(510-C-002) PDS For Absorber I - R0

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Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
Rev. 0a
rights in relation to patents, utility models and/or other industrial property rights, are reserved.
Lurgi Process DS Cover Sheet.xls

00
Revision

Case-Name:
All
Sheet

Normal Case
Name

Project Name
PuWa
Date
Prepared, Revised
04/10/2015
DiS
Name
Checked
CS
Name

Project No.
Cover
Process

Date
Absorber I

Approved
04/10/2015
06-T-0102
Process Data Sheet

Index of Revisions

IFI
Status

Document No.
Issued for Information

Printed by / date / time:


1 / 14
/
Remark, kind of revision

/
00
Sheet / of Q.L. Revision
CONFIDENTIAL
Process

Process Data Sheet


Column-Reactor Sections

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Number required 1
06 Orientation vertical
07 Total volume ft
08 Total height ft 274
09
10 Cyclic loading
11 Column Sections
12 Section number Section I + II Section III Section IV Section V
13 Section description CO2 Wash Cooling Stage H2S Absorption Prewash
14 Medium Syn Gas, Methanol Syn Gas, Methanol Raw Gas, Methanol Raw Gas, Methanol
15 Volume ft
16 Height in 922 737 1278 348
17 Inner diameter in 178 178 178 178
18 Density lb/ft 1) 1) 1) 63.36
19 Op. temp. max. / min. F -22 / -78 -7 / -40 0 / -40 4 / -40
20 Op. pres. max. / min. psi [a] 802.8 / 799.2 804.0 / 803.2 811.7 / 804.4 812.9 / 812.1
21 Des temp. max./min./vac. F 180 / -90 / 180 / -76 / 180 / -49 / 180 / -49 /
22 Des pres. max./min./vac. psi[g] 1000.> / / 1000.> / / 1000.> / / 1000.> / /
23 Corrosive components - - H2S,COS H2S,COS,NH3,HCN
24 Sour gas service (acc. Lurgi Std. Spec.) no no rCAT2 rCAT2
25 H 2 -partial pressure psi [a] 541.47 @ -30 F 439.55 @ -23 F 377.33 @ -10 F 365.76 @ 3 F
26 Material LTCS (3.5 Ni) LTCS LTCS LTCS
27 Corrosion allowance in 1/8 1/8 1/8 1/8
28 Lining
29 Cladding
30 Heat treatment no no PWHT PWHT
31 Process Internals
32 1 / Demister 11 / Valve Trays 55 / Valve Trays 10 / Valve Trays
33 Vane Type Decks: CS Decks: CS Decks: CS
34 SS Valves: SS Valves: SS Valves: SS
35 16 / Valve trays 1 / Chimney Tray 1 / Chimney Tray /
36 Decks: CS CS CS
37 Valves: SS
38 15 / Valve trays / / /
Internals number / type
39 Decks: CS
Material
40 Valves: SS
41 1 / Chimney Tray / / /
42 CS
43
44 / / / /
45
46
47 Insulation Yes Cold, external
48 Remarks: row 17) To be finally decided by tray manufacturer / contractor
3
row 18) Only applicable if density > 1000 kg/m (62.43 lb/ft3)
row 21/22) Steam out conditions to be provided by Detail Engineering contractor if required.
row 26) SS304L is also suitable for the whole column
row30) PWHT specified for process reasons. Detail Engineering contractor should check PWHT requirements
Lurgi Process DS Column-Reactor Sections.xls

according to their standards for each section of the column

General Notes:
1) For Tray design use information provided in "General Notes for column ".
2) Refer General Notes for equipments .

