MACHINE-SHOP Productivity, Costing Data Sheet (Ram Assy)

CUMM Manpower
DATE TARGET ACTUAL LOSS Total Loss AVERAGE M/P COST MAN-POWER
S.No PRODUCTION COST
1 1-Apr 1300 1120 180 180 1120 1120 350 14 4.38
2 2-Apr 1300 611 689 869 1731 866 350 18 10.31
5 3-Apr 1300 978 322 1191 2709 542 350 18 6.44
6 4-Apr 1300 1035 265 1456 3744 624 350 17 5.75
5-Apr 1300 0 1300 2756 3744 #DIV/0! 350 0 #DIV/0!
7 6-Apr 1300 1004 296 3052 4748 678 350 13 4.53
8 7-Apr 1300 896 404 3456 5644 706 350 18 7.03
9 8-Apr 1300 1005 295 3751 6649 739 350 13 4.53
10 9-Apr 1300 638 662 4413 7287 729 350 12 6.58
11 10-Apr 970 715 255 4668 8002 727 350 11 5.38
12 11-Apr 650 545 105 4773 8547 712 350 11 7.06
12-Apr 650 0 650 5423 8547 #DIV/0! 350 0 #DIV/0!
13 13-Apr 650 351 299 5722 8898 684 350 8 7.98
14 14-Apr 650 382 268 5990 9280 663 350 6 5.50
15 15-Apr 1300 915 385 6375 10195 680 350 12 4.59
16 16-Apr 1300 1125 175 6550 11320 708 300 14 3.73
17 17-Apr 1300 915 385 6935 12235 720 350 13 4.97
18 18-Apr 1300 1125 175 7110 13360 742 300 15 4.00
19 19-Apr 650 320 330 7440 13680 720 350 8 8.75
20 20-Apr 650 543 107 7547 14223 711 300 12 6.63
21 21-Apr 650 630 20 7567 14853 707 350 12 6.67
22 22-Apr 650 491 159 7726 15344 697 300 10 6.11
23 23-Apr 650 590 60 7786 15934 693 350 9 5.34
24 24-Apr 650 565 85 7871 16499 687 350 11 6.81
25 25-Apr 650 610 40 7911 17109 684 350 12 6.89
26-Apr 650 160 490 8401 17269 #DIV/0! 350 3 6.56
26 27-Apr 660 600 60 8461 17869 687 350 13 7.58
27 28-Apr 660 565 95 8556 18434 683 350 12 7.43
28 29-Apr 660 70 590 9146 18504 661 350 1 5.00
29 30-Apr 660 445 215 9361 18949 653 350 6 4.72
0 9361 18949 #DIV/0! 350 #DIV/0!
28310 18949 9361 18722 350 322 5.95

1655
m Assy)
PRODUCTIVITY

98.46
41.78
66.87
74.93
#DIV/0!
95.05
61.26
95.15
65.44
80.00
60.98
#DIV/0!
54.00
78.36
93.85
98.90
86.63
92.31
49.23
55.69
64.62
60.43
80.68
63.22
62.56
65.64
56.80
57.95
86.15
 91.28
#DIV/0!
72.43
 TOOL & CONSUMABLE COST OF MACHINE SHOP- RAM-ASSYMBLY-WABCO
PROD.----- 710
RAM-ASSY- WABCO MONTH--> DEC 2014.
Sr.No. Descriptio SUPPLIE TARGET Std.
Item Code Customer Qty.
n R / PART Cost/Pc
1 TNMG 160408 LOCAL Wabco 131.5 0
2 TNMG 160404 LOCAL Wabco 298.5 0
3 Threading 1.5 ISO LOCAL Wabco 435 2
4 GROOVING INSERT LOCAL Wabco 435 2
5 TCMT 16T308 LOCAL Wabco 325 2
6 DCMT 11T308 LOCAL Wabco 390 0
6 TURNING TOOL-HOLDER LOCAL Wabco 1,784 0
7 GROOVING TOOL-HOLDER LOCAL Wabco 5,520 0
8 THREADING TOOL-HOLDER LOCAL Wabco 4,520 0
9 TCMT Boring BAR LOCAL Wabco 2,320 0
10 Drill 1.6 LOCAL Wabco 90 0
11 SINGLE POINT DRESSER LOCAL Wabco 480 0
12 Carbide Work Rest Blade LOCAL Wabco 24,480 0
TOTAL TOOL COST 0
Consumable Cost
Total cost /Ram Assy
WABCO

