Logbook Data (Dec 13) 09

PIU found that at Fab.
Shop during hydro testing 3

valves # VT -1672 Size 14x600, VT 1698 Size 18x150
and VT - 1699 Size 18x150 have Rust on flange raised
face Serration has been damaged more than Accepted
PIU found that at Fab. Shop of RT/DHT Project, 12
value of (MSS-SP-44- steel pipe line flange) 2001.
flange raised
Contractor
Violation of SAEP-351
face Serration
is advised to follow
Para.
has been
4.3 the Flange Logbook Data of Project 10-0006
damage during
recomendation
face particularly for
blasting
termination violating SAEP-351 Para.box 4.3 i.e AndforSAIC L-2014
seating inside
theLogbook/Surveillancearea Shall field be junction
no damage or as individually
per (MSS-
S# Date Sur# Location item A2. Flange
shielded twisted face particularly the Description
seating area shall
SP-44- steel pipemultipair/triad
line flange) 2001. shall bethree
All heat shrink
valves
besleeveno damage insulated or as from perthe Accepted
cable Value end
jacket of (MSS-SP-44-
up to the
187 10/18/2009 15:12 1017097 BeContractor
informed that cable rejected.
Tray installed beneath Raised
pointsteelofpipe lineis flange)
termination
advised2001. to useList
to keep the
pulleys
foil
or sheaves
of shielding
spools and to
flange
intact and
Floor in PIB
maintain a minimumof DHT not bending having radiusprovison of 20% spare
on horizontal bends
190 10/18/2009 15:09 1017090 free from accidental size grounds. attached. the shield drain wire shall
space for future expansion.
and vertical pull and these pulleys should be anchored This violates Standard
be insulated from foil end to terminal. Approximately
54 10/20/2009 10:56 1017889 to theSAES-J-902
structural steels Secn 9.6 not and to the NEC cableARTtray 396(B).
due to the
two inches of heat shrink tubing shall be applied over
force that can be applied during pulling due to this it
73 10/5/2009 13:58 1012000 Contractor is advised to protect cable glands10.2.8.
the jacket end as per SAES-J-902 Section in severe
will damage cable or cable tray as required by NEMA VE
corrosive environment from corrosion either by a heat
76 10/3/2009 16:56 1011339 Be informed that at2the 5.4 entrance
(b) and (c). of PIB building of DHT
shrink sleeve, anti corrosion tape or PVC shroud as per
i.e in 900 mm cable tray Instrument and Power cable
88 10/4/2009 10:43 1011500 Contractor
Armored cableisSec 10.2.3
advised
from toofmaintain
instrument SAES-J-902. spacing between
routed in Same tray that ViolatestoSAES-J-902 field junction box
Section
instrument,
shall be routed controlon a and
cable power
tray cables
per within
section 9.8 the of pullpit
SAES-
102 11/21/2009 7:33 1029842 Contractor shall submit14.3.1. cable splicing and termination
in All
J-902. DHT Area
unused
The considering
knockout holes
armored signal ofbe segregation
electrical boxes i.e. and
Noise
procedure at leastcable 30 days shall prior routed
to startindependently
of work as
106 10/11/2009 8:09 1014162 of Susceptibility
enclosures
existing overhead shallasbe per
tray SAES-J-902
covered
systems as used Sec
required for 14.2.6
by NEC
"home-run"
required
The locations by section 4.1, attachment
of underground cables,VIconduits to Schedule or duct Q
110.12A.cables. Contractor
The unsupportedis advised end toof cover these at
the cable openings
the
97 8/8/2009 10:41 992694 banks shall and beitem markedno. 1.1 of SATIP-P-104-02.
in accordance with SA standard
prior to the installation
instrument shall be looped; of suspended this loopceiling and raised
shall take into
drawing nos. AB-036273 or AB-036326 as required by
105 8/8/2009 10:00 992666 account the bending floorradiustiles. of the cable. The
section During10.8
During installtion of SAES-P-104
surveillance in and
flare section
area found 13.2 of
that SAES-J-
for
unsupported lengthofoffeed cable stripper
at the bottom instrument exchanger
shall be
113 8/11/2009 15:51 994242 installation
( the E of
J88minimum 303 pipe A-K8) in in 902.
rack
DHTusing area chain block
found that without
water is
length required to provide the service
Nyloncoming slings.It
out frombydirectly contact
thesectionequipment to the
while pipe 2 locations
119 8/11/2009 17:07 994310 loop as required 13.1.1.2 ofremoving
SAES-J-902. the
coverAs per plateSAES from L-nozzle
350 para in shell 8 , handling
side. It shows 8.2-( that needafter to
During survillence found that in SRU Area Equipment
127 7/22/2009 15:49 985907 Hydrotest of equipment use nylon water slings.)
Is not fully drained from
-Temper
1. NAME water
PLATE surge FORdrum GEARBOX ( J87 MISSING. D 01082.FOR ) Name
the system It need to be dry layup while shipping from
130 8/23/2009 11:27 998830 plate Install inLUB
COMPRESSOR up sideOIL PIPING,down . ItMATCHING need to beFLANGES rectify
orgin. Ref in standard SAES A 007 dry layup 5.2.3 .
ARE SS AND SOME DISSIMILAR, BUT BOLTS USED IN
131 9/2/2009 13:40 1002458 During surveilance found that equipment 1. phosphate
THIS FLANGES ARE CS. THE ACTUAL CONDITION AT
injection package,2. corrossion inhibitor and
134 7/12/2009 15:51 980883 SITE NOWwitnessing
During elevation IS " RUSTofAND CORRODED.
phosphate injection unit
3.antifoaming unit for these three equipment side glass
( J87 U- 0301 ) in SRU AREA ,found that foundation is
142 7/20/2009 7:26 984538 vent
During line 1/2 ss threaded
survillence found that jointelectrode
broken. Need was find to rectify.
in cold
16mm lower level as per surveyor report. Informed to
condition in portable oven due to not plug in power at
146 8/16/2009 11:24 996143 contractor QC and need to rectify
SRU area.It is voilation as per standard SAES- W- 011
During survillence found that in SRU, Equipment
147 9/29/2009 16:51 1010067 Attachment -1 ( faiz pid )
Temper
During water surge
surveillance in drum
SRU -(area J87 forD the 0108alignment) Nameof
During survillence found that in SRU, Equipment
151 8/18/2009 11:47 997143 Equipment 2 & 3 up
plate Install in side downJ87
condensor( . It- need to be rectify.
E - 0107/109 ) found
DuringTemper water surge
receiving inspection drumfound ( J87 that D coalescer
0108 ) Name drum (
that foundation is 40mm in lower level.Need to be
152 8/18/2009 11:47 997142 plate
J88 Install
D -304in) up side under
saddle down .bottom It needplate to beisrectify.
heavly
rectifyreceiving
During By adjusting inspection springfound support that knob ( or) damage
physical adjust
corroded and need to be proper cleaning and painting
164 9/15/2009 12:08 1006764 in equipment
During receiving with
1. Feed pipeline
inspection stripper toof equipment.
bottom
flare stack exchanger
(PARA
J89 11.1.10( shell
F- 101
before
Most installation.
of) the static per 32 SAMSS 007
andsideJ89 J88 F- 102 E )equipment
- found
303 C that 2. Leanin DHT
bottom DGA found that in
charcoal
liquid seal
skirt
filter
drum
165 8/26/2009 13:46 1000037 During
area forreceiving
fire inspectionPAGE 39
for Lean amine cartridge
( drain
external line)have 415proofing
flanges
KF 0202 insulation
located Need used
inside
13 mm
to rectify
the skirt. with square
Asproper
per
filter ( 415
nuts
During spacedKF -0201A/B
alignment 450 mm ) found
center
inspection in that
of bothname
static directionplateper
equipment paint
-
170 8/22/2009 7:17 998310 instruction
standard SAES- D- 001 PARA 7.1.13 states that flange from vendor
peel offtrim
international
vapour and coolerneed
standard to
in rectify ( by
PIP VEFV1123, painting But with correct
in aramco
connection should beDHT outside J88 the E skirt 107
. AsAB per& thisCD-
178 8/29/2009 14:08 1000895 sewon standardcollen SAES
corp B specification
korea 006 specifies
) found that to
in refer
slidling aramco
end the
criteria
InDuring
SRU the
receiving
Furnace equipment
inspection
chamber is( J87
not
for J88 matching E with
F -0101 0303 our
A K
standard
saddle isdrawing not AC uniformly
resting 036915 mention
in structural bolt) space
refractory
support. 300
181 10/15/2009 8:31 1015933 ( FEED/STRIPPER
production requirements.
samples BOTTOM
for Need
castable tothere
EXCHANGER) be rectify
is Found thatin
discrepancy
mm . 10mm
Nearly As action gapwe findneed to followsaddle
in between our standard before
and structural.
equipment
laboratory test saddle
reportsupport for casting under , itthe basemeeting
is not plate isas
183 11/11/2009 7:28 1026188 It shows that fire saddle proofingis notstarts.100% flat and it get
corroded.
per Aramco And it need mentioned
standard to be rectifyinas SAES per 32N-110 SAMSS Para
distortation
During receiving . As perinspectionstandard drawing found that for saddlewas it not
185 8/24/2009 14:49 999315 11.3.4. The values 007 PARA is outside11.1.10 thePAGE 39 gasket
acceptance range due
mentioned
damage in thewatertolerance.wash Need drum,toIt get need information
to be rectify from
to sample examined in room temperature instead of
191 11/29/2009 15:11 1032275 before pre-commissioning vendor. of the plant even though it
drying at 110 degree centigrade as per vendor
showing positive pressure in seal end. Bank 1 : gasket
192 12/13/2009 7:30 1036930 CB # 26 & 28 arerecommendation. accepted, however for CB # 27, it
damage - F 9909B F 9909C Bank 5 : Gasket damage
does not meet Para.4.6.2 & 4.6.3 of SAES S-020.
196 9/17/2009 11:37 1007475 F 9914 E F 9914 F
