) Disconnect the electrical connector (3) from the current transformer
(1).
(7) Put blanking caps on the disconnected electrical connector (3) and
electrical receptacle.
(8) Remove the screws (4) and (2) and the nuts (6) and (5) from the
current transformer (1).
(9) Remove and discard the necessary cable ties to move the current
transformer (1) along the cable bundles.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 421
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-228, 236-238, 301-302,
TASK 24-22-17-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 422
Feb 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 423
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 424
Feb 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-17-010-052
A. Get Access
FOR 41XU1, 41XU2
(3) In the zone 131, make sure that the ceiling panels 131AC, 131BC,
131CC are removed.
Subtask 24-22-17-010-052-A
A. Get Access
FOR 41XU1, 41XU2
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 425
Feb 01/08
CES
(3) In the zone 130, make sure that the ceiling panels 131MC, 131NC,
131PC are removed.
Subtask 24-22-17-010-053
B. Get Access
FOR 42XU1, 42XU2, 42XU3, 42XU4
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) On the rear panel 120VU, make sure that the panel which gives access
to the AC power center 123VU is open.
Subtask 24-22-17-860-050
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT1, BAT2,
- APU GEN,
- GEN1, GEN2,
- EXT PWR.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 426
Feb 01/08
CES
(4) In the cockpit, make sure that the warning notice(s) is (are) in
position to tell persons not to operate the pushbutton switches on
these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-22-17-420-050
(1) Put the disconnected cables (3) and (4) through the current
transformer (10).
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(3) Install the washers (9) and the screws (8) on the current transformer
(10) and tighten them.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(7) Install the cables (3) and (4), the washers (2) and the nuts (1) on
the studs of the terminal block (5) and tighten them.
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(8) Install the cover (7) and the screws (6) on the terminal block (5).
Tighten the screws (6).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 427
Feb 01/08
CES
**ON A/C 001-049, 051-062, 101-105, 151-152, 201-205,
Subtask 24-22-17-420-051
(1) Install the washers (2) and the screws (3) on the current transformer
(1) and tighten them.
(3) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the electrical connector (4) to the current transformer (1).
(5) Connect the bars (6) to the studs of the contactor (5).
(6) Install the washers (7) and the nuts (8) on the studs of the
contactors (5) and tighten them.
Subtask 24-22-17-420-052
(1) Put the disconnected cables through the current transformer (1).
NOTE : Make sure that the location and the color of the cables of
____
each bundle agree with those you recorded at the removal.
(2) Move the current transformer (1) along the cable bundles.
(3) Install the washers (2) and the screws (3) on the current transformer
(1) and tighten them.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector (4) to the current transformer (1).
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-17
Page 428
Feb 01/08
CES
(7) Install new cable ties.
(8) Connect the cables (6) and (7) to the studs of the contactors (5).
(9) Install the washers (8) and the nuts (9) on the studs of the
contactor (5) and tighten them.
(10) Connect the cables (10) to the studs of the contactor (5).
(11) Install the washers (11) and the screws (12) on the studs of the
contactor (5) and tighten them.
(14) In the AC power center 123VU, connect the related cables to the pin 2
of the circuit breakers 11QA and 12QA.
NOTE : Make sure that the location and the color of the cables agree
____
with those you recorded at the removal.
Subtask 24-22-17-420-051-A
(1) Install the washers (2), the screws (3), the washers (6) and the nuts
(5) on the current transformer (1) and tighten them.
(2) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle.
(3) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Connect the electrical connector (4) to the current transformer (1).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 429
Feb 01/08
CES
(5) Connect the bars (7) to the studs of the modules 29XN and 30XN1
(30XN2).
(6) Install the washers (8) and the screws (9) on the studs of the
modules 29XN and 30XN1 (30XN2).
(7) TORQUE the screws (9) to between 0.73 and 0.81 m.daN (64.60 and 71.68
lbf.in).
Subtask 24-22-17-420-052-A
(1) Put the disconnected cables through the current transformer (1).
NOTE : Make sure that the location and the color of the cables of
____
each bundle agree with those you recorded at the removal.
(2) Move the current transformer (1) along the cable bundles.
(3) Install the washers (2) and the screws (3) on the current transformer
(1) and tighten them.
(4) Remove the blanking caps from the electrical connector (4) and
electrical receptacle.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector (4) to the current transformer (1).
(8) Connect the cables (6) and (7) to the studs of the module 30XN1
(30XN2).
(9) Install the washers (8) and the nuts (9) on the studs of the module
30XN1 (30XN2).
(10) TORQUE the nuts (9) to between 1.25 and 1.35 m.daN (110.61 and 119.46
lbf.in).
(11) Connect the cables (10) to the studs of the module 30XN1 (30XN2).
R
EFF :
301-302,
063-099, 153-199, 206-228, 236-238, 24-22-17
Page 430
Feb 01/08
CES
(12) Install the washers (11) and the screws (12) on the studs of the
module 30XN1 (30XN2).
(13) TORQUE the screws (12) to between 0.17 and 0.19 m.daN (15.04 and
16.81 lbf.in).
(16) In the AC power center 123VU, connect the related wires to pin 2 of
the circuit breakers 11QA and 12QA.
NOTE : Make sure that the location and the color of the cables agree
____
with those you recorded at the removal.
Subtask 24-22-17-410-054
D. Close Access
FOR 42XU1, 42XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-22-17-860-051
(1) Energize the aircraft electrical circuits from the engine 1(2)
(Ref. TASK 24-41-00-861-002).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 431
Feb 01/08
CES
Subtask 24-22-17-860-054
(1) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-860-057
(2) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-860-058
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 432
Feb 01/08
CES
- (Ref. TASK 24-32-00-710-001).
(2) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-860-057-A
(2) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-860-058-A
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 433
Feb 01/08
CES
(2) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 434
Aug 01/09
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-302,
R
123VU FWD GALLEY/FEEDER D 2MC AE02
Subtask 24-22-17-710-050
K. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
R
EFF : 001-049, 051-060, 101-102, 151-199,
201-201, 301-302,
24-22-17
Page 435
Feb 01/10
CES
R **ON A/C 061-099, 103-105, 151-199, 202-228, 236-238, 301-302,
Subtask 24-22-17-710-050-A
K. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
Subtask 24-22-17-860-052
(1) De-energize the aircraft electrical circuits supplied from the engine
1(2) (Ref. TASK 24-41-00-862-002).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 436
Feb 01/08
CES
Subtask 24-22-17-860-056
5. Close-up
________
Subtask 24-22-17-410-050
A. Close Access
FOR 41XU1, 41XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the zone 131, install the ceiling panels 131AC, 131BC, 131CC
(Ref. TASK 25-54-12-400-002).
Subtask 24-22-17-410-050-A
A. Close Access
FOR 41XU1, 41XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the zone 130, install the ceiling panels 131MC, 131NC, 131PC
(Ref. TASK 25-54-12-400-002).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 437
Feb 01/08
CES
(5) Close the access door 825AR (Ref. TASK 52-30-00-860-002).
Subtask 24-22-17-410-051
B. Close Access
FOR 42XU1, 42XU2, 42XU3, 42XU4
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) On the rear panel 120VU, close the panel which gives access to the AC
power center 123VU.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-22-17
Page 438
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
TASK 24-22-17-400-001-A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 439
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-17-010-056-A
A. Get Access
FOR 41XU1, 41XU2
(1) Make sure that the access platform is in position at the cargo
compartment door 825AR.
(2) Make sure that the cargo compartment door 825AR is open.
(3) In the zone 131, make sure that the ceiling panels 131AC, 131BC,
131CC are removed.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 440
Feb 01/10
CES
**ON A/C 401-499,
Subtask 24-22-17-010-056
A. Get Access
FOR 41XU1, 41XU2
(1) Make sure that the access platform is in position at the cargo
compartment door 825AR.
(2) Make sure that the cargo compartment door 825AR is open.
(3) In the zone 130, make sure that the ceiling panels 131MC, 131NC,
131PC are removed.
Subtask 24-22-17-010-057
B. Get Access
FOR 51XU1, 51XU2
(1) Make sure that the access platform is in position at the access door
822.
Subtask 24-22-17-860-059
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT1, BAT2,
- APU GEN,
- GEN1, GEN2,
- EXT PWR.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 441
Feb 01/10
CES
(4) In the cockpit, make sure that the warning notice(s) is (are) in
position to tell persons not to operate the pushbutton switches on
these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-22-17-420-053
(1) Put the disconnected cables (3) and (4) through the current
transformer (10).
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(3) Install the washers (9) and the screws (8) on the current transformer
(10) and tighten them.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(7) Install the cables (3) and (4), the washers (2) and the nuts (1) on
the studs of the terminal block (5) and tighten them.
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(8) Install the cover (7) and the screws (6) on the terminal block (5).
Tighten the screws (6).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 442
Feb 01/10
CES
Subtask 24-22-17-420-054
(1) Put the disconnect cables through the current transformer (1).
NOTE : Make sure that the location and the color of the cables of
____
each bundle agree with those you recorded at the removal.
(2) Move the current transformer (1) along the cable bundles.
(3) Install the screws (2) and (4) and the nuts (5) and (6) on the
current transformer (1) and tighten them.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector (3) to the current transformer (1).
(8) Connect the cables (12) to the studs of the module 30XN1 (30XN2).
(9) Install the washers (11) and the nuts (10) on the studs of the module
30XN1 (30XN2).
(10) TORQUE the nut to between 1.25 and 1.35 m.daN (110.61 and 119.46
lbf.in).
(11) Connect the cables (9) to the studs of the module 30XN1 (30XN2).
(12) Install the washers (8) and the screws (7) on the studs of the module
30XN1 (30XN2).
(13) TORQUE the screws (7) to between 0.17 and 0.19 m.daN (15.04 and 16.81
lbf.in).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 443
Feb 01/10
CES
Subtask 24-22-17-860-060
(1) Energize the aircraft electrical circuits from the engine 1(2)
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-860-061
(1) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002).
Subtask 24-22-17-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
122VU ELEC/GALY & CAB/CTL 1XA S26
123VU FWD GALLEY/FEEDER F 16MC AC10
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 444
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 305-399,
Subtask 24-22-17-710-053
F. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 445
Feb 01/10
CES
Subtask 24-22-17-860-062
(1) De-energize the aircraft electrical circuits supplied from the engine
1(2) (Ref. TASK 24-41-00-862-002).
Subtask 24-22-17-860-063
5. Close-up
________
Subtask 24-22-17-410-052-A
A. Close Access
FOR 41XU1, 41XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the zone 131, install the ceiling panels 131AC, 131BC, 131CC
(Ref. TASK 25-54-12-400-002).
(5) Close the cargo compartment door 825AR (Ref. TASK 52-30-00-860-002).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 446
Feb 01/10
CES
**ON A/C 401-499,
Subtask 24-22-17-410-052
A. Close Access
FOR 41XU1, 41XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the zone 130, install the ceiling panels 131MC 131PC and 131NC
(Ref. TASK 25-54-12-400-002).
(4) Close the cargo compartment door 825AR (Ref. TASK 52-30-00-860-002).
Subtask 24-22-17-410-053
B. Close Access
FOR 51XU1, 51XU2
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-17
Page 447
Feb 01/10
CES
SENSOR - TDC AC (50XU1,50XU2) - REMOVAL/INSTALLATION
____________________________________________________
TASK 24-22-18-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-18-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 50XU1
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 50XU2
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 401
Feb 01/08
CES
Subtask 24-22-18-010-050
B. Get Access
(1) Put an access platform in position at the access door 822 of the
electronics compartment.
(3) Open the access door of the relay box 103VU (5).
4. Procedure
_________
Subtask 24-22-18-020-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 402
Feb 01/08
CES
Time Delay Closing (TDC) AC Sensor
Figure 401/TASK 24-22-18-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 403
Feb 01/08
CES
TASK 24-22-18-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-18-860-050
(1) Make sure that the access platform is in position at the access door
822 of the electronics compartment.
(3) Make sure that the access door 103VU (5) is open.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 404
Feb 01/08
CES
Subtask 24-22-18-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 50XU1
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
FOR 50XU2
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
4. Procedure
_________
Subtask 24-22-18-420-050
(1) Put the sensor (3) in position on the barrels (2) of the base (1).
Subtask 24-22-18-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2XU1, 2XU2, 1XT, 2XT
Subtask 24-22-18-710-050
C. Do the operational test with the BITE of the GPCU from the CFDS
(Ref. TASK 24-41-00-740-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 405
Feb 01/08
CES
5. Close-up
________
Subtask 24-22-18-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-18
Page 406
Feb 01/08
CES
_________________________________________________________
ELECTRICAL GENERATION INTERFACE UNIT (EGIU) (22XU1,22XU2)
____________________
REMOVAL/INSTALLATION
TASK 24-22-33-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-33-860-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 401
Feb 01/08
CES
Subtask 24-22-33-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 22XU1
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
122VU ELEC/EXT PWR/LT CLT/AVAIL 4XG X31
122VU ELEC/EXT PWR/CTL 11XG X29
122VU ELEC/EXT PWR/COCKPIT/AVAIL/LT 12XG X28
122VU ELEC/EXT PWR/EGIU1/28VDC 26XU1 Z31
122VU ELEC/GEN1/EGIU1/28VDC 24XU1 Z30
123VU EXT PWR/EGIU1/115VAC 23XG AA07
123VU GEN1/EGIU1/115VAC 23XU1 AF12
FOR 22XU2
122VU ELEC/GEN1/OFF/BTC2 SPLY 14XU T30
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
122VU APU GEN/EGIU2/28VDC 26XU2 Y31
122VU GEN2/EGIU2/28VDC 24XU2 Y30
123VU APU GEN/EGIU2/115VAC 23XS AA08
123VU GEN2/EGIU2/115VAC 23XU2 AF01
Subtask 24-22-33-010-050
C. Get Access
(1) Put an access platform at the access door 811 of the avionics
compartment.
4. Procedure
_________
Subtask 24-22-33-020-050
(2) Lower the knurled nut (1) to disengage the stud (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 402
Feb 01/08
CES
Electrical Generation Interface Unit 1(2)
Figure 401/TASK 24-22-33-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 403
Feb 01/08
CES
(3) Carefully pull the handle (3) until the EGIU (4) is disconnected from
the rack receptacle (5).
(5) Put blanking caps on the rack receptacle (5) and on the EGIU
connector.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 404
Feb 01/08
CES
TASK 24-22-33-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 405
Feb 01/08
CES
3. __________
Job Set-up
Subtask 24-22-33-860-050
NOTE : When the circuit breakers 4XG and 12XG are open, the EXT
____
PWR/AVAIL caution light and the AVAIL legend of the EXT PWR
pusbutton switch are off.
Subtask 24-22-33-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 22XU1
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/IDG1/DISC 1XT T24
122VU ELEC/EXT PWR/LT CLT/AVAIL 4XG X31
122VU ELEC/EXT PWR/CTL 11XG X29
122VU ELEC/EXT PWR/COCKPIT/AVAIL/LT 12XG X28
122VU ELEC/EXT PWR/EGIU1/28VDC 26XU1 Z31
123VU EXT PWR/EGIU1/115VAC 23XG AA07
123VU GEN1/EGIU1/115VAC 23XU1 AF12
FOR 22XU2
122VU ELEC/GEN1/OFF/BTC2 SPLY 14XU T30
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/IDG2/DISC 2XT T25
122VU APU GEN/EGIU2/28VDC 26XU2 Y31
122VU GEN2/EGIU2/28VDC 24XU2 Y30
123VU APU GEN/EGIU2/115VAC 23XS AA08
123VU GEN2/EGIU2/115VAC 23XU2 AF01
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 406
Feb 01/08
CES
Subtask 24-22-33-010-051
C. Get Access
(1) Make sure that the access platform is in position at the access door
811.
4. Procedure
_________
Subtask 24-22-33-420-051
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Carefully push the EGIU until it engages the rack receptacle (5).
(7) Put the knurled nut (1) on the stud (2) and tighten the knurled nut
(1).
Subtask 24-22-33-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 22XU1
11XG, 12XG, 2XU1, 23XU1, 24XU1, 26XU1, 1XT, 4XG, 23XG
FOR 22XU2
23XS, 2XU2, 23XU2, 24XU2, 26XU2, 2XT, 14XU
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 407
Feb 01/08
CES
Subtask 24-22-33-860-051
Subtask 24-22-33-710-050
(a) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001)
(b) On the ECAM control panel, push the ELEC key (on the lower ECAM
DU, the ELEC page comes into view).
(c) On the ELEC page, make sure that the following EXT PWR parameters
are correct:
- AC V = 115 + or - 5V,
- FRQ HZ = 400 + or - 10HZ.
(b) On the ELEC page, make sure that the following APU GEN parameters
are correct:
- AC LOAD Percent shown in green,
- AC V = 115 + or - 5V,
- FRQ HZ = 400 + or - 10HZ.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 408
Feb 01/08
CES
5. Close-up
________
Subtask 24-22-33-862-051
Subtask 24-22-33-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-33
Page 409
Feb 01/08
CES
CONTROL UNIT - GENERATOR (GCU) (1XU1,1XU2) - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 24-22-34-000-001
CAUTION : USE ONLY THE GROUND SERVICE NETWORK TO SUPPLY THE AIRCRAFT WITH AC
_______
AND DC POWER.
YOU CAN CAUSE DAMAGE TO THE EQUIPMENT DURING ITS REMOVAL/
INSTALLATION IF THE RELATED NETWORK IS NOT ISOLATED.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-34
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-22-34-860-050
(2) In the cockpit, put a warning notice to tell persons not to operate
the pushbutton switches (ENG MASTER 1(2)) on the pylon panel 115VU
(ENG panel)
Subtask 24-22-34-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1XU1
122VU ELEC/GCU/1 2XU1 T26
FOR 1XU2
122VU ELEC/GCU/2 2XU2 T27
Subtask 24-22-34-010-052
C. Get Access
(1) Put an access platform at the access door 811 of the avionics
compartment.
4. Procedure
_________
EFF :
ALL 24-22-34
Page 402
Feb 01/08
CES
Generator Control Unit 1(2) GCU-1(2)
Figure 401/TASK 24-22-34-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-22-34
Page 403
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 24-22-34-020-052
(2) Lower the 2 knurled nuts (1) to disengage the 2 studs (2).
(3) Carefully pull the handle (3) of the GCU (4) until the GCU is
disconnected from the rack receptacle (5).
(5) Put blanking caps on the rack receptacle (5) and on the GCU
connector.
EFF :
ALL 24-22-34
Page 404
Feb 01/10
CES
Generator Control Unit 1(2) GCU-1(2)
Figure 401A/TASK 24-22-34-991-001-A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-34
Page 405
Feb 01/10
CES
TASK 24-22-34-400-001
CAUTION : USE ONLY THE GROUND SERVICE NETWORK TO SUPPLY THE AIRCRAFT WITH AC
_______
AND DC POWER.
YOU CAN CAUSE DAMAGE TO THE EQUIPMENT DURING ITS REMOVAL/
INSTALLATION IF THE RELATED NETWORK IS NOT ISOLATED.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-34
Page 406
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-34-860-051
(2) Make sure that the warning notice is in the cockpit to tell persons
not to operate the pushbutton switches (ENG MASTER 1(2)) on the pylon
panel 115VU (ENG panel).
Subtask 24-22-34-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1XU1
122VU ELEC/GCU/1 2XU1 T26
FOR 1XU2
122VU ELEC/GCU/2 2XU2 T27
Subtask 24-22-34-010-053
C. Get Access
(1) Make sure that the access platform is in position at the access door
811.
EFF :
ALL 24-22-34
Page 407
Feb 01/10
CES
4. Procedure
_________
Subtask 24-22-34-420-050
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Carefully push the GCU until it is connected to the rack receptacle
(5).
Subtask 24-22-34-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1XU1
2XU1
FOR 1XU2
2XU2
EFF :
ALL 24-22-34
Page 408
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 24-22-34-710-050
C. Do an operational test of the GPCU with the CFDS (Ref. TASK 24-41-00-740-
002).
Subtask 24-22-34-710-050-A
C. Do an operational test of the GAPCU with the CFDS (Ref. TASK 24-41-00-
740-002).
Subtask 24-22-34-710-051-D
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the lower ECAM display unit, make sure that there is the green
line between GEN1(2) and AC1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-34
Page 409
Feb 01/10
511-526, 528-599,
CES
**ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 24-22-34-710-051-E
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the lower ECAM display unit, make sure that there is the green
line between GEN1(2) and AC1(2).
Subtask 24-22-34-710-051-C
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the lower ECAM display unit, make sure that there is the green
line between GEN1(2) and AC1(2).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-22-34
Page 410
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 24-22-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-22-34
Page 411
Feb 01/08
R
CES
MODULE - LIGHTNING PROTECTION (19XU1,19XU2) - REMOVAL/INSTALLATION
__________________________________________________________________
TASK 24-22-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-51
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-22-51-010-050
A. Get Access
Subtask 24-22-51-010-050-A
A. Get Access
(2) On the L lower side of the panel 120VU, remove the access door.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-22-51-860-053
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
EFF :
ALL 24-22-51
Page 402
Feb 01/10
CES
(3) In the cockpit, on the ELEC panel 35VU, make sure these pushbutton
switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-22-51-020-050
EFF :
ALL 24-22-51
Page 403
Feb 01/10
CES
Lightning Protection Module
Figure 401/TASK 24-22-51-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-51
Page 404
May 01/05
CES
Lightning Protection Module
Figure 401A/TASK 24-22-51-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-22-51
Page 405
Feb 01/10
528-599,
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-22-51-020-050-A
(3) On the module 30XN1 (30XN2), loosen and remove the screws (4) and the
washers (5).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-22-51
Page 406
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-22-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-51
Page 407
Nov 01/06
CES
3. __________
Job Set-up
Subtask 24-22-51-010-051
A. Get Access
Subtask 24-22-51-010-051-A
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) On the L lower side of the panel 120VU, make sure that the access
door is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
Subtask 24-22-51-860-054
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptable.
(2) Make sure that the warning notice(s) are in position on the access
door 121AL to tell persons not to connect the external power
connector to the aircraft EXT PWR receptacle.
EFF :
ALL 24-22-51
Page 408
Feb 01/10
CES
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) are in position
to tell persons not to operate the pushbutton switches on these
overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-22-51-420-050
(1) Install the lightning protection module (3) on the three barrels (4)
of the contactor base (5).
(2) Install the bonding lead (2) of the lightning protection module (3)
with the screw (1) and then tighten.
Subtask 24-22-51-420-050-A
(1) Install the lightning protection module (3) on the module 30XN1
(30XN2).
EFF :
ALL 24-22-51
Page 409
Feb 01/10
CES
(3) TORQUE the screws (4) to between 0.73 and 0.81 m.daN (64.60 and 71.68
lbf.in).
(4) Install the bonding lead (2) of the lightning protection module (3)
with the screw (1) then tighten.
5. Close-up
________
Subtask 24-22-51-410-050
A. Close Access
Subtask 24-22-51-410-050-A
A. Close Access
(3) On the L lower side of the panel 120VU, install the access door.
EFF :
ALL 24-22-51
Page 410
Feb 01/10
CES
MODULE - LIGHTNING PROTECTION (19XU1,19XU2) - INSPECTION/CHECK
______________________________________________________________
TASK 24-22-51-200-001
1. __________________
Reason for the Job
The crew has made an entry in the log book for a lightning.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-51
Page 601
May 01/98
CES
3. __________
Job Set-up
Subtask 24-22-51-010-052
A. Get Access
(2) In the cockpit, on the rear panel 120VU, open the panel which gives
access to the AC power center 123VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-22-51-860-052
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put a warning notice on the access door 121AL to tell persons not to
connect the external power connector to the aircraft EXT PWR
receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- APU GEN,
- BAT 1, BAT 2,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 25VU (APU),
- 35VU (ELEC).
EFF :
ALL 24-22-51
Page 602
May 01/98
CES
4. Procedure
_________
Subtask 24-22-51-210-050
A. Inspection
5. Close-up
________
Subtask 24-22-51-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the cockpit, on the rear panel 120VU, close the panel which gives
access to the AC power center 123VU.
EFF :
ALL 24-22-51
Page 603
May 01/98
CES
CONTACTOR (9XU1,9XU2,11XU1,11XU2) - REMOVAL/INSTALLATION
________________________________________________________
TASK 24-22-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-22-55-010-050
A. Get Access
(2) On the L lower side of the panel 120VU, remove the access door (8).
(3) Put the access platform in position at the access door 121AL.
Subtask 24-22-55-860-051
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
EFF :
ALL 24-22-55
Page 402
May 01/05
CES
Contactors
Figure 401/TASK 24-22-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-55
Page 403
May 01/05
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-22-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (1) and
the electrical receptacle (7).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from contactor (3).
Subtask 24-22-55-020-051
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
NOTE : The removal of the base is necessary only if the base is damaged.
____
EFF :
ALL 24-22-55
Page 404
Feb 01/10
CES
Contactors
Figure 401A/TASK 24-22-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-22-55
Page 405
Feb 01/10
528-599,
CES
(3) Disconnect the cables (14) from the base (6).
(5) Remove the jumpers (17) from the base (6) and from the adjacent
bases.
(6) Remove the four screws (19) and the four washers (18).
Subtask 24-22-55-020-051-A
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(5) Remove the jumpers (17) from the module (5) and from the adjacent
modules.
(6) Remove the eight screws (16) and the eight washers (15).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-55
Page 406
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 24-22-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-22-55
Page 407
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-22-55-010-051
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) On the L lower side of the panel 120VU, make sure that the access
door (8) is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
EFF :
ALL 24-22-55
Page 408
Feb 01/10
CES
Subtask 24-22-55-860-050
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptable.
(2) Make sure that the warning notice(s) are in position on the access
door 121AL to tell persons not to connect the external power
connector to the aircraft EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) are in position
to tell persons not to operate the pushbutton switches on these
overhead panels:
- 21VU (EMERG ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
EFF :
ALL 24-22-55
Page 409
Feb 01/10
CES
**ON A/C 001-049, 051-062, 101-105, 151-152, 201-205,
Subtask 24-22-55-420-052
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the four screws (19) and washers (18) and tighten them.
(3) Make sure that the electrical cables (6) are clean and in correct
condition.
(5) Install the nuts (12) and the washers (13) and tighten them.
(b) Install the screws (10) and the washers (9) and tighten them.
(7) Install the jumpers (17) between the base (6) and the adjacent bases.
(8) Install the washers (15) and the nuts (16) and tighten them
(Ref. TASK 20-21-15-912-001).
Subtask 24-22-55-420-051
(1) Install the contactor (3) on the 6 tapped barrels (5) of the
contactor base (6).
(2) TORQUE the captive screws (2) to between 0.50 and 0.60 m.daN (44.24
and 53.09 lbf.in).
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-22-55
Page 410
Feb 01/10
CES
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-22-55-420-052-A
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the eight screws (16) and washers (15) and tighten them.
(3) Make sure that the electrical cables (14) are clean and in correct
condition.
(5) Install the nuts (12) and the washers (13) and tighten them.
(6) TORQUE the nuts (12) to between 1.25 and 1.35 m.daN (110.61 and
119.46 lbf.in).
(b) Install the screws (9) and the washers (10) and tighten them.
(8) Install the jumpers (17) between the module (5) and the adjacent
modules.
(9) Install the washers (18) and the nuts (19) and tighten them
(Ref. TASK 20-21-15-912-001).
(10) TORQUE the nuts (19) to between 0.73 and 0.81 m.daN (64.60 and 71.68
lbf.in).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-55
Page 411
Feb 01/10
511-526, 528-599,
CES
Subtask 24-22-55-420-051-A
(1) Install the contactor (3) on the module 30XN1 (30XN2) (5).
(2) TORQUE the captive screws (2) to between 0.50 and 0.60 m.daN (44.24
and 53.09 lbf.in).
(3) Remove the blanking caps from the electrical connectors (1) and the
electrical receptacle (7).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-22-55-710-053
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the lower ECAM display unit, make sure that the green lines
between the EXT PWR and AC 1(2) are present.
EFF :
ALL 24-22-55
Page 412
Nov 01/07
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 24-22-55-710-054-B
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the lower ECAM display unit, make sure that the green line between
GEN 1(2) and AC 1(2) is present.
Subtask 24-22-55-710-054-A
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-22-55
Page 413
Feb 01/10
511-526, 528-599,
CES
R (4) On the lower ECAM display unit, make sure that green line between GEN
R 1(2) and AC 1(2) is present.
5. Close-up
________
Subtask 24-22-55-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access door (8) on L lower side of the panel 120VU.
EFF :
ALL 24-22-55
Page 414
Nov 01/07
CES
AC AUXILIARY GENERATION - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The AC auxiliary generation comes from the APU generator. This generator
can:
- in flight, replace either or both engine generator(s) in case of failure,
- on the ground, supply the aircraft electrical network when the electrical
ground power unit is not available.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1XS GCU-APU 91VU 121 811 24-23-34
2XS P/BSW-ELEC/APU GEN 35VU 210 831 24-23-00
3XS GLC-APU 120VU 212 831 24-23-55
8XS GEN-APU 310 24-23-51
42XS CT-AC, APU GEN 120VU 212 831 24-23-00
EFF :
ALL 24-23-00
Page 1
Feb 01/10
CES
AC Auxiliary Generation (APU Generator GCU)
Component Location
Figure 001 (SHEET 1)
R EFF :
201-205,
001-049, 051-062, 101-105, 151-152,
24-23-00 Page 2
May 01/05
CES
AC Auxiliary Generation (APU Generator GCU)
Component Location
Figure 001 (SHEET 2)
R EFF :
201-205,
001-049, 051-062, 101-105, 151-152,
24-23-00 Page 3
May 01/05
CES
AC Auxiliary Generation (APU Generator GCU)
Component Location
Figure 001A (SHEET 1)
R EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-23-00 Page 4
Feb 01/08
CES
AC Auxiliary Generation (APU Generator GCU)
Component Location
Figure 001A (SHEET 2)
R EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-23-00 Page 5
Feb 01/08
CES
AC Auxiliary Generation (APU Generator GAPCU)
Component Location
Figure 001B (SHEET 1)
R EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00 Page 6
Feb 01/10
CES
AC Auxiliary Generation (APU Generator GAPCU)
Component Location
Figure 001B (SHEET 2)
R EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00 Page 7
Feb 01/10
CES
AC Auxiliary Generation (APU Generator GCU)
Component Location
Figure 002
R EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-00 Page 8
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2XS P/BSW-ELEC/APU GEN 35VU 210 831 24-23-00
3XS GLC-APU 120VU 212 831 24-23-55
8XS GEN-APU 310 24-23-51
42XS CT-AC, APU GEN 120VU 212 831 24-23-00
24XG GAPCU 92 VU 122 24-41-00
3. __________________
System Description
4. _____________________
Component Description
A. APU Generator
The APU directly drives the APU generator at a nominal 24000 rpm constant
speed.
The APU gearbox supplies the oil for cooling and lubrication of the
generator. The cooling circuit is common to the APU and the generator.
The APU supplies, scavenges, drains the oil.
EFF :
ALL 24-23-00
Page 9
Feb 01/10
CES
The generator is a brushless oil-cooled generator with a nominal 115/200
volt, 90 KVA, 3 phase 400 Hz output.
The generator includes three stages which are:
- the pilot exciter,
- the main exciter,
- the main alternator.
The operation principle is the same as that of the IDG generator (Ref.
24-21, generator section).
NOTE : The PMG frequency for the APU generator is 1600 Hz.
____
4. _____________________
Component Description
A. APU Generator
The APU directly drives the APU generator at a nominal 24000 rpm constant
speed.
The APU gearbox supplies the oil for cooling and lubrication of the
generator. The cooling circuit is common to the APU and the generator.
The APU supplies, scavenges, drains the oil.
The generator is a brushless oil-cooled generator with a nominal 115/200
volt, 90 KVA, 3 phase 400 Hz output.
NOTE : The frequency range of the APU generator can be from 395Hz to
____
405Hz. When the APU fuel-saving mode is used, the APU speed is
reduced to 99%. In this mode, the frequency of the APU generator
decreases to 396Hz.
NOTE : The PMG frequency for the APU generator is 1600 Hz.
____
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-00
Page 10
Feb 01/10
511-526, 528-599,
CES
APU Generator Configuration - Block Diagram
Figure 003
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-23-00
Page 11/12
Aug 01/05
CES
APU Generator Configuration - Block Diagram
Figure 003A
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-23-00
Page 13/14
Feb 01/08
CES
APU Generator Configuration - Block Diagram
Figure 003B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 15/16
Feb 01/10
CES
A temperature bulb is included in the auxiliary generator. It senses the
generator-oil outlet temperature. This sensor is connected to the
Electronic Control Box (ECB) of the APU. Any high oil temperature causes
the automatic shutdown of the APU (by the ECB).
This in turn causes the APU speed to decrease to zero.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-00
Page 17
Feb 01/10
511-526, 528-599,
CES
- the Power Ready Relay (PRR) which controls the generator line
contactor and the FAULT warning light in the cockpit.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 18
Feb 01/10
CES
-------------------------------------------------------------------------------
| FUNCTION | SENSING | THRESHOLD | TIME DELAY | TRIPS |
|------------------|-------------|--------------|-----------------|-----------|
| Overvoltage (OV) | Highest POR | 130 +/- 1.5V | Inverse Curve | GCR, PRR |
| | phase | | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Undervoltage | | | | GCR, PRR |
| (UV1) | Lowest POR |101.5 +/- 1.5V| 4.5 seconds | |
| | phase |4V Hysteresis | (max) | |
| (UV2) | Lowest POR | 68 +/- 1.5V | 160 milliseconds| |
| | |4V Hysteresis | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Overfrequency | | | | GCR, PRR, |
| (OF1) | PMG | 435 +/- 1 Hz | 4.0 seconds | SVS |
| | |4Hz Hysteresis| (max) | |
| (OF2) | PMG | 452 +/- 1 Hz | 160 milliseconds| |
| | |4Hz Hysteresis| (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Underfrequency | | | | GCR, PRR |
| (UF1) | PMG | 361 +/- 1 Hz | 4.0 seconds | |
| | |4Hz Hysteresis| (max) | |
| (UF2) | PMG | 343 +/- 1 Hz | 160 milliseconds| |
| | |4Hz Hysteresis| (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| Underspeed (US) | Gnd signal | Discrete | 80 milliseconds | PRR |
| APU (RDY) | from | Input | (max) | |
| | APU ECB | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Shorted Rotating |Exciter Field| > 175 VDC | 3 seconds (max) | GCR, PRR |
| Diode (SRD) | Current vs. | Rippled | | |
| | Load | detected | | |
| | Current | | | |
| | Voltage | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Differential | Generator |50 +/- 10 A | 60 milliseconds | GCR, PRR |
| Protection (DP) | and Line | | (max) | |
| | CT delta for| | | |
| | each phase | | | |
| | measurement | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Overcurrent (OC) | Generator | APU Imax | Inverse Curve | GCR, PRR |
| | CTs | + 15 A (min)| (min) | |
| | Line CTs | | 10.0 seconds | |
| | (Aux Gen) | | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
|Delta Overcurrent | Generator | Delta I | Inverse Curve | GCR, PRR |
|(DOC) | CTs | > 75 A (min) | (min) | |
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 19
Feb 01/10
CES
-------------------------------------------------------------------------------
| FUNCTION | SENSING | THRESHOLD | TIME DELAY | TRIPS |
|------------------|-------------|--------------|-----------------|-----------|
|------------------|-------------|--------------|-----------------|-----------|
| Overload (OL) | Generator | APU Imax | 10.0 +/- 3 | None |
| | CTs | + 15 A (min) | seconds | (Galley |
| | Line CTs | | | Shed) |
| | (Aux Gen) | | | |
|------------------|-------------|--------------|-----------------|-----------|
| Phase Sequence | POR | ABCN | 40 milliseconds | GCR |
| (PSEQ) | | | (max) | |
|------------------|-------------|--------------|-----------------|-----------|
| AGC control | Line |Line Contactor| 300 milliseconds| GCR, PRR |
| circuit failure | Contactor | Status | (max) | |
| (AGCCF) | |disagrees with| | |
| | | contactor | | |
| | | drive | | |
| | | command | | |
|------------------|-------------|--------------|-----------------|-----------|
| AGC failure | Generator | Generator | 160 milliseconds| GCR, PRR |
| (AGCF) | current | current | (max) | |
| | (after AGC | > 25 +/- 5 | | |
| | commanded | Amps (after | | |
| | open) | APU PR is | | |
| | | open) | | |
|------------------|-------------|--------------|-----------------|-----------|
| Shorted/Open PMG | PMG | Open Phase or| 4.2 seconds | GCR |
| | |Phase to Phase| (max) | |
| | | Short | | |
|------------------|-------------|--------------|-----------------|-----------|
| Pin Programming |Parity error | N/A | 40 ms | PRR |
| Error | | | | |
|------------------|-------------|--------------|-----------------|-----------|
| APU | ECB | < or equal to| 80 ms | PRR |
| underspeed | | 95 % of | | |
| | | nominal speed| | |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-00
Page 20
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
D. Power Contactor
Refer to Chapter 24-22-00.
EFF :
ALL 24-23-00
Page 21
Feb 01/10
CES
Current Transformers - Block Diagram
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-00
Page 22
Feb 01/09
CES
Current Transformers - Block Diagram
Figure 004A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 23
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
(1) Functions
(a) Generator CT
The generator CT is used for differential and overcurrent
protections.
(b) Three-hole CT
The three-hole CT contains three toroidal transformers, one for
each of the power feeder cables. The three-hole CT is connected
in electrical opposition to the CT of the APU generator.
This CT is used for differential and open cable protections.
(1) Functions
(a) Generator CT
The generator CT is used for differential and overcurrent
protections.
(b) Three-hole CT
The three-hole CT contains three toroidal transformers, one for
each of the power feeder cables. The three-hole CT is connected
in electrical opposition to the CT of the APU generator.
This CT is used for differential protections.
5. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-23-00
Page 24
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
The operation of the APU generator is through the APU GEN pushbutton
switch, which has two stable positions:
- when in OFF position, the pushbutton switch is released, and the white
OFF legend is on. The generator is shut down (de-energized) and the
line contactor is open,
- when the pushbutton switch is pushed, the generator is energized,
because its rotational speed is high enough. If the electrical
parameters are correct, the GCU controls the line contactor closing:
this causes the supply of the transfer circuit.
The operation of the APU generator is through the APU GEN pushbutton
switch, which has two stable positions:
- when in OFF position, the pushbutton switch is released, and the white
OFF legend is on. The generator is shut down (de-energized) and the
line contactor is open,
- when the pushbutton switch is pushed, the generator is energized,
because its rotational speed is high enough. If the electrical
parameters are correct, the GAPCU controls the line contactor closing:
this causes the supply of the transfer circuit.
The APU GLC supplies the aircraft electrical network if the other power
sources are not available.
NOTE : On the ground, the generator line contactor closes only if the
____
ground power unit does not already supply the transfer network.
EFF :
ALL 24-23-00
Page 25
Feb 01/10
CES
Auxiliary Generation Operation - Schematic Diagram
Figure 005 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-00
Page 26
Feb 01/09
CES
Auxiliary Generation Operation - Schematic Diagram
Figure 005 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-00
Page 27
Feb 01/09
CES
Auxiliary Generation Operation - Schematic Diagram
Figure 005A (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 28
Feb 01/10
CES
Auxiliary Generation Operation - Schematic Diagram
Figure 005A (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 29
Feb 01/10
CES
INTENTIONALLY BLANK
24-23-00
Page 30
Aug 01/05
CES
GLC - APU Supply - Schematic Diagram
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-00
Page 31/32
Feb 01/08
CES
GLC - APU Supply - Schematic Diagram
Figure 006A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-00
Page 33/34
Feb 01/10
CES
For the power supply of the aircraft, the ground power unit is
more important than the APU generator.
(Ref. Fig. 007)
When the FAULT legend comes on, there is a failure of the channel.
At the same time:
- the single chime operates,
- the MASTER CAUT light comes on,
- on the upper ECAM display unit, an amber message is shown,
- on the lower ECAM display unit, the ELEC page is automatically
shown.
R
EFF :
ALL 24-23-00
Page 35
Feb 01/09
CES
APU GEN FAULT - Upper and Lower ECAM Display Unit
Figure 007 (SHEET 1)
EFF :
ALL 24-23-00
Page 36
Aug 01/05
CES
APU GEN FAULT - Upper and Lower ECAM Display Unit
Figure 007 (SHEET 2)
EFF :
ALL 24-23-00
Page 37
Aug 01/05
CES
APU GEN FAULT - Upper and Lower ECAM Display Unit
Figure 007 (SHEET 3)
EFF :
ALL 24-23-00
Page 38
Aug 01/05
CES
AC AUXILIARY GENERATION - DEACTIVATION/REACTIVATION
___________________________________________________
TASK 24-23-00-040-001
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-00
Page 401
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-00
Page 402
May 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-00-860-050
A. Obey the MMEL requirements related to Weight Impact and Effect on Balance
for Flights without APU Generator
Subtask 24-23-00-860-050-B
A. Obey the MMEL requirements related to Weight Impact and Effect on Balance
for Flights without APU Generator
Subtask 24-23-00-860-050-A
A. Obey the MMEL requirements related to Weight Impact and Effect on Balance
for Flights without APU Generator
EFF :
ALL 24-23-00
Page 403
Feb 01/10
CES
**ON A/C ALL
Subtask 24-23-00-860-051
(2) On the APU section of the overhead panel 25VU, make sure that the APU
MASTER SW pushbutton switch is released (the ON legend is off).
(3) Put a warning notice in position in the cockpit to tell persons not
to start the APU.
Subtask 24-23-00-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-00-010-050
D. Get Access
(1) Put the access platform in position below the APU compartment.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
EFF :
ALL 24-23-00
Page 404
May 01/07
CES
4. Procedure
_________
Subtask 24-23-00-420-050
(a) Remove the plastic blanking cover from the generator pad on the
accessory drive gearbox.
(c) Remove and keep the nuts (1) from the studs. Make sure that the
nuts (1) are serviceable.
(d) Make sure that the face of the generator pad (10) and the studs
are in the correct condition.
(a) Make sure that the cable support assembly (5) is in the correct
condition.
1
_ Make sure that the components of the terminal block are in the
correct condition.
2
_ Do an inspection of the component interface and/or the
adjacent area.
(a) Clean the seal plate (7) with OILS (Material No. 03-002) or OILS
(Material No. 03-003) and a lint-free cotton cloth MISCELLANEOUS
(Material No. 19-003).
(b) Make sure that the faces of the seal plate (7) are in the correct
condition.
R (a) Make sure that the COVER-ASSEMBLY (3862619-1) (11) is clean and
in the correct condition.
EFF :
ALL 24-23-00
Page 405
May 01/09
CES
Components for Flight without an APU Generator Installed
Figure 401/TASK 24-23-00-991-001
EFF :
ALL 24-23-00
Page 406
May 01/07
CES
(b) Make sure that the oil transfer channel and its inlet and outlet
openings are clean and not clogged.
(c) Make sure that the drain plug (6) is installed correctly, fully
tightened and safetied with MISCELLANEOUS (Material No. 19-010).
R (5) Install the seal plate (4095KM) (7) on the COVER-ASSEMBLY (3862619-1)
(11).
(a) Lubricate the new seal (9) and the screws (8) with OILS (Material
No. 03-002) or OILS (Material No. 03-003).
(d) TORQUE the nuts (1) to between 3.9 and 4.4 m.daN (28.76 and 32.44
lbf.ft).
(7) Install the generator supply cables (3) on the terminal block on the
cable support assembly (5).
(b) Remove the tie-wraps that temporarily hold the generator supply
cables (3).
EFF :
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Page 407
May 01/09
CES
(c) Remove the plastic blanking cover from the ring terminals of the
generator supply cables (3).
(d) Attach the generator supply cables (3) to the applicable studs on
the terminal block with the nuts (2).
NOTE : Refer to the marks on the terminal block and the generator
____
supply cables (3).
(8) Connect the generator control cable to the connector on the cable
support assembly (5).
(c) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 24-23-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1KD, 2KD.
Subtask 24-23-00-790-050
C. Leak test
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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CES
(3) Do a check for oil leaks.
R (a) Examine the joint between the COVER-ASSEMBLY (3862619-1) (11) and
the generator pad (10) on the accessory drive gearbox for oil
leaks.
R (b) Examine the drain plug (6) on the COVER-ASSEMBLY (3862619-1) (11)
for oil leaks.
(5) Do a check of the oil quantity on the APU oil sight-glass. Add oil if
the oil level is on or below the ADD mark on the oil sight glass:
- GTCP 36-300 (Ref. TASK 49-90-00-600-001)
or
- APS 3200 (Ref. TASK 49-90-00-600-004)
or
- 131-9(A) (Ref. TASK 49-90-00-600-007).
5. Close-up
________
Subtask 24-23-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-410-
001).
Subtask 24-23-00-860-052
EFF :
ALL 24-23-00
Page 409
May 01/09
CES
TASK 24-23-00-440-001
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 410
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-00-860-053
(2) On the APU section of the overhead panel 25VU, make sure that the APU
MASTER SW pushbutton switch is released (the ON legend is off).
(3) Put a warning notice in position in the cockpit to tell persons not
to start the APU.
Subtask 24-23-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
EFF :
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CES
Subtask 24-23-00-010-051
C. Get Access
(1) Put the access platform in position below the APU compartment.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
4. Procedure
_________
Subtask 24-23-00-020-050
(1) Disconnect the generator control cable from the connector on the
cable support assembly (5).
(2) Disconnect the generator supply cables (3) from the terminal block on
the cable support assembly (5).
(a) Remove the nuts (2) and disconnect the generator supply cables
(3).
(b) Temporarily install the nuts (2) on the studs of the terminal
block on the cable support assembly (5).
EFF :
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R (3) Drain the remaining oil from the COVER-ASSEMBLY (3862619-1) (11).
(a) Put the container in position below the generator pad (10).
(b) Remove and discard the lockwire from the drain plug (6).
(c) Remove the drain plug (6) and let the residual oil drain fully.
(d) Tighten the drain plug (6) and safety it with MISCELLANEOUS
(Material No. 19-010).
R (4) Remove the cable support assembly (5) and the COVER-ASSEMBLY
R (3862619-1) (11).
R (a) Hold the cable support assembly (5) and the COVER-ASSEMBLY
R (3862619-1) (11) in the correct position.
R (c) Remove the cable support assembly (5) and the COVER-ASSEMBLY
R (3862619-1) (11).
(b) Remove the screws (8) and the seal plate (4095KM) (7).
(8) Make sure that the parts retained from the removed component are
clean and in the correct condition.
5. Close-up
________
Subtask 24-23-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1KD, 2KD.
EFF :
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May 01/09
CES
Subtask 24-23-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-410-
001).
Subtask 24-23-00-860-054
EFF :
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Page 414
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R
CES
TASK 24-23-00-040-002
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-00
Page 415
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-00-860-055
(2) On the APU section of the overhead panel 25VU, make sure that the APU
MASTER SW pushbutton is released (the ON legend is off).
(3) Put a warning notice in position in the cockpit to tell persons not
to start the APU.
(4) Make sure that the ground fire extinguishing equipment is available.
Subtask 24-23-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-00-010-053
C. Get Access
(1) Put the access platform in position below the APU compartment.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
EFF :
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CES
(3) Set the control switch 11LJ to the ON position.
4. Procedure
_________
Subtask 24-23-00-020-051
Subtask 24-23-00-020-052
(1) Carefully remove the bolt (1) from the groove in the drive end of the
finished rotor assembly.
(2) Remove the quill shaft assembly (3) from the drive end of the
finished rotor assembly.
(3) Remove the seals (2) and (4) from the quill shaft assembly (3).
Subtask 24-23-00-420-051
C. Install the APU generator (Ref. TASK 24-23-51-400-001) without the quill
shaft.
5. Close-up
________
Subtask 24-23-00-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1KD, 2KD.
Subtask 24-23-00-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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Page 417
Nov 01/08
R
CES
APU Generator without Quill Shaft
Figure 402/TASK 24-23-00-991-002
EFF :
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Page 418
Nov 01/08
R
CES
(3) Close the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-410-
001).
Subtask 24-23-00-860-056
EFF :
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Page 419
Nov 01/08
R
CES
INTENTIONALLY BLANK
R
24-23-00
Page 420
Nov 01/08
CES
TASK 24-23-00-440-002
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-00
Page 421
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-00-860-057
(2) On the APU section of the overhead panel 25VU, make sure that the APU
MASTER SW pushbutton is released (the ON legend is off).
(3) Put a warning notice in position in the cockpit to tell persons not
to start the APU.
Subtask 24-23-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-00-010-054
C. Get Access
(1) Put the access platform in position below the APU compartment.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
EFF :
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Page 422
May 01/07
CES
4. Procedure
_________
Subtask 24-23-00-020-053
A. Remove the APU Generator (Ref. TASK 24-23-51-000-001) without the quill
shaft.
Subtask 24-23-00-420-052
5. Close-up
________
Subtask 24-23-00-865-057
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1KD, 2KD.
Subtask 24-23-00-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-410-
001).
Subtask 24-23-00-860-058
EFF :
ALL 24-23-00
Page 423
May 01/07
CES
CURRENT TRANSFORMER - AC (42XS) - REMOVAL/INSTALLATION
______________________________________________________
TASK 24-23-17-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-17
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-17-010-050
A. Get Access
(2) On the rear panel 120VU, open the panel which gives access to the AC
power center 123VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-23-17-941-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pusbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
EFF :
ALL 24-23-17
Page 402
Feb 01/10
CES
4. Procedure
_________
Subtask 24-23-17-020-051
(1) Remove the screws (12) and the washers (11) from the studs of the
contactor (5).
(2) Disconnect the cables (10) from the studs of the contactor (5).
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(3) Remove the nuts (9) and the washers (8) from the studs of the
contactor (5).
(4) Disconnect the cables (6) and (7) from the studs of the contactor
(5).
(5) Disconnect the electrical connector (4) from the current transformer
(1).
(6) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(7) Remove the screws (3) and the washers (2) from the current
transformer (1).
(8) Remove the necessary cable ties to move the current transformer (1)
along the cables.
EFF :
ALL 24-23-17
Page 403
May 01/05
CES
AC Current Transformer - Block Diagram
Figure 401/TASK 24-23-17-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-17
Page 404
Feb 01/08
CES
AC Current Transformer - Block Diagram
Figure 401A/TASK 24-23-17-991-003-A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-23-17
Page 405
Feb 01/10
CES
AC Current Transformer
Figure 402/TASK 24-23-17-991-004
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-23-17
Page 406
Aug 01/05
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-23-17-020-051-A
(1) Remove the screws (12) and the washers (11) from the studs of the
module 29XN.
(2) Disconnect the cables (10) from the studs of the module 29XN.
NOTE : You must identify (also with the indications on the current
____
transformer) and disconnect only the cables which go through
the current transformer.
(3) Remove the nuts (9) and the washers (8) from the studs of the module
29XN.
(4) Disconnect the cables (6) and (7) from the studs of the module 29XN.
(5) Disconnect the electrical connector (4) from the current transformer
(1).
(6) Put blanking caps on the disconnected electrical connector (4) and
electrical receptacle.
(7) Remove the screws (3) and the washers (2) from the current
transformer (1).
(8) Remove and discard the necessary cable ties to move the current
transformer (1) along the cables.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-23-17
Page 407
Feb 01/10
528-599,
CES
AC Current Transformer
Figure 402A/TASK 24-23-17-991-004-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-23-17
Page 408
Feb 01/10
528-599,
CES
(9) Remove the current transformer (1).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-23-17
Page 409
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-23-17-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-17
Page 410
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-17-010-051
A. Get access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) On the rear panel 120VU, make sure that the panel which gives access
to the AC power center 123VU is open.
(3) Make sure that the access platform is in position at the access door
121AL.
EFF :
ALL 24-23-17
Page 411
Feb 01/10
CES
Subtask 24-23-17-860-050
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Make sure that the warning notice(s) is (are) in position on the
access door 121AL to tell persons not to connect the external power
connector to the aircraft external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) is (are) in
position to tell persons not to operate the pushbutton switches on
these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
Subtask 24-23-17-420-050
(1) Put the cables (6), (7) and (10) through the current transformer (1).
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(3) Install the washers (2) and the screws (3) on the current transformer
(1) and tighten them.
EFF :
ALL 24-23-17
Page 412
Feb 01/10
CES
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector (4) to the current transformer (1).
(8) Install the cables (6) and (7), the washers (8) and the nuts (9) on
the studs of the contactor (5) and tighten them.
(9) Install the cables (10), the washers (11) and the screws (12) on the
studs of the contactor (5) and tighten them.
Subtask 24-23-17-420-050-A
(1) Put the disconnected cables (6), (7) and (10) through the current
transformer (1).
NOTE : Make sure that the location of the cables agrees with that you
____
recorded at the removal.
(3) Install the washers (2) and the screws (3) on the current transformer
(1) and tighten them.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-17
Page 413
Feb 01/10
511-526, 528-599,
CES
(4) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle.
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector (4) to the current transformer (1).
(8) Connect the cables (6) and (7), to the studs of the module 29XN.
(9) Install the washers (8) and the nuts (9) on the studs of the module
29XN.
(10) TORQUE the nuts (9) to between 1.25 and 1.35 m.daN (110.61 and 119.46
lbf.in).
(11) Connect the cables (10) to the studs of the module 29XN.
(12) Install the washers (11) and the screws (12) on the studs of the
module 29XN.
(13) TORQUE the screws (12) to between 0.17 and 0.19 m.daN (15.04 and
16.81 lbf.in).
Subtask 24-23-17-860-051
(1) Energize the aircraft electrical circuits from the APU (Ref. TASK 24-
41-00-861-002).
EFF :
ALL 24-23-17
Page 414
Aug 01/05
R
CES
Subtask 24-23-17-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-23-17
Page 415
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
Subtask 24-23-17-710-050
D. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
R
EFF :
305-399,
001-049, 051-060, 101-102, 201-201, 24-23-17
Page 416
Feb 01/10
CES
**ON A/C 061-099, 103-149, 151-199, 202-233, 236-238, 301-304,
Subtask 24-23-17-710-050-A
D. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
R
EFF : 061-099, 103-149, 151-199, 202-233,
236-238, 301-304,
24-23-17
Page 417
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 24-23-17-710-050-B
D. Operational test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. In the FWD and/or AFT galleys: On the lower ECAM display unit:
- energize all the items of - make sure that the electrical
equipment. parameters (load, voltage and
frequency) of the APU GEN are
correct.
Subtask 24-23-17-860-052
(1) De-energize the aircraft electrical circuits supplied from the APU
(Ref. TASK 24-41-00-862-002).
R
EFF :
ALL 24-23-17
Page 418
Feb 01/10
CES
Subtask 24-23-17-410-050
F. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) On the rear panel 120VU, close the panel which gives access to the AC
power center 123VU.
EFF :
ALL 24-23-17
Page 419
Feb 01/10
R
CES
CONTROL UNIT - GENERATOR (GCU) (1XS) - REMOVAL/INSTALLATION
___________________________________________________________
TASK 24-23-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-34-860-051
A. Safety Precautions
(1) In the cockpit, on the overhead panel 25VU and 35VU, make sure these
pushbutton switches are released:
- START,
- APU GEN.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 401
Feb 01/08
CES
(2) In the cockpit, put warning notices to tell persons not to operate
the pushbutton switches on these overhead panels:
- 25VU (APU),
- 35VU (ELEC).
Subtask 24-23-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GEN1/OFF/BTC1 SPLY 5XU T28
122VU ELEC/APU/GCU 6XS Y25
Subtask 24-23-34-010-050
C. Get Access
(1) Put an access platform at the access door 811 of the avionics
compartment.
4. Procedure
_________
Subtask 24-23-34-020-050
(2) Lower the 2 knurled nuts (1) to disengage the 2 studs (2).
(3) Carefully pull the handle (3) of the GCU (4) until the GCU is
disconnected from the rack receptacle (5).
(5) Put blanking caps on the rack receptacle (5) and the GCU connector.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 402
Feb 01/08
CES
APU Generator Control Unit (GCU)
Figure 401/TASK 24-23-34-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 403
Feb 01/08
CES
TASK 24-23-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 404
Feb 01/08
CES
3. __________
Job Set-up
Subtask 24-23-34-860-052
(1) In the cockpit, on the overhead panel 25VU and 35VU, make sure that
these pushbutton switches are released:
- START,
- APU GEN.
(2) In the cockpit, make sure that warning notices are in position to
tell persons not to operate the pushbutton switches on these overhead
panels:
- 25VU (APU),
- 35VU (ELEC).
Subtask 24-23-34-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GEN1/OFF/BTC1 SPLY 5XU T28
122VU ELEC/APU/GCU 6XS Y25
Subtask 24-23-34-010-051
C. Get Access
(1) Make sure that the access platform is in position at the access door
811 of the avionics compartment.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 405
Feb 01/08
CES
4. Procedure
_________
Subtask 24-23-34-420-050
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Carefully push the GCU until it is connected to the rack receptacle
(5).
Subtask 24-23-34-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6XS, 5XU
Subtask 24-23-34-710-050
(1) Do an operational test of the GCU via the GPCU from the CFDS
(Ref. TASK 24-41-00-740-002).
(a) Do the procedure to energize the electrical circuits with the APU
(Ref. TASK 24-41-00-861-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 406
Feb 01/08
CES
(b) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(d) On the lower ECAM display unit, make sure that the A/C electrical
configuration is correct.
5. Close-up
________
Subtask 24-23-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-23-34
Page 407
Feb 01/08
CES
GENERATOR - APU (8XS) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-23-51-000-001
WARNING : ISOLATE THE ELECTRICAL CIRCUITS FROM THE RELATED EQUIPMENT AND THE
_______
ENVIRONMENT.
WARNING : LOCK THE MECHANISM OF THE ACCESS DOOR 316AR WITH THE PIP PIN WHEN YOU
_______
OPEN THE ACCESS DOOR. THIS WILL PREVENT INJURY.
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
WARNING : DO NOT LET OIL STAY ON YOUR SKIN FOR A LONG TIME AS IT CAN CAUSE
_______
INJURY.
WARNING : DO NOT CAUSE DAMAGE TO THE THREADS OF THE SET SCREWS WHEN YOU REMOVE
_______
OR INSTALL THE GENERATOR.
THE GENERATOR WEIGHS APPROXIMATELY 23kg (50.7lb).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 401
Nov 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 402
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-23-51-860-050
(1) On the panel 25VU, make sure that the APU MASTER SW pushbutton switch
is off.
(2) Put a warning notice in the cockpit to tell persons not to start the
APU.
Subtask 24-23-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-51-010-050
C. Get Access
(1) Put the access platform in position below the APU access doors 315AL
and 316AR.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
4. Procedure
_________
EFF :
ALL 24-23-51
Page 403
Nov 01/09
CES
APU Generator 8XS
R Figure 401/TASK 24-23-51-991-001
R
EFF :
001-003, 051-099, 24-23-51
Page 404
Nov 01/09
CES
R **ON A/C 001-049, 051-057, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Post SB 49-1069 For A/C 051-057,
Subtask 24-23-51-020-050
WARNING : DO NOT CAUSE DAMAGE TO THE THREADS OF THE SET SCREWS WHEN YOU
_______
REMOVE OR INSTALL THE GENERATOR.
THE GENERATOR WEIGHS APPROXIMATELY 23kg (50.7lb).
(2) Disconnect the electrical connector (12) from the APU generator (4).
(4) Remove the screws (17),the washers (16) and the cover plate (18).
(5) Remove the nuts (19), the four electrical cables (20) and the washers
(21).
(6) Put a container below the generator (4) to collect the oil which will
flow when you remove the drain plug (14).
(7) Remove and discard the lockwire from the drain plug (14) and remove
it. Take care to collect the drained oil in the container.
(8) Remove and discard the sealwasher (13) from the drain plug (14).
EFF :
ALL 24-23-51
Page 405
Feb 01/10
CES
APU Generator 8XS
Figure 401A/TASK 24-23-51-991-001-A
R
EFF : 001-049, 051-057, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-51
Page 406
Feb 01/10
511-526, 528-599,
CES
APU Generator Safety Cable
R Figure 402/TASK 24-23-51-991-003
R
EFF :
001-003, 051-099, 24-23-51
Page 407
Nov 01/09
CES
APU Generator Safety Cable
Figure 402A/TASK 24-23-51-991-003-A
R
EFF : 001-049, 051-057, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-51
Page 408
Feb 01/10
511-526, 528-599,
CES
(9) Loosen the bolts
CAUTION : BE CAREFUL WHEN YOU REMOVE THE NUTS. A SPANNER CAN EASILY
_______
CAUSE DAMAGE TO THE ADJACENT WEBS OF THE GENERATOR HOUSING.
(a) Support the generator (4), loosen the bolts (15) until the
generator can be rotated.
CAUTION : BE CAREFUL WHEN YOU TURN THE GENERATOR. TOOLS THAT YOU USE
_______
TO HELP YOU MOVE THE APU GENERATOR CAN EASILY CAUSE DAMAGE
TO THE HOUSING. DO NOT APPLY FORCE TO THE WEBS AT THE MAIN
FLANGE.
(a) Turn the generator (4) counterclockwise and withdraw it from the
gear-box splined drive.
(12) Remove the countersunk screws (1) and the seal plate (7), if a new
generator must be installed.
Subtask 24-23-51-210-059
R Subtask 24-23-51-612-050
EFF :
ALL 24-23-51
Page 409
Feb 01/10
CES
R (2) Fill the APU reservoir:
R - for APU GTCP 36-300
R (Ref. TASK 49-90-00-600-001).
R - for APU APS3200
R (Ref. TASK 49-90-00-600-004).
R - for APU 131-9(A)
R (Ref. TASK 49-90-00-600-007).
EFF :
ALL 24-23-51
Page 410
Feb 01/10
CES
TASK 24-23-51-000-001- 01
WARNING : ISOLATE THE ELECTRICAL CIRCUITS FROM THE RELATED EQUIPMENT AND THE
_______
ENVIRONMENT.
WARNING : LOCK THE MECHANISM OF THE ACCESS DOOR 316AR WITH THE PIP PIN WHEN YOU
_______
OPEN THE ACCESS DOOR. THIS WILL PREVENT INJURY.
WARNING : DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS
_______
WHEN YOU DO THE MAINTENANCE TASK(S).
WARNING : DO NOT LET OIL STAY ON YOUR SKIN FOR A LONG TIME AS IT CAN CAUSE
_______
INJURY.
WARNING : DO NOT CAUSE DAMAGE TO THE THREADS OF THE SET SCREWS WHEN YOU REMOVE
_______
OR INSTALL THE GENERATOR.
THE GENERATOR WEIGHS APPROXIMATELY 23kg (50.7lb).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 411
Feb 01/10
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 412
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-23-51-860-052
(1) On the panel 25VU, make sure that the APU MASTER SW pushbutton switch
is off.
(2) Put a warning notice in the cockpit to tell persons not to start the
APU.
Subtask 24-23-51-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-51-010-053
C. Get Access
(1) Put the access platform in position below the APU access doors 315AL
and 316AR.
(2) Open the APU access doors 315AL and 316AR (Ref. TASK 52-41-00-010-
001).
4. Procedure
_________
R
EFF :
ALL 24-23-51
Page 413
Feb 01/10
CES
APU Generator 8XS
Figure 403/TASK 24-23-51-991-005
R
EFF :
001-003, 051-099, 24-23-51
Page 414
Feb 01/10
CES
R **ON A/C 001-049, 051-057, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Post SB 49-1069 For A/C 051-057,
Subtask 24-23-51-020-052
WARNING : DO NOT CAUSE DAMAGE TO THE THREADS OF THE SET SCREWS WHEN YOU
_______
REMOVE OR INSTALL THE GENERATOR.
