TM 5 2410 241 10

TM 5-2410-241-10
TECHNICAL MANUAL
OPERATORS MANUAL
FOR
D7R SERIES II DOZER

TYPE I WITH WINCH
(NSN 2410-01-565-2605)
D7R SERIES II DOZER
TYPE II WITH RIPPER
(NSN 2410-01-565-2603)
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY
31 OCTOBER 2011
only Left Blank.
This page is blank.

TM 5-2410-241-10
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these precautions
could result in serious injury or death to personnel. In the event of injury, seek medical attention in accordance with
FM 4-25.11. Also included in the summary are explanations of safety and hazardous materials icons used within
the technical manual.
EXPLANATION OF SAFETY WARNING ICONS 0000
EAR PROTECTION - headphones over ears show that noise level will harm ears.
ELECTRICAL - electrical wire to arm with electricity symbol running through human
body shows that shock hazard is present.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
FLYING PARTICLES - arrows bouncing off face with face shield show that particles fly-
ing through the air will harm face.
HEAVY OBJECT - human figure stooping over heavy object shows physical injury
potential from improper lifting techniques.
HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and
harm.
HEAVY PARTS - heavy object on human figure shows that heavy parts present a dan-
ger to life or limb.
HOT AREA - hand over object radiating heat shows that part is hot and can burn.
HEAVY PARTS - Heavy object pinning human figure against wall shows that heavy
moving parts present a danger to life or limb.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a
danger from falling.
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TM 5-2410-241-10
EXPLANATION OF HAZARDOUS MATERIALS ICONS CONTINUED 0000
BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or
viruses that present a danger to life or health.
CHEMICAL - drop of liquid on hand shows that the material will cause burns or irritation
to human skin or tissue.
FIRE - flame shows that a material may ignite and cause burns.
HIGH-PRESSURE FLUID - high-pressure fluid spraying human hand shows that fluid
escaping under great pressure can cause injury or death.
RADIOACTIVE - identifies a material that emits radioactive energy and can injure
human tissue or organs.
VAPOR - human figure in a cloud shows that material vapors present a danger to life or
health.
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TM 5-2410-241-10
FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.
GENERAL SAFETY WARNINGS DESCRIPTION 0000
WARNING
COMPRESSED AIR 0000
Compressed air for cleaning or drying purposes, or for clearing restrictions, should never exceed
30 psi (207 kPa). Wear protective clothing (goggles/shield, gloves, etc.) and use caution to avoid
injury to personnel.
WARNING
HEARING PROTECTION 0000
Hearing protection is required when standing within 26 ft (8 m) of the machine while it is operating.
Failure to wear hearing protection may result in hearing loss.
WARNING
HOT COMPONENTS 0000
Components with metal parts can cause severe burns at operating temperature. Allow
components to cool before performing maintenance on them. Wear insulated gloves, long sleeves,
and eye protection when working with heated parts.
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TM 5-2410-241-10
GENERAL SAFETY WARNINGS DESCRIPTION CONTINUED 0000
WARNING
MACHINE OPERATION 0000
Use of seat belt while operating machine is mandatory. Failure to follow this warning may result in
injury or death to personnel in the event of an accident or machine overturn.
PRESSURIZED COOLING SYSTEM 0000
DO NOT service cooling system unless engine has cooled. This is a pressurized cooling system, and
escaping steam or hot coolant will cause serious burns.
DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Loosen
cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this
warning may cause serious burns.
Wear effective eye, hand, and skin protection when handling coolants. Failure to follow this warning
may cause injury to personnel.
WARNING
SLAVE STARTING ENGINE 0000
When slave starting the engine:

Use NATO slave cable that does NOT have loose or missing insulation.
DO NOT proceed if suitable cable is not available.
DO NOT use civilian-type jumper cables.
DO NOT allow disabled machine and booster vehicle to come in contact with each
other at any time during slave starting.
Failure to follow these warnings may result in injury or death to personnel.
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TM 5-2410-241-10
GENERAL SAFETY WARNINGS DESCRIPTION CONTINUED 0000
WARNING
0000
DO NOT operate arctic heater when machine is running.

DO NOT operate arctic heater in confined spaces due to exhaust gases.
Avoid exposure to hot exhaust gases.
WARNING
DO NOT operate winch without safety screen installed protecting rear cab window. Failure to
follow this warning may result in injury or death to personnel or damage to equipment.
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TM 5-2410-241-10
HAZARDOUS MATERIALS WARNINGS DESCRIPTION 0000
WARNING
BATTERIES 0000
To avoid injury, eye protection and acid-resistant gloves must be worn when working around
batteries. DO NOT smoke, use open flame, make sparks, or create other ignition sources around
batteries. If a battery is giving off gases, it can explode and cause injury to personnel. Remove all
jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts a battery terminal,
a direct short will result in instant heating or electric shock, damage to equipment, and injury to
personnel.
Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes
contact with skin, eyes, or clothing, take immediate action to stop the corrosive burning effects.
Failure to follow these procedures may result in death or injury to personnel.
EYES. Flush with cold water for no less than 15 minutes and seek medical
attention immediately.
SKIN. Flush with large amounts of cold water until all acid is removed. Seek
medical attention as required.
INTERNAL. If corrosion or electrolyte is ingested, drink large amounts of water or
milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Seek medical
attention immediately.
CLOTHING/EQUIPMENT. Wash area with large amounts of cold water. Neutralize
acid with baking soda or household ammonia.
CALIFORNIA PROPOSITION 65 WARNING: Battery posts, terminals, and related accessories
contain lead and lead components. These chemicals are known to the State of California to cause
cancer and reproductive harm. Wash hands after handling.
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TM 5-2410-241-10
HAZARDOUS MATERIALS WARNINGS DESCRIPTION CONTINUED 0000
WARNING
CARBON MONOXIDE (EXHAUST GASES) CAN KILL!!!! 0000
Carbon monoxide is a colorless, odorless, deadly poison which, when breathed, deprives the body of
oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of
headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain
damage or death can result from severe exposure.
Carbon monoxide occurs in the exhaust fumes of internal combustion engines. Carbon monoxide
can become dangerously concentrated under conditions of inadequate ventilation. The following
precautions must be observed to ensure safety of personnel when the engine is operated.
DO NOT operate engine in enclosed areas.
DO NOT idle engine without adequate ventilation.
BE ALERT for exhaust poisoning symptoms. They are:
Headache
Dizziness
Sleepiness
Loss of muscular control
If you see another person with exhaust poisoning symptoms:
Remove person from area.
Expose to fresh air.
Keep person warm.
DO NOT permit physical exercise.
Administer Cardiopulmonary Resuscitation (CPR) if necessary.
Notify a medic.
BE AWARE. The field protective mask for Chemical, Biological, Radiological, and
Nuclear (CBRN) protection will not protect you from carbon monoxide poisoning.
CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!
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TM 5-2410-241-10
WARNING
CARC PAINT 0000
Take the following precautions before grinding, cutting, or welding any equipment that has been
CARC-coated:
Wear protective equipment (e.g., goggles, gloves, apron) when grinding or
sanding CARC-coated equipment. Do not leave any skin exposed.
Use high-efficiency air purifying respirators when grinding or sanding CARC-
coated equipment.
Never weld or cut CARC-coated equipment; grind or sand off CARC paint
completely before welding.
CARC paint contains isocyanate (HDI) which is highly irritating to the skin and
respiratory system. High concentrations of HDI can produce itching and reddening
of the skin, a burning sensation in the throat and nose, and watering of the eyes.
In extreme concentrations, HDI can cause coughing, shortness of breath, pain
during respiration, increased sputum production, and chest tightness.
WARNING
HAZARDOUS WASTE DISPOSAL 0000
When servicing this equipment, performing maintenance, or disposing of materials such as engine/
hydraulic oils, coolant, and fuel, consult your unit/local hazardous waste disposal center or safety
office for local regulatory guidance.
Engine/hydraulic oils, coolant, and fuel can be very slippery. Immediately wipe up any spills.
Failure to follow these warnings may result in injury to personnel.
WARNING
HYDRAULIC SYSTEM PRESSURE 0000
DO NOT disconnect or remove any hydraulic system line or fitting unless the engine is shut down
and hydraulic system pressure has been relieved. Tighten all connections before applying pressure.
Escaping hydraulic fluid under pressure can penetrate the skin, causing injury or death to personnel.
Use a piece of cardboard, newspaper, or wood to check for pressurized leaks to prevent fluid from
penetrating the skin. Failure to do so may cause injury or death to personnel.
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TM 5-2410-241-10
WARNING
CBRN EXPOSURE 0000
If CBRN (chemical, biological, radiological, or nuclear) exposure is suspected, personnel wearing

protective equipment must handle all air cleaner media. Contaminated filters must be handled
using adequate precautions and must be disposed of by trained personnel. Consult your CBRN
Officer or CBRN NCO for appropriate handling or disposal procedures. Failure to follow this
warning may cause injury or death to personnel.
To order this CBRN decal use:

National Stock Number (NSN) - 7690-01-474-3533
Part Number (PN) - 1709220
Commercial and Government Entity Code (CAGEC) - 11083
WARNING
SOLVENT CLEANING COMPOUND 0000
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxicity
material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles.
Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to
do so may result in injury or death to personnel.
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TM 5-2410-241-10
WARNING
0000
WORK SAFETY 0000
Improper cleaning methods and use of unauthorized cleaning liquids or solvents can injure personnel
and damage equipment. To prevent this, refer to your Units authorized cleaning and solvents list for
further instructions.
Solvents can burn easily, may give off harmful vapors, and are harmful to skin and clothing. To avoid
injury or death to personnel, keep away from open fire and use in a well-ventilated area. If solvent
gets on skin or clothing, wash immediately with soap and water.
WARNING
DO NOT operate winch without safety screen installed protecting rear cab window. Failure to
follow this warning may result in injury or death to personnel or damage to equipment.
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TM 5-2410-241-10
LIST OF EFFECTIVE PAGES/WORK PACKAGES -
NOTE: Zero in the Change No. column indicates an original page or work package.
Date of issue for the original manual is:
Original.... 31 October 2011
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 38 AND TOTAL NUMBER OF WORK
PACKAGES IS 22, CONSISTING OF THE FOLLOWING:
Page/WP No. Change No. Page/WP No. Change No.
Front Cover . . . . . . . . . . . . . . . . . . . . . . 0 Chapter 4 title page (2 pgs) . . . . . . . . . . 0

Warning Summary (10 pgs). . . . . . . . . . 0 WP 0011 (4 pgs) . . . . . . . . . . . . . . . . . . 0
i through viii (8 pgs) . . . . . . . . . . . . . . . . 0 WP 0012 (48 pgs) . . . . . . . . . . . . . . . . . 0
Chapter 1 title page (2 pgs) . . . . . . . . . . 0 Chapter 5 title page (2 pgs) . . . . . . . . . . 0
WP 0001 (10 pgs) . . . . . . . . . . . . . . . . . 0 WP 0013 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0002 (8 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0014 (6 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0003 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0015 (4 pgs) . . . . . . . . . . . . . . . . . . 0
Chapter 2 title page (2 pgs) . . . . . . . . . . 0 WP 0016 (6 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0004 (28 pgs) . . . . . . . . . . . . . . . . . 0 WP 0017 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0005 (18 pgs) . . . . . . . . . . . . . . . . . 0 WP 0018 (6 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0006 (12 pgs) . . . . . . . . . . . . . . . . . 0 WP 0019 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0007 (14 pgs) . . . . . . . . . . . . . . . . . 0 Chapter 6 title page (2 pgs) . . . . . . . . . . 0
Chapter 3 title page (2 pgs) . . . . . . . . . . 0 WP 0020 (2 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0008 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0021 (4 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0009 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0022 (4 pgs) . . . . . . . . . . . . . . . . . . 0
WP 0010 (8 pgs) . . . . . . . . . . . . . . . . . . 0 Index (4 pgs) . . . . . . . . . . . . . . . . . . . . . 0
Back Cover (2 pgs) . . . . . . . . . . . . . . . . 0
A/(B Blank)
TM 5-2410-241-10
TECHNICAL MANUAL HEADQUARTERS

TM 5-2410-241-10 DEPARTMENT OF THE ARMY
Washington, D.C., 31 October 2011
OPERATORS MANUAL
FOR
D7R SERIES II DOZER

TYPE I WITH WINCH
(NSN 2410-01-565-2605)
D7R SERIES II DOZER

TYPE II WITH RIPPER
(NSN 2410-01-565-2603)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this publication. If you find any errors, or if you would like to recommend any improve-
ments to the procedures in this publication, please let us know. The preferred method is to submit your DA Form
2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique
Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access
to all applications requires CAC authentication, and you must complete the Access Request form the first time
you use it. The DA Form 2028 is located under TULSA Applications on the left-hand navigation bar. Fill out the
form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to
your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your com-
ments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail
address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS, MS
727, 6501 E. 11 Mile Rd., Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil.
The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
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TM 5-2410-241-10
TABLE OF CONTENTS -
WP Sequence No. -
Page No. -
How To Use This Manual

Chapter 1 - General Information, Equipment
Description, and Theory of Operation
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001
Table 1. Exercise Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001-4
Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002
Figure 1. D7R Dozer (Left Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-2
Figure 2. D7R Dozer (Left Side) Continued. . . . . . . . . . . . . . . . . . . . . . . . . 0002-3
Figure 3. D7R Dozer (Right Side). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-4
Figure 4. D7R Dozer (Right Side) Continued. . . . . . . . . . . . . . . . . . . . . . . . 0002-5
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003
Figure 1. Engine Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003-2
Figure 2. Engine Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003-3
Figure 3. Powertrain Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0003-4
Figure 4. Hydraulic System Control Levers. . . . . . . . . . . . . . . . . . . . . . . . . . . 0003-6
Chapter 2 - Operator Instructions
Description and Use of Operator Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004
Figure 1. Main Entry and Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-2
Figure 2. Alternate Exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-3
Figure 3. Door Handles and Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-4
Figure 4. Operator Seat and Armrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-6
Figure 5. Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-8
Figure 6. Left Joystick Steering, Parking Brake, and Transmission Controls. 0004-8
Figure 7. Right Joystick Dozer Blade Controls. . . . . . . . . . . . . . . . . . . . . . . 0004-10
Figure 8. Winch Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-11
Figure 9. Ripper Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-12
Figure 10. Horn Button, Throttle Control Switch, Arctic Heater Switch,
and Hydraulic Lockout Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-13
Figure 11. Service Brake Control and Decelerator Pedal. . . . . . . . . . . . . . . . 0004-14
Figure 12. Cab Dome Lamp Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-15
Figure 13. Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-16
Figure 14. Incline Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-16
Figure 15. Light Switches and Heater/Air Conditioning Controls. . . . . . . . . . . 0004-17
Figure 16. Window Wiper and Washer Controls. . . . . . . . . . . . . . . . . . . . . . . 0004-18
Figure 17. Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-19
Figure 18. Status Indicators Upper Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-20
Figure 19. Alert Indicators, Digital Display Window, and Action Lamp
Upper Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-21
Figure 20. Alert Indicators, Digital Display Window, and Operator Switch
Lower Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-22
Figure 21. Auto Kickdown Switch, Auto Shift Switch, and
Engine Start Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-23
Figure 22. Auxiliary Action Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-24
Figure 23. Messenger Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-25
Figure 24. Engine Compartment Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-26
Figure 25. 24V NATO Slave Receptacle, Engine Compartment
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TM 5-2410-241-10
TABLE OF CONTENTS - CONTINUED -
WP Sequence No. -
Page No. -
Lamp and Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-27

Figure 26. Battery Disconnect Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-28
Operation Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005
Figure 1. Gauges and Digital Display Windows. . . . . . . . . . . . . . . . . . . . . . . . 0005-4
Figure 2. Engine Coolant Temperature Gauge. . . . . . . . . . . . . . . . . . . . . . . . 0005-5
Figure 3. Upshift and Downshift Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-9
Figure 4. Autoshift Button and Bi-Directional Shift Indicators. . . . . . . . . . . . 0005-10
Figure 5. Auto Kickdown Button and Indicators. . . . . . . . . . . . . . . . . . . . . . . 0005-11
Figure 6. Lower Digital Display Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-14
Operation Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006
Figure 1. Slave Receptacle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-2
Figure 2. Front Towing Eye. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-10
Figure 3. Rear Towing Eyes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-10
Figure 4. Battery Disconnect Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-11
Stowage and Decal/Data Plate Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007
Figure 1. BII Tool Bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-1
Figure 2. Warning and Message Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-2
Figure 3. Warning and Message Labels Continued. . . . . . . . . . . . . . . . . . . 0007-4
Figure 4. Warning and Message Labels Continued. . . . . . . . . . . . . . . . . . . 0007-6
Figure 5. Stencils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-8
Figure 6. Stencils - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-9
Figure 7. Data Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-10
Figure 8. Data Plates - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-12
Figure 9. Data Plates - Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-13
Figure 10. Unique Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-13
Chapter 3 - Troubleshooting Procedures
Troubleshooting Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008
Troubleshooting Symptom Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010
Chapter 4 - PMCS Maintenance Instructions
Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011
Table 1. Maintenance Intervals, Symbols and Manhours. . . . . . . . . . . . . . . . 0011-2
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012
Table 1. Preventive Maintenance Checks and Services (PMCS) .. . . . . . . . . 0012-2
Figure 1. Dozer Blade and Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-3
Figure 2. Coolant Level Sight Gauge and Radiator Pressure Cap and
Access Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-5
Figure 3. Engine Oil Level Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-6
Figure 4. Ether Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-7
Figure 5. Arctic Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-8
Figure 6. Engine Air Precleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012-9
iii
TM 5-2410-241-10
WP Sequence No. -
Page No. -
Figure 7. Washer Fluid Tank and Fuel Filler Cap. . . . . . . . . . . . . . . . . . . . .0012-10

Figure 8. Machine Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-11
Figure 9. Tow Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-12
Figure 10. Hydraulic Tank Sight Gauge and Filler Cap. . . . . . . . . . . . . . . . . .0012-14
Figure 11. Transmission Oil Level Gauge, Filler Tube, and Cap. . . . . . . . . . .0012-16
Figure 12. Dozer Blade and Lift Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-20
Figure 13. Coolant Level Check and Radiator Pressure Cap and
Access Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-22
Figure 14. Ether Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-24
Figure 15. Primary Fuel Filter/Water Separator. . . . . . . . . . . . . . . . . . . . . . . .0012-25
Figure 16. Engine Air Precleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-26
Figure 17. Cab Fresh Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-27
Figure 18. Cab Recirculation Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-29
Figure 19. Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-32
Figure 20. Washer Fluid Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-33
Figure 21. Machine Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-34
Figure 22. Winch Oil Level Check and Fill Plugs. . . . . . . . . . . . . . . . . . . . . . .0012-35
Figure 23. Tow Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-36
Figure 24. Hydraulic Tank Sight Gauge and Filler Cap. . . . . . . . . . . . . . . . . .0012-37
Figure 25. Transmission Oil Level Gauge, Filler Tube, and Cap. . . . . . . . . . .0012-39
Figure 26. Pivot Shaft Oil Level Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-41
Figure 27. Track Pin and Bushing Inspection. . . . . . . . . . . . . . . . . . . . . . . . .0012-42
Figure 28. Engine Drive Belt Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-43
Figure 29. Fuel Tank Water and Sediment Drain Valve and Hose. . . . . . . . .0012-45
Figure 30. Fuel Tank Filler Cap and Screen. . . . . . . . . . . . . . . . . . . . . . . . . .0012-46
Figure 31. Transmission Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0012-47
Chapter 5 - Maintenance Instructions
Dome Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013
Figure 1. Dome Lamp Bulb Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . .0013-1
Engine Primary and Secondary Air Filter Elements Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014
Figure 1. Engine Air Filter Assembly Cover. . . . . . . . . . . . . . . . . . . . . . . . . . .0014-2
Figure 2. Primary Air Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0014-2
Figure 3. Secondary Air Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0014-3
Figure 4. Secondary Air Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0014-4
Figure 5. Primary Air Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0014-4
Figure 6. Engine Air Filter Assembly Cover. . . . . . . . . . . . . . . . . . . . . . . . . . .0014-5
Ether Starting Aid Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015
Figure 1. Ether Starting Aid Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0015-2
Figure 2. Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0015-3
Figure 3. Ether Starting Aid Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0015-4
Flood Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016
Figure 1. Flood Lamp Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0016-1
Figure 2. Disconnecting Lamp Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . .0016-2
Figure 3. Bulb Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0016-3
Figure 4. Connecting Lamp Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . .0016-4
Figure 5. Flood Lamp Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0016-5
iv
TM 5-2410-241-10
WP Sequence No. -
Page No. -
Fuel System - Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017

Figure 1. Fuel System Priming Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0017-1
Fuse And Circuit Breaker Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018
Figure 1. Fuse Panel Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0018-1
Figure 2. Fuse Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0018-2
Table 1. Fuse Identification Key.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0018-3
Figure 3. Fuse and Circuit Breaker Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . .0018-4
Figure 4. Fuse Panel Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0018-5
Window Wiper Blade Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019
Figure 1. Window Wiper Blade Replacement. . . . . . . . . . . . . . . . . . . . . . . . .0019-1
Chapter 6 - Supporting Information
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020
Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021
Table 1. Basic Issue Items (BII). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0021-2
Table 1. Basic Issue Items (BII) Continued.. . . . . . . . . . . . . . . . . . . . . . . . .0021-3
Table 1. Basic Issue Items (BII) Continued.. . . . . . . . . . . . . . . . . . . . . . . . .0021-4
Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022
Table 1. Expendable and Durable Items for the D7R Dozers .. . . . . . . . . . . .0022-2
v
TM 5-2410-241-10
HOW TO USE THIS MANUAL

NOTE
If at any time you are unsure of how to use this manual or you cannot locate the
information you need, notify your supervisor.
INTRODUCTION 0000
1. This manual is designed to help you operate the Caterpillar D7R Series II Dozers, Type I with Winch and Type
II with Ripper, and to perform operator troubleshooting and maintenance on the equipment.
2. This manual is written in work package format:
a. Chapters divide the manual into major categories of information (e.g., Introductory Information with Theory
of Operation, Operator Instructions, Troubleshooting Procedures, Maintenance Instructions, and Support-
ing Information).
b. Each chapter is divided into work packages, which are identified by a 4-digit number (e.g., 0001, 0002)
located in the upper right-hand corner of each page. The work package page number (e.g., 0001-1,
0001-2) is located centered at the bottom of each page.
c. If a change package is issued to this manual, added work packages use a 5th digit to indicate new mate-
rial. For instance, a work package inserted between WP 0001 and WP 0002 will be numbered WP 0001.1.
3. Read through this manual to become familiar with its organization and contents before attempting to operate or
maintain the equipment.
CONTENTS OF THIS MANUAL 0000
1. A Warning Summary is located at the beginning of this manual. Become familiar with these warnings before
operating or performing operator troubleshooting or maintenance on the machine.
2. A Table of Contents, located in the front of the manual, lists all chapters and work packages in the publication.
If you cannot find what you are looking for in the Table of Contents, refer to the alphabetical Index at the back
of the manual.
3. The Title Block Page provides Reporting Errors and Recommending Improvements information, with DA Form
2028 addresses for the submittal of corrections to this manual.
4. Chapter 1, General Information, Equipment Description, and Theory of Operation, provides general
information on the manual and the equipment.
5. Chapter 2, Operator Instructions, explains and illustrates all operator controls and indicators and contains a
Decal and Data Plate Guide. It also describes how to perform all operating procedures for the machine:
Operation Under Usual Conditions and Operation Under Unusual Conditions.
6. Chapter 3 covers all Troubleshooting Procedures. WP 0009 contains a Troubleshooting Symptom Index. If the
machine malfunctions, this index should always be consulted to locate the appropriate troubleshooting
procedure.
7. Chapter 4, PMCS Maintenance Instructions, contains operator-level preventive maintenance instructions for
the dozer.
8. Chapter 5, Maintenance Instructions, covers operator level maintenance tasks. Unless another Military Occu-
pational Specialty (MOS) is specified in the Initial Setup of a work package, all tasks are to be performed by
Construction Equipment Operator, MOS 21E.
9. Chapter 6 Supporting Information includes: References, Components of End Item (COEI) and Basic Issue
Items (BII) Lists, and Expendable and Durable Items List.
vi
TM 5-2410-241-10
FEATURES OF THIS MANUAL 0000
1. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD
print as a visual aid.
WARNING
A WARNING indicates a hazard which may result in injury or death to personnel.
CAUTION
A CAUTION is a reminder of safety practices or directs attention to usage practices that
may result in damage to equipment.
NOTE
A NOTE is a statement containing information that will make the procedures easier to
perform.
2. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.
3. Within a procedural step, reference may be made to another work package in this manual or to another man-
ual. These references indicate where you should look for more complete information.
a. If you are told: Service air cleaner (WP 0014), go to WP 0014 in this manual for instructions on this
service.
b. If you are told: For complete information on servicing batteries, refer to TM 9-6140-200-14, go to the Ref-
erences work package (WP 0020) for complete information.
4. Illustrations are placed after, and close to, the procedural steps to which they apply. Callouts placed on the art
are text or numbers.
5. Numbers located at lower right corner of art (e.g., D7R-0001, D7R-0002) are art control numbers and are used
for tracking purposes only.
6. Technical instructions include metric units as well as standard units. For your reference, a Metric Conversion
Chart is located on the inside back cover of the manual.
vii/(viii blank)
2
TM 5-2410-241-10
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT
DESCRIPTION, AND THEORY OF OPERATION
10
TM 5-2410-241-10 0001
OPERATOR MAINTENANCE -
0 0 0 1 GENERAL INFORMATION
SCOPE 0001
Type of Manual. This manual is for use in operating and performing operator troubleshooting and maintenance on
the Caterpillar D7R Series II Dozer.
Model Numbers and Equipment Names. Tractor-Dozer, Self-Propelled Crawler, Diesel Engine Driven (DED),
(T9) Model D7R-II Type I with Winch, or (T9) Model D7R-II Type II with Ripper.
Purpose of Equipment. The D7R Dozer is equipped with a blade used for cutting, moving, ditching, and dozing in
a forward direction. It is also equipped with a ripper used to break up material, or a winch used to pull or lift loads.
MAINTENANCE FORMS, RECORDS, AND REPORTS 0001
Department of the Army (DA) forms and procedures used for equipment maintenance will be those prescribed by
(as applicable) PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual; PAM 738-751,
Functional Users Manual for the Army Maintenance Management Systems - Aviation (TAMMS-A); or AR 700-138,
Army Logistics Readiness and Sustainability.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) 0001
If your D7R Dozer needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell
us what you do not like about your equipment. Let us know why you do not like the design or performance. If you
have Internet access, the easiest and fastest way to report problems or suggestions is to go to http://
www.nslcptsmh.csd.disa.mil/webpqdr/webpqdr.htm. The Internet form lets you submit a Product Quality Deficiency
Report (PQDR).
You may also submit your information using an SF Form 368, Product Quality Deficiency Report. You can send
your SF 368 via e-mail, regular mail, or facsimile directly to the U.S. Army TACOM Life Cycle Management Com-
mand. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSRD-TAR-E/
PDQR, MS 268, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is
dami_tacomdrs@conus.army.mil. The fax number is DSN 786-5666 or Commercial 586-282-5666.
CORROSION PREVENTION AND CONTROL (CPC) 0001
CPC of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported
so that the problem can be corrected and improvements can be made to prevent the problem in future items.
Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It
is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion
damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or
cracking.
Plastics, composites, and rubber compounds can also degrade. Degradation is caused by thermal energy (heat),
oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures
are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or
breaking.
SF Form 368, Product Quality Deficiency Report, should be submitted to the address specified in PAM 750-8,
TAMMS Users Manual.
OZONE-DEPLETING SUBSTANCES 0001
There are no ozone-depleting substances contained on the machine or used during machine maintenance.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE 0001
For destruction of Army materiel to prevent enemy use, refer to TM 750-244-6.
0001-1
TM 5-2410-241-10 0001
PREPARATION FOR STORAGE OR SHIPMENT 0001
General 0001
This work package contains requirements and procedures for administrative storage of equipment that is issued to
and in use by Army activities worldwide.
The requirements specified herein are necessary to maintain equipment in administrative storage in such a way as
to achieve the maximum readiness condition.
Equipment that is placed in administrative storage should be capable of being readied to perform its mission within
a 24-hour period, or as otherwise may be prescribed by the approving authority. Before equipment is placed in
administrative storage, preventive maintenance checks and services (PMCS) should be completed and any defi-
ciencies corrected.
Report equipment in administrative storage as prescribed for all reportable equipment.
During administrative storage, perform inspections, maintenance services, and lubrication as specified herein.
Records and reports to be maintained for equipment in administrative storage are those prescribed by PAM 750-8
for equipment in use.
A 10-percent variance is acceptable on time used to determine the required maintenance actions.
Accomplishment of applicable PMCS, as mentioned throughout this work package, will be on a semiannual basis.
Definition of Administrative Storage 0001
The placement of equipment in administrative storage can be for short periods of time when a shortage of
maintenance effort exists. Items should be ready for use within the time factors as determined by the directing
authority. During the storage period, appropriate maintenance records must be kept.
Preparation of Equipment for Administrative Storage 0001
Storage Site 0001
Select the best available site for administrative storage. Covered space is preferred. Open sites should be
improved hardstand, if possible. Unimproved sites should be firm, well drained, and free of excessive vegetation.
Separate stored equipment from equipment in use. Conspicuously mark the area ADMINISTRATIVE STORAGE.
Storage Plan 0001
Store equipment to provide maximum protection from the elements and to provide access for inspection, mainte-
nance, and exercising. Anticipate removal or deployment problems and take suitable precautions.
Take into consideration environmental conditions, such as extreme heat or cold, high humidity, blowing sand, or
loose debris, soft ground, mud, heavy snows, or any combination thereof, and take adequate precautions.
Establish a fire plan and provide for adequate fire-fighting equipment and personnel.
Maintenance Services and Inspection 0001
Maintenance Services. Prior to storage, perform the next scheduled PMCS.