Contractor shall re-design the affected paving area and
202 11/18/2009 17:17 1029205 The @ DHTfollowing issue
Area,were the new following
coated RFI(APCSaccordingly.
violation 113A) were andfoundshifted forto
@ SRU, J87-D-0104 and J87-D-0108 were both coated
cable tray andconducting
DHT without junction box the support.
following; 1. Unacceptable
surface prep
204 8/9/2009 17:41 993390 with Sigma NO VENT PaintsPIPE APCS PIPE 17AAS and PER APCSSTANDARD.
2A respectively,
Surface preparation;
inspection, post application 2. Sagging
inspection, wereDFT visible and
inspection
while during the touch up repair for J87-D-0104
132 10/22/2009 9:51 1018690 and holiday testing insuffecient DFT g
RB-728961-0320-04-J88-P-0984-
Ameron
For the paint third were time, used coating while J87-D-0108(ORC)
subcontractor were SIPCO were
SPR- 18" RB-728321-033-02-J88-FW-0403-06-SP 02-
133 10/26/2009 10:39 1020136 caught in the act while paints,
using used (contaminated)
12"itRB-728321-033-02-J88-FW-0403-06-SP
is observed that several spool are laying01- 12" RB-
directly
garnet, this is in violation to SAES-H-100 para 5.2.1 &
149 10/18/2009 8:59 1016903 contact
During728321-019-02-J88-FW-0401-04-SP
toseatthehydroground test, insidewe and outside
found one 02-valve
the
gate 12" has
fabrication
para 5.2.2.. Supervisor were recommended to remove
shop,
leakage flangethrough facethe alsobehind not protected with plywood. this
150 9/14/2009 15:58 1006460 from theseat proj.rings. As per API 598
isisa not
violation
permitted of aramcosee 3.9.2. standard We reject refer to that SAES-L-350
valve as
OTC personnel were not complying with manufacturer
154 9/22/2009 9:16 1008107 details given below.PARA TAG 7.1 NO and AF4VH3N, 7.4. VT NO 448, Size
data sheet and SAES-100 during application
4 inch diameter, rating 600, body heat no 22D37,P/O
168 9/14/2009 15:53 1006456 "continuous agitating of paint during application"
NO:-4500042444/CRC1-M98-04-V003-DA,valve
169 9/22/2009 9:35 1008109 manufacturer name :-PKVALVE CO.,LTD
Proactive Notification : Please advice the contractor, if
Junction box supports @ SRU were being coated
possible they have to use the crane in lifting the spools
without proper surface preparation, contaminants were
or ifDuringthey want material to use receiving
the forklift, inspection,
paddingit must has been be fixed
173 12/6/2009 7:58 1034590 observed that the visible
Explosion-proof Low Voltage
first prior to lifting to avoid severe damage to the
Installation
PanelboardsofJ88-222-PP-005 scaffolding nearand theJ88-222-PP-009
equiptment should did
180 9/14/2009 15:56 1006458 coating.
have
not atleast
meet the 2"requirements
to 3" clearance of to avoid damage
16-SAMSS-518 to the
section
Pro Active Notification : Contractor must advice the
182 12/6/2009 8:04 1034597 coating
As 5.7 which
proactive of the states, equiptment
notification, Panelboards or thehas
SAPID insulation
shall be
observed amaterials.
ofblasted factory-
that the
As part of SAPID
subcontractor Q/A toAssessment,
handle properly it has thebeen observed
At
UPS lay
sealed
that the cable down
Panel design area,
Cabinets to 1).
allow
trays expansion stone the
installation were
load on used
sidethe as
branch
raised
guide clamps installed stopper floor for
circuit atat
184 9/14/2009 15:55 1006457 spools/pipes to avoid contamination.
coated
the
theconnections
UPS pipes.
room,
following 2).
to PIB be
locations,someaccessed
building, coated
along DHT Cpipes
while the
Area,
Street,still
main
were laying
Pipenot wayon
circuit astheis
per
no.
Calibration
During for
surveillancethe inspection
itground.
has been instrument observedwere are required.
that the
188 9/14/2009 15:51 1006455 12, energized.
the
DuringDHTmanufacturers
surveillance
Main The
Pipe Panelboards
mounting
inspection,
rack, SRU Main mentioned
recommendation.
it has
Pipe been
rack observed
and not
The
Flare
And compressor
Contractors and
testing airless
personnel spray was machine
utilizing calibration
a non-to
factory-sealed
fabricated
that
Area thedoes cablesteel
not design
channel
trench
have and
of the
sufficient does
supports installed
gapnot werehave
for not
medium
the provision
aligned
cable voltage
tray
194 9/14/2009 15:48 1006454 Ascalibrated certificates
proactive notification,
Torque andWrench tags it has were
for been not
tightening available.
observed MVtoand that LVthe
the allow
cables base
thermalthe
that load
mounting
supplies
expansionside holesbranch
power of to
movement. thecircuit
theUPS connections
cabinets
Power
The Transformers
mentioned to be
provide
58 12/6/2009 9:04 1034613 contractor
terminals.
accessed has
Moreover,commenced
while the the main the
Calibration installation
circuit Certificate
is energizedof Cathodic
of the
adequate
at the Transformer
expansion and
clamps stable anchoring
yard, beSubstation of the equipments.
no.allow222,movement
DHT Area The
Protection
TorqueisWrench (CP)shall onwas some designed
areas. Theto contractor notis
Contractor
were forpartially
thermal requested
covered
expansion tonot
(approx.
and
available
rectify 50and
contraction percent)
and
provide wasadequate
by the
during thelean
59 8/30/2009 10:11 1001192 requested
submitted totosubmit SAPID. the construction
Furthermore, theCP mentioned
drawings to
Channel
concrete
variation supports
for
of climate the for
proposed stability
temperature. Stormand safe
Water
Moreover, mounting
Channelthe CSD of the
(e.g.
method
theTorqueCathodic WrenchProtection has no and Coating
sticker from Unit the of the
calibration for
60 8/26/2009 14:18 1000054 U-ditch).
ofreview
fastening As per of equipment
SAES-P-104
the expansion mentioned.
section
guide 10.13
clamps which
was states,
not as
agency.
During and
Thisapproval
surveillance is a violation prior to Schedule
inspection, theit starthas of
Q
been work Attach.as per
observed IV
direct
per thebeen
Itsection
has buried
requirements. cables, conduits
observed Theand
that beam or
theSAES-X-500
cable ducttrays
clamps banksthat shall
hold 4.2.
Expansion not
the
61 9/27/2009 17:25 1009330 SAES-X-400
that Duringthe 7.1section
Contractor which 5.1.1
surveillance states,
has The
commenced
inspection, CONTRACTOR
the the section
installation
Contractor shall
has of
Guide be
expansion
Clampsinstalled guide
installeddirectly
clamp at above
thedown or
are
following belownot asparallel
locations, per the along
identify,
cables
commenced maintain,
without the the form control,
installation
works for adjust,
and and calibrate
completion
the casting all
of the
of concrete
85 11/14/2009 18:01 1027530 C manufacturers
Street, underground
Pipeinstruments
way mounting
no. 12,and piping.
recommendation.
DHT Mainmeasuring
Pipe rack, The SRU
tools,
cable
Storm gauges,
trays
Water permanent
Channel supports.near
(U-ditch) other
Thisthe is aTransformer
violation and of
Contractor
Main Pipe rackis advised
and Flare to Areainstalldoes the correct
not have expansion
sufficient
86 11/17/2009 13:21 1028592 testing
SAES-P-104
yard devices
sectionused
of Substation 3.2no. for
andcontrolling
NEC 392.6 quality.
(B)J88. which
gap forguide the cable clamps tray per 222
as thermal at DHT
the expansion
manufacturers Area
movement
states,
Unfortunately, Each run of cable tray
underneath the shall proposed be completed
concrete
89 11/28/2009 14:48 1032185 and it does not function recommendation. as an Expansion Guide clamp.
before
channelthe were installation
previously of cables.
installed Presently, direct buried a portion
Medium of
This is a violation to NEMA VE2 section 4.3.2. Moreover,
101 11/5/2009 11:21 1024202 the cablepower
Voltage tray runs feeder were cables still for on athe temporary
Substations supports.Power
Need drawing for GPR
the torque value was not applied, clamps were loose area at S/S #222. SAES-T-887
Transformers
PAR:4.1.2 When which runs parallelfacility approximately 28
110 12/6/2009 9:14 1034616 (falling-off) and communications
does not allow uniform expansion. with metallic
Need drawing
meters. Thisisiswithin with the GPR
a violation of area
SAES-P-104 for S/S 211. section SAES-T-
10.11
Thememberhot bending 1.0
of REQUIRE km
PVCcommunications
(NEMA of power TC WARNINGfacility,
8) conduit a GPR
in the
115 12/5/2009 13:19 1034261 TRs 887 at PIB
PAR:4.1.2 87 & When 88 FIRE facility LIGHT
with
PIB 87will
analysis
feild TRnot Lighting
shall bebeAND in and
done.
permitted theBased 10.13.
looks
because lik the
on it of
may not
calculated
the meet
difficulty GPR the
of
TR OUTSIDE
metallic
walls
TRs in member
need
both OF
PIB to is
have ABOVE
within
two
87 &SAES-T-911
88 reqire 1.0
coatsTR km DOOR.
of of
firepower 4.3.9.2
retardant Fire
facility, whiteaof
205 11/24/2009 8:01 1031214 requirments
voltages, quality of SAES-T-916
appropriate
control. protection PAR;power 4.4.2.12
devices panel.
PAR:4.5.10.3.1 and SAES-T-
(Lighting
grounding
Protection
paint
916 GPR analysis
onshall
Par: all Anwalls
4.4.2.14 ionization
shall all be
Powerthe fire
done.
waypanels detector
toBased
the
for on
roofor
dedicatedequivalent
the
of calculated
TR. SAES-T-
electricalshall
Telecommunications Rooms
be incorporated in the design of the and Closets shall be a
206 11/18/2009 11:13 1028994 beGPR provided
voltages, in telecommunication
