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Magazine Welcome To Tomorrow
Magazine Welcome To Tomorrow
PLUS:
E-COMMERCE // EMERGING NATIONS // SELF DRIVE // HISTORY OF INNOVATION
INSPIRATION
// PAGE 3 WELCOME
// PAGE 4 IN THE PROCESS OF CHANGE
// PAGE 6 A HISTORY OF INNOVATION
// PAGE 8 E-COMMERCE & BEST PRACTICE
// PAGE 10 NATURAL SELECTION
// PAGE 12 BEST PRACTICE: SULSER GROUP
// PAGE 14 EMERGING NATIONS
// PAGE 16 SELF DRIVE
// PAGE 18 UNDERGROUND CARGO
// PAGE 20 FINANCE
// PAGE 22 SEASONAL LOGISTICS
DESIGN
DEVELOP
DELIVER
02
WELCOME
WELCOME
Joe Doering
Division President
Warehouse and Distribution Solutions
03
INSPIRATION
IN THE PROCESS
OF CHANGE
WHAT FACTORS ARE DRIVING THE WAREHOUSE OF
TOMORROW? WE SPOKE TO OUR REGIONAL MDRs
TO FIND OUT.
04
IN THE PROCESS OF CHANGE
05
INSPIRATION
A HISTORY OF INNOVATION
SWISSLOG TRACES ITS ROOTS BACK TO THREE
DIFFERENT COMPANIES, MERGED TOGETHER OVER
THE YEARS INTO THE BUSINESS WE KNOW TODAY.
Seven years later, with the spin-off of the Benefiting from its comprehensive logistics
low voltage equipment department to know-how and broad project experience,
Rockwell, the organizations involvement in Swisslog is focusing on the industry seg-
electrical switch gear came to an end, and ments of food & beverage, retail, including
the company Swisslog was born. e-commerce and multichannel,
pharmaceuticals, and healthcare.
06
A HISTORY OF INNOVATION
ROCK OF AGES
SWISSLOGS PREHISTORIC ROCK, WERNER
WOODTLI HAS TWO DECADES OF EXPERIENCE IN
LOGISTICS AUTOMATION. AS FAR AS INNOVATION
IS CONCERNED, IF ITS HAPPENED, HES SEEN IT
DEVELOP AND WAS PART OF IT.
What is the origin of Logistics? Additionally, we introduced a new way of What will the future hold?
You can argue logistics was always part of communicating with these PLCs, not by The industry has matured greatly since my
human activities; good examples are trad- digital signals but by readable telegrams first days in 1980. When I started in logis-
ers of cities such as Venice controlling the (that later lead us to LAN technology). By tics automation the focus changed from
Mediterranean Sea, or later Hamburg with introducing Beckhoff IPCs in the last two developing base technology to solutions.
the Hanseatic league. years, we closed a big circle from the early
1980s to 2010. We increased our order Today we have access to immense comput-
How did you join the industry? volume from 5 million CHF in 1980 to close ing power and excellent control systems
I started my career at Sprecher+Schuh Con- to 400 million CHF today, a 30-year journey that was unimaginable only a few years
trols in Suhr, near Aarau. My main projects that I am still proud to have been part of. ago. We can achieve automation levels to-
were the cooling water treatment for the day that we couldnt imagine were possible.
Goesgen nuclear power plant close to Which ideas made the biggest impact?
Aarau, and the complete controls equip- Computer Integrating Manufacturing and Weve achieved the automated order
ment for a cement factory in Nigeria. Just-In-Time (JIT) were two streams of assembly for crates; cartons of different
thinking that accompanied me during my sizes on pallets or rollcages are the next
It was a good learning experience. One career. When JIT was coming along, we saw challenge. Vision technology, indoor posi-
example was the machine producing starch
flour from potatoes. The machines inner
section stopped, but not the potato feeding
part, completely stuffing up the machine
with potatoes and making it hard to clean.
We never forgot the basic potato princi-
ple of material flow, stopping conveyors
backwards in response to the flow!
07
INSPIRATION
THE CHALLENGES
OF E-COMMERCE
ONLINE SHOPPING IS DRIVING MANY OF THE
INNOVATIONS EXPECTED IN THE WAREHOUSE
OF TOMORROW. ADRIAN ILIESCU ASSESSES THE
Adrian Iliescu
CHALLENGES FOR RETAILERS.