Inspection. Inspect and approve the equipment prior to storage. Do not place non-mission-capable equipment in
storage.
Correction of Shortcomings and Deficiencies 0001
Correct all shortcomings and deficiencies prior to storage, or obtain a deferment from the approving authority.
Lubrication. Lubricate equipment in accordance with LO 5-2410-241-13.
0001-2
TM 5-2410-241-10 0001
PREPARATION FOR STORAGE OR SHIPMENT CONTINUED

General Cleaning, Painting, and Preservation 0001
CAUTION
Do not direct water or steam, under pressure, against electrical wires or any exterior
opening. Failure to follow this caution may result in damage to equipment.
Cleaning. Clean all equipment for dirt, grease, and other contaminants in accordance with applicable provisions of
this manual. Do not use vapor degreasing.
WARNING
Chemical Agent Resistant Coating (CARC) paint debris may be considered

environmentally hazardous during removal. Consult local procedures prior to removal of
CARC paint to ensure compliance with local laws.
Painting. Remove rust and damaged paint by scraping, wire brushing, sanding, or buffing. Sand to a smooth finish
and spot paint as necessary (TB 43-0209).
Preservation. After cleaning and drying, immediately coat unpainted wear surfaces with oil or grease, as
appropriate.
NOTE
Place a piece of barrier material between desiccant bags and metal surfaces.
Air circulation under draped covers reduces deterioration from moisture and heat.
Weatherproofing. Sunlight, heat, moisture (humidity), and dirt tend to accelerate deterioration. Install all covers
authorized for the equipment. Close and secure all openings except those required for venting and draining. Seal
openings to prevent the entry of rain, snow, or dust. Insert desiccant when complete seal is required. Place
equipment, and provide blocking or framing, to allow for ventilation and water drainage. Support cover away from
item surfaces, which may rust, rot, or mildew.
Basic Issue Items (BII) and Additional Authorization List (AAL) Items 0001
Process BII and AAL items simultaneously with the major item to which they are assigned.
If possible, store BII and AAL items with the major item.
If stored apart from the major item, mark BII and AAL items with tags indicating the major item, its registration or
serial number, and location, and store in protective-type enclosures. In addition, place a tag or list indicating the
location of the removed items in a conspicuous place on the major item.
Maintenance Services 0001
After equipment has been placed in administrative storage, inspect, service, and exercise as specified in this
manual.
0001-3
TM 5-2410-241-10 0001

Inspection 0001
Inspection will usually be visual and must consist of at least a walk-around examination of all equipment to detect
any deficiencies. Inspect equipment in open storage WEEKLY and equipment in covered storage MONTHLY.
Inspect all equipment immediately after any severe storm or environmental change. The following are examples of
things to look for during a visual inspection:
Oil leaks.
Condition of preservatives, seals, and wraps.
Corrosion or other deterioration.
Missing or damaged parts.
Water in components.
Any other readily recognizable shortcomings or deficiencies.
Repair During Administrative Storage 0001
Keep equipment in an optimum state of readiness. Accomplish the required services and repairs as expeditiously
as possible. Whenever possible, perform all maintenance on-site.
Exercising 0001
Exercise equipment in accordance with Table 1 and the following instructions:

Vehicle Major Exercise. De-preserve equipment by removing only that material restricting exercise. Close all
drains, remove blocks, and perform all BEFORE operational checks. Make several right and left 90-degree turns.
Make several hard-braking stops. While exercising, and when it is convenient and safe, operate all functional
components and attachments. Perform all DURING and AFTER operational checks.
Scheduled Services. Scheduled services will include inspection per Inspection in this work package, and will be
conducted in accordance with PMCS (WP 0012). Lubricate in accordance with instructions in Lubrication Order LO
5-2410-241-13.
Corrective Action. Immediately take action to correct shortcomings and deficiencies noted. Record inspection
and exercise results on DA Form 2404 or DA Form 5988E. Record and report all maintenance actions on DA Form
2407. After exercising, restore the preservation to the original condition. Replenish lubricants used during exercise
and note the amount on DA Form 2408-14.
Table 1. Exercise Schedule. 0001
Weeks 2 4 6 8 10 12 14 16 18 20 22 24
Scheduled Services X
Major Exercise X
Procedures for Common Components and Miscellaneous Items 0001
Rotation. Rotate items in accordance with any rotational plan that will keep the equipment in an operational
condition and reduce the maintenance effort.
Seals. Seals may develop leaks during storage or shortly thereafter. If leaking persists, notify Field Maintenance.
0001-4
TM 5-2410-241-10 0001

Removal of Equipment from Administrative Storage 0001
Activation. Notify Field Maintenance to restore the equipment to normal operating condition.
Servicing. Resume the maintenance service schedule in effect at the commencement of storage or service the
equipment before the scheduled dates in order to produce a staggered maintenance workload.
Preparation of Equipment for Shipment 0001
1. General.
a. Machines that have been removed from storage for shipment do not have to be reprocessed if they will
reach their destination within the administrative storage period. Reprocess only if inspection reveals any
corrosion or if anticipated in-transit weather conditions make it necessary.
b. When a machine is received that has already been processed for domestic shipment, as indicated on DD
Form 1397, the machine does not have to be reprocessed for storage unless corrosion and deterioration
are found during the inspection upon receipt. List on SF Form 364 all discrepancies found because of poor
preservation, packaging, packing, marking, handling, loading, storage, or excessive preservation. Repairs
that cannot be handled by the receiving unit must have tags attached listing needed repairs. A report of
these conditions will be submitted by the unit commander for action by an ordnance maintenance unit.
2. Notify Field Maintenance to remove ether starting aid cylinder, if equipped.
3. After machine is positioned on transporter, park machine (WP 0004).
4. Turn battery disconnect switch to OFF position (WP 0004).
5. Be sure cab doors, access doors, and access covers are secured.
CAUTION
Turbocharger may spin when engine is off due to air flow past machine exhaust pipe.
Rotation of turbocharger without engine operation may result in damage to turbocharger.
6. Install exhaust opening cover.
7. Secure machine with tiedowns.
END OF TASK
0001-5
TM 5-2410-241-10 0001
ELECTROMAGNETIC PULSE (EMP) EXPOSURE 0001
Components listed and designated as EMP susceptible may be damaged by EMP exposure. If the machine is
exposed to an EMP incident, verify proper operation and repair as necessary.
THREAT OF CHEMICAL, BIOLOGICAL, RADIOLOGICAL, AND NUCLEAR (CBRN) CONTAMINATION 0001
The machine incorporates a CARC painted exterior. Materials used in the machine are metal, rubber, plastic,
fabric, and glass.
In the event of CBRN contamination, decontaminants for these surfaces and materials are listed in FM 3-11.5,
Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiological, and Nuclear
Decontamination.
COMMON TOOLS AND EQUIPMENT 0001
For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment (MTOE);
CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items); CTA 50-909,
Field and Garrison Furnishings and Equipment; or CTA 8-100, Army Medical Department Expendable/Durable
Items, as applicable to your unit.
WARRANTY INFORMATION 0001
The machine is warranted for 12 months. The warranty starts on the date found in block 23 of DA Form 2408-9,
Equipment Control Record. Report all defects to your supervisor, who will take appropriate action.
0001-6
TM 5-2410-241-10 0001
LIST OF ABBREVIATIONS/ACRONYMS 0001
NOTE
Refer to ASME Y14.38-2007, Abbreviations and Acronyms, for standard abbreviations.
ABBREVIATION/ACRONYM DEFINITION
A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ampere
AAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Association of American Railroads
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Conditioning
BII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Issue Item
B.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blackout
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Celsius
CAGEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commercial and Government Entity Code
CBRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical, Biological, Radiological, Nuclear
CCW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Counterclockwise
CID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cubic Inch Displacement
cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centimeter
COEI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Components of End Item
CONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continental United States
CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Prevention and Control
CPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cardiopulmonary Resuscitation
CSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Structural Frame
CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise
DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Current
ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Module
ECPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Clutch Pressure Control
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit
EIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Improvement Recommendation
EMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Monitoring System
F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit
FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Falling Object Protective Structure
ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot
gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gallon
GIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gabarit International de Chargement
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heating, Ventilation, and Air Conditioning
I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification
in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inch
kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilogram
km . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilometer
0001-7
TM 5-2410-241-10 0001
LIST OF ABBREVIATIONS/ACRONYMS CONTINUED
kPa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilopascal
km/h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilometers per Hour
kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liter
LASH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lighter Aboard Ship
lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound
lb-ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Foot
lb-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pound-Inch
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liquid Crystal Display
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light-Emitting Diode
m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minute
mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Millimeter
MOPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mission-Oriented Protective Posture
MOS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Military Occupational Specialty
mph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Miles per Hour
NATO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North Atlantic Treaty Organization
Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Newton-meter
NSN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . National Stock Number
OCONUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outside the Continental United States
PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Maintenance Checks and Services
PQDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Quality Deficiency Report
psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds per Square Inch
pt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pint
ROC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rated Operating Capacity
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rollover Protective Structure
RO/RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roll-On/Roll-Off
RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revolutions per Minute
SAHR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring-Applied, Hydraulically Released
SDDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surface Deployment and Distribution Command
SEABEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Naval Construction Engineer, Sea Barge
SPK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Purpose Kit
TAMMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The Army Maintenance Management System
TOE/MTOE . . . . . . . . . . . . . Table of Organization and Equipment/Modified Table of Organization and Equipment
U/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit of Measure
UV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultraviolet
0001-8
TM 5-2410-241-10 0001
LIST OF ABBREVIATIONS/ACRONYMS CONTINUED
V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
WCA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Claim Action
WP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Work Package
END OF WORK PACKAGE
0001-9/(10 blank)
8
TM 5-2410-241-10 0002
0 0 0 2 EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 0002
The D7R Series II Dozer, classified as a tractor-dozer, is a self-propelled, fully tracked machine used for
high-production earth moving. The tractor-dozer is a self-propelled crawler with equipment such as a dozing blade
attachment which cuts, moves, and dozes material through forward motion of the machine, or a mounted attach-
ment that is used to exert a push or a pull force, such as a ripper or towing winch. Additional application may
include pushing scrapers during loading.
The D7R Dozer has a maximum stabilized drawbar force of 105,820 lb (48,000 kg) and a maximum vertical
drawbar load of 52,910 lb (24,000 kg).
WARNING
When operating equipment without the ROPS/FOPS in the transport modes, operations
should be restricted to nearly level surfaces (less than 10% grade and/or side slope).
When operating equipment without the ROPS/FOPS in the transport modes, operations
should only be conducted in very low speeds (forward or reverse).
When operating equipment without ROPS/FOPS in the transport modes, dozing, ripping
or winch tasks should be avoided.
When operating equipment without ROPS/FOPS in the transport modes, operations
should be restricted from areas where heavy objects could fall on the cab area.
Failure to follow these Warnings may cause injury or death to personnel.
CAUTION
When operating on severe slopes, maintain engine oil level to FULL mark. Engine should
never be overfilled with oil. Damage to engine may result.
The machine is capable of operating on an ascending or descending slope of up to 60 percent (28 degrees) while
maintaining proper lubrication. When operating on severe slopes, quantity of oil in powertrain may be increased up
to 10 percent. After work on severe slope is completed, excess oil must be drained from bevel gear case. Notify
Field Maintenance. Prolonged operation with additional oil can cause high powertrain oil temperatures.
The D7R Dozer has fast, precise blade control without drift; superior visibility, convenience, and safety; and an
advanced cab design featuring joysticks for control.
0002-1
TM 5-2410-241-10 0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS 0002
Figure 1. D7R Dozer (Left Side). 0002
KEY COMPONENT DESCRIPTION
1 Blade Used for earth moving.

2 Blade Lift Cylinder Raises and lowers bulldozer blade.
3 Engine Air Precleaner Removes debris from intake air.
4 Grab Handle Provides hand-hold when mounting/dismounting machine.
5 Door Catch Holds door in full open position.
6 Primary Exit Door on left side of machine provides primary entry/exit point
for operator.
7 Fuel Tank Filler Neck and Cap Provides means to fill fuel tank and seal tank.
8 Pivot Shaft Oil Reservoir Provides lubrication to pivot shaft.
9 Battery Compartment Houses batteries.
10 Fuse and Circuit Breaker Compart- Accesses fuse and circuit breaker panel.
ment
11 Battery Disconnect Switch Access Lift cover to access battery disconnect switch.
Cover
12 End Bit Replaceable outer edges of bulldozer blade.
13 Cutting Edge Replaceable lower edge of bulldozer blade.
0002-2
TM 5-2410-241-10 0002
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED
Figure 2. D7R Dozer (Left Side) Continued. 0002

1 Left Engine Compartment Door Provides access to engine for maintenance and repairs.
2 Coolant Level Sight Glass Provides a means to visually check coolant level.
3 Arctic Heater (if equipped) Heats engine coolant to assist extreme cold weather starting.
4 Engine Compartment Work Light Provides illumination in engine compartment.
5 Arctic Heater Battery Case Houses arctic heater batteries.
6 Step Provides safe means to climb on and off machine.
7 Grab Handle Provides hand-hold when mounting/dismounting machine.
8 24V Slave Receptacle Jump start connection.
9 Engine Oil Level Indicator Provides a means to check engine oil level.
10 Fuel/Water Separator and Primer Removes water from fuel and provides a means to manually
prime fuel system.
11 Engine Oil Fill Tube Provides a means to add oil to engine.
0002-3
TM 5-2410-241-10 0002
Figure 3. D7R Dozer (Right Side). 0002

1 Ripper Used for breaking up material.
2 Rear Work Lights Provides illumination to both front and rear of machine.
3 Hydraulic Tank Oil Fill Cap Provides means to fill hydraulic tank.
4 Exhaust Pipe Directs exhaust fumes away from machine.
5 Right Engine Compartment Door Provides access to engine for maintenance and repairs.
6 Radiator Cap Access Door Provides access to radiator pressure cap.
7 Blade Lift Cylinder Raises and lowers bulldozer blade.
8 Tilt Cylinder Tilts bulldozer blade.
9 Engine Drive Belts Alternator and fan belts.
10 Recoil Spring Compartment Oil Fill Remove cover to check and fill recoil spring compartment.
Access Cover
11 Transmission Oil Level Indicator and Provides a means of checking and filling transmission oil level.
Fill Tube
12 Final Drive Transmits power from powertrain to tracks.
13 Hydraulic Oil Tank Sight Gauge Provides a means to check hydraulic oil level.
0002-4
TM 5-2410-241-10 0002
Figure 4. D7R Dozer (Right Side) Continued. 0002

1 Alternate Exit Provides alternate exit for operator.
2 Grab Handles Provides hand-hold when mounting/dismounting machine.
3 Cab Fresh Air Filter Filters cab incoming air.
4 Fire Extinguisher Extinguishes fires.
0002-5
TM 5-2410-241-10 0002
EQUIPMENT DATA 0002
Weight
With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67,000 lb (30,391 kg)
With Blade, Ripper, and SAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71,500 lb (32,432 kg)
Transport with Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57,500 lb (26,082 kg)
With Blade and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63,500 lb (28,803 kg)
With Blade, Winch, and SAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68,000 lb (30,844 kg)
Transport with Winch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54,000 lb (24,494 kg)
Length
With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 in. (7,239 mm)
Without Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 in. (6,781 mm)
With Blade and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 in. (6,121 mm)
Without Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 in. (5,817 mm)
Width
With Blade and Ripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 in. (3,683 mm)
With Blade and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 in. (3,683 mm)
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 in. (2,540 mm)
Height
With Blade and Ripper or Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 in. (3,404 mm)
With Blade and Ripper or Winch and SAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 in. (3,531 mm)
Transport (exhaust pipe, cab upper, and cab doors removed) . . . . . . . . . . . . . . . . . . . . . . . 112 in. (2,845 mm)
Military Load Classification
Without Armor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
With Armor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Grade Ascending Ability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60%
Grade Descending Ability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60%
Tilt Dozing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 degrees
Drawbar Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105,820 lb (48,000 kg)
Fording Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 in. (76 cm)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.4 in. (417 mm)
Ground Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 psi (75.84 kPa)
Maximum Speed
Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.55 mph (10.5 km/h)
Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.44 mph (13.5 km/h)
0002-6
TM 5-2410-241-10 0002
Engine
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar
Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cat 3176C with Electronic Unit Injection
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 HP
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629 cu. in. (10.3 L)
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Injection
Cooling System (thermostat opening temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 to 180F (69 to 82C)
Cooling System (thermostat completely open) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197F (92C)
Powertrain
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically Controlled
Range Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Forward / 3 Reverse
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Multiple disc, oil bathed, spring applied/hydraulically released
Parking Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrically activated, spring applied/hydraulically released
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential
Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot
Capacities
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.5 gal. (479 L)
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.4 gal. (77.2 L)
Engine Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 gal. (31 L)
Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 gal. (178 L)
Final Drive (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 gal. (12.8 L)
Roller Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 gal. (24.6 L)
Pivot Shaft Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 gal. (1.9 L)
Attachment Hydraulic System (tank only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.3 gal. (54.1 L)
Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 gal. (15 L)
Electrical System
Batteries
Quantity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc
System Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V dc
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 MT
Alternator Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 amps
Arctic Heater
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc
System Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V dc
Bulldozer (Blade)
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7SU
Digging Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.7 in. (527 mm)
0002-7
TM 5-2410-241-10 0002
Ripper
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,431 lb (3,370 kg)
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
Number of Shanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Winch
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PACCAR
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H110
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
Cable Capacity (1 in./25 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 ft. (53.3 m)
END OF WORK PACKAGE
0002-8
6
TM 5-2410-241-10 0003
INTRODUCTORY INFORMATION -
0 0 0 3 THEORY OF OPERATION
INTRODUCTION 0003
The D7R Series II Dozer consists of the following functional systems: engine, powertrain, brakes, electrical, steer-
ing, and hydraulics.
This work package explains how the systems and components of the machine work together. A functional descrip-
tion is provided for each major component and system.
The D7R Dozer is an all-purpose, medium-sized, self-propelled, full-tracked crawler used for cutting, moving, and
dozing various types of granular material (dirt, stone, sand, etc.). Power is provided by a Caterpillar in-line, six-
cylinder, direct injected, diesel engine. Hydraulically operated implements allow blade positioning for dozing
material in a forward direction. A hydraulically operated ripper allows loosening of compacted material prior to
dozing. A hydraulically operated winch provides pulling capability. The machine has a sound-suppressing Falling
Object Protective Structure (FOPS) cab with insulation, heater, air conditioning, and windows, which allow for all-
weather operation. A Rollover Protective Structure (ROPS) is mounted on the chassis frame and protects the
operator in the event of a rollover.
0003-1
TM 5-2410-241-10 0003
ENGINE 0003
General. The machine is equipped with a Caterpillar 3176C turbocharged diesel engine with six in-line cylinders,
generating 240 net horsepower @ 2,100 rpm.
Fuel System. Diesel fuel is drawn from the tank by a fuel transfer pump, filtered by a primary fuel filter, routed to
the fuel injection pump and secondary filter, and then injected through the fuel injector nozzles into the engine
cylinders. Air is drawn in through a precleaner, then through primary and secondary dry-type, replaceable filter
elements. A hose attached to the air cleaner directs incoming dust from the air filter and routes it out through the
exhaust system. The air is routed from the filter assembly to the turbocharger, which pressurizes the air and sends
it to the air-to-air aftercooler. The aftercooler, located near the radiator, reduces the air temperature, making it
denser. The denser air charge allows for more air and fuel to be combusted per engine cycle, increasing engine
output power.
Cooling System. Provides coolant to the engine. Coolant is circulated through the engine by a gear-driven water
pump. The hydraulic system oil cooler is located next to the radiator and aftercooler. The engine oil cooler is
externally mounted to the engine.
Lubrication System. The engine lubrication system consists of a gear-driven oil pump, oil filter, oil cooler, and oil
pan. The engine is lubricated by cooled and pressurized oil that is circulated through the engine block and head.
Exhaust System. The exhaust system removes exhaust gases from the engine through the exhaust manifold and
turbocharger. The gases flow through exhaust pipes and a muffler to the atmosphere.
Figure 1. Engine Components. 0003
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TM 5-2410-241-10 0003
ENGINE CONTINUED
Figure 2. Engine Components. 0003
0003-3
TM 5-2410-241-10 0003
POWERTRAIN 0003
Power is transferred from the engine flywheel to the torque divider. The torque divider, consisting of a torque
converter and a planetary gear set, transfers power through a driveshaft to the transmission. The transmission has
three forward and three reverse speeds. Speed and direction clutches are electronically controlled to transfer
power to the bevel and transfer gears, which in turn send power to the steering differential and brake assembly (on
right side of machine) and the planetary gear and brake assembly (on left side of machine). These two assemblies
transfer power through two outer axle shafts to the final drives, which utilize two planetary gear sets to increase
torque. Sprockets on the final drives transfer power to the track assemblies which propel the machine. Steering is
accomplished by increasing power (speed) to one track while equally reducing power (speed) to the other track.
Figure 3. Powertrain Components. 0003
0003-4
TM 5-2410-241-10 0003
BRAKE SYSTEMS 0003
General. Both service and parking brake systems share the same oil-bathed, multiple-disc arrangements. One
brake assembly is contained in the steering differential and brake assembly located on the right side of the
machine. The other brake assembly is contained in the planetary and brake assembly located on the left side of
the machine. Both brake assemblies are spring applied, hydraulically released.
Service Brakes. A foot pedal is used to apply brakes for slowing and stopping machine.
Parking Brake. Parking brake is controlled by an operator-controlled parking brake switch. When parking brake is
engaged, hydraulic pressure to brake assemblies is released, causing spring pressure to apply brake.
ELECTRICAL SYSTEM 0003
1. The electrical system consists of four 12V batteries connected in series/parallel with negative grounding, pro-
viding 24V to operate the electrical systems and components.
2. The system contains all the necessary switches, circuit breakers, fuses, relays, harnesses, and connectors to
operate the machine, including a NATO slave receptacle.
3. The major systems comprising the electrical system are:
a. Starting system.
b. Charging systems.
c. Messenger display system and associated electronic control modules.
d. Service and work lights.
e. Monitoring system (instrument cluster and gauges).
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TM 5-2410-241-10 0003
IMPLEMENT AND STEERING HYDRAULIC SYSTEM 0003
A hydraulic system controls the steering, dozer blade, ripper (if equipped), and winch (if equipped). Machine
utilizes three operator controls levers: steering control lever, dozer blade control lever, and hydraulic control lever
(ripper/winch). A single hydraulic fluid tank supplies fluid for all hydraulic systems.
Figure 4. Hydraulic System Control Levers. 0003
END OF WORK PACKAGE
0003-6
2
TM 5-2410-241-10
CHAPTER 2
OPERATOR INSTRUCTIONS
30
TM 5-2410-241-10 0004
0 0 0 4 DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
WARNING
Mount and dismount the machine only at locations that have steps and grab handles.
Clean steps and grab handles prior to mounting machine.
Face machine during mounting and dismounting.
Maintain three-point contact (two hands and one foot, or one hand and two feet) at all
times.
Do not mount or dismount a moving machine.
Do not jump off a moving machine.
Do not carry tools or supplies when mounting or dismounting machine.
Do not use any controls as grab handles during mounting or dismounting.
0004-1
TM 5-2410-241-10 0004
GENERAL 0004
Do not attempt to operate the D7R Dozer until becoming familiar with the location and use of all controls and indi-
cators. This work package describes all operator controls and indicators.
Main Entry and Exit 0004
Figure 1. Main Entry and Exit. 0004
1 Door Main entry and exit point of cab.

2 Grab Handles Provides hand grips for mounting and dismounting machine.
3 Step Provides platform for mounting and dismounting machine.
0004-2
TM 5-2410-241-10 0004
GENERAL CONTINUED
Alternate Exit 0004
Figure 2. Alternate Exit. 0004
1 Right Side Door Provides alternate exit from cab.

2 Grab Handles Provides hand grips for dismounting machine.
3 Step Provides platform for dismounting machine.
0004-3
TM 5-2410-241-10 0004
OPERATOR CONTROLS AND INDICATORS 0004
Door Handles and Latches 0004
Figure 3. Door Handles and Latches. 0004
0004-4
TM 5-2410-241-10 0004
OPERATOR CONTROLS AND INDICATORS CONTINUED

Door Handles and Latches Continued 0004
1 Outer Door Handle Unlatches door from outside of cab.

