S4 PIONEER X-ray Spectrometer Spare Parts

1 S4 PIONEER: Spare Parts

Contents

1 S4 PIONEER: Spare Parts................................................................................1-5

Basic Spare Parts Package S4 PIONEER A15-D200 .................................................................1-5
Extended Spare Parts Package: Electronics A15-D210 ...........................................................1-8
Spare parts list of the high voltage power supply....................................................................1-9
Spare parts list including technical drawings.........................................................................1-10

List of Illustrations:
Fig. 1-1: Spare parts list: Sample rotation ..................................................................................................... 1-10
Fig. 1-2: Spare parts list: Collimator bearing, collimators.............................................................................. 1-12
Fig. 1-3: Spare parts list: Collimator changer ................................................................................................ 1-13
Fig. 1-4: Spare parts list: Vacuum slide (He)................................................................................................. 1-14
Fig. 1-5: Spare parts list: Filter changer ........................................................................................................ 1-15
Fig. 1-6: Spare parts list: Cover plate ............................................................................................................ 1-16
Fig. 1-7: Spare parts list: Intermediate plate, complete................................................................................. 1-17
Fig. 1-8: Spare parts list: Cover unit .............................................................................................................. 1-18
Fig. 1-9: Spare parts list: Tube support, complete ........................................................................................ 1-19
Fig. 1-10: Spare parts list: Vacuum slide (Vac) ............................................................................................... 1-20
Fig. 1-11: Spare parts list: Goniometer ........................................................................................................... 1-23
Fig. 1-12: Spare parts list: Goniometer interface............................................................................................. 1-24
Fig. 1-13: Spare parts list: Drive unit ............................................................................................................... 1-25
Fig. 1-14: Spare parts list: Spectrometer unit.................................................................................................. 1-28

1-1
Spare Parts S4 PIONEER X-ray Spectrometer

Fig. 1-15: Spare parts list: BNC Bushing .........................................................................................................1-29

Fig. 1-16: Spare parts list: Rack, mounted ......................................................................................................1-31
Fig. 1-17: Spare parts list: Pressure sensor board ..........................................................................................1-32
Fig. 1-18: Spare parts list: Heating ..................................................................................................................1-33
Fig. 1-19: Spare parts list: Control unit ............................................................................................................1-37
Fig. 1-20: Spare parts list: Sample Turnover unit ............................................................................................1-38
Fig. 1-21: Spare parts list: Bearing, complete .................................................................................................1-39
Fig. 1-22: Spare parts list: Crystal changer .....................................................................................................1-40
Fig. 1-23: Spare parts list: Drive ......................................................................................................................1-41
Fig. 1-24: Spare parts list: Sample cup ...........................................................................................................1-42
Fig. 1-25: Spare parts list: Sample cup ...........................................................................................................1-43
Fig. 1-26: Spare parts list: Vacuum unit ..........................................................................................................1-45
Fig. 1-27: Spare parts list: Mains connection...................................................................................................1-47
Fig. 1-28: Spare parts list: Gas flushing kit......................................................................................................1-48
Fig. 1-29: Spare parts list: Detector unit DZ + SZ............................................................................................1-49
Fig. 1-30: Spare parts list: Wall, left ................................................................................................................1-50
Fig. 1-31: Spare parts list: Wall, right ..............................................................................................................1-51
Fig. 1-32: Spare parts list: Front wall ...............................................................................................................1-52
Fig. 1-33: Spare parts list: Rear wall, complete ...............................................................................................1-53
Fig. 1-34: Spare parts list: Filter ......................................................................................................................1-54
Fig. 1-35: Spare parts list: Z-Unit.....................................................................................................................1-55
Fig. 1-36: Spare parts list: Driver board 1........................................................................................................1-56
Fig. 1-37: Spare parts list: Magnet catcher......................................................................................................1-57
Fig. 1-38: Spare parts list: Suction catcher......................................................................................................1-58
Fig. 1-39: Spare parts list: ZX-Support ............................................................................................................1-59
Fig. 1-40: Spare parts list: XY-Magazine .........................................................................................................1-61
Fig. 1-41: Spare parts list: Driver board...........................................................................................................1-62
Fig. 1-42: Spare parts list: Display unit ............................................................................................................1-63
Fig. 1-43: Spare parts list: Cover, mounted .....................................................................................................1-66
Fig. 1-44: Spare parts list: Sample magazine for cups ....................................................................................1-67
Fig. 1-45: Spare parts list: Sample magazine for cups 40 ...............................................................................1-68
Fig. 1-46: Spare parts list: Sample magazine for cups ....................................................................................1-69
Fig. 1-47: Spare parts list: Sample magazine for Ring 51.5 (Turning Unit) .....................................................1-70
Fig. 1-48: Spare parts list: Sample magazine for Ring 40 (Turning Unit) ........................................................1-71
Fig. 1-49: Spare parts list: Sample magazine for Cups and Rings ..................................................................1-72