DEC 2014.
Cost/Pc

0.00 -
0.00 -
1.23 870.00
1.23 870.00
0.92 650.00
0.00 -
0.00 -
0.00 -
0.00 -
0.00 -
0.00 -
0.00 -
0.00 -
3.37 2,390.00
4.95
8.31
 Machine Shop
Crank shaft Tecumash

A Shift B Shift
Plan Actual Plan Actual Total Lose Qc Offer C/R M/R
1
2
Ram Assy Line

A Shift B Shift
Plan Actual Plan Actual Total Lose Qc Offer C/R M/R
1
2
C
Tool Cost

M
Manpower Cost
5S
PRODUCTIVITY

PRODUCTIVITY
 PROD 1185

Sr.No. Description SUPPLIER Std. Cost/Pc Qty Cost/Pc

RAM-ASSY- WABCO
1 CUTTING OIL S -930 Cumelub 220.1 10 1.86
2 CUTTING OIL CASTROL 213.7 0 0.00
3 Old Dhoti LOCAL 2.0 25 0.04
4 Hand Glaves LOCAL 6.0 5 0.03
5 PACKING TAPE LOCAL 36.5 2 0.06
6 EMRY PAPER-100 LOCAL 12.0 0 0.00
7 Carton FOR RAM-ASSY LOCAL 62.5 0 0.00
8 Separtor LOCAL 2.0 0 0.00
9 MOUNTING BUFFING WHEEL LOCAL 8.0 1 0.01
10 OIL Rust No 982 LOCAL 36.5 0 -
11 AIR BUBBLE POUCH ( RAM) LOCAL 3.8 250 0.80
12 NYLON HAMMER LOCAL 608.0 0 0.00
13 PROTECTION CAP LOCAL 1.5 0 0.00
14 0 0.00
15 FILTER PAPER 900MM SATYAM CORP. 1,290 0 0.00
TOTAL 2.80
 2201.3
0
50
30
73
0
0 127.3077
0 153.8462
8
0
950
0
0
0
0
3312.30
 TOOL & CONSUMABLE COST OF MACHINE SHOP- CRANK SHAFT-TECUMSEH

Sr.No.
Item Code Description SUPPLIER Customer

Tecumseh &
1 TNMA 160408 WIDIA Godrej
Tecumseh &
2 WNMA 080404 winTech Godrej
Tecumseh &
3 Buffing Wheel 3M Godrej
Tecumseh &
4 Shim for TNMG Local Godrej
Tecumseh &
5 Shim for VNMG CERATIZIT Godrej
CRANK SHAFT TECUMSEH
6 Notch/End Milling Cutter Notch End Milling LOCAL Tecumseh
7 VNMA 12t304 inset wintech Tecumseh
8 Drill 2.4x9 SCD MItsubisi Tecumseh
9 SPIRAL GROOVE SPECIAL HI-TECH Tecumseh
10 End Mill 4.0MM Tecumseh
11 BAL NOSE 4.0MM Tecumseh
12 Chamfer End Mill SPECIAL MITSUBISI Tecumseh
13 3.2 Drill HSS IT LOCAL Tecumseh
14 Drill 2.8x12 SCD local Tecumseh
15 Drill 2.8x12 SCD RPS Tecumseh
16 Drill 2.8x12 SCD MITSUBISHI Tecumseh
17 Drill 4.02x6 SCD MITSUBISHI Tecumseh
18 Tap 6-32UNC EMMKAY Tecumseh
19 Drill 3.2 HSS Long series IT/ Miranda Tecumseh
20 Drill 5.1 HSS Long series IT/ Miranda Tecumseh
21 GRINDING WHEEL C'less 508X76.2X304.2 GRINDWELL Tecumseh
22 GRINDING WHEEL C'less 600X100X304.2 SAIFI Tecumseh
23 REGULATING WHEEL 305X76.2X127 GRINDWELL Tecumseh
24 GRINDING WHEEL 500X203.2 X 16 GRINDWELL Tecumseh
25 Blade Type Dresser FB075 STAR Tecumseh
26 Single point Dresser STAR Tecumseh
27 DVJNL TOOL HOLDER TOOL HOLDER MITSUBISI Tecumseh
28 COLITE ER(40) 5-6 Collet Local Tecumseh
29 Shim Pin TNMG Shim Pin Local Tecumseh
30 COLITE eER(25)5-6 Collet Local Tecumseh
31 Jaws Set for Power Chuck Jaws Local Tecumseh
32 Pdi Sicker Sticker Local Tecumseh
33 Revolving Centre Revolving Centre Local Tecumseh
34 CNMA 120408 Tecumseh
35 OAKU060508 INSERT FOR FACING CERATIZIT Tecumseh
 TOTAL TOOL COST

