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Greenhouse construction project of

7.372,80 m2 in Rumania

CUSTOMER: DANIEL
COUNTRY: RUMANIA
DATE: 11/02/11
OUR REF. NR. : MT-202+00-09

RUFEPA TECNOAGRO, S.L. C.I.F: B-53.260.279


CAMINO LA ALMAZARA, S/N APDO. CORREOS 7
03190 Pilar de la Horadada (Alicante), Tlf. 96 535 26 26-Fax. 96 535 21 58
INDEX

A) INTRODUCTION ..............................................................................................................- 2 -

B) GOTHIC GREENHOUSE ................................................................................................ - 3 -

1. General description of the project: ................................................................................. - 3 -

2. General Project Lay-Out. ................................................................................................ - 4 -

3. Foundation (Not included in the offer) ..........................................................................- 5 -

4. Materials quality specification........................................................................................ - 6 -

5. Structure description .......................................................................................................- 7 -

6. Roof Ventilation System................................................................................................ - 17 -

7. Crop Hanging System ...................................................................................................- 19 -

8. Cover materials. ............................................................................................................- 20 -

9. Electrical System ...........................................................................................................- 26 -

C) SCREEN SYSTEM ..........................................................................................................- 27 -

1. Technical specifications ................................................................................................ - 27 -

2. General characteristics .................................................................................................- 28 -

D) IRRIGATION SYSTEM ..................................................................................................- 29 -

E) FOG SYSTEM LOW PRESSURE+ TREATMENT PHYTOSANIARY ....................... - 34 -

F) CLIMATE & IRRIGATION CONTROL SYSTEM ....................................................... - 35 -

G) OTHER EQUIPMENTS. ................................................................................................ - 36 -

1. Air Circulation Fans .....................................................................................................- 36 -

2. Ground Cover ................................................................................................................ - 37 -

* Pictures and drawings are not contractual


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3. Hanging gutters system .................................................................................................- 38 -

H) FINAL PRICES............................................................................................................... - 40 -

I) ASSEMBLY ....................................................................................................................... - 41 -

J) OFFER CONDITIONS ....................................................................................................- 41 -

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A) INTRODUCTION

The object of this project is the design, construction and starting of a project greenhouse of
7.372,80 m2 with 9,60 bays with the Gothic roof shape specially to support the snow loads in
this place.

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B) GOTHIC GREENHOUSE

1. General description of the project:

The project will have the following characteristics:

Nr of bays of 9,60m 8 units.


Distance between inside posts: 3,00
Distance between side posts: 3,00 m
Height below gutter: 4,5 m
Top height: 7,15 m.
Total greenhouse wide: 76,80 m
Greenhouse length: 96 m
Total surface: 7.372,80 m2
Doors: 2 doors (see Lay-Out)

The doors will be installed in the side walls for the best conditions. The sliding doors are made
out of aluminium profiles and cellular polycarbonate. The measurements are 3x3 meters.

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2. General Project Lay-Out.

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3. Foundation (Not included in the offer)

For the foundation, adequate holes in the floor must be digged at the size of de 350 mm.
Post are digged in the foundation approximately 600 mm, with a total deep of the holes foundation
of 90-100 cm.
Concrete quality must be according to H-200 kg/cm2 with a maximum arid size of 12, the kind of
concrete similar to CEM II/A-V 42,5 g (Concrete NOT INCLUDED in this quotation).

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4. Materials quality specification

The greenhouse general design and of the structural elements and parts from the
greenhouse have been calculated with the application of the latest structural 3D programs and
CAD-CAM software.

o UNE 76.208/92 Current Standard in Spain (UNE 76-208-92)


o UNE-EN 13031-1: Greenhouses. Project and construction. Part 1: Commercial
production greenhouses.
o UNE-EN 1991-1-3: Eurocode 1.

All the structural steel is Hot Dip Galvanized steel (according to the standard UNE EN
ISO 1461), by the discontinuous process or the continuous process (Sendzimir Z-275 g/m2 or Z-
450 g/m2)
The steel quality is S 275JR SAE 1008-DD-11.

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5. Structure description

Posts: Posts are made from square tube 80x80x2 mm hot dip galvanised, on sides every
3,00 m and every 3,00 m inside the greenhouse.
Corner posts: corner posts are made from square tube 80x80x4 mm hot dip galvanised.

Inclined reinforcements:
tube 32x1,5 mm

Vertical reinforcements:
tube 32x1,5 mm
Archs detail

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Gutter: Side and internal gutters of 6070x500x2 mm, Sendzimir Z-275 g/m2.

Gutter 500 mm x 2 mm thickness.


9 bendings.

Gutter assembly

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Assembly C steel profile in gutter

Are included in this offer semi-round aluminium condensation gutters assembled under steel
gutters, complete with 1 suspending bow per level and a free outfall. This system avoids the steel
channel condensation in the crops.

