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Polymers Homework1 1
Polymers Homework1 1
Homework Set #1
The dryer feeding indicated as being defective and the manifold injection molded below the glass
transition temperature. A brittle polymer and moisture on the bolt areas could induce shear stress
in the part causing it to crack and malfunction.
PEPP PVCPS
b) Describe the reason for this vast range of glass temperatures among these 4 materials.
The molecules that are frozen below their Tg experience rotational and transitional
motion above a their perspective glass temperature. The reason for this is that several
factors depend on the bulky side group, polar group, double bonds and aromatic
groups in the backbone that influence chain mobility.
Problem #3: Specific Volume thru the Melting Point and Mold Shrinkage
One of the major problems with making high tolerance parts out of plastics is a phenomenon
called mold shrinkage. At high processing temperatures, the liquid plastic is injected into a
significantly cooler mold cavity. The part is cooled rapidly to below its Heat Deflection
Temperature before the mold opens and pins eject the part from the mold. Materials with high
mold shrinkage often warp when released from the mold or if the mold is not designed properly
have improper tolerances.
Using the Design Tips section from the PW Resin Profiles Handout, describe the major reasons
why materials have high mold shrinkage. What are good mold shrinkage values for producing
high tolerance parts. Why would the fillers such as 20-30% glass beads or fibers reduce mold
shrinkage?
2. Mold shrinkage values of 0.6-0.7% must be taken into account, but these can be cut in half
with the addition of glass fiber. The 24 hour water absorption rates vary considerably by
polymer, with PSU the lowest at 0.2-0.3%, and polyphony sulfone the highest at 0.5%
3. Fillers such as 20-30% glass beads or fibers reduce mold shrinkage because
Creep resistance improvement increases stiffness
Improve tensile strength, & abrasion resistance, toughness, & reduced cost
Reduce glass transition temperature Tg below room temperature
Problem #4: Tensile Testing
a. What is your best guess as to the nature of Sample E among materials listed in Table
15.1? Explain your reasoning.
I would guess that Sample E is polypropylene (PP) due to its yield strength is shown in
table 15.1 as 31.0-3.7 MPa, 4.5-5.4) ksi which correlates with its corresponding stress
unit depicted in Table 15.1
b. Provide an estimate of the Tensile Modulus, Tensile Strength, Yield Strength, and
Elongation at Break for Sample D.
c. Samples B and C are Nylon 66 and Polycarbonate. Identify which is sample B and why?
Sample B is Polycarbonate
Problem #5 Tacticity
Examine Figure 15.8 in the handout.
a. Why would the modulus of the polystyrene Sample A be higher than that of polystyrene
Samples C at 50 degrees C?
Polystyrene sample A is crystalline isotactic polystyrene whereas sample C is
Amorphous.
Crystalline polymers are denser than amorphous polymers thus requires higher
temperature
An amorphous polymer has no crystalline and restricted by cross-linking due to force
between the chains are weak.
b. What is the definition of isotactic and atactic, how do you think this influences the
formation of crystallinity?
According to our readings:
Isotactic is all R groups on same side of chain
Isotactic polymers crystallize easily whereas atactic polymers are difficult to crystallize