Feed Stock Calculations PDF

RefineryFeedstocks &Products Properties&Specifications
JohnJechura jjechura@mines.edu
Updated:August13,2015
Gases
Polymer- Sulfur
ization Plant
Sulfur
LPG
Sat Gas
Gas Plant
Butanes Fuel Gas

Alkyl
Feed LPG
Alkylation
Gas Polymerization
Separation & Naphtha
Stabilizer Isom-
erization
Light Naphtha
Alkylate
Aviation
Isomerate
Gasoline
Automotive
Gasoline
Reformate
Naphtha Solvents
Heavy Naphtha
Hydro-
Naphtha Reforming
treating Naphtha
Atmospheric
Distillation
Jet Fuels
Kerosene
Crude
Desalter Kerosene
Oil
Distillate Cat Solvents
AGO Hydro- Naphtha Distillate
cracking Treating &
Hydro-
Blending
Heating Oils
treating
Gas Oil Fluidized
Cat Diesel
LVGO Hydro- Catalytic
treating Cracking Distillates
Vacuum
Distillation
Fuel Oil
HVGO
Cycle Oils
Residual
Fuel Oils
DAO
Solvent
Deasphalting SDA
Coker Asphalts
Bottoms
Naphtha Naphtha
Visbreaking Heavy Distillates

Fuel Oil
Coker Bottoms
Vacuum Gas
Lube Oil Lubricant
Residuum Oil
Solvent Greases
Dewaxing
Waxes
Waxes
Coking Light Coker
Gas Oil
Coke
2
Topics
Quantity&Quality
Chemicalcomposition
Distillationanalyses
Propertiesofdistillationfractions
Productsasdefinedbytheirproperties&specifications
Composition,boilingpointranges,and/orvolatility
Propertiesspecificforcertaindistillationfractions
Autoignition tendency octane&cetane number
3
CrudeOilasRefineryFeedstock
CrudeOil
Complexmixtureofhydrocarbons&heterocompounds
Dissolvedgasestononvolatiles(1000F+boilingmaterial)
C1 toC90+
Compositionsurprisinglyuniform
Element Wt%
Carbon 84 87
Hydrogen 11 14
Sulfur 0 5
Nitrogen 0 0.2
Otherelements 0 0.1
5
PrimaryHydrocarbonMolecularTypes
Paraffins
Carbonatomsinterconnectedbysinglebond
Otherbondssaturatedwithhydrogen nHexane iHexane
Naphthenes
Ringedparaffins (cycloparaffins)
Allotherbondssaturatedwithhydrogen
Cyclohexane Methylcyclopentane Decalin
Aromatics
Sixcarbonring(multiplebonding)
Bondsinring(s)areunsaturated
Olefins
Usuallynotincrudeoil Benzene Naphthalene
Formedduringprocessing
Atleasttwocarbonatomsinterconnectedby
(unsaturated)doublebond
DrawingsfromNISTChemistryWebBook 1Hexene cis3Hexene trans3Hexene
http://webbook.nist.gov/chemistry/
6
ExampleHeterocompounds
Composition&AnalysisofHeavyPetroleumFractions
ModelingandSimulationofCatalyticReactorsforPetroleumRefining.
K.H.Altgelt &M.M.Boduszynski
byJorgeAncheyta,JohnWiley&Sons,2011
MarcelDekker,Inc.,1994,pg.16
7
DistributionofCompounds
Carbon Boiling Point Paraffin

No. C F Isomers Examples
5 36 97 3 Gasoline
8 126 259 18
10 174 345 75
12 216 421 355
15 271 520 4347 Diesel & jet fuels, middle distillates
20 344 651 3.66E+05 Vacuum gas oil
25 402 756 3.67E+07 Atmospheric residue
30 449 840 4.11E+09
35 489 912 4.93E+11
40 522 972 6.24E+13
45 550 1022 8.22E+15
60 615 1139 2.21E+22 Vacuum residue
80 672 1242 1.06E+31
100 708 1306 5.92E+39 Nondistillable residue
Composition&AnalysisofHeavyPetroleumFractions
K.H.Altgelt &M.M.Boduszynski
MarcelDekker,Inc.,1994,pp.23&45
8
CrudeOilAssay
Indicatesdistributionquantity &quality ofcrudeoilfeedstock

Definitionsbaseduponboilingpointtemperatureranges
Representsexpected productsfromcrude&vacuumdistillation
Completenessofdatadependsuponsource
Publicreportvs.inhouseanalyticallaboratory
Qualitymeasures
Specific/APIgravity
Sulfurcontent
Octanenumber
Cetanenumber
Viscosity
Carbonresidue
9
100 97.8F
Ethane & Lighter
180F
90
Temperaturesdefinethe Propane
80 boundariesbetween fractions
Butanes
70
350F Pentanes
400F
60 Light Naphtha
Barrels
50 Heavy Naphtha
40 Mixedpropertyvaluesforthe Distillate
650F
entirefraction AGO
30
LVGO
20 850F
HVGO
10
1050F
Vacuum Resid
0
Total Continuum Fractions
12
CrudeOilsAreNotCreatedEqual
13
CrudeOilProperties
Distillationanalysis/Boilingpointrange
Amountcollectedfrombatchdistillationattheindicatedtemperature
Standardizedtests ASTMD86,D1160,
MostusefulisTBP(TrueBoilingPoint)
Specificgravity,o ratioliquiddensity@60F&1atm tothatofwater@60F&1atm