We include the raining evacuation PVC pipes from the gutters to the floor. The 160 mm diameter
pvc pipes goes directly from the end of each gutter to the floor.
The evacuation channel or tubes in the floor, must be provided by the user. They are not included
in this quotation.

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Archs: Made from steel tube 60 mm sendzimir galvanized Z-275 g/m2, reinforced with
vertical reinforcements and inclined reinforcements of 32 mm.

Capitel: Made from sendzimir galvanised steel 2 mm thickness, Z-275 g/m2.


Manufactured with precision machines and without any welding on it.

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Crop bar: Made from round steel pipe 40 mm sendzimir galvanised Z-275 g/m2.

Brace Rods: Made from steel round tube 32 mm sendzimir galvanized Z-275 g/m2, two
units per crop bar.

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Reinforcements: Several reinforcements in greenhouse:


Corner reinforcements: made from square steel tube 80x80 mm, hot dip
galvanised.
Reinforcements 2nd arch: made from round steel pipe 60 mm sendzimir
galvanised Z-275 g/m2. In front gables, front the gable posts to the second arch.
Reinforcements 3rd arch: made from square steel pipe 60x60 mm sendzimir
galvanised Z-275 g/m2. In front gables, front the gable posts to the first post.
X reinforcements: 2 rows of X-reinforcements in greenhouse.
Inclined reinforcements: in front gable posts.

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Cover fixing materials: depending on the cover type, we offer several options:

Sendzimir galvanised steel profiles (to fix the plastic film).

PVC profile (are used to fix with more security the plastic film to the steel
profiles).

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Sendzimir square tube 30x30 mm to fix polycarbonate.

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Other components: High resistance bolts and nuts, quality 8.8 according to standards
DIN 931 and DIN 933. With a corrosion protection layer of chrome, which guarantees a
minimum of 400 hours before red corrosion appears inside the saline fog chamber
(standard 50.021).

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6. Roof Ventilation System.

In this project, the tomato production greenhouse will be supplied with a double roof butterfly
ventilation system on each bay. Size of the window is 1/4 of the total arch length.
Thanks to its surface (width 2x2,5 m), this ventilation covers with opened windows
approximately 52 % of the ground surface.
This ventilation system is the best system to take advantages of the prevailing wind directions,
wherever it comes.

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The ventilation system is composed by:


Window arm: made from rectangular steel tubing size 40x30x1,5 mm in sendzimir Z-275
g/m2. There are 2 units every 3,00 m.
Racks: sendzimir galvanised steel racks 2 mm, with steel pinion, every 3,00 m.
Power drives: De Gier, model 400, will be installed 2 motor per bay in total will be
supplied 16 units. Power supply must be III-400V-50Hz.
Shaft: galvanised tube 32mm and 2,5 mm thickness, one line for each roof window.
Cross roof window reinforcement in round steel tube 40 mm sendzimir galvanised

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7. Crop Hanging System

- We offer crop hanging system for a height of 3,80 m above the floor.
This system is composed by:

- 8,20 mm braid wire: transverse to the crop lines, in gable ends


- 5 mm wire: in inside posts, every 3 m.
- 4,20 mm wire: on crop lines.
- Retentions, connections and tensioners.
- Chains.

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8. Cover materials.

We offer several options for project cladding:

greenhouse Cladding materials

Top Windows: Double film polyethylene

Sides: Cellular sheets polycarbonate 8 mm

Ends: Cellular sheets polycarbonate 8 mm

This Project is calculated with a double inflatable roof plastic film of PE:
- Internal film polyethylene: 150 m
- External film polyethylene: 200 m.

The roof will be inflated by special low pressure fans which will drive the air inside the chamber
of the two plastic film layers by mean of a line of PVC pipes and flexible connection pipes.

* Pictures and drawings are not contractual


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TECHNICAL SPECIFICATIONS FILM POLYETHYLENE 200

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TECHNICAL SPECIFICATIONS FILM POLYETHYLENE 150

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Cellular polycarbonate

It is offered to cover the side and gable walls with cellular sheets of polycarbonate 8 mm.

Technical information:

The PC sheet is resistant to impact and saves energy. It is an ideal material for the covering
of roofs for such buildings as greenhouses, commercial centres, sports stadia and even industrial
buildings.

UV Resistance

The PC range has been submitted to a surface treatment designed especially to protect the badge
against the degrading effects of of ultra-violet radiation in natural sunlight. The face that receives
the treatment should be placed always toward the outsider

Warranty

All the sheeting retains a guarantee of 10 years against breaking, yellowing and loss of
light transmission.

THERMIC QUALITIES

IMPACT RESISTANCE

The cellular sheet offers a high resistance to impact minimising the risk of breaking due to
hailstones, snow weight or even falling roof tiles.

