MARS Industrial Contracting

QW-482 - WELDING PROCEDURE SPECIFICATION

WPS NO.: CE0034-WPS-01 PQR NO.: PQR N 2
Location MARS Contracting Work-shop
DATE : 09/01/2017 CLIENT : UTE-DJERBA
REF. SPECIFICATION : ASME IX
JOINT DESIGN (QW 402) SKETCH / DETAIL
Type : Single v butt weld = 60 T1= T2 = 7,62 mm
Backing : NO f = 0 mm R = 3 mm
Backing Material Type / Grade : NA
: GTAW TYPE : MANUAL
WELDING PROCESS
SMAW TYPE : MANUAL
BASE METALS (QW 403)
Material Specification : A106 GRAD B To A106 GRAD B
Type / Grade No. : - To -
P. No. : 1 To 1
Group No. : I To I
Pipe Dia Range : 88,9 88,9
Thickness Range : 7,62 7,62
FILLER MATERIAL (QW 404)
Spec. No. (SFA) : A5.18 Filler Size : 2
GTAW PROCESS AWS No. (CLASS) : ER70S-6 Electrode Flux Type : NA
F. No.: 6
Spec. No. (SFA) A5.1 Filler Size : 2,5
SMAW PROCESS AWS No. (CLASS) E7018 Electrode Flux Type : NA
F. No.: 4
A. No.: : NA Backing / Storage : As per Manuf. Std
Make : LINCOLN ELECTRIC Consumable Insert : NA
POSITION (QW 405)
Position of Groove : 6G
Position of Fillet : -
AWS No. (CLASS) : -
PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)
Preheat Temp. (Min) : NA Temperature : NA
Interpass Temp. (Max) : NA Time : NA
Preheat Maint : NA Other : NA
GAS (QW 408)
Shielding Gas : ARGON Flowrate : NA
Percentage Comp. : 99% Gas Backing : NA
Trailing : NA Purging : NA
ELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)
Current Mode : DC String of weave Bead : Stringer and weave
Volts : 10--22 Orifice or Gas Cup Size : NA
Electrical Polarity : DC EP (+) Initial / Interpass Cleaning : Brushing & Grinding
Amperage : 80-120 Method of back gauging : Grinding
Tungsten Electrode Size & Type : NA Oscillation : NA
Mode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NA
Elect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : Multiple
Multiple of Single Electrode : Single
Other : NA Travel Speed Range : see table
Peening : NA
WELDING PROCEDURE
Filler Material Current & Voltage Travel Speed Heat Input
Pass No. Welding Process
Class Dia Type & Pol. Amps Range Volts Range mm / min kJ / mm
1 GTAW ER70S-6 2 mm DC EP (+) 90 120 7--20 6 to10
2 GTAW ER70S-6 2 mm DC EP (+) 90 120 7--20 6 to10
3 SMAW ER70S-6 2 mm DC EP (+) 90 120 7--20 6 to10
4 SMAW E7018 2,5 mm DC EP (+) 80--100 15--30 10 to15
5+n SMAW E7018 2,5 mm DC EP (+) 80--100 15--30 10 to15

PREPARED BY APPROVAL
NAME : Marweni Ismael NAME :

SIGNATURE : SIGNATURE :
(stamp) (stamp)

DATE : DATE :