1-2
S4 PIONEER X-ray Spectrometer Spare Parts

Fig. 1-50: Spare parts list: Sucker unit ............................................................................................................ 1-73

Fig. 1-51: Spare parts list: Grabber ................................................................................................................. 1-74
Fig. 1-52: Spare parts list: Parts kit roller unit ................................................................................................. 1-75
Fig. 1-53: Spare parts list S4 PIONEER: Flow Proportional Counter .............................................................. 1-76
Fig. 1-54: Spare parts list: Counter Tube Gas................................................................................................. 1-77
Fig. 1-55: Spare parts list: Cooling unit and hose diagramm (water) .............................................................. 1-78

List of Tables:
Tab. 1-1: Spare parts package S4 PIONEER A15-D200 ................................................................................. 1-5
Tab. 1-2: Spare parts package Electronics A15-D210 ..................................................................................... 1-8
Tab. 1-3: Spare parts list of the instruments high voltage power supply ......................................................... 1-9

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S4 PIONEER X-ray Spectrometer Spare Parts

1 S4 PIONEER: Spare Parts

Basic Spare Parts Package S4 PIONEER A15-D200
Tab. 1-1: Spare parts package S4 PIONEER A15-D200
Pos. Quantity Order Nr. Description
1 1 C71121-Z100-A8 GASKET
2 1 C71121-Z100-A32 GASKET PRP115 17.
3 1 C71121-Z100-A307 O-RING PRP238 88,5x3,53
4 1 C79121-Z101-A21 GROOVE RING
5 1 C79121-Z101-A24 GROOVE RING
6 1 C79121-Z101-A25 GROOVE RING
7 1 C79298-A3204-C10 O-RING PRP129 39.34X2.62
8 1 C79298-A3204-C13 O-RING PRP126 34.59X2.62
9 1 C79298-A3204-C14 O-RING PRP134 47.29X2.62
10 1 C79298-A3204-C15 O-RING PRP243 104.37X3.5
11 1 C79298-A3204-C16 O-RING PRP270 228.19X3.5
12 1 C79298-A3204-C17 O-RING PRP239 91.67X3.53
13 1 C79298-A3204-C18 O-RING PRP016 15.6X1.78
14 1 C79298-A3204-C19 O-RING PRP264 190.09X3.5
15 1 C79298-A3204-C20 O-RING PRP384 380.37X5.3
16 1 C79298-A3204-C41 O-RING PRP232 69.44X3.53
20 1 C79298-A3198-C24 TOOTHED BELT
21 1 C79298-A3198-C25 TOOTHED BELT
22 1 C79298-A3198-C26 TOOTHED BELT
23 1 C79298-A3198-C27 TOOTHED BELT
24 1 C79298-A3198-C28 TOOTHED BELT

1-5
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order Nr. Description

30 1 C72249-Z142-V3 MEASURING CELL
31 1 C79298-A3246-B99 GRIT WITH FOIL
32 1 C79298-A3196-C28 PROPORTIONAL VALVE
33 1 C79298-A3196-C45 SOLDENOID VALVE
34 1 C79298-A3196-C41 SOLDENOID VALVE
35 1 C79298-A3196-C42 SOLDENOID VALVE
36 1 C79298-A3196-C44 PROPORTIONAL VALVE
39 1 K180-C4 HEATING
40 1 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
41 1 C79298-A3230-A35 AXIAL FAN
42 1 C79298-A3230-A33 AXIAL FAN
43 1 E128-C1 WI-NTC K45/6,8K/10%
44 5 C79298-A3200-C2 MICRO SWITCH
45 2 C79298-A3200-C4 LIGHT BARRIER
46 1 C79298-A3246-B24 POSITION DETECTOR
47 1 W75050-U1104-A102 SAFETY SWITCH
48 1 C79298-A3200-C26 CONTACT UNIT 2P
49 1 C79298-A3200-C28 CONTACT UNIT EMERGENCY STOP
50 1 C79298-A3220-B219 X-RAY WARNING DISPLAY
51 1 C79298-A3220-B220 STATUS DISPLAY
54 1 C79298-A3220-B213 GONIOMETER INTERFACE
55 1 C79298-A3220-B215 PRESSURE SENSOR BOARD
58 1 C79298-A3220-B218 DISTRIBUTION BOARD
61 1 C79298-A3230-C50 POWER SUPPLY PC
62 1 C79298-A3230-C51 POWER SUPPLY POWER BUS
63 1 W79041-E4103-B2 RADIO INTERFERENCE SUPPRESSION FILTER
65 1 C79298-A3200-C43 SEMICONDUCTOR RELAY
66 1 C79298-A3200-C54 RECTIFIER
67 1 C79298-A3200-C53 RELAY
68 1 C79298-A3200-C55 SEMICONDUCTOR RELAY, HLLR-GMS-5A/4-32/12

