The document provides work instructions for generator set preventative maintenance and operations. It outlines procedures for pre-start up checks of fuel, oil, coolant levels and components. It also describes starting up and shutting down the generator set, scheduled power interruptions to test the generator, and returning to normal operations after an emergency. The procedures are illustrated with technician drawings.
The document provides work instructions for generator set preventative maintenance and operations. It outlines procedures for pre-start up checks of fuel, oil, coolant levels and components. It also describes starting up and shutting down the generator set, scheduled power interruptions to test the generator, and returning to normal operations after an emergency. The procedures are illustrated with technician drawings.
The document provides work instructions for generator set preventative maintenance and operations. It outlines procedures for pre-start up checks of fuel, oil, coolant levels and components. It also describes starting up and shutting down the generator set, scheduled power interruptions to test the generator, and returning to normal operations after an emergency. The procedures are illustrated with technician drawings.
Generator Set Preventive Maintenance Work Instruction
Procedure Technician Illustration
Genset Prestart-Up Procedures
Check Fuel level of Base tank, It must be
1 in full level
Check Lube oil level of the genset, it must
2 be on high level of the dip stick.
Drain Water/sediment from fuel tanks and
3 genset fuel filters.
Check radiator coolant level, it must be in
4 full level.
Visually check radiator fan belt for any
5 loose, mis-alignment/damage.
Visually check leaks for oil and radiator
6 coolant hose connections.
Check battery terminals for any loose
7 connection.
Check battery charger voltage at control
8 panel. Battery meter should be 25.5 - 27.8 Vdc.
Procedure Technician Illustration
Genset Start-Up Procedures
1 Pull down / Turn off Genset Breaker
Run genset by pressing Run Button
2 (Allow the genset to run for 10 min)
Stop the genset by pressing Stop Button
3 (Allow the genset to cooldown)
Back to standby mode by pressing Auto
4 Button
5 Pull up / Turn on Genset Breaker
Generator Set Power Interruption Work Instruction Procedure Technician Illustration Genset Scheduled Power Interruption Proceed to genset area 10 minutes before 1 power interruption and ensure that the genset will run at Auto mode
If Genset failed to run at Auto Mode, verify
2 and reset alarm. ( Press Stop button then press Auto button)
Verify if Elevator,CPS,ATS,Fire Pump &
3 Jockey Pump is operational
Monitor Genset parameters (verify active
4 power load of genset)
In case of underload ,(Turn-on all
5 Airconditioning units at common areas)
Turn on lights at Southwing Area (Full
6 Illumination)
7 Monitor Genset parameters hourly
Procedure Technician Illustration
Genset Emergency to Normal Procedures
1 Allow the Engine to cooldown
Verify if Elevator,CPS,ATS,Fire Pump &
2 Jockey Pump is operational
Turn off Airconditiong unit at common
3 areas (Back to normal operation)
Turn off lights at Southwing Area (Back to
4 normal operation)
Proceed to genset area,pull down/turn
5 off Genset Breaker and refill fuel at the base tank