LIGHT TRANSMISSION

The transmission of light for these sheets ranges from 64% to 82%. The sheet is also
protected by layer of treatment which offers protection against the UV radiation from the sun.

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TYPICAL PROPERTIES

Thickness 8 mm
Weight 1300 g/m2
Light Clear 82%
Acoustic value 18 (DIN 52210 db)
Impact value >21 (speed m/s)

Property Test Method Unit Value


Physical
Weight - g/m2 1300
Acoustic value DIN 52210 dB 18
Optical
Light transmission ASTM D1003
Clear (112) % 82
Solar grey DIN67507
Mechanical
Hail strength TNO m/s >21
Shearing stiffness TNO N/mm 3.0892
Thermal
U (or K) value DIN 52612 W/m2K 3,3
Coefficient of linear thermal VDE 0304/1 m/m.C 7*10-5
expansion
Continuous use temp. rating UL 746B C 100

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Insect proof net

We offer insect net type 16x10 in roof ventilation.


The technical characteristics are:

CHARACTERISTICS NOMINAL UNIT MTHOD


BASIC MATTER OF THE
HDPE
WEAVE
COLOUR CRISTAL PANTONE

TOTAL WEIGHT 125 Gr/m2 ISO 3801


WARP RESISTANCE 100 Kg/50 mm ISO 1421
WEAVE RESISTANCE 70 Kg/50 mm ISO 1421
ELONGATION TO THE
30 % ISO 1421
WARP BREAKAGE
ELONGATION TO THE
25 % ISO 1421
WEAVE BREAKAGE
SHADING 20 % -
STABILITATION 600 Kly ASTM G-154
BORDER TYPE 13 mm NIR - 4004

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9. Electrical System
The electrical system is designed according to the European and Spanish standards, based on a
constant and stable triphase supply on 220/380 V, 50 Hz. The system is composed of the
following:

- Main power supply:


o Main power supply and supply cables
and its accessories from main power
source to the main distribution panel are
excluded from this offer. This is the
responsibility of the purchaser.
- Main distribution panel:
o Circuit breakers of 380 V and 220 V in
addition to differential switch that
provide power connection to the system
in the greenhouse:
- Sub-switch panels:
o In the greenhouse, there will be sub-
switch panels for connection of
equipments projected in this offer.
Electric cables net work:

We offer all the electrical and control cables for


the projected equipments.

All necessary cables, inside the greenhouses,


from the main distribution panel to all other
panels, motors and systems included in this
offer, will be delivered. Cables to be supplied
are of high quality especially for use in
greenhouses and according to EU and Spanish
standards.

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C) SCREEN SYSTEM

We offer screen system for greenhouse (except in service area):

1. Technical specifications

TOMATO PRODUCTION GREENHOUSE

The screen offered for greenhouse is as follow:


We have divided the greenhouse in 4 screen sectors:

SCREEN MODEL:

- Roof (greenhouse): Screen IC70 (73% shading/65% energy saving)

- Channels: Screen Transp.IC (22% shading/43% energy saving)

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2. General characteristics

Traction system

Push-pull system
Horizontal system, folding every 3 m.

Push-pull tubes traction system

End fixation plates at the fronts gables.


Upper wires every 40 cm.
Lower wires every 120 cm..
Transmissions.
Racks made on sendzimir galvanised steel with reducer pinion.
Cloth driven by means of a galvanised pipe.
Axis of 1" galvanised.
Geared motors: De Gier (8 units)

* Pictures and drawings are not contractual


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MT-202+00-09

D) IRRIGATION SYSTEM

Treats the present project of a drop irrigation system in 7.372,80 m2 of 1 greenhouse for
hydroponic crop.

INTRODUCTION

This project has been calculated taking into account the following information:

It is dedicated to the cultivation of hydroponic crop with a droppers distribution of 1.60 x 0.25 m.,
with a drop of 2 L / H planned to irrigate the whole of the area with a flow of irrigation maximum
of 37 m3 / h.

Its projected in this plan a filtering system of rings (150 mesh) 2 ", with automatic cleaning
counter washing. The element of fertirrigation will be the MCUFertic which shall provide
fertilizer, water and so on.

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1.- FERTIRRIGATION HEAD

1.1.- PRESSURE GROUP

In this budget has been calculated one (1) horizontal pressure group 10 CV with the body made of
stainless steel and all the elements necessary for the correct operation of the installation.

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1.2.- FILTERING HEAD

It is offered a filtering head rings (3 units of 3), with automatic counter washing,

Collector input and output filters includes all the accessories necessary for the correct operation of
the installation at time that ensures optimal flow rate at any time.

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1.3.- FERTILIZERS TANKS

Tanks in this installation will be made of polyethylene, for its resistance to chemicals products
and its durability. Its offered a total of 4 tanks of 2,000 liters for fertilizer and another 1.250 liters
for the acid.

