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    Management, problem. Instructor: Peter Kelle Course: ISDS 3115 Summer 2012 Book: Heizcr/Render: Operations ‘Assignment: HW 3: Ch S6 numerical problems 10eND Refer to Table S6,1 - Factors for Computing Control Chart Limits (3 sigma) for this ‘Auto pistons at Yongpin Zhou's plant in Shanghai are produced in a forging process, and the diameter is a critical factor that must be controlled. From sample sizes of 10 pistons produced each day, the mean and the range of this diameter have been as follows: 2 Re auarwge sare A Somes Means RangeR R= meen comple MEAN Day _ (mm) (mm) = apa wt de0!® 1 1549 40 Aa, Ds,0i, ° wluee Fourie 2 155.2 44 2 153.6 43 4 153.5 48 5 156.6 43 a) What is the value of x?—» Lomauie uetag ob green! 77:3/5 “CEA7) ‘mm (round your response to two decimat places). the value of R? —P Lom al.s. b) What is Re ©) What are the UCL; and LCL; usi UuLzem Aah LOL F > mexfo,7-AaRS Upper Control Limit (UCL) = Lower Control Limit (LCL) = 4) What are the UCL and LCL us ‘Upper Control Limit (UCL ») = Lower Control Limit (LCL) = ©) If the true diameter mean should what are the new UCL; and LCL7? Upper Control Limit (UCL; puis pusteeot ibaeet 15 GADD i? ‘mim (round your response to two decimal places). ing 3-sigma? x4)-)) aywen Sowipe size, Mean decir LAz 6308" [[] mm (round your response ‘0 twa decimal places). 194.76 + (08.4.2) =(16,109 (2 mm (round your response to two decimal places). 154.76 -(scoyl4.2é 3 103.4% sing 3-sigma Y= 77D) (3-292) [| mm (round your response to two decimal places) 1.777(426)=G.79" mm (round your response to two decimal places). 1A (4,20) L479 oO be 155 mi and you want this as your center (nominal) line, PN AS bunt mm (round your response to two decimal places). aW worl sea lags “IO. Page 2 Tastructor: Peter Kelle ‘Assigament: HW 3: Ch S6 numerical Course: ISDS 3115 Suramer2012. problems Book: Heizer Render: Operations Management, 10¢ ND | 2. (cont.) Lower Control Limit (LCL) =|_| mm (round your response to two de laces). 16 - (308 2(4.2¢5 Definition ‘Sample Mean Factor, Upper Range, Lower Range, Size, n A; D, D; 2 1.880 3.268 0 3 1.023 2.574 0 4 0.729 2.282 0 5 0.577 2115 0 6 0.483 2.004 0 7 019 1.924 0.076 8 0373 1.864 0.136 = 0.337 1.816 0.184 10 0.308 1777 0.223 e@ 12 0.266 1.716 0.284 C—> ised to Loriel 4 dekects PA Wan of cult P—> mescure % deleowe vi compe Page 3 (f negapwe ten = 0.0000 Simdeat:CulineUfinan Tanto: Pas alle Taganeat HWS: Gh SG mameteal Date: 6/4/12 ‘Course: ISDS 3115 Summer 2012 problems. @ rine S00 Bonk zr Reader Operations Mnsgenea te ND 1apt 3. ‘The defect rate for data entry of insurance claims has historically been about 2.00%. @/ P= [210—= This exercise contains only parts a, b, ,d,ande. *USE P Chats! 8) Ifyou wish to use a sample size of 200, the 3-sigma control limits are: 6" * : Coa ULp= pre &“p UCL, = (enter your response as a fraction between 0 and 1, rounded to three decimal if pe +2, (.0044) Lott 2.00) Lil psp ze aes > 6-O3N Let = [1] (enter your response as a fraction between 0 and 1, rounded to three decimal, Pemnéer digctert wo 22Te) Bee ane places), 9a 2.00%) = 0.0047 -G.c00) ot ae z= Hw idats Aue+ch b) Ifthe sample size is 100, the 3c control limits are: . tae o P lasad Soe at uct,=[[] (enter your response asa fraction between O and 1, rounded 1 three decimal © ci) be Seaupin Sai Places). 084 (.01)=CERY LCL, =[_] (enter your response as a fraction between 0 and 1, rounded to three dei laces). 108-014) -0:CAQ—xEC CCD) MeL 09) = 0. 