REAPAIR & MAINTANCE COST

Sr.No.
Item Code Description SUPPLIER Customer

1 SMI For Servo Motor SIMENS

ANK SHAFT-TECUMSEH
PROD.----- 1802
MONTH--> FEB 2015.
TARGET Std.
Qty. Cost/Pc
/ PART Cost/Pc
0
0.33 131.5 5 0.36
657.5
0.32 196 7 0.76
1,372.0
0.47 3,060 0 0.00
-
0.01 83 2 0.09
166.8
0.02 450 0 0.00
-
-
0.05 1,392 0 0.00 -
0.16 282 3 0.47 844.6
0.04 2,320 0 0.00 -
0.07 2,184 0 0.00 -
1,200 0 0.00 -
1,259 0 0.00 -
0.09 1,342 0 0.00 -
0.05 123 0 0.00 -
0.16 2,654 0 0.00 -
0.01 1,534 0 0.00 -
0.04 2,145 0 0.00 -
0.12 2,742 0 0.00 -
0.29 314 0 0.00 -
0.06 123 5 0.34 615.0
0.09 155 5 0.43 775.0
0.04 7,766 0 0.00 -
0.36 8,000 0 0.00 -
0.08 5,983 0 0.00 -
0.13 13,360 0 0.00 -
0.03 480 0 0.00 -
0.03 222 0 0.00 -
2,730 0 0.00 -
0.20 950 0 0.00 -
80 0 0.00 -
856 0 0.00 -
1,100 0 0.00 -
0 0 0.00 -
4,335 0 0.00 -
261 0 0.00 -
0.03 950 3 1.58 2,850.0
 3.11 0 4.04 7,280.8
Consumable Cost 0.87
Total cost /Crankshaft 4.91

T
PROD.----- 47673
MONTH--> FEB2015.
TARGET Std.
Qty. Cost/Pc
/ PART Cost/Pc

34,602.0 0 0.00
 CONSUMABLE COST OF MACHINE SHOP- CRANK SHAFT-TECUMSEH
PROD 1975

Sr.No. Std. Cost/Pc

Description SUPPLIER Qty Cost/Pc

CRANK SHAFT TECUMSEH

1 CUTTING OIL S -930 Cumelube 220.1 40 4.46
2 CUTTING OIL CASTROL 213.7 0 0.00
3 CUTTING OIL ITW-MOLYGRAPH 235.0 0 0.00
4 KEROSINE OIL LOCAL 46.0 0 0.00
5 SEPARATOR LOCAL 0.4 50 0.01
6 CORUGATED BOX (9X6X7) LOCAL 12.0 40 0.24
7 EMRY PAPER LOCAL 14.0 0 0.00
8 OLD DHOTI LOCAL 2.0 0 0.00
9 ALLEN BOLT 6X25 LOCAL 11.0 0 0.00
10 PACKING TAPE LOCAL 36.5 0 0.00
11 HAND GLAVES LOCAL 6.1 0 0.00
12 Face Mask LOCAL 6.0 0 0.00
13 Goggle LOCAL 16.0 0 0.00
14 Oil Stone 150X50X25 LOCAL 150.0 0 0.00
15 OIL Rust No 982 LOCAL 5.0 0 0.00
16 Tool Resharp grinding Wheel LOCAL 286.0 0 0.00
17 Air Blow Gun LOCAL 252.0 0 0.00
18 Polythin sheet Width 1mm LOCAL 140.0 0 0.00
19 Apron Leather LOCAL 110.0 0 0.00
20 ALLEN KEY 4mm LOCAL 14.5 0 0.00
21
22 PLOYTHENE BAGS LOCAL 143.82 0 0.00
23 FILTER PAPER 900MM SATYAM CORP. 1,290 0 0.00
24 FILTER PAPER 700MM 792 0 0.00
25 FILTER PAPER 650MM SATYAM CORP. 612 0 0.00
TOTAL 4.71
900