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Insp Checklist BALLONS
Insp Checklist BALLONS
Qualification: Inspection must be carried out by an inspector who is approved by the relevant national airworthiness authority,
to inspect the particular type of balloon in the category for intended operation.
Documentation: The aircraft logbook must be present for all inspections. The number of flight hours, any repairs or
modifications made since the last inspection, should be correct and up to date. The entries identifying all components of the
aircraft should be checked to verify agreement with components inspected. Upon completion, inspection must be recorded
showing date, total flight time, maximum temperature indicated on recording (tempil) label.
INSPECTED IAW LINDSTRAND MANUAL FOR CONTINUED AIRWORTHINESS REVISION NO: ______DATE: _________
BASKET: Part #_______________________ Serial #__________Total Time: ____________(if different from envelope)
BURNER: Part #_______________________ Serial #__________Total Time: ____________(if different from envelope)
ENVELOPE
Envelope areas:
_________ 30 lbs., 1" grab test over 3 inch span (1 test, warp & weft in each color ) in
the top panel of the balloon
_________ In balloons built with hyperlast fabric, the first panel below the hyperlast
(1 test, warp & weft in each color )
ENVELOPE (CONTINUED)
I. THERMISTOR WIRE
_________ envelope cable undamaged
_________ all wire connectors undamaged
K. SUPERCHUTE
_________ If the balloon is equipped with a super chute, contact Lindstrand USA for inspection and repair
procedures.
Green line
_________ no abrasion or melt damage
_________ condition good
_________ pulley in good, functional condition
_________ pulley lubricated with silicone spray
N. CROWN LINE
_________ length correct
_________ no abrasion damage
_________ attachment clip present and in good condition
C. FABRIC INTEGRITY
________ all fabric in good condition
________ no unrepaired damage
F. VELCRO TABS
________ clean and free of debris
________ holding force good
_________ stitching intact
Q - VENT
A. PULLEYS OR RINGS AT PARACHUTE EDGE
________ pulley undamaged, sheave spins freely
_________ pulley lubricate with silicone spray
________ inspect rings for wear
_________ no abrasion on attachment loop
_________ verify presence and condition of line stoppers when pulleys are at end of kevlar centering lines
B. VELCRO
________ must be clean and have good holding strength
D. RIP LOCKS
________ in good condition, no abrasion, attachment secure
F. VENT LINE
________ in good condition, no fraying
_________ length correct (must allow envelope to streamer without opening vent)
INSTRUMENTS
BURNER
B. OUTER FRAME
_________ general condition
_________ corner sockets and cable plates in good condition
_________ condition of corner welds
D. ADJUSTABLE FRAME
_________ general condition
_________ all bolts and locking clasp secure and in good condition
_________ check ease of operation, high-to-low setting
F. COIL ASSEMBLY
_________ coils straight, all welds secure
_________ coil support brackets straight and secure (no missing stainless rivets)
_________ check main jets for blockage and tightness
_________ slurper tubes secure and positioned over a jet
G. PILOT LIGHT
_________ pilot control knob turns freely
_________ pilot light cup secure (check set screw) and aligned with piezo ignitor
_________ pilot jet free of obstruction (check fuel flow, sound and flame appearance)
_________ if obstructed, remove and clean jet and both filters in pilot system
H. PIEZO IGNITOR
_________ piezo ignitor electrode in good condition
_________ piezo ignitor actuator button in good condition
_________ piezo ignitor actuator set screw secure
_________ check for strong spark to pilot light cup
________ inspect damage to ceramic tube
J. PRESSURE GAUGE
_________ functions correctly
_________ needle zeros
BURNER (Continued)
L. FUEL LINES
_________ no cuts or abrasions
_________ no bulging or swelling
O. FUNCTIONAL TEST
_________ burner tested, each valve with each tank (minimum 4 activations)
_________ pilot light / piezo ignitor tested, with each tank (minimum 3 activations)
BASKET
A. I.D. PLATE:
_________ Present, numbers match logbook
B. CUSHION FLOOR
_________ removed for basket inspection
_________ in good condition
BASKET (Continued)
K. RATTAN
_________ no broken primary rattan (approx. 3/4) supports in wovenfloor
_________ no holes in excess of 2.5" at the widest dimension
_________ no more than 4 broken vertical strands out of 12 consecutive vertical strands
_________ no more than 12 broken horizontal strands in a 24" by 24" area
_________ no excessive breakage of wicker at belt or step holes
L. FLEXI POLES
_________ intact
M. CYLINDER STRAPS
_________ all present and in good condition
_________ clasps fully functional
_________ Installed correctly (upper tank strap over top shoulder of tank)
N ROPE HANDLES
_________ Check for Excessive wear
FUEL TANKS:
#1 #2 #3 #4 #5 #6
_____ ______ _____ _____ ______ ______A. check valve handle for tightness
_____ ______ _____ _____ ______ ______B. "O" rings on ACME (Rego style) valve checked for damage
_____ ______ _____ _____ ______ ______C. test ACME (Rego style) / TEMA fittings for self seal
_____ ______ _____ _____ ______ ______D. test QSO valve with burner connected to assure function
_____ ______ _____ _____ ______ ______E. protective caps present and in good condition
_____ ______ _____ _____ ______ ______F. pressure relief valve clean and covered
_____ ______ _____ _____ ______ ______G. 15% valve operation checked
_____ ______ _____ _____ ______ ______H. tightness of (4) fuel quantity gauge screws checked
_____ ______ _____ _____ ______ ______ I. slow flow checked with tank upright
_____ ______ _____ _____ ______ ______J. slow flow checked with tank inverted
_____ ______ _____ _____ ______ ______K. tank body free of dents or gouges
_____ ______ _____ _____ ______ ______L. tank welds in good condition
_____ ______ _____ _____ ______ ______M. heat tapes installed correctly and in good condition
_____ ______ _____ _____ ______ ______N. tank covers in good condition