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

2 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Nozzle

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Description Absorber I
04
05 Table of Nozzles
06 Item No req NPS Rating Facing Designation
07 in
08
09 N1 1 3 Prewash Methanol to 06-T-0112
10 N2 1 30 Raw Synthesis Gas in to Absorber 06-T-0102
11 N3 1 3 CO2 Laden Methanol from 06-E-0108 to section V
12 N4 1 16 H2S laden Methanol to 06-T-0103
13 N5 1 12 CO2 laden Methanol from 06-E-0108 to section IV
14 N6 1 30 CO2 laden Methanol from section III to section IV
15 N7A/B 2 18 CO2 Laden Methanol from 06-E-0111
16 N8 1 24 CO2 Laden Methanol to 06-E-0107
17 N9A/B 2 10 Main Wash Methanol from 06-P-0101 A/B/C
18 N10 1 12 Fine Wash Methanol from 06-E-0112
19 N11 1 20 Clean Synthesis gas to 06-E-0104
20 N12 1 2 Utility connection
21 V1 1 2 Vent
22 D1 1 2 Drain
23 A1 1 2 Sample connection
24 A2 1 2 Analyzer connection
25 A3 1 2 Sample connection
26 P1 1 2 Pressure Transmitter
27 L1A/B 2 2 Level Gauge (Section V)
28 L2A/B 2 2 Level Transmitter (Section V)
29 L3A/B 2 2 Level Transmitter (Section V.)
30 L4A/B 2 2 Level Transmitter (Section V)
31 L5A/B 2 2 Level Guage (Section IV)
32 L6A/B 2 2 Level Transmitter (Section IV)
33 L7A/B 2 2 Level Transmitter (Section IV)
34 L8A/B 2 2 Level Transmitter (Section IV)
35 L9A/B 2 2 Level Guage (Section III)
36 L10A/B 2 2 Level Transmitter (Section III)
37 L11A/B 2 2 Level Transmitter (Section III)
38 L12A/B 2 2 Level Transmitter (Section III)
39 L13A/B 2 2 Level Transmitter (Section II)
40 L14A/B 2 2 Level Guage (Section II)
41 M1 1 36 Manhole
42 M2-M11 10 24 Manhole
43
44
45
46
47
48
49
50
51
52
53
54 Remarks: Rating and Facing according pipe-class
1) Inlet nozzle design to be checked by internal Vendor
Lurgi Process DS Nozzle.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

3 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Sketch

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Description Absorber I
04
05 CO2 W ash Section I + II
06
07 ID 178"
08
09
N11
10 V1
11
1) To be confirmed by dem ister
12
T.L. m anufacture/ Contractor
13
14
15 Section I M11
16
17
1)
18
98"

19
20 N10
21 1
368"

22
23
24
15X18" = 270"

25
26
27
28
2) Transition from 2-pass tray to 4-
29 16 2) pass tray to be designed by vendor
30
31
32
33
60"

34
35 M10
36
N9 A/B
T.L. T.L. 274'

17
14x20"= 280"

37
38
39
554"

40
31
41
42 Section II
47"

43
44
45
46 L13B 14B
47
48 M09 4 Chim neys: NPS 20" each
165"

49
50
51 L13A 14A
2"

52
53 N8
40"

54
LTCS(3.5 N i) M aterial
55 Vortex Breaker
LTC S Break
56
Lurgi Process DS Sketch.xls

57

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

4 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Sketch

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Description Absorber I
04
05 CO2 Cooling Stage
06
Section III
07
08
09
10
11
12
ID 178"
13
14
15
16
17
18
19
20
21
22
23
24 N8
40"

25
LTCS(3.5 Ni) Material M8
26
283"
T.L. T.L. 274'

LTCS Break
27
Section III
28
29 N7A/B
30 32
31
32
10x22=220"

33
34
35
36
37
38
42
39
40
737"

47"

41
42
43 L9BL10BL11BL12B
44 M7
45 8 Chimneys: NPS 16" each
185"

46
47
48 L9AL10AL11AL12A
49 Vortex Breaker
2"

50
51 N6
52
53
54
55
56
Lurgi Process DS Sketch.xls

57

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

5 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Sketch

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Description Absorber I
04
05 S u lfu r R e m o v a l S e c t io n I V
06
I D 1 7 8"
07
08
09
10
11
12
13
14 N6
15 P1
16 A2
S e c tio n IV A3
17
276"

118"

18
19 N5 M6
20 43
17x16"=272"

21
22
23
24
60
25
26
31"

27 M5
28
61
29
17x16"=272"

30
T.L. T.L. 274'

31
32
1278"

33 78
34
35
31"

M4
36
37
79
38
39
18x16"=288"

40
41
42
43
44
97
45
46
47 8 C h im n e y s: N P S 1 6 " e a c h
47"

