DV 545

DVD PLAYER
ORDER NO.
RRV2465

STANDBY/ON 41 7 8
LEGATO
PRO
0 3
DV-545
DVD PLAYER
DV-545
DV-444-S
DV-444-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type Power Requirement Region No. Remarks
DV-545 DV-444-S DV-444-K
WYXJ ? AC220-240V 2
WVXJ ? AC220-240V 2
WYXQ ? ? AC220-240V 2
WYXQ/FRGR ? ? AC220-240V 2
WVXQ ? ? AC220-240V 2
CONTENTS
1. SAFETY INFORMATION ....................................... 2 7. GENERAL INFORMATION ................................ 57
2. EXPLODED VIEWS AND PARTS LIST ................. 3 7.1 DIAGNOSIS .................................................. 57
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10 7.1.1 SELF-DIAGNOSTIC FUNCTION OF
4. PCB CONNECTION DIAGRAM ........................... 35 PICKUP DEFECTIVE ........................... 57
5. PCB PARTS LIST ................................................ 46 7.1.2 TEST POINTS LOCATION ................... 58
6. ADJUSTMENT ..................................................... 51 7.1.3 TEST MODE SCREEN DISPLAY ........ 59
7.1.4 TROUBLE SHOOTING ........................ 63
7.1.5 ERROR CODE ..................................... 64
7.1.6 DISASSEMBLY .................................... 68
7.2 PARTS .......................................................... 74
7.2.1 IC .......................................................... 74
7.2.2 FL DISPLAY ......................................... 93
8. PANEL FACILITIES AND SPECIFICATIONS .... 94
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c PIONEER CORPORATION 2001
T IZE JUNE 2001 Printed in Japan
DV-545, DV-444-S, DV-444-K
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
LABEL CHECK
DV-545/WYXJ
Only
Additional Laser Caution
1. Loading-status detection switch (S101 on the LOAB assy) are detected

by the microprocessor (IC601 in the DVDM assy).
To permit the laser diode to oscillate, it is required to set the loading-
status detection switch for the clamp position (the center terminal of S101
is shorted to +3V).
When the voltage of IC101-pin 20 is +3V and IC601 (microprocessor) -
pin 83 is +3V, 650nm laser diode for DVD oscillates in the DVDM Assy.
When the voltage of IC101-pin 20 is +3V and IC601 (microprocessor) -
pin 83 is 0V (GND), 780nm laser diode for CD oscillates in the DVDM
Assy.
In the test mode , the laser diode oscillates when microprocessor detects
a PLAY signal, or when the PLAY key is pressed (S203 ON in the FLKB
assy), with the above requirements satisfied.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
: See page 53.
2
DV-545, DV-444-S, DV-444-K
2. EXPLODED VIEWS AND PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING (1) PACKING PARTS LIST
Mark No. Description Part No.
WVXJ and WVXQ
6 16, 17 Types Only 1 Power Cord See Contrast table (2)
8 "Operating 2 Audio Cord (L = 1.5m) See Contrast table (2)
2 3 Video Cord (L = 1.5m) See Contrast table (2)
Instructions" 1
3
4 Remote Control Unit See Contrast table (2)
13 5 Battery Cover See Contrast table (2)
1
Except NSP 6 Dry Cell Battery (R6P, AA) See Contrast table (2)
WVXJ and WVXQ 7 Pad VHA1277
Types 12 15
NSP 8 Warranty Card ARY7022
9 Packing Case See Contrast table (2)
11 5 10 Mirror Mat (0.5 750 600) Z23-007
4
7 (2/2)
NSP 11 Reinforcement Board VHC1083
12 Polyethylene Bag VHL1051
(0.03 200 300)
NSP 13 Polyethylene Bag Z21-038
11 (0.03 230 340)
12
18, 19 7 (1/2) 14 IM Holder See Contrast table (2)
7 (1/2) 15 Accessory Box See Contrast table (2)
"Operating 10
Instructions" 7 (2/2) 16 Operating Instructions See Contrast table (2)
17 Operating Instructions See Contrast table (2)

14
WYXJ and WYXQ FRONT

Types Only
9
(2) CONTRAST TABLE

DV-545/WYXJ, WVXJ, DV-444-S/WYXQ, WYXQ/FRGR, WVXQ, DV-444-K/WYXQ, WYXQ/FRGR and WVXQ are constructed
the same except for the following :
Part No.
Mark No. Symbol and Description DV-545 DV-444-S DV-444-K
WYXQ WYXQ
WYXJ WVXJ WYXQ /FRGR WVXQ WYXQ /FRGR WVXQ
1 Power Cord ADG1154 ADG1156 ADG1154 ADG1154 ADG1156 ADG1154 ADG1154 ADG1156
2 Audio Cord (L = 1.5m) VDE1052 VDE1052 VDE1054 VDE1054 VDE1054 VDE1054 VDE1054 VDE1054
3 Video Cord (L = 1.5m) VDE1053 VDE1053 VDE1055 VDE1055 VDE1055 VDE1055 VDE1055 VDE1055
4 Remote Control Unit VXX2627 VXX2627 VXX2702 VXX2702 VXX2702 VXX2702 VXX2702 VXX2702
5 Battery Cover VNK4423 VNK4423 VNK4631 VNK4631 VNK4631 VNK4631 VNK4631 VNK4631
NSP 6 Dry Cell Battery (R6P, AA) VEM-013 VEM-013 VEM1010 VEM1010 VEM1010 VEM1010 VEM1010 VEM1010
9 Packing Case VHG2121 VHG2096 VHG2083 VHG2102 VHG2103 VHG2080 VHG2100 VHG2101
14 IM Holder VHC1082 Not used VHC1082 Not used Not used VHC1082 Not used Not used
15 Accessory Box Not used VHC1080 Not used Not used VHC1080 Not used Not used VHC1080
16 Operating Instructions (English/Italian) VRD1132 VRD1132 VRD1137 Not used VRD1137 VRD1137 Not used VRD1137
17 Operating Instructions (French/German) VRD1133 Not used VRD1138 VRD1138 Not used VRD1138 VRD1138 Not used
18 Operating Instructions (Dutch/Swedish) VRD1134 Not used VRD1139 Not used Not used VRD1139 Not used Not used
19 Operating Instructions VRD1135 Not used VRD1140 Not used Not used VRD1140 Not used Not used
(Spanish/Portuguese)
3
DV-545, DV-444-S, DV-444-K
2.2 EXTERIOR SECTION 33 DV-545 Only

32
18
29
28
28
Refer to
"2.3 LOADING MECHANISM ASSY".
2
28
F 29
D 28
28 DV-545
Only
E 28 28
16
C 28
3
27
27 27 E
19
7
H
C
15
D 27
8
14
17 B
A
6 F 13
30 E
25 C
30 D 10
30
30 30
B 11
G 30 30 11 B
30 30 27
12
31 DV-545
26 Only
30
24 30
5 F 22
1
21
30
A
9
20
23
24
21
4
DV-545, DV-444-S, DV-444-K
(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.
1 DVDM Assy See Contrast table (2) 21 Rubber Foot VEB1325
NSP 2 Loading Mechanism Assy VWT1188 22 FP Angle VNE2250
NSP 3 SSIB Assy VWG2292 23 Tray Panel See Contrast table (2)
4 JACB Assy See Contrast table (2) 24 Ring VNK4840
NSP 5 FLKB Assy See Contrast table (2) 25 Front Panel Assy See Contrast table (2)
NSP 6 KEYB Assy See Contrast table (2) 26 Pioneer Name Plate See Contrast table (2)
7 SRCB Assy See Contrast table (2) 27 Screw BBZ30P060FMC
8 POWER SUPPLY Unit VWR1340 28 Screw BBZ30P080FZK
9 Flexible Cable (16P) See Contrast table (2) 29 Screw See Contrast table (2)
10 Flexible Cable (17P) See Contrast table (2) 30 Screw BBZ30P100FZK
11 Flexible Cable (30P) See Contrast table (2) 31 LED Lens See Contrast table (2)
12 Leg Assy SX AEC7113 32 Label VRW1872
13 Connector Assy PG05KK-E30 33 CLASS 1 Caution Label See Contrast table (2)
NSP 14 PCB Support REC1285
15 PCB Support VEC2184
16 Rear Panel See Contrast table (2)

NSP 17 Base Chassis VNA2300
18 Bonnet See Contrast table (2)
19 Flexible Cable (19P) See Contrast table (2)
20 DVD-V Plate See Contrast table (2)
(2) CONTRAST TABLE

DV-545/WYXJ, WVXJ, DV-444-S/WYXQ, WYXQ/FRGR, WVXQ, DV-444-K/WYXQ, WYXQ/FRGR and WVXQ are constructed
the same except for the following :
Part No.
DV-545 DV-444-S DV-444-K
Mark No. Symbol and Description WYXQ, WYXQ, Remarks
WYXJ,
WYXQ/FRGR, WYXQ/FRGR,
WVXJ
WVXQ WVXQ
1 DVDM Assy VWS1488 VWS1487 VWS1487
4 JACB Assy VWV1843 VWV1842 VWV1842
NSP 5 FLKB Assy VWG2283 VWG2282 VWG2282
NSP 6 KEYB Assy VWG2291 VWG2290 VWG2290
7 SRCB Assy VWV1848 VWV1847 VWV1847
9 Flexible Cable (16P) VDA1860 VDA1861 VDA1861

16 Rear Panel VNA2294 VNA2344 VNA2342
18 Bonnet S VXX2773 Not used Not used
NSP 18 Bonnet Not used VNA2333 VNA2331

20 DVD-V Plate VAM1120 VAM1121 VAM1121
23 Tray Panel VNK4837 VNK4837 VNK4835
25 Front Panel Assy VXA2477 VXA2469 VXA2466
26 Pioneer Name Plate VAM1129 VAM1129 VAM1109

29 Screw BCZ40P060FNI BCZ40P060FNI BCZ40P060FZK
31 LED Lens VNK4841 Not used Not used
33 CLASS 1 Caution Label VRW1889 Not used Not used
5
DV-545, DV-444-S, DV-444-K
2.3 LOADING MECHANISM ASSY

Note :
Refer to
" Apply Position of Lubricant".
2
Refer to
"2.4 TRAVERSE MECHANISM
6 8 ASSY-S".
Daifree
GEM1036
To DVDM
CN151 8
8
8
12
Lubricating Oil 18 20
3
GYA1001
13
23 A 22
17
4 5
16
22 19
21
15
22
7 A
10
14
11
Lubricating Oil
GYA1001
1
9 A
22 22
LOADING MECHANISM ASSY PARTS LIST

NSP 1 LOAB Assy VWG2279 11 Loading Base VNL1917
2 Traverse Mechanism Assy-S VXX2782 12 Float Base DVD VNL1918
3 Loading Motor Assy VXX2505 13 Drive Cam VNL1919
4 Motor Pulley PNW1634 14 Gear Pulley VNL1921
5 Carriage DC Motor / 0.3W PXM1027 15 Loading Gear VNL1922
6 Flexible Cable (26P) VDA1864 16 Drive Gear VNL1923

7 Connector Assy 2P VKP2253 17 SW Lever VNL1925
8 Float Rubber VEB1327 18 Clamper Plate VNE2251
9 Belt VEB1330 19 Bridge VNE2252
10 Stabilizer VNE2253 20 Clamper VNL1924
21 Screw JGZ17P028FMC
22 Screw Z39-019
23 Tray VNL1920
6
DV-545, DV-444-S, DV-444-K
Apply Position of Lubricant
Lubricating Oil
GYA1001
Around the shaft
No. 11
Loading Base
Lubricating Oil
GYA1001
Lubricating Oil
No. 13 Lubricating Oil GYA1001
Drive Cam GYA1001
No. 13
Rear View Top View Drive Cam
Inner side of a ditch Inner side of a ditch
Lubricating Oil Lubricating Oil
GYA1001 GYA1001
No. 23 Daifree No. 23 Daifree

Tray GEM1036 Tray GEM1036
Concave of unevenness Concave of unevenness
Inner side of a ditch

Daifree
GEM1036
Top View Bottom View

Side of the rib
Concave of unevenness
Daifree
Daifree GEM1036
GEM1036
7
DV-545, DV-444-S, DV-444-K
2.4 TRAVERSE MECHANISM ASSY-S
17 (Torque : 0.12 0.01 Nm)
12 Silicone Adhesive
GEM1037
8
3
18
18
10 7
18 10
14
9
1 6
19
Silicone Adhesive
GEM1037
4 (Adjustment Screw) 17
16
13 4 (Adjustment Screw) (Torque : 0.12 0.01 Nm)
5 Screw Tight 15
GYL1001
5 Silicone Adhesive
GEM1037
17 (Torque : 0.12 0.01 Nm)
16
2
11
TRAVERSE MECHANISM ASSY-S PARTS LIST

1 Spindle Motor VXM1088 9 Joint Spring VNC1019

(or VXM1089) 10 Support Spring VNC1020
2 Stepping Motor VXM1090 NSP 11 Mechanism Chassis VNE2248
(CARRIAGE) (or VXM1091) 12 Slider VNL1811
3 Pickup Assy-S OXX8003 13 Spacer VNL1913
4 Skew Screw VBA1080 14 Joint VNL1914

5 Skew Spring VBH1335 15 FFC Holder VNL1915
6 Guide Bar VLL1514 16 Screw BBZ20P050FZK
7 Sub Guide Bar VLL1515 17 Screw OBA8009
8 Hold Spring VNC1017 18 Screw PMA26P100FMC
19 Damper Sheet VEB1335
8
DV-545, DV-444-S, DV-444-K
9
1 2 3 4
DV-545, DV-444-S, DV-444-K
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM
A
IC712
B DVDM ASSY MSM51V17805D-60TS
16M DRAM
CN151
(26P) (26P) (RF) (RF) (RF)
RFO (VD) (VD)
Spindle RF RF 54 170
11 16 3 DSP RF ROMXA SD0-SD7
Motor 46 112 57-60
20 B1
7 B1
6 IC101 BH (RF) (AD) 63-66
B2 B2 LA9701M 56
21 6 7 PH
B3 B3 RF IC 57
15 12 8
42
FE IC701 111
CDDATA
B4 B4 PE5108A
16 11 9 TE 33M 4
PICKUP 35
DVD Decoder
ASSY 16M 107
BY Chip
(RF)
(AD)
32 33 30 31 39 3
T DRV T DRV
25 2 12
T RTN T RTN IC351 3
FDO
47 IC201
24 3 13
F DRV F DRV M56788AFP TDO LC78652W
B 23 4 9 FTS Driver 20 48
26
F RTN
1
F RTN
10
Servo DSP IC
35 34 31 32 15 14 46 14
CN1 CN3 CN61

(12P) (17P) (17P) 16M
H1+
9 9 9 9
H1-
8 10 10 10
7 11
H2+
11 11
IC601 IC603
SPDO
H2- 21 PD6345A VYW1852
6 12 12 12
H3+ System Control 8M Flash Memory
5 13 13 13
H3-
4 14 14 14 57 105
X48/44
LODPOS
ST1+
3 1 1 IC251
ST1-
4 2 2 BA6664FM
M 2 4
ST2+
4 Spindle
ST2-
Stepping 1 5 5 Driver 27M 16M
Motor (for IC801) (for IC201, IC701)
(Carriage) CN2
(4P)
3 13
C SSIB ASSY
CONTROL
X48/44 IC481 33M

14 BU2288FV 15 (for IC701)
Clock Generator
CN602 CN601 CN51 10 9
(2P) (5P) (5P)
C LOD- LOD- 22/24M 36/16M
2 1 1
- + LOD+ LOD+ (for IC211) (for IC801)
M 1 2 2 V+5S V+5V V+5D V+12D V+12M
Loading
Motor SW2 LODPOS V+3D
Assy 4 4 SW+5 V12M
V3VD
S101 V+6M
Loading CN31 (2/2)
Position (30P)
Switch 28,30 29 21,23 22
A LOAB ASSY CN101

(14P)
CN101
(14P)
1,3 2 8,10 9
CN102 (2/2)
(30P)
CN1 -27V -27V
(2P) 14 1
EV+5V EV+5V
LIVE 1 10 5
AC IN F1 +6V
CONTROL
8 7 V+6M
NEUTRAL 2 JA150
+12V V+12V
6 9
+5V CONTROL
4 11 V+5V
SEL IR
EV+5V
IR
-27V
+3.3V
2 13 V+3V
CN104
(16P)
16 15 5 1 3 2
POWER
H SUPPLY CN101
1 2 12 16 14 15
F
SEL IR
(16P) E+5V
UNIT FLKB
IR
-27V
D ASSY FLAC2
CONTROL
FLAC1
IR101
Remote
G KEYB ASSY Receiver
Unit
CN201 CN102
(4P) (4P)
IC101
KEY SW PE5251A V101 VAW1063
KEY SW FL Control IC FL Tube
10
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
(RF) (VD) (C)
: RF SIGNAL ROUTE : VIDEO DATA SIGNAL ROUTE : C SIGNAL ROUTE
(AD) (R)
: AUDIO DATA SIGNAL ROUTE : VIDEO SIGNAL ROUTE : R SIGNAL ROUTE
(V) (G)
: AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : G SIGNAL ROUTE
(D) (Y) (B)
: AUDIO (DIGITAL) SIGNAL ROUTE : Y SIGNAL ROUTE : B SIGNAL ROUTE
A
CN31 (1/2) CN102 (1/2)
(30P) (30P) JA601
DOUT0 DOUT (D)
5 26 OPTICAL
(D) (D) (D)
DV-545 Only DIGITAL
IC805 (D)
IC807 COAXIAL
MB81F161622C-80FN
(D)
16M SDRAM PD0274A Q601 JA602
AQE IC211
PCM1742KE
28 28 192kHz, 24bit IC231
(VD) 2ch DAC
DOUT0 (D) BA4560F JA201
74 CN32 CN106
(30P) (30P) 7 L
149,150,
152-155, ADA0A ADATA0
68 7 7 2 AUDIO
158,159
22/24M 8
22/24M 2 2 16 R
95-98, PD0-PD7
48
IC801 100-103
M65774BFP (VD)
MPEG2 Decoder
AV-1
64 55 93
27M
36/16M 27M
(VD)
B
(Y)
JA401
Y
C S VIDEO
Cr/R Q911 Cr/R Cr/R (R) (C)

24 29 29 13
Y/G Y/G Y/G (Y) V (V)
28 Q912 27 27 9 27 V COMPOSITE
(VD) Cb/B (B) Y (Y)
25 Q913 25
Cb/B
25
Cb/B
11 23 JA402
C (C)
2-9 25
Cr/R V
V Q901 V V (V) 16 7
35 26 26 2
C
27M Y Q902 Y Y (Y) 20 Y/G 3
48 33 30 30 6 Cb/B Y
C Q903 C C (C) 18 5
29 28 28 4 AUDIO_L
16
IC861 IC411 AUDIO_R
18
ADV7172KST MM1540BF (R) R
13
Video Encoder 6ch Amp. (G) G
Driver with LPF 9
(B) B
11
CN405
(19P)
CN701 JA701
(19P) DV-545 Only (21P)
4
AUDIO_L
Relay
RY702 DV-545 Only 3 L OUT
AUDIO_R RY701
2 Relay 1 R OUT
IC801 (V/Y)
V (V) (V)
13 4 MM1507XN (V/Y) 19 V/Y OUT
Y (Y) (Y) 2
15 6 15 R/C OUT
Relay RY803
DV-545 (R/C) D
C (C) 11 G OUT
17 6 RY801 (R/C) Only (R/C) (G)
R (R) 2 Relay (B)
7 4 7 B OUT
(V) (V)
11
G (G) DV-545 Only (G) (G)
DV-545
9
B (B) IC802 (B)
Relay RY802
DV-545 3 L OUT Only
MM1505XN Only
(B) 1 R OUT
19 V OUT
(V)
JA702
E SRCB ASSY (21P)
11
5 6 7 8
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.2 LOAB, SSIB ASSYS and OVERALL WIRING DIAGRAM