1-6
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order Nr. Description

70 1 W79087-A2001-B50 AXIAL FAN
71 1 K180C17 SEMICONDUCTOR RELAY 3A
72 1 A14B20 VALVE UNIT
73 1 W79054L1010T160 FUSE T 0,16A / 250V
74 1 W79054L1011T400 FUSE T 4.0A / 250V

1-7
Spare Parts S4 PIONEER X-ray Spectrometer

Extended Spare Parts Package: Electronics A15-D210

Tab. 1-2: Spare parts package Electronics A15-D210
Electronics
Pos. Quantity Order number Description
1 1 C79298-A3220-B102-S MEASURING ELECTRONICS
2 1 C79298-A3220-B106 SLOT-CPU
3 1 C79298-A3220-B216-S 8 AXIS UMC-BOARD
4 1 C79298-A3220-B217-S POWER-IO-BOARD
5 1 C79298-A3220-B221-S UNIVERSAL IO-BOARD
6 1 C79298-A3230-C30 FLOPPY DISK
7 1 SXI-419306601-S INDEXER BOARD 4 x 2A
7 1 SXI-419307600-S PCB INDEXER DRIVER 4 AXIS
8 1 C79249A3053B404 V-REGULATION BOARD
9 1 A12-D424 INTEGRAL BOARD
12 1 A13B27 FLASH-DRIVE

1-8
S4 PIONEER X-ray Spectrometer Spare Parts

Spare parts list of the high voltage power supply

Tab. 1-3: Spare parts list of the instruments high voltage power supply
Order number Description
C79249-A3053-A20 HV Generator, complete
C79249-A3053-B500 Inverter
C79249-A3053-B115 Current regulation (I-Stellglied)
C79249-A3054-D24 Integral board (Integralplatte) 2
C79249-A3053-B502 Capacitor battery
C79249-A3053-B4 Voltage regulation (U-Stellglied)
W79024-A6122-T483 Thyodul
C79298-A3220-B650 High voltage multiplier
C79298-A3230-C36 High voltage transformer
C79298-A3230-C35 Mains choke
C79298-A3230-B34 Ratio interference filter
W75040-B14-A55 Mains transformer
C79298-A3200-C42 Protective switch F1
C79298-A3230-C39 Contactor 30A
W75053-B1001-N402 Contactor 10A
C79298-A3200-C34 Relay module
W79087-A2001-B160 Fan inverter
W79087-A2001-B50 Fan rear panel

1-9
Spare Parts S4 PIONEER X-ray Spectrometer

Spare parts list including technical drawings

Pos. Quantity Order number Description

1 1 C79298-A3246-B33 BEARING, CMPL.
2 1 C79298-A3246-B32 BEARING, CMPL.
5 1 C79298-A3196-C3 STEPPER MOTOR
7 1 C79298-A3198-C48 COUPLING
17 1 C79298-A3198-C25 TOOTHED BELT
32 1 C79298-A3220-B222 DRIVER BOARD

Fig. 1-1: Spare parts list: Sample rotation

1-10
S4 PIONEER X-ray Spectrometer Spare Parts

Refer to Fig 1-2: Collimator bearing, collimators (spare parts list see next page).

1-11
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

1 1 C79298-A3246-B33 BEARING, CMPL.
2 4 C79298-A3246-C35 SPRING
C79298-A3246-B20 COLLIMATOR 0,2 mm (0,23)
C79298-A3246-B21 0,4 mm (0,46)
C79298-A3246-B22 0,8 mm (1)
C79298-A3246-B23 1,6 mm (2)
C79298-A3246-B61 0,15 mm (0,17)
C79298-A3246-B62 0,1 mm (0,12)
C79298-A3246-B63 0,3 mm (0,35)
5 1 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
7 1 C79298-A3198-C48 COUPLING
17 1 C79298-A3198-C26 TOOTHED BELT
19 1 C79298-A3246-B2 COLLIMATOR BEARING
23 1 C79298-A3220-B222 DRIVER BOARD
27 1 C79298-A3246-B24 POSITION DETECTOR
29 1 C79298-A3204-C18 O-RING PRP016 15.6X1.78

