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TM 3000 Catalog
TM 3000 Catalog
TM-3000 Series
WORLD'S FIRST
IN-LINE 2D
MEASUREMENT SYSTEM
M E ASU RES 2 D I M ENSI O NS WI T H M I CRO N PRECISI O N
HIGH-SPEED 2D IN-LINE MEASUREMENT SENSOR
2 Dimensional
Vision System
Optical
Comparator
High-speed
2D Measurement Sensor
TM-3000
High Inline
Precision
1D Laser
Micrometer
No need to position an object, outer diameter and angles can be measured instantaneously. In addition, Angle
since the object position is recognized, accurate measurement is performed with position correction.
Furthermore, variations due to surface roughness of an object are suppressed with edge averaging,
improving the reliability of measurement.
Width
2
HIGH-SPEED 2D MEASUREMENT SENSOR
3
A variety of measurement modes greatly expand the inspection possibilities
Because the system works in two dimensions it can...
Simultaneously measure a maximum of 16 measurement points within the measurement area. The time for measurement has been greatly reduced.
: R radius
: Width
Intersection point : Angle
coordinates Width
: Perpendicular distance
R radius
Center pitch
: Area
Hole diameter
Step
Intersection point
distance
Height (Y direction)
Radius/Roundness Pitch
Measures radius and roundness of specified arc. Measures a maximum/minimum/average pitch within the
specified area.
Pitch
Radius
Roundness
4
HIGH-SPEED 2D MEASUREMENT SENSOR
A P P L I C AT I O N S
Unit: mm
Measures outer diameter /pitch angel of springs Measures outer diameter/tip angle of needle valves
Overall length
35.000
Measures pulley groove pitches/V groove angles Measures multi-point outer diameter/point angle of injection needles
Maximum diameter
Diameter 21.000 8.000
Neck ring
height 26.000
Outer thread
diameter
26.500
Roundness 0.020
Measures outer diameter and threading a PET bottle Measures roundness/thickness of O-rings
5
Correction function with on-the-spot power
Position correction function [edge correction/pattern correction]
Automatically corrects misalignments and tilt of the target which is directly linked to measurement errors. Can measure accurately even when
positioning is difficult or objects are conveyed in random orientations.
Master image
Outer diameter
measurement
Position
area
correction area
Correction
Measured image
Position
correction area Outer
diameter
measurement
area after
correction
Because the measurement area autotracks according to the position and tilt of objects
within the compensation area, it can be measured accurately.
The image of the workpiece is tilted due to the sensor head By means of the tilt correction function, the workpiece image
which has not been installed at an appropriate angle. is horizontally/vertically captured and accurately measured.
6
HIGH-SPEED 2D MEASUREMENT SENSOR
Binary output
Monitor output
SD memory
card slot Simple setting and analysis with a PC
USB
SETTING SUPPORT SOFTWARE
TM-Navigator (TM-H1)
I/Os With the included software, settings can be
Analog voltage 2-head input
easily configured and data can be saved and
output
analyzed with a PC.
RS-232C
Ethernet
Profile saving
For analyzing NG records
or production history.
Maximum100
images
For daily production control 65536 data
and traceability can be stored
7
S PECI FI C AT I O N S (S EN SO R H E A D)
Resolution of display XGA (1024 x 768 pixels) min, 256 colors min.