THE GENERATOR WEIGHS APPROXIMATELY 23kg (50.7lb).
(1) Disconnect the electrical connector (12) from the APU generator (4).
(3) Remove the screws (17), the washers (16) and the cover plate (18).
(4) Remove the nuts (19), the four electrical cables (20) and the washers
(21).
(5) Put a container below the generator (4) to collect the oil which will
flow when you remove the drain plug (14).
R
EFF :
ALL 24-23-51
Page 415
Feb 01/10
CES
APU Generator 8XS
Figure 403A/TASK 24-23-51-991-005-A
R
EFF : 001-049, 051-057, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-51
Page 416
Feb 01/10
511-526, 528-599,
CES
APU Generator Hoist
Figure 404/TASK 24-23-51-991-006
R
EFF :
001-003, 051-099, 24-23-51
Page 417
Feb 01/10
CES
APU Generator Hoist
Figure 404A/TASK 24-23-51-991-006-A
R
EFF : 001-049, 051-057, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-51
Page 418
Feb 01/10
511-526, 528-599,
CES
(6) Remove and discard the lockwire from the drain plug (14) and remove
it. Take care to collect the drained oil in the container.
(7) Remove and discard the sealwasher (13) from the drain plug (14).
(8) Install the lifting eye (23) to the lifting boss of the generator
(4).
NOTE : Make sure that the threads of the lifting eye (23) and the
____
generator-lifting boss are in correct condition. Use the
drained oil to lubricate the thread of the lifting eye (23).
(10) Install the shackle with the quick-release pin (25) to the generator
lifting-eye (23).
(11) Operate the HOIST-MINILIFT until its cable (24) has a sufficient
tension.
CAUTION : BE CAREFUL WHEN YOU REMOVE THE NUTS. A SPANNER CAN EASILY
_______
CAUSE DAMAGE TO THE ADJACENT WEBS OF THE GENERATOR HOUSING.
(a) Make sure that the HOIST-MINILIFT holds the weight of the
generator (4) and loosen the bolts (15) until the generator can
be rotated.
CAUTION : BE CAREFUL WHEN YOU TURN THE GENERATOR. TOOLS THAT YOU USE
_______
TO HELP YOU MOVE THE APU GENERATOR CAN EASILY CAUSE DAMAGE
TO THE HOUSING. DO NOT APPLY FORCE TO THE WEBS AT THE MAIN
FLANGE.
(a) Turn the generator (4) counterclockwise and withdraw it from the
gear-box splined drive.
(14) Lower the generator from the APU compartment and disconnect the
shackle from the lifting eye (23).
EFF :
ALL 24-23-51
Page 419
Feb 01/10
R
CES
(17) Remove the countersunk screws (1) and the seal plate (7), if a new
generator must be installed.
Subtask 24-23-51-210-060
R Subtask 24-23-51-612-051
EFF :
ALL 24-23-51
Page 420
Feb 01/10
CES
TASK 24-23-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 421
Feb 01/10
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 422
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-51-860-051
(1) On the panel 25VU make sure that the APU MASTER SW pushbutton switch
is off.
(2) Make sure that there is a warning notice in the cockpit to tell
persons not to start the APU.
(5) Make sure that the access platform is in position below the APU
compartment.
(6) Make sure that the APU access doors are open (Ref. TASK 52-41-00-010-
001).
4. Procedure
_________
EFF :
ALL 24-23-51
Page 423
Feb 01/10
CES
R **ON A/C 001-049, 051-057, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Post SB 49-1069 For A/C 051-057,
Subtask 24-23-51-420-050
(1) Examine the seal plate (7) and the seal (8) and (11), which are part
of the seal plate.
(a) Remove the countersunk screws (1) and the seal plate (7).
(b) Lubricate the seals (8) and (11) of the new seal plate with a
thin layer of OILS (Material No. 03-002)
(c) Position the seal plate (7) with the seal (8) for the oil
scavenge port in the 6 oclock position on the flange of the APU
generator (4).
NOTE : Make sure that the dowel pin (3) engages correctly with
____
the pilot hole (2).
(d) Lubricate the countersunk screws (1) with OILS (Material No. 03-
002).
(3) Lubricate the new packing (10) and the new seal (9) with a thin layer
of OILS (Material No. 03-002)
(4) Install the new seal (10) on the generator splined drive shaft.
(5) Install the new preformed packing (9) on the generator mount flange.
EFF :
ALL 24-23-51
Page 424
Feb 01/10
CES
(6) Install the generator (4) over the nuts (15) and turn it clockwise to
engage the slots.
(7) Make sure that the dowel pin (3) fully engages in the mounting flange
of the accessory drive gearbox.
(8) TORQUE the nuts (15) to between 2.69 and 3.22 m.daN (19.83 and 23.74
lbf.ft).
(9) TORQUE the nuts (15) behind the generator terminal with an ADAPTER-
TORQUE (Ref. TASK 20-21-11-911-001).
(10) Clean the nuts of the APU generator with CLEANING AGENTS (Material
No. 11-004).
(11) Mark the tightened generator nuts with PAINTS FOR DETAIL (INTERNAL
AND EXTERN AL) (Material No. 07-020).
(13) Connect the electrical connector (12) to the APU generator (4).
NOTE : Make sure that you connect the electrical cable connections
____
correctly to the APU generator terminal.
(14) Connect the electrical cables (20) with the washers (21) and the nuts
(19) to the APU generator (4) as follows:
CAUTION : MAKE SURE THAT THE WASHER IS INSTALLED BETWEEN THE PHASE
_______
LEADS AND THE TERMINAL NUT. IF NOT, THE TERMINAL BLOCK WILL
BURN LOCALLY BECAUSE OF RESISTANCE HEATING.
EFF :
ALL 24-23-51
Page 425
Feb 01/10
R
CES
(15) TORQUE the nuts (19) to between 17 and 18.4 lbf.ft (2.30 and 2.49
m.daN).
(16) Install the cover plate (18) with the washers (16) and the screws
(17).
(17) TORQUE the screws (17) to between 0.43 and 0.47 m.daN (38.05 and
41.59 lbf.in).
(18) Install the drain plug (14) with a new sealwasher (13).
(19) TORQUE the drain plug (14) to between 2.95 and 3.25 m.daN (21.75 and
23.96 lbf.ft).
(20) Safety the drain plug (14) with lockwire-corrosion resistant steel
0.8 mm (0.0314 in.) dia.
Subtask 24-23-51-210-051
B. Visual Check
(1) Do a visual check of the oil quantity on the APU oil level. Add oil
if the oil level is on or less than the ADD mark on the sight glass
- for APU GTCP 36-300
(Ref. TASK 49-90-00-600-001)
- for APU APS 3200
(Ref. TASK 49-90-00-600-004)
- for APU 131-9(A)
(Ref. TASK 49-90-00-600-007)
Subtask 24-23-51-865-053
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
EFF :
ALL 24-23-51
Page 426
Feb 01/10
R
CES
Subtask 24-23-51-710-050
(3) Check at 95 % speed of the APU that the generator energizes and
begins to indicate voltage and frequency (without the selection of
electrical loads).
(4) An AVAIL message on top of the APU page shows that you can select
an electric/pneumatic load.
5. Close-up
________
Subtask 24-23-51-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the APU access doors 315AL, 316AR (Ref. TASK 52-41-00-410-001).
EFF :
ALL 24-23-51
Page 427
Feb 01/10
R
CES
(4) Remove the warning notice(s).
EFF :
ALL 24-23-51
Page 428
Feb 01/10
R
CES
TASK 24-23-51-400-001- 01
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 429
Feb 01/10
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-51
Page 430
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-51-860-053
(1) On the panel 25VU make sure that the APU MASTER SW pushbutton switch
is off.
(2) Make sure that there is a warning notice in the cockpit to tell
persons not to start the APU.
(5) Make sure that the access platform is in position below the APU
compartment.
(6) Make sure that the APU access doors are open (Ref. TASK 52-41-00-010-
001).
EFF :
ALL 24-23-51
Page 431
Feb 01/10
CES
(7) Make sure that the HOIST-MINILIFT is installed correctly in the APU
generator hoist bracket.
4. Procedure
_________
Subtask 24-23-51-420-053
WARNING : DO NOT CAUSE DAMAGE TO THE THREADS OF THE SET SCREWS WHEN YOU
_______
REMOVE OR INSTALL THE GENERATOR.
THE GENERATOR WEIGHS APPROXIMATELY 23kg (50.7lb).
EFF :
ALL 24-23-51
Page 432
Feb 01/10
CES
(2) Lubricate the new packing (10) and the new seal (9) with a thin layer
of OILS (Material No. 03-002)
(3) Install the new seal (10) on the generator splined-drive-shaft (6).
(4) Install the new preformed packing (9) on the generator mount-flange
(5).
(5) Install the lifting eye (23) to the lifting boss of the generator
(4).
NOTE : Make sure that the threads of the lifting eye (23) and the
____
generator lifting boss are in good condition. Lubricate the
thread of the lifting eye (23) with OILS (Material No. 03-
002).
(6) Install the shackel with the quick-release pin (25) to the lifting
eye (23).
(7) Operate the HOIST-MINILIFT and lift the generator (4) in position to
the generator mounting flange.
(9) Install the generator (4) over the nuts (15) and turn it clockwise to
engage the slots.
(10) Make sure that the dowel pin (3) fully engages in the mounting flange
of the accessory drive gearbox.
(11) TORQUE the nuts (15) to between 2.69 and 3.22 m.daN (19.83 and 23.74
lbf.ft).
(12) TORQUE the nuts (15) behind the generator terminal with an ADAPTER-
TORQUE (Ref. TASK 20-21-11-911-001).
EFF :
ALL 24-23-51
Page 433
Feb 01/10
R
CES
(13) Clean the nuts of the APU generator with CLEANING AGENTS (Material
No. 11-004).
(14) Mark the tightened generator nuts with PAINTS FOR DETAIL (INTERNAL
AND EXTERN AL) (Material No. 07-560).
(16) Connect the electrical connector (12) to the APU generator (4).
NOTE : Make sure that you connect the electrical cable connections
____
correctly to the APU generator terminal.
(17) Connect the electrical cables (20) with the washers (21) and the nuts
(19) to the APU generator (4) as follows:
CAUTION : MAKE SURE THAT THE WASHER IS INSTALLED BETWEEN THE PHASE
_______
LEADS AND THE TERMINAL NUT. IF NOT, THE TERMINAL BLOCK WILL
BURN LOCALLY BECAUSE OF RESISTANCE HEATING.
(18) TORQUE the nuts (19) to between 17 and 18.4 lbf.ft (2.30 and 2.49
m.daN).
(19) Install the cover plate (18) with the washers (16) and the screws
(17).
(20) TORQUE the screws (17) to between 0.43 and 0.47 m.daN (38.05 and
41.59 lbf.in).
(21) Install the drain plug (14) with a new sealwasher (13).
(22) TORQUE the drain plug (14) to between 2.95 and 3.25 m.daN (21.75 and
23.96 lbf.ft).
(23) Safety the drain plug (14) with lockwire-corrosion resistant steel
0.8 mm (0.0314 in.) dia.
EFF :
ALL 24-23-51
Page 434
Feb 01/10
R
CES
Subtask 24-23-51-210-058
B. Visual Check
(1) Do a visual check of the oil quantity on the APU oil level. Add oil
if the oil level is on or less than the ADD mark on the sight glass
- for APU GTCP 36-300
(Ref. TASK 49-90-00-600-001)
- for APU APS 3200
(Ref. TASK 49-90-00-600-004)
- for APU 131-9(A)
(Ref. TASK 49-90-00-600-007)
Subtask 24-23-51-865-059
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 24-23-51-710-054
(3) Check at 95 % speed of the APU that the generator energizes and
begins to indicate voltage and frequency (without the selection of
electrical loads).
(4) An AVAIL message on top of the APU page shows that you can select
an electric/pneumatic load.
EFF :
ALL 24-23-51
Page 435
Feb 01/10
CES
(5) Shutdown the APU
- for APU GTCP 36-300
(Ref. TASK 49-00-00-860-004)
- for APU APS 3200
(Ref. TASK 49-00-00-860-006)
- for APU 131-9(A)
(Ref. TASK 49-00-00-860-009)
5. Close-up
________
Subtask 24-23-51-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the APU access doors 315AL, 316AR (Ref. TASK 52-41-00-410-001).
EFF :
ALL 24-23-51
Page 436
Feb 01/10
CES
CONTACTOR (3XS) - REMOVAL/INSTALLATION
______________________________________
TASK 24-23-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-23-55-860-050
A. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
Subtask 24-23-55-010-050
B. Get Access
(2) On the L lower side of the panel 120VU, remove the access door (8).
(3) Put the access platform in position at the access door 121AL.
4. Procedure
_________
EFF :
ALL 24-23-55
Page 402
May 01/05
CES
Contactor
Figure 401/TASK 24-23-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-23-55
Page 403
May 01/05
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-23-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (1) and
the electrical receptacle (7).
NOTE : Do not remove the captive screws (2) and the spring washers
____
(4) from the contactor (3).
Subtask 24-23-55-020-051
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
NOTE : The removal of the base is necessary only if the base is damaged.
____
EFF :
ALL 24-23-55
Page 404
Feb 01/10
CES
Contactor
Figure 401A/TASK 24-23-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-23-55
Page 405
Feb 01/10
528-599,
CES
(3) Disconnect the cables (14) from the base (6).
(5) Remove the jumpers (17) from the base (6) and from the adjacent
bases.
(6) Remove the four screws (19) and the four washers (18).
Subtask 24-23-55-020-051-A
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(5) Remove the jumpers (17) from the module (5) and from the adjacent
modules.
(6) Remove the eight screws (16) and the eight washers (15).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-55
Page 406
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 24-23-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-23-55
Page 407
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-23-55-860-051
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Make sure that the warning notice(s) are in position on the access
door 121AL to tell persons not to connect the external power
connector to the aircraft EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notices are in position to
tell persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
EFF :
ALL 24-23-55
Page 408
Feb 01/10
CES
Subtask 24-23-55-010-051
B. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) On the L lower side of the panel 120VU, make sure that the access
door (8) is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
4. Procedure
_________
Subtask 24-23-55-420-051
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the four screws (19) and washers (18) and tighten them.
(3) Make sure that the electrical cables (14) are clean and in correct
condition.
EFF :
ALL 24-23-55
Page 409
Feb 01/10
CES
(5) Install the nuts (12) and the washers (13) and tighten them.
(b) Install the screws (10) and the washers (9) and tighten them.
(7) Install the jumpers (17) between the base (6) and the adjacent bases.
(8) Install the washers (15) and the nuts (16) and tighten them
(Ref. TASK 20-21-15-912-001).
Subtask 24-23-55-420-050
(1) Install the contactor (3) on the 6 tapped barrels (5) of the
contactor base (6).
(2) TORQUE the captive screws (2) to between 0.50 and 0.60 m.daN (44.24
and 53.09 lbf.in).
(3) Remove the blanking caps from the electrical connector (1) and the
electrical receptacle (7).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-23-55-420-051-A
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the eight screws (16) and washers (15) and tighten them.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-23-55
Page 410
Feb 01/10
511-526, 528-599,
CES
(3) Make sure that the electrical cables (14) are clean and in correct
condition.
(5) Install the nuts (13) and the washers (12) and tighten them.
(b) Install the screws (10) and the washers (9) and tighten them.
(7) Install the jumpers (17) between the module (5) and the adjacent
modules.
(8) Install the washers (19) and the nuts (18) and tighten them
(Ref. TASK 20-21-15-912-001).
Subtask 24-23-55-420-050-A
(2) TORQUE the captive screws (2) to between 0.50 and 0.60 m.daN (44.24
and 53.09 lbf.in).
(3) Remove the blanking caps from the electrical connector (1) and the
electrical receptacle (7).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-23-55
Page 411
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 24-23-55-710-050
(1) Energize the aircraft electrical circuits from the APU (Ref. TASK 24-
41-00-861-002).
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key to get the ELEC system
page.
(4) On the lower ECAM display unit, make sure that the A/C electrical
configuration is correct.
(6) De-energize the aircraft electrical circuits supplied from the APU
(Ref. TASK 24-41-00-862-002).
5. Close-up
________
Subtask 24-23-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access door (8) on the L lower side of the panel 120VU.
EFF :
ALL 24-23-55
Page 412
Aug 01/04
CES
AC EMERGENCY GENERATION - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The AC emergency generation enables part of the distribution network to be
recovered in case of:
- loss of the two main generation sources and,
- unavailability of the auxiliary generation.
2. Component
__________________
Location
(Ref. Fig. 001, 002, 003)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
2XE GLC-EMER 106VU 125 812 24-24-55
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1XE CONTROL UNIT-CSM/G 125 812 24-24-34
8XE CSM/G 148 734 24-24-51
14XE ANN-EMER ELEC PWR/RAT/&/EMER GEN 21VU 211 831 24-24-00
15XE CNTOR-AC ESS BUS SWITCHING 106VU 125 812 24-24-55
23XE P/BSW-EMER ELEC PWR/EMER GEN TEST 21VU 211 831 24-24-00
24XE P/BSW-EMER ELEC PWR/MAN ON 21VU 211 831 24-24-00
33XE TIMER 106VU 125 812 24-24-00
3. __________________
System Description
EFF :
ALL 24-24-00
Page 1
Feb 01/10
CES
R AC Emergency Generation - Component Location
Figure 001
EFF :
ALL 24-24-00
Page 2
Feb 01/00
CES
AC Emergency Generation - Component Location
Figure 002
EFF :
ALL 24-24-00
Page 3
Feb 01/98
CES
AC Emergency Generation - Component Location
Figure 003
EFF :
ALL 24-24-00
Page 4
Feb 01/98
CES
Electrical Emergency Generating System - Schematic
Figure 004
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 5/6
May 01/05
CES
Electrical Emergency Generating System - Schematic
Figure 004A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 7/8
Feb 01/10
CES
**ON A/C ALL
4. Component
_____________________
Description
The emergency generation system is mainly composed of:
- a Constant Speed Motor/Generator (CSM/G) including a hydraulic motor and
an AC generator,
- a Generator Control Unit (GCU).
A hydraulic motor drives the emergency generator.
A servo valve speed regulator controls the speed: it transforms the oil flow
of the Blue hydraulic system into constant speed for the generator.
When emergency conditions are met, this Blue system is supplied by a Ram Air
Turbine (RAT).
(2) AC generator:
- Three phase 115V/200 V - 400 Hz (12000 rpm),
- output power: 5 KVA continuously,
- oil cooled.
EFF :
ALL 24-24-00
Page 9
May 01/05
CES
R -------------------------------------------------------------------------------
R CONTROLS/PROTECTIONS OF GCU TD EFFECTS
R -------------------------------------------------------------------------------
R - Over/under voltage (OV/UV) 3-5s Line contactor opens, generator
R - Over/under frequency (OF/UF) 3-5s de-energization and control
R - Shorted PMG 3-5s valve close (FAULT warning on
R RAT & EMER GEN warning light).
R - Fast overspeed shutdown 150ms
-------------------------------------------------------------------------------
CONTROLS/PROTECTIONS OF GCU | TIME DELAY | EFFECTS
-------------------------------------------------------------------------------
- Over/Under Voltage (OV/UV) | 3-5 S | Line contactor opens, generator
- Over Frequency (OF) | 3-5 S | de-energization and control
- Under Frequency (UF) | 300 mS | valve close (FAULT warning on
- Shorted PMG | 3-5 S | RAT & EMER GEN warning light).
- Fast overspeed shutdown | 150 mS |
5. Operation
_________
EFF :
ALL 24-24-00
Page 10
May 01/05
CES
Electrical Emergency Switching - Schematic
Figure 005
EFF :
ALL 24-24-00
Page 11/12
Feb 01/00
R
CES
EMER & AC ESS BUS Contactors Control - Logic Diagram
Figure 006
EFF :
ALL 24-24-00
Page 13
Feb 01/00
R
CES
The emergency generator has priority over its network and supplies
the essential busbars (4XP, 8XP, 4PP, 8PP).
Supply to the line contactor (EMER GLC) only depends on the
availability of the emergency generator.
Supply of section 1 of contactor 15XE depends on several conditions:
- the availability of the emergency generator,
- the failure of one of the 2 normal TRs (TR 1 or TR 2),
- the failure of the DC ESS BUS SUPPLY and/or DC NORM BUS 1 switching
contactors (4PC/1PC1).
EFF :
ALL 24-24-00
Page 14
Feb 01/10
CES
RAT Extension Logic & CSM/G Control Logic - Schematic
Figure 007
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 15
May 01/05
CES
RAT Extension Logic and CSM/G Control Logic - Schematic
Figure 007A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 16
Feb 01/10
CES
- the electrical test logic: this simulates the automatic
electrical logic because it allows the emergency generator to
be coupled to the Blue hydraulic system (supplied by the
hydraulic electric pump) while inhibiting RAT extension.
EFF :
ALL 24-24-00
Page 17
Feb 01/10
CES
R **ON A/C 522-526, 528-599,
NOTE : The ELEC page must disappear when the EMER GEN TEST
____
pushbutton switch is released.
EFF :
ALL 24-24-00
Page 18
Feb 01/10
CES
Electrical Emergency Generation System - Control System
Figure 008
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 19/20
May 01/05
CES
INTENTIONALLY BLANK
R
24-24-00
Page 21
Aug 01/05
CES
Electrical Emergengy Generation System - Control System
Figure 008A (SHEET 1)
R
EFF : 106-149, 234-235, 239-249, 251-299,
501-509, 511-521,
24-24-00
Page 22
Feb 01/10
CES
Electrical Emergengy Generation System - Control System
Figure 008A (SHEET 2)
R
EFF : 106-149, 234-235, 239-249, 251-299,
501-509, 511-521,
24-24-00
Page 23
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-24-00
Page 24
Aug 01/05
CES
Electrical Emergency Generation System - Control System
Figure 008B
R
EFF :
151-199, 204-233, 236-238, 301-302, 24-24-00
Page 25/26
Feb 01/08
CES
INTENTIONALLY BLANK
R
24-24-00
Page 27
Aug 01/05
CES
Electrical Emergency Generation System - Control System
R Figure 008C (SHEET 1)
R
EFF :
303-399, 401-499, 24-24-00
Page 28
Aug 01/05
CES
Electrical Emergency Generation System - Control System
R Figure 008C (SHEET 2)
R
EFF :
303-399, 401-499, 24-24-00
Page 29
Aug 01/05
CES
R Electrical Emergengy Generation System - Control System
R Figure 008D (SHEET 1)
R
EFF :
522-526, 528-599, 24-24-00
Page 30
Feb 01/10
CES
R Electrical Emergengy Generation System - Control System
R Figure 008D (SHEET 2)
R
EFF :
522-526, 528-599, 24-24-00
Page 31
Feb 01/10
CES
(c) A test of the emergency GCU can be initiated on the ground from
the CFDS.
The emergency GCU is a type 3 system:
i.e. it has neither an input bus nor an output bus, it is
connected to CFDIU by 2 discrete links.
The test procedure is described in
(Ref. Fig. 009)
(1) Electrical emergency configuration during RAT extension (<10 sec) and
in landing gear extended configuration
(Ref. Fig. 011)
(1) Electrical emergency configuration during RAT extension (<10 sec) and
after landing configuration
R
EFF :
ALL 24-24-00
Page 32
Feb 01/10
CES
Test Procedure for GCU EMER by MCDU
Figure 009
R
EFF :
ALL 24-24-00
Page 33
Feb 01/10
CES
Electrical Emergency Configuration - Upper and Lower ECAM Display Unit
Figure 010
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 34
Feb 01/10
CES
Electrical Emergency Configuration - Upper and Lower ECAM Display Unit
Figure 010A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 35
Feb 01/10
CES
INTENTIONALLY BLANK
24-24-00
Page 36
Feb 01/10
R
CES
ELectrical Emergency Configuration
During RAT Deployment and in Landing Gear Extented Configuration
Figure 011
R EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-24-00 Page 37/38
Feb 01/10
CES
ELectrical Emergency Configuration
During RAT Deployment and in Landing Gear Extented Configuration
Figure 011A
R EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-24-00 Page 39/40
Feb 01/10
CES
R **ON A/C 522-526, 528-599,
NOTE : 1
____
In landing gear extended configuration, at go around, the
emergency generator can be restored to the on-line status by
opening the circuit breaker associated with LGCIU 1 and
pressing MAN ON pushbutton switch located on the EMER ELEC PWR
section of overhead panel 21VU.
NOTE : 2
____
If in landing gear extented configuration, the crew must
retract the landing gear, it is necessary to press MAN ON
pushbutton switch on the EMER ELEC PWR section of panel 21VU
to restore the emergency generator to the on line status.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-24-00
Page 41
Feb 01/10
511-526, 528-599,
CES
R ELectrical Emergency Configuration
R During RAT Deployment and in Landing Gear Extented Configuration
R Figure 011B (SHEET 1)
R EFF :
522-526, 528-599,
24-24-00 Page 42
Feb 01/10
CES
R ELectrical Emergency Configuration
R During RAT Deployment and in Landing Gear Extented Configuration
R Figure 011B (SHEET 2)
R EFF :
522-526, 528-599,
24-24-00 Page 43
Feb 01/10
CES
ESS BUSES ON BAT - Upper and Lower ECAM Display Unit
Figure 012
EFF :
ALL 24-24-00
Page 44
Feb 01/10
R
CES
NOTE : At go around, the emergency generator can be restored to the
____
on-line status by pressing MAN ON pushbutton switch located on
the EMER ELEC PWR section of overhead panel 21VU.
R
EFF :
ALL 24-24-00
Page 45
Feb 01/10
CES
**ON A/C ALL
EFF :
ALL 24-24-00
Page 46
Feb 01/10
R
CES
Electrical Emergency Configuration with CSM/G Running
Figure 013
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-24-00
Page 47/48
Feb 01/10
CES
Electrical Emergency Configuration with CSM/G Running
Figure 013A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-24-00
Page 49/50
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-24-00
Page 51
Feb 01/10
CES
R Electrical Emergency Configuration with CSM/G Running
R Figure 013B (SHEET 1)
R
EFF :
522-526, 528-599, 24-24-00
Page 52
Feb 01/10
CES
R Electrical Emergency Configuration with CSM/G Running
R Figure 013B (SHEET 2)
R
EFF :
522-526, 528-599, 24-24-00
Page 53
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-24-00
Page 54
Feb 01/10
CES
Electrical Emergency Configuration on the Ground with speed < 50kts
Figure 014
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-24-00
Page 55/56
Feb 01/10
CES
Electrical Emergency Configuration on the Ground with speed < 50kts
Figure 014A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-24-00
Page 57/58
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-24-00
Page 59
Feb 01/10
CES
R Electrical Emergency Configuration on the Ground with speed < 50kts
R Figure 014B (SHEET 1)
R
EFF :
522-526, 528-599, 24-24-00
Page 60
Feb 01/10
CES
R Electrical Emergency Configuration on the Ground with speed < 50kts
R Figure 014B (SHEET 2)
R
EFF :
522-526, 528-599, 24-24-00
Page 61
Feb 01/10
CES
NOTE : A list of available functions in emergency configuration is
____
shown in the following figures:
R
EFF :
ALL 24-24-00
Page 62
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 015
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 63
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 015A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 64
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 016
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 65
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 016A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 66
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 017
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 67
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 017A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 68
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 018
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 69
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 018A
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 70
Feb 01/10
R
CES
Available Functions in Emergency Configuration
Figure 019
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-24-00
Page 71
Feb 01/10
CES
R **ON A/C 106-149, 151-199, 204-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
EFF :
ALL 24-24-00
Page 72
Feb 01/10
CES
Available Functions IN Emergency Configuration
Figure 019A
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-24-00
Page 73
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 020
R
EFF :
001-049, 051-061, 101-105, 201-203, 24-24-00
Page 74
Feb 01/10
CES
Available Functions in Emergency Configuration
Figure 020A
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-24-00
Page 75
Feb 01/10
528-599,
CES
Smoke Detection - Upper and Lower ECAM Display Unit
Figure 021 (SHEET 1)
EFF :
ALL 24-24-00
Page 76
Feb 01/10
CES
Smoke Detection - Upper and Lower ECAM Display Unit
Figure 021 (SHEET 2)
EFF :
ALL 24-24-00
Page 77
Feb 01/10
CES
INTENTIONALLY BLANK
24-24-00
Page 78
Feb 01/10
CES
Electrical Smoke Configuration
Figure 022
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-24-00
Page 79/80
Feb 01/10
CES
Electrical Smoke Configuration
Figure 022A
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-24-00
Page 81/82
Feb 01/10
CES
INTENTIONALLY BLANK
24-24-00
Page 83
Feb 01/10
CES
R Electrical Smoke Configuration
R Figure 022B (SHEET 1)
EFF :
522-526, 528-599, 24-24-00
Page 84
Feb 01/10
CES
R Electrical Smoke Configuration
R Figure 022B (SHEET 2)
EFF :
522-526, 528-599, 24-24-00
Page 85
Feb 01/10
CES
- VENTILATION/BLOWER and EXTRACT pushbutton switches to OVRD (open fully
the conditioned air inlet valve and partially the skin air outlet
valve),
- VENTILATION/CAB FANS pushbutton switch to OFF (stops recirculation).
If the smoke persists after 5mn:
Smoke isolation:
- EMER ELEC PWR/GEN 1 LINE pushbutton switch to OFF (opens GLC1),
- EMER ELEC PWR/MAN ON pushbutton switch (RAT extension),
- ELEC/APU GEN pushbutton switch to OFF,
- ELEC/GEN 2 pushbutton switch to OFF (2 fuel pumps supplied by Gen 1
upstream GLC1).
NOTE : During RAT extension and CSM/G coupling (about 8 seconds), the
____
batteries power the emergency generation network.
NOTE : If only the batteries power the emergency generation network, APU
____
start is only available on ground (speed below 100 knots).
EFF :
ALL 24-24-00
Page 86
Feb 01/10
CES
R **ON A/C 062-099, 106-149, 204-249, 251-299, 501-509, 511-526, 528-599,
NOTE : During RAT extension and CSM/G coupling (about 8 seconds), the
____
batteries power the emergency generation network.
NOTE : During RAT extension and CSM/G coupling (about 8 seconds), the
____
batteries power the emergency generation network.
NOTE : If only the batteries power the emergency generation network, APU
____
start is only available on ground (speed below 100 knots).
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-24-00
Page 87
Feb 01/10
528-599,
CES
AC EMERGENCY GENERATION - ADJUSTMENT/TEST
_________________________________________
TASK 24-24-00-710-001
1. __________________
Reason for the Job
NOTE : You can do this test with the Blue electric pump or with a ground
____
hydraulic cart.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-24-00
Page 501
Feb 01/09
CES
3. __________
Job Set-up
Subtask 24-24-00-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) Pressurize the Blue hydraulic system with the Blue electric pump
(Ref. TASK 29-10-00-863-003) or with a ground power supply (Ref. TASK
29-10-00-863-003).
(5) On the HYD section of the panel 50VU, release the LEAK MEASUREMENT
VALVES/B pushbutton switch (the OFF legend comes on).
Subtask 24-24-00-010-051
(1) Put an access platform at the access doors 812 and 822 of the
avionics compartment.
EFF :
ALL 24-24-00
Page 502
Feb 01/09
R
CES
Subtask 24-24-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FWS/FWC1/SPLY 3WW F01
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/CNTOR/CTL 5PE C02
106VU ESS TR/SPLY 4PE C01
121VU EIS/FWC2/SPLY 2WW Q07
122VU ELEC/EMER GEN AUTO/2 9XE Z26
122VU ELEC/EMER GEN AUTO/1 11XE Z25
4. Procedure
_________
Subtask 24-24-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 21VU, on the EMER On the lower ECAM display unit:
R ELEC PWR section: - The ELEC page comes into view
R - Lift the safety guard. automatically.
R - Push and hold the EMER GEN TEST - The green lines between the AC1 and
R pushbutton switch. the AC ESS busbar and the DC1 and the
R DC ESS busbar go out of view.
R - The EMER GEN and ESS TR indications
R are shown in white. The related
R parameters are shown in green.
R - The green lines between the EMER GEN
R and the AC ESS busbar, the EMER GEN
R and the ESS TR, the ESS TR and the DC
R ESS busbar come into view.
R - The SHED indication comes into view
R below the AC ESS and DC ESS busbar
indications.
EFF :
ALL 24-24-00
Page 503
Feb 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R . the green line between the
R essential TR and the DC
R essential busbar is not shown.
EFF :
ALL 24-24-00
Page 504
Feb 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
longer supplies the DC ESS
busbar.
4. On the ECAM control panel: On the STATUS page of the lower ECAM
R - Push the STS key to get the display unit:
R STATUS page. - If the AIR BLEED status maintenance
R comes into view below the MAINTENANCE
R item, it is necessary to reset the
R two FWCs. Thus the FWCs will not keep
R a record of the indication in the
R POST FLIGHT REPORT at the next
R flight.
Do the step that follows.
5. Close-up
________
Subtask 24-24-00-860-051
(1) If the test continues for more than 30 seconds, on the panel 22VU,
the FAULT legend of the EXTRACT pushbutton switch comes on.
In this case, release then push the EXTRACT pushbutton switch (the
FAULT legend goes off).
(2) On the HYD section of the panel 50VU, push the LEAK MEASUREMENT
VALVES/B pushbutton switch (the OFF legend goes off).
R (4) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) of
the flap/slat control lever.
EFF :
ALL 24-24-00
Page 505
Feb 01/09
CES
R (6) De-energize the aircraft electrical circuits
(Ref. TASK 24-41-00-862-002).
Subtask 24-24-00-410-051
B. Close Access
EFF :
ALL 24-24-00
Page 506
Feb 01/09
CES
TASK 24-24-00-710-002
Operational Test of the Emergency Generator Control Unit (GCU) from Centralized
Fault Display System (CFDS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-00-010-052
(1) Put an access platform at the access doors 812 and 822 of the
avionics compartments.
EFF :
ALL 24-24-00
Page 507
Feb 01/08
R
CES
Subtask 24-24-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
Subtask 24-24-00-860-052
(2) Do the procedure to get the SYSTEM REPORT/TEST ELEC page. (Ref. TASK
31-32-00-860-004).
4. Procedure
_________
Subtask 24-24-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. On the MCDU, on the GCU EMER On the MCDU, on the GCU EMER page:
page: - the TEST OK message comes into view.
- push the line key adjacent to
the TEST indication.
EFF :
ALL 24-24-00
Page 508
Feb 01/08
R
CES
5. Close-up
________
Subtask 24-24-00-860-053
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
Subtask 24-24-00-410-052
B. Close Access
EFF :
ALL 24-24-00
Page 509
Feb 01/08
CES
CONTROL UNIT - CSM/G (1XE) - REMOVAL/INSTALLATION
_________________________________________________
TASK 24-24-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-34-860-050
(2) In the cockpit, on the EMER ELEC PWR section of the overhead panel
21VU, put a warning notice to tell persons not to operate the
pushbutton switches.
EFF :
ALL 24-24-34
Page 401
Feb 01/98
CES
Subtask 24-24-34-010-050
(1) Put an access platform at the access doors 812 and 822 of the
avionics compartment.
Subtask 24-24-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
R 106VU CSM/G /EV/MAN/SPLY 6XE B04
R
4. Procedure
_________
Subtask 24-24-34-020-050
(6) Put blanking caps on the electrical connector (4) and the electrical
receptacle (5).
EFF :
ALL 24-24-34
Page 402
Feb 01/99
CES
CSM/G Control Unit
Figure 401/TASK 24-24-34-991-001
EFF :
ALL 24-24-34
Page 403
Feb 01/98
CES
TASK 24-24-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-34-860-052
(2) Make sure that the warning notice is in the cockpit, on the EMER ELEC
PWR section of the overhead panel 21VU, to tell persons not to
operate the pushbutton switches.
EFF :
ALL 24-24-34
Page 404
Feb 01/98
CES
(3) Make sure that the access platform is in position at the access doors
812 and 822 of the avionics compartment.
(4) Make sure that the access doors 812 and 822 are open.
Subtask 24-24-34-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
R 106VU CSM/G /EV/MAN/SPLY 6XE B04
R
4. Procedure
_________
Subtask 24-24-34-420-050
(4) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Install the washers (2) and the screws (3) and then tighten the
screws.
Subtask 24-24-34-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6XE, 7XE
EFF :
ALL 24-24-34
Page 405
Feb 01/99
CES
Subtask 24-24-34-710-050
C. Operational test
(1) Do an operational test of the emergency GCU, with the CFDS (Ref. TASK
24-24-00-710-002).
5. Close-up
________
Subtask 24-24-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-24-34-860-051
EFF :
ALL 24-24-34
Page 406
Feb 01/98
CES
GENERATOR - CONSTANT SPEED MOTOR (CSM/G) (8XE) - REMOVAL/INSTALLATION
_____________________________________________________________________
TASK 24-24-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-24-51
Page 401
Nov 01/09
CES
3. __________
Job Set-up
Subtask 24-24-51-860-050
Subtask 24-24-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/EMER GEN AUTO/2 9XE Z26
122VU ELEC/EMER GEN AUTO/1 11XE Z25
Subtask 24-24-51-010-050
C. Get Access
(1) Open the LH or RH Main Landing-Gear (MLG) door (Ref. TASK 32-12-00-
010-001).
EFF :
ALL 24-24-51
Page 402
Nov 01/09
R
CES
4. Procedure
_________
Subtask 24-24-51-020-050
(1) Disconnect the electrical connectors (2),(3),(13) and (14) from the
CSM/G (1).
(4) Disconnect the flexible hydraulic pipes (11), (12) and (15) from the
CSM/G (1).
(5) Disconnect the flexible drain hoses (4) and (10) from the CSM/G (1).
(7) Loosen the lockwashers (8), remove the screws (5), the washer (6) and
discard the lockwashers (8).
(9) Remove the CSM/G (1) from the support mounts (9).
EFF :
ALL 24-24-51
Page 403
Feb 01/98
CES
Constant Speed Motor/Generator - CSM/G 8XE.
Figure 401/TASK 24-24-51-991-001
EFF :
ALL 24-24-51
Page 404
Feb 01/98
CES
TASK 24-24-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 24-24-51
Page 405
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-51-860-052
(1) Make sure that the blue hydraulic system is depressurized (Ref. TASK
29-00-00-864-001).
(2) Make sure that the reservoir of the blue hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(3) Make sure that the LH and RH Main Landing Gear (MLG) is opened
(Ref. TASK 32-12-00-010-001).
(4) Make sure that the stepladder is in position at the MLG bay.
EFF :
ALL 24-24-51
Page 406
Nov 01/09
R
CES
Subtask 24-24-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/EMER GEN AUTO/2 9XE Z26
122VU ELEC/EMER GEN AUTO/1 11XE Z25
4. Procedure
_________
Subtask 24-24-51-420-051
(1) Put the CSM/G (1) in position on the support mounts (9) on top of the
keel beam.
(2) Attach the CSM/G (1) with new lockwashers (8) , the screws (5), the
washer (6) and the bonding strap (7) on the support mounts (9)
(Ref. TASK 20-28-00-912-004).
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Remove the blanking plugs and connect the hydraulic pipes (11),(12)
and (15) to the CSM/G (1).
(7) Remove the blanking plugs and connect the flexible drain hoses (4)
and (10) to the CSM/G (1).
(8) Remove the blanking caps and connect the electrical connectors (2),
(3), (13) and (14) to the CSM/G (1).
EFF :
ALL 24-24-51
Page 407
Nov 01/09
R
CES
Subtask 24-24-51-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6XE, 7XE, 9XE, 11XE.
Subtask 24-24-51-860-051
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(a) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-002).
(b) Pressurize the Blue hydraulic system either with the electric
pump or a ground hydraulic cart (Ref. TASK 29-10-00-863-003).
Subtask 24-24-51-710-051
D. Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-24-51
Page 408
Nov 01/09
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : It is necessary to do a reset of
____
the essential TR when:
- Its related parameters are
amber and/or
- The green line between the ESS
TR and the DC ESS indications
is not shown.
3. On the overhead panel 21VU, on On the overhead panel 21VU, on the EMER
the EMER ELEC PWR section: ELEC PWR section:
- Release the EMER GEN TEST - The safety guard is back in the
pushbutton switch 23XE. released position.
EFF :
ALL 24-24-51
Page 409
Nov 01/09
R
CES
5. Close-up
________
Subtask 24-24-51-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the warning notices from the cockpit and from the ground
service panel of the Blue hydraulic system.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 24-24-51-860-053
EFF :
ALL 24-24-51
Page 410
Nov 01/09
R
CES
R CONTACTOR (15XE) - REMOVAL/INSTALLATION
_______________________________________
TASK 24-24-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-55-941-051
A. Safety Precautions
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- GEN 1(2), APU GEN,
- EXT PWR.
EFF :
ALL 24-24-55
Page 401
May 01/07
CES
(2) In the cockpit, put a warning notice to tell persons not to operate
the pushbutton switches on the overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR.
(4) Put a warning notice on the access door 121AL to tell persons not to
connect the external power connector.
Subtask 24-24-55-010-050
(1) Put an access platform at the avionics compartment doors 812 and 822.
Subtask 24-24-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
Subtask 24-24-55-010-052
D. Get Access
(1) In the avionics compartment, remove the access panel (1) from the
AC/DC emergency power center 106VU.
4. Procedure
_________
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
_______
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
EFF :
ALL 24-24-55
Page 402
May 01/07
R
CES
Contactor
Figure 401/TASK 24-24-55-991-001
EFF :
ALL 24-24-55
Page 403
Feb 01/98
CES
Subtask 24-24-55-020-050
EFF :
ALL 24-24-55
Page 404
Feb 01/98
CES
TASK 24-24-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-55-860-052
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are realeased:
- BAT 1, BAT 2,
- GEN 1(2), APU GEN,
- EXT PWR.
(2) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on the overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
EFF :
ALL 24-24-55
Page 405
May 01/07
R
CES
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR.
(4) Make sure that there is a warning notice on the access door 121AL to
tell persons not to connect the external power connector.
(5) Make sure that the access platforms are in position at the access
doors 812 and 822.
(6) Make sure that the access doors 812 and 822 are open.
(7) In the avionics compartment, make sure that the access panel (1) from
the AC/DC emergency power center 106VU is open.
Subtask 24-24-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-24-55-420-050
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
EFF :
ALL 24-24-55
Page 406
May 01/07
CES
(2) Install the nuts (2) and tighten them.
(4) Install the 6 washers (4) and screws (5). Tighten the screws (5).
Subtask 24-24-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 4PE, 7XE
Subtask 24-24-55-710-050
5. Close-up
________
Subtask 24-24-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panel (1) on the AC/DC emergency power center
106VU.
EFF :
ALL 24-24-55
Page 407
Feb 01/98
CES
TASK 24-24-55-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-55-941-052
A. Safety Precautions
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- GEN 1(2), APU GEN,
- EXT PWR.
EFF :
ALL 24-24-55
Page 408
Feb 01/98
CES
(2) In the cockpit, put a warning notice to tell persons not to operate
the pushbutton switches on the overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR.
(4) Put a warning notice on the access door 121AL to tell persons not to
connect the external power connector.
Subtask 24-24-55-010-051
(1) Put an access platform at the access doors 812 and 822.
Subtask 24-24-55-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 106VU AC ESS/BUS/EMER/CNTOR/SPLY 15PC C08
R 106VU AC ESS BUS/EMER/STBY/CNTOR/SPLY 10XE C06
R
Subtask 24-24-55-010-053
D. Get Access
(1) In the avionics compartment, remove the access panel (13) from the
AC/DC emergency power center 106VU.
4. Procedure
_________
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
_______
R THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
EFF :
ALL 24-24-55
Page 409
Feb 01/99
CES
Contactor
Figure 402/TASK 24-24-55-991-003
EFF :
ALL 24-24-55
Page 410
Feb 01/98
CES
Subtask 24-24-55-020-051
(2) Put blanking caps on the electrical connectors (5) and the electrical
receptacles (4).
(5) Remove the power supply wires (8) and the retaining washers (9).
R (6) Remove the crimped lugs (10) with the shunts (11) and but do not
R discard them.
EFF :
ALL 24-24-55
Page 411
Nov 01/00
CES
TASK 24-24-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-24-55-860-053
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are realeased:
- BAT 1, BAT 2,
- GEN 1(2), APU GEN,
- EXT PWR.
EFF :
ALL 24-24-55
Page 412
Feb 01/98
CES
(2) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on the overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR.
(4) Make sure that there is a warning notice on the access door 121AL to
tell persons not to connect the external power connector.
(5) Make sure that the access platforms are in position at the access
doors 812 and 822.
(6) Make sure that the access doors 812 and 822 are open.
(7) In the avionics compartment, make sure that the access panel (13) of
the AC/DC emergency power center 106VU is open.
Subtask 24-24-55-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
106VU AC ESS/BUS/EMER/CNTOR/SPLY 15PC C08
106VU AC ESS BUS/EMER/STBY/CNTOR/SPLY 10XE C06
4. Procedure
_________
Subtask 24-24-55-420-051
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
(2) Install the washers (1) and the nuts (12). Tighten the nuts.
EFF :
ALL 24-24-55
Page 413
May 01/07
CES
(3) Install the crimped lugs (10) with the shunts (11).
(6) Install the washers (7) and the nuts (6). Tighten the nuts (6).
(8) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-24-55-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15PC, 10XE
Subtask 24-24-55-710-051
C. Operational Tests
(1) Do the operational test of the emergency generation system (Ref. TASK
24-24-00-710-001).
(2) Do the operational test of the static inverter (Ref. TASK 24-28-00-
710-001).
5. Close-up
________
Subtask 24-24-55-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panel (13) on the AC/DC emergency power center
106VU.
EFF :
ALL 24-24-55
Page 414
Feb 01/99
R
CES
(5) Remove the access platform(s).
EFF :
ALL 24-24-55
Page 415
Feb 01/99
CES
AC ESSENTIAL GENERATION SWITCHING - DESCRIPTION AND OPERATION
_____________________________________________________________
1. _______
General
These circuits control the supply of the AC essential distribution network.
They enable:
- its normal supply in normal flight configuration,
- transfer of the supply in case of AC BUS 1 loss,
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3XC CNTOR-AC ESS BUS SWITCHING 106VU 125 812 24-25-55
11XC P/BSW-ELEC/AC ESS FEED 35VU 210 831 24-25-00
3. Operation
_________
EFF :
ALL 24-25-00
Page 1
Feb 01/10
CES
AC Essential Generation Switching - Component Location
Figure 001
EFF :
ALL 24-25-00
Page 2
Feb 01/98
CES
AC Essential Generation Switching - Component Location
Figure 002
EFF :
ALL 24-25-00
Page 3
Feb 01/98
CES
INTENTIONALLY BLANK
24-25-00
Page 4
Feb 01/98
CES
Loss of AC Normal BUS 1XP - Block Diagram
Control and Indicating Circuits
Figure 003
R EFF :
201-209,
001-049, 051-099, 101-105, 151-158,
24-25-00 Page 5/6
May 01/05
CES
Loss of AC Normal BUS 1XP - Block Diagram
Control and Indicating Circuits
Figure 003A
R EFF :
301-304,
106-149, 159-199, 210-233, 236-238,
24-25-00 Page 7/8
Feb 01/08
CES
Loss of AC Normal BUS 1XP - Block Diagram
Control and Indicating Circuits
Figure 003B
R EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-25-00 Page 9/10
Feb 01/10
CES
R **ON A/C 522-526, 528-599,
AC Essential Busbar (AC ESS BUS) and AC Sheddable Essential Busbar (AC SHED
ESS BUS) are normally supplied in series from AC BUS 1 through respectively
AC ESS BUS TIE CONTACTOR (3XC1) and AC SHED ESS BUS CONTACTOR (8XH).
In the event of AC BUS 1 loss, AC ESS BUS is no longer supplied, which
causes amber MASTER CAUT light to come on.
NOTE : MASTER CAUT light + single chime + amber message on the upper ECAM DU
____
confirm this failure.
To recover AC ESS busses, the crew has to push AC ESS FEED pushbutton
switch. AC ESS busses are then supplied by AC BUS 2.
White ALTN legend illuminates on AC ESS FEED pushbutton switch, (FAULT
legend remains on if AC ESS bus is still not supplied).
On the lower ECAM DU, AC ESS becomes green again and synoptic is modified.
NOTE : MASTER CAUT light + single chime + amber message on the upper ECAM DU
____
confirm this failure.
To recover AC ESS busses, supplied by the AC BUS 2, the crew must release
the AC ESS FEED pushbutton switch. If, after 3 seconds, the creaw did not
release the AC ESS pushbutton switch, the auto switching system is set on.
EFF :
ALL 24-25-00
Page 11
Feb 01/10
CES
R Loss of AC Normal BUS 1XP - Block Diagram
R Control and Indicating Circuits
R Figure 003C (SHEET 1)
EFF :
522-526, 528-599,
24-25-00 Page 12
Feb 01/10
CES
R Loss of AC Normal BUS 1XP - Block Diagram
R Control and Indicating Circuits
R Figure 003C (SHEET 2)
EFF :
522-526, 528-599,
24-25-00 Page 13
Feb 01/10
CES
When the crew releases the AC ESS FEED pushbutton switch, the white ALTN
legend comes on (the FAULT legend stays on if the AC ESS bus stays not
supplied).
On the lower ECAM DU, the AC ESS becomes green again and the synoptic is
modified.
EFF :
ALL 24-25-00
Page 14
Feb 01/10
CES
AC ESSENTIAL GENERATION SWITCHING - ADJUSTMENT/TEST
___________________________________________________
TASK 24-25-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-25-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-25-00
Page 501
Feb 01/07
CES
Subtask 24-25-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
106VU AC ESS BUS/STBY/CNTOR/CTL 5XC B08
106VU AC ESS/BUS NORM/CNTOR/CTL 4XC B03
122VU ELEC/AC/BUS1/CTL 17XN1 V25
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-25-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ECAM control panel: On the ECAM DU, on the ELEC page:
R - Push the ELEC key. - A green bar comes into view between
the AC1 and AC ESS busbars. This
shows that the AC1 busbar energizes
the AC ESS busbar.
The indications:
ELEC AC ESS BUS FAULT then AC ESS
FEED... ALTN is shown on the ECAM DU.
EFF :
ALL 24-25-00
Page 502
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. On the ELEC panel 35VU: On the ELEC panel 35VU:
- Release the AC ESS FEED - The FAULT legend of the AC ESS FEED
pushbutton switch. pushbutton switch goes off.
- The ALTN legend of the AC ESS FEED
pushbutton switch comes on.
4. On the ECAM control panel: On the ECAM DU, on the ELEC page:
- Push the ELEC key. - A green bar comes into view between
the AC2 and AC ESS busbars. This
shows that the AC2 busbar energizes
the AC ESS busbar.
- The green bar between the AC1 and AC
ESS busbars goes out of view.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
24-25-00
Page 503
May 01/09
CES
**ON A/C ALL
Subtask 24-25-00-710-050-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ECAM control panel: On the ECAM DU, on the ELEC page:
- Push the ELEC key. - A green line comes into view between
the AC1 and AC ESS busbars. This
shows that the AC1 busbar energizes
the AC ESS busbar.
R On the rear C/B panel 122VU: On the CAPT glareshield panel 131VU:
R - Open the circuit breaker 17XN1. - The CAUT legend light of the CAPT
R master caution pushbutton switch
R comes on.
R
4. On the ECAM control panel: On the ECAM DU, on the ELEC page:
EFF :
ALL 24-25-00
Page 504
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push the ELEC key. - A green line comes into view between
the AC2 and AC ESS busbars. This
shows that the AC2 busbar energizes
the AC ESS busbar.
- The green line between the AC1 and AC
ESS busbars goes out of view.
6. On the EMER ELEC PWR section of On the ECAM DU, on the ELEC page:
the panel 21VU : - The AC2 busbar energizes the AC ESS
- Lift the safety guard. busbar.
- Push and hold the EMER GEN TEST
pushbutton switch.
7. On the rear C/B panel 122VU: On the ECAM DU, on the ELEC page:
- Close the circuit breaker - The AC2 busbar continues to supply
17XN1. the AC ESS busbar.
8. On the EMER ELEC PWR section of On the EMER ELEC PWR section of the
the panel 21VU: panel 21VU:
- Release the EMER GEN TEST - Make sure that the safety guard is
pushbutton switch. back in position.
EFF :
ALL 24-25-00
Page 505
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the ELEC panel 35VU:
- The FAULT legend of the AC ESS FEED
pushbutton switch comes on.
11. On the ECAM control panel: On the ECAM DU, on the ELEC page:
- Push the ELEC key. - A green line comes into view between
the AC2 and AC ESS busbars. This
shows that the AC2 busbar energizes
the AC ESS busbar.
- The green line bar between the AC1
and AC ESS busbars goes out of view.
EFF :
ALL 24-25-00
Page 506
May 01/09
R
CES
**ON A/C ALL
5. Close-up
________
Subtask 24-25-00-860-051
EFF :
ALL 24-25-00
Page 507
May 01/09
CES
CONTACTOR (3XC) - REMOVAL/INSTALLATION
______________________________________
TASK 24-25-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-25-55-941-051
A. Safety Precautions
(1) In the cockpit, on the overhead panel 35VU, make sure these
pushbutton switches are released:
- BAT 1, BAT 2,
- GEN 1, GEN 2,
- EXT A.
EFF :
ALL 24-25-55
Page 401
Feb 01/98
CES
(2) In the cockpit, put a warning notice to tell persons not to operate
the pushbutton switches on these panels of the overhead panels:
- 35VU (ELEC),
- 21VU (EMER ELEC PWR).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR A.
(4) Put a warning notice on the access door 121AL to tell persons not to
connect the external power connector.
Subtask 24-25-55-010-050
(3) Remove the access door (14) from the panel 106VU.
Subtask 24-25-55-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
R 106VU ESS TR/SPLY 4PE C01
R
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
EFF :
ALL 24-25-55
Page 402
May 01/03
CES
4. Procedure
_________
Subtask 24-25-55-020-050
(2) Put blanking caps on the electrical connectors (1, 2) and the
electrical receptacles (12, 13)
(4) Remove the 9 nuts (3), the spring washers (4) and the plates (5) and
(10).
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
R DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
R DAMAGE TO EQUIPMENT.
EFF :
ALL 24-25-55
Page 403
Feb 01/99
CES
Contactor
Figure 401/TASK 24-25-55-991-001
EFF :
ALL 24-25-55
Page 404
Feb 01/99
R
CES
TASK 24-25-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-25-55-860-050
(1) In the cockpit, on the overhead panel 35VU, make sure that these
puhbutton switches are released:
- BAT 1, BAT 2,
- GEN 1, GEN 2,
- EXT A.
EFF :
ALL 24-25-55
Page 405
May 01/05
CES
(2) In the cockpit, make sure that the warning notice is in position to
tell persons not to operate the pushbutton switches on these panels
of the overhead panels:
- 35VU (ELEC),
- 21VU (EMER ELEC PWR).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR A.
(4) On the access door 121AL, make sure that the warning notice is in
position to tell persons not to connect the external power connector.
(5) Make sure that the access platform is in position at the access door
812.
(7) In the avionics compartment, make sure that the access door (14) is
removed from the panel 106VU.
Subtask 24-25-55-865-050
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-25-55-420-050
EFF :
ALL 24-25-55
Page 406
May 01/05
R
CES
(3) Put the contactor (8) in position on the studs (11).
(4) Install the washers (9) and the nuts (7), then tighten the nuts.
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
(b) Install the plates (5) and (10), the spring washers (4) and the
nuts (3),
(c) TORQUE the nuts (3) to between 0.147 and 0.176 m.daN (13.00 and
15.57 lbf.in).
(7) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-25-55-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 7XE, 4PE, 6XE
Subtask 24-25-55-710-050
5. Close-up
________
Subtask 24-25-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-25-55
Page 407
May 01/05
CES
(3) Remove the warning notice(s).
EFF :
ALL 24-25-55
Page 408
May 01/03
R
CES
GALLEY SUPPLY CONTROL - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The galley assembly is divided into several parts:
- Aft galley,
- Forward galley.
- Aft galley,
- Forward galley,
- Mid galley.
2. __________________
Component Location
EFF :
ALL 24-26-00
Page 1
Feb 01/10
CES
Galley Supply Control - Component Location
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-26-00
Page 2
May 01/05
CES
Galley Supply Control - Component Location
Figure 001A
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 3
Feb 01/10
528-599,
CES
**ON A/C ALL
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2XA P/BSW-ELEC/GALLEY 35VU 210 831 24-26-00
3. __________________
System Description
The galley general supply is controlled from the cockpit ELEC panel 35VU by
means of the GALY & CAB pushbutton switch (normal operation when the
pushbutton is pressed in).
EFF :
ALL 24-26-00
Page 4
Feb 01/10
CES
Galley Supply Control - Block Diagram
Figure 002
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-26-00
Page 5
May 01/05
CES
Galley Supply Control - Block Diagram
Figure 002A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-26-00
Page 6
May 01/05
CES
Galley Supply Control - Block Diagram
Figure 002B
R
EFF : 106-149, 159-199, 210-249, 251-299,
401-499, 501-509, 511-526, 528-599,
24-26-00
Page 7
Feb 01/10
CES
Galley Supply Control - Block Diagram
R Figure 002C
R
EFF :
301-399, 24-26-00
Page 8
Nov 01/09
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-26-00
Page 9
Feb 01/10
CES
Overload - Upper and Lower ECAM Display Unit
Figure 003 (SHEET 1)
EFF :
ALL 24-26-00
Page 10
Nov 01/09
R
CES
Overload - Upper and Lower ECAM Display Unit
Figure 003 (SHEET 2)
R
EFF :
ALL 24-26-00
Page 11
Nov 01/09
CES
Overload - Upper and Lower ECAM Display Unit
Figure 003 (SHEET 3)
EFF :
ALL 24-26-00
Page 12
Nov 01/09
R
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 13
Feb 01/10
528-599,
CES
GALLEY SUPPLY CONTROL - ADJUSTMENT/TEST
_______________________________________
TASK 24-26-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-26-00-860-050
(1) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002) or from the APU (Ref. TASK 24-41-00-861-
002).
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-26-00
Page 501
Feb 01/09
CES
(3) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is pushed (the OFF legend is off).
Subtask 24-26-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CTL 1XA S26
122VU ELEC/GALLEY/FAULT/LT CTL 8XA S25
122VU ELEC/GALLEY/GND/FLT/LOGIC 7XA S24
123VU AFT GALLEY/FEEDER B 12MC AD09
123VU FWD GALLEY/FEEDER D 2MC AD04
4. Procedure
_________
Subtask 24-26-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
001-049, 051-060, 101-102, 201-201, 24-26-00
Page 502
Feb 01/09
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the white GALLEY SHED indication goes
out of view.
5. Close-up
________
Subtask 24-26-00-860-051
EFF :
001-049, 051-060, 101-102, 201-201, 24-26-00
Page 503
Feb 01/09
CES
(2) Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002).
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-26-00
Page 504
Feb 01/09
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-26-00-710-002
Operational Test of the Manual and Automatic Galley and Bus Shedding
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-26-00-860-054
(1) Energize the aircraft electrical circuits from the external power
(Ref. TASK 24-41-00-861-002) or from the APU (Ref. TASK 24-41-00-861-
002).
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is pushed (the OFF legend is off).
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 505
Feb 01/10
528-599,
CES
Subtask 24-26-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALY & CAB/CTL 1XA S26
122VU ELEC/GALY & CAB/FAULT/LT CTL 8XA S25
122VU ELEC/GALY & CAB/GND/FLT/LOGIC 7XA S24
4. Procedure
_________
Subtask 24-26-00-710-052
A. Operational Test of the Manual and Automatic Galley and Bus Shedding
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 506
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the white GALLEY SHED indication
comes into view.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 401-499, 501-509, 511-526, 528-599,
24-26-00
Page 507
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
7. On the ECAM control panel: On the lower ECAM display unit:
- push the ELEC key to get the - the GALLEY SHED indication goes out
ELEC page. of view.
Subtask 24-26-00-710-052-A
A. Operational Test of the Manual and Automatic Galley and Bus Shedding
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 508
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- make sure that all the galley
equipment operates.
5. Close-up
________
Subtask 24-26-00-860-055
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-26-00
Page 509
Feb 01/10
528-599,
CES
AC GENERATION MONITORING AND INDICATING - DESCRIPTION AND OPERATION
___________________________________________________________________
1. General
_______
2. __________________
System Description
3. ________________________________
Operation/Control and Indicating
A. Operation
B. Description
EFF :
ALL 24-27-00
Page 1
Feb 01/98
CES
AC Generation Monitoring and Indicating - ECAM
Figure 001
EFF :
ALL 24-27-00
Page 2
Feb 01/98
CES
AC GENERATION MONITORING AND INDICATING - ADJUSTMENT/TEST
_________________________________________________________
TASK 24-27-00-710-001
1. __________________
Reason for the Job
Make sure that the GEN FAULT warning is operative when there are no more
indications on the ECAM ELEC page.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-27-00-860-050
(2) In the cockpit, on the overhead panel 35VU, make sure that the GEN1
(2) pushbutton switch is released.
EFF :
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Feb 01/98
CES
4. Procedure
_________
Subtask 24-27-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 24-27-00-862-050
EFF :
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Page 502
Feb 01/98
CES
TASK 24-27-00-710-002
1. __________________
Reason for the Job
Make sure that the automatic galley shedding is operative when there are no
more indications on the ECAM ELEC page.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-27-00-860-051
(1) Energize the aircraft electrical circuits from the APU (Ref. TASK 24-
41-00-861-002).
(2) In the cockpit, on the overhead panel 35VU, make sure that the GALLEY
pushbutton switch is pushed (the OFF legend is off).
(3) In the forward and aft galleys, make sure that all the units operate.
EFF :
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CES
Subtask 24-27-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 24-27-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 24-27-00-862-051
EFF :
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Feb 01/10
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STATIC INVERTER - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
The 1000 VA nominal-power static inverter transforms the direct current
voltage from battery 1 into a single-phase 115 VAC/400 Hz alternating
current.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2XB CNTOR-STAT INV 105VU 126 822 24-28-55
3XB STAT INV 126 822 24-28-51
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
_______________________________________________________________________________
5XB HOLDER-FUSE 105VU 126 822 24-28-00
5XB1 FUSE-AC STAT INV BUS SPLY 105VU 126 822 24-28-00
3. __________________
System Description
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Feb 01/10
CES
Contactor and Fuse - Component Location
Figure 001
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Page 2
Feb 01/98
CES
Static Inverter - Component Location
Figure 002
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Feb 01/98
CES
R - in emergency configuration after landing, when the CSM/G is switched off
R (supply of the 115 VAC ESS BUS 4XP instead of the CSM/G).
4. Operation/Control
________________________________
and Indicating
(Ref. Fig. 003)
The static inverter starts automatically if:
- the AC BUS 1 and 2 are lost,
- the CSM/G is not available, and
- speed is more than 50 Kts.
When the static inverter is faulty, it generates a permanent ground signal
to the BCL1.
The presence of the ground signal means:
- overheat,
- output overvoltage,
- input undervoltage,
- input overvoltage.
The static inverter defect is sent to the battery charge limiter 1 which
stores it in a memory as a class I failure.
When the network is supplied, STATIC INV FAULT message appears on the upper
ECAM display unit.
The fault indication will be available during BCL BITE reading from the
Centralized Fault Display System (CFDS).
