Vendor Document Review Sheet (DECAL)

PROJECT TITLE: J3 PROGRAM-OFFSITES & UTILITIES,JAMNAGAR,INDIA

VENDOR NAME: VA Tech Wabag Ltd

DOCUMENT TITLE: INSPECTION AND TEST PLAN FOR UNLOADING PUMP

VENDOR DOCUMENT NO: 10P56-Q0002-026

VENDOR REVISION NO: 1

VENDOR DOCUMENT REVIEW FEEDBACK

Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by Vendor,

and does NOT relieve Vendor from FULL compliance with Contractual Obligations

W ork may proceed. Cancelled / Superseded

1 5
Revise & Resubmit.W ork may proceed,

2 subject to incorporation of comments Final Certified

F
Revise & Resubmit.W ork shall not Proceed

3
For Information Only

4
SANJAY DESAI / SHAILESH BAGADE 05.01.2015
By: Date:

Control Documents

Discipline:

Equipment No.
MS-UUZ761-001

4 Z 1 J U U - M S 0 0 0 0 1 - B E C - D - 0 0

MR Number

Project No MRP No Unit No(Plant WBS) Cat. No Seq. No. Rev No

-
10015 4 Z 1 J U U - M S 0 0 0 0 1 - B E C - D 0 0 U U Z 7 6 1 - A 0 5 - 0 0 2 9 0 1

Page 1 of 1

RELIANCE INDUSTRIES LIMITED

Project Name : SEZ-TTP for RIL J3 Program, Jamnagar

Client : Reliance Industries Limited

SELLER DRAWING / DOCUMENT COMMENTS

RIL DOC No. : 10015-4Z1JUU-MS00001-BEC-D-00-UUZ761-A05-0029-01 Seller : V A Tech Wabag

Package : SEZ TTP Doc. title : ITP For Unloading Pumps

WBAGA Doc no. : 10P56-Q0002-26 Date : 25.11.2014

Sr

Comments
Sellers Reply

No

For Fasteners no MTC can be provided.

1. Add Fasteners in Document review

However M/s Anti Co will provide their

compliance certificate for the same.

2. Add Bearing Temperature Rise in the Characteristics of performance test Noted & Incorporated

M/s Anti Co compliance Certificate will be

3. Coupling - 2.2 TC including dynamic balancing certificate of Gr 2.5

submitted for the same.

4. Mechanical seal/Gland packing manufacture test certificate in 2.2 Noted & Incorporated

The Pump Impeller for this item will be non

metallic & PP MOC. Hence for Pump

Dynamic balancing of impeller including shaft, sleeve, coupling hub

impellers only Dynamic Balancing

5.
including key as per RIL specification
Compliance certificate will be provided by

M/s Anti Co.

Page 1 of 2

RELIANCE INDUSTRIES LIMITED

Project Name : SEZ-TTP for RIL J3 Program, Jamnagar

Client : Reliance Industries Limited

SELLER DRAWING / DOCUMENT COMMENTS

RIL DOC No. : 10015-4Z1JUU-MS00001-BEC-D-00-UUZ761-A05-0029-01 Seller : V A Tech Wabag

Package : SEZ TTP Doc. title : ITP For Unloading Pumps

WBAGA Doc no. : 10P56-Q0002-26 Date : 25.11.2014

PMI will be offered for Shaft. But since

impeller ,casing, back plate are non metallic

PMI test to be conducted on all SS & AS components - same will be witness

PP hence Dynamic Balancing will not be

6.
by TPIA

offered for the same. M/s Anti Co will

provide Compliance Certificate for the

same.

As per Contract, vendor cannot source any material from China or Eastern
It is confirmed that no material is imported

7.
European countries.
from China or Eastern European countries.

MTC will be provided for Shaft but casing,

3.1 MTC of all pressure retaining components like casing, impeller, shaft,

8. impeller, backing Flange being non metallic

fasteners, back plate

will have 3.1 MTC

Page 2 of 2

INSPECTION AND TEST PLAN

FOR UNLOADING PUMPS

CUSTOMER / OWNER M/S RELIANCE INDUSTRIES LIMITED.

PROJECT JAMNAGAR GASIFICATION

MANUFACTURING DIVISION
PROJECT TTP PACKAGE SEZ

CONSULTANT
BECHTEL
PROJECT NO: 10P56

RIL PO NO: 1J/MX6/7488617-SEZ

CONTRACTOR : VA TECH WABAG LIMITED CLIENT DOC NO: 10015-4Z1JUU-MS00001-

BEC-D-00-UUZ761-A05-0029-01

Document No: 10P56-Q0002-026 Rev. 01 Issue

25/11/2014 Page 1 of 3

Date

Item / Equipment : UNLOADING PUMP Inspection Category : A

Legend: Inspection Agency:

P Perform




V - MANUFACTURER/SUPPLIER

W Witness




B - VA TECH / APPOINTED TPIA

R Review of documents C - RIL AUTHORISED TPIA

RW-Random Witness

IR Inspection Report

H-Hold Point

A - Approval

DFT - Dry Film Thickness

PT- Liquid Penetrant Test

RT - Radiography Test

MTC - Material Test Certificate

COC Certificate of Compliance

01 25/11/2014 Second Issue Anti-corrosive equipment SVZ

00 15/09/2014 First Issue Anti-corrosive equipment SVZ

Rev Date Revision MANUFACTURER VATECH WABAG LTD BECHTEL / RIL

OWNER: M/S RELIANCE INDUSTRIES LIMITED.