48
49 L 5 B L6 B L7 B L8 B
50
51
59"

52 M3
53
54 L 5 A L6 A L7 A L8 A
2"

55
N4
56
Lurgi Process DS Sketch.xls

57 V o rte x B re a k e r

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

6 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Sketch

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Description Absorber I
04
05 P r e w a s h S e c t io n V
06
I D 1 7 8"
07
08
09
10
11
12
13
14
15
16 N4

17
M2 A1
18 S e c t io n V
38"

19
20 N3
21
22 98
23
24
25
26
27
T.L. T.L. 274'

28
29
9x16"=144"

30
31
32
348"

33
34
35
36
37
107
38 3 ) D e s i g n o f d is t r ib u t o r b y in t e r n a ls
39 V e n d o r/ C o n t r a c t o. r
40 N 12
N2
41
3)
42 L 1 B L2 B L3 B L4 B
166"

43
18"

44
M1
45
46
47 L 1 A L2 A L3 A L 4 A
10"

48
49 T.L. V o rte x B re a k e r
Min. required for

50
51
piping

52 N1
53 D1
54
55
56
Lurgi Process DS Sketch.xls

57

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

7 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Tray

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Column section number Section I Section I Section II
06 Column section designation CO2 Fine Wash CO2 Fine Wash CO2 Main Wash
07 Top Bottom Top
08 Tray No. from to 1 16 1 16 17 31
09 Operating data of decisive tray No. 1 16 17
10 Operating pressure psi [a] 799.2 800.8 801.2
11 Medium Syn Gas Syn Gas Syn Gas
12 Operating temperature t op F -21 -49 -40
Vapour to tray

13 Normal load lb/h 422898 480689 541972


14 Required load min. max. % 50.00 105.00 50.00 105.00 50.00 105.00
15 Molecular weight lb/lbmol 11.68 12.81 13.57
16 Density @ t op lb/ft 1.92 2.29 2.44
17 Dynamic viscosity @ t op cP 0.01 0.01 0.01
18 Compressibility factor Z = pV / RT 1.04 1.02 1.02
19 Medium Fine Wash Methanol Fine Wash Methanol Main Wash Methanol
F -30 -27 -49
Liquid from tray

20 Operating temperature
21 Normal load lb/h 728796 786587 1983786
22 Required load min. max. % 50.00 110.00 50.00 110.00 50.00 110.00
23 Density @ t op lb/ft 55.03 56.33 59.21
24 Dynamic viscosity @ t op
cP 1.32 1.15 1.28
25 Surface tension dyn/cm 26.13 25.19 25.19
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer h
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1 1 1
32 Column inside calculated in 178 178 178
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 18 18 20
36 Number of passes 2 2 4
37 Tray CS CS CS
Material

38 Valve SS SS SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 40%, I.e. 0.4 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
Lurgi Process DS Tray.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

8 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Tray

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Column section number Section II Section III Section III
06 Column section designation CO2 Main Wash CO2 Cooling CO2 Cooling
07 Bottom Top Bottom
08 Tray No. from to 17 31 32 42 32 42
09 Operating data of decisive tray No. 31 32 42
10 Operating pressure psi [a] 802.8 803.2 804.0
11 Medium Syn Gas Syn Gas Syn Gas
12 Operating temperature t op F -23 -13 -10
Vapour to tray

13 Normal load lb/h 750607 896430 1074482


14 Required load min. max. % 50.00 105.00 50.00 105.00 50.00 105.00
15 Molecular weight lb/lbmol 17.11 18.99 20.95
16 Density @ t op lb/ft 2.98 3.29 3.69
17 Dynamic viscosity @ t op cP 0.02 0.01 0.01
18 Compressibility factor Z = pV / RT 0.99 0.98 0.96
19 Medium Main Wash Methanol CO2 laden methanol CO2 laden methanol
F -22 -23 -7
Liquid from tray

20 Operating temperature
21 Normal load lb/h 2192420 2338243 2516296
22 Required load min. max. % 50.00 110.00 50.00 110.00 50.00 110.00
23 Density @ t op lb/ft 59.66 60.65 60.86
24 Dynamic viscosity @ t op
cP 0.80 0.75 0.58
25 Surface tension dyn/cm 22.68 22.14 20.45
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer h
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1 1 1
32 Column inside calculated in 178 178 178
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 20 22 22
36 Number of passes 4 4 4
37 Tray CS CS CS
Material