Fig. 1-2: Spare parts list: Collimator bearing, collimators

1-12
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

2 4 C79298-A3246-C35 SPRING
C79298-A3246-B20 COLLIMATOR 0,2 mm (0,23)
C79298-A3246-B21 0,4 mm (0,46)
C79298-A3246-B22 0,8 mm (1)
C79298-A3246-B23 1,6 mm (2)
C79298-A3246-B61 0,15 mm (0,17)
C79298-A3246-B62 0,1 mm (0,12)
C79298-A3246-B63 0,3 mm (0,35)

Fig. 1-3: Spare parts list: Collimator changer

1-13
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

5 1 C79298-A3204-C14 O-RING PRP134 47.29X2.62
6 2 C79298-A3198-C36 BEARING BUSH
9 1 C79121-Z101-A21 GROOVE RING
10 1 C79298-A3246-C5 PISTON
16 1 C79298-A3196-C30 GEAR MOTOR
18 1 C79298-A3220-B222 DRIVER BOARD
22 2 C79298-A3200-C2 MICRO SWITCH
27 1 C79298-A3204-C10 O-RING PRP129 39.34X2.62
28 1 C71121-Z100-A8 GASKET
30 1 C79298-A3246-B99 GRIT WITH FOIL
31 2 C79298-A3178-C146 SHEET SPRING
33 8 10553366 DIN5401 / BALL 4 mm
35 1 C79298-A3198-C6 NEEDLE SLEEVE

Fig. 1-4: Spare parts list: Vacuum slide (He)

1-14
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3246-B33 BEARING, CMPL.
5 1 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
7 1 C79298-A3198-C48 COUPLING
17 1 C79298-A3198-C24 TOOTHED BELT
26 1 C79298-A3246-B5 FILTER PLATE
28 2 GWK:28107418 DIN625|-608| GROOVE BALL BEARING
36 1 C79298-A3220-B222 DRIVER BOARD
39 1 C79298-A3246-B24 POSITION DETECTOR
41 1 C79298-A3204-C18 O-RING PRP016 15.6X1.78

Fig. 1-5: Spare parts list: Filter changer

1-15
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

4 8 C79298-A3198-C5 NEEDLE SLEEVE
8 2 C79298-A3246-C46 STRIP

Fig. 1-6: Spare parts list: Cover plate

1-16
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

9 1 C79298-A3204-C19 O-RING PRP264 190.09X3.53

Fig. 1-7: Spare parts list: Intermediate plate, complete

1-17
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

8 8 C79298-A3200-C2 MICRO SWITCH
12 1 C79298-A3204-C17 O-RING PRP239 91.67X3.53
17 1 C79298-A3198-C6 NEEDLE SLEEVE
21 1 C79298-A3196-C30 GEAR MOTOR
27 1 C79298-A3220-B222 DRIVER BOARD

Fig. 1-8: Spare parts list: Cover unit

1-18
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

9 1 C71121Z100A307 O-RING 88.50 x 3.53mm
10 1 C71121Z100A23 O-RING 72.62 x 3.53mm
15 1 A15C20 TUBE MASK

Fig. 1-9: Spare parts list: Tube support, complete

1-19
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

5 1 C79298-A3204-C14 O-RING PRP134 47.29X2.62
6 2 C79298-A3198-C36 BEARING BUSH
9 1 C79121-Z101-A21 GROOVE RING
16 1 C79298-A3196-C30 GEAR MOTOR
18 1 C79298-A3220-B222 DRIVER BOARD
22 2 C79298-A3200-C2 MICRO SWITCH
27 1 C79298-A3204-C10 O-RING PRP129 39.34X2.62
28 1 C71121-Z100-A8 GASKET
31 2 C79298-A3178-C146 LEAF SPRING
33 8 10553366 DIN5401 / BALL 4 mm
35 1 C79298-A3198-C6 NEEDLE SLEEVE

Fig. 1-10: Spare parts list: Vacuum slide (Vac)

1-20
S4 PIONEER X-ray Spectrometer Spare Parts

Refer to Fig 1-11: Goniometer (spare parts list see page 1-23).

1-21
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-11: Goniometer (spare parts list see page 1-23).