appropriate
916 PAR: protection equipment devices rooms
and
minimum service
communications
Contractor
Contractor
of shall
540
backfilled
is
be
lux
relocating
provided
(50
facility. trench The4.3.7.1
footcandles)
pedestal
in
cable
without
a TR
that
when
measured
design
putting
will or
be
active 91 cm
location
marker
serving
when:
grounding
equipment Specified
isshall
planned bebyincorporated
the
orGPR communications
installed. in the
Lighting proponent.
designfixtures of the
shall
207 10/17/2009 8:27 1016412 (3 feet)
shall be suchabove that the the finished
tape floor
exposure
in. level.does Locate
not light
exceed
There
SAES substation
ispowered
communications
Q-011, a firePara.6.1.2 that
detection maybe
facility. system
The
states within present
cable
that GPR
design
"When ZONE
in type
the
or OF
building.
location
of grout
not
50% be
fixturesof the a minimum from
cable coreto- the
of 2.6 telecommunication
sheathmeters (8 feet.rating.
dielectric equipment
6 inches) GPR
The
shallINFLUENCE.This
detector
be such shall
thatby the shall
have abe coordinated
remote lightdoes with
extended Saudi from
208 10/31/2009 9:17 1021957 is not
above specified
calculations, the finished
grounding in GPR
floor. equipment
theand Use exposure
room. white
recommended Manufacturer
paint to not exceed
enhance
protectionepoxy
its Aramco
circuit
50% lighting.
grout of
shall to
thebe Communications
a
cablelocation
used coreto- outside sheath Standards
the main
dielectric Committee
entrance
rating. GPR door.
209 12/10/2009 8:33 1035988
room equipment
Chairman
Emergency
shall
reprentative.beforprovided
any of the
lighting
SAES-T-903as is following
partrequired.)You
of thesituations;
par:4.1.2.1 project have
This is required
calculations, so itand may be identified as the
1- Equipment
dark
design tiles
package. ongrounding
with
theOnly driver
floor if and
there
recommended
horsepower
walls not 500
is uncertainty white (373protection
going kW)
regarding toor
greaterequipment
equipment 2- shall
Equipment room bedetector
provided
with when
speeds as part activated.
greaterof the The
project
than 3600
210 11/18/2009 11:28 1029007 ceiling.
provided design, interpretations shall be provided
proponent
design RPM package.
3- shallofinspectOnly ifthat andhas
there maintain
isauncertainty the detector
regarding in
After
through theEquipment
evaluation Saudicombined Aramco Communications fire combined
smoke damper weight (CFSD)
Standard
211 10/31/2009 9:37 1021975 (machine,
by fireaccordance
provided design,
& driver,
smoke and to
damper manufacture
interpretations
baseplate) remediation guidelines.
ofshall
greater be provided
committee, than 2,270 16
Committee Chairman. A copy of the GPR analysis shall
through
kg (5,000
pieces theof
out Saudi
lbs). 48 4- Aramco
totalAll quantities Communications
reciprocating were machinery
not complyingStandard
with
212 11/16/2009 13:00 1028163 be included with the design package.
Committee
driver
with
During horsepower
S.A. Chairman.
requirements
surveillance greater A and
inspection copy than ofin50
thereforethe (37
DHT, GPR foranalysis
kW).
rejected Hence,(check
Galvanized shallits
213 11/16/2009 13:05 1028168 thehighlylist
pipe, be
with
coatedincluded
recommended
PMT). with with
However,
APCS the
to include 113A, design
there the
I arepackage.
grout
notice three thattypeCFSD info(two
during in
Upon Wallrequest
telephone outlettobox not placed at 1220 mm in(D-
the list ofthe
1000X650 &by one PMT
equipments
at1200X700)
inspect
which toequipment
consequently
be evaluated pedestal
toand be If
214 10/29/2009 14:13 1021542 Ittightening,
changing
is noticed
0304- Coalescer thattooth
room the Drum)
of the
PIB88.
sub-contractor
on
wrench
BICSI
Aug-15, CHAP they5 used
internal
PID PG
found
leaves
5-101
audit thehas
distributed
thesesharp aremarkssingleto to allsection
concerned
the pipe CFSDs and parties
then they
causes fordamaged
their
are reference
in violation
not been1-conducted
followings; Additional sogrout far where thethe
forHowever, progressthe
modification
to
of
15 8/13/2009 16:47 995352 ofcoating
Saudi Aramco and pipe20% and
requirements.
surface. use. if these
wereis3in
percentage
shim plates is not
is over properly ascured ofTouch
May-15,
for
up 2009.
the
repair This
last three days
CFSDs executedare multiple withoutsections any then they
inspection forare theacceptable.
surface
35 5/25/2009 11:00 955138 Prime aftercontractors
grouting. violation2-HVACAnchor toQC Sch. has
bolts Q leftPara.7.2.
locatedthe job south siteside withoutof
Contractor
preparation.
Although, itshall
was verify
Therefore,
stated these three
the integrity
clearly in Q, our CFSDsfor andresponse
the
official invitearea
repair PID in
replacement.
fixed saddle are not This violates
plumbed Sch. and attach.VI,
they have Para.2.1
been bent
122 6/24/2009 14:09 972234 isregard
questionable.
It is to Refractory
observed This forisProcedure
that re-inspection.
infor violation
MH 22& that to101 SATIP-H-100-01/a
all metal
started surfaces
the
inandorder
Although, Table-VI-2.
toit meetstated
was A dedicated
the horizontal
clearly inproper
distance.
our replacement
official 3- response
Projection is in
3.6
application(Nesma/SSA
shall be grit
of Hold point
blasted
Renderoc "SSPC
FCnot asandSP6"
surfaceSAper ispreparation
Witness
SAES N-110, point).
prior
123 7/12/2009 15:20 980843 of anchor
regard required
all bolts ASAP.
found Nagi enoughB. ElBashir
to metal
accommodate
Para8.2,
to Thisto
coal LBE
tar
Refractory
butepoxy is
it wasentered Procedure
discovered
coating. onPara. behalf that
that
18.8.f
all
ofduring
Dino-Coating
of
surfaces
discussion
SAES-S-070
basebe
shall plate, washer "SSPC
grit blasted and two SP6" nuts. per Contractor
SAES N-110, is
135 8/17/2009 7:31 996567 with
states It subcon
that (SRI) Inspector.
theyll apply the coating while the
requested
Para8.2, is to"Site
observed
but analyze
it was
testing
that forfor shall
discoveredroot take
MHcause 22& place
that101 analysis
during
priorand
started tothe
discussion
backfill
initiate
andmetal
application / orsurface
application
of is brush
Renderoc of cleaned
protective
FC as surfaceonly.
coatings".Please,SAPMT
preparation advice prioris
144 8/16/2009 9:13 996051 with subcon (SRI) a corrective
theyll apply action.
the coating while the
Nesma
requestedcoal&tar
tometal SRI
toepoxy to comply
advice contractor to Para.
above requirement
to18.8.f
conduct the leak to avoid test
surface is coating.
brush cleaned only. Please, of SAES-S-070 advice
156 11/5/2009 15:27 1024368 prior
states to anyany non-conformity.
surface repair andtake Nagi
the ElBashir
applied Renderoc FC
Nesmathat & SRI "Site to testing
comply shall to above requirement place prior totobackfill
avoid
material
and at these MHs
/ or application of shall
protective be removed coatings". immediately.
SAPMT is
167 11/5/2009 15:27 1024369 any non-conformity.
The type of RTR flange used for the cleanout of OWS Nagi ElBashir
Please, note
requested to advice that there contractor are more than one
to conduct thejoint leakfor test
Upon and aDGA lines is not
surveillance visit gastight
to J88, nor
found watertight
that twoinworkers case
198 7/5/2009 11:18 977255 prior
Upon toaany visit surface
to Fab. some
repair
shop atMHs.
and SRU thearea applied for RTR Renderoc piping, FC
they are used without
doing pipe jointing while they dont hold RTR JCC cards. gasket as per requirement of
material
PID found atthatthese the MHs
spool shallwhich be removed
was leaking immediately.
during the
199 8/2/2009 17:52 990636 This is SAES S-020, Para.
in violation to SAES 4.11.4. S-070, Nagi Para.8B. Elbashir.
which is also
Please, note
hydro-test of fire that thereline
water areeast more of than
substation,one joint was forre-
repeated
During more thanfor
inspection once. the contractor
MV cable shall not utilize
installation for
200 7/5/2009 11:18 977255 prepared and fixed and some ready MHs. for re-using. This incident
other
During
feeder non-approved
Aserveillance
at c times workers
it was noticed
street(RFI#J31/88-EL-019), for thethat, job of dueRTR ittowas jointing.
the rain
found
found Asseveral
a proactive and was highlighted
notification, during surveillance during weekly
201 12/7/2009 13:14 1035051 cable that drawpits
without near
any Nagi
to the
approved B. pipeElbashir rack, partially
procedure, filled with
contractor
meeting. This
inspection it was is aobserved
violationthat, to SAES contractorS-070. installed
Nagi B.
water. The
repaired damage contractor portionis of requsted
the cables to closeouterproperlyjacket. It allis
203 8/27/2009 13:22 1000395 electrical vertical cable ElBashir trays with hold down clamps in
thea violation of SAES-P-104, NEC article 110.12water
cable entry and unused openings to avoid and
front
VAF- of J87- SS-211
During surveillance out side, near toit battery room. As
53 12/7/2009 13:45 1035059 schedule Qentering attachment ininspection
toIVthe 2.1. ducts. was found
Prior to start any
that,
per section
during cable pulling 4.2.4 and the figure cable tray 4.9Cfor of 13.8kV
NEMA VE-2, feeder the A
special process like cable damage repair, contractor
55 10/5/2009 16:48 1012154 become severe mounting clamps shall