PROJECT JAMNAGAR GASIFICATION PROJECT TTP PACKAGE

MANUFACTURING DIVISION
SEZ

CONSULTANT BECHTEL PROJECT : 10P56

RIL PO NO: 1J/MX6/7488617-SEZ

CONTRACTOR: VA TECH WABAG LIMITED

CLIENT DOC NO: 10015-4Z1JUU-MS00001-BEC-D-00-UUZ761-
A05-0029-01

Document No: 10P56-Q0002-026 Rev. 01

Issue Date 25/11/2014 Page 2 of 3

Item / Equipment UNLOADING PUMP Inspection Category : A

Sl
Component
Characteristics Type of Check Extent
Reference
Acceptance
Format of
Inspection
Remarks

No
Operation/
of check
documents
norms
Record
Agency

Description
V B C

1.0 RAW MATERIAL IDENTIFICATION

For PP parts, Manufacturer

compliance certificate (M/s Anti

Pump Component- Co) shall be furnished. No

Datasheet/
Datasheet/

Volute Casing ,
Mech & Chem
COC
material TC's for fasteners will

Physical & Chem 1/batch
drg/Relevant
drg/Relevant
P. R R

Impller , Back Plate,

Prop be provided . Only Antico

1.1
Matls specs.
Matls specs.

Fastners
compliance Certificate will be

submitted.

Chemical & Mech

Chem
1/Lot
Do
Do

MTC
UT For shaft DIA> Than 50

Shaft





P R R
1.2 mm

Surface Defects
RT Test
100%
ASTMA388
ANSIB 16.34

Datasheet/
Datasheet/

MTC
For CI , certificate for Mech

1.3 Bearing Housing Mech Physical 1/lot drg/Relevant

drg/Relevant
P R R
Prop shall be furnished only

Matls specs.
Matls specs.

2.0 INPROCESS INSPECTION

200 % of Discharge Pressure

Datasheet/ drg,

Hydro test of Volute

Hydro
Hydro
100%
No leakage
IR
or 1.5 Times shut of head

2.1 @
P W W

Casing




whichever is higher for 30

minutes

Ensure
PMI will be offered only for

Datasheet/ drg,

PMI Test of the

PMI Test
PMI
100%
Chemical
IR
Shaft because for this item the

2.2 @
P W W

Shaft



Composition
casing , impeller, back plate will

be non metallic.

OWNER: M/S RELIANCE INDUSTRIES LIMITED.

PROJECT JAMNAGAR GASIFICATION PROJECT TTP PACKAGE

MANUFACTURING DIVISION
SEZ

CONSULTANT BECHTEL PROJECT : 10P56

RIL PO NO: 1J/MX6/7488617-SEZ

CONTRACTOR: VA TECH WABAG LIMITED

CLIENT DOC NO: 10015-4Z1JUU-MS00001-BEC-D-00-UUZ761-
A05-0029-01

Document No: 10P56-Q0002-026 Rev. 01

Issue Date 25/11/2014 Page 3 of 3

Item / Equipment UNLOADING PUMP Inspection Category : A

Sl
Component
Characteristics Type of Check Extent
Reference
Acceptance
Format of
Inspection
Remarks

No
Operation/
of check
documents
norms
Record
Agency

Description
V B C

3.0 FINAL INSPECTION

Q VS H

Q VS EFF

Q VS POWER,
Approved

Performance Testing
Performance test
1/Lot/Ty
Approved
Noise & vibration shall be

Noise, Vibration,
Datasheet/ drg
IR P W W
3.1
with shop Motor
with shop Motor
pe
Datasheet/ drg
recorded for record.

Bearing
IS 5120

Temperature

Rise

Incase any abnormal noise

Visual-Undue

IR
noticed during performance test

Strip down test

wear & tear
Visual 100% No damage No Damage P W W

3.2 then only strip down test shall

Breakage

be carried out

Painting on
Mfg std/ no

Painting Surface, DFT 100% Mfg std IR

P W W

3.3 Ferrous Parts damage

Preservation
Preservation

Packing Visual, Packing &

Visual,
100%
and Packing
and Packing
Packing List
P
R
R
3.4

Dimension
Dimensions
Procedure
Procedure

Document
Approved
Approved
Material

INSPECTION

4.0 Review, Check

Document Review 100%
Drawings ,
Drawings ,
Release
H R H

RELEASE NOTE

Scope of Supply
Purchase Order
Purchase Order
Order