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Guard Gear 200 - User Manual
Guard Gear 200 - User Manual
User Manual
84 82 13 User Manual (v.0.3)
2 Connectors .........................................................................................................................................................3
2.1 Notice ..........................................................................................................................................................3
2.2 Connector arrangement ..............................................................................................................................3
2.3 X1 QLT sensor input ................................................................................................................................4
2.4 X2 Power supply connector .....................................................................................................................4
2.5 X3 Sensor Inputs......................................................................................................................................4
2.6 X4 RPM input ...........................................................................................................................................5
2.7 X5 - Motor Power input................................................................................................................................5
2.8 X6 Switch Inputs.......................................................................................................................................5
2.9 X7 Current Input .......................................................................................................................................5
2.10 X8 Relay outputs ......................................................................................................................................6
2.11 X9 Ethernet ..............................................................................................................................................6
3 Indicators ............................................................................................................................................................7
3.1.1 STA .........................................................................................................................................................7
3.1.2 OIL ..........................................................................................................................................................7
3.1.3 LNK .........................................................................................................................................................7
3.1.4 ACT .........................................................................................................................................................7
4 Integrated sensors.............................................................................................................................................8
4.1 Accelerometer .............................................................................................................................................8
4.1.1 Functionality............................................................................................................................................8
4.1.2 Axes ........................................................................................................................................................8
4.2 Internal temperature sensor ........................................................................................................................8
5 GUI.......................................................................................................................................................................9
5.1 Login............................................................................................................................................................9
5.2 Status ........................................................................................................................................................10
5.3 Logs...........................................................................................................................................................11
5.3.1 Action log ..............................................................................................................................................11
5.3.2 Alarm logs .............................................................................................................................................12
5.3.3 Trend logs .............................................................................................................................................12
5.3.4 Alarm trend log......................................................................................................................................12
5.3.5 Log file download ..................................................................................................................................12
5.4 Alarms .......................................................................................................................................................13
5.4.1 Alarm reset............................................................................................................................................14
5.5 Measurement ............................................................................................................................................15
5.5.1 Measurement Procedure ......................................................................................................................15
5.5.2 Measurement File Download ................................................................................................................15
5.6 Customer...................................................................................................................................................16
5.6.1 Using Notes-tool ...................................................................................................................................16
5.7 Device........................................................................................................................................................17
1.1 About
Guard Gear 200 is an Ethernet connectable gear condition monitoring device with a web based GUI.
This device is NOT a scientific measurement device and all values should be
considered as in trend setting values.
1.2 Installing
The GG200 device has four mounting holes (1), one on each corner, to ensure firm fastening of the device.
2 Connectors
2.1 Notice
Use devices ground for sensors only! Do not ground a signal or a shielding from
sensors end.
Use devices power output for sensors only! No potential difference is allowed
between the sensor voltage and the operating voltage.
2.11 X9 Ethernet
10/100Mb Ethernet
4 2
X9.3 Tx-
3
X9.4 Rx-
3 Indicators
3.1.1 STA
The STA LED indicates different states of the device according to the list below.
3.1.2 OIL
The OIL LED indicates a need to change oil change. LED state is automatically reset to GREEN or OFF after the
oil has been changed. RED led indicates the need of oil change.
3.1.3 LNK
The LNK LED indicates Ethernet link state when the Ethernet cable is connected and a proper link has been
established.
3.1.4 ACT
The ACT LED indicates Ethernet activity.
4 Integrated sensors
4.1 Accelerometer
4.1.1 Functionality
The GG200 device has an integrated accelerometer for measuring vibration. To ensure the best acceleration
sensing the device must be fastened firmly to a solid surface.
The accelerometer measures vibration in ranges 2g, 6g, 8g. The device senses the level of vibration and
automatically adapts to the level so that sensitivity is always the best.
4.1.2 Axes
Z
5 GUI
Guard Gear 200 graphical user interface is an in-device html-application for common web browsers. No additional
software is needed.
5.1 Login
The default page is the Login page which is displayed when a user connects to the device. The user must login in
order to use the device.
To login to the device enter a correct username and a password. Submit by clicking OK button.
Reset button clears entered information.
On successful login the user is redirected to the Status page. If the login fails an error message is displayed on the
Login web page.
5.2 Status
The Status page contains gear unit and lubrication information.
This device is NOT a calibrated scientific measurement device. All values should be
considered as in non-SI units.
* The value is a Kumera-value and isnt comparable to values measured with commercial measurement equipment.
Lubrication information:
Variable Description
Temperature Oil temperature status
Condition Oil condition status
Flow switch Oil flow switch status
Pressure switch Oil pressure switch status
Filter condition Oil filter status
Level Oil level status
Estimated lifetime Estimated oil lifetime. Calculated value based on experience.
5.3 Logs
Action
Alarm
Trend
Alarm trend
To view a log file, first select a specific Log from the drop down menu and then click the Show-button. Log entries
will appear to below of Showbutton.
Log files can be downloaded from the device. See chapter Log file download.
Action log has four history log files. 0-ended log file is the newest and 4-ended is the oldest log file.
Vibration Level in one of the frequency ranges 4 40 Hz, 40 400 Hz and 400 1000 Hz
Motor Load
Oil Temperature
Oil Level
Oil Quality
Oil Flow
Oil Filter Condition
Alarm log has four history log files. 0-ended log file is the newest and 4-ended is the oldest log file.
The GG200 logs trends to Trend Log file. Trend sources are:
Vibration Level in one of the frequency ranges 4 40 Hz, 40 400 Hz and 400 1000 Hz
Motor Load
Oil Temperature
Oil Level
Oil Quality
External Temperature (integrated temperature sensor in GG200)
RPM
Motor Power
Motor Load
Current Input 1
Current Input 2
1. Select a log file from the drop down menu and click the Show button
2. Click Save log to a file link on the web page
3. A file download dialogue opens
4. Click Save button and select a location where to save the file
5. Click Save button again. File is now saved to the selected location
5.4 Alarms
The device generates alarms from different alarm sources. Active alarms are listed on Alarms web page and
logged into the alarm log file.
Acknowledgement procedure:
1. Select an alarm or alarms that will be acknowledged by clicking the checkbox next to alarm(s) or to select
all alarms, click Select all button
2. Click Acknowledge button. Selected alarms will be acknowledged
5.5 Measurement
GG200 Device has measurement services to log data from four different sources to a text file.
Measurement files can be downloaded from the device. See more information on Measurement File Download
chapter.
1. Select a log file from the drop down menu and click the Show button
2. Click Save log to a file link on the web page
3. A file download dialogue opens
4. Click Save button and select a location where to save the file
5. Click Save button again. File is now saved to the selected location
5.6 Customer
The Customer web page contains customer specific information and gear specific information. The Customer page
contains also a Notes-tool. With the note tool user can save notes for later use. Notes are kept in the devices
memory until overwritten or erased.
Viewing notes:
1. When the device has some notes saved there is a link named Display Notes under the Save Notes
button.
2. Click the link and a new browser window will open for Notes. Notes are in txt-format and can be saved to
the local computer or to other media.
File-menu Save as
5.7 Device
Device page contains information about the GG200 device.