SKF Explorer ACBB - 10572 - EN PDF

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SKF Explorer

angular contact
ball bearings
Designed to run faster, cooler, smoother, longer
Improve performance and
increase service life
Screw compressors, pumps and gearboxes SKF Explorer angular contact ball bearings SKF Explorer angular contact ball bearings
require bearing arrangements that will pro- are characterized by: combine material and design innovations
vide long service life even under difficult that can increase bearing service life up to
operating conditions. high load carrying capacity 300% while delivering a number of other
In these types of applications, where there 40 degree contact angle* performance benefits.
are frequent rapid starts and stops and con- six clearance/preload classes*
taminated or inadequate lubrication condi- high degree of stiffness
tions, SKF Explorer angular contact ball high speed capability
bearings can exceed performance and service low heat generation
life requirements of non Explorer bearings. low noise and vibration levels
P5 running accuracy*
Extremely clean steel
Unique heat treatment

* Single row angular contact ball bearings only

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with SKF Explorer bearings

SKF Explorer is a performance class that has SKF Explorer performance class bearings
expanded the limits for rolling bearings. last longer and virtually eliminate the risk
With SKF Explorer angular contact ball of premature failure, as verified by the SKF
bearings, OEMs and endusers can realize Engineering and Research Centre located in
the benefits provided by this performance the Netherlands, and has been acknowl-
class. edged by independent quality audit bodies
The benefits of SKF Explorer angular con- such as Det Norske Veritas and Germa-
tact ball bearings, when compared to non- nischer Lloyd.
Explorer bearings, include, but are not
limited to:

Improved wear resistance


Less sensitive to axial overloading
Reduced lubricant consumption
Reduced vibration and noise levels
Less heat generated by the bearing
Extended maintenance intervals
Extended bearing service life

Endurance test results

SKF Explorer
angular contact
ball bearings

Other standard bearings Previous


SKF
standard
ISO L10aa
ISO L10a
ISO L10

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SKF Explorer features and benefits

Unique raceway-shoulder High quality steel and unique


transition heat treatment
The ground transition between the raceway Manufactured from extremely clean steel
and shoulder reduces contact and edge and using a unique heat treatment process,
stresses, which makes the bearing less sen- SKF Explorer angular contact ball bearings
sitive to axial overloading. offer maximum hardness for optimum
wear-resistance and dimensional stability
up to +150 C (+300 F).
Superior cage designs This keeps the predefined clearance or
Through a process of continuous improve- preload constant over time to significantly
ment, all SKF Explorer angular contact ball extend bearing service life.
bearing cages have been re-engineered to
promote the formation of a lubricant film
and reduce heat, vibration and noise levels Improved running accuracy Raceway-shoulder transition
generated by the bearing. The polyamide The high-quality balls, combined with
and PEEK* cages were also upgraded to advanced manufacturing techniques used
better withstand the inertial forces caused on SKF Explorer angular contact ball bear-
by frequent high-speed starts and stops. ings, improves running accuracy. These
improvements also reduce heat, vibration
* PEEK = polyetheretherketone and noise levels generated by the bearing.

Polyamide cage

Improved running accuracy Unique heat treatment

Max. radial runout of the inner ring [m]

15

10

0
2030 3580 85120
Bore diameter [mm]

Previous standard bearings


SKF Explorer bearings

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Special features and benefits

Single-row, universally Four-point contact ball


matchable bearings bearings : improved ring
marking
SKF Explorer universally matchable bearings
have a stand-out tolerance as narrow as All rings are marked with a unique serial
+ 3 m. They are specifically manufactured number to avoid the mix-up of components.
so that when mounted in random order, but An asterisk marking on one of the outer ring
immediately adjacent to each other, a given side faces and one of the inner ring halves
internal clearance or preload and/or an even enables mounting the bearing in the same
load distribution is obtained without the use position as originally manufactured, to max-
of shims or similar devices. imize accuracy. Laser markings ensure
readability and traceability for many years.