5. ____
Test
On the ground, the static inverter can be checked applying the following
procedure (aircraft supplied by EXT POWER or APU GEN):
- EMER GEN TEST: ON
- BUS TIE: OFF
- On the ECAM ELEC page, check voltage and frequency of static inverter.
R
EFF :
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Page 4
Feb 01/00
CES
Static Inverter - Schematic Diagram
Figure 003
EFF :
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Page 5/6
Feb 01/98
CES
STATIC INVERTER (GENERATION) - ADJUSTMENT/TEST
______________________________________________
TASK 24-28-00-710-001
Operational Test of the Static Inverter (3XB) when the Aircraft Electrical
Circuits are Energized from the External Power
1. __________________
Reason for the Job
NOTE : If the external power is available and the APU is in operation, you
____
must refer to the alternative method with the APU to do the
operational test of the static inverter.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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CES
3. __________
Job Set-up
Subtask 24-28-00-860-050
A. Safety Precautions
NOTE : On the panel 2000VU, put the MAINT BUS switch (5XX) in the OFF
____
position during the test.
Subtask 24-28-00-010-050
(1) Put an access platform at the access doors 812 and 822 of the
avionics compartment.
Subtask 24-28-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
105VU ELEC/STAT INV/BUS 901XP/SPLY 12XB H02
R
106VU AC ESS BUS/EMER/STBY/CNTOR/SPLY 10XE C06
4. Procedure
_________
EFF :
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Page 502
Nov 01/03
CES
Subtask 24-28-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the BAT1 pushbutton - the OFF legend of the BAT1 pushbutton
switch. switch goes off.
- release the BAT2 pushbutton - the OFF legend of the BAT2 pushbutton
switch. switch comes on.
- push the BAT2 pushbutton - the OFF legend of the BAT2 pushbutton
switch. switch goes off.
EFF :
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Page 503
May 01/08
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R NOTE : If the current does not decrease
____
R after 10 seconds, it is
R necessary to do a charging cycle
R of the batteries. When the
R charging cycle is completed
R (batteries no longer connected
R to the DC BAT BUS), do the check
R again.
- after 5 seconds, on the panel - the OFF legend of the BUS TIE
35VU, release the BUS TIE pushbutton switch comes on.
pushbutton switch.
EFF :
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Page 504
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the BAT1 and BAT2 - the OFF legend of the BAT1 and BAT2
pushbutton switches. pushbutton switches goes off.
11. On the ECAM control panel: On the lower ECAM display unit:
- get the ELEC page. - check that the external power
energizes correctly the aircraft
electrical circuits.
5. Close-up
________
Subtask 24-28-00-860-051
Subtask 24-28-00-410-050
B. Close Access
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CES
TASK 24-28-00-710-001- 01
Operational Test of the Static Inverter (3XB) when the Aircraft Electrical
Circuits are Energized from the APU
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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May 01/08
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CES
3. __________
Job Set-up
Subtask 24-28-00-860-052
A. Safety Precautions
NOTE : On the panel 2000VU, put the MAINT BUS switch (5XX) in the OFF
____
position during the test.
Subtask 24-28-00-010-051
(1) Put an access platform at the access doors 812 and 822 of the
avionics compartment.
Subtask 24-28-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/BAT REF/BCL2 9PB2 F02
105VU ELEC/BAT REF/BCL1 9PB1 F01
105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
105VU ELEC/STAT INV/BUS 901XP/SPLY 12XB H02
106VU AC ESS BUS/EMER/STBY/CNTOR/SPLY 10XE C06
4. Procedure
_________
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CES
Subtask 24-28-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the BAT1 pushbutton - the OFF legend of the BAT1 pushbutton
switch. switch goes off.
- release the BAT2 pushbutton - the OFF legend of the BAT2 pushbutton
switch. switch comes on.
- push the BAT2 pushbutton - the OFF legend of the BAT2 pushbutton
switch. switch goes off.
EFF :
ALL 24-28-00
Page 508
Feb 01/98
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R NOTE : If the current does not decrease
____
R after 10 seconds, it is
R necessary to do a charging cycle
R of the batteries. When the
R charging cycle is completed
R (batteries no longer connected
R to the DC BAT BUS), do the check
R again.
- after 5 seconds, on the panel - the OFF legend of the BUS TIE
35VU, release the BUS TIE pushbutton switch comes on.
pushbutton switch.
EFF :
ALL 24-28-00
Page 509
May 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the BUS TIE pushbutton - the OFF legend of the BUS TIE
switch. pushbutton switch goes off.
R - push the BAT1 pushbutton - the OFF legend of the BAT1 pushbutton
R switch. switch goes off.
11. On the ECAM control panel: On the lower ECAM display unit:
- get the ELEC page. - check that the APU energizes
correctly the aircraft electrical
circuits.
5. Close-up
________
Subtask 24-28-00-860-053
(2) De-energize the aircraft electrical circuits from the APU (Ref. TASK
24-41-00-862-002).
Subtask 24-28-00-410-051
B. Close Access
EFF :
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Page 510
Aug 01/08
CES
STATIC INVERTER (3XB) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-28-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-28-51-861-050
Subtask 24-28-51-010-050
EFF :
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Page 401
Feb 01/98
CES
Subtask 24-28-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
R
4. Procedure
_________
Subtask 24-28-51-020-050
(2) Put blanking caps on the electrical connector (3) and the electrical
receptacle (2).
EFF :
ALL 24-28-51
Page 402
Feb 01/99
CES
Static Inverter
Figure 401/TASK 24-28-51-991-001
EFF :
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Page 403
Feb 01/98
CES
TASK 24-28-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-28-51-860-050
(2) Make sure that the access platform is in position at the access door
822.
EFF :
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Page 404
Feb 01/98
CES
Subtask 24-28-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
R
4. Procedure
_________
Subtask 24-28-51-420-050
(1) Put the static inverter (1) in position on its support (4).
(2) Install the washers (5) and the screws (6) and then tighten the
screws.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-28-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
14XB
Subtask 24-28-51-710-050
EFF :
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Page 405
Feb 01/99
CES
5. Close-up
________
Subtask 24-28-51-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-28-51-862-050
EFF :
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Page 406
Feb 01/98
CES
CONTACTOR (2XB) - REMOVAL/INSTALLATION
______________________________________
TASK 24-28-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-28-55-941-050
A. Safety Precautions
(1) In the cockpit, on the overhead panel 35VU, release these pushbutton
switches:
- BAT 1, BAT 2,
- GEN 1, GEN 2,
- EXT A.
EFF :
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Page 401
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(2) In the cockpit, put a warning notice to tell persons not to operate
the pushbutton switches on these overhead panels:
- 35VU (ELEC),
- 21VU (EMER ELEC PWR).
(3) Make sure that the external power connector is not connected to the
aircraft receptacle EXT PWR A.
(4) Put a warning notice on the access door 121AL to tell persons not to
connect the external power connector.
Subtask 24-28-55-010-050
B. Get Access
(1) Put the access platform in position at the access door 822.
(3) In the avionics compartment, open the access door of the panel 105VU.
Subtask 24-28-55-869-050
(a) Loosen the knurled nut by one quarter of a turn and disconnect
the connector from the batteries 1 and 2.
Subtask 24-28-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R 105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
R 105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
R 106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
EFF :
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Page 402
Feb 01/99
CES
4. Procedure
_________
Subtask 24-28-55-020-050
R CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
R THE WIRES ARE CONNECTED.
(2) Put blanking caps on the connector (3) and the electrical receptacle
(2).
NOTE : Do not remove the captive screws (4) and the spring washers
____
from the contactor (1).
(4) Disengage the contactor (1) from the base (7) and remove the
contactor (1).
EFF :
ALL 24-28-55
Page 403
Aug 01/04
CES
Static Inverter Contactor
Figure 401/TASK 24-28-55-991-001
EFF :
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Page 404
Feb 01/98
CES
TASK 24-28-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 405
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-28-55-860-050
(1) In the cockpit, on the overhead panel 35VU, make sure these
pushbutton switches are released:
- BAT 1, BAT 2,
- GEN 1, GEN 2,
- EXT A.
(2) In the cockpit, make sure that the warning notice is in position to
tell persons not to operate the pushbutton switches on these overhead
panels:
- 35VU (ELEC),
- 21VU (EMER ELEC PWR).
(3) Make sure that the external power connector is not connected to the
aircraft receptable EXT PWR A.
(4) On the access door 121AL, make sure that the warning notice is in
position to tell persons not to connect the external power connector.
(5) Make sure that the access platform is in position at the access door
822.
(7) In the avionics compartment, make sure that the access door from the
panel 105VU is open.
Subtask 24-28-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
EFF :
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Page 406
May 01/05
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CES
4. Procedure
_________
Subtask 24-28-55-420-050
(1) Install the contactor (1) on the 6 tapped barrels (6) of the
contactor base (7).
(2) TORQUE the six captive screws (4) to between 23.9 and 26.55 lbf.in
(0.27 and 0.30 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-28-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
14XB, 5PB1, 5PB2, 6XE, 1PR.
Subtask 24-28-55-710-050
EFF :
ALL 24-28-55
Page 407
Feb 01/10
CES
5. Close-up
________
Subtask 24-28-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-28-55
Page 408
Feb 01/98
CES
DC GENERATION - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
A. In Normal Configuration
(Ref. Fig. 001)
In normal configuration, direct current is provided by both normal
transformers rectifiers (TR1 and TR2) and possibly by batteries.
TR1 supplies, through TR1 contactor (5PU1) normal bus 1 (DC BUS1),
battery bus (DC BAT BUS), essential bus (DC ESS BUS) and sheddable
essential bus (DC SHED ESS BUS).
The BAT BUS is supplied from BUS 1, through DC NORM BUS 1 SWITCHING
contactor (1PC1), and provides power to ESS BUS and SHED ESS BUS through
respectively DC ESS BUS SUPPLY contactor (4PC) and DC SHED ESS BUS
contactor (8PH) in succession.
Both batteries and their respective HOT BUS are connected or not to BAT
BUS, in parallel, through both BATTERY LINE contactors (6PB1 & 6PB2).
TR2 supplies, through TR2 contactor (5PU2), normal bus 2 (DC BUS 2).
A. In Normal Configuration
(Ref. Fig. 001A)
In normal configuration, direct current is provided by both normal
transformers rectifiers (TR1 and TR2) and possibly by batteries.
TR1 supplies, through TR1 contactor (5PU1) normal bus 1 (DC BUS1),
battery bus (DC BAT BUS), essential bus (DC ESS BUS) and sheddable
essential bus (DC SHED ESS BUS).
The BAT BUS is supplied from BUS 1, through DC NORM BUS 1 SWITCHING
contactor (1PC1), and provides power to ESS BUS and SHED ESS BUS through
EFF :
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Page 1
Feb 01/10
CES
respectively DC ESS BUS SUPPLY contactor (4PC) and DC SHED ESS BUS
contactor (8PH) in succession.
Both batteries and their respective HOT BUS are connected or not to BAT
BUS, in parallel, through both BATTERY LINE contactors (6PB1 & 6PB2).
TR2 supplies, through TR2 contactor (5PU2), normal bus 2 (DC BUS 2).
EFF :
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Feb 01/10
CES
DC Generation and Distribution - General
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-30-00
Page 3/4
May 01/05
CES
DC Generation and Distribution - General
Figure 001A
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-30-00
Page 5/6
Feb 01/10
528-599,
CES
Loss of Transformer Rectifier 1 - Block Diagram
Figure 002
EFF :
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Feb 01/99
R
CES
Loss of Transformer Rectifier 2 - Block Diagram
Figure 003
EFF :
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Page 9/10
Feb 01/99
R
CES
2. Component
__________________
Location
R (Ref. Fig. 004, 005)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PB1 BCL-1 124 822 24-38-34
1PB2 BCL-2 124 822 24-38-34
2PB1 BAT-1 126 822 24-38-51
2PB2 BAT-2 126 822 24-38-51
4PB1 HOLDER-BAT 1 FUSE 120VU 212 831 24-38-00
4PB2 HOLDER-BAT 2 FUSE 120VU 212 831 24-38-00
6PB1 CNTOR-LINE, BAT 1 105VU 126 822 24-38-55
6PB2 CNTOR-LINE, BAT 2 105VU 126 822 24-38-55
7PB1 P/BSW-ELEC/BAT 1 35VU 210 831 24-38-00
7PB2 P/BSW-ELEC/BAT 2 35VU 210 831 24-38-00
1PC1 CNTOR-DC NORM BUS 1 SWITCHING 120VU 212 831 24-35-55
1PC2 CNTOR-DC NORM BUS 2 SWITCHING 120VU 212 831 24-35-55
4PC CNTOR-DC ESS BUS SUPPLY 106VU 125 812 24-35-55
20PC HOLDER-FUSE 120VU 212 831 24-35-00
1PE TR-ESS 125 812 24-34-51
3PE CNTOR-ESS TR 106VU 125 812 24-34-55
1PU1 TR-1 126 822 24-32-51
1PU2 TR-2 126 822 24-32-51
5PU1 CNTOR-TR 1 120VU 212 831 24-32-55
5PU2 CNTOR-TR 2 120VU 212 831 24-32-55
14PU CNTOR-TR 2/AC SVCE BUS NORM SPLY 120VU 212 831 24-32-55
15PU P/BSW-TR RST 103VU 126 822 24-32-00
3PV1 VOLTMETER-BAT 1 35VU 210 831 24-37-21
3PV2 VOLTMETER-BAT 2 35VU 210 831 24-37-21
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
4PB11 FUSE-BAT1 120VU 212 24-38-00
4PB21 FUSE-BAT2 120VU 212 24-38-00
20PC1 FUSE 120VU 212 24-35-00
EFF :
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Page 11
Aug 01/04
CES
DC Generation - Component Location
Figure 004
EFF :
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Page 12
Feb 01/99
R
CES
Spare Fuses - Component Location
Figure 005
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Feb 01/99
CES
A. Spare Fuses
(1) If fuses 4PB11 and 4PB21 blow, you can replace them by spare 350 A
fuses located on the panel 120VU.
(2) If fuse 20PC1 blows, you can replace it by a spare 80 A fuse located
on the panel 120VU or by a spare 80 A fuse located on the left side
panel, in the cockpit.
3. _________
BITE Test
EFF :
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Page 14
Feb 01/99
CES
CFDS Architecture (Liaison with TRs and BCLs)
Figure 006
EFF :
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Page 15
Feb 01/99
CES
DC GENERATION - DEACTIVATION/REACTIVATION
_________________________________________
TASK 24-30-00-040-001
Perform a Charging Cycle on the Battery Associated With the Operative Battery
Charge Limiter (BCL)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-30-00-010-053
EFF :
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Page 401
Aug 01/08
CES
(3) Open the access panel of the BATTERY power center 105VU.
Subtask 24-30-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/BAT REF/BCL2 9PB2 F02
105VU ELEC/BAT REF/BCL1 9PB1 F01
105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
125VU BAT BUS/301PP/SPLY 11PB CC01
Subtask 24-30-00-860-052
(3) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
4. Procedure
_________
Subtask 24-30-00-040-050
(1) If:
- the failure of the BCL 1(2) occurred during the last flight and the
time the aircraft was on ground was not more than 3 hours, or
- the BCL 1(2) did not operate during the last flight and the time
the aircraft was on ground was not more than 3 hours:
EFF :
ALL 24-30-00
Page 402
Feb 01/10
CES
(a) on the ECAM control panel:
- push the ELEC key to get the ELEC system page.
(d) On the ELEC system page, make sure that the ground power-unit
voltage stays above 114VAC during the charge.
1
_ After some 12 seconds, the green line between the BAT 1 (2)
indication and the DC BAT busbar indication:
- goes out of view if the battery charge is correct,
- stays in view if a battery charge is necessary.
(f) On the lower ECAM display unit, ELEC page, make sure that the
battery voltage is above 25V and the battery discharge current is
equal to or lower than 1A.
(h) Start a charging cycle of the battery which was related to the
failed BCL during the previous flight.
(i) On the ELEC panel 35VU, push the related BAT 2 (1) pushbutton
switch to start the charging cycle of the battery 2 (1).
(j) Release the BAT 1 (2) pushbutton switch related to the BCL not in
operation.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-30-00
Page 403
Feb 01/10
CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 24-30-00-040-050-A
(4) On the ELEC system page, make sure that the ground power-unit voltage
stays above 114VAC during the charge.
(a) After some 12 seconds, the green line between the BAT 1 (2)
indication and the DC BAT busbar indication:
- goes out of view if the battery charge is correct,
- stays in view if a battery charge is necessary.
(6) On the lower ECAM display unit, ELEC page, make sure that the battery
voltage is above 25V and the battery discharge current is equal to or
lower than 1A.
NOTE : The power consumption of the HOT bus is normally lower than
____
100mA.
(8) Start a charging cycle of the battery which was related to the failed
BCL during the previous flight.
R
EFF :
151-199, 301-399, 401-499, 24-30-00
Page 404
Aug 01/05
CES
(9) On the ELEC panel 35VU, push the related BAT 2 (1) pushbutton switch
to start the charging cycle of the battery 2 (1).
(10) Release the BAT 1 (2) pushbutton switch related to the BCL not in
operation.
Subtask 24-30-00-040-051
(2) Send the battery 1(2) to the overhaul workshop to charge it (Ref.
CMMV 243851).
5. Close-up
________
Subtask 24-30-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panel of the BATTERY power center 105VU.
Subtask 24-30-00-860-053
(2) Put a warning notice in position in the cockpit to tell the crew that
one BCL does not operate.
EFF :
ALL 24-30-00
Page 405
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-30-00
Page 406
May 01/04
CES
TASK 24-30-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-30-00-861-051
4. Procedure
_________
Subtask 24-30-00-810-050
5. Close-up
________
Subtask 24-30-00-862-051
EFF :
ALL 24-30-00
Page 407
May 01/03
CES
TASK 24-30-00-040-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-30-00-860-054
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-30-00
Page 408
Nov 01/06
CES
R Subtask 24-30-00-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 106VU AC ESS BUS/STBY/CNTOR/CTL 5XC B08
R 106VU AC ESS/BUS NORM/CNTOR/CTL 4XC B03
R 123VU AC ESS/BUS ON/BUS 1 1XC AC12
R 123VU AC ESS/BUS ON/BUS 2 2XC AC01
R 4. Procedure
_________
R Subtask 24-30-00-040-052
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. On the ECAM control panel: On the lower ECAM DU, on the ELEC page:
R - Push the ELEC key. - A green bar comes into view between
R the AC1 and AC ESS busbars. This
R shows that the AC1 busbar energizes
R the AC ESS busbar.
EFF :
ALL 24-30-00
Page 409
May 01/05
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - Release the AC ESS FEED - The FAULT legend of the AC ESS FEED
R pushbutton switch. pushbutton switch goes off.
R - The ALTN legend of the AC ESS FEED
R pushbutton switch comes on.
R 4. On the ECAM control panel: On the lower ECAM DU, on the ELEC page:
R - Push the ELEC key. - A green bar comes into view between
R the AC2 and AC ESS busbars. This
R shows that the AC2 busbar energizes
R the AC ESS busbar,
R - The green bar between the AC1 and AC
R ESS busbars goes out of view.
R 5. Close-up
________
R Subtask 24-30-00-860-055
EFF :
ALL 24-30-00
Page 410
May 01/05
CES
R TASK 24-30-00-440-002
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R A. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 24-30-00-860-056
R (2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
R (Ref. TASK 31-60-00-860-001).
R 4. Procedure
_________
R Subtask 24-30-00-440-050
EFF :
ALL 24-30-00
Page 411
May 01/05
CES
R 5. Close-up
________
R Subtask 24-30-00-860-057
EFF :
ALL 24-30-00
Page 412
May 01/05
CES
DC GENERATION - ADJUSTMENT/TEST
_______________________________
TASK 24-30-00-710-001
Operational Test of the Emergency Generation System with One Normal Transformer
Rectifier (TR) Failed
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-30-00
Page 501
Nov 01/07
CES
3. __________
Job Set-up
Subtask 24-30-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the HYD/FUEL panel 40VU, make sure that the OFF legend of the BLUE
ELEC PUMP pushbutton switch is OFF.
Subtask 24-30-00-010-052
(1) Put the access platforms at the access doors 812 and 822.
Subtask 24-30-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/CNTOR/CTL 5PE C02
106VU ESS TR/SPLY 4PE C01
122VU ELEC/EMER GEN AUTO/2 9XE Z26
122VU ELEC/EMER GEN AUTO/1 11XE Z25
Subtask 24-30-00-710-050
EFF :
ALL 24-30-00
Page 502
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-30-00-710-050-A
Subtask 24-30-00-869-052
E. On the Ecam Control Panel (ECP), get the HYD page and make sure on the
System Display (SD) that the blue system pressure is 3000 psi.
4. Procedure
_________
Subtask 24-30-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the panel 21VU, on the EMER On the lower ECAM display unit:
ELEC PWR section: - the ELEC page comes into view
- lift the safety cover, automatically,
- push and hold the EMER GEN TEST - the green lines between the AC1 and
pushbutton switch. the AC ESS busbars and the DC1 and
the DC ESS busbars go out of view,
- the EMER GEN and ESS TR indications
are shown in white. The related
parameters are shown in green,
- the green lines between the EMER GEN
indication and the AC ESS busbar, the
EMER GEN and the ESS TR indications,
the ESS TR indication and the DC ESS
busbar come into view,
- the SHED indication comes into view
below the AC ESS and DC ESS busbars.
EFF :
ALL 24-30-00
Page 503
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- get the ELEC page. - the normal configuration comes into
view (the emergency AC generator
stops).
5. Close-up
________
Subtask 24-30-00-710-052
Subtask 24-30-00-710-052-A
Subtask 24-30-00-860-051
(1) If the test duration is more than 30 seconds, on the panel 22VU, the
FAULT light of the EXTRACT pushbutton switch comes on.
If this occurs, release then push the EXTRACT pushbutton switch (the
FAULT light goes off).
EFF :
ALL 24-30-00
Page 504
Feb 01/10
CES
Subtask 24-30-00-410-050
C. Close Access
EFF :
ALL 24-30-00
Page 505
Nov 01/07
CES
DC MAIN GENERATION - DESCRIPTION AND OPERATION
______________________________________________
1. _______
General
The DC main generation is provided by the two Transformers Rectifiers 1 and
2 (TR1 and TR2).
They are supplied with three phases 115 VAC/400 Hz voltage from the normal
Alternating Current (AC) distribution network.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PU1 TR-1 126 822 24-32-51
1PU2 TR-2 126 822 24-32-51
5PU1 CNTOR-TR 1 120VU 212 831 24-32-55
5PU2 CNTOR-TR 2 120VU 212 831 24-32-55
14PU CNTOR-TR 2/AC SVCE BUS NORM SPLY 120VU 212 831 24-32-55
15PU P/BSW-TR RST 103VU 126 822 24-32-00
3. _____________________
Component Description
A. Transformer Rectifier
(1) Operation
(Ref. Fig. 002, 003, 004)
Each TR controls its contactor via an internal TR logic.
This logic, which is intended to protect the Direct Current (DC)
network and the TR, controls contactor opening in case of:
- no current flow to the DC BUS (minimum current detection),
- TR overheat (171/Deg.C).
To ensure these protections, each TR sends a fault signal to the
Centralized Fault Display System (CFDS) for maintenace purpose.
EFF :
ALL 24-32-00
Page 1
Feb 01/10
CES
DC Main Generation (TR) - Component Location
Figure 001 (SHEET 1)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-00
Page 2
May 01/05
CES
DC Main Generation (TR) - Component Location
Figure 001 (SHEET 2)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-00
Page 3
May 01/05
CES
DC Main Generation (TR) - Component Location
Figure 001A (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-00
Page 4
Feb 01/10
528-599,
CES
DC Main Generation (TR) - Component Location
Figure 001A (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-00
Page 5
Feb 01/10
528-599,
CES
Transformer Rectifier 1 (TR1) - Component Description
Figure 002
EFF :
ALL 24-32-00
Page 6
May 01/00
R
CES
Transformer Rectifier 2 (TR2) - Component Description
Figure 003
EFF :
ALL 24-32-00
Page 7
May 01/00
R
CES
Transformer Rectifier Contactor Control - Simplified Logic
Figure 004
EFF :
ALL 24-32-00
Page 8
May 01/00
R
CES
Main TRs are ventilated by air extracted from the aircraft
ventilation network.
B. TR Characteristics
- supply: 115 VAC/400 Hz, three phase
- DC output current:
200 A in continuous operation
300 A for 5 minutes
500 A for 30 seconds
1000 A for 1 second
- DC output voltage:
30.2 V with no load
27.5 V at 200A.
TR1 (1PU1) is fully interchangeable with essential TR (1PE) and has the
same electrical properties.
NOTE : TR2 (1PU2) has not the same electrical properties and is not
____
interchangeable.
TR1 (1PU1), TR2 (1PU2) and essential TR (1PE) are fully interchangeable
and have the same electrical properties.
4. ________________________________
Operation/Control and Indicating
A. Normal Operation
The transformers rectifiers start to operate as soon as they are
supplied:
- TR1 is supplied by 1XP busbar,
- TR2 is normally supplied by 2XP busbar.
NOTE : TR2 can also supply part of the DC network from the ground power
____
unit and in ground service configuration (Ref. 24-43-00).
The parameters such as voltage and current are available and displayed
via the SDAC on the ELEC page on the lower ECAM DU.
EFF :
ALL 24-32-00
Page 9
Feb 01/10
CES
TR1 Fault (Class 1 - Level 1) - ECAM
Figure 005 (SHEET 1)
EFF :
ALL 24-32-00
Page 10
May 01/00
R
CES
TR1 Fault (Class 1 - Level 1) - ECAM
Figure 005 (SHEET 2)
EFF :
ALL 24-32-00
Page 11
May 01/00
R
CES
Normal Operation - Lower ECAM Display unit
Figure 006
EFF :
ALL 24-32-00
Page 12
May 01/00
R
CES
C. Table of Main Signals
(1) Table of Main Digital Signals Sent Out by the Equipments to SDAC 1(2)
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 1 102 01 | BAT1 | 512 | A | | 09 | | | |BCL1 |
| | CURRENT | | | | | | | | |
| 2 102 10 | BAT2 | 512 | A | | 09 | | | |BCL2 |
| | CURRENT | | | | | | | | |
| 1 104 01 | BAT1 | 32 | V | | 05 | | | |BCL1 |
| | VOLTAGE | | | | | | | | |
| 2 104 10 | BAT2 | 32 | V | | 05 | | | |BCL2 |
| | VOLTAGE | | | | | | | | |
(2) Table of Main Low Level Direct Current (LLDC) Analogic Signals sent
out by the Equipments to SDAC 1(2)
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| | TRU1 | | V | | | | | |1PU1 |
| | VOLTAGE | | | | | | | | |
| | TRU1 | | A | | | | | |1PU1 |
| | CURRENT | | | | | | | | |
| | TRU2 | | V | | | | | |1PU2 |
| | VOLTAGE | | | | | | | | |
| | TRU2 | | A | | | | | |1PU2 |
| | CURRENT | | | | | | | | |
| | ESS TRU | | V | | | | | |1PE |
| | VOLTAGE | | | | | | | | |
| | ESS TRU | | A | | | | | |1PE |
| | CURRENT | | | | | | | | |
EFF :
ALL 24-32-00
Page 13
May 01/00
R
CES
(3) Table of Main Discrete Signals Received by the SDAC 1(2)
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 002 00 | ESS TRU | | | | 17 | | | |3PE |
| | CNTOR ON | | | | | | | | |
| 002 00 | ESS TRU | | | | 17 | | | |3PE |
| | CNTOR OFF| | | | | | | | |
| 002 00 |DC BAT/ DC| | | | 19 | | | |8PH |
| | ESS SHED | | | | | | | | |
| | CNTOR ON | | | | | | | | |
| 002 00 |DC BAT/ DC| | | | 19 | | | |8PH |
| | ESS SHED | | | | | | | | |
| | CNTOR OFF| | | | | | | | |
| 1 002 01 |TRU1 CNTOR| | | | 17 | | | |5PU1 |
| | ON | | | | | | | | |
| 1 002 01 |TRU1 CNTOR| | | | 17 | | | |5PU1 |
| | OFF | | | | | | | | |
| 002 01 |DC1/DC ESS| | | | 18 | | | |1PC1 |
| | CNTOR ON | | | | | | | | |
| 002 01 |DC1/DC ESS| | | | 18 | | | |1PC1 |
| | CNTOR OFF| | | | | | | | |
| 1 002 01 |BAT1 CNTOR| | | | 19 | | | |6PB1 |
| | ON | | | | | | | | |
| 1 002 01 |BAT1 CNTOR| | | | 19 | | | |6PB1 |
| | OFF | | | | | | | | |
| 002 01 |DC BAT/ DC| | | | 21 | | | |4PC |
| |ESS CNTOR | | | | | | | | |
| | ON | | | | | | | | |
| 002 01 |DC BAT/ DC| | | | 21 | | | |4PC |
| |ESS CNTOR | | | | | | | | |
| | OFF | | | | | | | | |
| 1 002 01 | BAT1 P/B | | | | 24 | | | |7PB1 |
| | OFF | | | | | | | | |
| 1 002 01 | BAT1 P/B | | | | 24 | | | |7PB1 |
| | ON | | | | | | | | |
| 2 002 10 |TRU2 CNTOR| | | | 17 | | | |5PU2 |
| | ON | | | | | | | | |
| 2 002 10 |TRU2 CNTOR| | | | 17 | | | |5PU2 |
| | OFF | | | | | | | | |
EFF :
ALL 24-32-00
Page 14
May 01/00
R
CES
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 002 10 |DC2 / DC1 | | | | 18 | | | |1PC2 |
| |CNTOR ON | | | | | | | | |
| 002 10 |DC2 / DC1 | | | | 18 | | | |1PC2 |
| |CNTOR OFF | | | | | | | | |
| 2 002 10 |BAT2 CNTOR| | | | 19 | | | |6PB2 |
| | ON | | | | | | | | |
| 2 002 10 |BAT2 CNTOR| | | | 19 | | | |6PB2 |
| | OFF | | | | | | | | |
| 2 002 10 | AC2 BUS | | | | 20 | | | |16XC |
| | OFF | | | | | | | | |
| 2 002 10 |AC2 BUS ON| | | | 20 | | | |16XC |
| 2 002 10 | BAT2 P/B | | | | 24 | | | |7PB2 |
| | OFF | | | | | | | | |
| 2 002 10 | BAT2 P/B | | | | 24 | | | |7PB2 |
| | ON | | | | | | | | |
| 1 004 01 | DC1 BUS | | | | 29 | | | |14WV |
| | OFF | | | | | | | | |
| 1 004 01 |DC1 BUS ON| | | | 29 | | | |14WV |
| 2 004 10 | DC2 BUS | | | | 29 | | | |44WV |
| | OFF | | | | | | | | |
| 2 004 10 |DC2 BUS ON| | | | 29 | | | |44WV |
| 004 11 |DC ESS BUS| | | | 29 | | | |12WV |
| | OFF | | | | | | | | |
| 004 11 |DC ESS BUS| | | | 29 | | | |12WV |
| | ON | | | | | | | | |
EFF :
ALL 24-32-00
Page 15
May 01/00
R
CES
(2) Description of the reset procedure
(Ref. Fig. 007)
The reset procedure must be performed by selecting the SYSTEM
REPORT/TEST item on the CFDS menu, then by selecting the involved TR
on ELEC menu.
EFF :
ALL 24-32-00
Page 16
May 01/00
CES
TR Reset Procedure
Figure 007
EFF :
ALL 24-32-00
Page 17
May 01/00
CES
R DC MAIN GENERATION - ADJUSTMENT/TEST
____________________________________
TASK 24-32-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-00
Page 501
Nov 01/08
CES
3. __________
Job Set-up
Subtask 24-32-00-860-050
(2) In the cockpit, on the overhead panel 35VU, make sure that the BAT1
and BAT2 pushbutton switches are pushed. (On these pushbutton
switches, the OFF legend is off).
(3) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(5) On the MCDU, get the ELEC menu on the SYSTEM REPORT/TEST page.
(Ref. TASK 31-32-00-860-004)
Subtask 24-32-00-010-050
(1) Put the access platforms at the access doors 812 and 822.
EFF :
ALL 24-32-00
Page 502
Feb 01/98
CES
Subtask 24-32-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AIR COND/AVNCS VENT/CTL 6HQ D06
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
106VU AC ESS/BUS NORM/CNTOR/CTL 4XC B03
106VU ESS TR/CNTOR/CTL 5PE C02
106VU ESS TR/SPLY 4PE C01
121VU APU/FIRE/EXTIG/SQUIB/A 1WF L38
121VU APU/FIRE/LP VALVE/NORM 4WF M42
121VU HYDRAULIC/BRAKING AND STEERING/SYS1/CTL 1GG M34
EFF :
ALL 24-32-00
Page 503
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 305-399,
4. Procedure
_________
Subtask 24-32-00-710-050
NOTE : This test is for the system 1. For the other system(s), use the
____
indications between the parentheses.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-32-00
Page 504
May 01/09
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the panel 125VU (124VU): On the upper ECAM display unit:
- open the circuit breaker - the TR1(2) FAULT indication comes
4PU1(2). into view.
8. On the MCDU:
- push the line key adjacent to
the RETURN indication until the
ELEC page comes into view.
EFF :
ALL 24-32-00
Page 505
May 01/09
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the AC ESS FEED - the ALTN legend of the AC ESS FEED
pushbutton switch. pushbutton switch goes off.
11. On the ECAM control panel: On the lower ECAM display unit:
- push the ELEC key to get the - the ESS TR no longer supplies the DC
ELEC page. ESS busbar (the normal configuration
comes into view).
EFF :
ALL 24-32-00
Page 506
May 01/09
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the line key adjacent to - the TR1(2) page comes into view.
the TR1(2) indication.
21. On the ECAM control panel: On the lower ECAM display unit:
- push the ELEC key to get ELEC - the ESS TR no longer supplies the DC
page. ESS busbar (the normal configuration
comes into view).
5. Close-up
________
Subtask 24-32-00-860-051
EFF :
ALL 24-32-00
Page 507
May 01/09
R
CES
Subtask 24-32-00-410-050
B. Close Access
EFF :
ALL 24-32-00
Page 508
May 01/09
R
CES
TRANSFORMER RECTIFIER (1PU1,1PU2) - REMOVAL/INSTALLATION
________________________________________________________
TASK 24-32-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-51
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 24-32-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1PU1
123VU TR1/SPLY 2PU1 AB10
FOR 1PU2
123VU TR2/SVCE/BUS 2/SPLY 1XX AB08
123VU TR2/214XP/SPLY 2PU2 AB04
Subtask 24-32-51-010-050
4. Procedure
_________
Subtask 24-32-51-020-050
(1) Remove the protective caps (7) from the DC output terminals (2).
R (2) Remove the nuts (5), (8) and the washers (4), (9).
EFF :
ALL 24-32-51
Page 402
Feb 01/00
CES
R Transformer Rectifier
Figure 401/TASK 24-32-51-991-001
EFF :
ALL 24-32-51
Page 403
Feb 01/00
CES
TASK 24-32-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-51
Page 404
May 01/05
CES
3. __________
Job Set-up
Subtask 24-32-51-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1PU1
123VU TR1/SPLY 2PU1 AB10
FOR 1PU2
123VU TR2/SVCE/BUS 2/SPLY 1XX AB08
123VU TR2/214XP/SPLY 2PU2 AB04
Subtask 24-32-51-010-051
(1) Make sure that the access platform is in positon at the access door
822.
4. Procedure
_________
Subtask 24-32-51-420-050
(3) Engage the transformer rectifier (1) on the centering pins to put it
in position.
R (4) Install the washers (10) and the screws (11) and then tighten the
R screws.
(6) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-32-51
Page 405
Feb 01/03
CES
R (7) Connect the connectors (6) to the transformer rectifier.
R (9) Connect the lugs (3) to the output terminals (2) of the transformer
R rectifier.
(10) Install the washer (4) and the nut (5) and TORQUE it to between 1.5
and 1.6 m.daN (11.06 and 11.79 lbf.ft).
(11) Install the washer (9) and the nut (8) and TORQUE it to between 0.6
and 0.7 m.daN (53.09 and 61.94 lbf.in).
(12) Install the protective caps (7) on the output terminals (2).
Subtask 24-32-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1PU1
2PU1
FOR 1PU2
2PU2, 1XX
Subtask 24-32-51-710-050
NOTE : Before you start the operational test, you must reset the
____
transformer rectifier from the CFDS.
5. Close-up
________
Subtask 24-32-51-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-32-51
Page 406
Feb 01/03
CES
CONTACTOR (5PU1,5PU2,14PU) - REMOVAL/INSTALLATION
_________________________________________________
TASK 24-32-55-000-001
Removal of the TR 1 and TR 2 Contactors (5PU1, 5PU2) and the TR 2/AC Service
Bus Normal Supply Contactor (14PU)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-55
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-32-55-010-050
A. Get Access
EFF :
ALL 24-32-55
Page 402
Feb 01/10
CES
R Transformer Rectifier Contactors - Location
Figure 401/TASK 24-32-55-991-001
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-55
Page 403
Nov 01/07
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
- FOR 14PU
remove the front panel of the panel 123VU.
(3) Put the access platform in position on the access door 121AL.
Subtask 24-32-55-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
EFF :
ALL 24-32-55
Page 404
Feb 01/10
CES
Transformer Rectifier Contactors - Location
Figure 401A/TASK 24-32-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-55
Page 405
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-32-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (9) and
the electrical receptacle (8).
NOTE : Do not remove the captive screws (7) and the spring washers
____
from the contactor (10).
EFF :
ALL 24-32-55
Page 406
Feb 01/10
CES
R TR 2/AC Service Bus Normal Supply Contactor
Figure 402/TASK 24-32-55-991-002
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-55
Page 407
Aug 01/08
CES
TR 2/AC Service Bus Normal Supply Contactor
Figure 402A/TASK 24-32-55-991-002-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-55
Page 408
Feb 01/10
528-599,
CES
R TR 1 and TR 2 Contactors
Figure 403/TASK 24-32-55-991-003
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-55
Page 409
Aug 01/08
CES
TR 1 and TR 2 Contactors
Figure 403A/TASK 24-32-55-991-003-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-55
Page 410
Feb 01/10
528-599,
CES
Subtask 24-32-55-020-053
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(2) Disconnect the cables (13) from the contactor base (1).
(4) Remove the jumper (4) from the contactor base (1) and from the
adjacent contactor base.
Subtask 24-32-55-020-050-A
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (4) and
the electrical receptacle (2).
NOTE : Do not remove the captive screws (3) and the spring washers
____
from the contactor (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-32-55
Page 411
Feb 01/10
511-526, 528-599,
CES
(4) Remove the contactor (5).
Subtask 24-32-55-020-053-A
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
NOTE : The removal of the modules is necessary only if they are damaged.
____
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-32-55
Page 412
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-32-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-55
Page 413
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-32-55
Page 414
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-32-55-010-051
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
- FOR 14PU
make sure that front panel of the panel 123VU is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
EFF :
ALL 24-32-55
Page 415
Aug 01/08
CES
Subtask 24-32-55-860-051
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Make sure that the warning notice(s) is in position at the access
door 121AL to tell persons not to connect the external power
connector to the aircraft EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) are in position
to tell persons not to operate the pushbutton switches on these
overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
4. Procedure
_________
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED IN
_______
ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
EFF :
ALL 24-32-55
Page 416
Feb 01/10
CES
**ON A/C 001-049, 051-062, 101-105, 151-152, 201-205,
Subtask 24-32-55-420-053
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the washers (2) and screws (3) and tighten them.
(3) Make sure that the electrical cables (13) are clean and in correct
condition.
(b) TORQUE the nuts (11) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
(5) Install the jumpers (4) between the contactor base (1) and the
adjacent base.
(6) Install the washers (5) and the nuts (6) and tighten them (Ref. TASK
20-21-15-912-001).
Subtask 24-32-55-420-050
(1) Install the contactor (10) on the tapped barrels (14) of the
contactor base (1).
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-32-55
Page 417
Nov 01/08
R
CES
(2) TORQUE the captive screws (7):
- FOR 14PU
TORQUE the screws to between 13.28 and 15.93 lbf.in (0.15 and 0.18
m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-32-55-420-053-A
Subtask 24-32-55-420-050-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-32-55
Page 418
Feb 01/10
511-526, 528-599,
CES
(2) TORQUE the captive screws (3):
- FOR 14PU
TORQUE the screws to between 13.28 and 15.93 lbf.in (0.15 and 0.18
m.daN).
(3) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle (2).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-32-55-861-051
Subtask 24-32-55-860-052
D. Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
Subtask 24-32-55-710-050
(2) On the lower ECAM DU, make sure that the aircraft electrical
configuration is correct.
Subtask 24-32-55-860-053
EFF :
ALL 24-32-55
Page 419
Nov 01/08
R
CES
Subtask 24-32-55-862-051
5. Close-up
________
Subtask 24-32-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
- FOR 14PU
install the front panel of the panel 123VU.
EFF :
ALL 24-32-55
Page 420
Nov 01/08
R
CES
DC EMERGENCY GENERATION - DESCRIPTION AND OPERATION
___________________________________________________
1. _______
General
The DC emergency generation consists in the essential Transformer Rectifier
(TR) and its associated contactor.
It is supplied with 115 VAC/400 Hz either by the emergency generator or by
the AC normal busbars, in failure conditions.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PE TR-ESS 125 812 24-34-51
3PE CNTOR-ESS TR 106VU 125 812 24-34-55
3. Component
______________________
Desccription
(Ref. Fig. 002)
A. Essential TR
The essential TR directly controls its contactor (3PE).
The essential TR is ventilated by natural convection.
NOTE : The normal TR2 (1PU2) has not the same electrical properties and
____
is not interchangeable.
EFF :
ALL 24-34-00
Page 1
Feb 01/10
CES
DC Emergency Generation - Component Location
Figure 001
EFF :
ALL 24-34-00
Page 2
Feb 01/98
CES
Essential TR Contactor-Control - Simplified Logic
Figure 002
EFF :
ALL 24-34-00
Page 3
Feb 01/98
CES
R **ON A/C ALL
4. Operation/Control
________________________________
and Indicating
The essential TR starts to operate as soon as it is supplied. It is supplied
in the following cases:
- loss of TR1,
- loss of TR2,
- loss of both TRs,
- loss of DC NORM BUS 1 switching contactor (1PC1) or DC ESS BUS supply
contactor (4PC),
- availability of emergency generator in operation (Ref. 24-24-00).
The essential TR is linked to the ECAM system in the same manner as the main
TRs (Ref. 24-32-00, P. Block 1).
EFF :
ALL 24-34-00
Page 4
Aug 01/06
CES
DC EMERGENCY GENERATION (TR) - ADJUSTMENT/TEST
______________________________________________
TASK 24-34-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-34-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-34-00
Page 501
Feb 01/98
CES
Subtask 24-34-00-010-050
(3) Open the access panel on the AC/DC emergency power center 106VU.
Subtask 24-34-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU SDAC/1 AND 2/28VDC/ESS BUS 12WV F05
R 106VU DC BUS/1 AND 2/MONG 68WV C03
R
4. Procedure
_________
Subtask 24-34-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-34-00
Page 502
Feb 01/99
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the panel 106VU: On the upper ECAM DU:
- close the circuit breaker 68WV. - C/B TRIPPED L ELEC BAY indication
goes out of view.
5. Close-up
________
Subtask 24-34-00-410-050
A. Close Access
(1) Close the access panel on the AC/DC emergency power center 106VU.
Subtask 24-34-00-860-051
EFF :
ALL 24-34-00
Page 503
Feb 01/98
CES
TRANSFORMER RECTIFIER (1PE) - REMOVAL/INSTALLATION
__________________________________________________
TASK 24-34-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-34-51-010-050
(3) Open the access panel of the AC/DC emergency power center 106VU.
EFF :
ALL 24-34-51
Page 401
Feb 01/98
CES
Subtask 24-34-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 106VU ESS TR/SPLY 4PE C01
R
4. Procedure
_________
Subtask 24-34-51-020-050
(1) Remove the protective caps from the output terminals (8).
(2) Remove the nuts (5), (10) and the washers (6), (9).
EFF :
ALL 24-34-51
Page 402
May 01/03
CES
R Essential Transformer Rectifier
Figure 401/TASK 24-34-51-991-002
EFF :
ALL 24-34-51
Page 403
Feb 01/00
CES
TASK 24-34-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-34-51-860-050
(1) Make sure that the access platform is in position at the access door
812.
(3) In the avionics compartment, make sure that the access panel of the
AC/DC emergency power center 106VU is open.
EFF :
ALL 24-34-51
Page 404
May 01/05
CES
Subtask 24-34-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 106VU ESS TR/SPLY 4PE C01
R
4. Procedure
_________
Subtask 24-34-51-420-050
(2) Install the washers (2) and the screws (3) and then tighten the
screws.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
(8) Install the washer (6) and the nut (5) and TORQUE it to between 0.6
and 0.7 m.daN (53.09 and 61.94 lbf.in).
(9) Install the washer (9) and the nut (10) and TORQUE it to between 1.5
and 1.6 m.daN (11.06 and 11.79 lbf.ft).
EFF :
ALL 24-34-51
Page 405
May 01/03
CES
Subtask 24-34-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
4PE
Subtask 24-34-51-710-050
5. Close-up
________
Subtask 24-34-51-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the avionics compartment, close the access panel of the AC/DC
emergency power center 106VU.
EFF :
ALL 24-34-51
Page 406
May 01/03
R
CES
CONTACTOR (3PE) - REMOVAL/INSTALLATION
______________________________________
TASK 24-34-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-34-55-010-050
(3) Open the access panels of the AC/DC emergency power center 106VU and
the access panels of the BATTERY power center 105VU.
EFF :
ALL 24-34-55
Page 401
Feb 01/98
CES
Subtask 24-34-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
R 106VU ESS TR/SPLY 4PE C01
R
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-34-55-020-050
R CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
NOTE : Do not remove the captive screws (3) and the spring washers
____
from contactor(5).
(4) Disengage the contactor (5) from the base (1) and remove the
contactor.
EFF :
ALL 24-34-55
Page 402
May 01/03
CES
Essential TR Contactor
Figure 401/TASK 24-34-55-991-001
EFF :
ALL 24-34-55
Page 403
Feb 01/98
CES
TASK 24-34-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-34-55-860-050
(1) Make sure that the access platform is in position at the access doors
812 and 822.
(2) Make sure that the access doors 812 and 822 are open.
(3) In the avionics compartment, make sure that the access panel of the
AC/DC emergency power center 106VU and BATTERY power center 105VU are
open.
EFF :
ALL 24-34-55
Page 404
May 01/05
CES
Subtask 24-34-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
R 106VU ESS TR/SPLY 4PE C01
R
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED IN
_______
ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
Subtask 24-34-55-420-050
(1) Install the contactor (5) in position on the tapped barrels (6) of
the connecting base (1).
(2) TORQUE the captive screws (3) to between 0.27 and 0.30 m.daN (23.89
and 26.54 lbf.in).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-34-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 7XE, 4PE, 6XE
EFF :
ALL 24-34-55
Page 405
May 01/03
CES
Subtask 24-34-55-710-050
5. Close-up
________
Subtask 24-34-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the avionics compartment, close the access panels of the AC/DC
emergency power center 106VU and the BATTERY power center 105VU.
EFF :
ALL 24-34-55
Page 406
Feb 01/98
CES
DC ESSENTIAL & NORMAL GENERATION SWITCHING - DESCRIPTION AND OPERATION
______________________________________________________________________
1. _______
General
These circuits control the supply of DC normal busbars and DC essential
busbars.
They enable:
- their normal supply in normal flight configuration,
- automatic transfer in some failure conditions.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PC1 CNTOR-DC NORM BUS 1 SWITCHING 120VU 212 831 24-35-55
1PC2 CNTOR-DC NORM BUS 2 SWITCHING 120VU 212 831 24-35-55
4PC CNTOR-DC ESS BUS SUPPLY 106VU 125 812 24-35-55
20PC HOLDER-FUSE 120VU 212 831 24-35-00
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
20PC1 FUSE 120VU 212 24-35-00
3. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-35-00
Page 1
Feb 01/10
CES
DC Essential & Normal Generation Switching - Component Location
Figure 001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-35-00
Page 2
May 01/05
CES
DC Essential & Normal Generation Switching - Component Location
Figure 001A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-35-00
Page 3
Feb 01/10
528-599,
CES
DC NORM BUS SWITCHING Contactor Control - Simplified Logic
Figure 002
EFF :
ALL 24-35-00
Page 4
May 01/00
R
CES
R NOTE : There is an electric interlock between contactors 1PC2 and 4PC to
____
R inhibit coupling between busbar 2PP and essential busbar 4PP.
EFF :
ALL 24-35-00
Page 5
Aug 01/04
CES
DC ESS BUS SPLY Contactor Control - Simplified Logic
Figure 003
EFF :
ALL 24-35-00
Page 6
May 01/00
CES
CONTACTOR (1PC1,1PC2,4PC) - REMOVAL/INSTALLATION
________________________________________________
TASK 24-35-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-35-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-35-55-010-051
A. Get Access
(2) Remove the front panel on the bottom right side of the panel 120VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-35-55-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notices in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell the persons
not to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section)
- 35VU (ELEC).
4. Procedure
_________
EFF :
ALL 24-35-55
Page 402
May 01/05
CES
Contactors
Figure 401/TASK 24-35-55-991-005
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-35-55
Page 403
May 01/05
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-35-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put a blanking caps on the disconnect electrical connector (4) and
the electrical receptacle.
NOTE : Do not remove the captive screws (3) and the spring washers
____
from the contactor (5).
EFF :
ALL 24-35-55
Page 404
Feb 01/10
CES
Contactors
Figure 401A/TASK 24-35-55-991-005-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-35-55
Page 405
Feb 01/10
528-599,
CES
TASK 24-35-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-35-55
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-35-55-860-051
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that, on the access door 121AL, there is a warning notice
to tell persons not to connect the external power connector.
(5) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(6) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
(8) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(9) In the cockpit, make sure that the front panel on the bottom right
side of the panel 120VU is removed.
EFF :
ALL 24-35-55
Page 407
Aug 01/00
R
CES
4. Procedure
_________
Subtask 24-35-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Install the contactor (5) on the tapped barrels (6) of the connecting
base (1).
(2) TORQUE the captive screws (3) to between 33.63 and 41.6 lbf.in (0.38
and 0.47 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-35-55
Page 408
Feb 01/10
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-35-55-420-050-A
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Install the contactor (5) on the module 13PN (14PN) (1).
(2) TORQUE the captive screws (3) to between 33.63 and 41.6 lbf.in (0.38
and 0.47 m.daN).
(3) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-35-55-710-050
5. Close-up
________
Subtask 24-35-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the front panel on the bottom right side of the panel 120VU.
EFF :
ALL 24-35-55
Page 409
Feb 01/10
CES
(4) Remove the warning notice(s).
EFF :
ALL 24-35-55
Page 410
May 01/04
R
CES
TASK 24-35-55-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-35-55-010-052
(3) Open the access panels of the AC/DC emergency power center 106VU and
BATTERY power center 105VU.
EFF :
ALL 24-35-55
Page 411
Aug 01/00
R
CES
Subtask 24-35-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-35-55-020-051
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
NOTE : Do not remove the captive screws (3) and the spring washers
____
from the contactor (5).
(4) Release the contactor (5) from its base (1) and remove it.
EFF :
ALL 24-35-55
Page 412
Feb 01/10
CES
Contactor
Figure 402/TASK 24-35-55-991-006
EFF :
ALL 24-35-55
Page 413
Aug 01/00
R
CES
TASK 24-35-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-35-55-010-054
(1) Make sure that the access platform is in position at the access doors
812 and 822.
(2) Make sure that the access doors 812 and 822 are open.
EFF :
ALL 24-35-55
Page 414
May 01/05
CES
(3) In the avionics compartment, make sure that the access panels of the
AC/DC emergency power center 106VU and BATTERY power center 105VU are
open.
Subtask 24-35-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-35-55-420-051
(1) Install the contactor (5) in position on the tapped barrels (6) of
the contactor base (1).
(2) TORQUE the captive screws (3) to between 0.27 and 0.30 m.daN (23.89
and 26.54 lbf.in).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-35-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 7XE, 4PE, 6XE
EFF :
ALL 24-35-55
Page 415
Feb 01/10
CES
Subtask 24-35-55-710-051
5. Close-up
________
Subtask 24-35-55-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the avionics compartment, close the access panels of the AC/DC
emergency power center 106VU and the BATTERY power center 105VU.
EFF :
ALL 24-35-55
Page 416
Aug 01/00
CES
DC GENERATION MONITORING AND INDICATING - DESCRIPTION AND OPERATION
___________________________________________________________________
1. _______
General
Monitoring and indicating of aircraft DC generation and distribution are
performed by means of:
- two voltmeters located on the overhead ELEC panel (35VU) in the cockpit.
They indicate to the flight crew the voltage of the HOT busses 701PP and
702PP.
NOTE : The HOT busses are directly connected to the batteries as follows:
____
. 701PP is connected to Bat 1,
. 702PP is connected to Bat 2.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3PV1 VOLTMETER-BAT 1 35VU 210 831 24-37-21
3PV2 VOLTMETER-BAT 2 35VU 210 831 24-37-21
EFF :
ALL 24-37-00
Page 1
Feb 01/98
CES
DC Generation Monitoring and Indicating - Component Location
Figure 001
EFF :
ALL 24-37-00
Page 2
Feb 01/98
CES
VOLTMETER (3PV1,3PV2) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-37-21-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-37-21-861-051
Subtask 24-37-21-010-050
EFF :
ALL 24-37-21
Page 401
Feb 01/98
CES
(3) Open the access panel of the BATTERY power center 105VU.
Subtask 24-37-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 3PV1
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
R
FOR 3PV2
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R
4. Procedure
_________
Subtask 24-37-21-020-050
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(4) Remove the panel 35VU (2) from its housing; do not disconnect the
electrical connectors from the rear plate.
(5) Disconnect the electrical wires (5) from the voltmeter (1) with the
contact extraction tool.
EFF :
ALL 24-37-21
Page 402
Nov 01/03
CES
Voltmeters of Batteries
Figure 401/TASK 24-37-21-991-001
EFF :
ALL 24-37-21
Page 403
Feb 01/98
CES
TASK 24-37-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-37-21-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the access platform is in position at the avionics
compartment door 822.
(4) Make sure that the access panel of the BATTERY power center 105VU is
opened.
EFF :
ALL 24-37-21
Page 404
Feb 01/98
CES
Subtask 24-37-21-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 3PV1
105VU ELEC/BAT REF/BCL1 9PB1 F01
FOR 3PV2
105VU ELEC/BAT REF/BCL2 9PB2 F02
4. Procedure
_________
Subtask 24-37-21-420-050
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
(3) Connect the electrical wires (5) to the voltmeter (1) with the
contact insertion tool.
EFF :
ALL 24-37-21
Page 405
May 01/07
CES
Subtask 24-37-21-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 3PV1
9PB1
- FOR 3PV2
9PB2
Subtask 24-37-21-710-050
(1) Make sure that the battery voltage comes into view.
5. Close-up
________
Subtask 24-37-21-862-050
Subtask 24-37-21-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panel of the BATTERY power center 105VU.
EFF :
ALL 24-37-21
Page 406
Nov 01/03
R
CES
DC GENERATION - BATTERIES - DESCRIPTION AND OPERATION
_____________________________________________________
1. _______
General
The DC generation is provided by two batteries.
Each of them has a nominal capacity of 23 Ah.
EFF :
ALL 24-38-00
Page 1
Feb 01/10
CES
**ON A/C ALL
2. Component
__________________
Location
R (Ref. Fig. 001, 002, 003)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1PB1 BCL-1 124 822 24-38-34
1PB2 BCL-2 124 822 24-38-34
2PB1 BAT-1 126 822 24-38-51
2PB2 BAT-2 126 822 24-38-51
R 3PB1 SHUNT-BAT 1 126 24-38-54
R 3PB2 SHUNT-BAT 2 126 24-38-54
4PB1 HOLDER-BAT 1 FUSE 120VU 212 831 24-38-00
4PB2 HOLDER-BAT 2 FUSE 120VU 212 831 24-38-00
6PB1 CNTOR-LINE, BAT 1 105VU 126 822 24-38-55
6PB2 CNTOR-LINE, BAT 2 105VU 126 822 24-38-55
7PB1 P/BSW-ELEC/BAT 1 35VU 210 831 24-38-00
7PB2 P/BSW-ELEC/BAT 2 35VU 210 831 24-38-00
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
4PB11 FUSE BAT-1 120VU 212 24-38-00
4PB21 FUSE BAT-2 120VU 212 24-38-00
3. _____________________
Component Description
A. Batteries
Each battery of the nickel-cadmium type is composed of twenty elements
housed in a stainless steel case.
Characteristics:
- nominal voltage: 24 V,
- nominal capacity: 23 Ah,
- high instantaneous power,
- electrolyte reserve: 60 cubic centimeters,
- two ventilation ducts.
EFF :
ALL 24-38-00
Page 2
Nov 01/06
CES
DC Generation - Batteries - Component Location
Figure 001
EFF :
ALL 24-38-00
Page 3
Feb 01/00
R
CES
DC Generation - Batteries - Component Location
Figure 002
EFF :
ALL 24-38-00
Page 4
Feb 01/00
R
CES
R DC Generation - Battery Shunt - Component Location
R Figure 003
EFF :
ALL 24-38-00
Page 5
Nov 01/06
CES
B. Battery Charge Limiter (BCL)
-------------------------------------------------------------------------------
| FUNCTION | THRESHOLD | TIME DELAY | ACTION | No.|
|-----------------------------------------------------------------------------|
| Control of | - Battery charge | | |BAT.CNTOR| |
| battery | . Charging |VBAT < 26,5 V| 225 ms | CLOSING | 7 |
| contactor | cycle |& V3PP > 27 V| | | |
| | | | | | |
| | . end of | ICH < 4 A | 10 s | OPENING | 6 |
| | charging | | | | |
| | cycle on | | | | |
| | ground | | | | |
| | | | | | |
| | . end of | ICH < 4 A | 30 mn | OPENING | |
| | charging | | | | |
| | cycle in | | | | |
| | flight | | | | |
| | or after an | | | | |
| | APU start | | | | |
| | | | | | |
| | - Thermal runaway| | | | |
| | (1) | | | | |
| | . -------------| ICH > 10 A | 3 X 60 s | OPENING | 5 |
| | |& >0,375 A/mn| | | |
| | | | | | |
| | | | | | |
| | .--------------| ICH > 150 A | 90 s | OPENING | 4 |
| | | | | | |
| | - Starting of APU| | | CLOSING | 8 |
| | | | | | |
| | - Supply on | | 75 ms | CLOSING | 3 |
| | ground | | | | |
| | | | | | |
| | - Transient fault| V3PP < 5 V | | CLOSING | 2 |
| | conditions | | | | |
| | | | | | |
| | - Integrity of | IDECH >100 A| 300 ms | OPENING | 1 |
| | hot bus | | | | |
| | | | | | |
| | - Electrical | | | OPENING | 10 |
| | emer condition | | | | |
|-----------------------------------------------------------------------------|
| Control of BCL| - Complete | VBAT < 23 V | 15 s | OPENING BCL |
| supply | discharge | | | SUPPLY |
| | protection | | | |
| RAT-CSM/G | | | | WARNING |
EFF :
ALL 24-38-00
Page 6
Nov 01/06
R
CES
-------------------------------------------------------------------------------
| FUNCTION | THRESHOLD | TIME DELAY | ACTION | No.|
|-----------------------------------------------------------------------------|
| FAULT | | | | |
| warning | - | - | 1 s | LIGHT |
| control | | | | |
|-----------------------------------------------------------------------------|
| Inhibition of | | When ELEC | 45 s | APU START |
| APU start | | EMER | | CNTOR |
| sequence | |configuration| | INHIBITED |
| | |initiated and| | |
| | |CSM/G not | | |
| | |available | | |
|-----------------------------------------------------------------------------|
| BAT FAULT | - Thermal runaway| | | WARNING |
| warning | (see 1) | | | |
| control | | | | LIGHT |
C. Battery Shunt
A 400 A/75mV shunt is installed on a base. It is used to read the
charging and the discharging currents of a 24 V, 23 Ah battery.
Characteristics:
- Rating: the shunt supplies a voltage of 75 mV when a 400 A current goes
through it.
- Accuracy: 1% at 20 deg.C in the 0 - 400A range.
- Overload capacity: 600 A during 30 seconds, 1000 A during 5 seconds.
- Max. weight: 300 g.
4. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-38-00
Page 7
Feb 01/10
CES
**ON A/C ALL
The operation of each battery charge limiter is controlled from the ELEC
panel 35VU in the cockpit by means of BAT1(2) pushbutton switches. These
pushbutton switches have two stable positions:
EFF :
ALL 24-38-00
Page 8
Nov 01/06
R
CES
Battery Charge Limiter (BCL1) - Schematic Simplified
Cockpit Compartment Controls and Indicating
R Figure 004
R EFF :
001-049, 051-099, 101-105, 201-203,
24-38-00 Page 9/10
Nov 01/06
CES
Battery Charge Limiter (BCL1) - Shematic Simplified
Cockpit Compartment Controls and Indicating
Figure 004A
R EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-38-00 Page 11/12
Feb 01/10
CES
C. Battery Charge Limiter Functions
The functions of battery charge limiter are as follows:
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-38-00
Page 13
Nov 01/06
CES
(e) Protection against complete discharge
On ground, the batteries are automatically disconnected from the
DC network when battery voltage is lower than 23 V during 15
seconds.
NOTE : If the CSM/G comes on line before 45 seconds, the APU start
____
sequence is available as soon as the CSM/G is coupled to the
network.
R
EFF :
001-049, 051-099, 101-105, 201-203, 24-38-00
Page 14
Nov 01/06
CES
R **ON A/C 106-149, 151-199, 204-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-38-00
Page 15
Feb 01/10
CES
(d) Supply on ground
When IDGs, APU generator or external power are not available on
ground, the batteries supply:
- the 28 VDC BAT BUS (3PP) through the contactors 6PB1 and 6PB2,
- the 28 VDC ESS BUS (4PP) through the contactor 2XB,
- the 115 VAC STAT INV BUS (901XP) through the static inverter
3XB.
(the BAT1(2) pushbutton switches are pushed).
NOTE : If the CSM/G comes on line before 45 seconds, the APU start
____
sequence is available as soon as the CSM/G is coupled to the
network.
R
EFF : 106-149, 151-199, 204-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-38-00
Page 16
Feb 01/10
CES
(4) BAT - Fault warning control
When a thermal runaway occurs the FAULT legend of the BAT1(2)
pushbutton switch comes on on the overhead ELEC panel 35VU.
The battery contactors are opened but no action is required from the
crew.
5. BITE
_________
Test
Built-In Test Equipment (BITE) allows two types of test:
- tests at each power up on ground,
- tests on ground from the Centralized Fault Display System (CFDS).
Furthermore, the BCL system is monitored when the BCL is in operation.
A. Power up Test
On the ground, when the equipment is switched on, the following tests are
performed:
- EPROM test (checksum),
- RAM test,
- timer test,
- discret inputs test,
- acquisition current test,
- test of the output stage of the battery contactor control,
- test of the output stage of the BAT FAULT warning control,
- test of the output stage of the RAT & CSM/G warning control,
- test of the output stage of the APU start inhibition control,
- test of specific external wiring of the BCL,
- watchdog test.
R
EFF :
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Page 17
Nov 01/06
CES
- an amber caution on the main instrument panel.