1-22
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

3 2 C79298-A3246-B16 DRIVE UNIT
4 1 C79298-A3246-B17 THETA-BEARING, CMPL.
5 1 C79298-A3246-B18 2THETA-BEARING
8 2 C79298-A3190-C2 THRUST PAD
11 6 C79298-A3200-C2 MICRO SWITCH
12 4 C79298-A3178-C35 LEAF SPRING

Fig. 1-11: Spare parts list: Goniometer

1-23
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 1 C79298-A3220-B213 GONIOMETER INTERFACE

Fig. 1-12: Spare parts list: Goniometer interface

1-24
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
5 1 C79106-Z1410-A1 COUPLING
8 2 C79221-Z96-A3 ANGULAR BALL BEARING
9 1 C79298-A3156-B7 GREASE BRUSH
15 1 23330360 DIN625 / GROOVE BALL BEARING

Fig. 1-13: Spare parts list: Drive unit

1-25
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-14: Spectrometer unit (spare parts list see page 1-28).

1-26
S4 PIONEER X-ray Spectrometer Spare Parts

Refer to Fig. 1-14: Spectrometer unit (spare parts list see page 1-28).

1-27
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

6 1 E128-C1 WI-NTC K45/6,8K/10%
17 1 C79298-A3220-B223 SPECTROMETER BOARD
20 1 C79121-Z101-A25 GROOVE RING
21 1 C79121-Z101-A24 GROOVE RING
23 1 C79298-A3204-C20 O-RING PRP384 380.37X5.3

Fig. 1-14: Spare parts list: Spectrometer unit

1-28
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

2 4 C79298-A3200-C38 BNC BUSHING
3 2 C79298-A3200-C39 BNC BUSHING

Fig. 1-15: Spare parts list: BNC Bushing

1-29
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-16: Rack, mounted (spare parts list see page 1-31).

1-30
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

5 8 W75050-U1104-A102 SAFETY SWITCH
15 2 C79298-A3230-A36 AXIAL FAN 24VDC
26 1 W75040-B12-A174 AUTOTRANSFORMER
30 1 C79298-A3200-C40 KEY SWITCH
31 2 C79298-A3200-C24 PUSH BUTTON
32 3 C79298-A3200-C26 CONTACT UNIT 2P
33 1 C79298-A3200-C27 EMERGENCY STOP
34 1 C79298-A3200-C28 CONTACT UNIT EMERGENCY STOP
38 1 C79298-A3200-C22 LAMP
41 1 C79298-A3220-B218 DISTRIBUTION BOARD

Fig. 1-16: Spare parts list: Rack, mounted

1-31
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 1 C79298-A3220-B215 PRESSURE SENSOR BOARD

Fig. 1-17: Spare parts list: Pressure sensor board

1-32
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

2 1 K180-C4 HEATING
8 1 C79298-A3230-A35 AXIAL FAN
9 1 E128-C1 WI-NTC K45/6,8K/10%

Fig. 1-18: Spare parts list: Heating

1-33
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-19: Control unit (spare parts list see page 1-37).

1-34
S4 PIONEER X-ray Spectrometer Spare Parts

Refer to Fig. 1-19: Control unit (spare parts list see page 1-37).

1-35
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-19: Control unit (spare parts list see page 1-37).

1-36
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

11 1 C79298-A3220-B205 POWER BUS
13 1 C79298-A3220-B206 ISA-AT BUS
15 1 C79298-A3220-B106 SLOT-CPU
17 1 C79298-A3230-C30 FLOPPY DISK
27 3 C79298-A3230-A33 AXIAL FAN
32 1 W79041-E4103-B2 RADIO INTERFERENCE SUPPRESSION FILTER
37 1 C79298-A3230-C50 POWER SUPPLY PC
46 1 SXI:419-306601-S 4-AXIS STEPPER MOTOR (24V)
47 1 C79298-A3220-B217-S POWER-IO-BOARD
48 1 C79298-A3220-B216-S 8 AXISUMC-BO
49 1 C79298-A3220-B221-S UNIVERSAL IO-BOARD
51 1 C79298-A3230-C51 POWER SUPPLY POWER BUS
60 1 SXI:419-307600-S 4-AXIS STEPPER MOTOR (42V)

Fig. 1-19: Spare parts list: Control unit

1-37
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

6 1 C79298-A3248-C118 ELECTRO MAGNET
8 2 C79298-A3200-C2 MICRO SWITCH
19 1 C79298-A3220-B222 DRIVER BOARD
21 1 C79298-A3196-C16 GEAR MOTOR

Fig. 1-20: Spare parts list: Sample Turnover unit

1-38
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3204-C13 O-RING PRP126 34.59X2.62
3 1 C79121-Z101-A21 GROOVE RING
10 3 GWK:28107418 GROOVE BALL BEARING