CO N T RO L L E R L I N EU P
MONITOR
Console (Optional) Setting and support software USB cable (Optional) High-resolution monitor Monitor stand
OP-82125 TM-H1 OP-66844 CA-MP81 OP-42278
Cable between Transmitter to receiver Cable between I/O connector cable Protective cover
head and controller expansion cable controller - monitor OP-51657 (3 m 9.8') OP-87035 (2 per pack)
CB-A OP-87033 (1 m 3.3') OP-66842 (3 m 9.8') (for TM-040)
(0.7, 2, 5, 10, 20, 30 m) OP-87034 (3 m 9.8') OP-87036 (2 per pack)
(2.3', 6.6', 16.4', 32.8', 65.6',
98.4') (for TM-065)
Ethernet cable RS-232C D-sub9 pin conversion D-sub25 pin conversion Memory card
OP-66843 (3 m 9.8') communication cable connector connector CA-SD4G (4GB)
OP-96368 (2.5m 8.2') OP-26401 OP-96369 CA-SD1G (1GB)
9
DIMENSIONS (SENSOR HEADS)
25 25
160.2 0.62"0.007" 6
0.98" 0.98"
0.24"
(8.94")
(227)
Measurement
3-4 0.16"(mounting hole) 76 51 area 8 2-4 0.16"(mounting hole)
32
2.99" 2.01" 4 1.26" 32
0.16"
0.18"
2-M4 through-hole Base 35 1.38" 4.5
1.02" 26
0.63" 16 16 0.63"
40 92 47 18
1.57" 3.62" 1.85" 0.71"
TM-040
0.28"
4-M3 effective depth 3.5 7 Measurement area 4-M3 effective depth 3.5 0.14" 1.89"
48 48 7 0.28"
0.14" 1.89" 4-4.5 0.18" cut
25 25
8 0.31depth 4.5 4-M4
0.98" 0.98"
1.89" 48 48 1.89"
1.97" 50
2.44" 62 50 1.97"
1.63" 41.5 310.3 41.5 1.63"
40
1.57" 88
97.5 88
3.46" 3.46"
3.84" 65.50.6 97.5
2.58"0.02" 3.84"
5 5 20 0.79"
0.20"
0.20"
47 29 1.14"
1.85" 90 3.54" 58.5
6.5 180 7.09" 2.30" Cable length: 235 9.25"
Cable length:500 19.69" 0.26" 8 0.69"
0.31"
Cable length:175 6.89" 17.5
0.11" 2.8 When minimum bend R
When minimum bend R
1.22" 31 31 1.22"
50
1.97"
10
HIGH-SPEED 2D MEASUREMENT SENSOR
2.99" 76 76 2.99"
2.76" 70
3.70" 94 70 2.76"
1.73" 44 470.6 44 1.73"
12
Front surface of receiver 1.85"0.02" 0.47" Front surface of transmitter
115 65
4.53" 2.56"
Measurement
area
5.11" 1.18" 3.82"
129.7 97
30
130 65
2.56" 130
5.12"
5.12"
115 820.8 120
4.53" 3.23"0.03" 4.72"
0.20" 5 5 20 0.79"
3-5.5 (mounting hole) 0.20"
0.22" Cable 6.89" 3-5.5 0.22"(mounting hole)
Cable length:500 19.69" length:175 160 6.30"
11.5 Cable length:420 16.53"
0.34" 8.7 0.37" 9.5 270 10.63"
0.45" 19 0.75"
66
When minimum bend R 2.60" 33.5 1.32"
When minimum bend R
66.5
2.62"
4-M5 Depth 10 0.39"
2-M4 effective depth 6 0.24" 2-M4 effective depth 6 0.24"
0.47"
12
47
1.85" 47 1.85"
70 2.76"
83.3
3.28"
65.3
2.57" 156 6.14"
0.32" 8
(60) 172.4 6.79" 6 34
6 Effective display area 0.24" 1.34"
0.24" 2.36"
4 x M4 Depth:
6 0.24" Stand 230 9.06"
OP-42278
70
2.76"
236
9.29"
80 17 146
3.15" 0.67" 5.75"
0.85" 2.62"
2- R0
21.5 66.5
R2 .01
.5 "
5 0.20"
111
8 4.37"
0.32"
130 5.12"
210 8.27"
11
LASER DISPLACEMENT (2D) LJ-G Series
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www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.
The information in this publication is based on KEYENCEs internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved. TM3-KA-C-US 1064-4 611358 Printed in Japan
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