The warning page is displayed on the upper ECAM display unit and, at the
same time, the ELEC page is displayed on the lower ECAM display unit:
R (Ref. Fig. 005, 006)
In case of BCL FAULT warning, the crew is informed by the BCL FAULT
message displayed on the upper ECAM display unit whereas the ELEC page is
displayed on the lower ECAM display unit.
Class 3 failures can be read using the CFDS. Maintenance personnel must
localize the failures by means of CFDS readouts
R (Ref. Fig. 007)
NOTE : If a BAT pushbutton switch is released (OFF position), the BAT OFF
____
warning is displayed on the upper ECAM display unit whereas the
ELEC page is displayed on the lower ECAM display unit.
-------------------------------------------------------------------------------
| ATA REF. | MESSAGE | CLASS | COMMENT |
|----------|----------------------|-------|-----------------------------------|
| 24-38-51 | BATTERY 1 (or 2) | I | Battery thermal runaway or |
| | | | internal short circuit |
|----------|----------------------|-------|-----------------------------------|
| 24-28-51 | STATIC INVERTER 3XB | I | Failure of static inverter |
|----------|----------------------|-------|-----------------------------------|
| 24-38-55 | CHECK CONTACTOR | I | Failure of battery contactor |
| | 6PB1 (or 6PB2) | | control of status circuit |
| | BCL1 (or BCL2) | | |
| | CIRCUIT | | |
|----------|----------------------|-------|-----------------------------------|
| 24-38-00 | PUSHBUTTON 7PB1 | I | Failure of control P/BSW circuit |
| | (or 7PB2) / BCL1 | | |
| | (or BCL2) CIRCUIT | | |
|--------- |----------------------|-------|-----------------------------------|
| 24-38-00 | SHUNT 3PB1 (or 3PB2) | I | Failure of current acquisition |
| | /BCL1 (or BCL2) | | circuit |
| | CIRCUIT | | |
|--------- |----------------------|-------|-----------------------------------|
| 24-38-00 | FUSE 4PB1 (or 4PB2) | I | Fuse blown |
|----------|----------------------|-------|-----------------------------------|
| 24-38-34 | BCL1 (or BCL2) | I | Failure of: |
| | | | -analogic/numeric converter |
| | | | -battery contactor control |
|----------|----------------------|-------|-----------------------------------|
EFF :
ALL 24-38-00
Page 18
Nov 01/06
CES
-------------------------------------------------------------------------------
| ATA REF. | MESSAGE | CLASS | COMMENT |
|----------|----------------------|-------|-----------------------------------|
| 24-38-00 | CHECK DC BAT BUS | I | Failure of BCL BAT BUS supply |
| | 3PP/BCL1 (or BCL2) | | |
|----------|----------------------|-------|-----------------------------------|
| 24-38-34 | BCL1 (or BCL2) | III | Failure of: |
| | | | -WATCH DOG |
| | | | -BAT FAULT control |
| | | | -APU START VALID control |
| | | | -RAT/EMER GEN/FAULT control |
| | | | (internal to BCL) |
|----------|----------------------|-------|-----------------------------------|
| 33-14-00 | BOARD 5LP/BCL1 | III | Failure of BAT FAULT indication |
| | (or BCL2) CIRCUIT | | circuit |
|----------|----------------------|-------|-----------------------------------|
| 24-24-00 | RELAY 31XE/BCL1 | III | Failure of RAT/EMER GEN/FAULT |
| | (or BCL2) CIRCUIT | | indication circuit |
|----------|----------------------|------ |-----------------------------------|
| 32-62-00 | CHECK LGCIU1/BCL1 | III | Failure of nose L/G locked up |
| | (or BCL2) CIRCUIT | | information |
|----------|----------------------|-------|-----------------------------------|
| 24-38-00 | BCL1 (or BCL2) | III | Ground/flight ADIRU or LGCIU |
| | LGCIU/ADIRU1 | | information disagree |
| | SIGNAL DISAGREE | | |
|----------|----------------------|-------|-----------------------------------|
| 24-34-55 | CHECK CONTACTOR | III | Failure of ESS TR contactor |
| | 3PE/BCL1 (or BCL2) | | status circuit |
| | CIRCUIT | | |
|----------|----------------------|-------|-----------------------------------|
| 24-38-00 | CHECK HOT BUS 701PP | III | Failure of voltage from HOT bus |
| | (or 702PP)/ BCL1 | | |
| | (or BCL2) CIRCUIT | | |
|----------|----------------------|-------|-----------------------------------|
| 24-25-00 | RELAYS 15XC or 16XC/ | III | Failure of emergency |
| | BCL1 (or BCL2) | | configuration information |
| | CIRCUIT | | |
|----------|----------------------|-------|-----------------------------------|
| 24-38-00 | CHECK HOT BUS POWER | III | Abnormal consumption on HOT bus |
| | CONSUMPTION | | |
|-----------------------------------------------------------------------------|
EFF :
ALL 24-38-00
Page 19
Nov 01/06
R
CES
BAT 1 FAULT - Lower and Upper ECAM Display Unit
R Figure 005 (SHEET 1)
EFF :
ALL 24-38-00
Page 20
Nov 01/06
CES
BAT 1 FAULT - Lower and Upper ECAM Display Unit
R Figure 005 (SHEET 2)
EFF :
ALL 24-38-00
Page 21
Nov 01/06
CES
BAT 2 FAULT - Lower and Upper ECAM Display Unit
R Figure 006 (SHEET 1)
EFF :
ALL 24-38-00
Page 22
Nov 01/06
CES
BAT 2 FAULT - Lower and Upper ECAM Display Unit
R Figure 006 (SHEET 2)
EFF :
ALL 24-38-00
Page 23
Nov 01/06
CES
Maintenance Test Procedure for BCL
R Figure 007
EFF :
ALL 24-38-00
Page 24
Nov 01/06
CES
DC GENERATION - BATTERIES - ADJUSTMENT/TEST
___________________________________________
TASK 24-38-00-710-001
Operational Test of the Battery Charge Limiter (BCL), (with the CFDS)
1. __________________
Reason for the Job
NOTE : If the CFDS is not available, there is an alternative method for this
____
procedure. This task gives the first method. For the alternative
method, refer to the other task in this page block.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-38-00
Page 501
Feb 01/98
CES
3. __________
Job Set-up
Subtask 24-38-00-860-051
(2) In the cockpit, on the overhead panel 35VU, make sure that the BAT 1
and BAT 2 pushbutton switches are released. (On these pushbutton
switches, the OFF legend is on).
(3) On the MCDU, on the SYSTEM REPORT/TEST page, get the ELEC menu
(Ref. TASK 31-32-00-860-004).
Subtask 24-38-00-010-051
(1) Put an access platform at the avionics compartment doors 812 and 822.
(3) Open the access panels of the AC/DC emergency power center 106VU and
BATTERY power center 105VU.
Subtask 24-38-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
R 105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
R 105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
R
106VU CSM/G /EV/MAN/SPLY 6XE B04
125VU BAT BUS/301PP/SPLY 11PB CC01
EFF :
ALL 24-38-00
Page 502
May 01/03
CES
4. Procedure
_________
Subtask 24-38-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the MCDU:
- push the line key adjacent to
the RETURN indication until the
ELEC page comes into view.
EFF :
ALL 24-38-00
Page 503
Feb 01/98
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the line key adjacent to - the FAULT legend of the BAT 2
the TEST indication. pushbutton switch comes on for 6
seconds approximately.
5. Close-up
________
Subtask 24-38-00-410-051
A. Close Access
(1) Close the access panels of the AC/DC emergency power center 106VU and
BATTERY power center 105VU.
Subtask 24-38-00-860-050
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
EFF :
ALL 24-38-00
Page 504
Feb 01/98
CES
TASK 24-38-00-710-001- 01
Operational Test of the Battery Charge Limiter (BCL), (without the CFDS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-00-860-052
(2) In the cockpit, on the overhead panel 35VU, make sure that the BAT 1
and BAT 2 pushbutton switches are released (the OFF legends are on).
(3) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-38-00
Page 505
Feb 01/98
CES
Subtask 24-38-00-010-052
B. Get Access
(3) Open the access panel of the BATTERY power center 105VU.
Subtask 24-38-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
R 105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
R 105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
R
125VU BAT BUS/301PP/SPLY 11PB CC01
4. Procedure
_________
Subtask 24-38-00-710-052
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-38-00
Page 506
May 01/03
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the lower ECAM display unit:
- the green DC BAT busbar indication
comes into view,
- the green line between the BAT 1(2)
indication and the DC BAT busbar
indication comes into view. The arrow
points to the BAT 1(2) indication,
- the related parameter indications
(voltage and current) come into view
in green.
EFF :
ALL 24-38-00
Page 507
Feb 01/98
CES
5. Close-up
________
Subtask 24-38-00-410-052
A. Close Access
(1) Close the access panel of the BATTERY power center 105VU.
Subtask 24-38-00-860-053
EFF :
ALL 24-38-00
Page 508
Feb 01/98
CES
DC GENERATION - BATTERIES - INSPECTION/CHECK
____________________________________________
TASK 24-38-00-210-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-38-00
Page 601
Feb 01/98
CES
3. __________
Job Set-up
Subtask 24-38-00-861-054
Subtask 24-38-00-941-051
B. Safety Precautions
(1) In the cockpit, on the overhead panel 35VU, make sure that the BAT 1
and 2 pushbutton switches are released (out).
(2) In the cockpit, on the overhead panel 35VU, put a warning notice in
position to tell the persons not to use the batteries.
Subtask 24-38-00-010-050
C. Get Access
(3) Open the access panel of the BATTERY power center 105VU.
Subtask 24-38-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
R 105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R
EFF :
ALL 24-38-00
Page 602
Feb 01/99
CES
4. Procedure
_________
Subtask 24-38-00-210-050
(1) To do this:
(a) Disconnect the battery connector and put a blanking caps on the
connector.
(b) Examine the battery externally and make sure that these are in
good condition:
- case and lid,
- latches,
- pins of the electrical connector.
1
_ Cut and remove the lockwire from the lid.
2
_ Remove the lid and do a check of the condition of:
- cells (electrolytic spillage, overheating, deformation),
- connections between cells (oxidation),
- safety valves.
If you find spilled electrolyte, overheat marks or deformation
(such as a cell with a swollen case, damaged cell strap),
replace the battery.
(d) Install the lid and safety it with MISCELLANEOUS (Material No.
19-010).
Subtask 24-38-00-210-051
(1) To do this:
EFF :
ALL 24-38-00
Page 603
Feb 01/98
CES
(b) Remove the ducts to clean and wash them with water and, if
necessary, remove the electrolyte.
Subtask 24-38-00-160-050
(2) In areas which you cannot get access to easily (complex structure):
(a) First clean the area with a 5 percent acetic acid solution.
(b) Then wipe and dry the area as well as possible with a clean
cloth.
(a) Clean the cables with a clean wet sponge or cloth; if the cable
insulation is damaged, replace the cable.
(4) If some electrolyte comes out of the battery, you must write a report
to give details on:
- the area where it occurred
- the cleaning procedure used and
- the cable repair you did.
This is necessary to do another check after 2 weeks.
EFF :
ALL 24-38-00
Page 604
Feb 01/98
CES
5. Close-up
________
Subtask 24-38-00-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
R 105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R
Subtask 24-38-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panel of the BATTERY power center 105VU.
Subtask 24-38-00-862-051
EFF :
ALL 24-38-00
Page 605
Feb 01/99
CES
CHARGE LIMITER - BATTERY (BCL) (1PB1,1PB2) - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 24-38-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-34-860-050
(2) In the cockpit, on the overhead panel 35VU, release the BAT
pushbutton switches.
(3) In the cockpit, on the overhead panel 35VU, put a warning notice to
tell the persons not to operate the batteries.
EFF :
ALL 24-38-34
Page 401
Feb 01/98
CES
Subtask 24-38-34-010-050
(3) Open the access panel of the BATTERY power center 105VU.
Subtask 24-38-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1PB1
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
R 105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
R
R FOR 1PB2
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R 105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
R
4. Procedure
_________
Subtask 24-38-34-020-050
(3) Loosen and remove the four screws (4) and the washers (3).
EFF :
ALL 24-38-34
Page 402
May 01/03
CES
Battery Charge Limiter
Figure 401/TASK 24-38-34-991-001
EFF :
ALL 24-38-34
Page 403
Feb 01/98
CES
TASK 24-38-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-34-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) In the cockpit, on the overhead panel 35VU, make sure that the BAT
pushbutton switches are released.
EFF :
ALL 24-38-34
Page 404
Feb 01/98
CES
(3) In the cockpit, on the overhead panel 35VU, make sure that the
warning notice is in position to tell persons not to operate the
batteries.
(4) Make sure that the access platform is in position at the access door
822.
(6) Make sure that the access panel of the BATTERY power center 105VU is
open.
Subtask 24-38-34-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1PB1
R 105VU ELEC/BAT REF/BCL1 9PB1 F01
R 105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
R
R FOR 1PB2
R 105VU ELEC/BAT REF/BCL2 9PB2 F02
R 105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
R
4. Procedure
_________
Subtask 24-38-34-420-050
(2) Install the four screws (4) and the washers (3) and then tighten
screws.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-38-34
Page 405
May 01/03
CES
(5) Connect the connector (2) to the battery charge limiter (1).
Subtask 24-38-34-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 1PB1
8PB1, 9PB1
FOR 1PB2
8PB2, 9PB2
Subtask 24-38-34-710-050
C. Do an operational test of the BCL from the CFDS (Ref. TASK 24-38-00-710-
001).
5. Close-up
________
Subtask 24-38-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panel of the BATTERY power center 105VU.
Subtask 24-38-34-862-050
EFF :
ALL 24-38-34
Page 406
May 01/03
R
CES
BATTERY (2PB1,2PB2) - REMOVAL/INSTALLATION
__________________________________________
TASK 24-38-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-38-51
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-38-51-860-051
(2) In the cockpit, on the overhead panel 35VU, release these pushbutton
switches:
- BAT 1,
- BAT 2.
(3) In the cockpit, on the overhead panel 35VU, put a warning notice in
position to tell the persons not to operate the batteries.
Subtask 24-38-51-010-050
(3) Open the access panels of the AC/DC emergency power center 106VU and
the BATTERY power center 105VU.
Subtask 24-38-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 2PB1
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
FOR 2PB2
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
106VU CSM/G /EV/MAN/SPLY 6XE B04
EFF :
ALL 24-38-51
Page 402
May 01/04
R
CES
4. Procedure
_________
Subtask 24-38-51-020-050
WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE BATTERY. THE BATTERY
_______
IS HEAVY AND CAN CAUSE INJURY AND/OR DAMAGE.
(5) Disconnect the ventilation duct (10) and put a blanking cap on the
duct.
(6) Cut and remove the lockwire from the two wing nuts (2).
(8) Release the two rods (3) that hold the battery.
EFF :
ALL 24-38-51
Page 403
Feb 01/10
CES
R Batteries
Figure 401/TASK 24-38-51-991-001
EFF :
001-004, 051-055, 24-38-51
Page 404
May 01/09
CES
Batteries
Figure 401A/TASK 24-38-51-991-001-A
R
EFF : 005-049, 056-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-38-51
Page 405
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 005-049, 056-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 24-38-51-020-050-A
WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE BATTERY. THE BATTERY
_______
IS HEAVY AND CAN CAUSE INJURY AND/OR DAMAGE.
(1) Cut and remove the copper shear wire between the knurled nut (6) and
the connector (7).
(6) Disconnect the ventilation duct (10) and put a blanking cap on the
duct.
(7) Cut and remove the lockwire from the two wing nuts (2).
(9) Release the two rods (3) that hold the battery.
Subtask 24-38-51-869-051
NOTE : If there is, remove the duct, clean it and rinse it with water.
____
EFF :
ALL 24-38-51
Page 406
Feb 01/10
CES
TASK 24-38-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-38-51
Page 407
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-51-860-052
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1,
- BAT 2.
(3) In the cockpit, on the overhead panel 35VU, make sure that the
warning notice is in position to tell persons not to operate the
batteries.
(5) Make sure that the access doors 812 and 822 are open.
(6) Make sure that the access panels of the AC/DC emergency power center
106VU and BATTERY power center 105VU are open.
EFF :
ALL 24-38-51
Page 408
Feb 01/10
CES
Subtask 24-38-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 2PB1
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
FOR 2PB2
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
106VU CSM/G /EV/MAN/SPLY 6XE B04
4. Procedure
_________
Subtask 24-38-51-420-050
WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE BATTERY. THE BATTERY
_______
IS HEAVY AND CAN CAUSE INJURY AND/OR DAMAGE.
(1) Put the battery (1) in position between the four stops (4) on the
plate assembly (5).
NOTE : Make sure that the rods are engaged in the cover assembly
____
slots of the battery (1) and the spacers (8) are in position.
EFF :
ALL 24-38-51
Page 409
Feb 01/10
CES
(3) Tighten the wing nuts (2) with your hand until they touch the
battery, then tighten a 1/4 turn more.
(4) Safety the wing nuts (2) with MISCELLANEOUS (Material No. 19-009).
(5) Remove all the blanking caps and connect the duct (10) on the
battery.
(8) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-38-51-420-050-A
WARNING : BE CAREFUL WHEN YOU REMOVE OR INSTALL THE BATTERY. THE BATTERY
_______
IS HEAVY AND CAN CAUSE INJURY AND/OR DAMAGE.
(1) Put the battery (1) in position between the fours stops (4) on the
plate assembly (5).
NOTE : Make sure that the rods are engaged in the cover assembly
____
slots of the battery (1) and the spacers (8) are in position.
(3) Tighten the wing nuts (2) with your hand until they touch the
battery, then tighten a 1/4 turn more.
(4) Safety the wing nuts (2) with MISCELLANEOUS (Material No. 19-009).
(5) Remove all the blanking caps and connect the duct (10) on the
battery.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-38-51
Page 410
Feb 01/10
511-526, 528-599,
CES
(6) Install the clamp (9) and tighten it.
(8) Make sure that the electrical connectors are clean and in the correct
condition.
(11) Install the COPPER SHEAR WIRE NFL23-321 between the knurled nut (6)
and the connector (7).
Subtask 24-38-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
FOR 2PB1
5PB1, 12PB1
FOR 2PB2
5PB2, 12PB2, 6XE
Subtask 24-38-51-710-050
C. Do an operational test of the BCL from the CFDS (Ref. TASK 24-38-00-710-
001).
Subtask 24-38-51-750-050
EFF :
ALL 24-38-51
Page 411
Feb 01/10
CES
5. Close-up
________
Subtask 24-38-51-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panels of the AC/DC emergency power center 106VU and
BATTERY power center 105VU.
Subtask 24-38-51-862-051
EFF :
ALL 24-38-51
Page 412
May 01/09
R
CES
BATTERY (2PB1,2PB2) - INSPECTION/CHECK
______________________________________
TASK 24-38-51-280-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-51-861-050
EFF :
ALL 24-38-51
Page 601
Feb 01/98
CES
Subtask 24-38-51-010-051
4. Procedure
_________
Subtask 24-38-51-020-051
Subtask 24-38-51-280-050
R (1) Send the batteries to the workshop for the restoration procedure
R (Ref. CMM 243851).
Subtask 24-38-51-420-051
5. Close-up
________
Subtask 24-38-51-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-38-51-862-050
EFF :
ALL 24-38-51
Page 602
Aug 01/09
CES
SHUNT - BATTERY (3PB1,3PB2) - REMOVAL/INSTALLATION
__________________________________________________
TASK 24-38-54-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-54-861-050
Subtask 24-38-54-941-050
B. Safety Precautions
(1) In the cockpit, on the ELEC panel 35VU, release these pushbutton
switches:
- BAT 1,
- BAT 2.
EFF :
ALL 24-38-54
Page 401
Nov 01/00
CES
(2) In the cockpit, on the ELEC panel 35VU, put a warning notice in
position to tell persons not to operate the batteries.
Subtask 24-38-54-010-050
(3) Open the access panels of the AC/DC emergency power center 106VU and
the battery power center 105VU.
Subtask 24-38-54-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 3PB1
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
FOR 3PB2
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
4. Procedure
_________
Subtask 24-38-54-020-050
(1) Remove the bolts (8), remove and discard the lockwashers (9), remove
the washers (10) and the ground cable (11).
(2) Remove the bolt (12), remove and discard the lockwasher (13), remove
the electrical wire (14).
EFF :
ALL 24-38-54
Page 402
Feb 01/02
CES
Battery Shunt (3PB1, 3PB2)
Figure 401/TASK 24-38-54-991-001
EFF :
ALL 24-38-54
Page 403
Nov 01/00
R
CES
(3) Remove the bolt (4), remove and discard the lockwasher (3), remove
the electrical wire (2).
(4) Remove the bolts (7), the washers (6) and the nuts (1).
EFF :
ALL 24-38-54
Page 404
Nov 01/00
R
CES
TASK 24-38-54-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-38-54
Page 405
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-38-54-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1,
- BAT 2.
(3) In the cockpit, on the ELEC panel 35VU, make sure that the warning
notice to tell persons not to operate the batteries, is in position.
(4) Make sure that the access platform is in position at the avionics
compartment doors 812 and 822.
(5) Make sure that the access doors 812 and 822 are open.
(6) Make sure that the access panels of the AC/DC emergency power center
106VU and the battery power center 105VU are open.
Subtask 24-38-54-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 2PB1
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
R 105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
FOR 2PB2
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
106VU CSM/G /EV/MAN/SPLY 6XE B04
122VU ELEC/REFLNG/ON/BAT 1PR U28
EFF :
ALL 24-38-54
Page 406
Feb 01/02
CES
4. Procedure
_________
Subtask 24-38-54-420-050
(3) Install the bolts (7), the washers (6) and the nuts (1).
(4) TORQUE the nuts (1) to between 40 and 44.51 lbf.in (0.45 and 0.50
m.daN).
(5) Install the ground cables (11), the washers (10), new lockwasher (9)
and the bolts (8).
(6) TORQUE the bolts (8) to between 53.10 and 79.65 lbf.in (0.60 and 0.90
m.daN).
(7) Install the electrical wire (2), a new lockwasher (3) and the bolt
(4).
(8) Install the electrical wire (14), a new lockwasher (13) and the bolt
(12).
(9) TORQUE the bolts (4) and (12) to between 22.12 and 33.63 lbf.in (0.24
and 0.38 m.daN).
5. Close-up
________
Subtask 24-38-54-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 2PB1
R 5PB1, 12PB1, 6XE, 1PR
- FOR 2PB2
5PB2, 12PB2, 6XE, 1PR
EFF :
ALL 24-38-54
Page 407
Feb 01/02
CES
Subtask 24-38-54-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the access panels of the AC/DC emergency power center 106VU and
the battery power center 105VU.
Subtask 24-38-54-862-050
EFF :
ALL 24-38-54
Page 408
May 01/00
CES
CONTACTOR (6PB1,6PB2) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-38-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-55-010-050
A. Get Access
EFF :
ALL 24-38-55
Page 401
Feb 01/98
CES
(4) Open the access door 121AL.
Subtask 24-38-55-941-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle.
(2) Put warning notice(s) on the access door 121AL to tell the persons
not to use the external power receptacle.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
4. Procedure
_________
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE THE
_______
WIRES ARE CONNECTED.
Subtask 24-38-55-020-051
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
EFF :
ALL 24-38-55
Page 402
Feb 01/10
CES
Contactors
Figure 401/TASK 24-38-55-991-001
EFF :
ALL 24-38-55
Page 403
Feb 01/98
CES
(4) Disengage the contactor (3) from the base (5) and remove the
contactor.
EFF :
ALL 24-38-55
Page 404
Feb 01/98
CES
TASK 24-38-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-38-55-860-050
(1) Make sure that the access platform is in position at the access door
822.
EFF :
ALL 24-38-55
Page 405
Feb 01/10
CES
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
4. Procedure
_________
Subtask 24-38-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Put the contactor (3) on the tapped barrels (6) of the contactor base
(5).
(2) TORQUE the captive screws (2) to between 33.63 and 41.6 lbf.in (0.38
and 0.47 m.daN).
EFF :
ALL 24-38-55
Page 406
Feb 01/98
CES
(3) Remove the blanking caps from the electrical connectors.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-38-55-710-050
(1) Do an operational test of the BCL from the CFDS (Ref. TASK 24-38-00-
710-001).
5. Close-up
________
Subtask 24-38-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-38-55
Page 407
Feb 01/98
CES
EXTERNAL POWER - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The aircraft network can be supplied by a ground power unit. For this, an
external power receptacle is provided forward of the nose landing gear well.
This receptacle enables to supply:
- either the whole network via the transfer circuit (Ref. 24-41-00),
- or only part of it, the ground service network which comprises:
. the AC ground service bus control (Ref. 24-42-00),
. the DC ground service bus control (Ref. 24-43-00).
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1XG GPCU 92VU 121 811 24-41-34
3XG EPC 120VU 212 831 24-41-55
8XG IND LT-EXT PWR/NOT IN USE 108VU 120 824 24-41-00
9XG CAUT LT-EXT PWR/AVAIL 108VU 120 824 24-41-00
10XG P/BSW-ELEC/EXT PWR 35VU 210 831 24-41-00
20XG RCPT-EXT PWR 120 121AL 24-41-51
12XX CNTOR-AC GND SVCE SPLY 120VU 212 831 24-42-55
14XX CNTOR-AC & DC GND SVCE SPLY 120VU 212 831 24-42-55
EFF :
ALL 24-40-00
Page 1
Feb 01/08
CES
Main Components - Component Location
Figure 001
EFF :
ALL 24-40-00
Page 2
Feb 01/98
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
5XX SW-MAINT BUS 2000VU 220 841 24-42-00
EFF :
ALL 24-40-00
Page 3
Feb 01/10
CES
AC EXTERNAL POWER CONTROL - DESCRIPTION AND OPERATION
_____________________________________________________
1. General
_______
The power supply control of the whole aircraft network from a ground power
unit is performed from the cockpit overhead panel (Ref. 24-00-00).
This control is associated with a ground power control unit (GPCU).
The power supply control of the whole aircraft network from a ground power
unit is performed from the cockpit overhead panel (Ref. 24-00-00).
This control is associated with a Ground and Auxiliary Power Control Unit
(GAPCU) which permanently monitors the parameters for the quality of the
electrical power supplied.
Moreover, the GAPCU permanently transmits to the Centralized Fault Display
Interface Unit (CFDIU) all its fault messages, controls and monitors the APU
generation.
2. __________________
Component Location
EFF :
ALL 24-41-00
Page 1
Feb 01/10
CES
AC External Power Control (GPCU) - Component Location
Figure 001 (SHEET 1)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-41-00
Page 2
May 01/05
CES
AC External Power Control (GPCU) - Component Location
Figure 001 (SHEET 2)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-41-00
Page 3
May 01/05
CES
AC External Power Control (GPCU) - Component Location
Figure 001A (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-41-00
Page 4
Feb 01/08
CES
AC External Power Control (GPCU) - Component Location
Figure 001A (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 206-233,
236-238, 301-304,
24-41-00
Page 5
Feb 01/08
CES
AC External Power Control (GAPCU) - Component Location
Figure 001B (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 6
Feb 01/10
CES
AC External Power Control (GAPCU) - Component Location
Figure 001B (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 7
Feb 01/10
CES
AC External Power Control (GPCU) - Component Location
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 8
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1XG GPCU 92VU 121 811 24-41-34
3XG EPC 120VU 212 831 24-41-55
8XG IND LT-EXT PWR/NOT IN USE 108VU 120 824 24-41-00
9XG CAUT LT-EXT PWR/AVAIL 108VU 120 824 24-41-00
10XG P/BSW-ELEC/EXT PWR 35VU 210 831 24-41-00
20XG RCPT-EXT PWR 120 121AL 24-41-51
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 9
Feb 01/10
511-526, 528-599,
CES
AC External Power Control (GAPCU) - Component Location
Figure 002A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 10
Feb 01/10
CES
**ON A/C ALL
3. __________________
System Description
EFF :
ALL 24-41-00
Page 11
Feb 01/10
CES
**ON A/C ALL
4. _____________________
Component Description
NOTE : The GPCU transmits command and data to and receives data from
____
up to the GCUs.
The communication is made via RS422 serial data links.
1
_ Control Unit Supply
The control unit is supplied:
- with 115 VAC/400 Hz, directly from the external power
receptacle, by the voltage it has to analyse.
The GPCU generates 28VDC from this voltage. It is used:
for its own needs (internal plus or minus 15 V, plus or
minus 5 V and + 28 V supply), to supply the aircraft power
supply control and indicating circuits (EPC, EXT PWR
pushbutton switch, EXT PWR NOT IN USE indicator light and
EXT PWR AVAIL caution light, flight/ground network
contactors),
- with 28 VDC from the normal aircraft electrical network and
on the ground only.
EFF :
ALL 24-41-00
Page 12
Feb 01/10
R
CES
External Power Configuration - Block Diagram
Figure 003
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-41-00
Page 13/14
Aug 01/05
CES
External Power Configuration - Block Diagram
Figure 003A
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-41-00
Page 15/16
Feb 01/08
CES
External Power Configuration - Block Diagram
Figure 003B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-41-00
Page 17/18
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-41-00
Page 19
Feb 01/10
CES
R External Power Configuration - Block Diagram
R Figure 003C (SHEET 1)
R
EFF :
522-526, 528-599, 24-41-00
Page 20
Feb 01/10
CES
R External Power Configuration - Block Diagram
R Figure 003C (SHEET 2)
R
EFF :
522-526, 528-599, 24-41-00
Page 21
Feb 01/10
CES
Ground Power Control Unit (GPCU) - Schematic Diagram
Figure 004
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-00
Page 22
Feb 01/10
CES
Ground Power Control Unit (GPCU) - Schematic Diagram
Figure 004A
R
EFF :
106-149, 229-233, 303-304, 24-41-00
Page 23
Feb 01/10
CES
Ground Power Control Unit (GAPCU) - Schematic Diagram
Figure 004B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 24
Feb 01/10
CES
This dual supply constitutes the 28 V internal supply,
peculiar to the control unit.
2
_ Controls
The GPCU (in association with the EXT PWR pushbutton switch)
controls the connection/disconnection of the external power
to/from the aircraft electrical system.
The necessary controls are achieved by means of relays.
- The Pin Monitoring Relay (PMR)
This relay when energized, connects a holding supply to the
GPU line contactor. It is energized when the DC input
voltage (Pin E and F) is within acceptable limits (less than
42 VDC).
- The External Power Available Relay (PR)
The PR when excited enables the connection of the ground
power unit to the aircraft network provided none of the
following protections is actived:
. over/undervoltage,
. over/underfrequency,
. incorrect phase order,
. GPCU internal fault.
Any fault detection:
- prevents the ground power unit from being connected to the
aircraft network,
- or causes it to trip if already in line.
3
_ Protections
- Over/underfrequency (OF, UF)
The control unit permanently monitors the frequency of phase
A voltage of the external power receptacle.
The over/underfrequencies protection are triggered when the
frequency becomes higher/lower than a certain threshold.
- Over/undervoltage (OV, UV)
The control unit permanently monitors the voltage of the
three phases of the external power receptacle.
The undervoltage protection is triggered when the voltage of
the lower phase becomes lower than a certain threshold.
- Incorrect phase order (IPS)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 25
Feb 01/10
CES
This detection is performed from voltage information of
phases A and B of the external power receptacle.
After excitation of the ground power unit generator, the
control unit analyzes the phase order of the voltage supply.
When the voltage is incorrect, the GPCU prevents the closure
of the PR relay (protection of the three phase consumers).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 26
Feb 01/10
CES
A table listing these functions is shown below:
GPCU PROTECTIONS
------------------------------------------------------------------------------I
I FUNCTION ISENSING I THRESHOLD ITIME DELAY ITRIPSI REMARKS I INHIBITION I
------------------------------------------------------------------------------I
IEP Overvol-IHighest I 124-132 I Inverse IEPC, I I I
Itage (OV) Iphase EPI Volts I IGSRsI I I
I Ivoltage I I I I I I
I-----------I--------I-----------I-----------I-----I-------------I------------I
IEP Under- IIndivi- I 100 plus I 3 - 5 s IEPC IThis functionI I
Ivoltage Idual I or minus I IGSRsIcovers open I I
I(UV) Iphase I 4 V I I Iphase. I I
I Iunder- I I I I I I
I Ivoltage I I I I I I
I-----------I--------I-----------I-----------I-----I-------------I------------I
IEP Overfre-IEP fre- I 433 plus I 3 - 5 s IEPC I I I
Iquency (OF)Iquency I or minus I IGSRsI I I
I I I 3 Hz I I I I I
I-----------I--------I-----------I-----------I-----I-------------I------------I
IEP Under- IEP fre- I 363 plus I 3 - 5 s IEPC I I I
Ifrequency Iquency I or minus I IGSRsI I I
I(UF) I I 3 Hz I I I I I
I-----------I--------I-----------I-----------I-----I-------------I------------I
IEP Phase I2 phasesI A-B-C-N I None IEPC IPrevents EPC I I
ISequence I Iphase I IGSRsIclosure if I I
I(PS) I Isequence I I Iphase sequen-I I
I I I I I Ice is not ABCI I
I I I I I Ior if neutralI I
I I I I I Iand phase I I
I I I I I Ilead are I I
I I I I I Icrossed. I I
-------------------------------------------------------------------------------
1
_ System self monitoring and function
The same test philosophy applies for the GCU and as well as
for the GPCU (Ref. 24-22-00).
2
_ Interface with CFDIU
The GPCU permanently sends to the CFDIU all Fault messages
detected in flight or on ground by the GPCU and GCUs.
All the information transmitted from the GPCU to the CFDIU is
in Clear English Message form.
There are two transmission modes:
- the normal mode
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 27
Feb 01/10
CES
- the menu mode.
NOTE : The GAPCU transmits command and data to and receives data from
____
up to the GCUs.
The communication is made via 1553 serial data links.
1
_ Control Unit Supply
The control unit is supplied:
- with 115 VAC/400 Hz, directly from the external power
receptacle, by the voltage it has to analyse.
The GAPCU generates 28VDC from this voltage. It is used:
for its own needs (internal plus or minus 15 V, plus or
minus 5 V and + 28 V supply), to supply the aircraft power
supply control and indicating circuits (EPC, EXT PWR
pushbutton switch, EXT PWR NOT IN USE indicator light and
EXT PWR AVAIL caution light, flight/ground network
contactors),
- with 28 VDC from the normal aircraft electrical network and
on the ground only.
This dual supply constitutes the 28 V internal supply,
peculiar to the control unit.
2
_ Controls
The GAPCU (in association with the EXT PWR pushbutton switch)
controls the connection/disconnection of the external power
to/from the aircraft electrical system.
The necessary controls are achieved by means of relays.
- The Interloch Monitoring Relay (IMR)
This relay when energized, connects a holding supply to the
GPU line contactor. It is energized when the following
conditions exist:
- external power Pin E voltage is higher than 12.6 Volts
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 28
Feb 01/10
511-526, 528-599,
CES
- external power protection latch is erroneous
- interlock fault is erroneous:
. the interlock voltage fault is detected when AC voltage is
measured higher than 60VAC or DC voltage is measured higher
than 45VDC.
- The External Power Ready Relay (PRR)
The PRR when excited enables the connection of the ground
power unit to the aircraft network provided none of the
following protections is actived:
. over/undervoltage,
. over/underfrequency,
. incorrect phase order,
. GAPCU internal fault.
Any fault detection:
- prevents the ground power unit from being connected to the
aircraft network,
- or causes it to trip if already in line.
3
_ Protections
- Over/underfrequency (OF, UF)
The control unit permanently monitors the frequency of phase
A voltage of the external power receptacle.
The over/underfrequencies protection are triggered when the
frequency becomes higher/lower than a certain threshold.
- Over/undervoltage (OV, UV)
The control unit permanently monitors the voltage of the
three phases of the external power receptacle.
The undervoltage protection is triggered when the voltage of
the lower phase becomes lower than a certain threshold.
- Incorrect phase order (IPS)
This detection is performed from voltage information of
phases A and B of the external power receptacle.
After excitation of the ground power unit generator, the
control unit analyzes the phase order of the voltage supply.
When the voltage is incorrect, the GAPCU prevents the
closure of the PRR relay (protection of the three phase
consumers).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 29
Feb 01/10
CES
NOTE : This protection is effective in case of:
____
cross connection between any two phases,
and also if a phase and the neutral are crossed.
A table listing these functions is shown below:
GAPCU PROTECTIONS
-------------------------------------------------------------------------------
| External Power | SENSING | THRESHOLD | TIME DELAY | TRIPS|
| FUNCTION | | | | |
|--------------------|-----------------|---------------|---------------|------I
|Overvoltage (0V) |Highest EP phase |130 +/- 1.5V |Inverse Curve |IMR, |
| | | |(max) |EPRR |
|--------------------|-----------------|---------------|---------------|------|
|Undervoltage (UV1) |Lowest EP phase |101.5 +/- 1.5V |4.5 seconds |IMR |
| | |4V Hysteresis |(max) |EPRR |
|--------------------|-----------------|---------------|---------------|------|
|Overfrequency (OF1) |EP |435 +/- 1Hz |4.0 seconds |IMR, |
| | |4 Hz Hysteresis|(max) |EPPR |
|--------------------|-----------------|---------------|---------------|------|
|Underfrequency (UF1)IEP |361 +/- 1Hz |4.0 seconds |IMR, |
| I |4 Hz Hysteresis|(max) |EPRR |
| (UF2)I |323 +/- 1Hz |160 milli- | |
| | |4 Hz Hysteresis|seconds (max) | |
|--------------------I-----------------|---------------|---------------|------|
|External Power IEP interlock pins|60 +/- 6VAC |Such that No |IMR, |
|Interlock IE and F |45 +/- 5VDC |Damage is |EPRR |
| I | |incurred in the| |
| | | |GAPCU | |
-------------------------------------------------------------------------------
1
_ System self monitoring and function
The same test philosophy applies for the GCU and as well as
for the GAPCU (Ref. 24-22-00).
5. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-41-00
Page 30
Feb 01/10
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
- when the pushbutton switch is pressed and released, the EPC closes
and supplies the transfer circuit.
Blue ON legend comes on to indicate the closure of EPC (AVAIL
legend goes off).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 31
Feb 01/10
511-526, 528-599,
CES
NOTE : Nevertheless, the ground power unit can supply ground/flight
____
networks in ground service configuration (Ref. 24-42-00).
- when the pushbutton switch is pressed and released, the EPC closes
and supplies the transfer circuit.
Blue ON legend comes on to indicate the closure of EPC (AVAIL
legend goes off).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 32
Feb 01/10
511-526, 528-599,
CES
External Power Contactor (EPC) Supply - Schematic Diagram
Figure 005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 33/34
Feb 01/10
CES
External Power Contactor (EPC) Supply - Schematic Diagram
Figure 005A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 35/36
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-228, 236-238, 301-302,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 37
Feb 01/10
511-526, 528-599,
CES
- White EXT/PWR NOT IN USE indicator light comes on to indicate that
the ground power unit does not supply the aircraft and can be
disconnected.
B. Communications
R
EFF :
ALL 24-41-00
Page 38
Feb 01/10
CES
Communication - Block Diagram
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 39
Feb 01/10
CES
Communication - Block Diagram
Figure 006A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 40
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 1 070 01|GEN1 FREQ | 512 | HZ | | 09 | | | | GCU1 |
| 2 070 10|GEN2 FREQ | 512 | HZ | | 09 | | | | GCU2 |
| 071 01| APU GEN | 512 | HZ | | 09 | | | |GCU-APU|
| | FREQ | | | | | | | | |
| 071 10| EXT PWR | 512 | HZ | | 09 | | | | GPCU |
| | FREQ | | | | | | | | |
| 1 072 01| GEN1 | 256 | V | | 08 | | | | GCU1 |
| | VOLTAGE | | | | | | | | |
| 2 072 10| GEN2 | 256 | V | | 08 | | | | GCU2 |
| | VOLTAGE | | | | | | | | |
| 075 01| APU GEN | 256 | V | | 08 | | | |GCU-APU|
| | VOLTAGE | | | | | | | | |
| 075 10| EXT PWR | 256 | V | | 08 | | | | GPCU |
| | VOLTAGE | | | | | | | | |
| 1 077 01| GEN1 LOAD| 256 |PCT | | 08 | | | | GCU1 |
| 2 077 10| GEN2 LOAD| 256 |PCT | | 08 | | | | GCU2 |
| 100 00| APU GEN | 256 |PCT | | 08 | | | |GCU-APU|
| | LOAD | | | | | | | | |
| 1 105 01|IDG1 INLET| 256 |deg.| | 08 | | | | GCU1 |
| | TEMP | | C | | | | | | |
| 2 105 10|IDG2 INLET| 256 |deg.| | 08 | | | | GCU2 |
| | TEMP | | C | | | | | | |
| 1 106 01|IDG1OUTLET| 256 |deg.| | 08 | | | | GCU1 |
| | TEMP | | C | | | | | | |
| 2 106 10|IDG2OUTLET| 256 |deg.| | 08 | | | | GCU2 |
| | TEMP | | C | | | | | | |
| 071 11| EMER GEN | 512 | HZ | | 09 | | | | 27WV |
| | FREQ | | | | | | | | |
| 075 11| EMER GEN | 256 | V | | 08 | | | | 27WV |
| | VOLTAGE | | | | | | | | |
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 41
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 1 070 01|GEN1 FREQ | 512 | HZ | | 09 | | | | GCU1 |
| 2 070 10|GEN2 FREQ | 512 | HZ | | 09 | | | | GCU2 |
| 071 01| APU GEN | 512 | HZ | | 09 | | | | GAPCU |
| | FREQ | | | | | | | | |
| 071 10| EXT PWR | 512 | HZ | | 09 | | | | GAPCU |
| | FREQ | | | | | | | | |
| 1 072 01| GEN1 | 256 | V | | 08 | | | | GCU1 |
| | VOLTAGE | | | | | | | | |
| 2 072 10| GEN2 | 256 | V | | 08 | | | | GCU2 |
| | VOLTAGE | | | | | | | | |
| 075 01| APU GEN | 256 | V | | 08 | | | | GAPCU |
| | VOLTAGE | | | | | | | | |
| 075 10| EXT PWR | 256 | V | | 08 | | | | GAPCU |
| | VOLTAGE | | | | | | | | |
| 1 077 01| GEN1 LOAD| 256 |PCT | | 08 | | | | GCU1 |
| 2 077 10| GEN2 LOAD| 256 |PCT | | 08 | | | | GCU2 |
| 100 00| APU GEN | 256 |PCT | | 08 | | | | GAPCU |
| | LOAD | | | | | | | | |
| 1 105 01|IDG1 INLET| 256 |deg.| | 08 | | | | GCU1 |
| | TEMP | | C | | | | | | |
| 2 105 10|IDG2 INLET| 256 |deg.| | 08 | | | | GCU2 |
| | TEMP | | C | | | | | | |
| 1 106 01|IDG1OUTLET| 256 |deg.| | 08 | | | | GCU1 |
| | TEMP | | C | | | | | | |
| 2 106 10|IDG2OUTLET| 256 |deg.| | 08 | | | | GCU2 |
| | TEMP | | C | | | | | | |
| 071 11| EMER GEN | 512 | HZ | | 09 | | | | 27WV |
| | FREQ | | | | | | | | |
| 075 11| EMER GEN | 256 | V | | 08 | | | | 27WV |
| | VOLTAGE | | | | | | | | |
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 42
Feb 01/10
CES
**ON A/C ALL
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 002 00|AC/ESS TRU| | | | 15 | | | | 15XE |
| | CNTOR ON | | | | | | | | |
| 002 00|AC/ESS TRU| | | | 15 | | | | 15XE |
| | CNTOR OFF| | | | | | | | |
| 002 00| AC ESS | | | | 16 | | | | 3XH |
| | SHED BUS | | | | | | | | |
| | ON | | | | | | | | |
| 002 00| AC ESS | | | | 16 | | | | 3XH |
| | SHED BUS | | | | | | | | |
| | OFF | | | | | | | | |
| 002 00|AC ESS BUS| | | | 18 | | | | 3XH |
| | OFF | | | | | | | | |
| 002 00|AC ESS BUS| | | | 18 | | | | 3XH |
| | ON | | | | | | | | |
| 002 00| AC ESS | | | | 20 | | | | 11XC |
| | FEED P/B | | | | | | | | |
| | ALTN | | | | | | | | |
| 002 00| AC ESS | | | | 20 | | | | 11XC |
| | FEED P/B | | | | | | | | |
| | NOT ALTN | | | | | | | | |
| 002 00| BUS TIE | | | | 21 | | | | 10XU |
| | P/B OFF | | | | | | | | |
| 002 00| BUS TIE | | | | 21 | | | | 10XU |
| | P/B ON | | | | | | | | |
| 002 01|GEN1 LINE | | | | 14 | | | | 9XU1 |
| |CNTOR ON | | | | | | | | |
| 002 01|GEN1 LINE | | | | 14 | | | | 9XU1 |
| |CNTOR OFF | | | | | | | | |
| 002 01| TRANSFER | | | | 15 | | | | 11XU1 |
| |CNTOR1 ON | | | | | | | | |
| 002 01| TRANSFER | | | | 15 | | | | 11XU1 |
| |CNTOR1 OFF| | | | | | | | |
| 002 01|AC1/AC ESS| | | | 16 | | | | 13XC |
R
EFF :
ALL 24-41-00
Page 43
Feb 01/10
CES
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| | CNTOR ON | | | | | | | | |
| 002 01|AC1/AC ESS| | | | 16 | | | | 13XC |
| | CNTOR OFF| | | | | | | | |
| 002 10|GEN2 LINE | | | | 14 | | | | 9XU2 |
| |CNTOR ON | | | | | | | | |
| 002 10|GEN2 LINE | | | | 14 | | | | 9XU2 |
| |CNTOR OFF | | | | | | | | |
| 002 10| TRANSFER | | | | 15 | | | | 11XU2 |
| |CNTOR2 ON | | | | | | | | |
| 002 10| TRANSFER | | | | 15 | | | | 11XU2 |
| |CNTOR2 OFF| | | | | | | | |
| 002 10|AC2/AC ESS| | | | 16 | | | | 14XC |
| |CNTOR ON | | | | | | | | |
| 002 10|AC2/AC ESS| | | | 16 | | | | 14XC |
| |CNTOR OFF | | | | | | | | |
| 002 11| APU GEN | | | | 14 | | | | 3XS |
| |LINE CNTOR| | | | | | | | |
| | ON | | | | | | | | |
| 002 11| APU GEN | | | | 14 | | | | 3XS |
| |LINE CNTOR| | | | | | | | |
| | OFF | | | | | | | | |
| 002 11| EXT PWR | | | | 15 | | | | 3XG |
| |LINE CNTOR| | | | | | | | |
| | ON | | | | | | | | |
| 002 11| EXT PWR | | | | 15 | | | | 3XG |
| |LINE CNTOR| | | | | | | | |
| | OFF | | | | | | | | |
| 002 11| GALLEY | | | | 17 | | | | 2XA |
| | SHED P/B | | | | | | | | |
| | OFF | | | | | | | | |
| 002 11| GALLEY | | | | 17 | | | | 2XA |
| | SHED P/B | | | | | | | | |
| | NOT OFF | | | | | | | | |
| 002 11|EMERGENCY | | | | 22 | | | | 23XE |
| |GEN TEST | | | | | | | | |
| 002 11| NO | | | | 22 | | | | 23XE |
| |EMERGENCY | | | | | | | | |
| |GEN TEST | | | | | | | | |
R
EFF :
ALL 24-41-00
Page 44
Feb 01/10
CES
-------------------------------------------------------------------------------
| PARAMETER LIST PARAMETER CHARACTERISTICS (NUMERIC) |
-------------------------------------------------------------------------------
|EQ.SYS.LAB.SDI|PARAMETER | WORD RANGE |UNIT|SIG |BITS|XMSN|CODE|ALPHA|SOURCE |
| |DEFINITION| OPER RANGE | |BIT | |INTV| |CODE |ORIGIN |
| |(*=REMARK)| RESOLUTION | | | | | | |BUS No.|
| |(X=NOTE) | ACCURACY | | | | | | |ATA REF|
| | | | | | | | | |CONV |
-------------------------------------------------------------------------------
| 004 11| MAIN | | | | 27 | | | | 6XA |
| | GALLEY | | | | | | | | |
| | SHED | | | | | | | | |
| 004 11| NO MAIN | | | | 27 | | | | 6XA |
| | GALLEY | | | | | | | | |
| | SHED | | | | | | | | |
-------------------------------------------------------------------------------
(b) GPCU
The GPCU transmits the fault messages in clear English to the
CFDIU (the CFDIU is connected to the GPCU by a discrete input and
an ARINC 429 output bus).
It is also the interface between the CFDIU and the various
control units (GCU1, GCU2, APU GCU).
The control units are connected to the GPCU by RS422 serial data
links.
1
_ Operation in normal mode
The GPCU receives the fault information recorded by the GCUs,
compiles them with its own failures and transmits for the
whole system a list of the failures in clear language and
starting from the most recent. When a failure is identified,
the information is permanently transmitted with the ATA
R
EFF :
ALL 24-41-00
Page 45
Feb 01/10
CES
reference of the LRU or of the faulty circuit up to the
beginning of the next flight.
The CFDIU records all the failures - Class I or II and
internal to the system - transmitted by the GPCU in flight to
inscribe them in the aircraft LAST LEG REPORT. The most recent
failure is the first to be displayed on the MCDU.
2
_ Operation in menu mode
In menu mode, 3 selections are possible: LAST LEG REPORT, TEST
and CLASS 3 FAULTS.
(b) GAPCU
The GAPCU transmits the fault messages in clear English to the
CFDIU (the CFDIU is connected to the GAPCU by a discrete input
and an ARINC 429 output bus).
It is also the interface between the CFDIU and the various
control units (GCU1, GCU2).
The control units are connected to the GAPCU by 1553 serial data
links.
1
_ Operation in normal mode
The GAPCU receives the fault information recorded by the
GCUs, compiles them with its own failures and transmits for
the whole system a list of the failures in clear language and
starting from the most recent. When a failure is identified,
the information is permanently transmitted with the ATA
reference of the LRU or of the faulty circuit up to the
beginning of the next flight.
The CFDIU records all the failures - Class I or II and
internal to the system - transmitted by the GAPCU in flight to
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 46
Feb 01/10
511-526, 528-599,
CES
inscribe them in the aircraft LAST LEG REPORT. The most recent
failure is the first to be displayed on the MCDU.
2
_ Operation in menu mode
See Para 6. (BITE test)
a
_ LAST LEG REPORT
When pressing the corresponding key (in the SYSTEM
REPORT/TEST page)
(Ref. Fig. 007)
All the class I and II flight and ground failures of the
current flight are displayed. The MCDU display order is as
follows:
- the flight messages (the most recent flight failure
first),
- then GND and the ground messages (the most recent ground
failure first).
At GPCU power up on the ground, the contents of the
various NVMs (GCUs and GPCU) for the current flight is
recovered in the order GPCU, GCU1, GCU2 and APU GCU. All
the messages (flight and ground) become then ground
messages.
b
_ TEST
When pressing the corresponding key
(Ref. Fig. 007)
a test is generated and taken into account by the GPCU. The
test request is transmitted by the discrete input signal
from the CFDIU.
Test logic:
- ground signal for 500 ms + or - 10 percent = request for
test,
- open circuit = no test.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 47
Feb 01/10
511-526, 528-599,
CES
Reading of Class 3 Faults on MCDU
Figure 007
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 48
Feb 01/10
CES
The TEST WAIT message remains until the test result is
available. The test result is transmitted three times and
then the GPCU returns automatically in normal mode.
c
_ Class 3 faults
When pressing the corresponding key
(Ref. Fig. 007)
the class III faults occured during the current flight are
displayed (see TSM manual).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-00
Page 49
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
6. _________
BITE Test
A. Description
The normal mode starts after the GAPCU has completed all its
power up and initialization routines. This normal mode runs
continuously, unless one of the following conditions occurs:
- initiation of interactive mode,
- GAPCU failure (BITE bypass),
- loss of GAPCU power.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 50
Feb 01/10
CES
EPGS main menu on MCDU
Figure 007A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 51
Feb 01/10
CES
BITE Communication - Block Diagram
Figure 008
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 52
Feb 01/10
CES
- transmission of system fault data.
The GAPCU is able to read fault data from its own BITE and from the
NVMs in each GCU on the ground or in flight.
The GAPCU is able to initiate its own and each GCUs maintenance BITE
when requested by the CFDS.
If the GAPCU has lost the communication with a GCU, it generates a
message to the CFDS indicating the failed GCU communication.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 53
Feb 01/10
CES
(4) Identification of the LRU responsible for the failure.
The GAPCU contains a NVM. The NVM is implemented on the EEPROM. Any
fault identified by the GAPCU BITE is recorded in the GAPCU NVM.
The GAPCU NVM is structured like the other type 1 computers (Ref.
31-32-00)-(CFDIU).
The GAPCU has an initialization test capability and three different types
of BITE:
- signature/monitor,
- isolation,
- maintenance.
Isolation BITE has the highest priority followed by maintenance BITE and
then signature BITE.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 54
Feb 01/10
CES
EPGS - Maintenance Operation : LAST LEG REPORT
Figure 009
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 55
Feb 01/10
CES
EPGS - Maintenance Operation : PREVIOUS LEGS REPORT
Figure 010 (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 56
Feb 01/10
CES
EPGS - Maintenance Operation : PREVIOUS LEGS REPORT
Figure 010 (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 57
Feb 01/10
CES
EPGS - Maintenance Operation : LRU IDENTIFICATION
Figure 011
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 58
Feb 01/10
CES
EPGS - Maintenance Operation : GROUND REPORT
Figure 012
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 59
Feb 01/10
CES
EPGS - Maintenance Operation : TROUBLE SHOOTING DATA
Figure 013
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 60
Feb 01/10
CES
EPGS - Maintenance Operation : CLASS 3 FAULTS
Figure 014
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 61
Feb 01/10
CES
EPGS - Maintenance Operation : TEST
Figure 015
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 62
Feb 01/10
CES
(3) Fault isolation BITE
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 63
Feb 01/10
CES
- a return command is pushed at menu level of the CFDIU
or,
- for any protocol problem with the CFDIU.
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 64
Feb 01/10
CES
R AC EXTERNAL POWER CONTROL - MAINTENANCE PRACTICES
_________________________________________________
TASK 24-41-00-861-002
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
CAUTION : DO NOT USE A GROUND POWER UNIT WITH A CAPACITY LESS THAN 90 KVA. IF
_______
YOU USE A LESS POWERFUL UNIT:
- AN OVERLOAD OF THE GROUND POWER UNIT COULD OCCUR
- IT COULD BE NECESSARY TO RESET MANY COMPUTERS ON THE AIRCRAFT.
1. __________________
Reason for the Job
NOTE : There are alternative methods for this procedure. This task gives one
____
of the methods. For the other methods, refer to the other tasks in
this page block.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-00
Page 201
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-050
Subtask 24-41-00-010-050
B. Get Access
(1) Open the access door 121AL to get access to the external power
receptacle and the panel 108VU.
Subtask 24-41-00-480-050
(1) Attach the CABLE HOLDING STRAP (98A24403000000) to the feeder cable.
(2) Connect the snap hook of the cable holding strap to the fitting on
the aircraft structure.
EFF :
ALL 24-41-00
Page 202
Feb 01/07
R
CES
External Power Receptacle - Location
Figure 201/TASK 24-41-00-991-001
EFF :
ALL 24-41-00
Page 203
Feb 01/98
CES
Subtask 24-41-00-420-050
WARNING : BEFORE YOU CONNECT THE GROUND POWER UNIT TO THE EXTERNAL POWER
_______
RECEPTACLE OF THE AIRCRAFT, MAKE SURE THAT THE EXTERNAL
ELECTRICAL POWER SUPPLY IS NOT ENERGIZED. IF IT IS ENERGIZED,
DANGEROUS ARCING CAN OCCUR.
CAUTION : MAKE SURE THAT THE CABLE STRAP SUPPORTS ALL THE WEIGHT OF THE
_______
CABLE WHEN THE CONNECTOR IS CONNECTED. THIS PREVENTS DAMAGE TO
THE EXTERNAL POWER RECEPTACLE.
R CAUTION : BEFORE YOU CONNECT THE GROUND POWER UNIT TO THE AIRCRAFT, MAKE
_______
R SURE THAT THERE ARE NO FOREIGN OBJECTS OR FLUID IN THE EXTERNAL
R POWER RECEPTACLE OR THE GPU CONNECTOR. FOREIGN OBJECTS AND
R FLUID CAN CAUSE AN OVERHEAT AND/OR DAMAGE TO EQUIPMENT.
NOTE : Examine the external power-supply cable and the external power
____
receptacle before you do the connection.
If you find corrosion, clean the external power receptacle or the
GPU connector (Ref. ESPM 20-55-10).
If you find damage or if the pins are not aligned correctly,
replace the external power receptacle (Ref. TASK 24-41-51-000-001)
and (Ref. TASK 24-41-51-400-001).
(1) Connect the connector of the ground power unit to the external
receptacle of the aircraft.
4. Procedure
_________
Subtask 24-41-00-861-051
(2) On the overhead CTL and IND panel 22VU, make sure that:
- the BLOWER and EXTRACT pushbutton switches are pushed.
EFF :
ALL 24-41-00
Page 204
Aug 01/08
CES
(3) Start the ground power unit:
WARNING : BEFORE YOU START THE GROUND POWER UNIT, MAKE SURE THAT THE
_______
CONNECTOR OF THE GROUND POWER UNIT IS CORRECTLY CONNECTED
TO THE EXTERNAL POWER RECEPTACLE. THERE IS A RISK OF ARCING
IF THE CONNECTOR IS NOT CORRECTLY CONNECTED.
(a) Obey the instructions given with the ground power unit and start
the ground power unit.
(5) On the panel 35VU, push the EXT PWR pushbutton switch:
- the AVAIL legend goes off.
(7) On the panel 22VU, make sure that the FAULT legend of the BLOWER and
EXTRACT pushbutton switches is off.
(8) On the panel 35VU, push the BAT1 and BAT2 pushbutton switches:
- the OFF legends go off.
(9) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(a) On the ECAM control panel, push the ELEC key (on the lower ECAM
DU, the ELEC page comes into view).
(b) On the ELEC page, make sure that these EXT PWR parameters are
correct:
- AC V = 115 + or - 5V,
- FRQ HZ = 400 + or - 10HZ.
EFF :
001-049, 051-060, 101-102, 201-201, 24-41-00
Page 205
Aug 01/08
R
CES
(10) Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002).
Subtask 24-41-00-861-051-A
(2) On the overhead CTL and IND panel 22VU, make sure that:
- the BLOWER and EXTRACT pushbutton switches are pushed.
(3) Obey the instructions given with the ground power unit and start the
ground power unit.
(5) On the panel 35VU, push the EXT PWR pushbutton switch:
- the AVAIL legend goes off.
(7) On the panel 22VU, make sure that the FAULT legend of the BLOWER and
EXTRACT pushbutton switches is off.
(8) On the panel 35VU, push the BAT1 and BAT2 pushbutton switches:
- the OFF legends go off.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 206
Feb 01/10
511-526, 528-599,
CES
(9) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001)
(a) On the ECAM control panel, push the ELEC key (on the lower ECAM
DU, the ELEC page comes into view).
(b) On the ELEC page, make sure that these EXT PWR parameters are
correct:
- AC V = 115 + or - 5V,
- FRQ HZ = 400 + or - 10HZ.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-41-00
Page 207
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-41-00-861-002- 01
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-051
EFF :
ALL 24-41-00
Page 208
Feb 01/07
R
CES
(3) On the overhead CTL and IND panel 22VU, make sure that BLOWER and
EXTRACT pushbutton switches are pushed.
4. Procedure
_________
Subtask 24-41-00-861-052
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key (on the lower ECAM DU,
the ELEC page comes into view).
(4) Make sure that the APU energizes the aircraft electrical circuit
correctly.
EFF :
ALL 24-41-00
Page 209
Feb 01/07
R
CES
TASK 24-41-00-861-002- 02
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-052
EFF :
ALL 24-41-00
Page 210
Feb 01/08
CES
(2) Do not energize the aircraft electrical circuits from the external
power.
(3) Energize the aircraft electrical circuits from APU (Ref. TASK 24-41-
00-861-002).
4. Procedure
_________
Subtask 24-41-00-861-053-B
(1) Start the engine 1(2) with the automatic procedure (Ref. TASK 71-00-
00-710-003):
- On the ELEC panel 35VU, the FAULT legend of the GEN 1(2) pushbutton
switch goes off.
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key (on the lower ECAM DU,
the ELEC page comes into view).
(5) On the ELEC panel 35VU, release the APU GEN pushbutton switch:
- The OFF legend of the APU GEN pushbutton switch comes on.
EFF :
ALL 24-41-00
Page 211
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-41-00-861-053-A
(1) Start the engine 1(2) with the automatic procedure (Ref. TASK 71-00-
00-710-043):
- on the ELEC panel 35VU, the FAULT legend of the GEN 1(2) pushbutton
switch goes off.
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the ELEC key (on the lower ECAM DU,
the ELEC page comes into view).
(5) On the ELEC panel 35VU, release the APU GEN pushbutton switch:
- the OFF legend of the APU GEN pushbutton switch comes on.
R
EFF :
501-509, 511-526, 528-599, 24-41-00
Page 212
Feb 01/10
CES
R **ON A/C ALL
TASK 24-41-00-862-002
De-energize the Aircraft Electrical Circuits Supplied from the External Power
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-869-067
A. Not Applicable
4. Procedure
_________
Subtask 24-41-00-862-051
(1) On the ELEC panel 35VU, push and release the BAT1 and BAT2 pushbutton
switches:
- the OFF legends come on.
(2) On the panel 35VU, push the EXT PWR pushbutton switch:
- the ON legend goes off,
- the AVAIL legend comes on.
EFF :
ALL 24-41-00
Page 213
Nov 01/07
CES
(3) The aircraft electrical circuits are correctly de-energized if:
(b) On the panel 108VU, the EXT PWR/NOT IN USE indicator light comes
on.
Subtask 24-41-00-862-051-A
(1) On the ELEC panel 35VU, push and release the BAT1 and BAT2 pushbutton
switches:
- the OFF legends come on.
(2) On the panel 35VU, push the EXT PWR pushbutton switch:
- the ON legend goes off,
- the AVAIL legend comes on.
(b) On the panel 108VU, the EXT PWR/NOT IN USE indicator light comes
on.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-00
Page 214
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 24-41-00-080-051
A. Obey the instructions given with the ground power unit and stop the
ground power unit.
- On the panel 35VU, all the pushbutton switch legends are off.
- On the panel 108VU, all the lights are off.
Subtask 24-41-00-020-050
(1) Disconnect the connector of the ground power unit from the external
power receptacle.
Subtask 24-41-00-080-050
C. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) Disconnect the snap hook from the fitting on the aircraft structure.
Subtask 24-41-00-410-051
D. Close Access
EFF :
ALL 24-41-00
Page 215
Nov 01/07
R
CES
TASK 24-41-00-862-002- 01
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-869-068
(1) On the panel 35VU, make sure that the APU GEN pushbutton switch is
pushed (OFF legend is off).
4. Procedure
_________
Subtask 24-41-00-862-052
(1) On the ELEC panel 35VU, release the APU GEN pushbutton switch.
EFF :
ALL 24-41-00
Page 216
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-41-00-860-053
EFF :
ALL 24-41-00
Page 217
Nov 01/07
R
CES
TASK 24-41-00-862-002- 02
De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-869-069
A. Not Applicable
4. Procedure
_________
Subtask 24-41-00-862-053
(2) On the ELEC panel 35VU, make sure that the FAULT legend of the GEN
1(2) pushbutton switch comes on.