Fig. 1-21: Spare parts list: Bearing, complete

1-39
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 1 C71298-A22-C33 SPRING
3 1 C71298-A22-B9 BEARING CMPL.
8 1 C79298-A3246-B45 DRIVE
10 2 C79221-Z1287-A5 BALL CAGE
11 1 C79298-A3200-C4 LIGHT BARRIER
12 2 C79298-A3198-C3 AXIAL NEEDLE BEARING
13 4 C79298-A3198-C4 AXIAL PLATE
14 1 C79221-Z1287-A4 REFERENCE STACK

Fig. 1-22: Spare parts list: Crystal changer

1-40
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

2 2 C79298-A3178-C111 TOOTHED WHEEL
5 3 12723303 DIN625 / GROOVE BALL BEARING
6 1 W75047-C2001-X GEAR MOTOR
7 1 C79298-A3200-C4 LIGHT BARRIER

Fig. 1-23: Spare parts list: Drive

1-41
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

1 1 C79298-A3177-C714 SLEEVE
2 1 C79298-A3177-C513 APERTURE, GOLD PLATED
Diameter 8 mm
C79298-A3177-C512 Diameter 23 mm
C79298-A3177-C511 Diameter 30 mm

C79298-A3246-C96 APERTURE, STEEL

Diameter 28 mm
C79298-A3246-C95 Diameter 34 mm
3 1 C79298-A3114-C170 RING

Fig. 1-24: Spare parts list: Sample cup

1-42
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3246-B60 SLEEVE, CMPL.
2 1 C79298-A3246-C96 APERTURE STEEL,
Diameter 28 mm
C79298-A3246-C95 Diameter 34 mm

3 1 C79298-A3114-C170 RING
7 1 C79298-A3114-C171 LOCATOR

Fig. 1-25: Spare parts list: Sample cup

1-43
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 6 C79298-A3179-C204 CENTERING RING 25
3 6 C79298-A3179-C201 SPAN RING 20/25
5 1 00208076 SL 25 x 4,5 / VACUUM HOSE NW 25
10 1 00209528 SL 4 x 1 / HOSE
12 1 C79298-A3196-C44 PROPORTIONAL VALVE

1-44
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

13 1 C79298-A3196-C45 SOLDENOID VALVE
15 1 C79298-A3246-B26 SENSOR BLOCK
17 1 C72249-Z142-V3 MEASURING CELL
18 1 C79298-A3179-C202 CENTERING RING 10
19 1 C79298-A3179-C200 SPAN RING 10/16
21 1 C79298-A3196-C42 SOLDENOID VALVE
26 2 C79298-A3220-B225 VALVE INTERFACE
29 4 C71121-Z100-A32 GASKET PRP115 17.
30 1 C79298-A3196-C41 SOLDENOID VALVE

Fig. 1-26: Spare parts list: Vacuum unit

1-45
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

6 1 K180C2 VARISTOR MODULE

1-46
S4 PIONEER X-ray Spectrometer Spare Parts

12 1 C79298-A3200-C52 RELAY, TYPE TBC 25-30-10, 152-264V

14 1 W79054L1011T160 FUSE T1, 6A
15 1 C79298-A3200-C54 RECTIFIER, TYPE EGD2
20 2 C79298A3200C55 SEMICONDUCTOR RELAY, HLLR-GMS-5A/4-32/12
31 1 C79298A3200C61 SEMICONDUCTOR RELAY25A
33 2 E116C1 KO-FU 220N 440V AC
35 1 K180C17 SEMICONDUCTOR RELAY 3A

Fig. 1-27: Spare parts list: Mains connection

1-47
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

1 1 C79298-A3196-C28 PROP. VALVE

Fig. 1-28: Spare parts list: Gas flushing kit

1-48
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3246-A210 PROPORTIONAL COUNTER FOR S4
15 1 C79298-A3178-A17 SCINTILLATION COUNTER UNLACQUERED
16 1 C79298-A3246-B30 PREAPERTURE 1,7

