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NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 1/6
Ch k kim sot: .
TNG CNG TY PHN BN V HA CHT DU KH - CTCP
NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 2/6
NI DUNG
1. MC CH ..........................................................................................................4
2. PHM VI IU CHNH ....................................................................................4
3. I TNG P DNG .....................................................................................4
4. TI LIU THAM KHO ...................................................................................4
5. NH NGHA V THUT NG ......................................................................4
6. NI DUNG PHNG N (nh km) .............................................................6
7. TRCH NHIM V NHIM V .....................................................................6
Ch k kim sot: .
TNG CNG TY PHN BN V HA CHT DU KH - CTCP
NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 3/6
Ch k kim sot: .
TNG CNG TY PHN BN V HA CHT DU KH - CTCP
NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 4/6
1. MC CH
Quy trnh ny c son tho nhm mc ch a ra nhng bc c bn khi
ng ngui xng Ammonia mt cch an ton v ng tin chy my.
Quy trnh c son tho di dng tng th, trong bao gm cc quy trnh nh
khi ng tng thit b, cm cng ngh Xng Ammonia
2. PHM VI IU CHNH
Ban hnh mi
3. I TNG P DNG
Quy trnh c p dng cho ton b i ng vn hnh trong Xng Ammonia-
Nh my m Ph M.
Mi vn pht sinh vt ngoi ni dung quy trnh, ngi thc hin cc cng vic
lin quan cn thng bo cho ngi c thm quyn x l v phi hp vi cc n
v lin qua trong nh my thc hin .
Quy trnh ny s c sa i v cp nht theo iu kin thc t
4. TI LIU THAM KHO
Ammonia PFD_P&ID, As-Build, June 20 th 2004.
Ammonia PFD_P&ID, Revamp
Operating Manual: Ammnia Production & Power Steam Generation, Vol.1,2.
Ammonia Operating Manual, Revamp
Ammonia Datasheet.
Vendor Data Book
Cc quy trnh G2-10-QT-001 n 084
5. NH NGHA V THUT NG
Trip Thit b/dy chuyn CN t ng nhng do interlock /ngoi cnh ngoi
mun ca ngi vn hnh.
D Nhn vin vn hnh DCS.
F Nhn vin vn hnh hin trng.
T Trng ca.
Trip Thit b/dy chuyn CN t ng ngng do Interlock/ngoi cnh ngoi
mun ngi vn hnh.
Shutdown Thit b/dy chuyn CN ngng do ngi vn hnh ch ng
IS/I Interlock Kha lin ng
Reforming Qua trnh bin i kh t nhin doi tc dng ca p sut, nhit v
s c mt ca xc tc.
Ch k kim sot: .
TNG CNG TY PHN BN V HA CHT DU KH - CTCP
NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 5/6
Ch k kim sot: .
TNG CNG TY PHN BN V HA CHT DU KH - CTCP
NH MY M PH M
QUY TRNH KHI NG NGUI XNG AMMONIA
M s ti liu Ln ban hnh Trang
G2-00-QT- 01 6/6
Ch k kim sot: .
Thi gian
Ngi thc hin KHI NG NGUI CM REFORMING & CHUYN HA CO
GHI CH
1. Chun b
(3)
F 1. Kim tra cng tc lp t: c kh, van an ton, van iu F 9. Kim tra trng thi cc van c lp theo list
Str: khin, thit b L-TH hon tt theo P&ID 10. Purge v chun b h thng Fuel gas theo cc bc
F
Purge v chun b h F/T 2. Kim tra cc giy php lm vic: kt thc cng vic 1-2 hng dn G2-10-HD-205
thng Fuel gas F 3. Kim tra cc van Vent, Drain: ng F/D 11. Chun b v khi ng h thng tun hon N2 gia 1. List cc van an ton
2. List cc van iu khin
F 4. Kim tra, m cc van Block trc van an ton ,treo kha nhit H2001 n HTS theo cc bc 1-4 quy trnh 3. List cc van c lp
Khi ng bm theo list(1) G2-10-QT-205 4. m bo HTS tng nhit 30-500C/h
BFW in mc F/D 5. Strock test cc van iu khin(2) F/D 12. Chun b HDS theo bc 1-3 quy trnh G2-10-QT- 5. Cc tn hiu Trip IS1
V2001/E5000 1. Chun b F 6. Th kn h thng: h thng kn, khng r r 202
CC NGUYN NHN
F/D 7. Purge h thng bng N2: O2<0.5%, gi p N2 5-7barg F 13. Chun b h thng H2 recycle sn sng GI TR POS
GY TRIP IS1
Chun b h thng F 8. Tho khi h thng: ng nc ra, AC, N2 D 14. TV2079/TV2080 MAN, MV=50% (4) Dng NG thp
tun hon N2 FSALL2027A/B/C
18.000Nm3/h
2. Chun b Reset IS1
Dng steam thp
Khi ng K2001 1. Khi ng bm BFW in mc V2001/E5000 theo cc 2. Khi ng K2001 to chn khng l H2001 FSALL2031A/B/C
46 tn/h
to chn khng bc 1-2 quy trnh G2-10-QT- 206 F Kim tra cc peephole H2001 : m T l steam/cacbon thp
2
F/D Mc V2001, LIC2055/LIC2056 8085% D M HV2028A/B FFSALL2032A/B/C
F/D Mc E5000, LIC5068/5070 8085% D ng Air damper PIC2031, MV=0% p fuel gas thp
1 barg
2. Chun b Reset IS1 F/D Khi ng K2001 theo G2-10-QT-201 PSALL2048
D M PV2031 to chn khng: PIC2031 : -5 n
-8 mmH2O Draft trong H2001 thp
PSAHH2032A/B/C
3 mmH2O
D 3. Bypass cc tn hiu Trip IS1 theo bng (5)
Khng t D 4. Reset IS1, ch 15 pht Mc 10V2001 thp
50%
3. Kim tra iu kin t l LSALL2060A/B/C
IS3 v dng hi bo v
F/D 1. Mc V2001 80-85% F/D 4. H thng N2 tun hon sn sng 3.600 kg/h
thp FSALL2019A/B/C
F/D 2. Mc E5000 80-85% F/D 5. H thng fuel gas sn sng Nhit ra 10HE2001
D 3. PIC2031 -5:-8 mmH2O D 6. Reset IS1 cao TSAHH2152A/B/C
8500C
3. Kim tra iu
kin t l 4. t l v gia nhit H2001 bng N2 n 550 C Dng NG vo
10HE2001 thp 4.200Nm3/h
1. a NG ti cc Burner duy tr p PIC2047 22.5 barg FSALL2115A/B/C
F/D Reset m XV2036A/XV2037, ng XV2036B t DCS v t hin trng Dng steam vo
F ng cc van vent 2'' ng fuel gas nh H2001, cc van vent trc sau FV2047 10HE2001 thp 13.500 kg/h
F M 02 van Block trc FV2047 FSALL2117A/B/C
Dng steam bo v
D Nhn HS2047 chn ch iu khin flow, chuyn FIC2046 v PIC2047 sang Man, MV=0
t F/D M nh FV2047 purge: PIC2047: 3-5 barg, m van x 2'' nh H2001 n khi ht p th ng li
10HE2001 thp 1.400 kg/h
FSALL2116A/B/C
F M cc van Block ng vent 2'' ra flare, sau FV2047 T l S/C vo
D M FV2047 bng FIC2046, gi p PIC2047: 2-2.5 barg 10HE2001 thp 2.5
4. t l v gia nhit F/D iu chnh m van Block 2 ra flare FV2047: MV 25-30% FFSALL2112A/B/C
H2001 bng N2 n D Chuyn PIC 2047 sang Auto, setpoint: : 2 barg
Dng N2 khi ng
20.000Nm3/h
thp FSALL2118
t 550 C F/D 2. t l: t ng u cho cc tng v hng theo cc bc G2-10-HD-207 Trip K2001
D 3. B Bypass cc tn hiu: p fuel gas thp PSALL2048, dng N2 khi ng thp FSALL2118
4. Tng nhit n khi nhit ra H2001 TI2067/2068 :5500C
F/D Tng nhit H2001 vi tc 300C/h ti TI2067/2068: Tng m FV2047, t thm cc u t , PIC2047: 2-2.5 barg
D Duy tr p sut n nh ti PIC2076: 57 barg : M b sung N2 nu cn 6. c th tng nhit HTS
7. Dng Fuel Gas khong FIC2046
F/D Sy ngc mng hi HP theo cc bc 3-4 quy trnh G2-10-QT-206: khi TI2050 > 1500C 5400Nm3/h
Chun b h thng H2 Khi ng h thng D Duy tr p V2001, PIC2065 : 5-7 barg (6) 8. Khi van vent 2 ng hon ton
tun hon F/D a hi qua PV2029 theo cc bc 5-6 quy trnh G2-10-QT-206: khi TI2051>TI2081 :500C 9. Ngng N2 tun hon ng thi vi qu
sinh hi trnh a hi vo H2001
F/D Gia nhit HDS theo cc bc 3-7 quy trnh G2-10-QT- 202 khi TI2052 : > 2000C
10. S cp nht logic ng H2 khi c ngh
Gia nhit HDS F/D ng dn cc peephole: m bo duy tr m PV2031 khong 15%, tc gia nhit n nh thay i mi
D ng dn n hon ton HV2028A/B: m PV2031 khong 15%, nhit ra E2002-1 < 5600C
Khng t Sy hi ti Mixpoint:
Sy hi trc Mixpoint F Kim tra, ng van Block 14 trc Mixpoint hi vo H2001 v Block 8 trc Mixpoint vo HE2001 11.
F M cc van drain trc FV2033/FV2111 v trc Mixpoint ti H2001/HE2001
F M cc van vent 6 trc Mixpoint H2001 v 2 trc Mixpoint trc HE2001
F M cc van Block trc FV2033/FV2111
D Reset v m FV2033 a dng hi khong 5 tn/h sy khi nhit ra H2001 TI2067/2068 :5000C
5. Kim tra iu D Reset v m FV2111 a dng hi khong 2 tn/h sy khi nhit ra HE2001 TI2152A/B/C :4000C
kin a hi vo F/D ng dn van Block 2 ra flare: Duy tr PIT2047 : 2-2.5 barg, m FV2047 25-30% (7) QUY TRNH KHI NG NGUI
H2001 CM REFORMING&CO
D Chuyn FIC2046 sang Auto : Setpoint bng gi tr dng tng ng (8)
D Ci Setpoint ca FIC2047 ln hn gi tr duty thc th 1-2 n v, (MV ti FIC2046 tng ng MV ti FIC2047) chuyn G2-10-QT-200
Khng t
9. Kim tra iu kin a NG vo H2001, HE2001
D 1. Dng hi vo H2001, FIC2030 30 tn/h D 5. H2 vo HE2001: FV2107 350Nm3/h
D 2. Dng hi vo HE2001, FIC2111 67 tn/h D 6. Nhit ra HE2001 TI2152A/B/C 4500C
9. Kim tra iu D 3. Dng hi bo v HE2001: FV2109 2 tn/h D 7. Nhit ra H2001 TI2067/2068 5500C
kin a NG vo D 4. a dng hi bo v qua FV2017 5 tn/h
H2001, HE2001
D 4. FIC2111 6 tn/h
t Nguyn Nguyn
01 6/6/2017
Minh c Vn Nhung
A2
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
12. Tng ti ln 45%
Ngi thc hin
D 1. Tng dn ti nh my ln 45% theo trnh t: Tng hi, tng NG, tng t, tng p h thng
D 2. iu chnh duy tr t l NG vo HE2001/H2001: 0.2, t l S/C vo HE2001: 3.4 GHI CH
A2 12. iu kin m XV2011 TSAL2148A/B/C:
D 3. Tng nhit ra H2001, TI2067/2068 ln :7200C 7000C
D 4. Tng p h thng PIC2076 ln 20 barg 13. Bypass tn hiu dng thp FALL2019 vn ang
D 5. i van t FV2028 sang FV2026 khi m FV2026 >80% c gi
D 6. iu chnh nhit cc trao i nhit trong WHS nh hn thit k (11) 14. Phi Reset IS3 v IS5 trc
D 7. Tng gi tr ci t PV2029: Theo ti tng ng
12. Tng ti ln 45% F/D 8. Khi ng K4021 ti tc MGS theo G2-10-QT-402
F/D 9. Bypass tn hiu t l Gas/Air thp FFSALL2015A/B/C
F 10. Reset IS-2 v Reset 10K-4021 ti bng iu khin DCS, PLC
Chun b h thng my F/D 11. Tng tc my nn t UIC4021 n khi p sut u ra cao hn p sut kh cng ngh ti R2003 khong 2-3 Barg (PDI2054)
nn F/D 12. Kim tra van 10FIC4009 ANTI-SURGE ng dn khi tng tc my nn
Khng t D 13. iu chnh FV2017 duy tr nhit ra E2002-1 khong 5605700C
D 14. Letdown hi t mng HHS xung HP theo cc bc G2-10-QT-206: khi p xut ti PIC4047>PIC4049
Khi ng 10K4021 CC GI TR GY TRIP IS2
F/D 15. Gia nhit LTS theo cc bc t 1-6 quy trnh G2-10-QT-203
IS1
13. Kim tra iu kin a Air vo R2003 Gas/Air ratio thp FFSALL2015A/B/C 0.52
13. Kim tra
iu kin a D 1. Nhit ra H2001, TI2067/2068 7400C D 13. NG feed vo HE2001 2700Nm3/h Nhit vo HE2001 cao TAHH2148 10700C
Air vo R2003 D 2. Nhit ra R2003, TI2076 7200C D 14. Dng hi vo HE2001 12 tn/h Trip K4021
CC GI TR GY TRIP IS3
D 3. Nhit vo HE2001, TT2148 >7000C (12) D 15. Nhit ra HE2001 5000C
IS2