EFF :
ALL 24-41-00
Page 218
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-41-00-862-053-A
(2) On the panel 35VU, make sure that the FAULT legend of the GEN 1(2)
pushbutton switch comes on.
5. Close-up
________
Subtask 24-41-00-860-054
(1) On the panel 35VU, release the BAT1 and BAT2 pushbutton switches :
- the FAULT legends of the GEN1 and GEN2 pushbutton switches go off.
EFF :
ALL 24-41-00
Page 219
Feb 01/10
CES
R AC EXTERNAL POWER CONTROL - DEACTIVATION/REACTIVATION
_____________________________________________________
TASK 24-41-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-00
Page 401
Aug 01/09
CES
3. __________
Job Set-up
Subtask 24-41-00-860-062
R A. Safety Precautions
R
(1) Make sure that the ground power source is not connected to the
aircraft external-power receptacle.
Subtask 24-41-00-010-053
R B. Get Access
R
4. Procedure
_________
Subtask 24-41-00-210-051
EFF :
ALL 24-41-00
Page 402
Aug 01/09
CES
External Power Receptacle
Figure 401/TASK 24-41-00-991-002
EFF :
ALL 24-41-00
Page 403
Nov 01/07
CES
R 1
_ If there is overheat damage:
R 1
_ Make sure that there are no cracks on the external power
R receptacle and on the adjacent structure.
R
R 1
_ If the external-power receptacle door (121AL) does not operate
R correctly:
R - Remove the external-power receptacle door (121AL) (Ref. TASK
R 52-42-12-000-001). Refer to CDL 52-7: External power ground
R connection access door assy, or
R - Replace the external-power receptacle door (121AL)
R (Ref. TASK 52-42-12-000-001) and (Ref. TASK 52-42-12-400-
001).
EFF :
ALL 24-41-00
Page 404
Aug 01/09
CES
R (3) If the electrical-power receptacle assembly is damaged and the
R external-power receptacle door (121AL) was not removed:
R - Put a warning notice in position to tell persons not to connect
R power connector to the electrical power receptacle.
R - Put a shrink sleeve ABS0916B07 in position below the pins A and B
R of the electrical power receptacle.
R Shrink it with a hot air gun.
5. Close-up
________
Subtask 24-41-00-410-053
R A. Close Access
R
Subtask 24-41-00-942-051
EFF :
ALL 24-41-00
Page 405
Aug 01/09
CES
R AC EXTERNAL POWER CONTROL - ADJUSTMENT/TEST
___________________________________________
TASK 24-41-00-740-002
Operational Test of the Ground Power Control Unit (GPCU) via CFDS
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-055
(2) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GEN 1 and GEN 2 pushbutton switches are in ON position (FAULT legend
ON).
(3) On the MCDU, get the SYSTEM REPORT/TEST page of the ELEC system
(Ref. TASK 31-32-00-860-004).
EFF :
ALL 24-41-00
Page 501
Nov 01/08
CES
Subtask 24-41-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/APU/GCU 6XS Y25
122VU ELEC/GPCU 7XG Y24
123VU GND/PWR/PROT 2XG AB07
4. Procedure
_________
Subtask 24-41-00-710-062
A. Test of the GPCU from the Centralized Fault Display System (CFDS)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the GEN 1 and GEN 2 - the FAULT legend of the GEN 1 and GEN
pushbutton switches 2 pushbutton switches comes on.
4. On the MCDU:
- push the line key adjacent to
the RETURN indication until the
AC GEN page comes into view.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-00
Page 502
Feb 01/08
CES
Subtask 24-41-00-710-063
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 24-41-00-860-056
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-00
Page 503
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
TASK 24-41-00-740-002-A
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-057
(2) On the MCDU, get the SYSTEM REPORT/TEST/ELEC page (Ref. TASK 31-32-
00-860-004).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 504
Feb 01/10
CES
Subtask 24-41-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/GCU/1 2XU1 T26
123VU GND/PWR/PROT 2XG AB07
4. Procedure
_________
Subtask 24-41-00-710-064
NOTE : The actions and the results of this procedure occur on the MCDU
____
you use.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EPGS page comes into view.
AC GEN indication.
2. Push the line key adjacent to the The EPGS/SYSTEM TEST page with the
SYSTEM TEST indication. CONFIRM APU AND ENGINES ARE NOT RUNNING
indication come into view.
3. Push the line key adjacent to the - The IN PROGRESS 60s indication comes
START TEST indication. into view
- then the GAPCU TEST PASSED indication
comes into view.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 505
Feb 01/10
CES
Subtask 24-41-00-710-066
NOTE : The actions and the results of this procedure occur on the MCDU
____
you use.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EPGS page comes into view.
AC GEN indication.
2. Push the line key adjacent to the The EGPS CLASS 3 FAULTS page comes into
CLASS 3 FAULTS indication. view.
3. Push the line key adjacent to the The NO FAULT DETECTED indication comes
GAPCU indication. into view.
5. Close-up
________
Subtask 24-41-00-860-058
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-00
Page 506
Feb 01/10
CES
**ON A/C 106-149, 229-233, 303-304,
TASK 24-41-00-740-002-B
R Operational Test of the Ground Power Control Unit (GPCU) via CFDS
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-00-860-059
(2) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GEN 1 and GEN 2 pushbutton switches are in the ON position (FAULT
legend ON).
(3) On the MCDU, get access to the SYSTEM REPORT/TEST page of the ELEC
system (Ref. TASK 31-32-00-860-004).
EFF :
106-149, 229-233, 303-304, 24-41-00
Page 507
Aug 01/08
CES
Subtask 24-41-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GCU/2 2XU2 T27
122VU ELEC/GCU/1 2XU1 T26
122VU ELEC/APU/GCU 6XS Y25
122VU ELEC/GPCU 7XG Y24
123VU GND/PWR/PROT 2XG AB07
4. Procedure
_________
Subtask 24-41-00-710-067
A. Test of the GPCU from the Centralized Fault Display System (CFDS)
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push the GEN 1 and GEN 2 - The FAULT legend of the GEN 1 and GEN
pushbutton switches. 2 pushbutton switches comes on.
4. On the MCDU:
- Push the line key adjacent to
the RETURN indication until the
AC GEN page comes into view.
R
EFF :
106-149, 229-233, 303-304, 24-41-00
Page 508
Feb 01/07
CES
Subtask 24-41-00-710-068
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 24-41-00-860-060
(1) On the MCDU, push the line key adjacent to the RETURN indication
until the CFDS menu page comes into view.
R
EFF :
106-149, 229-233, 303-304, 24-41-00
Page 509
Feb 01/07
CES
CONTROL UNIT - GROUND POWER (GPCU OR GAPCU) (1XG,24XG) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 24-41-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-34
Page 401
Feb 01/08
CES
3. __________
Job Set-up
Subtask 24-41-34-010-050
A. Get Access
Subtask 24-41-34-941-051
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle.
(2) Put warning notice(s) on the access door 121AL to tell persons not to
use the external power receptacle.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 402
Feb 01/08
CES
Subtask 24-41-34-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/EXT PWR/CTL 11XG X29
122VU ELEC/GPCU 7XG Y24
123VU GND/PWR/PROT 2XG AB07
4. Procedure
_________
Subtask 24-41-34-020-050
(2) Lower the two knurled nuts (1) to release the two studs (2).
(3) Carefully pull on the handle (3) of the GPCU (4) until the fixed
connector (5) is disconnected.
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 403
Feb 01/10
CES
Ground Power Control Unit (GPCU)
Figure 401/TASK 24-41-34-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-41-34
Page 404
Feb 01/08
CES
TASK 24-41-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-34-860-050
(1) Make sure that the access platform is in position at the access door
811.
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 405
Aug 01/08
CES
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
Subtask 24-41-34-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/EXT PWR/CTL 11XG X29
122VU ELEC/GPCU 7XG Y24
123VU GND/PWR/PROT 2XG AB07
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 406
Feb 01/08
CES
4. Procedure
_________
Subtask 24-41-34-420-050
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Slowly push the GPCU until it connects with the fixed connector (5).
(7) Lift the 2 knurled nuts (1) over the 2 studs (2).
Subtask 24-41-34-865-058
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
7XG, 11XG, 2XG
Subtask 24-41-34-710-050
(1) Do an operational test of the GPCU with the CFDS (Ref. TASK 24-41-00-
740-002).
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 407
Feb 01/10
CES
5. Close-up
________
Subtask 24-41-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-228, 236-238, 301-302,
24-41-34
Page 408
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
TASK 24-41-34-000-001-A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-34-010-051
A. Get Access
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 409
Feb 01/10
CES
(3) Put an access platform in position at the access door 121AL.
Subtask 24-41-34-941-053
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Put warning notice(s) on the access door 121AL to tell persons not to
use the external power receptacle.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
Subtask 24-41-34-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GAPCU 17XG W24
122VU ELEC/EXT PWR/CTL 11XG X29
123VU GND/PWR/PROT 2XG AB07
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 410
Feb 01/10
CES
4. Procedure
_________
Subtask 24-41-34-020-051
(3) Pull the GAPCU (4) on its rack (6) to disconnect the electrical
connectors (5).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 411
Feb 01/10
CES
Ground Auxiliary Power Control Unit (GAPCU)
Figure 402/TASK 24-41-34-991-003
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 412
Feb 01/10
CES
TASK 24-41-34-400-001-A
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-34-860-051
(1) Make sure that the access platform is in position at the access door
811.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 413
Feb 01/10
CES
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(8) In the cockpit, make sure that warning notice(s) is (are) in position
to tell persons not to operate the pushbutton switches on these
overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
Subtask 24-41-34-865-060
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GAPCU 17XG W24
122VU ELEC/EXT PWR/CTL 11XG X29
123VU GND/PWR/PROT 2XG AB07
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 414
Feb 01/10
CES
4. Procedure
_________
Subtask 24-41-34-420-051
(4) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Push the GAPCU on its rack (6) to connect the electrical connector
(5).
(7) Engage the nuts (1) on the lugs (2) and tighten.
Subtask 24-41-34-865-061
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
11XG, 2XG, 17XG
Subtask 24-41-34-710-051
(1) Do an operational test of the GAPCU with the CFDS (Ref. TASK 24-41-
00-740-002).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 415
Feb 01/10
CES
5. Close-up
________
Subtask 24-41-34-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-41-34
Page 416
Feb 01/10
CES
RECEPTACLE - EXTERNAL POWER (20XG) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 24-41-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-51-010-050
A. Get Access
EFF :
ALL 24-41-51
Page 401
Aug 01/04
R
CES
Subtask 24-41-51-941-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle.
(2) Put warning notice(s) on the access door 121AL to tell persons not to
use the external power receptacle.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
4. Procedure
_________
Subtask 24-41-51-020-050
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
R DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
R DAMAGE TO EQUIPMENT.
(2) Remove the 4 nuts (14) and the washers (15, 13).
EFF :
ALL 24-41-51
Page 402
Aug 01/04
CES
External Power Receptacle
Figure 401/TASK 24-41-51-991-001
EFF :
ALL 24-41-51
Page 403
Feb 01/98
CES
(6) Remove the electrical wires (5).
EFF :
ALL 24-41-51
Page 404
Feb 01/98
CES
TASK 24-41-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-51
Page 405
Aug 01/04
CES
3. __________
Job Set-up
Subtask 24-41-51-860-050
(1) Make sure that the access platform is in position at the access door
811.
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(8) In the cockpit, make sure that warning notices are in position to
tell persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
EFF :
ALL 24-41-51
Page 406
Feb 01/98
CES
4. Procedure
_________
Subtask 24-41-51-420-050
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
R INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
R EQUIPMENT.
(3) Install the washers (11) and the studs (12) on the external power
R receptacle (10), then tighten the studs (Ref. TASK 20-21-15-912-001).
R (4) Install the washers (6) and the 3 screws (2) and then tighten the
R screws (Ref. TASK 20-21-15-912-001).
R (6) Install washers (4) and the nuts (3) and then tighten the nuts
R (Ref. TASK 20-21-15-912-001).
R (8) Install the washers (13, 15) and the nuts (14) and then tighten the
R nuts (Ref. TASK 20-21-15-912-001).
Subtask 24-41-51-710-050
(1) Make sure that the aircraft electrical circuits are correctly
energized with the external power supply (Ref. TASK 24-41-00-861-
002).
5. Close-up
________
Subtask 24-41-51-862-050
EFF :
ALL 24-41-51
Page 407
Aug 01/04
CES
Subtask 24-41-51-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-41-51
Page 408
Feb 01/98
CES
CONTACTOR (3XG) - REMOVAL/INSTALLATION
______________________________________
TASK 24-41-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-55
Page 401
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 24-41-55-010-050
A. Get Access
(2) In the cokpit, remove the access panel (8) from the bottom left side
of the panel 120VU.
Subtask 24-41-55-941-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle.
(2) Put warning notice(s) on the access door 121AL to tell persons not to
use the external power receptacle.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
EFF :
ALL 24-41-55
Page 402
Aug 01/04
CES
4. Procedure
_________
Subtask 24-41-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
Subtask 24-41-55-020-051
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
NOTE : The removal of the base is necessary only if the base is damaged.
____
EFF :
ALL 24-41-55
Page 403
Feb 01/10
CES
Contactor
Figure 401/TASK 24-41-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-41-55
Page 404
May 01/05
CES
Contactor
Figure 401A/TASK 24-41-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-41-55
Page 405
Feb 01/10
528-599,
CES
(1) If the base has the components that follow:
(5) Remove the jumpers (17) from the base (6) and from the adjacent
bases.
(6) Remove the four screws (19) and the four washers (18).
Subtask 24-41-55-020-051-A
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(5) Remove the jumpers (17) from the module (5) and from the adjacent
modules.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-55
Page 406
Feb 01/10
511-526, 528-599,
CES
(6) Remove the eight screws (16) and the eight washers (15).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-41-55
Page 407
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-41-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-41-55
Page 408
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-41-55-860-050
(1) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(2) In the cockpit, make sure that the access panel (8) is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
EFF :
ALL 24-41-55
Page 409
Feb 01/10
CES
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
4. Procedure
_________
Subtask 24-41-55-420-051
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the four screws (19) and washers (18) and tighten them.
(3) Make sure that the electrical cables (14) are clean and in correct
condition.
(5) Install the nuts (12) and the washers (13) and tighten them.
(b) Install the screws (10) and the washers (9) and tighten them.
(7) Install the jumpers (17) between the base (6) and the adjacent bases.
EFF :
ALL 24-41-55
Page 410
Feb 01/10
CES
(8) Install the washers (15) and the nuts (16) and tighten them
(Ref. TASK 20-21-15-912-001).
Subtask 24-41-55-420-051-A
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the eight screws (16) and washers (15) and tighten them.
(3) Make sure that the electrical cables (14) are clean and in correct
condition.
(5) Install the nuts (13) and the washers (12) and tighten them.
(b) Install the screws (10) and the washers (9) and tighten them.
(7) Install the jumpers (17) between the module (5) and the adjacent
modules.
(8) Install the washers (19) and the nuts (18) and tighten them
(Ref. TASK 20-21-15-912-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-41-55
Page 411
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 24-41-55-420-050
(1) Install the contactor (3) on the 6 tapped barrels (5) of the
contactor base (6).
(2) TORQUE the six captive screws (2) to between 0.50 and 0.60 m.daN
(44.24 and 53.09 lbf.in).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-41-55-710-050
(1) Make sure that the aircraft electrical circuits are correctly
energized with the external power supply (Ref. TASK 24-41-00-861-
002).
5. Close-up
________
Subtask 24-41-55-862-050
Subtask 24-41-55-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-41-55
Page 412
Feb 01/10
CES
(5) Close the access door 121AL.
EFF :
ALL 24-41-55
Page 413
Aug 01/04
CES
AC GROUND SERVICE BUS CONTROL - DESCRIPTION AND OPERATION
_________________________________________________________
1. General
_______
2. __________________
Component Location
EFF :
ALL 24-42-00
Page 1
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-158, 201-209,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
12XX CNTOR-AC GND SVCE SPLY 120VU 212 831 24-42-55
14XX CNTOR-AC & DC GND SVCE SPLY 120VU 212 831 24-42-55
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
5XX SW-MAINT BUS 2000VU 220 841
3. System
__________________
Description
The AC ground/flight network comprises the sub-busbars:
- 212XP,
- 214XP,
- 216XP-C.
4. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-42-00
Page 2
Feb 01/10
CES
AC Ground Service Network - Block Diagram
Figure 001
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-42-00
Page 3/4
May 01/05
CES
AC Ground Service Network - Block Diagram
Figure 001A
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-42-00
Page 5/6
Feb 01/08
CES
AC Ground Service Network - Block Diagram
Figure 001B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-42-00
Page 7/8
Feb 01/10
CES
AC Ground Service Bus - Component Location
Figure 002
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-42-00
Page 9
Aug 01/05
CES
AC Ground Service Bus - Component Location
Figure 002A
R
EFF :
063-099, 153-158, 206-209, 24-42-00
Page 10
Aug 01/05
CES
AC Ground Service Bus - Component Location
Figure 002B
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-42-00
Page 11
Feb 01/10
CES
AC Ground Service Bus Control - Schematic Diagram
Figure 003
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-42-00
Page 12
Aug 01/05
CES
AC Ground Service Bus Control - Schematic Diagram
Figure 003A
R
EFF :
106-149, 229-233, 303-304, 24-42-00
Page 13
Feb 01/07
CES
**ON A/C 159-199, 210-228, 236-238, 301-302,
Supply selection for ground service network is controlled from panel 2000VU,
MAINT BUS switch:
- one position corresponds to the normal supply configuration,
- the other position controls the ground service network supply from the
ground power unit, if available. This position is electromagnetically
latched.
The switch returns to the normal position in case of voluntary or automatic
(GPCU protections) unlatching of the ground power unit.
The normal supply configuration takes precedence over the ground service
configuration.
Supply selection for ground service network is controlled from panel 2000VU,
MAINT BUS switch:
- one position corresponds to the normal supply configuration.
- the other position controls the ground service network supply from the
ground power unit, if available and if the COMMERCIAL pushbutton switch
(commercial load shed) is pressed. This position is electromagnetically
latched.
The switch returns to the normal position in case of voluntary or automatic
(GPCU protections) unlatching of the ground power unit.
The normal supply configuration takes precedence over the ground service
configuration.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-42-00
Page 14
Feb 01/10
511-526, 528-599,
CES
AC Ground Service Bus Control - Schematic Diagram
Figure 003B
R
EFF :
159-199, 210-228, 236-238, 301-302, 24-42-00
Page 15
Feb 01/08
CES
AC Ground Service Bus Control - Schematic Diagram
Figure 003C
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-42-00
Page 16
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
Supply selection for ground service network is controlled from panel 2000VU,
MAINT BUS switch:
- one position corresponds to the normal supply configuration.
- the other position controls the ground service network supply from the
ground power unit, if available and if the COMMERCIAL pushbutton switch
(commercial load shed) is pressed. This position is electromagnetically
latched.
The switch returns to the normal position in case of voluntary or automatic
(GAPCU protections) unlatching of the ground power unit.
The normal supply configuration takes precedence over the ground service
configuration.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-42-00
Page 17
Feb 01/10
CES
AC GROUND SERVICE BUS CONTROL - MAINTENANCE PRACTICES
_____________________________________________________
TASK 24-42-00-861-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-42-00-010-050
A. Get Access
(1) Open the door 121AL to have access to the external power receptacle
and panel 108VU.
EFF :
ALL 24-42-00
Page 201
Feb 01/99
CES
Subtask 24-42-00-480-050
(1) Make sure that the CABLE HOLDING STRAP (98A24403000000) with the snap
hook is in position on the feeder of the ground power unit.
(2) Attach the feeder to the support with the snap hook.
Subtask 24-42-00-420-050
CAUTION : MAKE SURE THAT THE CABLE STRAP SUPPORTS ALL THE WEIGHT OF THE
_______
CABLE WHEN THE CONNECTOR IS CONNECTED. THIS PREVENTS DAMAGE TO
THE EXTERNAL POWER RECEPTACLE.
R NOTE : Examine the external power supply-cable and the external power
____
R receptacle before you do the connection.
R If you find corrosion or damage, or if the pins are not aligned
R correctly, replace the external power receptacle (Ref. TASK 24-41-
R 51-000-001) and (Ref. TASK 24-41-51-400-001).
(1) Connect the connector of the ground power unit to the external power
receptacle of the aircraft (Ref. TASK 24-41-00-861-002).
4. Procedure
_________
Subtask 24-42-00-861-054
(1) On the ELEC panel 35VU, make sure that all pushbutton switches are
released except BUS TIE and AC ESS FEED pushbutton switches.
(2) Start the ground power unit (obey the special instructions of the
ground power unit).
EFF :
ALL 24-42-00
Page 202
Feb 01/99
CES
R (4) On the front circuit breaker panel 2000VU which is in the middle of
R the cabin ceiling at the level of the FWD passenger/crew door, put
R the MAINT BUS switch in the ON position.
NOTE : The ground MECH/CALL horn which is in the nose gear well
____
operates when the BAT 1 and/or BAT 2 pushbutton switch(es) on
the ELEC panel 35VU is(are) pushed.
(5) On the panel 108VU, the EXT PWR/NOT IN USE indicator light goes off.
This shows that the power supply from the ground service network is
correct.
EFF :
ALL 24-42-00
Page 203
Feb 01/99
CES
TASK 24-42-00-862-001
De-energize the Ground Service Network Supplied from the External Power
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 24-42-00-869-058
A. Not Applicable
4. Procedure
_________
Subtask 24-42-00-862-054
R (1) On the front circuit breaker panel 2000VU which is in the middle of
R the cabin ceiling at the level of the FWD passenger/crew door, put
R the MAINT BUS switch in the OFF position.
(2) On the panel 108VU, the EXT PWR/NOT IN USE indicator light comes on.
This shows that the ground service network is de-energized correctly.
5. Close-up
________
Subtask 24-42-00-080-050
A. Obey the instructions given with the ground power and stop the ground
power unit:
- on the panel 35VU, the legends of all the pushbutton switches are off,
- on the panel 108VU, all the lights are off.
Subtask 24-42-00-020-050
EFF :
ALL 24-42-00
Page 204
Feb 01/99
CES
(1) Disconnect the connector of the ground power unit and release the
snap hook from the support.
Subtask 24-42-00-410-052
C. Close Access
EFF :
ALL 24-42-00
Page 205
Feb 01/99
CES
CONTACTOR (12XX,14XX) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-42-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-42-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-42-55-010-050
A. Get Access
(3) Put the access platform in position at the access door 121AL.
Subtask 24-42-55-941-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
EFF :
ALL 24-42-55
Page 402
Aug 01/08
CES
Subtask 24-42-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/EXT PWR/LT CLT/NOT IN/USE 6XG X30
4. Procedure
_________
Subtask 24-42-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (10) and
the electrical receptacle (9).
NOTE : Do not remove the captive screws (8) and the spring washers
____
from the contactor (11).
EFF :
ALL 24-42-55
Page 403
Feb 01/10
CES
R Contactors
Figure 401/TASK 24-42-55-991-001
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-42-55
Page 404
Aug 01/08
CES
Contactors
Figure 401A/TASK 24-42-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-55
Page 405
Feb 01/10
528-599,
CES
Subtask 24-42-55-020-052
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(2) Disconnect the cables (5) from the contactor base (1).
(4) Remove the jumper (14) from the contactor base (1) and from the
adjacent contactor base.
Subtask 24-42-55-020-050-A
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (1) and
the electrical receptacle.
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-42-55
Page 406
Feb 01/10
511-526, 528-599,
CES
Subtask 24-42-55-020-052-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-55
Page 407
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 24-42-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-42-55
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-42-55-860-050
(1) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(2) In the cockpit, in the L lower section of the panel 120VU, make sure
that the access panel of the panel 123VU is removed.
(3) Make sure that the access platform is in position at the access door
121AL.
(5) Make sure that the external power connector is not connected to the
aircraft receptacle.
(6) Make sure that a warning notice is in position on the access door
121AL to tell persons not to use the external power receptacle.
(7) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
EFF :
ALL 24-42-55
Page 409
Feb 01/10
CES
(8) In the cockpit, make sure that a warning notice is in position to
tell persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(9) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
Subtask 24-42-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/EXT PWR/LT CLT/NOT IN/USE 6XG X30
4. Procedure
_________
Subtask 24-42-55-420-052
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(2) Install the washers (3) and the screws (4) and tighten them.
EFF :
ALL 24-42-55
Page 410
Feb 01/10
CES
(3) Make sure that the electrical cables (5) are clean and in correct
condition.
(b) TORQUE the nuts (7) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
(5) Install the jumpers (14) between the contactor base (1) and the
adjacent base.
(6) Install the washers (13) and the nuts (12) and tighten them
(Ref. TASK 20-21-15-912-001).
Subtask 24-42-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Install the contactor (11) on the 6 tapped barrels (2) of the
contactor base (1).
(2) TORQUE the captive screws (8) to between 13.28 and 15.93 lbf.in (0.15
and 0.18 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-42-55
Page 411
Feb 01/10
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-42-55-420-052-A
Subtask 24-42-55-420-050-A
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(2) TORQUE the captive screws (2) to between 13.28 and 15.93 lbf.in (0.15
and 0.18 m.daN).
(3) Remove the blanking caps from the electrical connector (1) and the
electrical receptacle.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-42-55-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6XG.
EFF :
ALL 24-42-55
Page 412
Feb 01/10
CES
Subtask 24-42-55-710-050
R D. Operational Test
5. Close-up
________
Subtask 24-42-55-862-050
Subtask 24-42-55-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-42-55
Page 413
Aug 01/08
CES
MODULE - REMOVAL/INSTALLATION
_____________________________
TASK 24-42-58-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 401
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-42-58-010-050
A. Get Access
(2) Remove the front panel of the AC power center 123VU in the cockpit.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-42-58-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Put a warning notice in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
(4) In the cockpit, put a warning notice in position to tell persons not
to operate the pushbutton switches on these panels:
- 21VU (EMER ELEC PWR section)
- 25VU (APU section)
- 35VU (ELEC).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 402
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-42-58-020-051
(1) Remove the contactors 12XX and 14XX (Ref. TASK 24-42-55-000-001).
Subtask 24-42-58-020-053
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
Subtask 24-42-58-020-050
(1) Remove the protective plugs (2) from the screws (3).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 403
Feb 01/10
528-599,
CES
AC Service Bus Contactor Module
Figure 401/TASK 24-42-58-991-001
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 404
Feb 01/10
528-599,
CES
TASK 24-42-58-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 405
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-42-58-010-051
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) Make sure that the front panel of the AC power center 123VU is
removed in the cockpit.
(3) Make sure that the access platform is in position at the access door
121AL.
Subtask 24-42-58-860-051
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Make sure that the warning notice is in position at the access door
121AL to tell persons not to connect the external power connector to
the aircraft external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
(4) In the cockpit, make sure that the warning notice is in position to
tell persons not to operate the pushbutton switches on these panels:
- 21VU (EMER ELEC PWR section)
- 25VU (APU section)
- 35VU (ELEC).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 406
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-42-58-420-050
(2) Install the new locking washers (4) and the screws (3).
Subtask 24-42-58-420-051
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(1) Put the electrical cables (7) in position on the contactor module
(1).
Subtask 24-42-58-420-052
(1) Install the contactors 12XX and 14XX (Ref. TASK 24-42-55-400-001).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 407
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-42-58-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-42-58
Page 408
Feb 01/10
528-599,
CES
DC GROUND SERVICE BUS CONTROL - DESCRIPTION AND OPERATION
_________________________________________________________
1. General
_______
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3PX CNTOR-DC SVCE BUS GND SPLY 120VU 212 831 24-43-55
EFF :
ALL 24-43-00
Page 1
Feb 01/10
CES
3. __________________
System Description
4. Operation/Control
________________________________
and Indicating
The operation is described in ATA Ref. 24-42-00.
NOTE : In case of TR2 overheat, the supply of the ground service network is
____
cut off.
EFF :
ALL 24-43-00
Page 2
Feb 01/10
CES
Ground Service Network-General
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-43-00
Page 3/4
Feb 01/08
CES
Ground Service Network-General
Figure 001A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-43-00
Page 5/6
Feb 01/10
CES
DC Ground Service Bus Control-Component Location
Figure 002
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-43-00
Page 7
Aug 01/05
CES
DC Ground Service Bus Control - Component Location
Figure 002A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-43-00
Page 8
Feb 01/10
528-599,
CES
CONTACTOR (3PX) - REMOVAL/INSTALLATION
______________________________________
TASK 24-43-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-43-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-43-55-010-050
A. Get Access
R (2) In the cockpit, remove the front panel on the bottom right side of
R the panel 120VU.
R (3) Put the access platform in position at the access door 121AL.
Subtask 24-43-55-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
R aircraft EXT PWR receptacle.
R (2) Put warning notice(s) in position on the access door 121AL to tell
R persons not to connect the external power connector to the EXT PWR
R receptacle.
R (3) In the cockpit, on the ELEC panel 35VU, make sure that these
R pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
R - GEN 1, GEN 2,
- EXT PWR.
R (4) In the cockpit, put warning notice(s) in position to tell persons not
R to operate the pushbutton switches on these overhead panels:
R - 21VU (EMER ELEC PWR section),
R - 25VU (APU section),
- 35VU (ELEC).
R
EFF :
ALL 24-43-55
Page 402
Aug 01/00
CES
Subtask 24-43-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/DC SVCE/BUS/ON TR2 5PX U30
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 24-43-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (4) and
the electrical receptacle.
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
EFF :
ALL 24-43-55
Page 403
Feb 01/10
CES
Contactor
Figure 401/TASK 24-43-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-43-55
Page 404
May 01/05
CES
Contactor
Figure 401A/TASK 24-43-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-43-55
Page 405
Feb 01/10
528-599,
CES
TASK 24-43-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-43-55
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-43-55-860-051
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that on the access door 121AL there is a warning notice to
tell persons not to connect the external power connector.
(5) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(6) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
(8) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(9) In the cockpit, make sure that the front panel is removed from the
bottom right side of the panel 120VU.
EFF :
ALL 24-43-55
Page 407
Aug 01/00
R
CES
Subtask 24-43-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/DC SVCE/BUS/ON TR2 5PX U30
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 24-43-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Put the contactor (3) in position on the two tapped barrels (6) of
the contactor base (5).
(2) TORQUE the two captive screws (2) to between 23.9 and 26.55 lbf.in
(0.27 and 0.30 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-43-55
Page 408
Feb 01/10
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-43-55-420-050-A
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(2) TORQUE the captive screws (2) to between 23.9 and 26.55 lbf.in (0.27
and 0.30 m.daN).
(3) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-43-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX, 5PX.
Subtask 24-43-55-710-050
(2) On the overhead panel 25VU, put the INT LT/DOME switch in the BRT
position. On the panel 453VU, the L dome light comes on.
EFF :
ALL 24-43-55
Page 409
Feb 01/10
CES
5. Close-up
________
Subtask 24-43-55-862-050
Subtask 24-43-55-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Install the front panel on the bottom right side of the panel 120VU.
EFF :
ALL 24-43-55
Page 410
Aug 01/00
CES
AC ELECTRICAL LOAD DISTRIBUTION - DESCRIPTION AND OPERATION
___________________________________________________________
1. _______
General
The AC electrical power distribution on board is carried out in several
steps corresponding to:
- Power distribution:
. from the different sources towards the main AC busbars located in panel
120VU,
. then, from the main AC busbars, either directly towards important
consumers (pumps, galleys...), or towards the associated distribution
sub-busbars located in the circuit breaker panels.
- Power distribution from sub-busbars:
. the distribution from these sub-busbars towards the different AC
consumers.
This chapter deals only with power distribution. The referenced figure gives
a schematic summary of the whole AC distribution on board:
EFF :
ALL 24-50-00
Page 1
Feb 01/10
CES
**ON A/C ALL
2. __________________
Component Location
A. Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
5XH A/XFMR-115/26VAC, ESS 125 812 24-52-51
12XN CNTOR-AC SVCE BUS NORM SPLY 120VU 212 831 24-51-55
15XN1 A/XFMR-115/26VAC, 1 120VU 212 831 24-51-51
15XN2 A/XFMR-115/26VAC, 2 120VU 212 831 24-51-51
49VU OVERHEAD C/B PNL 210 831 93-00-00
105VU POWER CENTER-BATTERY 126 822 93-00-00
106VU POWER CENTER-AC/DC EMERGENCY 125 812 93-00-00
121VU REAR C/B PNL 212 831 93-00-00
122VU REAR C/B PNL 212 831 93-00-00
123VU POWER CENTER-AC 212 831 93-00-00
124VU POWER CENTER-DC 212 831 93-00-00
125VU REAR C/B PNL 212 831 93-00-00
2000VU C/B PNL 2000VU 220 93-00-00
2001VU C/B PNL 2001VU 260 93-00-00
EFF :
ALL 24-50-00
Page 2
Feb 01/10
CES
AC Electrical Load Distribution - General
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-50-00
Page 3/4
May 01/05
CES
AC Electrical Load Distribution - General
Figure 001A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-50-00
Page 5/6
May 01/05
CES
AC Electrical Load Distribution - General
Figure 001B
R
EFF :
106-149, 229-233, 301-304, 24-50-00
Page 7/8
Feb 01/07
CES
AC Electrical Load Distribution - General
Figure 001C
R
EFF :
159-199, 210-228, 236-238, 24-50-00
Page 9/10
Feb 01/08
CES
AC Electrical Load Distribution - General
Figure 001D
R
EFF : 234-235, 239-249, 251-299, 401-499,
501-509, 511-526, 528-599,
24-50-00
Page 11/12
Feb 01/10
CES
AC Electrical Load Distribution - General
R Figure 001E
R
EFF :
305-399, 24-50-00
Page 13/14
Feb 01/07
CES
INTENTIONALLY BLANK
R
24-50-00
Page 15
May 01/04
CES
AC Power Distribution Contactors - Component Location
Figure 002 (SHEET 1)
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-50-00
Page 16
May 01/06
R
CES
INTENTIONALLY BLANK
R
24-50-00
Page 17
Feb 01/05
CES
AC Power Distribution Contactors - Component Location
Figure 002 (SHEET 2)
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-50-00
Page 18
May 01/06
CES
INTENTIONALLY BLANK
R
24-50-00
Page 19
May 01/06
CES
AC Power Distribution Contactors - Component Location
Figure 002A (SHEET 1)
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-50-00
Page 20
Feb 01/10
528-599,
CES
AC Power Distribution Contactors - Component Location
Figure 002A (SHEET 2)
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-50-00
Page 21
Feb 01/10
528-599,
CES
**ON A/C 061-099, 103-105, 151-158, 202-209,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-50-00
Page 22
Feb 01/10
528-599,
CES
**ON A/C ALL
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
B. Spare Fuses
(Ref. Fig. 002)
Panel 120VU also contains a set of 3 spare fuses of different amperage
for replacement of the fuses given below if defective:
- 350A spare fuse to replace fuses 4PB11 and 4PB21 (Ref. 24-30-00, P.
Block 1),
- 400A spare fuse to replace fuse 6KA (Ref. 49-42-00, P. Block 1),
- 80A spare fuse to replace fuse 20PC1 (Ref. 24-30-00, P. Block 1).
3. System
__________________
Description
The distribution busbars are supplied according to various configurations
depending on:
- the procedures applied by the crew members in the different failure
configurations,
- the availability of the various power sources.
EFF :
ALL 24-50-00
Page 23
Feb 01/10
CES
The possible configurations are:
- normal flight configuration:
EFF :
ALL 24-50-00
Page 24
Feb 01/10
CES
Normal Flight Configuration for the Whole Network (AC/DC)
Figure 003
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-50-00
Page 25/26
May 01/06
CES
Normal Flight Configuration for the Whole Network (AC/DC)
Figure 003A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-50-00
Page 27/28
May 01/06
CES
Normal Flight Configuration for the Whole Network (AC/DC)
Figure 003B
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-50-00
Page 29/30
Feb 01/08
CES
Normal Flight Configuration for the Whole Network (AC/DC)
Figure 003C
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-50-00
Page 31/32
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-50-00
Page 33
Feb 01/10
CES
R Normal Flight Configuration for the Whole Network (AC/DC)
R Figure 003D (SHEET 1)
EFF :
522-526, 528-599, 24-50-00
Page 34
Feb 01/10
CES
R Normal Flight Configuration for the Whole Network (AC/DC)
R Figure 003D (SHEET 2)
R
EFF :
522-526, 528-599, 24-50-00
Page 35
Feb 01/10
CES
INTENTIONALLY BLANK
24-50-00
Page 36
Feb 01/10
R
CES
Emergency Configuration for the Whole Network (AC/DC)
Figure 004
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-50-00
Page 37/38
Feb 01/10
CES
Emergency Configuration for the Whole Network (AC/DC)
Figure 004A
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-50-00
Page 39/40
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-521,
- smoke configuration:
NOTE : These configurations are dealt with in their respective ATA chapter.
____
R
EFF :
ALL 24-50-00
Page 41
Feb 01/10
CES
INTENTIONALLY BLANK
24-50-00
Page 42
Feb 01/10
R
CES
Emergency Configuration for the Whole Network (AC/DC)
Figure 004B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-50-00
Page 43/44
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-50-00
Page 45
Feb 01/10
CES
R Emergency Configuration for the Whole Network (AC/DC)
R Figure 004C (SHEET 1)
EFF :
522-526, 528-599, 24-50-00
Page 46
Feb 01/10
CES
R Emergency Configuration for the Whole Network (AC/DC)
R Figure 004C (SHEET 2)
R
EFF :
522-526, 528-599, 24-50-00
Page 47
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-50-00
Page 48
Feb 01/10
CES
Smoke Configuration for the Whole Network (AC/DC)
Figure 005
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-50-00
Page 49/50
Feb 01/10
CES
Smoke Configuration for the Whole Network (AC/DC)
Figure 005A
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-50-00
Page 51/52
Feb 01/10
CES
Smoke Configuration for the Whole Network (AC/DC)
Figure 005B
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-521,
24-50-00
Page 53/54
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-50-00
Page 55
Feb 01/10
CES
R Smoke Configuration for the Whole Network (AC/DC)
R Figure 005C (SHEET 1)
R
EFF :
522-526, 528-599, 24-50-00
Page 56
Feb 01/10
CES
R Smoke Configuration for the Whole Network (AC/DC)
R Figure 005C (SHEET 2)
R
EFF :
522-526, 528-599, 24-50-00
Page 57
Feb 01/10
CES
4. Interface
_________
(a) General
The overhead circuit breaker panel 49VU is accessible to the
Captain and First Officer.
The circuit breakers are connected either to an AC or a DC power
source.
1
_ AC Power Supply
- 115 VAC
- 26 VAC
2
_ DC Power Supply
- 28 VDC
(b) Description
(Ref. Fig. 006)
A simplified drawing shows the provision for circuit breakers
installation on the panel 49VU.
On the aircraft, the Functional Item Number (FIN) is shown on the
rear side of the VU panel.
EFF :
ALL 24-50-00
Page 58
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 49VU
Figure 006
R
EFF :
ALL 24-50-00
Page 59
Feb 01/10
CES
(2) Circuit Breaker Panel 105VU
(a) General
The circuit breaker panel 105VU (Battery Power Center) is located
in the avionics compartment next to access door 822. You must
open the access door from the panel 105VU.
The circuit breakers are connected to BAT 1(2) power source.
1
_ BAT power supply
- 28 VDC
(b) Description
(Ref. Fig. 007)
A simplified drawing shows the provision for circuit breakers
installation on the panel 105VU.
On the aircraft, the FIN is marked below the head of each circuit
breaker.
R
EFF :
ALL 24-50-00
Page 60
Feb 01/10
CES
Provision for C/B(s) Installation on the Panels 105VU and 106VU
Figure 007
EFF :
ALL 24-50-00
Page 61
Feb 01/10
R
CES
(3) Circuit Breaker Panel 106VU
(a) General
The circuit breaker panel 106VU (AC/DC emergency power center) is
located in the avionics compartment next to access door 812. You
must open the access door from the panel 106VU.
The circuit breakers are connected either to an AC or a DC power
source.
1
_ AC Power Supply
- 115 VAC
- 26 VAC
2
_ DC Power Supply
- 28 VDC
(b) Description
(Ref. Fig. 007)
A simplified drawing shows the provision for circuit breakers
installation on the panel 106VU.
On the aircraft, the labels and the FINs are marked behind the
access door of the panel 106VU opposite the circuit breaker
panel.
EFF :
ALL 24-50-00
Page 62
Feb 01/10
R
CES
(4) Rear Circuit Breaker Panel 120VU
It comprises the following panels:
- 121VU,
- 122VU,
- 123VU,
- 124VU,
- 125VU.
(a) General
These circuit breaker panels are located on the rear panel 120VU.
The circuit breakers are connected either to an AC or a DC power
source.
1
_ AC Power Supply
- 115 VAC
- 26 VAC
2
_ DC Power Supply
- 28 VDC
(b) Description
(Ref. Fig. 008, 009, 010, 011)
Simplified drawings show the provision for circuit breakers
installation on panels 121VU, 122VU, 123VU, 124VU and 125VU.
On the aircraft, the FIN is marked below the head of each circuit
breaker.
EFF :
ALL 24-50-00
Page 63
Feb 01/10
CES
Provision for C/B(s) Installation on the Panel 121VU
Figure 008 (SHEET 1)
EFF :
ALL 24-50-00
Page 64
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 121VU
Figure 008 (SHEET 2)
EFF :
ALL 24-50-00
Page 65
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 122VU
Figure 009 (SHEET 1)
EFF :
ALL 24-50-00
Page 66
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 122VU
Figure 009 (SHEET 2)
EFF :
ALL 24-50-00
Page 67
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 123VU
Figure 010
EFF :
ALL 24-50-00
Page 68
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panels 124VU and 125VU
Figure 011
EFF :
ALL 24-50-00
Page 69
Feb 01/10
R
CES
**ON A/C ALL
(a) General
The front circuit breaker panel 2000VU faces the FWD
passenger/crew door (841) and is located in the center of the
cabin ceiling. The circuit breakers are connected to either an AC
or a DC power source.
1
_ AC Power Supply
- 115 VAC
- 26 VAC
2
_ DC Power Supply
- 28 VDC
(b) Description
(Ref. Fig. 012)
A simplified drawing shows the provision for circuit breakers
installation on the panel 2000VU.
(a) General
The circuit breaker panel 2001VU faces the aft passenger door
(842) and is located in the center of the cabin ceiling. The
circuit breakers are connected to either an AC or a DC power
source.
1
_ AC Power Supply
- 115 VAC
- 26 VAC
2
_ DC Power Supply
- 28 VDC
(b) Description
(Ref. Fig. 013)
A simplified drawing shows the provision for circuit breakers
installation on the panel 2001VU.
EFF :
ALL 24-50-00
Page 70
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 2000VU
Figure 012
EFF :
ALL 24-50-00
Page 71
Feb 01/10
R
CES
Provision for C/B(s) Installation on the Panel 2001VU
Figure 013
EFF :
ALL 24-50-00
Page 72
Feb 01/10
R
CES
B. Configuration of Circuit Breakers
(5) For clipped circuit breaker, there are two types of collars, metallic
or plastic, secured by lockwire, (Ref. ESPM 20-46-10).
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-50-00
Page 73
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 062-099, 106-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
49VU AIR COND/AFT CARGO VENT & HTG/CTL &/MONG 31HN C07
R
EFF :
ALL 24-50-00
Page 74
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 303-399, 401-499, 501-509,
R 511-526, 528-599,
EFF :
ALL 24-50-00
Page 75
Feb 01/10
CES
**ON A/C ALL
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AUTO FLT/FCU/1 9CA1 B05
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
49VU AUTO FLT/FMGC/1 10CA1 B02
49VU AUTO FLT/MCDU/1 11CA1 B01
121VU AUTO FLT/FCU/2 9CA2 M21
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU AUTO FLT/FMGC/2 10CA2 M17
121VU AUTO FLT/MCDU/2 11CA2 N20
121VU AUTO FLT/RUDDER/ARTF/FEEL 14CA N17
121VU AUTO FLT/STICK/LOCK 13CA N16
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
TBD 5TT
EFF :
ALL 24-50-00
Page 76
Feb 01/10
R
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 101-105, 151-199,
EFF :
ALL 24-50-00
Page 77
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
EFF :
ALL 24-50-00
Page 78
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU COM NAV/ACP/THIRD/OCCPNT 6RN M02
121VU EIS/HORN/SPLY 2WC P09
EFF :
ALL 24-50-00
Page 79
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU COM NAV/CIDS/DIR NORM/2 156RH M07
121VU COM NAV/CIDS/DIR NORM/1 151RH M06
EFF :
ALL 24-50-00
Page 80
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 211-249, 401-499, 501-509, 511-526, 528-599,
R
R 2000VU PES-VIDEO-CONTROL-VCC 21MH C02
R
R
R 2000VU PES-VIDEO-CABIN LH 22MH C03
R
R
R 2000VU PES VIDEO CABIN - RH 24MH C04
R 2000VU PES VIDEO CABIN - LH 22MH C03
R 2000VU PES VIDEO - CTL 21MH C02
R 2000VU PES VIDEO VCC 20MH C01
R
R
EFF : 106-149, 151-199, 201-249, 301-399,
401-499, 501-509, 511-526, 528-599,
24-50-00
Page 81
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 2000VU PES MUSIC FWD 24MK D03
R 2000VU PES MUSIC FWD 23MK D02
R
EFF : 201-210, 234-235, 239-249, 301-399,
401-499, 501-509, 511-526, 528-599,
24-50-00
Page 82
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 501-502,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ELEC/AC BUS/8XP/MONG 6XH H11
49VU ELEC/LT/CTL 13XG H10
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
105VU ELEC/HOT BUS/702PP SPLY 5PB2 D02
105VU ELEC/HOT BUS/701PP SPLY 5PB1 D01
105VU ELEC/HOT BUS/702PP SPLY 12PB2 E02
105VU ELEC/HOT BUS/701PP SPLY 12PB1 E01
105VU ELEC/BAT REF/BCL2 9PB2 F02
105VU ELEC/BAT REF/BCL1 9PB1 F01
105VU ELEC/STAT INV/CNTOR/CTL 14XB G02
105VU ELEC/BAT BUS/REF/BCL1 8PB1 G01
105VU ELEC/STAT INV/BUS 901XP/SPLY 12XB H02
105VU ELEC/BAT BUS/REF/BCL2 8PB2 J02
106VU AC ESS BUS/STBY/CNTOR/CTL 5XC B08
106VU AC ESS BUS/EMER/CNTOR/CTL 5XE B07
106VU 26VAC/ESS BUS/SPLY 4XH B06
106VU CSM/G /EV/MAN/SPLY 6XE B04
EFF :
ALL 24-50-00
Page 83
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
106VU AC ESS/BUS NORM/CNTOR/CTL 4XC B03
106VU AC ESS/BUS/EMER/CNTOR/SPLY 15PC C08
106VU EMER/SHED/CNTOR/SPLY 1PH C07
106VU AC ESS BUS/EMER/STBY/CNTOR/SPLY 10XE C06
106VU AC ESS BUS/MONG/SPLY 2XH C05
106VU AC/SHED/ESS BUS/CNTOR/CTL 1XH C04
106VU ESS TR/CNTOR/CTL 5PE C02
106VU ESS TR/SPLY 4PE C01
EFF :
ALL 24-50-00
Page 84
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/IDG1/DISC 1XT T24
122VU ELEC/DC SVCE/BUS/ON TR2 5PX U30
122VU ELEC/RFL/SPLY/LOGIC 4PR U29
122VU ELEC/REFLNG/ON/BAT 1PR U28
122VU ELEC/CNTOR/DC BUS/TIE 1/FAULT 14PC U24
122VU ELEC/AC PWR/SVCE/CTL 3XX V29
122VU ELEC/BUS/2XP/CTL 17XN2 V27
122VU ELEC/AC/BUS1/CTL 17XN1 V25
122VU ELEC/DC BUS/TIE2//APU/START 18PC W31
122VU ELEC/TR2/FAULT/DC BUS TIE/CONFIG 7PC2 W30
122VU ELEC/TR1/FAULT/DC BUS TIE/CONFIG 7PC1 W29
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
122VU ELEC/CNTOR/DC/BUS/TIE1 9PC W25
122VU ELEC/EXT PWR/LT CLT/AVAIL 4XG X31
122VU ELEC/EXT PWR/LT CLT/NOT IN/USE 6XG X30
122VU ELEC/EXT PWR/CTL 11XG X29
122VU ELEC/TR2/MONG 3PU2 X26
122VU ELEC/TR1/MONG 3PU1 X25
122VU ELEC/DC/SVCE/BUS 5PN X24
122VU ELEC/EMER GEN AUTO/2 9XE Z26
122VU ELEC/EMER GEN AUTO/1 11XE Z25
EFF :
ALL 24-50-00
Page 85
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C ALL
EFF :
ALL 24-50-00
Page 86
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
123VU BUS 1/110XP/SPLY 7XN1 AF11
123VU AFT GALLEY/FEEDER E 14MC AF09
123VU AFT GALLEY/FEEDER A 3MC AF04
123VU BUS 2/210XP/SPLY 7XN2 AF02
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-50-00
Page 87
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C ALL
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
TBD 36ME
TBD 51MF
TBD 61MF
EFF :
ALL 24-50-00
Page 88
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 305-399,
R
EFF : 001-049, 051-099, 101-105, 151-152,
201-206, 234-235, 239-249, 251-299, 301-399,
24-50-00
Page 89
Feb 01/10
401-499, 501-509, 511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU SLIDING CARPET-AFT-CTL 102MY D06
2001VU MEDICAL OUTLET-RH-AC 18MF D05
2001VU MEDICAL OUTLET-RH-DC 17MF D04
2001VU MEDICAL OUTLET-LH-AC 7MF D03
2001VU MEDICAL OUTLET-LH-DC 6MF D02
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page 90
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/FIRE/EXTIG/SQUIB/B 2WF L39
121VU APU/FIRE/EXTIG/SQUIB/A 1WF L38
121VU APU/FIRE/LP VALVE/NORM 4WF M42
121VU APU/FIRE/LP VALVE/STBY 3WF M41
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B 2WE1 Q44
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A 1WE1 Q43
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B 2WE2 Q42
121VU ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A 1WE2 Q41
121VU ENGINE/ENG2/FIRE DET/LOOP A 7WD2 Q39
121VU ENGINE/ENG1/FIRE DET/LOOP B 8WD1 Q38
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT FLP/POS/IND 1 1CN B12
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/FCDC1/SPLY 20CE1 B10
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
EFF :
ALL 24-50-00
Page 91
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU FLIGHT CONTROLS/SLT FLP/POS/IND2 2CN P16
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/FCDC2/SPLY 20CE2 Q20
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page 92
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU APU/FUEL/BLOW OFF/PUMP 2QC B14
EFF :
ALL 24-50-00
Page 93
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
49VU HYD/HYD/PRESS/XMTR 1841GN C11
EFF :
ALL 24-50-00
Page 94
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/RAT/SPLY/EXTN/SOL1 2803GE P33
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ANTI ICE/WING/CTL 2DL C02
49VU ANTI ICE/WING/MONG 1DL C01
49VU ANTI ICE/PROBES/AOA/1 4DA1 D04
49VU ANTI ICE/PROBES/PHC/1 2DA1 D03
49VU ANTI ICE/PROBES/PITOT/1 3DA1 D02
EFF :
ALL 24-50-00
Page 95
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ANTI ICE/F/O/WIPER 4DB2 W12
122VU ANTI ICE/ENG/2 1DN2 W10
122VU ANTI ICE/WINDOWS/L 4DG1 X14
122VU ANTI ICE/WHC/1 5DG1 X13
122VU ANTI ICE/WIPER/CAPT 4DB1 X12
122VU ANTI ICE/ENG/1 1DN1 X10
122VU ANTI ICE/PROBES/PHC/3 2DA3 Y16
122VU ANTI ICE/PROBES/2/TAT 1DA2 Y15
122VU ANTI ICE/PROBES/2/PITOT 3DA2 Y14
122VU ANTI ICE/PROBES/2/AOA 4DA2 Y13
R 122VU ANTI ICE/PROBES/PHC/2 2DA2 Y12
122VU ANTI ICE/PROBES/2/STATIC 5DA2 Y11
122VU ANTI ICE/PROBES/3/PITOT 3DA3 Z16
122VU ANTI ICE/PROBES/3/AOA 4DA3 Z15
122VU ANTI ICE/PROBES/3/STATIC 5DA3 Z14
122VU ANTI ICE/PROBES/1/STATIC 5DA1 Z13
122VU ANTI ICE/PROBES/1/TAT 1DA1 Z12
EFF :
ALL 24-50-00
Page 96
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
EFF :
ALL 24-50-00
Page 97
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 401-499,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page 98
Feb 01/10
R
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU NAV/DME/1 1SD1 G14
EFF :
ALL 24-50-00
Page 99
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU CFDS/CFDIU/SPLY 2TW J18
121VU DATA/LOADER/SPLY 3TD J16
121VU RCDR/ACCLRM 9TU K18
121VU RCDR/DFDR 7TU K16
121VU COM NAV/DME/2 1SD2 K06
121VU EIS/F/O/LOUD/SPKR 4WW P08
121VU EIS/SDAC1 AND 2/DOOR/DET/PAX 48WV P05
121VU EIS/SDAC1 AND 2/BUS1/28VDC 14WV P04
121VU EIS/SDAC1 AND 2/BUS2/28VDC 44WV P03
121VU EIS/SDAC1 AND 2/DOOR/DET/AVNCS 46WV P02
121VU EIS/DMC3/SPLY 10WT3 Q09
121VU EIS/DMC2/SPLY 10WT2 Q08
121VU EIS/FWC2/SPLY 2WW Q07
121VU EIS/SDAC/2/SPLY 2WV Q06
121VU EIS/SDAC/2/BUS1/26VAC SYNC AC 10WV Q05
121VU EIS/SDAC/1/BUS2/26VAC SYNC AC 7WV Q03
121VU EIS/SDAC/2/BUS2/26VAC SYNC AC 8WV Q02
121VU EIS/ECAM DU/LOWER/SPLY 13WT2 R11
121VU EIS/ECAM DU/LOWER/SWTG 24WT2 R10
121VU EIS/DMC2/SWTG 21WT2 R08
121VU EIS/ND/F/O/SWTG 23WT2 R06
121VU EIS/PFD/F/O/SWTG 22WT2 R05
121VU EIS/ND/F/O 12WT2 R04
121VU EIS/PFD/F/O 11WT2 R03
EFF :
ALL 24-50-00
Page A0
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 159-199, 210-210,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page A1
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/PARK BRK/CTL/NORM 70GG N36
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU LIGHTING/EMER LT/CKPT/DOME 1LE H08
49VU LIGHTING/EMER LT/CABIN 79WL H07
49VU LIGHTING/EMER LT/CABIN 2WL H06
49VU LIGHTING/EMER LT/CABIN 1WL H05
49VU LIGHTING/ICE AND STBY/COMP/LIGHT 1LF H04
49VU LIGHTING/XFMR/115V.5V/ESS BUS 29LP H03
122VU LIGHTING/LANDING LT/R/CTL 4LB T07
122VU LIGHTING/LANDING LT/R/SPLY 2LB T06
122VU LIGHTING/LANDING LT/L/CTL 3LB T05
EFF :
ALL 24-50-00
Page A2
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/LANDING LT/L/SPLY 1LB T04
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/EXT LT/BEACON/UPPER 1LV U06
122VU LIGHTING/EXT LT/BEACON/LOWER 5LV U03
122VU LIGHTING/CABIN/EMER/LT 3WL V07
122VU LIGHTING/WING/STROBE 10LV V05
122VU LIGHTING/LOGO/L 2LY V03
122VU LIGHTING/LOGO/R 1LY V02
122VU LIGHTING/EXT LT/TAXI AND TAKE OFF/CTL 2LR W09
122VU LIGHTING/EXT LT/TAXI AND TAKE OFF/TAXI 1LR W08
122VU LIGHTING/EXT LT/TAXI AND TAKE OFF/TO 3LR W07
122VU LIGHTING/EXT LT/RWY TURN OFF/L 1LC1 W06
122VU LIGHTING/EXT LT/RWY TURN OFF/R 1LC2 W05
122VU LIGHTING/EXT LT/WING/AND ENG SCAN/R 1LX W03
122VU LIGHTING/EXT LT/WING/AND ENG SCAN/L 5LX W02
122VU LIGHTING/WHL WELL/LTG/DOME 2LL X08
122VU LIGHTING/WHL WELL/LTG/OUT 1LL X07
122VU LIGHTING/TST/BOARD/SPLY 30LP X06
122VU LIGHTING/ANN LT SPLY/XFMR/BUS 2 27LP X05
122VU LIGHTING/ANN LT SPLY/XFMR/BUS 1 26LP X04
122VU LIGHTING/ANN LT SPLY/XFMR/STAT INV 28LP X03
122VU LIGHTING/CKPT/DOME 3LE Y06
122VU LIGHTING/INSTL LT/GLARE/SHLD 5LF Y05
122VU LIGHTING/INSTL LT/MAIN INST/PNL AND/PED 4LF Y04
122VU LIGHTING/INSTL LT/OVHD/PNL 3LF Y03
122VU LIGHTING/AVNCS COMPT/OUT/115VAC 12LS Z09
122VU LIGHTING/AVNCS COMPT/OUT/28VDC 11LS Z08
122VU LIGHTING/AVNCS COMPT/DOME 1LS Z07
122VU LIGHTING/FLOOD/F/O/SIDE 4LE Z06
122VU LIGHTING/FLOOD/CAPT/SIDE 5LE Z05
122VU LIGHTING/FLOOD/CTR INST/PNL 2LE Z04
EFF :
ALL 24-50-00
Page A3
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU PASSENGER READING LIGHT 4LW G04
2000VU PASSENGER READING LIGHT 3LW G03
2000VU PASSENGER READING LIGHT 2LW G02
2000VU PASSENGER READING LIGHT 1LW G01
2000VU CAB LIGHT PWR-CEILING-AFT 307LG H08
2000VU CAB LIGHT PWR-CEILING-AFT 304LG H07
2000VU CAB LIGHT PWR-CEILING-FWD 306LG H06
2000VU CAB LIGHT PWR-CEILING-FWD 305LG H05
2000VU CAB LIGHT PWR-WINDOW-AFT 302LG H04
2000VU CAB LIGHT PWR-WINDOW-AFT 301LG H03
2000VU CAB LIGHT PWR-WINDOW-FWD 303LG H02
2000VU CAB LIGHT PWR-WINDOW-FWD 300LG H01
2000VU LIGHT-LDG-AREA 3LU J08
2000VU LIGHT-CARGO COMPT-AFT 2LU J07
2000VU LIGHT-CARGO COMPT-FWD 1LU J06
2000VU LIGHT-ATTND-WORK 1LZ J03
2000VU LIGHT-CABIN-ENTRY 308LG J02
2000VU LIGHT-LAV 1LQ J01
EFF :
ALL 24-50-00
Page A4
Feb 01/10
R
CES
(14) NAVIGATION system
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page A5
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C ALL
R
EFF :
ALL 24-50-00
Page A6
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 051-099, 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-50-00
Page A7
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C ALL
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
49VU AIR BLEED/ENG 1/CTL 3HA1 D12
49VU AIR BLEED/ENG 1/MONG 2HA1 D11
122VU AIR BLEED/ENG 2/CTL 3HA2 Z23
122VU AIR BLEED/ENG 2/MONG 2HA2 Z22
122VU AIR BLEED/X FEED VALVE/NORM 1HV Z20
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-50-00
Page A8
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 301-399, 501-509,
R 511-526, 528-599,
R
EFF :
ALL 24-50-00
Page A9
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-50-00
Page A10
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU APU/OIL/HTR/SPLY 1KT K41
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
EFF :
ALL 24-50-00
Page A11
Feb 01/10
CES
(20) DOORS system
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU EIS/SLIDES/ARM AND WARN/FLT 15WN P11
121VU EIS/SLIDES/ARM AND WARN/GND 13WN P10
122VU DOORS/CARGO 1MJ T12
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
49VU ENGINE/2/HP FUEL SOV 1KC2 A02
49VU ENGINE/1/HP FUEL SOV 1KC1 A01
EFF :
ALL 24-50-00
Page A12
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG2/OIL/QTY 1EN2 N41
121VU ENGINE/ENG1/OIL/QTY 1EN1 N39
121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page A13
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C ALL
EFF :
ALL 24-50-00
Page A14
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 251-299,
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-50-00
Page A15
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/APU/GCU 6XS Y25
122VU ELEC/EXT PWR/EGIU1/28VDC 26XU1 Z31
122VU ELEC/GEN1/EGIU1/28VDC 24XU1 Z30
R
EFF : 001-049, 101-105, 151-158, 251-299,
301-304, 401-403,
24-50-00
Page A16
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-158,
EFF : 151-199, 234-235, 239-249, 251-299,
305-399, 401-499, 501-502,
24-50-00
Page A17
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 303-399,
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-50-00
Page A18
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. ________________________________
Operation/Control and Indicating
EFF :
ALL 24-50-00
Page A19
Feb 01/10
CES
AC ELECTRICAL LOAD DISTRIBUTION - DEACTIVATION/REACTIVATION
___________________________________________________________
TASK 24-50-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-50-00-860-054
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
EFF :
ALL 24-50-00
Page 401
Aug 01/07
CES
Subtask 24-50-00-010-051
B. Get Access
(1) Put the access platform in position at the access door 822.
4. Procedure
_________
Subtask 24-50-00-040-052
(1) If the C/B TRIPPED ECAM warning comes into view, do this check:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 24-50-00
Page 402
May 01/06
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 3. If the C/B TRIPPED L ELEC BAY
R warning comes into view on the
R upper ECAM DU:
EFF :
ALL 24-50-00
Page 403
May 01/06
CES
5. Close-up
________
Subtask 24-50-00-410-051
A. Close Access
(1) Install the protective cover on the battery power center 105VU.
(3) Install the protective cover on the AC/DC emergency power center
106VU.
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-50-00-860-055
(2) On the ECAM control panel, set the UPPER DISPLAY and LOWER DISPLAY
potentiometers to OFF.
EFF :
ALL 24-50-00
Page 404
Feb 01/06
CES
TASK 24-50-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-50-00-860-056
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
4. Procedure
_________
Subtask 24-50-00-440-052
A. Do the troubleshooting procedure given in the TSM task (Ref. TSM TASK 24-
00-00-810-803).
EFF :
ALL 24-50-00
Page 405
May 01/08
CES
5. Close-up
________
Subtask 24-50-00-860-057
EFF :
ALL 24-50-00
Page 406
Feb 01/06
CES
AC MAIN DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________________
1. General
_______
The AC main distribution network corresponds to busbars 1XP and 2XP and
their associated sub-busbars.