To what extent is e-commerce affecting
retail logistics? For the retailer, the same term is used for Ensuring accurate order fulfillment in the
E-commerce is changing the traditional the ability to fulfill orders made via those first place can reduce returns, but free
pallet and case replenishment processes different channels. These orders may be postage returns is a balancing act between
in existing supply chains, to an item based for delivery direct to the consumer, driving promoting sales and encouraging custom-
pick system. This is requiring additional the need for the ability to pick single or a ers to buy multiple items for comparison
space as it is often undertaken alongside smaller number of stock items, or it could at home. Seasonal promotions, such as
store replenishment. Some retailers are mean delivery to stores and collection free postage on returns, drive online sales,
picking in shops then delivering to home, points, hence the combination of palletized yet the cost of this to e-retailers and the
but have much higher distribution costs and smaller packages. disruption it can cause to the supply chain
than those who pick from the warehouse can quickly become crippling without the
to homes. How important is multichannel? right tools and processes in place.
If recent reports are to be believed,
Who are the winners and how do you avoid multichannel shoppers spend over 80% How are customer expectations shaping
becoming a loser? more in each transaction than those who future e-commerce?
The success of the big boys perhaps only shop in-store. Researchers for the A change in customer lifestyles and Internet
distracts us from the fact that many accounting firm Deloitte found that advances meant expectations were high, but
established players have either disappeared multichannel customers buying in the delivery poor. Now we are approaching the
entirely, or are in severe trouble. The win- clothing, home and electrical categories tipping point as customers attitudes align
ners have had to change from a big-build, spend on average 116 per transaction with the capabilities of grocery retailers
fixed-cost mentality to one which is able of compared to 64 for those who only buy such as Ocado, Peapod, Mathem, even
responding swiftly to trends in the market in-store. Amazon.
and new opportunities.
What about reverse logistics? Will there be any e-commerce surprises?
Crucial to this success is picking speed. Often returns represent 20% - 30% of eBay may present a new challenge. The
Being able to respond to individual orders shipped items, which all need to be checked online retailer is currently trialing same-day
with the same efficiency (if not greater) and reintroduced as stock. Besides tying delivery in the US, via the mobile eBay Now
as bulk or palletized orders is key for the up cash, and causing cash flow problems app. The move has led some commentators
winners. It stands to reason that having to many starters, this creates an enormous to suggest: What Walmart and Target
flexible, efficient and fast picking, is the burden on warehouse operations. Both started, Amazon and eBay will finish. And
best way to avoid having to increase staff manpower and equipment need to be sized if you still remain unconvinced about the
numbers and extend delivery times, in order to cater for the additional capacity that way things are heading, this final statistic
to meet an increasing number of orders. returns require. A good returns solution may give you pause for thought.
enables the items to be returned to
How do you define multichannel? inventory at the earliest opportunity. Did you know: According to the news
Researchers define multichannel as Swisslogs AutoStore and SmartCarrier agency www.xinhuanet.com there were
consumers who use more than one technologies offer automated return 242 million people shopping online in
channel, such as a store, online platform, solutions that shorten the time between China in 2012. And the Chinese are just
catalog or contact center before making a returned items being received and once getting started.
purchase. again being available as stock.
08
E-COMMERCE
WELCOME
09
INSPIRATION
NATURAL SELECTION
ALNATURA STAY TRUE TO THEIR ROOTS WITH AN
IMPRESSIVE FUTURE-ORIENTED ORGANIC FOOD
DISTRIBUTION CENTER.
Whats extraordinary is that the project Because of the great need to expand,
is in line with Alnaturas principles, which Alnatura decided to construct a new
are based on systematic sustainability and building in 2012. Swisslog is now building a
environmental protection, comments new distribution center for dry goods on a
Dr. Volker Jungbluth, Managing Director footprint of 9 000 m as general contractor
of Swisslog Germany. The organic food for Alnatura.
retailer can still rely on modern technolo- We want to set an example,
gy, he adds, since the warehouse will soon The new structure will be a fully automat- combining ecology and
be automated. ed high-bay warehouse connected to an economy with attractive
adjacent building, which will provide the design
Handling dry goods interface to the existing logistics space.