90AG ©) If the sample size is 200, the 2c control limits are: UCL =[] (enter your response as a fraction between 0 and 1, rounded to three decimal places). We Cat ( 10044) ~ LCLy (enter your response as a fraction between 0 and 1, rounded to three decimal a oa- 2(.004~ 9908 =.sG0r d) If the sample size is 100, the 2c control limits are: UCL, =[_] (enter your response as a fraction between 0 and 1, rounded to three decimal places). car alo) = Coase) LCL» =[_] (enter your response as a fraction between 0 and 1, rounded to three decimal places) 104-2 (ol) = ~ 0.008 - CL ©) What happens to 6. when the sample size is larger? When the sample size is larger, 0 is Page 4 [Student: Caroline Uftinan Instructor: Peter Kelle ‘Assignment: HW 3: Ch $6 numerical Date: 6/4/12 Course: ISDS 3115 Summer 2012 ‘problems, Time: 3:30 PM Book: Heizer/Render: Operations Management, 10e ND The results of inspection of DNA samples taken over the past 10 days are given below. Sample size is 100. ee Day 1 2, 3 4 5 iDietccitven nese 6 aials Meiaet o meteets LO TaRIaREG) a) The upper and lower 3-sigma control chart limits are: tes UCL, =[_] (enter your response as a fraction between 0 and !, rounded to three decimal places). “067+ 5(.0a5) =CID LCL, = [[] (enter your response as a fraction between 0 and 1, rounded to three decimal Say laces). 2 ies +067- > (08S) = -O.00A XE ‘b) Given the limits in part a, is the process in control for the following days as shown in the table below? 78 nq 2.0 ee ee Day Number of Defects _ In-Control Be no —={—{-{["e=_— ne weil I<2 u 10 iy yes See 2 9 i] yes ote | 13 i yeS 2 The defect rate for your product has historically been about 1.50%. For a sample size of 300, the? 9733 upper and lower 3-sigma control chart limits are: 4 op 2 Uhedt \ of UCL» =[_] (enter your response as a fraction between 0 and 1, rounded to four decimal places). 015 +3(.0070) = O36 = (] Center your response as a fraction between 0 and 1, rounded to four decimal 1015 -3(.00702)* -0 Remember! | Caroline Uffiman Instructor: Peter Kelle “Assignment: HW 3: Ch $6 numerical Date 62 Course: ISDS 3115 Summer 2012 problems Time: 3:30 PM ‘Book: Heizer/Render: Operations ‘Management, 10e ND 6. Five data entry operators work at the data processing department of the Georgia Bank. Each day for 30 days, the numberof defective records ina sample of 200 records typed by these operators has been noted, as follows: ample No. No. No. Defectives io. Defectives 1 6 21 17 2 5 12 5 22 12 3 20 13 16 23 6 4 u 14 4 24 8 5 10 15 an 25 13 6 8 16 7 26 10 7 u 17 13 27 4 8 10 18 5 28 7 7 6 19 17 29 12 10 13 20 17, 30 2 NN ee Gai a @ a) Establish 30 upper and lower control limits. UCL, =[_] (enter your response as a fraction between 0 and 1, rounded to three decimal places). £00833 +> (.01G464) = COMETS LCL, = [] (enter your response as a fraction between 0 and 1, rounded to three decimal Loe .00333-% (.016464) =C0040> ‘b) Why cam the lower control limit not be a negative number? OA. Since the upper control limit is positive. Since the percent of defective records cannot be a negative number. oc OD. Since the percent of defective records is always a pos Since the upper control limit cannot be a negative number. number. ) The industry standards for the upper and lower control limits are 0.10 and 0.01, respectively. ‘What does this imply about Georgia Bank's own standards? ‘The industry standards are [ By those at Georgia Bak MOT 0S Sine] asl 5 Student: Caroline Uffman Instructor: Peter Kelle Date: 64/12 Course: DS 3115 Summer 2012 @ rime: 3302m Book: HeizecRender: Operations Management, 10¢ ND 1 ‘An ad agency tracks the complaints, by week received, about the billboards in its city: a f= 212/s= a} Week No. of Complaints aan : 2 way § 2 6 wes 64 9VE ays ga a a 2 uus wae 4 u = wa. Bo ra 2 us 7 I= s = 4,48 sn TG) 2 8 Ss O. ; 46/6 oe ES] tis exercise contains only parts a, bande a 5 a) The type of control chart that is best to monitor this process is[___ fa & Chat F 2s te by Using 2 = 3, the control chart limits for this process are (assume that the historical complaints seis unknowns Ey 39) tae le] complains per week (round your response to two decimal places). 774 V47 = 16.08 LCL. = [] complaints per week (round your response to two decimal, place and if your answer is negative, enter this value as 0). 