2 Inner Door Handle Unlatches door from inside of cab.
3 Door Lock Enables operator to lock door from inside.
4 Latch Release Lever Releases latch to allow door to close.
5 Latch Holds door open.
0004-5
TM 5-2410-241-10 0004

Operator Seat and Armrest 0004
Figure 4. Operator Seat and Armrest. 0004
0004-6
TM 5-2410-241-10 0004
1 Back Extension Grasp back extension and pull up to remove.

2 Lumbar Support Knob Rotate knob counterclockwise to increase stiffness of lumbar
support.
Rotate knob clockwise to decrease stiffness.
3 Forward/Back Seat Adjustment Lever Pull up on lever to adjust seat forward or backward. Release
lever to lock.
4 Seat Height Adjustment Lever Pull up on lever to adjust seat upward or downward. Release
lever to lock.
5 Weight Adjustment Knob Adjusts seat suspension to accommodate operators of
different sizes. Rotate knob clockwise to increase seat
suspension tension for heavier operators. Rotate knob
counterclockwise to decrease seat suspension tension for
lighter operators.
6 Ride Zone Indicator Indicates where seat suspension is set. Black bar in yellow
zone indicates seat adjustment setting. Adjust weight
adjustment knob accordingly.
7 Back Cushion Angle Adjustment Lever Pull up on lever to release angle adjustment lock. Allow back
to spring forward or lean backward to adjust. Release lever to
lock.
8 Seat Cushion Tilt Front of seat cushion is pinned in a groove. Grasp seat pan
and rotate forward-up-and-back to position seat into a steep
angle.
Grasp seat pan and rotate forward-down-and-back to
position seat at nominal angle.
9 Armrest Loosen two knobs to allow up/down adjustment of right
armrest.
0004-7
TM 5-2410-241-10 0004

Seat Belt 0004
Figure 5. Seat Belt. 0004
1 Seat Belt (Retractable) Secures operator in seat.
Left Joystick Steering, Parking Brake, and Transmission Controls. 0004
Figure 6. Left Joystick Steering, Parking Brake, and Transmission Controls. 0004
0004-8
TM 5-2410-241-10 0004

Left Joystick Steering, Parking Brake, and Transmission Controls Continued. 0004
1 Parking Brake Control Knob Pull knob up to engage parking brake and lock joystick to
prevent steering or transmission engagement.
Push knob down to disengage parking brake and unlock
joystick.
2 Transmission Directional Selector Rotate joystick twist handle to F (FORWARD) position to
engage transmission forward gears. Joystick remains in
forward position when released.
Rotate joystick twist handle to N (NEUTRAL) position to
disengage transmission.
Rotate joystick twist handle to R (REVERSE) position to
engage transmission reverse gears. Joystick remains in
reverse position when released.
3 Steering Control Lever While traveling in a forward direction:
Push joystick forward to steer machine to the left.
Pull joystick backward to steer machine to the right.
While traveling in a reverse direction:
Push joystick forward to steer machine to the right.
Pull joystick rearward to steer machine to the left.
With transmission in NEUTRAL:
Push joystick forward to cause a counterclockwise
(counter-rotate) turn.
Pull joystick backward to cause a clockwise (counter-
rotate) turn.
Release joystick to return joystick to NO STEER position.
Turning speed is proportional to joystick position.
4 Upshift Button Push button once to manually upshift transmission to next
higher gear.
5 Downshift Button Push button once to manually downshift transmission to next
lower gear.
0004-9
TM 5-2410-241-10 0004

Right Joystick Dozer Blade Controls 0004
Figure 7. Right Joystick Dozer Blade Controls. 0004
1 Hold Joystick returns to HOLD position when released, except

when joystick is in FLOAT position. Dozer blade remains in
position.
2 Lower Push joystick forward to lower dozer blade. Dozer blade lift
cylinder speed is proportional to joystick position.
3 Float Push joystick forward past detent to activate dozer blade float
mode.
Joystick remains in FLOAT position until operator moves
joystick out of detent or until engine is shut down.
Float mode allows blade to follow ground contour.
4 Raise Pull joystick back to raise dozer blade. Dozer blade lift cylinder
speed is proportional to joystick position.
5 Tilt Right Push joystick right to lower right side dozer blade.
Release joystick, joystick returns to HOLD position. Dozer
blade remains in position.
6 Tilt Left Pull joystick left to lower left side dozer blade.
Release joystick, joystick returns to HOLD position. Dozer
blade remains in position.
0004-10
TM 5-2410-241-10 0004

Winch Control Lever 0004
Figure 8. Winch Control Lever. 0004
1 Brake On Default joystick position. Winch drum held in place by winch

brake.
2 Brake Off Push lever right past detent to release winch brake. Lever will
remain in BRAKE OFF position until moved back to BRAKE
ON (default) position.
Note: Winch does not have free-spool function.
3 Reel In Move lever forward to reel in cable.
Release lever to stop winch. Lever returns to BRAKE ON
(default) position.
Winch speed is proportional to lever position.
4 Reel Out Move lever rearward to reel out cable under power.
Release lever to stop winch. Lever returns to BRAKE ON
(default) position.
Winch speed is proportional to lever position.
5 Low Lock Switch Press switch to activate LOW LOCK. Low lock provides
maximum reel-in power while turning at slowest speed.
6 Low Lock Indicator Illuminates when low lock is activated.
0004-11
TM 5-2410-241-10 0004

Ripper Control Lever 0004
Figure 9. Ripper Control Lever. 0004
1 Hold Default position for lever. Ripper movement stops.

2 Shank In Push lever forward to tilt ripper shanks in closer to machine.
Release lever, ripper shanks remain in position. Lever returns
to HOLD position.
3 Shank Out Pull lever rearward to tilt ripper shanks out away from
machine.
Release lever, ripper shanks remain in position. Lever returns
to HOLD position.
4 Lower Push lever right to lower ripper.
Release lever, ripper remains in position. Lever returns to
HOLD position.
5 Raise Pull lever to left to raise ripper.
Release lever, ripper remains in position. Lever returns to
HOLD position.
0004-12
TM 5-2410-241-10 0004

Horn Button, Throttle Control Switch, Arctic Heater Switch, and Hydraulic Lockout Switch 0004
Figure 10. Horn Button, Throttle Control Switch, Arctic Heater Switch, and Hydraulic Lockout Switch. 0004
1 Horn Button Press to activate horn.

2 Throttle Control Switch Engine high and low idle speeds are factory set and cannot be
adjusted.
Press top of switch to activate engine high idle.
Press bottom of switch to deactivate high idle and resume low
engine idle speed.
Set maximum operating speed at a point less than high idle as
follows:
a. Activate high idle.
b. Depress deceleration pedal until desired speed is
reached.
c. Press and hold top of switch for three seconds, then
release.
d. Deceleration pedal will function normally, reducing
engine speed from maximum operating speed.
To deactivate maximum operating speed, press top of switch
to reactivate high idle.
3 Arctic Heater Switch (if equipped) Press top of switch to activate arctic heater. Switch illuminates
when activated.
Press bottom of switch to deactivate.
4 Hydraulic Lockout Switch Press top of switch to deactivate (lock) dozer blade and ripper/
winch controls.
Press bottom of switch to activate (unlock) dozer blade and
ripper/winch controls.
0004-13
TM 5-2410-241-10 0004

Service Brake Control and Decelerator Pedal 0004
Figure 11. Service Brake Control and Decelerator Pedal. 0004
1 Service Brake Control Depress pedal to slow and stop machine.

Depress pedal while on a downgrade to prevent engine over-
speeding and while changing direction on a steep slope.
2 Decelerator Pedal Depress pedal to reduce engine speed below maximum oper-
ating speed.
Depress pedal to override throttle control.
Depress pedal to reduce engine speed for directional shifts
and while maneuvering in tight locations.
0004-14
TM 5-2410-241-10 0004

Cab Dome Lamp Switch 0004
Figure 12. Cab Dome Lamp Switch. 0004
1 Cab Dome Lamp Switch Press top of switch to turn dome lamp on.
Press bottom of switch to turn dome lamp off.
0004-15
TM 5-2410-241-10 0004

Mirror 0004
Figure 13. Mirror. 0004
1 Mirror Used to view objects behind machine.

2 Knob Loosen knob to allow mirror adjustment. Tighten knob to lock
mirror in desired position.
Incline Meter 0004
Figure 14. Incline Meter. 0004
1 Incline Meter Shows angle of machine while traversing an incline.
0004-16
TM 5-2410-241-10 0004

Light Switches and Heater/Air Conditioning Controls 0004
Figure 15. Light Switches and Heater/Air Conditioning Controls. 0004
1 Rear-Facing Floodlight Switch Press top of switch to activate rear-facing floodlights when
main light switch is in either floodlight or headlight position.
Press bottom of switch to deactivate.
2 Main Light Switch Turn switch counterclockwise to OFF position.
Turn switch clockwise one detent to activate dash panel lights.
Turn switch clockwise to second detent to activate forward-
facing rear floodlights.
Turn switch clockwise to third detent to activate headlights.
3 Temperature Control Adjust temperature from minimum (full left) to maximum (full
right).
4 Fan Speed Switch Turn switch counterclockwise to OFF position. Turn switch
clockwise to operate fan at low, medium, high, and max
speeds.
To pressurize cab and prevent dust entry when neither heating
or cooling is desired, adjust fan speed and temperature to
comfortable levels. Do not activate air conditioning.
5 Air Conditioning Switch Push top of switch to activate air conditioning. Turn
Temperature Control switch counterclockwise to close heater
valve.
Push bottom of switch to deactivate air conditioning.
To defog windshield, activate air conditioning and adjust fan
speed and temperature to decrease moisture level in cab.
0004-17
TM 5-2410-241-10 0004

Window Wiper and Washer Controls 0004
Figure 16. Window Wiper and Washer Controls. 0004
1 Front Window Wiper/Washer Control For all wiper controls;

2 Left Door Window Wiper/Washer Con- Turn control knob clockwise to first detent to turn wipers
trol on LOW speed.
Turn control knob clockwise to second detent to turn
3 Right Door Window Wiper/Washer
wipers on HIGH speed.
Control
Turn knob counterclockwise to turn wipers off.
4 Rear Window Wiper/Washer Control
Push knob to activate washers.
0004-18
TM 5-2410-241-10 0004

Gauges 0004
Figure 17. Gauges. 0004
1 Engine Coolant Temperature Indicates engine coolant temperature.

Red area indicates coolant temperature too high at 225F
(107C).
2 Torque Converter Oil Temperature Indicates powertrain oil temperature at torque converter outlet.
Red area indicates oil temperature too high at 265F (129C).
3 Fuel Level Indicates relative amount of fuel in fuel tank.
Red area indicates 10 percent fuel remaining.
4 Hydraulic Oil Temperature Indicates hydraulic oil temperature.
Red area indicates oil temperature too high at 215F (102C).
0004-19
TM 5-2410-241-10 0004

Status Indicators Upper Panel 0004
Figure 18. Status Indicators Upper Panel. 0004
1 Parking Brake Illuminates when parking brake is engaged.

2 Hydraulic Lockout Illuminates when hydraulic lockout switch has been activated.
3 Auto Kickdown Illuminates when auto kickdown has been activated.
4 Bidirectional Shift - 2F/1R Illuminates when second gear forward to first gear reverse
bidirectional shift setting is enabled.
5 Bidirectional Shift - 2F/2R Illuminates when second gear forward to second gear reverse
6 Bidirectional Shift - 1F/2R Illuminates when first gear forward to second gear reverse
0004-20
TM 5-2410-241-10 0004

Alert Indicators, Digital Display Window, and Action Lamp Upper Panel 0004
Figure 19. Alert Indicators, Digital Display Window, and Action Lamp Upper Panel. 0004
1 Engine Oil Pressure Illuminates when engine oil pressure is too low. If action lamp
also comes on, shut off engine immediately.
2 Charging System Flashes when charging system voltage is too high or too low.
3 Inlet Manifold Temperature Flashes when intake air temperature is too high. If action lamp
also flashes, change in machine operation is required.
4 Fuel Level Illuminates when fuel level is at ten percent of total tank
capacity.
5 Digital Display Window Displays engine rpm, gear selection and direction of travel,
and indication of engine overspeed.
Tachometer will flash continuously, indicating engine
overspeed greater than 2,800 rpm. Additionally, action alarm
will sound if engine attains speed over 3,000 rpm.
6 Action Lamp Flashes when other alert indicators illuminate when machine
system malfunction occurs.
0004-21
TM 5-2410-241-10 0004

Alert Indicators, Digital Display Window, and Operator Switch Lower Panel 0004
Figure 20. Alert Indicators, Digital Display Window, and Operator Switch Lower Panel. 0004
1 Air Filter Restriction Illuminates when air filter restriction exists.

2 Brake System Illuminates when problem exists in brake system.
3 Powertrain Oil Filter Bypass Illuminates when oil flow is bypassing transmission oil filter
due to filter restriction.
4 Transmission System Illuminates when problem exists in transmission system.
5 Engine System Illuminates when problem exists in engine system.
6 Implement System Illuminates when problem exists in implement system (dozer
blade, ripper, or winch).
7 Operator Switch Press switch briefly to change display mode from Service
Meter mode, Travel Distance mode, or Service Code mode.
Also used to stop tachometer flashing when engine overspeed
occurs (engine speed greater than 2,800 rpm). Engine speed
must be reduced to below 2,600 rpm and button must be
pressed before a 30-second timer expires.
8 Digital Display Window Provides information in three modes: Service Meter mode,
Travel Distance mode, and Service Code mode.
0004-22
TM 5-2410-241-10 0004

Auto Kickdown Switch, Auto Shift Switch, and Engine Start Switch 0004
Figure 21. Auto Kickdown Switch, Auto Shift Switch, and Engine Start Switch. 0004
1 Auto Shift Switch Press switch once to enable bidirectional shift mode in First
Gear Forward to Second Gear Reverse setting.
Press switch second time to enable Second Gear Forward to
Second Gear Reverse setting.
Press switch third time to enable Second Gear Forward to
First Gear Reverse setting.
Pressing switch continuously will scroll through all settings,
then turn off bidirectional shift mode.
Appropriate indicator on upper display module will illuminate,
signifying which setting is active.
2 Auto Kickdown Switch Press auto kickdown switch to enable auto kickdown mode
(transmission automatic downshifting) and activate first set
point. Auto kickdown indicator illuminates when mode is
enabled.
Press switch again to activate second set point.
Press switch again to disable auto kickdown mode. Auto kick-
down indicator shuts off when mode is disabled.
3 Engine Start Switch Turn switch clockwise one detent to ON position to activate
cab circuits and initiate monitoring system self-diagnostic
functional test.
Turn switch clockwise to START position to start engine.
Release switch when engine starts.
Turn switch counterclockwise to OFF position to stop engine
and deactivate cab circuits.
0004-23
TM 5-2410-241-10 0004

Auxiliary Action Lamp 0004
Figure 22. Auxiliary Action Lamp. 0004
1 Auxiliary Action Lamp Flashes when other alert indicators illuminate when machine
system malfunction occurs.
0004-24
TM 5-2410-241-10 0004

Messenger Display 0004
Figure 23. Messenger Display. 0004
1 Messenger Display Provides information on service codes through a SERVICE

CODES menu used by Field Maintenance to diagnose
machine system malfunction.
2 OK Button Press OK button to enter menu choice.
3 Scroll Buttons Press to scroll left/up or right/down through menus.
4 Return Button Press to return to previous menu.
0004-25
TM 5-2410-241-10 0004

Engine Compartment Doors 0004
Figure 24. Engine Compartment Doors. 0004
1 Left Engine Compartment Door Provides access to engine for maintenance and repairs.
2 Right Engine Compartment Door Provides access to engine for maintenance and repairs.
0004-26
TM 5-2410-241-10 0004

24V NATO Slave Receptacle, Engine Compartment Lamp and Switch 0004
Figure 25. 24V NATO Slave Receptacle, Engine Compartment Lamp and Switch. 0004
1 Primer Pump Manual fuel primer to aid engine starting.

2 Engine Compartment Lamp Switch Activates engine compartment lamp.
3 Engine Compartment Lamp Illuminates engine compartment.
4 24V NATO Slave Receptacle Connection for 24V NATO slave start cable.
5 Fuel Valve, Arctic Heater Manual valve to shut off fuel to arctic heater. Valve shown
closed: Turn lever on valve so it is parallel with valve to open.
Turn lever on valve so it is perpendicular to valve to close.
0004-27
TM 5-2410-241-10 0004

Battery Disconnect Switch 0004
Figure 26. Battery Disconnect Switch. 0004
1 Battery Disconnect Switch Disconnects batteries from rest of machine. Includes a

mechanical lockout cover to prevent unwanted access to
switch.
Insert disconnect switch key and turn switch clockwise to the
ON position to activate machine electrical system and enable
engine start.
Insert key and turn switch counterclockwise to the OFF
position to deactivate machine electrical systems.
0004-28
TM 5-2410-241-10 0004

Winch Hitch Pin 0004
Figure 27. Winch Hitch Pin. 0004
0004
1 Hitch Pin Secures towed equipment to hitch. Equipped with lanyard with
retention pin to secure pin in place.
END OF WORK PACKAGE
0004-29/(30 blank)
18
TM 5-2410-241-10 0005
OPERATION UNDER USUAL CONDITIONS

0 0 0 5
Scope; Initial Adjustment Before Use; Mounting and Dismounting; Seat, Seat Belt, and Mirror
Adjustments; Engine Starting and Machine Warm-Up; Stopping Machine; Stopping Engine; Leaving
Machine; Machine OperationTransmission, Speed, and Steering Controls; Gear Selection; Bulldozer
Blade Operation; Winch Operation; Ripper Operation; Lower Digital Display Window; Machine Warning
Summaries
INITIAL SETUP
References 0 0
TB 43-0142 0
WP 0004 0
WP 0006 0
WP 0012 0
SCOPE 0005
This work package provides instructions on operating the D7R Dozer, Type I with Winch and Type II with Ripper,
under usual conditions. Refer to WP 0006 for operating instructions under unusual conditions. Before, during, and
after operation, perform applicable Operator Preventive Maintenance Checks and Services (PMCS) (WP 0012).
INITIAL ADJUSTMENT BEFORE USE 0005
Perform all Before Operator PMCS procedures (WP 0012).

Turn battery disconnect switch to ON position (WP 0004).
MOUNTING AND DISMOUNTING 0005
WARNING
Mount and dismount the machine only at locations with steps and grab handles.
Clean steps and grab handles prior to mounting machine.
Face machine during mounting and dismounting.
Maintain three-point contact (two hands and one foot, or one hand and two feet) at all
times.
Do not mount or dismount a moving machine.
Do not jump off a moving machine.
Do not carry tools or supplies when mounting or dismounting machine.
Do not use any controls as grab handles during mounting or dismounting.
1. Open left door.
2. Enter machine from left side and occupy operators seat.
3. Close left door.
END OF TASK
0005-1
TM 5-2410-241-10 0005
SEAT, SEAT BELT, AND MIRROR ADJUSTMENTS 0005
1. Adjust operators seat (WP 0004).

2. Grasp seat belt and pull it out of retractor in one continuous motion, then insert catch into buckle. Seat belt
adjusts tension automatically. Make sure belt is positioned low across lap (WP 0004).
3. Adjust mirror as necessary (WP 0004).
END OF TASK
OPERATIONAL INFORMATION 0005
Engine Starting and Machine Warm-Up 0005
WARNING
CARBON MONOXIDE (EXHAUST GASES) CAN KILL!

Carbon monoxide is a colorless, odorless, deadly poison which, when breathed, deprives
the body of oxygen and causes suffocation. Exposure to air containing carbon monoxide
produces symptoms of headache, dizziness, loss of muscular control, apparent
drowsiness, and coma. Permanent brain damage or death can result from severe
exposure.
Carbon monoxide occurs in the exhaust fumes of internal combustion engines. Carbon
monoxide can become dangerously concentrated under conditions of inadequate
ventilation. The following precautions must be observed to ensure safety of personnel
when the engine of the D7R Dozer is operated.
DO NOT operate engine in enclosed areas.
DO NOT idle engine without adequate ventilation.
BE ALERT for exhaust poisoning symptoms. They are:
Headache
Dizziness
Sleepiness
Loss of muscular control
If you see another person with exhaust poisoning symptoms:
Remove person from area.
Expose to fresh air.
Keep person warm.
DO NOT permit physical exercise.
Administer Cardiopulmonary Resuscitation (CPR) if necessary.
Notify a medic.
BE AWARE. The field protective mask for Chemical, Biological, Radiological, and Nuclear
(CBRN) protection will not protect you from carbon monoxide poisoning.
CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive
harm.
The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!
0005-2
TM 5-2410-241-10 0005
OPERATIONAL INFORMATION CONTINUED

Engine Starting and Machine Warm-Up Continued 0005
WARNING
Hearing protection is required when standing within 20 ft (6 m) of the machine while it is

operating. Failure to wear hearing protection may result in hearing loss.
1. Check to make sure all bystanders are clear of machine and briefly sound horn before starting engine.
2. Ensure left joystick is in NO STEER position and parking brake is engaged (WP 0004).
3. Ensure transmission direction selector (left joystick twist handle) is in NEUTRAL position (WP 0004).
WARNING
The monitoring system will perform an automatic self-diagnostic functional test whenever
engine start switch is turned to the ON position. If action alarm does not sound or
monitoring displays are not functioning, do not start engine. Notify Field Maintenance.
Failure to follow this warning may result in injury or death to personnel, as any Warning
Category 3 notifications will not be relayed to the operator.
NOTE
The automatic self-diagnostic functional test verifies that all outputs (gauges, alert
indicators, and alarms) are operating correctly.
Alert and status indicators in upper and lower panels must illuminate briefly.
Action lamp must illuminate briefly.
Auxiliary action lamp must illuminate briefly.
Gauges must sweep to vertical, then left, right, and finally settle at current actual value.
Upper digital display window must show readouts in the following sequence:
(a) 888888888888
(b) 0 RPM P
Lower digital display window must show readouts in the following sequence;
(a) Deg C, kPa, miles, kilometers, rpm, and liters
(b) X 10
(c) Hourglass symbol for service meter
(d) 888.8.8.8
(e) Current service meter value
0005-3
TM 5-2410-241-10 0005

Figure 1. Gauges and Digital Display Windows. 0005
NOTE
Monitoring system self-diagnostic functional test takes approximately 10 seconds to
complete.
4. Turn engine start switch to ON position, but do not start engine. Allow monitoring system to perform self-
diagnostic functional test.
CAUTION
Do not crank engine for more than 30 seconds. Allow starting motor to cool for two
minutes before cranking again or damage to starting motor or batteries may result.
Shut down engine if engine oil pressure does not register on gauge or if engine oil
pressure indicator remains lit 10 seconds after start up.
Failure to follow this caution may result in engine damage.
5. Turn and hold engine start switch to START. Release engine start switch when engine starts.
6. Allow engine to warm up at low idle for five minutes.
7. Slowly operate hydraulics (blade and implements) to allow warm hydraulic oil to circulate through all hydraulic
cylinders and lines (WP 0004).
8. Begin machine operation only after engine coolant temperature gauge begins to move.
0005-4
TM 5-2410-241-10 0005

Figure 2. Engine Coolant Temperature Gauge. 0005
END OF TASK
PARKING 0005
Stopping Machine 0005
CAUTION
Do not engage parking brakes to stop machine unless an emergency exists. Failure to
follow this caution may result in damage to parking brake system.
NOTE
Park machine on a level surface. If it is necessary to park on a grade, chock tracks
securely.
1. Apply service brakes to stop machine (WP 0004).

2. Place transmission direction selector in NEUTRAL position (WP 0004).
3. Engage parking brakes (WP 0004).
4. Lower attachments (bulldozer blade and ripper) to ground and apply slight downward pressure (WP 0004).
5. Engage hydraulic lockout control (WP 0004).
END OF TASK
0005-5
TM 5-2410-241-10 0005

Stopping Engine 0005
CAUTION
Stopping the engine immediately after it has been working under load can result in
overheating and accelerated wear of engine components.
1. Operate engine at low idle for five minutes to allow engine and components to cool gradually.
2. Turn engine start switch to OFF position (WP 0004).
END OF TASK
Leaving Machine 0005
WARNING
Use caution and maintain three-point contact at all times when dismounting machine.
Failure to follow this warning may result in injury or death to personnel.
1. Exit cab through left door.

2. Use steps and hand holds to dismount. Face machine when dismounting.
3. Turn battery disconnect switch to OFF position (WP 0004).
4. Perform all After Operator PMCS procedures (WP 0012).
5. Secure machine against vandalism. Lock all covers and compartments.
END OF TASK
0005-6
TM 5-2410-241-10 0005
OPERATIONAL INFORMATION 0005
Machine Operation Transmission, Speed, and Steering Control 0005
WARNING
To prevent injury, make sure that no maintenance work is being performed on or near
machine.
Keep machine under control at all times in order to prevent injury. Reduce engine speed
when you maneuver in tight quarters or when you break over a rise.
Select gear range that is appropriate before you start downhill. Do not change gears when
you are going downhill. Do not allow engine to overspeed when you are unloaded and
moving down a slope. Watch tachometer and use service brakes. Use service brakes
near the top of slope to prevent excessive engine speed.
When you drive down a grade, use same gear used when driving up the grade.
Machine will turn (counter-rotate) when transmission is in NEUTRAL, parking brake is
disengaged, and left joystick (steering lever) is pushed forward or pulled rearward.
Ensure all personnel are clear of machine before disengaging parking brake.
Engage parking brake to lock left joystick and prevent machine movement.
Do not allow riders on machine.
If machine begins to sideslip, discard load and turn machine downhill.
Whenever possible, operate machine up and down slopes, not across slope.
WARNING
Always use a ground guide when moving machine up or down a ramp when loading/
unloading. Failure to use a ground guide may result in an accident, causing death or injury
to personnel or damage to equipment.
1. After engine is warmed up, raise bulldozer blade and ripper to clear any unexpected obstacles (WP 0004).
2. Hold service brake pedal down and disengage parking brakes (WP 0004).
NOTE
When parking brake is engaged, transmission defaults to neutral. When parking brake is
disengaged, transmission will stay in neutral until desired direction and gear are selected.
3. Rotate transmission direction selector to desired direction (WP 0004).
0005-7
TM 5-2410-241-10 0005
CAUTION
Although gear changes and directional changes at full engine speed are possible,
deceleration and/or braking when you change direction is highly recommended. Failure to
follow this caution may result in powertrain component failure.
4. Press upshift or downshift button to engage desired gear (WP 0004).