D 4. Dng hi FIC2030 60 tn/h D 16. p sut Front-end 20 barg 27.000
D 5. Dng NG feed 13.500Nm3/h D 17. Reset IS2 Dng air thp FSALL2014A/B/C
Nm3/h
D 6. T l Hi S/C 4 D 18. Chnh p PID2054 2-3 barg
t D 7. Dng H2 tun hon FIC2035 700Nm3/h 19. p mng hi PIC2029 40 barg
D 11. Chuyn b iu khin u vo LTS sang TIC2111: Auto, Setpoint: 1900C G2-10-QT-200
D 12. ng tt c cc drain Nguyn Tr L Vn Minh
Thin
t 17. Kim tra
F/D 1. HV2081/HV2082 M D 4. Nhit ra LTS, TI 2122 210-2200C
Nguyn Nguyn
F/D 2. HV2083 ng F 5. Cc van vent, drain trc sau LTS ng 01 6/6/2017
Minh c Vn Nhung
A3 D 3. Nhit u vo LTS, TIC211 1900C
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
1. LIST VAN AN TON 2. LIST VAN IU KHIN 3. LIST VAN C LP
Set, Trng
Tn van M t Tn van M t Tn van M t Trng thi Tn van M t Trng thi
barg thi
10-PSV-2501 NG OUTLET 10K4011 44 10-PV-2002 NG PRESSURE CONTROL VALVE ng B1-05 Block trc PV2002 ng U1XV2051 Block trc XV2051 ng
10-PSV-2506 10R2001 44 10-FV-2011 MAIN PROCESS AIR FLOW CONTROL VALVE ng B1-06 bypass ca van Block van PV2002 ng HV2541 van blowdown V2001 ng
10-PSV-2507 10R2002A 44 10-HV-2011 BYPASS VALVE 10-E2002-2 ng B1-11 Block ng bypass qua my nn K4011 M HV2542 van blowdown khng lin tc E2008 M
10-PSV-2508 10R2002B 44 10-XV-2011 ESD VALVE PROCESS AIR TO R2003 ng B1-12 Block u vo R2002A ng U1HV2542 Block trc van HV2542 ng
10-PSV-2511 LP STEAM OULET 10STK2001 6 10-FV-2016 BYPASS PROCESS AIR FLOW CONTROL VALVE ng B1-22 bypass ca van Block u vo R2002A ng B1-14 Block ng hi HS vo E2008 ng
10-PSV-2512 BFW INLET 10E2005 180 10-FV-2017 PROTECTION STEAM FLOW CONTROL VALVE ng B1-23 bypass R2002A ng B1-16 Block ng nit vo R2004 ng
10-PSV-2516 HHP STEAM OULET 10E-2003-1 124 10-FV-2025 LIQUID AMMONIA FROM UTILITY ng B1-28 Block u ra R2002A ng B1-01 Block ng nit vo R2005 ng
10-PSV-2531 OFF-GAS TO 10H2001 10 10-FV-2026 MAIN NG TO H2001 FLOW CONTROL VALVE ng B1-29 Block u vo cun E2004-2 ng B1-03 Block ng kh cng ngh ra khi E2010 ng
10-PSV-2532 10-PV-2027 VENT VALVE DOWNSTREAM R2002B ng B1-09 Block ng hydro recycle vo sau E2004-2 ng B1-30 Block ng kh cng ngh ra khi E2012 A/B ng
10-PSV-2536 PROCESS GAS OULET 10E2009 33 10-XV-2027A NG FEED TO H2001 DOUBLE BLOCK & BLEED VALVE ng B1-01 Block ng hydro recycle vo trc E2004-2 ng B1-54 Block trc van HV2081 ng
10-PSV-2537 PROCESS GAS OULET 10E2009 34.6 10-XV-2027B M B1-02 Block trc FV2035 ng U1HV2081 bypass van Block U1HV2081 ng
10-PSV-2540 V2001 130 10-FV-2028 BYPASS NG TO H2001 FLOW CONTROL VALVE ng U1FV2035 Block sau FV2035 ng B1-11 bypass van HV2081 ng
10-PSV-2541 V2001 133.9 10-HV-2028A FALSE AIR DAMPERS M D1FV2035 bypass FV2035 ng B1HV2081 Block sau van HV2082 ng
10-PSV-2551 R2004 34 10-HV-2028B M B1FV2035 Block van SV2200 ng D1HV2082 bypass van Block D1HV2082 ng
10-PSV-2552 BFW TO E2013 180 10-PV-2029 HHP STEAM VENT VALVE DOWNSTREAM 10-E-2003-1 ng U1SV2200 Block ng hi LS ra khi STK2001 ng B1-26 van tay x kh cng ngh ra khi R2005 ng
10-PSV-2553 HP STEAM TO R2004 34 10-FV-2030 MAIN HP STEAM TO H2001 FLOW CONTROL VALVE ng B1-17 Block sau ST120201 ng HV2553 Block ca van HV2553 ng
10-PSV-2556 R2005 34 10-XV-2031 ESD VALVE QUENCH WATER ng B1-12 Block trc STR120202 ng D1HV2553 ng
10-PSV-2566 V2002 11 10-XV-2032 ESD VALVE PROCESS CONDENSATE TO DS2001 ng B1-13 bypass qua ST120201 v STR120202 ng D1PV2076 Block sau van PV2076 ng
10-PSV-2567 N2 INLET E2015 11 10-FV-2033 BYPASS HP STEAM TO H2001 FLOW CONTROL VALVE ng B1-14 Block van FV2026 ng B1-28 Block ng nito sau E2012A/B ng
10-PSV-2576 RECYCLE GAS FROM 10K4031 47 10-FV-2034 RECYCLE GAS FROM HEADER FLOW CONTROL VALVE ng U1FV2026 Block van FV2028 ng B1-31 Block ng nito sau R2005 ng
10-PSV-2577 N2 OULET 10K2003 10-FV-2035 H2 RECYCLE TO 10-E-2004-2 FLOW CONTROL VALVE ng U1FV2028 Block sau van PV2027 ng HV2552 van tay ng cao p vo gim n DS2003 M
10-PSV-2632 RECYCLE GAS FROM 10E5005 44 10-XV-2036A DOUBLE BLOCK& BLEED VALVES FUEL GAS TO H2001 ng D1PV2027 Block van XV2027B M U1HV2552 Block trc van HV2552 ng
10-XV-2036B M U1XV2027B Block ng N2 t E2015 vo trc E2001 ng U1TV2101 Block trc van TV2101 ng
10-XV-2037 ng B1-03 Block trc van FV2025 ng B1-13 Block ng hi HS vo R2004 ng
10-XV-2038A DOUBLE BLOCK & BLEED VALVES OFF GAS TO H2001 ng U1FV2025 ng B1-33 Block ng hi HS vo E2010 ng
10-XV-2038B M U2FV2025 Block sau van FV2025 ng HV2551 van x blowdown khng lin tc ca E2010 ng
10-XV-2039 ng D1FV2025 Block trc van FV2030 ng U1HV2551 Block van HV2551 ng
10-TV-2039 BYPASS 10-E-2004-2 TEMPERATURE CONTROL VALVE ng U1FV2030 bypass van Block U1FV2030 ng U1HV2127 Block trc van HV2127 ng
10-HV-2045 FLOW PROCESS CONDENSATE TO 10DS2001 ng B1-44 Block trc van FV2030 ng B1-09 Block ng nc fresh vo E2014 ng
10-TV-2045A1 PROCESS CONDENSATE TO 10DS2002B TEMPERATURE ng U2FV2030 Block sau van FV2030 ng B1-10 bypass van Block B1-09 ng
10-TV-2045A2 CONTROL VALVE ng D1FV2030 Block trc van FV2033 ng B1-02 Block ng nc fresh ra khi E2014 ng
10-TV-2045B PROCESS CONDENSATE TO 10DS2002A TEMPERATURE CONTROL ng U1FV2033 Block sau van FV2033 ng U1PV2102 Block trc van PV2102 ng
VALVE ng D1FV2033 Block hi cng ngh vo trc E2001 ng D1PV2102 Block sau van PV2102 ng
10-FV-2047 FUEL GAS TO 10H2001 FLOW CONTROLVALVE ng B1-13 Block ng hi cng ngh ra khi T7001 ng HV2576 van tay ng hydro vo K2003 ng
10-FV-2050 FLASH GAS TO 10H2001 FLOW CONTROLVALVE ng B1-36 Block trc van FV2034 ng U1HV2576 Block trc van HV2576 ng
10-XV-2051 ESD VALVE CONTINUOS BLOWDOWN ng U1FV2034 Block sau van FV2034 ng B1-21 van x hydro trc khi qua XV2091 n K2003 ng
10-FV-2052 OFF GAS FLOW CONTROL VALVE ng D1FV2034 Block ng H2 recycle sau van FV2034 ng B1-04 Block ng nito t E2015 i n R2004 v E2001 ng
10-FV-2053 EXESS GAS FLOW CONTROL VALE ng B1-14 Block ng N2 t header vo trc E2001 ng HV2577 van tay ng hi HS vo E2015 ng
10-LV-2055 BYPASS BFW TO V2001 LEVEL CONTROL VALVE ng B1-15 ng U1HV2577 Block trc van HV2577 ng
10-FV-2056 MAIN BFW TO V2001 FLOW CONTROL VALVE ng B1-16 Block trc van FV2017 ng B1-12 van x khi nito trn V2002 ng
10-HV-2062 VENT VALVE DOWNSTREAM 10-E-2009 ng U1FV2017 ng B1-17 van x y V2002 ng
10-PV-2065 HHP PRESSURE CONTROL VALVE ng U2FV2017 Block sau van FV2017 ng B1-18
10-HV-2071A BYPASS BFW TO 10E5002 M D1FV2017 bypass qua U1FV2017 ng
10-HV-2071B BFW TO 10E5002 ng B1-47 bypass qua FV2017 ng
10-FV-2076 BFW TO 10-E-2005 FLOW CONTROL VALVE ng B1FV2017 Block sau van FV2011 ng
10-PV-2076 VENT VALVE DOWNSTREAM 10-R-2005 ng D1FV2011 Block trc van FV2016 ng
10-HV-2081 PROCESS GAS INLET 10-R-2005 ISOLATION VALVE ng U1FV2016 Block sau van FV2016 ng
10-HV-2082 PROCESS GAS OUTLET 10-R-2005 ISOLATION VALVE ng D1FV2016 Block trc van XV2032 ng
10-HV-2083 BYPASS PROCESS GAS 10-R-2005 ISOLATION VALVE ng U1XV2032 Block sau van HV2045 ng
10-XV-2091 RECYCLE GAS TO THE START-UP CIRCUIT ng D1HV2045 Block trc van XV2031 ng
10-TV-2101 MP QUENCH WATER TO HP STEAM ng U1XV2031 Block trc van TV2045B ng
10-PV-2102 H2 RECYCLE HEADER PRESSURE CONTROL VALVE ng U1TV2045B Block sau van TV2045B ng
10-TV-2111 SHIFTED GAS BYPASS OF 10-E-2012 ng D1TV2045B Block trc van TV2045A1 ng
10-HV-2127 BFW BYPASS 10-E-2013 ng U1TV2045A1 Block sau van TV2045A1 ng
10-HV-2130 ng D1TV2045A1 Block trc van TV2045A2 ng
10-HV-2578 ng U1TV2045A2 Block sau van TV2045A2 ng
10-HV-2579 ng D1TV2045A2 Block trc van PV2029 ng
10-HV-2580 ng U1PV2029 bypass qua van U1PV2029 ng
10-XV-2180 DOUBLE BLOCK & BLEED VALVES NG TO HE2001 ng B1-21 Block trc van FV2047 ng
10-XV-2181 M U1FV2047 ng
10-XV-2182 ng U2FV2047 ng
10-XV-2183 M B1-16 van vent ng kh nhin liu chnh ng
10-XV-2184 ng B1-12 ng
10-FV-2103 MAIN NG TO HE2001 FLOW CONTROL VALVE ng B1-19 ng
10-FV-2104 BYPASS NG TO HE2001 FLOW CONTROL VALVE ng U1FV2050 Block trc van FV2050 ng
10-FV-2107 ng U2FV2050
10-FV-2108 ng B1-09 van vent ng kh flash nhin liu ng
10-FV-2109 COOLING STEAM TO HE2001 FLOW CONTROL VALVE ng B1-10 ng
10-FV-2110 MAIN HP STEAM TO HE2001 FLOW CONTROL VALVE ng U1FV2051 Block trc van FV2052 ng
10-FV-2111 BYPASS HP STEAM TO HE2001 FLOW CONTROL VALVE ng U2FV2052 ng
10-PV-2120 B1-01 van vent ng kh off-gas nhin liu ng
B1-02 ng
U1FV2053 Block trc van FV2053 ng
B1-05 van vent ng kh excess nhin liu ng
B1-06 ng
B1-01 Block ng photphate vo V2001 ng
U1HV2062 Block trc van HV2062 ng
B1-36 Block ng kh cng ngh vo R2004 ng
B1-37 bypass van Block ng kh cng ngh vo ng
U1FV2056 R2004 ng
D1FV2056 Block trc van FV2056 ng
U1LV2055 Block sau van FV2056 ng
D1LV2055 Block trc van LV2055 ng
U2PV2065 Block sau van LV2055 ng
B1-05 Block trc van PV2065 ng
B1-PV2065 bypass van Block U2PV2065 ng
bypass van PV2065 n
Thi gian KHI NG NGUI CM HP TH CO2
Ngi thc hin
1. Chun b GHI CH
1. List van an ton
F 15. Kim tra cng tc lp t: c kh, van an ton, van F 23. Tho khi h thng: ng nc ra, AC, N2 1. PSV3501
Str khin, thit b L-TH hon tt theo P&ID F 24. Kim tra trng thi cc van c lp theo list (3) 2. PSV3502
F/D 16. Kim tra cc giy php lm vic: kt thc cng F 25. Thit lp, kim tra nc qua cc TN E3003,E3006, 3. PSV3512
vic E3007,E3004,E3005 v E3012 4. PSV3513
5. PSV3514
F 17. Kim tra nng dch t strength 50% (OASE + F 26. Kim tra tnh trng ca TK3001: a N2 vo bn, cc van 6. PSV3526
piperazine). F block v TK3002, TK3003 ang ng. 7. PSV3527
1. Chun b F 18. Kim tra cc van Vent, Drain: ng F/D 27. ng cc van seal DW ca cc bm P3001A/B, P3002A/B, 8. PSV3550
F/D 19. Kim tra, m cc van block trc van an iu ton, P3003A/B. 9. PSV3537
10. PSV3537
treo kha theo list(1) F 28. Kim tra Block cc ng Antifoam: ng 2. List van iu khin
F/D 20. Strock test cc van iu khin(2) F 29. Kim tra van block seal tng : ng 1. LV3011
F/D 21. Th kn h thng: h thng kn, khng r r 2. LV3026A/B