damage/bend at be many L places
type. between
shall obtain approval for the procedure from the
column# 58 to 146 along the "c" street. It is a violation
56 11/8/2009 14:13 1025211 concerned.
of section 4.1 of SAES-P-104 and NEC-110.12 & 392.5.
57 9/16/2009 11:34 1007104
During surveillance inspection it was observed that,
contractor is ready to install Aircraft Warning Light
system without any material receiving inspection on
During surveillance
J87-F-0104 (Thermal inspection
Oxidizer it wasatobserved
Stack) SRU J87that, plant
As a proactive notification, it has been observed that,
contractor contractor installed terminated exposed power PVC conduitscable 3-C 1-1/4
XSATIP
4mm2 X 2 ea
the As area.
contractor
a AS per
proactive has Schedule
installedQdiscontinuous
notification, and during approved cable trays
surveillance
with
(12AWG) offsetwith through 50AT the
circuit concretebreaker/Fuse pedestalfrom of structural
PDP-01
contractor
(i.e.a horizontal
As proactive shall toconduct
vertical
notification, material
runs)
it that
has receiving
atbeenSubstation observed inspection
J87 SS-
that,
94 12/7/2009 7:38 1034939 toinspection,
platform
04 to Marshalling forit wasthe observed
task
prior to cabinet lighing. in
installation.
Asfor
rack per
roomthe power
sectionof PIB 8.3cable
atofJ87
211contractor
the at J87 SRU
installation, is
contractor Area.
planning These
not to discontinuous
energize
following the the UPS section
SAES-P-104 and of&
the
SAES-P-104, conduit above ground in severe
SRU(DWG#J87-P-RA-729359-001Rev.2 & RA-729360-corrosive
the
battery
NEC cable trays shall
systems
requirements at in J87 bePower provided
SRU Area. with
Distribution ThePVC bonding
contractor
Panels jumper
at shall
PIB
96 11/17/2009 11:03 1028555 environments shall
001 Rev.2). Contractor does not comply with the be GRS with coated
as per
procure
rack room theat
all the requirements
SRUrequired J87. The safetyofcontractor
NEMAitemsVE2 andsection to follow 4.7, the
requirements of SAES-P-100 and Table removed 310.16 ofouter NEC.
99 9/16/2009 16:45 1007234 Saudi Figure
Aramco
jacket/sheath 4.59Typical to assure
for the cables
Inspection
thebreakerpower electricalPlan inside continuity.
(SATIP) the for their
conduit
The 50AT circuit cant protect 12AWG
installation
nipple and also and the Pre-commissioning
filling percentage activities
is higher asthanper the the
104 11/18/2009 9:16 1028946 The contractor is advised conductor. to cover all outdoor electrical
requirements
allowable.
As a proactive of
AsSchedule
per NEC Q
notification, 312.5 sectionthe cable
during 6.4.1 and Project
sheath
surveillance is
equipments
During surveillance (which is open
inspection partiallyit and for
was extend testing
observed & pre
108 9/16/2009 16:40 1007232 continuous
inspection,through it was Quality
the
observed racePlan way
that 7.5. contractor in that,
to the
installed
commissioning)
As a proactive
contractor applied andPVC
notification, all pulled thecable
electrical contractor ends shall thebe13.8kV
is reminded sealed to
enclosure
data link beyond(Belden#
cables the fitting nottape
DATATWIST less over that 6mm.
CAT-5 4PR-The
109 11/19/2009 15:35 1029561 assure properly
conductor to
the resistance
for protect
feeder from
value
A in the
of8groundea unexpected
location conductor and rain.1 from
ea
filling
24AWG) percentage
through of ladderthe conductor
type control shall cable be as trayper at NECEL.
the grid to
location onbus feeder bar prior B at U/G to use anytrench grounding system
112 9/23/2009 7:22 1008188 4650 from chapter 9 table-1
J87-211-PMS-001 and cable notes
to Switchgear to tablenear 4. to the
& MCC at
for temporary power supply.
splicing point at SS-91 J31/88 area. As per section 5.6 This shall comply with the
SS-211 J87 SRU. Data link cables shall not be routed in
114 9/9/2009 10:53 1004762 of SAES-P-104 requirements and attachmentof SAES-P-111 III ofsection Schedule 8.3.Q, If any
the same conduit, duct or tray with other instrument
accidental
During surveillance damage during in J06 installation,
& 50,51 Areas the, damage
it was found shall
118 9/14/2009 11:21 1006244 cables (SAES-J-902 Section 12.3.2)
bethat verified and repaired
the contractor using as expired
per approved welding procedure
power
During routine surveillance , it was found that piping
120 11/16/2009 16:38 1028346 supplies machines prior and to the welding backfilling. machine customer
spools
Duringstored TIE-INnot properly and directly attaching
(J06-19,J06-20,J06-21,J015 ) fire on water the
serial
During
RB-728445-078-02 areTIE-IN
(PM-5750, (J78-19,
line PM-5799 J06-10,
no:-J87-HSG-0207-01, DW J06-11,124) J0-13) IN J06 SPOOL-2,area
fire
129 9/9/2009 13:44 1004819 ground
systemwhich inspection, is not it permited
was found by SAES-L-350
that the flange para under7.1.
and
diameter (PM-5626,PM-5800)
water 30 system inches inspection,
is coming in 50
itclose ,51
was found area
to structure, and
that the this is
crossto
the fire hydrant become under ground, but according
172 12/12/2009 15:51 1036793 standard
contractor
bracing. violation
Thedecided according
to do service to Para test 19.2
.ButSAES-W-011.
according to
First
Para
DuringLogbook
7.2.2 TIE-IN&gap entry 1between
fig(J06-19, suggested
SAES-B-017 pipe
J06-20, the and
thisJ06-21,
cross
removal
flange braces
of installed
should
J0-15)
only
be
fire
Para20
pre-cast 12.6 mm. SAES-B-017
This
Electl/Instrument line is itcoming
is required
Manhole from to do hydro
J87-E-0107/9
#32-8 and test at
resume
176 11/21/2009 14:30 1030074 Contractor water system above ground
inspection, with it was 100 found mm. that the
connected psi forissued
Equipments
200
excavation 4toJ88-D-0301,
hours.
toJ87-C-0101; an
meettothe
RFI for
andrequiredupwhileplacement
J88-D-0302
till now aselevation
per there andis
and
isometric compaction
J88-D-303
asnoper replay
line
IFC it
contractor
of
was aggregates
installed decidedin base
Steel do service
course
Structure for testGrid
duct
#31 .But Line
bank according
in between
BC 1, 2, to
177 12/12/2009 15:58 1036802 will
First beLogbook
drawing; for
insulated. this
however
entry issue
This from
is a violation
during
suggested contractor
a surveillance
the of Aramco
removal side. visit,
of standard
PID
installed
Para
3,MH38-2 12.6
Elev.and
atSAES-L-310 SAES-B-017
+5000 MHPara 33-6
without it, is171 required
column meters toindo
base hydro
restoration
plate testofto
grouting
refer
noticed that contractor 12.4 which stated thatandminimum
195 11/21/2009 14:18 1030065 pre-cast
It
Asphalt
and is releaseElectl/Instrument
observed
Road, Itthat
from 200
was psidoing
several
steel observed
structure4the
forManhole
spoolshours. chipping/breaking
thatprior #32-8
are laying
Contractortoobstruction
resume
directly
equipment already
on
gap
top
excavation between
portion to of pipe
pre-cast
meet and
the any
manhole
required permanent in order
elevation to
as get
per the
IFC
contactplace to
installation,thethe base groundcourse
leveling without
plate materials end without
installed cover is for & Materials
flange face
structure
179 11/24/2009 16:06 1031506 During
required surveillance
elevation should
it during
causing was be a50mm.
observed
the deformation that scrap material
of installed
notdrawing;
Receiving
stability protected
only
however
Inspection.
and bynot wooden toFDT sheet.
has
withstand
surveillance
been Ittheisdone aadditional visit,
violation
for sixPID of SAof
holes
load
and
FBE
noticed painted
reinforcing
Routine that piping
contractor
visit bars
at SRU spools
and doing
this are
affecting the
morning placed the together
integrity
chipping/breaking
Sept. 06, inof
2009 SRU
the on
193 11/19/2009 7:20 1029318 the standard
andequipment,
all ref:-SAES
failed; Contractorbolt tightening L-350
is requested of Para
the 7.1&7.4.
to remove
anchor bolts allin
area.
structure
top Contractor
portion
particularly not of only
at should
pre-castat thePit
Sulfur maketop
manhole
where quarantine
portion, in but area
in materials
order
electrical also
to get to avoid
the
wiring thetwo
filled
theDHC-PIU and
foundations compacted
noticed is not
that base
yet course
tightened
pipingpiping construction and to and
be
alreadydone to
197 11/30/2009 16:23 1032530 J-87 openings.
required
Contractor
installation damage
elevation
issued
was As on per an to RFIpainted
observation
causing
progress forthe and spools.
deformation
placement
including evaluation,
and
cable of thepit,
installed
compaction
pulling
submit
installed afteranother
grouting
pipes atsampleand
local for
curing
support sieve ofLS-13, analysis
seven days
14-7, test from
prior
14-2, to the
14-3,
installed
FBE
of
DCHPIU
Routine aggregates pre-cast
reinforcing
noticed
site visit base manhole
bars
that
@ SRU and
course
cable main is rejected
affecting
for
pullingpipe duct the
pit
rack bank
orand contractor
integrity
in
electrical
area between
found ofhandthe
that is
16 8/27/2009 11:38 1000348 installation
14-4,required source
14-6, and of to
any be witness
equipment.
LS-15 without structural by PID
SAPMT in-charge.
and Contractor
alignment and
structure
hole MH38-2
while wall isnot
and
structural to MHconstruct/install
only
constructedsteel at the
33-6 ,
using
alignment top portion,
171 meters
4 a
inches