38 Valve SS SS SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 40%, I.e. 0.4 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
Lurgi Process DS Tray.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

9 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Tray

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Column section number Section IV Section IV Section V
06 Column section designation H2S Absorption H2S Absorption Prewash
07 Top Bottom Top
08 Tray No. from to 43 97 43 97 98 107
09 Operating data of decisive tray No. 43 97 98
10 Operating pressure psi [a] 804.4 811.7 812.1
11 Medium Raw Gas Raw Gas Raw Gas
12 Operating temperature t op F -5 3 3
Vapour to tray

13 Normal load lb/h 1167856 1161692 1164295


14 Required load min. max. % 50.00 105.00 50.00 105.00 50.00 105.00
15 Molecular weight lb/lbmol 21.85 21.73 21.75
16 Density @ t op lb/ft 3.86 3.78 3.62
17 Dynamic viscosity @ t op cP 0.01 0.02 0.02
18 Compressibility factor Z = pV / RT 0.94 0.94 0.94
19 Medium H2S laden methanol H2S laden methanol Prewash Methanol
F -10 0 3
Liquid from tray

20 Operating temperature
21 Normal load lb/h 784490 778326 27483
22 Required load min. max. % 50.00 110.00 50.00 110.00 50.00 110.00
23 Density @ t op lb/ft 62.50 61.28 60.68
24 Dynamic viscosity @ t op
cP 0.52 0.47 0.47
25 Surface tension dyn/cm 19.45 19.08 19.20
26 Allowable pressure drop per tray psi 0.11 0.11 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer h
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80 80 80
31 Foaming factor (system factor) 1 1 1
32 Column inside calculated in 178 178 178
33 diameter selected in
34 Type of tray Valve Valve Valve
35 Tray spacing in 16 16 16
36 Number of passes 2 2 1
37 Tray CS CS CS
Material

38 Valve SS SS SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 40%, I.e. 0.4 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
Lurgi Process DS Tray.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

10 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Tray

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Column section number Section V
06 Column section designation Prewash
07 Bottom
08 Tray No. from to 98 107
09 Operating data of decisive tray No. 107
10 Operating pressure psi [a] 812.9
11 Medium Raw Gas, Methanol
12 Operating temperature t op F 4
Vapour to tray

13 Normal load lb/h 1163431


14 Required load min. max. % 50.00 105.00
15 Molecular weight lb/lbmol 21.74
16 Density @ t op lb/ft 3.78
17 Dynamic viscosity @ t op cP 0.02
18 Compressibility factor Z = pV / RT 0.94
19 Medium Pre wash Methanol
F 3
Liquid from tray

20 Operating temperature
21 Normal load lb/h 26618
22 Required load min. max. % 50.00 110.00
23 Density @ t op lb/ft 60.79
24 Dynamic viscosity @ t op
cP 0.50
25 Surface tension dyn/cm 20.96
26 Allowable pressure drop per tray psi 0.11
27 Allowable level in the downcomer in
28 Allowable hold-up time in the downcomer h
29 Allowable leakage rate per tray lb/h
30 Allowable flooding factor % 80
31 Foaming factor (system factor) 1
32 Column inside calculated in 178
33 diameter selected in
34 Type of tray Valve
35 Tray spacing in 16
36 Number of passes 1
37 Tray CS
Material

38 Valve SS
39 Bubble or tunnel caps
40
41 Remarks: row 8, 9) Count from top
row 32, 35) To be stated by tray manufacturer
Internals to be installed into the column/vessel through manhole.
Maximum recommended downcomer inlet velocity: 0.39 ft/s
Maximum recommended downcomer clear liquid backup: 40%, I.e. 0.4 (TS + h_weir)
TS: Tray Spacing
h_weir: Outlet Weir Height
Lurgi Process DS Tray.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