F 22. Purge h thng bng N2: O2<0.5%, gi p N2 1-2barg 3. LV3019
4. LV3039
2. in dch 5. LV3001
F 1. M block s 17, 18 in dch OASE t TK3001 F 6. iu chnh lu lng qua bm P3005 (van block s 1), khng 6. FV3002
xung TK3002, gi mc trong TK3002 20%-60%. ch chnh p qua b lc < 1 barg. 7. FV3021
8. FV3022
D 2. RESET I-3025 ca bm P3005 F/D 7. in dch OASE vo T3002 t mc 8595%. 9. FV3023
F/D 3. X p trong thp T3002 v 0.5barg. F/D 8. Chuyn in dch t P3005 sang T3001 m cc van block s 6, 10. PV3014A/B
F 4. Khi ng bm P3005 theo G2- 10-QT-305 in 7; ng cc van block s 11, 12, 13. 11. PV3015
2. in dch dch t bm P3005 vo T3002 qua cc b lc D 9. Gim p sut V3002 xung 0.5barg. Gia p T3002 bng N2 n 12. PV3036
13. PV3037
(FL3001, FL3002, FL3001B)(4) p sut 5-7 barg chuyn OASE sang V3002. 14. HV3022
F 5. M vent s 27 trn nh b lc FL3001A v bn D 10. Bypass: LAHH3004, LALL3005, LALL3016, LAHH3012. 15. HV3024
TK3002 ui kh trong 5-10 pht v ng li. D 11. RESET IS4 v IS5 16. HV3029
Khng t D 12. M van XV3022, M van LV3026B in dch vo V3002. 17. HV3039A/B
18. HV3031
D 13. Chuyn LV3026B sang MAN, MV=0% 19. TV3029
F/D 14. PV3015 MAN, MV=20%. 20. XV3022
F/D 15. in dch t P3005 ln V3001 21. XV3036
3. Kim tra 3. Kim tra iu kin thit lp tun hon 3. List van c lp
iu kin thit D 1. Mc T3001, LIC3003 70-80% D 4. Mc V3002, LIC3011 40-50% Block trc v sau ca van: LV3011 ng
lp tun hon D 2. Mc T3002, LIC3026 70-80% D 5. Hi nc vo Reforming(5) a vo. Block trc v sau ca van: LV3026B ng
D 3. Mc V3001, LI3014 45-60% D 6. LAHH3004, LALL3005, LALL3016, Normal Block trc v sau ca van: LV3019 ng
LAHH3012 Block trc v sau ca van: LV3001 ng
F/D 7. Bm P3001A/B; P3002A/B ;P3003A/B sn sng Block trc v sau ca van: FV3023 ng
Block sau ca van: LV3039 ng
4. Thit lp tun hon Block sau ca van: PV3014 ng
F 1. M van ng NG gia p cho thp T3002 t 10-15 F/D 11. Khi ng P3003A/B theo G2-10-QT-303 Block sau ca van: PV3015 ng
t barg (6). D 12. M t t van FV3002 v F3022 thit lp tun hon V3001- Block sau ca van: PV3036 ng
F 2. M block PV3014A, chuyn PIC3014A sang auto, T3001-T3002-V3002-V3001. Block sau ca van: PV3037 ng
setpoint 5.3 barg D 13. M van LV3026B chuyn dch t T3002 sang V3002 duy tr Block sau ca van: HV3022 ng
Block trc XV3036. ng
D 3. M van ng N2 gia p cho V3002 t 5-5.2 barg. mc T3002 n nh 50-60%. Van bm 18 ng
(khng van PV3014A m) D 14. M LV3011 chuyn dch t V3002 ln V3001. van bm 12 ng
4. Thit lp tun hon F/D 4. RESET I3004 v I3005 F/D 15. Khi ng bm P3001A/B theo QT G2-10QT-020. Van ng NG gia p cho T3002. ng
F 5. Khi ng bm P3002A/B theo quy trnh G2-10- F/D 16. M van bypass ca XV3027/3028 in dch cho on ng t Block t V3001 n 3006/E3007 ng
QT. van XV3027/3028 n FV3021. Bypass E3004, Bypass E3004 v ng
E3005
F 6. M bypass ca XV3030/3031 in dch cho F 17. M van kh iu khin ca van XV3027/3028, ng van bypass
on ng t sau XV3030/3031 n FV3022. ca XV3027/3028.
Khng t F 7. M van kh iu khin m van XV3030/3031. D 18. M t t van FV3021 to dng tun hon .
F 8. ng van bypass qua van XV3030/3031. D 19. Chuyn cc LIC3011, LIC3003, LIC3026, LIC3026B, FIC3021,
F 9. M block seal tng, thit lp h thng seal FIC3022 sang AUTO; FIC3002 sang CASCADE
5. Kim tra F 10. i ng seal cho cc bm t DW sang OASE.
iu kin gia 5. Kim tra iu kin gia nhit
nhit F 1. Block V3001 n E3006/E3007 M. F/D 5. Makeup dch n nh mc h thng:
D 2. PV3015 MV=10-20% Mc T3001, LIC3003 55-60%
D 3. Lu lng tun hon t 50-80% Mc T3002, LIC3026 70-80%
Chun b Normal Mc V3001, LI3014 45-60%
t
K4011 D 4. P3001A/B, P3002A/B, P3003A/B ENABLE Mc V3002, LIC3011 30-45%
QUY TRNH KHI NG NGUI
6. Gia nhit v CM CO2
6. Gia nhit v Passivation
Passivation
F 1. M van block sau HV3022 D 6. Chuyn TIC3029 sang Auto vi setpoint 50oC. G2-10-QT-300
D 2. ng van bypass ca E3002 F/D 7. Khi ng P7004A/B theo quy trnh G2-10-QT-018 khi mc ca Nguyn Tr
Thin
L Vn Minh
A3 D 5. Khng ch nhit kh cng ngh vo E3002 ti F/D 10. Chun b T7001 theo cc bc G2-10-QT-700
TI3001<175oC Ln
ban
Ngy ban
hnh
Son tho Kim tra Ph duyt
hnh
Thi gian
Ngi thc hin
7. Kim tra iu kin a kh cng ngh
D 1. Qu trnh Passivation Hon thnh, khong D 3. LTS Insert
GHI CH
8h 800C F 4. ng NG gia p T3002 C lp
Chun b D 2. Nhit ti TI3007 95-100 oC. 4. M ng vent nh trnh hin tng ko theo than
A3
T7001 5.
hot tnh
Trnh r ngc NG v cm 200 khi gia p cho thp
T3002
6. Dnh cho chy nng v trong trng hp tun hon
v gia nhit cm CO2 bng hi nc HP khi trip S-
Khng t 1 kch hot, G2-10-QT-097
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc hin QUY TRNH KHI NG NGUI CM 500
1. Chun b GHI CH
F 30. Cng tc lp t: c kh, van an Hon tt theo P&ID F/D 40. Chun b K4041 theo bc 1-3 quy trnh Sn sng 1. A4: Cm 300 khi ng xong
ton, van iu khin, thit b L- G2-10-QT-404 2. Khi partial Trip K4031
Str: TH F/D 41. Chun b K4051 theo bc 1-3 quy trnh Sn sng
Chun
F/T 31. Cc giy php lm vic kt thc cng vic G2-10-GT-405 THIT B CHNH
b F 32. Cc van Vent, Drain ng F/D 42. Chun b ARU theo bc 1-3 quy trnh Sn sng
Reactor Heat Exchanger
Khng t R5001, R5002 E5000, E5001, E5002,
H5001 F 33. Cc van block trc van an ton M, treo kha theo list 1 G2-10-QT-503 E5003, E5004, E5005,
E5006, E5007, E5008,
F 34. Trng thi cc van c lp Theo List 3 F/D 43. Purge v chun b HRU theo bc 1-2 Sn sng E5009
F/D 35. Strock test cc van iu khin Theo List 2 quy trnh G2-10-QT-504 Vessel Compressor
1. Chun b F 36. Th kn v Purge h thng bng N2 H thng kn, khng r r F/D 44. Thit lp dng BFW bypass qua E5002 HV2071B% m MV= V5001, V5002, V5003 K4031, K4041, K4051
Fired Heater
O2<0.5%, gi p N2 12 5%, HV2071A m H5001
barg MV=100% 1. List van an ton
F 37. Tho khi h thng ng nc ra, Tho ton b im ni F/D 45. Nc lm mt qua E5004 M PSV5501 SG TO R5001
Chun 46. Kim tra ni hi E5000 in mc, PSV5503 FCR OUTLET E5004
Khi AC, N2. ph tr F/D 10LIC5068=80-85% 1ST AMMONIA CHILLER
b vng PSV5511A/B
ng F/D 38. Chun b vng lm lnh theo bc Sn sng chun b sn sng theo bc 2 quy trnh PSV5512A/B 2ND AMMONIA CHILLER
lm t K4041 1-5 quy trnh G2-10-QT-501 G2-10-QT-206 PSV5513A/B PURGE GAS CHILLER
lnh PSV5521A/B LET DOWN VESSEL
F/D 39. Chun b K4031 theo bc 1-3 quy Sn sng F/D 47. Chun b H5001 theo bc 1-2 quy trnh Sn sng PSV5523A/B FLASH VESSEL
trnh G2-10-QT-403 G2-10-QT-502 PSV5525 LIQ AMMONIA PRODUCT
PSV5530A/B INERT VENT GAS CHILLER
PSV5531/5532A/B AMMONIA CONDENSER
2. Khi ng cm 2. Khi ng cm lm lnh PSV5533A/B AMMONIA
lm lnh
F/D 1. Khi ng cm lm lnh theo bc 5-6 quy trnh G2-10-QT-501 D 3. Chy my nn K4051 theo quy trnh theo G2-10-GT-405 ACCUMULATOR
INERT VENT GAS
F/D 2. Ci t p ca ht K4041, HIC5014 : 2-2.5 barg PSV5536A/B
SEPARATOR
` PSV5546 OFF-GAS ABSORBER
Khng t 2. List cc van iu khin
3. Kim tra iu kin khi ng 10K4031 TIC5011 MAN, MV=0%
F/D 1. Vng lm lnh a vo vn My nn K4041 c D 3. Ti nh my >80% HV5002 MIN.STOP (5%10%)
3. Kim tra iu AUTO, SETPOINT= 254oC
(1) hnh n nh chuyn iu khin sang D 4. p h thng ti PIC3037 PIC3037 Auto, setpoint 26 barg TV5003
A4 kin khi ng TV5104 MAN, MV=100%
HIC5014, setpoint 2.5-3 barg D 5. p sut hi HHP, PIC4047 >90 barg HV5078 MAN, MV=0%
K4031 F/D 2. Bm P5001A/B chy n nh D 6. Cm metan ha n nh vent ti PV3037 HV2071A MAN, MV=100%
D 7. Nng CO+CO2 ra Metan <10ppm HV2071B
LV5010 A/B
MAN, MV=0%
MAN, MV=0%
ha LV5021A/B MAN, MV=0%
LV5023 MAN, MV=0%
4. Khi ng K4031 thit lp tun hon
t PV5021 MAN, MV=0%
D 1. Khi ng my nn K4031 n MGS theo bc 4-6 quy trnh F 9. M van XV4005 t DCS. PV5023 AUTO, SETPOINT=0.2 barg
G2-10-QT- 403 (XV4002 m, XV4006,XV4005, XV4004 D 10. M van XV4004 t DCS. HV5013 MAN, MV=0%
PV5012 MAN, MV=0%
4. Khi ng K4031 ng). D 11. Kim tra XV4009 ng HV5012 MAN, MV=0%
thit lp tun hon F/D 2. POS 10K4031, Reset interlock IS7(2) D 12. ng van bypass sau khi van XV4006 m hon ton. LV5018 MAN, MV=0%
D 3. Tng tc my nn K4031 t UIC4031 ln 8100 RPM D 13. Chuyn TIC5003 sang Auto, Setpoint :2540C. FV5011A/B MAN, MV=0%
3. List cc van c lp
F/D 4. Chuyn PIC4280 sang Man, tng m van V1 tc my nn D 14. TV5104 MAN M 100%. Block 6 kh vo H5001 ng
khong 8150RMP D 15. HV5078 ng hon ton 0%. Van bm 18 ng kh u ra E5003 M
D 5. n press.control t DCS, tng m van V1 bng PIC4280 D 16. M hon ton van Block 10dn dng kh tng hp qua H5001 2 van block ng recycle to HTER sau
ng
Khng t 10E5005
van V2 ng v khong iu khin 40-70 % D 17. ng dn FIC4014 thit lp tun hon cho vng tng hp: Block ca cc van sau:
F 6. Tng tc K4031 t UIC4031 v ng dn FIC4010 ti khi FIT5001~146000M3/h. (Deviation>0.2) LV5010 A/B, LV5021A/B, LV5023,
ng
PV5012, HV5212, PV5021, FV5011A/B,
F PI4020=8090barg(Deviation>0.2). F 18. M hai van block trc v sau HV5012 v PV5012. LV5018, bypass RO5521
F 7. Khi PIT4020>PI4037 v PI4508>PI4500 , m van bypass ca F 19. M 2 van block ng recycle to header sau E5005. Block ca cc van sau:
5. Kim tra iu XV4006 cn p vng tng hp (tc 3barg/pht). F 20. Kim tra r r: H thng khng r r PV5023
M
HV5013
kin t l H5001 D 8. Khi ng h o p PI4508, PI4500 v PI5057 c gi tr ging
nhau. M van XV4006 t DCS
a t Off-
H2 v Gas 13. Tng ti 120% QUY TRNH KHI NG NGUI
CM 500
K4031 D 1. Tng ti nh my ln 120% D 7. FIC5011: 16800 Nm3/h
13. Tng ti 120% D 2. Setpoint HIC4031 26barg. D 8. Nng kh tr: 8%11%. G2-10-QT-500
D 3. HV5212 M 100% a H2v K4031. F/D 9. Mc V5001: LIC5010~18%. Nguyn Tr L Vn Minh
Thin
D 4. PIC3037 ng hon ton. D 10. Mc V5002 : LIC5021 ~30%
D 5. T l H2/N2: 2.93.1. D 11. R5002: TIC5104=370 oC Nguyn Nguyn
End: D 6. R5001: TIC5011=366 oC. D 12. Ni hi nhit tha E5000 a vo hot ng n nh. 01 6/6/2017
Minh c Vn Nhung
THE END
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc hin
F/T 1. 10MK4011, 10MP4015 c lp in D 9. 10PV2002A Man, MV=0 1. Khi ng nhanh: Trong trng hp c s c i vi
Str: F/D 2. 10K4011 purge, gi p N2 F 10. Block v van bypass trc 10PV-2002A ng h thng cp kh t GDC, p sut cp kh gim nhanh