and new in
high one
but per
also the
restoration
Concrete
strength site
Hollowtwo
of
bolt
are
base requested
grouting.
Contractor to remove
SAPMT
submitted RFIthe
and forequipment,
Contractorinspection are of re-check
requesting
structural theto
42 8/4/2009 16:16 991467 Asphaltopenings.
Block
tightening Road,AsIt
instead ofper
was
freshly conditions.
observation
observed concrete. and
that evaluation,
Contractor
Aramco the
already
Standards
submit; alignment,
alignment RFIandoffor torqueing
grout
Inspection
Compressor and was
cured justbefore
of Structural
Shelter 1finished
Grid installingat
alignment
1-3 line the
LineA1-C, 1a
prior to
installed
5drawingplace pre-cast
the base
DA-950136-001 manhole
course is
materialsrejected
Electrical without and contractor
Materials is
43 10/10/2009 13:47 1013822 and grid
to grouting,
DHC-PIU A toRFI
during C. inspection
Construction
for equipment.
Inspection group
observed of Manhole immediately
Non-Shrink
that
andGrout
some
Hand
start
steel
hole required
Receiving was
installing made to
Inspection.
pipe construct/install
upspool of FDT
freshly has
on second a
been
concrete. new
level done one
Also
of pipe per
for six
from site
rack holes
IFC
preparation
members
Routine are
siteand formworks,
dirty
visit and
at D some415 RFIwith for inspection
damage of
galvanized Non-
44 8/4/2009 14:10 991348 and
drawing
support alleven
failed;
no JMixing, 87Contractor
P RA-729557
structural conditions. is area
foundation requested
sheet
last Nov.remove
no to
installation 001 rev
02, 2009
no all
00as
Shrink
coating.
During notice Grout RFI was
that
inspection stairs of Placement
rejected
for
on two
going as
rack per and PIP
support
internal Sampling
STS05130
liningaround aswas well
Para.
two
installation
not
thisfilled
yet hand andhole
complete. compactedor cable
Grouting base
pulling course
installation pit materials
shall
was be not and
constructed
yet doneto
46 10/20/2009 8:26 1017785 6.1.1
ofequipmentcuring
and
sulfur pit for
SAIC-M-2004
forwith 7SRU,days
reference prior
Item
it for
has to
A4, pipe
drawing
been Al l
noted installation.
materials
no.that 415-A-NA- are
installed kept
submit
made
between upanother
of
baseconcrete sample
plate not
and sieve
concrete
concrete analysis
hollow
foundation test
block. from
DCHPIU
pedestal. the
free of dirt,
576262-001 grease and other foreign matter. to Contractor
47 8/26/2009 12:43 1000004 structural
Document
require
Installationsource steel
SAPMT oftowas
support
review beand
additional
permanently
and
witness insurveillance
bottom
Contractor
load by (pipe
PID installed
slab
to of the
inspection
in-charge.
demolish
spool)
ladder
was
pit
thisonwas
not
ismaderequested
foundation up and with
of to raising
clean
galvanized andRFISub retouch
tosteelcheck damage
alignment togalvanized
anddrain bolt
Transformer
structure
meetingRoutine the Yards
Saudi replace at
Aramco SRUinmild accordance
InspectionStation welded on installed
with
ChecklistIFC stainless
drawing
SAIC M
50 9/24/2009 15:22 1008504 coating
tightening.
steel
pipe plate
from assiteper
anchor.
visit
Attachment
containmentstandard at D
Welding
415
IV procedure
wall toof area
Schedule
to
last
galvanized
catch prior Nov.
Q
basin; to 02,
section
mild based
2009
erection.
steel 1.2
on to
mention
1069
notice in compliance
noted
that in the for
stairs remarks to Aramco
two rackthatsupport Standards
support drawing
foundation
around two
IFCand section
stainless
drawing steel 1.3iswas
with drawing being
prohibited no violated.
simply
J87 Q Contactor
because
RA-731576 shall
it was
sheet
2 9/7/2009 16:20 1004176 released
equipment is neededwithPlan stated.
prior for drawing
reference structural no.or415-A-NA-
equipment
follow
dissimilar
no 001 the Quality
metal.
rev no Issued 3A this asFor perConstruction
drain Schedule
pipe hereby wasQmade Requirement.
drawing up of calls
installation.
576262-001SAPMT/Contractor was permanently is installed to advice
ladder to
25 11/5/2009 8:03 1024120 schedulefor stainless
80 steel
PVC pipe. (SS316)
Aramcoload shall
Standard be used for all
requirement
refrain installing additional
foundation with out raising RFI to check alignment and unless structural
embedded per SAES
Contractor / miscellaneous
Sis 20advisedparagraph steel
to maintain 4 drain installedthepipe inside
from this
clearance theofpit.
41 10/14/2009 12:36 1015579 bolt tightening.foundation Attachment is complete IV toand Schedule release Q section
Issue
structure
crossed was raised
Oil
underground Filled contractor
Transformer
piping and conduitsSAPMT
containment for immediate
wall to
45 11/23/2009 13:57 1030961
1.2 and section
Routine site visit notedaction 1.3 was the contractor is startingside
being and violated. at
Contactoreast for of
shall
catch
RTR-DHT basin near shall CR-062 used theasapproved per SAES-P-104 materialSection mention
follow the Quality to
cable termination Plan theasinstrumentation
per Schedule Qcabinets Requirement. while
on 10.13.paragraph minimum 5 section 5.1.1.1 crossingofwith orthis standard. SAPMT
48 11/5/2009 8:11 1024122 some ofThe cabinets are covered parallel
blankets, clearance
cables
and between
Contractor required
direct buriednot tocables
remove or and conduits replaced and this
underinspection
During the raised offloor
the dressed
installation of nor Fieldarainged,
Junction
49 9/15/2009 14:56 1006876 underground piping,are material
including hydrocarbon pipelines
extralength of cables
Box in Pipe Rack area of RTR-DHT it was observed that rolled not cut forien materials
70 10/7/2009 8:13 1012733 that fall outside the scope not cleaned. of SAES-B-064, shall be 300
there
cable are some bedamaged steel plate where thattag number
mm.tray For to conduits, suported the crossingin such away
clearance only
may one
be
95 7/8/2009 13:40 978940 is attached
splicing and
joint riveted
is allowable on the cover
between of FJB
two suports.and creates
reduced to 80 mm, if underground obstructions make it
holes on the loosed rivet, and it will lost the integrity of
7 9/4/2009 7:42 1002983 difficult to meet the 300 mm requirement. For direct
the enclosure as a NEMA Type 4X or IEC 60529 Type IP
buried cables, the same reduction is permitted if the
66Contractor
which will is violate theto requirements of SAES-J-902
8 9/4/2009 7:45 1002984 cable is installed advised in a PVC sleeve followatthe theinstallation
crossing. Direct of
SomeSection
supports installed
7.1
for hanger
which
the cablestates support
tray that at was
Enclosures
Pipe not
rack comlying
areain severe with
buried cables,
Contractor is M advised conduits, to install or duct supports banksinshall vertical not per
as be
cable
20 10/18/2009 8:39 1016898 corrosive
SAES-P-104 SAES environments
Section 100 Sec 9.5. Dshall. It be
Location need NEMAof rectification
Type 4X
Supports for orcable
IEC
installed
tray elbowdirectly above or below
as per requirement of NEMA parallel VE-2underground
Sec. 4.4.1.
60529 Type IP
tray systems shall piping. 66. Enclosure must
be in accordance with the be raintight,
98 12/3/2009 11:26 1033621 Vertical cable tray elbows at the top of runs should be
watertight, and corrosion
recommendations of NEMAresistant. VE-2. Splice Fix the plates damaged
(joints)
supported
Contractor at eachisthe advice end.that At the beforebottom of runsthe
installing should
Field be
100 12/12/2009 7:45 1036479 shall cover
not be with located manufacturers
over supportsrecommendation and shall be located
supported
Junction Boxes at theput toptouch of the upelbowcoatings andat within
any bare 600mm metal (2
between supports and quarter points. No more than
107 12/3/2009 8:54 1033532 for allft.) theofsupports
the lower at extremity
Pipe Rack of area theofelbows. RTR-DHT as
one splice shall be located between two adjacent
per SAES-P-104 Section 8.10.2. Also, provide grounding
116 12/3/2009 10:59 1033607 supports.
for all the enclosure for field instrument (Field Junction
121 12/7/2009 13:24 1035053 Box) as per SAES-J-902 Section 17.2.2.
3 9/1/2009 19:01 1002230
4 9/1/2009 19:09 1002232
5 9/1/2009 19:11 1002233 During this RFI verification, PID found that the distance
from the high point of pavement to catch basin # 41 in
6 9/1/2009 19:17 1002235 the compressor
During area exceedsPID
the RFI verification, thefound
limit stated
that theindistance
SAES S-
After discussion between SSA and PMT, its agreed that
020,
fromPara.4.6.2 and the
the high point slope resulted
of pavement is less
to catch than
basin 1.5%
# 35 in
9 9/6/2009 18:42 996905 the area was designed for SWS and not OWS. Per the
as compressor
the stated in SAES
areaS-020, Para.4.6.3.
exceeds the limitPlease,
stated inprovide
SAES aS-
SWS design, the required minimum velocity is
10 8/9/2009 19:19 993433 correction
020, for this
Para.4.6.2 and violation
the slopeand issue a new
of resulted RFI.
is less than
maintained. However, PMT confirmation is required to
1.5% as stated in SAES S-020, Para.4.6.3. Please,
12 8/9/2009 19:19 993433 close the issue.
provide a correction for this violation and issue a new
17 8/9/2009 18:55 993420 RFI.
22 9/21/2009 13:21 996918
Cancelled because of continuous rain. Raise another
During RFI inspection, two pockets out of 12 found