Airsaturated: 8.32828lb/gal
PureWater: 999.017kg/m=8.33720lb/gal
APIgravity.Higherdensity lowerAPI
141.5 141.5
API 131.5 o
o 131.5 API
Watsoncharacterizationfactor.12 13(paraffinic)to10(aromatic)
T 3
K b T inunitsofR
W b
o
14
CrudeOilProperties
Sulfur,nitrogen,&metalscontent Propertiesappropriateforcertainboiling
pointranges
Sulfur
Sourvs.sweet ~0.5wt%cutoff Octanenumber
Restrictionsonsulfurinfinalproducts Cetanenumber
Nitrogen Viscosities
Canpoisoncatalysts Carbonresidue
Usuallytolerateupto0.25wt%
Nickel,vanadium,copper
Canpoisoncatalysts
Tendtobeinthelargest
molecules/highestboilingfractions
15
DistillationAnalysisTypes
TrueBoilingPoint(TBP) ASTMD2892
14to18theoreticalstages
Nearinfinitereflux(5:1refluxratiomin)
Nohotterthan650Ftominimizecracking
Maxvaportemperature410 F
Pressurelevels
760mmHg(1atm)
100mmHg
2mmHg(min)
ASTMD289213,StandardTestMethodforDistillationofCrudePetroleum
(15TheoreticalPlateColumn)
16
ASTMD86
Lowresolution nopacking,
refluxfromheatlosses
1atm;nohotterthan650F
minimizecracking
CorrelationstocorrecttoTBPbasis
600
500
400
TBPTemperature[F]
300
200
100
0
0 100 200 300 400 500
D86Temperature[F]
http://www.koehlerinstrument.com/products/K45601.html
17
ASTMD1160
Usedonresids (650F+)
Relativelylowresolution
Vacuumconditions 10
to40mmHg;nohotter
than1000FAEBP
Correlationstocorrectto
atmosphericpressure&
TBPbasis
http://www.lazarsci.com/d1160.htm
18
ShortPathDistillation
Singlestageflash
Extremelylowpressures
0.1mmHgorless
Characterizedeepcutresids
http://www.chemtechservicesinc.com/shortpathdistillation.html
19
SimulatedDistillation ASTM2887
Relativelylowresolutiongaschromatography
Severalthousandtheoreticalstages
EssentiallyTBPtemperatures wt%basis
Temperaturesinferredfromelutiontimes
Calibratedwithnparaffinmixture
20
CrudeOilAssay Hibernia(fromChevronsite)
Whole Light Medium Heavy Kero Atm Light Heavy Vacuum Atm
Crude Naphtha Naphtha Naphtha Gas Oil VGO VGO Resid Resid
TBP Temp At Start, C Start 10 80 150 200 260 340 450 570 340
TBP Temp At End, C End 80 150 200 260 340 450 570 End End
TBP Temp At Start, F Start 55 175 300 400 500 650 850 1050 650
TBP Temp At End, F End 175 300 400 500 650 850 1050 End End
Yield at Start, vol% 2.3 8.0 20.8 30.0 39.5 54.0 73.2 85.8 54.0
Yield at End, vol% 8.0 20.8 30.0 39.5 54.0 73.2 85.8 100.0 100.0
Yield of Cut (wt% of Crude) 4.4 11.5 8.5 9.1 14.6 20.0 13.7 16.7 50.4
Yield of Cut (vol% of Crude) 5.6 12.9 9.2 9.5 14.6 19.1 12.6 14.2 46.0
Gravity, API 33.5 81.9 54.8 47.3 40.2 33.9 27.3 20.2 10.0 19.6
Specific Gravity 0.86 0.66 0.76 0.79 0.82 0.86 0.89 0.93 1.00 0.94
Sulfur, wt% 0.53 0.00 0.00 0.01 0.05 0.27 0.57 0.91 1.46 0.96
Mercaptan Sulfur, ppm 0 0 0 1
Nitrogen, ppm 1384 0 0 0 1 56 579 2050 5860 2729
Hydrogen, wt% 16.2 13.9 14.2 13.7 13.2 12.9 12.5
Viscosity @ 40 C (104 F), cSt 6.73 0.48 0.67 1.04 1.72 4.10 19.04 3.05E+02 4.E+05 2.89E+02
Freeze Point, C 51 -122 -96 -68 -39 -2 30 53 78 63
Freeze Point, F 125 -188 -141 -90 -39 28 87 128 172 146
Pour Point, C 7 -128 -101 -71 -42 -7 26 48 35 36
Pour Point, F 44 -198 -151 -96 -43 20 79 119 95 96
Smoke Point, mm (ASTM) 7 35 32 27 22 17 11 5 2 4
Aniline Point, C 77 71 53 55 61 70 84 95 106 94
Aniline Point, F 171 160 127 131 142 159 183 204 222 201
Total Acid Number, mg KOH/g 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Cetane Index, ASTM D4737 40 47 56
Diesel Index 57 131 70 62 57 54 50 41 22 39
Characterization Factor (K Factor) 12.0 12.6 11.7 11.8 11.8 11.8 12.0 12.0 12.1 12.0
Research Octane Number, Clear 71.8 64.1 37.3
Motor Octane Number, Clear 70.3 62.5
Paraffins, vol% 84.9 48.8 45.4 38.6
Naphthenes, vol%
Aromatics, vol%
15.1
0.0
32.4
18.8
39.5
14.9
40.9
20.0 Simpleanalysis
Thiophenes, vol%
Molecular Weight 244 102 115 144 175 226 319 463 848 425
Gross Heating Value, MM BTU/bbl 5.88 4.84 5.37 5.55 5.72 5.87 6.04 6.23 6.50 6.24
Gross Heating Value, kcal/kg 10894 11589 11212 11121 11009 10896 10765 10595 10310 10582
Gross Heating Value, MJ/kg 45.6 48.5 46.9 46.5 46.1 45.6 45.0 44.3 43.1 44.3
Heptane Asphaltenes, wt% 0.1 0.6 0.2
Micro Carbon Residue, wt% 2.6 14.8 5.2
Ramsbottom Carbon, wt% 2.3 13.2 4.6
Vanadium, ppm 1 5 2
Nickel, ppm 1 4 1
Iron, ppm 1 3 1
http://crudemarketing.chevron.com/crude/north_american/hibernia.aspx
21
CrudeOilAssay Hibernia(fromExxonMobilsite)
Vacuum
Hvy GasOil Vacuum
Whole Butane Lt. Naphtha Kerosene Diesel 650 Residue
HIBER11Z crude and Naphtha 165 330 480 1000F 1000F+
200to Lighter C5165F 330F165 480F330 650F480 650to 1000to
1499 200to60 60to165 to330 to480 to650 1000 1499
Cutvolume,% 100 1.51 5.68 14.83 14.76 17.03 28.89 17.29
APIGravity, 33.9 121.42 81.02 54.91 43.1 34.04 24.71 12.65
SpecificGravity(60/60F), 0.8555 0.5595 0.6658 0.7591 0.8104 0.8548 0.9058 0.9816
Carbon,wt% 82.43 83.95 85.88 86.21 86.51 86.39
Hydrogen,wt% 17.57 16.05 14.12 13.77 13.23 12.81
Pourpoint,F 37 62 17 103 103
Neutralizationnumber(TAN),MG/GM 0.095 0.054 0.116 0.212
Sulfur,wt% 0.54 0.0011 0.0213 0.2431 0.6814 1.4428
Viscosityat20C/68F,cSt 12.49 0.35 0.41 0.75 1.79 6.88 120.83 472934.04
Mercaptansulfur,ppm 1 1.5 2.1
Nitrogen,ppm 1350 0 0 0 0.2 88.5 1196.1 4868
CCR,wt% 2.45 0 0.26 11.9
NHeptaneInsolubles(C7Asphaltenes),wt% 0.3
Nickel,ppm 1.3 0 0 6.5
Vanadium,ppm 0.7 0 0 3.5
Calcium,ppm 0.5
ReidVaporPressure(RVP)WholeCrude,psi 3.4
HeatofCombustion(Gross),BTU/lb 19429
HeatofCombustion(Net),BTU/lb 18222 19288 18852 18626 18567
HydrogenSulfide(dissolved),ppm 0
Saltcontent,ptb 0.1
Paraffins,vol% 100 84.28 51.64 47.08 41.83 26.36
Naphthenes,vol% 0 14.13 31.88 32.71 34.07 37.12
Aromatics(FIA),vol% 16.48 16.9
Distillationtype,D 1160 86 86 86 86 86 1160 1160
ASTMIBP,F 17.9 127.8 95.9 208.1 363.8 506 690.6 1038.8
5vol%,F 135.3 94.6 101.4 213.7 368.2 510.8 695.2 1043.4
10vol%,F 201.5 52.1 106 216.6 370.4 512.9 706.3 1055.3
20vol%,F 306.9 10.5 110.9 223.6 375.5 518.9 728.3 1081.3
30vol%,F 403.1 29.8 114.6 231.7 381.8 526.3 752.6 1111.3
40vol%,F 497.7 35.9 117.1 240.8 389.1 535.3 778.5 1145.4
50vol%,F
60vol%,F
70vol%,F
597
705
806.7
35.8
38.8
43.7
121.9
129
134.1
249.1
258.8
269
396.4
405.1
414
543.8
553.8
564.5
806.4
835.7
865.7
1183.7
1228.7
1277.3
Simpleanalysis
80vol%,F 925.9 47.3 139.3 279.9 423.8 576 897.7 1330.3
90vol%,F
95vol%,F
1082.4
1213.2
46.1
46.1
141.8
144.4
291.1
297.4
434
439.8
587.8
594.4
929
947.8
1385.2
1419.1
&comparison
ASTMEP,F 1401.5 47.2 147 302.5 444.5 605 969.7 1458
Freezepoint,F 48.2 29
Smokepoint,mm 21.3
Naphthalenes(D1840),vol% 4.4
CetaneIndex1990(D4737), 33.1 152.4 44.1 29.4 43.8 54.1 56.9 45.5
Cloudpoint,F 54 24
Anilinept,F 138.2 161.3 191.7
http://www.exxonmobil.com/crudeoil/about_crudes_hibernia.aspx
22
CrudeOilAssay Bakken vs.otherlightcrudes
Property Bakken WTI
APIGravity 41 39
Sulfur,wt% 0.2 0.32
DistillationYield,volume%
LtEndsC1C4 3.5 3.4
NaphthaC5360F 36.3 32.1
Kerosene360500F 14.7 13.8
Diesel500650F 14.3 14.1
VacuumGasOil6501050F 26.1 27.1
VacuumResidue1050+F 5.2 9.4
BottomsQualityVacuumResid1050+F
Yield,Vol.% 5.2 9.4
APIGravity 14 11.4
Sulfur,Wt.% 0.75 1.09
Vanadium,ppm 2 87
Nickel,ppm 7 41
Concarbon,Wt.% 11.3 18.2
http://www.turnermason.com/Publications/petroleum Hill,D.,et.al.
publications_assets/BakkenCrude.pdf NorthDakotaRefiningCapacityStudy,FinalTechnicalReport
DOEAwardNo.DEFE0000516,January5,2011
23
CrudeOilAssay EagleFordvs.otherlightcrudes
METHODOLOGYANDSPECIFICATIONSGUIDE
TheEagleFordMarker:Rationaleandmethodology
Platts,McGrawHillFinancial
October2012
https://www.platts.com/IM.Platts.Content/MethodologyReferences/
MethodologySpecs/eaglefordmarker.pdf
24
PetroleumProducts
Therearespecificationsforover
2,000individualrefineryproducts
Tookafullcenturytodevelopmarkets
forallfractionsofcrudeoil
Intermediatefeedstocks canbe
routedtovariousunitstoproduce
differentblendstocks
Dependsuponthelocaleconomics&
contractuallimitations
Ref:Unknownorigin.PossiblySoconyVacuumOilCompany,Inc.(1943)
26
PetroleumProducts
RefineryFuelGas(StillGas) Wax
LiquefiedPetroleumGas(LPG) Asphalt&RoadOil
Ethane&EthaneRichStreams PetroleumCoke
Propanes Petrochemicals
Butanes Sulfur
Gasoline
Naphtha
MiddleDistillates
Kerosene
JetFuel
Diesel,HomeHeating,&FuelOil
GasOil&TownGas
Lubricants
27
SourcesofProductSpecifications
State&Federalregulatoryagencies Industryassociations
Environmentallaws AmericanPetroleumInstitute
Reflectneedtoreducepollutionin GasProcessorsAssociation
manufacturing&useoffuels
AsphaltInstitute
ASTM(AmericanSocietyforTestingand
Betweencompaniesbasedontypical
Materials)Specifications&associatedtest
specs
procedures
Negotiated
Specificationsdraftedconsideringpositions
ofindustry&regulatoryagencies Deviationshavepredeterminedprice
adjustments
28
WhatMakesGasolineGasoline?
WhatMakesDieselDiesel?
Gasoline Diesel
Mustbeagoodfuelinasparkignitedinternal Mustbeagoodfuelinanonsparkignitedfuel
combustionengine injectedinternalcombustionengine
Properatomization&vaporizationwhenmixed Properatomizationwheninjectedinto
withcombustionair compressedair
Boilingpointsofchemicalspecies Boilingpointrangeofmixture
Boilingpointrangeofmixture
Abilitytocompress&notignitepriortospark Abilitytoignitewheninjectedintocompressed
ignition air
Measuredasoctanenumber Measuredascetane number
Minimalcombustionbyproducts wantcomplete Minimalcombustionbyproducts wantcomplete
combustion combustion
Minimizeenvironmentalunfriendliness Minimizeenvironmentalunfriendliness
Volatilityinstoragetanks Volatilityinstoragetanks
RVP ReidVaporPressure Flashpoint
Individualchemicalspecies Individualchemicalspecies
Sulfurcontent Sulfurcontent
Benzene
29
CharacteristicsofPetroleumProducts
RefiningOverview PetroleumProcesses&Products,
byFreemanSelf,EdEkholm,&KeithBowers,AIChE CDROM,2000
30
FuelGasSpecifications
Parameter Specification
TemperatureRange 40Fto120F
Pressure 500to1,000psig
GrossHeatingValue 950 1050BTU/scf
HydrocarbonDewPoint1 10F 20F
Water 4or7lbs/millionscf
TotalSulfur 5to20grains/100scf
HydrogenSulfideH2S 4to16ppmv
Mercaptans 1to5grains/100scf
TotalNitrogen&CO2 4mol%
CO2 (alsoTotalN2 +CO2) 2to3mol%
Oxygen 0.1to0.4mole%
1Atpipelinepressure
31
LiquefiedPetroleumGas(LPG)
Commercial
Characteristic CommercialButane ASTMTest
Propane
C3&C3= C4&C4= D126702
VaporPressure@100F 208 70 D126702
95vol%@maxF 37F +36F D183764
C4+max 2.5% D216377
C5+max 2.0% D216377
VaporpressurespecisactuallyanapproximateguidelinefordefiningthelightendscontentoftheLPGmixture.
32
NaturalGasolineSpecifications
Characteristic GPASpecifications ASTMTest

ReidVaporPressure 10to34psig D323
Evaporationat140F 25to85% D216
Evaporationat275F >90% D216
EndPoint D216
33
AviationGasolineSpecifications
34
MotorGasolineSpecifications
35
MotorGasolineVolatilityClasses(ASTMD481413)
36
OtherGasolineConsiderations
Reformulatedgasoline(RFG)blendedtoburncleanerbyreducingsmogformingandtoxicpollutants
CleanAirActrequiresRFGusedincitieswiththeworstsmogpollution
CleanAirActrequiredRFGtocontain2wt%oxygen
MTBE&ethanolwerethetwomostcommonlyusedsubstances
MTBElegislatedoutofusebecauseofhealthconcerns
Oxygenatecontentregulationsuperceeded bytheRenewableFuelStandard
RBOB ReformulatedBlendstock forOxygenateBlending