c th dn ti Trip IS1
3. H thng c kh, van, thit b L-TH lp t theo P&ID F 11. Van block bypass 10V4011 ng 2. Khi khi ng nhanh, thc hin bc 5.7 c th nh
4. Van c lp ng N2, ng Seal gas ng 12. Cc Block vo, ra 10V4011 M sau: M 10PV2002A ln lt 10%, 15%, 20%, 22%
Khng t F F
trong thi gian khong 1-2 pht
F 5. Cc van c lp thit b L-TH M F 13. Van drain 10V4011 x lng ng THIT B CHNH
F/D 6. 10XV4060, 10XV4061,10XV4008 ng F 14. Mc bn du 85% My nn Motor TN
1. Kim tra s F/D 7. Van IGV ng F/D 15. p sut N2 header >5 barg 10K4011 10MK4011 10E4011
10MP4015 10E4015
b F/D 8. 10FV4015 M 100% F 16. Block N2 vo bn du M Bm Bn du
10P4016 10TK4011
2. Khi ng N2 v du bi trn 10P4015
F 1. M ng seal N2 F/D 6. Cp in cho bm du ph THNG S
10K4011
F 2. iu chnh cc Orifice RO4708, RO4711 nu cn , t p N2 F 7. Chy bm du ph t ch LOCAL
t Nhit ,0C p sut,barg
vo Seal 0.3-0.5 barg (10PI4705, 10PI4707) F 8. M van cn p, van vent ca lc du chnh v lc du d phng ti khi NG vo cp 1 14-36 22-24
F 3. iu chnh cc Orifice RO4715, RO4716 nu cn chnh p N2 ht kh, ng van vent li NG ra cp 2 75-80 37-39
Du bi trn 40-45 2
t 0.3 barg ( 10PDI4217, 10PDI4218) D 9. Khi ng b gia nhit du nu nhit du < 350C Lu lng 31476 Nm3/h
2. Khi ng h thng N2 v F 4. M van c lp vo-ra bm du chnh v ph F 10. M nc lm mt vo trao i nhit du khi my nn khi ng Cng sut 815 KW
du bi trn F 5. M cc van c lp 10PCV4713 Dng in 80-90A
H THNG SEAL
3. Kim tra h thng Seal v du bi trn N2 lm kn v Purge, 4 barg
10PIT4207,10PI4701
F/D 1. p sut N2 10PI4701, 10PIT4207 4 barg F/D 5. p sut du trn Header 2.0 barg N2 vo Seal, 10PI4705,10PI4707 0.3 barg
F 2. Chnh p b lc Seal 10PDI4704 <1 bar F 6. Chnh p qua b lc du 10PDI4712 <1 bar Chnh p Primary Seal vent, 3 bar
Khng t F 3. p N2 vo Seal 10PI4705,10PI4707 0.3 barg F 7. Nhit du 35-400C 10PDIT4204/4205
Chnh p N2 Buffer v Primary Seal 0.3 bar
F/D 4. Chnh p 10PDI4217, 10PDI4218 0.3 bar F 8. Du qua cc Sight Glass n nh vent, 10PDIT4215/4216
F 9. Lng trong Seal ( V tr L3 trong P&ID) Khng c lng Chnh p iu khin p 3 bar
Seal,10PDIT4201
3. Kim tra h 4. Chun b p sut ng Primary vent 0.2-1 barg
thng Seal v F 1. M nc lm mt vo 10E4011 D 8. Reset my nn (Ti t vn hnh my, ti t BN,ti mn hnh DCS.) PERMISSIVE
du bi trn F 2. M van block ng seal gas cp cho my nn D 9. Kim tra, gii tr emergency Shutdown , lin h cp in cho ng c Chnh p Seal N2 vent s cp cao 10PDAH4205
Chnh p Seal N2 vent s cp cao 10PDAH4204
F 3. M drain thn my nn, ng ng kim tra lng ri ng li sau D 10MK4011 (nt Shutdown trn DCS mu xanh) Van IGV v tr ng 10FZLL4200
khi x ht F 10. Chuyn motor sang REMODE Van u y 10XV4061 v tr ng 10XZLL4061
F 4. Quay trc my nn kim tra kt trc D 11. Kim tra cc tn hiu Permissive tha mn ( chuyn mu xanh trn DCS) Van Antisurge 10FV4015 m 10FZLH4015
Van u vo 10XV4008 m 10XZLH4008
t F 5. M van bypass van block trc van 10PV2002A nng p ti D 12. n nt Reset ti DCS, kim tra tn hiu Trip c gi tr (Chuyn Van vent 10XV4060 ng 10XZLL4060
van iu khin 10PV2002A, sau khi cn p tin hnh m van xanh) Motor 10MK4011 sn sng 10ZL4011B
block v ng van bypass D 13. Chuyn UIC sang AUTO, REMODE Permissive tha mn 10MKSH4011
GI TR TRIP
D 6. M van 10XV4008 D 14. Kim tra b iu khin 10FIC4015 ch Auto p sut cp 1 vent s cp, 3 barg
4. Chun b D 7. M nh 10PV2002A nng p cho my nn 10K4011 t D 15. Set 10HIC4011 cao hn 10PIC-2003 khong 1-2 barg (36-38barg) 10PAHH4203A/B
p sut cp 2 vent s cp,
khong 18-20 barg, ng 10PV2002A 10PAHH4202A/B
3 barg
End: F 2. ng nc lm mt trao i nhit du D 9. Kim tra p ca ht 10K4011: 18-20 barg, m 10PV2002A in p nu G2-10-QT-401
D 3. ng 10XV4008 D cn Nguyn Tr L Vn Minh
F/D/T 4. Lu file cng c tch cc bc lm ti t Trng ca D 10. Kim tra cc tn hiu Permissive tha mn ( chuyn mu xanh trn DCS) Thin
F/D 5. Giao ca tnh trng 10K4011 F/D 11. n nt Reset ti DCS, kim tra tn hiu Trip c gi tr (Chuyn
Nguyn Nguyn
F 6. Quay trc kim tra, kim tra check list 1 ln/tun F xanh) 01 6/6/2017
Minh c Vn Nhung
T 7. Nhn lnh khi ng nhanh 10K4011 t TCNM 12. Thc hin cc bc 5-6 (2)
13. M nc lm mt trao i nhit du Ln
ban
Ngy ban
Son tho Kim tra Ph duyt
hnh
hnh
Thi gian GHI CH
Ch vent kh trong cc trao i
Ngi thc hin 1.
nhit 10E4021/E4022/E4023
7. Kim tra s b 2. Van cp kh iu khin sang ph tr
F/D 1. H thng van, c kh, thit b L-TH Lp t theo P&ID F/D 8. Van 10XV2011, 10FV2011, 10FV2016 v cc ng 3. Ch m khi 10R-2003 sn sng a vo vn hnh
4. Thc hin cng vi sy mng hi tit kim
Str: F 2. Nc lm mt vo cc TN trung gian cc cp M van Block(3) thi gian
nn 10E4021/E4022/E4023(1) F/D 9. Cc van drain casing ca Turbine M 5. Phi chy trc khi a sealing steam
Khng t F 3. Van block v bypass hi HP vo 10STK4021 ng D 10. Cc van iu khin 10LIC4001, 10LIC4003, Auto setpoint 12% 6. Ch chn ch MAN khi khi ng nng
rt ngn thi gian sy
F/D 4. Van block v bypass, 10XV4241 hi LP vo ng 10LIC4006 ng v chuyn Auto set 12% 7. Lu khng click cc nt ny qu nhiu ln do
1.Kim tra s b STK4021 F 11. Cc van block ca 10LIC4001/4003/4006 M c th gy qu ti cho PLC
8. Nu nhit xung < 3500C, m van sy tr li
F/D 5. Van 10XV4240, v van governor vo Turbine ng F 12. Van u vo ACCUMULATOR m, van x ng 9. Nu my nn khng t ng chuyn ch khi
F/D 6. Van 10HV4011, 10FV4009 v cc van block M F 13. M van drain, vent 2trc van block ng hi HP Hi HP kh ng t Auto sang Manual th vn hnh phi thc
hin bc ny
F/D 7. Van 10FV4001 v van bypass(2) ng sy ng ng cho ti kh hon ton(4) 10. Gi tr thc t c th cao hn khi my nn cha
8. Chun b Auxiliary vn hnh
t
F/D 1. Chun b h thng seal lm kn cho my nn theo G2-10-QT- 400 F/D 12. Chuyn ng c barring gear v OFF Ch :
F/D 2. Chun b h thng du cho turbine v my nn theo G2-10-QT-400 D 13. Chuyn b iu khin SIC sang ch : AUTO v REMOTE 1. Vn hnh h thng du v chy barring gear
trc khi sy ng ng hi vo turbine v trc
F/D 3. Chy barring gear t hin trng(5) D 14. Chuyn b iu khin 10UIC4021 sang ch : MANUAL v LOCAL khi vn hnh h thng chn khng
2. Chun b Auxiliary bao gm:
F/D 4. Kim tra barring gear chy bnh thng, rung ti DCS c thay i D 15. Chuyn b iu khin ANTI-SURGE: 10FIC4009 sang ch AUTO v 2. Nu nt shutdown trn mn hnh DCS c
H thng seal,du,nc lm mt, mu nhp nhy th phi nhn nut shutdown
F 5. Chun b h thng seal steam cho 10STK4021 theo G2-10- QT- 400 kim tra van m 100% cho n khi nt ny chuyn mu xanh.
hi HP steam.
F 6. Chun b h thng chn khng cho 10STK4021 theo G2-10-QT-400 D 16. Reset my nn ti t bo v rung, nhit ( T Bently Nevada) THIT B CHNH
F 7. M van bybass qua van block ng hi HP vo 10STK4021 D 17. Bm nt Reset ti bng iu khin DCS My nn Turbine TN
10K4021 10STK4021 10E4021,E4022,E4023
F 8. M van drain, vent 2 sau van block sy on ng t van block ti D 18. Chn ch khi ng AUTO trn bng iu khin ti DCS(6) Baring gear Bnh tch ACCUMULATOR
0
van 10XV4240 cho ti khi kh hon ton. 10TI4007 > 340 C D 19. Kim tra b iu khin SIC ca my nn hin th READY TO START 10MP4021 10V4021,V4 10V4025
Khng t F 9. Cn p v m hon van block ng hi HP vo 10STK4021 D 20. Chn ch START FR.DCS (hoc START FR.FIELD nu khi ng 022,V4023
THNG S
F 10. ng van bybass qua van block ng hi HP vo 10STK4021 t hin trng) trn bng iu khin ti DCS 10K4021
F/D 11. Kim tra tn hiu bo trng thi DISENGAGE, dng barring gear Cp Lu Nhit ,0C p sut,bara
lng Vo Ra Vo Ra
9. Kim tra Auxiliary 1 55150 36 171.5 1.0112 3.07
3. Kim tra F/D 1. p sut Instrument Air vo lm seal cc cp nn. 5-7 barg F 6. Dng du ra khi cc , chn Dng chy u 2 55150 47 192.5 2.97 9.06
Auxiliary 10PI4243 F/D 7. p sut hi HP steam vo 10STK4021 10PI4008 = 38 barg 3 55150 47 103.5 8.82 14.27
4 53140 47 166.5 13.93 33.41
F/D 2. p sut du bi trn header: 10PI4236 2 barg F/D 8. Nhit hi HP steam 10STK4021 10TI4007 > 3400C 10STK4021
F/D 3. p sut du iu khin: 10PI4235 7-9 barg F/D 9. p sut chn khng 10PI4240 - 0.8 barg Tc ti a, RPM 8814
F 4. p sut du vo cc orifice 0.9-1.3 barg F/D 10. ng nc TN 10E4021/E4022/E4023 a vo vn hnh IDLE, RPM 1500
MGS, RPM 6630
F 5. p sut du vo cc chn orifice 0.3-0.9 barg F 11. p sut seal steam - 0.12 barg p sut hi HP, barg 38
t 10. Kim tra iu kin PERMISSIVE cho my nn tha mn Nhit hi HP, 0C 370
p sut hi LP, barg 3.4
D 1. L.O.PUMP 10P4011 REMOTE D 7. RUN DOWN TANK NORMAL p sut ht chn khng, barg -0.8
D 2. BARRING GEAR DISENGAGED D 8. BARRING GEAR NOT RUNNING DU BI TRN
D 3. 10HV4011 OPEN D 9. L.O.DOWNSTEAM COOLERS NORMAL Lu lng du bi trn l/min 811
4. Kim tra iu kin D 4. 10FV4009 OPEN D 10. SPEED COLTROL READY Lu lng du iu khin, l/min 385
p sut du trn Header, barg 2
PERMISSIVE D 5. OIL HEADER NORMAL D 11. COND.STAND-BY 10P4001B REMOTE p sut du bi , barg 0.91.3
D 6. CONTROL OIL NORMAL D 12. Cc tn hiu permissive trn Hin th mu xanh p sut bi chn, barg 0.30.9
p sut du iu khin, barg 79
11. Khi ng my nn Nhit du u 35
D 1. Click p chut theo th t vo IDLE v START, quan st p du iu F/D 7. ng cc ng drain ca turbine casing 0
vo, C 50
khin tng ln gi tr vn hnh(7), van 10XV4240 m D 8. Kim tra 10HV4011;10XV4246 ng Nhit du u ra,0C 80
CC GI TR TRIP
F/D 2. Theo di turbine t tc IDLE-1:1500 RPM v duy tr trong 15 pht D 9. Theo di rung, nhit cc gi , p sut du bi trn, du iu khin: p sut du Header, PALL4237 barg 0.9
5. Khi ng my nn D 3. Theo di rung, nhit cc gi , p sut du bi trn, du iu nm trong gii hn cho php p sut du iu khin, PALL4238 barg 3.5
khin: nm trong gii hn cho php D 10. Thc hin cc bc tip theo: Tng tc, kim tra van Anti-surge ng, p sut chn khng Turbine Trip,PAHH4239 barg -0.2
Mc V4021 Trip, LAHH4002 % 72
F/D 4. ng van sy ng hi HP(8) tng lu lng dng khng kh theo yu cu cng ngh, chuyn ch Mc V4022 Trip, LAHH4004 % 72
F/D 5. Theo di turbine t tc MGS: 6630 RPM. iu khin ca my nn tip theo bc s 12,13,14 trong quy trnh vn Mc V4023 Trip ,LAHH4005% 72
Nhit kh u ra cp 1 my nn
D 6. Kim tra ch khi ng my nn: T ng chuyn t AUTO sang hnh cum Reforming G2-10-QT-200 Trip,TAHH4043 C 0
