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Packaging and Shipping Specification
Packaging and Shipping Specification
Purchase Specification
5/30/03 Rev. A
5/30/03 Rev. A
Table of Contents
I. Definitions 3
II. Essential Packaging Functions 6
III. Containment of the Product 7
IV. Protection of the Part from Physical Damage 9
A. External Packaging 9
B. Internal Packaging 12
V. Convenience of Use and Safe Handling by Users 12
A. Ergonomics 13
B. Height Restrictions 15
C. Weight Restrictions 16
D. GETS Standardized Skid/Pallets 17
E. Oversized Parts 18
F. Additional Concerns 21
G. Packaged Quantity / Shipment Quantity 21
VI. Communication of Information 23
A. Necessary Information 23
B. Unitizing Parts
23
C. Packing Slips 25
VII. Compliance to Standards 25
A. Legal and Regulatory Requirements 25
B. Environnemental Acceptability 26
C. Hazardous Materials 26
D. Material Safety Data Sheets 27
E. Toxic Substance Control Act 27
VIII. Appendix A (Packaging Objection/DMR) 28
Appendix B (Revision Page) 29
Appendix C (Flowchart / Snapshot of Guidelines) 30
5/30/03 Rev. A
I. Definitions
Air-Bubble A form of internal packaging materials that includes thin sheets of plastic
containing thin-walled spheres of air.
Corrugated The structure formed by gluing one or more sheets of fluted corrugating
Fiberboard medium to one or more flat facings of liner boards.
Ergonomics An applied science concerned with the characteristics of people that need
to be considered in designing and arranging things that such people use so
that people and things will interact more effectively and safely.
Fasteners Used to make something stay firmly in place. To fasten implies an action
such as nailing or stapling when referring to pallets, and stitching and
gluing when related to corrugated.
Fumigation Fumigation maybe required for wood products entering the United States.
The recommended practice is to make sure all wood material must be free
of bark and visible bugs which should eliminate wood from needing
fumigation. For specific country requirements contact Custom Compliance
Department Contact, Debra Wagner at debra.wagner@trans.ge.com OR
814-875-3261.
Marking Every article of foreign origin (or its container) imported into the US must
Requirements be marked in a conspicuous place, as legibly, indelibly, and permanently as
(Country of Origin) the nature of the article or container will permit, in the English language,
the country of origin of the article.
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Overhang Overhang
Pallet / Skid A platform on which unit loads are placed to permit stacking of materials
and for movement of materials and skid /pallet as a single unit. Ref. GETS
drawing number 41C670159.
Plastic Film Also referred to as Stretch Film; General term for the type of film which is
not heat-treated after having been applied.
Plastic Strapping Plastic band designed for application with tensioning tools and, generally
used in conjunction with the shipment, storage, and handling of materials.
Loose Fill Generally applied to the packaging of books, plastic and metal parts and
used to fill space.
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Robust Packaging materials that are strongly formed and constructed; sturdy.
Shrink Film A film that has be en orientated to varying degrees in one or two directions
during manufacture and can be shrunk by heating after being applied to the
object to be packaged. Provides a tight, contour fitting, unitizing sleeve or
wrap.
Skid / Pallet A platform on which unit loads are placed to permit stacking of materials
and for movement of materials and skid /pallet as a single unit. Ref. GETS
drawing number 41C670159.
Steel Strapping Flat-steel band designed for application with tensioning tools and, generally
used in conjunction with the shipment, storage, and handling of materials.
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recommended standards. Failure to comply with the guidelines will result in the
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In addition, the supplier may be subject to any additional costs associated with
include parts that have received previous written authorization from a GETS
The use of robust packaging materials is required for proper containment of the
product. The packaging materials used must stabilize the product during
withstand the amount of shock and vibration associated with the designated
governing the item to be packaged for the transportation system used. Robust
exterior and interior packaging and support materials are essential for ensuring
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GETS are shipped in a secure manner. All materials shipped on skid /pallets
All strapping must be applied using proper tension. Excessive tension may
cause the container and or skid /pallet to fail. When strapping to corrugated
(next page) illustrates how horizontal strapping can damage the product.
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Figure 1
INCORRECT
External Packaging
External packaging must contain and stabilize the product during shipment.
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packaged in robust corrugated boxes that allow them to be stacked and are
The materials are packaged in a very weak corrugated box that does not allow
for stacking.
Skid / Pallets
All skid / pallets must be made to GETS drawing 41C670159. Used wood skid
/pallets are acceptable if they conform to the GETS skid /pallet drawing and are
structurally sound. They cannot have missing or broken boards, loose nails and
5/30/03 Rev. A
are not warped. Do not use wood skids /pallets or dunnage containing
Figure 5 illustrates an unacceptable skid / pallet. The incorrect skid / pallet does
not contain a bottom running board and, accordingly, is not structurally sound.