11 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Demister

01 Item Number Unit Number 06


06-T-0102
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in

Rectisol
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

02 Unit Name
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

03 Designation Absorber I
04
05 Column section Section I
06 CO2 Fine Wash
07 Type of mist eliminator Vane Type
08 Gas Syn Gas
Fluids handled
09 Liquid Methanol
10 lb/h 382465
Gas flow rate
11 MMSCFD 302.75
12 Required turndown % 50.00
13 Gas % 105.00
Required overload
14 Liquid % 110.00
15 Liquid at inlet (max) lb/h 1)
16 Operating temperature t op F -30
17 Operating pressure p op psi[g] 784.0
18 Gas lb/ft 1.82
Density @ t op , p op
19 Liquid lb/ft 54.90
20 Gas cP 0.01
Viscosity @ t op , p op
21 Liquid cP 2.02
22 Residual liquid % 0.001
23 Degree of separation % 99.99
24 of droplets greater than m 10
25 Allowable pressure drop psi 0.2
26 Free volume of wire mesh %
27 Wire surface area ft/ft
28 Wire thickness (max.) in
29 Wire thickness (min.) in
30 Material SS
31 Nozzle size (nominal pipe size) in 20
32 Length x width, A x C in x x x
33 Height B / distance D in / / /
34 Arrangement A/B and angle A / 90 / /
35 Remarks: row 26-29) By manufacturer
1) by manufacturer
Surface Tension of liquid is 26.13 dyne/cm
Sketch
Lurgi Process DS Demister.xls

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

12 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Nozzle Stream Table

01 Item Number Unit Number 06


02 06-T-0102 Unit Name Rectisol
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

03 Designation Absorber I
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

04
05 Case Normal Case
06 Nozzle-ID N1 N2 N3 N4
07 Nozzle designation Prewash Methanol to Raw Synthesis Gas in to CO2 Laden Methanol from H2S laden Methanol to
08 06-T-0112 Absorber 06-T-0102 06-E-0108 to section V 06-T-0103
09 Stream no. 300 111 190
10 Internal stream no. 300 111 160 190
11 Stream designation Prewash methanol Raw Syn Gas I CO2 Laden Methanol H2S Laden Methanol
12 from 06-T-0102 to 06-T-0102 to 06-T-0102 (Sec V) from 06-T-0102
13 Phase Liquid Mixed Liquid Liquid
14 Total flow lbmol/h 782.5 53544.1 700.0 21607.9
15 Total flow lb/h 27584 1164407 24880 778331
16 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
17 Vol. flow ft/h 453.77 - 15.44 - 398.07 - 12701.52 -
18 Norm. vol. flow lbmol/h - - 53507.2 - -
19 Mass flow lb/h 27584 965 1163443 24880 778331
20 Mole flow lbmol/h 782.5 36.9 53507.2 700.0 21607.9
21 Molweight lb/lbmol 35.25 26.14 21.74 35.54 36.02
22 Eff. density lb/ft 60.79 62.47 3.79 62.50 61.28
23 Spec. heat cap. Btu/(lb F) 0.58 0.78 0.39 0.63 0.58
24 Viscosity cP 0.50 1.33 0.02 0.83 0.47
25 Ther. conductivity (Btu/h)/(ft F) 0.09 0.12 0.03 0.10 0.09
26 Mole fraction fraction 1.00 0.00 1.00 1.00 1.00
27 Mass fraction fraction 1.00 0.00 1.00 1.00 1.00
28 Temperature F 3 4 -40 0
29 Pressure psi[g] 798.2 800.4 806.2 797.0
30
31 Nozzle-ID N5 N6 N7A/B N8
32 Nozzle designation CO2 laden Methanol from CO2 laden Methanol from CO2 Laden Methanol from CO2 Laden Methanol to
33 06-E-0108 to section IV section III to section IV 06-E-0111 06-E-0107
34 Stream no. 154 150
35 Internal stream no. 158 154 153 150
36 Stream designation CO2 Laden Methanol CO2 Laden Methanol to CO2 Laden Methanol CO2 Laden Methanol
37 to 06-T-0102 (Sec IV) 06-E-0108 / 06-T-0104 to 06-T-0102 ( Sec III) to 06-E-0107
38 Phase Liquid Liquid Liquid Liquid
39 Total flow lbmol/h 19444.9 70797.2 63369.1 63369.1
40 Total flow lb/h 691120 2516309 2192429 2192429
41 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
42 Vol. flow ft/h 11056.31 - 41343.01 - 36264.97 - 36739.01 -
43 Norm. vol. flow lbmol/h - - - -
44 Mass flow lb/h 691120 2516309 2192429 2192429
45 Mole flow lbmol/h 19444.9 70797.2 63369.1 63369.1
46 Molweight lb/lbmol 35.54 35.54 34.60 34.60
47 Eff. density lb/ft 62.51 60.86 60.46 59.68
48 Spec. heat cap. Btu/(lb F) 0.63 0.59 0.62 0.60
49 Viscosity cP 0.83 0.58 0.99 0.80
50 Ther. conductivity (Btu/h)/(ft F) 0.10 0.10 0.11 0.10
51 Mole fraction fraction 1.00 1.00 1.00 1.00
52 Mass fraction fraction 1.00 1.00 1.00 1.00
53 Temperature F -40 -7 -40 -22
Lurgi Process DS Nozzle Stream Table.xls