23 12/6/2009 5:08 1034555 PID found that theRFI base whenplates ready.
are not coated. Correct
containing filler board material sticking to internal
and re-invite PID. This violates 12 SAMSS-007, Para.
24 11/30/2009 16:55 1032553 surface which need to be removed. Issue new RFI.
6.3.1.6 that states "The bottom of base plates shall be
27 12/7/2009 5:13 1034914 clean and free of any rust or corrosion.".
No confirmation yet by PMT regarding the change in
28 11/24/2009 18:32 1031605 pavements segment.
No confirmation yet by PMT regarding the change in
29 11/24/2009 18:30 1031603 pavements segment.
For compressor B, one pocket found out of plumbness.
32 12/7/2009 5:15 1034915 Base plates found uncoated, job not ready.
Need
During correctionofand
inspection re-inspection.
panelboard However, for
J87-211-PP-007 found
36 12/5/2009 12:19 1034228 that, the comressor
circuit breakersA, itand
is acceptable.
branch connections in
For the cable entry at cabinet, contractor does not
62 11/2/2009 16:58 1023172 same enclosure.
comply This is a violation
the requirements of 16-SAMMS-518
of NEC 110.12 & 312.5
For the cable
section 5.7. AS entry
per at cabinet, contractor
16-SAMSS-518 sectiondoes5.7,not
in
63 11/2/2009 17:06 1023179 comply the
electrically requirements
classified area, the of NECpanel110.12
boards&shall312.5be a
For the cable entry at cabinet, contractor does not
factory sealed and design with the branch circuit
64 11/2/2009 17:12 1023185 comply the materials
Electrical requirements shallofbeNEC 110.12from
traceable & 312.5
the
connections and the breakers in separate
manufacturer and supplier through delivery, storage,
67 11/30/2009 6:11 1032308 Damaged MVerection, compartments.
cables shall be repaired. Cable trays and
fabrication, installation, repair, modification
The Interface
supports Relay Panel
installation shallno. J88-IRP-01and
beAttachment
completed doesapproved
not have
68 12/5/2009 17:55 1034524 and use as
Contractor per Schedule
Should ProvideQLoad Calculation IV, or
Section
Cable3.fill
space
prior toheater which is aand
the inspection requirement
acceptance onof16-SAMSS-514
the MV cable
71 12/8/2009 11:20 1035180 Thereport
cable wether this 150mm
trays expansion guide cable tray installed
clamps satisfy the does
installation as per thesection. SATIP. 7.4. No cable tray covers shall
requirement of SAES-J-902
not have sufficient gap for Section
the cable9.6&9.7.also
tray thermal sharp
be installed until the whole system from Substation no.
72 11/18/2009 17:17 1029204 edges should
expansion movement andbe removed.
it does not function as a
91 to Substation no. 222 has been cleared from the
expansion guide clamp. Supports on the vertical cable
75 12/9/2009 17:27 1035913 SAPID and the Proponent.
tray elbows shall be installed as per NEMA VE2. This is
77 11/29/2009 15:10 1032274 Contractor is using notcalibration
acceptable.testing equipment
Testing equipments/instruments calibration agency shall
calibratedCable
Electrical by Fugro
traysSuhami
from which no.
column is not
13approved
to party.
24 at the by
78 11/3/2009 19:19 1023676 be approved by Saudi Aramco as a third
Saudi
DHTAramco.
Main Contractor
piperack doesto follow
not complyschedule the"Q"and
(1)Maintain parallel clearance between the toConduit
79 11/28/2009 12:36 1032162 requirements AttachmentIV para
The7.
RTR PIPE in SubofStation
NEMA Side. VE2. (2) cable should
Rebar tray onbe
80 11/11/2009 15:15 1026421 adjustable splice plate (swivel)supports
installed in PIB Side. were more than
Space
600 mm. heater shallbesplice
Expansion provided
plates within
werethe notpanel as per
provided on
81 12/8/2009 11:18 1035187 every 20 meters 16-SAMSS-514
(Grid 18-19).para 7.4.1 guide clamps
Expansion
Testing equipments/instruments calibration agency shall
does not function as a guide clamps and does allow
82 11/3/2009 19:19 1023676 Thebecable
approved by Saudi Aramco
trays expansion as a third
guide clamps party.does
installed
movement
The contractor for expansion.
has utilizedBeam two (2) clamps
Digitalwere installed
Multi-meters
not have sufficient gap for the cable tray thermal
83 12/9/2009 5:19 1035582 as guide
for the Dischargeclamps
testand hold-down
of the UPS andclamps.
Battery DC
expansion movement and it does not function as a
system without calibration sticker and calibration
84 12/4/2009 5:22 1033907 expansion guide clamp.
certificate. This is a violation of Schedule Q Attach. IV
87 11/17/2009 18:34 1028849 section 6.1.
Contractor does not comply SAES-P-104 section 9 and
VAF-Contractor
The cable trays does not comply NEMA
expansion VE-2, section
does9
90 12/8/2009 15:27 1035499 The cable trays expansion NEMA guide VE-2. clamps
guide
installed
clamps installed does
ofnot
SAES-P-104 and section
have sufficient gap for9.1 theofcable
SAES-P-111 for the
tray thermal
not have sufficient gap for the cable tray thermal
91 11/10/2009 16:58 1026106 expansion movementinstallation and of itcable
doestray.
not function as a
expansion movement and it does not function as a
expansion guide clamp. Furthermore, The beam clamps
92 11/29/2009 15:10 1032274 expansion guide clamp.
that hold the expansion guide clamp down are not as
1. Item A8 not in compliance to standard, rectify and
93 12/4/2009 5:22 1033907 per the manufacturers mounting recommendation.
issue another RFI. 2. Install missing labels on Fire
124 10/17/2009 17:37 1016767 damper access doors (2 Nos.)
Not meeting
False items were
ceiling Panels no. A2installed
and A3 in ofinstrument
SAIC -K-4017. rack
125 10/22/2009 15:13 1018860 room and thats Correct whyand re issue another
inspection couldnt be RFIcarried out.
Not meeting items no. A2 and A3 of SAIC -K-4017.
Contractor shall re-schedule the RFI whenever these
126 10/22/2009 15:04 1018847 Correct and re issue another RFI
panels are removed to verify all related inspection items
Base bolt holes in equipment saddle in fixed end is not
128 10/19/2009 6:25 1017259 per the checklist.
matching with original ( final drawings ).Need to be
137 8/25/2009 16:39 999786 retify by vendor recommendation.
145 9/23/2009 8:24 1008190
148 10/7/2009 17:17 1012454 Samsung cancel this RFI,,,, surface still not ready
153 10/2/2009 8:02 1010437 job not ready, scaffold not yet fix...
155 10/20/2009 10:54 1017887 does not comply with the requirements
166 11/14/2009 16:45 1027482 work not yet ready,
13 8/14/2009 16:09 995471
Alignment check was needed prior to install grout or
Alignment check on stair was required prior to install
19 10/26/2009 18:15 1020372 concrete
Installed at thefoundation
stair concrete foundation. RFI is required
was not in compliance per
grout orcovering
Required concreteofatexisting
concrete foundation.
re-routed ductRFIbankforfor
SAES Q 005 sec 4.3.2 item C and standards drawing
21 11/1/2009 16:58 1022684 alignment
alarm detector was check for stair is with
not complying needed.SAES P 104
AB-036106 sht no 002-rev 01 detail 2. Contractor were
table 2 note 2 and 3. SAPMT and Contractor to modify
26 10/26/2009 18:15 1020372 advice to rectify
this duct bank or access way to satisfy the required
30 11/6/2009 10:54 1024535 covering of duct bank to grade surface
This RFI is REJECTED east side of Road way from 151A
Construct stair foundation per SAES Q 005 sec 4.3.2
31 10/26/2009 18:15 1020372 to J 89 pipe rack was already one time backfilled up to
item
ThisCisand
a nonstandards
sense RFI drawing AB-036106
east side of Roadsht waynofrom002-
7th layer. Contractor is advice to remove the backfilled
34 10/26/2009 18:15 1020372 151A to J 89 pipe rack was rev 01 already on time backfill up
materials and re-back fill / compacted it layer by layer
to 7th layer. Contractor is advice to remove the backfill
37 11/18/2009 8:51 1028938 per requirement of SAES A 114 Aramco standards
materials
This RFI isand re-backeast
REJECTED fill / side
compacted
of Roadlayerway itfrom
by layer
151A
38 11/18/2009 8:38 1028930 toperJ 89requirement
pipe rack was of SAES
already A 114
one Aramco standards
time backfilled up to
OneInstalled
supportfoundation
missing for was not compliance
the horizontal 90 theto attached
degree elbow
7th layer. Contractor is advice to remove backfilled
39 10/26/2009 18:15 1020372 IFC Drawing
( within 600mm) and SAESrack
at pipe Q 005
top.sec.4.3.2
Cable item
tray c be
shall
materials
One supportand re-back
missing forfillthe
/ compacted
horizontal 90 it layer
degree by elbow
layer
Stair structure
grounded as perelement
section installedofat first level was not
40 11/18/2009 8:55 1028940 ( per requirement
within 600mm) at SAES9.1.1
of pipe A 114
rack
SAES-
top.Aramco
P-111.
Cable tray
Cable
standards
shall be
align.
tray Contractor
support field is cutting
advice to andrectify
weldedandarea
raiseshall
another
be
grounded as per section 9.1.1 of SAES- P-111. Cable
33 11/20/2009 9:17 1029760 touch up with RFI upon complition
approved coating. Expansion guide
tray support field cutting and welded area shall be
clamps are installed not properly, no sufficent clearence
69 11/25/2009 18:06 1031934 touch up with approved coating.
for the thermal expansion movment. It is a violation of
74 11/25/2009 18:06 1031934 SAES-P-104 section 9 and NEMA VE-2.
Durring site visit it was observed that CS rollers and