7.7 ~ V7.7 = - 0.685 ~ cee c) According to the control limits, the process is id in Conifol Conitol a 7.7 18 be 2400-1600 6Goo 8 ‘Meena Chavan Corp.'s computer chip production process yields D DRAM chips with an average life of 1,600 hours and = 80 hours. The tolerance upper and lower specification limits are 2,200 hours and 1,500 hours, respectively. Based on the given information, the process capability ratio, (round your response to two decimal places). Based on the process capability ratio (C,) for the given information, one can say that the process is Vos t ie] of producing the chips to the design specifications. For the given information, the process capability index (Cj) =[_] (round your response to two decimal places). Based on the process capability index (C)4) for the given information, one can say that the process [the specification. Gees, nol me} >) 200-1600 . 600 | B(8) ao SS ere eee em ees pes 9. Blackbur, Inc., an equipment manufacturer in Nashville, has submitted a sample cutoff valve to improve your manufacturing process. Your process engineering department has conducted experiments and found that the valve has a mean (1) of 10.00 and a standard deviation (0) of 0.06. ‘Your desired performance is 1 = 10.00 +3 standard deviations, where o = 0.080. 10 +3 (.08) = W684) 10-308) = 4.76 5 For the given information, the process capability index (Cp) =[_] (round your response to three decimal places). 10. ‘The specifications for a plastic liner for concrete highway project calls for thickness of 5.0 mm +0.12 mm. The standard deviation of the process is estimated to be 0.02 mm. The upper specification limit for this product = [_] mm (round your response to three decimal places) ‘The lower specification limit for this product = [_] mm (round your response to three decimal places) ‘The process is known to operate at a mean thickness of 5.0 mm. The process capability index (Cp) @ 7 (round your response to three decimal places). ‘The upper specification limit lies abou standard deviations from the centerline (mean thickness Mt lo , | l0-4i6 \C { 10-4 ee “aC / Toes) \ Kap Ole G9 Gee oe Agate «yet @ 3 2 1-14) aga-ap of Leseveniee OP = e Fa) LBO= Sint Pantln gato _ bre om F vas S42 39) 3 S: w thitenwek 2 Piower chicken lite chicken 207. Fane calareien Digerage chicken pret pas WD calaica w) stdey of 20 cal desigh _¥ “chaiet 25 preasts at pandom A) what awe thu lower 4 viper Covies| limite [OY the Chatet if tes Dinaits ke chasin t» be fue std de) fram the taleaes? (UGig) = ¥ + BO, ——> HH 126 + ‘ 450+ 20(“YBe) = Yow b) what ake the limite w) thueee cid cle Geom the-toranes > Veuy = 450+20(ese) = We 15) +t =e Lily = 450-20( 3_) = 43% 400. - ae) suf OF Wh ech day « mean | Forge F a) what is the valve of 2 = [SK SY > AVG K's 4) what iy the valu 4-40) > awg oF & er lie QNCL = #4 Az € = Fis Gee y. 360 (4.6u)= Hy. 16 a= eae f-pok DNL = 155 sy - -Z0e(4S) = |S) 16 Udy DP [erg pee UL = Dy = IM (ya) = &.103 Huv= yk = .224(4su)* Ll +p diomtke means Noe” | 9) UO = 153 +,26%(45e). 5.40 [2 h) Uv = 195 * ane(you)> 63.585 Z th a- + aps AKER 4. || wesuits of dng 0 dayy sampie gize Joo oT (3 (0,026654NN5)) 64 LOL, = wt -(3( 0020054145) = 00246 which equalo o e ¥) givin He Limiky ih paloka, is the proces in contre) fur she faowing days as shown in te tale bel 2 day _| of detects, | in-conteo) rots ait a\ @ {yes NBe Meee lB, [yes Sil Idec pale J. vpper + liver 3-sigma cohteo! za 1! proces YAMS aveway Ihe of {00 Wes 0 = 60 pe fears e_upete | Ice 2200 nes _# lsoOAG Spec — ove Spec, y 2.00 — Bab ne 4\ ily ee ] 0.70 {2} - 5-4 veces feb ee | -) AF (pe +10 7220 \eoo ae Ly 2S. Ce) p - WO J O>% Vl ed = 04 Are 7. otZ2 whe & = 0,025 (ae e Cage . 5s 26-5) Go iiwzlo 5-0 wz 1043 yhero y= 9.U5 1043005) 10-3¢.0r) th 3/14) to-3¢.04 lols 4.85 Jo.15 10 Se ae a= 1 l= 4% | C3Couy BC 5) ~(scit | Ly, lar 6S wg | Hickngos A 4-0nm = 10mm | sean ctdv's trona Cerdersine 2 (st -Cervertine / cry | (upper -"FRAE”) J

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