54 Pressure psi[g] 801.9 789.3 794.1 842.5


55 Remarks:

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

13 / 14 00
Case-Name: Normal Case Printed by / date / time: / /
Process

Process Data Sheet


Nozzle Stream Table

01 Item Number Unit Number 06


02 06-T-0102 Unit Name Rectisol
writing by Lurgi. Offenders are liable for damages. All rights, including but not limited to all proprietary
or distribution, of this document and its contents are strictly prohibited unless expressly authorized in
Any exploitation and/or other utilization, including but not limited to reproduction, dissemination and/

03 Designation Absorber I
rights in relation to patents, utility models and/or other industrial property rights, are reserved.

04
05 Case Normal Case
06 Nozzle-ID N9A/B N10 N11
07 Nozzle designation Main Wash Methanol from Fine Wash Methanol from Clean Synthesis gas to
08 06-P-0101 A/B/C 06-E-0112 06-E-0104
09 Stream no. 177
10 Internal stream no. 177 345 112
11 Stream designation Main Wash Methanol Fine Wash Methanol Clean Synthesis Gas
12 to 06-T-0102 to 06-T-0102 to 06-E-0104
13 Phase Liquid Liquid Vapour
14 Total flow lbmol/h 33125.2 21530.2 35156.7
15 Total flow lb/h 1135920 688362 382465
16 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
17 Vol. flow ft/h 18563.20 - 12538.73 - - -
18 Norm. vol. flow lbmol/h - - - 35156.7 -
19 Mass flow lb/h 1135920 688362 382465
20 Mole flow lbmol/h 33125.2 21530.2 35156.7
21 Molweight lb/lbmol 34.29 31.97 10.88
22 Eff. density lb/ft 61.19 54.90 1.82
23 Spec. heat cap. Btu/(lb F) 0.66 0.54 0.66
24 Viscosity cP 1.92 2.02 0.01
25 Ther. conductivity (Btu/h)/(ft F) 0.12 0.13 0.04
26 Mole fraction fraction 1.00 1.00 1.00
27 Mass fraction fraction 1.00 1.00 1.00
28 Temperature F -78 -51 -30
29 Pressure psi[g] 859.3 855.2 784.5
30
31 Nozzle-ID
32 Nozzle designation
33
34 Stream no.
35 Internal stream no.
36 Stream designation
37
38 Phase
39 Total flow lbmol/h
40 Total flow lb/h
41 Liquid Vapour Liquid Vapour Liquid Vapour Liquid Vapour
42 Vol. flow ft/h - - - -
43 Norm. vol. flow lbmol/h - - - -
44 Mass flow lb/h
45 Mole flow lbmol/h
46 Molweight lb/lbmol
47 Eff. density lb/ft
48 Spec. heat cap. Btu/(lb F)
49 Viscosity cP
50 Ther. conductivity (Btu/h)/(ft F)
51 Mole fraction fraction
52 Mass fraction fraction
53 Temperature F
Lurgi Process DS Nozzle Stream Table.xls

54 Pressure psi[g]
55 Remarks:

Line revised under Rev. No.

Project Name Project No. Document No. Sheet / of Revision


Rev. 0a

14 / 14 00
Case-Name: Normal Case Printed by / date / time: / /

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