lifting chains are used for stainless steel pipes handling.
171 11/23/2009 13:33 1030939 J88 this is not permitted due to metllurgical view.
In DHT area large piping circuits are connected with

heat exchangers nozzles. These circuits are not
provided any temporary supports. The only sporting
elements in these circuits are exchanger nozzle
connections which cause the maximum stresses at the
nozzles. So contractor advice to provide temporary
174 11/15/2009 17:02 1027956 J88 supports to avoid any problems.
durring rutine site vist it was observed that the spools

are laying direct on the ground and als not protected by
end covers which cause the soil and other foriegn
materials in to the spools.this may also cause the flange
face serration damge. this is voileted as per SAES L-350
186 10/17/2009 16:39 1016732 J88 para 7.1, 7.4, 7.2
During site visit it was observed that calibration of 5
welding machines expired but contractor still using
those machines without calibration of the machines. it
189 12/12/2009 15:53 1036795 J88 was violated as per W-11 para 19.2
1 9/7/2009 9:27 1003986 Not accepted
11 9/7/2009 7:55 1003938
14 9/8/2009 8:08 1004278
18 8/8/2009 13:01 992757 IT WAS REJECTED
51 9/7/2009 9:27 1003986 yu
WITHOUT EQUIPMENTit ID
During surveillance wasAND DESCRIPTION
noticed that for theRFI
141 8/27/2009 15:55 1000504 RAISED AND IT
instrument cable tagging the WAS REJECTED.
contractor doesnot comply
with the requirements os SAES-J-902 paragraph
157 12/6/2009 12:57 1034706
16.2.1.1 which states that all homerun cables shall be
Nchor bolts in P1 foundation is short of 23-38mm,
103 12/6/2009 10:25 1034638 J88 tagged with assigned "IC" cable number.
Contractor is requested to submit repair procedure prior
Top reiforcing bars was exposed during installation of
136 8/25/2009 15:21 999743 to erection of equipment.
leveling plate, waiting for repair procedure from
Anchor boltas at foundation P1 was short of 23-38mm,
138 8/13/2009 16:54 995361 contractor.
contractor are requested to submit repair procedure
139 8/25/2009 15:24 999744 prior to erection of equipment.
As a proactive notification, contractor is advised to
maintain the cable filling percentage inside cable trays
as it is required by SAES-J-902 Sec 9.7 and NEC Art
140 9/6/2009 15:35 1003785 During Surveillance,
SAES-J-902 JobSecnot 13.3.3 It was
ready states
and observed
itthat Cable
isWhere thattrays
rejected. some of the
beneath
1.A For direct
392.9
scratch (B) which
paper buried
was statescable,
being that
usedPower cables
onbolts adaily
ladder
a cabinets and or and
work
wire
raised is
ducts incomplete,
floor orshall
guttersbe found
inside
adequately that
marshallingbase
identified arebasis
using missing
are full
suitable
instrumentation
ventilated
the proper trough
log cables
was cable shall
filled tray
in cross
having at aright
usable angles(90
inside
143 9/5/2009 15:32 1003388 with signal and
permanent cables, not properly
which
tagmaintaining
plates. is at
These the
installed.
not tag end
acceptable
plates of shall
the asday.
itbeis
depthdegrees)
Persons 150while
of other mm than (6the in.)Welding
or less the required
contains
Consumable separation
multiconductor
Controller
required
installed by at Seceach7.9.3 end, of Tee
34-SAMSS-820,
connection states
and at that
threethe
52 11/10/2009 13:37 1025963 Control distances
and/or
were intervals.
signing outas
signal per SAES-J-902
cables
electrodes. only,
2.Welding the Secsum14.2.10.
of the
consumables cross-
maximum
meter plastic wire
The duct
tag fill (including
plates shall be located spare capacity)
so that
sectional
were issuedareas of all to
directly cables
welders at any and cross
not section
the Weldingshall
65 10/4/2009 8:08 1011461 it is clearly shall not exceed
visible. The tag 75% plates of its depth.
shall contain, as a
not
The exceed
connection
Foreman/supervisor 50 percent
list for of the interior
asinstrument
required. cross-sectional
wiring
Welders and
were tubing
also
minimum,
Contractor received the noise susceptibility
some pipe supportslevel of the circuits
at fabrication
66 9/28/2009 16:48 1009677 (SRU/Flare
During
returningour visitUnit)
their area
Yesterday
own of
Document theJune
rods. cable
No.13,2009
3.Sign-out tray. of to
J87-J-RE730126 the NESMA
70S used
Fab.
shop
1. enclosed
fabricated
Welders, not (per in section
NESMA
Welding 14.1)
Dammam.
Foreman, source, 1)PID
checking and thewire
was
out not
rods
for
Shop wiring/termination
was @ Dhahran
not always Werecordedinside
found instrument
non-conformities
in the log. 4.Atcabinets as
times is not
follows:
the
111 11/17/2009 16:11 1028763 Nesma
noticed failed
for 2. to Nonotify
receiving destination.
SaudiofAramco of being
the vacation
RFI forofis
from
approved
1)There issuer.
welding isand
no Issued
foremanQC available.
wouldforinspection
records
just
70S(there
Construction.
2)WPS
walk
wire
is The
not
into
is no
the posted
room
recorded
contractoratandfab.
Mr.issued
receiving
when Khalid
inspection
orShubbar, for the Supervisor
material of QC in
before infabrication).
Nesma
117 11/14/2009 8:53 1027194 a advised
Shop.
grabFabrication
new box toreturned.
3)4 offollow
welders
wireatand the This
havebring
will
approvednoitresulttodrawings.
Aramco
the field
traceability
JCC.
2)This
issues. 3. activity
Logs Shop,
are wasnot not least
beingincluded30 days
signed. in 4. ahead
two weeks
Scratch of without
his
look is
paper
4)Baking/holding
having recorded ovens
itvacation. in the are
log.not 5.Whileworking.(calibration
we were there,
158 6/20/2009 8:24 969528 ahead. used 3)Contractor
as the This
daily logviolates
fabricated
prior to Schedule
the saddleQ.
transferring supportthe not
sticker expired).
two welders came 5)Welders used electrode
in for electrodes and the 7018issuerwithout
was
as per aramco
paperwork. drawings.
5. portable
The consumable a)All welding
issuer shall
was an beassistant
sealed
159 6/14/2009 11:47 966493 going to issue them even ovensafter (quivers).our discussion. This
weld.
and b)Open
Nesma saidwindow
the original has sharp issueredge was shall
no longer be groundthere.
action was stopped. 6.The Consumable Controller is not
160 6/14/2009 7:47 966357 radius.
The assistant had limited knowledge to be in this
signing
The doorthe of daily
baking logovenreports as required.
for welding Some previous
consumables in the
position. 6. inspection,
surveillance Discussionsitatwas thenoticedsite proved that that the
161 6/13/2009 14:05 965868 DHT areadays is not logs have properly.
locking not been signed. 7. both the
The sub-contractor
responsible individuals were
contractor and sub-contractor are not meeting Schedule not aware of their roles
consumables issuer has to kick the door to close it
162 6/13/2009 13:51 965861 Q requirement for andQC responsibilities.
coverage. The available Piping
properly or sometimes he keeps it partially open. Sub-
QC inspectors are monitoring gasket installation
163 6/23/2009 13:32 971645 contractor should fix the door and align it properly.
activities and not fully attending piping inspection
175 12/8/2009 11:39 1035405 activities.
1) RB-728353-063-02,J88-0600-3002-
02,spool 2 welder = 29362 was doing
welding without QC piping and welding
inspection and no joint detail is available on
the spool. 2) RB-728341-333-03, J88-UW-
1701-01, cement line Spools No. 5,4,3 RB-
728341-334-03, J88-UW-1701-02, cement
line spools No. Ia and 2 The above
mentioned spools welded without QC piping
and welding inspection. On the spool joint
numbers details are not found and No QC
from Nesma and Samsung witness the
epoxy filler in the cement line joints which is
17/12/09 20007 J88 the witness point as per SATIP L-350-07
In DHT area one piping inspector from