195
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc hin
6. Kim tra sau khi ng 18.
GHI CH
Khi p sut t set point ci t ti PIC-4280
A1 F/D 1. Kim tra r r ton b h thng H thng khng r F/D 10. p sut du iu khin: 7-9 Barg 19. Lu tng tc tun hon u tin ng van
ANTISURGE tit kim hi
D 2. Kim tra rung cc chn < 0.25 mm F/D 11. p sut du bi trn header: 10PI4281 2 Barg 20. Nu khng chy c barring gear tin hnh quay trc
D 3. Kim tra rung cc < 34 micron F 12. p sut du cc : 0.9 1.3 barg turbine bng tay
F/D 4. p sut seal N2 header 10PI4284/4285 1 Barg F 13. p sut du cc chn: 0.3 0.9 21. Nu STK4021 ang chy khng m drain casing khi
ng van hi lm kn
F 5. p N2 vo seal cc cp t (p sut sau 0.3-0.5 Barg D 14. p chn khng: 10PI4021/4022 - 0.8 Barg 22. Lu kh dng bm du theo di nhit cc
6. Kim tra sau khi ng orifice). (04 ng h) F/D 15. p seal steam lm kn: 10PI4820 - 0.12 Barg khng c qu 70oC, nu qu th m du bi trn tr
li.
F 6. p seal seal N2 sau 10PCV4795 4 Barg F/D 16. p sut seal ra khi my nn: < 1 Barg Dng hi lm kn Turbine
D 7. Chnh p ng seal gas PDIC4290/4292 3 Barg 10PI4286/4287/4288/4289 p sut dng hi vo, barg 0.08
F/D 8. Nhit kh cng ngh ra khi cc TN < 470C F/D 17. Kim tra mc cc bnh tch: 10V4031/4032 < 20 % Nhit dng hi vo, 0C 230
p sut dng hi ra, barg -0.12
10E4031/4032/4033 / 4033 ti DCS v ti PLC Nhit dng hi ra, 0C 208
End: F/D 9. Nhit hi HHP steam vo 10STK4031 510 0C Du bi trn
Du trn Header 2
Du vo trc 0.91.3
p sut, barg
Du vo chn 0.30.9
Du iu khin 79
Nhit ca du Nh nht 35
t b cha, 0C Ln nht 55
Dng lm kn cho my nn
p dng N2, Vo phn bn ngoi 1
barg Vo phn bn trong 4
p sut dng Primary vent <1
Kh cng ngh p sut dng Secondary vent 0
lm kn Chnh p kh lm kn v ng 3
cn bng
GI TR TRIP
p sut du trn ng ng chnh thp,
Stt 0.9
PALL4282 barg
p sut du vo cp 1 Trip, PALL4035 barg
1 3
p sut du iu khin Trip, PALL4283 barg
2 6
3 p sut hi ngng Trip, PAHH4022 barg -0.2
4 Mc cao V4031 Trip, LAHH4009 % 40
5 Mc cao V4032 Trip, LAHH4010 % 40
6 Mc cao V4033 Trip, LAHH4013 % 40
7 p sut N2 vo Trip, PALL4285 barg 0.4
Nhit kh ra khi cp 3 my nn Trip,
8 170
TAHH4038 0C
Nhit kh ra cp nn tun hon Trip, 127.
9
TAHH4042 0C 5
10 Nhit kh ra cp 1 Trip, TAHH4046 0C 160
11 Nhit kh ra cp 2 Trip, TAHH4047 0C 160
p sut Primary vent cp 1,2 Trip,
12 3
PAHH4286
p sut Primary vent cp 1,2 Trip PAHH4287
13 3
barg
p sut Primary vent cp 3,4 Trip PAHH4288
14 3
barg
p sut Primary vent cp 3,4 Trip PAHH4289
15 3
barg
Chnh p du ra cp 3 Trip, PDAHH4015A
16 12
bar
Chnh p du ra cp 3 Trip, PDAHH4015B
17 15
bar
Chnh p du ra cp 3 Trip, PDAHH4015C
18 15
bar
G2-10-QT-403
Nguyn Tr L Vn Minh
Thin
Nguyn
01 6/6/2017 Nguyn Vn
Vn Nhung
Bn
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian 14. Kim tra s b GHI CH
1. Ch vent kh trong trao i nhit
Ngi thc hin F/D 1. H thng van, c kh, thit b L-TH Lp t theo P&ID F 11. Van block ng drain 1trn ng kh u ra ng 2. chun b xong phn 5 trong quy trnh lm lnh
F 2. Nc lm mt vo 10E4041 (1) M 10E4041(ng drain v 10-V5011) 3.
G2-10-QT.
Lu khng click cc nt ny qu nhiu ln do c
Str: F 3. My nn c Purge v gi p bng N2 O2 <0.5 % F/D 12. Van 10XV4333 ng hi HP vo 10STK4041 ng th gy qu ti cho PLC
F 4. Van block v bybass ng hi HP vo 10STK4041 ng F/D 13. Van 10SV4330 (van governor) ng 4. Nu rung tng cao bt thng th chuyn
turbine v Idle 1 v tng thi gian sy
Khng t F 5. Van c lp discharge cp II ng 18 M F/D 14. Van 10XV4335 ng hi LP vo Turbine ng 5. Trnh gy mt chn khng
F 6. Van bybass 1qua block ng 18u ra cp II ng F/D 15. Cc van Anti-surge 10FV4016, 10FV4017 Auto, m 100% 6. Khi a hi LP vo turbine ch theo di rung.
Nu thy rung tng cao th dng v sy li
F 7. Van drain 1sau block ng 18u ra cp II ng F 16. Cc van drain casing ca Turbine M
1.Kim tra s F/D 8. Hai van block ng vent 2 u ra cp 2 my nn ng F/D 17. Mc du Rundown tank 80% c dng chy trn 80 % THIT B CHNH
b F/D 9. Hai van block ng vent 2 u ra 10E4041 ng F/D 18. Barring gear ang dng chuyn v tr OFF ang dng My nn Turbine TN
10K4041 10STK4041 10E4041
F/D 10. Hai van block trn ng u ra 10E4041 ng ng F 19. Ton b cc ng ng mm AC, N2 Tho ra khi h thng Baring gear Bnh tch ACCUMULATOR
6 (ammonia for storage tank gurging) F 20. M van vent 2 trc van block ng hi HP 10TI4039 >3400C 10V5007, V5008 10V4045
sy ng ng cho ti khi kh ho ton THNG S
10K4041
t 15. Chun b Auxiliary Lu Nhit ,0C p sut,barg
F 1. Chun b h thng seal N2 lm kn theo G2-10-QT-400 F/D 12. ng van bybass qua van block ng hi HP vo 10STK4041 Cp
lng Vo Ra Vo Ra
Nm3/
F 2. Chun b h thng du cho tuabine v my nn theo G2-10-QT-400 F/D 13. Kim tra trng thi DISENGAGE, tin hnh dng Barring gear h
F 3. Van u Accumulator m, van x ng F 14. Chuyn ng c barring gear v OFF 1 30392 -8.3 84 1.8 6.8
2. Chun b Auxiliary bao gm: F 4. Chy barring gear t hin trng. D 15. Chuyn 2 b iu khin Antisurge: 10FIC4016/10FIC4017 sang ch 2 65499 33 108 6.8 16.8
10STK4041
H thng seal,du,nc lm mt, F/D 5. Kim tra barring gear chy bnh thng, rung ti DCS c thay i Auto v kim tra 2 van ny m hon ton. Tc ti a, RPM 10311
hi HP steam. F 6. Chun b h thng seal steam cho 10STK4041 theo G2-10-QT-400 D 16. Reset my nn ti t bo v rung, nhit (T bently nevada) IDLE, RPM 1500
F 7. Chun b chn khng cho 10STK4041 theo G2-10-QT-400 D 17. RESET my nen ti bng iu khin DCS MGS, RPM
p sut hi HP, barg
7788
38
F/D 8. Chun b h thng lm lnh theo G2-10-QT-400 (2) D 18. Chuyn b iu khin SIC4330 sang ch AUTO v REMODE Nhit hi HP, C0
370
F 9. M van bybass qua van block ng HP vo 10STK4041 D 19. Chuyn UIC4041 sang ch MANUAL v LOCAL p sut hi LP, barg 3.4
p sut ht chn khng, barg -0.8
F 10. M van drain, vent sy ng ng t van block ti van 10XV4333 D 20. Kim tra trn b iu khin SIC4330 hin th READY TO START DU BI TRN
Khng t cho ti kh hon ton. 10TI4039 > 3400C D 21. Chn ch START FR.DCS trn bng iu khin ti DCS v chn ch p sut du trn Header, barg 2
F 11. Cn p v m hon ton van block ng hi HP vo 10STK4041 khi ng Auto (ch chn ch MANUAL khi khi ng nng) p sut du bi , barg 0.91.3
p sut bi chn, barg 0.30.9
16. Kim tra Auxiliry p sut du iu khin, barg 79
F 1. p seal N2 sau 10PCV4845: 10PI4853 4 Barg F 8. Dng du ra khi cc , chn Dng chy u Nhit du u
0
35
vo, C
3. Kim tra F/D 2. p sut seal N2 sau 10PCV4846: 10PI4847/4336 1 Barg F/D 9. p sut hi HP vo 10STK4041 38 Barg 55
CC GI TR TRIP
Auxiliary F 3. p sut seal N2 cc cp sau orifice 0.3-0.5 barg F/D 10. Nhit hi HP vo 10STK4041 10TI4039 = 380 0C p sut du bi trn thp, PALL43312, barg
F/D 4. p sut du bi trn header sau 10PCV4830 2 barg F/D 11. p sut chn khng -0.8 barg p chn khng cao, PAHH4028, barg
rung hng trc cao
F 5. p sut du cc chn 0.3-0.9 barg D 12. H thng lm lnh sn sang ( c Xong bc 1 phn 6 rung dc trc cao
F 6. p sut du cc 0.9-1.3 barg chun b theo G2-10-QT-501) theo G2-10-QT-501 p sut N2 lm kn thp PALL4335
t F/D 7. p sut du iu khin 7-9 Barg F 13. p sut seal steam lm kn - 0.12 barg Chnh p kh x th cp cp 1 cao
Chnh p kh x th cp cp 2 cao
17. Kim tra iu kin PERMISSER
4. Kim tra iu kin D 1. VALVE STREAM EXHAUST OPEN D 9. L.O.DOWSTREAM COOLERS NORMAL
D 2. BARRING GEAR DISENGAGED D 10. SPEED CONTR. READY
PERMISSIVE
D 3. 10FV4016 OPEN D 11. CON.STAND-BY 10P4001B REMOTE
D 4. 10FV4017 OPEN D 12. 10XV5071 OPEN
D 5. OIL HEADER NORMAL D 13. 10XV5070 OPEN
D 6. CONTROL OIL NORMAL D 14. 10ZLH4052 OPEN
D 7. RUN DOWN TANK NORMAL D 15. CC TN HIU PERMISSIVE TRN Hin th mu xanh
D 8. BARRING GEAR NOT RUNNING
18. Khi ng my nn
5. Khi ng my nn F/D 1. Kch p chut vo IDLE v START (3) quan st p du iu khin D 6. ng cc ng drain ca turbine casing
tng ln gi tr vn hnh, van 10XV4333 m F/D 7. Theo di rung, nhit cc gi , p sut du bi trn, du iu
D 2. Theo di turbine t tc IDLE-1:1500 RPM v duy tr trong 15 pht khin: Nm trong gii hn cho php (4)
D 3. Theo di rung, nhit cc gi , p sut du bi trn, du iu F/D 8. Thc hin tip tc bc 3 phn 5 trong quy trnh khi ng cm
khin: Nm trong gii hn cho php lm lnh( G2-10-QT-501) a tc my nn ln ga tr vn
Khng t F/D 4. ng van sy ng hi HP (nu 10TI4039 < 3500C m van sy li) hnh normal theo yu cu cng ngh
D 5. Theo di turbine t tc MGS khong 7700 RPM
19. Kim tra sau khi ng khi my nn t tc normal
F/D 18. Kim tra r r ton b h thng Khng r F/D 24. Chnh p b lc seal kh ammonia 10PDI4342 < 1 bar
6. Kim tra F/D 19. rung cc < 25 micron F/D 25. Chnh p b lc Seal N2 < 1 barg
D 20. rung cc chn < 0.25 mm F/D 26. Chnh p PDIC4341 set point trong PLC 3 bar
sau khi ng
D 21. Nhit cc , chn < 80 oC D/F 27. Nhit hi HP steam vo 10STK4041 380 oC
my D/F 22. p sut du bi trn header 2 Barg D/F 28. Chnh p ng vent seal 10PDI4337 < 1 barg
D/F 23. p sut du iu khin 7-9 Barg D 29. Chnh p ng vent seal 10PDI4339 < 1 barg QUY TRNH VN HNH MY
NN K4041
t 20. a hi LP steam vo 10-STK4041
D 1. Kim tra van10XV4335v van block ang ng F 6. M cc van drain pha sau 10XV4335 sy ngc on ng t turbine G2-10-QT-404
L Vn Minh