LowerRVPtoaccountfor1.5psiincreasedueto10vol%ethanol
Benzenecontent
Conventionalgasolinecouldhave1.0vol%benzene(max)pre2011
NewregulationsJan1,2011reducedbenzeneinall USgasolineto0.62vol%
HadbeenproposedbyEPAunderMobileSourcesAirToxics(MSAT)Phase2
Creditsystemforrefinersthatcouldnotmeetthe0.62%limit
Sulfurcontent
EPAcallingforultralowsulfurgasolineby2017 fromaverageof30ppm to10ppm
37
WhatareOctaneNumbers?
References:
nheptane 0
isooctane 100(2,2,4trimethylpentane)
Tendencyforautoignitionuponcompression
Gasoline bad
Tendencyofgasolinetocausepinginginengine
Higheroctaneneededforhigher
compressionratios
Differenttypes(typicallyRON>MON)
RON ResearchOctaneNumber
Partthrottleknockproblems
MON MotorOctaneNumber
Moresevere highspeed&
highloadconditions
(R+M)/2 RoadOctaneNumber
AverageofMON&RON
Reportedatthepump
38
WhatisReidVaporPressure(RVP)?
Specifictesttomeasurevolatilityat100F(37.8C)
Pressureat100Fwhenliquidisincontactwithairatavolumeratioof1:4
Relatedtothetruevaporpressure
Similartovaporformationinanautomobilesgasolinetank
Usuallyjustreportedaspsi
Actuallygaugepressuremeasured subtractoffthecontributionoftheatmosphericpressure
Relativelyeasytomeasure
Directpressuremeasurementinsteadofobservationofbubbleformation
ProcedurescontrolledbyASTMstandards(ASTMD323)
A:Lowvolatility(RVPlessthan26psi/180kPa)
B:Lowvolatility horizontalbath
C:Highvolatility(RVPgreaterthan26psi/180kPa)
D:Aviationgasoline(RVPapproximately7psi/50kPa)
39
WhatarealternateRVPliketests?
ASTMD5191 StandardTestMethodforVaporPressureofPetroleumProducts(Mini
Method)
Expandliquidfrom32oFto5timesitsvolume(4:1volumeratio)at100oFwithoutadditionofair
ReferredtoastheDVPE(DryVaporPressureEquivalent)&calculatedfrommeasuredpressurevalue:
DVPE[psi]=0.965(MeasuredVaporPressure[psi]) 0.548[psi]
ASTMD6378 StandardTestMethodforDeterminationofVaporPressure(VPX)of
PetroleumProducts,Hydrocarbons,andHydrocarbonOxygenateMixtures(Triple
ExpansionMethod))
Expandliquidtothreedifferentvolumeratios
Nochillingofinitialsample sampleofknownvolumeintroducedtochamberat20oC(76oF)or
higher
Threeexpansionsatacontrolledtemperature 100oFequivalenttoASTMD5190
Allowsfortheremovalofthepartialpressureeffectsfromdissolvedair
RVPE(ReidVaporPressureEquivalent)calculatedfromcorrelationtomeasuredpressureminus
dissolvedaireffects
40
MiddleDistillates
Generalclassifications Properties
Kerosene Flashpoint
Jetfuel Cloudpoint/Pourpoint
Distillatefueloil Anilinepoint
Diesel Cetane number
Heatingoil Viscosity
Water&sediment
41
DieselCetaneNumber
Onekeytodieselquality
Measurestheabilityforautoignition
Essentiallytheoppositeofoctanenumber
Maybemeasuredbutfrequentlyapproximated
ASTMD976 StandardTestMethodsforCalculatedCetaneIndexofDistillateFuels
ASTMD4737 StandardTestMethodforCalculatedCetaneIndexbyFourVariableEquation
Trends
Cetanenumberhaddeclinedsincethemiddle1970s
Highdemand
Heaviercrudeswithnarrowdieselcuts
Blendingoflowercetane fractions
Trendstartingtoreverse
Morestringentemissionsrequirementsnecessitatehighercetane numbers
42
WhatisFlashPoint?
Thelowesttemperaturecorrectedtoapressureof101.3kPa(760mmHg)at
whichapplicationofanignitionsourcecausesthevaporsofaspecimenofthe
sampletoigniteunderspecifiedconditions
ProcedurestrictlycontrolledbyASTMstandards
D56TagClosedTester
D92ClevelandOpenCup
D93PenskyMartensClosedCupTester
D1310 TagOpenCupApparatus4
D3143 CutbackAsphaltwithTagOpenCupApparatus
D3278ClosedCupApparatus
D3828 SmallScaleClosedTester
D3941 EquilibriumMethodwithClosedCupApparatus
43
OSHAFlammableLiquidDefinitions
GHS FlammableandCombustibleLiquidsStandard
(GloballyHarmonizedSystem) (29CFR1910.106)
FlashPoint BoilingPoint FlashPoint BoilingPoint
Category Class
C(F) C(F) C(F) C(F)
Flammable1 <23(73.4) 35(95) FlammableClassIA <22.8(73) <37.8(100)
Flammable2 <23(73.4) >35(95) FlammableClassIB <22.8(73) 37.8(100)
FlammableClassIC 22.8(73)&37.8(100)
Flammable3 23(73.4)&<60(140)
CombustileClassII 37.8(100)&<60(140)
Flammable4 >60(140)&93(199.4) CombustileClassIIIA 60(140)&<93.3(200)
None CombustileClassIIIB 93.3(200)
Source:OHSARIN1218AC20
https://www.federalregister.gov/articles/2012/03/26/20124826/hazardcommunication#t8
44
WhatareCloud&PourPoints?
Indicatethetendencytoformsolidsatlowtemperatures thehigherthetemperaturethe
higherthecontentofsolidformingcompounds(usuallywaxes)
CloudPoint
Temperatureatwhichsolids
starttoprecipitate&givea
cloudyappearance
Tendencytoplugfiltersat
coldoperatingtemperatures
PourPoint
Temperatureatwhichtheoil
becomesagel&cannotflow MeltingPointsofselectedlongchainnormal&iso paraffins
typicallyfoundinmiddledistillates
Solidificationofdieselfuelinafuelfilteringdeviceaftersuddentemperaturedrop
Considercatalyticdewaxing asatooltoimprovedieselcoldflowproperties,
Rakoczy &Morse,HydrocarbonProcessing,July2013
45
AdditionalSpecifications
Sulfur
Controlofsulfuroxidesuponcombustion
Threelevels,reductionforthetraditionalfivecategories
AnilinePoint
Minimumtemperatureatwhichequalvolumesofaniline(C6H5NH2)andtheoilare
miscible
Thelowertheanilinepointthegreaterthearomaticcontent
Viscosity
Fluidityduringstorageatlowertemperatures
Sediment&watercontent
Controllingcontamination
46
KeroseneSpecifications
Parameter Specification ASTMTestMethod

FlashPoint 100F ASTMD56
10%distilled,max 401F ASTMD86
FinalBoilingPoint 572F ASTMD86
0.04%(No.1)
No.1sulfur,max ASTMD1266
0.30%(No.2)
Burnquality pass ASTMD187
47
JetFuelSpecifications
48
StationaryTurbineFuel&DieselClasses
0GT Includesnaphtha,jetfuelB&othervolatilehydrocarbons
1GT ApproximatesNo.1FuelOil(D396)&1Ddiesel(D975)
2GT ApproximatesNo.2FuelOil(D396)&2Ddiesel(D975)
3GT ApproximatesNo.4&No.5fueloils
4GT ApproximatesNo.4&No.5fueloils
Mostlyfromvirginstock.Superdiesel.Usedforautos&highspeed
No.1
engines.
Widerboiling&containscrackedstocks.Verysimilartohomeheatingfuel
No.2
(w/oadditives).
Traditionallylargestvolumeproduced.Usedformarine,railroads,&other
No.4
lowtomediumspeedpowerplants
49
DieselSpecifications
50
DieselSulfurContent
Sulfurlevelsdroppingbecauseofairqualityregulations
Since1993dieselfuelformulatedwith85%lesssulfur
LowSulfurDieselhadbeen500ppm sulfur
ULSD15ppm &requiredforonroadusagesinceJanuary2007
Worldwide,sulfurspecs
continuingtodropto
meetU.S.&European
standards
Globalstatusofmaximumallowablesulfurindieselfuel,partspermillion(June2012)
SaudiArabiasplanfornearzerosulfurfuels,HydrocarbonProcessing,March2013
51
DistillateFuelOil
Onlygrades1and2havea(max)boilingrangespecs
No.1FuelOil similartokerosene(minorproduct)
No.2FuelOil domesticheatingoil
Similartomediumqualitydiesel2D
Madeinthewinterseasoninrefinerieswhen
automotivefueldemandislower.
No.3FuelOil nolongerproducedsince1948
Intendedtobealowerqualityspaceheatingoil
LittlepricedifferencebetweenNo.2&3
marketdisappeared
No.4FuelOil intendedforuseinindustrial
burnerinstallationswithnopreheatfacility
Sometimesamixtureofdistillate&residual
material
Lowerviscosityheatingoil
http://www.eia.gov/energyexplained/index.cfm?page=heating_oil_use
52
ResidualFuelOils
No.5FuelOil premiumresidualfuel
oilofmediumviscosity,rarelyused
No.6FuelOil heavyresidualfueloil
Vacuumresid &cutterstockmix(to
decreaseviscosity)
Commonuse
Boilersforsteamturbinesofstationarypower
plants
Marineboilers variationofBunkerC
Industrial&commercialapplications
Leastvaluedofallrefineryproducts
Historicallyonlyliquidproductworthless
thanrawcrude
53
ResidualFuelOils
No.6FuelOil Markethasbeendeclininginlast20years
Morepowerplantsusecoalornaturalgas
Shipsusedieselformarinedieselsorgasturbines
Environmentalreductionsinsulfurlevels
Emissioncontrolareas(ECAs)willshifttolowsulfur(0.1wt%)marinegasoil(MGO)or
marinedieseloil(MDO)
startingJanuary1,2015 U.S.,
Canada,Caribbean,&northern
Europe
Otheroptiononboard
emissionsscrubbingsystems
MethanoltakesonLNGforfuturemarinefuels,HydrocarbonProcessing,May2015
54
ASTMFuelOilSpecs
55
ComparisonKerosene/Jet/Diesel/HeatingOil
ASTMSpecificationsforMiddleDistillates
Property No.2Kerosene JetA JetB No.2DS15 No.2DS500 No.2HOS500