Nesma and one from Samsung are working.
Their work activities are concentrated on
the gasket installation and most of other
piping works are going on without
inspection. As per schedule Q one piping
inspector is required from contractor for 25
workers but in DHT 105 fabricator/fitters
from Nesma are working so additional
inspectors are required to comply the
requirement and to cover all inspection
17/12/09 20004 J88 activities
Logbook Data of Project 10-00065-0001-V3
Category Discipline Surveillance Type Item Type Status
Select Mechanical Document Review SUR Open
Standards Violation Mechanical Routine Site Visit SUR Open
Standards Violation Electrical Focussed Assessment SUR Open
Electrical Select SUR Open
Electrical Routine Site Visit SUR Open
Electrical Focussed Assessment SUR Open
Standards Violation Electrical Focussed Assessment SUR Open
No Violation-Proactive Notification Electrical QA Assessment SUR Open
No Violation-Proactive Notification Electrical Document Review SUR Open
No Violation-Proactive Notification Electrical Focussed Assessment SUR Open
No Violation-Procative Notification Electrical Focussed Assessment SUR Open
No Violation-Procative Notification Electrical Focussed Assessment SUR Open
HVAC System Select SUR Open
Mechanical Select SUR Open
Mechanical Routine Site Visit SUR Open
Mechanical Focussed Assessment SUR Open
Standards Violation Mechanical Document Review SUR Open
No Violation-Proactive Notification Mechanical Select SUR Open
No Violation-Proactive Notification Mechanical Focussed Assessment SUR Open
Standards Violation Plumbing LBE Open
Job Not Ready Plumbing LBE Open
Mechanical Document Review SUR Open
No Violation-General Comments Mechanical Focussed Assessment SUR Open
Standards Violation Mechanical QA Assessment SUR Open
No Violation-General Comments Mechanical Routine Site Visit SUR Open
Select Mechanical Focussed Assessment SUR Open
Standards Violation Electrical QA Assessment SUR Open
Electrical QA Assessment SUR Open
Standards Violation Electrical Routine Site Visit SUR Open
Telecommunications Routine Site Visit SUR Open
No Violation-Proactive Notification Telecommunications Routine Site Visit SUR Open
Standards Violation Telecommunications Routine Site Visit SUR Open
Standards Violation Telecommunications Routine Site Visit SUR Open
Civil / Structural / Architectural Document Review SUR Open
Civil / Structural / Architectural Select SUR Open
HVAC System Document Review SUR Open
HVAC System Document Review SUR Open
Plumbing Routine Site Visit SUR Open
Standards Violation Plumbing Routine Site Visit SUR Open
No Violation-Proactive Notification Electrical Routine Site Visit SUR Open
No Violation-General Comments Electrical Routine Site Visit SUR Open
Select Mechanical Routine Site Visit SUR Open
No Violation-Proactive Notification Mechanical Routine Site Visit SUR Open
Civil / Structural / Architectural Select SUR Open
Standards Violation Civil / Structural / Architectural Select SUR Open
Standards Violation Civil / Structural / Architectural Routine Site Visit SUR Open
Select Civil / Structural / Architectural Select SUR Open
No Violation-General Comments Civil / Structural / Architectural Routine Site Visit SUR Open
Civil / Structural / Architectural Routine Site Visit SUR Open
Select Civil / Structural / Architectural Routine Site Visit SUR Open
Job Not Ready Civil / Structural / Architectural LBE Open
No Violation-Proactive Notification Electrical Select SUR Open
Standards Violation Civil / Structural / Architectural LBE Open
Standards Violation Electrical LBE Open
Job Not Ready Electrical LBE Open
Job Not Ready Electrical LBE Open
Job Not Ready HVAC System LBE Open
Standards Violation HVAC System LBE Open
Standards Violation HVAC System LBE Open
Job Not Ready HVAC System LBE Open
Standards Violation Mechanical LBE Open
Job Not Ready Mechanical LBE Open
Standards Violation Mechanical Routine Site Visit SUR closed
No Violation-Proactive Notification Mechanical Routine Site Visit SUR closed
Standards Violation Mechanical Routine Site Visit SUR closed

Standards Violation Mechanical QA Assessment SUR Open
Standards Violation Mechanical Focussed Assessment SUR Open
Standards Violation Mechanical Select SUR Open

Inspector QC PMT
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Logbook Data (Dec 13) 09

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PIU found that at Fab.

Shop during hydro testing 3

Durring site visit it was observed that CS rollers and

In DHT area large piping circuits are connected with

durring rutine site vist it was observed that the spools

In DHT area one piping inspector from

Standards Violation Mechanical Routine Site Visit SUR closed

No Violation-Proactive Notification Mechanical Routine Site Visit SUR closed

Standards Violation Mechanical Routine Site Visit SUR closed

Standards Violation Mechanical Routine Site Visit SUR Open

Standards Violation Mechanical Routine Site Visit SUR Open

Standards Violation Mechanical Routine Site Visit SUR Open

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rasoolzx singhup zibbeljg

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