Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

2011

IVING E
DR Q
IC A N PILE

UI
Shanghai ZhenLi Equipment Company

P M E N T,
American Piledriving Equipment Inc.
J&M Official Manufacturer
ER

NC
AM .

Steel Pipe Piles


Driving / Extracting
-Bridge Construction -Earthquake proofing
-Dock Construction -Tunnels
-Offshore Oil / Templates -Land Reclimation
-High Speed Rail -Temporary Foundation
-Road and Highway -Permanant Foundation
-Structual Buildings -Airport Runways
-Power Grids -Subway Construction
-Cummunication Towers -Underwater Foundation

Shanghai Office Phone: 021-56771221


233
www.apevibro.cn
A.P.E. Vibratory Hammers
We know its not everyday you are going to need to drive a 22m
diameter pile. These special government projects push the lim-
its of hydraulic vibratory hammer technology, but you too can
benifit from the hundreds of hours and millions of dollars spent
on research and development from these projects. When you
buy APE products you get all the advantages of APE technology
which have made APE products so important for the Chinese
and U.S. governments. Whether your driving a 22m diameter
pile or a 200mm diameter pile we are looking forward to work-
ing with you today!

Introducing the APE 200 Series Vibro


The APE 200 Series are our most popular vibratory hammer
models due to their high power and good price. The APE 200
series vibro can drive or extract pipe piles from 600mm to 3
meters in diameter. The 200 Series vibros are produced in
Shanghai, China, which means big price savings for anybody
in the Asia/Pacific region looking to use one. All fabrication, High power, light weight
machining, and assembly are done in our facility by trained
APE personnel. The APE 200 series have a 15-year history of
success worldwide and many happy customers are still using Model 200 driving 2.4m diameter piles
the 200 line today. Visit us on the web at www.apevibro.cn for
more details and videos!

SPECIAL FEATURES
High power, light weight - Light weight allows crane operators
to reach farther and do more work without moving the crane.
Moving the crane eats time, the more work you can do without
moving it the more profit you can make.

Two Stage Suppressor - A feature unique ONLY to APE and


internationally patented, allows the startup and shutdown of the
hammer to be extremely soft on the crane. APE uses super large
rubber elastomers that make startup so soft that an APE 200-6
can by vibrated from a 12-ton forklift or hydraulic spotter crane 1st 2nd
with no problem. APE patented rubber elastomers have an aver- Stage Stage
age life of 15 years. Many competitors have tried to copy them,
During Startup and Shutdown only the first
but 20 years of experience making elastomers is difficult to copy.
stage is used; protecting your crane and crew
See our website at www.apevibro.cn for more details and video
demonstrations!
Model 200-6 driving 600mm diameter piles
First Harbor Marine
Engineering Groups
team inspects the pile
prior to driving.

DRIVING INNOVATION
PROJECT: HONGKONG ZHUHAI-MACAU BRIDGE 2011
In cooperation with the China Construction Bureau and Tianjins First Harbor Engi-

8
neer Group, the Octa-Kong project, started on April 20th 2011 to create two man-
made islands in the South China Sea for the HZM Bridge. The project required the
largest piles in the world made by ZPMC in Shanghai. Using 8x APE 600s linked
together, APE created the Octa-Kong, which is by far the largest vibro in the world.

PILE DIAMETER: 22 meters


PILE HEIGHT: 40-60 meters
PILE WEIGHT: 450-600 metric tons

HAMMER TYPE: 8x APE 600s linked together


HAMMER WEIGHT: 502 metric tons
DRIVE FORCE: 4,450 metric tons

POWER UNIT: 9,600 Horse Power


The Octa-Kong
HIGHEST QUALITY
#1 Quality - There is no doubt that when you buy APE equipment you can rest assure you are buying the highest quality
product in the market. When large projects like the Hong Kong Zhuhai-Macau bridge happen, the Chinese government
doesnt even consider using anything less than the best, and nor should you. Dont be fooled by those selling cheap prod-
ucts, because when those products break down and take months to service they will no longer be cheap. My first suggestion
to any company that has not experienced using a high quality hammer is to try renting one for a month and see the differ-
ence. For even more examples of how our machines are built visit our website at www.apevibro.cn or visit our Shanghai
branch today!