CetaneNumber min 40 40
Aromatics [vol%] max 25 25 35 35
Sulfur [wt%] max 0.3 0.3 0.3 0.0015 0.05 0.05
FlashPoint [C] 38 52 52 38
Distillation(D86)
T10 [C] max 205 205
T20 [C] max 145
T50 [C] max 190
T90 [C] min 282 282 282
[C] max 245 338 338 338
EP [C] max 300 300
DistillationResidue [vol%] max
DistillationLoss [vol%] max
FreezingPoint [C] max 40 50
PourPoint [C] max 6
CarbonResidue [wt%] 0.35 0.35 0.35
KinematicViscosity
@40C mm/s min 1.9 1.9 1.9
mm/s max 4.1 4.1 4.1
56
ComparisonofBoilingRanges
57
GasOil&TownGas
Historicalusage
Gasoilsusedtomaketowngasforillumination
Decomposedoveraheatedcheckerwork
Composedofcarbonmonoxideandcarbondioxide
Lowheatingvalue
Burnedcleanly
Easilydistributedforilluminationfuel
Displacedkeroseneinthecities electricityultimatelyeliminateditsuse
Gasoilnolongeraconsumerproduct
Tradedbetweenrefineries
Feedstockforcatalyticcracking&hydrocracking
58
LubricantTerminology
Phrase Meaning
Lubebasestock Lubeproductthatmeetsallspecifications&is
suitableforblending
Lubeslate Setoflubebasestocks,usually3to5
Neutrallubes Obtainedfromasidecutofthevacuumdistillation
tower
Brightstocklubes Processedofvacuumresid fromthevacuumtower
bottoms
59
Lubricants
TerminologybasedsolelyontheViscosityIndex independentofthecrude
sourceortypeofprocessing
Paraffiniclubricantsareallgrades,bothbrightstock&neutral,withafinishedviscosity
Indexmorethan75
NaphtheniclubricantsareallgradeswithaviscosityIndexlessthan75
Importantproperties
Kinematicviscosity(viscositydividedbymassdensity)
Color
Pourpointforcoldweatheroperation
Flashpoint
Volatilityforreducedevaporation
Oxidationstability
Thermalstability
60
SAEViscositySpecifications
Kinematicviscosity Max MaxViscosity
Min
measuredincentistokes Viscosity
Grade Viscosity (SUS)@
butspecificationsare (SUS)@
(SUS)@0oF 210oF
labeledinSaybolt 210oF
Seconds(SUS)
5W 6,000
Specificationsare
10W 12,000
establishedbythe
SocietyofAutomotive 20W 48,000
Engineers
20 58 45
SAEviscositywellknown
motoroilspecification 30 70 58
(e.g.,10W30)
40 86 70
50 110 85
61
Asphalt
Importantproductintheconstructionindustry
Comprise20%oftheOtherProductscategory
Asphaltcanonlybemadefromcrudescontainingasphaltenicmaterial
Numerousdetailedspecificationsonthemanyasphaltproducts
AsphaltInstitute,LexingtonKentucky
Industrytradegroupforasphaltproducers&affiliatedbusinesses
AmericanAssociationofStateHighwayandTransportationOfficials
SponsorstheAASHTOMaterialsReferenceLaboratory(AMRL)attheNationalInstitute
ofStandardsandTechnology(NIST)
AmericanSocietyofTestingandMaterials(ASTM)
63
PetroleumCoke
GreenCoke Calcined Coke
Fixedcarbon 86% 92% 99.5%

Moisture 6% 14% 0.1%
Volatilematter 8% 14% 0.5%
Sulfur 1% 6% 1% 6%
Ash 0.25% 0.40%
Silicon 0.02% 0.02%
Nickel 0.02% 0.03%
Vanadium 0.02% 0.03%
Iron 0.01% 0.02%
64
SulfurSpecifications
Purity 99.8weight%sulfur,basedondryanalysis
Ash 500ppmwmaximum
Carbon 1,000ppm(weight)maximum
"Brightyellow"whensolidified.
Sulfurrecoveredbyliquidreductionoxidationprocesseshavecolordueto
Color
metals somepurchaserswillincludearequirementexcludingsulphur
recoveredfromtheseprocesses
H2S 10ppmw max(Importantforinternationaltransport&sales)
State Shippedaseitherliquidorsolid.Internationaltransportspecifiessolid.
65
Topics
Quantity&Quality
Chemicalcomposition
Distillationanalyses
Propertiesofdistillationfractions
Productsasdefinedbytheirproperties&specifications
Composition,boilingpointranges,and/orvolatility
Propertiesspecificforcertaindistillationfractions
Autoignition tendency octane&cetane number
66
SupplementalSlides
Examplecrudeoilassay(withminimaldata)
Examplegasoline&gasolineblendstockanalyses
ASTMD323RVPProcedures
ASTMD56FlashPointbyTagClosedTesterFlash
Calculations
Linear&nonlinearblendingrules
Blendingrulesbasedonadditiveweight&additivevolumes
Blendingindices
Assaysoncommonbasis
Cumulativeyieldvs boilingpointtemperature
Fractionss averageyieldvs measuredproperty
Propertyestimationformulas
67
CrudeOilAssay TenSectionField(Textpg.416)
IncrementCumulative Corrected Corrected Mid-Cumulative
Fraction mm Hg F vol% vol% SpGr F Cumulative Amount API
756 82 IBP 82.3 1.8 0.9
1 756 122 2.6 2.6 0.644 122.3 4.4 3.1 88.2
2 756 167 2.3 4.9 0.683 167.3 6.7 5.5 75.7
3 756 212 5.0 9.9 0.725 212.3 11.7 9.2 63.7
4 756 257 7.9 17.8 0.751 257.3 19.6 15.7 56.9
5 756 302 6.2 24.0 0.772 302.4 25.8 22.7 51.8
6 756 347 4.9 28.9 0.791 347.4 30.7 28.3 47.4
7 756 392 4.6 33.5 0.808 392.4 35.3 33.0 43.6
8 756 437 5.2 38.7 0.825 437.4 40.5 37.9 40.0
9 756 482 4.9 43.6 0.837 482.4 45.4 43.0 37.6
10 756 527 6.2 49.8 0.852 527.4 51.6 48.5 34.6
11 40 392 4.3 54.1 0.867 584.0 55.9 53.8 31.7
12 40 437 5.2 59.3 0.872 635.0 61.1 58.5 30.8
13 40 482 5.3 64.6 0.890 685.5 66.4 63.8 27.5
14 40 527 3.2 67.8 0.897 735.7 69.6 68.0 26.2
15 40 572 5.4 73.2 0.915 785.4 75.0 72.3 23.1
Residuum 25.0 98.2 0.984 100.0 87.5 12.3
Total 98.2 0.858