Headquartered in Bickenbach, Alnatura has Mr Link, Head of Finance Alnatura
been distributing organic foods since the A sophisticated concept
mid-1980s, including dry cereals and other The order from Alnatura not only covers sophisticated energy concept. In keeping
grains, sandwich spreads, dairy products, the storage systems and conveyors, control with Alnaturas motto, Sensible products
fruit and vegetables, to name but a few. technology and warehouse management, for people and the planet, the new logis-
says Heinz Ennen, Swisslogs Head of Sales, tics center will cut CO2 emissions wherever
The company maintains 80 stores in describing the work specifications the possible: by saving energy, using renewable
Germany and also distributes its goods milestones also include construction and a resources and building with wood.
10
THE FUTURE
We deliberately chose to use one of the both the roof of the high-bay warehouse
most sustainable building materials, says and all yard areas, preventing rainwater
Prof. Dr. Gtz E. Rehn, Alnaturas Founder from contaminating the public drainage
and CEO. Wood is a renewable resource. ditch. Extensive landscaping of the property
Alnatura wants to set an example by rounds out the ecological concept.
combining ecology and economic feasibility
with attractive design. The new 137 m x 67 m x 20 m warehouse
and distribution center will have a func-
Ecology and Technology tionality and dynamics shaped largely by
The high-bay facility is made of PEFC automation technology: 9 Swisslog Vectura
certified spruce and therefore comes stacker cranes will serve up to 31 000 pallet
from sustainably managed forests. It is an locations.
eight-story, 18 m load-bearing structure
with 65 570 m3 of shelf supports. Pallet conveyors, picking robots, extensive
peripheral and safety components as well
The facade features PEFC-certified larch as modern software control systems make
wood. Thanks to good insulation and the Alnatura warehouse an extremely safe
natural cooling, the logistics center requires and high-performance environment.
neither heating nor artificial refrigeration.
An unrivaled solution
To do this, the building was sunk 2.5 meters We are delighted to give our customer
into the ground, which allows it to use the a solution that is beyond compare, says
natural cooling effect of the surrounding Volker Jungbluth, and adds that any com-
earth. A photovoltaic system will be in- plex logistics system can rightly claim to be
stalled on the roof, so that the building will unique if it actually attempts to meet the
be operated with additional green electrici- users personal needs.
ty once it is completed.
11
INSPIRATION
A VISION TO SUCCEED
SULSER GROUP IS A SUCCESS STORY THATS CLOSE TO SWISSLOGS HEART.
HAVING TAKEN ON THE DC OWNED BY A PREVIOUS CUSTOMER OF SWISSLOG
IN 2000, SULSER GROUP SET ABOUT ADAPTING IT INTO A NEW LOGISTICS OP-
ERATION. THE SEAMLESS TRANSITION, AND SWISSLOGS ABILITY TO UNDER-
STAND THEIR NEEDS, MEANT WE BECAME A FIRM FAVORITE.
Oliver Lindenberger, Managing Director providers that, in addition to classic ship- know-how across diverse sectors of indus-
Sulser Logistics Solutions AG, explains ping, transhipment and warehousing, also try and commerce. Today our core business
how Swisslog became a valued partner, offer value added services, thus evolving encompasses holistic logistics and transport
helping them to succeed and realize into an established third party between solutions: from procurement logistics to
their vision. customer and supplier. production-related value added logistics
services delivery.
What was your early business model? Depending on the customers requirements,
When the Sulser company was founded in we select the most appropriate measures
1954 by the father of our owner, Jrg Suls- to put together a package out of it for the We were there in the first
er, we were a pure transport business. Man- customer. The entire supply chain, includ- hour when automation
ufacturers would still maintain warehouses ing consulting, is reproduced: to achieve started and we support Sulsers
on their own and need transport services this, we identify potentials across the Groups success by helping
mostly in order to move their goods and whole value chain and develop concepts of them realize their logistics
carry out trade. continuous improvement together with our vision.
customers.
For us business changed in the early 1980s, Daniel Hauser Managing Director
when lean management appeared. Toyota What were the early issues that led you CH, AT, ME
still serves here as the benchmark for this to consider changing your business?
organizational structure worldwide. Mean- An increasingly significant role is played
while, lean management, along with its by value added services and IT has become
core idea of creating value without waste, more and more important. In globally What has been the greatest impact of
has been put into practice across many networked logistics, nothing can work automation on your business overall?
sectors. without IT. Data accompanying goods on It is the complexity of our business, and the
their way through the world, allowing their related, constantly growing requirements
Our company experienced a substantial unambiguous assignment and permanent for our workers. On the one hand, they have
change at that time: from a classic hauler tracking. We realized this very early on, a logistics task that is quite easily definable:
to a shipping company with its own ware- and were one of the first providers to map handling of goods, transport of merchan-
housing and transhipment facilities. our logistics services to ERP systems. We dise from A to B. On the other hand, we
possess specialized infrastructure and have to be capable of understanding and
Customers are confronted time and again
with the challenge of providing their
services faster and more cost-effectively,
downsizing, closing their warehouses, or
outsourcing.