A
FLKB ASSY
F (DV-545 : VWG2283) G KEYB ASSY
(DV-444-S, K : VWG2282) (DV-545 : VWG2291)
(DV-444-S, K : VWG2290)
D D 1/3- D 3/3
JACB ASSY
(DV-545 : VWV1843)
(DV-444-S, K : VWV1842)
D
E
SRCB ASSY
(DV-545 : VWV1848)
(DV-444-S, K : VWV1847)
JA701 JA702
12 DV-545 ONLY
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
(RF)
: RF SIGNAL ROUTE
(F) A
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
H (S)
: SLIDER SERVO LOOP LINE
POWER SUPPLY
POWER CORD
UNIT WYXJ, WYXQ, WYXQ/FR/GR : ADG1154
WVXJ, WVXQ : ADG1156
(VWR1340)
AC110-127V, 220-240V
50/60Hz
PICKUP ASSY-S (OXX8003)
(RF) (RF) (RF) (RF)
(F) (F)
(F) (F)
(T) (T)
(DV-444-S, K : VWS1487)
(T) (T)
(F) (F)
B B 1/4- B 4/4
(DV-545 : VWS1488)
(F) (F)
(F) (F) (F)

(T) (T) (T)
(T) (T) (T)
DVDM ASSY
(F) (F) (F)
CN1 SPINDLE MOTOR

VKN1272 : VXM1088
(S) (S)
(S) (S)
(S) (S)
(S) (S)
STEPPING MOTOR
CN3 CN2 (CARRIAGE)
VKN1277 VKN1264 : VXM1090
SSIB ASSY
C (VWG2292)
S101
: VSK1011
D
CN602
S2B-PH-K LOADING
MOTOR
ASSY
CN601 : VXX2505
S5B-PH-K
A LOAB ASSY (VWG2279)

A C 13
5 6 7 8
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.3 DVDM ASSY (1/4) B 1/4 DVDM ASSY

B 2/4 (DV-545 : VWS1488)
A
(DV-444-S, K : VWS1487)
B 2/4
B 2/4
(V) (V)
(V)
2
1
(RF)
(A) (A)
(RF)
(V)
(F)
(F)
B
B 2/4 (A)
DV-444-S, K
(F) ONLY
(F)
4
(T)
(T)
(T)
(T)
DV-545
ONLY
B 2/4
B 2/4
DV-444-S, K
ONLY
B 2/4
C DV-545
ONLY
B 2/4,3/4
PICKUP ASSY
(RF)
(F)
(F)
(T)
B 2/4
DV-545
(T) B 2/4 ONLY
(F)
(F)
(S)
(F)
(T)
(T)
(F)
(S)
A
D
CN601 (F)
(T)(T)
(T) C
B 2/4 (F) CN3
(F)
(T)(T)
(F)
(F) (T)
B 1/4
(F)
14
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
R332 C314
DV-444-S,K DV-545 : 470
R328
DV-545 : 15p
DV-444-S, K : 330 DV-444-S, K : 22p R310
ONLY DV-545 : 1k
DV-545 IC304 DV-444-S,
DV-545 : TC7SZU04F
K : 1.8k DV-545 : 82k
DV-444-S, K : 47k B 3/4 A
ONLY DV-444-S, K : TC7SHU04F
R312
(RF)
IC304 : RF SIGNAL ROUTE
DV-545 : 10k
DV-444-S, K : 15k (V)
R336 : RF (VIDEO) SIGNAL ROUTE
B 3/4 DV-545 : 3.3k
DV-444-S, K : 2.2k (A)
: RF (AUDIO) SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
(F)
R314 : FOCUS SERVO LOOP LINE
DV-545 DV-545 : 22k
DV-444-S, K : 10k
(T)
ONLY : TRACKING SERVO LOOP LINE
R336 (S)
(V) DV-545 : 100k DV-545 : SLIDER SERVO LOOP LINE
DV-444-S, K : 0 ONLY
C322
DV-545 : 0.01
DV-444-S, K : 18p
(V) (V) DV-444-S, K

ONLY
B 2/4
B
DV-545 : 10k
FV-444-S, K : 33k
6
B 2/4
(AD)
B 3/4
(T) (T)
(F) (F)
5
(A)
C
(A)
(F) (F)
B 2/4 (T) (T)
B 3/4
B 2/4,3/4
8 9
7 10 11
B 2/4
D
B 3/4
B 3/4
5 6 7
B 1/4
8
15
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.4 DVDM ASSY (2/4)

A B 2/4 DVDM ASSY
(DV-545 : VWS1488)
(DV-444-S, K : VWS1487)
VYW1852
B 1/4
B 3/4
B 3/4
B 1/4
B 1/4
B 1/4,3/4
B 3/4
B
B 1/4
B 4/4
B 1/4
SH5
C
B 1/4
D
B 4/4
B 4/4
B 1/4 B 1/4
B 4/4 SH5
16 B 2/4 1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
A
B 3/4
B 3/4
B 3/4
B 1/4
B 3/4 B 1/4
VTL1078
B 4/4
B
(D)
: AUDIO (DIGITAL) SIGNAL ROUTE
B 3/4
B 1/4
D 1/3
CN102
(D) (D)
(D)
B 3/4 D
B 3/4
: The power supply is shown with the marked box.
5 6 7
B 2/4 8
17
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.5 DVDM ASSY (3/4)

A
DV-444-S, K
B 3/4 DVDM ASSY
DV-444-S, K
ONLY (DV-545 : VWS1488)
ONLY
DV-545 (DV-444-S, K : VWS1487)
ONLY DV-545 ONLY
B 1/4
DV-444-S, K DV-545 B 2/4
ONLY ONLY
B 4/4
DV-545 : 220/4 DV-444-S, K
DV-444-S, K : 100/16 ONLY
BY-5
IC712
DV-545 : MSM51V17805D-60TS
DV-444-S, K : MNR4800DJ7
B 1/4
DV-545
ONLY
B 2/4
B
B 2/4
(VD) (V)
(VD)
B 1/4
B 1/4
B 2/4 B 1/4
C
B 2/4 (V) (V)

B 1/4
B 2/4
(AD)
B 1/4
B 2/4
B 2/4 B 1/4
(AD)
B 2/4
B 1/4
18 B 3/41 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
(V)
: RF (VIDEO) SIGNAL ROUTE
(VD)
: VIDEO DATA SIGNAL ROUTE
(AD)
: AUDIO DATASIGNAL ROUTE
: AUDIO SIGNAL ROUTE
(D)
: AUDIO (DIGITAL) SIGNAL ROUTE
B
(VD)
B 2/4
B 4/4
(VD) (VD)
(VD)
B 4/4
C
(D)
(D)
B 2/4
B 2/4
B 2/4
B 2/4
5 6 7
B 3/4 8
19
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.6 DVDM ASSY (4/4)

A
(V) (V)
B 3/4
(Y)
B 2/4
(Y)
(C) (C)
(V)
(Y)
(C)
(R)
(V)
(Y)
(VD) (VD)
(C)
(G) (G)
(R)
D (B)
(B)
B 2/4
20 B 4/4
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
B 4/4 DVDM ASSY (VD)

: VIDEO DATASIGNAL ROUTE
A
(DV-545 : VWS1488) (V)
(DV-444-S, K : VWS1487) (Y)
: V SIGNAL ROUTE
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(R)
: R SIGNAL ROUTE
(G)
: G SIGNAL ROUTE
(B)
: B SIGNAL ROUTE
DV-545 ONLY
B 3/4
B
B 2/4
IC807
PD0274A
(AQE)
DV-444-S, K
(V) ONLY
(V) B 2/4
B 3/4
B 3/4
(V)
(Y) (Y)
(Y) (Y)
(R) (R) C
(C) (C)
(G) (G)
(V) (V)
(C)
(B) (B)
(R)
(R)
(G)
(R)
D 3/3
CN106
(B)
(G)
(G)
B 2/4
(B) D
5 6 7
B 4/4
8
21
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.7 JACB ASSY (1/3)

A
D 1/3 JACB ASSY

(DV-545 : VWV1843)
(DV-444-S, K : VWV1842)
CONTROL
INPUT
CN101
G CN101
C
B 2/4 CN31
(D)
D 3/3
D 3/3
D 3/3
(D)
D : AUDIO (DIGITAL) SIGNAL ROUTE
22 D 1/3
1 2 3 4
DV-545, DV-444-S, DV-444-K
23
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.8 JACB ASSY (2/3)

A
D 2/3 JACB ASSY

D 3/3 (DV-545 : VWV1843)
(DV-444-S, K : VWV1842)
B
1 3 5
24 D 2/3
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
D 3/3
D 3/3
5 6 7
D 2/3
8
25
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.9 JACB ASSY (3/3) D 3/3 JACB ASSY

D 2/3 (DV-545 : VWV1843)
A
(DV-444-S, K : VWV1842)
(D) (D)
D 1/3 (D) (D)

B 4/4 CN32
(D)
(D) (D)
(V)
(V) (V) (V)
B (C)
(C) (C) (C)
(Y)
(Y) (Y) (Y)
(G) (G)
(B)
(G)
(R)
(B)
(R) (R)
(G)
(G)
(R)
(B)
(R)
C (B)
(R)
(R)
(B)
(B)
(B)
D
(G)
(G)
(G)
26 D 3/3
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K

(V) (R)
: V SIGNAL ROUTE : R SIGNAL ROUTE
(Y) (G) A
: Y SIGNAL ROUTE : G SIGNAL ROUTE
(C) (B)
(C) : C SIGNAL ROUTE : B SIGNAL ROUTE
(D)
(V) : AUDIO (DIGITAL) SIGNAL ROUTE : AUDIO SIGNAL ROUTE
(Y)
D 1/3 (V) (V)

V+8V
D441 COMPOSITE
1SS355 VIDEO
D 1/3
(V)
D442 OUTPUT
1SS355
D432
1SS355
(Y) (Y)
D435 (Y)
1SS355
7 (C) S TERMINAL
OUTPUT
8 (C) (C)
(V) (V)
(V)
6
(C) (C) (C) B
D436
(Y) 1SS355
(Y) (Y)
D431
1SS355
(G) (G) 8
(B) (B)
(R) 10
(R)
9
(G)
(B) (R)
(C) (C)
(Y) (Y)
(V) (V)
(G) (G)
(B) (B)
E
CN701
(R) (R)
D
D 2/3
D 2/3
D 1/3
5 6 7
D 3/3 8
27
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.10 SRCB ASSY

A
E
SRCB ASSY
(DV-545 : VWV1848)
(DV-444-S, K : VWV1847)
B
D 3/3 CN405
(R) (R)
(B) (B)
(G) (G)
(R)
(C)
(V)
(Y)
(B)
(C)
(R/C)
(G)
(R/C)
C (R)
(B) (B)
(V)
(Y)
(Y)
(V/Y)
(V)
(G) (G)
(V)
(V/Y)
D DV-545 (V/Y)
ONLY
(V) (V)
28 E
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
(V) (R) A
: V SIGNAL ROUTE : R SIGNAL ROUTE
: The power supply is shown with the marked box. (Y) (G)
: Y SIGNAL ROUTE : G SIGNAL ROUTE
(C) (B)
: C SIGNAL ROUTE : B SIGNAL ROUTE
DV-545 : AUDIO SIGNAL ROUTE
ONLY
1SS355
DV-444-S, K
ONLY
(B)
DV-545
ONLY
(G) B
(B)
(R/C)
(V/Y)
DV-444-S, K DV-545
ONLY ONLY
(R/C)
DV-444-S, K
ONLY
(V/Y)
DV-545
ONLY
DV-545
ONLY
(R/C)
(B)
(R/C) (R/C)
DV-444-S, K DV-545
(G)
C
ONLY ONLY
(B) (B) DV-444-S, K

ONLY (B)
(V)
DV-545
(V/Y)
ONLY DV-545
(G) ONLY
(V)
(G)
DV-444-S, K
ONLY (G)
(V/Y) (V/Y)
(V/Y)
(V/Y) (V) (V)
D
(V)
DV-545
ONLY
(V)
(V)
5 6 7
E
8
29
1 2 3 4
DV-545, DV-444-S, DV-444-K
3.11 FLKB and KEYB ASSYS

A
F FLKB ASSY (DV-545 : VWG2283)
(DV-444-S, K : VWG2282)
DV-545 DV-444-S, K
ONLY ONLY
DV-545 DV-444-S, K
ONLY ONLY DV-545
ONLY
DV-545
ONLY
30 F1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
G KEYB ASSY (DV-545 : VWG2291) A
(DV-444-S, K : VWG2290)
DV-545
ONLY

FLKB ASSY B
S101 : 8 (PAUSE)
S102 : 7 (STOP)
S203 : 3 (PLAY)
KEYB ASSY
S103 : (FWD)
Remote Control
IR Signal S104 : 4 1 (REV)
Receiver Unit S105 : Legato PRO (DV-545 ONLY)
S201 : 3 (PLAY)
S202 : (STANDBY/ON)
D 1/3
CN104
5 6 7
F G 8
31
B
A
D
C
32
1
1
H
H POWER SUPPLY UNIT (VWR1340)
NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) UNIT
In case of repairing, use the described parts only to prevent an accident.
Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Unit is repaired.
Please take care to keep the space, not touching other parts when replacing the parts.
C81
CN1 F101 P101 CN101

REK1102 D12 D81 D82 T1 D102 AEK7063
L1 D71
6 12V
LIVE 2.5A R71 800mA
D83 D407
R2 R84 R85 D111 Q410
Q81
C105
C1 C2 R1 C106
2
2
Z1
AC IN
Q71
3.12 POWER SUPPLY UNIT
NEUTRAL R414
D13
C410
D14
D406
DV-545, DV-444-S, DV-444-K
R73
R407 8 6V
P102 A
D11 D103 AEK7066 L101 D112
R83 R82
BEA3 C5
C5 C82 R72 10 EV5V
R74
1.6A
R408 D405
C109
D104 Q411
C107
IC102 R409
D72 4 SW5V
D7 R7 C110
R402
C10 D8 11 PO CONT
R19 Q20
Q1 C411
R6 R22 D404
D105 IC103
D9
D4 2 SW3.3V
C21 D25
R20 Q412 R303 D 1/3
3
3
C8
C111 R420
C108 CN101
R9 D6
D23 R410 PC2
C22 B
R5 R12 1 GND
R11 R401
D109
BEA1
R17 C301
C112
R24 R25 D108
D5 PC1 R10 D107 C303
Q2 14 27V
PC2 D301 R103
D24 R304
C9 R8 C11 R307 R104
BEA2 R23 BEA401 R301
GND 12 FLAC (B)
C302
C7
R403 3
Q402 GND
A 5 GND
R302
Q401 D304 7 GND
R201 R203 R404 R405
4
4
9 GND
D402 D403
PC1 R202 13 FLAC (A)
VR201
R205
C201
IC201 R204
B
DV-545, DV-444-S, DV-444-K
WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
B DVDM ASSY D JACB ASSY

Measurement condition : No. 1 to 4 and 6 to 11 : MJK1, Title 1-chp 1 Measurement condition : No. 1 to 5 : DVD-REF-A1, T1-Chap.1
No. 5 : CD, ABEX-784 Track 1 No. 6 to 10 : DVD-REF-A1, T1-Chap.19
Foot of R104 (RF) TP209 (FG) IC211 - pin 2 (ADATA) IC411 - pin 27 (V)
1 V: 100mV/div. H: 0.2sec/div.
7 V: 1V/div. H: 5msec/div.
1 V: 1V/div. H: 500nsec/div.
7 V: 1V/div. H: 10sec/div.
GND
TP117 (RFO) Foot of R261 (FPWM) IC211 - pin 7, 8 (AUDIO L, R) IC411 - pin 20, 23 (G)
2 V: 500mV/div. H: 0.1sec/div.
8 V: 1V/div. H: 5msec/div. 2 V: 1V/div. H: 50sec/div.
GND
Foot of R262 (VPWM) IC211 - pin 1 (BCK) IC411 - pin 18 (B)

3 9 V: 1V/div. H: 5msec/div. 3 V: 1V/div. H: 100nsec/div.
TP122 (Tracking Error) Foot of R263 (PPWM) IC211 - pin 3 (LRCK) IC411 - pin 16 (R)
4 (AI-Inner Tracking Off)
10 V: 1V/div. H: 5msec/div. 4 V: 1V/div. H: 5sec/div.
V: 500mV/div. H: 2msec/div.
IC201 - pin 39 (EFM before slice) Foot of R264 (RPWM) IC211 - pin 16 (MCK)
11 V: 1V/div. H: 5msec/div. 5 V: 1V/div. H: 20nsec/div.
GND
IC201 - pin 1 (EFM) IC411 - pin 25 (C)

6 V: 1V/div. H: 0.2sec/div. 6 V: 1V/div. H: 10sec/div.
GND
33
DV-545, DV-444-S, DV-444-K
34
1 2 3 4
DV-545, DV-444-S, DV-444-K
4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS : A
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E
B C E B C E SIDE A
Transistor
B C E with resistor
D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B
Resistor array
B
3-terminal
regulator
4.1 LOAB and SSIB ASSYS
A LOAB ASSY A LOAB ASSY
(VNP1836-B) (VNP1836-B)
C
M
LOADING
B CN51
MOTOR
ASSY
C SSIB ASSY C SSIB ASSY
(VNP1820-B) (VNP1820-B)
M M
B CN61 STEPPING SPINDLE
MOTOR MOTOR
D
(CARRIAGE)
SIDE A SIDE B
1 2 3
A C 4
35
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.2 DVDM ASSY

D CN102 PICKUP ASSY
A
B DVDM ASSY
Q601
Q571
IC608
IC302
IC612
IC601 IC261 IC304
IC303
IC712
B
Q141
IC481 Q111 Q117
Q108
Q107
IC451
Q118 Q109
Q116
Q115
Q114
IC281
IC805 IC806 Q102
IC201
IC861
IC881
IC351
Q911 Q913 Q902
Q922
Q923
(DV-545 : VNP1822-A)
(DV-444-S, DV-444-K : VNP1823-A)
D
D CN106 A CN601 C CN3
SIDE A
36 B 1 2 3 4
1 2 3 4
DV-545, DV-444-S, DV-444-K
B DVDM ASSY A
IC603
IC701 IC299
Q542
Q543
B
Q106
Q142
Q103
IC101
Q171
Q271
Q112
IC271 Q281
IC111 IC801
IC291 Q292
Q130 Q241
C
IC807
IC251
Q901 Q903 Q912
Q921
(DV-545 : VNP1822-A)
(DV-444-S, DV-444-K : VNP1823-A)
SIDE B
1 2 3
B
4
37
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.3 JACB ASSY

A
D JACB ASSY
F
CN101
B
CN31
B
CN32
E
CN701
38 D 1
IC571
IC411
2
IC311 IC401 IC302
IC301 IC211
3 4
IC325 IC331
5 6 7 8
DV-545, DV-444-S, DV-444-K
SSY A
SIDE A
(VNP1820-B)
H
CN101
IC331
5
IC231 IC351
6
IC371
7
Q291 IC201
D
8
39
1 2 3 4
DV-545, DV-444-S, DV-444-K
A
D JA
SIDE B
(VNP1820-B)
Q601 IC602 Q301-Q303 IC351 IC231 Q272-Q274 Q351 Q3

Q391-Q397 IC371 Q334-Q337 Q241 Q331 Q251 I
Q399 IC331
40 D
1 2 3 4
5 6 7 8
DV-545, DV-444-S, DV-444-K
A
D JACB ASSY
74 Q351 Q352 Q276 Q211 IC211 Q321 IC311 IC180 Q541 Q551 Q531
Q331 Q251 IC325 Q261-Q264 IC301 IC221 Q314 Q501 Q511 IC571
IC331 Q521 IC411 Q572 Q571
5 6 7
Q445-Q448
D
8
41
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.4 SRCB ASSY

A D CN405
E SRCB ASSY
(VNP1820-B)
Q801 Q802
SIDE A
E SRCB ASSY
C
D
(VNP1820-B)
Q754 Q755 IC802 IC801 Q752 Q751
Q753
SIDE B
42 E 1 2 3 4
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.5 FLKB ASSY
F FLKB ASSY F FLKB ASSY A
D
CN104
IC102
IC101
(DV-545 : VNP1832-A) (DV-545 : VNP1832-A)

(DV-444-S, DV-444-K : VNP1833-A) (DV-444-S, DV-444-K : VNP1833-A)
G
SIDE A CN201 SIDE B
1 2 3
F
4
43
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.6 KEYB ASSY

A
G KEYB ASSY G KEYB ASSY
C
(DV-545 : VNP1834-A)
(DV-444-S, DV-444-K : VNP1835-A)
F
CN102 SIDE A SIDE B
44 G
1 2 3 4
1 2 3 4
DV-545, DV-444-S, DV-444-K
4.7 POWER SUPPLY UNIT