5. Release service brake to allow machine movement.
NOTE
Turning speed is proportional to amount of joystick travel.
When joystick is released, it will return to NO STEER position and machine will proceed in
a straight line.
Machine Operation Transmission, Speed, and Steering Control 0005
6. Steer machine as follows:

a. While traveling in a forward direction:
(1) Push left joystick forward to turn left.
(2) Pull left joystick rearward to turn right.
b. While traveling in a reverse direction:
(1) Pull left joystick rearward to turn left.
(2) Push left joystick forward to turn right.
7. Set maximum operating speed at point less than high idle as follows:
a. Press top of throttle control switch to set high idle (WP 0004).
b. Depress decelerator pedal until desired speed is reached (WP 0004).
c. Press and hold top of throttle control switch for three seconds. Maximum operating speed is now set.
Decelerator pedal will function normally, reducing engine speeds when depressed.
To return to high idle, press top of throttle control switch.
To return to low idle, press bottom of throttle control switch.
CAUTION
Although directional changes at full engine speed are possible, deceleration and/or
braking when you change direction is recommended. Failure to follow this caution may
result in powertrain component failure.
8. Change direction of travel as follows:
a. Depress decelerator pedal or brake pedal to decrease engine/machine speed (WP 0004).
b. Rotate transmission direction selector forward or rearward (WP 0004).
c. Release decelerator pedal or brake pedal to increase engine/machine speed.
d. Use upshift or downshift switches to select desired gear (WP 0004).
END OF TASK
0005-8
TM 5-2410-241-10 0005
GEAR SELECTION 0005
Manual Mode 0005
Manual mode is active by default when machine is started. Transmission forward and reverse gear selection can
be commanded by the operator while the machine is stopped or moving. Each time upshift button (Figure 3, Item
1) or downshift button (Figure 3, Item 2) is pressed, transmission will upshift or downshift one gear. Selected gear
is displayed in the upper digital display window.
Figure 3. Upshift and Downshift Buttons. 0005
Bi-Directional Shifting 0005
Bi-directional shifting allows the operator to choose which gear is engaged when forward and reverse are selected.
Three factory presets are available:
First Gear Forward To Second Gear Reverse
When transmission is shifted into FORWARD position, first gear will engage.
When transmission is shifted into REVERSE position, second gear will engage.
Second Gear Forward To Second Gear Reverse
When transmission is shifted into FORWARD position, second gear will engage.
When transmission is shifted into REVERSE position, second gear will engage.
Second Gear Forward To First Gear Reverse.
When transmission is shifted into FORWARD position, second gear will engage.
When transmission is shifted into REVERSE position, first gear will engage.
0005-9
TM 5-2410-241-10 0005
GEAR SELECTION CONTINUED

Bi-Directional Shifting Continued 0005
To activate one of the three bi-directional shift modes, press and release the autoshift button (Figure 4, Item 1) until
the desired mode is activated, identified by one of three indicators (Figure 4, Items 2, 3, or 4) being illuminated
within the upper display window (Figure 4, Item 5). To deactivate bi-directional shifting, press and release the auto-
shift button until all three display window indicators are off.
Figure 4. Autoshift Button and Bi-Directional Shift Indicators. 0005
Auto Kickdown 0005
Auto kickdown mode will automatically downshift the transmission to a lower gear when a significant load increase
is detected. Once the load has been reduced, operator can return to a desired gear by manually upshifting. The
transmission will not automatically upshift.
Auto kickdown functions in forward and reverse, and has two modes: low and high. In LOW mode, auto kickdown
will occur with a lighter load. In HIGH mode, auto kickdown will not occur until a heavier load is encountered. The
auto kickdown indicator (Figure 5, Item 2) will illuminate when either mode is activated.
When the machine is started, auto kickdown will return to the mode selected when the machine was last shut off.
To activate auto kickdown in LOW mode, press and release auto kickdown button (Figure
5, Item 1) until LO appears in the upper digital display window (Figure 5, Item 3) along with
a set of double arrows pointing down.
To activate auto kickdown in HIGH mode, press and release auto kickdown button (Figure
5, Item 1) until HI appears in the upper digital display window (Figure 5, Item 3) along with
a set of double arrows pointing up.
To deactivate auto kickdown, press and release auto kickdown button (Figure 5, Item 1)
until all auto kickdown indicators are off.
0005-10
TM 5-2410-241-10 0005
GEAR SELECTION CONTINUED

Auto Kickdown Continued 0005
Figure 5. Auto Kickdown Button and Indicators. 0005
END OF TASK
BULLDOZER BLADE OPERATION 0005
WARNING
Be sure all persons are clear of machine before beginning bulldozing operation. Failure to
follow this warning may result in injury or death to personnel.
NOTE
Bulldozer blade is factory set to a NEUTRAL pitch angle which, under most
circumstances, will provide ample bulldozing capacity. Blade can be adjusted to provide
more or less pitch angle based on bulldozing requirements. Pitching blade back causes
blade to carry more material. Pitching blade forward causes blade to carry less material. If
bulldozer blade pitch angle must be adjusted, notify Field Maintenance.
1. Push right joystick forward from HOLD position to lower blade to working depth as machine enters work site
(WP 0004).
2. Move right joystick right or left to tilt blade as necessary during bulldozing operation (WP 0004).
3. Push right joystick forward past detent into FLOAT position to allow blade to follow ground contour if applicable
(WP 0004).
4. Pull right joystick back from HOLD position to raise blade (WP 0004).
5. Continue bulldozing work site, adjusting blade depth and tilt as work progresses, until desired grade is
obtained.
END OF TASK
0005-11
TM 5-2410-241-10 0005
WINCH OPERATION 0005
WARNING
Personal injury or death can result from unexpected movement of objects. Be sure all
persons are clear of cable and objects before a machine is winched or moved. A safe
distance of at least one and a half times working length of cable should be maintained. Tail
end of a moving object can throw debris at bystanders.
When reeling in objects, be sure all personnel are clear of load.
A minimum of five complete wraps of cable must be maintained on winch drum. Do not
handle a load with a winch drum that has less than five wraps.
Do not operate winch under loads that exceed maximum rated bare drum line pull. If
excessive loads are encountered, use a multi-part line and sheave blocks. Any attempt to
exceed capacity of one winch is extremely hazardous. Never try to couple two or more
machines together.
Do not jerk loads and avoid sudden shock to loads. These types of operations cause
heavy loads in excess of winch rated capacity, which in turn may result in cable failure or
winch failure.
Winch is not designed or intended to be used for lifting or moving persons.
Do not release winch brake to reel out a suspended load. Use only reel-out function.
Wear leather gloves when handling winch cable.
NEVER attempt to maintain cable tension by allowing cable to slip through your hands.
Use hand-over-hand technique only.
Keep hands and clothing away from winch drum and rollers.
Verify ground is stable before winching in a load.
Failure to follow these warnings may result in death or injury to personnel.
CAUTION
Warm-up procedures are mandatory when ambient temperature is below 40F (4C).
Failure to follow this caution may result in damage to equipment.
NOTE
Winch speeds are proportional to control lever position. Greater movement of lever causes
winch to operate faster.
Always attempt to line up rear of machine with load so load can be winched in a straight
path. This avoids unnecessary strain and wear on winch side rollers, and helps wind cable
onto drum in level layers.
Maintain a sufficient clearance between machine and load to allow machine to turn.
Winch is not equipped with free spool function.
Refer to TB 43-0142 for winch cable inspection procedures.
1. Operate winch reel-in/reel-out functions without a load during machine warm-up to circulate hydraulic fluid
throughout the winch system (WP 0004).
2. If working on a hill, either drive up to top of hill and turn around, then drive downhill past object and align
machine with object, or drive up hill backwards towards object, aligning machine with object.
3. Engage parking brakes (WP 0004).
0005-12
TM 5-2410-241-10 0005
WINCH OPERATION CONTINUED

4. Use reel-out function to unwind enough cable under power to safely and securely fasten cable hook to load
(WP 0004).
5. Secure cable to load.
6. Tighten cable by first ensuring drum is not rotating, then move winch reel control lever forward to reel in load
(WP 0004).
7. An alternate method of reeling out cable is to reel out enough cable to hook to a load or stationary object as
described above. Move winch control lever outward to BRAKE OFF position, then drive machine away. Lever
will stay in BRAKE OFF position until moved back to BRAKE ON position by operator (WP 0004).
8. When precise load handling is required, activate LOW LOCK switch (WP 0004). Low lock indicator will illumi-
nate when activated. This provides maximum amount of torque to pull load at slow speed. Release switch to
return to full auto speed.
END OF TASK
RIPPER OPERATION 0005
CAUTION
DO NOT operate machine in reverse while ripper is in a lowered position. Damage to
equipment will occur.
NOTE
Ripper control lever will return to HOLD position when released. Ripper will remain in
position when control lever is released.
1. Adjust shank in or out according to conditions required for operation (WP 0004).
2. Lower ripper to desired depth (WP 0004).
3. Drive machine in forward direction to break up material.
4. Raise ripper at end of path (WP 0004).
5. Continue ripping operation, adjusting ripper depth as work progresses, until all material is suitably broken up.
END OF TASK
0005-13
TM 5-2410-241-10 0005
LOWER DIGITAL DISPLAY WINDOW 0005
The lower digital display window (Figure 6, Item 1) provides service hour, travel distance, and service code
information. The display mode button (Figure 6, Item 2) located next to the display allows user to change between
information modes.
Figure 6. Lower Digital Display Window. 0005
Service Meter Mode 0005
The Service Meter Mode is the default mode when machine is started. Digital display window shows total operating
hours of machine to determine maintenance intervals. An hourglass symbol is shown on display while this mode is
active. If service codes are stored, SERV CODE will be displayed in upper right corner of display window and an
action indicator will be flashing.
Travel Distance Mode 0005
Press display mode button once to change display to Travel Distance Mode. Digital display window shows distance
traveled in forward and in reverse separately, and a total distance of travel. When travel distance mode is active,
display will continuously scroll and show the following:
total number of miles traveled.
F (forward direction)
miles traveled in forward gears
R (reverse direction)
miles traveled in reverse gears
If service codes are stored, SERV CODE will be displayed in upper right corner of display window and an action
indicator will be flashing.
Service Code Mode 0005
Press display mode button once more to change display to Service Codes Mode. Digital display window will show
any stored codes. If codes are stored, notify Field Maintenance.
END OF TASK
0005-14
TM 5-2410-241-10 0005
MESSENGER DISPLAY 0005
The messenger display system provides stored service code information and monitor settings information. Default
screen displays Service Codes and Monitoring Settings menu choices.
1. Digital display area (Figure 7, Item 1) displays system information.

2. OK button (Figure 7, Item 2) confirms selections.
3. Down/Right button (Figure 7, Item 3) is used to scroll down and/or right through information shown on digital
display area (Figure 7, Item 1).
4. Up/Left button (Figure 7, Item 4) is used to scroll up and/or left through information shown on the digital display
area (Figure 7, Item 1).
5. Back button (Figure 7, Item 5) is used to return to previous screen from any screen.
Service Codes 0005
1. Press Down/Right button (Figure 7, Item 3) or Up/Left button (Figure 7, Item 4) to highlight Service Codes
menu.
2. Press OK button (Figure 7, Item 2) to enter Service Codes menu and display all stored service codes.
3. Press Down/Right button or Up/Left button to scroll through codes.
4. Press Back button (Figure 7, Item 5) to return to default screen.
0005-15
TM 5-2410-241-10 0005
MESSENGER DISPLAY CONTINUED

Monitor Settings 0005
1. Press Down/Right button (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to highlight Monitor Settings
menu.
2. Press OK button (Figure 8, Item 2) to enter Contrast sub-menu.
3. Press Down/Right button (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to adjust Messenger display
(Figure 8, Item 1) contrast. Press OK button to confirm selection and return to Contrast sub-menu.
4. Press Down/Right button once to scroll to Backlight sub-menu.
5. Press Down/Right button (Figure 8, Item 3) or Up/Left button (Figure 8, Item 4) to adjust Messenger display
backlighting. Press OK button to confirm selection and return to Backlight sub-menu.
6. Press Down/Right button once to scroll to Monitoring System Information sub-menu.

The following information is available;
a. Equipment ID - Identifies that systems are configured for a D7R Dozer.
b. ECM Serial Number - Identifies ECM serial number.
c. ECM Part Number - Identifies ECM part number.
d. SW Part Number - Identifies software part number.
e. SW Release Date - Identifies software release date by month and year (XX/XX).
f. SW Description - Identifies software description as being written for the D7R Dozer.
END OF TASK
0005-16
TM 5-2410-241-10 0005
MACHINE WARNING SUMMARIES 0005
The Monitoring System provides three warning categories. The first warning category requires only operator
awareness. The second warning category requires a change to machine operation or performance of maintenance
to a system. The third warning category requires immediate shutdown of machine. Refer to chart in WP 0008. It
identifies the alert indicators and actions required for each warning category.
END OF TASK
END OF WORK PACKAGE
0005-17/(18 blank)
12
TM 5-2410-241-10 0006
OPERATION UNDER UNUSUAL CONDITIONS

0 0 0 6
General, Slave Starting, Operation in Extreme Cold, Operation in Extreme Heat, Operation in Mud or on
Soft Surfaces, Operation in Sandy or Dusty Areas, Operation in Salt Water Areas, Operation at High
Altitudes, Operation in Snow and on Ice, Fording, Recovery and Towing, Operation Using Night Vision
Devices, Operating Portable Fire Extinguisher, Stopping Engine if an Electrical Malfunction Occurs,
Equipment Lowering With Engine Stopped
INITIAL SETUP
References 0 References - Continued 0
AR 70-1 0 FM 90-3 0
FM 9-207 0 WP 0001 0
FM 31-70 0 WP 0004 0
FM 31-71 0 WP 0012 0
LO 5-2410-241-13 0
GENERAL 0006
WARNING
This machine has been designed to operate safely and efficiently within the limits
specified in this TM. Operation beyond these limits is prohibited in accordance with
AR 70-1 without written approval from: Commander, U.S. Army TACOM Life Cycle
Management Command, ATTN: AMSTA-DSA-CS, Warren, MI 48397-5000.
Always use a ground guide when moving machine up or down a ramp when loading/
unloading. Failure to use a ground guide may result in an accident, causing death or injury
This section contains instructions for safely operating the D7R Dozer, Type I with Winch and Type II with Ripper,
under unusual conditions. In addition to normal preventive maintenance, special care must be taken to keep the
machine operational in extreme temperatures and other environmental conditions.
0006-1
TM 5-2410-241-10 0006
SLAVE STARTING 0006
WARNING
When slave starting, use NATO slave cable that does NOT have loose or missing
insulation.
DO NOT proceed if suitable cable is not available.
DO NOT use civilian-type jumper cables.
DO NOT allow disabled and booster machines to come in contact with each other at any
time during slave starting. Failure to follow these warnings may cause injury or death to
personnel.
NOTE
Ensure that both disabled machine and booster machine are equipped with serviceable
NATO slave receptacles.
1. Remove cover from slave receptacle (Figure 1, Item 1) on disabled machine and booster machine.
2. Connect slave cable to booster machine slave receptacle.
3. Connect other end of slave cable to slave receptacle of disabled machine, located on left side of the engine
compartment.
4. Turn battery disconnect switch of disabled machine to ON position (WP 0004).
5. Start booster machine and run at a speed just above idle.
6. Wait approximately five minutes, then start disabled machine. If engine fails to start, notify Field Maintenance.
7. After starting disabled machine, return booster machine to idle.
8. Remove slave cable from disabled machine, then from booster machine.
9. Replace covers on slave receptacles.
Figure 1. Slave Receptacle. 0006
END OF TASK
0006-2
TM 5-2410-241-10 0006
OPERATION IN EXTREME COLD 0006
General 0006
WARNING
The heater will heat the cab only to 40F (4C) during arctic conditions. Additional cold
weather gear needs to be worn. Failure to comply may result in serious injury or death.
NOTE
Refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold Weather, FM 31-70, Basic Cold
Weather Manual, and FM 31-71, Northern Operations, for additional information on cold weather operation and
maintenance.
Extreme cold causes many problems that you as an operator must be aware of, such as;
1. Lubricants thicken or congeal.
2. Batteries may freeze or lose their electrical efficiency.
3. Electrical insulation may crack and cause short circuits.
4. Fuel may not readily atomize for combustion.
5. Various materials will become hard, brittle, and easily damaged.
6. The cooling system requires adequate protection from extreme cold.
7. Fuels, lubricants, and antifreeze compounds require special storage, handling, and use.
8. Any water in the fuel/water separator may freeze if not drained.
9. Tracks may be frozen to ground.
Checks 0006
1. Perform all Before PMCS procedures (WP 0012).

2. Lubricate in accordance with LO 5-2410-241-13.
3. Check to ensure tracks, blade, and ripper (if equipped) are not frozen to ground.
4. Drain a small amount of fuel from the fuel/water separator to ensure fuel is not gelled (WP 0012).
CAUTION
If oil is too cold to drip from oil level gauge (dipstick), do not attempt to start engine. Notify
Field Maintenance.
5. Check that engine and transmission oils are thin enough to flow. Oil must be thin enough to drip from oil level
gauge (dipstick).
6. Ensure ether starting aid cylinder is in place and not empty (WP 0015).
Starting Procedures - Machine NOT Equipped with Arctic Kit 0006
1. Start engine (WP 0005).

2. Check that oil pressure light on instrument panel goes out within 10 seconds of engine starting.
3. Allow engine to idle for at least five minutes before moving machine.
0006-3
TM 5-2410-241-10 0006
OPERATION IN EXTREME COLD CONTINUED

Starting Procedures - Machine Equipped with Arctic Kit 0006
CAUTION
At temperatures nearing -40F (-40C), it is necessary to shut off the arctic heater at least
30 seconds before attempting to start the machines engine. Failure to follow this caution
may result in internal damage to the heater or localized boiling of the coolant in the heater
body, which may cause a heater hose to come off.
The arctic heater requires a cool-down period after the machine has started. If for some
reason the engine is immediately shut down after the arctic heater has been used, the
battery disconnect switch must remain ON for at least five minutes to allow the arctic
heater to cool. Failure to follow this caution may result in damage to equipment.
NOTE
Ensure engine start switch is in the OFF position (WP 0004).
If arctic heater has not been started for several months, or if heater is being started for the
first time, it may take several attempts to start.
If arctic heater fails to start at first attempt, it will automatically attempt to start a second
time. If heater still does not start, it will shut down.
During operation, arctic heater continually senses supply voltage. If voltage is too low or
too high, heater will automatically shut down. If this occurs, notify Field Maintenance.
1. Open arctic heater fuel valve (WP 0004).
2. Activate arctic heater as follows:
a. Turn battery disconnect switch to ON position (WP 0004).
b. Activate arctic heater switch (WP 0004).
3. Allow heater to run up to 40 minutes.
4. Push arctic heater switch to turn heater off, then wait at least 30 seconds.
5. Shut off arctic heater fuel valve (WP 0004).
CAUTION
At temperatures of less than -25F (-32C), be sure to keep starter engaged until engine
speed approaches 500 rpm. This could take up to 120 seconds. Multiple, short (15-
second) start attempts at cold temperatures can damage engine bearings damage due to
inadequate lubrication, and the engine may fail to start.

7. Check that engine oil pressure gauge on monitor system registers pressure within 10 seconds of engine
starting. Shut engine off immediately if oil pressure does not register. Notify Field Maintenance.
8. Allow engine to idle for at least five minutes before moving machine.
0006-4
TM 5-2410-241-10 0006
OPERATION IN EXTREME COLD CONTINUED

Machine Operation 0006
CAUTION
DO NOT attempt to break tracks loose under engine power. DO NOT move machine with
large frozen lumps of material in tracks. Failure to follow this caution may result in damage
to equipment.
1. If tracks are frozen to ground, notify Field Maintenance.

2. Move machine approximately 100 yards (91 m) in both forward and reverse directions to exercise transmission
and powertrain.
3. Test brakes and vehicle controls carefully.
4. Slowly exercise ground engaging tools to warm hydraulic oil. Cycle each control several times.
5. Operate machine under light loads until machine is sufficiently warmed up (warm air blows from heater vents).
6. Frequently monitor alert indicators and gauges. Take appropriate action if a problem is noted, and if neces-
sary, notify Field Maintenance.
Parking Machine 0006
1. Clean snow, ice, and mud from machine as soon as possible after shutdown.
2. When possible, park in sheltered area, or if shelter is not available, park machine so radiator is not facing the
wind.
3. If shelter is not available, park machine on dry, high ground, and place planks or dunnage under tracks and
ground engaging tools to make a raised and relatively dry platform.
4. Perform all After PMCS procedures (WP 0012).
5. If machine is to be parked for long periods of time, prepare machine for long-term storage (WP 0001).
END OF TASK
OPERATION IN EXTREME HEAT 0006
General 0006
Extreme heat causes problems that you as an operator must be aware of, such as:
1. Fuel expands. Do not fill tanks more than 80 percent full to allow for expansion.
2. Be alert for the possibility of overheating.
3. It is important to maintain engine speed to circulate engine coolant to help engine cooling.
4. Air filter elements will require checking more frequently. They will require cleaning or replacement if air filter
restriction indicator illuminates on the monitor system.
Checks 0006

0006-5
TM 5-2410-241-10 0006
OPERATION IN EXTREME HEAT CONTINUED

1. During very hot weather operation, avoiding continuous high engine RPM will help prevent machine from over-
heating. Alter operating procedures accordingly.
2. Check coolant level in coolant tank at frequent intervals throughout any single work shift (WP 0012).
3. Keep radiator and grille free of bugs, dust, dirt, mud, and other foreign matter. Clean frequently if necessary.
4. Monitor engine coolant temperature gauge. Red range on gauge indicates coolant temperature is above 225F
(107C). If coolant temperature indicator comes on, you may operate at three-fourths workload until indicator
goes off. If indicator remains on longer than ten minutes, notify Field Maintenance.
5. Monitor hydraulic oil temperature gauge. Red range on gauge indicates coolant temperature is above 215F
(102C). If hydraulic oil temperature indicator comes on, you may operate at three-fourths workload until indi-
cator goes off. If indicator remains on longer than ten minutes, notify Field Maintenance.
6. Monitor torque converter oil temperature gauge. Red range on gauge indicates torque converter oil tempera-
ture is above 265F (129C). If torque converter oil temperature indicator comes on, you may operate at three-
fourths workload until indicator goes off. If indicator remains on longer than ten minutes, notify Field Mainte-
nance.
7. Refer to FM 90-3 for additional extreme heat operation information.
Parking Machine 0006
1. When possible, park machine under cover (WP 0005).

END OF TASK
OPERATION IN MUD OR ON SOFT SURFACES 0006
1. Before entering mud or other soft surfaces, check conditions and ensure that area may be entered safely.
Select appropriate engine and ground speeds for conditions.
2. Maintain steady ground speed to keep machine rolling until solid ground is reached. Do not accelerate to point
where tracks spin, if possible.
3. If machine gets stuck, try to pull out slowly. Refer to Recovery and Towing in this work package.
4. Notify Field Maintenance to clean and inspect for proper lubrication.
END OF TASK
OPERATION IN SANDY OR DUSTY AREAS 0006
Checks 0006

3. Check radiator often for build-up of sand, dirt, and debris. Clean as required.
1. Maintain steady speeds with transmission in lower gears.
0006-6
TM 5-2410-241-10 0006
OPERATION IN SANDY OR DUSTY AREAS CONTINUED

2. Keep machine rolling through sand without straining engine or powertrain. If machine gets stuck, refer to
Recovery and Towing in this work package.
3. Monitor engine coolant, hydraulic oil temperature, and torque converter oil gauges on monitor system more
frequently during operation (WP 0004).
4. If air filter restriction indicator illuminates on the monitor system, check and clean or replace engine air filter
elements (WP 0014).
5. Check hydraulic cylinders frequently. Do not allow dust, dirt, or sand to collect on these items, as the smooth,
polished working surfaces can be damaged from the abrasive nature of the elements (WP 0012).
Parking 0006
1. Park machine (WP 0005).

3. Clean spouts on fuel containers and areas around filler cap and filler tube before adding fuel.
4. Cover windshield and other cab windows to guard against sand blasting.
END OF TASK
OPERATION IN SALTWATER AREAS 0006
CAUTION
To ensure salt residue has been removed, all rock guards and belly pans must be
removed and surrounding areas thoroughly flushed with fresh water. Notify Field
Maintenance.
1. Keep the machine as clean as possible. Wash down with fresh water after use.
2. Inspect wiring connections closely for corrosion.
3. Keep lubrication points clean and well lubricated IAW LO 5-2410-241-13.
END OF TASK
OPERATION AT HIGH ALTITUDES 0006
NOTE
Engine operates at less than peak performance at high altitudes.
1. Coolant level and engine indicators must be watched closely (WP 0012).
2. Add coolant if necessary (WP 0012).
END OF TASK
OPERATION IN SNOW AND ON ICE 0006
1. Fuel tank should be kept full. Keep snow and ice away from fuel filler (WP 0012).
2. Clean snow away from outside indicators.
0006-7
TM 5-2410-241-10 0006
OPERATION IN SNOW AND ON ICE CONTINUED

Driving 0006
1. Accelerate slowly to avoid spinning tracks.

2. Drive at slower speeds.
3. Give signals sooner.
4. Slow down sooner to give early warning of intention to stop. This will also help to avoid skidding.
5. Keep windshields and lights clean and free of snow and ice.
6. Select engine and ground speeds that best suit conditions (WP 0004).
Stopping 0006
1. Depress service brake control pedal to slow machine (WP 0004).

2. DO NOT pump service brake control pedal.
3. Once machine has stopped, rotate transmission directional control to NEUTRAL position (WP 0004).
4. Engage parking brake (WP 0004).
Parking 0006
If parking on icy, slushy, wet, or muddy surfaces, place boards, dunnage, or other materials below tracks to help
guard against tracks freezing to the ground or becoming pocketed in ice.
END OF TASK
FORDING 0006
The D7R Dozer can ford water up to 30 in. (76 cm), including height of wake.
CAUTION
Do not ford even the narrowest stream if it is more than 30 in. (76 cm) deep. Failure to
follow this caution may result in damage to machine.
1. Check depth of water at its deepest point.

2. Ensure the bottom is stable enough for fording.
3. Start engine and allow it to fully warm up (WP 0005).
4. Ensure all alert indicators and Action Light Indicator are not illuminated, and all gauges are indicating proper
machine operation (WP 0004).
5. Raise ripper and blade to their maximum height (WP 0004).
NOTE
Fording speed should not exceed 34 mph (56 km/h). Once in the water, do not stop until
the opposite bank is reached.
6. Engage transmission in low gear (WP 0004).

7. Release parking brake (WP 0004).
8. Enter water slowly to minimize waves and backsplash, and continue across body of water WITHOUT STOP-
PING until the opposite bank is reached.
9. If machine stalls, refer to Recovery and Towing in this work package.
10. Once machine is out of water, lubricate machine completely IAW LO 5-2410-241-13.
END OF TASK
0006-8
TM 5-2410-241-10 0006
RECOVERY AND TOWING (OPERATIONAL MACHINE) 0006
WARNING
Ensure recovery line is strong enough (has a rated capacity of 150% of gross weight of
the towed machine) and is in good condition.
Attach recovery line only to towing connection points provided on frame.
DO NOT have tension on the recovery line when inspecting it.
DO NOT jerk on recovery line; it may break.
CAUTION
Recovery of a disabled machine with engine stopped may cause transmission damage.
Transmission will not have lubrication.
If further evacuation is necessary, notify Field Maintenance to tow or haul machine to
convenient location for repairs.
NOTE
Towing a non-operational machine must be performed by Field Maintenance.
0006-9
TM 5-2410-241-10 0006
RECOVERY AND TOWING (OPERATIONAL MACHINE) CONTINUED

1. Attach tow cable to towing eye (Figure 2, Item 1) on front of machine if towing from front.
2. Attach tow cable to towing eyes (Figure 3, Item 1) on rear of machine if towing from rear.
Figure 2. Front Towing Eye. 0006
Figure 3. Rear Towing Eyes. 0006
END OF TASK
0006-10
TM 5-2410-241-10 0006
OPERATION USING NIGHT VISION DEVICES 0006
WARNING
Do not turn on dome lamp while wearing night vision devices. Failure to follow this
warning may cause momentary blindness, resulting in possible loss of machine control,
injury, or death to personnel.
After machine is started, adjust Messenger display backlight setting to lowest possible setting (WP 0005),
eliminating most ambient light within the machine cab to allow for use of night vision devices.
END OF TASK
OPERATING PORTABLE FIRE EXTINGUISHER 0006
1. Remove fire extinguisher from bracket (WP 0002).