12
BEST PRACTICE SULSER
WELCOME
GROUP
13
INSPIRATION
EMERGING INTO
THE LIGHT
EMERGING MARKETS ARE SOME OF THE FASTEST GROWING WHEN IT COMES
TO THE TAKE-UP OF AUTOMATION. BUT HOW DO YOU DEFINE EMERGING
MARKETS AND WHY ARE THEY MOVING SO FAST?
Emerging markets were defined variety of industries, needing improvements competitive pressures will intensify as
by their greater potential for in their infrastructure, and having the efficiencies spread in new markets, perhaps
profit, as well as risk. By the resources to do something about it. causing the center of economic gravity to
end of the 20th century, some Investments in roads, water and waste shift to new regions.
of those former less developed water facilities, airport facilities, and power
countries were emerging into plants will undoubtedly drive the direct use Of course, the great advantage of being
of automation equipment in these indus- later into the market is the benefit of seeing
the light - the BRIC grouping of
tries as well as others supporting them. what works. For emerging economies, the
Brazil, Russia, India, and China
ability to see the greater results brought
chief among them.
The rapidly expanding middle class in Asia, about by investment in automation, makes
Eastern Europe and Latin America is also these ventures much more attractive in
Today, the more positive term Emerging
creating tremendous demand for new the future. As analysts from the market
Economies defines not only a group of
products. This new middle class is research firm Frost & Sullivan found, regu-
rapidly expanding countries (Mexico, South
purchasing goods across all segments, but lations are a key factor.
Africa, Peru, Poland, Estonia, Bulgaria,
many of these will no doubt be unexpect-
Turkey and Indonesia, that is, countries
edly popular. The growth in consumption The need to boost safety through auto-
appearing on an attempted definitive list
will benefit industry overall, increasing mation, meet industrial standards and reg-
by the International Monetary Fund), but
demands on logistics and, it is thought, for ulations, and ease workflow operation has
also refers to countries generally seen as
more automation. aided market development, states Senior
vital to the global economys turnaround,
Research Analyst Vandhana Venkatesan.
following the great recession of 2009.
With global growth, comes global In addition, globalization has compelled
pressures. Already we have seen how emerging sectors in the region to catch up
The truth is that no one knows exactly who
Western brands are put under the spotlight with already developed end-user seg-
to include in the emerging nations bracket
by Asian production practices. Likewise, ments, forcing them to turn to automation
(Thailand? Taiwan? Poland?) but the per-
ceived wisdom is that the main developing
economies are still the primary markets for
the spread of automation. Countries such
as China and India are investing heavily in a
14
EMERGING NATIONS
15
INSPIRATION
CRUISE CONTROL
AUTONOMOUS CARS MIGHT SOUND LIKE SOMETHING FROM THE REALM OF
SCIENCE FICTION AND YET, THEYVE ACTUALLY BEEN AROUND FOR ALMOST A
DECADE. AS LONG-TIME SUPPORTER OF THE AUTOMOBILE MANUFACTURING
INDUSTRY, SWISSLOG INVESTIGATES THIS NEW TECHNOLOGY.
Leading the way in the future Nissan already works with top universities in Uber, a popular ride-sharing software
of car design is a company not including MIT, Stanford and Oxford, and be- used to connect passengers with drivers of
known for its automotive tech- lieves the safety benefits will be immense. vehicles for hire. Many saw the investment
nology. Googles driverless car, The statistics are certainly staggering: six as a $258 million bet that the future of
developed by the co-inventor million crashes in the US alone every year, driving is renting, rather than ownership.
of street view, won a prize for costing $160 billion, the biggest killers of
4- to 34-year-olds, 93% of which are due That may indeed prove the case, but some
innovation as far back as 2005.
to human error. see a different motivation. Forbes magazine
believes that Google likes the concept of
Googles robotic test cars have about
Laser scanners, Around View Monitor cam- repurposing Uber to work with its
$150 000 in equipment including a $70 000
eras, advanced artificial intelligence and own same day
laser radar system. The system drives at the
actuators allow Nissans test car to drive
speed limit it has stored on its maps and
autonomously on a highway, sticking to
maintains its distance from other vehicles
or changing lanes and avoiding collisions,
using its system of sensors. An override
without a map.
allows a driver to take control of the car by
stepping on the brake or turning the wheel,
The Japanese car giant may have
similar to cruise control. Recently, the com-
been spurred on by Googles
pany has suggested a fleet of autonomous
largest-ever investment
RoboTaxis.