2. __________________
Component Location
EFF :
ALL 24-51-00
Page 1
Feb 01/10
CES
**ON A/C 001-049, 051-060, 101-102, 201-201,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
12XN CNTOR-AC SVCE BUS NORM SPLY 120VU 212 831 24-51-55
15XN1 A/XFMR-115/26VAC, 1 120VU 212 831 24-51-51
15XN2 A/XFMR-115/26VAC, 2 120VU 212 831 24-51-51
12XN CNTOR-AC SVCE BUS NORM SPLY 120VU 212 831 24-51-55
15XN1 A/XFMR-115/26VAC, 1 120VU 212 831 24-51-51
15XN2 A/XFMR-115/26VAC, 2 120VU 212 831 24-51-51
27XN CONTACTOR 120 VU 212 831 24-51-00
12XN CNTOR-AC SVCE BUS NORM SPLY 120VU 212 831 24-51-55
15XN1 A/XFMR-115/26VAC, 1 120VU 212 831 24-51-51
15XN2 A/XFMR-115/26VAC, 2 120VU 212 831 24-51-51
21XN1 CNTOR-115 VAC BUS 1 SPLY 120VU 212 24-51-00
21XN2 CNTOR-115 VAC BUS 2 SPLY 120VU 212 24-51-00
22XN P/BSW-ELEC/COMMERCIAL 35VU 210 24-51-00
25XN1 RECTIFIER-115 VAC BUS 1 SPLY CNTOR 120VU 212 24-51-00
25XN2 RECTIFIER-115 VAC BUS 2 SPLY CNTOR 120VU 212 24-51-00
27XN CONTACTOR 120 VU 212 831 24-51-00
3. Operation/Control
________________________________
and Indicating
The main busbars can be supplied:
- either by the corresponding generator,
- or by the other main generator, or by the APU generator or the ground
power unit by means of the transfer circuit.
The major part of the network is supplied with three-phase 115 VAC/400 Hz.
A 115/26 VAC single-phase autotransformer supplying a normal 26 VAC/400 Hz
sub-busbar (131XP.A and 231XP.A) is connected to each main busbar.
Part of the AC main network (212XP, 214XP, 216XP.C) can be supplied directly
by the ground power unit in ground service configuration (Ref. 24-42-00, P.
Block 1). For each main busbar, a warning is triggered on the ECAM to
indicate a loss of supply
EFF :
ALL 24-51-00
Page 2
Feb 01/10
CES
AC Main Distribution - Block Diagram
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-51-00
Page 3/4
May 01/05
CES
AC Main Distribution - Block Diagram
Figure 001A
R
EFF :
061-099, 103-105, 151-158, 202-209, 24-51-00
Page 5/6
May 01/05
CES
AC Main Distribution - Block Diagram
Figure 001B
R
EFF :
301-304,
106-149, 159-199, 210-233, 236-238, 24-51-00
Page 7/8
Feb 01/08
CES
AC Main Distribution - Block Diagram
Figure 001C
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-51-00
Page 9/10
Feb 01/10
CES
AC Main Distribution - Component Location
Figure 002
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-51-00
Page 11
Aug 01/05
CES
AC Main Distribution - Component Location
Figure 002A
R
EFF :
063-099, 153-158, 206-209, 24-51-00
Page 12
Aug 01/05
CES
AC Main Distribution - Component Location
Figure 002B
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 13
Feb 01/10
CES
AC Main Distribution - Component Location
Figure 003
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 14
Feb 01/10
CES
(Ref. Fig. 004)
EFF :
ALL 24-51-00
Page 15
Aug 01/05
CES
AC Main Distribution - ECAM Warnings
Figure 004
EFF :
ALL 24-51-00
Page 16
Aug 01/05
CES
AC MAIN DISTRIBUTION - DEACTIVATION/REACTIVATION
________________________________________________
TASK 24-51-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-00-861-051
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 401
Feb 01/10
CES
Subtask 24-51-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALY & CAB/CTL 1XA S26
122VU ELEC/GALY & CAB/FAULT/LT CTL 8XA S25
122VU ELEC/GALY & CAB/GND/FLT/LOGIC 7XA S24
2000VU CAB LIGHT PWR-CEILING-AFT 307LG H08
2000VU CAB LIGHT PWR-CEILING-AFT 304LG H07
2000VU CAB LIGHT PWR-CEILING-FWD 306LG H06
2000VU CAB LIGHT PWR-CEILING-FWD 305LG H05
2000VU CAB LIGHT PWR-WINDOW-AFT 302LG H04
2000VU CAB LIGHT PWR-WINDOW-AFT 301LG H03
2000VU CAB LIGHT PWR-WINDOW-FWD 303LG H02
2000VU CAB LIGHT PWR-WINDOW-FWD 300LG H01
Subtask 24-51-00-865-053
C. In the forward and aft galleys, make sure that all the circuit breakers
are closed.
Subtask 24-51-00-860-052
(1) On the ELEC panel 35VU, make sure that the GALY & CAB pushbutton
switch is pushed (the OFF legend is off).
(2) On this panel, make sure that the ELEC/COMMERCIAL pushbutton switch
is released (the OFF legend is on).
(3) On the FWD ATTENDANT panel 120RH, make sure that the MAIN ON
pushbutton switch is ON (CABIN WDO and CABIN CLG pushbutton switches
green lights are ON).
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 402
Feb 01/10
CES
4. Procedure
_________
Subtask 24-51-00-040-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ECAM control panel: On the lower display unit of the ECAM
- Get the ELEC system page. system:
- The ELEC page comes into view with
the white GALLEY SHED indication.
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 403
Feb 01/10
CES
5. Close-up
________
Subtask 24-51-00-860-053
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 404
Feb 01/10
CES
TASK 24-51-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-00-861-052
Subtask 24-51-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
122VU ELEC/GALY & CAB/CTL 1XA S26
123VU FWD GALLEY/FEEDER F 16MC AC10
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 405
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
123VU FWD GALLEY/FEEDER D 2MC AE02
4. Procedure
_________
Subtask 24-51-00-440-050
A. Do the trouble shooting of the galley supply system (Ref. TSM TASK 24-56-
00-810-801).
5. Close-up
________
Subtask 24-51-00-862-051
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 406
Feb 01/10
CES
AC MAIN DISTRIBUTION - ADJUSTMENT/TEST
______________________________________
TASK 24-51-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-00-861-050
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 501
Feb 01/10
CES
Subtask 24-51-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALY & CAB/CTL 1XA S26
122VU ELEC/GALY & CAB/FAULT/LT CTL 8XA S25
122VU ELEC/GALY & CAB/GND/FLT/LOGIC 7XA S24
2000VU CAB LIGHT PWR-CEILING-AFT 307LG H08
2000VU CAB LIGHT PWR-CEILING-AFT 304LG H07
2000VU CAB LIGHT PWR-CEILING-FWD 306LG H06
2000VU CAB LIGHT PWR-CEILING-FWD 305LG H05
2000VU CAB LIGHT PWR-WINDOW-AFT 302LG H04
2000VU CAB LIGHT PWR-WINDOW-AFT 301LG H03
2000VU CAB LIGHT PWR-WINDOW-FWD 303LG H02
2000VU CAB LIGHT PWR-WINDOW-FWD 300LG H01
Subtask 24-51-00-865-051
C. In the forward and aft galleys, make sure that all the circuits breakers
are closed.
Subtask 24-51-00-860-050
(1) On the ELEC panel 35VU, make sure that the GALLEY pushbutton switch
is pushed (the OFF legend is off).
(2) On this panel, make sure that the ELEC/COMMERCIAL pushbutton switch
is released (the OFF legend is on).
(3) On the FWD ATTENDANT panel 120RH, make sure that the MAIN ON, CABIN
WDO and CABIN CLG pushbutton switches are pushed.
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 502
Feb 01/10
CES
4. Procedure
_________
Subtask 24-51-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. On the ECAM control panel: On the lower display unit of the ECAM
- get the ELEC system page. system:
- the ELEC page comes into view with
the white GALLEY SHED indication.
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 503
Feb 01/10
CES
5. Close-up
________
Subtask 24-51-00-860-051
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-51-00
Page 504
Feb 01/10
CES
TRANSFORMER - 115/26VAC (15XN1,15XN2) - REMOVAL/INSTALLATION
____________________________________________________________
TASK 24-51-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-51-010-050
A. Get Access
(1) In the cockpit, remove the panel (6) which gives access to the panel
122VU. The panel 122VU is at the top of the panel 120VU.
(2) Put the access platform in position at the access door 121AL.
EFF :
ALL 24-51-51
Page 401
Feb 01/98
CES
Subtask 24-51-51-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle.
(2) Put warning notice(s) on the access door 121AL to tell persons not to
connect the external power connector.
(3) In the cockpit, on the overhead ELEC panel 35VU, release these
pushbutton switches:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1(2),
- EXT PWR.
(4) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put
warning notice(s) to tell persons not to start the APU.
Subtask 24-51-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 15XN1
123VU BUS 1/131XP-A/SPLY 5XN1 AB12
FOR 15XN2
123VU BUS 2/231XP-A/SPLY 5XN2 AB01
EFF :
ALL 24-51-51
Page 402
Feb 01/98
CES
4. Procedure
_________
Subtask 24-51-51-020-050
(2) Put blanking caps on the disconnected electrical connectors (1) and
(5).
EFF :
ALL 24-51-51
Page 403
Feb 01/98
CES
Autotransformers
Figure 401/TASK 24-51-51-991-001
EFF :
ALL 24-51-51
Page 404
Feb 01/98
CES
TASK 24-51-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-51-51
Page 405
Feb 01/98
CES
3. __________
Job Set-up
Subtask 24-51-51-860-051
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that, on the access door 121AL, there is a warning notice
to tell persons not to connect the external power connector.
(5) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(6) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
(8) In the cockpit, make sure that the panel (6) which gives access to
the panel 122VU is removed.
EFF :
ALL 24-51-51
Page 406
Feb 01/98
CES
Subtask 24-51-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 15XN1
123VU BUS 1/131XP-A/SPLY 5XN1 AB12
FOR 15XN2
123VU BUS 2/231XP-A/SPLY 5XN2 AB01
4. Procedure
_________
Subtask 24-51-51-420-050
(2) Install the washers (3) and the screws (4) and then tighten the
screws.
(3) Remove the blanking caps from the electrical connectors (1) and (5).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-51-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
- FOR 15XN1
5XN1,
- FOR 15XN2
5XN2.
EFF :
ALL 24-51-51
Page 407
Feb 01/98
CES
Subtask 24-51-51-710-050
(a) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(a) On the ADIRS CDU, put the OFF/NAV/ATT selector switch of the
ADIRU 2 in NAV position.
(b) Make sure that the FAULT legend on the ADR 2 pushbutton switch
does not remain on.
5. Close-up
________
Subtask 24-51-51-862-050
Subtask 24-51-51-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the panel (6) which gives access to panel 122VU.
EFF :
ALL 24-51-51
Page 408
Feb 01/98
CES
(5) Remove the access platform(s).
EFF :
ALL 24-51-51
Page 409
Feb 01/98
CES
CONTACTOR (12XN,27XN) - REMOVAL/INSTALLATION
____________________________________________
TASK 24-51-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-51-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-51-55-010-050
A. Get Access
(3) Put the access platform in position at the access door 121AL.
Subtask 24-51-55-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notice(s) in position to tell persons not
to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
EFF :
ALL 24-51-55
Page 402
May 01/04
R
CES
Subtask 24-51-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/AC PWR/SVCE/CTL 3XX V29
4. Procedure
_________
Subtask 24-51-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (1) and
electrical receptacle (7).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
EFF :
ALL 24-51-55
Page 403
Feb 01/10
CES
Contactor
Figure 401/TASK 24-51-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-51-55
Page 404
May 01/05
CES
Contactor
Figure 401A/TASK 24-51-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 405
Feb 01/10
528-599,
CES
TASK 24-51-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-51-55
Page 406
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-55-860-051
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that, on the access door 121AL, there is a warning notice
to tell persons not to connect the external power connector.
(5) In the cockpit, on the overhead ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(6) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
EFF :
ALL 24-51-55
Page 407
Feb 01/10
CES
(8) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(9) Make sure that the front panel (8) of the panel 123VU is removed.
Subtask 24-51-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/AC PWR/SVCE/CTL 3XX V29
4. Procedure
_________
Subtask 24-51-55-420-050
(1) Install the contactor (3) on the 6 tapped barrels (5) of the
contactor base (6).
(2) TORQUE the six captive screws (2) to between 1.084 and 1.299 lbf.ft
(0.14 and 0.17 m.daN).
(3) Remove the blanking caps from the electrical connectors (1) and (7).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-51-55
Page 408
Feb 01/10
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-51-55-420-050-A
(2) TORQUE the six captive screws (2) to between 1.084 and 1.299 lbf.ft
(0.14 and 0.17 m.daN).
(3) Remove the blanking caps from the electrical connector (1) and the
electrical receptacle (7).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-51-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3XX
Subtask 24-51-55-710-050
(2) On the FWD ATTENDANT panel 120RH, push the MAIN ON pushbutton switch.
Make sure that these lights come on:
- CEILING FWD RH,
- CEILING AFT RH,
- WINDOW FWD LH,
- WINDOW AFT LH.
EFF :
ALL 24-51-55
Page 409
Feb 01/10
CES
5. Close-up
________
Subtask 24-51-55-862-050
Subtask 24-51-55-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-51-55
Page 410
Aug 01/00
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-51-55-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 411
Feb 01/10
528-599,
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 24-51-55-010-051
A. Get Access
(1) In the cockpit, remove the panel (6) which gives access to the panel
122VU. The panel 122VU is at the top of the panel 120VU.
(2) Put the access platform in position at the access door 121AL.
Subtask 24-51-55-860-052
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Put warning notice(s) in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2.
- APU GEN.
- GEN 1, GEN 2.
- EXT PWR.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 412
Feb 01/10
528-599,
CES
Subtask 24-51-55-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/AC SHED BUS/CNTOR 26XN U25
123VU SHED BUS/218XP/220XP SPLY 28XN AC02
4. Procedure
_________
Subtask 24-51-55-020-052
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (4) and
the electrical receptacle (5).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
(4) Remove the contactor (3) from the contactor base (1).
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 413
Feb 01/10
528-599,
CES
R Contactor
R Figure 402/TASK 24-51-55-991-003
EFF :
061-062, 103-105, 151-152, 202-205, 24-51-55
Page 414
May 01/06
CES
Contactor
Figure 402A/TASK 24-51-55-991-003-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 415
Feb 01/10
528-599,
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-51-55-020-052-A
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (4) and
the electrical receptacle (5).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 416
Feb 01/10
528-599,
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-51-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 417
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-51-55-860-053
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that, on the access door 121AL, a warning notice is in
position to tell persons not to connect the external power connector.
(5) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2.
- APU GEN.
- GEN 1, GEN 2.
- EXT PWR.
(6) Make sure that a warning notice is in position in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR section).
- 25VU (APU section).
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 418
Feb 01/10
528-599,
CES
(8) In the cockpit, make sure that the panel (6) which gives access to
the panel 122VU is removed.
Subtask 24-51-55-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/AC SHED BUS/CNTOR 26XN U25
123VU SHED BUS/218XP/220XP SPLY 28XN AC02
4. Procedure
_________
Subtask 24-51-55-420-052
(3) TORQUE the six captive screws (2) to between 0.15 and 0.18 m.daN
(13.27 and 15.92 lbf.in).
(5) Make sure that the electrical connectors are clean and in the correct
condition.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 419
Feb 01/10
528-599,
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-51-55-420-052-A
(3) TORQUE the six captive screws (2) to between 0.15 and 0.18 m.daN
(13.27 and 15.92 lbf.in).
(5) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-51-55-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
26XN, 28XN.
Subtask 24-51-55-710-051
C. Test
(2) On the overhead ELEC panel 35VU, push the GALY & CAB pushbutton
switch (2XA) (the white indication light goes off).
(3) On the rear panel 120VU, make sure that there is 115VAC on busbars
218XP and 220XP.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 420
Feb 01/10
528-599,
CES
(4) On the overhead ELEC panel 35VU, release the GALLEY pushbutton switch
(2XA) (the white indication light goes on).
Subtask 24-51-55-710-051-A
C. Test
(2) On the overhead ELEC panel 35VU, push the ELEC/COMMERCIAL pushbutton
switch (22XN) (the white indication light goes off).
(3) On the overhead ELEC panel 35VU, push the GALY & CAB pushbutton
switch (2XA) (the white indication light goes off).
(4) On the rear panel 120VU, make sure that there is 115VAC on busbars
218XP and 220XP.
(5) On the overhead ELEC panel 35VU, release the GALY & CAB pushbutton
switch (2XA) (the white indication light goes on).
5. Close-up
________
Subtask 24-51-55-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 421
Feb 01/10
528-599,
CES
Subtask 24-51-55-862-051
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-51-55
Page 422
Feb 01/10
528-599,
CES
AC ESSENTIAL DISTRIBUTION - DESCRIPTION AND OPERATION
_____________________________________________________
1. General
_______
2. Component
__________________
Location
(Ref. Fig. 002, 003)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
5XH A/XFMR-115/26VAC, ESS 125 812 24-52-51
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL |ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
8XH CNTOR-AC SHED ESS BUS 106VU 125 812 24-52-55
3. Operation
_________
EFF :
ALL 24-52-00
Page 1
Feb 01/10
CES
- or by the emergency generator in emergency configuration or smoke
emergency configuration,
- or by the static inverter in emergency configuration during RAT extension
and when the landing gear is extended.
The major part of this network is supplied with three-phase 115 VAC/400 Hz.
A 115/26 VAC single-phase autotransformer, identical to those of the main
distribution supplies an essential 26 VAC/400 Hz sub-busbar (431XP-A).
In case of loss of supply of 115 VAC ESS bus and 115 VAC SHED bus, a warning
is tiggered on the ECAM
(Ref. Fig. 004, 005, 006)
NOTE : Part of this network (115 VAC SHED BUS 8XP) is automatically shed in
____
emergency configuration when the static inverter is operating.
NOTE : Part of this network (115 VAC SHED bus 8XP) is automatically shed in
____
emergency configuration when the static inverter is operating.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-52-00
Page 2
Feb 01/10
511-526, 528-599,
CES
AC Essential Distribution - Block Diagram
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
24-52-00
Page 3/4
Feb 01/08
CES
AC Essential Distribution - Block Diagram
Figure 001A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
24-52-00
Page 5/6
Feb 01/10
CES
AC Essential Distribution - Component Location
Figure 002
EFF :
ALL 24-52-00
Page 7
Aug 01/05
R
CES
AC Essential Distribution - Component Location
Figure 003
EFF :
ALL 24-52-00
Page 8
Aug 01/05
R
CES
AC Essential Distribution - ECAM Warnings
Figure 004
EFF :
ALL 24-52-00
Page 9
Aug 01/05
R
CES
115 VAC SHED BUS - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 1)
EFF :
ALL 24-52-00
Page 10
Aug 01/05
R
CES
115 VAC SHED BUS - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 2)
EFF :
ALL 24-52-00
Page 11
Aug 01/05
CES
Loss of the 115 VAC ESS BUS (Class 1 - Level 2)
Figure 006
EFF :
ALL 24-52-00
Page 12
Aug 01/05
CES
TRANSFORMER - 115/26VAC (5XH) - REMOVAL/INSTALLATION
____________________________________________________
TASK 24-52-51-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-52-51-861-051
Subtask 24-52-51-010-050
(1) Put the access platform at the access door 812 to get access to the
avionics compartment.
EFF :
ALL 24-52-51
Page 401
Feb 01/98
CES
(3) Open the access panel of the AC/DC emergency power center 106VU.
Subtask 24-52-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 106VU 26VAC/ESS BUS/SPLY 4XH B06
R
4. Procedure
_________
Subtask 24-52-51-020-050
EFF :
ALL 24-52-51
Page 402
Feb 01/99
CES
AutoTransformer
Figure 401/TASK 24-52-51-991-001
EFF :
ALL 24-52-51
Page 403
Feb 01/98
CES
TASK 24-52-51-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-52-51-860-050
(2) Make sure that the access platform is in position at the access door
812.
EFF :
ALL 24-52-51
Page 404
Feb 01/98
CES
(4) Make sure that the access panel of the AC/DC emergency power center
106VU is open.
Subtask 24-52-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 106VU 26VAC/ESS BUS/SPLY 4XH B06
R
4. Procedure
_________
Subtask 24-52-51-420-050
(2) Install the washers (5) and the screws (4), then tighten the screws.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-52-51-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
4XH
EFF :
ALL 24-52-51
Page 405
Feb 01/99
CES
Subtask 24-52-51-710-050
(2) On the ADIRS CDU, put the OFF/NAV/ATT selector switch of the ADIRU 1
and ADIRU 3 in NAV position.
(3) Make sure that the FAULT legend on the ADR 1 and ADR 3 pushbutton
switches does not stay on.
5. Close-up
________
Subtask 24-52-51-410-050
A. Close Access
(1) In the avionics compartment, close the access panel of the AC/DC
emergency power center 106VU.
EFF :
ALL 24-52-51
Page 406
Feb 01/99
R
CES
CONTACTOR (8XH) - REMOVAL/INSTALLATION
______________________________________
TASK 24-52-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-52-55-010-050
(3) Open the access panels of the AC/DC emergency power center 106VU and
the access panels of the BATTERY power center 105VU.
EFF :
ALL 24-52-55
Page 401
Feb 01/98
CES
Subtask 24-52-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU AC/SHED/ESS BUS/CNTOR/CTL 1XH C04
R 106VU ESS TR/SPLY 4PE C01
R
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-52-55-020-050
NOTE : Do not remove the captive screws (1) and the spring washers
____
from the contactor (2).
EFF :
ALL 24-52-55
Page 402
May 01/03
CES
AC SHED ESS BUS Contactor
Figure 401/TASK 24-52-55-991-001
EFF :
ALL 24-52-55
Page 403
Feb 01/98
CES
TASK 24-52-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-52-55-860-050
(1) Make sure that the access platform is in position at the access doors
812 and 822.
(2) Make sure that the access doors 812 and 822 are open.
EFF :
ALL 24-52-55
Page 404
Feb 01/10
CES
(3) In the avionics compartment, make sure that the access panel of the
AC/DC emergency power center 106VU and BATTERY power center 105VU are
open.
Subtask 24-52-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU AC/SHED/ESS BUS/CNTOR/CTL 1XH C04
R 106VU ESS TR/SPLY 4PE C01
R
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-52-55-420-050
(1) Install the contactor (2) on the 3 tapped barrels (3) of the
contactor base.
(2) TORQUE the 3 captive screws (1) to between 4.43 and 6.20 lbf.in (0.05
and 0.07 m.daN).
Subtask 24-52-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 7XE, 4PE, 6XE, 1XH
EFF :
ALL 24-52-55
Page 405
May 01/03
CES
Subtask 24-52-55-710-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) Make sure that the AC SHED ESS BUS OFF warning does not come into
view.
5. Close-up
________
Subtask 24-52-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the avionics compartment, close the access panels of the AC/DC
emergency power center 106VU and the BATTERY power center 105VU.
EFF :
ALL 24-52-55
Page 406
Feb 01/98
CES
GALLEY SUPPLY - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
The power supply provides the galleys with 115 V AC. There are 50 KVA
available for all galleys. This power is divided into two parts, the AFT
galley power with 30 KVA and the FWD galley power with 20 KVA. The galleys
are electrically connected with cable lugs to the aircraft terminal blocks.
1. _______
General
The power supply provides the galleys with 115 V AC. There are 70 KVA
available for all galleys. This power is divided into two parts, the AFT
galley power with 30 KVA or 45 KVA and the FWD galley power with 40 KVA or
25 KVA. The galleys are electrically connected with cable lugs to the
aircraft terminal blocks.
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
I I I I DOOR
-------------------------------------------------------------------------------
4MC CONTACTOR 220
5MC CONTACTOR 220
6MC CONTACTOR 220
13MC CONTACTOR 220
15MC CONTACTOR 220
17MC CONTACTOR 220
6475MM GALLEY (LOC.I) 222
6478MM GALLEY (LOC.II) 222
6483MM GALLEY (LOC.V) 262
EFF :
ALL 24-56-00
Page 1
Feb 01/10
CES
R Galley Supply - Component Location
R Figure 001 (SHEET 1)
EFF :
ALL 24-56-00
Page 2
Aug 01/05
CES
R Galley Supply - Component Location
R Figure 001 (SHEET 2)
R
EFF :
ALL 24-56-00
Page 3
Aug 01/05
CES
**ON A/C 051-099, 201-210,
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
I I I I DOOR
-------------------------------------------------------------------------------
4MC CONTACTOR 220
5MC CONTACTOR 220
6MC CONTACTOR 220
13MC CONTACTOR 220
15MC CONTACTOR 220
17MC CONTACTOR 220
6475MM GALLEY (LOC.I) 222
6483MM GALLEY (LOC.V) 262
3. __________________
System Description
The power supply provides the galley assemblies with 115 V AC through the
three phase normal busbars 1XP and 2XP. Six triple core wires (feeders A to
F) distribute the power to terminal blocks in the forward and aft galley
area. Vendor wiring distributes the power to the galley units. The wiring is
connected to the terminal blocks by the electrical connector.
The maximum available load for all galleys is 50 KVA. The load is
distributed as follows:
- Network 1 = feeder A, B and E with 30 KVA,
- Network 2 = feeder C, D and F with 20 KVA.
Circuit breakers protect the feeders. Power contactors switch the power.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-56-00
Page 4
Feb 01/10
528-599,
CES
4. Operation/Control
_______________________
& Ind
The power contactors for the galleys are controlled through control relays
as follows:
With the APU generator running or with external power supplied you can
supply all feeders with power (on the ground). With both engine driven
generators running, you can supply all feeders with power (on the ground or
in flight). With only engine 1 driven generator running, only feeders B and
D is supplied. Feeders A, C, E and F are shed automatically (on the ground
or in flight). You can manually shed all the feeders to the galley with the
pushbutton switch 2XA GALLEY OFF in the cockpit (on the overhead panel
35VU).
3. System
__________________
Description
(Ref. Fig. 002B)
The power supply provides the galley assemblies with 115 V AC through the
three phase normal busbars 1XP and 2XP. Six triple core wires (feeders A, C,
D, E and F) distribute the power to terminal blocks in the forward, mid and
aft galley area. Vendor wiring distributes the power to the galley units.
The wiring is connected to the terminal blocks with cable lugs.
The maximum available load for all galleys is 70 KVA. The load is
distributed as follows:
- FWD feeder = 40 KVA or 25 KVA or 25 KVA,
- MID feeder = 0 KVA or 15 KVA or 0 KVA,
- AFT feeder = 30 KVA or 30 KVA or 45 KVA.
Circuit breakers protect the feeders. Power contactors switch the power.
4. Operation/Control
_______________________
& Ind
The power contactors for the galleys are controlled through control relays
as follows:
With the APU generator running or with external power supplied you can
supply all feeders with power (on the ground). With both engine driven
generators running, you can supply all feeders with power (on the ground or
in flight). With only engine 1 driven generator running, only feeder D is
supplied. Feeders A, C, E and F are shed automatically (on the ground or in
flight). You can manually shed all the feeders to the galley with the
pushbutton switch 2XA GALLEY OFF in the cockpit (on the overhead panel
35VU).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-56-00
Page 5
Feb 01/10
511-526, 528-599,
CES
Galley Power Supply and Distribution - Schematic
Figure 002 (SHEET 1)
R
EFF : 001-049, 101-149, 151-199, 211-249,
251-299, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 6
Feb 01/10
CES
Galley Power Supply and Distribution - Schematic
Figure 002 (SHEET 2)
R
EFF : 001-049, 101-149, 151-199, 211-249,
251-299, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 7
Feb 01/10
CES
Galley Power Supply and Distribution - Schematic
Figure 002A (SHEET 1)
R
EFF :
051-099, 201-210, 24-56-00
Page 8
Aug 01/05
CES
Galley Power Supply and Distribution - Schematic
Figure 002A (SHEET 2)
R
EFF :
051-099, 201-210, 24-56-00
Page 9
Aug 01/05
CES
R Galley Power Supply and Distribution - Schematic
R Figure 002B (SHEET 1)
EFF :
301-399, 24-56-00
Page 10
May 01/04
CES
R Galley Power Supply and Distribution - Schematic
R Figure 002B (SHEET 2)
EFF :
301-399, 24-56-00
Page 11
May 01/04
CES
GALLEY SUPPLY - DEACTIVATION/REACTIVATION
_________________________________________
TASK 24-56-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-860-052
(2) Make sure that the pushbutton switch GALLEY 2XA on the overhead panel
35VU is in the OFF position (white indication light shows OFF).
EFF :
ALL 24-56-00
Page 401
Nov 01/06
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 24-56-00-860-052-A
(2) Make sure that the C/B 1XA on the 122VU is closed.
(3) Make sure that the pushbutton switch GALLEY 2XA on the overhead panel
35VU is in the OFF position (white indication light shows OFF).
(4) Make sure that the pushbutton switch ELEC/COMMERCIAL 22XN on the
overhead panel 35VU is in the on position (white indication OFF is
off).
Subtask 24-56-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-56-00
Page 402
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
123VU AFT GALLEY/FEEDER E 14MC AF09
123VU AFT GALLEY/FEEDER A 3MC AF04
Subtask 24-56-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
123VU FWD GALLEY/FEEDER F 16MC AC10
R
123VU FWD GALLEY/FEEDER D 2MC AE02
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-56-00
Page 403
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-00-040-050
A. Make sure that the galley electrical panel(s) and galley equipment(s)
does (do) not operate.
5. Close-up
________
Subtask 24-56-00-862-050
EFF :
ALL 24-56-00
Page 404
Feb 01/10
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
TASK 24-56-00-040-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-860-055
(2) Make sure that the C/B 1XA on the 122VU is closed.
(3) Make sure that the pushbutton switch GALLEY 2XA on the overhead panel
35VU is in the OFF position (white indication light shows OFF).
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 405
Feb 01/10
CES
(4) Make sure that the pushbutton switch ELEC/COMMERCIAL 22XN on the
overhead panel 35VU is in the ON position (white indication OFF is
off).
Subtask 24-56-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
123VU FWD GALLEY/FEEDER F 16MC AC10
R
123VU FWD GALLEY/FEEDER D 2MC AE02
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 406
Feb 01/10
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
Subtask 24-56-00-040-052
A. Make sure that the galley electrical panel(s) and galley equipment(s)
does (do) not operate.
5. Close-up
________
Subtask 24-56-00-862-054
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 407
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-105, 151-158, 201-209,
R TASK 24-56-00-040-003
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 24-56-00-860-054
R (2) Make sure that the pushbutton switch GALLEY 2XA on the overhead panel
R 35VU is in the OFF position (white indication light shows OFF).
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 408
Nov 01/06
CES
Subtask 24-56-00-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
4. Procedure
_________
Subtask 24-56-00-040-051
A. Make sure that the galley electrical panel(s) and galley equipment(s)
does (do) not operate.
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 409
Aug 01/09
CES
5. Close-up
________
Subtask 24-56-00-862-053
R
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 410
Aug 01/09
CES
**ON A/C ALL
TASK 24-56-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-861-051
EFF :
ALL 24-56-00
Page 411
Aug 01/09
R
CES
Subtask 24-56-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-00
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-00-440-050
5. Close-up
________
Subtask 24-56-00-862-052
EFF :
ALL 24-56-00
Page 413
Feb 01/10
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
TASK 24-56-00-440-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-861-053
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 414
Feb 01/10
CES
Subtask 24-56-00-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
122VU ELEC/GALY & CAB/CTL 1XA S26
123VU FWD GALLEY/FEEDER F 16MC AC10
R
123VU FWD GALLEY/FEEDER D 2MC AE02
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 415
Feb 01/10
CES
R **ON A/C 106-149, 159-199, 210-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
Subtask 24-56-00-440-051
5. Close-up
________
Subtask 24-56-00-862-055
R
EFF : 106-149, 159-199, 210-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
24-56-00
Page 416
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-158, 201-209,
TASK 24-56-00-440-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-861-054
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 417
May 01/09
R
CES
Subtask 24-56-00-865-060
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/GALLEY/CNTOR 7MC S28
4. Procedure
_________
Subtask 24-56-00-440-052
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 418
Aug 01/09
CES
5. Close-up
________
Subtask 24-56-00-862-056
EFF :
201-209,
001-049, 051-099, 101-105, 151-158, 24-56-00
Page 419
Aug 01/09
CES
GALLEY SUPPLY - ADJUSTMENT/TEST
_______________________________
TASK 24-56-00-710-001
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-56-00-860-050
(2) Make sure that the pushbutton switch GALLEY 2XA, on the overhead
panel 35VU is in the OFF position (a white indication light shows
OFF).
EFF :
ALL 24-56-00
Page 501
Feb 01/98
CES
Subtask 24-56-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-00
Page 502
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-00-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and release the GALLEY - the white indicator light comes on.
pushbutton switch 2XA again.
5. Close-up
________
Subtask 24-56-00-860-051
(2) Make sure that the pushbutton switch GALLEY 2XA, on the overhead
panel 35VU is in the OFF position (a white indication light shows
OFF).
EFF :
ALL 24-56-00
Page 503
Feb 01/10
CES
CONTACTOR - GALLEY SUPPLY (4MC,5MC,6MC,13MC,15MC,17MC) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 24-56-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 401
Feb 01/99
R
CES
3. __________
Job Set-up
Subtask 24-56-55-860-050
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-050-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALY & CAB pushbutton switch.
Subtask 24-56-55-010-050
(1) Remove the ceiling panels (Ref. TASK 25-23-41-000-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-000-001).
EFF :
ALL 24-56-55
Page 402
Feb 01/10
CES
Subtask 24-56-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-55
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-55-020-050
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
EFF :
ALL 24-56-55
Page 404
Feb 01/10
CES
Micro Contactor Located in the Panel 200VU
Figure 401/TASK 24-56-55-991-001
EFF :
ALL 24-56-55
Page 405
May 01/04
R
CES
TASK 24-56-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 406
Aug 01/09
R
CES
3. __________
Job Set-up
Subtask 24-56-55-860-051
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-051-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALY & CAB pushbutton switch.
EFF :
ALL 24-56-55
Page 407
Feb 01/10
CES
**ON A/C ALL
Subtask 24-56-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
R
123VU FWD GALLEY/FEEDER D 2MC AE02
4. Procedure
_________
Subtask 24-56-55-420-050
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(4) Install the 6 washers (3) and screws (4). Tighten the screws (4).
5. Close-up
________
Subtask 24-56-55-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1XA, 7MC, 2MC, 16MC, 1MC, 14MC, 3MC, 12MC.
EFF :
ALL 24-56-55
Page 409
Feb 01/10
CES
Subtask 24-56-55-410-050
(1) Install the ceiling panels (Ref. TASK 25-23-41-400-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-400-001).
Subtask 24-56-55-942-050
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-56-55
Page 410
Nov 01/09
R
CES
TASK 24-56-55-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 411
Aug 01/09
R
CES
3. __________
Job Set-up
Subtask 24-56-55-860-052
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-052-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALY & CAB pushbutton switch.
Subtask 24-56-55-010-051
(1) Remove the ceiling panels (Ref. TASK 25-23-41-000-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-000-001).
EFF :
ALL 24-56-55
Page 412
Feb 01/10
CES
Subtask 24-56-55-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-55
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-55-020-051
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
NOTE : Do not remove the captive screws (5) and the spring washers
____
(6) from the contactor (3).
EFF :
ALL 24-56-55
Page 414
Feb 01/10
CES
Contactor Located in the Panel 200VU
Figure 402/TASK 24-56-55-991-002
EFF :
ALL 24-56-55
Page 415
Aug 01/09
R
CES
TASK 24-56-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 416
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-56-55-860-053
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-053-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALY & CAB pushbutton switch.
EFF :
ALL 24-56-55
Page 417
Feb 01/10
CES
**ON A/C ALL
Subtask 24-56-55-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 418
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
R
123VU FWD GALLEY/FEEDER D 2MC AE02
4. Procedure
_________
Subtask 24-56-55-420-051
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Install the contactor (3) on the 6 tapped barrels (2) of the
contactor base (1).
(2) TORQUE the captive screws (5) to between 23.90 and 26.55 lbf.in (0.27
and 0.30 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-56-55
Page 419
Feb 01/10
CES
5. Close-up
________
Subtask 24-56-55-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1XA, 7MC, 2MC, 16MC, 1MC, 14MC, 3MC, 12MC.
Subtask 24-56-55-410-051
(1) Install the ceiling panels (Ref. TASK 25-23-41-400-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-400-001).
Subtask 24-56-55-942-051
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-56-55
Page 420
Feb 01/10
R
CES
TASK 24-56-55-000-003
Removal of the Micro Contactor or/and Contactor Located in the Panel 200VU
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 421
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-56-55-860-054
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-054-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Put a warning notice on the ELEC panel 35VU to tell persons not to
operate the GALY & CAB pushbutton switch.
Subtask 24-56-55-010-052
(1) Remove the ceiling panels (Ref. TASK 25-23-41-000-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-000-001).
EFF :
ALL 24-56-55
Page 422
Feb 01/10
CES
Subtask 24-56-55-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-55
Page 423
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-55-020-052
Subtask 24-56-55-020-053
EFF :
ALL 24-56-55
Page 424
Feb 01/10
CES
Micro Contactor or/and Contactor Located in the Panel 200VU
Figure 403/TASK 24-56-55-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-56-55
Page 425
Feb 01/10
528-599,
CES
Micro Contactor or/and Contactor Located in the Panel 200VU
Figure 403A/TASK 24-56-55-991-003-A
R
EFF :
301-399, 24-56-55
Page 426
Aug 01/09
CES
TASK 24-56-55-400-003
Installation of the Micro Contactor or/and Contactor Located in the Panel 200VU
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-56-55
Page 427
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-56-55-860-055
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALLEY pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALLEY pushbutton switch.
Subtask 24-56-55-860-055-A
A. Safety Precautions
(1) In the cockpit, on the overhead ELEC panel 35VU, make sure that the
GALY & CAB pushbutton switch is released (the OFF legend is on).
(2) Make sure that there is a warning notice on the ELEC panel 35VU to
tell persons not to operate the GALY & CAB pushbutton switch.
EFF :
ALL 24-56-55
Page 428
Feb 01/10
CES
**ON A/C ALL
Subtask 24-56-55-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
123VU FWD GALLEY/FEEDER D 2MC AE02
EFF :
ALL 24-56-55
Page 429
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 305-399,
4. Procedure
_________
Subtask 24-56-55-420-052
Subtask 24-56-55-420-053
Subtask 24-56-55-865-058
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1XA, 7MC, 2MC, 16MC, 1MC, 14MC, 3MC, 12MC.
EFF :
ALL 24-56-55
Page 430
Feb 01/10
CES
Subtask 24-56-55-710-050
5. Close-up
________
Subtask 24-56-55-410-052
(1) Install the ceiling panels (Ref. TASK 25-23-41-400-001) and the
forward utility area ceiling panels (Ref. TASK 25-23-42-400-001).
Subtask 24-56-55-942-052
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-56-55
Page 431
Nov 01/09
R
CES
DC ELECTRICAL LOAD DISTRIBUTION - DESCRIPTION AND OPERATION
___________________________________________________________
1. _______
General
The DC electrical distribution on board is carried out in several steps
corresponding to:
- power distribution from the transformers rectifiers towards the main DC
busbars located in the DC electrical power center, then from the main
busbars towards the associated distribution sub-busbars,
- distribution from these sub-busbars towards the different consumers.
This chapter deals only with power distribution.
The referenced figure gives a schematic summary of the whole DC distribution
on board.
2. Component
__________________
Location
(Ref. Fig. 002, 003)
EFF :
ALL 24-60-00
Page 1
Feb 01/10
CES
**ON A/C 001-049, 051-060, 101-102, 201-201,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
8PH CNTOR-DC SHED ESS BUS 106VU 125 812 24-62-55
8PN CNTOR-DC SVCE BUS NORM SPLY 120VU 125 812 24-61-55
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
6PH HOLDER-FUSE 105VU 126 24-62-00
6PH1 FUSE 105VU 126 24-62-00
A. Spare Fuse If fuse 6PH1 melts, you can replace it by a spare 80 A fuse
located, in the cockpit, behind the pilot seat, at the top on the left
side panel.
3. System
__________________
Description
Different distribution configurations: (See ATA Ref. 24-50-00).
In case of loss of the DC BUS 1, DC BUS 2, DC BAT BUS and DC ESS BUS (DC
power snag), the crew must extend the RAT by pressing the RAT & EMER GEN/MAN
ON pushbutton switch located on the EMER ELEC PWR section of the overhead
panel:
(Ref. Fig. 004, 005, 006)
EFF :
ALL 24-60-00
Page 2
Feb 01/10
CES
DC Electrical Load Distribution - General
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-60-00
Page 3/4
May 01/05
CES
DC Electrical Load Distribution - General
Figure 001A
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-521,
24-60-00
Page 5/6
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-60-00
Page 7
Feb 01/10
CES
R DC Electrical Load Distribution - General
R Figure 001B (SHEET 1)
R
EFF :
522-526, 528-599, 24-60-00
Page 8
Feb 01/10
CES
R DC Electrical Load Distribution - General
R Figure 001B (SHEET 2)
R
EFF :
522-526, 528-599, 24-60-00
Page 9
Feb 01/10
CES
DC Electrical Load Distribution - Component Location
Figure 002
EFF :
ALL 24-60-00
Page 10
Feb 01/10
R
CES
Spare Fuse - Component Location
Figure 003
EFF :
ALL 24-60-00
Page 11
Feb 01/10
R
CES
DC EMER CONFIG - Upper and Lower ECAM Display Unit
Figure 004 (SHEET 1)
EFF :
ALL 24-60-00
Page 12
Feb 01/10
R
CES
DC EMER CONFIG - Upper and Lower ECAM Display Unit
Figure 004 (SHEET 2)
EFF :
ALL 24-60-00
Page 13
Feb 01/10
R
CES
DC Emergency Configuration - Supply of the Network by the CSM/G
Figure 005
EFF :
ALL 24-60-00
Page 14
Feb 01/10
CES
DC Emergency Configuration - Supply of the Network
with the Landing Gear Extended
Figure 006
EFF :
ALL
24-60-00 Page 15
Feb 01/10
CES
DC MAIN DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________________
1. _______
General
The main 28 VDC distribution network corresponds to busbars 1PP, 2PP, 3PP,
6PP and associated sub-busbars,
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
8PN CNTOR-DC SVCE BUS NORM SPLY 120VU 125 812 24-61-55
EFF :
ALL 24-61-00
Page 1
Feb 01/10
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
8PN CNTOR-DC SVCE BUS NORM SPLY 120VU 125 812 24-61-55
10PN CONTACTOR 120 VU 212 831 24-61-00
3. Operation/Control
______________________________
& Indicating
Busbars 1PP, 3PP are supplied by TR1.
Busbars 2PP, 6PP are supplied by TR2.
NOTE : In case of loss of one main TR, both main busbars are supplied by the
____
remaining main TR.
EFF :
ALL 24-61-00
Page 2
Feb 01/10
CES
DC Main Distribution - General
Figure 001
R
EFF :
001-049, 051-060, 101-102, 201-201, 24-61-00
Page 3/4
May 01/05
CES
DC Main Distribution - General
Figure 001A
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-00
Page 5/6
Feb 01/10
528-599,
CES
DC Main Distribution - Component Location
Figure 002
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-61-00
Page 7
May 01/05
CES
DC Main Distribution - Component Location
Figure 002A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-00
Page 8
Feb 01/10
528-599,
CES
DC Main Distribution - ECAM Warnings
Figure 003
R
EFF :
ALL 24-61-00
Page 9
May 01/00
CES
DC BUS 1 FAULT - Upper and Lower ECAM display Unit
Figure 004 (SHEET 1)
EFF :
ALL 24-61-00
Page 10
Feb 01/99
R
CES
DC BUS 1 FAULT - Upper and Lower ECAM display Unit
Figure 004 (SHEET 2)
EFF :
ALL 24-61-00
Page 11
Feb 01/99
R
CES
DC BUS 2 FAULT - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 1)
EFF :
ALL 24-61-00
Page 12
Feb 01/99
R
CES
DC BUS 2 FAULT - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 2)
EFF :
ALL 24-61-00
Page 13
Feb 01/99
R
CES
DC BUS 1 and DC BUS 2 FAULT - Upper and Lower ECAM Display Unit
Figure 006 (SHEET 1)
EFF :
ALL 24-61-00
Page 14
Feb 01/99
R
CES
DC BUS 1 and DC BUS 2 FAULT - Upper and Lower ECAM Display Unit
Figure 006 (SHEET 2)
EFF :
ALL 24-61-00
Page 15
Feb 01/99
R
CES
DC BAT BUS FAULT - Upper and Lower ECAM Display Unit
Figure 007 (SHEET 1)
EFF :
ALL 24-61-00
Page 16
Feb 01/99
CES
DC BAT BUS FAULT - Upper and Lower ECAM Display Unit
Figure 007 (SHEET 2)
EFF :
ALL 24-61-00
Page 17
Feb 01/99
CES
CONTACTOR (8PN,10PN) - REMOVAL/INSTALLATION
___________________________________________
TASK 24-61-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-61-55
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-61-55-010-050
A. Get Access
(2) Remove the front panel on the bottom right side of the panel 120VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-61-55-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft EXT PWR receptacle.
(2) Put warning notices in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
EXT PWR receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell the persons
not to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put a
warning notice to tell persons not to start the APU.
EFF :
ALL 24-61-55
Page 402
May 01/04
R
CES
4. Procedure
_________
Subtask 24-61-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put a blanking caps on the disconnected electrical connector (4) and
the electrical receptacle.
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
EFF :
ALL 24-61-55
Page 403
Feb 01/10
CES
Contactor
Figure 401/TASK 24-61-55-991-001
R
EFF :
201-205,
001-049, 051-062, 101-105, 151-152, 24-61-55
Page 404
May 01/05
CES
Contactor
Figure 401A/TASK 24-61-55-991-001-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 405
Feb 01/10
528-599,
CES
TASK 24-61-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-61-55
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-61-55-860-051
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that, on the access door 121AL, there is a warning notice
to tell persons not to connect the external power connector.
(5) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2,
- APU GEN,
- GEN 1, GEN 2,
- EXT PWR.
(6) Make sure that there is a warning notice in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR),
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
(8) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(9) In the cockpit, make sure that the front panel on the bottom right
side of the panel 120VU is removed.
EFF :
ALL 24-61-55
Page 407
Aug 01/00
R
CES
4. Procedure
_________
Subtask 24-61-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Put the contactor (3) in position on the tapped barrels (6) of the
connecting base (5).
(2) TORQUE the two captive screws (2) to between 23.9 and 26.55 lbf.in
(0.27 and 0.30 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-61-55
Page 408
Feb 01/10
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-61-55-420-050-A
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Install the contactor (3) in position on the module 14PN (5).
(2) TORQUE the captive screws (2) to between 23.9 and 26.55 lbf.in (0.27
and 0.30 m.daN).
(3) Remove the blanking caps from the electrical connector (4) and the
electrical receptacle.
(4) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-61-55-710-050
(2) On the overhead panel 25VU, put the INT LT/DOME switch in the BRT
position. The dome lights on the panel 453VU, on the left of the
cockpit, come on.
EFF :
ALL 24-61-55
Page 409
Feb 01/10
CES
5. Close-up
________
Subtask 24-61-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the front panel on the bottom right side of the panel 120VU.
EFF :
ALL 24-61-55
Page 410
May 01/04
R
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-61-55-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 411
Feb 01/10
528-599,
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 24-61-55-010-051
A. Get Access
(2) Remove the front panel on the bottom right side of the panel 120VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-61-55-860-052
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external power receptacle.
(2) Put warning notices in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
external power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2.
- APU GEN.
- GEN 1, GEN 2.
- EXT PWR.
(4) In the cockpit, put warning notices in position to tell the persons
not to operate the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR section),
- 25VU (APU section),
- 35VU (ELEC).
(5) In the cockpit, on the APU section of the overhead panel 25VU, put a
warning notice to tell persons not to start the APU.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 412
Feb 01/10
528-599,
CES
Subtask 24-61-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/DC SHED BUS/CNTR 9PN U26
124VU SHED BUS 210PP/212PP/SPLY 11PN BA01
4. Procedure
_________
Subtask 24-61-55-020-051
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (5) and
the electrical receptacle (4).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
(4) Remove the contactor (3) from the contactor base (1).
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 413
Feb 01/10
528-599,
CES
R Contactor
R Figure 402/TASK 24-61-55-991-003
EFF :
061-062, 103-105, 151-152, 202-205, 24-61-55
Page 414
May 01/06
CES
Contactor
Figure 402A/TASK 24-61-55-991-003-A
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 415
Feb 01/10
528-599,
CES
R **ON A/C 063-099, 106-149, 153-199, 206-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-61-55-020-051-A
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
(2) Put blanking caps on the disconnected electrical connector (5) and
the electrical receptacle (4).
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 416
Feb 01/10
528-599,
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-61-55-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 417
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-61-55-860-053
(1) Make sure that the access platform is in position at the access door
121AL.
(3) Make sure that the external power connector is not connected to the
aircraft receptacle.
(4) Make sure that on the access door 121AL, a warning notice is in
position to tell persons not to connect the external power connector.
(5) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2.
- APU GEN.
- GEN 1, GEN 2.
- EXT PWR.
(6) Make sure that a warning notice is in position in the cockpit to tell
persons not to operate the pushbutton switches on these overhead
panels:
- 21VU (EMER ELEC PWR section).
- 25VU (APU section).
- 35VU (ELEC).
(7) In the cockpit, on the APU section of the overhead panel 25VU, make
sure that a warning notice is in position to tell persons not to
start the APU.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 418
Feb 01/10
528-599,
CES
(8) In the cockpit, make sure that the third occupant seat is removed
(Ref. TASK 25-11-41-000-001).
(9) In the cockpit, make sure that the front panel on the bottom right
side of the panel 120VU is removed.
Subtask 24-61-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU ELEC/DC SHED BUS/CNTR 9PN U26
124VU SHED BUS 210PP/212PP/SPLY 11PN BA01
4. Procedure
_________
Subtask 24-61-55-420-051
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(2) TORQUE the two captive screws (2) to between 0.27 and 0.30 m.daN
(23.89 and 26.54 lbf.in).
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 419
Feb 01/10
528-599,
CES
(4) Remove the blanking caps from the electrical receptacle (4).
(5) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-61-55-420-051-A
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(2) TORQUE the two captive screws (2) to between 0.27 and 0.30 m.daN
(23.89 and 26.54 lbf.in).
(4) Remove the blanking caps from the electrical receptacle (4).
(5) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 24-61-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
9PN, 11PN.
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 420
Feb 01/10
528-599,
CES
**ON A/C 061-099, 103-105, 151-158, 202-209,
Subtask 24-61-55-710-051
C. Test
(2) On the overhead ELEC panel 35VU, push the GALY & CAB pushbutton
switch (2XA) (the white indication light goes off).
(3) On the rear panel 120VU, make sure that there is 28VDC on busbar
210PP.
(4) On the panel 2000VU, make sure that there is 28VDC on busbar 212PP.
(5) On the overhead ELEC panel 35VU, release the GALY & CAB pushbutton
switch (2XA) (the white indication light goes on).
Subtask 24-61-55-710-051-A
C. Test
(2) On the overhead ELEC panel 35VU, push the ELEC/COMMERCIAL pushbutton
switch (22XN) (the white indication light goes off).
(3) On the overhead ELEC panel 35VU, push the GALY & CAB pushbutton
switch (2XA) (the white indication light goes off).
(4) On the rear panel 120VU, make sure that there is 28VDC on busbar
210PP.
(5) On the panel 2000VU, make sure that there is 28VDC on busbar 212PP.
(6) On the overhead ELEC panel 35VU, release the GALY & CAB pushbutton
switch (2XA) (the white indication light goes on).
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 421
Feb 01/10
528-599,
CES
R **ON A/C 061-099, 103-149, 151-199, 202-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
5. Close-up
________
Subtask 24-61-55-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the front panel on the bottom right side of the panel 120VU.
Subtask 24-61-55-862-051
R
EFF : 061-099, 103-149, 151-199, 202-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-55
Page 422
Feb 01/10
528-599,
CES
MODULE - REMOVAL/INSTALLATION
_____________________________
TASK 24-61-58-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 401
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-61-58-010-050
A. Get Access
(2) In the cockpit, remove the front panel on the bottom right side of
the rear panel 120VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-61-58-860-050
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external-power receptacle.
(2) Put a warning notice in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
external-power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
(4) In the cockpit, put a warning notice in position to tell persons not
to operate the pushbutton switches on the overhead panel:
- 21VU (EMER ELEC PWR section)
- 25VU (APU section)
- 35VU (ELEC).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 402
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-61-58-020-051
(3) Remove the contactors 5KA and 10KA (Ref. TASK 49-42-55-000-001).
Subtask 24-61-58-020-052
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(b) Remove and discard the locking washers (2) and disconnect the
electrical cables (3).
(b) Remove and discard the locking washer (12) and disconnect the
electrical cable (11).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 403
Feb 01/10
528-599,
CES
DC Bus 1 Contactor Module
Figure 401/TASK 24-61-58-991-001
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 404
Feb 01/10
528-599,
CES
(3) Removal of the busbar (7).
(a) Remove the screws (20), the washers (19) and disconnect the
electrical cables (18).
(b) Remove the screw (23), the washer (22) and disconnect the
electrical cable (21).
(c) Remove the screw (27), the washer (28) and disconnect the
electrical cables (29) and (30).
Subtask 24-61-58-020-050
(1) Remove the protective plugs (24) from the screws (25).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 405
Feb 01/10
528-599,
CES
TASK 24-61-58-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 406
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-61-58-010-051
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) In the cockpit, make sure that the front panel on the bottom right
side of the rear panel 120VU is removed.
(3) Make sure that an access platform is in position at the access door
121AL.
Subtask 24-61-58-860-051
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external-power receptacle.
(2) Make sure that a warning notice is in position on the access door
121AL to tell persons not to connect the external power connector to
the aircraft external-power receptacle.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 407
Feb 01/10
528-599,
CES
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
4. Procedure
_________
Subtask 24-61-58-420-050
(2) Install the new locking washers (26) and the screws (25).
Subtask 24-61-58-420-052
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(c) Install the new locking washers (2) and the nuts (1).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 408
Feb 01/10
528-599,
CES
(d) Tighten the nuts (1).
(a) Install the busbar (7) between the contactor modules 13PN and
14PN.
(d) Install the washers (8) and (14) and the screws (9) and (15).
(f) Put the electrical cable (11) in position on the contactor module
(5).
(g) Install the new locking washer (12) and the nut (13).
(c) TORQUE the screws (20) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
(d) Put the electrical cable (21) in position on the contactor module
(5).
(g) Put the electrical cables (29) and (30) in position on the
contactor module (5).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 409
Feb 01/10
528-599,
CES
(i) Tighten the screw (27).
Subtask 24-61-58-420-051
(3) Install the contactors 5KA and 10KA (Ref. TASK 49-42-55-400-001).
5. Close-up
________
Subtask 24-61-58-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the front panel on the bottom right side of the rear panel
120VU.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 410
Feb 01/10
528-599,
CES
TASK 24-61-58-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 411
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-61-58-010-053
A. Get Access
(2) In the cockpit, remove the front panel on the bottom right side of
the rear panel 120VU.
(3) Put the access platform in position at the access door 121AL.
Subtask 24-61-58-860-053
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external-power receptacle.
(2) Put a warning notice in position on the access door 121AL to tell
persons not to connect the external power connector to the aircraft
external-power receptacle.
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
(4) In the cockpit, put a warning notice in position to tell persons not
to operate the pushbutton switches on the overhead panel:
- 21VU (EMER ELEC PWR section)
- 25VU (APU section)
- 35VU (ELEC).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 412
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-61-58-020-056
Subtask 24-61-58-020-057
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(b) Remove and discard the locking washer (5) and disconnect the
electrical cable (6).
(a) Remove the screws (27), the washers (28) and disconnect the
electrical cables (29).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 413
Feb 01/10
528-599,
CES
DC Bus 2 Contactor Module
Figure 402/TASK 24-61-58-991-002
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 414
Feb 01/10
528-599,
CES
(b) Remove the screw (25), the washer (24) and disconnect the
electrical cables (23) and (22).
(c) Remove the screws (13), the washers (12) and disconnect the
electrical cables (11).
(d) Remove the screw (21), the washer (20) and disconnect the
electrical cables (19), (18) and (17).
Subtask 24-61-58-020-058
(1) Remove the protective plugs (16) from the screws (15).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 415
Feb 01/10
528-599,
CES
TASK 24-61-58-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 416
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-61-58-010-052
A. Get Access
(1) Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-
41-000-001).
(2) In the cockpit, make sure that the front panel on the bottom right
side of the rear panel 120VU is removed.
(3) Make sure that an access platform is in position at the access door
121AL.
Subtask 24-61-58-860-052
B. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft external-power receptacle.
(2) Make sure that a warning notice is in position on the access door
121AL to tell persons not to connect the external power connector to
the aircraft external-power receptacle.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 417
Feb 01/10
528-599,
CES
(3) In the cockpit, on the ELEC panel 35VU, make sure that these
pushbutton switches are released:
- BAT 1, BAT 2
- APU GEN
- GEN 1, GEN 2
- EXT PWR.
4. Procedure
_________
Subtask 24-61-58-420-053
(2) Install the new locking washers (14) and the screws (15).
Subtask 24-61-58-420-055
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(a) Install the busbar (8) between the contactor modules 14PN and
13PN.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 418
Feb 01/10
528-599,
CES
(d) Install the washers (2) and (9) and the screws (1) and (10).
(f) Put the electrical cable (6) in position on the contactor module
(13PN).
(g) Install the new locking washer (5) and the nut (4).
(a) Put the electrical cables (19), (18) and (17) in position on the
contactor module (26).
(c) TORQUE the screw (21) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
(f) TORQUE the screws (13) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
(g) Put the electrical cables (22) and (23) in position on the
contactor module (26).
(l) TORQUE the screws (27) to between 0.27 and 0.3 m.daN (23.89 and
26.54 lbf.in).
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 419
Feb 01/10
528-599,
CES
Subtask 24-61-58-420-054
5. Close-up
________
Subtask 24-61-58-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the front panel on the bottom right side of the rear panel
120VU.
R
EFF : 063-099, 106-149, 153-199, 206-249,
251-299, 301-399, 401-499, 501-509, 511-526,
24-61-58
Page 420
Feb 01/10
528-599,
CES
DC ESSENTIAL DISTRIBUTION - DESCRIPTION AND OPERATION
_____________________________________________________
1. General
_______
2. Component
__________________
Location
(Ref. Fig. 002)
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
8PH CNTOR-DC SHED ESS BUS 106VU 125 812 24-62-55
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
6PH HOLDER-FUSE 105VU 126 24-62-00
6PH1 FUSE 105VU 126 24-62-00
3. Operation
_________
EFF :
ALL 24-62-00
Page 1
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-105, 201-203,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-62-00
Page 2
Feb 01/10
511-521,
CES
DC Essential Distribution - General
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-62-00
Page 3/4
Feb 01/10
511-521,
CES
INTENTIONALLY BLANK
R
24-62-00
Page 5
Feb 01/10
CES
R DC Essential Distribution - General
R Figure 001A (SHEET 1)
R
EFF :
522-526, 528-599, 24-62-00
Page 6
Feb 01/10
CES
R DC Essential Distribution - General
R Figure 001A (SHEET 2)
R
EFF :
522-526, 528-599, 24-62-00
Page 7
Feb 01/10
CES
DC Essential Distribution - Component Location
Figure 002
EFF :
ALL 24-62-00
Page 8
Feb 01/10
R
CES
DC Essential Distribution - ECAM Warnings
Figure 003
EFF :
ALL 24-62-00
Page 9
Feb 01/10
R
CES
DC ESS BUS FAULT - Upper and Lower ECAM Display Unit
Figure 004 (SHEET 1)
EFF :
ALL 24-62-00
Page 10
Feb 01/10
R
CES
DC ESS BUS FAULT - Upper and Lower ECAM Display Unit
Figure 004 (SHEET 2)
EFF :
ALL 24-62-00
Page 11
Feb 01/10
R
CES
DC ESS BUS SHED - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 1)
EFF :
ALL 24-62-00
Page 12
Feb 01/10
CES
DC ESS BUS SHED - Upper and Lower ECAM Display Unit
Figure 005 (SHEET 2)
EFF :
ALL 24-62-00
Page 13
Feb 01/10
CES
R **ON A/C 522-526, 528-599,
R NOTE : The sub-busbar 802PP of the busbar 8PP is shed if the Constant Speed
____
R Motor/Generator (CSM/G) is on line and if the forward landing gear is
R not locked up.
It must be noted that due to segregation rules between DC channels, the TR2
cannot supply the DC ESS busbar.
EFF :
ALL 24-62-00
Page 14
Feb 01/10
CES
CONTACTOR (8PH) - REMOVAL/INSTALLATION
______________________________________
TASK 24-62-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-62-55-010-050
(3) Open the access panels of the AC/DC emergency power center 106VU and
the access panels of the BATTERY power center 105VU.
EFF :
ALL 24-62-55
Page 401
Feb 01/98
CES
Subtask 24-62-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-62-55-020-050
CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE WHERE
_______
THE WIRES ARE CONNECTED.
NOTE : Do not remove the captive screws (2) and the spring washers
____
from the contactor (3).
(4) Disengage the contactor (3) from the base (5) and then remove the
contactor.
EFF :
ALL 24-62-55
Page 402
Feb 01/10
CES
DC Shed Essential Bus Contactor
Figure 401/TASK 24-62-55-991-001
EFF :
ALL 24-62-55
Page 403
Feb 01/98
CES
TASK 24-62-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-62-55-860-050
(1) Make sure that the access platform is in position at the access doors
812 and 822.
(2) Make sure that the access doors 812 and 822 are open.
EFF :
ALL 24-62-55
Page 404
Feb 01/10
CES
(3) In the avionics compartment, make sure that the access panel of the
AC/DC emergency power center 106VU and BATTERY power center 105VU are
open.
Subtask 24-62-55-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
105VU ELEC/CSM/G /EV AUTO/SPLY 7XE C01
106VU CSM/G /EV/MAN/SPLY 6XE B04
106VU ESS TR/SPLY 4PE C01
122VU ELEC/CNTOR/ESS/DC BUS/TIE 3PC W26
123VU AC ESS/BUS ON/BUS 1 1XC AC12
123VU AC ESS/BUS ON/BUS 2 2XC AC01
4. Procedure
_________
Subtask 24-62-55-420-050
CAUTION : MAKE SURE THAT THE CONTACTOR LOCATING PIN IS CORRECTLY ENGAGED
_______
IN ITS RECESS LOCATED IN ONE POWER TERMINAL.
THIS PREVENTS DAMAGE TO THE LOCATING PIN WHEN YOU APPLY THE
TORQUE.
(1) Put the contactor (3) on the tapped barrels (6) of the contactor base
(5).
(2) TORQUE the two captive screws (2) to between 23.9 and 26.55 lbf.in
(0.27 and 0.30 m.daN).
(4) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 24-62-55
Page 405
Feb 01/10
CES
Subtask 24-62-55-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3PC, 1XC, 2XC, 7XE, 4PE, 6XE
Subtask 24-62-55-710-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) Make sure that the DC ESS BUS SHED warning does not come into view.
5. Close-up
________
Subtask 24-62-55-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) In the avionics compartment, close the access panels of the AC/DC
emergency power center 106VU and the BATTERY power center 105VU.
EFF :
ALL 24-62-55
Page 406
Feb 01/98
CES
REFUELING ON BATTERY - DESCRIPTION AND OPERATION
________________________________________________
1. _______
General
(Ref. Fig. 001)
The network consists of busbars 501PP and 502PP (28 VDC). It is supplied as
soon as the refuel door located on the fuselage below the right wing is
opened.
Two supplies are then possible:
- 28 VDC service bus 601PP if at least ground service busses are energized,
- 28 VDC hot bus 701PP (directly linked to battery 1) if no other power is
available on board.
NOTE : Refueling power supply is automatically cut off ten minutes after.