2. Hold fire extinguisher upright. Stand back 8 ft (2.4 m) from base of fire, point nozzle toward fire, and pull safety
pin.
3. Squeeze lever, discharging chemical at base of fire. Use a side-to-side motion to spread chemical.
4. After using fire extinguisher, order new fire extinguisher.
END OF TASK
STOPPING ENGINE IF AN ELECTRICAL MALFUNCTION OCCURS 0006
1. Ensure parking brake is engaged (WP 0004).

2. Turn engine start switch to OFF position (WP 0004).
3. Turn battery disconnect switch (Figure 4, Item 1) to OFF position.
4. Notify Field Maintenance.
Figure 4. Battery Disconnect Switch. 0006
END OF TASK
0006-11
TM 5-2410-241-10 0006
EQUIPMENT LOWERING WITH ENGINE STOPPED 0006
If engine is inoperable and bulldozer blade or ripper has not been lowered to ground, use the following method to
lower equipment to ground.
WARNING
Be sure all personnel are clear of equipment while equipment is being lowered. Failure to
follow this warning may result is injury or death to personnel.
CAUTION
Lower equipment to ground slowly or damage to equipment may occur.
NOTE
For a short period of time after engine is shut down, accumulator pressure is available to
provide power necessary to lower bulldozer blade and/or ripper. If accumulator pressure
has bled down, Field Maintenance must be notified.
1. Turn battery disconnect switch ON (WP 0004).

2. Push bottom of implement lockout switch (WP 0004).
3. Turn engine start switch to ON position (WP 0004).
4. To lower bulldozer blade, push right joystick forward (WP 0004).
5. To lower ripper, push ripper control lever to right (WP 0004).
6. Push top of implement lockout switch after implement has been lowered.
7. Turn engine start switch to OFF position.
8. Turn battery disconnect switch OFF (WP 0004).
9. Notify Field Maintenance.
END OF TASK
END OF WORK PACKAGE
0006-12
14
TM 5-2410-241-10 0007
STOWAGE AND DECAL/DATA PLATE GUIDE

0 0 0 7
Stowage, Warning and Message Labels, Stencils, and Data Plates
SCOPE 0007
This work package identifies BII stowage, warning and message labels, stencils, and data plates.
STOWAGE 0007
Basic Issue Items (BII) 0007
Stow all basic issue items (BII) tools in tool bag, and stow tool bag in compartment in right fender. Refer to WP
0021 for complete list of BII.
Figure 1. BII Tool Bag. 0007
0007-1
TM 5-2410-241-10 0007
WARNING AND MESSAGE LABELS 0007
WARNING
Failure to follow the warning safety messages listed here may result in injury or death to
personnel.
Figure 2. Warning and Message Labels. 0007
0007-2
TM 5-2410-241-10 0007
WARNING AND MESSAGE LABELS CONTINUED

.
KEY LABEL IDENTIFICATION DEFINITION
1 Air Filter Identification To avoid engine damage, use only Caterpillar radial seal air fil-
ters as replacement filters. Refer to WP 0014 for air filter
removal and installation procedures.
2 CBRN Exposure WARNING. If CBRN exposure is suspected, all air filter media
will be handled by personnel wearing full CBRN protective
equipment. Failure to comply could result in serious injury or
death.
3 Do Not Weld on the ROPS/FOPS Structural damage, an overturn, modification, alteration, or
Structure improper repair can impair this structures protection capability,
thereby voiding this certification.
Do not weld on or drill holes in the structure. This will void the
certification.
This machine has been certified to the standards listed on the
decal. Maximum mass of machine, which includes operator
and attachments without a payload, should not exceed mass
listed on decal.
4 Pivot Shaft Oil Identifies pivot shaft oil fill location.
5 Improper Connections For Jump Explosion Hazard! Improper jumper cable connections can
Start Cables cause an explosion resulting in serious injury or death. Batter-
ies may be located in separate compartments. Refer to WP
0006 for the correct slave starting procedure.
6 Hearing Protection Required WARNING: High-intensity noise. Ear protection required when
operating this vehicle or within 26 feet of this vehicle when
operating.
7 High Voltage WARNING: Shock Hazard. Could cause serious injury or
death.
8 No Step WARNING: Fall hazard, do not step. Could cause serious
injury, or death.
9 Explosive Hazard WARNING: Vapor Explosion. Could cause serious injury or
death.
10 Hot Coolant Under Pressure Pressurized system! Hot coolant can cause serious burns,
injury or death. To open the cooling system filler cap, stop the
engine and wait until the cooling system components are cool.
Loosen the cooling system pressure cap slowly in order to
relieve the pressure.
0007-3
TM 5-2410-241-10 0007
Figure 3. Warning and Message Labels Continued. 0007
0007-4
TM 5-2410-241-10 0007
1 Hydraulic Oil Identifies hydraulic oil fill location.
0007-5
TM 5-2410-241-10 0007
Figure 4. Warning and Message Labels Continued. 0007
0007-6
TM 5-2410-241-10 0007

.
KEY LABEL IDENTIFICATION WARNING DEFINITION
1 Air Conditioning System (Caution Field Maintenance to refer to TM 5-2410-241-23 before any
Label) maintenance is performed on air conditioning system.
2 High Pressure Hydraulics WARNING: High pressure cylinder. Read and understand the
service manual before doing service or maintenance on
equipment. Could cause serious injury or death.
3 Blade Control Depicts blade actions based on joystick position.
4 Seat Belt A seat belt should be worn at all times during machine
operation to prevent serious injury or death in the event of an
accident or machine overturn. Failure to wear a seat belt
during machine operation may result in serious injury or death.
5 Ripper Control (Type II) Depicts ripper actions based on joystick position.
6 Winch Control (Type I) Depicts winch actions based on joystick position and identifies
low lock function.
7 Steering If the engine is running, machine will turn when the steering
lever is moved with the transmission in neutral or in gear.
Engage the steering control lock by applying the parking
brake.
8 General Safety Warning Do not operate or work on this equipment unless you have
read and understand the instructions and warnings in the
operation and maintenance manuals. Failure to follow the
instructions or heed the warnings could result in injury or
death.
9 Spare 175A Fuse Spare 175-amp alternator fuse stored behind cover.
10 Service Information Provides machine information relative to service.
0007-7
TM 5-2410-241-10 0007
STENCILS 0007
Figure 5. Stencils. 0007
KEY STENCIL IDENTIFICATION DEFINITION
1 Cab Lift/Tie Indicates where to attach lift sling and tiedowns for cab.
2 ROPS Lift/Tie Indicates where to attach lift sling and tiedowns for ROPS.
3 Lift Here Indicates where to attach lift sling on machine.
4 Blade Lift/Tie Indicates where to attach lift sling and tiedowns for blade.
5 Tie Here Indicates where to attach tiedowns at front of machine.
6 Push Arm Lift/Tie Indicates where to attach lift sling and tiedowns for push arms.
7 Tiedown (Type I with Winch) Indicates where to attach tiedowns at rear of machine.
8 Tie Here (Type II with Ripper) Indicates where to attach tiedowns at rear of machine.
9 Military Load Classification Identifies the minimum class of route, bridge, or raft that the
machine is authorized to use.
0007-8
TM 5-2410-241-10 0007
STENCILS CONTINUED
Figure 6. Stencils - Continued. 0007
KEY STENCIL IDENTIFICATION DEFINITION
1 Lift Here Indicates where to attach lift sling on machine.

2 Slave 24V dc Indicates location of slave start receptacle, system voltage,
and type.
3 Diesel or JP-8 Fuel Only Indicates location of fuel fill and types of fuels allowed for use.
4 Tie Here Indicates where to attach lift tiedowns for machine.
5 Push Arm Lift/Tie Indicates where to attach lift sling and tiedowns for push arms.
6 Blade Lift/Tie Indicates where to attach lift sling and tiedowns for blade.
0007-9
TM 5-2410-241-10 0007
DATA PLATES 0007
Figure 7. Data Plates. 0007
0007-10
TM 5-2410-241-10 0007
DATA PLATES CONTINUED
KEY DATA PLATES DEFINITION
1 Lubrication Plate Indicates machine lubrication schedule.

2 Warranty Plate Provides machine warranty date information.
3 Bulldozer Blade Serial Number Plate Provides blade identification information.
4 Transmission Serial Number Plate Provides transmission identification information.
5 Ripper Serial Number Plate Provides ripper identification information.
6 Do Not Weld on the ROPS/FOPS Structural damage, an overturn, modification, alteration, or
Structure improper repair can impair this structures protection capability,
thereby voiding this certification.
Do not weld on or drill holes in the structure. This will void the
certification.
This machine has been certified to the standards listed on the
decal. Maximum mass of machine, which includes operator
and attachments without a payload, should not exceed mass
listed on decal.
0007-11
TM 5-2410-241-10 0007
Figure 8. Data Plates - Continued. 0007
KEY DATA PLATES DEFINITION
1 Shipping Data Plate Graphic demonstrating D7R Dozer, Type I with Winch,
shipping information.
2 Shipping Data Plate Graphic demonstrating D7R Dozer, Type II with Ripper,
shipping information.
0007-12
TM 5-2410-241-10 0007
Figure 9. Data Plates - Continued. 0007
1 Winch Data Plate Provides winch identification information.
Figure 10. Unique Identification Labels. 0007
0007-13
TM 5-2410-241-10 0007
END OF WORK PACKAGE
0007-14
2
TM 5-2410-241-10
CHAPTER 3
TROUBLESHOOTING PROCEDURES
2
TM 5-2410-241-10 0008
0 0 0 8 TROUBLESHOOTING INTRODUCTION
GENERAL 0008
1. This chapter provides information for identifying and correcting malfunctions that you may find while operating
the D7R Dozer.
2. The Troubleshooting Symptom Index (WP 0009) lists common malfunctions which may occur and refers you to
the proper page in WP 0010 for a troubleshooting procedure.
3. If you are unaware of the location of an item mentioned in troubleshooting, refer to Equipment Description and
Data (WP 0002) or Description and Use of Operators Controls and Indicators (WP 0004).
4. Before performing troubleshooting, read and follow all safety instructions found in the Warning Summary at the
front of this manual.
5. This chapter cannot list all malfunctions that may occur, nor all tests or inspections and corrective actions. If a
malfunction is not listed, or is not corrected by the listed corrective actions, notify Field Maintenance.
6. When troubleshooting a malfunction:
a. Locate the symptom or symptoms in Troubleshooting Symptom Index (WP 0009) that best describes the
malfunction. If the appropriate symptom is not listed, notify Field Maintenance.
b. Turn to the page in Troubleshooting Procedures (WP 0010) where the troubleshooting procedures for the
malfunction in question are described. Headings at the top of each page show how each troubleshooting
procedure is organized: Malfunction, Test or Inspection (in step number order), and Corrective Action.
c. Perform each step in the order listed until the malfunction is corrected and the item being inspected is
operational. DO NOT perform any maintenance task unless the troubleshooting procedure tells you
to do so.
EXPLANATION OF HEADINGS 0008
The headings in WP 0010 are defined as follows:

a. MALFUNCTION. A visual or operational indication that something is wrong with the equipment.
b. TEST OR INSPECTION. A procedure to isolate the problem in a system or component.
c. CORRECTIVE ACTION. A procedure to correct the problem.
0008-1
TM 5-2410-241-10 0008
MACHINE WARNING SUMMARIES 0008
WARNING ALERT INDICATORS ACTION REQUIRED
Warning Level 1 The following indicators may 1. Immediate action not required.
Machine system needs attention. flash: 2. Check applicable system at earliest
Charging System opportunity.
Fuel Level
Air Filter Restriction
Implement System
Engine System
Transmission System
Brake System
Warning Level 2 1. Action lamp will flash. 1. Change in machine operation or per-
A change in machine operation is 2. The following indicators formance of maintenance immedi-
required. may flash: ately required or damage to machine
may result.
Inlet Manifold Temper-
ature 2. If SERV CODE appears in lower dig-
ital display window, notify Field Main-
Powertrain Oil Filter tenance.
Bypass
Engine System
Transmission System
Brake System
Engine Overspeed
Warning Level 3 1. Action lamp will flash. WARNING
Immediate need to shut down 2. Action alarm will sound.
machine. Failure to follow this warning may result
3. The following indicators in injury or death to personnel or damage
may flash: to equipment.
Engine Oil Pressure 1. Shut down machine immediately.
Charging System 2. If SERV CODE appears in lower dig-
Engine System ital display window, notify Field Main-
tenance.
Transmission System
Brake System CAUTION
Engine Overspeed
Engine overspeed does not require
immediate shutdown. Engine speed
must be reduced immediately or damage
to machine may result. Action alarm will
sound until engine speed is reduced.
END OF WORK PACKAGE
0008-2
2
TM 5-2410-241-10 0009
0 0 0 9 TROUBLESHOOTING SYMPTOM INDEX
Malfunction/Symptom Troubleshooting Procedure Page

ELECTRICAL SYSTEM 0009
Bulldozer Blade Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1

Dome Lamp Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1
Heater/Air Conditioning Fan Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1
Heater and Air Conditioning Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1
Horn Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1
Monitor Display Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2
Monitor System Panel Lights Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2
One or More Lights Inoperative.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2
Ripper Inoperative.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2
Winch Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2
Window Washers Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-3
Windshield Wiper, Side Wipers, or Rear Window Wipers Inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-3
ENGINE SYSTEM
Coolant Temperature Too High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-4
Engine Cannot Reach Top Engine RPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-5
Engine Cranks But Will Not Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-5
Engine Does Not Crank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-6
Engine Does Not Idle Properly, Misfires, or Runs Rough After Warmup Period. . . . . . . . . . . . . . . . . . . . . . . . 0010-6
Engine Starts But Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-6
Excessive Exhaust Smoke at Normal Operating Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7
Excessive Oil Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7
Intermittent Engine Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7
Low Engine Oil Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-7
HYDRAULIC SYSTEM
Travel Time for Blade Lift, Angle, or Tilt Cylinders is Slow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8
Travel Time for Ripper is Slow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8
Winch Operates Inconsistently or Winch Brake Does Not Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-8
0009-1/(2 blank)
8
TM 5-2410-241-10 0010
TROUBLESHOOTING PROCEDURES
0 0 1 0
Electrical System, Engine, Hydraulic System
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
ELECTRICAL SYSTEM
1. BULLDOZER BLADE INOPERATIVE.
Step 1. Ensure hydraulic lockout switch is in unlocked (active) position (WP 0004).
a. Press bottom of hydraulic lockout switch.
b. If problem persists, go to step 2.
Step 2. Check hydraulic fluid level.
a. Add fluid (WP 0012).
b. If problem persists, notify Field Maintenance.
2. DOME LAMP INOPERATIVE.
Step 1. Check for burned out or defective bulb.
a. Replace bulb (WP 0013).
Step 2. Check for blown fuse (fuse 16) at fuse panel.
a. Replace fuse (WP 0018).
3. HEATER/AIR CONDITIONING FAN INOPERATIVE.
Check for blown fuse (fuse 14) or open circuit breaker at fuse panel.
a. Replace fuse or reset circuit breaker (WP 0018).
4. HEATER AND AIR CONDITIONING INOPERATIVE.
Check for blown fuse (fuse 14) or open circuit breaker at fuse panel.
a. Replace fuse or reset circuit breaker (WP 0018).
5. HORN INOPERATIVE.
Check for blown fuse (fuse 13) at fuse panel.
0010-1
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
ELECTRICAL SYSTEM CONTINUED

6. MONITOR DISPLAY INOPERATIVE.
7. MONITOR SYSTEM PANEL LIGHTS INOPERATIVE.
8. ONE OR MORE LIGHTS INOPERATIVE.
Step 1. Check for burned out or defective bulb(s).
a. Replace bulb(s) (WP 0016).
Step 2. Check for blown fuse(s) (fuses 8, 9, or 16) at fuse panel.
a. Replace fuse(s) (WP 0018).
9. RIPPER INOPERATIVE.
10. WINCH INOPERATIVE.
0010-2
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
ELECTRICAL SYSTEM CONTINUED

11. WINDOW WASHERS INOPERATIVE.
Step 1. Ensure window washer fluid tank is not empty.
a. Add Cleaning compound, windshield (WP 0012).
Step 2. Check for blown fuse (fuse 1) at fuse panel.
12. WINDSHIELD WIPER, SIDE WIPERS, OR REAR WINDOW WIPERS INOPERATIVE.
0010-3
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
ENGINE SYSTEM
WARNING
Do not perform fuel system checks, inspections or maintenance while smoking or near
fire, flames, or sparks. Fuel may ignite, causing injury or death to personnel or damage to
equipment.
Operating personnel must wear fuel-resistant gloves when handling fuels. If exposed to
fuel, promptly wash exposed skin and change fuel-soaked clothing.
CAUTION
Do not crank engine for longer than 30 seconds. Allow starter motor to cool for two
minutes before cranking again or damage to equipment may result.
1. COOLANT TEMPERATURE TOO HIGH.
WARNING
DO NOT service the cooling system unless engine has been allowed to cool down. This is
a pressurized system and escaping steam or hot coolant will cause serious burns.
DO NOT remove cooling system pressure cap when engine is hot. Allow engine to cool
down. Remove pressure cap slowly to relieve system pressure.
Wear protective eye, hand, and skin protection when handling coolant.
Check coolant level on coolant tank (WP 0012).

a. Fill coolant tank to specifications (WP 0012).
0010-4
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
ENGINE SYSTEM CONTINUED

2. ENGINE CANNOT REACH TOP ENGINE RPM.
Step 1. Check for diagnostic service codes.
a. If diagnostic service codes are present, notify Field Maintenance.
b. If no diagnostic service codes are present, go to step 2.
Step 2. Check fuel supply.
a. Add fuel as necessary (WP 0012).
b. Verify fuel is not solidified (ambient temperatures below 32F [0C]).
c. If problem persists, go to step 3.
Step 3. Check air filters.
a. Clean or replace air filters (WP 0014).
3. ENGINE CRANKS BUT WILL NOT START.

b. If there are no diagnostic codes, go to step 2.
Step 2. Verify fuel level.
a. Add fuel as necessary (WP 0012).
Step 4. Check circuit breakers.
a. Reset circuit breakers (WP 0018).
0010-5
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.

4. ENGINE DOES NOT CRANK.
Step 1. Verify parking brake is engaged and transmission control switch is in NEUTRAL position.
a. Engage parking brake and twist left joystick to NEUTRAL position (WP 0004).
Step 2. Verify battery disconnect switch is turned to ON position.
a. Turn battery disconnect switch to ON position (WP 0004).
Step 3. Check key switch fuse(s) (fuses 14 and 19) at fuse panel.
a. Replace fuse(s) if blown (WP 0018).
b. If problem persists, or if fuse continues to blow, notify Field Maintenance.
5. ENGINE DOES NOT IDLE PROPERLY, MISFIRES, OR RUNS ROUGH AFTER WARMUP PERIOD.
b. If there are no diagnostic service codes, go to step 2.
Step 3. Check for water in fuel.
a. Drain primary fuel filter/water separator (WP 0012).
6. ENGINE STARTS BUT DIES.
Step 2. Check for water in fuel.
a. Drain primary fuel filter/water separator (WP 0012).
Step 3. Prime fuel system.
a. Prime fuel system (WP 0017).
b. Attempt to start engine.
c. If problem persists, notify Field Maintenance.
0010-6
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.

7. EXCESSIVE EXHAUST SMOKE AT NORMAL OPERATING TEMPERATURE.
a. Check air filters.
b. Clean or replace air filters (WP 0014).
c. If problem persists, notify Field Maintenance.
8. EXCESSIVE OIL CONSUMPTION.
Step 1. Check for misreading of oil level.
a. Accurately measure oil level.
Step 3. Check for loose or leaking oil lines and oil leaks.
a. Tighten loose connections.
b. If problem persists or leaks are found, notify Field Maintenance.
9. INTERMITTENT ENGINE SHUTDOWN.
10. LOW ENGINE OIL PRESSURE.
Check engine oil level.
a. Fill oil to specification (WP 0012).
0010-7
TM 5-2410-241-10 0010
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
0.
HYDRAULIC SYSTEM
WARNING
Wear safety goggles when performing any hydraulic maintenance procedures. Failure to
follow this warning may result in injury or death to personnel.
1. TRAVEL TIME FOR BLADE LIFT, ANGLE, OR TILT CYLINDERS IS SLOW.
Step 1. Check blade hydraulic cylinders for buildup of debris.
a. Clean debris.
a. Add hydraulic fluid as necessary (WP 0012).
2. TRAVEL TIME FOR RIPPER IS SLOW.
Step 1. Check ripper area for buildup of debris.
a. Clean debris.
a. Add hydraulic fluid as necessary (WP 0012).
3. WINCH OPERATES INCONSISTENTLY OR WINCH BRAKE DOES NOT RELEASE.
Check hydraulic fluid level.
a. Fill winch to specification (WP 0012).
END OF WORK PACKAGE
0010-8
2
TM 5-2410-241-10
CHAPTER 4
PMCS MAINTENANCE INSTRUCTIONS
4
TM 5-2410-241-10 0011
0 0 1 1 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL 00011
1. To ensure that the D7R Dozer is ready for operation at all times, it must be inspected on a regular basis so that
defects may be found and corrected before they result in injury, damage, or equipment failure.
2. The PMCS table in WP 0012 contains systematic instructions on inspections, lubrications, services, tests, and
corrections to be performed by the operator to keep the equipment in good operating condition and ready for
its primary mission.
EXPLANATION OF TABLE ENTRIES 00011
1. Item No. Column. Numbers in this column are for reference. When completing DA Form 2404 or DA Form
5988-E (Equipment Inspection and Maintenance Worksheet), include the item number for the check/service
indicating a fault. Item numbers also appear in the order that you must perform checks and services for the
interval listed.
2. Interval Column. This column tells you when you must perform the procedure in the Procedure column:
a. Before procedures must be done immediately before you operate the dozer.
b. During procedures must be done while you are operating the dozer.
c. After procedures must be done immediately after you have operated the dozer.
d. Weekly or Every 50 Engine Hours procedures must be done once every week or after every 50 hours of
machine operation.
e. Monthly or Every 250 Engine Hours procedures must be done once every month or after every 250 hours
of machine operation.
f. Every 500 Engine Hours or 3 Months procedures must be done every 500 hours of machine operation or
every three months.
g. Every 1,000 Engine Hours or 6 Months procedures must be done every 1,000 hours of machine operation
or every six months.
h. Every 2,000 Engine Hours or 1 Year procedures must be done every 2,000 hours of machine operation or
every two years.
3. Item to Check/Service Column. This column lists the item to be checked or serviced.
NOTE
The WARNINGs and CAUTIONs appearing in your PMCS table should always be
observed. WARNINGs and CAUTIONs appear before applicable procedures. You must
observe these WARNINGs to prevent injury or death to yourself and others, and
CAUTIONs to prevent your equipment from being damaged.
4. Procedure Column. This column gives the procedure you must perform to check or service the item listed in
the Item to Check/Service column to know if the equipment is ready or available for its intended mission. You
must perform the procedure at the time stated in the Interval column.
5. Not Fully Mission Capable If: Column. Information in this column tells you what faults will keep your equip-
ment from being capable of performing its primary mission. If you perform check/service procedures that show
faults listed in this column, the equipment is not mission-capable. Follow standard operating procedures for
maintaining the equipment or reporting equipment failure.
0011-1
TM 5-2410-241-10 0011
GENERAL PMCS PROCEDURES 00011
1. Intervals (on-condition or hardtime) and the related manhour times are based on normal operation. The man-
hour time specified is the time you need to do all the services prescribed for a particular interval. Change the
hardtime interval if your lubricants are contaminated or if you are operating the equipment under adverse oper-
ating conditions, including longer-than-usual operating hours. The hardtime interval may be extended during
periods of low activity. If extended, adequate preservation precautions must be taken.
WARNING
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and

low-toxicity material. However, it may be irritating to the eyes and skin. Use protective
gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other
sources of ignition. Failure to follow this warning may cause injury or death to personnel.
2. The lowest level of maintenance authorized to lubricate a point is indicated by one of the following symbols as
appropriate: Operator/Crew (C).
3. The time specified is the time required to perform all services at the particular interval (on-condition or hard-
time).
NOTE
When equipment is scheduled for PMCS other than daily services, you must also perform
all earlier PMCS procedures. For example, if you are performing the 1,000-hour interval,
you would also perform all steps included in the daily, 50-hour, 250-hour, and 500-hour
maintenance intervals.
Table 1. Maintenance Intervals, Symbols and Manhours. 0011
Interval Symbol Manhour
Daily 0 D 0 1.1 0
50 Hours or Weekly 0 W 0 1.5 0
250 Hours or Monthly 0 M 0 0.5 0
500 Hours or Quarterly 0 Q 0 3.0 0
1,000 Hours or Semiannually 0 S 0 2.0 0
2,000 Hours or Annually 0 A 0 0.5 0
0011-2
TM 5-2410-241-10 0011
GENERAL PMCS PROCEDURES CONTINUED