Fig. 1-29: Spare parts list: Detector unit DZ + SZ

1-49
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

5 2 W75050-X1002-X1 OPERATING LEVER
7 2 C79123-Z151-C1 COVER PIVOT
8 2 C71123-Z151-E48 HOLDING PLATE

Fig. 1-30: Spare parts list: Wall, left

1-50
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

5 2 W75050-X1002-X1 OPERATING LEVER
7 2 C79123-Z151-C1 COVER PIVOT
8 2 C71123-Z151-E48 HOLDING PLATE

Fig. 1-31: Spare parts list: Wall, right

1-51
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

12 2 W75050-X1002-X1 OPERATING LEVER

Fig. 1-32: Spare parts list: Front wall

1-52
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

5 2 W75050-X1002-X1 OPERATING LEVER
7 2 C79123-Z151-C1 COVER PIVOT
8 2 C71123-Z151-E48 HOLDING PLATE
11 2 C79298-A3230-A35 AXIAL FAN

Fig. 1-33: Spare parts list: Rear wall, complete

1-53
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 2 C79298-A3248-C45 FILTER MAT

Fig. 1-34: Spare parts list: Filter

1-54
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298-A3248-B22 DRIVER BOARD 1, CMPL.
2 1 C79298-A3248-B24 GUIDE ROLLER, CMPL.
3 1 C79298-A3198-C38 SYNCHRON DISC
10 1 C79298-A3198-C28 TOOTHED BELT
14 1 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
16 4 C79298-A3198-C36 BEARING BUSH
26 1 C79298-A3200-C4 LIGHT BARRIER

Fig. 1-35: Spare parts list: Z-Unit

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Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

3 1 C79298-A3220-B222 DRIVER BOARD

Fig. 1-36: Spare parts list: Driver board 1

1-56
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

8 1 C79298-A3200-C4 LIGHT BARRIER
12 1 C79298-A3248-C118 ELECTRO MAGNET
16 1 C79298-A3198-C37 SHOULDER SLEEVE
23 1 C71121-Z100-A22 CIRCULAR GASKET RING
25 3 K170-C4 LINEAR SLIDE BEARING WLM-081
26 2 C71451-A128-C33 PRESSURE SPRING
33 1 C79298-A3194-C33 ANGLE SCREWING

Fig. 1-37: Spare parts list: Magnet catcher

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Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

8 1 C79298-A3200-C4 LIGHT BARRIER
16 1 C79298-A3198-C37 SHOULDER SLEEVE
23 21 C79298-A3248-C165 FILTER
24 1 C79298-A3204-C12 CIRCULAR GASKET RING
25 2 K170-C4 LINEAR SLIDE BEARING
26 2 C71451-A128-C33 PRESSURE SPRING
30 1 C79123-Z1511-C1 SUCKING RUBBER
33 1 C79298-A3194-C33 ANGLE SCREWING

Fig. 1-38: Spare parts list: Suction catcher

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S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

11 1 C79298-A3248-B24 GUIDE ROLLER, CMPL.
15 1 C79298-A3198-C62 SPECIAL ROLLER
19 1 C79298-A3198-C44 PROFILE CHANNEL GUIDE
26 1 C79298-A3198-C27 TOOTHED BELT
32 1 C79298-A3200-C4 LIGHT BARRIER

Fig. 1-39: Spare parts list: ZX-Support

1-59
Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-40: XY-Magazine (spare parts list see page 1-61).

1-60
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

5 1 C79298-A3248-B24 GUIDE ROLLER, CMPL.
7 1 C79298-A3198-C44 PROFILE CHANNEL GUIDE
15 2 C79298-A3248-B23 DRIVER BOARD 2, CMPL.
16 2 C79298-A3196-C2 STEPPER MOTOR WITH ENCODER
18 2 C79298-A3198-C38 SYNCHRON DISC
22 1 C79298-A3198-C27 TOOTHED BELT
30 1 C79298-A3200-C4 LIGHT BARRIER

Fig. 1-40: Spare parts list: XY-Magazine

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Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

3 1 C79298-A3220-B222 DRIVER BOARD

Fig. 1-41: Spare parts list: Driver board

1-62
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

2 2 C79298-A3248-C150 X-RAY COVER
4 2 C79298-A3220-B219 X-RAY WARNING DISPLAY
5 1 C79298-A3220-B220 STATUS DISPLAY

Fig. 1-42: Spare parts list: Display unit

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Spare Parts S4 PIONEER X-ray Spectrometer

Refer to Fig. 1-43: Cover, mounted (spare parts list see page 1-66).

1-64
S4 PIONEER X-ray Spectrometer Spare Parts

Moos rubber
strip, black

Refer to Fig. 1-43: Cover, mounted (spare parts list see page 1-66).