____
2. Component
__________________
Location
(Ref. Fig. 002)
EFF :
ALL 24-67-00
Page 1
Feb 01/98
CES
Refueling on Battery - Simplified Schematic
Figure 001
EFF :
ALL 24-67-00
Page 2
Feb 01/98
CES
R Refuel/Defuel Panel - Component Location
Figure 002
EFF :
ALL 24-67-00
Page 3
Feb 01/04
CES
ELECTRICAL ROUTING - REMOVAL/INSTALLATION
_________________________________________
TASK 24-92-00-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-860-081
(a) Put a warning notice in position to tell persons not to start the
engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
ALL 24-92-00
Page 401
Nov 01/09
CES
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-92-00-010-073-B
B. Get Access
(1) Put the access platform in position on the right side of the engine.
R Subtask 24-92-00-010-073-C
R B. Get Access
R (1) Put the access platform in position on the right side of the engine.
EFF :
ALL 24-92-00
Page 402
Nov 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-92-00-010-073-A
B. Get Access
(1) Put the access platform in position on the right side of the engine.
4. Procedure
_________
Subtask 24-92-00-020-050
(1) Disconnect the feeder cables from the right side of the pylon:
(a) Remove the bolts (18), the washers (17) and the plate (16).
(b) Disconnect the IDG feeder connector from the connector (14).
(d) Remove and discard the lockwire from the attachment plate (13)
and the connector (14).
(e) Remove the four nuts (12), the four bolts (15) and one attachment
plate (13).
(g) Disengage the two clamps (8) and remove the spacers (7).
EFF :
ALL 24-92-00
Page 403
Feb 01/10
CES
IDG Feeders on the Pylon
Figure 401/TASK 24-92-00-991-040
EFF :
ALL 24-92-00
Page 404
Nov 01/07
R
CES
(h) Remove the clamp blocks (6), the bobbins (11) and the spacers
(5).
(i) Remove and discard the lockwire (2) from the plate (4).
(k) Remove the nuts (1) and disconnect the four electrical feeders.
EFF :
ALL 24-92-00
Page 405
Nov 01/09
R
CES
TASK 24-92-00-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 406
Nov 01/09
CES
3. __________
Job Set-up
Subtask 24-92-00-860-082
(1) On the center pedestal, on the panel 115VU, make sure that a warning
notice is in position to tell persons not to start the engine.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-92-00-010-074-B
B. Get Access
(1) Make sure that the access platform is in position on the right side
of the engine.
(3) Make sure that the right fan cowl is open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
EFF :
ALL 24-92-00
Page 407
Nov 01/09
CES
**ON A/C 234-235, 239-249, 251-299, 307-399,
Subtask 24-92-00-010-074-C
B. Get Access
(1) Make sure that the access platform is in position on the right side
of the engine.
(3) Make sure that the right fan cowl is open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
Subtask 24-92-00-010-074-A
B. Get Access
(1) Make sure that the access platform is in position on the right side
of the engine.
(3) Make sure that the right fan cowl is open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM1
438AR
- FOR 1000EM2
448AR
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
24-92-00
Page 408
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 24-92-00-420-052
(1) Connection of the feeder cables on the right side of the pylon:
(a) Install the IDG feeders in the engine electrical box 400VC.
(b) Install the attachment plate (13), the four bolts (15), the four
nuts (12) and tighten the nuts (12).
(d) Install the plate (16) on the engine electrical box, install the
washers (17), the bolts (18) and tighten the bolts.
(e) Install the spacers (5), the clamp blocks (6) and the bobbins
(11) on the pylon.
(g) Install the washers (9), the nuts (10) and tighten the nuts (10).
(h) Install the four electrical feeders on the plate 400VT (4) with
the nuts (1).
(i) Install the cover (3) and the new MISCELLANEOUS (Material No. 19-
010) (2) on the plate (4).
(k) Make sure that the electrical connectors are clean and in the
correct condition.
EFF :
ALL 24-92-00
Page 409
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,
Subtask 24-92-00-410-075-B
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R Subtask 24-92-00-410-075-C
R B. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-92-00
Page 410
Nov 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-92-00-410-075-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-710-050
(a) Do the EIS start procedure (upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(b) On the ECAM control panel, push the ELEC key to get the ELEC
page:
- Make sure that the voltage of the IDG is 115 VAC.
- Make sure that the frequency of the IDG is 400Hz + or - 5Hz.
EFF :
ALL 24-92-00
Page 411
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-942-054
EFF :
ALL 24-92-00
Page 412
Nov 01/09
R
CES
TASK 24-92-00-000-002
Removal of the IDG Feeders from the Wing and the Pylon
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 413
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-92-00-860-083
(a) Put a warning notice in position to tell persons not to start the
engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-92-00-010-075
B. Get Access
R
EFF :
ALL 24-92-00
Page 414
Nov 01/09
CES
(2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
001).
(3) Put the access platform in position at the access door 825AR.
(4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
Subtask 24-92-00-010-075-B
B. Get Access
(2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
001).
(3) Put the access platform in position at the access door 825AR.
(4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 401-499,
24-92-00
Page 415
Nov 01/09
CES
(b) For the right IDG feeders:
- 132PW, 132SW
R Subtask 24-92-00-010-075-D
R B. Get Access
R (2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
R 001).
R (3) Put the access platform in position at the access door 825AR.
R (4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
R 25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
R
EFF :
401-499,
151-199, 234-235, 239-249, 251-299, 24-92-00
Page 416
Nov 01/09
CES
R **ON A/C 301-306,
Subtask 24-92-00-010-075-A
B. Get Access
(2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
001).
(3) Put the access platform in position at the access door 825AR.
(4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
R Subtask 24-92-00-010-075-E
R B. Get Access
R
EFF :
301-399, 24-92-00
Page 417
Nov 01/09
CES
(b) For the right pylon:
- 481AR, 423CR, 423AR, 481AL
(2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
001).
(3) Put the access platform in position at the access door 825AR.
(4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
Subtask 24-92-00-010-075-C
B. Get Access
(2) Open the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
001).
R
EFF :
307-399, 501-509, 511-526, 528-599, 24-92-00
Page 418
Feb 01/10
CES
(3) Put the access platform in position at the access door 825AR.
(4) In the zone 131, remove the sidewall and partition panels (Ref. TASK
25-54-12-000-003) and (Ref. TASK 25-54-12-000-001).
4. Procedure
_________
Subtask 24-92-00-020-051
(1) Disconnect the feeder cables from the right side of the pylon:
(a) Remove the bolts (27), the washers (28) and the plate (29).
(d) Remove the four nuts (18) and the four screws (21).
(e) Disengage the connector (19) from the engine electrical box (20).
(f) Remove the nut (14), the washer (15) and the bolt (17) from the
clamp (16).
EFF :
ALL 24-92-00
Page 419
Feb 01/10
CES
IDG Feeders
Figure 402/TASK 24-92-00-991-042-A15 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 420
Nov 01/09
R
CES
IDG Feeders
Figure 402/TASK 24-92-00-991-042-A25 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 421
Nov 01/09
CES
IDG Feeders
Figure 402/TASK 24-92-00-991-042-A35 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 422
Nov 01/09
CES
IDG Feeders
Figure 402/TASK 24-92-00-991-042-A45 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 423
Nov 01/09
CES
IDG Feeders
Figure 402/TASK 24-92-00-991-042-A55 (SHEET 5)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 424
Nov 01/09
CES
INTENTIONALLY BLANK
R
24-92-00
Page 425
Nov 01/09
CES
IDG Feeders
Figure 402A/TASK 24-92-00-991-042-B15 (SHEET 1)
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 426
Feb 01/10
CES
IDG Feeders
Figure 402A/TASK 24-92-00-991-042-B25 (SHEET 2)
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 427
Feb 01/10
CES
IDG Feeders
Figure 402A/TASK 24-92-00-991-042-B35 (SHEET 3)
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 428
Feb 01/10
CES
IDG Feeders
Figure 402A/TASK 24-92-00-991-042-B45 (SHEET 4)
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 429
Feb 01/10
CES
IDG Feeders
Figure 402A/TASK 24-92-00-991-042-B55 (SHEET 5)
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 430
Feb 01/10
CES
(g) Remove the bolt (13) and the washer (12) from the clamp (11).
(h) Remove and discard the lockwire (22) from the two screws (23).
(i) Remove the screws (23) and the cover (24) from the terminal block
(25).
(j) Remove the nuts (26) and disconnect the electrical feeders from
the terminal block (25).
(2) Loosen the nut (31) of the pressure seal (32) on the wing above the
pylon.
(3) Remove the bolt (33) and the washer (34) from the clamp (37).
(5) Remove the bolt (35) from the ground point (36).
(6) Loosen the nut (45) of the pressure seal (46) at the wing and cargo
compartment junction.
(a) Remove and discard the lockwire (42) from the two screws (41).
(b) Remove the screws (41) and the cover (43) from the terminal block
(44).
(c) Remove the nuts (40) and disconnect the electrical feeders from
the terminal block (44).
(8) Removal of the cable supports along the IDG feeder cables:
(b) Remove all the bolts (3), the plate (4) and the spacers (5).
(c) Remove all the bolts (7) and the nuts (8).
(d) Remove all the nuts (9) and the bolts (10).
R
EFF :
ALL 24-92-00
Page 431
Nov 01/09
CES
(9) Removal of the IDG feeder cables:
CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE IDG FEEDERS WHEN YOU
_______
REMOVE/INSTALL THEM.
(a) Remove the IDG feeder cables from the wing, the pylon and the
cargo compartment.
R
EFF :
ALL 24-92-00
Page 432
Nov 01/09
CES
TASK 24-92-00-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 433
Nov 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 434
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-92-00-860-084
(1) On the center pedestal, on the panel 115VU, make sure that a warning
notice is in position to tell persons not to start the engine.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
Subtask 24-92-00-010-076
B. Get Access
(2) Make sure that the FWD cargo-compartment door 825AR is open
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the access door
825AR.
R
EFF :
ALL 24-92-00
Page 435
Nov 01/09
CES
(4) In the zone 131, make sure that these sidewall and partition panels
are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
001):
Subtask 24-92-00-010-076-B
B. Get Access
(2) Make sure that the FWD cargo-compartment door 825AR is open
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the access door
825AR.
(4) In the zone 131, make sure that these sidewall and partition panels
are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
001):
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 401-499,
24-92-00
Page 436
Nov 01/09
CES
R **ON A/C 234-235, 239-249, 251-299,
R Subtask 24-92-00-010-076-D
R B. Get Access
R (2) Make sure that the FWD cargo-compartment door 825AR is open
R (Ref. TASK 52-30-00-860-001).
R (3) Make sure that the access platform is in position at the access door
R 825AR.
R (4) In the zone 131, make sure that these sidewall and partition panels
R are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
R 001):
R
EFF :
234-235, 239-249, 251-299, 24-92-00
Page 437
Nov 01/09
CES
R **ON A/C 301-306,
Subtask 24-92-00-010-076-A
B. Get Access
(2) Make sure that the FWD cargo-compartment door 825AR is open
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the access door
825AR.
(4) In the zone 131, make sure that these sidewall and partition panels
are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
001):
R
EFF :
301-306, 24-92-00
Page 438
Nov 01/09
CES
R **ON A/C 307-399,
R Subtask 24-92-00-010-076-E
R B. Get Access
R (2) Make sure that the FWD cargo-compartment door 825AR is open
R (Ref. TASK 52-30-00-860-001).
R (3) Make sure that the access platform is in position at the access door
R 825AR.
R (4) In the zone 131, make sure that these sidewall and partition panels
R are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
R 001):
R
EFF :
307-399, 24-92-00
Page 439
Nov 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-92-00-010-076-C
B. Get Access
(2) Make sure that the FWD cargo-compartment door 825AR is open
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the access platform is in position at the access door
825AR.
(4) In the zone 131, make sure that these sidewall and partition panels
are removed (Ref. TASK 25-54-12-000-003) and (Ref. TASK 25-54-12-000-
001):
4. Procedure
_________
EFF :
ALL 24-92-00
Page 440
Feb 01/10
CES
R **ON A/C 240-249, 251-299, 312-399, 502-509, 511-526, 528-599,
Subtask 24-92-00-420-053
CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE IDG FEEDERS WHEN YOU
_______
REMOVE/INSTALL THEM.
(1) Put the feeder cables in position in the cargo compartment, the wing
and the pylon.
(2) Connection of the feeder cables on the right side of the pylon:
(a) Install the electrical feeder cables on the terminal block (25)
with the nuts (26) (Ref. AWM 242201) or (Ref. AWM 242202).
(c) Install the cover (24) with the screws (23) on the terminal block
(25).
(d) Tighten the screws (23) and safety with new MISCELLANEOUS
(Material No. 19-010) (22).
(e) Install the connector (19) in the engine electrical box (20).
NOTE : When you put the connector in place, make sure that the
____
harness is not twisted.
(f) Install the screws (21) and the nuts (18) and tighten the nuts
(18).
(g) Install the clamp (16) with the bolt (17), the washer (15) and
the nut (14).
(h) Install the clamp (11) with the bolt (13) and the washer (12).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page 441
Feb 01/10
511-526, 528-599,
CES
(k) Make sure that the electrical connectors are clean and in the
correct condition.
(n) Install the washers (28), the bolts (27) and tighten the bolts
(27).
(3) Install the nut (31) on the pressure seal (32) on the wing above the
pylon and tighten it.
(4) Install the bolt (33) with the washer (34) on the clamp (37).
(5) Install the bolt (35) on the ground point (36) (Ref. ESPM 204819).
(7) Apply SEALANTS (Material No. 09-002) on the ground point (36).
(8) Install the nut (45) on the pressure seal (46) at the wing and cargo
compartment junction and tighten it.
(a) Install the electrical feeder cables on the terminal block (44)
with the nuts (40) (Ref. AWM 242201) or (Ref. AWM 242202).
(c) Install the cover (43) with the screws (41) on the terminal block
(44).
(d) Tighten the screws (41) and safety with new MISCELLANEOUS
(Material No. 19-010) (42).
(10) Installation of the cable supports along the IDG feeder cables:
CAUTION : MAKE SURE THAT THE IDG CABLES DO NOT TOUCH THE PYLON
_______
FITTING. IF THE IDG CABLES TOUCH THE PYLON FITTING, DAMAGE
WILL OCCUR TO THE CABLES AND/OR PYLON FITTING.
(a) Install the clamp block (30) on the rod with a clearance of 33.5
mm (1.32 in.) minimum between the top axis attachment of the rod
and the top axis attachment of the clamp block.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-311, 401-499, 501-501,
24-92-00
Page 442
Nov 01/09
CES
(b) Make sure that there is a clearance of 25 mm (0.98 in.) minimum
between the IDG feeder cables and the pylon fitting.
(d) Turn the clamp block to give maximum clearance between the pylon
fitting and the feeder cables.
(f) Install all the bolts (7) and the nuts (8) and tighten the nuts
(8).
(g) Install all the bolts (10) and the nuts (9) and tighten the nuts
(9).
(h) Install all the spacers (5), the plate (4) and the bolts (3) and
tighten the bolts (3).
(i) Install all the new cable ties (1) (Ref. ESPM 204610).
Subtask 24-92-00-420-053-A
CAUTION : BE CAREFUL NOT TO CAUSE DAMAGE TO THE IDG FEEDERS WHEN YOU
_______
REMOVE/INSTALL THEM.
(1) Put the feeder cables in position in the cargo compartment, the wing
and the pylon.
(2) Connection of the feeder cables on the right side of the pylon:
(a) Install the electrical feeder cables on the terminal block (25)
with the nuts (26) (Ref. AWM 242201) or (Ref. AWM 242202).
(c) Install the cover (24) with the screws (23) on the terminal block
(25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page 443
Feb 01/10
511-526, 528-599,
CES
(d) Tighten the screws (23) and safety with new MISCELLANEOUS
(Material No. 19-010) (22).
(e) Install the connector (19) in the engine electrical box (20).
NOTE : When you put the connector in place, make sure that the
____
harness is not twisted.
(f) Install the screws (21) and the nuts (18) and tighten the nuts
(18).
(g) Install the clamp (16) with the bolt (17), the washer (15) and
the nut (14).
(h) Install the clamp (11) with the bolt (13) and the washer (12).
(k) Make sure that the electrical connectors are clean and in the
correct condition.
(n) Install the washers (28), the bolts (27) and tighten the bolts
(27).
(3) Install the nut (31) on the pressure seal (32) on the wing above the
pylon and tighten it.
(4) Install the bolt (33) with the washer (34) on the clamp (37).
(5) Install the bolt (35) on the ground point (36) (Ref. ESPM 204819).
(7) Apply SEALANTS (Material No. 09-002) on the ground point (36).
(8) Install the nut (45) on the pressure seal (46) at the wing and cargo
compartment junction and tighten it.
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 444
Feb 01/10
CES
(9) Connection of the feeder cables in the cargo compartment:
(a) Install the electrical feeder cables on the terminal block (44)
with the nuts (40) (Ref. AWM 242201) or (Ref. AWM 242202).
(c) Install the cover (43) with the screws (41) on the terminal block
(44).
(d) Tighten the screws (41) and safety with new MISCELLANEOUS
(Material No. 19-010) (42).
(10) Installation of the cable supports along the IDG feeder cables:
CAUTION : MAKE SURE THAT THE IDG CABLES DO NOT TOUCH THE PYLON
_______
FITTING. IF THE IDG CABLES TOUCH THE PYLON FITTING, DAMAGE
WILL OCCUR TO THE CABLES AND/OR PYLON FITTING.
(a) Install the clamp block (30) on the rod with the retaining
bracket (38) between the top axis attachment of the rod and the
top axis attachment of the clamp block.
(d) If the clearances are not correct, turn the clamp block (30) to
get the necessary clearance.
(f) Install all the bolts (7) and the nuts (8) and tighten the nuts
(8).
(g) Install all the bolts (10) and the nuts (9) and tighten the nuts
(9).
(h) Install all the spacers (5), the plate (4) and the bolts (3) and
tighten the bolts (3).
(i) Install all the new cable ties (1) (Ref. ESPM 204610).
R
EFF : 240-249, 251-299, 312-399, 502-509,
511-526, 528-599,
24-92-00
Page 445
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
Subtask 24-92-00-410-076
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the zone 131, install the sidewall and partition panels (Ref. TASK
25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
(4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
002).
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 24-92-00
Page 446
Nov 01/09
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-410-076-B
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the zone 131, install the sidewall and partition panels (Ref. TASK
25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
(4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
002).
EFF :
151-199, 401-499, 24-92-00
Page 447
Nov 01/09
CES
R **ON A/C 234-235, 239-249, 251-299,
R Subtask 24-92-00-410-076-D
R B. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) In the zone 131, install the sidewall and partition panels (Ref. TASK
R 25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
R (4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
R 002).
EFF :
234-235, 239-249, 251-299, 24-92-00
Page 448
Nov 01/09
CES
R **ON A/C 301-306,
Subtask 24-92-00-410-076-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the zone 131, install the sidewall and partition panels (Ref. TASK
25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
(4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
002).
EFF :
301-306, 24-92-00
Page 449
Nov 01/09
CES
R **ON A/C 307-399,
R Subtask 24-92-00-410-076-E
R B. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) In the zone 131, install the sidewall and partition panels (Ref. TASK
R 25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
R (4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
R 002).
EFF :
307-399, 24-92-00
Page 450
Nov 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-92-00-410-076-C
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the zone 131, install the sidewall and partition panels (Ref. TASK
25-54-12-400-003) and (Ref. TASK 25-54-12-400-001).
(4) Close the FWD cargo-compartment door 825AR (Ref. TASK 52-30-00-860-
002).
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page 451
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-710-051
C. Test
(1) Energize the aircraft electrical circuits from engine 1(2) (Ref. TASK
24-41-00-861-002).
(2) On the ECAM control panel, push the ELEC key to get the ELEC page:
- Make sure that the voltage of the IDG is 115 VAC.
- Make sure that the frequency of the IDG is 400Hz + or - 5Hz.
5. Close-up
________
Subtask 24-92-00-942-055
EFF :
ALL 24-92-00
Page 452
Nov 01/09
CES
ELECTRICAL ROUTING - INSPECTION/CHECK
_____________________________________
TASK 24-92-00-210-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 601
Feb 01/04
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page 602
Feb 01/04
CES
3. __________
Job Set-up
Subtask 24-92-00-860-055
Subtask 24-92-00-862-052
Subtask 24-92-00-869-054
Subtask 24-92-00-010-052
D. Get Access
(1) Put the adjustable access platform in position at the wing inboard
leading-edge.
EFF :
ALL 24-92-00
Page 603
Nov 01/09
CES
**ON A/C 234-235, 239-249, 251-299, 307-399,
Subtask 24-92-00-010-052-B
D. Get Access
(1) Put the adjustable access platform in position at the wing inboard
leading-edge.
Subtask 24-92-00-010-052-A
D. Get Access
(1) Put the adjustable access platform in position at the wing inboard
leading-edge.
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
24-92-00
Page 604
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 24-92-00-210-052
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
5. Close-up
________
Subtask 24-92-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page 605
Nov 01/09
CES
Electrical Harness Conduits - Corrosion Protection
Figure 601/TASK 24-92-00-991-005
EFF :
ALL 24-92-00
Page 606
Nov 01/09
R
CES
Typical Fittings
Figure 602/TASK 24-92-00-991-006
R
EFF :
ALL 24-92-00
Page 607
Nov 01/09
CES
Location of Conduit Fittings
Figure 603/TASK 24-92-00-991-007- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page 608
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 603/TASK 24-92-00-991-007- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page 609
Nov 01/07
R
CES
(3) For the right wing.
Subtask 24-92-00-410-053-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-410-053-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page 610
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
Subtask 24-92-00-860-056
(1) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 611
Nov 01/07
CES
TASK 24-92-00-210-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 612
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page 613
Nov 01/07
CES
3. __________
Job Set-up
Subtask 24-92-00-860-057
Subtask 24-92-00-862-053
Subtask 24-92-00-869-057
Subtask 24-92-00-010-053
D. Get Access
(1) Put the adjustable access platform in position at the wing outboard
leading-edge.
4. Procedure
_________
Subtask 24-92-00-210-053
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
EFF :
ALL 24-92-00
Page 614
Nov 01/07
R
CES
Electrical Harness Conduits - Corrosion Protection
Figure 604/TASK 24-92-00-991-008
EFF :
ALL 24-92-00
Page 615
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 605/TASK 24-92-00-991-009- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page 616
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 605/TASK 24-92-00-991-009- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page 617
Nov 01/07
R
CES
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
5. Close-up
________
Subtask 24-92-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-860-058
(1) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 618
Nov 01/07
R
CES
TASK 24-92-00-210-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 619
Nov 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-054
Subtask 24-92-00-869-059
EFF :
ALL 24-92-00
Page 620
Nov 01/07
R
CES
Subtask 24-92-00-010-054
C. Get Access
(1) Put the adjustable access platform in position at the wing tip.
(4) Remove the Wingtip Navigation Light 9LA (10LA) (Ref. TASK 33-41-11-
000-001).
4. Procedure
_________
Subtask 24-92-00-210-054
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 621
Nov 01/07
R
CES
Electrical Harness Conduits
Figure 606/TASK 24-92-00-991-010
EFF :
ALL 24-92-00
Page 622
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 607/TASK 24-92-00-991-011
EFF :
ALL 24-92-00
Page 623
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-055
A. Close Access
(2) Install the Wingtip Navigation Light 9LA (10LA) (Ref. TASK 33-41-11-
400-001).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 624
Nov 01/07
R
CES
TASK 24-92-00-210-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 625
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 626
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 24-92-00-860-061
Subtask 24-92-00-862-055
Subtask 24-92-00-869-061
Subtask 24-92-00-010-055
D. Get Access
(1) Put the adjustable access platform in position at the wing outboard
trealing-edge.
(a) Remove and retain the access panel: 575BB, 575CB, 575DB, 575EB,
575FB, 575GB, 575HB, 575KB, 575LB, 575MB.
(a) Remove and retain the access panel: 675BB, 675CB, 675DB, 675EB,
675FB, 675GB, 675HB, 675KB, 675LB, 675MB.
4. Procedure
_________
Subtask 24-92-00-210-055
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
R
EFF :
ALL 24-92-00
Page 627
Nov 01/07
CES
Electrical Harness Conduits - Corrosion Protection
Figure 608/TASK 24-92-00-991-012
EFF :
ALL 24-92-00
Page 628
Nov 01/07
R
CES
INTENTIONALLY BLANK
R
24-92-00
Page 629
Nov 01/07
CES
Location of Conduit Fittings
Figure 609/TASK 24-92-00-991-013-A14 (SHEET 1)
EFF :
ALL 24-92-00
Page 630
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 609/TASK 24-92-00-991-013-A24 (SHEET 2)
EFF :
ALL 24-92-00
Page 631
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 609/TASK 24-92-00-991-013-A34 (SHEET 3)
EFF :
ALL 24-92-00
Page 632
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 609/TASK 24-92-00-991-013-A44 (SHEET 4)
EFF :
ALL 24-92-00
Page 633
Nov 01/07
R
CES
(1) At each fitting, use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
5. Close-up
________
Subtask 24-92-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Install the access panel: 575BB, 575CB, 575DB, 575EB, 575FB,
575GB, 575HB, 575KB, 575LB, 575MB.
(a) Install the access panel: 675BB, 675CB, 675DB, 675EB, 675FB,
675GB, 675HB, 675KB, 675LB, 675MB.
Subtask 24-92-00-860-062
(1) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 634
Nov 01/07
R
CES
TASK 24-92-00-210-007
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 635
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 636
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 24-92-00-862-056
Subtask 24-92-00-869-063
Subtask 24-92-00-010-056
C. Get Access
(1) Put the adjustable access platform in position at the wing and the
center fuselage.
(b) Open the L and R main landing-gear doors at zone 734 and 744
(Ref. TASK 32-12-00-010-001).
4. Procedure
_________
Subtask 24-92-00-210-056
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
R
EFF :
ALL 24-92-00
Page 637
Nov 01/07
CES
Electrical Harness Conduits - Corrosion Protection
Figure 610/TASK 24-92-00-991-014
EFF :
ALL 24-92-00
Page 638
Nov 01/07
R
CES
INTENTIONALLY BLANK
R
24-92-00
Page 639
Nov 01/07
CES
Location of Conduit Fittings
Figure 611/TASK 24-92-00-991-015- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page 640
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 611/TASK 24-92-00-991-015- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page 641
Nov 01/07
R
CES
(c) Use a brush or an airless spray to apply a continuous coat of
STORAGE PRESERVATION (Material No. 15-008) with a thickness of
0.030 mm (0.001 in.), to cover all the fitting.
5. Close-up
________
Subtask 24-92-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(b) Close the L and R main landing-gear doors at zone 734 and 744
(Ref. TASK 32-12-00-410-001).
(3) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 642
Nov 01/07
R
CES
TASK 24-92-00-210-008
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 643
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-057
EFF :
ALL 24-92-00
Page 644
Nov 01/07
R
CES
Subtask 24-92-00-869-065
Subtask 24-92-00-010-057
C. Get Access
4. Procedure
_________
Subtask 24-92-00-210-057
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 645
Nov 01/07
R
CES
Electrical Harness Conduits - Corrosion Protection
Figure 612/TASK 24-92-00-991-016
EFF :
ALL 24-92-00
Page 646
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 613/TASK 24-92-00-991-017
EFF :
ALL 24-92-00
Page 647
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page 648
Nov 01/07
R
CES
TASK 24-92-00-210-010
Inspection of the End Fittings of Electrical Conduits in the Fuselage Tail Area
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 649
Nov 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-059
Subtask 24-92-00-869-069
Subtask 24-92-00-010-059
C. Get Access
(1) Put the adjustable access platform in position at the fuselage tail
area.
EFF :
ALL 24-92-00
Page 650
Nov 01/07
R
CES
4. Procedure
_________
Subtask 24-92-00-210-059
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
5. Close-up
________
Subtask 24-92-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
R
EFF :
ALL 24-92-00
Page 651
Nov 01/07
CES
Electrical Harness Conduits - Corrosion Protection
Figure 614/TASK 24-92-00-991-020
EFF :
ALL 24-92-00
Page 652
Nov 01/07
R
CES
INTENTIONALLY BLANK
R
24-92-00
Page 653
Nov 01/07
CES
Location of Conduit Fittings
Figure 615/TASK 24-92-00-991-021- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page 654
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 615/TASK 24-92-00-991-021- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page 655
Nov 01/07
R
CES
TASK 24-92-00-210-011
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 656
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-060
EFF :
ALL 24-92-00
Page 657
Nov 01/07
R
CES
Subtask 24-92-00-869-071
Subtask 24-92-00-010-060
C. Get Access
(a) Remove and retain the access panels: 334CB, 334DB, 334EB.
(a) Remove and retain the access panels: 344CB, 344DB, 344EB.
4. Procedure
_________
Subtask 24-92-00-210-060
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 658
Nov 01/07
R
CES
Electrical Harness Conduits - Corrosion Protection
Figure 616/TASK 24-92-00-991-022
EFF :
ALL 24-92-00
Page 659
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 617/TASK 24-92-00-991-023
EFF :
ALL 24-92-00
Page 660
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-061
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page 661
Nov 01/07
R
CES
TASK 24-92-00-210-012
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 662
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-061
EFF :
ALL 24-92-00
Page 663
Nov 01/07
R
CES
Subtask 24-92-00-869-073
Subtask 24-92-00-010-061
C. Get Access
(2) Remove and retain the access panels: 321AL, 322BL, 324AT.
4. Procedure
_________
Subtask 24-92-00-210-061
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 664
Nov 01/07
R
CES
Electrical Harness Conduits - Corrosion Protection
Figure 618/TASK 24-92-00-991-024
EFF :
ALL 24-92-00
Page 665
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 619/TASK 24-92-00-991-025
EFF :
ALL 24-92-00
Page 666
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page 667
Nov 01/07
R
CES
TASK 24-92-00-210-013
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 668
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 669
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-063
Subtask 24-92-00-869-077
Subtask 24-92-00-010-063
C. Get Access
(1) Put the adjustable access platform in position at the flap track No.
2 fairing.
(a) Remove and retain the top cover of the movable fairing of the No.
2 flap track: 531AT.
(a) Remove and retain the top cover of the movable fairing of the No.
2 flap track: 631AT.
EFF :
ALL 24-92-00
Page 670
Nov 01/07
R
CES
4. Procedure
_________
Subtask 24-92-00-210-063
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 671
Feb 01/10
CES
Electrical Harness Conduits - Corrosion Protection
Figure 620/TASK 24-92-00-991-026
R
EFF :
ALL 24-92-00
Page 672
Nov 01/07
CES
Location of Conduit Fittings
Figure 621/TASK 24-92-00-991-027
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 673
Feb 01/10
528-599,
CES
Location of Conduit Fittings
Figure 621A/TASK 24-92-00-991-027-A
R
EFF :
301-399, 24-92-00
Page 674
Nov 01/07
CES
5. Close-up
________
Subtask 24-92-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Install the top cover of the movable fairing of the No. 2 flap
track: 531AT.
(a) Install the top cover of the movable fairing of the No. 2 flap
track: 631AT.
(4) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 675
Nov 01/07
R
CES
TASK 24-92-00-210-014
Inspection of the End Fittings of Electrical Conduits in the Main Landing Gear
(MLG) Well and False Spar Box
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 676
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 677
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 24-92-00-862-064
Subtask 24-92-00-869-079
Subtask 24-92-00-010-064
C. Get Access
(1) Put the adjustable access platform in position at the MLG well and
false spar box.
Subtask 24-92-00-010-064-A
C. Get Access
(1) Put the adjustable access platform in position at the MLG well and
false spar box.
EFF :
ALL 24-92-00
Page 678
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 24-92-00-210-064
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
5. Close-up
________
Subtask 24-92-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 679
Feb 01/08
CES
Electrical Harness Conduits - Corrosion Protection
Figure 622/TASK 24-92-00-991-028
EFF :
ALL 24-92-00
Page 680
Nov 01/07
R
CES
INTENTIONALLY BLANK
R
24-92-00
Page 681
Nov 01/07
CES
Location of Conduit Fittings
Figure 623/TASK 24-92-00-991-029- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page 682
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 623/TASK 24-92-00-991-029- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page 683
Nov 01/07
R
CES
Location of Conduit Fittings
Figure 624/TASK 24-92-00-991-030
EFF :
ALL 24-92-00
Page 684
Nov 01/07
R
CES
(4) Remove the access platform(s).
Subtask 24-92-00-410-065-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page 685
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 24-92-00-210-015
Inspection of tne End Fittings of Electrical Conduits in the Dry Bay (Outboard)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page 686
Nov 01/07
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-062
EFF :
ALL 24-92-00
Page 687
Nov 01/07
R
CES
Subtask 24-92-00-869-075
Subtask 24-92-00-010-062
C. Get Access
(1) Put the adjustable access platform in position at the dry bay.
4. Procedure
_________
Subtask 24-92-00-210-062
WARNING : BE CAREFUL NOT TO CUT YOUR FINGERS. FLAKES OF NICKEL ARE SHARP.
_______
(1) At each fitting use the procedure that follows to protect against
corrosion:
(a) Use CLEANING AGENTS (Material No. 11-004) and a lint-free cloth
to remove any contamination from the fitting.
(b) Remove any flakes or blisters, make sure that the you do not
damage the base metal while you do this task.
EFF :
ALL 24-92-00
Page 688
Nov 01/07
R
CES
Electrical Harness Conduits - Corrosion Protection
Figure 625/TASK 24-92-00-991-031
EFF :
ALL 24-92-00
Page 689
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Disconnect the aircraft from the ground (Ref. TASK 12-34-24-869-002).
EFF :
ALL 24-92-00
Page 690
Nov 01/07
R
CES
TASK 24-92-00-210-018
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 691
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-860-069
(1) Put a warning notice in the cockpit to tell persons not to operate
the pitch controls.
Subtask 24-92-00-010-067
B. Get Access
(1) Put an access platform in position below the access panels 334AB,
334BB, 334CB, 334DB, 334EB, 344AB, 344BB, 344CB, 344DB and 344EB.
(a) For the left Trimmable Horizontal Stabilizer (THS): 334AB, 334BB,
334CB, 334DB and 334EB.
(b) For the right THS: 344AB, 344BB, 344CB, 344DB and 344EB.
4. Procedure
_________
Subtask 24-92-00-210-067
A. Inspection
(Ref. Fig. 626/TASK 24-92-00-991-032, 627/TASK 24-92-00-991-038)
EFF :
ALL 24-92-00
Page 692
Nov 01/07
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CES
Electrical Harnesses - Inspection
Figure 626/TASK 24-92-00-991-032
EFF :
ALL 24-92-00
Page 693
Nov 01/07
R
CES
Electrical Harnesses - Inspection
Figure 627/TASK 24-92-00-991-038
EFF :
ALL 24-92-00
Page 694
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-068
A. Close Access
(a) For the left THS: 334AB, 334BB, 334CB, 334DB and 334EB.
(b) For the right THS: 344AB, 344BB, 344CB, 344DB and 344EB.
Subtask 24-92-00-860-070
EFF :
ALL 24-92-00
Page 695
Nov 01/07
R
CES
TASK 24-92-00-210-019
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ESPM 205332
ESPM 205500
24-92-00-991-033 Fig. 628
EFF :
ALL 24-92-00
Page 696
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-860-071
(1) Put a warning notice in the cockpit to tell persons not to operate
the pitch controls.
Subtask 24-92-00-010-068
B. Get Access
4. Procedure
_________
Subtask 24-92-00-210-068
A. Inspection
(Ref. Fig. 628/TASK 24-92-00-991-033)
EFF :
ALL 24-92-00
Page 697
Nov 01/07
R
CES
Electrical Harnesses - Inspection
Figure 628/TASK 24-92-00-991-033
EFF :
ALL 24-92-00
Page 698
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-069
A. Close Access
Subtask 24-92-00-860-072
EFF :
ALL 24-92-00
Page 699
Nov 01/07
R
CES
TASK 24-92-00-210-020
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ESPM 205332
ESPM 205500
24-92-00-991-034 Fig. 629
EFF :
ALL 24-92-00
Page A600
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-860-073
(1) Put a warning notice in the cockpit to tell persons not to operate
the pitch controls.
Subtask 24-92-00-010-069
B. Get Access
4. Procedure
_________
Subtask 24-92-00-210-069
A. Inspection
(Ref. Fig. 629/TASK 24-92-00-991-034)
EFF :
ALL 24-92-00
Page A601
Feb 01/10
CES
Electrical Harnesses - Inspection
Figure 629/TASK 24-92-00-991-034
EFF :
ALL 24-92-00
Page A602
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-070
A. Close Access
Subtask 24-92-00-860-074
EFF :
ALL 24-92-00
Page A603
Nov 01/07
R
CES
TASK 24-92-00-210-021
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ESPM 205332
ESPM 205500
24-92-00-991-035 Fig. 630
EFF :
ALL 24-92-00
Page A604
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-860-075
(1) Put a warning notice in the cockpit to tell persons not to operate
the pitch controls.
Subtask 24-92-00-010-070
B. Get Access
4. Procedure
_________
Subtask 24-92-00-210-070
A. Inspection
(Ref. Fig. 630/TASK 24-92-00-991-035)
EFF :
ALL 24-92-00
Page A605
Nov 01/07
R
CES
Electrical Harnesses - Inspection
Figure 630/TASK 24-92-00-991-035
EFF :
ALL 24-92-00
Page A606
Nov 01/07
R
CES
5. Close-up
________
Subtask 24-92-00-410-071
A. Close Access
Subtask 24-92-00-860-076
EFF :
ALL 24-92-00
Page A607
Nov 01/07
R
CES
TASK 24-92-00-210-023
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN
_______
THE REFERENCED PROCEDURES.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific multimeter
No specific test set-loop resistance
No specific access platform 3.5 m (11 ft. 6 in.)
EFF :
ALL 24-92-00
Page A608
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-860-079
Subtask 24-92-00-862-066
Subtask 24-92-00-869-082
EFF :
ALL 24-92-00
Page A609
Feb 01/10
CES
R
Subtask 24-92-00-010-072
D. Get Access
4. Procedure
_________
Subtask 24-92-00-280-051
(1) Install the test set-loop resistance and measure the resistance
(Ref. TASK 20-28-00-720-014) around the applicable braided conduit.
(b) Set the multimeter to the mA position (push the AC button).
(c) Set the test set to on and adjust the RANGE and SETTING controls
until you get a current of 1 mA on the multimeter.
(d) The test set meter shows directly the loop resistance in
milliohms.
EFF :
ALL 24-92-00
Page A610
Feb 01/10
CES
R Location of the Loop Tester Measurement Points
Figure 631/TASK 24-92-00-991-037
EFF :
ALL 24-92-00
Page A611
Nov 01/07
CES
(3) Make sure that the measured values are not more than the maximum
permitted value of 200 milliohms.
(a) If the measured value is more than the maximum permitted value of
200 milliohms:
- Do the electrical bonding of the electrical connectors
(Ref. TASK 20-28-00-912-003) and of the components. Use
conductive bolts and screws and bonding straps in the fuselage
and in the wings (Ref. TASK 20-28-00-912-004).
5. Close-up
________
Subtask 24-92-00-410-074
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-860-080
EFF :
ALL 24-92-00
Page A612
Feb 01/10
CES
TASK 24-92-00-210-024
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
EFF :
ALL 24-92-00
Page A613
Feb 01/09
R
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A614
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-861-055
EFF :
ALL 24-92-00
Page A615
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-92-00
Page A616
Feb 01/10
CES
Subtask 24-92-00-941-052
B. Safety Precautions
(1) Install the ground safety locks on the landing gear doors (Ref. TASK
32-00-00-481-002).
(3) Put a warning notice in position in the cockpit to tell persons not
to operate the flight controls.
(4) Put a warning notice in position to tell persons not to operate the
landing gear doors.
Subtask 24-92-00-860-086
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Extend the slats to the fully extended position (Ref. TASK 27-80-00-
866-004).
(2) Extend the flaps to the fully extended position (Ref. TASK 27-50-00-
866-008).
EFF :
ALL 24-92-00
Page A617
Nov 01/07
R
CES
Subtask 24-92-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
Subtask 24-92-00-010-078
E. Get Access
(3) Open the passenger/crew doors (Ref. TASK 52-10-00-010-001) and remove
the door lining panels (Ref. TASK 25-23-46-000-001) (Ref. TASK 25-23-
46-000-002):
R - 831FZ, 841FZ, 831GZ, 841GZ, 832FZ, 842FZ, 832GZ, 842GZ.
(4) Put the adjustable access platform in position below the applicable
zone.
EFF :
ALL 24-92-00
Page A618
Aug 01/08
CES
(5) Open the access doors.
4. Procedure
_________
Subtask 24-92-00-220-061
EFF :
ALL 24-92-00
Page A619
Feb 01/10
CES
R Bonding Leads located on Movable Surfaces
R Figure 632/TASK 24-92-00-991-090- 12 (SHEET 1)
EFF :
ALL 24-92-00
Page A620
Feb 01/10
CES
R Bonding Leads located on Movable Surfaces
R Figure 632/TASK 24-92-00-991-090- 22 (SHEET 2)
EFF :
ALL 24-92-00
Page A621
Feb 01/10
CES
- Spoilers
- Surfaces between slats 2 and 3, 3 and 4, 4 and 5
- Slat tracks No. 1, No. 5 and No. 11
- Ailerons
- Elevators
- Rudder.
(2) During the inspection, replace all the bonding leads if they are
found broken or if more than 25 per cent of their strands are damaged
(Ref. TASK 20-28-00-912-004).
If you cannot replace all the bonding leads, obey the instructions
that follow.
Replace all the remaining broken or damaged bonding leads at the
subsequent maintenance check and not after the subsequent basic
inspection (20 months or 6000 FH or 4500 FC).
Subtask 24-92-00-220-062
(1) Movable surface bonded with one lead or more leads in series:
- If one bonding lead is found broken or if more than 25 per cent of
its strands are damaged:
. Replace the bonding lead.
- If 25 per cent or less of its strands are damaged and if you cannot
replace it:
. Replace the damaged bonding lead at the subsequent maintenance
check but not after the subsequent basic inspection (20 months or
6000 FH or 4500 FC).
EFF :
ALL 24-92-00
Page A622
Feb 01/10
R
CES
(3) Movable surface bonded with three leads:
- If two leads are broken, the installation is satisfactory if less
than 25 percent of the strands of the remaining bonding lead are
damaged.
Subtask 24-92-00-220-063
(a) For bonding lead installed near the elevator tip, replace it
immediately if:
- It is broken or
- More than 25 per cent of its strands are damaged.
(b) For other bonding leads installed on the elevator, replace the
bonding lead(s) immediately if:
- They are broken or
- More than 25 per cent of their strands are damaged.
Subtask 24-92-00-220-064
(a) For bonding leads installed on the rudder hinge arms No. 1 and 7
(on the upper and lower part of the rudder), replace the bonding
lead(s) immediately if:
- They are broken or
- More than 25 per cent of their strands are damaged.
(b) For bonding leads installed on the rudder hinge arms No. 2, 3, 4,
5 and 6, replace the bonding lead(s) immediately if:
- They are broken or
- More than 25 per cent of their strands are damaged.
EFF :
ALL 24-92-00
Page A623
Feb 01/10
R
CES
NOTE : It is permitted to have one of these bonding leads damaged
____
or with more than 25 per cent of its strands damaged. But
it is necessary to replace it at the subsequent
maintenance check and not after the subsequent 100 days
check (or 600 FH or 750 FC).
5. Close-up
________
Subtask 24-92-00-410-078
A. Close Access
EFF :
ALL 24-92-00
Page A624
Feb 01/10
R
CES
(4) Close the NLG doors (Ref. TASK 32-22-00-410-001).
Subtask 24-92-00-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/THS/ACTR/MOT2 19CE2 B09
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/RUDDER/TRIM/IND 15CC M20
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/THS ACTR/MOT3 19CE3 Q17
121VU FLIGHT CONTROLS/THS ACTR/MOT1 19CE1 Q16
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
EFF :
ALL 24-92-00
Page A625
Feb 01/10
R
CES
Subtask 24-92-00-860-087
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 24-92-00-862-068
EFF :
ALL 24-92-00
Page A626
Feb 01/10
R
CES
TASK 24-92-00-210-025
General Visual Inspection of G and P Routes Installed in the Tail Cone and APU
Accessory Compartment (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-079
A. Get Access
EFF :
ALL 24-92-00
Page A627
Feb 01/10
CES
Subtask 24-92-00-862-069
4. Procedure
_________
Subtask 24-92-00-210-075
5. Close-up
________
Subtask 24-92-00-410-079
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A628
Feb 01/10
CES
Tail Cone and APU Accessory Compartment - Inspection Area - Zones 315-316
R Figure 633/TASK 24-92-00-991-043
EFF :
ALL 24-92-00
Page A629
Feb 01/10
CES
TASK 24-92-00-220-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A630
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-941-054
A. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position to tell persons not to energize the
FADEC 1(2).
Subtask 24-92-00-865-053
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
EFF :
ALL 24-92-00
Page A631
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 24-92-00-010-080
C. Get Access
R
EFF :
ALL 24-92-00
Page A632
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
Subtask 24-92-00-010-080-A
C. Get Access
Subtask 24-92-00-862-070
4. Procedure
_________
R
EFF :
ALL 24-92-00
Page A633
Feb 01/10
CES
Upper Forward Pylon - Access Panels
R Figure 634/TASK 24-92-00-991-044- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-92-00
Page A634
Feb 01/10
CES
Upper Forward Pylon - Access Panels
R Figure 634/TASK 24-92-00-991-044- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-92-00
Page A635
Feb 01/10
CES
Upper Forward Pylon - Access Panels
R Figure 634A/TASK 24-92-00-991-044-A12 (SHEET 1)
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page A636
Feb 01/10
CES
Upper Forward Pylon - Access Panels
R Figure 634A/TASK 24-92-00-991-044-A22 (SHEET 2)
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page A637
Feb 01/10
CES
Upper Forward Pylon - Inspection Area - Zones 413-414-423-424
R Figure 635/TASK 24-92-00-991-106
EFF :
ALL 24-92-00
Page A638
Feb 01/10
CES
Subtask 24-92-00-220-051
5. Close-up
________
Subtask 24-92-00-410-080
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A639
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
Subtask 24-92-00-410-080-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R FOR 1000EM1
R 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
EFF :
ALL 24-92-00
Page A640
Feb 01/10
CES
TASK 24-92-00-220-003
Detailed Inspection of EWIS in the Fan and Accessory Gear Box (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A641
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-941-056
A. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position to tell persons not to energize the
FADEC 1(2).
Subtask 24-92-00-865-057
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
R
EFF :
ALL 24-92-00
Page A642
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 24-92-00-010-082
C. Get Access
Subtask 24-92-00-010-082-A
C. Get Access
EFF :
ALL 24-92-00
Page A643
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-862-072
4. Procedure
_________
Subtask 24-92-00-220-053
A. Detailed Inspection of All Wiring in the Fan and Accessory Gear Box
(a) On the AC/DC feeder routes: 1G (Ref. AWM 94-08-01), 2G (Ref. AWM
94-08-02).
(c) On the other routes: 1M (Ref. AWM 94-08-01), 2M (Ref. AWM 94-08-
02).
R
EFF :
ALL 24-92-00
Page A644
Feb 01/10
CES
Fan and Accessory Gear Box - Access
R Figure 636/TASK 24-92-00-991-046
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-92-00
Page A645
Feb 01/10
CES
Fan and Accessory Gear Box - Access
R Figure 636A/TASK 24-92-00-991-046-A
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page A646
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-082
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-410-082-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A647
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-865-058
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R FOR 1000EM1
R 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
EFF :
ALL 24-92-00
Page A648
Feb 01/10
CES
TASK 24-92-00-220-004
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A649
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-941-057
A. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position to tell persons not to energize the
FADEC 1(2).
R
EFF :
ALL 24-92-00
Page A650
Feb 01/10
CES
Subtask 24-92-00-865-059
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 24-92-00-010-083
C. Get Access
EFF :
ALL 24-92-00
Page A651
Feb 01/10
CES
Subtask 24-92-00-040-051
(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
Subtask 24-92-00-010-084
E. Get Access
Subtask 24-92-00-010-083-A
C. Get Access
Subtask 24-92-00-040-051-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page A652
Feb 01/10
511-526, 528-599,
CES
(1) Deactivate the thrust-reverser Hydraulic Control Unit (HCU)
(Ref. TASK 78-30-00-040-012).
Subtask 24-92-00-010-084-A
E. Get Access
Subtask 24-92-00-862-073
4. Procedure
_________
Subtask 24-92-00-220-054
R
EFF :
ALL 24-92-00
Page A653
Feb 01/10
CES
Hot Section - Access
R Figure 637/TASK 24-92-00-991-047
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
24-92-00
Page A654
Feb 01/10
CES
Hot Section - Access
R Figure 637A/TASK 24-92-00-991-047-A
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page A655
Feb 01/10
CES
(b) On the other routes: 1M (Ref. AWM 94-08-01), 2M (Ref. AWM 94-08-
02).
5. Close-up
________
Subtask 24-92-00-410-163
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-440-050
B. Make the thrust reverser serviceable after maintenance (Ref. TASK 78-30-
00-081-041).
Subtask 24-92-00-410-083
C. Close Access
EFF :
ALL 24-92-00
Page A656
Feb 01/10
R
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 24-92-00-410-163-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-440-050-A
Subtask 24-92-00-410-083-A
C. Close Access
R
EFF :
501-509, 511-526, 528-599, 24-92-00
Page A657
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-865-060
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R FOR 1000EM1
R 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
EFF :
ALL 24-92-00
Page A658
Feb 01/10
CES
TASK 24-92-00-210-026
General Visual Inspection of EWIS installed in the Wing Center Box (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-086
A. Get Access
R (1) Open the main gear doors for access (Ref. TASK 32-12-00-010-001).
(2) Put a warning notice in position to tell persons not to operate the
landing gear.
EFF :
ALL 24-92-00
Page A659
Feb 01/10
CES
(3) Put the access platform in position.
(4) Remove the access panels from the wing center box:
- 147AZ, 148AZ.
Subtask 24-92-00-862-074
4. Procedure
_________
Subtask 24-92-00-210-076
(1) Do a visual inspection of the wiring to make sure that there are no
signs of ageing, alteration, overheating, scaling and deformation
R (Ref. ESPM 205211):
5. Close-up
________
Subtask 24-92-00-410-084
A. Close Access
(1) Install the access panels 147AZ and 148AZ on the wing center box.
(2) Close the main gear doors after access (Ref. TASK 32-12-00-410-001).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 24-92-00
Page A660
Feb 01/10
CES
Wing Center Box - Access - Zones 141-142
R Figure 638/TASK 24-92-00-991-048
EFF :
ALL 24-92-00
Page A661
Feb 01/10
CES
TASK 24-92-00-210-027
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-089
A. Get Access
EFF :
ALL 24-92-00
Page A662
Feb 01/10
CES
(3) Remove the forward avionic-compartment floor-panels 121AF, 121BF,
121CF, 122BF (Ref. TASK 53-12-13-000-001).
Subtask 24-92-00-862-077
4. Procedure
_________
Subtask 24-92-00-210-077
EFF :
ALL 24-92-00
Page A663
Feb 01/10
CES
Forward Avionic Compartment - Access
R Figure 639/TASK 24-92-00-991-061
EFF :
ALL 24-92-00
Page A664
Feb 01/10
CES
Forward Avionic Compartment - Inspection Area - Zones 121-122
R Figure 640/TASK 24-92-00-991-110
EFF :
ALL 24-92-00
Page A665
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-087
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A666
Feb 01/10
R
CES
TASK 24-92-00-210-028
General Visual Inspection of 90VU, 108VU and 109VU in the Forward Avionic
Compartment (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-090
A. Get Access
EFF :
ALL 24-92-00
Page A667
Feb 01/10
CES
Subtask 24-92-00-862-078
4. Procedure
_________
Subtask 24-92-00-210-078
A. General Visual Inspection of 90VU, 108VU and 109VU in the Forward Avionic
Compartment
EFF :
ALL 24-92-00
Page A668
Feb 01/10
CES
90VU, 108VU and 109VU Location
R Figure 641/TASK 24-92-00-991-053
EFF :
ALL 24-92-00
Page A669
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-088
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A670
Feb 01/10
R
CES
TASK 24-92-00-220-005
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-091
A. Get Access
EFF :
ALL 24-92-00
Page A671
Feb 01/10
CES
(3) Remove the forward avionic-compartment floor-panels 121AF, 121BF,
121CF, 122BF (Ref. TASK 53-12-13-000-001).
Subtask 24-92-00-862-079
4. Procedure
_________
Subtask 24-92-00-220-055
5. Close-up
________
Subtask 24-92-00-410-089
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A672
Feb 01/10
CES
TASK 24-92-00-210-029
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-093
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
EFF :
ALL 24-92-00
Page A673
Feb 01/10
CES
(3) Open the circuit breaker panel 2000VU at the zone 220.
Subtask 24-92-00-862-081
4. Procedure
_________
Subtask 24-92-00-210-079
5. Close-up
________
Subtask 24-92-00-410-091
A. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(2) Close the circuit breaker panel 2000VU at the zone 220.
(3) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
EFF :
ALL 24-92-00
Page A674
Feb 01/10
CES
Forward Cabin Overhead Compartment - Inspection Area -Zones 223-224
R Figure 642/TASK 24-92-00-991-055
EFF :
ALL 24-92-00
Page A675
Feb 01/10
CES
TASK 24-92-00-210-030
General Visual Inspection of 105VU, 106VU, 103VU, 107VU and 70VU Installed in
the Lateral Avionic Compartment (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 3.5 m (11 ft. 6 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-095
A. Get Access
(2) Open the forward passenger/crew door 831 (Ref. TASK 52-10-00-010-
001).
EFF :
ALL 24-92-00
Page A676
Feb 01/10
CES
(3) Open the access doors 812, 822.
Subtask 24-92-00-862-083
4. Procedure
_________
Subtask 24-92-00-210-080
A. General Visual Inspection of the 105VU, 106VU, 103VU, 107VU and 70VU
Installed in the Lateral Avionic Compartment
EFF :
ALL 24-92-00
Page A677
Feb 01/10
CES
105VU, 106VU, 103VU, 107VU and 70VU - Location
R Figure 643/TASK 24-92-00-991-058
EFF :
ALL 24-92-00
Page A678
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-093
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the forward passenger/crew door 831 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page A679
Feb 01/10
R
CES
TASK 24-92-00-210-031
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A680
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-097
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the linings and insulation panels in the zone 242 at FR47:
EFF :
ALL 24-92-00
Page A681
Feb 01/10
CES
Subtask 24-92-00-862-085
4. Procedure
_________
Subtask 24-92-00-210-081
5. Close-up
________
Subtask 24-92-00-410-095
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zone 242 at FR47:
EFF :
ALL 24-92-00
Page A682
Feb 01/10
CES
Center Passenger Compartment - Inspection -Route 6G
R Figure 644/TASK 24-92-00-991-062
EFF :
ALL 24-92-00
Page A683
Feb 01/10
CES
(3) Install the furnishings in the zone 242 at FR47:
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 24-92-00
Page A684
Feb 01/10
R
CES
TASK 24-92-00-210-033
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A685
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-107-A
A. Get Access
(3) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
or (Ref. TASK 52-30-00-860-003).
Subtask 24-92-00-862-095-A
4. Procedure
_________
Subtask 24-92-00-210-083-A
EFF :
ALL 24-92-00
Page A686
Feb 01/10
CES
Rear Avionic Compartment - Access
R Figure 645/TASK 24-92-00-991-077-A
EFF :
ALL 24-92-00
Page A687
Feb 01/10
CES
Rear Avionic Compartment - Inspection Area - Zones 127-128
R Figure 646/TASK 24-92-00-991-113-A
EFF :
ALL 24-92-00
Page A688
Feb 01/10
CES
(c) On the flight control wiring.
5. Close-up
________
Subtask 24-92-00-410-105-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
or (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A689
Feb 01/10
R
CES
TASK 24-92-00-220-007
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A690
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-109
A. Get Access
(3) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
Subtask 24-92-00-862-097-A
4. Procedure
_________
Subtask 24-92-00-220-057-A
EFF :
ALL 24-92-00
Page A691
Feb 01/10
CES
(c) On the generator excitation routes: 1E and 2E.
5. Close-up
________
Subtask 24-92-00-410-107
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A692
Feb 01/10
R
CES
TASK 24-92-00-210-034
General Visual Inspection of 63VU, 80VU, 187VU and 188VU Installed in the Rear
Avionic Compartment (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 1.8 m (5 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A693
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-110
A. Get Access
(3) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
or (Ref. TASK 52-30-00-860-003).
(4) Remove the FWD cargo-compartment partition FR24 (Ref. TASK 25-54-11-
000-001).
Subtask 24-92-00-862-098
4. Procedure
_________
Subtask 24-92-00-210-084
A. General Visual Inspection of 63VU, 80VU, 187VU and 188VU Installed in the
Rear Avionic compartment
EFF :
ALL 24-92-00
Page A694
Feb 01/10
CES
63VU, 80VU, 187VU and 188VU - Location
R Figure 647/TASK 24-92-00-991-079
EFF :
ALL 24-92-00
Page A695
Feb 01/10
CES
(h) On the generator excitation routes: 1E and 2E.
5. Close-up
________
Subtask 24-92-00-410-108
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the FWD cargo-compartment partition FR24 (Ref. TASK 25-54-11-
400-001).
(3) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
or (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A696
Feb 01/10
R
CES
TASK 24-92-00-210-035
General Visual Inspection of EWIS of the 49VU and the 120VU (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 3.5 m (11 ft. 6 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-099
EFF :
ALL 24-92-00
Page A697
Feb 01/10
CES
Subtask 24-92-00-010-111
B. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
4. Procedure
_________
Subtask 24-92-00-210-085
A. General Visual Inspection of All Wiring of the 49VU and the 120VU
EFF :
ALL 24-92-00
Page A698
Feb 01/10
CES
49VU and 120VU - Location
R Figure 648/TASK 24-92-00-991-082
EFF :
ALL 24-92-00
Page A699
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-109
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
EFF :
ALL 24-92-00
Page B600
Feb 01/10
R
CES
TASK 24-92-00-210-036
General Visual Inspection of EWIS Between Seat and A/C Installed in the Forward
Passenger Compartment (EWIS)
1. __________________
Reason for the Job
NOTE : This task is applicable only for aircraft with seats and with wiring
____
connections between seats and aircraft.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B601
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-112
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(3) Remove the seat covers in zones 231 and 232, if necessary.
Subtask 24-92-00-862-100
4. Procedure
_________
Subtask 24-92-00-210-086
5. Close-up
________
Subtask 24-92-00-410-110
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the seat covers in zones 231 and 232, if necessary.
(3) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF :
ALL 24-92-00
Page B602
Feb 01/10
CES
Forward Passenger Compartment - Inspection Area - Zones 231-232
R Figure 649/TASK 24-92-00-991-083
R
EFF :
ALL 24-92-00
Page B603
Feb 01/10
CES
(4) Remove the access platform(s).
R
EFF :
ALL 24-92-00
Page B604
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-210-810
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B605
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-163
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B606
Feb 01/10
528-599,
CES
(b) Remove the stowage, if installed (Ref. TASK 25-27-44-000-002) and
(Ref. TASK 25-27-44-000-003).
(4) Remove the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC.
Subtask 24-92-00-010-163-A
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B607
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-92-00-862-145
4. Procedure
_________
Subtask 24-92-00-210-110
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B608
Feb 01/10
528-599,
CES
Forward Passenger Overhead-Compartment - Access Panels - Zones 233-234
R Figure 650/TASK 24-92-00-991-160
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page B609
Feb 01/10
CES
Forward Passenger Overhead-Compartment - Access Panels - Zones 233-234
R Figure 650A/TASK 24-92-00-991-160-A
R
EFF :
151-199, 401-499, 24-92-00
Page B610
Feb 01/10
CES
Forward Passenger Overhead-Compartment - Inspection Area - Zones 233-234
R Figure 651/TASK 24-92-00-991-161
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B611
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-161
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC.
(3) Install the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-161-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B612
Feb 01/10
528-599,
CES
(3) Install the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page B613
Feb 01/10
CES
**ON A/C 301-399,
TASK 24-92-00-210-811
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page B614
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-164
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR20 and FR36
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC, 231JC, 231KC,
231LC, 231MC.
EFF :
301-399, 24-92-00
Page B615
Feb 01/10
CES
Subtask 24-92-00-862-146
4. Procedure
_________
Subtask 24-92-00-210-111
5. Close-up
________
Subtask 24-92-00-410-162
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC, 231JC, 231KC,
231LC, 231MC.
(3) Install the overhead stowage compartments between FR20 and FR36
(Ref. TASK 25-24-41-400-001).
R
EFF :
301-399, 24-92-00
Page B616
Feb 01/10
CES
Forward Passenger Overhead-Compartment - Access Panels - Zones 233-234
R Figure 652/TASK 24-92-00-991-162
R
EFF :
301-399, 24-92-00
Page B617
Feb 01/10
CES
Forward Passenger Overhead-Compartment - Inspection Area - Zones 233-234
R Figure 653/TASK 24-92-00-991-163
R
EFF :
301-399, 24-92-00
Page B618
Feb 01/10
CES
(b) Install the stowage, if removed (Ref. TASK 25-27-44-400-002) and
(Ref. TASK 25-27-44-400-003).
(5) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page B619
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-210-037
General Visual Inspection of EWIS Connections Between Seats and A/C Installed
in the Center Passenger Compartment (EWIS)
1. __________________
Reason for the Job
NOTE : This task is applicable only for aircraft with seats and with wiring
____
connections between seats and aircraft.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B620
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-114
A. Get Access
(2) Open the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-
001).
(3) Remove the seat covers in zones 241 and 242, if necessary.
Subtask 24-92-00-862-102
4. Procedure
_________
Subtask 24-92-00-210-087
5. Close-up
________
Subtask 24-92-00-410-112
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the seat covers in zones 241 and 242, if necessary.
(3) Close the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-
001).
R
EFF :
ALL 24-92-00
Page B621
Feb 01/10
CES
Center Passenger Compartment - Inspection Area - Zones 241-242
R Figure 654/TASK 24-92-00-991-084
R
EFF :
ALL 24-92-00
Page B622
Feb 01/10
CES
(4) Remove the access platform(s).
R
EFF :
ALL 24-92-00
Page B623
Feb 01/10
CES
**ON A/C 301-399,
TASK 24-92-00-210-038
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page B624
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-115
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR35.8 and FR47.1
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
Subtask 24-92-00-862-103
EFF :
301-399, 24-92-00
Page B625
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-210-088
5. Close-up
________
Subtask 24-92-00-410-113
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
(3) Install the overhead stowage compartments between FR35.8 and FR47.1
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page B626
Feb 01/10
CES
Center Passenger Overhead-Compartment - Access Panel - Route 6G
R Figure 655/TASK 24-92-00-991-086
R
EFF :
301-399, 24-92-00
Page B627
Feb 01/10
CES
Center Passenger Overhead-Compartment - Inspection Area - Zones 243-244
R Figure 656/TASK 24-92-00-991-085
R
EFF :
301-399, 24-92-00
Page B628
Feb 01/10
CES
(6) Remove the access platform(s).
R
EFF :
301-399, 24-92-00
Page B629
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-210-039
General Visual Inspection of EWIS connections Between Seats and A/C Installed
in the Aft Passenger Compartment (EWIS)
1. __________________
Reason for the Job
NOTE : This task is applicable only for aircraft with seats and with wiring
____
connections between seats and aircraft.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B630
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-120
A. Get Access
(2) Open the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-
001).