AC IN
H POWER SUPPLY UNIT A
Q2 Q71
Q1
Q20
IC201
C
VR
201
IC103
Q401
IC102
D
Q402 CN101
Q410
Q412 Q411 D
SIDE A
1 2 3
H
4
45
DV-545, DV444-S, DV-444-K
5. PCB PARTS LIST
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 56 101 561 ........................................................ RD1/4PU 5 6 1 J
47k 47 103 473 ........................................................ RD1/4PU 4 7 3 J
0.5 R50 ..................................................................................... RN2H R 5 0 K
1 1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k 562 101 5621 ...................................................... RN1/4PC 5 6 2 1 F
LIST OF HOLE PCB ASSEMBLIES

Part No.
DV-545 DV-444-S DV-444-K
Mark Symbol and Description WYXQ, WYXQ, Remarks
WYXJ,
WYXQ/FRGR, WYXQ/FRGR,
WVXJ
WVXQ WVXQ
NSP Loading Mechanism Assy VWT1188 VWT1188
NSP LOAB Assy VWG2279 VWG2279
DVDM Assy VWS1488 VWS1487
NSP JSMB Assy VWM2084 VWM2083

SSIB Assy VWG2292 VWG2292
JACB Assy VWV1843 VWV1842
SRCB Assy VWV1848 VWV1847
NSP FLKB Assy VWG2283 VWG2282

NSP KEYB Assy VWG2291 VWG2290
POWER SUPPLY Unit VWR1340 VWR1340
D JACB ASSY
Although VWV1843 and VWV1842 are different in part number, they consist of the same components.
E SRCB ASSY
VWV1848 and VWV1847 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
VWV1848 VWV1847
D701 1SS355 Not used
C701, C702, C816-C818 CKSRYF104Z25 Not used
C704, C706 CCSRCH391J50 Not used
C815 CEAT471M6R3 Not used
RY701, RY702, RY801-RY803 VSR1016 Not used
R701, R703 RS1/16S471J Not used

R705, R707, R711, R712, R804, R829, R864 RS1/16S0R0J Not used
R866 RS1/16S0R0J Not used
R821 RS1/16S75R0F Not used
R851-R853, R862, R865, R867, R869 Not used RS1/16S0R0J
JA702 RGB Connector VKB1157 Not used
46
DV-545, DV444-S, DV-444-K
B DVDM ASSY
VWS1488 and VWS1487 are constructed the same except for the following :
Part No.
VWS1488 VWS1487
IC271 TC74HC4053AFT Not used
IC281 BA4510F Not used
IC303 TC7SZU04F Not used
IC304 TC7SZU04F TC7SHU04F
IC712 MSM51V17805D-60TS MNR4800DJ7
IC807 PD0274A Not used

Q271, Q281 DTC114EUA Not used
D303 KV1470 Not used
C271-C274 CKSRYB223K50 Not used
C275 CKSRYB102K50 Not used
C279, C285, C828, C830 CKSRYF104Z25 Not used

C281, C282 CCSRCH5R0C50 Not used
C283, C284, C899 CCSRCH470J50 Not used
C286 CCSRCH680J50 Not used
C314 CCSRCH150J50 CCSRCH220J50
C322 CKSRYB103K50 CCSRCH180J50

C324 CCSRCH331J50 Not used
C329 CKSRYF105Z10 Not used
C741 CEV221M4 CEV101M16
R3, R622 Not used RS1/16S103J
R4 RS1/16S103J RS1/16S333J
R215, R273, R321, R712, R763, R765, R767 Not used RS1/16S0R0J
R771, R825-R827 Not used RS1/16S0R0J
R275, R281-R284, R290 RS1/16S472J Not used

R287 RS1/16S1002F Not used
R310 RS1/16S823J RS1/16S473J
R312 RS1/16S103J RS1/16S153J

R314 RS1/16S223J RS1/16S103J
R328 RS1/16S102J RS1/16S182J
R329 RS1/16S332J RS1/16S222J
R332 RS1/16S471J RS1/16S331J
R335 RS1/16S682J Not used

R336 RS1/16S104J RS1/16S0R0J
R713, R761, R764, R766, R768, R772 RS1/16S0R0J Not used
R822, R823, R824 RS1/16S220J Not used
NSP PC Board DVDM VNP1822 VNP1823
F FLKB ASSY
VWG2283 and VWG2282 are constructed the same except for the following :
Part No.
VWG2283 VWG2282
R147, R158 Not used RS1/16S0R0J
R148, R157 RS1/16S0R0J Not used
PC Board FLKB VNP1832 VNP1833
47
DV-545, DV444-S, DV-444-K
G KEYB ASSY
VWG2291 and VWG2290 are constructed the same except for the following :
Part No.
VWG2291 VWG2290
D202 SLR-343DC Not used
S105 ASG7013 Not used
PC Board KEYB VNP1834 VNP1835
PCB PARTS LIST FOR DV-545/WYXJ UNLESS OTHERWISE NOTED

COILS
A LOAB ASSY L304 LCYA1R5J2520
SWITCH L481 CHIP BEAD VTL1084
L489 CHIP BEAD VTL1078
S101 VSK1011
CAPACITORS
OTHERS
C480,C481,C612 CCSRCH100D50
CN602 KR CONNECTOR S2B-PH-K C152 CCSRCH101J50
CN601 KR CONNECTOR S5B-PH-K C104-C108,C314 CCSRCH150J50
PC BOARD LOAB VNP1836 C151 CCSRCH270J50
C324,C391,C392 CCSRCH331J50
C146 CCSRCH390J50
B DVDM ASSY C122,C123
C116,C134,C283,C284,C297
CCSRCH391J50
CCSRCH470J50
SEMICONDUCTORS C899 CCSRCH470J50
IC861 ADV7172KST C145,C241 CCSRCH560J50
IC451 BA25BC0FP
IC261,IC281,IC302 BA4510F C281,C282 CCSRCH5R0C50
IC251 BA6664FM C286 CCSRCH680J50
IC481 BU2288FV C117,C360 CCSRCH681J50
C124 CCSRCH820J50
IC101 LA9701M C129,C149,C201,C205,C254 CEV101M16
IC201 LC78652W
IC351 M56788AFP C358,C368,C369,C401,C403,C410 CEV101M16
IC801 M65774BFP C407,C472,C864 CEV101M16
IC805 MB81F161622C-80FN C113,C139 CEV220M16
C142,C405,C454,C715,C741 CEV221M4
IC712 MSM51V17805D-60TS C111 CEV470M6R3
IC807 PD0274A-TFB
IC601 PD6345A C140,C223,C224,C264,C312 CKSQYB105K10
IC701 PE5108A C475-C477 CKSQYB105K10
IC111,IC271 TC74HC4053AFT C209,C211,C216,C275,C313 CKSRYB102K50
C351 CKSRYB102K50
IC612 TC74VHC125FT C133,C136,C203,C220,C225 CKSRYB103K50
IC608 TC74VHCT125AFT
IC303,IC304 TC7SZU04F C239,C261,C320-C322,C330 CKSRYB103K50
IC603 VYW1852 C591,C619,C703,C722 CKSRYB103K50
Q109,Q901-Q903,Q911-Q913 2SA1576A C101,C103,C118,C119,C121 CKSRYB104K16
C212,C213,C227,C231 CKSRYB104K16
Q114,Q130 2SC4081 C248-C251,C255,C263,C315 CKSRYB104K16
Q107,Q111,Q115,Q241,Q271 DTC114EUA
Q281 DTC114EUA C317 CKSRYB104K16
Q101,Q102,Q106 HN1A01F C208,C210 CKSRYB222K50
Q103,Q141,Q142,Q542,Q543 HN1B04FU C271-C274 CKSRYB223K50
C266 CKSRYB224K10
Q112,Q113 HN1C01FU C206,C214,C242,C357 CKSRYB472K50
Q108 HN1K03FU
Q571 RN1911 C102,C109,C120,C130,C131 CKSRYF104Z25
Q117,Q171,Q601 RN4982 C138,C143,C148,C154 CKSRYF104Z25
D302,D303 KV1470 C157,C158,C204,C207,C215 CKSRYF104Z25
C221,C222,C226,C230,C236 CKSRYF104Z25
D601 RB501V-40 C253,C256,C258,C265,C279 CKSRYF104Z25
48
DV-545, DV444-S, DV-444-K
C285,C299,C319,C332,C353 CKSRYF104Z25
C359,C365,C366,C453,C603
C606,C608-C611,C613,C615
CKSRYF104Z25
CKSRYF104Z25
D JACB ASSY
C618,C626,C628,C631,C704 CKSRYF104Z25 SEMICONDUCTORS
C706,C708,C712,C713 CKSRYF104Z25 IC231 BA4560F
IC411 MM1540BF
C716-C718,C721,C723,C725 CKSRYF104Z25 IC302 NJM78L05A
C743,C802,C808,C811,C814 CKSRYF104Z25 IC401 NJM78L08A
C828,C830,C866,C869-C872 CKSRYF104Z25 IC211 PCM1742KE
C874,C875,C903,C913 CKSRYF104Z25
C115,C217,C328,C329,C607,C614 CKSRYF105Z10 Q273 2SA1037K
Q601 2SC2412K
C710,C711,C714,C726,C801,C809 CKSRYF105Z10 Q241,Q274 2SD2114K
C813,C816-C821,C827,C833,C843 CKSRYF105Z10 Q211,Q272,Q445,Q447 DTC114YK
Q446,Q448 PDTA124EK
RESISTORS D150,D431,D432,D435,D436 1SS355
R815,R819 RAB4C0R0J D441,D442,D471,D472 1SS355
R543,R545,R594,R631,R707 RAB4C103J D475,D476,D481,D482 1SS355
R121 RAB4C220J D281 UDZS6.2B
R123 RAB4C470J
R400,R403 RS1/10S0R0J
COIL
R341 RS1/10S101J L601 NOISE FILTER RTF1167
R126-R129,R176-R179 RS1/10S220J
R902,R905,R908,R912,R915 RS1/16S1000F CAPACITORS
R918 RS1/16S1000F
R287 RS1/16S1002F C236,C238,C286,C288 CCSRCH331J50
C150 CCSRCH470J50
R364,R369,R373,R375 RS1/16S1003F C411 CEAL101M10
R865 RS1/16S1502F C415 CEAL470M10
R289,R358,R361 RS1/16S1503F C405,C611 CEAT101M10
R288 RS1/16S2201F
R876,R878 RS1/16S4701F C605 CEAT1R0M50
C231,C237,C281,C287 CEAT470M16
R866 RS1/16S4702F C105 CEAT471M16
R870,R875 RS1/16S6800F C431,C441 CEAT471M6R3
R867 RS1/16S6801F C213,C215 CEJQ101M6R3
R357,R362,R363,R368,R372 RS1/16S6802F
R374 RS1/16S6802F C206,C211 CEJQ331M6R3
C234,C284 CEJQ470M16
R257 (1) VCN1127 C235,C285 CKSRYB272K50
R258,R259 (2.2) VCN1128 C106,C151,C212,C214,C216 CKSRYF104Z25
Other Resistors RS1/16S J C233,C239,C289,C406,C412 CKSRYF104Z25
C416,C422,C423,C425,C435 CKSRYF104Z25
OTHERS C582,C584,C586,C602,C612 CKSRYF104Z25
CN51 PH CONNECTOR S5B-PH-SM3
9007 FLEXIBLE CABLE (07P) VDA1681 RESISTORS
CN61 17P FFC CONNECTOR VKN1421
CN31,CN32 30P FFC CONNECTOR VKN1434 R234,R284 RN1/16SE2201D
CN151 26P FFC CONNECTOR VKN1790 R236,R286 RN1/16SE4301D
R273 RS1/10S182J
X481 CRYSTAL RESONATOR VSS1159 R432,R436,R442 RS1/16S75R0F
(27.000MHz) Other Resistors RS1/16S J
X601 CERAMIC RESONATOR VSS1160
(16.5MHz) OTHERS
CN101 FJ CONNECTOR 14P 14PL-FJ
CN401 4P MINI DIN SOCKET AKP7008
JA601 OPTICAL LINK OUT GP1FA550TZ
C SSIB ASSY JA201
JA150
2P PIN JACK PKB1034
REMOTE CONTROL JACK RKN1004
OTHERS
CN2 4P FFC CONNECTOR VKN1264 9001 PCB BINDER VEF1040
CN1 12P FFC CONNECTOR VKN1272 JA402 1P PIN JACK VKB1122
CN3 17P FFC CONNECTOR VKN1277 JA602 1P PIN JACK (BLK, NI) VKB1159
CN102,CN106 VKN1261
30P FFC CONNECTOR
KN401,KN601 VNF1084
EARTH METAL FITTING
49
DV-545, DV444-S, DV-444-K
E SRCB ASSY F KEYB ASSY

SEMICONDUCTORS SEMICONDUCTOR
IC802 MM1505XN D202 SLR-343DC(NPQ)
IC801 MM1507XN
Q753,Q755 2SA1037K
Q751,Q754 2SC2412K
SWITCHES
D701,D751,D805-D808 1SS355 S103-S105,S201,S202 ASG7013
RELAYS RESISTORS
RY701,RY702,RY801-RY803 VSR1016 All Resistors RS1/16S J
CAPACITORS OTHERS
C703-C706 CCSRCH391J50 CN201 FJ CONNECTOR 4P 04R-FJ
C759 CCSRCH470J50 PC BOARD KEYB VNP1834
C807 CEAT100M50
C811-C813 CEAT101M10
C814,C815 CEAT471M6R3
C701,C702,C751,C753,C754 CKSRYF104Z25
G POWER SUPPLY UNIT
C757,C758,C801,C803-C806 CKSRYF104Z25 OTHERS
C808,C816-C818,C894 CKSRYF104Z25 P101 PROTECTOR (800mA) AEK7063
P102 PROTECTOR (1.6A) AEK7066
RESISTORS F1 FUSE (2.5A) REK1102
R766 RS1/16S68R0F
R809,R813,R817,R820,R821 RS1/16S75R0F
Other Resistors RS1/16S J
OTHERS
JA701,JA702 RGB CONNECTOR VKB1157
F FLKB ASSY
SEMICONDUCTORS
IC101 PE5251A
IC102 PST3242
SWITCHES
S101,S102,S203 ASG7013
CAPACITORS
C111,C114,C118,C119 CCSRCH102J50
C102 CCSRCH470J50
C122 CEAL101M6R3
C101,C103,C106,C112,C121 CKSRYF104Z25
C131 CKSRYF104Z25
C105 CKSRYF104Z50
RESISTORS
All Resistors RS1/16S J
OTHERS
CN102 FJ CONNECTOR 4P 04P-FJ
IR101 REMOTE RECEIVER UNIT GP1U27X
V101 FL TUBE VAW1063
SPACER VEC2220
FL HOLDER VNF1122
PC BOARD FLKB VNP1832
X101 CERAMIC RESONATOR VSS1142
(5MHz)
50
DV-545, DV-444-S, DV-444-K
6. ADJUSTMENT
6.1 ADJUSTMENT ITEMS AND 6.2 JIGS AND MEASURING
LOCATION INSTRUMENTS
Adjustment Items
[Mechanism Part]
1 Tangential and Radial Height Coarse Adjustment
2 DVD Jitter Adjustment
3 Initialize the Focus Sweep Setting
[Electrical Part] Screwdriver (large) Screwdriver (medium)

Electrical adjustments are not required.
Adjustment Points (Mechanism Part) Test mode remote control

TV monitor unit (GGF1067)
Cautions: After adjustment, adjustment screw locks with the
Screw tight.
1 2 1 2
Tangential Radial
adjustment adjustment
screw screw
Precise screwdriver DVD test disc

(GGV1025)
Screw tight
(GYL1001)
51
DV-545, DV-444-S, DV-444-K
6.3 NECESSARY ADJUSTMENT POINTS

When Adjustment Points
Exchange Parts of Mechanism Assy
Mechanical ~, , ! After adjustment, screw locks

Exchange the Pickup
point with the Screw tight.
Electric
point
Exchange the Traverse Mechanism

Mechanical !
point
Electric
point
Mechanical , ! After adjustment, screw locks

Exchange the Spindle Motor point with the Screw tight.
Electric
point
Exchange PCB Assy
Exchange PC Board
Mechanical
point
SSIB, LOAB, DVDM ASSY
Electric
point

Purpose: To set the sweep which was correct with the
individual Traverse mechanism.
Be sure to perform the following step finally when replaced

Pickup, Traverse Mechanism and Spindle Motor.
ESC CLEAR
GGF1067
Test mode
remote control
unit
(It is necessary when performed adjustment procedure .)
52
DV-545, DV-444-S, DV-444-K
6.4 TEST MODE

TEST MODE: ON
ESC TEST
POWER
GGF1067
Test mode
ON remote control
unit
TEST MODE: DISC SET

CHECK
<TRAY OPEN> DVD, CD
OPEN/CLOSE DVD disc OPEN/CLOSE

(Player or Remote (Player or Remote
Control Unit) Control Unit)
DSC - &&&
TEST MODE: PLAY

<PLAY>
TV/LDP
An address is displayed
< When playback with the target address of disc (DVD)>

For example, when playback with # 30000
During PLAY +10 3 0 0 0 0 CHP/TIM Press keys in order
030000
TEST MODE: OFF
ESC
POWER
OR
GGF1067
Test mode
OFF remote control
unit
53
DV-545, DV-444-S, DV-444-K
6.5 MECHANISM ADJUSTMENT
1 Tangential and Radial Height Coarse Adjustment
START
Cautions:
Remove the servo mechanism. Because there is not a Spacer for height adjustment in
Remove a Spacer for height adjustment adjustment after the second time, will keep it at need.
attached to the back side (shaded area) (This parts is Traverse mechanism exclusive use of a model
of the Servo Mechanism (Float Base) with for 2001 years)
nippers.
7.3mm
Servo Mechanism
Float Base
Put a spacer between a Tangential (or Radial) adjustment
screw and Mechanism Base and turn each screw to adjust
the height. (Refer to "6.1 ADJUSTMENT ITEMS AND
LOCATION".)
Spacer for Height adjustment

Note:
Turn the Short switch to Short side when Turn a flat side
removing the Pickup Flexible Cable. into bottom
(Refer to "7.1.6 DISASSEMBLY".)
54
DV-545, DV-444-S, DV-444-K
2 DVD Jitter Adjustment

Playback method of inner and outer address for the purpose is refererd to "6.3 TEST MODE". Use disc: GGV1025
Jitter indication of the monitor is refererd to "7.1.3 TEST MODE SCREEN DISPLAY".
START
Mechanism Assy
Test mode Play the DVD test disc
Play the DVD test disc Adjust the Tangential at inner track
at outer track Adjustment Screw so that (around #30000)
(around #200000) jitter becomes minimum.
J4 : Min
Mechanism Assy
Adjust the Radial

Adjustment Screw so that
jitter becomes minimum.
J4 : Min
J4 : - - - -
Player
Play the DVD test disc
at outer track
Monitor (around #200000)
Mechanism Assy
Readjust the Tangential

CHECK Adjustment Screw so that
Turn the POWER OFF in Confirm the error rate that is jitter becomes minimum.
case of NG once, and displayed "OK"
perform the adjustment NG
once again. (Example ER (av): 2.5e - 5-*OK )
J4 : Min
K
O
If error rate is OK, Disc playback normally.

locks a root of The measurement of block error rate
tangential and radial ESC
adjustment screws with ESC 5
the Screw tight, and
go to step ! .
Screw tight : GYL1001

Test mode end
55
DV-545, DV-444-S, DV-444-K
3 Initialize the Focus Sweep Setting

Purpose: To set the sweep which was correct with the individual Traverse mechanism.
Turn on the Player
POWER ESC CLEAR
Note: Be sure to perform this step when replaced the Pickup or Traverse mechanism.
56
DV-545, DV-444-S, DV-444-K
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE
This unit can confirm the laser diode current value (DVD: 650nm, CD: 780nm) of pickup on the Test Mode screen.
(Press the ESC TEST keys in order on the test mode remote control unit (GGF1067) to enter the test mode.)
It's effective in case of the following condition.