4. Always perform PMCS in the same order so it gets to be a habit. Once you have had some practice, you will
spot anything wrong in a hurry. If the equipment does not perform as required, refer to the appropriate trouble-
shooting procedure in Chapter 3.
5. If anything looks wrong and you cannot fix it, write it on your DA Form 2404 or DA Form 5988-E. If you find
something seriously wrong, IMMEDIATELY notify Field Maintenance.
6. Before performing PMCS, read all the checks required for the applicable interval and prepare all that is needed
to make all the checks. You will always need a rag (WP 0022, Item 19) or two.
WARNING
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and

low-toxicity material. However, it may be irritating to the eyes and skin. Use protective
gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other
sources of ignition. Failure to follow this warning may result in injury or death to personnel.
CAUTION
Be especially careful when cleaning electrical system components, including lighting.
Damage or impaired operation could result if this caution is not observed.
a. Keep Equipment Clean. Dirt, grease, oil, and debris may cover up a serious problem. Clean as you work
and as needed. Use cleaning compound, solvent, type III (WP 0022, Item 3) on all metal surfaces. Use
detergent, general purpose, liquid (WP 0022, Item 5) and water when you clean rubber, plastic, and
painted surfaces. Spot paint as required to prevent corrosion.
b. Hazardous Waste Disposal. Ensure all spills are cleaned up and disposed of IAW local policy and
ordinances.
c. Rust and Corrosion. Check metal parts for rust and corrosion. If any bare metal or corrosion exists, clean
and apply light coating of oil, lubricating preservative, corrosion inhibitor (WP 0022, Item 17), and notify
Field Maintenance.
d. Bolts, Nuts, and Screws. Ensure that they are not loose, missing, bent, or broken. Report loose, missing,
or damaged bolts, nuts, and screws to Field Maintenance.
e. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. Report bad welds
to Field Maintenance.
f. Electrical Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken
connectors. Report loose connections and faulty wiring to Field Maintenance.
g. Hoses, Lines, and Fittings. Look for wear and damage. Check for loose clamps and fittings. Report any
worn, damaged, or loose hoses, lines, and fittings to Field Maintenance.
h. Fluid Leakage. It is necessary for you to know how fluid leakage affects the status of your machine. The
following are definitions of the types, or classes, of leaks you need to know to determine the status of your
machine. Learn and be familiar with them, and remember, when in doubt, notify Field Maintenance.
0011-3
TM 5-2410-241-10 0011
GENERAL PMCS PROCEDURES CONTINUED
CAUTION
EXCEPT FOR ANY TYPE OF FUEL OR COOLANT LEAK, operation is allowable with
Class I and Class II leakage. WHEN IN DOUBT, NOTIFY FIELD MAINTENANCE. When
operating with Class I or Class II leaks, check fluid levels more frequently. Any type of fuel
or coolant leak, or any Class III leaks, must be reported immediately to Field Maintenance.
Failure to do this will result in damage to machine and/or components.
NOTE
Notify Field Maintenance of any leaks you cannot fix.
Use a drain pan to collect draining or leaking fluid. Dispose of all fluids IAW Unit SOP.
Contain and clean up any spilled or leaked fluids IAW Unit SOP.
Leakage Definitions for PMCS
Class I Leakage indicated by wetness or discoloration, but not great enough to

form drops.
Class II Leakage great enough to form drops, but not enough to cause drops to
drip from the item being checked/inspected.
Class III Leakage great enough to form drops that fall from the item being
checked/inspected.
LUBRICATION PROCEDURES 00011
NOTE
Refer to Lubrication Order 5-2410-241-13 for tables, localized views, and procedural
notes.
While reading this manual, keep in mind that right and left designations are as if you were
sitting in the operators seat.
1. Recommended intervals are based on normal conditions of operation, temperature, and humidity. When
operating under extreme conditions, lubricants should always be changed more frequently. When in doubt,
notify Field Maintenance.
2. Keep all lubricants in a closed container and store in a clean, dry place away from extreme heat or cold. Keep
container covers clean and DO NOT allow dust, dirt, or other foreign material to mix with lubricants. Keep all
lubrication equipment clean and ready for use. All stored lubricants must be properly labeled and IAW hazmat
requirements.
3. Maintain a good record of all lubrication performed and report any problems noted during lubrication. Refer to
PAM 750-8 for maintenance forms and procedures to record and report any findings.
4. Keep all external parts of equipment not requiring lubrication free of lubricants. Before lubrication, wipe
lubrication fittings with a clean rag (WP 0022, Item 19). After lubrication, wipe off excess oil or grease to
prevent accumulation of foreign matter.
5. Refer to FM 9-207 for lubrication instructions in cold weather.
6. Refer to AR 70-12 for use of standardized lubricants.
END OF WORK PACKAGE
0011-4
48
TM 5-2410-241-10 0012
0 0 1 2 PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
INITIAL SETUP
Tools and Special Tools 0 Materials/Parts - Continued 0
Basic Issue Items (WP 0022) 0

Oil, lubricating, OE/HDO 30
Materials/Parts 0
(WP 0022, Item 13) 0
Antifreeze (coolant) (WP 0022, Item 1) 0

Oil, lubricating, CHDO-40
Cleaning compound, solvent, type III (WP 0022, Item 14) 0
(WP 0022, Item 3) 0

Oil, lubricating, CHDO-5W/40
Cleaning compound, windshield (WP 0022, Item 15) 0
(WP 0022, Item 4) 0 Oil, lubricating, OE/HDO-15/40

Detergent, general purpose, liquid (WP 0022, Item 16) 0
(WP 0022, Item 5) 0

Rag, wiping (WP 0022, Item 18) 0
Diesel fuel: DL-1 grade, winter References 0
(WP 0022, Item 6) 0
LO 5-2410-241-13 0
Diesel fuel: DF-2 grade, regular TB 43-0142 0
(WP 0022, Item 7)

WP 0005
0
Fuel, turbine: aviation WP 0013

(WP 0022, Item 8)
0
WP 0014
0
Grease: automotive and artillery (GAA)

0
WP 0015
(WP 0022, Item 9)
0
WP 0020
Oil, lubricating preservative, corrosion inhibitor
0
(WP 0022, Item 17) 0

WP 0021 0
Oil, lubricating, OE/HDO 10 Equipment Conditions 0
(WP 0022, Item 12) 0

Machine parked on level ground (WP 0004) 0
Oil, lubricating, OEA-30 Arctic Implements lowered to ground (WP 0004) 0
(WP 0022, Item 11) 0
Parking brake engaged (WP 0004) 0
0012-1
TM 5-2410-241-10 0012
Table 1. Preventive Maintenance Checks and Services (PMCS). 0012
LOCATION
ITEM TO
ITEM MAN- CHECK/ NOT FULLY MISSION
NO. INTERVAL HOURS SERVICE PROCEDURE CAPABLE IF:
NOTE
Review all WARNINGs, CAUTIONs, and NOTEs before
performing PMCS and operating the machine.
Perform all PMCS if:
1. You are the assigned operator but have not operated the
machine since the last weekly checks.
2. You are operating the machine for the first time.
Unless otherwise indicated, perform PMCS with machine
parked on level ground, parking brake applied, blade
lowered to the ground, tracks blocked, and engine shut
down.
If leakage is detected during performance of PMCS, further
investigation is required to determine location and cause of
leak.
Walk around machine and look for any obvious leaks or
damage.
FRONT AND
LEFT SIDE
1 Before Lights Check front flood lights for missing Missing, damaged, or inop-
or damaged components. erative components if
required for mission.
2 Before Dozer Blade, a. Check dozer blade, cutting Damaged, missing, inopera-
Cutting Edges, edges, and end bits for damage or tive, or excessively worn
End Bits, Blade excessive wear. components that would
Mounting b. Check blade mounting for debris, impair operation are evident.
damage, or missing components.
3 Before Left Lift Cylin- a. Check left lift cylinder for debris, Class III leaks, damaged,
der leakage, or damage. missing, inoperative, or
b. Check left lift cylinder mounting excessively worn compo-
for damage or missing components. nents that would impair oper-
c. Check left lift cylinder, lines, and ation are evident.
fittings for leakage or damage.
0012-2
TM 5-2410-241-10 0012
Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. 0012
LOCATION
ITEM TO
4 Before Overall View a. Check left side of machine for Any fuel or coolant leak, or
evidence of leakage or damage. any Class III leak or damage
b. Check for evidence of fluid that would impair operation
leakage or damage at front belly is evident. One or more belly
guard. guard bolts missing.
Figure 1. Dozer Blade and Lift Cylinder.

0012
5 Before Belly Guard Check belly guard bolts to ensure One or more belly guard
Bolts none are loose. bolts missing.
0012-3
TM 5-2410-241-10 0012
LOCATION
ITEM TO
6 Before Coolant Level WARNING
DO NOT service cooling system unless engine has been

allowed to cool down. This is a pressurized cooling system
and escaping steam or hot coolant will cause serious
burns.
DO NOT remove cooling system radiator cap when engine
is hot. Allow engine to cool down. Loosen cap to first stop
and let out any pressure from cooling system, then remove
cap. Failure to follow this warning may cause serious
burns.
Wear effective eye, hand, and skin protection when
handling coolants. Failure to do so may cause injury to
personnel.
CAUTION
Do not add water to pre-mixed antifreeze. If water is added
to pre-mixed antifreeze, it will be diluted and will not pro-
vide proper engine protection. Engine and/or cooling sys-
tem damage may occur.
Be sure to identify the type of antifreeze being added, or
engine and/or cooling system damage may occur.
NOTE
Some antifreeze is pre-mixed and requires no water.
Traditional antifreeze requires mixing with an equal amount
of water. Mix antifreeze and water before adding to
machine cooling system to ensure proper 1:1 ratio is used.
It is allowable to mix traditional and pre-mixed antifreeze in
the same cooling system.
0012-4
TM 5-2410-241-10 0012
LOCATION
ITEM TO
6 Before Coolant Level a. Open left front access door. Coolant level is low or cap is
(Cont.) b. Check coolant level on coolant damaged, or any coolant
tank sight glass. If coolant level leak is evident.
completely fills the sight glass,
coolant level is okay. If coolant level
can be seen in sight glass, coolant
level is low.
c. Open radiator pressure cap
access door and clean area around
cap.
d. Remove cap and add coolant
(WP 0022, Item 1) to maintain level
between bottom of filler tube and
top of sight glass.
e. Clean and inspect, then install
pressure cap.
f. Close cap access door.
Figure 2. Coolant Level Sight Gauge and Radiator Pressure Cap and Access Door.
0012
0012-5
TM 5-2410-241-10 0012
LOCATION
ITEM TO
CAUTION
Engine oil level gauge has oil level markings on both sides.
One side is for checking when engine is stopped; the other
side is for checking when engine is running at low idle with
oil warm.
Be sure to check correct side of gauge. Over- or under-
filled engine crankcase may cause engine damage.
7 Before 0.2 Engine Oil a. Clean area around engine oil Oil level is low or Class III
Level level gauge (dipstick) and fill cap. leak is evident.
b. Remove oil level gauge, clean,
and reinstall. Remove oil level
gauge and check level of oil.
Maintain oil level between the marks
on oil level gauge.
c. Add oil (WP 0022, Items 11, 15,
or 16) as required through filler
opening. Refer to LO 5-2410-241-
13 for proper oil based on outside
temperature.
d. Clean oil filler cap, then reinstall.
Figure 3. Engine Oil Level Check.

0012
0012-6
TM 5-2410-241-10 0012
LOCATION
ITEM TO
8 Before Ether Cylinder a. Inspect ether cylinder and Missing or damaged

retaining clamp. components if required for
b. Remove ether cylinder and mission.
shake to check if cylinder is empty
(WP 0015). Install new cylinder if
required.
c. If no ether cylinder is present,
ensure cap is installed on ether
valve.
Figure 4. Ether Cylinder.

0012
0012-7
TM 5-2410-241-10 0012
LOCATION
ITEM TO
9 Before Arctic Heater a. Check arctic heater (Figure 5, Any fuel leak or coolant leak
(if equipped) Item 1) coolant lines and connec- is evident.
tions (Figure 5, Item 2), fuel lines
and connections (Figure 5, Item 3),
air intake tube (Figure 5, Item 4),
and exhaust tube and mounting
(Figure 5, Item 5).
b. Close left front access door.
Figure 5. Arctic Heater.

0012
10 Before Engine Air a. Inspect engine air precleaner Precleaner extremely dirty,
Precleaner assembly for dirt, debris, and damaged, or missing.
damage.
b. If precleaner requires cleaning,
0012-8
TM 5-2410-241-10 0012
LOCATION
ITEM TO
10 Before Engine Air

(Cont.) Precleaner
Figure 6. Engine Air Precleaner. 0012
0012-9
TM 5-2410-241-10 0012
LOCATION
ITEM TO
11 Before Washer Fluid a. Open access cover. Tank is empty or damaged if

Tank b. Check washer fluid tank level. necessary for mission.
c. Inspect tank for damage.
d. Remove washer fluid filler cap.
e. Add windshield cleaning
compound (WP 0022, Item 4).
f. Install filler cap.
g. Close access cover.
12 Before Fuel Tank Filler Check fuel tank filler cap for dam- Fuel tank filler cap is missing
Cap age and ensure it is properly or damaged.
installed and latched.
Figure 7. Washer Fluid Tank and Fuel Filler Cap.

0012
0012-10
TM 5-2410-241-10 0012
LOCATION
ITEM TO
REAR
13 Before Overall View a. Check rear of machine for Class III leaks or damaged
evidence of leakage or damage. components if necessary for
b. Check ground below machine mission.
and inspect belly guards for
evidence of fluid leaks.
c. Check undercarriage for obvious
signs of damage.
14 Before Lights Check rear worklights for missing or Missing, damaged, or inop-
damaged components. erative components if
Figure 8. Machine Rear View. 0012
0012-11
TM 5-2410-241-10 0012
LOCATION
ITEM TO
15 Before Ripper a. Check ripper hydraulic cylinders Class III leaks, damaged or
for leaks. inoperative components that
b. Check frame and tips for debris, would impair operation, or
excessive wear, damage, or missing missing/worn ripper tips if
components. required for mission.
16 Before Winch Check winch assembly for damage, Class III leaks, damaged or
fluid leaks, wear, or visible cable inoperative components if
damage. Refer to TB 43-0142. required for mission.
17 Before Tow Pin (Type I Check tow pin (Figure 9, Item 1), Damaged or missing compo-
dozers only) two cotter pins (Figure 9, Item 2), nents if required for mission.
and winch frame (Figure 9, Item 3)
at tow pin brackets for damage or
missing components.
Figure 9. Tow Pin.

0012
0012-12
TM 5-2410-241-10 0012
LOCATION
ITEM TO
RIGHT SIDE
18 Before Overall View Check right side of machine for evi- Class III leak or damage that
dence of leakage or damage. would impair operation is
evident.
19 Before 0.2 Hydraulic Tank

WARNING
Sight Gauge
At operating temperature, hydraulic tank is hot and under

pressure. Do not remove hydraulic tank filler cap when
engine is running. Remove the filler cap only after it is cool
enough to touch with bare hands.
Remove filler cap slowly to relieve pressure.
Failure to follow these warnings may result in injury or
death to personnel.
a. Check hydraulic fluid level on Hydraulic fluid level is low.

sight gauge.
b. Clean area around hydraulic
tank filler cap and slowly remove
hydraulic tank filler cap.
c. Add hydraulic oil (WP 0022, Item
11, 12, 13 or 16) to maintain level
between full mark and add mark on
sight gauge. Refer to LO 5-2410-
241-13 for proper oil based on
outside temperature.
d. Install hydraulic tank filler cap.
0012-13
TM 5-2410-241-10 0012
LOCATION
ITEM TO
19 Before Hydraulic Tank

(Cont.) Sight Gauge
Figure 10. Hydraulic Tank Sight Gauge and Filler Cap.

0012
0012-14
TM 5-2410-241-10 0012
LOCATION
ITEM TO
20 Before 0.2 Transmission CAUTION

System Oil
Level Transmission oil level gauge has oil level markings on both
sides. One side is for checking when fluid is cold with
engine stopped, the other side is for checking when fluid is
hot with engine at idle.
Checking fluid when hot is preferred and more accurate.
Checking fluid when cold should be used for reference
only.
Be sure you check correct side of gauge. Over- or under-
filled transmission may cause transmission to overheat or
not perform properly, or damage system components.
a. Open right side upper access Transmission oil level is low,

cover. or Class III leak is evident.
b. Clean area around transmission
oil level gauge and filler cap.
c. Remove oil level gauge, wipe it
clean then reinstall.
d. Remove gauge and check fluid
level. Maintain oil within OPR ZONE
(operating zone) markings.
e. Remove oil filler tube cap.
f. Add oil (WP 0022, Items 11, 12,
13, or 16) through filler tube. Refer
to LO 5-2410-241-13 for proper oil
based on outside temperature.
g. Install oil filler tube cap.
h. Close access cover.
0012-15
TM 5-2410-241-10 0012
LOCATION
ITEM TO
20 Before Transmission
(Cont.) System Oil
Level
Figure 11. Transmission Oil Level Gauge, Filler Tube, and Cap.
0012
21 Before Right Lift a. Check right lift cylinder for Class III leaks, or damaged,
Cylinder debris, leakage, or damage. inoperative, missing or
b. Check right lift cylinder mounting excessively worn compo-
c. Check right lift cylinder lines and ation are evident.
0012-16
TM 5-2410-241-10 0012
LOCATION
ITEM TO
CAB
INTERIOR
NOTE
Turn battery disconnect switch to ON position prior to
entering cab (WP 0004).
22 Before Fire a. Visually check for missing or Fire extinguisher is missing

Extinguisher damaged fire extinguisher. Ensure it or damaged.
is securely stowed in mounting
bracket.
b. Check gauge for reading in Pressure gauge needle is in

green area. red area.
c. Check for damaged or missing Seal is broken or missing.

seal.
d. Inspect fire extinguisher Inspection date is not current

inspection tag. and/or tag is missing.
23 Before Operator Seat Check seat and seat belt mounting Seat belt is damaged.
hardware, seat belt buckle, and seat
belt for damage or wear (WP 0004).
24 Before Rearview Check and adjust rearview mirror Mirror broken or missing.
Mirror (WP 0004).
25 Before Indicators and a. Turn the engine start switch from Monitor fails to enter diag-
Gauges OFF position to ON position to nostic test.
initialize Monitor system automatic
self-diagnostic test.
b. Monitor the following:
1. All gauge pointers must Any gauge does not move.

sweep left, then right.
2. All alert indicators must come Any alert light does not come
on momentarily. on.
3. All segments in LCD display LCD display segment(s) is

must come on momentarily. inoperative.
4. Action alarm must sound. Action alarm does not

sound.
0012-17
TM 5-2410-241-10 0012
LOCATION
ITEM TO
26 Before Dozer Blade a. Start engine and run at low idle

(WP 0005).
b. Move the right joystick to most Blade float indicator does

forward detent. Blade float indicator not come on.
should be ON in indicators and
gauges display.
27 Before Action Lamp a. Monitor action lamp and auxiliary

and Auxiliary action lamp.
Action Lamp
b. If action lamp or auxiliary action Action light or auxiliary

lamp comes ON and stays on, action lamp comes on and
machine needs service. stays on.
28 Before Digital With engine running, observe the Information shows machine
Displays and two digital displays and the Messen- is not operating properly or
Messenger Dis- ger Display. Messenger is not
play functioning.
29 Before Hydraulic Perform a functional check of Class III oil leak is evident.
Controls hydraulic systems: blade lift/lower, Any hydraulic system or
blade tilt, winch, and ripper function does not operate
(WP 0004). properly.
30 Before Lights Check operation of all flood lights Any lights inoperative if
(WP 0004). required for mission.
31 Before Wipers and Operate all wipers and washers to Wipers and washers not
Washers verify correct operation (WP 0004). operating if required for
mission.
32 Before Backup Alarm a. Verify that backup alarm Backup alarm does not
and Horn functions when left joystick is moved function.
to reverse position.
b. Check operation of horn. Horn does not function.
33 During Service Brake Move machine forward and test ser- Brakes DO NOT slow/stop
Pedal vice brakes. machine or pedal binds
when pedal is depressed.
34 During Decelerator Check decelerator pedal for proper Machine does not slow or
Pedal function and for binding and pedal binds when pedal is
obstructions. depressed.
0012-18
TM 5-2410-241-10 0012
LOCATION
ITEM TO
35 During Drive Train a. Monitor machine operation for

unusual noise or vibrations from
engine and drive train.
b. Listen for unusual squeaking or
squealing, indicating dry track joints.
c. Notify Field Maintenance if
unusual noises are present.
36 During Dozer Blade a. Monitor blade operation for

unusual noise or vibrations.
b. Notify Field Maintenance if
unusual noises or vibrations are
present.
37 During Overall Watch for evidence of fluid leakage. Class III oil leaks are evi-
Leakage dent. Any coolant or fuel leak
is evident.
38 During Instrument a. With machine fully warmed up Indicators, gauges, or dis-

Panel monitor indicators, gauges, digital plays indicate an abnormal
displays and messenger display. operation.
b. If action lamp or auxiliary action Action light or auxiliary

lamp is ON, machine needs service. action lamp is ON.
39 During Air Conditioner Check air conditioner and/or heater Damage exists or system
or Heater for damage and verify proper does not operate if required
operation. for mission.
NOTE
FRONT AND
LEFT SIDE Ensure machine is clean in order to facilitate performance
of PMCS procedures.
40 After Overall View a. Check under machine for Class III oil or hydraulic
evidence of fluid leakages such as leaks are evident. Any cool-
oil, coolant, fuel, or hydraulic fluid. ant or fuel leak is evident.
b. Check machine for obvious Damage that would impair

damage that would impair operation is evident.
operation.
0012-19
TM 5-2410-241-10 0012
LOCATION
ITEM TO
41 After Belly Guard Check belly guard bolts to ensure One or more belly guard
Bolts none are loose. bolts is missing.
42 After Lights Check front flood lights for missing Missing, damaged, or inop-
or damaged components. erative components if
43 After Dozer Blade, a. Check dozer blade, cutting edge Blade damaged or missing,
Cutting Edges, and end bits for damage or or blade cutting edges and/
End Bits, Blade excessive wear. or end bits worn to within 1
Mounting b. Check blade mounting for debris, inch (25 mm) of blade.
damage or missing components.
44 After Left Lift a. Check left lift cylinder for debris, Class III leak, or damaged,
Cylinder leakage, or damage. inoperative, missing, or
b. Check left lift cylinder mounting excessively worn compo-
c. Check left lift cylinder lines and ation are evident.
Figure 12. Dozer Blade and Lift Cylinder.

0012
0012-20
TM 5-2410-241-10 0012
LOCATION
ITEM TO
45 After Coolant Level WARNING
DO NOT service cooling system unless engine has been

allowed to cool down. This is a pressurized cooling system,
and escaping steam or hot coolant will cause serious
burns.
DO NOT remove cooling system radiator cap when engine
is hot. Allow engine to cool down. Loosen cap to first stop
and let out any pressure from cooling system, then remove
cap. Failure to follow this warning may cause serious
burns.
Wear effective eye, hand, and skin protection when
handling coolants. Failure to do so may cause injury to
personnel.
CAUTION
Do not add water to pre-mixed antifreeze. If water is added
to pre-mixed antifreeze, it will be diluted and will not pro-
vide proper engine protection and engine and/or cooling
system damage may occur.
Be sure to identify the type of antifreeze being added, or
engine and/or cooling system damage may occur.
NOTE
Some antifreeze is pre-mixed and requires no water.
Traditional antifreeze requires mixing with an equal amount
of water. Mix antifreeze and water before adding to
machine cooling system to ensure proper 1:1 ratio is used.
It is allowable to mix traditional and pre-mixed antifreeze in
the same cooling system.
0012-21
TM 5-2410-241-10 0012
LOCATION
ITEM TO
45 After Coolant Level a. Open left front access door. Coolant level is low, cap is
(Cont.) b. Check coolant level on coolant damaged, or any coolant
tank sight glass. If coolant level leak is evident.
completely fills the sight glass,
coolant level is okay. If coolant level
can be seen in sight glass, coolant
level is low.
c. Open radiator pressure cap
access door and clean area around
cap.
d. Remove cap and add coolant
(WP 0022, Item 1) to maintain level
between bottom of filler tube and
top of sight glass.
e. Clean and inspect, then install
pressure cap.
f. Close cap access door.
Figure 13. Coolant Level Check and Radiator Pressure Cap and Access Door.
0012
0012-22
TM 5-2410-241-10 0012
LOCATION
ITEM TO
46 After 0.2 Engine Oil CAUTION

Level
Engine oil level gauge has oil level markings on both sides.
One side is for checking when engine is stopped; the other
side is for checking when engine is running at low idle with
oil warm.
Be sure to check correct side of gauge. Over- or under-
filled engine crankcase may cause engine damage.
a. Clean area around engine oil Oil level is low or cap is

level gauge and fill cap. damaged.
b. Remove oil level gauge, clean,
Maintain oil level between the marks
on oil level gauge.
c. Add oil (WP 0022, Items 11, 15,
temperature.
d. Clean oil filler cap, then reinstall.
47 After Ether Cylinder a. Inspect ether cylinder and Missing, damaged, or inop-
retaining clamp. erative components if
b. Remove ether cylinder and required for mission.
shake to check if cylinder is empty
(WP 0015). Install new cylinder if
required.
c. If ether cylinder is not present,
ensure cap is installed on ether
valve.
0012-23
TM 5-2410-241-10 0012
LOCATION
ITEM TO
47 After Ether Cylinder

(Cont.)
Figure 14. Ether Cylinder.

0012
48 After Engine WARNING

Primary Air
Filter
If CBRN exposure is suspected, personnel wearing protec-

tive equipment must handle all air cleaner media. Contami-
nated filters must be handled using adequate precaution
and must be disposed of by trained personnel. Consult
your CBRN Officer or CBRN NCO for appropriate handling
or disposal procedures. Failure to follow this warning may
result in injury or death to personnel.
Inspect engine primary air filter ele- Engine primary air filter ele-
ment. Refer to WP 0014. ment missing, damaged, or
plugged with dirt.
0012-24
TM 5-2410-241-10 0012
LOCATION
ITEM TO
49 After Primary Fuel

Filter/Water WARNING
Separator
DO NOT smoke or permit any open flame in area of

machine while you are servicing fuel system.
Operating personnel must wear fuel-resistant gloves when
handling fuels. If exposed to fuel, promptly wash exposed
skin and change fuel-soaked clothing.
Failure to follow these warnings may cause injury or death
a. Inspect primary fuel filter/water Excessive amount of water

separator bowl for water. or any fuel leak is evident.
b. If water is present, open drain
valve and drain water into a suitable
container.
c. Close drain valve.
d. Close left front access door.
Figure 15. Primary Fuel Filter/Water Separator.

0012
0012-25
TM 5-2410-241-10 0012
LOCATION
ITEM TO
50 After Engine Air a. Inspect engine air precleaner Precleaner extremely dirty,
Precleaner assembly for dirt, debris, and damaged, or missing.
damage.
b. If precleaner requires cleaning,
Figure 16. Engine Air Precleaner.

0012
51 After Cab Fresh Air WARNING

Filter

0012-26
TM 5-2410-241-10 0012
LOCATION
ITEM TO
51 After
(Cont.)
WARNING
Compressed air used for cleaning or drying purposes, or

for clearing restrictions, should never exceed 30 psi (207
kPa). Wear protective clothing (goggles/shield, gloves,
etc.) and use caution to avoid injury to personnel.
Cab Fresh Air a. Loosen two knobs and remove Cab fresh air filter missing or
Filter filter cover. damaged if necessary for
b. Remove restrictor plate. mission.
c. Remove filter.
d. Using a shop light, inspect filter.
e. Clean filter using a maximum of
30 psi (205 kPa) compressed air.
f. Inspect filter for tears or other
damage.
g. Replace filter if damaged.
h. Install filter.
i. Install restrictor plate.
j. Install cover and tighten knobs.
Figure 17. Cab Fresh Air Filter. 0012
0012-27
TM 5-2410-241-10 0012
LOCATION
ITEM TO
52 After Cab Recircula- WARNING

tion Filter

CAUTION
Do not use compressed air at pressure greater than 30 psi
(207 kPa) to clean or dry filter element. Failure to follow this
caution may result in damage to filter element.
Filter element must be completely dry before installation.
Failure to follow this caution may result in damage to
equipment.
a. Open left cab door. Filter damaged or missing if

b. Remove two knobs and necessary for mission.
recirculation filter.
c. Using a shop light, inspect filter.
d. Clean filter using a maximum of
30 psi (207 kPa) compressed air.
e. Inspect filter for tears or other
damage.
f. Replace filter if damaged.
g. Install filter and two knobs.
h. Close cab door.
0012-28
TM 5-2410-241-10 0012
LOCATION
ITEM TO
52 After Cab Recircula-

(Cont.) tion Filter
Figure 18. Cab Recirculation Filter.