D/F 2. M van drain, van vent 2 pha trc van block ng hi LP ti 10XV4335 cho ti khi kh hon ton (ch m sy khi tc my nn Nguyn Tr
7.a hi LP steam vo Thin
F 3. Manual m 10FV4008 khong 5 tn/h sy ng ng hi LP cho ln hn tc MGS v p sut on ng ny >1.5 barg)(5)
10-STK4041 ti khi kh hon ton F/D 7. Manual ng van 10FV4008, x ht p, ng cc van vent, drain Nguyn Nguyn
01 6/6/2017
Vn Bn Vn Nhung
D 4. M van bybass qua van block ng hi LP D/F 8. M hon ton van block, ng bybass trc van 10XV4335
F 5. M cc van drain,van vent sau van block sy on ng t van block D/F 9. M 10XV4335 sau manual m t t FV4008 a hi vo
Ln
End ti van 10XV4335 cho ti khi kh hon ton. 10TI4040 > 180 oC 10STK4041(6) ban
Ngy ban
hnh
Son tho Kim tra Ph duyt
hnh
Quy trnh vn hnh h thng du chung cho my nn Quy trnh vn hnh h thng chn khng my nn GHI CH
Thi gian
1. Kim tra s b Ngi thc hin 1. Kim tra s b 1. C lp theo QTVH-
F/D 1. H thng c kh, van, thit b DL-TDH lp t theo F 1. H thng c kh, van, thit b DL-TDH lp t 2. Bc 14 hon trc khi thc hin mc
P&ID theo P&ID chun b ht chn khng
3. Gi ng nu cc turbine ang sa cha
F/D 2. Mc bn du chnh 80-85% F/D 2. Cc van 10HV-4051, 10HV-4052 ng 4. ng van drain nu turbine ang sa cha
F 3. Bm du 10P-4010A/B ang c c lp v Str: F 3. Cc van c lp ng hi LP n ng ht chn ng 5. trnh qu ti cho bm du, thc hin
in v cng ngh khng ca cc ejector, n cc gland condensor ng van tun hon sau khi m van c
lp ng du bi trn cho mt my nn)
F 4. Cc van c lp ca van iu khin p du bi ng F 4. Cc van c lp v van by-pass cc van PCV ng
M du bi trn vo tng my nn kim
trn PCV-4748, PCV-4784, PCV-4830 v cc ng hi lm kn cho cc turbine ng (06 van sot r r du cho tng my nn
van bypass F PCV) . ng 6. Sau khi a hi vo lm kn nn m ng
F 5. Cc van c lp du vo cc b iu khin ca 3 ng F 5. Van c lp, van drain sy ng hi LP lm kn. Van ng v vent hi lm kn ui kh khng ngng
turbine Khng t 6. Van c lp 2 by hi ti E-4002 m, van bypass tr trc E4025/4035/4045
7. Thc hin khi TG4730, TI4230<35oC
F 6. Cc van c lp in du cho thng cao v 3 ng F ng ng THIT B CHNH
turbine my nn F 7. Van in nc cho 2 van an ton E4001 ng H thng chn khng
F 7. Van block ng Instrument air cp cho 10K- ng F 8. Van c lp nc River vo v ra E4001 ng Bm TN Ejector
10P4001A/B 10E4001 10J4025
4021, N2 cp cho 10K-4031, 10K-4041 9. Cc van drain thn turbine 10STK-4021, 10STK- 10E4002 10J4035
F 8. Cc van c lp, van x du bnh n p 10V- ng 1. Kim F 4031, 10STK-4041 ng 10E4025 10J4045
4025, 10V-4035, 10V-4045 tra s b 10. Cc van c lp nc lm mt vo E-4001, E4002, ang c lp 10E4035
10E4045
F 9. Cc van c lp ng iu khin nhit du ng F E-4025, E-4035, E4045. H thng du chung my nn
TV-4233 ng, van bypass TV-4233 11. Cc van vent, van Drain trn ng LP sau ng Bm TN Bn du
10P-4010 10E4010 10TK4010
F 10. Van c lp ng nc lm mt 10E-4010A/B ng F 10XV-4241 (STK-4021), XV-4335(STK-4041) 10P-4011
ng. 12. Cc van Drain pha trc van XV-4290 (ng ng 10P-4012
Bnh n p
F 11. ng drain, vent ca b lc, TN, LG, ng ng extraction STK-4031) Thng cao v B lc
10V4021 10V4025 10FL4010
ng thuc h thng du F/D 13. 10-P-4001A/B (1) C lp 10V4031 10V4035 10FL4011
2. Chun b F/D 14. Kim tra barring gear 2 my nn chy ( C Chy 10V4041 10V4045 10FL4035
10FL4031
F 1. M block nc lm mt vo 10E4010A/B v vent kh thay i rung trong DCS) (2) 10FL4032
F 2. M ng seal N2 vo cc my nn 10K-4031, 10K-4041 2. Chun b 10FL4001
10FL4041
F 3. M van c lp van 10XV-4246 a Instrument air vo my nn F 1. M 10HV-4051, 10HV-4052 (3) THNG S
10K-4021, kim tra van 10XV4246 m, p sut ti PI-4243 t 6 8 F/D 2. in nc demi vo E4001 ln 70% sau ng li H thng chn khng
p Lu
barg F 3. M cc van drain thn turbine 10STK-4021, 10STK-4031, 10STK- Nhit
,0C
sut, lng
F 4. Kim tra p sut N2 sau van PCV-4845 (PI-4853) t 4 barg v sau van 4041 (4) Hi vo gland condenser
barg Kg/h
PCV-4846 ( PI-4847, PIT-4336) t 1 barg. ( K-4041) t F 4. M block tng don ch U v x lng on ng ch U t E4001 trc 10E-4025
167 -0.12 262
Hi vo lm kn turbine
F 5. Kim tra p sut N2 sau van PCV-4795( PI-4795) t 4 bar v sau van n Ejector 10STK-4021
228 0.08 292
PCV-4797 ( PI-4798, PIT- 4284) t 1 barg. (K-4031) F 5. M cc van c lp nc lm mt vo v ra E-4001, E4002, E- Hi vo gland condenser 10J-
235 3.5 221
4025
F 6. Kim tra v iu chnh cc van FV ng N2 ca K-4031 p sut N2 4025, E-4035, E4045. Trao i nhit Gland
vo seal t 0.3-0.5 barg. ( PI-4799, 4780, 4804, 4805) F 6. Sy kh ng LP lm kn, Hi LP vo gland condensor v LP vo condenser 10STK-4021(10E-
4025, Tube side cooling
37 5
20
m3/h
F 7. Kim tra v iu chnh cc van FV ng N2 ca K-4041 p sut N2 cc Ejector water inlet)
Hi vo gland condenser
vo seal t 0.3 -0.5 barg. ( PI-4648, 4649) F 7. M van block ng hi LP lm kn quanh cc van PCV vo cc trc 10E-4035
168 -0.12 208
F 8. M cc van c lp cc van tch du cho seal my nn LCV-4781, LCV- turbine ( 06 van PCV). Kim tra p sut hi lm kn t 0.1 0.2 Hi vo lm kn turbine
230 0.08 236
10STK-4031
4782 (K-4031) v LCV-4831, LCV-4832 ( K-4041) bar.iu chnh PCV nu cn. (6) Hi vo gland condenser 10J-
235 3.5 164
F 9. M cc van c lp ng iu khin nhit du TV-4233. F 8. M ng hi vo cc Gland condensor 10J-4025, 10J-4035, 10J- 4035
Trao i nhit Gland
F/D 10. Chun b bm 10P4010A/B theo QTVH. 4045. condenser 10STK-4031(10E-
37 5 20
4035, Tube side cooling
F/D 11. Kim tra nhit du >350C. ( TG-4730, TI-4230) F 9. Sau khi m hi LP vo gland condenser khong 1 pht, m van c water inlet)
lp hi vo v ra 10E-4025, 10E-4035, 10E-4045. Hi vo gland condenser
trc 10E-4045
167 -0.12 186
F 10. Kim tra iu chnh hi LP t p sut m ng gland PI-4769, Hi vo lm kn turbine
228 0.08 219
2. Chun b PI-4820, PI-4859 t (-0.05 n -0.1 bar) . 10STK-4041
Hi vo gland condenser 10J-
F 11. Kim tra li p sut chn khng ti cc Gland t khong -0.05 4045
235 3.5 151
Trao i nhit Gland
n - 0.12 barg condenser 10STK-4041(10E- 20
37 5
12. Chy 10P4001A hoc 10P4001B theo QTVH thit lp tun hon 4045, Tube side cooling m3/h
3. Kim tra F/D water inlet)
F 1. p IA seal cho my nn K4021, 10PI4243 6-8barg ti a cho E4001 Cooling water to 10E-4001
34 4
8114
m3/h
F 2. p seal N2 K4041 PI-4853 = 4barg, PI-4847,PIT-4336 = t Water condense out 10E- 75
60 -0.804
1barg 4001 m3/h
Trn
6/6/20 Nguyn
01 ng
17 Vn Nhung
Thnh
Ln Ngy
ban ban Son tho Kim tra Ph duyt
hnh hnh
Quy trnh vn hnh h thng du chung cho my nn Quy trnh vn hnh h thng chn khng my nn GHI CH
Thi gian
4. Chy h thng du Ngi thc hin 4. To chn khng
T 1. Lin h cp in cho cc bm du. F 1. in nc cho 2 van an ton PSV4772A/B n khi c nc chy trn
THNG S
F/D 2. Chy 10P4010A hoc B tun hon theo QTVT F 2. M van block ng hi LP cp cho Start-up Ejector 10J-4003. H thng chn khng
F 3. Bm 10P4010A/B chy n nh F 3. M van block ng ht chn khng t 10E-4001 vo Start-up LP steam to 10J-4001A/B, 10J-4002
235 3.5 700
A/B.
D 4. Chy b gia nhit du EH-4010A/B(7) A1 Ejector. Theo di v ch n khi chn khng t -0.3 n -0.4 barg. Bm nc ngng 10P-4001A/B
F 5. M ng sy du cho bm d phng F 4. a 10J-4002A/B vo vn hnh (Tng t 10J-4003). Lu lng dng condensate (tn/h) 109-153
p sut u y barg 8.05
F 6. M nh u ra 10P4010 in du vo h thng F 5. a 10J-4001A/B vo vn hnh. (Tng t 10J-4003). p sut u ht barg -0.8
M ng vent ti 02 TN E-4010A/B. M ng cn bng ca cc 6. Kim tra cc van c lp trn cc by hi t 10E-4002 v 10E-4001 Nhit u vo o
C 60
F 7. F Cng sut bm Kw 47-54
TN (lun gi ng cn bng m). Kim tra du chy trn ti knh ch m, van by-pass ng. Cng dng in ca mot, Ampe 70-90
th. F/D 7. Kim tra p sut chn khng n nh, t - 0.7 n - 0.9 barg.
F 8. M cc ng vent ti 02 b lc du FL-4010A/B, m ng cn bng 4. Chy my F 8. ng van block ng ht chn khng t E-4001vo Start up Ejector
ca b lc (lun gi ng cn bng m). Kim tra du chy trn ti 10J-4003.
knh ch th. F 9. ng van c lp hi dng Start up Ejector J-4003.
H thng du
F 9. M ln lt hon ton cc van c lp van PCV-4748, PCV-4784, PCV- F/D 10. Duy tr mc E4001 55%-60%, m thm nc demi nu cn thit. p Lu
Nhit
4830. ng thi ng hon ton van tun hon ca bm (4) F 11. Kim tra r r, kim tra mc E4002 v thit lp li mc c khong ,0C
sut,
barg
lng
Kg/h
F 10. M cc van c lp ng du vo bnh n p 10V-4025, 10V-4035, trng ngng t nu chn khng khng t Dng t bm 10P-4010A/B
sau trao i nhit 10E- 40 - 45 10 - 12 138.5
10V-4045 4010A/ B
F 11. M cc van c lp du iu khin vo cc van governor ca 3 turbine. Dng du sau cc 10PCV-
40 - 45 2 42.36
4748 vo bi trn.
F 12. M hon ton cc van c lp in du cho thng cao v 3 my nn. Dng du vo van Governor 40 - 45 7-9 6.3
Ch ng li khi thng cao v y mc. ( kim tra knh chy trn). Khng t ca 10STK-4021
Dng du khn cp t
F 13. iu cc van PCV-4748, 10PCV-4784, 10PCV-4830 p sut sau van 10P4011 vo 10STK-4021
50 0.5 3.33
F/D 2. 10-PIT-4231, 10-PI-4731/4732 10-12barg 5. Kim F/D 2. Kim tra 10PI4775 v 10PI4240 -0.7 n -0.9barg Dng du khn cp t
10P4011 vo 10STK-4031
50 0.5 2.82
F/D 3. 10-PI-4734, 10-PI-4781, 10-PI-4333 2barg tra F/D 3. Kim tra 10LG4731 v 10LIT4231 55%-60% Dng du vo cc .