Double row angular contact


ball bearings : improved Four-point contact ball
cages and shields bearings: unique inner ring
shoulder
The SKF Explorer crown cage provides excel-
lent ball guidance while promoting the for- The inner ring has specially-designed
mation of a lubricant film. Increased stiffness recessed shoulders to improve the oil flow
prevents cage failures or ejection at higher into the bearing, which can influence cooling
speeds. The improved shield design provides and reduce operating temperatures signifi-
better grease retention while reducing the cantly. The optimized inner ring cross section
ingress of contaminants, especially in vertical improves stress distribution and minimizes
shaft applications. ring deformation after mounting, as the
clamping force is only applied in defined areas.

Bearings for universal matching Unique inner ring shoulder

PN P6
200 m 3 m

SKF Explorer bearings,


Conventional bearings universally matchable

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New developments for
new challenges
Special cage materials Customized designs
Polyetheretherketone (PEEK) is a high-tech SKF can provide customized bearing solutions
polymer, suitable for high speeds and tem- with special dimensions or features from
peratures up to 200C (390F). It has excel- locating slots in the outer ring to matched
lent mechanical properties and can be used bearing sets.
in aggressive media. Compared to brass
cages, PEEK can be a cost-effective alterna-
tive. PEEK cages are available for a wide Special steels
range of single row angular contact ball Sour gas compressors and media lubricated
bearings, four-point contact ball bearings pumps are extremely demanding, and even
and cylindrical roller bearings. the best standard bearing steel has a very
limited service life in these types of applica-
tions. SKF can provide bearing rings made
Ceramic rolling elements of a high-nitrogen corrosion resistant steel
For demanding applications, rolling elements (suffix VC444) to substantially improve per-
made from bearing grade silicon nitride formance and service life. VC444-bearings
define performance standards for high have been used successfully in sour gas
speeds, poor lubrication conditions, wear compressors and deep sea pumps.
resistance and service life. Furthermore, the For additional information, contact your
electrical insulation properties are the ulti- local SKF representative.
mate solution to prevent electrical erosion.

Oil refinery Bearing with PEEK cage

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Application examples

Screw compressors Submersible pumps Gearboxes


Bearings in twin screw compressors must For submersible pumps, reliability and long For wind park owners, trouble-free opera-
accommodate axial and radial loads while service life are essential. tion is vital. This is particularly true for the
maintaining the precise position of the rotors. To attain these performance requirements, gearbox in a wind turbine. For these demand-
To meet these requirements, clearance and leading pump manufacturers turned to SKF. ing applications, SKF Explorer four-point
stiffness are key operational parameters. Using shielded SKF Explorer double row contact ball bearings are an obvious choice.
Working with leading compressor manufac- angular contact ball bearings, which are Their superior performance and extremely
turers, SKF has been able to meet the highest greased for the life of the bearing, manufac- long service life are unparalleled in the
requirements for bearing service life, using turers were able to increase the service life market.
SKF Explorer angular contact ball bearings. of their pumps. In smaller gearbox applications, e.g. eleva-
Matched bearing sets make mounting These bearings, which are greased and tor or industrial transmissions, four-point
easier and improve running accuracy. sealed at the factory, contain the proper contact ball bearings with a PEEK cage are
amount of the correct grease. The shields available. When compared to conventional
reduce the risk that contaminants will enter brass cages, PEEK cages not only reduce
into the bearing, reduce the number of vibration and noise levels, they are also
components and simplify assembly. more cost-effective.

Atlas Copco
screw
compressor

Flygt submersible pump


from ITT Water &
Wastewater
Wind turbine gearbox

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The Power of Knowledge Engineering

Seals
Bearings Lubrication Drawing on five areas of competence and application-specific expertise amassed over more than 100
and units systems years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-
wide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics
(combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D
Mechatronics Services
computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.

SKF is a registered trademark of the SKF Group.


SKF Group 2010
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis-
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
PUB BU/P2 10572 EN April 2010
Printed in Sweden on environmentally friendly paper.
Certain image(s) used under license from Shutterstock.com

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