At APE we have a saying:


IMPORTED PARTS LIST
High quality parts imported from Always buy the best
USA, Germany and Australia. because the best is
barely good enough.
Small elastomers (Stage 2)
-Pat Hughes
Large elastomers (Stage 1)
When we buy tools to work
Underwater seal kit on our hammers we buy
the best. When we use
Gun drilled top-plate seals to put in our clamps
we use the best. We do this
Hydraulic motors because we know that even
the best parts the world
Over-sized bearings markets have to offer will
still eventually break or
Drive gears wear out. No man-made
tool is going to last forever,
Clamp seal kit therefore our philosophy is
that if we are going to build
Clamp Jaws something, lets use the best
available parts to create a
Safety check valves truly outstanding product
that will last as long as pos-
APE 200-6 driving 1m diameter piles with cross beam sible and break down as
More details on www.apevibro.cn
little as possible.

DESIGNED TO RENT

Renting hammers is APEs primary business. At any given time APE has about 350+ hydraulic vibratory hammers on rent
around the world. When hammers go on rent they often take a lot more abuse compared to when customers buy them.
Often they are overworked, loaded on trucks improperly, gear oils are not checked, diesel fuel used is the lowest quality,
hoses are run over with trucks, and sometimes hammers are dropped. Whats amazing is that of all these 350+ hammers,
only 20 service men and women cover them all. If APE had to service every hammer when it goes on a job we would go out
of business, especially in the United States where a single hour of labor can cost 1,500 RMB. APE hammers are designed to
take a high amount of abuse. That is why APE uses an over designed cooling system, extra hydraulic oil filter system, added
fuel filters, install gear pumps which still work even with extremely dirty oil, and more.
For even more info and videos about APE rental quality go to www.apevibro.cn!
ADVANCED FEATURES
Underwater Driving - Unique ONLY to APE is underwater tech-
nology that allows all APE equipment to go 100m underwater with-
out modification. In certain special cases for the Oil industry APE
equipment has gone as far as 400m underwater. Due to special
custom FAG bearings, high quality seals, helically cut gears, and
highly accurate machining, have no fear to take your APE hammer
underwater on your next job! See our website for more info on
underwater technology at www.apevibro.cn.

Multiple Linked Vibro System (MLVS) - Invented by APE in


1995, two or more APE hammers can be linked together for diffi-
cult driving conditions. APE hammers can be connected together
for difficult jobs, then separated again for easier jobs. As you can
see in the main photo, APE leads the industry in MLVS technology.
See more at www.apevibro.cn.

Gun Drilled Top Plate - Unique ONLY to APE is a special


Underwater pile extraction imported cover plate on top of the gearbox that has been gun-
drilled to allow hydraulic oil to flow to all motors and clamp ports
without hoses. This reduces parts by 10%, increases hammer life,
and increases cooling capacity. For more on gun-drilled top plate
advantages see our website at www.apevibro.cn.

SHOWN LEFT: Hydraulic oil


flows through the top plate in-
stead of hoses that get tangled
and broken. All APE equipment
uses this advanced technology for
increased life of the machine and
less chance of down time.
2x APE hammers linked together (MLVS)
Double the power when you need it.
Single piece eccentrics - Unique ONLY to APE are our special
eccentrics inside the gearbox that are casted and machined as one
piece. This advanced casting and machining process allows the
gearbox to be free of any bolts. All other vibros on the market use
bolts in the gearbox, and WHEN they break, not IF, it will destroy
the entire gearbox. Many have decided to buy APE machines on
this single feature alone, because when contractors are down for 3
months fixing a gearbox the dollars adds up. See our website for
more information at www.apevibro.cn.

APE 200 driving electrical grid piles No bolts, one piece


Features and benefits to choosing A.P.E. :

1. PRICE
Import quality, domestic price. APE controls about 70% of the U.S. market for hydraulic vibratory ham-
mers. This means that U.S. customers have enjoyed great prices due to large volume production. Since
1999 A.P.E. has made about 40% of its vibratory hammer components in China, so in 2008 when APE
Shanghai (ZhenLi) opened we already had years of experience producing high-end components for our
machines. Now customers in China can enjoy these same benefits and prices. Currently in China, about
65% of APE hammers are made in Shanghai; the other 35% is imported from the USA. The imported
parts include key components like bearings, electrical systems, motors, pumps, manifolds, and seal kits.
When you buy A.P.E. you get an import quality product at a domestic price. Call us for a quote today!