40 - 45
0.9
1.3
Dng du vo cc chn. 0.3
40 - 45
0.9
Dng N2 lm kn cho 23.2
10K-4031 20 7
m3/h
Dng N2 lm kn cho 4.6x2
10K-4031 loi 4 barg 20 4
m3/h
t Dng N2 lm kn cho
20 0.3
3.5x4
10K-4031 loi 1 barg sau
m3/h
Orifice
Dng N2 lm kn cho 11.5
20 7
10K-4041 m3/h
Dng N2 lm kn cho 4.5
10K-4031 loi 4 barg 20 4
m3/h
Dng N2 lm kn cho 3.5x2
End: 10K-4031 loi 1 barg sau 20 0.3
m3/h
Orifice
Trn
Nguyn
01 6/6/2017 ng
Vn Nhung
Thnh
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc hin
F/TC 17. H thng c kh, van, thit b L-TH lp t theo P&ID F 26. Cc tm chn trc PV2002 M
Str: F/D 18. Cc van c lp thit b L-TH M F 27. Cc van block H2 tun hon trc sau E2004-2 ng
F/D 19. Cc van vent, drain ng F 28. Van bm vo E2004-2 M
F 20. Block trc cc van an ton Kha, M F 29. TV2039 Man MV=100%
Khng t PSV2506/2507/2508 F/D 30. Tm chn vo R2001 M
F/D 21. Van bypass qua PSV2506/2507/2508 ng F 31. Cc tm chn vo, ra R2002A/B M
1. Kim tra F/D 22. Stroke test cc van iu khin Cc van vn hnh tt F/D 32. Van FV2026/FV2028 v cc block ng
s b F/D 23. Van block v bypass u vo K4011 ng F/D 33. Van XV2027A ng
F 24. Van block bypass qua K4011 v tm M F/D 34. Van XV2027B M
chn
F 25. Van block v bypass block trc PV2002 ng
THIT B CHNH
t Thit b pn ng TN
22. Purge h thng HDS 10R2001 10E2004-1
F 1. M van block u ra ca R2001/ R2002A, ng cc van bypass tng ng 10R2002A
10R200B
10E2004-2
2. Purge h thng HDS F/D 4. ng PV2027, m van block sau PV2027 10 R2001 10R2002A 10R2002B
F 5. a N2 vo h thng HDS v th kn
F/D 6. Purge gin on h thng HDS : O2<0.5%
Khng t
3. Kim tra iu kin gia nhit HDS
F 1. H thng HDS purge sch O2<0.5%, gi p N2 F 4. Cc ng ng purge, nc ra.. Tho khi h thng
F/D 2. H thng H2 tun hon sn sang
3. Kim tra iu
D 3. Nhit TI2052 200- 2500C
kin gia nhit HDS
4. Gia nhit HDS n 3000C
D 1. Chuyn PV2002 sang Man, MV=0
F 2. M van bypass block trc PV2002 sau ng li
t F 3. M Block trc PV2002
D 4. M PV2002, chuyn Auto, Setpoint: 3-4 barg
4. Gia nhit HDS n 3000C D 5. M dn PV2027 a NG qua h thng , dng NG qua h thng FI2001: 5000-7000Nm3/h
D 6. iu chnh m TV2039 duy tr tc gia nhit 500C
G2-10-QT-202
t Nguyn Tr L Vn Minh
Thin
Nguyn Nguyn
End: 01 6/6/2017
Minh c Vn Nhung
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc hin 1. Kim tra s b GHI CH
F 1. H thng c kh, van thit b L-TH lp t theo P&ID F 10. Cc van block ng vent 2 fuel gas ra flare ng 1. Khi s u t con t, cc u t c nguy
F 2. Cc van vent, drain ng F 11. 02 van block trc FV2052 ng c b tt do giao ng cng ngh
Str: F 3. Cc van block trc van an ton M, treo kha F/D 12. FV2052 ng
4. Cc van block trc cc thit b L-TH M 13. Stroke test FV2052 Van vn hnh tt 2. Burner chy tt : l burner chy u, c u
F F/D
ngc la mu vng nht, chn ngn la mu
Khng t F 5. Cc block fuel gas, off gas ca cc burner ng F/D 14. XV2038A, XV2039 ng xanh, khng u, khng c ting n l,
F 6. 02 van block trc FV2047, FV2047 ng F/D 15. XV2038B M khng chy hng v pha ng xc tc
F/D 7. Stroke test FV2047 Van vn hnh tt F 16. Cc block trc FV2050, FV2050 ng
1. Kim tra F/D 8. Van XV2036A, XV2037 ng F 17. Van block ng process gas, FV2053 ng
s b F/D 9. Van XV2036 M F 18. Hi stracing cho flash gas m ng Flash Gas
c sy
2. Purge h thng fuel gas
F 1. u ni ng N2 qua van drain , purge gin on, on ng F 4. M cc drain trn h thng ng off gas, x ht lng ri ng li
t t block ng fuel gas ti block trc FV2047 3 ln, ng F 5. u ni N2 purge gin on on ng t van block ng off gas ti
drain FV2052 : 3 ln
F 2. u ni ng N2 qua van drain hoc PI2537, purge gin F 6. u ni N2 purge gin on on ng off gas t FV2052 ti cc
2. Purge h thng fuel gas
on on ng t block trc FV2047 n XV2036 3 ln, ng burner : O2<0.5% THIT B CHNH
drain F 7. M cc im drain trn ng flash gas, x ht lng ri ng li Thit b pn ng TN
F 3. u ni N2 purge gin on on ng t sau XV2039 n cc F 8. u ni N2 purge gin on on ng flash gas : 3 ln
THNG S
Khng t burner n khi O2<0.5%
3. Kim tra iu kin t l
F 1. H thng fuel gas, off gas, flash gas purge F 3. Cc van block ca cc burner ng
3. Kim tra D 2. Chn khng H2001 -3 n -5 mmH2O F 4. Dy dn NG, thit b t Sn sng
iu kin t 4. t burner H2001
l F 1. Thc hin cc bc t burner theo Quy trnh khi ng cm 200 & chuyn ha CO.
F 2. Ln lt t cc burner theo trnh t:
F 3. t cc burner s 1-10 ca cc tng A/B/C/D
F 4. Theo tc tng nhit ln lt t n ht cc burner s chn, hng 1, cc tng A/B/C/D: mi ln t 4 burner, mi tng 1 burner, ng u v 2 pha
t F 5. t cc burner s 2-9 ca cc tng A/B/C/D
F 6. Theo tc tng nhit ln lt t n ht cc burner s l , hng 2, cc tng A/B/C/D: mi ln t 4 burner, mi tng 1 burner, ng u v 2 pha
F 7. Lp lai quy trnh trn i vi cc Hng 3 n 6
4. t burner H2001 F 8. t n ht cc burner s chn hng 1/3/5 v s l hng 2/4/6
F 9. t cc burner s l hng 1/3/5 v s chn hng 2/4/6
F 10. C lp v tin hnh t li nhng u t b tt (1)
F 11. Thng xuyn theo di cc burner: chy tt, mc O2 d 2-2.2%, (2)
F 12. iu chnh van block fuel gas u vo cc tng v cc hng c p xut ng u
1-2 1-4 1-6 1-8 1-10 1-12 1-14 1-16 1-18 1-20
2-1 2-3 2-5 2-7 2-9 2-11 2-13 2-15 2-17 2-19
Khng t 3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-16 3-18 3-20
4-1 4-3 4-5 4-7 4-9 4-11 4-13 4-15 4-17 4-19
5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16 5-18 5-20
6-1 6-3 6-5 6-7 6-9 6-11 6-13 6-15 6-17 6-19
5. Kim tra iu kin t off gas flash gas
F 1. Cc burner Chy tt (2) F 4. Drain cc off gas Ht lng, kh kh
5. Kim tra iu kin D 2. Nhit cc tng A-B, C-D ng u F 5. Drain ng flash gas Ht lng, kh kh
t off gas flash gas D 3. Nhit gia cc khoang H2001 ng u F/D 6. Cm HRU hot ng n nh
6. t Off gas, Flash gas
D 1. Kim tra b iu khin FV2047 ch : Duty, Auto F 11. M van c lp nhin liu off-gas u t cn t
t D 2. Chuyn FIC2052 sang Manual: MV=0 D 12. Chuyn FIC2052 sang Auto khi lu lng dng ln.
D 3. Chuyn PIC2049 sang Manual: MV=100 D 13. Tip tc tng gi tr ci t ca FIC2052 cho n khi PIC5043 nm
D 4. Kim tra PV5043A/B ch Auto: setpoit PV5043A<PV5043B quyn iu khin
D 5. Nhp gi tr nhit tr cho kh nhin liu off-gas v flash gas D 14. Hiu chnh gi tr ci ca FIC2052 ln hn gi tr dng thc mt t.
6. t off gas, flash gas D 6. La chn loi kh bng b la chn HS2052. D 15. Chuyn PIC2049 sang Auto, setpoint : 3.8barg
D 7. Reset IS2004 D 16. Kim tra FV2050 Manual, MV=0
F 8. Reset (ti hin trng) cm van XV2038A/B v XV2039 F 17. M cc van c lp trn ng flash gas
F 9. M cc van c lp trn ng off gas D 18. Tng m FV2050 n khi PV3014 chim quyn iu khin HNG DN CHUN B H
Khng t D 10. M dn 10FV2052 duy tr p PIC2049: 2-2.5 barg D 19. Chuyn FV2050 sang Auto vi gi tr > thc t 500Nm3/h THNG FUEL GAS, T L
H2001
7. Kim tra thng s qu trnh chy
G2-10-QT-207
7. Kim tra cc thng F 1. Cc burner Chy tt (2) D 3. Nhit cc tng A-B, C-D ng u Nguyn Tr L Vn Minh
s qu trnh chy D 2. O2 d 2-2.2% D 4. Nhit gia cc khoang H2001 ng u Thin
Nguyn Nguyn
01 6/6/2017
t Minh c Vn Nhung
Ln
Ngy ban
End: ban
hnh
hnh
Son tho Kim tra Ph duyt
Gia nhit cm Reforming Gia nhit LTS MC CH
Thi gian
6. Kim tra s b Ngi 6. Kim tra s b
F/D 12. H thng c kh, van, thit b DL-TDH lp t theo thc hin F/D 1. H thng c kh, van, thit b DL-TDH lp t theo
F/D 13. Cm Reforming , h thng qut K2003 P&ID F/D 2. LTS gi p N2 P&ID GHI CH
(1) Xoay cc bch m v m cc block
F 14. Block 14 tng /bch m N2 ti E2001 v Kn, khng r r Str: F 3. Block 14 tng vo E2001 v R2004 p dng tng ng mc tiu gia nhit
F R2004 M 100% F 4. Block 14/ bch m N2 vo E2001 ng (2) p cao nht c th
F 15. Block 14/ bch m N2 vo E2001 ng F 5. Block 14/ bch m N2 ra E2009 ng (3) ra nhit on ng t Mixpoint E2001
F 16. Block 14/ bch m N2 ra E2009 ng Khng t F 6. Block 14/ bch m N2 ra E2012 ng
F 17. Block/ bch m vo HE2001 ng F 7. Block 14/ bch m N2 vo R2004 ng
F 18. Block 14/ bch m N2 ra E2012 ng F 8. 02 block 14/ bch m N2 vo-ra R2005 ng
F 19. Block 14/ bch m N2 vo R2004 ng 1. Kim tra s F 9. Van bm bypass v van STARTUP ng
F 20. 2 block 14/bch m N2 vo-ra R2005 ng b F BYPASS ng
F 21. Van bm bypass v van STARTUP BYPASS M 100% F 10. Block hi vo E2015 ng
F 22. Block hi vo E2015 ng F 11. HV2083 M
F 23. Cc du qut K2003 >85% F 12. Block, bypass block, HV2081/HV2082 ng
F 24. Trc MK2003, qut lm mt K2003/MF1 Trn tru, khng b F 13. Van HV2553 ng
t
25. Reforming purge, gi p N2 kt F 14. Cc du qut K2003 >85% THIT B CHNH
Qut Reactor TN
O2<0.5%, 15. Trc MK2003, qut lm mt K2003/MF1 Trn tru, khng b K2003 H2001 E2001
CH4<0.2% kt K2003/F1 R2003 E2008
7. Chun b vng tun hon N2 7. Chun b vng tun hon N2 R2004 E2009
R2005 E2010
F/D 1. M N2 vo Reforming v n inh p PIC2076 l : 5-6 barg 2. Chun b vng tun F Xoay m cc bch m vo, ra R2005 E2012
F/D 2. Xoay cc bch m ng N2 vo E2001, ra E2012, vo HE2001 (1) hon N2 F M ng N2 3 vo h thng qut K2003, tin hnh Purge gin on x E2014
F 3. M ng N2 3 vo h thng qut K2003, tin hnh Purge gin on qua nh V2002: O2<0.5% E2015
F x qua nh V2002: O2<0.5% F M cc Drain trn h thng N2 tun hon, ng li khi ht lng Bnh tch
F 4. M cc Drain trn h thng N2 tun hon, ng li khi ht lng F M ng N2 3 nng p vng tun hon N2 ln 5-6 barg V2002
THNG S
F/D 5. Nng p N2 cho h thng N2 tun hon: Bng p Reforming F M block N2 vo-ra R2005 Qut K2003
F 6. M hon ton block N2 vo E2001, ra E2012(1) F M nc lm mt vo-ra E2014 Lu lng, Nm /h
3
40011
F 7. M block vo HE2001, iu chnh t l N2 vo HE2001/E2001: 0.2 F M block trc HV2577 v sy hi ng hi HP vo E2015 p sut ca ht, bara 7.5
F 8. M hon ton nc lm mt vo-ra E2014 p sut u y, bara 8.5
8. Chy qut K2003 thit lp tun hon 8. Chy qut K2003 thit lp tun hon
Chnh p PDI2093, bar 0.7-0.9
TC 1. Lin h cp in MK2003 v MK2003/F1 3. Chy qut K2003 thit Nhit vo,0C 50
lp tun hon TC 1. Lin h cp in MK2003 v MK2003/F1 Nhit u ra,0C 66
F 2. Chuyn K2003/MF1 Local, bm chy F 2. Chuyn K2003/MF1 Local, bm chy Cng dng in, Amp 33
F 3. Chuyn K2003 Local, bm chy F 3. Chuyn K2003 Local, bm chy E2005
F/D 4. ng ti a c th van bm bypass v van STARTUP BYPASS F/D 4. ng ti a c th van bm bypass v van STARTUP BYPASS Nhit ra TI2137, 0C
F/D 5. M thm N2 vo vng tun hon duy tr p PI2091: 5-6 barg (2) Khng t L H2001
F/D 5. M thm N2 vo vng tun hon duy tr p PI2091: 5-6 barg (2) Nhit ra TI2069/2070,0C
9. Kim tra iu kin gia nhit Reforming 9. Kim tra iu kin gia nhit LTS GI TR TRIP
F/D 1. Dng in <33A F 1. Dng in <33A
4. Kim tra Qut K2003
D 2. Chnh p PDI 2093 <0.9 barg D 2. Chnh p PDI 2093 <0.9 barg Chnh p cao
iu kin gia
F/D 3. Nhit u ra TI2577 <800C F/D 3. Nhit u ra TI2577 <800C PDAHH2092 1.2 barg
F/D 4. rung, nhit trc, ting n Bnh thng nhit Nhit u ra cao
F 4. rung, nhit trc, ting n Bnh thng TAHH2136 780C
F/D 5. p sut N2 PI2091 6-7 barg F/D 5. p sut N2 PI2091 5-6 barg
F/D 6. T l dng N2 vo HE2001/vo E2001 0.2 Lu lng tun hon Ti a
t D 6.