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Internal Packaging
• Shrink-wrap
• Air bubble
• Cellulose wadding
• Corrugated paper
• Expandable Polystyrene (EPS): molded
• Polyurethane
• Foam-in-place
• Polyethylene
Loose fill EPS (foam peanuts and shells), newspapers, straw, or pellets are not
acceptable internal packaging materials for GETS. Bubble pak or foam fill is
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unit load height restrictions, weight restrictions, carton disassembly and other
Ergonomics
Every package that requires manual handling must meet the following
• Any package that may be manually handled should not exceed the standard
dimensions of 30” (76.2 cm) length by 20” (50.8 cm) width by 18”
(45.7cm) depth. This includes packages unitized on skid /pallets that are
• Large boxes that are used to hold more than one part should not be higher
than 24” (61 cm) from the floor to allow easy accessibility to the center of
• All packages designed to invite or allow for manual handling must not
pallet.
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• The weight of the package must be clearly written and visible on the top of
the box. In addition, the weight must be written on at least one side of the
• Packages weighing greater than 40 pounds (18.2 kg) increase the risk of
handling.
possible.
• All handholds should be located to ensure that when the item is picked up it
does not come in contact with the legs of the individual carrier. More
center of gravity.
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Height Restrictions
Uniform packing is required for all like parts to allow for proper stacking of all
packages. It is required that all like parts be packaged using the same
To help ensure the safety of our employees, packages that are stacked on a
pallet may not exceed 4 ft. four feet (122 cm) in height. This will help prevent
injury caused by an employee reaching above his or her head for a package.
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Figure 6
Correct
Weight Restrictions
To ensure the safety of our employees the following guidelines must be followed:
skid /pallet.
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skidded / palletized.
The weight of all packages must be evenly distributed within the package.
If the nature of the part prohibits even distribution within the package, then the
The use of a standard 3’ x 3’ Max. (91.4 cm x 91.4 cm) skid / pallet per GETS
drawing 41C670159 is preferred for all materials coming into GETS. One
exception is oversized parts. Parts that hang over the side of a standard 3’ x 3’
skid / pallet are considered oversized and should be placed on a larger robust
skid / pallet. Because GETS uses alternative methods for storing oversized
5/30/03 Rev. A
Oversized Parts
Figure 7 illustrates a skid /pallet as too small for the part. Oversized parts such
shipments received, is that skid /pallets should be robust and sized properly to
designed in a manner so they can be loaded and unloaded from containers and
Figure 8 illustrates examples of how to use skid /pallets to secure and ship
5/30/03 Rev. A
Figure 7 (incorrect)
Example #1
Results of Sub-Standard
size skid / pallet –
Damaged Product
Example #2
Results of Sub-Standard
skid / pallets – Damaged
Product, possible
injuries to personnel
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2 Examples of
oversize parts
Example #1
Example #2
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Additional Concerns
The use of pins is strictly prohibited for all packaging. When sealing the top of
necessary please use caution when applying. To ensure the safety of our
employees, the prongs of all staples should be fully bent into a closed position.
illustrated in figure 9 the prongs must be completely bent into a closed position.
Figure 8 Figure 9
The parts are to be packaged using the same size box when on the same pallet.
B.) Warehouse storage areas prior to being shipped into the factory. The
upon between the buyer / supplier quality engineer and supplier as shipped into
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the factory or into warehouses where the shipments can be broken down by
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Necessary Information
loose, must contain the following information (inside and outside – permanent
marker:
Unitizing Parts
The information contained for each line item on the packing slip should be very
specific. It should specify the total number per line item shipped. If there are
multiple units of the same line item, then each carton of similar parts should be
marked (e.g. 1 box of 2, 1 skid / pallet of 5). Each individual part within a
shipment must be labeled with the GETS part number. All information must be
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clearly written and easily identifiable on the top and sides of the package. At no
time is it permitted to stack material in such a manner that the part information
or the material itself cannot be easily identified. In addition, all kits and groups
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Packing Slip
Each shipment must contain a packing slip placed inside an envelope that is
wired, taped or properly stapled to the outside of the container. Parts that are
sent individually (without being shrink-wrapped together) must have individual
packing slips. In multiple shipments (multiple units of the same parts shrink-
wrapped together) the packing list must be applied to the top carton and be
easily visible.