0012
0012-29
TM 5-2410-241-10 0012
LOCATION
ITEM TO
53 After Batteries and

Battery Cables
WARNING
To avoid injury, eye protection and acid-resistant gloves

must be worn when working around batteries. DO NOT
smoke, use open flame, make sparks, or create other igni-
tion sources around batteries. If a battery is giving off
gases, it can explode and cause injury. Remove all jewelry
such as rings, ID tags, watches, and bracelets. If jewelry or
a tool contacts a battery terminal, a direct short will result in
instant heating, damage to equipment, and injury to per-
sonnel.
Sulfuric acid contained in batteries can cause serious
burns. If battery corrosion or electrolyte makes contact with
skin, eyes, or clothing, take immediate action to stop the
corrosive burning effects. Failure to follow these proce-
dures may cause death or serious injury to personnel.
DO NOT use compressed air to clean batteries. Use a
clean, dry rag.
CAUTION
To reduce battery damage, check battery compartment for
corrosion (greenish/white powder) and DO NOT jerk or pull
on battery cables during visual inspection. Failure to follow
this caution may result in damage to equipment.
WARNING
Use extreme caution when handling heavy parts. Provide

adequate support and use assistance during procedure.
Failure to follow this warning may cause injury or death to
personnel.
NOTE
Arctic heater battery box cover weighs approximately 50 lb
(23 kg).
0012-30
TM 5-2410-241-10 0012
LOCATION
ITEM TO
53 After Batteries and a. With assistance, remove arctic

(Cont.) Battery Cables heater battery box cover, if
equipped.
b. Open battery compartment
cover.
c. Check battery holddowns for Holddown is loose or dam-
looseness or damage. aged.
d. Inspect batteries for cracked Battery cases are cracked or
cases and evidence of leaking. leaks are evident.
NOTE
Original equipment batteries are maintenance-free and do
not have removable caps.
e. Check for missing, broken, split, Damage is noted.

or frayed battery cables.
f. Check for damaged battery Damage is noted.
posts.
g. If equipped with non-
maintenance free batteries, check
electrolyte level in each cell. If level
is low, fill with distilled water to
bottom of filler opening. Close
battery compartment cover.
0012-31
TM 5-2410-241-10 0012
LOCATION
ITEM TO
53 After Batteries and

(Cont.) Battery Cables
Figure 19. Batteries.

0012
0012-32
TM 5-2410-241-10 0012
LOCATION
ITEM TO
54 After Washer Fluid a. Open access cover. Tank is empty or damaged if

Tank b. Check washer fluid tank level. necessary for mission.
c. Remove washer fluid filler cap.
d. Add windshield cleaning
compound (WP 0022, Item 4).
e. Install filler cap.
f. Close access cover.
Figure 20. Washer Fluid Tank.

0012
55 After Overall VIew a. Check rear of machine for Class III oil leak, any fuel or
evidence of leakage or damage. coolant leak, or damaged
b. Check ground below machine components are evident if
and inspect belly guards for necessary for mission.
evidence of fluid leaks.
c. Check undercarriage for obvious
signs of damage.
0012-33
TM 5-2410-241-10 0012
LOCATION
ITEM TO
56 After Lights Check rear worklights for missing or Missing, damaged, or

damaged components. inoperative components if
Figure 21. Machine Rear View.

0012
57 After Ripper a. Check ripper hydraulic cylinders Class III leak or damage that
for leaks. would impair operation is
b. Check frame and tips for debris, evident, ripper inoperative,
excessive wear, damage, or missing or ripper tips are missing or
components. worn if required for mission.
0012-34
TM 5-2410-241-10 0012
LOCATION
ITEM TO
58 After 0.2 Winch a. Check winch assembly for Class III leak or damage that
damage, fluid leaks, wear, or visible would impair operation is
cable damage. Refer to evident, winch inoperative if
TB 43-0142, Safety Inspection and required for mission.
Testing Of Lifting Devices.
b. Clean area around oil level Oil level low if required for
check plug and filler plug. mission.
c. Remove oil level check plug. If
oil level is correct, oil should trickle
from plug opening.
d. Remove oil filler plug. Add oil
(WP 0022, Items 11, 12, or 13) as
required through filler plug opening.
Refer to LO 5-2410-241-13 for
proper oil based on outside
temperature.
e. Install oil filler plug and oil level
check plug.
Figure 22. Winch Oil Level Check and Fill Plugs.

0012
0012-35
TM 5-2410-241-10 0012
LOCATION
ITEM TO
59 After Tow Pin (Type I Check tow pin (Figure 23, Item 1), Damaged or missing compo-
dozers only) two cotter pins (Figure 23, Item 2), nents if required for mission.
and winch frame (Figure 23, Item 3)
at tow pin holes for damage or miss-
ing components.
Figure 23. Tow Pin.

0012
RIGHT SIDE
60 After Overall View Check right side of machine for evi- Class III oil leak, any fuel or
dence of leakage or damage. coolant leak, or damage that
would impair operation is
evident.
61 After 0.2 Hydraulic Tank

WARNING
Sight Gauge
At operating temperature, hydraulic tank is hot and under

pressure. Do not remove hydraulic tank filler cap when
engine is running. Remove the filler cap only after it is cool
enough to touch with bare hands.
Remove filler cap slowly to relieve pressure.
Failure to follow these warnings may result in injury or
death to personnel.
0012-36
TM 5-2410-241-10 0012
LOCATION
ITEM TO
61 After Hydraulic Tank a. Check hydraulic fluid level on Hydraulic fluid level is low.
(Cont.) Sight Gauge sight gauge.
b. Clean area around hydraulic
tank filler cap and slowly remove
hydraulic tank filler cap.
c. Add hydraulic fluid (WP 0022,
Items 11, 12, or 13) to maintain level
between FULL mark and ADD mark
on sight gauge. Refer to LO 5-2410-
241-13 for proper oil based on
outside temperature.
d. Install hydraulic tank filler cap.
Figure 24. Hydraulic Tank Sight Gauge and Filler Cap.

0012
0012-37
TM 5-2410-241-10 0012
LOCATION
ITEM TO
62 After 0.2 Transmission CAUTION

System Oil
Level Transmission oil level gauge has oil level markings on both
sides. One side is for checking when fluid is cold with
engine stopped, the other side is for checking when fluid is
hot with engine at idle.
Checking fluid when hot is preferred and more accurate.
Checking fluid when cold should be used for reference
only.
Be sure you check correct side of gauge. Over- or under-
filled transmission may cause transmission to overheat, not
perform properly, or damage system components.
Transmission a. Open right side upper access Transmission oil level is low.
System Oil cover.
Level b. Clean area around transmission
oil level gauge and filler cap.
c. Remove oil level gauge, wipe it
clean then reinstall.
d. Remove gauge and check fluid
level. Maintain oil within OPR ZONE
(operating zone) markings.
e. Remove oil filler tube cap.
f. Add oil (WP 0022, Items 11, 12,
or 13) through filler tube. Refer to
LO 5-2410-241-13 for proper oil
based on outside temperature.
g. Install oil filler tube cap and
secure.
h. Close access cover.
0012-38
TM 5-2410-241-10 0012
LOCATION
ITEM TO
62 After Transmission
(Cont.) System Oil
Level
Figure 25. Transmission Oil Level Gauge, Filler Tube, and Cap.
0012
0012-39
TM 5-2410-241-10 0012
LOCATION
ITEM TO
63 After Right Lift Cylin- a. Check right lift cylinder for Class III leak, damaged,
der debris, leakage, or damage. missing, or excessively worn
b. Check right lift cylinder mounting components that would
for damage or missing components. impair operation are evident.
c. Check right lift cylinder lines and
64 After Refueling
WARNING

machine while you are servicing fuel system. Be sure hose
nozzle is grounded against filler tube during refueling to
prevent static electricity. Failure to follow this warning may
cause injury to personnel or damage to equipment.
NOTE
Place portable fire extinguisher within reach prior to
refueling.
DO NOT overfill fuel tank. If fuel starts foaming from fuel
tank, stop IMMEDIATELY to avoid fuel spillage.
a. Check fuel tank, filler tube, Any fuel leak is evident or

strainer, and filler cap for damage or damage is noted.
leaks.
b. Inspect filler cap gasket for Filler cap or gasket is

damage. missing or damaged.
c. Add fuel (WP 0022, Items 6, 7,

or 8) to tank. DO NOT overfill.
d. Reinstall filler cap and secure.
0012-40
TM 5-2410-241-10 0012
LOCATION
ITEM TO
65 Weekly 0.2 Pivot Shaft Oil a. Open access door on left fender. Oil level gauge missing or
Level b. Clean area around oil level damaged.
gauge (dipstick).
c. Remove oil level gauge, clean,
Maintain oil level within the
crosshatch area on oil level gauge.
d. Add oil (WP 0022, Items 11, 13,
temperature.
e. Reinstall oil level gauge and
secure.
f. Close access door.
Figure 26. Pivot Shaft Oil Level Check.

0012
0012-41
TM 5-2410-241-10 0012
LOCATION
ITEM TO
66 Weekly Track Pins and

Bushings WARNING
Track pins and bushings can become very hot to the touch
if joint is dry (lacking lubrication). It is possible to burn skin
if there is more than brief contact with these components.
Failure to follow this warning may result in injury to
personnel.
CAUTION
This inspection must be performed as soon as the machine
is shut down. If not done immediately, track pins and
bushings will cool down and not provide accurate
inspection results.
a. Check each pin and bushing on Pin and bushing damaged.

both track assemblies for excessive
heat.
b. Mark pins that exhibit excessive
heat. Notify Field Maintenance.
Figure 27. Track Pin and Bushing Inspection.

0012
0012-42
TM 5-2410-241-10 0012
LOCATION
ITEM TO
67 Every 250 Engine Drive a. Open right side engine access Engine drive belts loose,
Engine Belts door. missing, or damaged.
Hours or b. Inspect three engine drive belts
Monthly for looseness, fraying, or cracking.
c. Notify Field Maintenance if belts
require service.
d. Close access door.
Figure 28. Engine Drive Belt Inspection. 0012
0012-43
TM 5-2410-241-10 0012
LOCATION
ITEM TO
68 Every 250 Fuel Tank

Engine Water and Sed- WARNING
Hours or iment Drain
Monthly

machine while you are servicing fuel system.
Failure to follow these warnings may cause injury or death
NOTE
Place portable fire extinguisher within reach prior to
servicing fuel system.
a. Place suitable container below

fuel tank drain hose.
b. Open drain valve and allow
water and sediment to drain.
c. Continue draining until only fuel
drains from hose, then close drain
valve.
d. Dispose of drained fluids IAW
unit SOP.
0012-44
TM 5-2410-241-10 0012
LOCATION
ITEM TO
68 Every 250 Fuel Tank

(Cont.) Engine Water and Sed-
Hours or iment Drain
Monthly
Figure 29. Fuel Tank Water and Sediment Drain Valve and Hose.
0012
0012-45
TM 5-2410-241-10 0012
LOCATION
ITEM TO
69 Every 500 Fuel Tank Filler a. Remove fuel tank filler cap and Filler cap is missing or
Engine Cap Filter and screen. damaged.
Hours or 3 Screen b. Inspect filler cap, gasket, and
Months screen for damage.
c. Clean cap and screen using
solvent cleaning compound (WP
0023, Item 3). Air dry, then reinstall
screen and cap.
Figure 30. Fuel Tank Filler Cap and Screen.

0012
70 Every 500 Window Wipers a. Inspect wipers for damage. Wipers are missing or
Engine b. Operate wipers and washers to damaged.
Hours or 3 check for streaking.
Months c. Replace wipers if required.
(WP 0019).
71 Every 1,000 Transmission a. Open right side upper access Breather is missing or
Engine Breather cover. damaged.
Hours or 6 b. Unscrew breather.
Months c. Clean breather using solvent
cleaning compound, (WP 0023,
Item 3). Air dry, then reinstall
strainer.
d. Close access cover.
0012-46
TM 5-2410-241-10 0012
LOCATION
ITEM TO
71 Every 1,000 Transmission

(Cont.) Engine Breather
Hours or 6
Months
Figure 31. Transmission Breather.

0012
72 Every 1,000 Rollover Pro- Check ROPS for damage and loose Loose or missing ROPS
Engine tective Struc- or missing mounting bolts. bolts or damage to structure.
Hours or 6 ture (ROPS)
Months
0012-47
TM 5-2410-241-10 0012
LOCATION
ITEM TO
73 Every 2,000 Engine Air Fil- WARNING

Engine ters
Hours or
Yearly
If CBRN exposure is suspected, personnel wearing

protective equipment must handle all air cleaner media.
Contaminated filters must be handled using adequate
precaution and must be disposed of by trained personnel.
Consult your CBRN Officer or CBRN NCO for appropriate
handling or disposal procedures. Failure to follow this
warning may result in injury or death to personnel.
Replace air filter elements Air filter elements missing or

(WP 0014). damaged.
END OF WORK PACKAGE
0012-48
2
TM 5-2410-241-10
CHAPTER 5
MAINTENANCE INSTRUCTIONS
2
TM 5-2410-241-10 0013
0 0 1 3 DOME LAMP BULB REPLACEMENT

Removal, Installation
INITIAL SETUP
Materials/Parts 0 Estimated Time to Complete 0
Dome lamp bulb 0 0.2 Hr 0
Equipment Condition 0
Machine parked (WP 0005) 0
REMOVAL 00013
1. Remove dome lamp cover (Figure 1, Item 1) from dome lamp.

2. Remove dome lamp bulb (Figure 1, Item 2) by pushing in slightly and turning bulb to the left to disengage bulb
locking lugs. Pull bulb out of socket (Figure 1, Item 3). Discard bulb.
END OF TASK
INSTALLATION 00013
1. Install new bulb (Figure 1, Item 2) in socket (Figure 1, Item 3), push in slightly, and turn bulb clockwise to the
right to engage bulb locking lugs.
2. Install cover (Figure 1, Item 1).
Figure 1. Dome Lamp Bulb Replacement. 0013
END OF TASK
END OF WORK PACKAGE
0013-1/(2 blank)
6
TM 5-2410-241-10 0014
0 0 1 4 ENGINE PRIMARY AND SECONDARY AIR FILTER ELEMENTS MAINTENANCE

Removal, Cleaning and Inspection, Installation
INITIAL SETUP
Tools and Special Tools 0 Equipment Condition 0
Work Light 0 Machine parked (WP 0005) 0
Left front access door opened (WP 0004)

Materials/Parts
0

Estimated Time to Complete 0
Element, Primary, Air Filter 0 0.2 Hr 0
Element, Secondary, Air Filter 0
REMOVAL 00014
WARNING
If CBRN exposure is suspected, personnel wearing protective equipment must handle all
air cleaner media. Contaminated filters must be handled using adequate precaution and
must be disposed of by trained personnel. Consult your CBRN Officer or CBRN NCO for
appropriate handling or disposal procedures. Failure to follow this warning may result in
injury or death to personnel.
CAUTION
Do not remove secondary air filter element until after the air filter housing is cleaned and
then only if it is being replaced. This will reduce the possibility of dirt entering the engine.
Failure to follow this caution may result in damage to equipment.
NOTE
Primary air filter element should be replaced yearly.
Replace secondary air filter element if: (A) primary air filter element has been cleaned
three times since the secondary element has been replaced, (B) exhaust smoke is black
even after primary element has been replaced, or (C) the secondary element has been in
service for one year.
0014-1
TM 5-2410-241-10 0014
REMOVAL CONTINUED
1. Disengage two latches (Figure 1, Item 2) and remove engine air filter assembly cover (Figure 1, Item 1).
Figure 1. Engine Air Filter Assembly Cover. 0014
2. Remove primary air filter element (Figure 2, Item 1) from housing (Figure 2, Item 2).
Figure 2. Primary Air Filter Element. 0014
END OF TASK
0014-2
TM 5-2410-241-10 0014
CLEANING AND INSPECTION 00014
1. Using a clean rag, clean inside of air filter housing.
CAUTION
Do not tap or strike air filter elements to remove dust. Damage to air filter elements may
result.
Do not wash the air filter element.
Do not use air filter elements with damaged pleats, gaskets, or seals. Dirt entering engine
will cause damage to engine components.
Do not attempt to clean a secondary air filter element. If damaged, or light cannot pass
through it, it must be replaced.
Do not use compressed air at pressure greater than 30 psi (207 kPa) to clean primary
element.
Do not remove secondary filter until you have a new one ready to install.
Failure to follow these cautions may result in damage to equipment.
NOTE
Use either low pressure compressed air or a vacuum to clean primary air filter element.
Direct airflow from inside element and up and down pleats rather than across pleats.
2. With assistance from Field Maintenance, clean primary element.

3. Inspect primary element for tears, holes, damaged pleats, gaskets, or seals. Discard if damaged.
4. Inspect element using a work light. Light should be visible through the element when light is placed inside ele-
ment. If necessary, compare to a new element to confirm results.
5. Remove secondary air filter element (Figure 3, Item 1) from housing (Figure 3, Item 2) and discard.
Figure 3. Secondary Air Filter Element. 0014
END OF TASK
0014-3
TM 5-2410-241-10 0014
INSTALLATION 00014
1. Install secondary air filter element (Figure 4, Item 1).
Figure 4. Secondary Air Filter Element. 0014
2. Install primary air filter element (Figure 5, Item 1).
Figure 5. Primary Air Filter Element. 0014
0014-4
TM 5-2410-241-10 0014
INSTALLATION CONTINUED
3. Position engine air filter cover (Figure 6, Item 1) and engage two latches (Figure 6, Item 2).
Figure 6. Engine Air Filter Assembly Cover. 0014
END OF TASK
FOLLOW-ON TASKS 00014
Close left front access door.
END OF TASK
END OF WORK PACKAGE
0014-5/(6 blank)
4
TM 5-2410-241-10 0015
0 0 1 5 ETHER STARTING AID CYLINDER REPLACEMENT

Removal, Cleaning and Inspection, Installation
INITIAL SETUP
Materials/Parts 0 Equipment Condition 0
Rag, wiping (WP 0022, Item 18) 0 Machine parked (WP 0005) 0
Ether starting aid cylinder (1)

Estimated Time to Complete
0
0.2 Hr 0
0015-1
TM 5-2410-241-10 0015
WARNING
Ether fuel is extremely flammable and toxic. DO NOT smoke and make sure you are in a
well-ventilated area away from heat, open flames, or sparks. Wear eye protection. Avoid
contact with skin and eyes and avoid breathing ether fumes. If fluid enters or fumes irritate
the eyes, wash immediately with large quantities of clean water for 15 minutes. Seek
medical attention immediately if ether is inhaled or causes eye irritation. Failure to follow
this warning may cause serious injury or death to personnel.
REMOVAL 00015
1. Loosen clamp (Figure 1, Item 2).

2. Unscrew ether starting aid cylinder (Figure 1, Item 1) from valve (Figure 1, Item 3). Discard empty cylinder IAW
local regulations and unit SOP.
Figure 1. Ether Starting Aid Cylinder. 0015
0015-2
TM 5-2410-241-10 0015
REMOVAL CONTINUED
3. Remove gasket (Figure 2, Item 1) from valve (Figure 2, Item 2). Discard gasket.
Figure 2. Gasket. 0015
END OF TASK
CLEANING AND INSPECTION 00015
Clean valve of any dirt or debris. Inspect valve for any damage. If damage is present, notify Field Maintenance.
END OF TASK
INSTALLATION 00015
1. Install new gasket (Figure 2, Item 1) on valve (Figure 2, Item 2).
0015-3
TM 5-2410-241-10 0015
INSTALLATION 00015
2. Install ether starting aid cylinder (Figure 3, Item 1) onto valve (Figure 3, Item 3).
3. Tighten clamp (Figure 3, Item 2).
Figure 3. Ether Starting Aid Cylinder. 0015
END OF TASK
END OF WORK PACKAGE
0015-4
6
TM 5-2410-241-10 0016
0 0 1 6 FLOOD LAMP BULB REPLACEMENT

INITIAL SETUP
Tools 0 Equipment Condition 0
WRENCH, ADJUSTABLE, 12-INCH LONG Machine parked (WP 0004) 0
(WP 0021, Item 6) 0
Estimated Time to Complete 0
Materials/Parts 0
0.2 Hr 0
Bulb 0
REMOVAL 00016
1. Remove bolt (Figure 1, Item 1) and open grille (Figure 1, Item 2).
2. Disengage and remove outer band clamp (Figure 1, Item 4) and pull lamp (Figure 1, Item 3) from grommet
(Figure 1, Item 5).
Figure 1. Flood Lamp Removal. 0016
0016-1
TM 5-2410-241-10 0016
REMOVAL CONTINUED
3. Disconnect black wire connector (Figure 2, Item 1) from lamp assembly (Figure 2, Item 4).
4. Disengage white wire (Figure 2, Item 2) from plastic retainer (Figure 2, Item 3), then disconnect white wire from
lamp assembly (Figure 2, Item 4). Place lamp assembly on suitable bench.
Figure 2. Disconnecting Lamp Connectors. 0016
0016-2
TM 5-2410-241-10 0016
REMOVAL CONTINUED
5. Disengage bale wires (Figure 3, Item 4) from lugs (Figure 3, Item 5).
6. Remove bulb (Figure 3, Item 2) from lamp assembly (Figure 3, Item 1).
Figure 3. Bulb Assembly Removal. 0016
END OF TASK
INSTALLATION 00016
CAUTION
Do not touch the glass surface of a halogen bulb with bare fingers, as the surface will be
exposed to the salts and oils in the hand. If glass is touched, it must be cleaned
immediately with a gentle solvent such as alcohol. Failure to follow this caution will result
in early bulb failure.
1. Install bulb (Figure 3, Item 2) into lamp assembly (Figure 3, Item 1), feeding the white wire under the plastic
retainer (Figure 3, Item 3).
2. Secure bulb in place by engaging bale wires (Figure 3, Item 4) under lugs (Figure 3, Item 5).
0016-3
TM 5-2410-241-10 0016
3. Connect black connector (Figure 4, Item 1) to lamp assembly (Figure 4, Item 4).
4. Engage white wire (Figure 4, Item 2) to plastic retainer (Figure 4, Item 3), then connect white wire to lamp
assembly (Figure 4, Item 4).
Figure 4. Connecting Lamp Connectors. 0016
0016-4
TM 5-2410-241-10 0016
5. Install lamp assembly (Figure 5, Item 3) into grommet (Figure 5, Item 5).
6. Position and engage band clamp (Figure 5, Item 4) around grommet.
7. Close grille (Figure 5, Item 2) and install bolt (Figure 5, Item 1).
Figure 5. Flood Lamp Installation. 0016
END OF TASK
END OF WORK PACKAGE
0016-5/(6 blank)
2
TM 5-2410-241-10 0017
0 0 1 7 FUEL SYSTEM - PRIME

Prime Fuel System
INITIAL SETUP
References 0 Estimated Time to Complete 0
WP 0005 0 0.2 Hr 0
Battery disconnect switch in ON

position (WP 0004) 0
NOTE
If the engine does not start, air may be trapped in the fuel lines to the engine. Use the
following procedure to purge air from the fuel lines.
PRIME FUEL SYSTEM 00017
1. Unlock priming pump plunger (Figure 1, Item 1).

2. Operate plunger until resistance is felt.
3. Push plunger in and hand-tighten to lock plunger in place.
Figure 1. Fuel System Priming Pump. 0017

5. If engine fails to start, or if engine starts and misfires or excessive smoke comes from exhaust pipe, additional
priming may be required. Repeat steps 1 through 4.
6. If engine runs rough, allow it to run at low idle until it runs smoothly.
END OF TASK
END OF WORK PACKAGE
0017-1/(2 blank)
6
TM 5-2410-241-10 0018
0 0 1 8 FUSE AND CIRCUIT BREAKER MAINTENANCE

INITIAL SETUP
Materials/Parts 0 Equipment Condition 0
Fuse (as required) 0 Machine parked (WP 0004) 0
Estimated Time to Complete

0
0.2 Hr 0
REMOVAL 00018
1. Open battery compartment cover (Figure 1, Item 2).