(3) Remove the seat covers in zones 251 and 252, if necessary.
Subtask 24-92-00-862-108
4. Procedure
_________
Subtask 24-92-00-210-089
5. Close-up
________
Subtask 24-92-00-410-118
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the seat covers in zones 251 and 252, if necessary.
(3) Close the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page B631
Feb 01/10
CES
Aft Passenger Compartment - Inspection Area - Zones 251-252
R Figure 657/TASK 24-92-00-991-093
EFF :
ALL 24-92-00
Page B632
Feb 01/10
CES
(4) Remove the access platform(s).
R
EFF :
ALL 24-92-00
Page B633
Feb 01/10
CES
TASK 24-92-00-210-040
General Visual Inspection of EWIS Connections Between Seats and A/C Installed
in the Aft Cabin Utility (EWIS)
1. __________________
Reason for the Job
NOTE : This task is applicable only for aircraft with seats and with wiring
____
connections between seats and aircraft.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B634
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-121
A. Get Access
(2) Open the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-
001).
(3) Remove the seat covers in zones 261 and 262, if necessary.
Subtask 24-92-00-862-109
4. Procedure
_________
Subtask 24-92-00-210-090
5. Close-up
________
Subtask 24-92-00-410-119
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the seat covers in zones 261 and 262, if necessary.
(3) Close the aft passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-
001).
R
EFF :
ALL 24-92-00
Page B635
Feb 01/10
CES
Aft Cabin Utility - Inspection Area - Zones 261-262
R Figure 658/TASK 24-92-00-991-095
R
EFF :
ALL 24-92-00
Page B636
Feb 01/10
CES
(4) Remove the access platform(s).
R
EFF :
ALL 24-92-00
Page B637
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-210-041
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B638
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-123
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B639
Feb 01/10
528-599,
CES
(3) Remove the furnishings in the zones 241 and 242:
(4) Remove the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
Subtask 24-92-00-010-123-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 241GC, 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B640
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-92-00-862-111
4. Procedure
_________
Subtask 24-92-00-210-091
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B641
Feb 01/10
528-599,
CES
Center Passenger Overhead-Compartment - Access Panels - Zones 243-244
R Figure 659/TASK 24-92-00-991-099
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page B642
Feb 01/10
CES
Center Passenger Overhead-Compartment - Access Panels - Zones 243-244
R Figure 659A/TASK 24-92-00-991-099-A
R
EFF :
151-199, 401-499, 24-92-00
Page B643
Feb 01/10
CES
Center Passenger Overhead-Compartment - Inspection Area - Zones 243-244
R Figure 660/TASK 24-92-00-991-098
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B644
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-121
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
(3) Install the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-121-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 241GC, 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B645
Feb 01/10
528-599,
CES
(3) Install the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page B646
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-210-042
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B647
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-124
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
EFF :
ALL 24-92-00
Page B648
Feb 01/10
CES
(3) Remove the furnishings in the zones 251 and 252:
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251AC, 251BC, 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
Subtask 24-92-00-010-124-B
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B649
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 24-92-00-010-124-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251AC, 251KC, 251LC, 251MC, 251BC, 251CC, 251DC, 251EC, 251FC,
251GC, 251HC, 251JC.
Subtask 24-92-00-862-112
4. Procedure
_________
EFF :
ALL 24-92-00
Page B650
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
R Figure 661/TASK 24-92-00-991-101
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page B651
Feb 01/10
CES
R **ON A/C 151-199, 401-499,
Subtask 24-92-00-210-092
5. Close-up
________
Subtask 24-92-00-410-122
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251AC, 251BC, 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
R
EFF :
ALL 24-92-00
Page B652
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
R Figure 661A/TASK 24-92-00-991-101-B
R
EFF :
151-199, 401-499, 24-92-00
Page B653
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
R Figure 661B/TASK 24-92-00-991-101-A
R
EFF :
301-399, 24-92-00
Page B654
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Inspection Area -Zones 253-254
R Figure 662/TASK 24-92-00-991-100
EFF :
ALL 24-92-00
Page B655
Feb 01/10
CES
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-122-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B656
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 24-92-00-410-122-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251AC, 251KC, 251LC, 251MC, 251BC, 251CC, 251DC, 251EC, 251FC,
251GC, 251HC, 251JC.
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page B657
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-210-043
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B658
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-128
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(3) Remove the overhead stowage compartments between FR64 and FR70
(Ref. TASK 25-24-41-000-001).
(4) Remove the ceiling panel in the zones 263 and 264 (Ref. TASK 25-23-
41-000-001):
- 251JC.
(5) Remove the ceiling panels in the aft utility area (Ref. TASK 25-23-
42-000-002):
- 261BC, 261CC, 262BC, 262CC.
Subtask 24-92-00-862-116
4. Procedure
_________
Subtask 24-92-00-210-093
EFF :
ALL 24-92-00
Page B659
Feb 01/10
CES
Aft Cabin Overhead-Compartment - Access Panels - Zones 261-262
R Figure 663/TASK 24-92-00-991-116
EFF :
ALL 24-92-00
Page B660
Feb 01/10
CES
Aft Cabin Overhead-Compartment - Inspection Area - Zones 261-262
R Figure 664/TASK 24-92-00-991-115
R
EFF :
ALL 24-92-00
Page B661
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-126
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the aft utility area (Ref. TASK 25-23-
42-400-002):
- 261BC, 261CC, 262BC, 262CC.
(3) Install the ceiling panel in the zones 263 and 264 (Ref. TASK 25-23-
41-400-001):
- 251JC.
(4) Install the overhead stowage compartments between FR64 and FR70
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
ALL 24-92-00
Page B662
Feb 01/10
CES
TASK 24-92-00-210-044
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B663
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B664
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-129
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(b) Remove the galleys and stowage, if installed (Ref. TASK 25-33-41-
000-001), (Ref. TASK 25-33-41-000-002), (Ref. TASK 25-33-41-000-
008), (Ref. TASK 25-33-42-000-001), (Ref. TASK 25-33-43-000-001),
(Ref. TASK 25-33-45-000-001), (Ref. TASK 25-33-46-000-001),
(Ref. TASK 25-33-47-000-001), (Ref. TASK 25-33-48-000-001) and
(Ref. TASK 25-33-49-000-001).
Subtask 24-92-00-862-117
4. Procedure
_________
EFF :
ALL 24-92-00
Page B665
Feb 01/10
CES
Aft Cabin Utility-Area - Access Panels - Zones 261-262
R Figure 665/TASK 24-92-00-991-119
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page B666
Feb 01/10
528-599,
CES
Aft Cabin Utility-Area - Access Panels - Zones 261-262
R Figure 665A/TASK 24-92-00-991-119-A
R
EFF :
301-399, 24-92-00
Page B667
Feb 01/10
CES
R **ON A/C ALL
Subtask 24-92-00-210-094
5. Close-up
________
Subtask 24-92-00-410-127
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(b) Install the galleys and stowage, if removed (Ref. TASK 25-33-41-
400-001), (Ref. TASK 25-33-41-400-002), (Ref. TASK 25-33-41-400-
008), (Ref. TASK 25-33-42-400-001), (Ref. TASK 25-33-43-400-001),
(Ref. TASK 25-33-45-400-001), (Ref. TASK 25-33-46-400-001),
(Ref. TASK 25-33-47-400-001), (Ref. TASK 25-33-48-400-001) and
(Ref. TASK 25-33-49-400-001).
(3) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 24-92-00
Page B668
Feb 01/10
CES
Aft Cabin Utility Area - Inspection Area - Zones 261-262
R Figure 666/TASK 24-92-00-991-118
EFF :
ALL 24-92-00
Page B669
Feb 01/10
CES
(4) Remove the access platform(s).
EFF :
ALL 24-92-00
Page B670
Feb 01/10
R
CES
TASK 24-92-00-210-045
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-130
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(3) Open the circuit breaker panel 2001VU at the zone 260.
R
EFF :
ALL 24-92-00
Page B671
Feb 01/10
CES
Subtask 24-92-00-862-118
4. Procedure
_________
Subtask 24-92-00-210-095
5. Close-up
________
Subtask 24-92-00-410-128
A. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(2) Close the circuit breaker panel 2001VU at the zone 260.
(3) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 24-92-00
Page B672
Feb 01/10
CES
Forward Cabin Overhead-Compartment - Inspection Area - Zones 263-264
R Figure 667/TASK 24-92-00-991-121
R
EFF :
ALL 24-92-00
Page B673
Feb 01/10
CES
TASK 24-92-00-210-801
General Visual Inspection of All Exposed EWIS Within the Wing Fuel Tank (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B674
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page B675
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-941-058
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
NOTE : You must obey the fuel safety procedures (Ref. TASK 28-10-00-
____
910-001) and (Ref. TASK 28-10-00-910-002) when you do work in
R a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in position in the cockpit to tell persons not to
operate the flaps or slats.
Subtask 24-92-00-650-050
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 24-92-00-010-135
C. Get Access
(1) Put an adjustable access platform in position at the zones 540 and
640.
R
EFF :
ALL 24-92-00
Page B676
Feb 01/10
CES
(3) Remove the access panels between RIB2 to RIB13 (Ref. TASK 57-27-11-
000-001) and (Ref. TASK 57-27-11-000-005):
(4) Remove the access panels between RIB13 to RIB22 (Ref. TASK 57-27-11-
000-002):
Subtask 24-92-00-010-135-A
C. Get Access
(1) Put an adjustable access platform in position at the zones 540 and
640.
(3) Remove the access panels between RIB2 to RIB13 (Ref. TASK 57-27-11-
000-001):
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page B677
Feb 01/10
511-526, 528-599,
CES
(4) Remove the access panels between RIB13 to RIB22 (Ref. TASK 57-27-11-
000-002):
Subtask 24-92-00-862-123
4. Procedure
_________
EFF :
ALL 24-92-00
Page B678
Feb 01/10
CES
Wing Fuel Tank - Access Panels - Zone 540
R Figure 668/TASK 24-92-00-991-135
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
24-92-00
Page B679
Feb 01/10
511-526, 528-599,
CES
Wing Fuel Tank - Access Panels - Zone 540
R Figure 668A/TASK 24-92-00-991-135-A
R
EFF :
235-235, 239-249, 251-299, 24-92-00
Page B680
Feb 01/10
CES
Wing Fuel Tank - Access Panels - Zone 640
R Figure 669/TASK 24-92-00-991-136
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
24-92-00
Page B681
Feb 01/10
511-526, 528-599,
CES
Wing Fuel Tank - Access Panels - Zone 640
R Figure 669A/TASK 24-92-00-991-136-A
R
EFF :
235-235, 239-249, 251-299, 24-92-00
Page B682
Feb 01/10
CES
Wing Fuel Tank - Inspection Area - Zones 540-640
R Figure 670/TASK 24-92-00-991-131
EFF :
ALL 24-92-00
Page B683
Feb 01/10
CES
Subtask 24-92-00-210-099
A. General Visual Inspection of All Exposed Wiring Within the Wing Fuel Tank
5. Close-up
________
Subtask 24-92-00-410-133
A. Close Access
(2) Install the access panels between RIB2 to RIB13 (Ref. TASK 57-27-11-
400-001) and (Ref. TASK 57-27-11-400-005):
(3) Install the access panels between RIB13 to RIB22 (Ref. TASK 57-27-11-
400-002):
EFF :
ALL 24-92-00
Page B684
Feb 01/10
CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 24-92-00-410-133-A
A. Close Access
(2) Install the access panels between RIB2 to RIB13 (Ref. TASK 57-27-11-
400-001):
(3) Install the access panels between RIB13 to RIB22 (Ref. TASK 57-27-11-
400-002):
Subtask 24-92-00-650-052
B. Fuel Configuration
EFF :
ALL 24-92-00
Page B685
Feb 01/10
R
CES
Subtask 24-92-00-942-056
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 24-92-00
Page B686
Feb 01/10
R
CES
TASK 24-92-00-210-802
General Visual Inspection of All Exposed EWIS Within the Vent Surge Tank (EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B687
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R ESPM 205211
R 24-92-00-991-138 Fig. 671
R 24-92-00-991-139 Fig. 672
3. __________
Job Set-up
Subtask 24-92-00-941-061
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
NOTE : You must obey the fuel safety procedures when you do work in a
____
R fuel tank (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-
00-910-002).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 24-92-00-650-056
B. Fuel Configuration
(1) Drain the remaining fuel from the applicable surge tank (Ref. TASK
28-25-00-650-003).
Subtask 24-92-00-010-138
C. Get Access
(1) Put an adjustable access platform in position at the zones 550 and
650.
(2) Remove the access panels between RIB22 to RIB26 (Ref. TASK 57-27-11-
000-002):
EFF :
ALL 24-92-00
Page B688
Feb 01/10
CES
(b) For the right wing:
- 650AB, 650BB, 650CB, 650DB.
Subtask 24-92-00-862-126
4. Procedure
_________
Subtask 24-92-00-210-102
A. General Visual Inspection of All Exposed Wiring Within the Vent Surge
Tank
5. Close-up
________
Subtask 24-92-00-410-136
A. Close Access
(1) Install the access panels between RIB22 to RIB26 (Ref. TASK 57-27-11-
400-002):
Subtask 24-92-00-650-057
B. Fuel Configuration
EFF :
ALL 24-92-00
Page B689
Feb 01/10
CES
Vent Surge Tank - Access Panels - Zones 550-650
R Figure 671/TASK 24-92-00-991-138
EFF :
ALL 24-92-00
Page B690
Feb 01/10
CES
Vent Surge Tank - Inspection Area - Zones 550-650
R Figure 672/TASK 24-92-00-991-139
EFF :
ALL 24-92-00
Page B691
Feb 01/10
CES
Subtask 24-92-00-942-059
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 24-92-00
Page B692
Feb 01/10
R
CES
TASK 24-92-00-210-803
General Visual Inspection of All Exposed EWIS Within Dry Bay (Outboard)(EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B693
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R ESPM 205211
R 24-92-00-991-140 Fig. 673
R 24-92-00-991-141 Fig. 674
3. __________
Job Set-up
Subtask 24-92-00-941-062
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
NOTE : You must obey the fuel safety procedures (Ref. TASK 28-10-00-
____
910-001) and (Ref. TASK 28-10-00-910-002) when you do work in
R a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in position in the cockpit to tell persons not to
operate the flaps or slats.
Subtask 24-92-00-650-058
B. Fuel Configuration
(1) Drain the remaining fuel from the applicable surge tank (Ref. TASK
28-25-00-650-003).
Subtask 24-92-00-010-139
C. Get Access
(1) Put an adjustable access platform in position at the zones 560 and
660.
EFF :
ALL 24-92-00
Page B694
Feb 01/10
CES
(b) For the right wing:
- 660AB.
Subtask 24-92-00-862-127
4. Procedure
_________
Subtask 24-92-00-210-103
A. General Visual Inspection of All Exposed Wiring Within Dry Bay (Outboard)
(a) On sensitive routes: 1S and 2S, vent surge tank overflow sensor.
5. Close-up
________
Subtask 24-92-00-410-137
A. Close Access
Subtask 24-92-00-650-059
B. Fuel Configuration
EFF :
ALL 24-92-00
Page B695
Feb 01/10
CES
Dry Bay (Outboard) - Access Panels - Zones 560-660
R Figure 673/TASK 24-92-00-991-140
EFF :
ALL 24-92-00
Page B696
Feb 01/10
CES
Dry Bay (Outboard) - Inspection Area - Zones 560-660
R Figure 674/TASK 24-92-00-991-141
EFF :
ALL 24-92-00
Page B697
Feb 01/10
CES
Subtask 24-92-00-942-060
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 24-92-00
Page B698
Feb 01/10
R
CES
TASK 24-92-00-210-804
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page B699
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-941-063
A. Safety Precautions
R (2) Make sure that the ground safety locks are on the landing gear
R (Ref. TASK 32-00-00-481-001).
Subtask 24-92-00-010-140
B. Get Access
(2) Make sure that the GROUND LOCK SLEEVE is correctly installed on the
applicable MLG door actuating-cylinder.
(3) Put an adjustable access platform in position at the zones 571 and
671.
Subtask 24-92-00-862-128
R
EFF :
ALL 24-92-00
Page C600
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-210-104
5. Close-up
________
Subtask 24-92-00-410-138
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 24-92-00
Page C601
Feb 01/10
CES
MLG Bay - Inspection Area - Zones 571-671
R Figure 675/TASK 24-92-00-991-142
EFF :
ALL 24-92-00
Page C602
Feb 01/10
CES
TASK 24-92-00-210-805
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 2 m (6 ft. 7 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page C603
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-143
A. Get Access
R (2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
R and (Ref. TASK 52-30-00-860-003).
(3) Remove the ceiling panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-000-002).
(4) Remove the sidewall panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-000-003).
EFF :
ALL 24-92-00
Page C604
Feb 01/10
CES
**ON A/C 301-399,
Subtask 24-92-00-010-143-A
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the ceiling panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-000-002).
(4) Remove the sidewall panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-000-003).
Subtask 24-92-00-862-131
4. Procedure
_________
EFF :
ALL 24-92-00
Page C605
Feb 01/10
CES
Forward Cargo Compartment - Inspection Area - Zones 131-132
R Figure 676/TASK 24-92-00-991-146
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page C606
Feb 01/10
528-599,
CES
Forward Cargo Compartment - Inspection Area - Zones 131-132
R Figure 676A/TASK 24-92-00-991-146-A
R
EFF :
301-399, 24-92-00
Page C607
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-210-105
5. Close-up
________
Subtask 24-92-00-410-141
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the sidewall panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-400-003).
(3) Install the ceiling panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-400-002).
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page C608
Feb 01/10
CES
**ON A/C 301-399,
Subtask 24-92-00-410-141-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the sidewall panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-400-003).
(3) Install the ceiling panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-400-002).
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
R
EFF :
301-399, 24-92-00
Page C609
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-210-806
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page C610
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-144
A. Get Access
(2) Open the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the additional center tanks No. 1, No. 2 and No. 3 in zones
151 and 152, if installed (Ref. TASK 28-11-27-000-002), (Ref. TASK
28-11-27-000-003) and (Ref. TASK 28-11-27-000-004).
(4) Remove the sidewall panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-000-003).
NOTE : To see the panels that you must remove, refer to (Ref. AWM
____
944220) or (Ref. AWM 944221).
(5) Remove the ceiling panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-000-002).
NOTE : To see the panels that you must remove, refer to (Ref. AWM
____
944220) or (Ref. AWM 944221).
EFF :
ALL 24-92-00
Page C611
Feb 01/10
CES
Subtask 24-92-00-862-132
4. Procedure
_________
Subtask 24-92-00-210-106
5. Close-up
________
Subtask 24-92-00-410-142
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the additional center tanks No. 1, No. 2 and No. 3 in zones
151 and 152, if installed (Ref. TASK 28-11-27-400-002), (Ref. TASK
28-11-27-400-003) and (Ref. TASK 28-11-27-400-004).
(3) Install the ceiling panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-400-002).
(4) Install the sidewall panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-400-003).
(5) Close the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page C612
Feb 01/10
CES
Aft Cargo Compartment - Inspection Area - Zones 151-152
R Figure 677/TASK 24-92-00-991-147
EFF :
ALL 24-92-00
Page C613
Feb 01/10
CES
TASK 24-92-00-210-808
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 3.5 m (11 ft. 6 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-153
A. Get Access
(2) Open the forward passenger/crew door 831 (Ref. TASK 52-10-00-010-
001).
EFF :
ALL 24-92-00
Page C614
Feb 01/10
CES
(3) Open the access doors 812, 822, 824.
Subtask 24-92-00-862-139
4. Procedure
_________
Subtask 24-92-00-210-108
EFF :
ALL 24-92-00
Page C615
Feb 01/10
CES
Lateral Avionic Compartment - Inspection Area - Zones 125-126
R Figure 678/TASK 24-92-00-991-156
EFF :
ALL 24-92-00
Page C616
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-151
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the forward passenger/crew door 831 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page C617
Feb 01/10
R
CES
TASK 24-92-00-220-008
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific adjustable access platform 3.5 m (11 ft. 6 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page C618
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-154
A. Get Access
(2) Open the forward passenger/crew door 831 (Ref. TASK 52-10-00-010-
001).
(5) Remove the cabin floor panels FR9 to FR16 (Ref. TASK 53-12-11-000-
001) and (Ref. TASK 53-12-12-000-001).
Subtask 24-92-00-862-140
4. Procedure
_________
Subtask 24-92-00-220-058
(a) On the AC/DC feeder routes: 1G, 2G (Ref. AWM 94-23-05), 4G, 6G
(Ref. AWM 94-21-06).
(c) On the generator excitation routes: 1E, 2E, 3E and 6E. (Ref. AWM
94-23-05), (Ref. AWM 94-21-06) and (Ref. AWM 94-21-20).
EFF :
ALL 24-92-00
Page C619
Feb 01/10
CES
(2) Make sure that there is no dust, lint or hydraulic contamination.
5. Close-up
________
Subtask 24-92-00-410-152
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the cabin floor panels FR9 to FR16 (Ref. TASK 53-12-11-400-
001) and (Ref. TASK 53-12-12-400-001).
(5) Close the forward passenger/crew door 831 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page C620
Feb 01/10
R
CES
TASK 24-92-00-210-812
Visual Inspection of EWIS Installed in the Forward Pylon After an Engine Bleed
Leak (EWIS)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-941-064
A. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
ALL 24-92-00
Page C621
Feb 01/10
CES
(3) On the overhead maintenance panel 50VU:
- Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(4) Put a warning notice in position to tell persons not to energize the
FADEC 1(2).
Subtask 24-92-00-865-061
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
EFF :
ALL 24-92-00
Page C622
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,
Subtask 24-92-00-010-165
C. Get Access
Subtask 24-92-00-010-165-A
C. Get Access
Subtask 24-92-00-862-147
EFF :
ALL 24-92-00
Page C623
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-210-114
1
_ On the AC/DC feeder route: 1G.
2
_ On the sensitive system routes: 1S and 2S.
3
_ On the not sensitive system route: 1M.
1
_ On the AC/DC feeder route: 2G.
2
_ On the sensitive system routes: 1S and 2S.
3
_ On the not sensitive system route: 2M.
EFF :
ALL 24-92-00
Page C624
Feb 01/10
CES
Visual Inspection of the Wiring Installed in the Forward Pylon Between Rib01
and Rib07 at Zone B2
R Figure 679/TASK 24-92-00-991-164
EFF :
ALL
24-92-00 Page C625
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-164
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 24-92-00-410-164-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page C626
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
EFF :
ALL 24-92-00
Page C627
Feb 01/10
CES
ELECTRICAL ROUTING - CLEANING/PAINTING
______________________________________
TASK 24-92-00-100-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 701
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-087
A. Get Access
(3) Remove the AFT cargo-compartment partition FR65 (Ref. TASK 25-55-12-
000-001).
Subtask 24-92-00-862-075
4. Procedure
_________
Subtask 24-92-00-160-050
EFF :
ALL 24-92-00
Page 702
Feb 01/10
CES
Aft Cabin Underfloor Compartment - Access Panels - Zones 171-172
Figure 701/TASK 24-92-00-991-049
EFF :
ALL 24-92-00
Page 703
Aug 01/07
CES
Aft Cabin Underfloor Compartment - Cleaning Area - Zones 171-172
Figure 702/TASK 24-92-00-991-050
EFF :
ALL 24-92-00
Page 704
Aug 01/07
CES
5. Close-up
________
Subtask 24-92-00-410-085
A. Close Access
(2) Install the AFT cargo-compartment partition FR65 (Ref. TASK 25-55-12-
400-001).
R
EFF :
ALL 24-92-00
Page 705
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-100-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 706
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 707
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-92-00-010-088
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(4) Remove the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-000-005) and
(Ref. TASK 25-23-45-000-002).
(5) Remove the linings and insulation panels in the zones 231 and 232:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 708
Feb 01/10
528-599,
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-010-088-A
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(4) Remove the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-000-005) and
(Ref. TASK 25-23-45-000-002).
(5) Remove the linings and insulation panels in the zones 231 and 232:
R
EFF :
151-199, 401-499, 24-92-00
Page 709
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-92-00-862-076
4. Procedure
_________
Subtask 24-92-00-160-051
(e) On the coaxial wiring: routes 1T, 3T, 7T, 8T, 9T and 1U.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 710
Feb 01/10
528-599,
CES
Forward Passenger Compartment - Access Panels - Zones 231-232
Figure 703/TASK 24-92-00-991-052
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page 711
Feb 01/10
CES
Forward Passenger Compartment - Access Panels - Zones 231-232
Figure 703A/TASK 24-92-00-991-052-A
R
EFF :
151-199, 401-499, 24-92-00
Page 712
Feb 01/10
CES
Forward Passenger Compartment - Cleaning Area - Zones 231-232
Figure 704/TASK 24-92-00-991-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 713
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-086
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 231 and 232:
(3) Install the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-400-006) and
(Ref. TASK 25-23-45-400-007).
(5) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 714
Feb 01/10
528-599,
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-410-086-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 231 and 232:
(3) Install the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-400-006) and
(Ref. TASK 25-23-45-400-007).
(5) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page 715
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-100-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 716
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 717
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 24-92-00-010-094
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the linings and insulation panels in the zones 241 and 242:
(a) Remove the upper sidewall panel assembly (Ref. TASK 25-23-47-000-
002):
- 241CW, 241LW, 242CW, 242LW.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 718
Feb 01/10
528-599,
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-010-094-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the linings and insulation panels in the zones 241 and 242:
(a) Remove the upper sidewall panel assembly (Ref. TASK 25-23-47-000-
002):
- 241FW, 242FW.
Subtask 24-92-00-862-082
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 719
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-92-00-160-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 720
Feb 01/10
528-599,
CES
Center Passenger Compartment - Access Panels - Zones 241-242
Figure 705/TASK 24-92-00-991-057
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page 721
Feb 01/10
CES
Center Passenger Compartment - Access Panels - Zones 241-242
Figure 705A/TASK 24-92-00-991-057-A
R
EFF :
151-199, 401-499, 24-92-00
Page 722
Feb 01/10
CES
Center Passenger Compartment - Cleaning Area - Zones 241-242
Figure 706/TASK 24-92-00-991-056
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 723
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-092
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 241 and 242:
(a) Install the upper sidewall panel assembly (Ref. TASK 25-23-47-
400-002):
- 241CW, 241LW, 242CW, 242LW.
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 724
Feb 01/10
528-599,
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-410-092-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 241 and 242:
(a) Install the upper sidewall panel assembly (Ref. TASK 25-23-47-
400-002):
- 241FW, 242FW.
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page 725
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-004
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-092
A. Get Access
R
EFF :
ALL 24-92-00
Page 726
Feb 01/10
CES
(3) Remove the forward avionic-compartment floor-panels 121AF, 121BF,
121CF, 122BF (Ref. TASK 53-12-13-000-001).
Subtask 24-92-00-862-080
4. Procedure
_________
Subtask 24-92-00-160-052
5. Close-up
________
Subtask 24-92-00-410-090
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page 727
Aug 01/07
CES
Forward Avionic Compartment - Access
Figure 707/TASK 24-92-00-991-054
EFF :
ALL 24-92-00
Page 728
Aug 01/07
CES
Forward Avionic Compartment - Cleaning Area - Zones 121-122
Figure 708/TASK 24-92-00-991-117
EFF :
ALL 24-92-00
Page 729
Aug 01/07
CES
(3) Close the access doors 121AL, 811.
EFF :
ALL 24-92-00
Page 730
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-100-005
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 731
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-096
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 732
Feb 01/10
528-599,
CES
(c) Remove the galleys, if installed (Ref. TASK 25-31-41-000-002) and
(Ref. TASK 25-31-41-000-001).
(4) Remove the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC.
Subtask 24-92-00-010-096-A
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC.
Subtask 24-92-00-862-084
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 733
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 24-92-00-160-054
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 734
Feb 01/10
528-599,
CES
Forward Passenger Overhead-Compartment - Access Panels - Zones 231-232
Figure 709/TASK 24-92-00-991-060
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page 735
Feb 01/10
CES
Forward Passenger Overhead-Compartment - Access Panels - Zones 231-232
Figure 709A/TASK 24-92-00-991-060-A
EFF :
151-199, 401-499, 24-92-00
Page 736
Aug 01/07
CES
Forward Passenger Overhead Compartment - Cleaning - Zones 233-234
Figure 710/TASK 24-92-00-991-059
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 737
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-094
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC.
(3) Install the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-400-001).
(5) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 738
Feb 01/10
528-599,
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-410-094-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231AC, 232AC, 231BC, 231CC, 231DC, 231EC, 231FC.
(3) Install the overhead stowage compartments between FR20 and FR35
(Ref. TASK 25-24-41-400-001).
(5) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
EFF :
151-199, 401-499, 24-92-00
Page 739
Aug 01/08
CES
**ON A/C ALL
TASK 24-92-00-100-007
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 740
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-100
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(3) Remove the door frame linings at the left and right FWD
passenger/crew door (Ref. TASK 25-23-45-000-005) and (Ref. TASK 25-
23-45-000-002).
(4) Remove the cabin floor panels from FR12 to FR20 (Ref. TASK 53-12-12-
000-001).
Subtask 24-92-00-862-088
4. Procedure
_________
Subtask 24-92-00-160-056
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
EFF :
ALL 24-92-00
Page 741
Feb 01/10
CES
R Forward Cabin Utility-Area - Access Panels - Zones 221-222
R Figure 711/TASK 24-92-00-991-066-A12 (SHEET 1)
EFF :
ALL 24-92-00
Page 742
Nov 01/08
CES
R Forward Cabin Utility-Area - Access Panels - Zones 221-222
R Figure 711/TASK 24-92-00-991-066-A22 (SHEET 2)
EFF :
ALL 24-92-00
Page 743
Nov 01/08
CES
Forward Cabin Utility-Area - Cleaning Area - Zones 221-222
R Figure 712/TASK 24-92-00-991-065
EFF :
ALL 24-92-00
Page 744
Nov 01/08
CES
5. Close-up
________
Subtask 24-92-00-410-098
A. Close Access
(1) Install the cabin floor panels from FR12 to FR20 (Ref. TASK 53-12-12-
400-001).
(2) Install the door frame linings at the left and right FWD
passenger/crew door (Ref. TASK 25-23-45-400-006) and (Ref. TASK 25-
23-45-400-007).
(3) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF :
ALL 24-92-00
Page 745
Nov 01/09
CES
**ON A/C 301-399,
TASK 24-92-00-100-008
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page 746
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-101
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the linings and insulation panels in the zones 241 and 242:
R
EFF :
301-399, 24-92-00
Page 747
Feb 01/10
CES
(b) Remove the lower sidewall panels (Ref. TASK 25-23-44-000-001):
- 241AX, 241DX, 241NW, 241RW, 241UW, 242AX, 242DX, 242NW, 242RW,
242UW.
Subtask 24-92-00-862-089
4. Procedure
_________
Subtask 24-92-00-160-057
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
5. Close-up
________
Subtask 24-92-00-410-099
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 241 and 242:
R
EFF :
301-399, 24-92-00
Page 748
Feb 01/10
CES
Center Passenger Compartment - Access Panels - Zones 241-242
Figure 713/TASK 24-92-00-991-068
EFF :
301-399, 24-92-00
Page 749
Feb 01/10
R
CES
Center Passenger Compartment - Cleaning Area - Zones 241-242
Figure 714/TASK 24-92-00-991-094
EFF :
301-399, 24-92-00
Page 750
Feb 01/10
R
CES
(b) Install the lower sidewall panels (Ref. TASK 25-23-44-400-001):
- 241AX, 241DX, 241NW, 241RW, 241UW, 242AX, 242DX, 242NW, 242RW,
242UW.
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
301-399, 24-92-00
Page 751
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-100-009
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 752
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-102
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 753
Feb 01/10
528-599,
CES
(3) Remove the furnishings in the zones 241 and 242:
(4) Remove the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
Subtask 24-92-00-010-102-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 241GC, 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 754
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-92-00-862-090
4. Procedure
_________
Subtask 24-92-00-160-058
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 755
Feb 01/10
528-599,
CES
Center Passenger Overhead-Compartment - Access Panels - Zones 243-244
Figure 715/TASK 24-92-00-991-070
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page 756
Feb 01/10
CES
Center Passenger Overhead-Compartment - Access Panels - Zones 243-244
Figure 715A/TASK 24-92-00-991-070-A
R
EFF :
151-199, 401-499, 24-92-00
Page 757
Feb 01/10
CES
Center Passenger Overhead-Compartment - Cleaning Area - Zones 243-244
Figure 716/TASK 24-92-00-991-069
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 758
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 24-92-00-410-100
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
(3) Install the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-100-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 241GC, 241AC, 241BC, 241CC, 241DC, 241EC, 241FC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page 759
Feb 01/10
528-599,
CES
(3) Install the overhead stowage compartments between FR35 and FR47
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page 760
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-010
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page 761
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-103
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
(3) Remove the ceiling panels in the forward utility area (Ref. TASK 25-
23-42-000-001):
- 221AC, 221BC, 222BC.
(5) Remove the forward galley unit (6475MM) (Ref. TASK 25-31-41-000-001)
or (Ref. TASK 25-31-42-000-001) if installed.
Subtask 24-92-00-862-091
4. Procedure
_________
Subtask 24-92-00-160-059
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
R
EFF :
ALL 24-92-00
Page 762
Feb 01/10
CES
Forward Cabin Overhead-Compartment - Access Panels - Zones 223-224
Figure 717/TASK 24-92-00-991-111
EFF :
ALL 24-92-00
Page 763
Feb 01/10
R
CES
Forward Cabin Overhead-Compartment - Cleaning Area - Zones 223-224
Figure 718/TASK 24-92-00-991-073
EFF :
ALL 24-92-00
Page 764
Feb 01/10
R
CES
(c) On the generator excitation routes: 3E and 6E.
5. Close-up
________
Subtask 24-92-00-410-101
A. Close Access
(1) Install the ceiling panels in the forward utility area (Ref. TASK 25-
23-42-400-001).
- 221AC, 221BC, 222BC.
(2) Install the forward galley unit (6475MM) (Ref. TASK 25-31-41-400-001)
or (Ref. TASK 25-31-42-400-001) if removed.
(4) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
EFF :
ALL 24-92-00
Page 765
Feb 01/10
R
CES
**ON A/C 301-399,
TASK 24-92-00-100-011
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
301-399, 24-92-00
Page 766
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-104
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR20 and FR36
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-000-001):
- 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC, 231JC, 231KC,
231LC, 231MC.
Subtask 24-92-00-862-092
R
EFF :
301-399, 24-92-00
Page 767
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-160-060
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
(f) On the coaxial wiring routes: 1T, 3T, 8T, 9T and 1U.
5. Close-up
________
Subtask 24-92-00-410-102
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 233 and 234 (Ref. TASK 25-23-
41-400-001):
- 231BC, 231CC, 231DC, 231EC, 231FC, 231GC, 231HC, 231JC, 231KC,
231LC, 231MC.
(3) Install the overhead stowage compartments between FR20 and FR36
(Ref. TASK 25-24-41-400-001).
EFF :
301-399, 24-92-00
Page 768
Feb 01/10
R
CES
Forward Passenger Overhead Compartment - Access Panels - Zones 233-234
Figure 719/TASK 24-92-00-991-137
EFF :
301-399, 24-92-00
Page 769
Feb 01/10
R
CES
Forward Passenger Overhead-Compartment - Cleaning Area - Zones 233-234
Figure 720/TASK 24-92-00-991-074
EFF :
301-399, 24-92-00
Page 770
Feb 01/10
R
CES
(b) Install the stowage, if removed (Ref. TASK 25-27-44-400-002) and
(Ref. TASK 25-27-44-400-003).
(5) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).
EFF :
301-399, 24-92-00
Page 771
Feb 01/10
R
CES
TASK 24-92-00-100-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page 772
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-105
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
EFF :
301-399, 24-92-00
Page 773
Feb 01/10
CES
(b) Remove the stowage, if installed (Ref. TASK 25-27-44-000-002) and
(Ref. TASK 25-27-44-000-003).
(4) Remove the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-000-005) and
(Ref. TASK 25-23-45-000-002).
(5) Remove the door frame linings at the left and right FWD emergency
exit-doors in zones 231/232 (Ref. TASK 25-23-47-000-004) and
(Ref. TASK 25-23-47-000-009).
(6) Remove the linings and insulation panels in the zones 231 and 232:
Subtask 24-92-00-862-093
EFF :
301-399, 24-92-00
Page 774
Feb 01/10
R
CES
INTENTIONALLY BLANK
R
24-92-00
Page 775
Feb 01/10
CES
INTENTIONALLY BLANK
R
24-92-00
Page 776
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-160-061
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
(e) On the coaxial wiring routes: 1T, 3T, 7T, 8T, 9T and 1U.
5. Close-up
________
Subtask 24-92-00-410-103
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 231 and 232:
EFF :
301-399, 24-92-00
Page 777
Nov 01/08
CES
Forward Passenger Compartment - Access Panels - Zones 231-232
R Figure 721/TASK 24-92-00-991-076
EFF :
301-399, 24-92-00
Page 778
Nov 01/08
CES
Forward Passenger Compartment - Cleaning Area - Zones 231-232
R Figure 722/TASK 24-92-00-991-075
EFF :
301-399, 24-92-00
Page 779
Nov 01/08
CES
(3) Install the door frame linings at the left and right FWD
passenger/crew doors at FR20 (Ref. TASK 25-23-45-400-006) and
(Ref. TASK 25-23-45-400-007).
(4) Install the door frame linings at the left and right FWD
emergency-exit doors in zones 231/232 (Ref. TASK 25-23-47-400-004)
and (Ref. TASK 25-23-47-400-009).
(6) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
EFF :
301-399, 24-92-00
Page 780
Aug 01/08
R
CES
**ON A/C ALL
TASK 24-92-00-100-013
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 781
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-108
A. Get Access
(3) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
or (Ref. TASK 52-30-00-860-003).
Subtask 24-92-00-862-096-A
4. Procedure
_________
Subtask 24-92-00-160-062-A
EFF :
ALL 24-92-00
Page 782
Nov 01/08
CES
Rear Avionic Compartment - Access
R Figure 723/TASK 24-92-00-991-078
EFF :
ALL 24-92-00
Page 783
Nov 01/08
CES
R (g) On the coaxial wiring routes: 3T and 4T.
5. Close-up
________
Subtask 24-92-00-410-106
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
R or (Ref. TASK 52-30-00-860-004).
R
EFF :
ALL 24-92-00
Page 784
Aug 01/08
CES
**ON A/C 301-399,
TASK 24-92-00-100-014
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page 785
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-113
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR35.8 and FR47.1
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-000-001):
- 231AC, 231BC, 231CC, 231DC, 231EC, 231FC.
Subtask 24-92-00-862-101
EFF :
301-399, 24-92-00
Page 786
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-160-063
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
5. Close-up
________
Subtask 24-92-00-410-111
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 243 and 244 (Ref. TASK 25-23-
41-400-001):
- 231AC, 231BC, 231CC, 231DC, 231EC, 231FC.
(3) Install the overhead stowage compartments between FR35.8 and FR47.1
(Ref. TASK 25-24-41-400-001).
EFF :
301-399, 24-92-00
Page 787
Nov 01/08
CES
Center Passenger Overhead-Compartment - Access Panels - Zones 243-244
R Figure 724/TASK 24-92-00-991-081
EFF :
301-399, 24-92-00
Page 788
Nov 01/08
CES
Center Passenger Overhead-Compartment - Cleaning Area - Zones 243-244
R Figure 725/TASK 24-92-00-991-080
EFF :
301-399, 24-92-00
Page 789
Nov 01/08
CES
(4) Install the furnishings in the zones 241 and 242:
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page 790
Aug 01/08
CES
**ON A/C ALL
TASK 24-92-00-100-015
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page 791
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-116
A. Get Access
(2) Open the aft passenger/crew doors 832 (842) (Ref. TASK 52-10-00-010-
001).
(3) Remove the cabin floor panels from FR36 to FR46 (Ref. TASK 53-32-12-
000-002).
Subtask 24-92-00-862-104
4. Procedure
_________
Subtask 24-92-00-160-064
A. Cleaning of All Wiring Installed in the Zone Under Cabin Floor (Only
Contaminated Wiring)
EFF :
ALL 24-92-00
Page 792
Feb 01/10
CES
Zone Under Cabin Floor - Cleaning Area - Zones 145-146
R Figure 726/TASK 24-92-00-991-087
EFF :
ALL 24-92-00
Page 793
Nov 01/08
CES
5. Close-up
________
Subtask 24-92-00-410-114
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the cabin floor panels from FR36 to FR46 (Ref. TASK 53-32-12-
400-002).
(3) Close the aft passenger/crew doors 832 (842) (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page 794
Feb 01/10
R
CES
TASK 24-92-00-100-016
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-117
A. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
EFF :
ALL 24-92-00
Page 795
Feb 01/10
CES
(3) Remove the cockpit ceiling panels 211BC, 211FC, 211HC, 212BC, 212FC,
212KW (Ref. TASK 25-13-41-000-001).
Subtask 24-92-00-862-105
4. Procedure
_________
Subtask 24-92-00-160-065
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
5. Close-up
________
Subtask 24-92-00-410-115
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the cockpit ceiling panels 211BC, 211FC, 211HC, 212BC, 212FC,
212KW (Ref. TASK 25-13-41-400-001).
EFF :
ALL 24-92-00
Page 796
Feb 01/10
R
CES
Cockpit - Sidewall Panels and Ceiling Panels - Zones 211-212
Figure 727/TASK 24-92-00-991-088
EFF :
ALL 24-92-00
Page 797
Feb 01/10
R
CES
Cockpit - Cleaning Area - Zones 211-212
Figure 728/TASK 24-92-00-991-130
EFF :
ALL 24-92-00
Page 798
Feb 01/10
R
CES
(3) Close the forward passenger/crew door 831 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page 799
Feb 01/10
R
CES
TASK 24-92-00-100-017
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-862-106
EFF :
ALL 24-92-00
Page A700
Feb 01/10
CES
Subtask 24-92-00-010-118
B. Get Access
(2) Open the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
010-001).
4. Procedure
_________
Subtask 24-92-00-160-066
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
EFF :
ALL 24-92-00
Page A701
Feb 01/10
R
CES
49VU and 120VU - Location
Figure 729/TASK 24-92-00-991-089
R
EFF :
ALL 24-92-00
Page A702
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-116
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the forward passenger/crew door 831 (841) (Ref. TASK 52-10-00-
410-001).
R
EFF :
ALL 24-92-00
Page A703
Feb 01/10
CES
**ON A/C 301-399,
TASK 24-92-00-100-018
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-00
Page A704
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-119
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the linings and insulation panels in the zones 251 and 252:
EFF :
301-399, 24-92-00
Page A705
Feb 01/10
CES
(b) Remove the lower sidewall panels (Ref. TASK 25-23-44-000-001):
- 251AW, 251NX, 251DW, 251GW, 251KW, 251NW, 251RW, 251UW, 251XW,
251AX, 252AW, 252NX, 252DW, 252GW, 252KW, 252NW, 252RW, 252UW,
252XW, 252AX.
Subtask 24-92-00-862-107
4. Procedure
_________
Subtask 24-92-00-160-067
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
R
EFF :
301-399, 24-92-00
Page A706
Feb 01/10
CES
Aft Passenger Compartment - Access Panels - Zones 251-252
Figure 730/TASK 24-92-00-991-092
EFF :
301-399, 24-92-00
Page A707
Feb 01/10
R
CES
Aft Passenger Compartment - Cleaning Area - Zones 251-252
Figure 731/TASK 24-92-00-991-096
R
EFF :
ALL 24-92-00
Page A708
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-117
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 251 and 252:
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page A709
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 24-92-00-100-019
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A710
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-122
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A711
Feb 01/10
528-599,
CES
(3) Remove the furnishings in the zones 251 and 252:
(4) Remove the linings and insulation panels in the zones 251 and 252:
Subtask 24-92-00-010-122-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A712
Feb 01/10
528-599,
CES
(4) Remove the linings and insulation panels in the zones 251 and 252:
Subtask 24-92-00-862-110
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A713
Feb 01/10
528-599,
CES
Aft Passenger Compartment - Access Panels - Zones 251-252
Figure 732/TASK 24-92-00-991-097
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page A714
Feb 01/10
CES
Aft Passenger Compartment - Access Panels - Zones 251-252
Figure 732A/TASK 24-92-00-991-097-A
R
EFF :
151-199, 401-499, 24-92-00
Page A715
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 24-92-00-160-068
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
5. Close-up
________
Subtask 24-92-00-410-120
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 251 and 252:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A716
Feb 01/10
528-599,
CES
(3) Install the furnishings in the zones 251 and 252:
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-120-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 251 and 252:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A717
Feb 01/10
528-599,
CES
(c) Install the passenger seats (Ref. TASK 25-21-41-400-001).
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
151-199, 401-499, 24-92-00
Page A718
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-021
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A719
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-125
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
EFF :
ALL 24-92-00
Page A720
Feb 01/10
CES
(3) Remove the furnishings in the zones 251 and 252:
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251AC, 251BC, 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
Subtask 24-92-00-010-125-B
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A721
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 24-92-00-010-125-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(4) Remove the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-000-001):
- 251AC, 251KC, 251LC, 251MC, 251BC, 251CC, 251DC, 251EC, 251FC,
251GC, 251HC, 251JC.
Subtask 24-92-00-862-113
4. Procedure
_________
R
EFF :
ALL 24-92-00
Page A722
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
Figure 733/TASK 24-92-00-991-103
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page A723
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
Figure 733A/TASK 24-92-00-991-103-B
R
EFF :
151-199, 401-499, 24-92-00
Page A724
Feb 01/10
CES
**ON A/C 301-399,
Subtask 24-92-00-160-069
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
5. Close-up
________
Subtask 24-92-00-410-123
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251AC, 251BC, 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
EFF :
ALL 24-92-00
Page A725
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Access Panels - Zones 253-254
Figure 733B/TASK 24-92-00-991-103-A
R
EFF :
301-399, 24-92-00
Page A726
Feb 01/10
CES
Aft Passenger Overhead-Compartment - Cleaning Area - Zones 253-254
Figure 734/TASK 24-92-00-991-102
R
EFF :
ALL 24-92-00
Page A727
Feb 01/10
CES
(4) Install the furnishings in the zones 251 and 252:
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
Subtask 24-92-00-410-123-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251CC, 251DC, 251EC, 251FC, 251GC, 251HC, 251JC.
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A728
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 24-92-00-410-123-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the zones 253 and 254 (Ref. TASK 25-23-
41-400-001):
- 251AC, 251KC, 251LC, 251MC, 251BC, 251CC, 251DC, 251EC, 251FC,
251GC, 251HC, 251JC.
(3) Install the overhead stowage compartments between FR47 and FR64
(Ref. TASK 25-24-41-400-001).
(5) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page A729
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-022
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A730
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A731
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-126
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(b) Remove the galleys and stowage, if installed (Ref. TASK 25-33-41-
000-001), (Ref. TASK 25-33-41-000-002), (Ref. TASK 25-33-41-000-
008), (Ref. TASK 25-33-42-000-001), (Ref. TASK 25-33-43-000-001),
(Ref. TASK 25-33-45-000-001), (Ref. TASK 25-33-46-000-001),
(Ref. TASK 25-33-47-000-001), (Ref. TASK 25-33-48-000-001) and
(Ref. TASK 25-33-49-000-001).
EFF :
ALL 24-92-00
Page A732
Feb 01/10
CES
(4) Remove the linings and insulation panels in the zones 261 and 262:
Subtask 24-92-00-010-126-A
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(b) Remove the galleys and stowage, if installed (Ref. TASK 25-33-41-
000-001), (Ref. TASK 25-33-41-000-002), (Ref. TASK 25-33-41-000-
008), (Ref. TASK 25-33-42-000-001), (Ref. TASK 25-33-43-000-001),
(Ref. TASK 25-33-45-000-001), (Ref. TASK 25-33-46-000-001),
(Ref. TASK 25-33-47-000-001), (Ref. TASK 25-33-48-000-001) and
(Ref. TASK 25-33-49-000-001).
(4) Remove the linings and insulation panels in the zones 261 and 262:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page A733
Feb 01/10
511-526, 528-599,
CES
(c) Remove the cove light panels (Ref. TASK 25-23-48-000-001):
- 251CX, 251TX, 252CX, 252TX.
Subtask 24-92-00-862-114
4. Procedure
_________
Subtask 24-92-00-160-070
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
R
EFF :
ALL 24-92-00
Page A734
Feb 01/10
CES
Aft Cabin Utility-Area - Access Panels - Zones 261-262
Figure 735/TASK 24-92-00-991-105
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A735
Feb 01/10
528-599,
CES
Aft Cabin Utility-Area - Access Panels - Zones 261-262
Figure 735A/TASK 24-92-00-991-105-A
R
EFF :
301-399, 24-92-00
Page A736
Feb 01/10
CES
Aft Cabin Utility-Area - Cleaning Area - Zones 261-262
Figure 736/TASK 24-92-00-991-104
R
EFF :
ALL 24-92-00
Page A737
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-124
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 261 and 262:
(b) Install the galleys and stowage, if removed (Ref. TASK 25-33-41-
400-001), (Ref. TASK 25-33-41-400-002), (Ref. TASK 25-33-41-400-
008), (Ref. TASK 25-33-42-400-001), (Ref. TASK 25-33-43-400-001),
(Ref. TASK 25-33-45-400-001), (Ref. TASK 25-33-46-400-001),
(Ref. TASK 25-33-47-400-001), (Ref. TASK 25-33-48-400-001) and
(Ref. TASK 25-33-49-400-001).
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 24-92-00
Page A738
Feb 01/10
CES
**ON A/C 301-399,
Subtask 24-92-00-410-124-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the linings and insulation panels in the zones 261 and 262:
(b) Install the galleys and stowage, if removed (Ref. TASK 25-33-41-
400-001), (Ref. TASK 25-33-41-400-002), (Ref. TASK 25-33-41-400-
008), (Ref. TASK 25-33-42-400-001), (Ref. TASK 25-33-43-400-001),
(Ref. TASK 25-33-45-400-001), (Ref. TASK 25-33-46-400-001),
(Ref. TASK 25-33-47-400-001), (Ref. TASK 25-33-48-400-001) and
(Ref. TASK 25-33-49-400-001).
(4) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
R
EFF :
301-399, 24-92-00
Page A739
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-023
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A740
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A741
Feb 01/10
R
CES
3. __________
Job Set-up
Subtask 24-92-00-010-127
A. Get Access
(2) Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001).
(b) Remove the galleys and stowage, if installed (Ref. TASK 25-33-41-
000-001), (Ref. TASK 25-33-41-000-002), (Ref. TASK 25-33-41-000-
008), (Ref. TASK 25-33-42-000-001), (Ref. TASK 25-33-43-000-001),
(Ref. TASK 25-33-45-000-001), (Ref. TASK 25-33-46-000-001),
(Ref. TASK 25-33-47-000-001), (Ref. TASK 25-33-48-000-001) and
(Ref. TASK 25-33-49-000-001).
(4) Remove the overhead stowage compartments between FR64 and FR70
(Ref. TASK 25-24-41-000-001).
(5) Remove the ceiling panel in the zones 263 and 264 (Ref. TASK 25-23-
41-000-001):
- 251JC.
(6) Remove the ceiling panels in the aft utility area (Ref. TASK 25-23-
42-000-002):
- 261BC, 261CC, 262BC, 262CC.
Subtask 24-92-00-862-115
EFF :
ALL 24-92-00
Page A742
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-160-071
(1) Clean the wiring if there is dust contamination (Ref. ESPM 205500).
5. Close-up
________
Subtask 24-92-00-410-125
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the ceiling panels in the aft utility area (Ref. TASK 25-23-
42-400-002):
- 261BC, 261CC, 262BC, 262CC.
(3) Install the ceiling panel in the zones 263 and 264 (Ref. TASK 25-23-
41-400-001):
- 251JC.
EFF :
ALL 24-92-00
Page A743
Feb 01/10
R
CES
Aft Cabin Overhead Compartment - Access Panels -Zones 263-264
Figure 737/TASK 24-92-00-991-109
EFF :
ALL 24-92-00
Page A744
Feb 01/10
R
CES
Aft Cabin Overhead Compartment - Cleaning Area - Zones 263-264
Figure 738/TASK 24-92-00-991-108
EFF :
ALL 24-92-00
Page A745
Feb 01/10
R
CES
(b) Install the galleys and stowage, if removed (Ref. TASK 25-33-41-
400-001), (Ref. TASK 25-33-41-400-002), (Ref. TASK 25-33-41-400-
008), (Ref. TASK 25-33-42-400-001), (Ref. TASK 25-33-43-400-001),
(Ref. TASK 25-33-45-400-001), (Ref. TASK 25-33-46-400-001),
(Ref. TASK 25-33-47-400-001), (Ref. TASK 25-33-48-400-001) and
(Ref. TASK 25-33-49-400-001).
(5) Install the overhead stowage compartments between FR64 and FR70
(Ref. TASK 25-24-41-400-001).
(6) Close the passenger/crew door 832 (842) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 24-92-00
Page A746
Feb 01/10
R
CES
TASK 24-92-00-100-024
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A747
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-131
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
Subtask 24-92-00-010-131-A
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
R
EFF :
ALL 24-92-00
Page A748
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-862-119
4. Procedure
_________
Subtask 24-92-00-160-072
EFF :
ALL 24-92-00
Page A749
Feb 01/10
CES
Forward Cargo Compartment - Cleaning Area - Zones 133-134
Figure 739/TASK 24-92-00-991-122
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A750
Feb 01/10
528-599,
CES
Forward Cargo Compartment - Cleaning Area - Zones 133-134
Figure 739A/TASK 24-92-00-991-122-A
R
EFF :
301-399, 24-92-00
Page A751
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-129
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
Subtask 24-92-00-410-129-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A752
Feb 01/10
CES
**ON A/C ALL
TASK 24-92-00-100-025
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A753
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-141
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the ceiling panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-000-002).
(4) Remove the sidewall panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-000-003).
R
EFF :
ALL 24-92-00
Page A754
Feb 01/10
CES
**ON A/C 301-399,
Subtask 24-92-00-010-141-A
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the ceiling panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-000-002).
(4) Remove the sidewall panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-000-003).
Subtask 24-92-00-862-129
4. Procedure
_________
EFF :
ALL 24-92-00
Page A755
Feb 01/10
CES
Forward Cargo Compartment - Cleaning Area - Zones 131-132
Figure 740/TASK 24-92-00-991-144
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
24-92-00
Page A756
Feb 01/10
528-599,
CES
Forward Cargo Compartment - Cleaning Area - Zones 131-132
Figure 740A/TASK 24-92-00-991-144-A
R
EFF :
301-399, 24-92-00
Page A757
Feb 01/10
CES
**ON A/C ALL
Subtask 24-92-00-160-073
(f) On the coaxial wiring routes: 1U, 2U, 1T, 2T, 3T, 4T, 9T and 5V.
5. Close-up
________
Subtask 24-92-00-410-139
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the sidewall panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-400-003).
(3) Install the ceiling panels in the FWD cargo compartment from FR24 to
FR34 (Ref. TASK 25-54-12-400-002).
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A758
Feb 01/10
CES
(5) Remove the access platform(s).
Subtask 24-92-00-410-139-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the sidewall panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-400-003).
(3) Install the ceiling panels in the FWD cargo compartment from FR24 to
FR35.7 (Ref. TASK 25-54-12-400-002).
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page A759
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 24-92-00-100-026
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A760
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-142
A. Get Access
(2) Open the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the sidewall panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-000-003).
(4) Remove the additional center tanks No. 1, No. 2 and No. 3 in zones
151 and 152, if installed (Ref. TASK 28-11-27-000-002), (Ref. TASK
28-11-27-000-003) and (Ref. TASK 28-11-27-000-004).
Subtask 24-92-00-862-130
EFF :
ALL 24-92-00
Page A761
Feb 01/10
CES
4. Procedure
_________
Subtask 24-92-00-160-074
5. Close-up
________
Subtask 24-92-00-410-140
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the additional center tanks No. 1, No. 2 and No. 3 in zones
151 and 152, if installed (Ref. TASK 28-11-27-400-002), (Ref. TASK
28-11-27-400-003) and (Ref. TASK 28-11-27-400-004).
(3) Install the sidewall panels in the AFT cargo compartment from FR47 to
FR59 (Ref. TASK 25-55-11-400-003).
(4) Close the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
R
EFF :
ALL 24-92-00
Page A762
Feb 01/10
CES
Aft Cargo Compartment - Cleaning Area - Zones 151-152
Figure 741/TASK 24-92-00-991-145
EFF :
ALL 24-92-00
Page A763
Feb 01/10
R
CES
TASK 24-92-00-100-027
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 24-92-00
Page A764
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
24-92-00
Page A765
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 24-92-00-010-145
A. Get Access
Subtask 24-92-00-862-133
4. Procedure
_________
R
EFF :
ALL 24-92-00
Page A766
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Access Panels on the Left Side
Figure 742/TASK 24-92-00-991-148
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page A767
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Access Panels on the Left Side
Figure 742A/TASK 24-92-00-991-148-B
R
EFF :
151-199, 401-499, 24-92-00
Page A768
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Access Panels on the Left Side
Figure 742B/TASK 24-92-00-991-148-A
R
EFF :
301-399, 24-92-00
Page A769
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Access Panels on the Right Side
Figure 743/TASK 24-92-00-991-150
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page A770
Feb 01/10
CES
**ON A/C 151-199, 401-499,
Subtask 24-92-00-160-075
(1) Clean the wiring if there is dust or lint contamination (Ref. ESPM
205500).
R
EFF :
ALL 24-92-00
Page A771
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Access Panels on the Right Side
Figure 743A/TASK 24-92-00-991-150-B
EFF :
151-199, 401-499, 24-92-00
Page A772
Feb 01/10
R
CES
Air Conditioning Compartment and Fairings - Access Panels on the Right Side
Figure 743B/TASK 24-92-00-991-150-A
EFF :
301-399, 24-92-00
Page A773
Feb 01/10
R
CES
Air Conditioning Compartment and Fairings - Cleaning Area - Zones 191-192
Figure 744/TASK 24-92-00-991-151
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
24-92-00
Page A774
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Cleaning Area - Zones 191-192
Figure 744A/TASK 24-92-00-991-151-B
R
EFF :
151-199, 401-499, 24-92-00
Page A775
Feb 01/10
CES
Air Conditioning Compartment and Fairings - Cleaning Area - Zones 191-192
Figure 744B/TASK 24-92-00-991-151-A
R
EFF :
301-399, 24-92-00
Page A776
Feb 01/10
CES
5. Close-up
________
Subtask 24-92-00-410-143
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 24-92-00
Page A777
Feb 01/10
R
CES
TASK 24-92-00-100-029
Cleaning of EWIS Installed in the Bay Behind FWD Cargo Compartment (Only If
Contaminated)(EWIS)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A778
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ESPM 205500
24-92-00-991-152 Fig. 745
3. __________
Job Set-up
Subtask 24-92-00-010-148
A. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the additional center tanks No. 4 and No. 6 in zones 137 and
138, if installed (Ref. TASK 28-11-27-000-005) and (Ref. TASK 28-11-
27-000-007).
(4) Remove the FWD cargo-compartment partition FR34 (Ref. TASK 25-54-12-
000-001).
Subtask 24-92-00-862-135
4. Procedure
_________
Subtask 24-92-00-160-077
A. Cleaning of All Wiring Installed in the Bay Behind FWD Cargo Compartment
(Only Contaminated Wiring)
EFF :
ALL 24-92-00
Page A779
Feb 01/10
CES
Bay Behind FWD Cargo Compartment - Cleaning Area - Zones 137-138
Figure 745/TASK 24-92-00-991-152
EFF :
ALL 24-92-00
Page A780
Feb 01/10
R
CES
(d) On the engine control routes: 1S and 2S.
5. Close-up
________
Subtask 24-92-00-410-146
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the additional center tanks No. 4 and No. 6 in zones 137 and
138, if installed (Ref. TASK 28-11-27-400-005) and (Ref. TASK 28-11-
27-400-007).
(3) Install the FWD cargo-compartment partition FR34 (Ref. TASK 25-54-12-
400-001).
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A781
Feb 01/10
R
CES
TASK 24-92-00-100-030
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 24-92-00
Page A782
Feb 01/10
CES
3. __________
Job Set-up
Subtask 24-92-00-010-149-A
A. Get Access
(2) Open the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-001)
and (Ref. TASK 52-30-00-860-003).
(3) Remove the sidewall panels in the AFT cargo compartment from FR59 to
FR65 (Ref. TASK 25-55-12-000-003).
Subtask 24-92-00-862-136
4. Procedure
_________
Subtask 24-92-00-160-078
EFF :
ALL 24-92-00
Page A783
Feb 01/10
R
CES
Bulk Cargo Compartment - Cleaning Area - Zones 161-162
Figure 746/TASK 24-92-00-991-153
EFF :
ALL 24-92-00
Page A784
Feb 01/10
R
CES
5. Close-up
________
Subtask 24-92-00-410-147-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the sidewall panels in the AFT cargo compartment from FR59 to
FR65 (Ref. TASK 25-55-12-400-003).
(3) Close the AFT cargo-compartment door 826 (Ref. TASK 52-30-00-860-002)
and (Ref. TASK 52-30-00-860-004).
EFF :
ALL 24-92-00
Page A785
Feb 01/10
R
CES
TASK 24-92-00-100-031
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 24-92-00-010-152
A. Get Access
(2) Open the forward passenger/crew door 831 (Ref. TASK 52-10-00-010-
001).
EFF :
ALL 24-92-00
Page A786
Feb 01/10
CES
(4) Open the access door 813, if installed.
Subtask 24-92-00-862-138
4. Procedure
_________
Subtask 24-92-00-160-080
5. Close-up
________
Subtask 24-92-00-410-150
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 24-92-00
Page A787
Feb 01/10
CES
Lateral Avionic Compartment - Cleaning Area - Zones 125-126
Figure 747/TASK 24-92-00-991-155
EFF :
ALL 24-92-00
Page A788
Feb 01/10
R
CES
(4) Close the forward passenger/crew door 831 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 24-92-00
Page A789
Feb 01/10
R
CES
Rear Avionic Compartment - Cleaning Area - Zones 127-128
Figure 748/TASK 24-92-00-991-120
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 301-399, 501-509, 511-526, 528-599,
24-92-00
Page A790
Feb 01/10
CES
ELECTRICAL ROUTING - AFT SECTION - INSPECTION/CHECK
___________________________________________________
TASK 24-92-19-210-001
Perform a Detailed Visual Inspection of the Wiring between FR76 and FR77
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific access platform 3.4 m (11 ft. 2 in.)
R No specific 1 FLASHLIGHT
R No specific 1 MIRROR - INSPECTION, FLEXIBLE
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 24-92-19
Page 601
Aug 01/09
CES
3. __________
Job Set-up
Subtask 24-92-19-860-050
(1) Put a warning notice in the cockpit to tell persons not to operate
the pitch controls.
(3) Put a access platform in position below the access door 312AR.
4. Procedure
_________
Subtask 24-92-19-210-050
(2) Look for chafing points and damage to the wire harness installation.
R (3) Make sure that there is a distance of 20 MM (0.7874 IN.) between the
R related wire harness and the adjacent area.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
5. Close-up
________
Subtask 24-92-19-860-051
EFF :
301-399, 24-92-19
Page 602
Aug 01/09
CES
Wire Harness Installation FR76/FR77
Figure 601/TASK 24-92-19-991-001
EFF :
301-399, 24-92-19
Page 603
May 01/04
CES