D 7. Lu lng tun hon Ti a
10. Gia nhit Reforming 10. Gia nhit LTS
F/D 1. t l H2001 gia nhit theo bc 4 quy trnh 10-G2-200 F/D 1. M v iu chnh HV2577 a hi HP vo E2015 gia nhit
F 2. M block trc HV2577, sy ng hi vo E2015 5. Gia nhit
F/D 2. Khng ch tc gia nhit qua TI2137 <500C/h
F 3. M HV2577 a hi vo E2015 gia nhit N2: TI2137
2300C(3)
Khng t
11. Kim tra qu trnh gia nhit Reforming 11. Kim tra qu trnh gia nhit LTS
6. Kim tra
F/D 1. Nhit N2 ra E2015 TI2137 2300C (3) D 1. Tc gia nhit <500C/h
qu trnh gia
D 2. Nhit ra H2001 TI2069/TI2070: Tc gia nhit 300C/h D 2. Nhit vo LTS TIC2111 200-2200C
nhit
D 3. Hi c a vo reforming D 3. Nhit cc tng xc tc LTS ng u 200-2200C
12. Dng N2 tun hon 12. Dng N2 tun hon
D 1. M hon ton van bm bypass v van STARTUP BYPAS t
F/D 1. M hon ton van bm bypass v van STARTUP BYPAS
F 2. ng hon ton van hi vo E2015 F 2. ng block N2 vo-ra R2005
F 3. Theo di mc V2002 x p v x mc khi cn thit LI2091<50% 7. Dng tun hon N2 F 3. Bm Stop dng MK2003 v MK2003/F1 QUY TRNH VN HNH CM N2
F 4. ng Block ng N2 vo E2001 v ra E2012 F 4. X p h thng N2 tun hon TUN HON GIA NHIT
F 5. ng block ng N2 vo HE2001 F 5. Xoay cc tm chn vo-ra LTS G2-10-QT-204
F 6. Bm Stop dng MK2003 v MK2003/F1 Nguyn Tr L Vn Minh
F 7. X p, x drain h thng Thin
F 8. ng nc lm mt vo ra E2014
F 9. Xoay cc bch m: Vo E2001, vo HE2001, ra E2012 (1) End: 01 6/6/2017
Nguyn
Minh c
Nguyn
Vn Nhung
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh
Thi gian
Ngi thc
GHI CH
hin 1. Kim tra s b 1. V2001 gi p N2 khi thi ht lng h thng
F 1. H thng c kh, van, thit b L-TH lp t theo P&ID F/D 21. TV2045A1/A2/A v van block ng
2. M nh block trc sau LV2055 nu van LV2055
Str: F 2. Cc van c lp thit b L-TH M F/D 22. HV2541, XV2051 v van block ng r ln, khng tng c p ti PI2071
F 3. Cc van block trc cc van an ton F/D 23. HV2542 v block ng
trn h thng hi Kha, m F/D 24. HV2551 v block ng 3. Do chnh p ln, LV2055 r
D 4. Strock test cc van iu khin Cc van vn hnh tt F/D 25. HV5501/HV5504 v block ng 4. Gi p V2001: 7-10 barg nng nhit HTS v
F 5. Cc van drain ca F 26. Block 2 sau E2005 v V8001 ng chnh ngng hi ti E2008 khi a hi
V2001/E2008/E2010/E5001 ng F 27. Van bypass 4 qua E2012A/B ng
Khng t 5. iu chnh mc V2001 v nhit E2005
F 6. Van vent 2 nh V2001 ng F 28. Van block Warm up P8001A/B ng
F/D 7. V2001 ang gi p N2 (1) p dng F/D 29. H thng pht pht Sn sang
F 8. Block v bypass block trc PV2065 ng F 30. Cc drain mng hi HHP(03 im ) trc E2003-2 M
D 9. PV2065 Man, ng MV=0 F 31. Block cc Trap hi HHP M
F 10. Van cn p 2 bypass qua PV2065 ng F 32. Cc drain E2005,E2012A/B, E5002 M
F/D 11. LV2055/LV2056 Man, ng ng F 33. Van vent nh E2013 M
1. Kim tra
F 12. Block trc, sau LV2055/LV2056 ng F/D 34. Van block vo E2013, block v HV2127 M
s b 13. Van block v bypass hi ra E5000 ng 35. Van block trc PV2029 M
F F
D 14. PV5059 ng D 36. Van PV2029 ch Man, ng MV=0 THIT B CHNH
F 15. Block trc, sau LV5068/LV5070 ng D 37. FV2076 Man M, MV=100 Ni hiTN
F/D 16. LV5068/LV5070 ng F 38. Van vent 1 nh E5000 M E5000 E2008
V2001 E2009
F 17. Block u ra P8001A/B, van cn p ng F 39. Block trc PV5059 M E2010
F/D 18. HV4007/HV4009 v van block ng D 40. HV2079/HV2080 M, MV=50 E5001
19. Block hi HP vo E2008 ng THNG S VN HNH BNH THNG
F
p hi 110 Barg
t F/D 20. TV4033/TV4034 v van block ng Nhit hi bo ha 320 0
C
2. in nc h thng v in mc V2001/E5000 Nhit hi qu nhit 510 0
C
F/D 1. Chy P8001A/B theo quy trnh G2-10-QT- F 8. M van block u ra P8001A/B v ng van cn p khi: PI2071= p Nhit BFW vo 300 0
C
F 2. M van bypass block u ra P8001A/B in nc h thng sut u ra bm (PI8503/PI8501) Lu lng hi 240 240 tn/h
ng ng BFW D 9. Tng m LV2055 in mc V2001 ti 80-85% ri ng li CH TIU CHT LNG NC CP
F 3. M hon ton van vent 2 nh V2001 F 10. M block trc, sau LV5070 Fe 0.02 ppm
SiO2 0.02 ppm
2. in nc h thng v F 4. M block trc, sau LV2055 (2) D 11. M LV5070 in mc E5000 ti 80-85% ri ng li CU 0.003 ppm
in mc F 5. ng dn cc drain E2005,E2012A/B, E5002 khi c nc ra, ng F 12. M drain V2001 duy tr mc V2001 nu cn (3) O2 trong BFW 0.007 ppm
V2001/E5000/Sngu hon ton khi nc ra u, khng cn bt kh F/D 13. Reset IS1, m XV2051, m block, m hon ton continuous Cl 0.1 ppm
SO4, SO3 0.02 ppm
F 6. Theo di Vent nh E2013, ng li khi c nc ra blowdown dn in 0.02 mS/cm
Khng t D 7. M nh LV2055 in mc vo V2001 v khng ch tc tng F 14. M nh pht pht vo V2001 Tng rn ha tan 0.5 ppm
p h thng ng ng ti PI2071: 3 barg/pht D 15. Chuyn iu khin mc V7005/V5006 sang Auto, Setpoint: 50% PH 8.5-9.5
CH TIU HI RA NI HI
3. Kim tra iu kin sy ngc mng hi Fe 0.02 ppm
3. Kim tra iu F/D 1. Mc V2001, LIC2055/LIC2056 80-85% D 4. TI2050 > 1500C SiO2 0.02 ppm
CU 0.002 ppm
kin sy ngc F/D 2. Mc E5000, LIC5068/LV5070 80-85% F 5. C pht pht vo V2001 O2 trong BFW 0.007 ppm
mng hi F/D 3. H thng N2 tun hon ra nhit reforming Sn sng Cl 0.01 ppm
SO4, SO3 0.01 ppm
t 4. Sy ngc mng hi HHP dn in 0.2 mS/cm
F 1. M van bypass block trc, sau HV4009/HV4007 . D 3. Chuyn PIC2029 sang Man, m : duy tr p xut ti PIC2029: 1-2barg Tng rn ha tan Nill ppm
4. Sy ngc mng hi HHP D 2. M nh HV4009/HV4007 sy ngc mng hi HHP F 4. M 02 van drain trc block KS1 vo K4031, trc block PH 9-9.5
HV4007/4009 sy, n khi hi kh th ng li
5. Kim tra iu kin chuyn Vent
Khng t D 1. TI2050>TI 2081 500C 2. Drain trc HV4007/4009 Hi kh
5. Kim tra iu
kin chuyn Vent 6. Sn xut v chuyn vent hi sang PV2029 v nng p ln 40barg
F 1. a hi HP startup vo E2008(nu khng chy N2 tun hon) D 10. iu chnh mc V2001: 80-85%
F 2. M hon ton block trc PV2065 D 11. Ci setpoint cho I2003 theo p hi tng ng , reset I2003 m
t F 3. M bypass qua PV2065 cn p XV2031
F/D 4. M PV2065 chuyn vent hi sang PV2029, ng van cn p F 12. M block TV2045A1/A2/A
6. Sn xut v chuyn vent F 5. ng van vent 2 nh V2001 D 13. iu chnh m TV2045A/A1/A2 duy tr nhit TIC2045: 480-
hi sang PV2029, nng p D 6. Chuyn PV2029 sang Auto, Setpoint: 7 barg (4) 5000C
ln 40barg F 7. Duy tr cc van drain mng hi HP m nh D 14. Nng dn Setpoint ca PV2029 ti 40 barg theo ti reformer
F 8. M drain V2001/E2008 nu cn (5) F 15. ng hon ton cc van drain mng hi HHP khi hi kh
Khng t F 9. M hon ton ng 2 t E2005 v V8001 iu chnh nhit QUY TRNH KHI NG H
E2005 nu cn (5) THNG SINH HI
7. Kim tra iu kin Letdown mng hi
7. Kim tra iu D 1. Van PV2029 Auto, Setpoint 40barg F 4. Cc Trap hi trn mng hi HHP a vo hot ng
G2-10-QT-206
Nguyn Tr L Vn Minh
kin Letdown mng F 2. Cc van drain mng hi HHP ng D 5. TIC2045 480- 5000C Thin
hi F 3. Drain trc Block HV4007/4009 Kh D 6. Mc V2001 80-85% Nguyn Nguyn
01 6/6/2017
t Minh c Vn Nhung
Ln
A1 ban
Ngy ban
hnh
Son tho Kim tra Ph duyt
hnh
Thi gian
Ngi thc hin
8. Letdown hi HHP v nng p ln gi tr vn hnh bnh thng GHI CH
F 1. M hon ton van block trc, sau HV4007/4009 F 11. ng cc van drain y V2001/E2008/E2010 khi n nh c
F 2. ng cc van bypass block trc sau HV4007/HV4009 nhit WHS v mc V2001
A1 F 3. M cc van block ca TV4033/TV4034 F 12. ng hon ton van 2 t E2005 v V8001
D 4. Chuyn TV4033/TV4034 sang auto, setpoint: 3900C F 13. M hon ton block LV2055/LV2056
D 5. M nh HV4009 D 14. Chuyn iu khin t LV2055 sang LV2056 khi m LV2055 >
D 6. M nh HV4007 70%
D 7. Tng dn MV ca PIC4047 n khi PV2029 ng hon ton D 15. Tng dn set point ca PIC4047 ln 110 barg, PV2029 set 114 barg
8. Letdown hi HHP v nng D 8. Chuyn PIC4047 sang Auto vi setpoint tng ng F 16. iu chnh dng continuos blowdown khong 3 tn/h
p ln gi tr vn hnh bnh D 9. Tng dn Setpoit ca PIC2029 v PIC4047 theo ti tng ng F 17. iu chnh Stroke phttphat lng phtphat d trong V2001: 1-3 THIT B CHNH
thng D 10. Gi p V2001 65 barg trong 24h ( nu V2001 tip xc khng mg/l, PH: 9-9.5 Bnh tch Ni hi TN
kh) D 18. Chuyn b iu khin mc V2001 sang iu khin 3 phn t:
THNG S VN HNH
LIC2055/LIC2056 Auto, FIC2056 CAS, FV2056 auto
9. Kim tra iu kin ha hi E5000 p sut hi
Khng t
D 1. Van PV2029 Auto, setpoint 114 barg, ng hon ton F 5. Cc van drain trn h thng ng hon ton
D 2. Van PIC2065 Auto, setpoint 100 barg F/D 6. Vng tng hp sn sng gia nhit
D 3. LIC2055/LIC2056 Auto, set point 80-85% D 7. FIC2056 CAS, iu khin 3 phn t
D 4. PIC4047 Auto, setpoint 110 barg
9. Kim tra iu
kin ha hi E5000
10. Sn xut v ha hi E5000
F 1. Kim tra, m block trc PV5059 F 7. M block trc HV5506 thit lp dng continuos blowdown khong 1
D 2. Chuyn PIC5059 sang Auto, setpoint 5 barg tn/h ti V7005
t F 3. ng dn van vent 1 nh E5000 chuyn vent sang PV5059 F 8. M hon ton block trc, sau LV5068/LV2070
D 4. Tng dn setpoit PIC5059 n gi tr > PIC2029: 1-2 barg F 9. Chuyn iu khin t LV5070 sang LV5068 khi m LV5070
F 5. M van bypass block hi ra E5000 >70%
10. Sn xut v ha hi 6. M van block hi ra E5000, ng van bypass a hi qua 10. Chuyn LIC5070/LIC2068 sang auto, set point : 80-85%
F D
E5000 E2009 D 11. Chuyn b iu khin mc E5000 sang iu khin 3 phn t
END
G2-10-QT-206
Nguyn Tr L Vn Minh
Thin
Nguyn Nguyn
01 6/6/2017
Minh c Vn Nhung
Ln
Ngy ban
ban Son tho Kim tra Ph duyt
hnh
hnh