Symptom
Indicates "No Disc" in FL display.
Player does not playback, etc..
Procedure of Self-Diagnosis
1 Enter the Test mode.
2 When diagnosing the 650nm laser diode:
Press the TEST 1 keys in order, and turn on the laser diode (It light-up for nine seconds.).
When diagnosing the 780nm laser diode:
Press the TEST 4 keys in order, and turn on the laser diode (It light-up for nine seconds.).
When let it turn on once again after performed 2 once,

After pressed REP.B key once
650nm: Press the TEST 1 keys in order
780nm: Press the TEST 4 keys in order
3 Confirm the indicated value of the laser diode current (LDI). (Refer to following figure.)
4 When indicated value is more than 100, pickup is defective. Replacement is necessary
Replace the Traverse Mechanism Assy or Pickup.
Note : When a DVD disc or a CD disc is played in the test mode, this function is effective.
Character in bold : Item name

: Information display
Laser diode current value
Test Mode Screen Display
57
DV-545, DV-444-S, DV-444-K
7.1.2 TEST POINTS LOCATION

This model has not test terminal.
Please use following points on the DVDM Assy when checking RF, FE and TE, etc..
DVDM ASSY
CN51
CN13 CN32 Y (/G) Color
difference
Prog. Cr Prog. Y
C
V Prog. Cb
CN61
IC351 Y
Color Cb (/B)
difference Cr (/R) IC881
IC861
BCLK
LRCLK
DATAO
for Audio DAC
(IC211)
IC201
IC806 IC805
CN151
TE
FE 22M/24M (for DAC)
16M/36M (for AV1)
RF
(R169) 27M (for AV1)
IC481
Vref 33M (for BY Chip pin 15)

(IC101-pin 64) 16M
RFO IC712 (for BY Chip pin 13, DSP)
IC601
VCO DRV
CN31
SIDE A Front Side
58
DV-545, DV-444-S, DV-444-K
7.1.3 TEST MODE SCREEN DISPLAY

TEST MODE SCREEN DISPLAY
When the test mode is entered, press the ESC button and the TEST button in order of the test mode remote control unit (GGF1067).
Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line.
It can't be used with the debugging display mode together.
Screen Composition
Character in bold : Item name Remote control code
Address : Information display Key code
Background color Mechanism position value and
slider position
Tracking status and Output video system and

Laser diode current value Skirt terminal output
Spindle status and AFB status AV1 chip version
AGC setting FL controller version and
region setting for the player
FTS servo IC information FL controller destination setting
Port No. of Flash ROM and
C1 error value of CD and DVD system controller
Internal operation mode of Flash ROM version and Flash ROM size
the mechanism control
System controller revision
Disc judgment and
CD 1/3 beam switch DVD mechanism controller revision
(Control and part No. of GUI-ROM)
Equalizer value and
jitter value
Test Mode Screen Display
(First Screen Display)
Caution :
The first screen and second screen switch by pressing [DISPLAY]
key of the remote control unit.
It is only a version display part on the lower right of the screen
those contents of display change.
ATB : ON/OFF information display and AGC manual setting display
deleted with the second generation.
The displays of Tilt error value, Tilt servo status and pickup
DVD/CLD display deleted with the third generation becomes LD
part is deleted.
Description of Each Item on the Display

(1) Address indication (6) 1 Spindle status [SPDL ]
The address being traced is displayed in number. Spindle accelerator and brake, free-runnimg [A/B]
DVD : ID indication (hexadecimal number, 8 digits) FG servo [FG]
[] Rough, velocity phase servo [SRV]
CD : A-TIME (min. sec.) [0000] Offset addition, rough, velocity phase servo [O_S]
(Note : For DVDs, decimal-number indication is possible.) 2 AFB status [AFB ]
ON [ON ]
(2) Code indication of the remote control unit [R ] OFF [OFF]
The code for the key pressed on the remote control unit, which
is received by the FL controller, is displayed while the key is (7) Mechanism position value [M ]
pressed. In the case of the double code, the second code will Position code [1] to [3]
be displayed.
(8) Slider position [S ]
(3) Key code indication for the main unit [K ] CD TOC area [IN ]
The code for the key pressed on the main unit, which is CD active area [CD ]
received by the system controller, is displayed while the key is
pressed. (9) AGC setting [AGC ]
AGC on [AGC-ON]
(4) Background color indication [C R G B ] AGC off [AGC-OFF]
(5) 1 Tracking status [TRKG ]

Tracking on [ON ]
Tracking off [OFF]
2 Laser diode current value [LDI ]
59
DV-545, DV-444-S, DV-444-K
(10) Output video system [V ] (20) 1 Version of the flash ROM [V : . ]

NTSC system [NTSC] 2 Flash ROM size [FLSH = ]
PAL system [PAL ]
Auto-setting [AUTO] (21) Revision of the system controller [S : . / . ]
Skirt terminal output [SK ] 1 Revision number of the external ROM part (flash ROM) of
VIDEO [00] the system controller <Front>
S-VIDEO [01] 2 Revision of the internal ROM part of the system controller
RGB [02] <Back>
Note : Display only the model which can do the output setting of
skirt terminal. (22) Revision of the DVD mechanism controller
[M : . ]
(11) FTS servo IC information Revision number of the external ROM part (flash ROM) of the
DSP coefficient indication [KS [ ] ] DVD mechanism controller
Displays the address (four digits) of the specified coefficient
and the setting value (four digits) with [TEST] and [9] keys. (23) Control and part numbers of the GUI-ROM
[GUI : ]
(12) Error rate indication No GUI model displays as " / ".
1 C1 error value of CD [ER C1 ] OEM model displays the part number of GUI-ROM
2 C1 error value of DVD [ER ] [GUI : * * * *]
(13) Internal operation mode of mechanism controller

[MM : ]
Internal mechanism mode (2 digits) and internal mechanism
step (2 digits) of the mechanism controller
(14) 1 Disk sensing [DSC ]

The type of discs loaded is displayed.
[DVD], [CD ], [VCD], [ ]
2 CD 1/3 beam switch [BM ]
(15) 1 Equalizer value [E ]

2 Jitter value [J ]
Make the jitter four times, and renew it in every 0.5
second. [J4 * *]
CD is effective only in the jitter value.
(16) Version of the AV-1 chip [ AV : . ' ' ]
(17) 1 Version of the FL controller [FL : ]
2 Region setting of the player [REG : ]

Setting value [1] to [6]
(18) Destination setting of the FL controller

[MDL : / ]
Four charactors in the front represent the type of model :
three charactors in the back represent the destination code.
J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB,
WY : /WY
(19) The part number of the flash ROM and system

controller [ / ]
1 Part number of the flash ROM <Front>
(Example) VYW1536-A = W1536A
(Example) PD6256A9 = 6256A9
2 Part number of the system controller <Back>
(Example) PD3381T1 = 3381T1
60
DV-545, DV-444-S, DV-444-K
DEBUGGING SCREEN SPECIFICATION FOR THE MECHANISM CONTROLLER

This specifications is subject to change without notice.
1 Indication Method of The Mechanism Controller Debugging Screen
A debugging screen of the mechanism controller is indicated when pressing the test mode remote control unit [GGF1067] in
order of the ESC and CHP/TM buttons.
Releace from debugging screen display of the mechanism controller with the ESC button.
2 Screen Layout
3 Indication Contents
1. The error that became the trigger that an error of 2 8. As a result of 8cm /12cm distinction
occurred. ? : Indistinctness (undistinction)
There are many cases same as 2. 8 : 8 cm
12 : 12 cm
2. The error number that transferred to the system
controller 9. OEIC gain (it does not support in this unit)
Refer to the error list about contents of error number. H : OEIC HIGH gain
L : OEIC LOW gain
3. Code read in state (it does not support in this unit)
When X is indicated, ID or subcode are not able to read in. 10. SGC gain for LD of 780nm
When X is not indicated, they are able to read in. It indicates a step using in the mechanism controller inside
with a hexadecimal number.
4. ID or subcode (it does not support in this unit) Set the gain so that S curve becomes 1.8V (p-p) in disc
Subcode indicates the A time. distinction.
5. Inside mode of the mechanism controller when an error 11. SGC gain for LD of 650nm For L0.
of 1 occurred It indicates a step using in the mechanism controller inside
It can indicate to a maximum 10 mode. Indicate it in order of with a hexadecimal number. Set a gain so that S curve
an old mode from the left, and go right, and become a new becomes 1.8V (p-p) in disc distinction.
mode. Indicate only a nest share of the mode.
12. SGC gain for LD of 650nm For L1.
6. Processing step of inside mode of 5 It indicates a step using in the mechanism controller inside
It can grasp the mode reaching an error and transition of step with a hexadecimal number. Set a gain so that a S curve
by watching 5 and 6 and it can specify the occurrence place of becomes 1.8V (p-p) in disc distinction.
most errors.
13. RF count value for disc distinction
7. Disk information in the mechanism controller RF count value to use the disc distinction. It compares
? : Indistinctness threshold value of 14 and 15 and distinguishes the disc.
NO : There is no disc
DVD 1 : DVD single layer 14. Disc distinction threshold value (DVD and CD)
DVD 2 : DVD dual layer Threshold value of the disc distinction. Distinguish it from
CD : CD DVD if bigger than this value, and distinguish it from CD if
CDR : CD-R or CD-RW small.
CDR P : PRD of CD-R or CD-RW
61
DV-545, DV-444-S, DV-444-K
15. Disc distinction threshold value (CD and unrecorded 27. It indicates the frequency that entered the internal
disc) circumference plunging into backup of the sled
Threshold value of the disc distinction. Distinguish it from Hexadecimal number indication. Counter does not reset till
CD if bigger than this value, and distinguish it from an turns the power off after turning it on. Due to a 1 byte
unrecorded disc if small. counter, next of FF becomes 00.
16. Current jitter value 28. It indicates the frequency that entered the tracking
Indicate the value that was read in from the BY-CHIP (IC701) overrun backup
in DVD, and indicate the value that was read in from the Hexadecimal number indication. Counter does not reset till
servo DSP in CD. turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
17. Focus balance setting value of L0
29. It indicates the limit frequency of tracking overrun
18. Focus balance setting value of L1 backup with a hexadecimal number
Initial value is 03H, it does decrement whenever enter the
19. Current mechanism controller inside mode tracking overrun backup and it gives up backup if it became
(it does not support in this unit) 0.
It can indicate to a maximum 10 modes. Indicate only a nest
share of the mode. 30. It indicates the frequency that entered sled overrun
backup
20. Processing step of 11 inside modes Hexadecimal number indication. Counter does not reset till
(it does not support in this unit) turns the power off after turning it on. Due to a 1 byte
It can grasp the current mode, the mode reaching it and counter, next of FF becomes 00.
transition of step by watching 19 and 20.
31. It indicates the limit frequency of sled overrun backup
21. Spindle control state of BY-CHIP (IC701) with a hexadecimal number
(it does not support in this unit) Initial value is 03H, it does decrement whenever enter the
OFF : Motor off condition sled overrun backup and it gives up backup if it became 0.
A/B : Accelerator and brakes
FG : FG servo 32. It indicates the frequency that entered the tracking close
RVP : Rough speed phase servo NG backup
ORVP : Rough speed phase servo of offset addition Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Next of FF is be a 1
22. Rotation number of spindle motor byte counter in 00.
Do not FG read in ? indication (during spindle stop). The hexadecimal number indication which indicates the
frequency that reads
23. Tracking error generation system
(it does not support in this unit) 33. ID/subQ, and entered NG backup
1: 1 beam (DPD) Hexadecimal number indication. A counter does not reset it
3: 3 beams till cuts it off after turning it on. Due to a 1 byte counter, next
of FF becomes 00.
24. TZC count value (it does not support in this unit)
The value that counted the number of TZC for one rotation in 34. An address to indicate in 35
the tracking open state. Set it by using RS232.I
When this value is more than 512 with CD, set it in 1 beam (an address) Set it with DA.
because the eccentric is large.
DVD does not measure it because it is 1 beam fixed 35. Contents of an address indicated in 34.
(indication is 0000).
25. It indicates the frequency that entered the focus backup

Hexadecimal number indication. Counter does not reset till
turns the power off after turning it on. Due to a 1 byte
counter, next of FF becomes 00.
26. It indicates focus backup limit frequency with the

hexadecimal number
Initial value is 14H, it does decrement whenever enter the
focus backup and it gives up backup if it became 0. Then the
error is generated. After reverted from the backup, When not
enter the backup and pass fixed time (1500ms), return to
initial value again.
62
DV-545, DV-444-S, DV-444-K
7.1.4 TROUBLE SHOOTING

No Power ON
FL is not turned ON
FL indication is unusual
START
Power ON Blow out fuse of the primary side
Blow out micro-fuse on the POWER SUPPLY Unit. (Check the each voltage.)
(P101 and P102)
FL controller IC (IC101) on the FLKB Assy is damaged.
Turn on the power again

after 2 - 3 minutes.
Check the following connections :
POWER SUPPLY Unit - DVDM Assy
No DVDM Assy - JACB Assy
Is FL turn on ?
JACB Assy - FLKB Assy
Check each voltage (EV+5V, SW+5V, SW+3.3V, +6V and +12V)
Yes (If above voltage are not supplied, check the micro-fuse P101 and P102.)
Short or open the zenner diode

Is the indication No on the POWER SUPPLY Unit.
FL indication is dark or flickers.
of FL normal ? (D304)
Check the values of R153 - R155
on the FLKB Assy.
Yes
Indicates the error message Refer to the section "7.1.5 ERROR CODE".
Blow out micro-fuse on the POWER SUPPLY Unit.

(P101 and P102)

DVDM Assy - LOAB Assy (5P connector assy)
No
Is tray open ? DVDM Assy - SSIB Assy (INSIDE SW signal)
Check the +6V and +12V power supply voltage
(If above voltage is not supplied, check the micro-fuse P101 and P102.)
Yes

Spindle DVDM Assy - SSIB Assy (17P flexible cable)
does not turn. No
Carriage does SSIB Assy - Spindle motor (12P flexible cable)
not move. SSIB Assy - Stepping motor (4P flexible cable)
Check the +6V and +12V power supply voltage
Yes (If above voltage is not supplied, check the micro-fuse P101 and P102.)
Check the following connection :

Laser diode DVDM Assy - Pickup Assy (26P flexible cable)
does not light. No
Check the +6V and +12V power supply voltage and SW+5V
Focus does (If +6V voltage is not supplied, check the micro-fuse P101 and P102.)
not in. Check it whether the pickup is defectiveness.
Yes Perform the section "7.1.1 Self-Diagnostic Function of Pickup Defective"
and check the LD current value.
Do the video and No

Check the connection between JACB Assy and DVDM Assy.
sound come on ?
Yes
Indicate the error message. Refer to the section "7.1.5 ERROR CODE".
OK
63
DV-545, DV-444-S, DV-444-K
7.1.5 ERROR CODE

Error codes that are displayed on the FL display without using the remote control unit
FL Display Possible causes Operation of the unit
The sound may not out
AV1 VER AV-1 chip is not a match with the program of system controller
with the specific audio.
CPU AERR CPU address error (Hardware is unusual.) No operation
DMA AERR DMA address error (Hardware is unusual.) No operation
Difference in versions of the internal ROM of the system controller and of the flash ROM,
FLASH ID No operation
or bus line failure or reverse installation
FLASH WRP Write protect error of the flash ROM No operation
Difference in part number of the flash ROM
FLASH SIG No operation
(When the ROM which could't be used was used.)
Check sum error of the flash ROM (It exceeds the regular size.) or reverse
FLASH SUM No operation
installation (Hardware is unusual.)
FLASH SIZE Size error of the flash ROM (Use 4 or 8 M-bit.) No operation
ILLGAL The system controller fetched a code other than an operation code (Hardware is unusual.) No operation
RESERVE Undefined interrupt (Hardware is unusual.) No operation

SLOT Inappropriate slot command issued (Hardware is unusual.) No operation
Accept only OFF operation of
SDSP PWER Access error to the servo DSP or clock does not oscillation (Hardware is unusual.) the POWER key of the main
unit. Remote control unit is
impossible.
Error codes that are displayed on the FL display by using the remote control unit
(Mechanism controller error)
To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of center of the FL display
To display the error history: ESC + DISPLAY + One shot; Location of the display: TV screen
Description
FL Causes if with a DVD Causes if with a CD Operation of the Unit
of Error
Search could not be complete within 7
Search could not be complete within 7 CD : Stops,
11 Search timeout seconds, and it could not enter the target
seconds. DVD : Continues operation
area within 7 seconds by VCD scan.
A search could not be completed after 3
retries, search backup was executed 4 Backup against slider skip was executed
Search retry times, or in a case of timeout (6 seconds) 4 times during a search, or slider skip CD : Stops,
12
error while the unit was tracing 11 tracks or twice resulted in starting from the read-in DVD : Continues operation
more beyond the target while the search point.
operation was converging.
Tracing timeout Timeout (10.5 seconds) while tracing at

19 Stop
while converging the stage of convergence of a search.
During Track (Index) Search, the search
for the beginning of a program could not
Index 0 search be completed within 3 seconds (20
1B Stop
error seconds in the case of Index Search)
after positioning based on the TOC data
was completed.
1C Wobble Distinguished RW disc without wobble. Read the RW control data.