2. RELIABILITY
The biggest time waster on a jobsite is broken down equipment. You need a product that is going to
work with as little downtime as possible. APE hydraulic vibratory hammers use 30% less parts than any
of our competitors, can run for 24 hours per day, use extra large cooling system for hot weather, have
oversized bearings for better heat protection, and is backed by a 1 year warranty on all parts. The aver-
age lifetime of an A.P.E. hammer and power unit is about 15+ years. Dont be fooled, not every import
hammer is the same, go with a brand that has proven itself in the market for more than 20 years. We
invite you to see our shop or local jobsite with APE equipment today!

3. VIP 24 HOUR SERVICE.


Time is money. You want a company that is going to answer the phone when you need help. Service
is not to be underestimated. On jobsites things happen, equipment is dropped, tools are run over by
trucks, wires get tangled up and broken, and occasionally a part is going to need replacing. APEs Shang-
hai facility has trained service personnel and spare parts for any sized hammer. We hope to have the op-
portunity to work with you soon. Come experience why so many have chosen A.P.E. equipment today!
VibraTory Driver/extractor Specifications
Model 15 20 50 100 150 150T 200 200T 200-6 200-6T 300 400 600
600 in-lb 900 in-lb 1,300 in-lb 2,200 in-lb 2,200 in-lb 2,600 in-lb 4,400 in-lb 5,200 in-lb 6,600 in-lb 7,800 in-lb 6,500 in-lb 13,000 in-lb 20,000 in-lb
Eccentric Moment 6.9 kg-m 10.3 kg-m 15 kg-m 25 kg-m 25 kg-m 30 kg-m 50.80 kg-m 60 kg-m 76 kg-m 89.9 kg-m 74.8 kg-m 150 kg-m 230 kg-m

29 tons 43 tons 50 tons 88 tons 102 tons 120 tons 170 tons 201 tons 255 tons 301 tons 180 tons 360 tons 556 tons
Drive Force 259 kN 382 kN 445 kN 783 kN 907 kN 1,067 kN 1,512 kN 1,788 kN 2,268 kN 2,677 kN 1,601 kN 3,203 kN 4,952 kN

Frequency (vpm) 0-1,850 0-1,850 0-1,650 400-1,650 400 - 1,800 400-1,800 0-1,650 0 - 1,650 0-1,650 0-1650 400-1,400 400-1,400 400-1,400

30 tons 30 tons 60 tons 60 tons 80 tons 80 tons 150 tons 150 tons 200 tons 200 tons 200 tons 250 tons 250 tons
Max Line Pull 266 kN 266 kN 534 kN 534kN 711 kN 711 kN 1,335 kN 1,335 kN 1,779 kN 1,779 kN 1,779 kN 2,224 kN 2,224 kN

2,900 lbs 3,500 lbs 4,500 lbs 7,900 lbs 8,800 lbs 8,800 lbs 16,500 lbs 16,500 lbs 22,000 lbs 22,000 lbs 22,000 lbs 32,000 lbs 38,000 lbs
Suspended Weight 1,315 kg 1,587 kg 2,812 kg 3583 kg 3,900 kg 3,990 kg 7,483 kg 7,483 kN 9,977 kg 9,977 kg 9,977 kg 14,512 kg 17,236 kg

75 in 14 in 14 in 14 in 14 in 14 in 14 in 14 in 14 in 14 in 14 in 26 in 36 in
Throat Width 191 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 35.5 cm 66 cm 91.4 cm

75 in 42 in 52 in 88 in 88 in 88 in 101 in 101 in 139 in 139 in 106 in 120 in 170 in


Length 191 cm 106.6 cm 132 cm 223 cm 223 cm 223 cm 256 cm 256 cm 353 cm 353 cm 269 cm 305 cm 432 cm

50 in 64 in 64 in 68 in 72 in 72 in 89 in 89 in 89 in 89 in 92 in 101 in 102 in
Height w/o clamp 127 cm 157 cm 157 cm 173 cm 183 cm 183 cm 226 cm 226 cm 226 cm 226 cm 269 cm 256 cm 259 cm

STANDARD BEAMS
Length Weight A B C D E F G H I J K L M N P R

8 Ft 3,300 lbs 98 in 84 in 12 in 6 in 13.75 in 12 in 12 in 3 in 5 in 3.31 in 2.75 in 5.5 in 6.5 in 6 in 8 in


-
2.43 m 1496 kg 2.48 m 2.13 m 305 mm 152 mm 349 mm 305 mm 305 mm 76 mm 127 mm 84 mm 70 mm 140 mm 165 mm 152 mm 203 mm