16
SELF DRIVE/AMAG
LIFE IN THE
FAST LANE
AMAG Automobil is the main Swiss importer
for the VW, Seat, Skoda and Audi brands, and a
Swisslog customer.
e-commerce delivery service. The idea of Since 1957 the company has operat- industry-standard pallet or one base-sup-
Googles Shopping Express is to create a ed the largest automobile spare parts port pallet with a skid. During store input
near-seamless way to go from a one-click warehouse in Switzerland, at Buchs near and output, the pallets pass through air
purchase to the knock of a delivery driver at Zurich. locks.
your front door.
The number of spare parts kept available In the pre-store area of the high-bay ware-
Google may in fact be counting on Ubers in Buchs has increased enormously over house there are four circulatory picking sta-
app, technology, and engineering exper- the years, now totaling around 150 000 tions based on a goods to-man principle,
tise to give it the edge on the information different articles. and three goods receiving stations.
superhighway, as well as on the road.
Every day, up to 14 000 lines, up to 50 tons In addition, using a shuttle trolley, fast
in weight, leave the warehouse in more movers are put onto 25 presentation tracks
than 100 delivery vehicles. for picking.
17
INSPIRATION
GOING
UNDERGROUND
ITS NOT JUST THE WAREHOUSE THATS CHANGING.
HOW THE CARGO ARRIVES IS ALSO CHANGING,
Robert Vogel, BOTH ABOVE AND BELOW GROUND.
Senior Partner, CargoTube AG
18
UNDERGROUND CARGO
Tunnel Vision
During WWII, Rembrandts The London is the mother of them
Night Watch was hidden in all: the first underground railway
tunnels beneath Maastricht. opened there in 1863.
CREDIT WHERE
CREDIT IS DUE
AS AN EIGHT YEAR OLD ON HOLIDAY IN THE 1960s,
BRIAN WHALE ENJOYED MANY VISITS TO THE
AMUSEMENT ARCADES PUTTING SPARE PENNIES IN
THE SLOT MACHINES.
Obviously destined to be an engineer, it was for your home and finally a credit card to Swisslog offers total system design,
essential to discover how these machines buy everything else. Today you are able to manufacturing, installation and cus-
worked by investing all of my holiday buy anything you need, or want, on credit. tomer support - providing you with a
money to the cause. In short, day 2 of 14 complete supply chain management
and Im broke... and still dont understand I have now joined the young generation approach to your logistics challenges.
how they work. and find myself buying online, on credit.
The system offers maximum secu-
To maintain a constant It started with the occa- rity for customers and staff, faster
supply of ice cream, sional book, electronic reconciliation of cash receipts, prevents
sweets and other treats gadgets, then groceries criminal access and optimizes internal
for the remaining 12 and now I find that cash logistics.
days a new strategy is one of my friends has
required. Negotiating recently purchased a system. Who would have thought that
credit with the Bank of Land Rover on eBay... logistics engineers and bankers would have
Mum & Dad is the only quite how the postman so much in common, let alone have to talk
available next step, my will get that through the with each other.
sister having already letter box is a mystery!
written me off as a bad credit risk! Im now looking forward to buying my
The logistics of delivering such a large next car, where I shall offer the salesman
Having access to cash and credit has been range of items to home has resulted in the my credit card, accompanied by the phrase
necessary to work your way through life, a development of the automated distribution Stick it on that mate! and by the way 40
bank loan to buy your first car, a mortgage center and its integration with the banking years on, Im still broke.
20
WELCOME
FINANCE
PREDICTING
FUTURE TRENDS
WILL THE MAJOR INFLUENCES OF TODAYS
Bill Leber Mike Hatrick
SEASONAL CHANGES
CHRISTMAS CARDS, HALLOWEEN CANDY, COFFEE AND ICE CREAM ARE
ALL AFFECTED BY SEASONALITY. EVEN SO, SOME REMAIN UNCONVINCED
OF THE BENEFITS OF CHRISTMAS.
22
SEASONAL LOGISTICS
23
INSPIRATION