distinction error
22 Timeout of slider
inner circumference Inside switch could not ON within 3 seconds. Stop
Timeout of slider
23 outer Inside switch could not OFF within 2 seconds. Stop
circumference
64
DV-545, DV-444-S, DV-444-K
Description Operation
FL Causes if with a DVD Causes if with a CD
of Error of the Unit
Adjusts focus at the
innermost circumference
and tries to return to its
position where the error
33 No FOK pulse during When the focus was deviated continuously 20 times. was generated (for 3
playback CLVA times),then opens. If the
same error persists after
one retry, the tray opens.
(No FOK pulse)
If normal starting was impossible in the following three cases, disc-type sensing will be
retried if other errors occure excepting C5 error. However, when the focus error "33"
was occured continuously 3 times, it is finished as "38 error" at the moment:
38 Disc-type- (1) startup with the first disc-type-sensing result, (2) forced startup with another disc by
Open
sensing error
designating the disc type, (3) forced startup with the original disc by designating the disc
type.
SGC converge
39 SGC could not converge during detects the peak Open
timeout
41 Spindle timeout The unit did not enter Stop mode within 10 seconds of issuance of a Stop command. Stop
The spindle could not converge into within 12% of
the target FG rotation speed within 10 seconds after
spindle kick. The first time after startup (the first time
Spindle FG after disc distinction), it doesn't become the number of
48 Stops. (FG timeout)
transition timeout the target rotation within five seconds. The first time
after startup, detects the abnormal rotation number of
high-speed continuously 3 loops. DVD: 5 to 9 mS ,
CD: 40 to 60 mS
After the second times after startup, it doesn't become the number of the target rotation Stops.
Spindle PLL
49 within five seconds. Detects the abnormal high-speed or low-speed rotations. DVD: 5 to ("73" is displayed during
transition timeout
9 mS , CD: 40 to 60 mS starting process.)
Stops.
4A Spindle lock timeout Spindle could not lock more than 1.5 seconds before start the AFB. ("73" is displayed during
starting process.)
Auto sequence
ABUSY did not return within 1 second after the
51 timeout of peak Stop
detection DDTCT (peak detection) command was sent.
Auto sequence ABUSY did not return within 30 mS after the FJMPD
52 timeout of focus Stop
(Focus jump 1 to 0) command was sent.
jump down
Auto sequence
ABUSY did not return within 30 mS after the FJMPU
53 timeout of focus Stop
jump up (Focus jump 0 to 1) command was sent.
Auto sequence ABUSY did not return within 50 mS after the GSUMON
54 Stop
timeout of play AGC (play-AGC-measuring) command was sent.
Auto sequence ABUSY did not return within 2 seconds after the
55 timeout of disc-type- Stop
DJSRT (disc-sensing) command was sent.
sensing
Auto sequence ABUSY did not return within 1 second after the
56 TBLOFS (Internal ATB after the completion of external Stop
timeout of ATB2
ATB) command was sent.
Auto sequence ABUSY did not return within 500 mS after the TSON
57 timeout of tracking Stop
(tracking servo ON) command was sent.
servo ON
Auto sequence ABUSY did not return within 200 mS after the TBL
58 Stop
timeout of ATB1 (external ATB) command was sent.
Auto sequence ABUSY did not return within 2 seconds after the FGN
59 timeout of focus gain Stop
(focus gain adjustment) command was sent.
adjustment
Auto sequence ABUSY did not return within 2 seconds after TGN
5A timeout of tracking Stop
(tracking gain adjustment) command was sent.
gain adjustment
Auto sequence ABUSY did not return within 1 second after the
5B timeout of offset Stop
CMDAVE (offset adjustment) command was sent.
adjustment
65
DV-545, DV-444-S, DV-444-K
Description Operation
FL Causes if with a DVD Causes if with a CD
of Error of the Unit
Auto sequence
ABUSY did not return within 200 mS after the
5C timeout of Stop
ADJMIR (modulation factor measurement)
modulation factor
command was sent.
measurement
Auto sequence ABUSY did not return within 2 seconds after the
5D timeout of auto focus Stop
AFB (auto focus bias) command was sent.
bias
Auto sequence A command could not be sent because ABUSY
5F was low. ABUSY did not return within 200 mS Stop
already busy
after TLV command was sent.
Pause mode could not be restored within three
62 Pause retry error Continues operation
retries after it had been released.
ID can not read
71 An ID could not be read for 1 second or more. Stop
during tracing
Subcode check No frame could be read for 3
72 Stop
failure during seconds or more.
playback
ID can not read at An ID could not be read within 1 second after the
73 Opens (ID readout failure)
the startup AFB adjustment had been finished.
Subcode check No subcode could be read within 3 Opens (Subcode readout
74 seconds after AFB adjustment had
failure during startup failure).
been finished.
Timeout for reading
TOC readout took 30 seconds or
81 TOC of the Stop
more.
mechanism
controller
Timeout for reading Reading TOC of the system
82 TOC of the system Stop
controller took 30 seconds or more.
controller
Communication A command could not be issued to DSP because
A1 timeout of DSP Command Busy (XCBUSY) was in force Open
command (XCBUSY = L) for a specified time (about 200
mS).
Command Busy (XCBUSY) was in force for a
Communication specified time (about 200 mS) before and after a
A2 timeout for reading coefficient read command was issued to DSP, or Open
DSP coefficient the address echo-back after command issuance
did not match the setup address.
Communication Command Busy (XCBUSY) was in force for a
A3 timeout for writing specified time (about 1024 mS) before and after Open
DSP coefficient the coefficient write command was issued to
DSP.
Communication Command Busy (XCBUSY) was in force for 200
A4 timeout for S during continuous coefficient writing, or Open
continuously writing before and after a continuous write command
DSP coefficient was issued to DSP.
In the tracing state during the backup sequence, codes could not be read for 1
Timeout error for
B1 second or more. In the backup sequence, tracking ON sequence of the servo DSP Stops
backup
could not be completed even if more than 500 mS after the tracking ON command
was issued.
Retry error for
B2 Tracing impossible after retring the tracking ON for 3 times in the backup sequence. Stops
backup
During tracing, runaway was detected after three iterations of backup operations for
B3 Retry error for trace Stops
detecting runaway.
Detection of tracking During playback, the overcurrent detection port was at L for 300 ms or more Stops (the mechanical
C3 controller operates
overcurrent continuously.
independently).
Turns off the power
Short-circuit test While the power was on, the overcurrent detection port was at L for 40 ms or more instantly (No indication on
(C5)
corresponding error continuously. the FL display and no
writing to flash memory)
Violation against
E3 Stops
digital copy guard
66
DV-545, DV-444-S, DV-444-K
Description
FL Causes if with a DVD Causes if with a CD Operation of the Unit
of Error
The tray switch that had been Open mode was forcibly changed to a mode other than
F5 Tray being pushed Closes
Open by an external force.
Reverses the loading
Loading, unloading or clamping could not be completed within a specified time (about
F8 Loading timeout direction. It timeout is
5 seconds).
repeated upon retry, the
unit stops.
The following error occured eight times.
Stops wherever possible
FC Focus (1) Focus ON sequence could not be completed even if more than two seconds after
then opens (stops in the
the focus ON command (to the servo DSP) was sent.
case of side B).
(2) Focus IN sequence was finished, actually focus IN was not completed.
Error codes that are displayed on the FL display by using the remote control unit (Device error)
To display : ESC + DISPLAY + DISPLAY ; Location of the display : At the two digits of left of the FL display
FL Description of Error Causes if with a DVD Causes if with a CD Operation of the Unit
AV1 access error
bit3=1 08 etc.
(read, write NG)
No operation or it becomes debugging
bit2=1 04 etc. MY CHIP access error indication if the power is able to ON.
bit1=1 01 etc. SRAM access error
67
DV-545, DV-444-S, DV-444-K
7.1.6 DISASSEMBLY
DIAGNOSIS OF PCBs
Note
When diagnosing the unit, be sure to use two connection cables for service. (Part No. : GGD1222)
1 Bonnet and Tray Panel

1 Remove the Bonnet (Screws 6) How to Open the Tray by Manual Operating
In the reverse state, pass a small screwdriver through a slit and
2 Power ON slide a protruding portion of the Drive Gear of the Loading
3 Tray open (0) Mechanism Assy to the direction of arrow.
If the Tray moved toward the front about 2 or 3 cm, pull out the
4 Remove the Tray Panel Tray by hands.
Small Square-bar
Screwdriver
2
Slit
3 Small Square-bar
Protruding Screwdriver
portion
4
Tray
Drive Gear
3
Tray Panel Loading Mechanism Assy
2 Test Disc Set 3 Front Panel Assy

1 Set the Test Disc 1 Unhook (6)
2 Tray close (0) Clamp the Test Disc 2 Remove the Front Panel
3 Power OFF
4 Pull out the Power Cord from the outlet
1 3
Front Panel Assy
2 3
1
3
2 1
Test Disc
68
DV-545, DV-444-S, DV-444-K
PCB Location 5 Diagnosis of DVDM Assy
H 1 Remove two screws.

POWER SUPPLY D JACB ASSY
UNIT 2 Remove two PCB Support.
E SRCB 3 Remove two Flexible Cable.

ASSY 4 Remove the DVDM Assy.
A LOAB
B DVDM
ASSY
ASSY
2
1 2
3
4
G KEYB ASSY 3
C SSIB ASSY F FLKB ASSY

2
DVDM Assy
4 Loading Mechanism Assy

5 Connect two Connection Cables for Service (GGD1222)
Remove the SRCB Assy (Screws 4, Connector 1). between DVDM Assy and JACB Assy.
1
2 Remove four screws. 6 Reverse the Loading Mechanism Assy and DVDM Assy,
and arrange as figure below.
3 Remove the Loading Mechanism Assy.
7 Put in spacers under the Loading Mechanism Assy not to
2 4 rub the Clamper.
1 4
Loading Mechanism Assy
3 1
7 Spacer DVDM Assy
Loading
Mechanism
Assy SRCB
Assy
Caution in installation:
Excess length of 4P Flexible Cable of the stepping motor
performs styling not to hold it under the JACB Assy.
Performs styling on the JACB Assy

5
JACB Assy. Connection
Cable for
Service
SSIB Assy (GGD1222)
JACB Assy
8 Playback with a test disc, and diagnose the DVDM Assy.
69
DV-545, DV-444-S, DV-444-K
6 Diagnosis of JACB Assy

1 Remove the Rear Panel (Screws 9).
Short point of the JACB Assy
2 Remove the JACB Assy and the POWER SUPPLY Unit
(Screws 10)(PCB Support 1).
3 Connect two Connection Cables for Service (GGD1222)

between DVDM Assy and JACB Assy.
4 Short-circuit W284 (GND of audio and video) on the JACB Assy
as shown in the right figure. (Audio does not come out from
output terminal that does not short-circuit.)
Note: If diagnosis was completed, be sure to remove a wire.
5 Reverse the JACB Assy and POWER SUPPLY Unit, SIDE B

and arrange as figure below.
4 JACB Assy
POWER SUPPLY
Unit
DVDM Assy 3
W284
4
Loading Mechanism Assy Connection Cable Short-circuit W284
for Service
(GGD1222)
6 Playback with a test disc, and diagnose the JACB Assy.
70
DV-545, DV-444-S, DV-444-K
Disassembly of the Traverse Mechanism Assy and the Pickup Assy

1 Remove the Bonnet and Tray Panel. 7 Remove the Loading Mechanism Assy (Screws 4).
2 Remove the Front Panel. 8 Remove a screw.
3 Remove the Bridge (Screw 1). Cautions:

Screw is locked with Silicone Adhesive.
4 Pull out the Tray and remove it while unhooking a Hook.
Please lock it with Silicone Adhesive when installs it.
5 Turn the Short SW to Short side.
9 Remove the FFC Holder with the state which Flexible Cable
6 Remove three connectors. was atatched.
Silicone Adhesive
8 GEM1037
Traverse Mechanism
4 -1 Assy
Hook 9
Bridge
3 -1
3 -2
6 6 FFC
Holder
6
4 -2
DVDM Assy
Bottom View
RearView
Mechanism Assy
Pickup Assy
DVDM Assy
Traverse
Side
Short Open
5
When Removing The Traverse Mechanism Assy
Short SW
10 Remove the Pickup Flexible Cable
11 Unhook ( 4)
12 Remove the Traverse Mechanism Assy
Caution in the tray insertion 11 2
In the Tray insertion, insert it after matching a triangle mark 12
of the Loading Base and a position of pin of the Drive Cam.
Triangle mark Loading Base
10
11 2 Traverse Mechanism
Assy
Pin Drive Cam Exchange
71
DV-545, DV-444-S, DV-444-K
When Removing The Pickup Assy
10 Remove the Pickup Flexible Cable. 13 Remove two screws.

Cautions:
Screw is locked with Silicone Adhesive.
Please lock it with Silicone Adhesive when installs it.
13 Silicone Adhesive
GEM1037
Slider
10 Hold Spring
Traverse Mechanism
Assy
Pickup Assy
Joint
Silicone Adhesive
13 GEM1037
11 Remove two Skew Screws and two Skew Springs.
12 Remove the Pickup Assy.

Exchange
12
11
Skew Pickup Assy
Screw
Skew 11
Spring Skew
Screw
Skew
Spring
72
DV-545, DV-444-S, DV-444-K
Styling the Pickup Flexible Cable

1 Fold a edge of lining part of the Pickup Flexible Cable.
2 Insert the Pickup Flexible Cable in connector, and lock it surely.
Pickup Assy
2 7
1
8
Bottom View
Conducting plane FFC Holder

Caution:
Move the Pickup to the innermost of the disc.
3 Perform the styling as shown in figure below. 10 Lose slack
Fold position of step 6
1
Bottom View
2
3 Bottom View
Fold it at the position

of reference line. 6 Reference line
11
55
4 12
Bottom View
Bottom View
73
DV-545, DV-444-S, DV-444-K
7.2 PARTS
7.2.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
List of IC
LA9701M, LC78652W, BA6664FM, PD6345A, M65774BFP, PD0274A, ADV7172KST, PCM1742KE, MM1540BF, PE5251A
LA9701M (DVDM ASSY : IC101)

RF IC
Block Diagram
63 RFOUT
50 EQO1
49 EQO2
51 DEFC
52 EQI1
55 GND
62 PHC
61 BHC
54 RFO
58 AUX
64 REF
60 PHI
59 BHI
57 PH
56 BH
53 TC
CD
DVD
REF
PDRF 1 48 EQI2
VCC
PH BH PH BH
REF1 2 REF VCC 47 VCC
Scratch
RF1 3 Detection 46 EFMO
GND 4 45 N/C
PDRF 5 LIM 44 DEF
PD1 6 LIM PD 43 RREC
PD2 7 LIM PD 42 FE
CP
PD3 8 LIM PD 41 TE
PD4 9 LIM PD 40 TEO
REF
VCC 10 VCC 39 CP
REF
FIN1 11 38 TLP
REF
FIN2 12 37 THC
REF
REF VCC
PD5 13 36 VCC
PD6 14 35 TE
REF REF
LDD1 15 34 TESI
DVD CD
LDS1 16 REF
APC APC 33 TES
LDD2 17
LDS2 18
LDON1 19
LDON2 20
GND 21
AGOF 22
XQBH 23
XHTR 24
DVD/CD 25
DPD/TE 26
CPOF 27
TH 28
AUX/RR 29
TEBAL 30
FFBAL 31
SGC 32
74
DV-545, DV-444-S, DV-444-K
LC78652W (DVDM ASSY : IC201)

Servo DSP IC
Block Diagram
FE 33 47 FDO
TE 32 48 TDO
45 SLDO
TILTE 29 8bit Servo 8bit
MPX Processor 46 SPDO
A/D D/A
RF_PH 30 (1616+3232) 44 TBAL
RF_BH 31 43 TILTDO
JITT 28 42 AUXO
HFLIO 51 CMP
24 DRF
Track Counter 22 FAST
TES 26
PP2/EVENT 56 Event Counter

95 DVDSYEQ
FG 55 FG Counter
SLCIST1,2 34,35
EFMIN 39
SLC CLV 23 V_PB
SLCO1,2 36,37
EFMOUT 1
PCKIST1,2 87,88
DVD Lock 21 FSEQ
DVDFR 90
Detection 77 WRQ
CDFR 91
74 SQOUT
PD01-3 83-85 Sub Code
PLL 75 CQCKB
JV 92 Frame Synchronous Decode
76 RWC
Detection, Protection, CRC
Insertion EFM 17 EMPH
DVDSYNC 96
Demodulation 12 PW
PCK 93
10 SBCK
LEFM 100 18 SBSY
LEFM2 97 11 SFSY
VPDO 81 For De-Interleave

Clock 16k SRAM
VCOC 80 Error Detect
9 FSX
Generator Correction
XIN 14 20 EFLG
C1-Twofold,
XOUT 15 C2-Fourfold
XTALOUT 8
ADRAO 94
5 LRSY
CSB 58
Command 4 ROMCK
WRB 60 Supplement/Mute
Interface Serial Out 3 ROMXA
RDB 59 D Attenuate
P0-7 63-70 Deemphasis Filter 2 C2F
BUSYB 73
LASER 52 DOUT 19 DOUT
FBUSYB 7
25,27 TEST1-4
53,54 38,50
PP0-3 ,56 General Purpose Register
57 RESB
75
DV-545, DV-444-S, DV-444-K
Pin Function
No. Pin Name I/O Pin Function
1 EFMOUT O Output the state that was binary-stated value EFM
2 C2F O C2 flag output
3 ROMXA O CD-ROM data output
4 ROMCK O Shift clock output for CD-ROM data output
5 LRSY O L/R clock output for CD-ROM data output
6 PP3 I/O General-purpose port input/output / DVD sync. signal input N ch-OD output
7 FBUSYB O Busy signal output of DSP process operation N ch-OD output
8 XTALOUT O External system clock output
9 FSX O CD 1 frame sync. signal output
10 SBCK I Subcode reading out clock input
11 SFSY O Frame sync. signal output of subcode
12 PW O Subcode P, Q, R, S, T, U, V and W output
13 VSS GND pin
14 XIN I Connect a crystal resonator (16.9344MHz)
15 XOUT O Connect a crystal resonator
16 DVDD1 3.3V power supply of the oscillation circuit
17 EMPH O Monitor pin of the deemphasis
18 SBSY O Sync. signal output of the subcode block
19 DOUT O Audio EIAJ data output
20 EFLG O Error correction state monitor of the error correction C1 and C2
21 FSEQ O Detection monitor of the CD/DVD frame sync. signal
22 FAST O Playback speed monitor N ch-OD output
23 V_PB O Monitor output of the rough servo/CLV control
24 DRF O In focus monitor
25 TEST3 I Test input 3
26 TES I Tracking error signal input
28 JITT I Jitter quantity detecting signal input of EFM PLL
29 TILTE I Tilt error signal input
30 RF_PH I RF peak hold signal input
31 RF_BH I RF bottom hold signal input
32 TE I Tracking error signal input
33 FE I Focus error signal input
34 SLCIST1 Current setting pin 1 of the constant current charge pump for SLC
35 SLCIST2 Current setting pin 2 of the constant current charge pump for SLC
36 SLCO1 O Control output 1 for SLC
37 SLCO2 O Control output 2 for SLC
39 EFMIN I EFM/EFM + input
40 AVDD 5V power supply of A/D and D/A for servo
41 AVSS GND of A/D and D/A for servo
42 AUXO O DA auxiliary output
43 TILTDO O Tilt control signal output
44 TBAL O Tracking balance control signal output
45 SLDO O Sled control signal output
46 SPDO O Spindle control signal output
47 FDO O Focus control signal output
48 TDO O Tracking control signal output
49 VREF Reference level of D/A for servo
76
DV-545, DV-444-S, DV-444-K

51 HFLIO I/O Mirror detection signal input/output
52 LASER O Output pin for laser ON/OFF control
53 PP0/DVD_CDB I/O General-purpose port input/output / Disc discrimination signal output
54 PP1/CRCERRB I/O General-purpose port input/output / Subcode CRC result signal output
55 FG I FG counter input
56 PP2/EVENT I/O General-purpose port input/output / Event counter input
57 RESB I Reset input
58 CSB I Chip select input
59 RDB I Internal state reading signal input
60 WRB I Command / data writing signal input
61 DVDD2 5V power supply
62 VSS GND
63 P0
64 P1
65 P2
66 P3
I/O Command / data input/output
67 P4
68 P5
69 P6
70 P7
71 VSS GND
72 DVDD1 3.3V power supply for internal
73 BUSYB O Busy signal output of command process
74 SQOUT O Serial output of subcode Q
75 CQCKB I Shift clock input for subcode Q data output
76 RWC I Update permission input of subcode Q
77 WRQ O Read out ready monitor of subcode Q
78 AVSS PLL GND for internal system clock
79 VRPFR VCO oscillation range setting of PLL for system clock
80 VCOC I
Connect a PLL filter for system clock
81 VPDO O
82 AVDD PLL 5V power supply for system clock
83 PDO1 I/O PLL filter connection pin 1 for EFM playback
86 AVSS PLL GND for EFM playback
87 PCKIST1 Current setting 1 of PLL constant current charge pump for EFM playback
88 PCKIST2 Current setting 2 of PLL constant current charge pump for EFM playback
89 AVDD PLL 5V power supply for EFM playback
90 DVDFR VCO oscillation range setting of PLL for EFM playback 1
91 CDFR VCO oscillation range setting of PLL for EFM playback 2
92 JV O Jitter output of PLL clock for EFM playback
93 PCK O Bit clock output for EFM playback
94 ADRAO I Address input
95 DVDSYEQ I DVD synchronize pulse input
96 DVDSYNC I DVD synchronous signal input
97 LEFM2 O Output the state that cut and out a signal which was binary-stated value EFM with PCK 2
98 DVDD1 3.3V power supply for I/O
99 VSS GND
100 LEFM O Output the state that cut and out a signal which was binary-stated value EFM with PCK 1
77
DV-545, DV-444-S, DV-444-K
BA6664FM (DVDM ASSY : IC251)

Three-phase Motor Driver
Block Diagram
A3 2 DRIVER 28 RNF
TSD 27 VM
A2 4 GAIN
GAIN 26 GSW
CONTROL SWITCH
A1 7 Vcc
CURRENT 25 VCC
SENSE AMP
TL
24 FG
HALL AMP TORQUE
GND 8 PS 23 PS
SENSE AMP
H1+ 9 22 EC
H1- 10 Vcc 21 ECR

Vcc
H2+ 11 20 FR
H2- 12 R 19 FG2
D Q
SHORT BRAKE 18 SB
CK Q
H3+ 13
17 CNF
H3- 14 BRAKE MODE 16 BR
HALL BIAS 15 VH
Block Diagram
No. Pin Name Pin Function No. Pin Name Pin Function
1 N.C. N.C. 16 BR Brake mode switching pin
2 A3 Output pin 17 CNF Capacitor connection pin for phase compensation
3 N.C. N.C. 18 SB Short brake pin
4 A2 Output pin 19 FG2 FG 3-phase mix signal output pin
5 N.C. N.C. 20 FR Rotation detecting pin
6 N.C. N.C. 21 ECR Control reference pin of output voltage
7 A1 Output pin 22 EC Output voltage control pin
8 GND GND pin 23 PS Power save pin
9 H1+ 24 FG FG signal output pin
10 H1- 25 VCC Power supply pin
11 H2+ 26 GSW Gain switching pin
Hall signal input pins
12 H2- 27 VM Motor power pin
13 H3+ 28 RNF Resistor connection pin for output current detection
14 H3- FIN FIN GND
15 VH Hall bias pin
78
DV-545, DV-444-S, DV-444-K
PD6345A (DVDM ASSY : IC601)