11 Ft 4,500 lbs 132.5 in 120 in 12 in 6 in 13.41 in 12 in 12 in 3 in 5 in 3.31 in 2.75 in 5.5 in 6.5 in 6 in 8 in 9 in


3.35 m 2,041 kg 3.4 m 3.04 m 305 mm 152 mm 340 mm 305 mm 305 mm 76 mm 127 mm 84 mm 70 mm 140 mm 165 mm 152 mm 203 mm 229 mm

3.35m Beam (11ft) 2.43m Beam (11ft)

CROSS BEAMS (QUAD BEAMS) FOR 200-6, 400, AND 600


3 pc. Quad
Weight A B C D F H
Beam

11 ft 9,500 lbs 134 in 136 in 53 in 31 in 30 in 6 in


3.35 m 4,309 kg 340 cm 345 cm 134.6 cm 78.7 cm 76.2 cm 152 mm

15 ft 13,000 lbs 180 in 184 in 75 in 31 in 41 in 6 in


3.93 m 5896 kg 457.2 cm 467.3 cm 190.5 mm 78.7 cm 104 cm 152 mm

17 ft 15,000 lbs 206 in 208 in 89 in 31 in 41 6 in


5.18 m 6803 kg 523.2 cm 528.3 cm 226 cm 78.7 cm 104 cm 152 mm Cross (Quad) Beam


STANDARD PIPE CLAMPS

Piston Piston Clamp


Model Weight Cyl. Force A B C D E F G H J K L
Dia. Stroke Force

1,500 lbs 8 in 2.25 in 226 kips 452 kips 25.63 in 11 in 18.63 in 6 in 6.63 in 6.25 in 1.5 in 14 in 10.63 in 11 in 23.38 in
100
680 kg 203 mm 57 mm 1,005 kN 2,010 kN 651 mm 279 mm 473 mm 152 mm 168 mm 159 mm 38 mm 355 mm 270 mm 279 mm 594 mm

2,000 lbs 8 in 2.25 in 226 kips 452 kips 28.56 in 11 in 22.56 in 10.81 in 6.63 in 7.25 in 1.5 in 14 in 11 in 11 23.25 in
200
907 kg 203 mm 57 mm 1,005 kN 2,010 kN 725 kN 279 mm 573 mm 274 mm 168 mm 184 mm 38 mm 355 mm 270 mm 279 mm 590 mm

Shown Left:
8 foot beam
Model 200 Cas-
sion clamps
Let A.P.E. help your company make more profit on your
next pipe pile job. When you buy APE equipment you
team with a crew of the most experienced pile drivers on
the planet. We dont just sell equipment, we work with
you to find solutions for your project and provide train-
ing to your crew. We look forward to working with you
on your next project. Call, E-mail, or text us today.

David J. White Dear Customer,
Managing Director
Since 1990 I have watched APE grow from 0% market
Language: English or Chinese share to 70% market share in the United States. I believe
Mobile China: +86-15800836528 this was done due to a combination of great innovation
Mobile USA: +1-206-422-2475 and customer relationships. I believe that as APE opens
E-mail: davidw@apevibro.com its products to the China market a great responsibility
is laid on our shoulders, not only to represent APE but
to also represent an American company in China. After
Steve Gough living in China for 11 years I realize more than ever the
International Sales Manager importance of good communication and mutual respect
for each other. Many of our loyalist customers started
Language: English or Chinese out with competitor equipment that failed to have service
Mobile USA: +1-206-669-5977 and quality. Around the world there are many people
Mobile China: +86-13718668682 out there to take your money, and since APE is the larg-
E-mail: steveg@apevibro.com est vibratory hammer company you can be sure there
are many fake APE hammers and parts in the market. I
encourage you to call me direct at anytime if you think
you have purchased fake equipment, or received a ques-
Mr. Yang
Domestic Sales and Service
Special Projects Engineer
tionable quote for APE goods and services. SEMW is
our ONLY distributor in China. I encourage and invite
you to come to Shanghai to meet our staff and see our
Language: Chinese or Written English clean facility where we make these products. Im looking
Mobile China: +86-13597997954 forward to meeting you soon. Please call, text, or e-mail
E-mail: yang@apevibro.com me at anytime.

Thank you,
David J. White
Managing Director APE China

You might also like