Loss 1.8
Reported 0.854
Stepsforthisexample
68
CrudeOilAssay WTI(fromOGJarticle)
Steps
69
SAE902098GasolineBlendStockAnalyses
Table 7 Analyses of Blending Components
Light Cat
Blending Cat Cracked Cat Cracked Cracked Light Heavy Full Range Light St C6 Light Mid Cut Heavy
Component Naptha #1 Naptha #2 Naptha Alkylate Alkylate Reformate Run Naptha Isomerate Reformate Reformate Reformate
Gravity, API 52.1 51.9 66.8 72.3 55.8 44.2 81.8 83.0 72.0 32.8 29.8
Aromatics, vol% 35.2 35.9 17.6 0.5 1.0 61.1 2.2 1.6 4.8 94.2 93.8
Olefins, vol% 32.6 25.4 44.9 0.2 0.9 1.0 0.9 0.1 1.5 0.6 1.9
Saturates, vol% 32.2 38.8 37.4 99.3 98.1 37.9 96.9 98.3 93.7 5.1 4.2
Benzene, vol% 1.06 1.23 1.24 0.00 0.01 1.17 0.73 0.00 4.01 0.00 0.00
Bromine Number 57.1 41.7 91.4 2.3 0.3 1.2 0.5 3.8 3.1 0.6 0.9
RVP, psi 4.3 4.6 8.7 4.6 0.3 3.2 10.8 8.0 3.8 1.0 0.3
Distillation, F
IBP 110 112 95 101 299 117 91 118 138 224 313
T05 143 142 117 144 318 168 106 131 169 231 326
T10 158 155 124 162 325 192 113 134 174 231 328
T20 174 171 130 181 332 224 117 135 179 231 331
T30 192 189 139 196 340 244 121 135 182 232 335
T40 215 212 149 205 345 258 126 136 185 233 339
T50 241 239 164 211 354 270 132 136 188 234 344
T60 270 269 181 215 362 280 139 137 190 235 350
T70 301 302 200 219 373 291 149 137 192 237 358
T80 336 337 224 225 391 304 163 138 194 240 370
T90 376 379 257 239 427 322 184 139 195 251 391
EP 431 434 337 315 517 393 258 146 218 316 485
RON 93.2 92.6 93.6 93.2 65.9 97.3 63.7 78.6 57.6 109.3 104.3
MON 81.0 82.1 79.4 91.2 74.5 86.7 61.2 80.5 58.5 100.4 92.4
(R+M)/2 87.1 87.4 86.5 92.2 70.2 92.0 62.4 79.5 58.0 104.9 98.4
Carbon, wt% 86.94 85.88 85.60 84.00 84.39 88.11 83.58 83.44 84.41 90.87 89.62
Hydrogen, wt% 13.00 13.56 14.20 16.09 15.54 11.60 16.29 16.49 15.54 9.32 10.34
Nitrogen, ppmw 46 37 27 0 0 0 0 0 0 0 0
Sulfur, ppmw 321 522 0 15 15 9 325 10 7 10 8
Heating Value,
BTU/lb (net) 17300 17300 18700 18400 18100 16800 18400 18500 18200 15500 17300
70
SAE902098GasolineAnalyses
Table 10 Blended Fuel Analyses
Fuel A B C D E F G H I J K L M N O P Q R A Z ZZ
Code Avg Cert 2211 1122 2222 1111 2121 1221 2112 1212 2111 2122 1222 1211 2221 1121 1112 2212 M0 M85 M10
Gravity, API 57.4 58.8 50.2 59.2 50.2 64.1 53.4 62.2 51.9 58.2 53.4 50.6 59.1 62.6 51.7 64.2 59.6 49.1 57.4 47.9 56.8
Aromatics, vol% 32.0 29.9 43.8 20.7 43.7 20.0 44.3 20.2 42.9 21.4 45.7 47.8 18.0 21.4 46.7 20.3 21.5 46.0 32.0 5.0 28.0
Olefins, vol% 9.2 4.6 3.3 22.3 17.2 3.2 17.4 20.2 4.1 4.0 4.9 17.7 21.8 5.7 19.3 18.3 4.8 4.0 9.2 1.0 6.8
Saturates, vol% 58.8 65.5 37.5 57.0 24.3 76.8 38.3 45.0 53.0 59.7 49.4 34.5 45.7 59.0 19.4 61.4 73.7 34.8 58.8 8.4 55.5
MTBE, vol% 0.00 0.00 15.40 0.00 14.80 0.00 0.00 14.60 0.00 14.90 0.00 0.00 14.50 13.90 14.60 0.00 0.00 15.20 0.00 0.00 0.00
Methanol, vol% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 85.60 9.70
Benzene, vol% 1.53 0.52 1.33 1.49 1.38 1.52 1.42 1.52 1.30 1.28 1.45 1.42 1.51 1.44 1.38 1.53 1.47 1.41 1.53 0.42 1.16
Bromine Number 21.3 12.2 9.2 44.3 32.5 10.0 35.7 41.1 11.5 10.0 13.3 38.7 42.6 16.2 35.0 38.9 12.2 10.8 21.3 3.0 18.6
RVP, psi 8.7 8.7 8.7 8.5 8.7 8.8 8.8 8.5 8.9 8.6 8.8 8.5 8.7 8.8 8.6 8.5 8.6 8.4 8.7 8.8 12.0
Distillation, F
IBP 91 87 89 87 90 89 92 93 87 89 90 89 91 93 92 90 92 89 91 110 89
T05 114 112 118 111 113 110 116 116 110 112 114 110 111 114 116 113 117 114 114 134 105
T10 128 127 136 128 128 125 130 125 127 125 127 127 125 124 130 126 134 129 128 141 113
T20 151 152 165 153 151 144 153 135 156 143 146 152 139 134 151 140 161 151 151 145 122
T30 174 180 185 176 172 162 175 143 182 159 166 178 152 142 168 155 186 170 174 146 129
T40 196 205 200 197 192 180 196 154 208 178 188 205 170 152 185 171 209 192 196 147 139
T50 218 220 213 218 220 197 214 168 239 208 208 236 193 164 204 190 234 225 218 147 202
T60 243 230 226 238 253 212 228 186 266 259 226 263 233 181 223 208 260 263 243 147 232
T70 267 242 236 265 281 227 240 214 291 294 238 294 283 211 237 227 289 293 267 147 259
T80 295 262 250 307 318 245 254 247 324 322 253 328 323 253 250 248 321 326 295 148 287
T90 330 300 288 357 357 279 286 286 353 356 294 357 356 292 283 284 357 354 330 148 324
EP 415 410 399 430 429 370 386 367 437 447 404 436 436 374 397 361 442 428 415 347 405
RON 92.0 96.7 100.0 93.7 98.9 90.5 96.9 95.4 97.1 92.7 93.5 97.1 96.6 91.5 100.4 92.7 90.2 99.4 92.0 107.1 95.7
MON 82.6 87.5 88.0 83.2 85.6 84.2 84.6 83.9 86.9 85.1 83.1 84.5 85.0 83.6 86.0 82.7 83.8 87.5 82.6 103.1 84.4
(R+M)/2 87.3 92.1 94.0 88.4 92.3 87.4 90.8 89.6 92.0 88.9 88.3 90.8 90.9 87.6 93.2 87.7 87.0 93.4 87.3 105.1 90.1
Carbon, wt% 86.74 86.64 85.34 86.29 85.09 85.05 87.79 83.53 87.71 83.51 87.88 87.87 83.65 83.36 85.44 86.11 85.85 85.50 86.74 44.25 81.48
Hydrogen, wt% 13.22 13.35 11.92 13.73 12.20 14.12 12.17 13.56 12.26 13.70 12.10 12.07 13.60 13.92 11.94 13.82 14.08 11.84 13.22 12.61 13.17
Nitrogen, ppmw 29 12 1 46 31 4 15 10 3 12 1 26 16 6 9 13 8 11 29 2 25
Sulfur, ppmw 339 119 284 316 267 290 317 312 261 297 318 266 301 294 288 333 310 279 339 27 242
Oxygen, wt% 0.00 0.00 2.72 0.00 2.69 0.00 0.00 2.88 0.00 2.76 0.00 0.00 2.67 2.68 2.60 0.00 0.00 2.63 0.00 43.13 5.33
Heating Value,
BTU/lb (net) 18300 18300 17500 18300 17800 18500 18100 17900 18200 17900 17500 17600 17700 18100 17100 18600 18100 17000 18300 9600 17400
71
ASTMD323RVPProcedures
ProcedureA(AtmosphericallyStableLiquids)
Apparatus Liquid&vaporchambers.Vaporchamber4.0 0.2 timessizeofliquidchamber
LiquidPreparation 1Lsamplecontainerfilled7080%withtestliquidsample.Samplecontainercooledinacold
bathat0 1C(32 34F).Samplecontaineropened,allowingairtoentercontainer.
Containershakenvigorously(tosaturatetheliquidwithair)&returnedtocoldbath.
LiquidTransfer Theliquidchambercooledinthesamecoldbath.Coldliquidsampletransferredtothecold
liquidchamber,entirelyfillingliquidchamber.
AirPreparation Vaporchamberfullofairisplacedinahotbathat37.8 0.1C(100 0.2F).
Assembly Vaporchamberremovedfromhotbath&coupledtoliquidchamber.Thecoupledapparatus
isinverted,shaken,&putintohotbath.
PressureMeasurement Apparatusshouldremaininhotbathforatleast5minutesbeforetheapparatusisremoved
frombath,shaken,&returnedtohotbath.Shakingprocedureshouldberepeatedatleast5
timeswithnolessthan2minutesinbetween.Shakingprocedureshouldberepeateduntil2
consecutivepressurereadingsindicateequilibriumhasoccurred.Pressuremeasuredasgauge
butreportedwithreferencetogaugeorabsolute.
ProcedureC(VolatileLiquids)
LiquidPreparation Samplecontainerofabout0.5Lcapacitycooledinacoldbathat0 4.5C(32 40F).This
samplecontainerisnotopened&contactedwithair.
LiquidTransfer Liquidchamberiscooledinthesamecoldbath.Coldliquidsampletransferredtothecold
liquidchamber,similartoProcedureA.However,sincethisliquidisunderpressure,extra
caremustbetakentoensurethatgasisnotflashedoffandlostandthattheliquidchamberis
actuallycompletelyfilledwiththeliquid.
72
ASTMD56FlashPointbyTagClosedTesterFlash
PointsBelow60C(140F)
Apparatus TagCloseTester testcup,lidwithignitionsource,&liquidbath.
Preparation Transfersshouldnotbemadeunlesssampleisatleast10C(18F)belowthe
expectedflashpoint.Donotstoresamplesingaspermeablecontainerssincevolatile
materialsmaydiffusethroughthewallsoftheenclosure.Atleast50mLsample
requiredforeachtest.
ManualProcedure 1.Temperatureofliquidinbathshallbeatleast10C(18F)belowexpectedflash
pointatthetimeofintroductionofthesampleintotestcup.Measure50 0.5mL
sampleintocup,bothsample&graduatedcylinderbeingprecooled,whennecessary,
sothatspecimentemperatureattimeofmeasurementwillbe27 5C(80 10F)
oratleast10C(18F)belowtheexpectedflashpoint,whicheverislower.
2.Applytestflamesizeofthesmallbeadonthecover&operatebyintroducingthe
ignitionsourceintovaporspaceofcup&immediatelyupagain.Fulloperationshould
be1secwithequaltimeforintroduction&return.
3.Adjustheatsotemperaturerise1C(2F)/min 6s.Whentemperatureof
specimeninis5C(10F)belowitsexpectedflashpoint,applytheignitionsource.
Repeatapplicationofignitionsourceaftereach0.5C(1F)riseintemperatureofthe
specimen.
73
LinearBlendingRules
Valuesforindividualblendstocksaveragedeitherwithvolumefractionsormass
fractions
Somepropertiesblendbestwithmolefractions,butmolaramountsnottypicallyknown
Unitsonthequalitymeasuremaygiveanindicationastovolumeormass
blending.
Volumeblending
Specificgravity(essentiallymassperunitvolume) X mix vi X i
Aromaticscontent(vol%)

V X
i i
Olefinscontent(vol%) V i
Massblending:
Sulfurcontent(wt%orppm)
X w X
Nitrogencontent(wt%orppm) mix i i
m X v X
Nickel&vanadium(ppm) i i i oi i
m v
i i oi
74
HowDoWeBlendSpecificGravities?
Assumeidealliquidmixing volumesareadditive
Shrinkagecorrelationsavailable,mostlyusedforcustodytransfer
Specificgravities/densitiesatfixedconditionsblendlinearlywithvolume
Mass&volumesareadditive
o ,mix
V i o ,i

V
i o ,i
vi o ,i
V i V
Canalsoblendwithmass&molaramounts
Volumesareadditive
1 wi M xi Mi

o ,mix o ,i o ,mix o ,i
Densityadjustments
Correctionsneededfortemperature&pressureeffects
75
HowDoWeBlendAPIGravities?
Specificgravityisblended&APIgravityisbackcalculated.
MayhavetocalculateindividualspecificgravitiesfromgivenAPIgravities
Example
IncorrectvaluefromdirectvolumeblendingofAPIgravities
76
TemperatureCorrectionstoSpecificGravity
ODonnellmethod1
T2 2o 0.000601 TF 60
APIVolumeCorrectionTables
T o exp 60 T F 60 1 0.8 60 TF 60
Different60 valuesdependingoncommoditytype
ATables CrudeOils
BTables RefinedProducts
DTables Lubricants
CTables Individual&SpecialApplications
1Reportedslopevalueis0.00108(g/cm3)2/oC,HydrocarbonProcessing,April1980,pp229231
77
StandardConditions(Temperature&Pressure)
Standardconditionsmayvarybetweencountries,stateswithintheUS,&
betweendifferentorganizations
Standardtemperature 60F
Mostothercountriesuse15C(59F)
Russiauses20C(68F)
Standardpressure 1atm (14.696psia)
Othertypicalvaluesare14.73psia (ANSIZ132.1)&14.503psia
Normalconditions
Almostexclusivelyusedwithmetricunits(e.g.,Nm)
IUPAC: 0C&100kPa (32F&14.50psia)
NIST: 0C&1atm (32F&14.696psia)
78
Whatifwewanttoestimatevolumetricshrinkage?
MethodinChapter12.3ofAPImeasurementmanual
VL
S 4.86 10 8 C 100 C GL GH
0.819 2.28
where C 100
VH VL
Example: Blend95,000bbl of30.7oAPI(0.8724specificgravity)crudeoilwith5,000bbl of

