Test Plan: 8444B620B

Applic: Ford 1.8 L NA

Issue No: 1 3. XS fuel valve (S) 180 Increases by 3 to 12 litre/hr.
Date: 00/00/00 Backleak change Throttle fully open. SIN D109
Pumps covered: 8444B621B 8444B622B 8444B623B (Initial set.)
HRP310 LLA lever at 90 to pump axis.
4. Advance Gauge (S) 425 0 mm (0)
SIN RD/TOOLS 18 (Tool 7244-590)
PUMP SPECIFICATION 5. Throttle test (C) 425 1 cm3 maximum, Throttle closed.
6. Stop solenoid (C) 425 0.4 cm3 max., De-energize solenoid.
Rotation: Clockwise Stop test machine & wait 10 sec. min. Cambox press. 0.1 bar max.
Plunger Diameter: 6.5 mm Energise solenoid shut-off with 12 V.
Roller to roller: 50.10 mm 7. T. P Vacuum (C) 100 0.5 bar vacuum. 60 seconds maximum.
Advance Type: Automatic speed and light load. 8. Transfer press. (C) 70 0.35 bar minimum.
Governor type: Mechanical mini-maxi. 9. Advance (S) 1750 4.2 mm (5.6 )
Gov. Link Length: 16.5 0.5 mm (Full load) SIN RD/TOOLS 18. (Tool 7244-590)
Throttle lever link hole: - 10. Transfer press. (C) 1750 5.3 to 6.4 bar.
Gov.arm hole No.: - 11. Advance (C) 1250 1.4to 2.8 mm ( 1.9 to 3.7)
Drive type: Toothed belt, supported shaft. (Full load) SIN RD/TOOLS 18 (Tool 7244-590)
Light load advance by external adjustment. 12. Cambox pressure (C) 2000 0.6 to 0.9 bar. Throttle closed.
Peg timing. Tool 1804-447B.
Coded anti-start device. 13. Backleakage (C) 2000 16 to 33 cm3 per 100 shots.
0.32 to 0.66 litre per minute.
14. Max. delivery (S) 2000 30.9 0.5 mm3/st.
ISO TEST CONDITIONS. Max. spread 3 mm3/st.
This data is only valid for the test conditions specified and the Tools 1804-423 & 1804-448
following test benches: HA3000/HA2500/HA700/AVM/PGM Throttle lever closed.
Test Fluid: ISO 4113 at 40 2 C. 15. Anti-stall (S) 425 0.2 to 0.7 cm3, No shim.
Nozzles: ISO 4010. 16. Idling screw (S) 425 1.1 to 1.9 cm3, No 3mm dia.rod.
Nozzle opening pressure: 125 +3 -0 bar. 17. LLA Linkage (S) 600 Delivery 15.6 to 25.6 mm3/st.
H.P. pipes: 6 x 2 x 600 mm (ISO 4093.1) Throttle 13 1 mm off min. stop
H.P. Outlet Connections: Original (M12 x 1.5) Tool 1804-612.
Test machine drive : See SIN RD/PUMPS 113. Advance 0 to 0.4 mm ( 0 to 0.5)
Inlet feed pressure: 0.1 bar Tool 7244-590
Lock LLA linkage in this position.
18. LLA Advance (C) 600 1.1 to 1.7 mm ( 1.5 to 2.3)
PRE-TEST NOTES Throttle as test(17) - 1 mm.
3.5 mm shim fitted in advance housing. Tools 1804-612 & 7244-590
Retain idling lever using 3mm dia. rod, SIN RD/TOOLS A13 SIN RD/TOOLS 18.
LLA valve lever to be at 90 to pump axis. 19. LLA Advance (C) 1750 4.9 to 6.4 mm ( 6.5 to 8.5)
Fit advance gauge to speed piston end. Throttle closed. Tool 7244-590.
Timing: -To accurately set the internal and external timing, use 20. Gov. delivery (C) 2400 Record average delivery.
the following tools: 1804-003/1804-616 21. Gov. operation (S) 2550 13.1 to 21.1 mm3/st.
22. Gov. cut-off (C) 2850 Maximum 1.6 cm3, Line max. 1.8 cm3.
23. Advance (C) 2850 6.7to 7.4 mm ( 9 to 9.8)
ISO TEST PROCEDURE (Full load) SIN RD/TOOLS 18 (Tool 7244-590)
Test Operation S/C RPM Requirements 24. Gov. delivery (C) 2400 Minimum as test(20).
Coded antistart Reference stop solenoid SIN D136 25. Delivery(F.L.) (C) 1250 5.6 to 6.4 cm3.
1. Priming (C) 100 Obtain delivery from all injectors. Stop test machine & wait 10 sec min. Cambox press. 0.1 bar max.
-1250 No air in pump backleak. 26. Start retard (C) 0 -1.8 to -1.1 mm ( -2.5to -1.5)
2. Transfer press. (S) 1250 5 0.2 bar (Pre-setting). Cambox Press. 0.1 bar maximum.
Stop test machine & wait 10 sec min. Cambox press. 0.1 bar max. 27.
 Excess delivery (C) 100 7 to 9.4 cm3
28. 1'Stage Advance (C) 110 1.4 0.3 mm ( 1.9 0.4)
-225 Throttle closed. (Tool 7244-590)
29. Delivery(F.L.) (C) 270 6.5 cm3. Maximum.
30. Internal timing S/C HP outlet' V', Press 80 bar
-Peg Timing Feed press. 2 bar,Adaptor 1804-611
Tools 1804-003 & 1804-616
SIN RD/PUMPS 115,TOOLS 5 on 4 outlets
.
Torque on driveshaft 0.16 daN.m
Tool 1804-498 SIN RD/TOOLS 26
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.