FR CPU
Pin Function
No. Mark Pin Name I/O Pin Function
1 P20/D16 D0
2 P21/D17 D1
3 P22/D18 D2
4 P23/D19 D3
5 P24/D20 D4
6 P25/D21 D5
7 P26/D22 D6
8 P27/D23 D7
I/O Data bus input/output
9 P30/D24 D8
10 P31/D25 D9
11 P32/D26 D10
12 P33/D27 D11
13 P34/D28 D12
14 P35/D29 D13
15 P36/D30 D14
16 P37/D31 D15
17 VSS GND Ground
18 P40/A00 A0
19 P41/A01 A1
20 P42/A02 A2
21 P43/A03 A3
O Address bus output
22 P44/A04 A4
23 P45/A05 A5
24 P46/A06 A6
25 P47/A07 A7
26 VCC3 V+3.3D Power supply
28 P50/A08 A8
29 P51/A09 A9
30 P52/A10 A10
31 P53/A11 A11
O Address bus output
32 P54/A12 A12
33 P55/A13 A13
34 P56/A14 A14
35 P57/A15 A15
36 VSS GND Ground
37 P60/A16 A16
38 P61/A17 A17
39 P62/A18 A18 O Address bus output
40 P63/A19 A19
41 P64/A20 A20
42 P65/A21 TOFSTA O Tracking offset injection -A for servo
43 P66/A22 TOFSTC O Tracking offset injection -C for servo
44 P67/A23 WBL O For Wobble detection corresponding to DVD R/W (main)
45 DAVS GND Ground
46 DAVC V+3.3D Power supply
47 DA0 STEP1 I
For stepping motor control
48 DA1 STEP2 I
49 DA2 LODRV I Loading, door and select motor drive
79
DV-545, DV-444-S, DV-444-K

50 AN0 STEP2 I For stepper control 2 For offset cancel of D/A output
51 AN1 STEP1 I For stepper control 1 For offset cancel of D/A output
52 AN2 NAP SW I Rear panel H/M/L=M/A/P
53 AN3 XOEM I OEM model protection input
54 AN4 LD CUR I Input for LD current value indication
55 AN5 SELPOS I Tray selector input of microchanger
56 AN6 CLAMPSW I Clamp position SW input
57 AN7 LODPOS I Loading clamp position SW input
58 AVCC V+3.3D Power supply
59 AVRH V+3.3D Power supply
60 AVSS/AVRI GND Ground
61 VSS GND Ground
62 PP0/ATGX SLDPOS I SW input of slider inside position
63 PP1/FRCK GSW O Gain up at ACBR (at ACBR: H, others: L)
64 PP2/IN0 780ON I ON/OFF control signal of 780nm laser diode
65 PP3/IN1 SEDO O Tray rotation drive output
66 PP4/IN2 XMON O Mute of DRV (spindle motor ON: H)
67 PP5/IN3 XDRVMUT O FTS driver mute output
68 PP6 LT1 O Communication response to the FL controller
69 PP7 XRDY I Communication request from the FL controller
72 PO0/OC0 XCURDET I Actuator current detection input Servo OFF for "L" 300ms
73 PO1/OC1 XCBUSY I Busy signal of command process Command acceptable : "L"
74 PO2/OC2 XDSPRST O Servo DSP reset
75 PO3/OC3 BCA BCA read signal (at BCA read: H) (Not used)
DSCSNS/ Disc detection pulse "L": Disc exist
76 PO4/OC4 I/O
XCD4X Correspond to fourth speed CD playback ("L": Fourth speed)
77 PO5/OC5 PPCNT O Switch of TZC in WBL traversal (at PP: H)
78 PO6/OC6 XDFINH O Defect signal control (DEFECT ON: Hi-Z; OFF: "L")
79 PO7/OC7 DPD/TE O H=1 beam, L=3 beams
80 VSS GND Ground
81 PN0/AIN0 DVD/XCD O RF EQ switching signal at DVD/CD "H": DVD, "L": CD
82 PN1/BIN0 AGOFF O "H": Turn off AGC of RFIC
83 PN2/AIN1 650X780 O 780nm/650nm switching signal
84 PN3/BIN1 LD ON O ON/OFF control signal of laser diode
85 PN4/AIN2 FOFST2 O Focus offset adjustment 1 (Tri-value control "H", "L", Hi-Z)
86 PN5/BIN2 FOFST1 O Focus offset adjustment 2 (Tri-value control "H", "L", Hi-Z)
87 PN6/AIN3 XCD2X O For VCD double speed playback
88 PN7/BIN3 OEICG O "H": Gain of OEIC up to 6dB
89 PM0/ZIN0 TRYPOS I Count input of disc number
90 PM1/ZIN1 N/XP SW O Video encoder control port (NTSC/PAL)
91 PM2/ZIN2 V SEL O (Composite, S) / (YCbCr) or (RGB) switch
92 PM3/ZIN3 V SEL2 O (Composite) of skirt terminal / (S) switch
93 PL0/SDA1 SDAI
94 PL1/SDA0 SDAO
12C control lines
95 PL2/SCL1 SCLI
96 PL3/SCL0 SCLO
97 PL4 CTS I RS-232C clear to send input
98 PL5 DTR O RS-232C clear to send output
99 PL6/UC0 -
100 VSS GND Ground
80
DV-545, DV-444-S, DV-444-K

101 PK0/TIN0 XVQERST O VQE3 reset signal
102 PK1/TIN1 XCSPRO1 Serial communication enable of the progressive converter IC
103 PK2/TIN2 XCSVQE5 Serial communication enable of VQE5 IC
104 PK3/TIN3 N.C. N.C.
105 PK4/TOT0 44X48 O DAC and DASP supply clock fs 44/48 selection
106 PK5/TOT1 DI ERR I DIR reception error (unlock signal) input
XMICON2 Mic center MIX signal for multi CH
107 PK6/TOT2 O
AOSEL1 AV-1/audio DSP switch (front L/R data)
108 PK7/TOT3 AOSEL0 AV1 output AOD and AO0 switch
111 PJ0/INT0 XINT0 I
112 PJ1/INT1 XINT1 I
113 PJ2/INT2 XIRQ10 I MY chip interrupt #0
114 PJ3/INT3 XIRQ11 I MY chip interrupt #1
115 PJ4/INT4 XABUSY I Busy signal of DSP process operation "L"
116 PJ5/INT5 THLD I Playback speed monitoring signal
117 PJ6/INT6 SBSY I Sync. signal of subcode block (period SO+SI "H")
118 PJ7/INT7 N.C. I N.C.
119 PI0/SI0 SSI I Serial bus data input
120 PI1/SO0 SSO O Serial bus data output
121 PI2/SCK0 SSCK I Serial bus clock input
122 PI3/SI1 RXD I RS-232C RXD
123 PI4/SO1 TXD O RS-232C TXD
124 PI5/SCK1 SELMOD Audio DSP mode switch
125 PH0/SI2 RESET2 Reset for DSP 2
126 PH1/SO2 XCSADSP1 O CS for DSP 2
127 PH2/SCK2 XCSSPD Latch signal of serial/parallel IC for generating audio DSP control signal
128 MD0 GND
129 MD1 GND Ground
130 MD2 GND
131 VSS GND Ground
133 VSS GND Ground
134 X1 EXTAL O
135 X0 XTAL I
LFEON Select Mix to front L/R of LFE element
137 PC0/DREQ2 O
RESET1 DSP 1 reset
XMICON1 Mic front L/R MIX signal for 2 ch
138 PC1/DACK2 O
AV1/XSDSP AV-1/servo DSP switch
139 PC2/DEOP2 6CHMD O DAC output 2 ch/6 ch switch ( XDVRST2)
140 PB0/DREQ0 XDREQ0 I DMA response output to BY Chip
141 PB1/DACK0 DACK0 O DMA request input from BY Chip
142 PB2/DEOP0 N.C. N.C.
143 PB3/DREQ1 XDREQ1 I DMA response output to AV-1 Chip
144 PB4/DACK1 XDACK1 O DMA request input from AV-1 Chip
145 PB5/DEOP1 XEXCKON O ON/OFF switch of DSP external clock
146 PB6/IOWRX DOISEL1 O Digital output switch 1 of audio DSP (AV-1. DSP and GND)
147 PB7/IORDX DOISEL2 O Digital output switch 2 of audio DSP (AV-1. DSP and GND)
148 VSS GND Ground
149 PA0/CSOX XCS20 O Chip select output to Flash ROM
150 PA1/CS1X XCS6 O AV-1 Chip select
81
DV-545, DV-444-S, DV-444-K

151 PA2/CS2X XCS3 O Chip select of PD4995A (MY Chip)
152 PA3/CS3X XCS4 O Chip select of servo DSP
153 PA4/CS4X XCS23 O Chip select output to SRAM (1M)
154 PA5/CS5X N.C. O N.C.
159 NMIX V+3.3D fixed
160 HSTX V+2.5D fixed
161 INITX XINIT I
162 P80/RDY RDY I
163 P81/BGRNTX XAMUTE I Final stage mute of 2 ch audio output
164 P82/BRQ XMMUTE O Audio multi channel mute
165 P83/RDX XRD O
166 P84/WR0X XWR0 O
167 P85/WR1X XWR1 O
168 VSS GND Ground
169 P90/SYSCLK SYSCLK O
170 P91 DFRST DAC reset (for front L/R)
171 P92/MCLK DFRST1 DAC reset (for center, surround and LFE)
172 P93 XCSDF0 O DAC chip select ( XLAT3)
173 P94/LBAX XCSDF1 O DAC chip select for center, surround and LFE
174 P95/BAAX XAQRST O AQE reset
175 P96 XCSAQE O AQE chip select
176 P97/WEX TM ENT I Test mode entry
82
DV-545, DV-444-S, DV-444-K
M65774BFP (DVDM ASSY : IC801)

MPEG2 Decoder IC
Block Diagram
16M bit SDRAM
SDRAM
Bit Streem Descrambler Controller
Read BUS
Write BUS
Bit Streem
Input Interface
Video Decoder
ROM RAM
Sub-picture
Decoder
Internal
CPU Display
Processor
Special Playback
Processor 16M DRAM
Host Video Output

Host CPU
Interface Video Output
Interface
H BUS
Audio Output PCM Audio Output

Interface IEC958 Output
Pin Function
No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function
1 GND I Ground 21 5VDD I 5V power supply
2 HD0 22 HD15 I/O Data input and output port
3 HD1 23 CS I Chip select signal input
4 HD2 I/O Data input and output port 24 RE I Read Enable signal input
5 HD3 25 WE I Write Enable signal input
6 HD4 26 BHE I Byte High Enable signal input
Acknowledge signal which is indicated the
7 5VDD I 5V power supply 27 RDY O finish of data reading or writing via the host
bus
Interrupt request signal against to the
8 VDD I Power supply 28 INTR O
external CPU from M65773FP
9 HD5 29 GND I Ground
10 HD6 30 HA0
11 HD7 I/O Data input and output port 31 HA1
12 HD8 32 HA2 I Address input port
13 HD9 33 HA3
14 GND I Ground 34 HA4
15 HD10 35 VDD I Power supply
16 HD11 36 5VDD I 5V power supply
17 HD12 I/O Data input and output port 37 HA5
18 HD13 38 HA6
I Address input port
19 HD14 39 HA7
20 VDD I Power supply 40 HA8
83
DV-545, DV-444-S, DV-444-K
41 HA9 I Address input port 83 VDD I Power supply
42 GND I Ground 84 VSYNC O Vertiacl sync. signal output
43 CDMCK I Connect to ground 85 HSYNC O Horizontal sync. signal output
44 CDLRCK I L/R clock clock input from CDDSP 86 PICSTRT
45 CDBCK I PCM bit clock input from CDDSP 87 MBSTRT
46 CDDATA I Digital audio interface input 88 MBDATA
47 VDD I Power supply 89 GND I Ground
Phase comparator output for external sync.
48 CDDIN I PCM audio data input from CDDSP 90 PWD O
operation
49 INT2 Interrupt request signal against to the 91 CSYNC I Composite SYNC signal input
O
50 INT3 external CPU from M65773FP 92 OSDKEY O OSD key flag output
51 DREQ O DMA request signal for OSD bitmap transfer 93 PXCLK O Pixel clock (27MHz free-running clock)
DMA acknowledge signal for OSD bitmap
52 DACK I 94 VDD I Power supply
transfer
53 GND I Ground 95 PD7
54 CLKO O 27MHz clock output 96 PD6
O Digital pixel data
55 CLKIN I System clock input 97 PD5
56 AVDD1 I Analog power supply 98 PD4
57 AGND1 99 GND I Ground
I Analog ground
58 AGND3 100 PD3
59 AVDD3 I Analog power supply 101 PD2
O Digital pixel data
60 CCAP I Connect to ground 102 PD1
61 AGND2 I Analog ground 103 PD0
62 AVDD2 I Analog power supply 104 VDD I Power supply
63 ACLKO Open 105 GND I Ground
64 ACLKI I Audio clock input 106 RESET I Hardware reset input
65 HMODE1 I Setting pin of host interface operating mode 107 TEST0
66 GND I Ground 108 TEST1 I Connect to ground normally
67 VDD I Power supply 109 TEST2
68 AOD 110 VDD I Power supply
69 AO2 111 NMD0
O PCM output of audio data
70 AO1 112 NMD15
I/O Data transfer line with DRAM
71 AO0 113 NMD1
72 GND I Ground 114 NMD14
73 DOUT1 115 GND I Ground
O Digital audio interface output
74 DOUT0 116 NMD2
75 SDA Open 117 NMD13
76 SCL Open 118 NMD3
77 VDD I Power supply 119 NMD12
78 GND I Ground 120 VDD I Power supply
79 DACCLK O Over-sampling operating clock output 121 NMD4
80 DOCLK O PCM bit clock output 122 NMD11
Clock output for discriminating the channel I/O Data transfer line with DRAM
81 LRCLK O 123 NMD5
(L/R) of PCM audio data
82 HMODE0 I Setting pin of host interface operating mode 124 NMD10
84
DV-545, DV-444-S, DV-444-K
125 GND I Ground 167 MA5 O Address line with SDRAM
126 NMD6 168 GND I Ground
127 NMD9 169 MA1
128 NMD7 170 MA6
O Address line with SDRAM
129 NMD8 171 MA0
130 VDD I Power supply 172 MA7
CAS (Column Address Strobe) control line of
131 NCAS0 O 173 VDD I Power supply
DRAM
132 NWE O WE control line of DRAM 174 MA10
CAS (Column Address Strobe) control line of
133 NCAS1 O 175 MA8
DRAM
O Address line with SDRAM
RAS (Row Address Strobe) control line of
134 NRAS O 176 MA11
DRAM
135 GND I Ground 177 MA9
136 NMA9 178 GND I Ground
O Address line with DRAM
137 NMA8 179 DCS O Chip select of SDRAM
RAS (Row Address Strobe) control line of
138 VDD I Power supply 180 RAS O
SDRAM
CAS (Column Address Strobe) control line
139 NMA0 181 CAS O
of SDRAM
140 NMA7 O Address line with DRAM 182 VDD I Power supply
141 NMA1 183 MCLK O Operation clock of SDRAM
142 NMA6 184 GND I Ground
143 GND I Ground 185 DWE O WE control line of SDRAM
DQM control line of SDRAM
144 NMA2 186 DQMU O
Use for mask of upper byte output.
DQM control line of SDRAM
145 NMA5 O Address line with DRAM 187 DQML O
Use for mask of lower byte output.
146 NMA3 188 VDD I Power supply
147 NMA4 189 MD7
148 VDD I Power supply 190 MD8
I/O Data transfer line with SDRAM
149 BD7 191 MD6
I Bit stream input port
150 BD6 192 MD9
151 GND I Ground 193 GND I Ground
152 BD5 194 MD5
153 BD4 195 MD10
I Bit stream input port I/O Data transfer line with SDRAM
154 BD3 196 MD4
155 BD2 197 MD11
156 VDD I Power supply 198 VDD I Power supply
157 GND I Ground 199 MD3
158 BD1 200 MD12
I Bit stream input port I/O Data transfer line with SDRAM
159 BD0 201 MD2
160 BCLK I Strobe signal (clock) of BD port 202 MD13
Indicates the effective or invalid data which is
161 BDEN I 203 GND I Ground
sampled from BD port
Output permission signal against to the
162 BDREQ O device (channel decoder) which connecting 204 MD1
to BD port
163 VDD I Power supply 205 MD14 I/O Data transfer line with SDRAM
164 MA3 206 MD0

165 MA4 O Address line with SDRAM 207 MD15
166 MA2 208 VDD I Power supply
85
DV-545, DV-444-S, DV-444-K
PD0274A (DVDM ASSY : IC807) (DV-545 ONLY)

Audio Quality Enhancer (AQE)
Pin Arrangement Block Diagram
1 DAIN DALOUT 24 IBS, TFS, IFS, LRIPOL, 24
2 LRIN DAROUT 23 IFORM, CKSEL, TEST
LRCK Bit Extension IBS, BES, DIR
3 BCKIN LROUT 22
4 RSTB BCKOUT 21 DAIN 1 24
Input 24 LRCK
5 CGND LRIN 2 Inter face
CGND 20 x8
BCKIN 3 LRCK Digital Filter
6 XIN OVDD 19
ATT +
7 IGND NC 18 BACS, BSO, OFORM, Deemphasis
8 ICVDD NC 17 LRPOL, DACS, TEST
9 SCLK NC 16
10 SDATA NC 15 DALOUT 24
24 x2
DAROUT 23 1st FIR Filter IFS, DFS, CKSE,
11 CSB NC 14 Output COES, ATT, DE
Inter face
LROUT 22
12 NC NC 13 2fs
BCKOUT 21 n*
LRCK
x2
CKSE 2st FIR Filter
RSTB 4 4fs
Timing
Control Syscllk
x2
XIN 6 3st FIR Filter
24 8fs n*
LRCK
24
SDATA 10 IFS, SMUTE,
Microcomputer Soft Mute TEST
SCLK 9 Interface n*
CSB 11 LRCK
Note :
"n" in the Block diagram expresses the rate to sample
Pin Function
No. Name I/O Pin Function
1 DAIN I Audio data input
2 LRIN I L/R clock input
3 BCKIN I Bit clock input (48fs/64fs)
4 RSTB I System reset "0" = Reset
5 CGND Ground (0V) for Core
6 XIN I System clock input (128fs/192fs/256fs/384fs/512fs/768fs)
7 IGND Ground (0V) for Input Buffer
8 ICVDD Power supply (3.3V) for Core and Input Buffer
9 SCLK I Microcomputer interface clock input
10 SDATA I Microcomputer interface data input
11 CSB I Microcomputer interface chip select input "0" = Enable, "1" = Disenable
12 NC
13 NC
14 NC
I No connection
15 NC
16 NC
17 NC
18 OVDD Power supply (3.3V) for Output Buffer
19 OGND Ground (0V) for Output Buffer
20 CGND Ground (0V) for Core
21 BCKOUT O Bit clock output (48fs/64fs)
22 LROUT O L/R clock output. WCLK output at PCM1704.
23 DAROUT O R ch audio data output
24 DALOUT O L ch audio data output or L/R ch multiplex output
86
DV-545, DV-444-S, DV-444-K
ADV7172KST (DVDM ASSY : IC861)

Digital PAL/NTSC Video Encoder with Six DACs (10-bits), Color Control and Enhanced Power Management
Pin Arrangement
SCRESET/RTC
PAL_NTSC
TTXREQ
CLOCK
CLAMP
RESET
RESET1
GND
VSO
VREF
TTX
VAA
48 47 46 45 44 43 42 41 40 39 38 37
VAA 1 36 COMP1
P0 2 35 DAC A
P1 3 34 VAA
P2 4 33 DAC B
P3 5 32 VAA
P4 6 31 GND
P5 7 30 VAA
P6 8 29 DAC C
P7 9 28 DACD
CSO_HSO 10 27 VAA
VAA 11 26 GND
GND 12 25 DAC E
13 14 15 16 17 18 19 20 21 22 23 24
GND
HSYNC
FIELD/VSYNC
BLANK
ALSB
GND
VAA
SCLOCK
SDATA
RESET2
COMP2
DAC F
Block Diagram
PAL_NTSC
CSO_HSO
SCLOCK
CLOCK
CLAMP
SDATA
ALSB
VSO
30 VAA
11
19
27
32
34
46
48 43 10 45 14 20 21 17
1
HSYNC 14
10 10 10BIT
FIELD/ 15 I2C MPU PORT YUV TO 35 DAC A
MULTI-PLEXER
VIDEO TIMING
VSYNC GENERATOR RGB DAC
MATRIX
BLANK 16 10 10 10BIT 33 DAC B
YUV DAC
RESET 44 LEVEL
CONTROL 10 10 10BIT
TTX 41 TELETEXT 29 DAC C
BLOCK DAC
INSERTION BLOCK
TTXREQ 40
BRIGHTNESS AND LUMA 37 VREF
PROGRAMMABLE DAC
CONTRAST CONTROL CONTROL 22 RESET2
10 FILTER
BLOCK
ADD SYNC 23 COMP2
8 Y 8
MULTI-PLEXER
SHARPNESS
INTERPOLATOR FILTER 10 10BIT
4:2:2 TO VCrCb 25 DAC E
10 DAC
P0-P7 2 4:4:4 8 TO U
(COLOR | INTER- YUV SATURATION CONTROL 10
MODULATOR 10 10BIT
DATA) 9 POLATOR MATRIX 8 PROGRAMMABLE 10 24 DAC F
ADD BURST CHROMA DAC
8 10
FILTER HUE
V 8
INTERPOLATOR CONTROL 10 10 10BIT 28 DAC D
DAC
10 10
REAL-TIME SIN/COS DAC
CONTROL CIRCUIT DDS SLOCK CONTROL 38 RESET1
BLOCK 36 COMP1
39 12,13,18,26,31,47
SCRESET/RTC GND
Pin Function
No. Name I/ O Pin Function
1 VAA P Power Supply (+3V to +5V)
2 P0
3 P1
I 8-bit 4 : 2 : 2 Multiplexed YCrCb Pixel Port (P7-P0) P0 represents the LSB
4 P2
5 P3
87
DV-545, DV-444-S, DV-444-K
No. Name I/O Pin Function

