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PCC 2100 Commissioning Guide Lines Rev2 6 PDF
PCC 2100 Commissioning Guide Lines Rev2 6 PDF
ESN: Model:
Factory Installed Feature List - 1250KVA Factory Installed Feature List - 1500KVA
Feature Part Numbers Description Feature Part Numbers Description
1200 KW Prime/ 1320 KW
0326-5482 Lonworks Disabled 0326-0411 standby - 3 Ph
0326-5485 Application -Prime 0326-5482 Lonworks Disabled
0326-5490 Coolant Lvl SD 0326-5485 Application -Prime
0326-5566 WYE Connection 0326-5490 Coolant Level SD
0326-5576 Voltage- 416 L-L 0326-5566 WYE Connection
0326-5584 Oil Temp.Sender Enable 0326-5576 Voltage- 416 L-L
0326-5596 Frequency -50 Hz 0326-5584 Oil Temp.Sender Enable
0326-5683 Excitation -PMG 0326-5596 Frequency -50 Hz
0326-5696 Overspeed - 1800 rpm 0326-5683 Excitation -PMG
1000 KW Prime/ 1100 KW
0326-5849 standby - 3 Ph 0326-5696 Overspeed - 1800 rpm
0326-6156 Battle Short Enable 0326-6156 Battle Short Enable
0326-6197 CT Ratio 0326-6199 CT Ratio
0326-6490 Gov.Gains 0326-6490 Gov.Gains
TB-1 TB-2
1 REMOTE START 1 RS -485 +
2 REMOTE EMERGENCY STOP 2 RS -485 -
3 Remote Reset 3 B+
4 Customer Fault 1 4 GND
5 Customer Fault 2 5 Not Used
6 Customer Fault 3 6 Not Used
7 Customer Fault 4
8 Cust. Out 1 NO
9 Cust. Out 1 Common
10 Cust. Out 2 NO
11 Cust. Out 2 Common
12 Cust. Out 3 NO
13 Cust. Out 3 Common
14 Cust. Out 4 NO
15 Cust. Out 4 Common
16 SPARE
17 B+(20A FUSED)
18 B+(20A FUSED)
19 SWITCHED B+(10A FUSED)
20 GROUND
21 GROUND
22 GROUND
20
Sample Drawing for Remote start for AMF Application Main Panel
1 Voltage R UTILITY
Y SUPPLY
Sensing
B
20 Relay N
TB1
CUTOMER FAULTS 1,2,3 & 4 ( Earth Fault Protection Mandatory , Others Optional)
TB1
4 CUSTOMER Input 1 ------Default Not Programed Not Assigned
5 CUSTOMER Input 2 ------Default Programed as Ground Fault--Shutdown
6 CUSTOMER Input 3 ------Default Programed as Low Fuel level--Shutdown
7 CUSTOMER Input 4 ------Default Programed as High Alternator Temp--Shutdown
These are customer configurable inputs to the PCC, they can be either configured for Warning or Shutdown
In PCC there is no inbuilt protection for Earth Fault. An earth fault relay has to be externally used for this Purpose, the
out put of which can be brought into the PCC for shutting down the engine. For this Customer Fault No2 (Ground Fault)
has to be used. Main Panel
TB1 Relay Activated By E/F
A34-P1-12 5 Protection Relay
GND-ENG 20
Whenever there is an Earth fault,the relay will pick up & the NO contact of the relay will connect Ground to Terminal No.5
The PCC will now display Ground Fault & will trip the engine (since it it programed for Shutdown)
PCC Checks/PMP
Example No. 2
If the Circuit Breaker trips due to Breaker internal electrical Protection, then this input can be brought into the PCC & the
engine can be tripped.
Program the Customer Fault No 1 to ' Breaker Trip ' or ' Electrical Fault' ----Program it for Shutdown (Through PCC menus)
TB1
P12-1/A34-P1-9 4
Breaker Trip N/O Contact
GND-ENG 20
Main Panel
Fault Reset: This can be use to reset Warning Faults from Remote or Main Panel
TB1
A34-P1-2 3 FAULT RESET Main Panel
When terminal No 3 is grounded ,the
A34-P1-2 20 warning fault from a remote location can be
reset.
GND-ENG 3
Fault Reset
Push Button
Customer Outputs : These are configurable outputs which close a NO contact when the desired configured event
occurs.
These Outputs can be configured for any event through Inpower.
The Default ( Factory Installed) configured outputs are : Customer Output No.1 ---- Common Warning
Customer Output No.2 ---Common Shut Down
Customer Output No.3 ---Not In Auto
Customer Output No.4 ---Ready to Load
However all these Customer outputs can be configured to any desired event through Inpower
Example No.1 : Customer out Put No.1 If Configured for Common Warning:
When there is any warning on the Genset, the PCC internal
8 contact closes & the indicating lamp will glow. This could be a
lamp, an Audible announciation or any other relay for complex
9 logic.
24 Vdc From TB1-17
17
Example No.2 : Customer Output No.4 (Default configured as Ready to Load) Breaker Closing ( Mandatory)
TB1
14 (N/O) Breaker Closing
15 (N/O)
Aux.NC contact
TB1 of Brkr
A34-P2-4 14
Closing Coil
A34-P2-3 15 of Brkr
PCC Checks/PMP
The NO contact between 14 & 15 will close when:
A----( Single & NON Paralleling Sets or DEAD BUS)
1.In Run or Auto Mode, when Engine Speed & Voltage reaches 90% of Rated.
Caution : If this Genset is used for Parallel operation, then the Paralleling Breaker has to be
closed through an external Sync Check relay.
Use the logic diagram given to cut off the external battery Charger if Used. Batty. Charging Alt.
Example No 2 : Use of switched B+ for starting Raw Water Pump for HE cooled engines.
GND-ENG 20 any Ground looping in the PCC Panel can be taken from here
GND-ENG 21 any Ground looping in the PCC Panel can be taken from here
22
Raise / Lower Voltage & Speed (Speed/Voltage Bias is currently Not available)
PCC 2100 -- For Use with Either PCW for Monitoring Only or For BMS Integration.
If the PCC 2100 is desired for Remote Monitoring : Following Parts are required ( Not a std Scope of supply)to
be ordered seperately
NCM-- Network Communications Module -- P.No. One Per Genset
SLTA - Serial Lon Talk Adaptor --P.No. One per Site
CAT -5 / Cat 6 Cable --- As per Distance between sets upto the SLTA Adaptor with Power supply ( Near the Customers PC)
Genset No 1 Genset No 2
Modlon
Convertor
In this configuration All our Genset data can be given to a third party Integrator through the Modlon convertor which converts
Lon data given by our Gensets to Modbus RTU. This BMS integrator brings in data from various other devices & then the
Integrator uses his own software to monitor all the devices connected to the integrator on a PC.
PCC Checks/PMP
TS 1311 + PCC 2100
GENSET START
COMMAND P5 - 6 & P5 - 7
- + P5 -9 ( 24V +)
P5 - 8 ( GND)
U
T L1 G
I E
L2 N
L N
I L3 L S
T E
Y N T
K1
Please note : The default setting of
Customer outputs is as below.
K1
K1 NC Under voltage coil of the
K1 braker
Paralleling PCC 2100 in Droop Mode using Aux101
module
Connect the Aux 101 module as per instruction sheet (C698) and
change the necessary settings as listed below.