1.4.- FERTIRRIGATION SYSTEM

The fertirrigation system offered will be RACOMAF, which is designed to control and inject
fertilizer to be applied in crops.

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2.- FIELD AUTOMATISM


2.1.- PIPES

In this installation has been considered an independent pipe, made in PVC with union by elastic
joint and with a nominal pressure of 6 atm.

2.2.- ACCESSORIES

This section includes all the pieces needed to install the drip irrigation system, they are of various
diameters and raw material composition, but are mostly PVC, PP and PE. It includes 1 pressure
regulator electricvalves of 3

Also includes one water counter of 4 with emitter pulses.

* Pictures and drawings are not contractual


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MT-202+00-09

E) FOG SYSTEM LOW PRESSURE+ TREATMENT PHYTOSANIARY

INTRODUCTION

The intention is to install a fog system (water and air).

The control system will be the climate control system that manages the environment of the
greenhouse and will be responsible for controlling the level of humidity.

* Pictures and drawings are not contractual


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F) CLIMATE & IRRIGATION CONTROL SYSTEM

MCUFERTIC is a flexible and competitively priced climate controller featuring advanced


controls.

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G) OTHER EQUIPMENTS.

1. Air Circulation Fans

We offer hanging fans for the Greenhouse.

For these characteristics we offer in total for the greenhouse a total number of:

Greenhouse : 16 air circulation fans of 7.760 m3/h

When one or more fans are installed in the warm air jet direction of e.g. a suspended air
heater, the will prove to be excellent heat distributors. This is especially important in longer
greenhouses where it is necessary that heat is distributed uniformly throughout the crop.

Due to the high air displacement and minimum energy uptake, the fan is an efficient and
economical tool to circulate and mix the air. In greenhouses this avoids the concentration of
humidity in the air, avoiding illnesses related to high humidity.

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2. Ground Cover

We offer white ground cover for the greenhouse with the following characteristics

PP Woven.
Upper mechanic resistance
Good thermic characteristics
Colour white
UV stabilization: 5 years
Weight: 130 g/m2
Water permeability: 18 l/m2xs

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3. Hanging gutters system

SpecificationsNote
Brand name : Multi gutter
Material : steel 0,5 mm thick, galvanized on both sides,
underside painted, Both side provided with a Polyester coating
Colour : outside, white; underside, off white

H
D

This grow gutter enjoys exclusive protection on grounds of intellectual ownership rights in the
Netherlands and a number of other countries in Europe and beyond.

Gutter size : Gutter width (W) 200 mm


Gutter height (H) 120 mm
Drain channels depth 40 mm
(D)
Drain channels width 32 mm
(C)

Gutter dimensions 200 mm x 120 mm Profile with two drain channels 45 mm x 30 mm on both
out-sides of the gutter.
Gutter made of 0,5 mm. Sendzimir galvanised steel sheeting, on both sides provided with a
polyester coating.
6 Gutters per bay of 9.60M incl. hanging materials

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Supports
Delivery of all necessary support materials are included in our quotation this includes:

Various
When one roll is finished, it is allowed to have one connection in a gutter length.
Site must be accessible over a width of min. 2.600 mm, walkway must be min. 2.000 mm wide.
Production has to take place in one continuous period.

In every frontal wall there will be a round PVC pipe 110 mm for the drainage water.

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H) FINAL PRICES

The price of the previously specified material mounts to:

Greenhouse structure 113.665,00 15,42 /m2


Crop wire support 3.259,00 0,44 /m2
Double plastic in roof and PC 8 mm in walls
29.786,11 4,04 /m2
and its accessories
Insect net 2.470,00 0,34 /m2
Screen system 28.546,00 3,87 /m2
Irrigation system 22.737,00 3,08 /m2
Fog system low pressure and Air circulation
18.455,00 2,50 /m2
fans
Climate & irrigation control system 37.513,00 5,09 /m2
White ground cover 4.000,00 0,54 /m2
Water tank 5.158,00 0,70 /m2
Hanging gutters system 38.986,00 5,29 /m2
TRANSPORT (CIF CRAIOVA) 26.582,00 3,60 /m2

TOTAL PRICE 346.215,11 44,92 /m2

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EXCLUSIONS:

Land levelling and digging foundations.


Concrete for foundation.
Electrical power supply in construction site.
Water supply in construction site
Civil Works.
VAT or any other taxes.
Any other materials not included in this quotation.
Assembly and supervision

I) ASSEMBLY

Not included.

J) OFFER CONDITIONS

DELIVERY: CIF CRAIOVA (Incoterms 2.000)

VALIDITY OF THE OFFER


7 Days from the emission date of this document.

PAYMENT:

30% on signature of the contract.


70% By Irrevocable, confirmed and deferred letter of credit issued by a first order
Bank in 4 deferred payments.

Project Department

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