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Chen 2007
Chen 2007
The manuscript was received on 7 February 2007 and was accepted after revision for publication on 21 June 2007.
DOI: 10.1243/09544089JPME125
Abstract: With consideration of the inuences from the constraint reaction of tank bottom plate
to each shell course, a simplied longshort shell method was proposed to calculate the stress of a
large storage tank wall. The rst shell course was regarded as a short cylindrical shell while all the
others as long cylindrical shells, and the analytic solution equations of shell stress were achieved
by theory of plates and shells. With resistance stressstrain method, a eld stress test was done on
a 15104 m3 oating-roof oil tank during its water lling test, and the measured stress data are in
good agreement with the calculation results obtained by this simplied calculation method for
shell stress. Therefore, the simplied method can be adopted to calculate the shell stress of large
storage tanks accurately.
Keywords: storage tank, mechanical analysis, stress test, theory of plates and shells
JPME125 IMechE 2007 Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering
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120 Z P Chen, Y Y Duan, J M Shen, and J L Jiang
yi = C1i 1 (Fi xi ) + C2i 2 (Fi xi ) + C3i 3 (Fi xi ) As shown in Fig. 1, the number of unidentied fringe
g (Hi1 xi ) forces is 2(n + 1) when the shell number is n. For oat-
+ C4i 4 (Fi xi ) + (1) ing roof tank, Mn = Qn = 0 happens on the top of the
Ki
shell. M0 and Q0 can be derived by solving the calcu-
where yi is the deection of the ith shell course; C1i , lation equations of bottom plate stress. According to
C2i , C3i , and C4i are indeterminate constants; Hi1 is equation (3), the 2(n 1) deformation compatibility
the calculated water level at the (i 1)-th to ith course formulae can be obtained for the 2(n 1) unidenti-
junction; Ki = Eti /R 2 ; R is shell radius; ti is the thick- ed fringe forces at the (n 1) course junctions. Then,
ness of the ith shell course; E is the steel elasticity the four coefcients C1i , C2i , C3i , and C4i are obtained
modulus; is the water density; g is the gravity accel- by equation (2). Substituting them into equation (1),
eration. To simplify the calculation, function leads to the deection equations of shell plates.
is applied For the exure theory of rotation shell, the longitu-
dinal stress on the outside and inner side of a cylinder
1 (X ) = cosh X cos X wall is given by
1
2 (X ) = (cosh X sin X + sinh X cos X )
2 6D1 yi
1 xi = (4)
3 (X ) = sinh X sin X ti2
2
1
4 (X ) = (cosh X sin X sinh X cos X ) The hoop stress on the outside and inner side of
4
cylinder wall is given by
When xi = 0 and xi = li , there are boundary conditions
as follows
E 6D1 yi
i = yi (5)
d2 y i
R ti2
Di = Mi1
dxi 2
xi =0
In equations (4) and (5), xi is the longitudinal stress of
3
d yi
the ith course. i is the hoop stress of the ith course.
Di = Q
dxi3
i1
Symbol + represents the stress on the outside of the
xi =0
(2) cylinder wall, and symbol represents the stress on
d2 yi
the inner side of the wall.
Di = Mi
dxi2
The short shell method is quite accurate since inter-
xi =li
actions of neighbouring shell courses are considered.
3
d yi
But for large tanks, whose unequal-thickness shells are
Di = Q i
dxi 3 more than 6 and unknowns of each shell are more than
xi =li
six, ten or even more equations are needed to obtain
where, Di is the stiffness coefcient of the ith shell the theoretical stress. It is so complicated that it is not
course, Di = Et3i /12(1 2 ). often used in engineering.
Furthermore, there are deformation compatibility
formulae at the junction of neighbouring courses
2.2 Long shell method
yi |xi =li = yi+1 |xi+1 =0
For convenience, in engineering, tank walls are gen-
dyi dyi+1 (3) erally considered as semi-innite cylindrical shells.