86.5oAPI(0.6491specificgravity)naturalgasoline
Byidealmixing: Vmix VH VL 100,000bbl
LVL HVH 0.6491 5000 0.8724 95000
mix 0.8612
Vmix 100000
141.5
Gmix 131.5 32.8
mix
5000
100 5 S 4.86 10 8 5 100 5 86.5 30.7 0.0972
0.819 2.28
Withshrinkage: C
5000 95000
100 S 100 0.0972
Vmix VH VL 100000 99,903bbl
100 100
V V 0.6491 5000 0.8724 95000
mix L L H H 0.8621
Vmix 99903
141.5
Gmix 131.5 32.6
mix
79
HowDoWeBlendYieldCurves?
Amountsareadded
5.0 100
forthesameTBP
temperatureranges 4.5 90
Onaconsistent 4.0 80
Incremental Amount [vol%]
Cumulative Amount [vol%]

volume,mass,or
molebasis 3.5 N'Kossa 70
Ratawi Crude Oil
Onanincrementalor 3.0 Cumulative Amount 60
cumulativebasis
2.5 50
Temperatures
correctedto1atm 2.0 40
basis
1.5 30
Distillationtype
1.0 20
correctedtoTBP
0.5 10
0.0 0
0 250 500 750 1000 1250 1500 1750 2000
Temperature [F]
80
HowDoWeBlendPropertiesforIndividualFractions?
Blendbasedonpropertiesandamountsforthefraction ineachblendstock,not
theoverallamountofblendstock.
81
HowDoWeCorrectBoilingPointforPressure?
EquationformofMaxwellBonnell charts(1955)
Pvap unitsofmmHg,temperaturesinunitsR
3000.538 X 6.761560 X 0.002184346

43 X 0.987672 P vap
1.7mmHg
0.001201343 X 0.002184346
2663.129 X 5.994296
log10 P vap
95.76 X 0.972546 1817mmHg P vap
1.7mmHg
0.001201343 X
2770.085 X 6.412631
36 X 0.989679
1817mmHg P vap
1
0.0002867 P vap
X T & TB TB 2.5 f KW 12 log10

1 760
748.1 0.0002867
TB
1 P vap 760mmHg

f TB 659.67 vap
Min 1,Max ,0 P 760mmHg
200
82
PressureCorrectionExample
Correcta437Fboilingpointmeasuredat40mmHgtothenormalboiling
point(at760mmHg).
Usingthe2nd of3equationsdetermineX=0.001767618
WithT=896.67oRdetermineTB=1094.98
IfweneglecttheWatsonKfactorcorrection(i.e.,assumeKW=12)thenTB=TB
Normalboilingpointis635oF
83
HowDoWeInterconvertD86&TBPTemperatures?
Methodfrom1994APITechnicalDataBook
ConsistentwiththeAPI94optioninAspenPlus
TTBP,50% 0.87180 TD86,50%

1.0258
(TTBP,50% &TD86,50% inF)
TTBP A TD86
B
(TTBP &TD86 inF)
Vol% A B MaxT[oF]
100%to90%* 0.11798 1.6606
90%to70% 3.0419 0.75497 100
70%to50% 2.5282 0.82002 150
50%to30% 3.0305 0.80076 250
30%to10% 4.9004 0.71644 250
10%to0%* 7.4012 0.60244 100
*Reported100%&0%givebettertrendsas99%&1%.
84
InterconvertD86&TBPTemperatures
120
90% to 100%
100
10% to 30%
0% to 10%
TBP Temperature Difference [F]
30% to 50%
80
50% to 70%
70% to 90%
60
40
20
0
0 10 20 30 40 50 60 70
D86 Temperature Difference [F]
85
TTBP a TD86
b
T
1/ b TTBP &TD86 inR
TD86 TBP
a
Vol% a b
0%* 0.9167 1.0019
10% 0.5277 1.0900
30% 0.7429 1.0425
50% 0.8920 1.0176
70% 0.8705 1.0226
90% 0.9490 1.0110
95% 0.8008 1.0355
Usewithcare cangiveincorrecttemperaturevs.volumetrends
86
D1160temperaturesat10mmHgareconvertedtoTBPtemperaturesat10mm
Hg graphicalmethodtointerconvert
D1160temperaturesat50%&higherequaltotheTBPtemperatures
0%to10%,10%to30%,&30%to50%D1160temperaturedifferences convertedtoTBP
temperaturedifferences
TTBP a TD1160 b TD1160 c TD1160 d TD1160

2 3 4
Vol%
Distilled a B c d MaxT
Range
0% 10% 2.23652561 1.39334703E2 3.6358409E5 1.433117E8 144F
10%30%
1.35673984 5.4126509E3 2.9883895E5 6.007274E8 180F
30%50%
87
InterconvertD1160&TBPTemperatures
225
Note: ASTM D1160 & TBP 50% distillation
temperatures assumed equal at 10 mmHg
200
175
10% to 30% & 30% to 50%

150
TBP Temperature Difference [F]
50% to 70% & 70% to 90%

125
0% to 10%
100
75
50
Based on API Figure 3A2.1

25 Subatmospheric Distillation &
True Boiling Point Distillation
Relationship
0
0 25 50 75 100 125 150 175 200 225
D1160 Temperature Difference [F]
88
D2887essentiallyTBPonwt% basis,notvol%
TTBP,50% TD2887,50%
TTBP A TD2887
B
(TTBP &TD2887 inF)
Vol% A B
100%to95% 0.02172 1.9733
95%to90% 0.97476 0.8723
90%to70% 0.31531 1.2938
70%to50% 0.19861 1.3975
50%to30% 0.05342 1.6988
30%to10% 0.011903 2.0253
10%to0%* 0.15779 1.4296
89
D86ConversionExample 1994Correlation
Stepsforthisexample
Vol% D86 D86T TBPT TBP
IBP 91 14.3
37 65.2
10 128 79.5
46 76.1
30 174 155.6
44 62.7
50 218 218.4
49 61.5
70 267 279.9
63 69.4
90 330 349.3
85 188.7
EP 415 538.0
90
D86vsTBPTemperatures
600
500
400
600
TBPTemperature[F]
300
500
200
DistillationTem perature[F]
400
100 300
0 200
0 100 200 300 400 500 D86YieldCurve
D86Temperature[F]
TBPYield
100
0
0 10 20 30 40 50 60 70 80 90 100
CumulativeYield[vol%]
91
HowDoWeCorrelateYieldtoBoilingPoint?
Neededforinterpolation,extrapolation,andsmoothingofdata
Typicalmethods
Electronicversionofplottingcumulativeyielddatavs.boilingpointtemperatureon
probabilitypaper
GuaranteesanSshapedcumulativeyieldcurve
Nospecific0%or100%points
Dhulesia smoothingmethod(1984)
1 T T

Y T 1 exp i

Tf Ti

Whitsonmethod(1980)
GeneratesdistributionfromalimitedamountofC6+data
1
1 M Mi
p M

92
HowDoWeUsetheProbabilityForm?
DistillationyieldcurvestypicallyhaveanSshape
Traditionaltolinearize onprobabilitygraphpaper
AxistransformedusingfunctionsrelatedtoGaussiandistributionfunction
FunctionsavailableinExcel
TransformedYield: =NORMSINV( Pct_Yield/100 )
Frominterpolatedvalue: =NORMSDIST( Value ) * 100
Transformed0%&100%valuesundefined
TypicaltosetIBP&EPto1%&99%
93
LinearizedDistillationYieldCurves
94
Incrementalvs.CumulativeYield
Incrementalyieldcanbecalculatedasthe
differenceinthecumulativeyieldsatthe
final&initialboilingpoints
Y Ti ,Tf Y Tf Y Ti
Valuesimpactedbymethodchosento
interpolate/extrapolate
95
HowDoWeBlendDistillationCurves?
Blendthedistillationcurvesforallblendstocks&extractthetemperaturesfrom
theresultingcurve
Steps
ConvertallofthestartingdistillationanalysestoTBPbasis(@1atm)
PickasetofTBPtemperaturesforwhichtheblendcalculationswillproceed.Extractthe
yieldvaluesforattheseselectedtemperaturevaluesforallblendstocks.
Usewhatevertemperaturesseemreasonabletocoverthespanofallinputvalues
Calculateayieldcurvefortheblendatthetemperatureschoseninthepreviousstep
Extractthetemperaturevaluesforthespecifiedyieldvalues
Converttooriginaldistillationbasis(ifrequired)
96
DistillationCurveBlendExample
BlendStockData D86ConvertedtoTBP BlendatSelectedTemperatures BlendatSpecifiedYields
MidCut MidCut MidCut
LSR Vol% LSR F LSR Blend Vol% TBP D86
Reformate Reformate Reformate
API 81.8 32.8 81.8 32.8 54.1