2. Open fuse panel access door (Figure 1, Item 1) and remove fuse cover (Figure 1, Item 3).
Figure 1. Fuse Panel Access. 0018
0018-1
TM 5-2410-241-10 0018
REMOVAL CONTINUED
NOTE
If high amperage alternator fuse must be replaced, notify Field Maintenance.
3. Using the fuse chart (Figure 2) and Fuse Identification Key (Table 1), identify correct fuse or circuit breaker
(Figure 3) for inoperative system/circuit.
Figure 2. Fuse Chart. 0018
0018-2
TM 5-2410-241-10 0018
REMOVAL CONTINUED
Table 1. Fuse Identification Key. 0018
FUSE
FUSE
AMPERAGE COMPONENT
NO.
RATING
1 15A Wipers and Ether Start

2 15A Spare
3 15A Monitor
4 15A Spare
5 10A Spare
6 15A Auxiliary (switched)
7 10A Winch and Seat
8 15A Front Flood Lamps
9 15A Fuel Tank and ROPS Rear
Flood Lamps
10 10A Converter (switched)
11 15A ROPS A/C 1 (Not applicable)
12 15A ROPS A/C 2 (Not applicable)
13 15A Horn
14 15A Key Switch/Blower Fan
15 15A Secondary Brake
16 15A ROPS FWD Flood Lamps/
Dome Lamp
17 15A Spare
18 15A 10 Amp Converter
19 15A Machine ECM
20 15A Auxiliary (unswitched)
21 15A Engine ECM
22 20A 20 Amp Converter
23 15A Spare (unswitched)
24 15A Spare (unswitched)
0018-3
TM 5-2410-241-10 0018
REMOVAL CONTINUED
Figure 3. Fuse and Circuit Breaker Panel. 0018
END OF TASK
0018-4
TM 5-2410-241-10 0018
INSTALLATION 00018
NOTE
Replace fuses with same type and amperage rating.
1. Replace fuse or push button to reset circuit breaker. Button should remain pushed in. This indicates circuit
breaker was reset successfully.
NOTE
Notify Field Maintenance if new fuse blows or circuit breaker opens when component is
turned on, or if same circuit breaker or fuse blows frequently.
2. Install fuse cover (Figure 4, Item 3), and close fuse panel access door (Figure 4, Item 1) and battery compart-
ment (Figure 4, Item 2).
Figure 4. Fuse Panel Access. 0018
END OF TASK
END OF WORK PACKAGE
0018-5/(6 blank)
2
TM 5-2410-241-10 0019
0 0 1 9 WINDOW WIPER BLADE REPLACEMENT
INITIAL SETUP
Materials/Parts 0 Estimated Time to Complete 0
Blade, wiper (as required) 0 0.2 Hr 0
Machine parked (WP 0005) 0
CAUTION
The wiper arm is spring-loaded. DO NOT let go of arm after blade has been removed.
Carefully lower arm to glass, or glass may break.
REPLACEMENT 00019
1. Raise wiper arm and blade (Figure 1, Items 1 and 4) up away from glass.
2. Squeeze release tab (Figure 1, Item 2) and remove blade (Figure 1, Item 4) from arm (Figure 1, Item 1).
3. Position new blade (Figure 1, Item 4) on arm (Figure 1, Item 1) and secure pivot insert (Figure 1, Item 3) to
blade.
Figure 1. Window Wiper Blade Replacement. 0019
END OF TASK
END OF WORK PACKAGE
0019-1/(2 blank)
2
TM 5-2410-241-10
CHAPTER 6
SUPPORTING INFORMATION
2
TM 5-2410-241-10 0020
0 0 2 0 REFERENCES
SCOPE 00020
This work package lists all publication indexes, forms, field manuals, technical manuals, and other publications
referenced in this manual and which apply to operation and operator maintenance of the D7R Dozers.
PUBLICATION INDEXES 00020
The following indexes should be consulted frequently for the latest changes or revisions and for new publications
relating to material covered in this technical manual.
Consolidated Army Publications and Forms Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA PAM 25-30
The Army Maintenance Management System (TAMMS) Users Manual . . . . . . . . . . . . . . . . . . . . . . DA PAM 750-8
FORMS 00020
NOTE
Refer to PAM 750-8, The Army Maintenance Management System (TAMMS) Users
Manual, for instructions on the use of maintenance forms.
Accident Identification Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD Form 518

Depreservation Guide for Vehicles and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2258
Equipment Control Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2408-9
Equipment Inspection and Maintenance Worksheet . . . . . . . . . . . . . . . . . . . . . . . DA Form 2404, DA Form 5988-E
Maintenance Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2407
Motor Vehicle Accident Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 91
Processing and Deprocessing Record for Shipment, Storage, and
Issue of Vehicles and Spare Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DD Form 1397
Product Quality Deficiency Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 368
Recommended Changes to Publications and Blank Forms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DA Form 2028
Report of Discrepancy (ROD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF Form 364
Uncorrected Fault Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DA Form 2408-14
FIELD MANUALS 00020
Army Motor Transport Units and Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 55-30

Basic Cold Weather Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 31-70
Desert Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 90-3
Earthmoving Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FM 5-434
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-25.11
Manual for the Wheeled Vehicle Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TC 21-305-20
Multiservice Helicopter Sling Load: Basic Operations and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-20.197
Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiological, and
Nuclear Contamination Avoidance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 3-11.3
Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiological, and
Nuclear Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 3-11.5
0020-1
TM 5-2410-241-10 0020
Northern Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 31-71

Operation and Maintenance of Ordnance Materiel in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 9-207
Recovery and Battle Damage Assessment and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 4-30.31
Rigging Techniques, Procedures, and Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 5-125
Storage Serviceability Standards: Tracked Vehicles, Wheeled Vehicles, and
Component Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SB 740-98-1
TECHNICAL BULLETINS 00020
Color, Marking and Camouflage Painting of Military Vehicles, Construction Equipment,

and Materials Handling Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TB 43-0209
Safety Inspection and Testing of Lifting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TB 43-0142
TECHNICAL MANUALS 00020
Operators, Unit, Direct Support, and General Support Maintenance

Manual for Lead-Acid Storage Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TM 9-6140-200-14
Operators, Unit Maintenance Manual for Laser Leveling Equipment . . . . . . . . . . . . . . . . . . . TM 5-6675-348-13&P
Procedures for Destruction of Tank-Automotive Equipment to Prevent Enemy Use
(U.S. Army Tank-Automotive Command). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TM 750-244-6
OTHER PUBLICATIONS 00020
Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ASME Y14.38-2007

Army Acquisition Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 70-1
Army Logistics Readiness and Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 700-138
Army Medical Department Expendable/Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTA 8-100
Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items). . . . . . . . . . . . CTA 50-970
Field and Garrison Furnishings and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTA 50-909
Lubrication Order for the D7R Series II Dozer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LO 5-2410-241-13
Fuels and Lubricants Standardization Policy for Equipment Design,
Operation, and Logistic Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR 70-12
END OF WORK PACKAGE
0020-2
4
TM 5-2410-241-10 0021
OPERATOR MAINTENANCE
-
0 0 2 1 COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
SCOPE 0021
This work package lists the Components of End Item (COEI) and Basic Issue Items (BII) for the D7R Dozer to help
you inventory items for safe and efficient operation of the equipment.
GENERAL 0021
The COEI and BII information is divided into the following lists:
a. Components of End Item (COEI). This list is for information purposes only and is not authority to
requisition replacements. These items are part of the D7R Dozer. As part of the end item, these items must
be with the end item whenever it is issued or transferred between property accounts. COEI are removed
and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to
help you find and identify the items.
b. Basic Issue Items (BII). These essential items are required to place the D7R Dozer in operation, to
operate the dozer, and to perform emergency repairs. Although shipped separately packaged, BII must be
with the D7R Dozer during operation and when the dozer is transferred between property accounts. Listing
these items is your authority to request/requisition them for replacement based on authorization of the end
item by the Table of Organization and Equipment/Modified Table of Organization and Equipment (TOE/
MTOE). Illustrations are furnished to help you find and identify the items.
EXPLANATION OF COLUMNS IN THE COEI AND BII LISTS 0021
Column (1) Illus Number. Gives you the number of the item illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for
requisitioning purposes.
Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters),
followed by a minimum description when needed. The stowage location of COEI and BII is also included in this
column. The last line below the description is the part number and the Commercial and Government Entity
Code (CAGEC) (in parentheses).
Column (4) Usable On Code (UOC). When applicable, gives you a code if the item you need is not the same
for different models of equipment.
Column (5) U/I Unit of Issue. Indicates the physical measurement or count of the item as issued per the
National Stock Number shown in Column (2).
Column (6) Qty Rqr. Indicates the quantity required.
COEI LIST 0021
NOTE
There are no COEI for the D7R Dozer.
0021-1
TM 5-2410-241-10 0021
BII LIST 0021
Table 1. Basic Issue Items (BII). 0021
(1) (2) (3) (4) (5) (6)
ILLUS QTY
NUMBER NSN DESCRIPTION, PART NUMBER/(CAGEC) UOC U/I RQR
1 4930-00-253-2478 LUBRICATING GUN, HAND 1 EA 1
8F-9866/(11083)
2 5120-01-498-0127 SCREWDRIVER, PHILLIPS 2 EA 1
6V-7934/(11083)
3 5120-01-528-9361 SCREWDRIVER, FLAT TIP 3 EA 1
6V-7935/(11083)
4 5120-01-575-9654 PLIERS, SLIP JOINT 4 EA 1
7.5 in. (191.8 mm) 4
6V-6192 (11083)
5 5140-01-524-7563 BAG, TOOL 5 EA 1
211-0136/(11083)
6 5120-01-518-2402 WRENCH, ADJUSTABLE, 12-INCH LONG 6 EA 1
214-7330 /(11083)
0021-2
TM 5-2410-241-10 0021
BII LIST CONTINUED
Table 1. Basic Issue Items (BII) Continued. 0021
(1) (2) (3) (4) (5) (6)
ILLUS QTY
7 4210-01-493-8162 EXTINGUISHER, FIRE 7 EA 1
B500T/(54905)
8 5331-00-741-0674 SEAL 8 PK 1
5F1678/(11083)
9 5340-01-162-8676 COVER 9 PK 1
5H4018/(11083)
10 2815-01-654-5737 COVER 10 PK 1
5H4019/(11083)
11 5331-00-562-1073 RING 11 PK 1
4F7391/(11083)
12 LUBRICATION ORDER 12 EA 1
LO 5-2410-241-13/(19207)
13 MANUAL, OPERATORS 13 EA 1
TM 5-2410-241-10(19207)
0021-3
TM 5-2410-241-10 0021
BII LIST CONTINUED
Table 1. Basic Issue Items (BII) Continued. 00021
(1) (2) (3) (4) (5) (6)
ILLUS QTY
14 5340-01-580-2020 STRAP, RETAINING 14 EA 2
6Y-9280/(11083)
15 5340015796847 CLAMP, LOOP 15 EA 2
6Y-9281/(11083)
16 5306-01-429-3170 BOLT 16 EA 2
8T-4835/(11083)
17 2510-01-417-6883 STRAP 17 EA 2
9N-4233/(11083)
18 5310-01-102-2477 WASHER 18 EA 2
5P-8248/(11083)
19 5310-01-257-3245 WASHER 19 EA 2
8T-2561/(11083)
20 5306-01-439-1002 BOLT 20 EA 2
7X0326/(11083)
21 5310-01-098-0624 WASHER 21 EA 4
8T-4223/(11083)
22 5310-01-184-3538 NUT 22 EA 2
6V-8188/(11083)
END OF WORK PACKAGE
0021-4
4
TM 5-2410-241-10 0022
0 0 2 2 EXPENDABLE AND DURABLE ITEMS LIST
SCOPE 00022
This work package lists expendable and durable items you will need to operate and maintain the D7R Dozers,
Type I with Winch and Type II with Ripper. This listing is for informational purposes only and is not authority to req-
uisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except
Medical, Class V Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment,
or CTA 8-100, Army Medical Department Expendable/Durable Items.
EXPLANATION OF COLUMNS 00022
1. Column (1) Item Number. This number is referenced in the appropriate work package Initial Setup list or in
the narrative instructions to identify the item; e.g., Use antifreeze (WP 0022, Item 1).
2. Column (2) Level. This column identifies the lowest level of maintenance that requires the listed item.
C = Crew
F = Maintenance
3. Column (3) National Stock Number. This is the National Stock Number assigned to the item, which you can
use to requisition it.
4. Column (4) Item Name, Description, CAGEC, and Part Number. This provides the other information you
need to identify the item.
5. Column (5) U/I (Unit of Issue). This column shows the physical measurement or count of an item, such as
gallon, dozen, gross, etc.
0022-1
TM 5-2410-241-10 0022
Table 1. Expendable and Durable Items for the D7R Dozers. 0022
(1) (2) (3) (4) (5)
ITEM NATIONAL ITEM NAME, DESCRIPTION, CAGEC,

NUMBER LEVEL STOCK NUMBER AND PART NUMBER U/I
1 C 1 1 Antifreeze (coolant) 1 1
1 6850-01-383-4068 1 (1QK63) 672 4354 1
1 1 Gallon Bottle GL 1
1 6850-01-441-3257 1 (58536) A-A-52624 1
5 Gallon Can CN 1
1 6850-01-383-3918 1 (58536) A-A-52624 1
55 Gallon Drum DR 1
2 F 2 5340-00-450-5718 2 Cap set, protective, dust and moisture seal 2 2
(19207)/10935405 EA 2
3 C 3 3 Cleaning compound, solvent, type III 3 3
(81349) MIL-PRF-680
3 6850-01-474-2318 3 1 Gallon Can CN 3
6850-01-474-2320 3 5 Gallon Can CN 3
6850-01-474-2321 3 55 Gallon Drum DR 3
4 C 4 6850-00-926-2275 4 Cleaning compound, windshield 4 4
4 (OFTT5) 0854-000 4
16 Ounce Bottle BT 4
5 C 5 7930-00-282-9699 Detergent, general purpose, liquid 5 5
(83421) 7930-00-282-9699 5
1 Gallon Can CN 5
6 C 6 9140-00-000-0185 Diesel fuel: DL-1 grade, winter 6 6
(81346) A-A-52557 6
Bulk GL 6
7 C 7 Diesel fuel: DF-2 grade, regular 7 7
(81346) A-A-52557
9140-00-286-5294 7 Bulk GL 7
9140-00-286-5295 7 5 Gallon Can CN 7
9140-00-286-5296 7 55 Gallon Drum DR 7
8 C 8 9130-01-031-5816 8 Fuel, turbine: aviation 8 8
(81349) MIL-T-83133 JP-8 8
Bulk GL 8
9 C 9 Grease: automotive and artillery (GAA) 9 9
9150-01-197-7688 9 (81349) M-10924-A 9
2-1/4 Ounce Tube TU 9
0022-2
TM 5-2410-241-10 0022
Table 1. Expendable and Durable Items for the D7R Dozers - Continued. 0022
(1) (2) (3) (4) (5)

9150-01-197-7693 9 (81349) M-10924-B 9
14 Ounce Cartridge CA 9
9150-01-197-7690 9 (81349) M-10924-C 9
1-3/4 Pound Can CN 9
9150-01-197-7692 9 (81349) M-10924-E 9
35 Pound Can CN 9
10 C 10 Oil, lubricating, Type 1 Grade PE-10-1 10 10
9150-00-111-3199 (81349) MIL-PRF-21260, 10
5 Gallon Can CN 10
11 C 11 Oil, lubricating, OEA-30 Arctic 11 11
9150-00-402-4478 11 (33358) EMERY3908D 11
1 Quart Can QT 11
11 9150-00-402-2372 (81349) MIL-PRF-46167 11
5 Gallon Can GL 11
11 9150-00-491-7197 (81349) MIL-PRF-46167 11
55 Gallon Drum DR 11
12 C 12 Oil, lubricating, OE/HDO 10 12 12
12 9150-01-186-6727 (81349) M2104-1-10W 12
1 Quart Can CN 12
12 9150-01-496-1966 (81349) MIL-PRF-2104 12
1 Gallon Can CN 12
12 9150-01-496-1939 (81349) MIL-PRF-2104 12
13 C 13 Oil, lubricating, OE/HDO 30 13 13
13 9150-00-178-4726 (81349) MIL-PRF-2104 13
1 quart can CN 13
13 9150-00-188-9858 (81349) M2104-3-30W 13
5 Gallon Can CN 13
13 9150-00-189-6729 (81349) M2104-4-30W 13
14 C 14 9150-01-422-8901 Oil, lubricating, CHDO-40 14
14 (13873) SAE J2363

55 Gal Drum DR
15 C 15 Oil, lubricating, CHDO-5W/40 15
0022-3
TM 5-2410-241-10 0022
Table 1. Expendable and Durable Items for the D7R Dozers - Continued. 0022
(1) (2) (3) (4) (5)

9150-01-524-9134 15 (13873) SAE J2363 15
1 Quart Can QT 15
9150-01-524-9131 15 (13873) SAE J2363 15
5 Gallon Can CN 15
9150-01-524-9124 15 (13873) SAE J2363 15
16 C 16 Oil, lubricating, OE/HDO-15/40 16 16
16 9150-01-152-4117 (81349) M2104-1-15W40 16
1 Quart Can QT 16
16 9150-01-152-4118 (81349) M2104-3-15W40 16
5 Gallon Can CN 16
17 C 17 9150-00-231-2361 Oil, lubricating preservative, corrosion 17
inhibitor 17
(81349) MIL-PRF-3150
1 Quart
18 C 18 7920-00-205-1711 Rag, wiping 18
(64067) 7920-00-205-1711
50 Pound Bale BL
19 C 19 Strap, tiedown, electrical components 19 19
5975-00-903-2284 19 4 inch length, black 19
(96906)/MS3367-4-0 19
package of 100 HD 19
5975-00-984-6582 19 6 inch length, black 19
(96906)/MS3367-1-0 19
package of 100 HD 19
5975-00-935-5946 19 13.35 inch length, brown 19
(96906)/MS3367-2-1 EA 19
20 C 9905-00-537-8954 20 Tag, marker 20 20
(81349)/16742 20
Bundle of 20 BD 20
21 F 7510-00-040-5895 21 Tape, pressure sensitive adhesive 21 21
(81755)/ P5113-3 21
72 yard long, 1.5 inch wide RL 21
END OF WORK PACKAGE
0022-4
TM 5-2410-241-10
Index
Subject WP Sequence No.-Page No.
A
Abbreviations/Acronyms, List of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-7
Air Filter Elements, Engine Primary and Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014-1
B
Brake Systems, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5
C
Chemical, Biological, Radiological and Nuclear (CBRN) Contamination . . . . . . . . . . . . . . . . . . . . . . . WP 0001-6
Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021-1
Corrosion Prevention and Control (CPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
D
Decal/Data Plate Guide, Stowage and . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007-1
Description and Use of Operators Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004-1
Destruction of Army Materiel to Prevent Enemy Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
Dome Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013-1
E
Electrical System, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5
Electromagnetic Pulse (EMP) Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-6
Engine
Primary and Secondary Air Filter Elements Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014-1
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-2
Equipment
Characteristics, Capabilities, and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-6
Improvement Recommendations (EIRs), Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
Equipment Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1
Ether Starting Aid Cylinder Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015-1
Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022-1
F
Fire Extinguisher, Portable, Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-11
Flood Lamp Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016-1
Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-8
Fuel System - Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017-1
Fuse and Circuit Breaker Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018-1
G
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
I
Implement and Steering Hydraulic System, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-6
Index-1
TM 5-2410-241-10
Index - Continued
L
List
Abbreviations/Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-7
Expendable and Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022-1
M
Maintenance Forms, Records, and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
Major Components, Location and Description of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-2
O
Operation
At High Altitudes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7
In Extreme Cold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-3
In Extreme Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-5
In Mud or on Soft Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-6
In Saltwater Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7
In Sandy or Dusty Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-6
In Snow and on Ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-7
Portable Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-11
Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-1
Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005-1
Operator Controls and Indicators, Description and of Use of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004-1
Ozone Depleting Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
P
Powertrain, Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-4
Preparation for Storage or Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-2
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011-1
R
Recovery and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-9
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020-1
Reporting Equipment Improvement Recommendations (EIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1
S
Slave Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-2
Storage or Shipment, Preparation for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-2
Stowage and Decal/Data Plate Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007-1
T
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-1
Brake Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-2
Implement and Steering Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-6
Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-4
Threat of Chemical, Biological, Radiological, and Nuclear (CBRN) Contamination . . . . . . . . . . . . . . . WP 0001-6
Troubleshooting
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008-1
Index-2
TM 5-2410-241-10
Index - Continued
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010-1
Symptom Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009-1
W
Window Wiper Blade Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019-1
Index-3/(Index-4 Blank)
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts DATE
and Special Tool Lists (RPSTL) and
BLANK FORMS Supply Catalogs/Supply Manuals
Date you filled out this form.
For use of this form, see AR 25-30; the proponent agency is OAASA. (SC/SM).
TO (Forward to proponent of publication or form) (Include ZIP Code) FROM (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command Your mailing address
ATTN: AMSTA-LCL-MPP/TECH PUBS
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
TM Number Date of the TM Title of the TM
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
GRAPH NO. (Exact wording of recommended change must be given)
0007-3 Figure 2, Item 9 should show a lockwasher. Currently shows a

flat washer.
0018-2 Cleaning and inspection, Step 6, reference to governor support

pin (14) is wrong reference. Reference should be change to
(12).
SAMPLE
TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION
Your Name Your Phone Number Your Signature
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TO (Forward direct to addressee listed in publication) FROM (Activity and location) (Include ZIP Code) DATE
U.S. Army TACOM Life Cycle Management Command Date you filled out
ATTN: AMSTA-LCL-MPP/TECH PUBS Your Address this form
PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM Number Date of the TM Title of the TM
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED
SAMPLE
PART III REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

PLUS EXTENSION
Your Name Your Signature
Your Phone Number
APD V4.00
RECOMMENDED CHANGES TO PUBLICATIONS AND DATE
Use Part II (reverse) for Repair Parts and Special
BLANK FORMS Tool Lists (RPSTL) and Supply Catalogs/Supply
Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is OAASA
U.S. Army TACOM Life Cycle Management Command
PUBLICATION/FORM NUMBER DATE TITLE Operators Manual, D7R Series II Dozer, Type
TM 5-2410-241-10 31 October 2011 1 with Winch; Type II with Ripper
GRAPH NO.

PLUS EXTENSION
PUBLICATION/FORM NUMBER DATE TITLE Operators Manual, D7R Series II Dozer,
TM 5-2410-241-10 31 October 2011 Type 1 with Winch; Type II with Ripper
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED
PART III REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and

PLUS EXTENSION
APD V4.00
Manuals (SC/SM).
GRAPH NO.

PLUS EXTENSION
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED
PART III REMARKS (Any general remark, or recommendations, or suggestions for improvement of publications and

PLUS EXTENSION
APD V4.00
Manuals (SC/SM).
GRAPH NO.

PLUS EXTENSION
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED
PART III REMARKS (Any general remarks, recommendations, or suggestions for improvement of publications and

PLUS EXTENSION
APD V4.00
Manuals (SC/SM).
GRAPH NO.

PLUS EXTENSION
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED
PART III REMARKS (Any general remarks, recommendations, or suggestions for improvement of publications and

PLUS EXTENSION
APD V4.00
By Order of the Secretary of the Army:
RAYMOND T. ODIERNO
General, United States Army
Official: Chief of Staff
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
1125505
Distribution:
To be distributed in accordance with the initial distribution number (IDN) 257884

requirements for TM 5-2410-241-10.
THE METRIC SYSTEM AND EQUIVALENTS
Linear Measure Square Measure
1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches
1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet
1 Kilometer = 1000 Meters = 0.621 Miles 1 Sq Kilometer = 1,000,000 Sq Meters = 0.0386 Sq Miles
Weights Cubic Measure
1 Gram = 0.001 Kilograms = 1000 Milligrams = 0.035 Ounces 1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches
1 Kilogram = 1000 Grams = 2.2 Pounds 1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet
1 Metric Ton = 1000 Kilograms = 1 Megagram = 1.1 Short Tons
Temperature
Liquid Measure
5/9 (F - 32) = C
1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces 212 Fahrenheit is equivalent to 100 Celsius
1 Liter = 1000 Milliliters = 33.82 Fluid Ounces 90 Fahrenheit is equivalent to 32.2 Celsius
32 Fahrenheit is equivalent to 0 Celsius
9/5 C +32 = F
APPROXIMATE CONVERSION FACTORS
To Change To Multiply By To Change To Multiply By
Inches Centimeters 2.540 Centimeters Inches 0.394
Feet Meters 0.305 Meters Feet 3.280
Yards Meters 0.914 Meters Yards 1.094
Miles Kilometers 1.609 Kilometers Miles 0.621
Sq Inches Sq Centimeters 6.451 Sq Centimeters Sq Inches 0.155
Sq Feet Sq Meters 0.093 Sq Meters Sq Feet 10.764
Sq Yards Sq Meters 0.836 Sq Meters Sq Yards 1.196
Sq Miles Sq Kilometers 2.590 Sq Kilometers Sq Miles 0.386
Acres Sq Hectometers 0.405 Sq Hectometers Acres 2.471
Cubic Feet Cubic Meters 0.028 Cubic Meters Cubic Feet 35.315
Cubic Yards Cubic Meters 0.765 Cubic Meters Cubic Yards 1.308
Fluid Ounces Milliliters 29.573 Milliliters Fluid Ounces 0.034
Pints Liters 0.473 Liters Pints 2.113
Quarts Liters 0.946 Liters Quarts 1.057
Gallons Liters 3.785 Liters Gallons 0.264
Ounces Grams 28.349 Grams Ounces 0.035
Pounds Kilograms 0.454 Kilograms Pounds 2.205
Short Tons Metric Tons 0.907 Metric Tons Short Tons 1.102
Pound-Feet Newton-Meters 1.356 Newton-Meters Pound-Feet 0.738
Pounds per Sq Kilopascals 6.895 Kilopascals Pounds per Sq 0.145

Inch Inch
Miles per Gallon Kilometers per Liter 0.425 Kilometers per Liter Miles per Gallon 2.354
Miles per Hour Kilometers per Hour 1.609 Kilometers per Hour Miles per Hour 0.621
PIN: 086966-000

TM 5 2410 241 10

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TM 5-2410-241-10

D7R SERIES II DOZER

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

This page is blank.

EXPLANATION OF SAFETY WARNING ICONS 0000

EXPLANATION OF HAZARDOUS MATERIALS ICONS CONTINUED 0000

FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.

GENERAL SAFETY WARNINGS DESCRIPTION 0000

COMPRESSED AIR 0000

HEARING PROTECTION 0000

HOT COMPONENTS 0000

GENERAL SAFETY WARNINGS DESCRIPTION CONTINUED 0000

PRESSURIZED COOLING SYSTEM 0000

SLAVE STARTING ENGINE 0000

When slave starting the engine:

GENERAL SAFETY WARNINGS DESCRIPTION CONTINUED 0000

DO NOT operate arctic heater when machine is running.

HAZARDOUS MATERIALS WARNINGS DESCRIPTION 0000

HAZARDOUS MATERIALS WARNINGS DESCRIPTION CONTINUED 0000

CARBON MONOXIDE (EXHAUST GASES) CAN KILL!!!! 0000

The Best Defense Against Carbon Monoxide Poisoning Is Good Ventilation!

HAZARDOUS MATERIALS WARNINGS DESCRIPTION CONTINUED 0000

CARC PAINT 0000

HAZARDOUS WASTE DISPOSAL 0000

HYDRAULIC SYSTEM PRESSURE 0000

HAZARDOUS MATERIALS WARNINGS DESCRIPTION CONTINUED 0000

CBRN EXPOSURE 0000

If CBRN (chemical, biological, radiological, or nuclear) exposure is suspected, personnel wearing

To order this CBRN decal use:

SOLVENT CLEANING COMPOUND 0000

HAZARDOUS MATERIALS WARNINGS DESCRIPTION CONTINUED 0000

WORK SAFETY 0000

LIST OF EFFECTIVE PAGES/WORK PACKAGES -

Front Cover . . . . . . . . . . . . . . . . . . . . . . 0 Chapter 4 title page (2 pgs) . . . . . . . . . . 0

TECHNICAL MANUAL HEADQUARTERS

D7R SERIES II DOZER

D7R SERIES II DOZER

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

How To Use This Manual

TABLE OF CONTENTS - CONTINUED -

Lamp and Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-27

TABLE OF CONTENTS - CONTINUED -

Figure 7. Washer Fluid Tank and Fuel Filler Cap. . . . . . . . . . . . . . . . . . . . .0012-10

TABLE OF CONTENTS - CONTINUED -

Fuel System - Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017

HOW TO USE THIS MANUAL

FEATURES OF THIS MANUAL 0000

For destruction of Army materiel to prevent enemy use, refer to TM 750-244-6.

PREPARATION FOR STORAGE OR SHIPMENT 0001

Storage Site 0001

Maintenance Services. Prior to storage, perform the next scheduled PMCS.

PREPARATION FOR STORAGE OR SHIPMENT CONTINUED

Chemical Agent Resistant Coating (CARC) paint debris may be considered

PREPARATION FOR STORAGE OR SHIPMENT CONTINUED

Exercise equipment in accordance with Table 1 and the following instructions:

Table 1. Exercise Schedule. 0001

Procedures for Common Components and Miscellaneous Items 0001

PREPARATION FOR STORAGE OR SHIPMENT CONTINUED

ELECTROMAGNETIC PULSE (EMP) EXPOSURE 0001

LIST OF ABBREVIATIONS/ACRONYMS 0001

LIST OF ABBREVIATIONS/ACRONYMS CONTINUED