xi =li =
dx dx Local stress is assumed to exist on single side of each
i i+1 xi+1 =0
Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering JPME125 IMechE 2007
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A simplied method for calculating the stress of a large storage tank wall 121
2Fi Fi xA
3 COMBINED CYLINDRICAL SHELL METHOD yA = e [Qi cos Fi xA Fi Mi (cos Fi xA
Ki
g (Hi + xA )
Based on the advantages and disadvantages of short sin Fi xA )] + (6)
Ki
and long shell methods, this paper proposes a
mechanical analysis model of combined cylindrical where, yA is the deection of the ith course; xA is the
shell. The rst shell was regarded as a short cylindri- distance from the ith course to the weld joint; Qi ,
cal shell while the others as long cylindrical shells, Mi are the fringe shear force and moment at the
and analytical solution of shell stress was derived by ith to (i + 1)-th
course junction, respectively; Ki =
simultaneous equations of bottom plate, the rst and Eti /R 2 , Fi = 4 Ki /4Di , Di = Et3i /12(1 2 ); Hi is the cal-
the second courses. Figure 3 shows the mechanical culated water height at the ith to (i + 1)-th course
analysis model of combined cylindrical shell under junction
hydraulic pressure and local stress.
In this analysis, effects of openings and differential 2Fi+1 Fi+1 xB
yB = e [Qi cos Fi+1 xB Fi+1 Mi (cos Fi+1 xB
settlement of tank foundation are ignored. The entire Ki+1
tank is seen as a cylinder under hydrostatic pressure. g (Hi xB )
sin Fi+1 xB )] + (7)
Ki+1
3.1 Stress analysis of the second and the above
courses of a tank wall where yB is the deection of the (i + 1)-th course; xB
is the distance from the (i + 1)-th course to the weld
Second and all the above courses of tank shell are joint.
regarded as long cylindrical shells, which is shown in The compatible conditions of displacement and
Fig. 3(a). Under single-side fringe force and hydraulic rotation angle at the junction, when xA = xB = 0,
JPME125 IMechE 2007 Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering
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122 Z P Chen, Y Y Duan, J M Shen, and J L Jiang
Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering JPME125 IMechE 2007
Downloaded from pie.sagepub.com at University of Bath - The Library on June 21, 2015
A simplied method for calculating the stress of a large storage tank wall 123
JPME125 IMechE 2007 Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering
Downloaded from pie.sagepub.com at University of Bath - The Library on June 21, 2015
124 Z P Chen, Y Y Duan, J M Shen, and J L Jiang
Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering JPME125 IMechE 2007
Downloaded from pie.sagepub.com at University of Bath - The Library on June 21, 2015
A simplied method for calculating the stress of a large storage tank wall 125
x x x x
(mm) (MPa) (MPa) (mm) (MPa) (MPa)
1 2980 40 61 554
2 2680 33 4374 2.131 methods on the second shell course, especially for the
3 2680 26 637.9 8.038 lower part of it. The results from the proposed method
4 2680 22 164.9 4.128
5 2680 17 287.2 4.453
are much closer to the measured values. Accord-
6 8000 12 280.9 3.679 ing to localization of boundary stress, constraint
reaction from bottom plate to shell stress decreases
with the increasing distance. When x 2.5 Rt =
4.4 Comparison 2.5 50 0.042 = 3.63 (m), effect from distance can
almost be omitted. Calculation curves from the two
Calculated results and measured values of hoop methods all match well with the measured values.
stresses on the outside of a cylinder wall are shown The measured hoop stresses and the calculation
in Fig. 6. The dash-dot-line represents the curves results of the proposed method and long shell method
obtained by long shell method, and the broken curve at the six measuring points adjacent to the rst shell
represents the membrane stress achieved by shell second course junction are shown in Table 4. By com-
theory. parison, the results obtained by the proposed method
It is noted that, theoretical curves of the proposed are closer to the measured values. The maximum error
method and long shell method agree very well on between measured values and the results obtained
the rst shell course below the rst hoop weld. How- by the proposed method is max = (c m )/ m =
ever, there are so many differences between the two 6.02 per cent (c is the calculation result and m is the
/(MPa) (%)
x is the distance from the measuring points to the upper surface of bottom plate.
JPME125 IMechE 2007 Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering
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126 Z P Chen, Y Y Duan, J M Shen, and J L Jiang
ACKNOWLEDGEMENTS
5 CONCLUSIONS APPENDIX
Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering JPME125 IMechE 2007
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A simplied method for calculating the stress of a large storage tank wall 127
JPME125 IMechE 2007 Proc. IMechE Vol. 221 Part E: J. Process Mechanical Engineering
Downloaded from pie.sagepub.com at University of Bath - The Library on June 21, 2015
Downloaded from pie.sagepub.com at University of Bath - The Library on June 21, 2015