IBP 91 224 1 40.5 200.8 25 0.4 0.0 0.2 1 52.9 120.5
T10 113 231 10 88.1 224.7 50 1.7 0.0 0.9 10 101.0 142.8
T30 121 232 30 109.9 229.6 75 5.8 0.0 2.9 30 144.0 163.6
T50 132 234 50 130.5 234.8 100 19.3 0.0 9.6 50 218.0 217.7
T70 149 237 70 156.3 241.1 125 44.4 0.0 22.2 70 236.0 228.6
T90 184 251 90 200.9 263.4 150 65.4 0.0 32.7 90 258.7 242.9
EP 258 316 99 350.8 384.2 175 80.0 0.0 40.0 99 371.7 305.3
Fraction 50% 50% 200 89.7 0.9 45.3
225 92.6 11.0 51.8
Steps 250 94.8 79.6 87.2
275 96.4 91.7 94.0
ConvertallD86analysestoTBP 300 97.6 94.5 96.0
325 98.4 96.5 97.5
ApproximateIBP&EPas1%&99%
350 99.0 97.9 98.4
PickasetofTBPtemperatures&interpolatefor 375 99.4 98.8 99.1
appropriateyieldvalues 400 99.6 99.3 99.5
Volumetricallyblendateachtemperaturefor
combinedTBPcurve
InterpolateforappropriateTBPvaluesatthe
standardvolumetricyields
ConverttoD86analysis
97
HowDoWeEstimateLightEndsfromYieldCurve?
Approximateincrementalamountfromthedifferenceincumulativeyields
betweenadjacentpurecomponentboilingpoints
Steps
Chooselightendscomponents
Typicallymethane,ethane,propane,iso &normalbutane,iso &normalpentane
Determineboilingpointrangesassociatedwithpurecomponentboilingpoints
Sometimesextendrangeto0.5Cabovethepurecomponentboilingpoint
Extrapolatedistillationyieldcurvetofindcumulativeyieldsattheboilingpointranges.
Finddifferencestodetermineincrementalamounts.
98
LightEndsExample
TBP [F] Yield [vol%] TBP [F] Yield [vol%]
Cumulat iv e Cumulat iv e P ure Cumulat iv e Cumulat iv e
Init ial Final Init ial Final Inc rement
@ Init ial @ Final Component @ Init ial @ Final
Whole Crude Methane -258.73 N/A -258.73 0.0 0.02 0.02
Light Naphtha 55 175 1.7 5.6 Ethane -127.49 -258.73 -127.49 0.02 0.17 0.15
Medium Naphtha 175 300 5.6 15.3 Propane -43.75 -127.49 -43.75 0.17 0.53 0.36
Heavy Naphtha 300 400 15.3 21 i-Butane 10.78 -43.75 10.78 0.53 1.03 0.50
Kero 400 500 21 29.2 n-Butane 31.08 10.78 31.08 1.03 1.30 0.27
Atm Gas Oil 500 650 29.2 40.4 i-Pentane 82.12 31.08 82.12 1.30 2.27 0.97
Light VGO 650 850 40.4 57.3 n-Pentane 96.92 82.12 96.92 2.27 2.65 0.38
Heavy VGO 850 1050 57.3 71.5
Vacuum Resid 1050 End 71.5 100 250
Steps
Chooselightendscomponents
Methane,ethane,propane,iso &normal
0
butane,iso &normalpentane
BoilingPoint(F)
C3
Determineboilingpointrangesassociatedwith
purecomponentboilingpoints.Useasthe C2
FinalBoilingPointforrange. 250
nC5
iC5
Extrapolatedistillationyieldcurvetofind C1
cumulativeyieldsattheboilingpointranges.
nC4
Finddifferencestodetermineincremental iC4
amounts. 500
0.01 0.10 1.00 10.00 100.00
CumulativeYield[vol%]
99
HowDoWeEstimateOtherPropertiesofFractions?
Propertiesinferredfrommeasuredtrends
Relativedensity/specificgravity/APIgravity
Sulfurcontent
Carbonresidue
Propertiesfromcorrelations
Molecularweight/molarmass
M 20.486TB1.26007 o4.98308 exp 0.0001165TB 7.78712 o 0.0011582TB o
Criticalproperties&accentricfactor
Heatofcombustion
HLHV 16792 54.5G 0.217G 2 0.0019G 3

HHHV 17672 66.6G 0.316G 2 0.0014G 3
100
WhatHappensWhenWeChangeCutPoints?
Ingeneral
Theamountcanbecalculatedasthedifferenceincumulativeyieldsbetween
thenewinitial&finalboilingpoints
Interpolatewithintheyieldvs.temperaturecurveusingtheprobabilityform
Thepropertiescanbedeterminedbyinterpolatingthecurvefortheproperty
vs.themidincrementyield
Linearinterpolationusuallysufficient
Specialcases
Slightlysmallerthanagivencutintheassay findpropertiesofthe
excludedfraction&subtractcontributionfromthegivencut
Slightlylargerthanagivencutintheassay findpropertiesoftheincluded
fraction&addcontributiontothegivencut
Combinationoftwoormoregivencutsintheassay findpropertiesby
addingallcontributions
101
RevisedCutPoints Example#1
Whatistheyieldofthetotalgasoil(500 1050oF)?Whataretheproperties?
AddcontributionsfortheAtm GasOil,LightVGO,&HeavyVGO
VGO Y 1050F Y 500F 85.8 39.5

46.3vol%
GO
V 14.6 0.8554 19.1 0.8909 12.6 0.9327
i i
VGO 46.3
0.8911
SGO
V Si 14.6 0.8554 0.27 19.1 0.8909 0.57 12.6 0.9327 0.91
i i
V i i 14.6 0.8554 19.1 0.8909 12.6 0.9327

0.58wt%
102
WhatistheyieldoftheHVGOifthecutrangeis850 RemovecontributionsfromtheHeavyVGOinthe
1000oF?Whataretheproperties? assay
Determineamount&estimatepropertiesof
1000 1050oFcut. VGO Y 1000F Y 500F 83.1 73.2
9.9vol%
Cumulativeyield@1000oFfrominterpolationof
yieldvs.temperature
12.6 0.9327 2.7 0.9564
83.1 85.8 GO 0.9262
Y 1000F 83.1vol% Ymid 84.4 9.9
2
V 85.8 83.1 2.7vol%
12.6 0.9327 0.91 2.7 0.9564 1.12
SGO 0.86wt%
Propertiesfromlinearinterpolationofmidincrement 9.9 0.9262
yieldvs.property
G 84.4vol% 16.5 0.9564
S 84.4vol% 1.12wt%
103
WhatistheyieldoftheVac Resid ifthecutpointis AddcontributionstotheVac Resid intheassay

1000oF+?Whataretheproperties?
Determineamount&estimatepropertiesof
1000 1050oFcut. VGO 100 Y 1000F 100 83.1
16.9vol%
Cumulativeyield@1000oFfrominterpolationof
yieldvs.temperature
14.2 1.0001 2.7 0.9564
GO 0.9931
83.1 85.8
Y 1000F 83.1vol% Ymid 84.4 16.9
2
V 85.8 83.1 2.7vol%
14.2 1.0001 1.46 2.7 0.9564 1.12
Propertiesfromlinearinterpolationofmidincrement SGO 1.41wt%
yieldvs.property
16.9 0.9931
G 84.4vol% 16.5 0.9564

S 84.4vol% 1.12wt%
104
CanWeEstimateGravityCurveWhenNoneGiven?
AssumethatallfractionshavethesameWatsonKfactor
o
Kw from o vi oi vi Kwi 3 TBi
vi 3 TBi
Ratawi Crude Oil
1.20
Example EstimateRatawi
WatsonKfactor&gravity 1.10
curvebasedonoverall
1.00
gravity&distillation
Specific Gravity
analysis 0.90
0.80
0.70
0.60
0 10 20 30 40 50 60 70 80 90 100
Mid-Increment Yield [vol%]
105
HowDoWeBlendWatsonKFactor?
Bestmethod
Blendspecificgravity
Determinenewaverageboilingpointfromblendedyieldcurve
Approximatemethod
BlendindividualWatsonKfactorsbyweight
K mix wi K i
v K
i oi i
v
i oi
Impliesaverageboilingpointfromvolumetricblendofcuberootofboilingpoint
106
WhatistheAverageBoilingPointforaFraction?
5typesaredefinedintheAPITechnicalDataBook
n
Volumeaverageboilingpoint Tb v viTb ,i
i 1
n
Massaverageboilingpoint Tb w wiTb ,i
i 1
Molaraverageboilingpoint Tb M xiTb ,i
i 1
3
n
Cubicaverageboilingpoint Tb cubic vi 3 Tb ,i
i 1
Tb M Tb cubic
Meanaverageboilingpoint Tb mean
2
WatsonKfactorusestheMeanAverageBoilingPoint
107
HowDoWeBlendHeatingValues?
HeatingValue
Molarormassaverage(dependingonunits)
H mix xi H i or Hmix wi Hi
Lower/netheatingvalue(LHV) wateringasstate
Fuel + O2 CO2 g +H2O g +N2 g +SO2 g
Higher/grossheatingvalue(HHV) waterinliquidstate
Fuel + O2 CO2 g +H2O +N2 g +SO2 g

H HHV H LHV nH2O HHvap
2O
Tref
108
VaporPressureCalculations
BubblePoint TVP(TrueVaporPressure)
At1atm,coulduseidealgas&liquidassumptions molar blending
Pi vap T
yi xi K i 1 xi P 1

Vaporpressureapproximationusingaccentric factor
Pi vap 7 Tci
log10 1
i 1
P
ci 3 T
MaxwellBonnell relationshipforpetroleumfractions
EOS(equationofstate)calculationsmorerigorous
SoaveRedlichKwong orPengRobinson
109
HowDoWeBlendRVPs?
RVPisnearlyequaltotheTrueVaporPressure(TVP)at100F
Foridealgas&liquidmixtures,TVPblendslinearlywithmolar fraction
P
vi
yi i P xi i Pi exp
vap
dP yi P xi Pi vap
Pvap RT
i
TVP mix xi Pi vap
ApproximatevolumetriclinearblendingwithRVPBlendingIndices
1/1.25
RVP mix vi RVP i RVP mix vi RVP i
1.25 1.25 1.25

110
RVP&TVP APITechnicalDataBookMethods
Intentistoestimate
truevaporpressures
(TVPs)froma
measuredRVP
CanalsoestimateRVP
fromanymeasured
vaporpressurevalue
TVPcouldbe
measuredatany
temperature could
useboilingpoint
SlopeisoftheASTM
D86distillationcurve
@T10
111
Othercorrelations
GPSAFig.64makesuseof
Kremser relationship(1930)for
TVP@100oF:
TVP=1.07(RVP)+0.6
112
Othercorrelations
SantaBarbaraCountyAPCDRule325,AttachmentB,equation25:
TVP=(RVP)exp(Co (IRTEMP ITEMP))+CF
where: Co RVPdependentcoefficient
ITEMP 1/(559.69oR)
IRTEMP 1/(Ts +559.69oR)
Ts oF temperaturestoredfluid
BasedonAPIFigure5B1.2
113
HowDoWeBlendOctaneNumbers?
Octanenumbersgenerallyblendnonlinearly
Interactionsbetweencomponentsinmixture
ApproximatelinearblendingwithOctaneBlendingIndices
Indicesarefairlycloselyguarded
Inthisclasswellgenerallyassumelinearblendingwithvolume
RON mix vi RON i