6 P4
7 P5
I 8-bit 4 : 2 : 2 Multiplexed YCrCb Pixel Port (P7-P0) P0 represents the LSB
8 P6
9 P7
10 CSO_HSO O Dual function CSO or HSO TTL Output Sync Signal
12 GND G Ground Pin
13 GND G Ground Pin
HSYNC (Models 1 and 2) Control Signal. This pin may be configured to output (Master Mode) or as an input
14 HSYNC I/O
and accept (Slave Mode) Sync signals.
Dual Function FIELD (Mode1) and VSYNC (Mode2) Control Signal. This pin may be configured to output
15 FIELD/VSYNC I/O
(Master Mode) or as an input (Slave Mode) and accept these control signals.
16 BLANK I/O Video Blanking Contrl Signal. The pixel inputs are ignored when this is logic level "0". This signal is optional.
17 ALSB I TTL Address Input. This signal sets up the LSB of the MPU address.
18 GND G Ground Pin
20 SCLOCK I MPU Port Serial Interface Clock Input
21 SDATA I/O MPU Port Serial Data Input/Output
A 600 ohm resistor connected from this pin to GND is used to control full-scale amplitudes of the Video
22 RSET2 I
Signals from DACs D, E and F (the "small" DACs).
23 COMP2 O Compensation Pin for DACs d, E and F. Connect a 0.1F Capacitor from COMP to VAA.
24 DAC F O RED/S-Video C/V Analog Output. This DAC is capable of providing 8.66 mA output.
25 DAC E O BLUE/S-Video Y/U Analog Output. This DAC is capable of providing 8.66 mA output.
26 GND G Ground Pin
28 DAC D O GREEN/Composite/Y Analog Output. This DAC is capable of providing 8.66 mA output.
29 DAC C O RED/S-Video C/V Analog Output. This DAC is capable of providing 34.66 mA output.
31 GND G Ground Pin
33 DAC B O BLUE/S-Video Y/U Analog Output. This DAC is capable of providing 34.66 mA output.
35 DAC A O GREEN/Composite/Y Analog Output. This DAC is capable of providing 34.66 mA output.
Compensation Pin for DACs A, B and C. Connect a 0.1F Capacitor from COMP to VAA. For Optimum
36 COMP1 O Dynamic Performance in Low Power Mode, the value of the COMP1 capacitor can be lowered to as low as
2.2mF.
37 VREF I/O Voltage Reference Input for DACs or Voltage Reference Output (1.235V)
A 150 ohm resistor connected from this pin to GND is used to control full-scale amplitudes of the Video
38 RSET1 I
Signals from DACs A, B and C (the "large" DACs).
This pin can be configured as an input by setting MR42 and MR41 of Mode Resistor 4. It can be configured as
39 SCRESET/RTC I a subcarrier reset pin, in which case a high to low transition on this pin will reset the subcarrier phase to Field
0. Alternatively it may be configured as a Real-Time Control (RTCF) Input.
40 TTXREQ O Teletext Data Request input signal used to control teletext data transfer.
41 TTX O Teletext Data Input Pin.
42 CLAMP O TTL Output Signal to external circuitry to enable clamping of all video signals.
43 PAL_NTSC I Input signal to select PAL or NTSC mode of operation, pin set to Logic "1" selects PAL.
The input resets the on-chip timing generator and sets the ADV7172KST into default mode. This is NTSC
44 RESET I operation, Timing Slave Mode 0, DACs A, B and C powered OFF, DACs D, E and F powered ON, Composite
and S-Video out.
45 VSO O VSO TTL Output Sync Signal
47 GND G Ground Pin
TTL Clock Input. Requires a stable 27 MHz reference clock for standard operation. Alternatively, a 24.52 MHz
48 CLOCK I
(NTSC) or 29.5 MHz (PAL) can be used for square pixel operation.
88
DV-545, DV-444-S, DV-444-K
PCM1742KE (JACB ASSY : IC211)

D/A Converter
Pin Arrangement Pin Function
No. Nmae I/O Pin Function
1 BCK SCK 16 1 BCK I Audio data bit clock input
2 DATA I Audio data digital input
2 DATA ML 15 L-channel and R-channel Audio data
3 LRCK I
latch enable input
3 LRCK MC 14 4 DGND Digital ground
5 VDD Digital power supply +3.3V
4 DGND MD 13 6 VCC Analog power supply +5V
7 VOUTL O Analog output for L-channel
5 VDD ZEROL/NA 12 8 VOUTR O Analog output for R-channel
9 AGND Analog ground
6 VCC ZEROR/ZEROA 11
10 VCOM Common voltage decoupling
Zero flag output for R-channel / Zero
7 VOUTL VCOM 10 11 ZEROR/ZEROA O
flag output for L/R-channel
Zero flag output for L-channel / No
8 9 12 ZEROL/NA O
VOUTR AGND assign
13 MD I Mode control data input
14 MC I Mode control clock input
15 ML I Mode control latch input
16 SCK I System clock input
Block Diagram
BCK 1
LRCK 3 Audio 7 VOUTL
Serial
Port Output Amp and
DAC Low-pass Filter
DATA 2
4 / 8
Oversampling Enhanced
Digital Filter Multi-level 10 VCOM
with Delta-Sigma
Function Modulator
Controller
ML 15
Serial
Control
MC 14 Port Output Amp and
DAC Low-pass Filter
8 VOUTR
MD 13
System Clock
System Clock Zero Detect Power Supply

SCK 16 Manager
12 11 5 9 6 8
ZEROL/NA
ZEROR/ZEROA
VDD
DGND
VCC
AGND
89
DV-545, DV-444-S, DV-444-K
MM1540BF (JACB ASSY : IC411)

75 2 Driver for DVD (6 ch / 9dB)
Pin Arrangement Block Diagram
VCC1 1 28 VCC2 VCC1 1 28 VCC2
CLP 75ohm
VIN 2 27 VOUT VIN 2 LPF Driver 27 VOUT
+9dB
YC MIX 3 26 PS1
YC MIX 3 26 PS1
CIN 4 25 COUT
75ohm
CIN 4 LPF Driver 25 COUT
CLP 5 24 VEE2 +9dB
6dB 24 VEE2
YIN1 6 23 YOUT1 CLP 5 -6dB Amp
CLP 75ohm
MUTE1 7 22 VEE2 YIN 6 LPF Driver 23 YOUT1
+9dB
MUTE2 8 21 VEE2 MUTE1 7 22 VEE2
YIN2 9 20 YOUT2
MUTE2 8 21 VEE2
GND 10 19 VEE2 75ohm
YIN2 9 LPF Driver 20 YOUT2
CbIN 11 18 CbOUT +9dB
GND 10 19 VEE2
Dual/Single 12 17 PS2
75ohm
CrIN 13 16 CrOUT CbIN 11 LPF Driver 18 YOUT1
+9dB
VEE1 14 15 VEE2 Dual/Single 12 17 PS2
75ohm
CrIN 13 LPF Driver 16 CrOUT
+9dB
VEE1 14 15 VEE2
Pin Function
No. Name Pin Function No. Name Pin Function
1 VCC1 VCC 15 VEE2 VEE
2 VIN Video input 16 CrOUT Video input
3 YC MIX YC MIX select 17 PS2 Power save select
4 CIN Croma input 18 CbOUT Vide output
5 CLP Clamp select 19 VEE2 VEE
6 YIN1 Video input 20 YOUT2 Vide output
7 MUTE1 Mute select 21 VEE2 VEE
8 MUTE2 Mute select 22 VEE2 VEE
9 YIN2 Component input 23 YOUT1 Vide output
10 GND Ground 24 VEE2 VEE
11 CbIN Component input 25 COUT Vide output
12 Dual/Single Power supply select 26 PS1 Power save select
13 CrIN Component input 27 VOUT Vide output
14 VEE1 VEE 28 VCC2 VCC
90
DV-545, DV-444-S, DV-444-K
PE5251A (FLKB ASSY : IC101)

Mode Control IC
Pin Function
1 VDD1 Positive power supply (excepting port, analog and FIP controller/driver section)
2 VSS1 Ground (excepting port and analog)
3 X1 I
Connect a crystal for main system clock oscillation
4 X2
5 IC Internal connection Connect to Vss1 directly.
6 RESET I System reset input
7 P27/SCK1 I/O Port 2 8 bit input/output port / serial clock input/output
I/O
8 P26/SI1 Port 2 8 bit input/output port / Serial data input
I
I/O
9 P25/SO1 Port 2 8 bit input/output port / Serial data output
O
10 P24/BUSY I/O Port 2 8 bit input/output port / Busy signal input

I
11 P23
I/O Port 2 8 bit input/output port
12 P22
I/O
13 P21/SO3 Port 2 8 bit input/output port / Serial data output
O
14 P20/SCK3 I/O Port 2 8 bit input/output port / serial clock input/output
15 P00/INTP0
I/O I Port 0 3 bit input/output port / External interrupt request input
16 P01/INTP1
17 P02/TI I/O I Port 0 3 bit input/output port / Timer input of 8 bit remote control timer (TM9)
18 AVSS Ground of A/D converter

19 ANI3
20 ANI2
I Analog input of A/D converter
21 ANI1
22 ANI0
23 VSS0 Ground of port section
24 AVDD Analog power supply of A/D converter / reference voltage input
25 VDD0 Positive power supply of port section
26 P64
27 P63
28 P62 I/O Port 6 5-bit high proof pressure input/output ports of P-ch open drain
29 P61
30 P60
31 P57
32 P56
33 P55
34 P54
I/O Port 5 8-bit high proof pressure input/output ports of P-ch open drain
35 P53
36 P52
37 P51
38 P50
39 P47
O Port 4 8-bit high proof pressure input/output ports of P-ch open drain
40 P46
91
DV-545, DV-444-S, DV-444-K

41 P45
O Port 4 8-bit high proof pressure input/output ports of P-ch open drain
42 P44
43 P43/FIP35
44 P42/FIP34 Port 4 8-bit high proof pressure input/output ports of P-ch open drain / High proof presure large current output
O
45 P41/FIP33 of FIP controller/driver
46 P40/FIP32
47 P37/FIP31
48 P36/FIP30
49 P35/FIP29
50 P34/FIP28 Port 3 8-bit high proof pressure input/output ports of P-ch open drain / High proof presure large current output
O
51 P33/FIP27 of FIP controller/driver
52 P32/FIP26
53 P31/FIP25
54 P30/FIP24
55 FIP23
56 FIP22
O High proof presure large current output of FIP controller/driver
57 FIP21
58 FIP20
59 VDD2 Positive power supply of FIP controller/driver section
60 VLOAD Connect a pull-down resistor of FIP controller/driver
61 FIP19
62 FIP18
63 FIP17
64 FIP16
65 FIP15
66 FIP14
67 FIP13
68 FIP12
69 FIP11
70 FIP10
O High proof presure large current output of FIP controller/driver
71 FIP9
72 FIP8
73 FIP7
74 FIP6
75 FIP5
76 FIP4
77 FIP3
78 FIP2
79 FIP1
80 FIP0
92
DV-545, DV-444-S, DV-444-K
7.2.2 FL DISPLAY
VAW1063 (FLKB ASSY : V101)
FL Tube
35 1
1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G
S4
S8 S7 S9 S6 S5
Pin Connection
S3 S15 S10
Pin No. 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 18 18
Connection F2 F2 NP P17 P16 P15 P14 P13 P12 P11 P10 NX P9 P8 P7 P6 P5 P4
Pin No. 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 S12
S13 S1 S2 S11
Connection P3 P2 P1 11G 10G 9G 8G 7G 6G 5G 4G 3G 2G 1G NP F1 F1
Note ;
1) F1, F2 : Filament 3) NX : No extend pin
2) NP : No pin 4) DL : Datum Line S14
5) 1G - 11G : Grid
(2G - 11G)
Anode Connection
1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G
P1 S1 S1 S1 S1 S1 S1 S1 S1 S1 S1
P2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2
P3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3
P4 S4 S4 S4 S4 S4 S4 S4 S4 S4 S4
P5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5
P6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6
P7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7
P8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8
P9 S9 S9 S9 S9 S9 S9 S9 S9 S9 S9
P10 S10 S10 S10 S10 S10 S10 S10 S10 S10 S10
P11 S11 S11 S11 S11 S11 S11 S11 S11 S11 S11
P12 S12 S12 S12 S12 S12 S12 S12 S12 S12 S12
P13 S13 S13 S13 S13 S13 S13 S13 S13 S13 S13
P14 S14 S14 S14 S14 S14 S14 S14 S14 S14 S14
P15 S15 S15 S15 S15 S15 S15 S15 S15 S15 S15
P16
P17
93
DV-545, DV-444-S, DV-444-K
8. PANEL FACILITIES AND SPECIFICATIONS

8.1 PANEL FACILITIES
Front Panel (DV-545)
1 2 3 4
DVD PLAYER

STANDBY/ON 41 7 8
LEGATO
PRO
0 3
5 6 7 8 9 0 - =
1 STANDBY/ON button 7 0 (open/close) button

Press to switch the player on or to put in standby. Press to open and close the disc tray.
2 Disc tray 8 4 1 (reverse) button

When loading a disc, place discs in the disc tray with the label Press to go back to previous chapters/tracks. Press and hold to
side facing up. perform reverse playback scanning.
3 Remote sensor 9 (forward) button

Point the remote control toward the remote sensor to operate Press to advance to chapters/tracks. Press and hold to perform
the player. fast-forward scanning.
4 Display window 0 7 (stop) button

Displays system information. Press to stop playback. Pressing once enables playback to
resume from a point shortly before the location where it
stopped. Pressing twice causes the disc to return to the
5 beginning of the disc if playback starts again.
This mark, indicating compatibility with DVD-RW discs recorded
on a DVD recorder. - 8 (pause) button
Press during playback to pause. Press again to resume
6 LEGATO PRO button and indicator playback.
Each press switches between [Off], [Standard], [Effect 1],
[Effect 2] and [Effect 3]. The indicator lights when on any of = 3 (play) button
the Effect settings. You can also switch the Legato Pro mode Press to start or resume playback.
from the Setup menu.
94
DV-545, DV-444-S, DV-444-K
Front Panel (DV-444-S and DV-444-K)
1 2 3 4
DVD PLAYER

STANDBY/ON 41 7 8
LEGATO
PRO
0 3
5 6 7 8 9 0
1 STANDBY/ON button 7 (forward) button

Press to switch the player on or to put in standby . Press to advance to chapters/tracks. Press and hold to perform
fast-forward scanning.
2 Disc tray
When loading a disc, place discs in the disc tray with the label 8 7 (stop) button
side facing up. Press to stop playback. Pressing once enables playback to
resume from a point shortly before the location where it
3 Remote sensor stopped. Pressing twice causes the disc to return to the
beginning of the disc if playback starts again.
Point the remote control toward the remote sensor to operate
the player.
9 8 (pause) button
4 Display window Press during playback to pause. Press again to resume
playback.
Displays system information.
0 3 (play) button
5 0 (open/close) button
Press to start or resume playback.
Press to open and close the disc tray.
6 4 1 (reverse) button
Press to go back to previous chapters/tracks. Press and hold to
perform reverse playback scanning.
95
DV-545, DV-444-S, DV-444-K
Display Window
1 23 4 5 6 7 8 9 0 -
TITLE TRK CHP LAST COND. TOTAL REMAIN
DTS GUI
2 D
= ~! @
1 DTS indicator 9 COND. indicator

Indicates DTS audio playback. Indicates that Condition Memory settings are memorized for the
currently loaded DVD-Video.
2 GUI indicator
Indicates an on-screen menu operation is being performed. 0 TOTAL indicator
Indicates that the disc in the player is stopped and DISPLAY
has been pressed.
3 indicator
Indicates Multi-Angle playback is in progress. - REMAIN indicator
Indicates that the remaining playback time of a title or chapter/
4 TITLE indicator track is being displayed.
Indicates a title number is being displayed.
= 2D indicator
5 indicator Indicates Dolby Digital audio playback.
Indicates that TruSurround is selected.
~ 3 indicators
6 TRK indicator Indicates when a disc is playing.
Indicates a track number is being displayed.
! 8 indicator
7 CHP indicator Indicates when a disc is paused.
Indicates a chapter number is being displayed.
@ Counter display
8 LAST indicator Displays the playback mode, type of disc, title/folder and
Indicates the Last Memory location is recorded in memory for chapter/track numbers, playback time, etc.
the currently loaded DVD-Video or Video CD.
96
DV-545, DV-444-S, DV-444-K
Rear Panel (DV-545)
1 2 3 4
CONTROL AV CONNECTOR 1 (RGB)-TV AV CONNECTOR 2 DIGITAL OUT

VIDEO OUT AUDIO OUT
OPTICALCOAXIAL
S AC IN
IN R L
5 6 7 8
1 CONTROL IN jack 5 S-VIDEO OUT jack

Use to connect this player to another component bearing the If your TV or monitor has an S-video input, clear picture
Pioneer mark. This lets you control this unit as though it reproduction is possible by connecting the player to your TV or
were a component in a system. Player operations are then monitor via the S-Video jack.
performed by pointing the remote control at the component that You can switch between [S1] and [S2] S-video output from the
the player is connect to. Setup menu.
2 AV CONNECTOR 6 VIDEO OUT jack

AV CONNECTOR 1 (RGB)-TV Connect to the video input on a TV or monitor or AV amplifier or
Use a 21-pin SCART cable to connect to a TV or monitor receiver with video input capability.
compatible with this type of connection. Both audio (2 channel
stereo) and video (Video, 7 DIGITAL OUT OPTICAL jack
S-video, and RGB) signals are output from the AV
Use to output the digital audio signal recorded on discs. You
CONNECTOR 1 (RGB)-TV.
can output the digital signal via the optical output jack to an AV
AV CONNECTOR 2 amplifier or receiver.
Use a 21-pin SCART cable to connect to a VCR.
8 DIGITAL OUT COAXIAL jack
3 AUDIO OUT jacks Use to output the digital audio signal recorded on discs. You
Use to output two-channel audio (analog) to the audio stereo can output the digital signal via the coaxial output jack to an AV
inputs on a TV or stereo amplifier. If you are connecting to a amplifier or receiver.
receiver that has both digital and analog input jacks for DVD
player connection, it may be beneficial to make both
connections.
4 AC IN power cord connection terminal

Use to connect the power cord to the wall outlet.
97
DV-545, DV-444-S, DV-444-K
Rear Panel (DV-444-S and DV-444-K)
1 2 3 4
CONTROL AV CONNECTOR (RGB)-TV AV CONNECTOR 2 DIGITAL OUT

VIDEO OUT AUDIO OUT
OPTICAL COAXIAL
S AC IN
IN R L
5 6 7 8
1 CONTROL IN jack 5 S-VIDEO OUT jack

Use to connect this player to another component bearing the If your TV or monitor has an S-video input, clear picture
Pioneer mark. This lets you control this unit as though it reproduction is possible by connecting the player to your TV or
were a component in a system. Player operations are then monitor via the S-Video jack.
performed by pointing the remote control at the component that You can switch between [S1] and [S2] S-video output from the
the player is connect to. Setup menu.
2 AV CONNECTOR (RGB)-TV jack 6 VIDEO OUT jack