Each packing slip must contain the following information:
1. GETS purchase order number
2. Complete vendor name
3. Mode of shipment to GETS, including carrier and type of vehicle
4. GETS warehouse destination
5. Total number of packages
6. Quantity – Indicate the quantity shipped
7. Ordering unit of measure
8. GETS part number with current drawing revision
9. Description of each item shipped
10. Marking / Country of Origin
and to use packaging materials that are consistent with applicable regulations
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Environmental Acceptability
with the amount and degree of packaging required without excess. Over-
packaging and wasteful “just in case” packaging is undesirable for both the
supplier and the user. Please strive to conserve the use of packaging materials
Hazardous Materials
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including those materials that may protect a part during shipment (i.e. rust
Any chemical material entering the United States or being exported from the
Agency under the Toxic Substance Control Act. All chemicals are regulated, not
just hazardous chemicals. All information regarding this regulation for import of
5/30/03 Rev. A
VIII. APPENDIX A
Packaging Objection - DMR
GE Transportation Systems
2901 East Lake Road; Erie, PA 16531
Supplier: ______________________ Part Number: ________________________
Purchase Order #: ______________ Part Description: _____________________
GE Buyer: _____________________ Date Received:
_______________________
Carrier: _______________________
Circle the appropriate number(s):
1. No packing list
10. Not on standard (3’ x 3’) pallet per GETS drawing number 41C670159
12. Manufacturer name or part number of a rust preventive / paint on parts with shipment.
15. Shipment did not meet requirements regarding fumigation of wood packing materials
Additional Comments
5/30/03 Rev. A
VIII. APPENDIX B
Inbound Packaging & Shipping Guidelines Drawing # 84A20081 Section VIII Appendix C - PFD
13
Ergonomics
I3
15
Definitions
Height
II6 Key for PFD Boxes Restrictions
Essential
Packaging Tab I = Subject, # = Page 16
25
Functions
Weight Legal and
Restrictions Regulatory
III 7
Requirements
17
Containment of 23
26
the Product
Standardized Necessary
Pallets Information Environmental
9
Acceptability
VI 9
External
A 18 VI 23 26
Protection of Part Packaging V 12 23 VII 25
Shipping Requirements
Listed below are the current shipping requirements for GE. Our expectations are that you will adhere to these requirements when shipping parts to our facility. Note that weight and
size of certain parts may cause an exception, but these guidelines must be followed whenever possible.
Skid / Pallets
General Requirements We expect skids / pallets to arrive undamaged. Use Parts
1. No individual box, with more than 1 item, will weigh more hardwood skid / pallets designed to withstand 1. Avoid individual wrapping unless finish will be damaged in
than 40 pounds. shipping conditions: shipment.
2. Avoid boxes deeper than 25” which cause employees to reach 1. Use 36”x36” skid / pallets per GETS drawing number 2 .Use cardboard spacers to separate parts.
down to pick up items. 41C670159. Exception: Up to 48" skid / pallets can 3. Bag large quantity items by a standard unit (i.e. 1 bag = 1000 bolts).
3. Reduce weight, such as dunnage and external packaging. be used depending on the size of the part. This eases inventory count.
4. D o Not use styrofoam p e a n u t s , styrofoam wrap, or shredded 2. Space beneath skid / pallets MUST be a minimum of 4. Mark each box with quantity, part number, and weight. Follow our
paper. Use crumpled paper, bubble wrap, 4” for proper forklift use bar code specifications.
or biodegradable packing. 3. Skid / pallets must have at least 3 cross-members. 5. Include a packing list.
5. To avoid lacerations, use plastic banding rated for the weight One at each end and one in the middle. 6. Pack only one drawing number per box.
of the load. Use steel banding for loads in excess of 600 4. Items should be no higher than 30” (overall height
pounds. with skid / pallet) to fit into our storage areas.
6. When sealing boxes, use clear box tape instead of staples. 5. Skid / pallets shipped on a flat bed truck must be
arranged so they can be unloaded from the side via a
jitney.
6. Skid / Pallets shipped on a closed trailer must be
arranged so they can be unloaded from the rear via a
jitney.
Issued: GETS Drafting / [4/6/00] BUS. AREA: [ ] DIST: [if reqd.] Sheet 30 of 30
This Drawing is the Property of GENERAL ELECTRIC COMPANY, TRANSPORTATION SYSTEMS DIVISION. This drawing is loaned upon the express condition that it shall not be reproduced in any manner,
and shall be returned upon demand. It is submitted for evaluation purposes and it, and the information contained therein, shall not be otherwise used nor disclosed to third parties without written permission of
General Electric Co.
Form FRM 12-1-EN5 1/4/99