1-65
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

5 2 C79298-A3190-C55 GAS SPRING
8 2 C79298-A3200-C1 MICRO SWITCH
9 1 C79298-A3248-C142 FLAP

Fig. 1-43: Spare parts list: Cover, mounted

1-66
S4 PIONEER X-ray Spectrometer Spare Parts

Partial view

Pos. Quantity Order number Description

7 1 C79298-A3204-C12 O-RING PRP013 10.82X1.78
20 1 C79298-A3248-B26 MAGNET CATCHER

Fig. 1-44: Spare parts list: Sample magazine for cups

1-67
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

4 1 C79298-A3248-B32 SUCTION CATCHER
13 1 C79298-A3248-B29 SUCTION UNIT

Fig. 1-45: Spare parts list: Sample magazine for cups 40

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S4 PIONEER X-ray Spectrometer Spare Parts

Partial view
M 2:1

Pos. Quantity Order number Description

7 1 C79298-A3204-C12 O-RING PRP013 10.82X1.78
10 2 C79123-Z1511-C1 SUCKER RUBBER
16 1 C79298-A3248-B29 SUCTION UNIT
18 1 C79298-A3248-C165 FILTER
30 1 C79298-A3248-B26 MAGNET CATCHER

Fig. 1-46: Spare parts list: Sample magazine for cups

1-69
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

25 1 C79298-A3248-B26 MAGNET CATCHER

Fig. 1-47: Spare parts list: Sample magazine for Ring 51.5 (Turning Unit)

1-70
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

25 1 C79298-A3248-B26 MAGNET CATCHER

Fig. 1-48: Spare parts list: Sample magazine for Ring 40 (Turning Unit)

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Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

7 1 C79298-A3204-C12 O-RING
16 1 C79298-A3248-B29 SUCTION UNIT
27 1 C79298-A3248-B40 GRABBER
30 1 C79298-A3248-B26 MAGNET CATCHER

Fig. 1-49: Spare parts list: Sample magazine for Cups and Rings

1-72
S4 PIONEER X-ray Spectrometer Spare Parts

Partial view
M 2:1

Pos. Quantity Order number Description

8 1 K180-C1 Pressure switch MPL-503
14 1 K120-C4 Miniature vacuum pump DC2

Fig. 1-50: Spare parts list: Sucker unit

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Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

1 1 C79123-Z1511-C1 SUCKER RUBBER
4 1 C71121-Z100-A22 O-RING
7 1 C79298-A3198-C36 BEARING BUSH
8 1 C79298-A3204-C60 O-RING
9 4 W79042A1000C20 STICK GRABBER

Fig. 1-51: Spare parts list: Grabber

1-74
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

6 2 C79298-A3198-C60 STAND ROLL
7 2 C79298-A3198-C61 CONTROL ROLL

Fig. 1-52: Spare parts list: Parts kit roller unit

1-75
Spare Parts S4 PIONEER X-ray Spectrometer

Pos. Quantity Order number Description

2 1 C79298A3246B65 PREAPERTURE
3 1 C70144A952B40 TUBE COUNTER WIRE
7 1 C71428A4D14 DETECTOR FOIL
15 2 C71121Z100A68 O-RING
17 1 C79298A3246B42 PREAMPLIFIER FOR THE TUBE COUNTER

Fig. 1-53: Spare parts list S4 PIONEER: Flow Proportional Counter

1-76
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

1 1 C79298A3196C28 PROP-VALVE
8 1 C79298A3179B210 CONNECTED BLOCK
15 1 C79289A3196C45 MAGNET VALVE

Fig. 1-54: Spare parts list: Counter Tube Gas

1-77
Spare Parts S4 PIONEER X-ray Spectrometer

Fig. 1-55: Spare parts list: Cooling unit and hose diagramm (water)

1-78
S4 PIONEER X-ray Spectrometer Spare Parts

Pos. Quantity Order number Description

6 1 A14B3 CONTROL SYSTEM
9 1 A14B21 SENSOR BLOCK
12 1 K150C5 PUMP MOTOR
16 1 A14B20 VALVE UNIT
19 1 A14B22 HEAT CHANGER, COMPLETE
31 1 C79402Z1496C1 PUMP (SERIAL)
32 1 K160C7 PUMP COUPLING FOR COOLING UNIT
33 1 K280C5 ION EXCHANGE CARTRIDGE
40 1 C79304Z127B4 HOSE, 2000mm
41 1 C79304Z127B1 HOSE, 340mm
42 1.00m C79298A3202C24 PVC-TEXTURE HOSE NW 1/2
44 2.00m C79298A3202C18 PVC-TEXTURE HOSE NW 6x3
46 20.00m C79298A3202C24 PVC-TEXTURE HOSE NW 1/2

1-79
Spare Parts S4 PIONEER X-ray Spectrometer

1-80