Use a 21-pin SCART cable to connect to a TV or monitor Connect to the video input on a TV or monitor or AV amplifier or
compatible with this type of connection. Both audio and video receiver with video input capability.
signals are output from the AV CONNECTOR (RGB)-TV jack.
7 DIGITAL OUT OPTICAL jack
3 AUDIO OUT jacks Use to output the digital audio signal recorded on discs. You
Use to output two-channel audio (analog) to the audio stereo can output the digital signal via the optical output jack to an AV
inputs on a TV or stereo amplifier. If you are connecting to a amplifier or receiver.
receiver that has both digital and analog input jacks for DVD
player connection, it may be beneficial to make both 8 DIGITAL OUT COAXIAL jack
connections.
Use to output the digital audio signal recorded on discs. You
can output the digital signal via the coaxial output jack to an AV
4 AC IN power cord connection terminal amplifier or receiver.
Use to connect the power cord to the wall outlet.
98
DV-545, DV-444-S, DV-444-K
Remote Control Unit (DV-545)

(Buttons indicated with * are used for menu operation.)
*1 % 1 MENU button*
2 Use to display or close the DVD menu or MP3 Navigator screen .
OPEN / ^
3 CLOSE
2 (standby/on) button
DISPLAY AUDIO SUBTITLE ANGLE
Press to switch the player on or to put in standby.
4 &
SET UP TOP MENU
*5 MENU 3 AUDIO button

** Press repeatedly to select one of the audio languages
programmed on a DVD-Video, or to switch between the MAIN,
6 SAP or both channels together audio channels on a DVD-RW.
For Video CD, CD and MP3, each press changes the audio
7 output as follows.
ENTER (* = Stereo = 1/L (Left) = 2/R (Right)
) 4 DISPLAY button
8 Press during playback to display statistical disc information.
9 FUNCTION
MEMORY
VIDEO
ADJUST DIMMER JOG MODE
_ Press repeatedly to display different information.
F.MEM V.ADJ FL JOG
+
0 STOP PLAY PAUSE
5 SETUP button*
Press when the player is in either play or stop mode to open
- 7 3 8
and close the Setup screen.
= PREVIOUS
4
NEXT
1
REV FWD

6 MULTI DIAL
*~ RETURN
e
STEP / SLOW
E
SEARCH MODE
Use to control the rate of playback according to the speed at

! CLEAR which MULTI DIAL is turned. When the Jog Mode is on, frame
1 2 3 C by frame scanning in both forword and reverse directions is
possible.
*@ 4 5 6 +10
7 LIGHTING button (side panel)
7 8 9 0 Use to illuminate the main operation buttons on the remote
RANDOM REPEAT PROGRAM
control. When pressed, the buttons light for approximately 6
# A-B seconds. This function is convenient for locating the command
LAST CONDITION
buttons when the room is dark.
MEMORY MEMORY
8 VIDEO ADJUST (V.ADJ) button

$ DVD PLAYER Various attributes of the video presentation can be adjusted to
suit the program type or personal preferences. Press VIDEO
ADJUST (V.ADJ) to display the on-screen options.
9 FUNCTION MEMORY (F.MEM) button

Press to incorporate a menu item into a shortcut list that is
stored in memory and can be called up at any time.
0 PLAY 3 button
Press to start disc playback.
- STOP 7 button
Press to stop playback. Pressing once enables playback to
resume from a point shortly before the location where it was
beginning of the disc when playback starts again.
99
DV-545, DV-444-S, DV-444-K
= PREVIOUS 4/NEXT buttons ) DIMMER (FL) button

During playback, press PREVIOUS 4 to go back to a Press to change the brightness of the FL display and DVD
previous chapter/track and NEXT to advance to the next indicator in three steps: maximum brightness, medium
chapter/track. brightness, and minimum brightness.
~ RETURN button* _ JOG MODE indicator

Use to go one menu back (current settings are maintained). Lights red when the player is in the Jog Mode.
Use RETURN when you do not want to change the option
setting in a menu. + JOG MODE (JOG) button
Press to put the player in the Jog Mode. When this mode is on,
! STEP/SLOW e/E buttons rotate MULTI DIAL clockwise to scan frame by frame in the
Press STEP/SLOW e or E during playback to view still forword direction and counterclockwise to scan frame by frame
frame. Press and hold STEP/SLOW e or E during playback in the reverse direction.
to view slow playback. In still frame, press STEP/SLOW E to
advance DVDs and Video CDs frame by frame and STEP/ PAUSE 8 button
SLOW e to back up a few frames at a time (DVD only).
Press to pause playback of a disc. Press again to resume
playback.
@ Number buttons (1-9, 0, +10)*
Use to perform direct title and chapter/track searches, and to
input numerical values.
REV 1/FWD (fast reverse/forward) buttons
During playback of DVD and Video CD, press
FWD to perform fast forward scanning. Press REV 1 to
# RANDOM button perform fast reverse scanning of DVD and Video CD. When a
Press to play titles, chapters/tracks in random order. CD or MP3 is loaded, audio scanning is performed.
$ LAST MEMORY button SEARCH MODE button

You can resume DVD-Video or Video CD playback from the Press to perform a title/folder, chapter/track or elapsed time
point you last watched even if the disc is removed from the search.
player. Press LAST MEMORY during playback to set a Last
Memory point. When you want to resume playback of that disc,
press LAST MEMORY in the stop mode and playback starts
CLEAR button
from the memorized point. Last Memory locations can be Works in conjunction with a number of player functions. Use to
stored for up to 5 DVD-Video and 1 Video CD. cancel repeat and random playback, and to edit programs.
% OPEN/CLOSE 0 button PROGRAM button

Press to open or close the disc tray. You can program titles, chapters, or tracks to play back in a
desired order. Programs can be a maximum of 24 steps.
Additionally, DVD-Video programs for up to 24 discs can be
^ SUBTITLE button stored in the players memory for future use.
Press repeatedly to select one of the subtitle languages
programmed on a DVD-Video or to turn the subtitles off. REPEAT button
Use to set the repeat mode.
& ANGLE button A-B button
Some DVD-Video discs are recorded with various camera Press at the beginning and end of the section you want to
angle playback options. Press ANGLE repeatedly to display repeat or to mark a location you want to return to.
different camera angles.
CONDITION MEMORY button

* TOP MENU button*
You can store in memory the settings for up to 15 DVD-Video
Press to call up the top menu programmed on the DVD-Video. discs. Press CONDITION MEMORY during DVD-Video
Depending on the DVD-Video, the top menu may be identical playback to memorize the settings.
to the DVD-Video menu.
( Joystick*
Use to move the cursor through the options on menu screens
and to change settings.
ENTER button*
Press to implement settings selected with the Joystick or to set
items highlighted in a menu.
100
DV-545, DV-444-S, DV-444-K
Remote Control Unit (DV-444-S and DV-444-K)

(Buttons indicated with * are used for menu operation.)
1 # 1 LAST MEMORY button

OPEN/ You can resume DVD or Video CD playback from the point you
LAST CONDITION CLOSE last watched even if the disc is removed from the player. Press
MEMORY MEMORY
2 $ LAST MEMORY during playback to set a Last Memory point.
When you want to resume playback of that disc, press LAST
REPEAT % MEMORY in the stop mode and playback starts from the
3 AUDIO SUB TITLE ANGLE
^ memorized point. Last Memory locations can be stored for up
4 SETUP MENU TOP MENU
REPEAT
A-B
to 5 DVDs and 1 Video CD.
5 & 2 (standby/on) button

6 DISPLAY RETURN * Press to switch the player on or to put in standby.
7 5
(
3 AUDIO button
ENTER
8 2 3
Press repeatedly to select one of the audio languages
programmed on a DVD.
5
5
9 PREV NEXT

For Video CD, CD and MP3, each press changes the audio
output as follows.
4
0
5
) = Stereo = 1/L (Left) = 2/R (Right)
STOP 7 PLAY 3 PAUSE 8 _

- + 4 SUBTITLE button
eSTEP/SLOWE 1REV FWD Press repeatedly to select one of the subtitle languages
= programmed on a DVD or to turn the subtitles off.
1 2 3 CLEAR
5 SETUP button*
Press when the player is in either play or stop mode to open
~ 4 5

6 +10 and close the Setup screen.
7 8 9 0 6 MENU button*
Use to display or close the DVD menu or MP3 Navigator
screen.
RANDOM PROGRAM SEARCH MODE
!
7 DISPLAY button
@ Press during playback to display statistical disc information.
Press repeatedly to display different information.
8 Cursor buttons (2/3/5/)*

Use to move through the options on menu screens and to
change settings.
9 ENTER button*
Use to implement settings selected with the cursor buttons or to
set items highlighted in a menu.
0 PREV 4 (previous) button

During playback, press PREV 4 to go back to a previous
chapter/track.
- STOP 7 button
Press to stop playback. Pressing once enables playback to
resume from a point shortly before the location where it was
beginning of the disc when playback starts again.
101
DV-545, DV-444-S, DV-444-K
= STEP/SLOW e/E buttons ) NEXT button

Press STEP/SLOW e or E during playback to view still During playback, press NEXT to advance to the next
frame. Press and hold STEP/SLOW e or E during playback chapter/track.
to view slow playback. In still frame, press STEP/SLOW E to
advance DVDs and Video CDs frame by frame and STEP/ _ PLAY 3 button
SLOW e to back up a few frames at a time (DVD only).
Press to start disc playback.
~ Number buttons (1-9, 0, +10)*

+ PAUSE 8 button
Use to perform direct title and chapter/track searches, and to
Press to pause playback of a disc. Press again to resume
input numerical values.
playback.
! RANDOM button
Press to play titles, chapters/tracks in random order.
REV 1/FWD (fast reverse/forward) buttons
During playback of DVD and Video CD, press
FWD to perform fast forward scanning. Press REV 1 to
@ PROGRAM button perform fast reverse scanning of DVD and Video CD. When a
You can program titles, chapters, or tracks to play back in a CD or MP3 is loaded, audio scanning is performed.
desired order. Programs can be a maximum of 24 steps.
Additionally, DVD programs for up to 24 discs can be stored in
the players memory for future use.
CLEAR button
Works in conjunction with a number of player functions. Use to
cancel repeat and random playback, and to edit programs.
# CONDITION MEMORY button
You can store in memory the settings for up to 15 DVDs. Press
CONDITION MEMORY during DVD playback to memorize the
SEARCH MODE button
settings. Press to perform a title/folder, chapter/track or elapsed time
search.
$ OPEN/CLOSE button
Press to open or close the disc tray.
% ANGLE button
Some DVDs are recorded with various camera angle playback
options. Press ANGLE repeatedly to display different camera
angles.
^ REPEAT button
Use to set the repeat mode.
& REPEAT A-B button

Press at the beginning and end of the section you want to
repeat or to mark a location you want to return to.
* TOP MENU button*

Press to call up the top menu programmed on the DVD.
Depending on the DVD, the top menu may be identical to the
DVD menu.
( RETURN button*
Use to go one menu back (current settings are maintained).
Use RETURN when you do not want to change the option
setting in a menu.
102
DV-545, DV-444-S, DV-444-K
8.2 SPECIFICATIONS
DV-545
General Audio output
System ............................ DVD, Video CD, CD, DVD-RW, MP3 files Output level
Power requirements ................................. AC 220 - 240 V, 50/60 Hz During audio output .............................. 200 mVrms (1 kHz, 20 dB)
Power consumption ................................................................. 14 W Number of channels ........................................................................ 2
Power consumption in standby mode ......................... less than 1 W Jacks ................................................................................ RCA jacks
Weight ..................................................................................... 2.6 kg
Digital audio characteristics
Dimensions (Not including protruding cables, etc.)
Frequency response ..................... 4 Hz to 44 kHz (DVD fs: 96 kHz)
.................................................... 420 (W) x 279 (D) x 55 (H) mm
S/N ratio ................................................................................ 118 dB
Operating temperature ............................................... +5C to +35C
Dynamic range ...................................................................... 103 dB
Operating humidity ............................. 5% to 85% (no condensation)
Total harmonic distortion ..................................................... 0.0016%
S-Video output Wow and flutter .............................................. Limit of measurement
Y (luminance) - Output level ....................................... 1 Vp-p (75 ) (0.001% W. PEAK) or lower
C (color) - Output level ......................................... 286 mVp-p (75 ) Digital output
Jacks ........................................................................... S-VIDEO jack Optical digital output ............................................ Optical digital jack
Video output Coaxial digital output .......................................................... RCA jack
Output level ................................................................. 1 Vp-p (75 ) Other terminals
Jacks .................................................................................. RCA jack CONTROL IN ........................................................... Minijack (3.5 )
21-pin connector assignment Accessories
AV connector input/output ...................................... 21-pin connector Audio cord ....................................................................................... 1
This connector provides the video and audio signals for connection Video cord ....................................................................................... 1
to a compatible color TV or monitor.
Power cord ...................................................................................... 1
1 3 5 7 9 11 13 15 17 19 21 Remote control unit ......................................................................... 1
AA (R6P) dry cell batteries .............................................................. 2
Operating Instructions ..................................................................... 1
2 4 6 8 10 12 14 16 18 20 Note
The specifications and design of this product are subject to change without
PIN No. notice, due to improvement.
1 Audio 2/R out 11 G* out

3 Audio 1/L out 15 R* or C* out
Manufactured under license from Dolby Laboratories.
4 GND 17 GND
7 B* out 19 Video out or Y* out "Dolby" and the double-D symbol are trademarks of Dolby
8 Status 21 GND Laboratories. Confidential Unpublished Works, 1992-1997
* AV CONNECTOR 1 (RGB)-TV is output. Dolby Laboratories. All rights reserved.
"DTS" is a trademark of Digital Theater Systems, Inc.
AV CONNECTOR 2 is not output.
Accessories
Audio Cord (VDE1052) Power Cord (WYXJ Type) Remote Control Unit
(L = 1.5m) White (ADG1154) (VXX2627)
FUNCTION
MEMORY
RANDOM
RETURN
DVD PLAYER
PREVIOUS
DISPLAY
SET UP
F.MEM
STOP
MEMORY
7
4
4
1
7
LAST
NEXT

ADJUST
REPEAT
AUDIO
V.ADJ
VIDEO
e
8
STEP / SLOW
ENTER
MENU
PLAY
3
SUBTITLE
DIMMER
A-B
FL
9
CLOSE
OPEN /
REV
CONDITION
Red
SEARCH MODE
MEMORY
JOG MODE
TOP MENU
PROGRAM
CLEAR
ANGLE

PAUSE
FWD
JOG
+10

8
0
Video Cord (VDE1053) Power Cord (WVXJ Type) Dry Cell Battery (R6P, AA)
(L = 1.5m) (ADG1156)
Yellow
103
DV-545, DV-444-S, DV-444-K
DV-444-S, K
General Audio output
System ............................................. DVD, Video CD, CD, MP3 files Output level
Power requirements ................................. AC 220 - 240 V, 50/60 Hz During audio output .............................. 200 mVrms (1 kHz, 20 dB)
Power consumption ................................................................. 13 W Number of channels ........................................................................ 2
Power consumption in standby mode ......................... less than 1 W Jacks ................................................................................ RCA jacks
Weight ..................................................................................... 2.6 kg
Digital audio characteristics
Dimensions (Not including protruding cables, etc.)
Frequency response ..................... 4 Hz to 44 kHz (DVD fs: 96 kHz)
.................................................... 420 (W) x 279 (D) x 55 (H) mm
S/N ratio ................................................................................ 118 dB
Operating temperature ............................................... +5C to +35C
Dynamic range ...................................................................... 103 dB
Operating humidity ............................. 5% to 85% (no condensation)
Total harmonic distortion ..................................................... 0.0016%
S-Video output Wow and flutter .............................................. Limit of measurement
Y (luminance) - Output level ....................................... 1 Vp-p (75 ) (0.001% W. PEAK) or lower
C (color) - Output level ......................................... 286 mVp-p (75 ) Digital output
Jacks ........................................................................... S-VIDEO jack Optical digital output ............................................ Optical digital jack
Video output Coaxial digital output .......................................................... RCA jack
Output level ................................................................. 1 Vp-p (75 ) Other terminals
Jacks .................................................................................. RCA jack CONTROL IN ........................................................... Minijack (3.5 )
21-pin connector assignment Accessories
AV connector input/output ...................................... 21-pin connector Audio cord ....................................................................................... 1
This connector provides the video and audio signals for connection Video cord ....................................................................................... 1
to a compatible color TV or monitor.
Power cord ...................................................................................... 1
1 3 5 7 9 11 13 15 17 19 21
Remote control unit ......................................................................... 1
AA (R6P) dry cell batteries .............................................................. 2
Operating Instructions ..................................................................... 1
2 4 6 8 10 12 14 16 18 20 Note
The specifications and design of this product are subject to change without
notice, due to improvement.
PIN No.
1 Audio 2/R out 11 G out
3 Audio 1/L out 15 R or C out
Manufactured under license from Dolby Laboratories.
4 GND 17 GND
"Dolby" and the double-D symbol are trademarks of Dolby
7 B out 19 Video out or Y out
Laboratories. Confidential Unpublished Works, 1992-1997
8 Status 21 GND
Dolby Laboratories. All rights reserved.
"DTS" is a trademark of Digital Theater Systems, Inc.
Accessories
Audio Cord (VDE1054) Power Cord (WYXQ, WYXQ/FRGR Types) Remote Control Unit
(L = 1.5m) White (ADG1154) (VXX2702)
PREV
4
eSTEP/SLOWE 1REV
STOP 7
DISPLAY
SETUP
RANDOMPROGRAM
AUDIO SUB TITLE ANGLE

1
4
7
5
2
MEMORY MEMORY
LAST CONDITION CLOSE
MENU TOP MENU
2
8

5
PLAY 3
ENTER

5
SEARCH MODE
3
9
5
PAUSE 8
FWD
REPEAT
REPEAT
OPEN/
CLEAR
RETURN
+10
A-B

NEXT

Red
Video Cord (VDE1055) Power Cord (WVXQ Type) Dry Cell Battery (R6P, AA)
(L = 1.5m) (ADG1156)
Yellow
104

DV 545

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DVD PLAYER

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

LASER DIODE CHARACTERISTICS

Additional Laser Caution

1. Loading-status detection switch (S101 on the LOAB assy) are detected

: See page 53.

2. EXPLODED VIEWS AND PARTS LIST

19 Operating Instructions See Contrast table (2)

WYXJ and WYXQ FRONT

(2) CONTRAST TABLE

2.2 EXTERIOR SECTION 33 DV-545 Only

(1) EXTERIOR SECTION PARTS LIST

16 Rear Panel See Contrast table (2)

(2) CONTRAST TABLE

9 Flexible Cable (16P) VDA1860 VDA1861 VDA1861

NSP 18 Bonnet Not used VNA2333 VNA2331

26 Pioneer Name Plate VAM1129 VAM1129 VAM1109

2.3 LOADING MECHANISM ASSY

LOADING MECHANISM ASSY PARTS LIST

6 Flexible Cable (26P) VDA1864 16 Drive Gear VNL1923

Apply Position of Lubricant

No. 23 Daifree No. 23 Daifree

Inner side of a ditch

Top View Bottom View

2.4 TRAVERSE MECHANISM ASSY-S

17 (Torque : 0.12 0.01 Nm)

TRAVERSE MECHANISM ASSY-S PARTS LIST

1 Spindle Motor VXM1088 9 Joint Spring VNC1019

4 Skew Screw VBA1080 14 Joint VNL1914

19 Damper Sheet VEB1335

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

CN1 CN3 CN61

X48/44 IC481 33M

A LOAB ASSY CN101

Cr/R Q911 Cr/R Cr/R (R) (C)

3.2 LOAB, SSIB ASSYS and OVERALL WIRING DIAGRAM

PICKUP ASSY-S (OXX8003)

(RF) (RF) (RF) (RF)

(F) (F) (F)

(F) (F) (F)

CN1 SPINDLE MOTOR

A LOAB ASSY (VWG2279)

3.3 DVDM ASSY (1/4) B 1/4 DVDM ASSY

(V) (V) DV-444-S, K

B 2/4 (T) (T)

3.4 DVDM ASSY (2/4)

3.5 DVDM ASSY (3/4)

B 2/4 (V) (V)

3.6 DVDM ASSY (4/4)

B 4/4 DVDM ASSY (VD)

3.7 JACB ASSY (1/3)

D 1/3 JACB ASSY

: The power supply is shown with the marked box.

3.8 JACB ASSY (2/3)

D 2/3 JACB ASSY

: AUDIO SIGNAL ROUTE

: The power supply is shown with the marked box.

3.9 JACB ASSY (3/3) D 3/3 JACB ASSY

D 1/3 (D) (D)

: The power supply is shown with the marked box.

D 1/3 (V) (V)

3.10 SRCB ASSY

(B) (B) DV-444-S, K