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    What Is Wear

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    luis martinez
    Wear involves the removal of material from a surface due to contact and friction with another material. It can occur through microscopic or macroscopic particle removal. Wear is influenced by stress forces like compression, impaction, and sliding, and factors like impact angle, sliding velocity, material properties, and environmental conditions. Rubber performs well for small, hard particles in sliding abrasion and wet environments but has limitations on speed and temperature. Polyurethane is best for lower particle sizes below 50mm in tough, wet applications and is tolerant of chemicals and oil. Ceramics are very hard and resistant but vulnerable to impaction so application must avoid this type of stress.

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    What Is Wear

    Uploaded by

    luis martinez
    14 views16 pages
    Wear involves the removal of material from a surface due to contact and friction with another material. It can occur through microscopic or macroscopic particle removal. Wear is influenced by stress forces like compression, impaction, and sliding, and factors like impact angle, sliding velocity, material properties, and environmental conditions. Rubber performs well for small, hard particles in sliding abrasion and wet environments but has limitations on speed and temperature. Polyurethane is best for lower particle sizes below 50mm in tough, wet applications and is tolerant of chemicals and oil. Ceramics are very hard and resistant but vulnerable to impaction so application must avoid this type of stress.

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    Presentation about the Wearing concept

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    What is Wear

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    Wear involves the removal of material from a surface due to contact and friction with another material. It can occur through microscopic or macroscopic particle removal. Wear is influenced by stress forces like compression, impaction, and sliding, and factors like impact angle, sliding velocity, material properties, and environmental conditions. Rubber performs well for small, hard particles in sliding abrasion and wet environments but has limitations on speed and temperature. Polyurethane is best for lower particle sizes below 50mm in tough, wet applications and is tolerant of chemicals and oil. Ceramics are very hard and resistant but vulnerable to impaction so application must avoid this type of stress.

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    14 views16 pages

    What Is Wear

    Uploaded by

    luis martinez
    Wear involves the removal of material from a surface due to contact and friction with another material. It can occur through microscopic or macroscopic particle removal. Wear is influenced by stress forces like compression, impaction, and sliding, and factors like impact angle, sliding velocity, material properties, and environmental conditions. Rubber performs well for small, hard particles in sliding abrasion and wet environments but has limitations on speed and temperature. Polyurethane is best for lower particle sizes below 50mm in tough, wet applications and is tolerant of chemicals and oil. Ceramics are very hard and resistant but vulnerable to impaction so application must avoid this type of stress.

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    of 16

    WEAR

    .the erosion of material from a solid surface by the action of another substance

    REMA TIP TOP Industrie, 1


    What is wear ?

    Wear involves removal of both


    small particles, Microscopic wear,
    and large particles, Macroscopic wear

    Wear involves different factors to consider

    REMA TIP TOP Industrie, 2


    What stress forces causes Wear ?

    REMA TIP TOP Industrie, 3


    Compression

    Important to make the right choise..

    .otherwise the material will crack


    !

    REMA TIP TOP Industrie, 4


    Impaction

    Impact wear occures when handled material falls, drops or hits a


    surface with a certain impact angle and impact energy.

    REMA TIP TOP Industrie, 5


    Impact angle

    Im
    pa
    ct
    in
    Impact angle

    g
    m
    at
    er
    ia
    l
    c e
    rs urfa
    bbe
    Ru

    % increased

    Im
    wear

    pa
    Impact angle

    ct
    in
    g
    m
    at
    er
    ia
    l
    e
    fac
    r sur
    bbe
    Ru

    0 -5 5 -30 30 -50 50 -70 50 -90 Impact angle

    Rubber Serrated Serrated Rubber Rubber


    better rubber or plain equal substantially
    than recommended rubber surface to better than
    steel steel steel

    REMA TIP TOP Industrie, 6


    Sliding / Tearing

    Sliding wear abrasion occures when handled


    material flow parallel with the exposed surface.

    Micro ploughing Micro cutting


    Soft or round mineral Hard material particles can
    particles are only able to tear / cut some particles
    knead or plough the from the protective surface.
    protective surface.

    REMA TIP TOP Industrie, 7


    Gliding wear

    Sliding velocity Rolling / sliding


    In application with continuous contact and Wear rates can in general be severely
    high sliding velocity, elastomers should in reduced if it is possible to induce the material
    general be avoided. Risk of heat building to roll along a surface instead of sliding.
    increases on the contact surface as a result Mineral particles roll easier on a rubber
    of friction which can result in a pyrolotic surface than on a steel surface in general.
    wear of high intensity.
    Factors which prevent the material from rolling
    Material flow speed on elastomers should are first and foremost the thickness of the
    not exceed 7m/s . material bed, the shape of material.

    REMA TIP TOP Industrie, 8


    Steel vs. Elastomers

    STEEL vs ELASTOMERS

    4,5

    3,5
    LIMESTONE BASALT QUARTZ
    3
    Relative wear

    2,5

    1,5

    RUBBER 60 SHA SBR


    0,5
    STEEL 400Hv

    0
    0 200 600 1000 1400 1800
    Mineral hardness (Hv)

    REMA TIP TOP Industrie, 9


    Steel vs. Ceramics

    STEEL vs CERAMIC

    5
    LIMESTONE BASALT QUARTZ

    4
    Relative wear

    1
    AL2O3
    STEEL 400Hv
    0
    0 200 600 1000 1400 1800
    Mineral hardness (Hv)

    REMA TIP TOP Industrie, 10


    Factors to consider

    REMA TIP TOP Industrie, 11


    Factors to consider

    REMA TIP TOP Industrie, 12


    Summary.Rubber

    Natural rubber is an outstanding option for sliding abrasion of small, hard and
    sharp particles. Also for wet conditions.

    Restrictions:

    If sliding speed is exceeding 7 m/s (dry applications) the temperature can start
    to rise and cause damage.
    Oil is a threat for NR.
    Temperature -50 to 70 C.

    REMA TIP TOP Industrie, 13


    Summary.Polyurethane

    Best option for tough sliding applications when the particle size is lower than 50 mm.
    Excellent in wet applications.
    Tolerant to chemicals and oil.

    Restrictions:

    Large sixe and high velocity might cause problems.


    Temperature -10 to +70 C

    REMA TIP TOP Industrie, 14


    Summary.Ceramics

    The natural choice when the mission is too hard for rubber or polyurethane alone.
     Hardness, resistance to temperature and corrosion.
    Low weight.

    Restrictions:

    Impaction is dangerous for ceramics. This must be avoided.


    Composite products is an option.

    REMA TIP TOP Industrie, 15


    REMA TIP TOP

    Thank you for your participation

    www.rema-tiptop.com

    REMA TIP TOP Industrie, 16

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