MON mix vi MON i
114
NonLinearOctaneBlendingFormula
DevelopedbyEthylCorporationusingasetof75&135blends
R R a1 RJ R J a2 O2 O 2 a3 A2 A2

A2 A2
2
M M b1 MJ M J b2 O O b3
2 2
100

RM
"Road"Octane
2 75blends 135blends
Sensitivity J R M a1 0.03224 0.03324
VolumeAverage X
V X i i
a2 0.00101 0.00085
V i
a3 0 0
b1 0.04450 0.04285
b2 0.00081 0.00066
PetroleumRefineryProcessEconomics,2nd ed.,
byRobertE.Maples,PennWellCorp.,2000 b3 0.00645 0.00632
115
GasolineBlendingSampleProblem
WhataretheAPIgravity,RVP,&averageoctanenumberfora33/67blendof
LightStraightRunGasoline&MidCutReformate?
Steps
for
thisexample
116
WhatisDriveabilityIndex(DI)?
Orientedtowardstheautoindustry
Needenoughvolatilitytocompletelyvaporizefuelinthecylinder
LoweringRVPmakesthefuelhardertovaporize
Empiricalrelationshipbetweengasolinevolatility&engineperformance
(driveability &emissions)
DI 1.5 T10 3 T50 T90 2.4F EtOHvol%
ThelowertheDI,thebettertheperformance
AlkylatesraiseT50
EthanolraisesRVP&depressesT50,butnottheDI
117
HowCanWeEstimateFlashPoint?
Relatedtovolatilityofmixture.
Assumeidealgassincetestsdoneat1atm.
MethodofLenoir
N
i i i i 1.3
x M
i 1
P vap
MethodofGmehling&Rasmussen
Relatedtolowerflammabilitylimit
N
xi i Pi vap T 25
Li
1 with Li Li 25C 0.182
H

i 1 c ,i
118
HowCanWeEstimateFlashPoint?
APIProcedure2B7.1(ASTMD86T10)
1987Version(unitsofR)
1 2.84947
0.014568 0.001903ln T10
TF T10
ModifiedbyChatterjee&Saraf
1 4.17015
0.076204 0.01043ln T10 0.000257ln o
TF T10
1997Version(unitsofF)
OpenCupClosedCub
TF 0.68 T10 109.6 TF 0.69 T10 118.2
119
HowDoWeEstimate&BlendCetaneIndex?
Cetaneindexisanestimateofthecetane numberbasedoncomposition.Itdoes
nottakeintoaccounteffectsofadditivestoimprovecetane number.
EstimationmethodoutlinedbyASTMD976
Index 420.34 0.016G 2 0.192G log T50 65.01 log T50 0.0001809T502
2
whereT50 is50%pointasdeterminedbyD86distillation&G istheAPIgravity

FourVariablemethodsoutlinedinASTMD4737
Differentcorrelationsfor15ppmw &500ppmw diesels
Cetaneindexcanbeapproximatelyblendedlinearlybyvolume
120
HowAreOctane&Cetane NumbersRelated?
Ingeneralcompoundswithhighoctanenumbershavelowcetane numbers
Correlationdevelopedfromgasolinesamples
25
CN 60.96 0.56 MON RONExpression
CN 68.54 0.61 RON 20 MONExpression
Cetane Number(CN)
15
10
0
70 80 90 100
OctaneNumber(MONorRON)
Bowden,Johnston,&Russell,OctaneCetane Relationship,
FinalReportAFLRLNo.33,March1974,
PreparedbyU.S.ArmyFuels&LubricantsResearchLab&SouthwestResearchInstitute
121
HowDoWeConvertSUSviscosity?
1.0 0.03264
SUS 1.0 0.000061T 100 4.6324
3930.2 262.7 23.97 2
3
10 5

500
450
210F
400
0F
350
300
SUS Viscosity
250
200
150
100
50
0
0 20 40 60 80 100
Kinematic Viscosity [cSt]
122
Howdoweadjustviscosityfortemperature?
Validforviscositiesabove0.21cSt
loglog Z A BlogT
Z 0.7 C D E F G H
C exp 1.14883 2.65868
D exp 0.0038138 12.5645
E exp 5.46491 37.6289
F exp13.0458 74.6851
G exp 37.4619 192.643
H exp 80.4945 400.468
Z 0.7 exp0.7487 3.295 Z 0.7 0.6119 Z 0.7 0.3193 Z 0.7
2 3

Forviscositiesabove2.0cSt theequationisessentially
log log 0.7 A B log T
123
Viscosityvs.TemperatureExample
Est Relative
F cSt log(log(Z)) log(R) EstcSt
log(log(Z)) Deviation
104 4,102 0.5579 563.67 0.5514 3,629 12%
122 1,750 0.5110 581.67 0.5137 1,836 5%
212 115 0.3146 671.67 0.3253 130 13%
275 37.9 0.2005 734.67 0.1934 35.7 6%
Bylinearregression
A: 1.732
B: 0.002094
r: 0.997
10,000
Steps
CalculatetheZ &temperaturetermsfromthe
givendata 1,000
Converttemperaturestoabsolutebasis
Viscosity[cSt]
100
DetermineA &B parametersfromdata
Thiscaseuseslinearregression&all4
points 10
UseA &B parameterstofindZ atother

temperatures 1
ConvertZ tocSt
Approximateformulausedhere 0
100 200 300 400 500 600 700
Temperature[F]
124
HowDoWeBlendViscosities?
Viscosityblendingcomplicatedcompositioneffects
Simpleviscosityblendingequationsaremoreappropriateforgasphaseviscosity
shouldnotbeusedforblendingliquidphasepetroleumfractionvalues
Arrhenius
ln mix vi ln i
Bingham
1 v
i
mix i
Kendall&Monroe
xi ln 1/3
i
3
mix
125
HowDoWeBlendViscosities?
Desiretoblendviscositywitheithervolumeormassamounts
LinearblendingwithViscosityBlendingIndicesofkinematicviscosity
log log mix c vi log log i c where c 0.7
Mayseeanindexbasedonloglogtermswithextracoefficientsand/ornaturallog
terms.Giveidenticalresults.
Forheavyfractionsoftenmassblendingissuggestedwithc of0.8to1.0
Refutas equation massblending
VBNblend wi VBNi where VBNi 14.534 lnln i 0.8 10.975

Othertypesofblendingindices
ChevronMethod2
ln mix ln i S
vi S ln mix ln1000
ln1000 mix ln1000 i 1 S
126
ASTMD7152ViscosityBlending
ProcedureCwhenusingviscosityvaluesallatthesametemperature
ASTMBlendingMethod volumeblending
ModifiedASTMBlendingMethod massblending
Basedonloglog(MacCoullWaltherWright)transformationviscosity
Z i i 0.7 exp 1.47 1.84 i 0.512i
Wi log log Z i
WB viWi
WB
ZB 1010 0.7
B ZB exp 0.7487 3.295ZB 0.6119 ZB2 0.3193ZB3
Developedforvolumeblending&kinematicviscositybutcouldbeusedformass
blending
Forbasestockblends,nosignificantdifferencebetweenvolumetric&massblending
Forfuelblends(chemicallyconvertedblendstocks),massblendingmoreaccurate
Exponentialcorrectionterminsignificantabove2cSt
Extendstheuseofloglogtermsfromdownto0.2cSt.
127
ViscosityBlendingExample
Determinetheamountofcutterstockneededtoblendwith5,000bpd80,000cSt
vacuumresid tomakeafueloilwith180cSt @122F.Thecutterstockhas8.0cSt
viscosity.
100,000
10,000 VolumeAveragecSt
BlendViscosity[cSt]
1,000
VolumeAveragelog(cSt)
100
LogLogBlendingRule
10
ChevronBlendingIndices
ASTMBlendingMethod&Chevron
Method2essentiallythesameresults 1
0.1 1 10 100
RatioCutter:Resid[vol/vol]
128
HowaretheCarbonResiduesRelated?
Carbonresidue cokingtendency
ASTMD524 Ramsbottom (RCR)
ASTMD189 Conradson (CCR)
ASTMD4530 Microcarbon (MCRT)
CCR&MCRTessentiallythesame
RCR exp 0.236 0.883ln CCR 0.0657ln2 CCR
129

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RefineryFeedstocks &Products Properties&Specifications

Butanes Fuel Gas

Visbreaking Heavy Distillates

Carbon Boiling Point Paraffin

Indicatesdistributionquantity &quality ofcrudeoilfeedstock

Specificgravity,o ratioliquiddensity@60F&1atm tothatofwater@60F&1atm

Characteristic GPASpecifications ASTMTest

RBOB ReformulatedBlendstock forOxygenateBlending

Parameter Specification ASTMTestMethod

Property No.2Kerosene JetA JetB No.2DS15 No.2DS500 No.2HOS500

GreenCoke Calcined Coke

Fixedcarbon 86% 92% 99.5%

H2S 10ppmw max(Importantforinternationaltransport&sales)

Total 98.2 0.858

Example: Blend95,000bbl of30.7oAPI(0.8724specificgravity)crudeoilwith5,000bbl of

Incremental Amount [vol%]

Cumulative Amount [vol%]

TTBP,50% 0.87180 TD86,50%

TTBP a TD1160 b TD1160 c TD1160 d TD1160

10% to 30% & 30% to 50%

50% to 70% & 70% to 90%

Based on API Figure 3A2.1

Vol% D86 D86T TBPT TBP

API 81.8 32.8 81.8 32.8 54.1

HLHV 16792 54.5G 0.217G 2 0.0019G 3

VGO Y 1050F Y 500F 85.8 39.5

V i i 14.6 0.8554 19.1 0.8909 12.6 0.9327

WhatistheyieldoftheVac Resid ifthecutpointis AddcontributionstotheVac Resid intheassay

G 84.4vol% 16.5 0.9564

Fuel + O2 CO2 g +H2O g +N2 g +SO2 g

Fuel + O2 CO2 g +H2O +N2 g +SO2 g

TVP=(RVP)exp(Co (IRTEMP ITEMP))+CF

RON mix vi RON i

DI 1.5 T10 3 T50 T90 2.4F EtOHvol%

TF 0.68 T10 109.6 TF 0.69 T10 118.2

whereT50 is50%pointasdeterminedbyD86distillation&G istheAPIgravity

CN 68.54 0.61 RON 20 MONExpression

UseA &B parameterstofindZ atother

log log mix c vi log log i c where c 0.7

VBNblend wi VBNi where VBNi 14.534 lnln i 0.8 10.975

RCR exp 0.236 0.883ln CCR 0.0657ln2 CCR

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